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Plastic molding machine

Plastic molding processing equipment is in the rubber machinery and metal die-casting machine
developed on the basis of. Since the 1970s, the polymer injection molding process and simple molding
equipment, as an industry, until the 20th century, 30 years to obtain rapid development, plastic molding
processing equipment gradually commercialization, injection molding and extrusion molding has
become industrialized Processing methods. Blow molding is second only to injection molding and
extrusion of the third largest plastic molding method, is also the fastest growing a plastic molding
method.

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Vacuum Blister
Vacuum plastic machine (also known as thermoplastic molding machine) is the heating
plasticized PVC, PE, PP, PET, HIPS and other thermoplastic plastic film into a variety of shapes
of high-level packaging and decoration boxes, boxes and other products of the machine The
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table of Contents
 1Introduction
 2plastic machine main application

Introduction / vacuum forming machine editor

Vacuum Blister Forming principle: Blistering, also known as thermoplastic molding,
this molding process is the use of vacuum pump vacuum suction will be softened after
heating PVC, PET, PETG, APTT, PP, PE, PS # 1 & # 93; isothermal plastic sheet through
the mold plastic into a variety of shapes of the vacuum cover, plastic tray, blister
and so on. At present, the common products on the market are: daily necessities
blister packaging, hardware blister packaging, automotive supplies blister packaging,
electronic products, plastic packaging, food blister packaging, cosmetic plastic
packaging, computer peripheral equipment blister packaging, Packaging, sporting goods
blister packaging, stationery products, such as plastic packaging. 　　The main
structure is made of feed, pull material, upper and lower electric heating furnace ,
under the gate, multi-function adjustable size, under the mold plate, on the mold, on
the gate, knife, sliced, put film and with vacuum devices and other components;
Pneumatic device as the main power source, the pull film, send the film using
electric, reducer, time relay, intermediate relays, travel switches and other
electrical components of the automatic control system. Blister machine on the control
system is to ensure easy operation, mechanical action and temperature control of high
precision, short production time, in the same production conditions as much as
possible to save the power consumption of machinery.
The main application of plastic machine / vacuum
forming machine editor

　　Plastic packaging industry (plastic packaging, plastic, battery, toys, gifts,

hardware, home appliances, electronics, stationery, decoration);

　　food packaging industry (fast food boxes, fruit trays, biscuits boxes );

　　pharmaceutical industry (pill packaging, ;

　　Industrial cooling tower cooling water baffle, etc .;

　　decorative three-dimensional relief patterns, plastic ceilings, siding,

automotive materials, sanitary equipment and other manufacturing industries.

　　Colors suitable for the production of sheet: polyethylene PS, polyvinyl chloride
PVC, PMMA, ABS, polymethyl methacrylate; flocking sheet; green sheet APET, PET, PP
and the like; photodegradation material; Biodegradation Materials and other plastic
products.

Blister molding technology

　　Blister molding technology is plastic sheet (plate) material thermoforming

processing technology, is a plastic secondary processing industry in a technology. It
is different from the injection molding, extrusion and other processing technology,
not for plastic resin or particles for heating molding or with the same mold with the
cross-section continuous molding; nor the use of machine tools, knives and other
mechanical processing means, part of the plastic material cutting (Plate) material,
the use of mold, vacuum or pressure to film (plate) material deformation, to achieve
the required shape and size, supplemented by supporting processes, to achieve the
application of the plastic sheet (plate), the need to shape, size, purpose.

　　Plastic molding apparatus comprises a clamping system, a heating system, vacuum

and compressed air systems and other parts and mold
　　plastic molding characteristics:

　　(1) Specifications adaptability can be produced by plastic molding method King,

especially small, thick , Thin thin variety of products, the sheet can be thin to 1 ~
2MM, or even thinner, the product area can be as large as 10 square meters, as small
as a few square millimeters, wall thickness can be as large as 20mm, as small as
0.1mm.

　　(2) the scope of application of products wide daily necessities blister

packaging, hardware blister packaging, automotive supplies blister packaging,
electronic products, plastic packaging, food blister packaging, cosmetic plastic
packaging, computer peripherals blister packaging, toys, plastic packaging , plastic
packaging sporting goods, stationery plastic packaging

　　(3) less investment in equipment

　　(4) easy mold manufacturing, (gypsum, copper mold, an aluminum mold ~~~~)

　　(5) higher productivity.

　　, Saving raw materials, light weight, easy transport, good sealing performance,
in line with the requirements of environmentally friendly green packaging; can be
packaged any shaped products, packing without additional cushioning material;
transparent packaging products can be seen, beautiful appearance, easy to sell, and
suitable for mechanized, automated packaging, ease of modern management, save
manpower and improve efficiency of

　　two commonly used thermoforming plastic properties and

　　plastic behavior of their heat, it can be divided into thermoplastic and

thermosetting plastics two categories. Materials for thermoforming are mostly
thermoplastic.

　　Whether single or multilayer composite plastic sheet (board) material must have
the following properties for the hot molding process of

　　1: plastic memory

　　2: heat drawing

　　3: hot strength

　　4: molding temperature of

　　thermoformed plastic used:,

　　a PVC (

　　Rich in quality, low cost, good performance, wide range of uses.)

　　1, the price is low, the price is better, the price is better, with good
dielectric properties, flame retardant and self-extinguishing . Small density (PP
colorless, odorless, odorless, non-toxic, combustible, the appearance of the white
density of 0.90 ~ 0.91g / ㎝3.)

　　2, good mechanical properties of PP rigidity, elongation is particularly good,

good resistance to stress cracking

　　3, good heat resistance to teach

　　4, good chemical stability

　　5, transparency, water and good water

　　6, molding process and the use of strong

　　three PE (is one of the largest output, the most widely used plastic varieties,
odorless, tasteless, non-toxic, flammable)

　　four PS (hard plastic , Crisp, transparent, no smell, black smoke when burning,
easy to dye and processing, low moisture absorption, dimensional stability,
electrical insulation and thermal insulation good.)

　　1, transparency and high gloss

　　2, coloring, excellent hygiene performance

　　3, good dielectric properties

　　4, excellent formability

　　is insufficient points:

　　1, brittle

　　2, heat resistance difference teach

　　3, moisture and oxygen barrier property is poor

　　five ABS (non-transparent, non-toxic, odorless)

　　six PET ( Colorless, odorless, tasteless, non-toxic, excellent transparency,

excellent mechanical strength, abrasion resistance and electrical insulation
properties, good creep resistance, rigidity and strength. Excellent sanitation so
that it can be in direct contact with food )

　　the basic method of thermoforming

　　method for thermoforming a lot of plastic, according to the molding and press
molding can be divided into the power differential molding two categories. The mold,
the male mold can be divided into a single, a single female mold, to mold without the
mold, several methods

　　press molding machine, also known as stretch forming, in the form of a single
mode or modes, by means of mechanical pressure or weight applied, The plastic sheet
is molded into various forming methods. The shape of the mold is convex, the shape of
the mold is concave, the mold is only one side of the molded product, the other side
is exposed to the air, it is different from the molding of a molding process. This
method is basically suitable for all thermoplastics.

　　A single male forming

　　a single molding, also known as the male forming punch or bending, vertical
form. It is to soften the heating of the plastic sheet to use the machine to shape a
certain shape of the molding method.

　　Two single female forming

　　a single female forming die molding also known.

　　Third, molding

　　dies of the molding, a male mold, a female mold, and other accessories jig
composed.

　　Fourth, the molding compound

　　Blister

　　Blister composition and role of

　　a clamping device

　　when the plastic sheets, the sheet is fixed on the clamping device. In the
thermoforming universal and composite thermoforming machine, it is easy to fix the
clamping device of various sizes. Some of the entire molding machine with a set of
clamping frame. Clamping devices can be divided into two categories: one is the frame
type, the other is the sub-valve type. The frame clamp consists of upper and lower
frames. The sheet is sandwiched between the two frames. When the frame is opened, the
lower frame is generally held in a fixed condition. The lower part of the frame of
the various types of single-station molding machine is directly fixed to the molding
chamber. Manual and semi-automatic molding machines, which are mounted on parison and
finished products, are fitted with safety operating means within the frame opening
range when the dimensions of the frame are large. The need for clamping force can be
adjusted within a wide range of the parison with large slipability. To this end, two
wrapping rollers are used to press each other with a spring and are equipped with a
pressure regulating device. Continuous pull sheet molding machine clamping is the two
sides of the zipper and front and rear brake together. The clamping device is
preferably equipped with automatic control, with a view to rapid action, can help
improve the quality and efficiency of parts. 　　Second, the heating device 　　
vacuum forming a thermoplastic sheet and film forming process, the sheet is one of
the main heating step. Duration and quality of the electrical heating depends on the
structure of the heater, pyranometer distance between the surface temperature of the
thermal inertia of the heat transfer sheet with the heater, radiant energy absorption
coefficient, thermal physical properties and characteristics of the surface material
of the heater The Commonly used heaters are electric heaters, crystal radiators
and infrared heaters . Third, vacuum equipment

Vacuum system consists of vacuum pump, gas tank, valve, pipe and vacuum table and so
on, in the vacuum molding often use a separate model vacuum pump, the vacuum of this
pump should reach 0.07 ~ 0.09 Mpa (520mmHg) above. The gas tank is generally a
cylindrical box welded with a thin steel plate, the bottom is oval. The capacity of
the tank should be at least half the capacity of the largest molding chamber. Vacuum
lines must be fitted with suitable valves to control the vacuum in a narrow
capacity. The rotational power of the vacuum pump is determined by the size of the
forming equipment and the forming speed. The equipment with larger or faster forming
speed is as large as 2-4KW. The size of the vacuum central system depends on the
specific production and development requirements of the plant. 　　Fourth, compressed
air 　　pneumatic system by the machine with its own compressor, a gas tank, the main
line shop sets, valves and other components. Molding machine need pressure of 0.4-
0.5MPa of compressed air, a variety of vacuum plastic molding machine widely
used piston air compressor . You can also use large-scale screw air compressor whole
plant supply. Compressed air in addition to a large number should be formed, but also
when a part for stripping, the primary product of the external cooling and
manipulating the mold frame and the operation of the movement of the sheet and other
mechanical power. 　　Fifth, the cooling apparatus 　　in order to improve production
efficiency, vacuum forming before demolding often need to be cooled. Ideally, the
inner and outer surfaces of the workpiece in contact with the mold are cooled, and it
is preferable to use a mold with a built-in cooling coil . For non-metallic molds,
such as wood, gypsum, glass fiber reinforced plastic, epoxy resin and other mold, can
not be used for water cooling, can be changed to air-cooled, and additional water
mist to cool the outer surface of vacuum molded parts. If the use of natural cooling
can be obtained in the annealing parts, is conducive to improving the impact
resistance of parts. Although the water production efficiency is high, but the
workpiece stress. 　　Sixth, the release device 　　releasing the article out of the
outer mold is typically either die or punch, because most cases the product is cooled
close contact with the mold shrinkage Therefore, by vacuum suction or blowing orifice
so as to release in the opposite direction.

　　Especially for the release or mold with a small inclination to the die, while
using the release mechanism releasing contradict or shock, sometimes coated sheet and
the upper die applicator release mold agent, Teflon coating or mold surface
treatment.
　　Seven control device

　　control system generally comprises a vacuum forming plastic molding, and the like
is controlled finishing process includes equipment, instruments, piping, valves and
various operation parameters. Control methods are manual, electrical - mechanical
automatic control, computer control, the specific selection should be based on the
initial investment in labor costs, technical requirements, raw material costs,
production and maintenance equipment costs and other factors into account.

Control the instrumentAtlas

　　High-speed vacuum forming machines

　　First, the characteristics of the machine:

　　1, vertical tab design: tab rapid and uniform, stable, shortened tab occupation
time, adaptive, and lower power consumption, to ensure the quality of the molded
product environmentally friendly materials. 2, independent group temperature control:
the use of special dense flat far infrared ceramic chip assembly, temperature
uniform: 50% higher than the traditional machine power. 3, electric furnace using
closed heating, so that heating more uniform and reduce heat loss, and with manual
switch, control the vertical rise and fall furnace, is conducive to the production
process, control product quality. Thick film or PP sheet can be used up and down
double electric furnace heating (customer-made) to speed up the heating time and
improve production speed. 4, the machine is equipped with a vibration stripping
device, for difficult products is not easy deformation, stripping easy. 5, double row
pointed needle chain drive, high-speed operation to ensure accurate and stable, with
a width adjustable device, so that the largest use of mechanical film to reduce
waste. 6, the whole machine is equipped with water cooling device and high-speed cold
water spray, to speed up the molding speed and ensure the quality of molding,
production faster than traditional times. 7, built a secondary vacuum, so that the
difficult products easier to shape, improve product quality and reduce scrap rate. 8,
the whole machine using all imports of electrical and international plant pneumatic
components, the quality is absolutely reliable, safe and durable. 　　Second, the
function: 　　all kinds of films such as: (PVC, PET, PP, PS, etc.) into a different
shape plastic cover. Such as toys, hardware, food, electronics, pharmaceuticals and
other transparent film cover on the cardboard, forming a dense packaging. The machine
and can produce three-dimensional relief patterns of plastic ceilings, wall panels,
cake boxes, automotive materials and health materials. Third, the equipment structure

The main structure is made of feed, pull material, upper and lower electric heating
furnace, under the gate, multi-function adjustable size, under the mold plate, on the
mold, on the gate, knife, sliced, put film and with vacuum devices and other
components; Pneumatic device as the main power source, the pull film, send the film
using electric, reducer, time relay, intermediate relays, travel switches and other
electrical components of the automatic control system. Blister machine on the control
system is to ensure easy operation, mechanical action and temperature control of high
precision, short production time, in the same production conditions as much as
possible to save the power consumption of machinery.

　　Vacuum forming machine instructions

　　a, vacuum forming equipment is used for some of the work surface relief type
auxiliary processing device is pasted plastic film (PVC) in.

　　This equipment is widely used in doors, furniture, cabinets, speakers, decorative

Materials, building materials, works of art, advertising materials processing
industry, etc.

　　This equipment does not apply to the material without the use of nature. Second,
for wood products, bamboo products, wood-based panels, fiberboard, gypsum board,
steel and other materials convex veneer. 　　Third, the maximum processing size
2200MMX1000MMX45MMX2 　　Ultimate vacuum 6X10-2PA 　　normal plastic 0.08PA degree of
vacuum than 　　the set temperature of 80 ° -260 ° 　　power input 380V (three-
phase four-wire) 　　Total power 15KW 　　actual consumption point the amount of 4KW
model size 6200MMX1250MMX1000MM 　　installation : The 　　machine should be placed
in a clean, bright factory, the ground level. Right on the two workstations,
connected to the gas pipeline. As well as related lines. Note: connect the ground
wire. Use the leakage protector to ensure safe production. 　　Failure to eliminate:
First, the machine does not start: the input wire barrier, the power cord reverse,
the voltage is not enough.
Second, the temperature measurement is not accurate: thermocouple, temperature
controller. Whether the installation is incorrect and damaged. Third, the work of
vacuum does not come: gas barrier, hand valve or solenoid valve is not closed, the
vacuum pump motor belt loose, vacuum table damage. Fourth, the total power switch
trip: heating box top input wire leakage, distribution box leakage, the external wire
ride on the device, the motor leakage and so on. Five, the suction film is not in
place: the vacuum is not enough, leak, the temperature is not enough, the film is too
thin, the workpiece posted other materials, the depth of the workpiece than the film
pulled up, the suction time is too short, the film did not pull up, Too close Six,
the surface of the workpiece is not covered and not smooth or not included: the film
is not straightened, the film quality is not good, the workpiece grinding is not
good, too much glue spray, the workpiece below the touchpad is too low. Seven, did
not go to the film when the film pulled up: solenoid valve or hand valve is
open. Eight, play broken phenomenon: the temperature is too high, the heating time is
too long, the film quality is not good, no heating. 　　Note: The 　　selection of
(PVC) film must be provided by the manufacturer all the technical data. Please use
(PVC) special adhesive, must also have all the data, according to the above data to
set the required reasonable data to obtain the desired quality and economic
benefits. 　　Operation to use:　　1. Start the power supply system; 　　2. Start the
air supply, air pressure requirements 5-6 kg; 　　3. Start the chiller, chiller
temperature system to about ten degrees 　　4. Press the plastic power switch
button , So that the power indicator light three at the same time 　　5. Then press
the furnace heating button main lights lit, intended to open the furnace, the heat
control to tune each good. 6. The mold is arranged, with the tape to take a good
mold. 　　7. The middle gate regulator in the mold the last face. 8. need to mold the
mold immediately do a good job
9. Keep the heat shield as long as the total length of the mold.

　　10. Place the compound in the front rack and adjust the feed port

　　11. Adjust the length of the pull piece to the length of the machine (the length
of the counter is changed by MODE, such as SET2). Press MODE to display SET1 as the
pull buffer to be less than SET2. (If 850MM) .RST is reset. Pressing the count to the
count at manual press RST reset. Please also see if RST is reset before starting
automatically. 12. hit the manual to start each switch is normal. 13. Adjust all time
system. 　　NOTE: The time is the total time electric 　　vacuum release hair + + +
water + 1-2 seconds delay vacuum furnace is not more than the film thickness with
time # time ratio 　　of 0.5 to 0.5 gum rubber 20 = 20 = # 1 # sheet For 1 second 　
14. Degree Height adjustment in the gate, cut, close to the switch position and
degree of the nut. 15. Start the heating furnace, according to the mold forming area,
adjust the heating area of the furnace, adjust the thermostat device to observe the
corresponding current and fever brick redness, the general current is four weeks
high, the middle low. 16. The film is mounted on the feed shaft, according to the
film width, the inlet position adjustment hood, sheet feed positioning wheel
corresponding position will feed rotor fixed. 17. Heating furnace preheat 10 to 15
minutes, the temperature to meet the production requirements, adjust the control
panel on the procedures corresponding to the digital display time, the general set
the heating time is greater than the vacuum, the cold, stripping the addition time
Number and open the vacuum pump. 18. Raise the furnace, manually and automatically
switch the phone, the feed switch chooses to place the sheet in parallel with the
sheet between the tablet and the chain tooth, and press the pull tab button to feed
the material into the heating Area, at this time the sheet should be in the lower
gate out of the mouth about 20mm.
19. Put the heating furnace down, manual, automatic switch automatically dial,
heating time to start, in the production of the first product, the heating time
should be set in the process requirements of more than 1.5 times the time, start the
next gate, observe the sheet heating Condition, until the sheet heating zone to meet
the molding temperature, the jog pull pull in advance, so that the sheet driven by
the chain out of the heating area, into the forming action, and modify the heating
time set.

　　20. After the molded sheet is cooled, by the chain out of the forming zone, into
the cutting area, this time should knife gate turned off, then the mobile tank,
adjusting the whole cut after cutting position, good positioning of the splice box,
and The knife is open. 21. When the blister is automatically produced, the operator
should check the quality of the product, see if the temperature is adapted to the
product quality requirements, perform the temperature adjustment, and then check the
details of the uniformity of the film forming of the production breeds. The local
temperature adjustment , To maintain a good product quality requirements. 22.
Secondary mold: for the protection of the product stripping, the product is not
deformed, no cracks, fragile, difficult to mold products used. Function set: the
upper mold function selected in the second on the mold, according to the mold down to
the product surface, the cold air to stop blowing began. Adjust the time of the
secondary mold down: the water time count to the time value and the cold air count to
the value of less than 2 seconds. Such as the mold down too early, then increase the
use of water spray, on the contrary, then reduce the water time. 23. Vibration
stripping: usually used in high-forming or deeper, difficult-to-mold products. Shake
off the button to choose the open, blowing the wind time set at 2 seconds or more,
according to the number of product stripping vibration set, the more the number of
vibration, blowing the wind time set longer. Open the lower right of the control box,
there are two 10 seconds time system. 　　The left time control under the mold under
the time, the right control module on the next cycle of the total time, and according
to the module up and down the reaction regulator valve , the combination of
electrical shock to achieve the purpose. 24. Electric synchronous mode adjustment:
According to the degree of integration of the upper and lower mold needs, the
function button system to select the rise, the jogging mode overturned, the model is
increased, and vice versa.

25. pull in advance: in the heating time, start the lower gate, observe the sheet of
heating, in line with product molding requirements, click the button, so that the
sheet in the chain driven by the heating area, into the molding action. 26. Lower
brake: This function can be operated manually and automatically, and can be adjusted
locally when used, and it can observe the heating condition of the sheet when it is
automatic. 27. Stop the brake: in the automatic state, according to product molding
needs, without the use of the gate when the gate closed. Shutdown: In the automatic
state, the product after molding cooling, into the cutting area, for safety reasons,
the knife off, adjust the cutting position fixed after the box and then open. 　　28
Electronic counter setting method: 　　1) In the setting state: Press the MODE key
when the desired mode is displayed, select and enter the next step, press DISPLAY in
any step to finish the setting; 　　2) Press MODE key to check the contents of the
set; 　　3) 2 sets of products SET2 value must be greater than the value of SET1 If
less than or equal to the value of SET1, it will display FFFFFF to remind the user to
modify, modify, press 　　(4) When the setting is completed, use the key protection
function to protect the data you set. If the FFFFFF is disabled, the FFFFFF will be
disabled. Changed by others (key protection only in the first terminal KP and public
connection to work, then show K / P that key protection function has been working).
Precautions 　　1. 　　Do not turn off the power when the unit is inserted into the
lower rail and do not have any accidental power supply. 2. When the machine is using
the secondary mold function, do not reach the molding area. Cooling the product, to
prevent the second time on the mold down when the hand; 　　3. in the heating area,
do not touch the heating device, and baking items, the furnace should be lifted when
the furnace;

4. When the product length is less than 800mm, the upper and upper mold movements
must be synchronized. 　　When the partial transfer machine, the gate should be
opened after opening the upper mold;
　　5. When adjusting the local machine, such as a solenoid valve is energized for
debugging, it is noted whether the power outage damage;

　　6. Hand contact web feed Into the knife and adjust the position of the slice, the
knife should be closed, in the automatic state shall not be hand into the knife lock
cabinet.

　　Maintenance and maintenance

　　1. To keep clean, after the shutdown should be cleared of debris and dirt
inside;

　　2. The sliding guide column, bearings and sprockets must maintain a good
lubrication, often lubricated;

　　3. Road in the filter Water dispenser should always be refueled to ensure that
the normal use of solenoid valves and cylinders;

　　4. Each work class should be pleased to see the vacuum pump oil surface (oil must
not be lower than the oil line); Should be placed every month, the vacuum pump oil
once;

　　5. Often observe the oil mist oil, timely adjustment of oil size, the new machine
when the role of large (about 3 days 1 bottle of oil) can be reduced after a week to
ensure the use of pneumatic The components are sufficiently lubricated.

　　Features automatic continuous vacuum forming machine of

　　features:

　　1. Control system: AI, and the host system Siemens CPU224 Siemens EM222 module
HMI uses to reach 10.4 inch color touch screen, an operation screen professional, and
the normal mode Corresponding to solve the escalation control problem. Powerful
memory space, set the interface to the automatic operation, manual operation,
function settings, mechanical animation , fault display, equipment documentation,
safety guidelines and other interfaces, the entire system security and stability. 2.
Feeding area: feeding the use of motor movements, care weight up to 200 kg, to be
expected to send the film with a roller drive, with two large rod for the replacement
of the sheet.

3. Electric heating area: electric furnace made of stainless steel, Taiwan heat
watts, high temperature wire in Japan, high frequency porcelain joints, furnace 60
heaters, under the furnace 42 fever, the maximum power of 40.8KW, South Korea DPC
digital scale regulator, a Control a temperature adjustment, and with a thermometer
display furnace temperature, easy data management. Electric furnace cylinder drive,
power outage or overhaul furnace out of the machine, safe and convenient.

　　4. Molding area: forming length 1220mm within the unlimited, forming width of 470
~ 720mm, mold plate for the aluminum alloy water transport a total of 5, the
independent demolition, the design of a rapid vacuum tube and water pipe joints to
facilitate the replacement of mold, mold every 50mm Width of a specification, forming
a maximum height of 200 mm, the use of the width of the film 510 ~ 760mm, bottom mold
cylinder 150 × 350 mm, can be electrically adjustable level, mold stroke up to
320mm, and with a vibration stripping, , Mold release delay function. On the mold
cylinder? 125 × 450 mm, can be electrically adjusted stroke, and with a secondary on
the mold independent, on the pressure stripping isolation function, under the gate
and the gate are designed to push the fast push. 5. Chain drive: Chain rail plate
from the imported 718 steel by a special precision machining, the plate and the board
by the domestic high-quality 45 # steel precision machining, high precision butt, low
coefficient of friction, long service life, pull the film Frequency control
technology, with the encoder, enter the required length, pull the film quickly and
accurately. 6. Cooling system: equipped with Japan Meiji A-100 water jet head 10,
Hitachi 3 chillers 1, mold plate carrying water, equipped with two powerful fans, and
the fan air inlet design for the wind, to avoid inhalation Back hot air. 7. Receiving
area: the receiving box for the mobile design, hand gear drive, pneumatic tablets put
film, precision screw drive section. 　　8. Vacuum system: Germany in its music or Pu
Xu vacuum pump, power 4kw, pumping speed of 150-160m3 per hour, the vacuum cylinder
is 0.25 m3.
9. All functions: the second vacuum function, the vacuum delay function, the mold
buffer function, the mold on the electric adjustment function, the next model of
electric adjustment function, multiple backflush function, multiple stripping
function, class metering function, the second The upper mold function, the upper mold
isolation function, the delay water spray function, the delayed hair function, the
hair separation function, the second independent mold function, the electric furnace
automatic exit function, the middle and lower brake push and pull adjustment
function, the motor feeding function, Wind delay function.

　　10. Other specifications

　　air consumption: 6.5kg / cm2000-3000l / h

　　Power supply: 380V50HZ / 220V60HZ / 3?

　　Production speed: 100 to 300 A / h

　　Power consumption: about 25kw / when

　　mechanical dimensions: L7800 × W1650 × H2560mm

　　mechanical weight: about 4800kg

Plastic molding machine
Open Category: Tools Technology Mechanical Materials Technology

Plastic molding processing equipment is in the rubber machinery and metal die-casting machine
developed on the basis of. Since the 1970s, the polymer injection molding process and simple
molding equipment, as an industry, until the 20th century, 30 years to obtain rapid development,
plastic molding processing equipment gradually commercialization, injection molding and
extrusion molding has become industrialized Processing methods. Blow molding is second only
to injection molding and extrusion of the third largest plastic molding method, is also the fastest
growing a plastic molding method.
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table of Contents
 1mechanical overview
 2mechanical classification
 3type
 　　1 multi-layer co-extruded hollow plastic ...
 　　2 large extruded hollow plastic ...
 　　3 single layer small squeeze blown hollow ...
 　　4 "one step" note pull blown ...
 　　5 pull blown hollow plastic molding ...
 4forming principle
 5mechanical use

SUMMARY mechanical / plastic molding machines Edit

Plastic molding machineAtlas

The plastic forming mechanism is molded by the basic working principle as
follows. (With the drawing rod) to radially inflate (with the axial stretch) parison,
so close (stretch) blow mold cavity, the mold cavity shape and Size to give the
product and cool it.

According to the method of forming parison, blow molding is divided into two
categories: extrusion blow molding and injection blow molding; extrusion blow molding
equipment (especially mold ) cost and low energy consumption, can be molded large
container and The shape of complex products; injection blow molding containers, a
higher dimensional accuracy, does not form a joint seam, generally do not produce
scrap. Multi-layer blow

molding is co-extrusion blow molding and coinjection blow molding two; stretch blow
molding are injection stretch blow molding and extrusion stretch blow molding
two. Stretch blow molding can be divided into one-step and two-step method.

In the one-step process, due to the molding of the parison, cooling , heating,
drawing and blow molding and container removal are completed in a mechanical order,
the equipment cost and energy consumption are low, can be used for small batch
production; Method, due to the molding of the parison and parison reheating,
stretching and blow molding were carried out in two machines, high yield, suitable
for mass production. Plastic blow molding machine is one of the fastest growing and
widely used models in the plastics processing industry.

Mechanical sorting / plastic molding machines Edit

Automatic hollow molding machineAtlas

Plastic injection molding machine
for plastic injection molding and an injection molding molding method, its device,
said plastic injection molding, an injection molding machine for short. Plastic
injection molding machine is the thermoplastic and thermosetting plastics made of
various plastic products, the main molding equipment. Common plastic
injection molding machine is the most widely used means of a single screw or plunger
processing thermoplastics horizontal, vertical or angular type single-station
injection molding machine. And other types of injection molding machine, such as
thermosetting plastics, structural foam, multi-component, reactive, exhaust and other
injection molding machine, refers to the processing of materials and machine
structural characteristics are common with ordinary plastic injection molding machine
are quite different Injection molding machine.

At present, about 30% of the world's plastic raw materials for injection molding ,
and injection molding machine accounted for about 40% of the total output
of plastic machinery , and plastic processing industry and plastic machinery industry
has become an important part of the plastic machinery products The fastest growing,
variety specifications, the largest number of production models.

Plastic Extruder
In the plastic extrusion molding equipment, plastic extruder is usually called the
host, and its supporting the follow-up equipment, plastic extrusion molding machine
is called auxiliary . Plastic extruder after 100 years of development, has been
derived from the original single screw twin screw, multi-screw, and even no screw and
other models. Plastic extruder (host) can be with the pipe, film, holding
materials, monofilament , flat wire, packing belt , squeeze network, board
(film), profile , granulation, cable coating and other plastic molding auxiliary
Matching, forming a variety of plastic extrusion molding production lines, the
production of various plastic products. Therefore, the plastic extrusion molding
machinery, whether present or future, are the plastics processing industry is widely
used in one of the models. Plastic blow molding machine

Blow molding consists of two basic steps: first forming the parison, after the use of
compressed air (with the drawing rod) to radial inflation (and axial stretching)
parison, so close (stretch) blow molding Mold cavity, the mold cavity shape and size
given to the product, and cooling it. According to the method of forming parison,
blow molding is divided into two categories: extrusion blow molding and injection
blow molding; extrusion blow molding equipment (especially mold) cost and low energy
consumption, can be molded large container and The shape of complex products;
injection blow molding containers, a higher dimensional accuracy, does not form a
joint seam, generally do not produce scrap.

Environmental sealed plastic molding machineAtlas

Multi-layer blow
molding is co-extrusion blow molding and coinjection blow molding two; stretch blow
molding are injection stretch blow molding and extrusion stretch blow molding
two. Stretch blow molding can be divided into one-step and two-step method.

In the one-step process, due to the molding of the parison, cooling, heating, drawing
and blow molding and container removal are completed in a mechanical order, the
equipment cost and energy consumption are low, can be used for small batch
production; Method, due to the molding of the parison and parison reheating,
stretching and blow molding were carried out in two machines, high yield, suitable
for mass production. Plastic blow molding machine is one of the fastest growing and
widely used models in the plastics processing industry.

Press and transfer molding machine

compression molding and transfer molding is the main molding method of thermosetting
plastics. For the compression molding of the press and transfer molding of the
transfer machine is thermosetting plastic made of various plastic products, the main
molding equipment. The role of the press is through the plastic mold on the plastic
pressure, if the use of fixed mold, but also with the opening and closing die and the
role of the product. For compression molding presses are divided into motor presses
and hydraulic press two categories. As the manufacture of motor presses, operation
and repair are more complex than the hydraulic press, but also not suitable for
compression molding large plastic parts, so gradually eliminated. The presses
currently used are basically hydraulic presses . Hydraulic press pressure medium is
usually oil and water two types, the former widely used in small and medium-sized
equipment. Transfer molding equipment can be used with the same compression molding
hydraulic press, can also be used for special transfer molding machine . Transfer
molding machine is actually a two-pressure hydraulic press with two hydraulic
cylinders. According to its structure can be divided into two kinds of vertical and
horizontal and right angle.

Thermoforming Machine
Thermoforming Machine Plastic thermoforming method only 3 kinds of mold forming, male
mold forming and mold moldingThe Thermoforming machines should be able to reproduce
the thermoformed production cycle in accordance with certain procedures to produce
exactly the same product. There are many types of thermoforming machines, including
manual, semi-automatic and automated thermoforming machines. Thermoformed products
are large and small in size, suitable for semi-automatic or manual thermoforming
machines. On the contrary, the product of small size and quantity, then the choice of
automatic thermoforming machine more appropriate.

Type / plastic molding machines Edit

　　1 multi-layer co-extruded hollow plastic molding machine

Multi-layer blown high-barrier hollow products in the field of hollow products
accounted for the proportion of growing, the process is through the composite die to
several different raw materials extrusion blown hollow products, to the container on
the C02, O2 , Or gasoline and other barrier properties.
　　Multi-layer co-extruded hollow plastic molding machine research has the following
three points: (1) to study a range of coextrusion head (die) to meet the different
materials, different layers, nose diameter and other requirements; (3) the study of
basic mechanical procedures, which can be used in different quantities of molding
stations and platforms including production speed and product design (2) to develop a
composite packaging system that is capable of producing a combined number of knots
based on different raw materials; size. Die is a multi-layer co-extruded hollow
plastic molding machine heart and brain, multi-level cascade, superposition and so
on. The performance of the die should be such as to control the optimum state and
perfect circumferential and lateral material distribution for each layer, and to vary
the amount of plastic material and the amount of extrusion due to the material
distribution. Spiral mandrel combination system, with a high degree of adaptability,
multi-stage structure up to seven layers, to meet the needs of special products,
processing conditions are the best, multi-layer co-extrusion head priority
system. The rheological design of the multi-layer coextruded head is the key to the
design, and it is possible to achieve a good self-cleaning function and high
extrusion at low extrusion levels depending on the raw material viscosity associated
with the productivity and the raw material distribution The amount of the smallest
shear heat, each layer has a good circumferential distribution, layer combination of
raw materials evenly distributed, can process a wide range of plastic raw materials,
different extrusion volume and different extrusion ratio. Large-scale multi-layer co-
extruded hollow plastic molding machine adopts the storage type head, which is the
main head in the top of each layer of the nose, the preparation of a concentric ring
piston, the nose and the storage chamber into one, Can achieve high-speed extrusion
of parison. The adaptability and combination of the extruder is a prerequisite for
ensuring the quality of the multi-layer co-extruded hollow plastic
products. Developers must first of all developed by the multi-layer co-extruded
hollow plastic molding machine processing objects (including products, products and
materials at all levels of the material between the layers of the bonding properties,
tackifier characteristics) for a thorough understanding , And then design the
extruder to be adapted to the desired plasticizing material object to determine the
number and type of extruder required.

　　Extruder should be able to adapt to different flows, different materials,

plastic, the productivity should be higher than the standard extruder
productivity. The structure of the screw and the barrel varies depending on the
nature of the material being processed. Each extrusion device should be equipped with
automatic control of the quantitative hopper, precise control of the amount of
feeding.
 Digital controllerAtlas

　　Product development focus: 0.2L-1L cosmetics and household health cleaning agent
2-3 layer co-extruded hollow plastic molding machine; 4-6 layer co-extruded
automobile fuel tank hollow plastic molding machine; 220L large multi-layer co-
extruded hollow plastic Forming Machine.

　　2 large extruded hollow plastic molding machine

Shorten the production cycle, improve production efficiency is a large-scale extruded

hollow plastic molding machine technical progress important content. Improving the
plasticizing capacity is a prerequisite for improving production efficiency. Research
and development of high plasticity and high conveying capacity of the screw
barrel. Promote the use of forced feeding for forced cooling with high yield plastic
extrusion "IKV" structure. Shorten the blow molding cooling time. Improve the blowing
pressure, the use of low temperature drying high pressure air blow molding, is to
shorten the blow molding cooling time and improve the quality of the key
products. Improve the performance of the storage head. Research and development of
high-performance double-layer heart-shaped envelope of the flow path of the storage
head. The first practice is to use advanced CAD tools with high quality steel and
precision machining equipment and advanced CAE processing methods. It is an important
tool for high-performance storage materials. 　　 　　bolt tie bar clamping means in
recent years developed a mold structure, and having a clamping force distribution,
loading and unloading the mold easily, Yung modulus, energy-saving features, the sub-
guide movement with a small coefficient of friction, Smooth movement, high precision
running ball linear guide, fast shift by the servo motor through the ball screw to
achieve, high-voltage clamping is a template on the plug into the other template on
the lock sleeve, the distribution of a template in the left and right Side of the two
pairs of mold clamping cylinder to tighten another template to achieve high-pressure
mode, on the contrary, the high pressure open mode. Hydraulic synchronous drive
without rod clamping mechanism. It is the use of symmetrical two sets of hydraulic
drive mechanism to synchronize the respective template, respectively, because the
center of the template driven by the cylinder of the force, it can reduce the weight
of the template to reduce the amount of locking deformation, loading and unloading
mold easier, More, more suitable for the operation of the robot, the performance than
the bolt-type rod without clamping mechanism is more superior, it is worth promoting
the application. (PWDS), which combines with the axial wall thickness distribution
system (AWDS) to achieve optimum parison and more ideal wall thickness distribution.

　　3 single layer of small squeeze blown hollow plastic molding

machine

　　Single-layer small-scale extrusion blown hollow plastic molding machine technical

progress focus is to high efficiency, high productivity, multi-station, multi-
functional direction.

　　4 "one step" injection of hollow plastic molding machine

"One step" Note pull hollow plastic molding machine research and development,
including the host and mold two aspects. Note the blown hollow plastic molding
machine is the combination of the host and the mold of the equipment, from the host
and die both on the importance of the machine, the host only 40% of the machine, and
mold to account for 60% The Mold is the "one step" note the development of hollow
plastic molding machine focus. Injection mold is the mold in the development of the
focus. Turntable running high-speed and positioning stability, is the main research
focus. Promote the use of gear rack synchronous blow mold clamping mechanism to
improve the accuracy of the mold clamping performance and production efficiency.
 　　5 pull blown hollow plastic molding machine

The key is to optimize the heating system to reduce the heating time, improve the
operation speed of the preform, improve the performance of the preform fast and
stable positioning, shorten the mold opening and closing and blowing the mold,
Plastic pressure head lifting time, increase the number of molding
cavity. Development can detect the preform concentricity, diameter and other
precision quality detection system. The development of the preform heating stretch
blow molding, raw materials, filling, labeling, packaging and other multi-channel
process set in a complete online operation blowing blown hollow production line. The
production line is characterized by the fact that the filling of the liquid material
does not require re-cleaning of the bottle, and the filling can be carried out in a
closed, non-polluting environment. For example, after the compressed air is blow
molded into the infusion bottle, By the conveyor to the packaging station for
packaging.

Forming principle / plastic molding machine editor

Materials - Thermosetting plastics and their molding methods - Differences
between thermoplastic resins and their molding methods
Thermosetting plastics and their forming
Material change Thermoplastic resin and its molding method
methods

Due to heating, pressing, melting or viscosity

Due to heating, pressing, plasticizing or
drop
melting
↓
Flow
flow
The behavior of the material in the ↓
↓
mold endurance
endurance
↓
↓
cooling curing
continued heating cross-linking hardening

Material changes Irreversible change (chemical change) Reversible change (physical change)

Material and molding two aspects of the nature:

Material Properties:
The nature of the molding (1) rheological
(1) Rheological
requirements (2) thermal properties
properties (2) Thermal properties
(3) hardening reaction

Forming method Compression molding Used more often Application less

injection molding used more application Multi-
extrusion molding rarely applied application Multi-
calendering molding not use application More
casting molding more applications applications Multi-
foam forming use more application Multi-
 secondary processing applications and more application

Using mechanical / plastic molding machines Edit

Vertical molding machineAtlas

Plastic molding machine processing is an engineering technology, the content involved

is the plastic into a variety of plastic products process. In the process of
transformation often occur in one or more of the following circumstances, such
as polymer rheology and physical and chemical properties changes. Plastic molding
machine molding methods are the following. Press molding the main compression
molding apparatus and the mold press. Refindings.s.s.s.s.32 nights Rh of rounds. Find
draft stratified composition expatiate nights rounds.s.32 nights Results Avg.
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United:1 Avgferences United:1 Avg. There are under pressure press and pressure on the
press. It referred to as a mold for compression molding press mold, divided into
three categories; an overflow die , semi overflow die does not overflow die . The
main advantage of compression molding is that it can mold large flat products and can
be mass-produced. The disadvantage is that the production cycle is long and the
efficiency is low. Injection molding lamination layer used press operation, fitted
between the movable platen and the fixed platen of the press of this multi-layer
floating hot plate. Laminated molding commonly used reinforcing materials are cotton,
glass cloth, paper, asbestos cloth, resin phenolic, epoxy , unsaturated polyester and
some thermoplastic resin. Rhitheruate compositions.
Rhitheromenulatesitheromenulatesithers. Rhitheritherulatesulatesomeninding polymers
Results (Rhitheritherulates int Extrusion molding Extrusion molding, also known as
extrusion molding or extrusion, it is in the extruder by heating, pressure and make
the material in a flow state through the die forming method. Rhithers. Rhithers.
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Cable coating and so on. In addition, can also be used for plastic mixing, plastic
granulation , coloring, blending and so on. Extrusion machine consists of extrusion
device, transmission mechanism and heating, cooling system and other major
components. Extruder has screw type (single screw and multi screw) and plunger
type. The former extrusion process is continuous, the latter is intermittent. The
basic structure of the single screw extruder mainly includes the transmission device,
feeding device, barrel, screw, nose and die and other parts. Extruder auxiliary
equipment There are three major categories of materials such as material handling
equipment (such as material handling and drying), extruder treatment equipment
(stereotypes, cooling, traction, cutting or roll) and production conditions control
equipment.

Extrusion Molding
Extrusion is one of the methods of forming thermosetting fiber reinforced
plastics. Used for the production of sections with constant shape and unrestricted
length. The molding process is a method in which the continuous fiber impregnated
with the resin glue is pulled out by the heating die, and then the resin is further
cured by the heating chamber to prepare a continuous high-strength continuous
reinforced plastic profile.
Commonly used for the extrusion molding of the resin are unsaturated polyester, epoxy
and silicone three. Among them, unsaturated polyester resin is used most. The
extruder is usually composed of a fiber arranging device, a resin tank , a preforming
[1]
device, a die and a heating device, a traction device and a cutting device.
 Link 2:

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Plastic molding machine

edit
Plastic molding processing equipment is in the rubber machinery and metal die-casting
machine developed on the basis of. Since the 1970s, the polymer injection molding process and
simple molding equipment, as an industry, until the 20th century, 30 years to obtain rapid
development, plastic molding processing equipment gradually commercialization, injection
molding and extrusion molding has become industrialized Processing methods. Blow molding is
second only to injection molding and extrusion of the third largest plastic molding method, is also
the fastest growing a plastic molding method.

Chinese name

Plastic molding machine

Development period

The 1930s

Mechanical classification

Plastic injection molding machine

Forming method

Compression molding, injection molding, extrusion molding and so on

table of Contents
1. 1 mechanical classification
2. ▪ Plastic injection molding machine
3. ▪ Plastic Extruder
4. ▪ Plastic blow molding machine
5. ▪ Multi-layer blow molding
1. ▪ Press and transfer molding machine
2. ▪ Thermoforming machine

3. 2 forming method
4. ▪ Press molding
5. ▪ Injection molding
1. ▪ Extrusion
2. ▪ Extrusion

3. 3 molding machine maintenance

Mechanical classification
edit

Plastic injection molding machine

Plastic injection molding is an injection and molding of the molding method, the equipment
called plastic injection molding machine , referred to as injection molding machine . Plastic
injection molding machine is the thermoplastic and thermosetting plastics made of various plastic
products , the main molding equipment. Ordinary plastic injection molding machine is the most
widely used, the processing of thermoplastic single screw or plunger horizontal, vertical or angle
of the single-station injection molding machine.

And other types of injection molding machine, such as thermosetting plastics, structural
foam, multi-component, reactive, exhaust and other injection molding machine, refers to the
processing of materials and machine structural characteristics are common with ordinary plastic
injection molding machine are quite different Injection molding machine. About 30% of the
world's plastic raw materials for injection molding , and injection molding machine accounted for
about 40% of the total output of plastic machinery , and plastic processing industry and plastic
machinery industry has become an important part of the growth of plastic machinery products
The fastest, variety specifications, the largest number of production models.

Plastic extruder
In the plastic extrusion molding equipment, plastic extruder is usually called the host, and its
supporting follow-up equipment, plastic extrusion molding machine is called auxiliary. Plastic
extruder after 100 years of development, has been derived from the original single screw twin
screw, multi-screw, and even no screw and other models. Plastic extruder (host) can be with the
pipe, film, holding materials, monofilament, flat wire , packing belt , squeeze network, board
(film), profile , granulation, cable coating and other plastic molding auxiliary Matching, forming a
variety of plastic extrusion molding production lines, the production of various plastic
products . Therefore, the plastic extrusion molding machinery, plastic processing industry are
widely used in one of the models.

Plastic blow molding machine

Blow molding consists of two basic steps: first forming the parison, after the use of
compressed air (with the drawing rod) to radial inflation (and axial stretching) parison, so close
(stretch) blow molding Mold cavity , the mold cavity shape and size given to the product, and
cooling it.
Multi-layer blow molding
Forming a total co-extrusion blow molding and co-injection blow molding two; stretch blow
molding are injection stretch blow molding and extrusion stretch blow molding two. Stretch blow
molding can be divided into one-step and two-step method.

Press and transfer molding machine

Compression molding and transfer molding are the main forming methods for thermosetting
plastics . For the compression molding of the press and transfer molding of the transfer machine
is thermosetting plastic made of various plastic products , the main molding equipment. The role
of the press is through the plastic mold on the plastic pressure, if the use of fixed mold, but also
with the opening and closing die and the role of the product. For compression molding presses
are divided into motor presses and hydraulic press two categories. As the manufacture of motor
presses, operation and repair are more complex than the hydraulic press, but also not suitable
for compression molding large plastic parts, so gradually eliminated. The presses used are
basically hydraulic presses. Hydraulic press pressure medium is usually oil and water two types,
the former widely used in small and medium-sized equipment. Transfer molding equipment can
be used with the same compression molding hydraulic press, can also be used for special
transfer molding machine. Transfer molding machine is actually a two -pressure hydraulic
press with two hydraulic cylinders . According to its structure can be divided into two kinds of
vertical and horizontal and right angle.

Thermoforming machine
Thermoforming machine Plastic thermoforming method only 3 kinds of mold molding, male
mold forming and mold molding. Thermoforming machines should be able to reproduce the
thermoformed production cycle in accordance with certain procedures to produce exactly the
same product. There are many types of thermoforming machines, including manual, semi-
automatic and automated thermoforming machines. Thermoformed products are large and small
in size, suitable for semi-automatic or manual thermoforming machines. On the contrary, the
product of small size and quantity, then the choice of automatic thermoforming machine more
appropriate.

Forming method
edit

Plastic molding machine processing is an engineering technology, the content involved is

the plastic into a variety of plastic products process. In the process of transformation often occur
in one or more of the following circumstances, such as polymer rheology and physical and
chemical properties changes.

Press molding
 The main equipment for compression molding is presses and molds. Press the most used is
self-contained hydraulic machine , tonnage from tens of tons to several hundred tons
ranging. There are under pressure press and pressure on the press. Used for compression
molding mold called pressing die, divided into three categories; flash mold, semi-overflow
mold does not overflow mold . The main advantage of compression molding is that it
can mold large flat products and can be mass-produced . The disadvantage is that
the production cycle is long and the efficiency is low.

Injection molding
Laminating Commonly used laminator operation, the press between the dynamic pressure
plate and the pressure plate is equipped with multi-layer floating hot plate. Laminated molding
commonly used reinforcing materials are cotton , glass cloth , paper, asbestos cloth ,
resin phenolic , epoxy, unsaturated polyester and some thermoplastic resin . Injection blow
moldingextrusion blow molding stretch blown film coating hot melt fluid spray spraying flame
spraying electrostatic spraying plasma spraying .

Extrusion
Extrusion molding, also known as extrusion molding or extrusion , it is in the extruder by
heating, pressure and make the material flow through the continuous molding method through
the die . Extrusion is mainly used for the molding of thermoplastics , can also be used for
some thermosetting plastics . Extruded products are continuous profiles, such as tubes, rods, silk
plate, film, wire and cable coating and so on. In addition, can also be used for plastic
mixing, plastic granulation, coloring, blending and so on. Extrusion machine consists of extrusion
device, transmission mechanism and heating, cooling system and other major
components. Extruder has screw type (single screw and multi screw) and plunger type. The
former extrusion process is continuous, the latter is intermittent. The basic structure of the single
screw extruder mainly includes the transmission device, feeding device, barrel , screw, nose and
die and other parts. Extruder auxiliary equipment There are three major categories of materials
such as material handling equipment (such as material handling and drying), extruder treatment
equipment (stereotypes, cooling, traction, cutting or roll) and production conditions control
equipment.

Squeeze molding
Extrusion molding is one of the methods of forming thermosetting fiber reinforced
plastics . Used for the production of sections with constant shape and unrestricted length. The
molding process is a method in which the continuous fiber impregnated with the resin glue is
pulled out by the heating die, and then the resin is further cured by the heating chamber to
prepare a continuous high-strength continuous reinforced plastic profile.
 Commonly used for the extrusion molding of the resin are unsaturated polyester , epoxy
and silicone three. Among them, unsaturated polyester resin is used most. The extruder is
usually composed of a fiber arranging device, a resin tank, a preforming device, a die and a
heating device, a traction device and a cutting device.

Forming machine maintenance

edit

1. Molding machine is roughly divided into three main parts:

1) Electric control part:

◎ traditional injection machine using contact relays to switch a variety of actions, often due
to loose contact and aging of the contacts and failure, usually after the use of one million times
the replacement of new products to ensure the stability of electronic control. Especially dust and
moisture and other environmental factors will also affect the machine movements.

◎ modern injection machine with no contact type of integrated circuits, wire connection
greatly reduced, significantly improve the wire caused by the bad phenomenon, and improve
stability.

Controller

2) Institutional part:

◎ part of the organization should be regularly lubricated to reduce the friction coefficient ,
reduce wear and tear. The nuts and locking screws on the head plate should be checked
regularly to avoid the unevenness of the force.

◎ mold thickness adjustment mechanism should regularly check the drive shaft gear or
chain with or without offset or relaxation phenomenon. Whether the gear on the gear plate loose,
grease is enough and so on.

3) Hydraulic parts:

Hydraulic system should pay attention to the cleanliness of hydraulic oil to maintain the
quality of hydraulic oil, should use good stability , high quality hydraulic oil, in addition to regular
replacement, the appropriate control of its operating temperature below 50C to avoid
deterioration And the stability of the shadow to the hydraulic action.

When the injection molding machine in operation, the system has any abnormalities when
the controller will sound an alarm, and in the screen screen below the line appears a warning
message, as shown below

Fault Analysis and Solution

The cause of the machine failure, often due to improper operation and set the result,
through the analysis can be simple troubleshooting.

Clamping force and low voltage protection of the adjustment

step:

1. The clamping high voltage setting is 135bar, 10%; the low pressure speed is set to 20%,
the low pressure position is set to 100mm; the low pressure time is set to 5 seconds.

2. Use modulo advance and retreat to establish the clamping force; to the system pressure
gauge in the high voltage when the maximum pressure gauge should prevail, refer to the
clamping force hydraulic pressure table.

3. Set the low voltage position to zero after opening mode.

4. Press the key until the mold contact is released immediately. At this time, the position of
the movable die is assumed to be "X", then the low pressure position is set to "X + 1" mm.

5. Then set the low-voltage protection width: low-voltage protection for the low-speed low-
voltage distance.

6. Set the low voltage protection time is usually 1.2 seconds

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Blister principle
Huang Huo Liao|create time: February 18, 2012 11:23|Views:1840|Comments:0
label:

First, the vacuum forming principle

vacuum forming process (Figure 2-1) is a thermoforming processing methods. A
method of manufacturing an open shell article using a thermoplastic sheet. The
plastic sheet cut into a certain size of heating softening, with the sheet on both sides
of the pressure or mechanical pressure, so that after deformation and paste on a
specific mold profile surface, after cooling stereotypes, and trimming. Vacuum
Blister Molding This molding method relies on vacuum forces to stretch the
sheet. Vacuum force is easy to achieve, master and control, so simple vacuum
forming is the earliest, is currently the most widely used a thermoforming method.
 Second, the plastic moldless mold-
free molding process shown in Figure 2-2, the sheet heated to the required
temperature, placed on the clamping ring, with a pressure ring compression, open the
vacuum pump valve vacuum, through The photoelectric tube controls the vacuum valve
to adjust the degree of vacuum until the sheet reaches the desired forming depth. As the
free vacuum forming method does not touch any mold surface, the workpiece
surface gloss is high, without any flaws. If the plastic itself is transparent, the
workpiece can have the smallest light absorption and transparency, it can be used to
manufacture aircraft parts such as instrument covers and skylights.

Vacuum-free molding method in the molding process can only change the degree of
elongation and shape of the workpiece, it can not shape the complex parts. In addition,
the thickness of the maximum deformation zone (i.e., the center of the sheet) decreases
as the degree of stretching increases during the molding process, so that the actual
drawing ratio (H / D) should generally be less than 75%. In the use of this method for
processing, the operator must have skilled skills, adjust the degree of vacuum, in order to
meet the design requirements of the contours and size of the same product.

Third, the plastic mold (punch) and plastic mold (die) molding
For vacuum plastic molding, only one side of the heated material with the molding
tool in contact. In this way, the material with the mold surface has the same with the
molding die surface contour. And the contour and size of the non-contact surface of
the molded article are only dependent on the thickness of the material. According to
the molding material and the molding die of the contact surface of the different
molding process can be divided into male and female mold forming.
The vacuum forming process is shown in Figure 2-4. This method is advantageous for
making products with large wall thickness and depth. The main features of the product is:
the same with the vacuum die molding method, the mold cavity wall side of the high
quality, the structure is also more detailed and meticulous. The largest part of the wall
thickness at the top of the male mold, and the thinnest part of the intersection of the
side of the male mold and the bottom of the junction area, the part is the final shape of
the part of the product side often appear draft and cooling stripes, Each part of the paste
when the mold face has been divided. The part of the first contact with the mold surface
is first cooled by the mold, and in the subsequent process, the draft behavior is weaker
than the non-cooled parts. This stripes are usually at the top of the top of the mold face.
 Vacuum forming method and the mold cavity wall of the side of the high quality, the
structure is also more detailed and detailed, the largest wall thickness of the bottom of
the cavity, the thinnest part of the cavity in the side and bottom of the junction, and As
the cavity depth increases, the wall at the bottom corner of the product becomes
thinner. Therefore, the vacuum forming process is not suitable for the production of large
depth of the product.
For the plastic mold, the inner dimensions of the part are very accurate, as it is the side of
the vacuum blistering tool. On the contrary, for the molding of the female mold, the
outer dimension of the product is very accurate because of its external contact with the
 vacuum forming mold (Fig. 2-6).

For the plastic mold we must pay attention to the following questions:
① in the use of high angle mold for processing, especially when the mold and
clamping the distance between the frame is very easy

(Figure 2-7); (
3 ) uneven thickness at the flange (Figure 2-7); (
4 ) difficulty
in stripping due to insufficient sidewall inclination; ⑤ in the forming area Holding
mold frame) between the multi-cavity mold insert and the next clamp will produce a
small gap;
⑥ mold mold is usually cheaper than the mold price.

For the plastic moldings we must pay attention to it (Figure 2-8): thick edges; uniform
edge thickness; thin corners; single female molds with good mold release; The price is
high. However, adverse effects in each case can be reduced by using appropriate
processing
 methods.

Fourth, the basic equipment blister machine

1. When the
plastic sheet is formed , the sheet is fixed to the clamping device. In the vacuum-
molding general-purpose machine and the composite type of thermoforming machine, it
is easy to fix the clamping device of various sizes. Some of the entire molding machine
with a set of clamping frame. Clamping devices can be divided into two categories: one is
the frame type, the other is the sub-valve type. The frame clamp consists of upper and
lower frames. The sheet is sandwiched between the two frames. When the frame is
opened, the lower frame is generally maintained.

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