E5EK Manual en 201105 PDF
E5EK Manual en 201105 PDF
E5EK Manual en 201105 PDF
(Programmable Type)
User's Manual
Preface
Thank you for your purchase of your E5EK, intelligent digital controller.
The E5EK allows the user to carry out the following:
• Select from many types of temperature and analog input (multiple input)
• Support position-proportional control (position-proportional type controllers
only).
• Select output functions such as control output or alarm (output assignment)
• Use the HBA (heater burnout alarm) function (standard type controllers only).
• Use four setpoints (multi-SP function)
• Use remote SP input.
• Monitor the control loop by LBA (Loop Break Alarm)
• Use the communications function
• Calibrate input or transfer output
• It also features a watertight construction (NEMA4: equivalent to IP66)
This User’s Manual describes how to use the E5EK compact, high-function digital
controller.
Before using your E5EK, thoroughly read and understand this manual in order to
ensure correct use.
E OMRON, 1996
(1) All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or trans-
mitted, in any form, or by any means, mechanical, electronic, photocopying, recording, recording, or other-
wise, without the prior written permission of OMRON.
(2) No patent liability is assumed with respect to the use of the information contained herein.
(3) Moreover, because OMRON is constantly striving to improve its high-quality products, the information in
this manual is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained in this publication.
I
E5EK
J Meanings of Abbreviations
Sometimes the following abbreviations are used in parameter names, figures and in text
explanations. These abbreviations mean the following.
Abbreviation Term
PV Process value
SP Set point
RSP Remote set point
LSP Local set point
LBA Loop break alarm
HB Heater burnout
AT Auto-tuning
ST Self-tuning
A B C D E F G H I J K L M
N O P Q R S T U VW X Y Z
J “Reference” mark
This mark indicates that extra, useful information follows, such as supplementary explana-
tions and how to apply functions.
II
E5EK
J Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Al-
ways heed the information provided with them. Failure to heed precautions can result in inju-
ry to people or damage to the product.
III
E5EK
D Basic E5EK operations Chapter 3 Basic Operation These chapters describe how to
Chapter 5 Parameters use the front panel keys and
how to view the display when
setting the parameters of the
major functions for the E5EK.
D Applied E5EK operations Chapter 4 Applied Opera- These chapters describe the
tion important functions of the
Chapter 5 Parameters E5EK and how to use the
parameters for making full use
of the E5EK.
D Using a Position-propor- Chapter 4 Applied Opera- This chapter describes the func-
tion/4.1 Selecting the Con- tions related specifically to posi-
tional Type Controller trol Method tion-proportional type control-
lers.
D Communications with a Chapter 6 Using the Com- This chapter mainly describes
munications Function the communications commands,
host computer and gives program examples.
IV
E5EK
V
E5EK
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Conventions Used in This Manual . . . . . . . . . . . . . . . II
Pay Attention to the Following when Installing
this Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
CHAPTER 1 INTRODUCTION
CHAPTER 1 1
INTRODUCTION
This chapter introduces the E5EK. First-time users should read this
chapter without fail.
For details on how to use the controller and parameter settings, see
Chapters 2 onwards.
1--1
E5EK
CHAPTER 1 INTRODUCTION
J Main parts
Terminals
P 2-6
Rear case
Front panel
This page
J Front panel
PV
No.1 display
Operation indicators
OUT1 OUT2
SUB1 SUB2
MANU SV
STOP No.2 display
RMT
RST
AT
RMT RSP MANU SUB1 SUB2
Display key
Up key
A
A/M key M
Down key
A/M
E5EK
1--2
E5EK
F No.2 display Displays the set point, manipulated variable or parameter settings.
F Operation indica- • OUT1 : Lit when the pulse output function assigned to “control
tors output 1” is ON.
• OUT2 : Lit when the pulse output function assigned to “control
out- put 2” is ON.
• SUB1 : Lit when the output function assigned to “auxiliary output
1” is ON.
• SUB2 : Lit when the output function assigned to “auxiliary
output 2” is ON.
• MANU : Lit in the manual operation mode.
• STOP : Lit when operation has stopped.
• RMT : Lit during remote operation.
• RSP : Lit during remote SP operation.
• AT : Flashes during auto-tuning.
F A/M key Each press of this key switches between the auto and manual opera-
tions.
F key The functions of this key change according to how long it is pressed. If
the key is pressed for less than one second, the parameters are switched.
If the key is pressed for one second or more, the menu display appears.
In key operations from here on, “press the key” refers to pressing the
key for less than one second.
For details on parameter switching and menu display items, see page
1-8.
F key Each press of the key increments or advances the values or settings
on the No.2 display, while each press of the key decrements or
returns the values or settings on the No.2 display.
Functions vary, for example, when the A/M key is held down simulta-
neously with the display key, or a key is held down continuously. For
details, see page 1-8. Also, chapters 3 and 4 describe examples using
various key combinations.
1--3
E5EK
CHAPTER 1 INTRODUCTION
Alarm 3
LBA
Error 2
Error 3
J Input The E5EK supports following inputs: temperature input, current input,
voltage input, CT input/Potentiometer, remote SP input and event
input.
F CT input/Poten- • Connect CT input when using the HBA (heater burnout alarm) func-
tion on a standard type controller (E5EK-AA2).
tiometer
• Connect the potentiometer when monitoring the valve opening on a
position-proportional type controller (E5EK-PRR2). However, note
that the potentiometer cannot be used simultaneously with remote
SP input.
1--4
E5EK
F Event input When using event input, add on the input unit (E53-CKB).
You can select from the following four event inputs:
Multi-SP
Run/Stop
Auto/Manual
SP mode
J Output
The E5EK supports the following five outputs.
Control output 1
Control output 2
Auxiliary output 1
Auxiliary output 2
Transfer output
When using control outputs 1 and 2, set the output unit (sold sepa-
rately). Nine output units are available to suit the output circuit config-
uration.
When using transfer output, add on the communication unit
(E53-AKF).
Note: The output functions of the E5EK do not operate for five seconds
after the E5EK is turned ON.
F Output assign- The E5EK supports the following ten output functions.
ments Control output (heat)
Control output (cool)
Alarms 1 to 3
HBA
LBA
Error 1 (input error)
Error 2 (A/D converter error)
Error 3 (RSP input error)
Assign these output functions to control output 1, control output 2,
auxiliary output 1, and auxiliary output 2.
However, note that as control output 1 is used as the open output and
control output 2 is used as close output on a position-proportional type
controller (E5EK-PRR2), control outputs 1 and 2 cannot be used as
assignment destinations. Also, of the output functions, control output
(heat), control output (cool), HBA and LBA are disabled.
On a standard type controller, there are restrictions on how assignment
destinations (control output 1, control output 2, auxiliary output 1, and
auxiliary output 2) can be used. For details, see 3.3 Setting Output
Specifications.
In the example on the previous page, “control output (heat)” is assigned
to “control output 1”, “alarm 1” is assigned to “control output 2”, and
“alarm 2” is assigned to “auxiliary output 1”. Accordingly, the configu-
ration is such that heating control output is connected to control output
1, and alarm output is connected to control output 2 and auxiliary out-
put 1.
1--5
E5EK
CHAPTER 1 INTRODUCTION
Control Output 1/
Control Method Model
Control Output 2
Standard control E5EK-AA2 AC100-240 Control output (heat) /
E5EK-AA2 AC/DC24 Alarm, etc.,
Heating and cooling E5EK-AA2 AC100-240 Control output (heat) /
control E5EK-AA2 AC/DC24 Control output (cool)
Position-proportional E5EK-PRR2 AC100-240 Open/Close
control E5EK-PRR2 AC/DC24
F Transfer output The E5EK supports the following six transfer outputs.
Set point
Set point during SP ramp
Process value
Heating side manipulated variable
Cooling side manipulated variable
Valve opening
However, note that heating/cooling side manipulated variables can be
output only standard type controllers, and valve opening can be output
on position-proportional type controllers
These transfer outputs can be output after being scaled. Setting of an
upper limit value smaller than the lower limit value is allowed, so
reverse scaling can also be carried out.
1--6
E5EK
J Parameter types E5EK parameters are distributed between the following nine modes.
Protect mode
Manual mode
Level 0 mode
Level 1 mode
Level 2 mode
Setup mode
Expansion mode
Option mode
Calibration mode
The settings of parameters in each of seven modes (excluding the pro-
tect mode and manual mode) can be checked and modified by selection
on the menu display.
F Protect mode This mode is used to limit use of the menu and A/M keys. The protect
function is for preventing unwanted modification of parameters and
switching between the auto and manual operation.
F Manual mode In this mode, the controller can be switched manual operation. The
manipulated variable can be manipulated manually only in this mode.
F Level 0 mode Set the controller to this mode during normal operation. In this mode,
you may change the set point during operation, and stop and start op-
eration. You can also monitor (not change) the process value, ramp SP
and manipulated variable.
F Level 1 mode This is the main mode for adjusting control. In this mode, you can
execute AT (auto-tuning), and set alarm values, the control period and
PID parameters.
F Level 2 mode This is the auxiliary mode for adjusting control. In this mode, you can
set the parameters for limiting the manipulated variable, switch
between the remote and local modes, switch between the SP modes, and
set the loop break alarm (LBA), alarm hysteresis and the digital filter
value of inputs.
F Setup mode This is the mode for setting the basic specifications. In this mode, you
can set parameters that must be checked or set before operation such as
the input type, scaling, output assignments and direct/reverse opera-
tion.
F Expansion mode This is the mode for setting expanded functions. In this mode, you can
set ST (self-tuning), SP setting limiter, selection of advanced PID or
ON/OFF control, specification of the standby sequence resetting
method, time for automatic return to the monitoring display.
F Option mode This is the mode for setting option functions. You can select this mode
only when the option unit is set in the controller. In this mode, you can
1--7
E5EK
CHAPTER 1 INTRODUCTION
F Calibration mode This mode is provided so that the user can calibrate inputs and transfer
output.
When calibrating input, the selected input type is calibrated. Whereas,
transfer output can be calibrated only when the communications unit
(E53-AKF) is set in the controller.
J Selecting modes The following diagram shows the order in which modes are selected.
Power ON
A/M
1 second min. 1 second min.
1 second min.
Level 2 mode A/M + A/M +
1 second min. 1 second min.
1 second min.
Setup mode
Protect mode
1 second min.
Expansion mode A/M +
1 second min.
1 second min.
Option mode
1 second min.
Calibration mode
F Menu display • To select the menu display in any of the above modes (excluding the
protect mode and manual mode), press the key for 1 second mini-
mum. If you select the desired mode using the or keys and
press the key, the top parameter in the specified mode is dis-
played.
• When you have selected the menu display, the previous mode is
selected. For example, if you selected the menu display while in the
level 0 mode, the No.2 display changes to [ ] as shown on the left.
• Protected modes cannot be selected. Also, the menu display does not
appear when modes are protected up to the level 1 mode.
1--8
E5EK
F Protect mode • To set the controller to the protect mode or to return to the level 0
mode from the protect mode, press the A/M key and key for 1 se-
cond minimum simultaneously.
F Manual mode • To set the controller to the manual mode, press the A/M key for 1 se-
cond minimum in the level 0 to 2 mode. To return to the level 0 mode
from the manual mode, press the A/M key for 1 second minimum.
J Selecting • When not in the manual mode, each press of the key switches the
parameter.
parameters
• If you press the key when at the final parameter, the display re-
turns to the first parameter.
J Fixing settings • When you have changed a parameter setting, specify the parameter
using the or keys, and either leave the setting for at least two
seconds or press the key. This fixes the setting.
• When another mode is selected, the content of the parameters before
the mode was selected is fixed.
• When turning the power OFF, you must first fix the settings and
parameter contents (by pressing the key or selecting another
mode). The settings and parameter contents are sometimes not
changed by merely pressing the or keys.
1--9
E5EK
CHAPTER 1 INTRODUCTION
F RS-422 When using the communications function on the RS-422 interface, add
on the communications unit (E53-AK02).
F RS-485 When using the communications function on the RS-485 interface, add
on the communications unit (E53-AK03).
1--10
E5EK
The E5EK controller is calibrated before shipment from the factory. So,
the user need not calibrate the E5EK controller during regular use.
However, if the E5EK controller must be calibrated by the user, use the
parameters provided for user to calibrate temperature input, analog
input (voltage, current) and transfer output.
Also, note that calibration data is updated to the latest value each time
the E5EK controller is calibrated. Calibration data set before shipment
from the factory cannot be returned to after calibration by the user.
F Calibrating The input type selected in the parameter is the item to be calibrated.
inputs The E5EK is provided with the following four calibration parameters.
• Thermocouple
• Platinum resistance thermometer
• Current input
• Voltage input
Two parameters are provided for thermocouple and voltage input.
F Calibrating trans- Transfer output can be calibrated when the communications unit
fer output (E53-AKF) is added on.
F Registering cal- When calibrating each item, the calibration data is temporarily regis-
ibration data tered. This data can be registered as final calibration data only when all
items have been newly calibrated. So, all items must be temporarily
registered when calibrating the E5EK controller.
When registering data, information regarding whether or not calibra-
tion has been carried out is also registered.
1--11
E5EK
CHAPTER 1 INTRODUCTION
1--12
E5EK
CHAPTER 2 PREPARATIONS
CHAPTER 2 2
PREPARATIONS
This chapter describes the operations you should carry out before
turning the E5EK ON.
2--1
E5EK
CHAPTER 2 PREPARATIONS
2.1 Setting up
• On a standard type controller, set up the output units for control out-
puts 1 and 2 before mounting the controller.
• On a position-proportional type controller, the relay output unit is
already set. So, this setup operation unnecessary. (Do not replace with
other output units.)
• When setting up the output units, draw out the internal mechanism
from the housing and insert the output units into the sockets for con-
trol outputs 1 and 2.
J Draw-out When drawing out the internal mechanism from the housing, prepare a
phillips screwdriver matched to the size of the screw on the lower part
of the front panel.
(1) Press down on the hook on the top of the front panel and turn the
phillips screwdriver to the left to loosen the screw on the lower part
of the front panel.
(2) Draw out the internal mechanism towards you holding both sides
of the front panel.
Fixing Screw for Tighten this screw by a torque of 0.3 to 0.5 N⋅m, or approx. 3 to 5 kgf⋅cm.
Front Panel
2--2
E5EK
2.1 Setting up
F Before setup • Check the type of the output unit you are about to set up.
• For details on types of output unit and main specifications, see page
2-9.
F Procedure (1) Check the positions of the sockets you are about to insert the out-
put units into as shown in the following diagram.
OUT1
OUT2
Bracket
(2) Remove the power board in the direction of the arrow shown in the
figure. The power board is connected to the control board by a cen-
ter connector. Remove this connector taking care not to bend the
connector pins.
Control board
Power board
(3) Insert the output unit for control output 1 into the socket “OUT1”
and the output unit for control output 2 into the socket “OUT2”.
(4) Fasten the output units with the bracket (accessory).
(5) Return the power board to its original position.
2--3
E5EK
CHAPTER 2 PREPARATIONS
F Before setup • Check the type of the option unit you are about to set up.
• For details on types of option unit and main specifications, see Appen-
dix, Model List (page A-11) and Appendix, Option Unit Ratings and
Characteristics (page A-4).
• For details on the relationship between units and terminals, see page
2-8.
F Procedure (1) Remove the power board and option boards in the order shown in
the following diagram.
(2) Insert the option unit into the socket for option 1. The following
diagram shows the relationship between option unit and mounting
position.
Option 1
E53--AKB: Event inputs 1/2
E53--AK01: RS--232C
E53--AK02: RS--422
E53--AK03: RS--485
E53--AKF: Transfer output
(3) Mount the option board and the power board in the order shown.
2--4
E5EK
2.2 Installation
2.2 Installation
J Dimensions
48 13.5 100
PV
SV
112
91
96
A
M
E5EK
J Panel cutout
60 mm min
Unit (mm)
+0.8
92 0
2--5
E5EK
CHAPTER 2 PREPARATIONS
J Mounting (1) Insert the E5EK controller into the mounting hole in the panel.
(2) Fit the mounting bracket (accessory) into the fixing slots on the top
and bottom of the rear case.
2--6
E5EK
2.2 Installation
E5EK
E53-COV08
• To remove the terminal cover, pull the edges of the snap pins.
2--7
E5EK
CHAPTER 2 PREPARATIONS
J Terminal arrangement
AC100-240V ~ EV1/2
(AC/DC24V ) TRSF
10 21 22 20 RS232C
SOURCE RS422
9 19 RS485
8 18
OUT1
7 17 RSP
6 16 CT
OUT2 PTMR
5 15
4 14
SUB1 TC
3 13 Pt
2 12 I
SUB2 V
1 23 11
J Precautions • Use ducts to separate input leads and power lines in order to protect
when wiring the controller and its lines from external noise.
• We recommend using solderless terminals when wiring the controller.
• Tighten the terminal screws using a torque no greater than 0.78 N·m,
or 8 kgf·cm max. Take care not to tighten the terminal screws too
tightly.
• Use the following type of solderless terminals for M3.5 screws.
7.2mm max.
7.2mm max.
J Wiring In the following wiring diagrams, the left side of the terminal Nos. indi-
cates the inside of the controller
F Power supply • Input power to terminal Nos. 9 and 10. Power specifications are as fol-
lows:
AC100-240V , 50/60Hz, 15VA
10 21 22 20
9 19 (AC/DC24V , 50/60Hz, 12VA 8W)
8 18
7 17
6 16
5 15
4 14
3 13
2 12
1 23 11
2--8
E5EK
F Sensor input • Connect the sensor input to terminal Nos. 11 to 14 and 33 as follows
according to the input type.
10 21 22 20
9 19 +
14 14 14 14
8 18
13 13 13 V 13
7 17 --
6 16 12 12 12 12 --
--
5 15 11 11 11 11 mA
+
4 14 23 23 23 23 +
3 13 Thermocouple Platinum Voltage input Current input
resistance
2 12 thermometer
1 23 11
F Control output • Terminal Nos. 7 and 8 are for control output 1 (OUT1), and terminal
Nos. 5 and 6 are for control output 2 (OUT2). The following diagrams
10 21 22 20
show the available output units and their internal equalizing circuits.
9 19
8 18 + +v +
8 6 8 6 +v 8 6 8 6
7 17 L L
6 16
7 5 7 5 7 5 -- GND 7 5 --
5 15 GND
Relay SSR NPN PNP
4 14
E53-R E53-S E53-Q E53-Q4
3 13 E53-Q3
2 12 + +
8 6 8 6
1 23 11
mA L V L
7 5 -- 7 5 --
4 to 20mA/0 to 20mA 0 to 10V/0 to 5V
E53-C3 E53-V34
E53-C3D E53-V35
• With E53-VVV output units, about 2 V is output for one second after
the power is interrupted.
• The following table shows the specifications for each output unit.
Model Output Type Specifications
E53-R Relay 250 VAC, 5 A
E53-S SSR 75 to 250 VAC, 1 A
E53-Q Voltage (NPN) NPN : 12 VDC, 40 mA (with short-circuit protection)
E53-Q3 Voltage (NPN) NPN : 24 VDC, 20 mA (with short-circuit protection)
E53-Q4 Voltage (PNP) PNP : 24 VDC, 20 mA (with short-circuit protection)
E53-C3 4 to 20 mA 4 to 20 mA, Permissible load impedance: 600 Ω max., Resolution: Approx. 2600
E53-C3D 0 to 20 mA 0 to 20 mA, Permissible load impedance: 600 Ω max., Resolution: Approx. 2600
E53-V34 0 to 10 V 0 to 10 VDC, Permissible load impedance: 1 kΩ min., Resolution: Approx. 2600
E53-V35 0 to 5 V 0 to 5 VDC, Permissible load impedance: 1 kΩ min., Resolution: Approx. 2600
8 6
7 5
Open Close
2--9
E5EK
CHAPTER 2 PREPARATIONS
F Auxiliary output • Terminal Nos.3 and 4 are for auxiliary output 1 (SUB1) and terminal
10 21 22 20
Nos.1 and 2 are for auxiliary output 2 (SUB2).
9 19 • The internal equalizing circuits for the auxiliary outputs are as fol-
8 18 lows:
7 17
6 16 4 2
5 15
4 14 3 1
3 13 Auxiliary Auxiliary
2 12 output 1 output 2
1 23 11
• Output specifications are as follows:
SPST-NO, AC250V, 3A
F CT input/ • When using the HBA function on the E5EK-AA2 controller, connect
Potentiometer CT input (CT) to terminal Nos.15 to 17. When monitoring the valve
opening on the E5EK-PRR2 controller, connect the potentiometer
10 21 22 20
9 19
(PTMR) to terminal Nos.15 to 17. Connect each of these inputs as fol-
8 18 lows:
7 17 O
17 17
6 16
W
5 15 16 CT 16
C
4 14 15 15
3 13 CT input Potentiometer
2 12
1 23 11 • For details on CT inputs, see Appendix, About current transformer.
• For details on the potentiometer, see the Instruction Manual for the
valve connected to the controller. The variable resistance range is 100
Ω to 2.5 kΩ.
About the power The E5EK has independent power supplies for each of A B/C C
blocks the terminal blocks shown on the right.
10 21 22 20
9 19
8 18
B 7 17
6 16
5 15
4 14
E 3 13
2 12
1 23 11
F D
2--10
E5EK
F Event input • Connect event inputs 1 and 2 (EV1/2) to terminal Nos.18 to 20. How-
10 21 22 20 ever, note that terminal Nos.18 to 20 cannot be used on controllers
9 19 having a communications function.
8 18 • Connect the event inputs as follows:
7 17 +
6 16 EV1 20
+
5 15 EV2 19
4 14 COM 18 --
3 13 Event input 1 and 2
2 12
1 23 11 • Use event inputs under the following conditions:
COM 18
--
Event input 1 and 2
F Transfer output • Connect transfer output (TRSF) to terminal Nos. 21 and 22.
• The internal equalizing circuit for transfer output is as follows:
+
21
4 to 20mA L
22
--
2--11
E5EK
CHAPTER 2 PREPARATIONS
2--12
E5EK
CHAPTER 3 3
BASIC OPERATION
This chapter describes an actual example for understanding the basic
operation of the E5EK.
3--1
E5EK
F Basic Operation The following diagram shows the basic operation flow.
Flow Power ON
Setup
Setting input specifications
Protecting parameters
Operation
Start
Adjustment
Stop
Power OFF
3--2
E5EK
F Setup This description assumes that the controller is operated under the fol-
lowing conditions.
• A humidity sensor of output 4 to 20 mA is connected to the controller.
The measuring range of the humidity sensor is set to 10 to 95%.
• A humidifier is controlled by pulse output to maintain humidity at a
constant 60%.
• An alarm is output when the humidity exceeds the upper limit value
(70%) or lower limit value (50%).
• Output unit: relay type (E53-R) for OUT1.
Humidity sensor
Humidifier
Control target
AC100-240V ~
(AC/DC24V )
10 21 22 20
SOURCE
9 19
OUT1 8 18
7 17
6 16
5 15
SUB1 4 14
Alarm 1
3 13
(deviation --
upper-and lower-limit) 2 12
1 23 11 4 to 20mA
E5EK-AA2 +
(Control output 1 : E53-R)
3--3
E5EK
J Input type • Set the type No. (0 to 21) in the “input type” parameter. The factory
setting is “2: K1 (thermocouple).”
• For details on input types and setting ranges, see page 5-26.
J Scaling • When the voltage input and current input are selected, scaling
matched to the control is required.
• The “scaling upper limit”, “scaling lower limit” and “decimal point”
parameters (setup mode) are use for scaling.
• The “scaling upper limit” parameter sets the physical quantity to be
expressed by the upper limit value of input, and the “scaling lower
limit” parameter sets the physical quantity to be expressed by the
lower limit value of input. The “decimal point” parameter sets the
number of digits past the decimal point.
• The following figure shows scaling example of 4 to 20 mA input. After
scaling, the humidity can be directly read. In this case, the “decimal
point” parameter is set to “1”.
Readout (humidity)
Input (4 to 20 mA)
0
100%FS
F Input shift • When temperature input is selected, scaling is not required. This is
because input is treated as the “temperature” as it is matched to the
input type. However, note that the upper and lower limit values of the
sensor can be shifted. For example, if both the upper and lower limit
values are shifted by 1.2_C, the process value (before shift) is regarded
as 201.2_C after shift when input is 200_C before shift.
• To set input shift, set shift values in the “input shift upper limit” and
“input shift lower limit” parameters (level 2 mode).
Temperature
After shift
Before shift
About the tempera- To switch the temperature unit from “_C” to “_F” for temperature unit, switch
ture unit the setting of the _C/_F selection” parameter to [ ] from [ ].
3--4
E5EK
(1) Select the menu display, and select [ ] (setup mode) using the
or keys. For details on selecting the menu display, see page
1 second min. 1-8.
(2) Press the key to enter the setup mode. The top parameter in
the setup mode [ ] “input type” is displayed. The parameter
default is “2”.
(3) Press the key until the display indicates “17”.
(4) Press the key to fix the set value. The display changes to
[ ] (“scaling upper limit value” parameter). The parameter
default is “100”.
(5) Press the key until the display indicates “950”.
(6) Press the key to fix the set value. The display changes to
[ ] (“scaling lower limit value” parameter). The parameter
default is “0”.
(7) Press the key until the display indicates “100”.
(8) Press the key to fix the set value. The display changes to
[ ] (“decimal point” parameter). The parameter default is “0”.
(9) Press the key until the display indicates “1”.
3--5
E5EK
J Output assignments
Output assignments are described according to controller type.
F Standard type • Ten output are supported :
control output (heat)
control output (cool)
alarm outputs 1 to 3
HBA
LBA, and
error 1 (input error)
error 2 (A/D converter error)
error 3 (RSP input error).
These functions are assigned to control outputs 1 and 2, and auxil-
iary output 1 and 2.
• Restrictions on assignment destination are placed on some of the out-
puts. The following table shows where outputs may be assigned to.
Assignment Control Output Auxiliary Output
Destination
Output Function 1 2 1 2
Control output (heat) F F
Control output (cool) F F
Alarm 1 F F F F
Alarm 2 F F F F
Alarm 3 F F F F
HBA F F F F
LBA F F F F
Error 1; Input error F F
Error 2; A/D converter error F F
Error 3; RSP input error F F
With control output (cool), the conditions for switching from standard control
to heating and cooling control are reached when the output function is assigned
at the cooling side during heating and cooling control.
In other words, heating and cooling control is carried out when con-
trol output (cool) is assigned, and standard control is carried out
when output is not assigned. For details on heating and cooling con-
trol, see 4.1 Selecting the Control Method (page 4-2).
3--6
E5EK
J Direct/reverse • “Direct operation” (or normal operation) refers to control where the
operation manipulated variable is increased according to the increase in the
process value. Alternatively, “reverse operation” refers to control
where the manipulated variable is decreased according to the decrease
in the process value.
For example, when the process value (PV), is lower than the set point
(SP), in a heating control system, the manipulated variable increases
by the difference between the PV and SP values.
Accordingly, this becomes “reverse operation” in a heating control sys-
tem. Alternatively, this becomes “direct operation” in a cooling control
system.
• Direct/reverse operation is set in the [ ]“direct/reverse opera-
tion” parameter (setup mode).
J Control period • When the output unit is pulse output such as relay output, set the
pulse output cycle (control period). Though a shorter pulse period
provides better control performance, the control period should be set
taking the life expectancy of the output unit into consideration when
the output unit is relay.
• The control period is set in the “control period (heat)” parameter
(level 1 mode). Factory setting is “20:20 seconds.”
• The “control period (cool)” output function is not allocated. So, the
“control period (cool)” parameter cannot be set.
3--7
E5EK
(1) Select the menu display, and select [ ] (setup mode) using the
or keys. For details on selecting the menu display, see page
1 second min.
1-8.
(2) Press the key to enter the setup mode. The top parameter in
the setup mode [ ] “input type” is displayed. In this example,
the parameter setting is “17: 4 to 20 mA.”
(3) Press the key until [ ] (“control output 1 assignment”
parameter) is displayed. The parameter default is [ ].
(4) As the setting in this example is to be left as it is, press the key.
The display changes to [ ] (“control output 2 assignment”
parameter). The parameter default is [ ].
(5) As the setting in this example is to be left as it is, press the key
until [ ] (“direct/reverse operation” parameter) is displayed.
The parameter default is [ ].
1 second min. (6) As the setting in this example is to be left as it is, press the or
keys to select [ ] (level 1 mode). For details on selecting
the menu display, see page 1-8.
(7) Press the key to enter the level 1 mode. The top parameter in
the level 1 mode [ ] “AT execute/cancel” is displayed.
(8) Press the key until [ ] (“control period” parameter) is dis-
1 second min. played. The parameter default is “20”. As the setting in this exam-
ple is to be left as it is, quit key operation.
3--8
E5EK
J Alarm type • The following table shows the alarm types supported by the E5EK
controller and their respective operations.
Alarm Output Operation
Alarm Type
When X is positive When X is negative
Upper-and lower-limit alarm X X
1 ON Always ON
(deviation) OFF SP
X X
2 Upper-limit alarm (deviation) ON ON
OFF OFF
SP SP
X X
3 Lower-limit alarm (deviation) ON ON
OFF OFF
SP SP
Upper-and-lower-limit range X X
4 ON Always OFF
alarm (deviation) OFF
SP
Upper-and-lower-limit alarm X X
5 with standby sequence ON Always OFF
(deviation) OFF
SP
Absolute-value upper-limit X X
8 ON ON
alarm OFF OFF
0 0
Absolute-value lower-limit X X
9 ON ON
alarm OFF OFF
0 0
Absolute-value upper-limit X X
10 ON ON
alarm with standby sequence OFF OFF
0 0
Absolute-value lower-limit X X
11 alarm with standby sequence ON ON
OFF OFF
0 0
• Alarm types are set independently for each alarm in the “alarm 1 to
3” parameters (setup mode). Factory setting is “2: Upper-limit alarm
(deviation)”.
J Alarm value • Alarm values are indicated by “X” in the table above. Alarm output
operation differs according to whether the value of the alarm is posi-
tive or negative.
• Alarm values are set independently for each alarm in the “alarm
value 1 to 3” parameters (level 1 mode). Factory setting is “0”.
3--9
E5EK
J Alarm hysteresis • The hysteresis of alarm outputs when alarms are switched ON/OFF
can be set as follows.
Upper limit alarm Lower limit alarm
ON ON
OFF OFF
Alarm value Alarm value
F Summary of The figure below visually summarizes the above description of alarm
alarm operations operations (when alarm type is set to “lower limit alarm (deviation)
with standby sequence”):
Alarm type: lower limit alarm (deviation)
with standby sequence
PV
Alarm value
Alarm hysteresis
Time
Standby sequence
canceled Close (ON)
Alarm output Open (OFF)
(close in alarm)
3--10
E5EK
When a set point for a temperature exceeds 10%, alarm1 will be out-
Setting Example
put.
In this example, let’s set the parameters as follows:
“alarm type 1” = “1: (deviation upper-and lower-limit)”
“alarm value 1” = “10”
“alarm hysteresis” = “0.20”
“close in alarm/open in alarm”= “ : close in alarm”
About the Decimal The decimal point of the alarm value conforms to the setting of the “decimal
Point of the Alarm point” parameter (setup mode). In this example, the “decimal point” parameter
Value is set to “1”. (During temperature input, the decimal point of the alarm value
conforms to the set sensor.)
3--11
E5EK
J Security • This parameter allows you to protect until start of operation parame-
ters that do not change during operation to prevent unwanted modifi-
cation.
• The set value of the “security” (protect) parameter specifies the range
of protected parameters.
• When this parameter is set to “0”, parameters are not protected.
• When this parameter is set to “1” to “3”, the number of modes that
can be displayed on the menu display is limited.
When set to “1”, level 0 to 2, setup, expansion and option modes only
can be selected. When set to “2”, only level 0 to 2 modes can be
selected. When set to “3”, only level 0 and 1 modes can be selected.
• When this parameter is set to “4” to “6”, operations in only the level 0
mode can be selected, and the mode is not displayed on the menu dis-
play.
• When this parameter is set to “5”, only the “PV/SP” parameter can be
used.
• When this parameter is set to “6”, only the “PV/SP” parameter can be
used. (The set point can not change.)
• Default is “1”.
J A/M key protect • This parameter disables use of the A/M key during operation. For
example, if you protect use of the A/M key by the “A/M key protect”
parameter (protect mode) during auto operation, the controller can-
not be set to the manual mode, preventing manual operation of the
controller during operation.
• Let’s protect the setup, expansion, option and calibration modes. Set
Setting Example
the parameters as follows:
“security” = “2: Usable only in level 0 to 2 modes”
A/M (1) Press for 1 second minimum the A/M and keys simultaneously,
the controller enters the protect mode.
(2) In the protect mode, the top parameter in the protect mode “secu-
rity” is displayed. The parameter default is “1”. Press the key
to change the parameter setting to “2”.
(3) Press for 1 second minimum the A/M and keys simultaneously,
the display changes to the “PV/SP monitor” parameter (level 0
A/M mode).
3--12
E5EK
• You can start and stop operation by changing the setting of the “run/
stop” parameter (level 0 mode).
• You can switch the RUN/STOP function up to 100,000 times.
• To stop operation, set the “run/stop” parameter to [ ] (stop). In
a stop state, the “STOP” LED lights.
• Operation cannot be stopped during auto-tuning.
F Manipulated vari- • On a standard type controller, specify the manipulated variable (---5.0
able at stop to 105.0%) in the “MV at stop” parameter (level 2 mode) to output the
manipulated variable during stop.
Factory-set to “0.0 : 0.0%”
• On a position-proportional type controller, you can select either of the
open, close or hold status. In an open status, only control output 1 is
ON. In a close status, only control output 2 is ON. In a hold status,
both control outputs 1 and 2 are Factory-set to “hold.”
(1) Select the menu display, and select [ ] (level 0 mode) using the
or keys. For details on selecting the menu display, see page
1-8.
1 second min.
(2) Press the key to enter the level 0 mode. The PV and SP are
displayed.
(3) Press the key until [ ] (“run/stop” parameter) is dis-
played.
(4) Press the key to select [ ] (stop). The “STOP” LED
lights, and operation stops.
Using Event Input Using the E53-AKB, run/stop can be selected by event input. For details on how
to use event input, see 4.3 How to Use Event Input, page 4--- 8.
3--13
E5EK
J Changing the set • You can change the set point in the “set point” parameter (level 0
mode).
point
• However, note that you cannot change the set point when the “securi-
ty” parameter (protect mode) is set to “6”.
• To change the set point, press the or keys to select the
desired value. If you leave the setting for two seconds, the set point is
updated to the new setting.
In the following example, let’s change the temperature set point from
Setting Example
“60_C” to “50_C”.
F Standard type • The process value is displayed on the No.1 display, and the manipu-
lated variable is displayed on the No.2 display.
Process value
• To change the manipulated variable, press the or keys. After
Manipulated two seconds, the manipulated variable is updated to the new setting.
variable
[MANU] LED
• Other modes cannot be selected while in the manual mode. To select
other modes, press for 1 second minimum the A/M key. The manual
mode is quit.
• The automatic return of display function does not work while in the
manual mode.
• When switching between manual and auto operation, the manipu-
lated variable is subject to balance-less, bump-less operation.
• If the power is interrupted during manual operation, manual opera-
tion is resumed at the manipulated variable at power interruption
when the power is reset.
• You can switch the AUTO/MANUAL function up to 100,000 times.
Balance-less, To prevent sudden changes in the manipulated variable when switching between
Bump-less Opera- manual and auto operation, operation is resumed using the value that was active
tion immediately before operation was switched, and the value is brought gradually
closer to the value immediately after operation was switched.
3--14
E5EK
Time
0
Manipulated variable OFF ON
Manual switched
Power inter-
A/M ruption
Auto
F Position-proportional type
• When a potentiometer is connected to the controller, the process value
is displayed on the No.1 display, and the valve opening is displayed on
the No.2 display.
When a potentiometer is not connected to the controller, [----] is dis-
played on the No.2 display.
Potentiometer connected Potentiometer not connected
• When you press the key, the open side becomes ON. When you
press the key, the close side becomes ON.
• Other modes cannot be selected while in the manual mode. To select
other modes, press for 1 second minimum the A/M key. The manual
mode is quit.
• The automatic return of display function does not work while in the
manual mode.
• You can switch the AUTO/MANUAL function up to 100,000 times.
3--15
E5EK
F 40%AT In order to set the limit cycle of MV change width to 40%, select 40%AT
to execute auto-tuning with fluctuations in the process value kept to a
minimum. However, note that auto-tuning takes longer to execute
compared with 100%AT.
The timing by which limit cycles are generated varies according to
whether or not the deviation (DV) at the start of AT execution is 10%
full-scale or less.
Time Time
Start of AT End of AT Start of AT End of AT
execution execution
F 100%AT In order to set the limit cycle of MV change width to 100%, select 100%
AT to shorten the AT execution time without worrying about fluctua-
tions in the process value.
Limit cycle of MV
change width 100%
Set point
Time
Start of AT End of AT
execution
3--16
E5EK
1 second min.
(2) Press the key to enter the level 1 mode. The top parameter in
the setup mode [ ] “AT execute/cancel” is displayed. In this
example, the parameter setting is [ ] “AT cancel”
(3) Press the key to specify [ ].
(4) The AT LED flashes, and AT execution starts. When the AT LED
goes out (end of AT execution), the parameter automatically
returns to [ ] (“AT cancel”).
AT execute
About PID Parame- When control characteristics are already known, the PID parameters can be set
ters directly to adjust control.
PID parameters are set in the “proportional band” (P), “integrated time” (I) and
“derivative time” (D) parameters (level 1 mode).
For details on the setting ranges of these parameters, see chapter 5 Level 1 Mode
(page 5-13).
3--17
E5EK
3--18
E5EK
CHAPTER 4 4
APPLIED OPERATION
This chapter describes each of the parameters required for making
full use of the features of the E5EK. Read this chapter while referring
to the parameter descriptions in chapter 5.
4--1
E5EK
When selecting the control method, set the parameters according to the
following table. (Parameters are factory-set to heating control.)
Parameter
Control output 1 Control output 2 Direct/Reverse
Control assignment assignment operations
Method
Heating control
(Standard)
Control output (heat) - Reverse operation
Cooling control
(Standard)
Control output (heat) - Direct operation
Switching with When the overlap band is set, the bumpless function that operates when switch-
Manual operation ing between manual and automatic operation may not work.
4--2
E5EK
F Valve opening • The valve opening can be monitored when a potentiometer is con-
monitor nected to the controller. However, be sure to execute motor calibra-
tion after connecting the potentiometer.
F Manipulated vari- • Open, close or hold can be selected as output at stop or PV error. Set
able at stop/PV these outputs in the “manipulated variable at stop” or “manipulated
error variable at PV error” parameters (level 2 mode).
F Other functions • Set the dead band in the “position-proportional dead band” parame-
ter (level 1 mode).
• Set the open/close hysteresis in the “open/close hysteresis” parameter
(level 1 mode).
Open/close hysteresis
Dead band
ON
OFF
MV--Valve opening
-100% 0 100%
4--3
E5EK
J ON/OFF control • Switching between advanced PID control and ON/OFF control is car-
ried out by the “PID / ON/OFF” parameter (expansion mode). When
this parameter is set to [ ], advanced PID control is selected, and
when set to [ ], ON/OFF control is selected. Default is [ ].
• During position-proportional control, ON/OFF control cannot be
selected.
F Hysteresis • In ON/OFF control, hysteresis is provided in the program when
switching between ON and OFF to stabilize operation. The hysteresis
width provided during ON/OFF control is simply referred to as “hys-
teresis.” Control output (heat) and control output (cool) functions are
set in the “hysteresis (heat)” and “hysteresis (cool)” parameters, re-
spectively.
• In standard control (heating or cooling control), hysteresis can be set
only for the heating side.
Hysteresis (heat)
ON
OFF PV
Set point
• In heating and cooling control, a dead band can be set. So, 3-position
control is made possible.
Dead band
4--4
E5EK
J Manipulated vari- The upper-and lower-limit values of the manipulated variable can be
restricted by the MV limiter, and the change rate of the manipulated
able restrictions variable can be restricted by the MV change rate limiter.
F MV limiter The upper-and lower-limit values of the manipulated variable are set in
the “MV upper limit” and “MV lower limit” parameters (level 2 mode).
When the manipulated variable calculated by the E5EK is outside of the
range of the MV limiter, actual outputs are dependent on the set value
of these parameters.
Output (%)
100
MV upper limit value
MV lower
limit value
0
PV
Output (%)
100
F MV change rate The “MV change rate limit” parameter (level 2 mode) sets the maxi-
limiter mum permissible change width per second of the manipulated variable.
If a change in the manipulated variable exceeds this parameter setting,
the value calculated by the E5EK is reached while changing the value
by the per-second value set in this parameter.
Output (%)
100
MV change rate
limit value
1 second
0
Time
Switching point
4--5
E5EK
F Limiter operation The limiters are invalid or cannot be set when any of the following
conditions conditions occurs:
• During ON/OFF control
• During ST execution
• During AT execution (only by MV change rate limiter)
• During manual operation
• When operation is stopped
• When an error has occurred.
• During position-proportional control (manipulated variable limiter
only)
J Set point limiter The setting range of the set point is limited by the set point limiter. The
upper-and lower-limit values of this set point limiter are set in the “Set
point upper limit” and “Set point lower limit” parameters (expansion
mode), respectively. However, note that when the set point limiter is
reset, the set point is forcibly changed to the upper-or lower-limit value
of the set point limiter if the set point is out of the limiter range. Also,
when the input type, temperature unit and scaling (sensor) range are
changed, set point limiter is forcibly reset to the scaling (sensor) range.
Scaling (sensor) range
Set point limiter
Setting range SP
Changed to A B
the new up- ○ ×
per limit
value
Changed to upper
SP
limit value
J SP ramp With the SP ramp function, the controller operates according to the val-
ue (set point during SP ramp) limited by a change rate, instead of the
changed set point when set point is changed. The interval in which the
set point during SP ramp is limited is referred to as the “SP ramp”.
SP
SP ramp
Set point
SP ramp set
value
SP ramp time unit
Time
Switching point
4--6
E5EK
The change rate during the SP ramp is specified by the “SP ramp set
value” and “SP ramp time unit” parameters. At the “SP ramp set value”
default “0”, the SP ramp function is disabled.
The set point changing in SP ramp can be monitored in the “Set point
during SP ramp” parameter (level 0 mode).
F Operation at start The limiters are invalid or cannot be set when any of the following
conditions occurs:
If the SP ramp function is enabled when the power is turned ON, and
when “run” is switched to from “stop,” process value may reach the set
point after SP ramp in the same way as when the set point is changed.
In this case, operation is carried out with the process value regarded as
the set point before the change was made.
The direction of the SP ramp changes according to the relationship be-
tween the process value and the set point.
PV < SP PV > SP
SP SP
SP ramp
SP ramp
Set point
PV
Same change
rate
Set point
PV
Time Time
Power ON Power ON
Parameters
Symbol Parameter Name: Mode Description
MV upper limit : Level 2 Manipulated variable restrictions
MV lower limit : Level 2 Manipulated variable restrictions
MV change rate limit : Level 2 Manipulated variable restrictions
SP setting upper limit: Expansion SP setting restrictions
SP setting lower limit : Expansion SP setting restrictions
SP ramp set value : Level 2 SP changing restrictions
SP ramp time unit : Level 2 SP changing restrictions
4--7
E5EK
J Input • You can choose from the following four event input functions:
assignments Multi-SP
Run/Stop
Multi-SP function Auto/Manual
0 1, 2 SP mode
• In the case of the multi-SP function, the number of event inputs
Run/Stop Multi-SP (event input 1 or 2) set in the “multi-SP function” parameter (option
mode) are used.
Auto/Manual • Other functions are assigned to event inputs 1 and 2 not used for the
multi-SP function according to the setting of the “event input assign-
SP mode ment 1 and 2” parameters (option mode). However, note that “event
input assignment 1/2” parameters cannot be used when only one unit of
the E53-AKB is installed.
Event input 1 2
0 Multi-SP
Multi-SP function
• The following table shows the relationship between the settings and
functions of the “event input assignment 1 and 2” parameters.
Setting Function
Event input disabled
ON : Stop /OFF : Run
ON : Manual /OFF : Auto
ON : RSP /OFF : LSP
4--8
E5EK
F Assignment • In this example, set two event inputs are used, the multi-SP function
example to “1”, and event input 2 to “Run/Stop”. Set as follows:
(1) Set “multi-SP function” parameter to “1”
(2) Set “event input assignment 2” parameter to “ ”
Event input 1 2
Run/Stop
Multi-SP
J Multi-SP • Set points 0 to 3 are set as the set point according to event input.
However, note that these parameters can not be set when the mul-
ti-SP function is not selected. The following table shows the relation-
ship between event inputs and set points 0 to 3.
Multi-SP Function 1 2
Event Input 1 1 2
Set Point 0 OFF OFF OFF
Set Point 1 ON ON OFF
Set Point 2 - OFF ON
Set Point 3 - ON ON
• When you have changed the set point in the PV/SP display, the set
point of the currently selected is also simultaneously changed.
• When you have switched between set point 0 to 3, the SP ramp function
works if the SP ramp function is enabled. The following example shows
how the set point changes when you switch from set point 0 to set point
1.
SP
SP
set point 1 ramp
set point 0
Time
Event input OFF ON
4--9
E5EK
key.
• There is no order of priority in event input and key operations. How-
ever, run/stop or auto/manual event inputs must be set to either of
ON or OFF. So, parameters will always follow event input even if you
try to switch settings by key operation.
F Run/Stop • When event input is set to “ON”, controller operation is stopped and
the “STOP” LED lights. The content of event input is reflected in the
“run/stop” parameter (level 0 mode).
F Auto/Manual • When event input is set to “ON”, the controller is switched for
manual operation, and the “MANU” LED lights.
• Turn event input ON/OFF while the controller is ON.
F SP mode • This function is enabled only when the “SP mode enable” parameter
(option mode) is set to “ON”.
• When event input is set to “ON”, the remote SP (RSP) is taken as the
set point, and the “RSP” LED lights. When event input is set to
“OFF”, the local SP (LSP) is taken as the set point. The content of
event input is reflected in the “SP mode” parameter (level 2 mode).
For details on RSP/LSP, see 4.4 How to Use the Remote SP (page
4-11).
4--10
E5EK
F Relationship with • When the “Set point upper limit” or “Set point lower limit” parame-
set point limiter ters are changed, the remote SP upper-and lower-limit values are for-
cibly changed to the set point upper-and lower-limit values. The fol-
lowing example shows how the remote SP upper-and lower-limit
values are changed when the set point upper limit value is changed
from A to B.
Set point limiter
RSP scaling range
A
Before change Set point
J SP mode • The set point held internally by the E5EK controller is referred to as
the “local SP (LSP).”
LSP • If the multi-SP function is enabled, set points 0 to 3 are enabled for
SP mode
use as the local SP.
• Use the “SP mode” parameter to switch between the remote SP and
RSP local SP. When the SP mode parameter is set to “ ” (remote SP),
RSP enable
the “RSP” LED lights. When the SP mode parameter is set to
“ ”, the controller is in the local SP.
4--11
E5EK
J Remote SP • In the remote SP mode, the remote SP can be monitored on the No.2
display for PV/SP. In the local SP mode, the remote SP can be moni-
monitor tored in the “remote SP monitor” parameter.
J SP tracking • When the local SP is switched to from the remote SP when the SP
tracking function is enabled, the local SP is changed so that the
remote SP value is held at the SP value used immediately before
switching.
To use the SP tracking function, set the “SP tracking” parameter to
“ON”.
• The following figure shows how SP tracking works when the SP mode
is switched.
RSP input
LSP1
LSP2
RSP2
(1) When the remote SP is switched to when the set point is “LSP1”,
the SP is switched to “RSP2”.
(2) The SP shifts according to remote SP input.
(3) When the local SP is switched to, the set point becomes “LSP2” if
the SP tracking function is enabled. If this function is disabled, the
SP will be switched to “LSP1”.
• When the local SP is switched to the remote SP, the SP ramp will
operate if the SP ramp function is enabled.
J Operating • When the SP function is set to “ON”, the “SP mode” parameter is for-
cibly changed to [ ] and the local SP is taken as the set point.
conditions
• During auto-tuning, remote SP input is not accepted. Auto-tuning is
executed on the set point at the start of auto-tuning.
• Remote SP is not subject to the standby sequence reset conditions.
4--12
E5EK
F HBA • When the HBA latch function is set to “ON”, the heater burnout
latch/release alarm is held until either of the following measures is taken:
a Set the heater burnout set value to “0.0”.
b Reset the controller.
(Turn the controller’s power OFF then back ON again.)
• To enable the HBA latch function, set the “HBA latch” parameter to
“ON”.
J Operating • Turn the heater power supply ON at the same time as or before turn-
ing the E5EK power supply ON. If the heater power supply is turned
conditions ON after turning the E5EK power supply On, the heater burnout
alarm is output.
• Control is continued even when the heater burnout alarm is output.
(That is, the controller attempts to control the heater as if the heater
burnout alarm has not occurred.) So, remedy the condition such as
repairs which are caused by the heater burnout alarm.
• The heater burnout alarm is detected only if the control output is
continuously ON for 190 ms or more.
• The rated current value may sometimes differ slightly from the actual
current value flowing to the heater. Check the current value in an
actual operating status in the “heater current monitor” parameter.
• If there is little difference between the current in a normal status and
the current in a burnout status, detection may become unstable. On a
heater of current 10.0 A or less, maintain a difference of 1.0 A or
more. On a heater of current 10.0 A or more, maintain a difference of
2.5 A or more.
• Heater burnout alarm function cannot be used when controlling the
heater by a phase control method or by a cycle control method. Also,
3-phase heaters cannot be used.
When detecting heater burnout on a 3-phase heater, use the K2CU-FVVA-VGS
(with gate input terminal). (For details, see the respective data sheet.)
4--13
E5EK
E5EK 17 15
Example 2 : when using three 200 VAC, 1 kW heaters
4--14
E5EK
4.6 LBA
4.6 LBA
• The LBA (Loop Break Alarm) function can be used only on standard
type controllers.
• The LBA function can be used only when assigned as an output. Also,
the LBA function does not work when a memory error or A/D con-
verter error results.
• LBA (Loop Break Alarm) is a function for judging that an error has
occurred somewhere on the control loop and outputting an alarm
when the process value does not change with the manipulated vari-
able at a maximum or minimum state. Accordingly, the LBA function
can be used as a means for detecting a malfunctioning control loop.
F LBA detection • Normally, when output is set to maximum or minimum, the process
time value rises or falls after the dead time has elapsed. LBA is output if
the process value does not change in the predicted direction after a
fixed amount of time has elapsed. This fixed amount of time is the
“LBA detection time.”
F LBA detection • LBA operation sometimes becomes unstable when the process value
width fluctuates considerably due to the control characteristics. The LBA
detection width is provided so that changes with respect to output can
be correctly detected. Changes smaller than the detection width due
to LBA detection timing are not regarded as changes.
F LBA detection • The following example describes what happens when a heater burn-
example out at maximum output.
LBA detection time LBA detection time
PV
Output
Time
Heater burnout LBA=ON
• LBA judgment is carried out at each LBA detection time from the
point of maximum output. In above figure, the process value (PV) is
changing greatly at the 1st judgment timing, so LBA remains OFF.
• At the 2nd judgment timing, the process value increases as indicated
by the broken line of the process value is normal. This means that the
change width exceeds the LBA detection width, and LBA output
remains OFF.
• If the heater burns out at the point shown in the above figure, the
process value “decreases.” Accordingly, it is judged that “the process
value is not changing in the increasing direction” at the 2nd judg-
ment timing and the LBA output becomes ON.
4--15
E5EK
F Setting the LBA • The LBA detection time is automatically set by auto-tuning (except in
detection time heating and cooling control).
• If the optimum LBA detection time cannot be obtained by auto-tun-
ing, set the time in the “LBA detection time” parameter (level 2
mode).
PV
0.2%FS
Output
Time
LBA detection time = Tm x 2
(4) In the case of ON/OFF operation, set the LBA detection time to a
value longer than the control period.
Parameters
Symbol Parameter Name: Mode Application
AT Execute/Cancel : Level 1 Automatic setting of LBA detec-
tion time
LBA detection time : Level 2 Setting of LBA detection time
LBA detection width : Expansion Changing of LBA detection
width
4--16
E5EK
F Transfer output • You can select the following data items in the “transfer output type”
type parameter (option mode) as the transfer outputs:
Set point
Set point during SP ramp
Process value
Manipulated variable (heat)
Manipulated variable (cool), and
Valve opening.
However, note that heating/cooling side manipulated variables can be
output only standard type controllers, and valve opening can be out-
put on position-proportional type controllers
• If the output assignment is changed when either ”manipulated vari-
able (heat)” or ”manipulated variable (cool)” parameter is selected,
the default ”set point” is returned to.
F Transfer output • These transfer outputs can be scaled according to the settings of the
scaling “transfer output upper limit” and “transfer output lower limit”
parameters before output. Setting of an upper limit value smaller
than the lower limit value is allowed, so reverse scaling can also be
carried out. Also, the scale can be enlarged by the upper-and lower-
limit width specified for each data item. The following example shows
scaling of the reading side manipulated variable.
Transfer output Transfer output
(mA) Reverse scaling (mA) Enlarged scale
20 20
4 4
Manipu- Manipulated
lated 0 variable (%)
Transfer output Transfer Transfer Transfer 100
variable output lower output upper
upper limit: 0 output lower (%)
limit: 100 limit: 10 limit: 80
4--17
E5EK
SP limitter
Transfer type scaling range
A
Change value Set point
4--18
E5EK
CHAPTER 5 PARAMETERS
CHAPTER 5 5
PARAMETERS
This chapter describes the parameters of the E5EK. Use this chapter
as a reference guide.
5--1
E5EK
CHAPTER 5 PARAMETERS
Function
Comment
Example
of use
See
Describes models of the E5EK or option units supporting the parameter being
described.
Model
Conditions of Use
AT Execute/cancel The controller must
be in operation.
5--2
E5EK
Protect Mode
• The protect mode is for disabling (protecting) the functions of the menu key or
A/M key. Before changing parameters in this mode, first make sure that protecting
the menu key or A/M key will not cause any problems in operation.
• To select this mode, press the A/M key and key simultaneously for 1 second
minimum. To exit this mode, press the A/M key and key down again simulta-
neously for 1 second minimum.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
Security 5-3
[A/M] key protect 5-4
Security
• This parameter specifies which parameters are protected. However, note that the
protect mode and manual mode cannot be protected.
Function
• When this parameter is set to “0” to “3”, only the modes indicated by the “f”
mark in the table below can be selected on the menu display. For example, when
this parameter is set to “2”, only level 0 to 2 modes can be selected.
Comment
Set value
Mode
0 1 2 3
Calibration f
Option f f
Expansion f f
Setup f f
Level 2 f f f
Level 1 f f f f
Level 0 f f f f
• When this parameter is set to “4” to “6”, operations in only the level 0 mode can
be selected, and the mode is not displayed on the menu display.
• When this parameter is set to “5”, only the “PV/SP” parameter in the level 0 mode
can be used.
• When this parameter is set to “6”, only the “PV/SP” parameter in the level 0 mode
can be used. (The set point cannot change.)
• Default is “1”. (Only the calibration mode is protected.)
F Related article
3.5 Protect Mode (page 3-12)
See
5--3
E5EK
CHAPTER 5 PARAMETERS
Protect Mode
• Invalidate the function of the key. In other words, you cannot switch between
the auto and manual operations by key operation.
Function
F Related article
3.5 Protect Mode (page 3-12)
See
5--4
E5EK
Manual Mode
• In this mode, manual operations are possible, and the “MANU” LED lights.
• When this mode is selected, the manipulated variable that was active immediately
before the mode was switched to is output. When changing the manipulated vari-
able, change it using the or keys.
If this mode is switched to during auto-tuning, auto-tuning is canceled.
• To select this mode when in the level 0 to 2 modes, press the A/M key for 1 second
minimum. To exit this mode, press the A/M key for 1 second minimum. The mode
changes to the level 0 mode.
• “Manual MV” is the only parameter available in this mode.
Manual MV
• Sets the manipulated variable for manual operation or the valve opening. On a stan-
dard type controller when you press the or keys, the manipulated variable is
Function
changed. On a position-proportional type controller when you press the key, the
open side becomes ON, and when you press the key, the close side becomes ON.
• On a standard type controller, the process value is displayed on the No.1 display
and the manipulated variable is displayed on the No.2 display.
Process value
Manipulated
variable
[MANU] LED
• On standard type controllers, the manual MV is held when the power is inter-
rupted.
• Standard type
Control Method Setting Range Unit Default
Comment Standard -5.0 to 105.0 % 0
Heating and cooling -105.0 to 105.0 % 0
• Position-proportional type
Control Method Monitor Range Unit
Position-proportional -10.0 to 110.0 %
F Related article
3.7 Adjusting Control Operation (page 3-14)
See
5--5
E5EK
CHAPTER 5 PARAMETERS
Level 0 Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” to “4”.
• The “PV/SP” parameter can be used when the “security” parameter is set to “5”
or “6”. However, note that the SP cannot be changed when it is set to “6”.
• This mode is used for monitoring the process value, set point and manipulated
variable during operation, and for checking and setting the SP setting value. It is
also used for starting and stopping controller operation.
• To select this mode when in the levels 1 and 2, setup, expansion, option and cal-
ibration modes, press the key for 1 second minimum. The display changes to
the menu display. If you select [ ] then press key for 1 second minimum,
the controller enters the level 0 mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
PV/SP 5-6
Remote SP monitor 5-7
Set point during SP ramp 5-8
MV monitor (heat) 5-8
MV monitor (cool) 5-8
Valve opening monitor 5-9
Run/Stop 5-9
PV/SP
• The process value is displayed on the No.1 display, and the set point is displayed
on the No.2 display. The set point can be set.
Function
• Either of the local SP or remote SP is displayed as the set point depending on the
SP mode. In the remote SP mode, the set point is only monitored.
Local SP mode Remote SP mode
Process value
• The selected set point is linked when the multi-SP function is in use in the local
SP mode. For example, when set point 1 is selected, set point 1 is displayed on the
No.2 display, and the setting of the “set point 1” parameter (level 1 mode) also is
changed when the value of set point 1 is changed.
• The decimal point position is dependent on the selected sensor during tempera-
ture input and on the results of scaling during analog input.
5--6
E5EK
Level 0 Mode
• Process value
Monitor Range Unit
Scaling lower limit -10%FS to scaling upper limit +10%FS EU
Comment
During temperature input, the range of the currently selected sensor is taken as
the monitor range.
• Set point
Setting Range/Monitor Range Unit Default
Local SP : Local SP lower limit to local SP setting upper limit EU 0
Remote SP: Remote SP lower limit to remote SP upper limit EU -
F Related article
3.7 Adjusting Control Operation (page 3-14)
F Related parameters
See
“Input type” “Scaling upper limit” “Scaling lower limit” “Decimal point” (setup
mode)
“SP setting upper limit” “SP setting lower limit” (expansion mode)
“SP mode” (level 2 mode)
“Remote SP enable” “Remote SP upper limit” “Remote SP lower limit” (option
mode)
Function
F Related article
4.2 Operating Condition Restrictions/SP ramp (page 4-6)
F Related parameters
See
“SP mode” (level 2 mode)
“Remote SP enable” “Remote SP lower limit” “Remote SP upper limit” (option
mode)
5--7
E5EK
CHAPTER 5 PARAMETERS
Level 0 Mode
F Related article
4.2 Operating Condition Restriction/SP ramp (page 4-6)
F Related parameters
See “PV/SP” (level 0 mode)
“SP ramp time unit” “SP ramp set value” (level 2 mode)
“Set point upper limit” “Set point lower limit” (expansion mode)
“SP mode” (level 2 mode)
“Remote SP enable” “Remote SP upper limit” “Remote SP lower limit” (option
mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--8
E5EK
Level 0 Mode
Function
Monitor
F Related article
4.1 Selecting the Control Method/Position-proportional control (page 4-3)
See
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
Run/Stop
• This parameter is used for checking the operating status of the controller, and for
specifying start and stop of operation.
Function • When the “run/stop” function is assigned to event input, “stop” is set when event
input is ON, and “run” is set when event input is OFF. There is no order of prior-
ity in key operations.
F Related article
3.6 Starting and Stopping Operation (page 3-13)
See
5--9
E5EK
CHAPTER 5 PARAMETERS
Level 1 Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” to “3”.
• This mode contains the main parameters for adjusting control. These parameters
include parameters for executing AT (auto-tuning), setting the alarm values, set-
ting the control period, and setting PID parameters.
• To select this mode when in the levels 0 and 2, setup, expansion, option and cal-
ibration modes, press the key for 1 second minimum. The display changes to
the menu display. If you select [ ] then press the key for 1 second mini-
mum, the controller enters the level 1 mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
AT Execute/Cancel 5-11
5--10
E5EK
Level 1 Mode
• Selects the limit cycle of MV change width (40% or 100%) for execution. After AT
execution, the “PID” and the “LBA detection time” (LBA: Loop Break Alarm)
parameters are set automatically.
Function
• During heating and cooling control or position-proportional control, only 100%AT
can be executed.
F Related article
3.7 Adjusting Control Operation (page 3-16)
F Related parameters
See
“Run/Stop” (level 0 mode)
“Proportional band” “Integral time” “Derivative time” (level 1 mode)
“LBA detection time” (level 2 mode)
• Switches set points 0 to 3 by event input for use as the set point (local SP).
• Of set points 0 to 3, the number of valid set points is designated by the “multi-SP
function” parameter.
Function • The following table shows the relationship between event input and the selected
parameter.
Multi-SP Function 1 2
Event Input 1 1 2
Set Point 0 OFF OFF OFF
Set Point 1 ON ON OFF
Set Point 2 - OFF ON
Set Point 3 - ON ON
• When the set point has been changed, the setting of whichever is selected in event
input, “set point 0” to “set point 3”, is linked and changed.
• The decimal point position is dependent on the selected sensor during tempera-
ture input and on the results of scaling during analog input.
5--11
E5EK
CHAPTER 5 PARAMETERS
Level 1 Mode
Comment
F Related article
4.3 How to Use Event Input (page 4-8)
F Related parameters
See
“Multi-SP function” “Remote SP enable” (option mode)
“Set point” (level 0 mode) “SP mode” (level 2 mode)
“Input type” “Scaling upper limit” “Scaling lower limit” “Decimal point” (setup
mode)
F Option unit
E53-AKB
Model
• This parameter is used for monitoring or changing the alarm values of alarm outputs
1 to 3.
• During temperature input, the decimal point position is dependent on the cur-
Function
rently selected sensor, and during analog input on the results of scaling.
Comment
F Related article
3.4 Setting Alarm Type (page 3-9)
F Related parameters
See
“Input type” “Scaling upper limit” “Scaling lower limit” Decimal point” “Control
output 1 assignment” “Control output 2 assignment” “Auxiliary output 1 assign-
ment” “Auxiliary output 2 assignment” “Alarm 1 type” “Alarm 2 type” “Alarm 3
type” “Alarm 1 open in alarm” “Alarm 2 open in alarm” “Alarm 3 open in alarm”
(setup mode)
“Alarm 1 hysteresis” “Alarm 2 hysteresis” “Alarm 3 hysteresis” (level 2 mode)
“Standby sequence reset method” (expansion mode)
5--12
E5EK
Level 1 Mode
Derivative time
• Sets the PID parameters. However, note that the PID parameter settings are
changed to optimum values when auto-tuning is executed, and self-tuning is
selected.
Function
F Related parameter
“AT Execute/Cancel” (level 1 mode)
See
• In heating and cooling control, P at the cooling side is calculated by the following
formula:
Cooling side P = cooling coefficient ¢ P
Function
Comment
F Related article
4.1 Selecting the Control Method (page 4-2)
F Related parameter
See
“Proportional band” (level 1 mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--13
E5EK
CHAPTER 5 PARAMETERS
Level 1 Mode
• Sets the output dead band width in a heating and cooling control system. A nega-
tive setting sets an overlap band.
Function
Comment
F Related article
4.1 Selecting the Control Method (page 4-2)
See
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
• Sets the output hold width during position-proportional control (ON/OFF switch-
ing point for open and close output).
Dead band
ON
OFF
MV--Valve opening
-100% 0 100%
Comment
F Related article
4.1 Selecting the Control Method/Position-proportional Control (page 4-3).
F Related parameter
See
“Open/close hysteresis” (level 2 mode)
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
5--14
E5EK
Level 1 Mode
Comment
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
F Related article
4.1 Selecting the Control Method/ON/OFF control (page 4-4)
F Related parameters
See
“Control output 1 assignment” “Control output 2 assignment” (setup mode)
“PID / ON/OFF” (expansion mode)
E5EK-AA2 AC100-24
E5EK-AA2 AC/DC24
Model
5--15
E5EK
CHAPTER 5 PARAMETERS
Level 1 Mode
• Sets the pulse output period. Set the control period taking the control characteris-
tics and life expectancy of the controller into consideration.
Function • In standard control, use the “control period (heat)” parameter. The “control
period (cool)” parameter cannot be used.
• In heating and cooling control, the control period can be set independently for
heating and cooling. Use the “control period (heat)” parameter to set the heating
side control period, and use the “control period (cool)” parameter to set the cool-
ing side control period.
F Related article
3.3 Setting Output Specifications (page 3-6)
See F Related parameters
“Control output 1 assignment” “Control output 2 assignment” (setup mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--16
E5EK
Level 1 Mode
Function
F Related article
4.5 How to Use the Heater Burnout Alarm (page 4-13)
See
F Related parameters
“Heater burnout” (level 1 mode) “HBA latch” (option mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
• Outputs the heater burnout alarm when the heater current value falls below this
parameter setting.
Function • When the set value is “0.0”, the heater burnout alarm is “OFF”. When the set
value is “50.0”, the heater burnout alarm is “ON”.
Comment
F Related article
4.5 How to Use the Heater Burnout Alarm (page 4-13)
See
F Related parameters
“Heater current monitor” (level 1 mode) “HBA latch” (option mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--17
E5EK
CHAPTER 5 PARAMETERS
Level 2 Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” to “2”.
• This mode contains the auxiliary parameters for adjusting control. These parame-
ters include parameters for limiting the manipulated variable and set point,
parameters for switching between remote and local operation, and parameters for
setting the LBA (Loop Break Alarm), alarm hysteresis, and input digital filter
values.
• To select this mode when in the levels 0 and 1, setup, expansion, option and cal-
ibration modes, press the key for 1 second minimum. The display changes to
the menu display. If you select [ ] using the key then press the
key for 1 second minimum, the controller enters the level 2 mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
Remote/Local 5-19
SP mode 5-19
MV at stop 5-21
MV at PV error 5-21
5--18
E5EK
Level 2 Mode
Comment
F Related article
Chapter 6 Using the Communications Function
F Related parameters
See
“Communication stop bit” “Communication data length” “Communication par-
ity” “Communication baud rate” “Communication unit No.” “Event input assign-
ment 1” “Event input assignment 2” (option mode)
F Option units
E53-AK01/02/03
Model
Comment
F Related article
4.4 How to Use the Remote SP (page 4-11)
F Related parameters
See
“Remote SP enable”
“Event input assignment 1” “Event input assignment 2” “Event input assignment
3” “Event input assignment 4” (option mode)
5--19
E5EK
CHAPTER 5 PARAMETERS
Level 2 Mode
• Specifies the change rate during SP ramp operation. Set the maximum permissi-
ble change width per unit of time (minute or hour) as the “SP ramp set value”.
Function
However, note that when set to “0”, the SP ramp function is disabled.
• The time unit and SP ramp set value are independent of each other. For example,
when setting “30 per minute”, set the “SP ramp set value” parameter to “30” and
the “SP ramp time unit” parameter to [ ] (“minute”). However, if you change
the time unit only to [ ] (“hour”), the set time becomes “30 per hour.”
• During temperature input, the decimal point position of the SP ramp set value is
dependent on the currently selected sensor, and during analog input on the results
of scaling.
F Related article
4.2 Operating Condition Restrictions/SP ramp (page 4-6)
See F Related parameters
“Input type” “Scaling upper limit” “Scaling lower limit” “Decimal point” (setup
mode)
5--20
E5EK
Level 2 Mode
Comment
F Related article
4.4 LBA (page 4-9)
7.3 How to Use Error Output (page 7-5)
See
F Related parameters
“AT Execute/Cancel” (level 1 mode)
“Control output 1 assignment” “Control output 2 assignment” “Auxiliary output
1 assignment” (setup mode)
• The “MV at stop” parameter sets the manipulated variable when operation stops
on a standard type controller. On a position-proportional type controller, this
parameter sets the action (close/hold/open) when operation stops.
Function
• The “MV at PV error” parameter sets the manipulated variable when an input
error occurs. On a position-proportional type controller, this parameter sets the
action (close/hold/open) when an input error occurs.
• Standard type
Control Method Setting Range Unit Default
Standard -5.0 to 105.0 % 0
Comment Heating and cooling -105.0 to 105.0 % 0
The manipulated variable at the cooling side during heating and cooling control is
expressed as a negative value.
• Position-proportional type
Setting Range Unit Default
[ ]: Hold/[ ]: Open/[ ]: Close None
F Related articles
MV at stop : 3.6 Starting and Stopping Operation (page 3-13)
MV at PV error : 8.2 How to Use the Error Display (page 8-3)
See
5--21
E5EK
CHAPTER 5 PARAMETERS
Level 2 Mode
• The “MV upper limit” and “MV lower limit” parameters set the upper and lower
limits of the manipulated variable. When the manipulated variable calculated by
Function
the E5EK controller is outside of the upper-and lower-limit range, the upper limit
or lower limit set to these parameters is output, respectively.
However, note that these parameters are disabled during position-proportional
control.
• The “MV change rate limit” parameter sets the maximum permissible change
width per second of the manipulated variable (On the position-proportional con-
trol, valve, opening). If a change in the manipulated variable (On the position-pro-
portional control, valve, opening) causes this parameter setting to be exceeded, the
calculated value is reached while changing the value by the per-second value set in
this parameter.
This function is disabled when the set value is “0.0”.
• MV upper limit
The setting ranges during standard control and heating and cooling control are
different. Also, the manipulated variable at the cooling side during heating and
Comment
cooling control is expressed as a negative value.
• MV lower limit
The setting ranges during standard control and heating and cooling control are
different. Also, the manipulated variable at the cooling side during heating and
cooling control is expressed as a negative value.
F Related article
4.2 Operating Condition Restrictions/Manipulated variable restrictions (page 4-5)
See
5--22
E5EK
Level 2 Mode
• Sets the time constant of the input digital filter. The following figures shows the
effect on data after passing through the digital filter.
Function PV before passing through filter
A
PV after passing through filter
0.63A
Time
constant Time
Comment
Comment
F Related article
4.1 Selecting the Control Method/Position-proportional Control (page 4-3)
See
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
5--23
E5EK
CHAPTER 5 PARAMETERS
Level 2 Mode
Function
Comment
F Related article
3.4 Setting Alarm Type (page 3-9)
See F Related parameters
“Alarm 1 type” “Alarm 2 type” “Alarm 3 type” “Alarm 1 open in alarm” “Alarm 2
open in alarm” “Alarm 3 open in alarm” (setup mode)
“Alarm value 1” “Alarm value 2” “Alarm value 3” (level 1 mode)
• Sets each of the shift amounts for the input shift upper and lower limit values.
Function
Comment
F Related article
3.2 Setting Input Specifications (page 3-4)
See F Related parameter
“Input type” (setup mode)
5--24
E5EK
Setup Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” and “1”.
• This mode contains the parameters for setting the basic specifications of the
E5EK controller. These parameters include parameters for specifying the input
type, scaling, output assignments, and direct/reverse operation.
• To select this mode when in the levels 0 to 2, expansion, option and calibration
modes, press the key for 1 second minimum. The display changes to the menu
display. If you select [ ] using the key then press the key for 1
second minimum, the controller enters the setup mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
Input type 5-26
5--25
E5EK
CHAPTER 5 PARAMETERS
Setup Mode
Input type
Function
• Set the code according to the following table. Default is “2: K1 thermocouple”.
Set value Input Type
0 JPt -199.9 to 650.0 (_C) /-199.9 to 999.9 (_F)
Comment Platinum resistance thermometer
1 Pt -199.9 to 650.0 (_C) /-199.9 to 999.9 (_F)
2 K1 -200 to 1300 (_C) /-300 to 2300 (_F)
3 K2 0.0 to 500.0 (_C) /0.0 to 900.0 (_F)
4 J1 -100 to 850 (_C) /-100 to 1500 (_F)
5 J2 0.0 to 400.0 (_C) /0.0 to 750.0 (_F)
6 T -199.9 to 400.0 (_C) /-199.9 to 700.0 (_F)
7 E 0 to 600 (_C) /0 to 1100 (_F)
8 L1 -100 to 850 (_C) /-100 to 1500 (_F)
9 L2 0.0 to 400.0 (_C) /0.0 to 750.0 (_F) Thermocouple
10 U -199.9 to 400.0 (_C) /-199.9 to 700.0 (_F)
11 N -200 to 1300 (_C) /-300 to 2300 (_F)
12 R 0 to 1700 (_C) /0 to 3000 (_F)
13 S 0 to 1700 (_C) /0 to 3000 (_F)
14 B 100 to 1800 (_C) /300 to 3200 (_F)
15 W 0 to 2300 (_C) /0 to 4100 (_F)
16 PLII 0 to 1300 (_C) /0 to 2300 (_F)
17 4 to 20mA
Current input
18 0 to 20mA
19 1 to 5V
20 0 to 5V Voltage input
21 0 to 10V
F Related article
3.2 Setting Input Specifications (page 3-4)
See F Related parameters
When input type is set to temperature input:
“_C/_F selection” (setup mode)
When input type is set to voltage input or current input:
“Scaling upper limit” “Scaling lower limit” “Decimal point” (setup mode)
5--26
E5EK
Setup Mode
Decimal point
• This parameter can be used only when voltage input or current input is selected
as the input type.
• When voltage input or current input is selected as the input type, scaling is car-
Function
ried out. Set the scaling upper limit in the “scaling upper limit” parameter and
the scaling lower limit in the “scaling lower limit” parameter.
• The “decimal point” parameter specifies the decimal point position of parameters
(set point, etc.) whose unit is set to EU (Engineering Unit).
F Related article
3.2 Setting Input Specifications (page 3-4)
F Related parameter
See
“Input type” (setup mode)
Parameter initialize
• Returns parameter settings to their defaults. However, note that the following
parameters are not affected by execution of this parameter:
“input type”, “scaling upper limit”, “scaling lower limit”, “decimal point” and
Function
“_C/_F selection”.
Example
of use
5--27
E5EK
CHAPTER 5 PARAMETERS
Setup Mode
Comment
F Related article
3.2 Setting Input Specifications (page 3-4)
F Related parameter
See
“Input type” (setup mode)
Symbol
Control output Control output
Function Alarm 1 Alarm 2 Alarm 3 HBA LBA
(heat) (cool)
Comment Defaults:
“Control output 1” = [ ], “Control output 2” = [ ]
F Related article
3.3 Setting Output Specifications (page 3-6)
F Related parameters
See
• Alarm-related parameters
• Heating and cooling related parameter
“LBA detection time” (level 2 mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--28
E5EK
Setup Mode
Symbol
Function Alarm 1 Alarm 2 Alarm 3 HBA LBA Error 1 Error 2 Error 3
F Related article
3.3 Setting Output Specifications (page 3-6)
See F Related parameter
• Alarm-related parameter
“LBA detection time” (level 2 mode)
5--29
E5EK
CHAPTER 5 PARAMETERS
Setup Mode
• “Alarm 1 to 3 type” parameters specify the operation of the alarm by the one of
the set values in the following table. For details of operation at an alarm, see page
Function 3-9.
F Related article
3.4 Setting Alarm Type (page 3-9)
See F Related parameters
“Alarm value 1” “Alarm value 2” “Alarm value 3” (level 1 mode)
“Alarm 1 hysteresis” “Alarm 2 hysteresis” “Alarm 3 hysteresis” (level 2 mode)
“Alarm 1 open in alarm” “Alarm 2 open in alarm” “Alarm 3 open in alarm” “Con-
trol output 1 assignment” “Control output 2 assignment” “Auxiliary output 1 as-
signment” “Auxiliary output 2 assignment” (setup mode)
5--30
E5EK
Setup Mode
Comment
F Related article
3.4 Setting Alarm Type (page 3-9)
See F Related parameters
“Alarm value 1” “Alarm value 2” “Alarm value 3” (level 1 mode)
“Alarm 1 hysteresis” “Alarm 2 hysteresis” “Alarm 3 hysteresis” (level 2 mode)
“Alarm 1 open in alarm” “Alarm 2 open in alarm” “Alarm 3 open in alarm”
“Control output 1 assignment” “Control output 2 assignment” “Auxiliary output
1 assignment” “Auxiliary output 2 assignment”(setup mode)
Direct/Reverse operation
• “Direct operation” (or normal operation) refers to control where the manipulated
variable is increased according to the increase in the process value. Alternatively,
Function
“reverse operation” refers to control where the manipulated variable is increased
according to the decrease in the process value.
Comment
F Related article
3.3 Setting Output Specifications/Direct/reverse operation (page 3-7)
See
5--31
E5EK
CHAPTER 5 PARAMETERS
Expansion Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” and “1”.
• This mode contains the parameters for setting expanded functions. These parame-
ters include parameters for setting ST (self-tuning), setting the SP setting limiter,
selecting advanced PID and ON/OFF control, specifying the standby sequence re-
set method, and automatic return of display mode.
• To select this mode when in the levels 0 to 2, setup, option and calibration modes,
press the key for 1 second minimum. The display changes to the menu dis-
play. If you select [ ] using the key then press the key for 1 se-
cond minimum, the controller enters the expansion mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
Set point upper limit 5-33
ST 5-34
α 5-34
AT hysteresis 5-36
5--32
E5EK
Expansion Mode
• Limits the upper and lower limits of the set point. When the set point exceeds the
settings of the “Set point upper limit” and “Set point lower limit” parameters, the
E5EK controller regards the settings of the “Set point upper limit” and “Set point
Function
lower limit” parameters as the set points.
• When the input type is changed to temperature input, the set point upper and
lower limits are changed to the upper and lower limits of the currently selected
sensor. And when the input type is changed to analog input, the set point upper
and lower limits are changed to the scaling upper and lower limits.
• During temperature input, the decimal point position is dependent on the cur-
rently selected sensor, and during analog input on the results of scaling.
F Related article
4.2 Operating Condition Restrictions (page 4-5)
F Related parameters
See
“Input type” “Scaling upper limit” “Scaling lower limit” “Decimal point” (setup
mode)
Function
Comment
F Related article
4.1 Selecting the Control Method/ON/OFF control (page 4-4)
F Related parameters
See
“Hysteresis (heat)” “Hysteresis (cool)” (level 1 mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
5--33
E5EK
CHAPTER 5 PARAMETERS
Expansion Mode
ST Conditions of Use
The input type must be set to tempera-
ture input, and the control must be stan-
ST stable range dard control and advanced PID control.
• When the “ST” parameter is set to “ON”, the self-tuning (ST) function is active.
During operation of the ST function, the power on the load side connected to the
Function
control output must be turned ON at the same time or before start of E5EK
operation.
• The “ST stable range” parameter sets the stable range width during self-tuning.
However, note that this parameter cannot be used when the “ST” parameter is set
to “OFF”.
F Related article
Fuzzy self-tuning (page A-14)
See F Related parameters
“Input type” (setup mode)
“PID / ON/OFF” (expansion mode)
α Conditions of Use
The control must be advanced PID con-
trol, and ST must be set to OFF.
Comment
F Related parameter
“PID / ON/OFF” (expansion mode)
See
5--34
E5EK
Expansion Mode
Comment
F Related parameters
“AT Execute/Cancel” (level 1 mode)
See
“PID / ON/OFF” (expansion mode)
• Selects the conditions for enabling reset after the standby sequence of the alarm
has been canceled.
Function • Condition A:
Control started (including power ON), and, alarm value, input shift value or set
point (except for changing SP mode or during Remote SP) changed.
• Condition B:
Power ON
Comment
F Related parameters
“Alarm 1 type” “Alarm 2 type” “Alarm 3 type” (setup mode)
See
5--35
E5EK
CHAPTER 5 PARAMETERS
Expansion Mode
• If you do not operate any of the controller keys for the time set in this parameter
when in levels 0 to 2 modes, the display automatically returns to the PV/SP dis-
Function
play.
• When this parameter is set to “0”, this function is disabled.
• This parameter is invalid while the menu is displayed.
Comment
Comment
Comment
5--36
E5EK
Option Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0” and “1”.
• You can select this mode only when the option unit is set in the controller. In this
mode, you can set the communications conditions, transfer output and event input
parameters to match the type of option unit set in the controller.
• To select this mode when in the levels 0 to 2, setup, expansion and calibration
modes, press the key for 1 second minimum. The display changes to the menu
display. If you select [ ] using the key then press the key for 1
second minimum, the controller enters the option mode.
• To select parameters in this mode, press the key. To change parameter set-
tings, use the or keys.
• The following table shows the parameters supported in this mode and the page
where the parameter is described.
Symbol Parameter Name Page
Multi-SP function 5-38
Event input assignment 1 5-39
Event input assignment 2 5-39
5--37
E5EK
CHAPTER 5 PARAMETERS
Option Mode
• This parameter specifies the number of event inputs when switching set points
(SP) 0 to 3.
Function • When set to “0”, the set point cannot be switched by event input.
• When this parameter is set to “1”, set points 0 and 1 can be used. When set to “2”,
set points 0 to 3 can be used.
Comment
F Related article
4.3 How to Use Event Input (4-8)
See F Related parameter
“Event input assignment 1” (option mode)
F Option unit
E53-AKB
Model
5--38
E5EK
Option Mode
• When one E53-AKB unit is mounted, only “Event input assignment 3” and
“Event input assignment 4” can be used.
Function • This parameter specifies event input other than the multi-SP function. The fol-
lowing three functions can be specified:
Run/Stop, Auto/Manual, SP mode.
The Remote/Local function can be used on E53-AK01/02/03 option units. The SP
mode functions can be used only when the ”Remote SP enable” parameter is ON.
• Event input (RUN/STOP, Manual/Auto, and SP mode) is disabled while the menu
is displayed.
It is also disabled in set up, expansion, option and calibration modes.
• Default :
F Related article
4.3 How to Use Event input (page 4-8)
See F Related parameters
“remote SP enable” “multi-SP function” (option mode)
F Option unit
E53-AKB
Model
5--39
E5EK
CHAPTER 5 PARAMETERS
Option Mode
Communication data
Communication unit No.
length
• These parameters set the communications conditions. Make sure that the stop bit,
data length, parity and baud rate of the host computer and the E5EK controller
Function
are matching. These parameters are valid when the power is turned ON again or
when level 0 to 2 modes are switched.
• When connecting two or more E5EK controllers to the host computer, set unit
Nos. that will not conflict with the unit Nos. of other controllers.
Setting Default
[ ]: None/ [ ]:Even/[ ]:Odd [ ]
F Related article
Chapter6 USING THE COMMUNICATIONS FUNCTION
See F Related parameter
“Remote/Local” (level 2 mode)
F Option unit
E53-AK01/02/03
Model
5--40
E5EK
Option Mode
• Default : [ ]
• The output ranges of the set point, set point during SP ramp or process value
when temperature input is selected are the ranges supported by the selected sen-
sor.
• When you have selected the “manipulated variable (heat)” parameter, the transfer
output lower limit during heating and cooling control becomes “0.0”.
F Related article
4.7 How to Use Transfer Output (page 4-17)
See
F Option unit
E53-AKF
Model
5--41
E5EK
CHAPTER 5 PARAMETERS
Option Mode
• When this parameter is set to ON, the heater burnout alarm is held until either of
the following conditions is satisfied:
Function
a Set the heater burnout set value to “0.0”.
b Reset the controller. (Turn the controller’s power OFF then back ON
again.)
Comment
F Related article
4.5 How to Use the Heater Burnout Alarm (page 4-13)
See F Related parameters
“Control output assignment 1” “Control output assignment 2” “Auxiliary output
assignments 1” “Auxiliary output assignments 2” (setup mode)
E5EK-AA2 AC100-240
E5EK-AA2 AC/DC24
Model
F Related article
4.1 Selecting the Control Method/Position-proportional Control (page 4-3)
F Related parameter
See
“Travel time” (option mode)
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
5--42
E5EK
Option Mode
• Sets the time from valve fully opened to valve fully closed.
• The travel time is automatically set when the “motor calibration” parameter is
Function
executed.
Comment
F Related article
4.1 Selecting the Control Method/Position-proportional Control (page 4-3)
See
F Related parameter
“Motor Calibration” (option mode)
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
Process value
• This function is for use to reduce valve movement, but consequently reduces con-
trol performance within the PV deadband.
• The decimal point is dependent on scaling.
Comment
F Related parameters
“Input type” “Scaling upper limit” “Scaling lower limit” “Decimal point” (setup
mode)
See
E5EK-PRR2 AC100-240
E5EK-PRR2 AC/DC24
Model
5--43
E5EK
CHAPTER 5 PARAMETERS
Option Mode
• When this parameter is set to “ON”, the remote SP and local SP can be switched
for use. (That is, to the SP mode can be specified.). Also, the “set point during SP
Function
ramp” parameter is enabled at all times.
• When this parameter is set to “OFF”, only the local SP can be used. The set point
during SP ramp is enabled only when the SP ramp function is enabled.
Comment
F Related article
4.4 How to Use the Remote SP (page 4-11)
See F Related parameters
“Set point during SP ramp” (level 0 mode)
“SP mode” (level 2 mode)
• Sets the remote SP upper and lower limit values. The upper limit value is the
equivalent to 20 mA, and the lower limit value is equivalent to 4 mA. Set the
Function
upper limit value in the “remote SP upper limit” parameter and the lower limit
value in the “remote SP lower limit” parameter.
RSP (%)
• When the “SP setting upper limit” or “SP setting lower limit” parameters are
changed, the remote SP upper and lower limit values are forcibly changed to the
SP setting upper and lower limit values.
5--44
E5EK
Option Mode
F Related article
4.4 How to Use the Remote SP (page 4-11)
See F Related parameters
“Decimal point” (setup mode)
“SP setting upper limit” “SP setting lower limit” (expansion mode)
“Remote SP enable” (option mode)
• Specifies the operation when the remote SP mode is switched to the local SP
mode.
Function • When this parameter is set to “ON”, the local SP is changed to the remote SP
value used immediately before switching.
• When this parameter is set to “OFF”, the local SP is not influenced by the remote
SP.
Comment
F Related article
4.4 How to Use the Remote SP (page 4-11)
See F Related parameters
“Set point during SP ramp” (level 0 mode)
“SP mode” (level 2 mode)
5--45
E5EK
CHAPTER 5 PARAMETERS
Calibration Mode
• The parameters in this mode can be used only when the “security” parameter
(protect mode) is set to “0”. When selecting this mode for the first time after the
E5EK has left the factory, return the “security” parameter to “0”.
• This mode contains the parameters for user calibration of inputs and outputs.
Only parameters relating to input types specified in the “input type” parameter
(setup mode) can be used. Also, related output parameters can be used only when
the communications unit (E53-AKF) is added on.
• To select this mode when in the levels 0 to 2, setup, expansion and option modes,
press the key for 1 second minimum. The display changes to the menu dis-
play. If you select [ ] using the key then press the key for 1 se-
cond minimum, the controller enters the calibration mode.
• For details on parameters in the calibration mode, see Chapter 7 Calibration.
5--46
E5EK
CHAPTER 6 6
USING THE
COMMUNICATIONS
FUNCTION
This chapter mainly describes communications with a host computer
and communications commands.
6.1 Outline of
the Communications Function . . . . . . . . . . 6-2
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Transfer procedure . . . . . . . . . . . . . . . . . . . . . 6-2
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Preparing for Communications . . . . . . . . . . 6-3
Cable connections . . . . . . . . . . . . . . . . . . . . . . 6-3
Setting the communications specifications 6-4
6.3 Command Configuration . . . . . . . . . . . . . . . . 6-5
6.4 Commands and Responses . . . . . . . . . . . . . . 6-6
Reading/writing parameters . . . . . . . . . . . . . 6-6
Issuing special commands . . . . . . . . . . . . . . . 6-10
6.5 How to Read Communications
Error Information . . . . . . . . . . . . . . . . . . . . . 6-12
End code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Undefined error . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.6 Program Example . . . . . . . . . . . . . . . . . . . . . . 6-14
How to use programs . . . . . . . . . . . . . . . . . . . 6-14
Program list (language:
IBM PC COMPATIBLE MACHINE) . . . . . 6-15
Examples of use . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6--1
E5EK
J Outline The communications function allows you to monitor and set E5EK
parameters by a program prepared and running on a host computer
connected to the E5EK controller. This chapter describes operations as
viewed from the host computer.
When using the communications function, the option unit for RS-232C,
RS-422 or RS-485 communications must be added on. The E5EK com-
munications function allows you to carry out the following:
• Reading/writing of parameters;
• Operation instructions; and
• Selecting the setting level.
J Transfer The host computer sends a “command frame” to the controller, and the
controller returns a “response frame” corresponding to the content of
procedure
the command sent by the host computer. In other words, a response
frame is returned for each command frame sent.
The following diagram shows command frame/response frame opera-
tions.
Command frame Command frame
Host computer
E5EK
Response frame
6--2
E5EK
J Cable connections
F RS-232C • Only one controller can be connected to the host computer.
• The cable length should not exceed 15 meters.
• Use shielded twisted-pair cables (AWG28 or more) for the cables.
25 pins 9 pins
E5EK E5EK
IBM-PC/XT IBM-PC/AT
DE-25 DE-25
Female Female
DTE RS-232C DTE RS-232C
No. No.
(SD) TXD 2 (RD) RXD 2
20 SD 20 SD
(RD) RXD 3 19 RD (SD) TXD 3 19 RD
18 SG 18 SG
(RS) RTS 4 (ER) DTR 4
(CS) CTS 5 (SG) COMMON 5
(DR) DSR 6 (DR) DSR 6
6--3
E5EK
-
+
Terminator
(120Ω 1/2W)
FG
E5EK (No.0) E5EK (No.30)
RS-485 RS-485
No. No.
22 A 22 A
21 B 21 B
19 A 19 A
20 B 20 B
J Setting the com- Match the communications specifications of the host computer and
munications E5EK controller. When two or more controllers are connected to the
specifications host computer, make sure that the communications specifications of all
controllers are the same.
This section describes how to set the communications specifications of
the E5EK controller. For details on the host computer, see the relevant
manual supplied with the host computer.
6--4
E5EK
2B 1B 2B 4B 2B 2B
Unit Command Data FCS
Command code
No.
@ * CR
Command type
No data sections in the read commands.
2B 1B 2B 2B 4B 2B 2B
Unit Command End Data FCS
Response code
No. code
@ * CR
End code = 00
Command type
2B 1B 2B 2B 2B 2B
Unit Command End FCS
Response code
No. code
@ * CR
End code = 00
Command type
• “@”
The start character. This character must be inserted before the lead-
ing byte.
• Unit No.
Specifies the “unit No.” of the E5EK. If there are two or more trans-
mission destinations, specify the desired destination using “unit No.”
• Command type
Specifies the command type by codes “1” to “3”: parameter read,
parameter write and special commands.
• Command code
Specifies the command for each command type. With parameter read/
write commands, this becomes the parameter No.
• Data
Specifies the set value or setting content. In the parameter read com-
mand, set dummy data “0000”. In the response, this is inserted only
when the end code is “00”.
• End code
Sets the communication results. For details on the types and mean-
ings of end codes, see 6.5 How to Read Communications Error
Information (page 6-12).
• FCS (Frame Check Sequence)
Set the frame check results from the start character to the data sec-
tion. For details on the frame check, see 6.6 Program Example (page
6-14).
• “*” “CR (Carriage Return) code”
Indicates the end (terminator) of the command or response block.
6--5
E5EK
J Reading/writing parameters
F Reading parameters
2B 2B 4B 2B 2B
Unit Parameter FCS
Command No.
No.
@ 1 X X X X * CR
X: Any value acceptable
2B 2B 2B 4B 2B 2B
Unit Parameter End Read data FCS
Response No. No.
code
@ 1 * CR
F Writing parameters
2B 2B 4B 2B 2B
Unit Parameter Write data FCS
Command No.
No.
@ 2 * CR
2B 2B 2B 4B 2B 2B
Unit Parameter End Write data FCS
Response No. No.
code
@ 2 * CR
6--6
E5EK
*1 L
Level
l0
42 MV monitor (cool) 0.0 to 105.0
24 Remote SP monitor *1 Scaling lower limit to scaling upper limit
14 Valve opening monitor *1 -10.0 to 110.0
01 Set point SP lower limit to set point upper limit
10 Set point 0 SP lower limit to SP upper limit
11 Set point 1 SP lower limit to SP upper limit
12 Set point 2 SP lower limit to SP upper limit
13 Set point 3 SP lower limit to SP upper limit
02 Alarm value 1 -1999 to 9999
03 Alarm value 2 -1999 to 9999
41 Alarm value 3 -1999 to 9999
19 Proportional band 0.1 to 999.9
0 to 3999 *4
20 Integral time
21 Derivative time 0 to 3999
22 Cooling coefficient 0.01 to 99.99 Level 1
About invalid Currently, if a command is used for invalid parameters (parameters that do not sat-
parameters isfy the conditions of use in Chapter 5), the “undefined” error (end code: 1C) is out-
put.
6--7
E5EK
-5.0 to 105.0 *1
48 MV at PV error
MV lower limit +0.1 to 105.0 *2
50 MV upper limit
-5.0 to MV upper limit -0.1 *3
49 MV lower limit
51 MV change rate limit 0.0 to 100.0 Level 2
56 Input digital filter 0 to 9999
88 Open/close hysteresis 0.1 to 20.0
25 Alarm 1 hysteresis 0.01 to 99.99
26 Alarm 2 hysteresis 0.01 to 99.99
52 Alarm 3 hysteresis 0.01 to 99.99
53 Input shift upper limit -199.9 to 999.9
54 Input shift lower limit -199.9 to 999.9
0 to 21 *4
57 Input type
59 Scaling upper limit Scaling lower limit +1 to 9999
58 Scaling lower limit -1999 to scaling upper limit -1
60 Decimal point 0 to 3
30 _C/_F selection 0 : _C, 1 : _F
0 to 6 *5
61 Control output 1 assignment
0 to 6 *5
62 Control output 2 assignment
2 to 9 *5
63 Auxiliary output 1 assignment
*5
Setup
64 Auxiliary output 2 assignment 2 to 9
1 to 11 *6
65 Alarm 1 type
66 Alarm 1 open in alarm 0: closed in alarm, 1: open in alarm
1 to 11 *6
67 Alarm 2 type
68 Alarm 2 open in alarm 0: closed in alarm, 1: open in alarm
1 to 11 *6
69 Alarm 3 type
70 Alarm 3 open in alarm 0: closed in alarm, 1: open in alarm
71 Direct/Reverse operation 0: Reverse operation, 1: Direct operation
*1 During heating and cooling control, the range becomes -105 to 105.0. During position-proportional control, you can select
between
*1 0: Hold/1: Open/2: Close. (Default is 0: Hold.)
*2 During heating and cooling control, the range becomes 0.0 to 105.0.
*3 During heating and cooling control, the range becomes -105.0 to 0.0
*4 See page 5-26.
*5 0: Control output (heat), 1: Control output (cool), 2: to 4: Alarms 1 to 3, 5: HBA, 6: LBA, 7 to 9: Errors 1 to 3
*6 See page 5-30.
6--8
E5EK
6--9
E5EK
6--10
E5EK
F A group
Bit Description [1] [0]
0 Heating side output *3 ON OFF *1
F B group
Bit Description [1] [0]
0 Setting level 1 0
1 RAM write mode RAM Backup
2 Control output 1 type Linear Pulse
3 Control output 2 type Linear Pulse
4 EEPROM RAM¸EEPROM RAM = EEPROM
5 Input error ON OFF
6 A/D converter error ON OFF
7 CT overflow ON OFF
8 CT hold ON OFF
9 Potentiometer error ON OFF
10 RSP input error ON OFF
11
12
13
14
15
To return to setting level 0 from setting level 1, issue the “software reset” com-
About Setting Levels mand.
If the parameter write command is issued for the setup and expansion modes in
setting level 0, an error occurs, and the end code (0D = Command cannot be
executed) is returned.
6--11
E5EK
The result of communications on the E5EK can be checked by the end code in the response frame. Use
this end code to remedy errors that may occur.
J End code Communications are normal when the end code in the response is “00”.
If the end code is not “00”, this indicates that an error other that is not
an undefined error has occurred. The end code format is as follows and
does not contain a data area.
2B 1B 2B 2B 2B 2B
Unit Command End FCS
No. code code
@ * CR
Command type
About the unit No. Responses are not returned unless the target unit for communications and the
unit No. in the command match.
6--12
E5EK
F Description The received command length does not match the length defined in the
frame format.
F Description Numerical values or code values in the data are not within the setting
range.
F Action Check the parameter and read or write data of special commands.
J Undefined error
2B 2B 2B 2B
Unit FCS
No.
@ I C * CR
6--13
E5EK
2B 1B 2B 4B 2B 2B
Unit Command Data FCS
No. code
@ * CR
Command type
The output format is as follows. The content of the response frame is displayed as it
is.
2B 1B 2B 2B 4B 2B 2B
Unit Command End Data FCS
No. code code
@ * CR
Command type
F Procedure
(1) Read the program.
(2) Enter “RUN”.
(3) When “send data:” is displayed, enter the command data (from @ to the com-
mand string).
(4) The content of the response frame is displayed following “receive data:”.
6--14
E5EK
1000 ’
1010 ’ PROGRAM : E5EK Communication Program
1020 ’ For IBM PC COMPATIBLE MACHINE
1050 ’
1060 ’ RS-232C SPEED: 9600BPS, PARITY: EVEN, DATA: 7, STOP: 2
1070 OPEN ”COM: 9600, E, 7, 2, CD0, CS0, DS0, RB256, RS ”FOR RANDAM AS #1 LEN=256
1080 REPEAT
1090 ’ Make Command
1100 PRINT ”send data : ” ;
1110 INPUT SEND$
1120 ’ FCS calculation
1130 FCS=0
1140 FOR IFCS=1 TO LEN (SEND$)
1150 FCS=FCS XOR ASC (MID$ (SEND$, IFCS, 1))
1160 NEXT
1170 FCS$=RIGHT$ (”0”+HEX$ (FCS), 2)
1180 ’ Send data to communication port
1190 PRINT #1, SEND$+FCS$+”*”
1200 ’ Receive data from communication port
1210 RECCNT=0: TMP$=””
1220 DRECLOOP:
1230 IF LOC (1) <> 0 THEN DREC1
1240 RECCNT=RECCNT+1
1250 IF RECCNT=5000 THEN *DRECERR ELSE DRECLOOP
1260 ‘DREC1
1270 TMP$=TMP$+INPUT$ (LOC (1), #1)
1280 IF RIGHT$ (TMP&, 1)=CHR$ (13) THEN DRECEND
ELSE RECCNT=0: GOTO DRECLOOP
1290 DRECERR:
1300 TMP$=”No response !!”
1310 DRECEND:
1320 RECV$=TMP$
1330 PRINT ”response: ”; RECV$
1340 ’ Repeat to make Command
1350 ’ GOTO REPEAT
1360 ’ END
1370 CLOSE #1
1380 END
6--15
E5EK
J Examples of use
F Set the unit No. to “00”
• In the following examples, data is shown in individual blocks to make the exam-
ples easier to understand. However, when actually creating programs, do not leave
spaces between frame items. Also, response are displayed without spaces between
frame items.
• Response
@ 00 2 01 00 3000 (FCS) *
Normal end
F Start running
• Input data
@ 00 3 00 0000
Run
Run/Stop
Special command
• Response
@ 00 3 00 00 0000 (FCS) *
Normal end
• Response
@ 00 1 00 00 2000 (FCS) *
Process value = 2000
Normal end
6--16
E5EK
CHAPTER 7 CALIBRATION
CHAPTER 7 7
CALIBRATION
This chapter describes procedures for each calibration operation.
Read this chapter only when the controller must be calibrated.
7--1
E5EK
CHAPTER 7 CALIBRATION
Platinum resistance
Thermocouple thermometer Current input Voltage input
Transfer output
7--2
E5EK
F Calibration item • Parameters are displayed on the No.1 display, and the process value is
menu displayed in Hexadecimal on the No.2 display.
Calibration item • Normally, the process value changes by several digits. The process
parameter value flashes, for example, when a sensor error causes the process
Process value value to stray from the calibration target range.
• When the process value display is flashing, the process value is not
saved as data even if the key is pressed.
F Calibration save • Once the E5EK controller has been calibrated by the user, [ ] is
mark preceded by the “.” mark when the calibration mode is selected.
7--3
E5EK
CHAPTER 7 CALIBRATION
F Preparations
AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15 STV
4 14
3 13
Cold junction
2 12 compensator
1 23 11
0_C/32_F
Compensating
conductor
• Set the cold junction compensator to 0_C. However, make sure that
internal thermocouples are disabled (tips are open).
• In the above figure, STV refers to a standard DC current/voltage
source, and DMM refers to a precision digital multimeter.
However, note that DMM is required only when the transfer output
function is supported.
• Use the compensating conductor selected thermocouple. However,
note that when thermocouple R, S, E, B, W or PLII is used, the cold
junction compensator and the compensating conductor can be substi-
tuted with the cold junction compensator and the compensating con-
ductor for thermocouple K.
Connecting the Correct process values cannot be obtained if you touch the contact ends of the
Cold Junction Con- compensating conductor during calibration of a thermocouple. Accordingly, short
ductor (enable) or open (disable) the tip of the compensating conductor inside the cold
junction compensator as shown in the figure below to create a contact or non-
contact state for the cold junction compensator.
Cold junction Cold junction
compensator compensator
Short
E5EK E5EK
controller 0°C/32°F controller 0°C/32°F Open
7--4
E5EK
7--5
E5EK
CHAPTER 7 CALIBRATION
7--6
E5EK
F Preparation
AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15
4 14
3 13
2 12 6-dial
1 23 11
7--7
E5EK
CHAPTER 7 CALIBRATION
From previous page (6) Press the key to display [ ] (0Ω calibration display, Short
terminal Nos. 11 to 13. When the value on the No.2 display has sta-
bilized (changes of several digits max.), press the key to tempo-
rarily store the calibration data.
(7) Next, calibrate the transfer output function. If the transfer output
function is not supported, skip to step (11). Press the key. The
display changes to [ ] (20mA calibration display).
(8) Set the output to 20mA by the or keys while monitoring
the voltage on the digital multimeter. In the example on the left,
the display indicates that the value two digits smaller than before
calibration is “20mA”.
(9) Press the key. The display changes to [ ] (4mA calibration
display).
(10) Set the output to 4mA by the or keys while monitoring the
voltage on the digital multimeter. In the example on the left, the
display indicates that the value two digits smaller than before cal-
ibration is “4mA”.
(11) Press the key until the display changes to the data save dis-
play. Press the key. The No.2 display changes to [ ], and
two seconds later the calibration data is saved to internal memory.
If you press the key when the No.2 display reads [ ], the
calibration data is invalidated.
(12) This completes calibration of the platinum resistance thermometer.
Press the key to return the display to [ ].
7--8
E5EK
F Preparation AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15
4 14
3 13
--
2 12
1 23 11
+
STV
7--9
E5EK
CHAPTER 7 CALIBRATION
F Preparation
AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15
4 14 +
3 13
2 12
-- STV
1 23 11
F Calibration: This example describes how to calibrate voltage input when the trans-
0 to 5 V, 1 to 5 V fer output function is supported. If the transfer output function is not
supported, skips steps (4) to (7).
(1) When [ ] is displayed, the 30-minute timer is displayed on the
No.2 display and counts down. This timer serves as a guide for the
aging time when aging is required.
(2) Press the key. The display changes to [ ] (5 V calibration
display). Set the STV output to 5V. When the value on the No.2 dis-
play has stabilized (changes of several digits max.), press the
key to temporarily store the calibration data.
(3) Press the key. The display changes to [ ] (0V calibration
display). Set the STV output to 0V. When the value on the No.2 dis-
play has stabilized (changes of several digits max.), press the
key to temporarily store the calibration data.
(4) Next, calibrate the transfer output function. If the transfer output
function is not supported, skip to step (8). Press the key. The
display changes to [ ] (20mA calibration display).
(5) Set the output to 20mA by the or keys while monitoring
the voltage on the digital multimeter. In the example on the left,
the display indicates that the value two digits smaller than before
calibration is “20mA”.
(6) Press the key. The display changes to [ ] (4mA calibration
display).
(7) Set the output to 4mA by the or keys while monitoring the
voltage on the digital multimeter. In the example on the left, the
display indicates that the value two digits smaller than before cal-
Cont’d on next page ibration is “4mA”.
7--10
E5EK
From previous page (8) Press the key until the display changes to the data save dis-
play. Press the key. The No.2 display changes to [ ], and
two seconds later the calibration data is saved to internal memory.
If you press the key when the No.2 display reads [ ], the
calibration data is invalidated.
(9) This completes calibration of voltage input (0 to 5V, 1 to 5V). Press
the key to return the display to [ ].
F Calibration : This example describes how to calibrate voltage input when the trans-
fer output function is supported. If the transfer output function is not
0 to 10V
supported, skips steps (4) to (7).
(1) When [ ] is displayed, the 30-minute timer is displayed on the
No.2 display and counts down. This timer serves as a guide for the
aging time when aging is required.
(2) Press the key. The display changes to [ ] (10V calibration
display). Set the STV output to 10V. When the value on the No.2
display has stabilized (changes of several digits max.), press the
key to temporarily store the calibration data.
7--11
E5EK
CHAPTER 7 CALIBRATION
• After calibrating input, make sure that you check indication accuracy
to make sure that the E5EK controller has been correctly calibrated.
• Operate the E5EK controller in the PV/SP monitor (level 0 mode)
mode.
• Check the indication accuracy at the upper and lower limits and mid-
point.
F Thermocouple • Preparation
The following figure shows the required device connection. Make sure
that the E5EK controller and cold junction compensator are con-
nected by a compensating conductor for the input type that is to be
used during actual operation.
AC100-240V ~
(AC/DC24V )
10 DMM
SOURCE 21 22 20
9 19
8 18
7 17
6 16
5 15
Cold junction
4 14 compensator
3 13
2 12
STV
1 23 11
Compensation
conductor
• Operation
Make sure that the cold junction compensator is at 0_C, and set STV
output to the voltage equivalent to the starting power of the check
value.
• Operation
Set the 6-dial to the resistance equivalent to the check value.
7--12
E5EK
AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15
4 14
3 13
--
2 12
1 23 11
+
STV
• Operation
Set the STV to the current value equivalent to the check value.
AC100-240V ~
(AC/DC24V )
10 21 22 20 DMM
SOURCE
9 19
8 18
7 17
6 16
5 15
4 14 +
3 13
2 12
-- STV
1 23 11
• Operation
Set the STV to the voltage value equivalent to the check value.
7--13
E5EK
CHAPTER 7 CALIBRATION
7--14
E5EK
CHAPTER 8 TROUBLESHOOTING
CHAPTER 8 8
TROUBLESHOOTING
This chapter describes how to find out and remedy the cause if the
E5EK does not function properly.
8--1
E5EK
CHAPTER 8 TROUBLESHOOTING
8--2
E5EK
Input error
F Action Check the wiring of inputs, disconnections, and shorts, and check the
input type.
F Operation at For control output functions, output the manipulated variable matched
error to the setting of the “MV at PV error” parameter (level 2 mode). Alarm
output functions are activated when the upper limit is exceeded.
Memory error
F Action First, turn the power OFF then back ON again. If the display remains
the same, the E5EK controller must be repaired. If the display is
restored to normal, then a probable cause can be external noise affect-
ing the control system. Check for external noise.
F Operation at Control output functions turn OFF (2mA max. at 4 to 20mA output,
error and output equivalent to 0% in case of other outputs). Alarm output
functions turn OFF.
F Action First, turn the power OFF then back ON again. If the display remains
the same, the E5EK controller must be repaired. If the display is
restored to normal, then a probable cause can be external noise affect-
ing the control system. Check for external noise.
F Operation at Control output functions turn OFF (2mA max. at 4 to 20mA output,
error and output equivalent to 0% in case of other outputs). Alarm output
functions turn OFF.
8--3
E5EK
CHAPTER 8 TROUBLESHOOTING
F Operation at Both control output functions and alarm output functions operate.
error However, note that readout accuracy is not assured.
F Meaning Though not an error, this is displayed when the process value exceeds
the display range when the control range (setting range ±10%) is larger
than the display range (-1999 to 9999).
• When less than “-1999” [ ]
• When greater than “9999” [ ]
F Action First, correctly connect the wiring for the potentiometer, open output,
and close output.
Execute the motor calibration again.
F Operation proce-
dure
F Operation at When motor calibration is executed, open output will operate and then
error close output will operate. However, as the value is incorrect, the result
turns out to be an error.
8--4
E5EK
F LBA • LBA (Loop Break Alarm) can be used as a means for detecting loop
breaks when the control loop is not functioning normally. For details,
see page 4-15.
• LBA allows you to detect the following errors:
(1) Heater burnout
(2) Output error (contact weld, damaged transistors, etc.)
(3) Sensor error (constant input values, etc.)
• If you use the LBA function, set the loop break detection time
matched to the control characteristics in the “LBA detection time”
parameter (level 2 mode).
F Input errors • If you assign error 1 as the output, an error can be output to auxiliary
output 1 or auxiliary output 2 when input is in error. When this error
occurs, remedy by following the description for “Input error” (page
8-3).
F A/D converter • If you assign error 2 as the output, an error can be output to auxiliary
error output 1 or auxiliary output 2 when the A/D converter is in error.
When this error occurs, remedy by following the description for “A/D
converter error” (page 8-3).
F Remote SP input • If you assign error 3 as the output, an error can be output to auxiliary
error output 1 or auxiliary output 2 when the remote SP input error occurs
while the remote SP function is enabled. For details on error displays
and meanings, see Chapter 4 Applied Operation/4.4 How to Use the
Remote SP (page 4-11).
• When an error occurs, check the state of the remote SP connection. If
the lead is broken or disconnected, the remote SP scaling lower limit
is displayed blinking on the PV/SP display or remote SP monitor dis-
play.
8--5
E5EK
CHAPTER 8 TROUBLESHOOTING
Items marked by a “x” indicates combinations of conditions not acceptable during ST or AT execu-
tion.
Items marked by “ ---” are impossible combinations.
8--6
E5EK
APPENDIX
APPENDIX
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . A-2
ABOUT CURRENT TRANSFORMER (CT) . . . A-5
CONTROL BLOCK DIAGRAM . . . . . . . . . . . . . . A-6
SETTING LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
MODEL LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
PARAMETER OPERATIONS LIST . . . . . . . . . . A-12
FUZZY SELF-TUNING . . . . . . . . . . . . . . . . . . . . . A-14
X FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
ASCII CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
A--1
E5EK
APPENDIX
SPECIFICATIONS
J Ratings
AC100-240V type AC/DC24V type
Supply Voltage AC100-240V ~ , 50/60 Hz AC/DC24V , 50/60Hz
Power Consumption 15VA 12VA, 8W
Operating Voltage
85% to 110% of rated supply voltage
Range
Thermocouple : K, J, T, E, L, U, N, R, S, B, W, PLII *1, *2
Platinum resistance thermometer : JPt100, Pt100
Main Input
Voltage input : 4 to 20mA, 0 to 20mA (Input impedance 150Ω)
Current input : 1 to 5V, 0 to 5V, 1 to 10V (Input impedance 1MΩ)
CT input: E54-CT1, E54-CT3
Sub-Input Potentiometer: 100Ω to 2.5kΩ
Remote SP input: 4 to 20 mA (Input impedance 150Ω)
Control Output According to output unit (see “Output Unit Ratings and Characteristics”)
Auxiliary Output SPST-NO, 3A at 250 VAC (resistive load)
Control Method Advanced PID or ON/OFF control
Setting Method Digital setting using front panel keys
Indication Method 7-segment digital display, Bar graph and LEDs
Other Functions According to option unit (see ”Option Unit Ratings and Characteristics”)
Operating : -10°C to 55°C (with no icing)/3-year warranty period: -10°C to 50°C
Ambient Temperature
Storage : -25°C to 65°C (with no icing)
Ambient Humidity 35% to 85%
*1 Thermocouple W is W/Re5-26.
*2 The following table shows the setting ranges and indication ranges for each of the inputs.
A--2
E5EK
SPECIFICATIONS
J Characteristics
Thermocouple:
(±0.3% of indication value or ± 1°C, whichever greater) ± 1 digit max. (*1)
Platinum resistance thermometer:
(±0.2% of indication value or± 0.8°C whichever greater)± 1 digit max.
Indication Accuracy
Analog input: ±0.2%± 1 digit max.
CT input: 5%FS 1 digit max.
Potentiometer: 5%FS 1 digit max.
Remote SP: 0.2%FS 1 digit max.
Platinum resistance thermometer:
Temperature variation influence
(±1% of PV or ± 2°C, whichever greater) ±1 digit max.
(*2)
Thermocouple (R, S, B, W):
(±1% of PV or ± 10°C,
10°C whichever greater) ±1 digit max.
max
Voltage variation influence Other thermocouples (K1, K2, J1, J2, E, N, T, L1, L2, U, PLII):
(*2) (±1% of PV or ± 4°C, whichever greater) ±1 digit max.
Analog input (current, voltage, or remote SP input): ±1%FS±1 digit max.
Hysteresis 0.01 to 99.99% FS (in units of 0.01% FS)
Proportional Band (P) 0.1 to 999.9% FS (in units of 0.1% FS)
Integral (reset) Time (I) 0 to 3999 s (in units of 1 second) (*3)
Vibration Malfunction 10 to 55 Hz, 10 m/s2 (approx. 1G) for 10 min each in X, Y, and Z directions
Resistance Destruction 10 to 55 Hz, 20 m/s2 (Approx. 2G) for 2hrs each in X, Y, and Z directions
200 m/s2 min. (approx. 20G), 3 times each in 6 directions (100 m/s2 (approx. 10G) applied to
Shock Resis- Malfunction
the relay)
tance
Destruction 300 m/s2 min. (Approx. 30G), 3 times each in 6 directions
Weight Approx. 320 g, mounting bracket: approx. 65 g
Front panel: NEMA4 for indoor use (equivalent to IP66)
Enclosure Ratings Rear case: IEC standard IP20
Terminals: IEC standard IP00
Memory Protection Non-volatile memory (number of writings : 100000 operations)
*1 The indication accuracy of the K1, T, and N thermocouples at a temperature of -100°C or less is ±2°C ±1 digit maximum.
The indication accuracy of the U, L1 and L2 thermocouples at any temperature is ±2°C ±1 digit maximum.
The indication accuracy of the B thermocouple at a temperature of 400°C or less is unrestricted.
The indication accuracy of the R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit maximum.
The indication accuracy of the W thermocouple is ±1 digit max. of whichever is the greater of ±0.3% or ±3°C of the indi-
cated value.
The indication accuracy of the PLII thermocouple is ±1 digit max. of whichever is the greater of ±0.3% or ±2°C of the
indicated value.
*2 Ambient temperature: ---10°C to 23°C to 55°C
Voltage range: ---15 to +10% of rated voltage
*3 On a position-proportional control type, 1 to 3999.
Note: 1. Use the K2CU-FVVA-VGS (with gate input terminals) for the detection of three-phase heater burnout.
2. The heater burnout alarm is always OFF if the alarm is set to 0.0A and always ON if the alarm is set to 50.0A.
3. No heater burnout detection or heater current value measurement is possible if the control output (heat) is ON for
less than 190ms.
A--3
E5EK
APPENDIX
A--4
E5EK
F Specifications
Item Specifications
Type E54-CT1 E54-CT3
Max. continuous current 50A 120A (*1)
Dielectric Strength AC 1000V (1min)
Vibration Resistance 50Hz 98m/s2 [10G]
Weight Approx. 11.5g Approx. 50g
Armature (2)
Accessory -
Plug (2)
*1 The maximum continuous current of the E5AK is 50 A.
F Dimensions
E54-CT1 21 2.8
15
7.5
φ5.8
25
10.5
3
40
2-φ3.5
10
30
E54-CT3 30 φ2.36
9
φ12
40
2-M3 depth 4
15
30
A--5
E5EK
APPENDIX
J Standard type
SP mode
LSP Process
SP ramp
value
RSP
RSP enable Control method
Heating Cooling
Process/function side side
MV change MV change
rate limiter rate limiter
Control
MV limiter MV limiter
Data
Dead band
Heating Cooling
side side
Error MV at Error
PV error
D D
DStop Manipulated
DStop Manipulated
variable at variable at
heating side cooling side
A--6
E5EK
J Position-proportional type
Temperature Analog input
input
SP mode
LSP Process
SP ramp value
RSP
RSP enable PID control
MV change
rate limiter
Position-
proportional
dead band
Process/function
Open side Close side
Control
Data Operation at
Error Error
PV error
Operation at
Stop Stop
stop
Open Close
output output
A--7
E5EK
APPENDIX
SETTING LIST
Set point 2 Set point lower limit to Set point upper limit EU 0 Multi-SP
Set point 3 Set point lower limit to Set point upper limit EU 0 Multi-SP
Input shift upper limit -199.9 to 999.9 °C/°F 0.0 Temperature input
Input shift lower limit -199.9 to 999.9 °C/°F 0.0 Temperature input
*1 During heat and cooling control, the lower limit becomes -105.0%.
During position-proportional control the setting becomes HOLD, OPEN or CLOS.
*2 During heat and cooling control, the setting range becomes 0.0 to 105.0%.
*3 During heat and cooling control, the setting range becomes -105.0 to 0.0%.
A--8
E5EK
SETTING LIST
A--9
E5EK
APPENDIX
*5 Set the transfer output type parameter according to the following table.
Transfer Output Type Transfer Output Lower Limit to Transfer Output Upper Limit
SP :Set point Set point lower limit to Set point upper limit
SP-M :Set point during SP ramp Set point lower limit to Set point upper limit
PV :Process value Scaling lower limit to scaling upper limit
O :Manipulated variable -5.0 to 105.0%
(heat)
C-O :Manipulated variable 0.0 to 105.0%
(cool)
V-M :Value opening -10.0 to 110.0%
D Default : SP
D The output ranges of the SP setting, set point or process value when temperature input is selected are the ranges sup-
ported by the selected sensor.
D When the heating side manipulated variable or cooling side manipulated variable is selected, the transfer output lower limit
in a heating and cooling control becomes “0.0”.
A--10
E5EK
MODEL LIST
MODEL LIST
A--11
E5EK
APPENDIX
• Switching to modes other than manual or protect mode is carried out by mode selection in the
menu display.
• The figure below shows all parameters in the order that they are displayed. Some parameters are
not displayed depending on the protect mode setting and conditions of use.
Power ON
A/M
1 second min. 1 second min.
1 second min.
Level 2 mode A/M + A/M +
1 second min. 1 second min.
1 second min.
Setup mode
Protect mode
1 second min.
Expansion
mode A/M +
1 second min.
1 second min.
Option mode
Parameters in a mode can be
1 second min.
switched by the key. The param-
Calibration eter following the last parameter is the
mode top parameter.
A--12
E5EK
Expansion
Setup mode Option mode
mode
Scaling upper limit Set point lower limit Event input assignment 1
Control output 2 assignment Standby sequence reset method Communication unit No.
Auxiliary output 1 assignment Automatic return of display mode Transfer output type
Calibration
mode
Transfer
output
A--13
E5EK
APPENDIX
FUZZY SELF-TUNING
J Features
• The E5EK determines by itself when to perform fuzzy self-tuning.
• At the time of fuzzy self-tuning, the E5EK does not output any signal
that disturbs the temperature or output value.
F Startup SRT will start if the following conditions are satisfied simultaneously
Conditions of when the E5EK is turned on or the set point is changed.
SRT At the time the E5EK starts operation At the time set point is changed
1) The set point at the time the E5EK 1) The new set point is different from
starts operating is different from the the set point used at the time SRT
set point used at the time SRT was was executed last (see note).
last executed (see note). 2) The process value is in stable condi-
2) The process value at the time the tion before the set point is changed.
E5EK starts operating is smaller than 3) A larger set point value is set in
the set point in reverse operation and reverse operation and a smaller set
larger than the set point in normal point is set in normal operation.
operation.
Note: The last SRT-executed set point is set to 0 before shipping and
when changing from advanced PID control to advanced PID con-
trol with fuzzy self-tuning.
A--14
E5EK
FUZZY SELF-TUNING
F PID Constant If the step control amount is applied before the maximum temperature
Refreshing slope (R) is obtained, SRT will not renew any PID constant. If the pro-
portional band obtained from the R and L values that were measured
Conditions
before the imposition had been completed is larger than the present
proportional band, the PID constants will be renewed because the mea-
sured value is in the direction towards the suitable proportional band
value, and the set point at that time will be the SRT-executed set point.
Slope (R)
Temperature
Stable range
SP
Time
Stable range
Set point
Stable range
(Set to 15.0_C
before shipping)
Stability judgement time
Stable Stable
F Balanced Status
If the process value is within the stable range for 60s when there is no
output, it is deemed that the temperature is balanced.
A--15
E5EK
APPENDIX
F Startup Conditions of DT
(1) DT will start if the temperature that has been stable varies due to
external disturbance and the deflection of the temperature exceeds
the stable range, and then the temperature becomes stable, pro-
vided that the number of maximum temperature values is less than
four.
(2) DT will start if the set point is changed under the condition that
SRT does not start and the temperature becomes stable, provided
that the number of maximum temperature values is less than four.
If there are four or more maximum temperature values, HT will
start.
Set point change
Extreme value 2
Temperature
SP
Extreme value 1
Time
F Startup Conditions of HT
HT will be ON when there is hunting with four or more maximum tem-
perature values(extreme values) while SRT is not being executed.
Extreme value 2 Extreme value 4
Temperature
SP
Extreme Extreme
value 1 value 3
Time
A--16
E5EK
X FORMAT
X FORMAT
J Format Commands are structured as follows and are paired with a response.
2B 2B 2B 4 to 8B 2B 2B
Unit Header Data Data FCS
F Command No. code code
@ * CR
2B 2B 2B 4 to 8B 2B 2B
Unit Header End Data FCS
F Response No. code code
@ * CR
• “@”
The start character. This character must be inserted before the
leading byte.
• Unit No.
Specifies the “unit No.” of the E5EK. If there are two or more
transmission destinations, specify the desired destination using
“unit No.”
• Header code/Data code
Specifies the command type. For details on the command type,
see page A-18.
• Data
Specifies the set value or setting content. The data length varies
according to the command.
• End code
Sets the communication results. For details on the types and
meanings of end codes, see 6.5 How to Read Communications
Error Information (page 6-12).
• FCS (Frame Check Sequence)
Set the frame check results from the start character to the data
section. For details on the frame check, see 6.6 Program Example
(page 6-14).
• “*” “CR (Carriage Return) code”
Indicates the end (terminator) of the command or response block.
A--17
E5EK
APPENDIX
A--18
E5EK
X FORMAT
2B 2B 4B 4B 2B 2B
Unit End Process value Status FCS
Response No. code
@ R X * CR
A--19
E5EK
APPENDIX
Lower 4 bits
A--20
E5EK
INDEX
INDEX
INDEX
INDEX
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers
refer to previous version.
Revision code Date Revised content
2 April 1997 Page V: Changed “100 to 240 VAC” to AC100--240V ~or AC/DC24V
Page 1--6: Modified the item of “Model” on the table.
Page 2--8: Modified the diagram in “Terminal arrangement”.
Changed the power specifications in Power supply”.
Page 2--10: Deleted some texts in “CT input/Potentionmeter”.
Changed some texts in ”Remote SP input”.
Page 3--3: Modified the diagram in ”Setup”.
Page 3--8: Added “run/stop” = “run” to Setting Example.
Page 5--8: Added “Model” and “Power specifications” to MV monitor.
Page 5--9: Added “Model” and “Power specifications” to Valve opening mon-
itor.
Page 5--13: Added “Model” and “Power specifications” to Cooling coefficient.
Page 5--14: Added “Model” and “Power specifications” to Dead band.
Added “Model” and “Power specifications” to Position--propor-
tional dead band.
Page 5--15: Added “Model” and “Power specifications” to Manual reset value.
Added “Model” and “Power specifications” to Hysteresis.
Page 5--16: Added “Model” and “Power specifications” to Control period.
Page 5--17: Added “Model” and “Power specifications” to Heater current
monitor.
Added “Model” and “Power specifications” to Heater burnout.
Page 5--23: Added “Model” and “Power specifications” to Open/close hyster-
esis Model.
Page 5--28: Added “Model” and “Power specifications” to Control output as-
signment.
Page 5--33: Added “Model” and “Power specifications” to PID/ON/OFF.
Page 5--42: Added “Model” and “Power specifications” to HBA latch.
Added “Model” and “Power specifications” to Motor Calibration.
Page 5--43: Added “Model” and “Power specifications” to Travel Time.
Added “Model” and “Power specifications” to PV dead band.
Page 6--3: Modified the diagram in “RS--232C”.
Page 7--4: Modified the diagram in “Preparations”.
Page 7--7: Modified the diagram in “Preparation”.
Page 7--9: Modified the diagram in “Preparation”.
Page 7--10: Modified the diagram in “Preparation”.
Page 7--12: Modified the diagram in “Thermocouple”.
Modified the diagram in “Platinum resistance thermometer”.
Page 7--13: Modified the diagram in “Current input”.
Modified the diagram in “Voltage input”.
Page 8--4: Added “Motor calibration error”.
Page A--2: Modified “Ratings specifications”.
Page A--11: Changed “Type Name” and “Specification” in Base unit.
Page A--14: Deleted 2) of “At the time the E5EK starts operation” in “Startup
Conditions of SRT”.
Deleted 2) of “At the time set point is changed”.
Page A--15: Deleted “Imposition Completion Condition of Step Control
Amount”.
Modified the diagram in “PID Constant Refreshing Conditions”.
02A March 2005 Page A--3: Added information to table and accompanying notes.
03 June 2010 Page A--8: Changed ”%” or ”%FS” for hysteresis parameters at bottom of
table.
OMRON Corporation Industrial Automation Company Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
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OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. © OMRON Corporation 1996 All Rights Reserved.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Room 2211, Bank of China Tower, In the interest of product improvement,
Alexandra Technopark, 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Singapore 119967 PuDong New Area, Shanghai, 200120, China Printed in Japan
Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. H085-E1-03 0610