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    Lifting Lug Calc

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    dharwin
    The document summarizes the results of a lifting lug analysis for a new leg/lug item. It provides the design parameters such as material properties, load assumptions, and geometry of the lifting lug. It then calculates stresses in various components and compares them to allowable stresses. The primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the lug base were all found to be below their respective allowable values.

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    © All Rights Reserved
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    Lifting Lug Calc

    Uploaded by

    dharwin
    196 views4 pages
    The document summarizes the results of a lifting lug analysis for a new leg/lug item. It provides the design parameters such as material properties, load assumptions, and geometry of the lifting lug. It then calculates stresses in various components and compares them to allowable stresses. The primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the lug base were all found to be below their respective allowable values.

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    Lifting Lug calc

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    The document summarizes the results of a lifting lug analysis for a new leg/lug item. It provides the design parameters such as material properties, load assumptions, and geometry of the lifting lug. It then calculates stresses in various components and compares them to allowable stresses. The primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the lug base were all found to be below their respective allowable values.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    196 views4 pages

    Lifting Lug Calc

    Uploaded by

    dharwin
    The document summarizes the results of a lifting lug analysis for a new leg/lug item. It provides the design parameters such as material properties, load assumptions, and geometry of the lifting lug. It then calculates stresses in various components and compares them to allowable stresses. The primary shear stress in the welds, shear stress above the hole, pin hole bearing stress, and total combined stress at the lug base were all found to be below their respective allowable values.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    PV Elite 2017 145

    FileName : Lifting lug T-1


    Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
     

    Input Echo, Leg & Lug Item 1, Description: New Leg/Lug

    Design Internal Pressure 0.00 bars

    Design Temperature for Attachment TEMP 114.00 C

    Vessel Outside Diameter OD 1912.000 mm.

    Vessel Wall Thickness Ts 6.0000 mm.

    Vessel Corrosion Allowance Cas 0.0000 mm.

    Vessel Material SA-240 304L

    Vessel Material UNS Number S30403

    Vessel Allowable Stress at Design S 115.15 N./mm^2

    Analysis Type: Lifting Lug

    Lifting Lug Material SA-240 304L

    Lifting Lug Material UNS Number S30403

    Lifting Lug Yield Stress YIELD 141.40 N./mm^2

    Lifting Lug Orientation to Vessel Perpendicular

    Total Height of Lifting Lug w 200.0000 mm.

    Thickness of Lifting Lug t 16.0000 mm.

    Diameter of Hole in Lifting Lug dh 50.0000 mm.

    Radius of Semi-Circular Arc of Lifting Lug r 50.0000 mm.

    Height of Lug from bottom to Center of Hole h 90.0000 mm.

    Offset from Vessel OD to Center of Hole off 96.0000 mm.

    Minimum thickness of Fillet Weld around Lug tw 6.0000 mm.

    Length of weld along side of Lifting Lug wl 32.0000 mm.

    Length of Weld along Bottom of Lifting Lug wb 400.0000 mm.

    Lift Orientation Vertical

    Force Along Vessel Axis Fax 285.00 Kgf

    Force Normal to Vessel Fn 1702.00 Kgf

    Force Tangential to Vessel Ft 225.00 Kgf

    Impact Factor Impfac 2.00

    Occasional Load Factor (AISC A5.2) Occfac 1.00

    Results for lifting lugs, Description : New Leg/Lug


    PV Elite 2017 146
    FileName : Lifting lug T-1
    Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
     
    Weld Group Inertia about the Circumferential Axis ILC 177.997 cm**4

    Weld Group Centroid distance in the Long. Direction YLL 22.000 mm.

    Dist. of Weld Group Centroid from Lug bottom YLL_B 16.000 mm.

    Weld Group Inertia about the Longitudinal Axis ILL 6404.756 cm**4

    Weld Group Centroid Distance in the Circ. Direction YLC 14.000 mm.

    Applying the Impact factor to the loads:

    Fax = 285.00 * 2.00 = 570.00 Kgf

    Ft = 225.00 * 2.00 = 450.00 Kgf

    Fn = 1702.00 * 2.00 = 3404.00 Kgf

    Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

    = Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )

    = Sqrt(570^2+450^2+3404^2) / ( (2*32.0 +400.0 ) * 6.0000 )

    = 12.26 N./mm^2

    Shear Stress in the Welds due to Bending Loads [Sblf]:

    = (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)

    = (3404 *(90.000 -16.000 )) * 22.000 /177.997 +

    (570 *96.000 * 22.000 /177.997 ) +

    (450 *96.000 * 14.000 /6404.756 )

    = 37.26 N./mm^2

    Total Shear Stress for Combined Loads [St]:

    = Ssll + Sblf

    = 12.261 + 37.258

    = 49.52 N./mm^2

    Allowable Shear Stress for Combined Loads [Sta]:

    = 0.4 * Yield * Occfac (AISC Shear All.)

    = 0.4 * 141 * 1.00

    = 56.56 N./mm^2

    Shear Stress in Lug above Hole [Shs]:

    = Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha

    = Sqrt( 570^2 + 3404^2 + 450^2 ) / 8.000

    = 42.67 N./mm^2
    PV Elite 2017 147
    FileName : Lifting lug T-1
    Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
     
    Allowable Shear Stress in Lug above Hole [Sas]:

    = 0.4 * Yield * Occfac

    = 0.4 * 141 * 1.00

    = 56.56 N./mm^2

    Pin Hole Bearing Stress [Pbs]:

    = Sqrt( Fax^2 + Fn^2 ) / ( t * dh )

    = Sqrt( 570^2 + 3404^2 ) / ( 16.000 * 50.000 )

    = 42.31 N./mm^2

    Allowable Bearing Stress [Pba]:

    = Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.

    = Min( 0.75 * 141 * 1.00 , 127.3 )

    = 106.05 N./mm^2

    Bending stress at the base of the lug [Fbs]:

    = Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)

    = 450 * 96.000 / (200.000 * 16.0002 / 6) +

    570 * 96.000 / (200.0002 * 16.000 / 6)

    = 54.68 N./mm^2

    Tensile stress at the base of the lug [Fa]:

    = Fn / (w * t) = 3404 / (200.000 * 16.000 )

    = 10.43 N./mm^2

    Total Combined Stress at the base of the lug:

    = Fbs + Fa = 65.1 N./mm^2

    Lug Allowable Stress for Bending and Tension:

    = Min( 0.66 * Yield * Occfac, 0.75*Yield )

    = Min( 0.66 * 141 * 1.00 , 106.1 ) = 93.3 N./mm^2

    Summary of Results

    Stress (N./mm2) Actual Allowable P/F|


    PV Elite 2017 148
    FileName : Lifting lug T-1
    Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
     
    ------------------------------------------------------------------------------

    Primary Shear Stress of Weld : 49.52 56.56 Ok |

    Shear Stress above Hole : 42.67 56.56 Ok |

    Pin Hole Bearing Stress : 42.31 106.05 Ok |

    Total Combined Stress at the lug base : 65.11 93.32 Ok |

    PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

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