Trouble History
Trouble History
Trouble History
Operation STD.
Market Claim
Inspection Jig
QA Machine
Die / Mold
No.
Stock
ETC.
Process
Line
Model Detail Cause
Spec
Countermeasure
None
None
None
1 (CIVIC)
TUBE RR DRAIN (SUNROOF) HACPL clip removal due to loose ü ü
Before installing clip on the hose increase - - - - ü
insertion of the clip on the hose
tension of the clip by hand.
None
None
None
2 (CIVIC) TUBE L FR DRAIN (SUNROOF)
HACPL clip removal due to loose ü ü
Before installing clip on the hose increase - - - - ü
insertion of the clip on the hose
tension of the clip by hand.
None
None
3 2PS
HOSE A,RESERVE TANK particles and uneven edge cutting
ü ü
improve surface of dies. - - ü - -
of the hoses in 16 pcs. 2. Mixing department should start
straining.
None
None
4 2PS
HOSE B,RESERVE TANK
Curring process miss for printing ü ü minutes and sent to customer as a - - - - ü
replacement
The hot hoses were put into the Inspection will be more strict in future so
19501-RD6-Z000
one
one
one
2PS bins, due to which some sharp ü ü that such complaints will not received in ü
The hot hoses were put into the Inspection will be more strict in future so
19501-RD6-Z000
5 - - - -
Non
Non
Non
2PS bins, due to which some sharp ü ü that such complaints will not received in ü
HOSE WATER UPPER
edges damaged the hoses. future.
None
None
None
6 2YH (civic)
TUBE RR DRAIN (SUNROOF) drain.
ü ü and also before packing, suring of any ü - - - -
clamp missing.
None
None
None
7 2PS
HOSE ASSY, WATER INLET wrong direction because fixture
ü ü We place that sample on board and also - - - - ü
designing a fixture for this., so that
was not present on stage.
problem will not be faced in future.
None
None
None
8 CITY
HOSE WATER UPPER
slippery dia inside . Excess ü ü for better cleaning hot water used for - - - ü -
hardness. hoses. So peg easily removed inspector
will check in side.
None
None
None
9 CITY
HOSE WATER LOWER
slippery dia inside . Excess ü ü for better cleaning hot water used for - - - ü -
hardness. hoses. So peg easily removed inspector
will check side surface of the hose.
None
None
70060-SNA-A010
10 (CIVIC) TUBE RR DRAIN (SUNROOF) TUBE RR DRAIN (SUNROOF)
ü ü hose and Qadeer and Kulsoom will do - - - ü -
and pack with check list.
None
None
None
None
None
Inser the tray in all steam bhatties to avoid
12 CITY Rejected QTY ONE Tag No; within the Bhatti. ü ü
such problems. - - - ü -
1347 Rubbing steam condenced at that point
Mark on Hose Water and fall on the specific area of the
hose and leaves an impression at
that point.
None
None
None
dust particale inside the hose straining process has introduced to avoid
13 CITY water assy water outlet. coolant
when the hose get hot dust
ü ü
the dust particales. - - - ü -
Leakage from hose. particale comes out and it leakes
None
None
None
Lower Hose Detached from the
14 Civic
WATER LOWER (A10) Radiator
ü ü Inner Dia,wall tickness, fastening & - - - ü -
removal pressure test and our stock, all
observed OK.
Honda Confirm ....../.…...../.….… Maker Confirm ........./......../..……
Checked By Responsible Approved Checked Responsible
JUDGEMENT
Target HACPL Confirmation
ok
Ok
Scorch particale
Elimination of
ge
OK
OK
OK
OK
Analysis is OK
The analysis was OK.
ok
Ok
OK
Removal of Dust Eliminatio of rubbing Re
OK
particales mark
Ok
Ok
Ok
Ok
OK
OK
Approved By Confirmed Responsible
JUDGEMENT
Operation STD.
Inspection Jig
Market Claim
Chrome Tank
QA Machine
Die / Mold
Sr # Model Problem Detail Countermeasure
Stock
Process
Line
LT 1
Cause Action / Reflection
T1
T2
T3
T4
Spec
(With Pictures) (With Pictures)
None
None
None
1 *Low Conc Of Pre -Dip .And √ √ Titration Method 1/d √ √
Accelerator . *Adjust concentration of chemical tanks Pre-Dip =17±5g/L
according to requirement.
Roughness
None
None
2 line solution. √ √ per week to 3 times per week. Titration Method 3/w Monday,Wednesday and Friday √ √ √
None
None
Flow Mark
*Copper palting temperature Strick monitoring of plating line Temperature Controller has being
None
None
None
4 to high. √ √ temperatures on hourly basis. Temperature Controller/Thermometer All Shif check every 1/2Hr. √ √
*Adjust copper plating air.
*Adjust copper plating air, visiual inspection.
Air Trap
None
None
NP in chrome palting tank is √ √ incharge is insured on line during Stalagmometer 1/W week . √ √
not as per standarad. process.