Composite Structures: M.M. Rahman, S. Zainuddin, M.V. Hosur, J.E. Malone, M.B.A. Salam, Ashok Kumar, S. Jeelani
Composite Structures: M.M. Rahman, S. Zainuddin, M.V. Hosur, J.E. Malone, M.B.A. Salam, Ashok Kumar, S. Jeelani
Composite Structures: M.M. Rahman, S. Zainuddin, M.V. Hosur, J.E. Malone, M.B.A. Salam, Ashok Kumar, S. Jeelani
Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
a r t i c l e i n f o a b s t r a c t
Article history: The prime objective of this work is to optimize the mechanical and thermo-mechanical properties of
Available online 28 March 2012 e-glass/epoxy composites by utilizing amino-functionalized multi-walled carbon nanotubes
(MWCNTs–NH2) through a combination of dispersion method. At first, 0.1–0.4 wt.% of MWCNT–NH2
Keywords: was integrated into SC-15 epoxy suspension using a combination of ultra-sonication and calendaring
Functionalized MWCNTs techniques. E-glass/epoxy nanocomposites were than fabricated at elevated temperature with the mod-
Sonication ified resin using hand layup and compression hot press. 3-Point flexural and dynamic mechanical anal-
Calendaring
ysis (DMA) results demonstrated a linearly increasing trend in properties from 0 to 0.3 wt.% loading.
Mechanical and thermo-mechanical
properties
Micrographs of MWCNTs incorporated epoxy and e-glass/epoxy samples revealed uniform dispersion
of MWCNTs in epoxy, good interfacial adhesion between CNTs and polymer, and improved interfacial
bonding between fiber/matrix at 0.3 wt.% loading. An improved dispersion and hence an improved cross-
link interaction between MWCNT–NH2 and epoxy lead to the stronger shift of the mechanical and
thermo-mechanical properties of the composites.
Ó 2012 Elsevier Ltd. All rights reserved.
0263-8223/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compstruct.2012.03.014
2398 M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406
from the matrix to the CNTs and to efficiently use the potential of
CNTs as structural reinforcement, a strong interfacial adhesion be-
tween the CNTs and polymer is desired. The interfacial adhesion
between CNTs and matrix was reported to improve by functionali-
zing the CNTs. Tailored amino, carboxyl or glycidyl groups enable
covalent bonding between CNTs and epoxy resulting in improved
interfacial bonding. The positive effects of functionalized CNTs on
the mechanical properties are reported by various researchers
[9,15,16]. Kim et al. compared the effect of silane and acid treated
CNTs in carbon/epoxy composites and found 15% and 10%
enhancement in flexural strength and modulus [17]. Moniruzz-
aman et al. found an improvement of 10–15% in flexural properties
with 0.05 wt.% single-walled nanotubes (SWNTs) [18].
While numerous studies are conducted in the last two decades
on the CNT reinforced composites, effective dispersion of CNTs in
polymer is still a challenge and the experimental mechanical prop-
erties are still far below than the theoretical value. In addition,
studies on glass fiber reinforced polymer composites incorporated
with amino functionalized MWCNTs using a combination of soni-
cation and calendaring techniques is not yet been reported to the
best of our knowledge.
In this work, MWCNT–NH2 reinforced e-glass/epoxy nanocom-
posites were processed by combining sonication and calendaring
dispersion techniques, utilizing functionalized MWCNTs, combin-
ing fabrication processes and curing the composites at higher tem-
perature. Rheological, 3-point bend and dynamic mechanical
analysis tests were performed to investigate the effect of function-
alized MWCNTs on resin viscosity, flexural and thermo-mechanical
properties of e-glass/epoxy composites. Effect of combined sonica-
tion and calendaring techniques on MWCNTs dispersion in epoxy
suspension were investigated using transmission electron micro-
scope (TEM). In addition, effect of interaction of MWCNTs with
epoxide groups and fiber/matrix bonding were investigated using
scanning electron microscope (SEM). All results were compared
Fig. 1. SEM pictures of as-received MWCNTs at magnification of 500 (A) and
with the control (reference) epoxy composites results containing
10000 (B).
no MWCNTs.
2. Experimental pressure and temperature in the system, so the mixture was cooled
down to room temperature in a refrigerator cooler maintained at
2.1. Materials 5 °C. To further improve the dispersion of MWCNTs, the sonicated
mixture was then passed through three rollers as shown in Fig. 2.
SC-15 epoxy resin used in this study was supplied by Applied In this three roll process, roller 1 and 3 rotates in the same direc-
Poleramic Inc. It is a two part cyclo-aliphatic amine type epoxy re- tion whereas the roller 2 placed in between rotates in the opposite
sin (Part A: diglycidylether of bisphenol A, aliphatic diglycidyl and direction thereby inducing high shearing in the mixture. A varying
Part B: hardener). Multi-walled carbon nanotubes functionalized gap setting between the rolls and multiple passes of 20 lm (1st
using amino groups (–NH2) was purchased from Nanocyl Inc. These pass), 10 lm (2nd pass) and 5 lm (3rd pass) was used to induce
nanotubes were of diameter 10 nm, average length of several mi- high shear force in the mixture. The induction of high shear forces
crons and carbon purity >95%. Fig. 1 shows the scanning electron further de-agglomerates and improves the dispersion of CNTs in
micrographs of as received carbon nanotubes at different magnifi- resin. Roller speed of the three rolls was maintained at a ratio of
cations. High specific surface area and cotton-like entanglements 1:3:9 with a maximum speed of 200 rpm was maintained in all
caused the formation of agglomerates as reported by Reynaud the three passes.
et al. [6]. As reinforcement in composites, e-glass woven fabric
with a density of 2.58 g/cm3 and a single fiber diameter of 14– 2.2.2. Mixing of Part A and Part B
16 lm was procured from Fiber Glast Development Corporation. The hardener, Part B was added as per stoichometric ratio (Part
E-glass fibers were sized with 0.5 wt.% epoxy silanes to increase A: Part B = 10:3) to the modified mixture and mixed with a high
the compatibility and to have better adhesion between fibers and speed mechanical stirrer for 10 min at 800 rpm. The mixture was
epoxy matrix. then placed in a desiccator for 30 min to remove the volatile impu-
rities and entrapped air bubbles that were generated due to in-
2.2. Manufacturing process tense mechanical mixing.
2.2.1. Dispersion of MWCNT–NH2 into epoxy resin 2.2.3. Manufacturing of fiber reinforced nanocomposites
At first, MWCNT–NH2 was mixed manually with epoxy resin E-glass/epoxy nanocomposites were fabricated by using a com-
Part-A as per calculated weight ratio. The mixture was then soni- bination of hand lay-up and compression hot press techniques. E-
cated at room temperature for 1 h at 35% amplitude and 40 s on/ glass woven fabric layers were properly stacked into seven plies
20 s off cycle pulse mode. Sonication process induces elevated and the orientation of fiber within the fabric was kept constant.
M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406 2399
Sonicator probe
Cooling bath
Mixtures
Collection
Dispersion of MWCNTs
in epoxy Part A using
Mechanical mixing of
modified mixtures and epoxy
Thickness
250 mm 3.25 mm
250
Epoxy resin modified with MWCNTs was spread uniformly on each of 30 mm 30 mm 2 mm were cut from the panels and weighed
fabric layer and the laminate was consolidated by applying 133 kN precisely. The samples were then submerged into a bath of 80%
force in a hot press. The temperature of hot press was maintained concentrated nitric acid for about 5 h maintained at 75 °C. After
at 60 °C for 4 h for curing. Elevated temperature was selected to re- 5 h, once the matrix was digested completely, the fibers were taken
duce the curing period and thus production time as per recommen- out and washed several times by using acetone and distilled water.
dation of resin manufacturer. After completion of curing, the The fibers were then dried at 100 °C and weighed. The correspond-
temperature of the press was gradually reduced at a rate of 2 °C/ ing fiber volume, matrix volume and void volume fractions were
min to avoid any unwanted shrinkage in the laminate. Finally, calculated using the equations:
the cured panel was taken out and post cured in an oven for 5 h
W=F
at 100 °C. The final thickness of the panel was measured to be Fiber volume fraction; mf ¼ 100 ð1Þ
w=C
3.25 mm. Fig. 2 shows the schematic of matrix modification and
e-glass/epoxy composite fabrication.
ðw WÞ=M
Matrix volume fraction;mm ¼ 100 ð2Þ
V
2.3. Material characterization
Void volume fraction; mv ¼ 100 ðmm þ mf Þ ð3Þ
2.3.1. Rheological properties
Rheology measurements were performed to observe the effect where W is the weight of fiber in the composite, w is the weight of
of increasing weight percent loading of MWCNTs on viscosity the initial composite specimen, F is the fiber density, M is the matrix
and the changes in viscosity as a measure of shear rate at constant density, V is the volume of composite and C is the composite
temperature. Measurements were performed with AR 2000 Rhe- density.
ometer in ETC control mode using parallel plate geometry at
1000 lm gap settings. Flow sweep was used to vary the shear rate 2.3.3. Mechanical and thermo-mechanical characterization
from 0.1 rad/s to 100 rad/s by keeping the temperature constant. Three point bend flexure test was conducted according to ASTM
D790-02 [20]. Samples were precisely cut to 52 mm 3.25 mm
2.3.2. Calculation of fiber volume fraction and void content 12.25 mm dimensions to maintain span-length ratio of 16:1 and a
Matrix digestion test was conducted according to ASTM D 3171- minimum of seven specimens were tested. The test was performed
99(2004) to determine the fiber volume fraction and void content using a Zwick–Roell Z 2.5 testing machine in displacement control
of the fabricated composite panels [19]. Samples with a dimension mode with a crosshead speed of 1.2 mm/min. Load–deflection data
2400 M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406
for each sample was collected. Flexural modulus was calculated 100
from the slope of the tangent to initial straight line portion of
Control (Reference)
stress–strain plot. It was determined by the following equation: 0.1 wt. %
0.2 wt. %
Slope of tangent ðspan lengthÞ2 0.3 wt. %
Flexure modulus ¼ ð4Þ 0.4 wt. %
4 width ðthicknessÞ2
Viscosity (Pa. s)
10
Table 1
Matrix digestion test results of control and NH2–MWCNT incorporated e-glass/epoxy composites.
MWCNT weight percent content (wt.%) Control 0.1 0.2 0.3 0.4
Results of matrix digestion test
Fiber volume fraction (mf ) 59.54 ± 1.3 58.09 ± 1.6 58.35 ± 1.3 58.58 ± 2.7 58.19 ± 2.2
Void fraction (md ) 3.94 4.13 4.67 5.48 6.81
300 20
15
200
10
100 5
0 0
Flexural strength Flexural modulus Flexural strain to failure
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Flexural strain (%) Fig. 5c. Improvement of flexural properties of e-glass/epoxy composites using
NH2–MWCNTs.
Fig. 4. Flexural stress–strain response of control and NH2–MWCNTs incorporated
e-glass/epoxy composites.
600 32
550 Strength
30
500
Flexural Strength (MPa)
450
28
Modulus
400
26
350
300
24
250
200 22
0.0 0.1 0.2 0.3 0.4
Weight Percentages (%)
2.6
Flexure strain (%)
2.4
2.2
2.0
Fig. 6. TEM micrographs of (a) 0.3 wt.% and (b) 0.4 wt.% loading of NH2–MWCNTs in
epoxy resin.
1.8
0.0 0.1 0.2 0.3 0.4
The noticeable increase in flexural strength and modulus from 0 to
CNT content (wt.%) 0.3 wt.% loading thus can be attributed to the better dispersion of
Fig. 5b. Effect of NH2–MWCNTs content on flexural strain of e-glass/epoxy
MWCNTs and better interfacial interaction between the amino
composites. functionalized MWCNTs and epoxy matrix. This improved
2402 M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406
(a) Reaction of epoxide group (DGEBA) with primary amine of functionalized MWCNT
H O
MWCNT N C CH
H H2
MWCNT N + H 2C C
OH
H
H
Epoxy molecule # 1
(b) Reaction of epoxide group (DGEBA) with primary amine of functionalized MWCNT
OH
O H2C C
MWCNT N C CH
H H2 H
+ MWCNT N
H2C C H
OH
H H2C C
Epoxy molecule # 2
OH
OH O C CH
H2
O
H2C C H2C C
H H
MWCNT N + H 2C C MWCNT N
H H H
H2C C H2C C
H
OH Epoxy molecule # 3 & 4 O C C
H2
OH
Fig. 8. Schematic representation of interfacial reaction between DGEBA (Part A) and MWCNT–NH2.
M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406 2403
Table 2
Flexural strain energy of NH2–MWCNT incorporated e-glass/epoxy composites.
Specimen
Control 0.1 (wt.%) 0.2 (wt.%) 0.3 (wt.%) 0.4 (wt.%)
Flexural strain energy (J) 1.03 1.49 1.65 1.97 1.40
% gain/loss – +44.66 +60.19 +91.26 +35.92
14000 1400
a
13000 1300
12000 1200
10000 1000
9000 900
8000 800
7000 700
6000 600
0.0 0.1 0.2 0.3 0.4
Weight percentages (%)
114
112 b
Glass Transition Temperature (deg C)
111.62 ºC
110 110.55 ºC
108.55 ºC
108
106
106.08 ºC
104
102
101.66 ºC
100
0.0 0.1 0.2 0.3 0.4
Weight Percentages (%)
Fig. 12a and b. Effect of NH2–MWCNTs content on viscoelastic properties of e-glass/epoxy composites.
55 tan delta vs. temperature curve as shown in Figs. 11 and 12b. This
0.1 wt.%
50 0.2 wt.% gain in thermo-stability can again be interpreted as a reduction in
Increase w.r.t control or
45 0.3 wt.%
0.4 wt.% mobility of epoxy matrix around the nanotubes by interfacial
40 interactions. Because this interaction induces different cross-link-
reference (%)
35 ing regions in epoxy matrix which will eventually reduce the poly-
30
mer chain motion, a strong shift of glass transition temperature in
25
nanocomposites was observed. In contrast, agglomeration of
20
MWCNTs was observed in case of 0.4 wt.%. During impregnation
15
with fiber, these MWCNTs agglomerates at the fiber interfaces
10
could alter the flow behavior of the matrix which results in nano-
5
meter scale porosities [30]. As a result, free volume may be created
0
Storage modulus Loss modulus Glass transition temp. due to these porosities between polymer molecules which facili-
tates in polymer chain motion. So these may be a reason for drop
Fig. 12c. Improvement of thermo-mechanical properties of e-glass/epoxy compos- in glass transition temperature of e-glass/epoxy samples contain-
ites using NH2–MWCNTs.
ing 0.4 wt.% MWCNTs.
Fig. 13. SEM micrographs of fractured single fiber of (a) control and (b) 0.3 wt.% Fig. 14. SEM micrographs of fractured surface of (a) control and (b) 0.3 wt.%
MWCNTs e-glass/epoxy composites. MWCNTs e-glass/epoxy composites.
3-point flexural test. As evident from these micrographs, the fiber 4. Conclusion
in 0.3 wt.% sample contains considerable amount of epoxy resin
residue and rougher fracture surface in comparison to control In this study, functionalized MWCNTs were incorporated in e-
samples. glass/epoxy composites to enhance the flexural and viscoelastic
Fig. 14a and b shows the SEM micrographs of fracture surfaces properties. Based on the experimental and micrographic results,
of control and 0.3 wt.% e-glass/epoxy samples taken at a magnifica- the following conclusions are reached:
tion of x300. As evident from Fig. 14a, control samples exhibited
poor fiber–matrix bonding as fiber breakage with distinct pullout (1) MWCNTs incorporation at low concentrations in e-glass/
scene or interface debonding of fiber–fiber tows. In contrast, no epoxy composites increased flexural property and thermal
sharp fiber pullout or interface debonding was observed in stability of composites. In terms of mechanical and
0.3 wt.% samples. thermo-mechanical properties, 0.3 wt.% MWCNTs loading
The epoxy silane present on the surface of e-glass fibers may was found optimum.
have also reacted with amino groups of MWCNTs in addition to (2) Flexural test results of 0.3 wt.% MWCNTs incorporated e-
its reaction with epoxy matrix functional groups shown in Fig. 8. glass/epoxy samples showed a maximum improvement in
This improved chemical reactivity leading to a strong covalent strength, modulus and strain to failure by 37%, 21% and
bonding may have resisted the crack propagation and increased 21%, respectively in comparison to control samples.
the fiber/matrix bonding in 0.1–0.3 wt.% MWCNTs samples. Thus (3) Dynamic mechanical thermal analysis (DMTA) results of
presence of matrix residue and rougher fracture surface is an indi- 0.3 wt.% samples showed a maximum improvement of 41%
cation of good adhesion between fiber and matrix contributing to in storage modulus, 52% in loss modulus and an increase
the improvement in properties of 0.1–0.3 wt.% composites. This in- of 10 °C in glass transition temperature in comparison to
crease in matrix residue and rougher surface is an indication of control samples.
good adhesion between fiber and matrix which may have contrib- (4) Improvement at optimum loading of 0.3 wt.% explores a
uted to the improvement in e-glass/epoxy composite flexural and good interfacial interaction and effective load transfer
viscoelastic properties. between CNTs and epoxy system due to better dispersion.
2406 M.M. Rahman et al. / Composite Structures 94 (2012) 2397–2406
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