CMC 356 Reference Manual ENU PDF
CMC 356 Reference Manual ENU PDF
CMC 356 Reference Manual ENU PDF
Reference Manual
CMC 356 Reference Manual
2
Table of Contents
Table of Contents
Preface ................................................................................................................................. 7
2 Introduction .................................................................................................................. 14
2.1 Options Available for the CMC 356 Test Set............................................................. 14
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CMC 356 Reference Manual
6.5 Inputs............................................................................................................................. 59
6.5.1 Binary Inputs................................................................................................................... 59
6.5.2 Counter Inputs 100 kHz (Low Level) .............................................................................. 62
4
Table of Contents
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CMC 356 Reference Manual
Support............................................................................................................................. 107
6
Preface
Preface
The purpose of this reference manual is to familiarize users with the
CMC 356 test set and to show how to use it properly in various application
areas.
The manual contains important tips on how to use the CMC 356 safely,
properly, and efficiently. Its purpose is to help you avoid danger, repair costs,
and down time as well as to help maintain the reliability and life of the
CMC 356.
This manual is to be supplemented by existing national safety standards for
accident prevention and environmental protection.
The reference manual should always be available at the site where the
CMC 356 is used. It should be read by all personnel operating the test set.
Note: The OMICRON Test Universe software also installs a PDF version of
this reference manual. It can directly be opened by a mouse-click from the
help topic "User Manuals of OMICRON Test Universe".
In addition to the reference manual and the applicable safety regulations in
the country and at the site of operation, the usual technical procedures for
safe and competent work should be heeded.
Keep this manual during the entire service life of the product and always
have it available for reference.
Note: This reference manual describes the CMC 356 hardware - that is, the
physical test set. In order to get familiar with the software for controlling and
configuring the CMC 356, please refer to the Test Universe software
manuals and/or the Help.
Note:
This reference manual applies to all type series of the CMC 356 test sets.
From time to time the manual is updated to reflect the actual
development status or changes of the test set's functional range. You find
this manual’s version number on page 2.
The reference manual describes all options available for the CMC 356
test set. Note, however, that not all of them may apply to your particular
device.
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CMC 356 Reference Manual
Safety Instructions
Before operating the CMC 356 test set, carefully read the following safety
instructions.
Only operate (or even turn on) the CMC 356 after you have read this
reference manual and fully understood the instructions herein.
The CMC 356 may only be operated by trained personnel. Any
maloperation can result in damage to property or persons.
8
Safety Instructions
Note: The OMICRON Test Universe software also installs a PDF version
of this reference manual. To view the manual, start the Help from the
Test Universe start screen or any test module, and navigate to the table
of contents entry User Manuals (at the beginning of the table of
contents).
Click CMC Test Sets and Amplifiers. In this topic you find a direct link
"CMC 356". To view the manual, click the link.
• Personnel assigned to using the CMC 356 must have read this reference
manual and fully understood the instructions herein.
• Do not carry out any modifications, extensions or adaptations at the
CMC 356.
Operator Qualifications
• Testing with the CMC 356 should only be carried out by authorized and
qualified personnel.
• Personnel receiving training, instruction, direction, or education on the
CMC 356 should remain under the constant supervision of an
experienced operator while working with the equipment.
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CMC 356 Reference Manual
10
Information for Disposal and Recycling
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CMC 356 Reference Manual
12
Designated Use
1 Designated Use
The CMC 356 is a computer-controlled test set for the testing of:
• protection relays
• transducers
• energy meters
• PQ (power quality) analyzers.
In addition to the test functions, optional high-performance measurement
functions [0 Hz (DC) ... 10 kHz] for ten analog inputs are available.
The CMC 356 is part of the OMICRON Test Universe which, in addition to
the physical test set, consists of a test software for a computer with
Windows1 operating system, and, when needed, external voltage and/or
current amplifiers, GPS or IRIG-B synchronization units or other
accessories.
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CMC 356 Reference Manual
2 Introduction
The CMC 356 is part of the OMICRON Test Universe which, in addition to
the physical test set, consists of a test software for a computer with
Windows1 operating system, and, when needed, external voltage and/or
current amplifiers, GPS or IRIG-B synchronization units or other
accessories.
This reference manual describes the hardware of the CMC 356. The
configuration and control of the CMC 356 is carried out by the OMICRON
Test Universe software. For more detailed information → Test Universe user
manuals and Help.
Note: The OMICRON Test Universe software installs a PDF version of this
reference manual. The PDF can be viewed from the Test Universe Help
topic User Manuals.
14
Operating the CMC 356
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CMC 356 Reference Manual
Retractable sleeve
These test leads are to be used as adapters, only. They are intended to
make the 4 mm/0.16 " banana plugs of the standard test leads fit into
non-safety sockets (→ picture above).
Never directly insert one of these retractable sleeves into a CMC 356 output
socket at the front of the test set. This does not comply with the designated
purpose of these leads and is contrary to the safety regulations. Use the
regular test leads, only (→ picture below).
Plug in the regular test leads of 2.0 m/6 ft. length into either the appropriate
CMC 356 output safety sockets or the test lead adapters.
Non-safety socket
16
Operating the CMC 356
to terminal strip
Terminal adapter
The terminal adapters have blank ends. Therefore, before connecting these
adapters, turn off both the CMC 356 and any possible power source
applying voltage or current to the terminal strip. Only then connect the
terminal adapter. Always insert the adapter with its blank end first into the
terminal strip. Then fasten it before connecting it to a test lead.
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CMC 356 Reference Manual
The M4 cable lugs adapters have blank ends. Turn off both the CMC 356
and any possible power source applying voltage or current to the screw-
clamp terminals. Only then connect the cable lug adapter. Always insert the
adapter with its blank end first into the screw-clamp terminal. Then fasten it
before connecting it to a test lead.
The M5 cable lugs adapters have blank ends. Turn off both the CMC 356
and any possible power source applying voltage or current to the screw-
clamp terminals. Only then connect the cable lug adapter. Always insert the
adapter with its blank end first into the screw-clamp terminal. Then fasten it
before connecting it to a test lead.
18
Operating the CMC 356
NET-2 board
Either Ethernet or USB with 2 USB and 2 Ethernet
connectors
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CMC 356 Reference Manual
20
Setup and Function
21
22
CMC 356
Figure 4-1:
Main block diagram of the
4.1
1*
1*
CMC 356 Reference Manual
AUX DC
reinforced
ADC AFE AFE AFE AFE AFE
working isolation
Internal
DC Supplies
isolation
Block Diagram
Power
supply AC
VOLTAGE
PE
CURRENT A
CURRENT B
CURRENT
Control OUTPUT A
3 x 0...32A
isolation
using the CMC 356. In the standard configuration (CMC 356 without option
Setup and Function
The block schematic diagram in figure 4-1 shows all externally accessible
signals with gray shading. Every gray area represents a galvanic group that
is isolated from all of the other galvanic groups.
The power connection ("power supply group") and the connections for
“SELV group” (SELV = Safety Extra Low Voltage) are available on the back
of the test set. All other gray shaded groups are available on the front of the
test set. The safety relevant isolated circuits (power ↔ SELV, power ↔ front
plate, and front plate ↔ SELV) are marked as "reinforced isolation" in the
block diagram.
The four voltage outputs have a common neutral N and are galvanically
separated from all other outputs of the CMC 356. The two black sockets
labeled "N" are galvanically connected with one another.
The voltage amplifier and the current amplifiers are linear amplifiers with DC
coupling. The voltage outputs work in two ranges:
• Range 1: 4 x 0 ... 150 V
• Range 2: 4 x 0 ... 300 V
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CMC 356 Reference Manual
24
Setup and Function
The ten binary inputs are divided into five groups of two, each group
galvanically separated from the others. If the hardware option ELT-1 is
installed, all inputs can be configured individually by the software as binary
or analog measurement inputs (→ chapter 6.12, "Option ELT-1" on page
71).
The input signals are monitored with a time resolution of 100 µs and then
evaluated in the CPU.
The binary inputs are configured from the Hardware Configuration module
of the OMICRON Test Universe software. When doing so, it can be specified
whether the contacts are potential-sensitive or not. When the contacts are
potential-sensitive, the expected nominal voltage and pick-up threshold can
be set for each binary input.
Moreover, the binary inputs 1 – 10 can be used as counter inputs for input
frequencies up to 3 kHz.
More detailed information about the configuration of the binary inputs can be
found in the OMICRON Test Universe Help. Start the Help from the
Test Universe start screen or any test module, and navigate to Hardware
Configuration > Binary / Analog Inputs Tab.
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CMC 356 Reference Manual
4.1.6 CPU
The CMC 356 CPU (Central Processing Unit) carries out the following tasks:
• Communication with the computer or a network via USB or Ethernet.
• Digital signal generation for all outputs of the test set (including control
signals for external amplifiers).
• Generation of a high-accuracy central clock signal with synchronization
options using either the CMGPS 588 or the CMGPS synchronization
unit, or the CMIRIG-B interface box as time source.
1. The time delay is 20 seconds between the activation of the CMC test set's DSP (digital signal pro-
cessor) and the actual output of the AUX DC voltage. The time it takes for the CMC test set to
power up and activate the DSP depends on the type of test set. NET-2 devices require about 10 s to
turn on and activate the DSP, NET-1 devices about 20 s.
26
Setup and Function
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CMC 356 Reference Manual
28
Connections and Interfaces
Power Switch
CURRENT OUTPUT
Group A: 3 x32 Arms output of the internal current amplifier; also applied to the
generator combination socket.
Group B: 3 x32 Arms output of the internal current amplifier.
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CMC 356 Reference Manual
Figure 5-2:
Simplified circuit diagrams AUX DC BINARY OUTPUT
of binary inputs and
outputs (CMC 356 Software controlled
standard, without option
ELT-1 installed)
BINARY/ANALOG INPUT
Each binary input can be configured individually
for wet or dry operation.
Two inputs (1 + 2, 3 + 4, ...) are one potential
group. The inputs grouped in one potential group
share a common ground.
3 - 10 identical
132 kΩ
132 kΩ
110 kΩ
Circuit diagram of a binary input with Circuit diagram of a binary input for
programmable threshold voltage (wet potential-free operation (dry)
operation)
Note: For simplified circuit diagrams of the inputs BINARY/ANALOG INPUTS and
ANALOG DC INPUT of the CMC 356 with hardware option ELT-1 installed → Figure
6-19 on Page 75.
30
Connections and Interfaces
Figure 5-3:
Simplified diagrams of VOLTAGE OUTPUT
current and voltage 4 x 300 Vrms
outputs
1 2 3 N 4 N
1 2 3 N 1 2 3 N
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CMC 356 Reference Manual
Figure 5-4:
Generator combination
socket
Figure 5-5:
The voltage and current
outputs are wired to the
combination socket
Warning: Keep in mind that the connections on the combination socket may
carry a life-threatening potential when the CMC test set is turned on.
Follow the safety instructions of this manual (→ chapter , "Safety
Instructions" on page 8) when connecting the generator combination
sockets.
If a dangerous voltage (greater than 42 V) is applied to the socket, a
warning indicator ! lights above the socket.
For currents greater than 25 A, do not connect the test object (the load) to
the generator connection socket. Use the 4 mm/0.16 " banana sockets
instead.
32
Connections and Interfaces
Table 5-1:
Pin assignment Pin Signal
1- VOLTAGE N
2- VOLTAGE 3
3- VOLTAGE 2
4- VOLTAGE 1
1+ CURRENT A 1
2+ CURRENT A N
3+ CURRENT A 3
4+ CURRENT A 2
You can order the plug for generator combination socket directly from
OMICRON.
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CMC 356 Reference Manual
34
Connections and Interfaces
Since the CMC test set can be controlled over a network, any distance
between the controlling computer and the test set is possible. This enables
direct remote control of the CMC test set, for example, for end-to-end
testing.
The Ethernet ports also provide the basis for the processing of substation
protocols according to the IEC 61850 standard. They allow flexible configu-
rations, for example, for separation of data traffic from different network seg-
ments or segregation of substation protocol data and test set control
commands.
The yellow and green LEDs at each ETH port reflect the port’s operational
status. Depending on your NET-x interface board, their behavior slightly
varies → chapter 6.6, "Technical Data of the Communication Ports" on page
64.
5.2.3 ! Button
The ! button enables you to recover from unsuccessful software image
!
downloads or other emergency situations. To start a new software image
download, press the ! button with a pointed tool or a paper clip while
powering-up the CMC. In that case, the test set will not start as usual but
wait for a new software image download.
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CMC 356 Reference Manual
By using the Associate button, the test set is registered for use with a
specific host computer.
The test set will issue voltages and currents only when it is associated to
the client requesting this. The association process can be initiated by the
Test Set Association and Configuration tool or by the OMICRON
Device Browser. For more details about this process, refer to the Help of
the according tool.
For the association the Ethernet hardware address (MAC) of the
controlling computer is remembered. Consequently, if the network
interface on the computer has changed, the CMC test set has to be
associated whenever the MAC address changes.
• Reset IP Configuration
If the Associate button is pressed while powering up the CMC test set,
the IP configuration of the network interfaces is reset to factory default,
which is DHCP/AutoIP for both network interfaces. It may be necessary
to reset the IP configuration in this way to recover from settings with
conflicting static IP addresses.
36
Connections and Interfaces
The yellow and green LEDs at each ETH port reflect the port’s operational
status. Depending on your NET-x interface board, their behavior slightly
varies → chapter 6.6, "Technical Data of the Communication Ports" on page
64.
IP Configuration
For communication of the CMC 356 with the controlling PC the test set and
the OMICRON Test Universe software use a DCOM connection over
TCP/IP. The TCP/IP settings are done via the Test Set Association and
Configuration component included in the Test Universe software.
The CMC 356 can either be set to static IP addresses or use DHCP
(Dynamic Host Configuration Protocol) and AutoIP/APIPA (Automatic
Private IP Addressing).
Additionally, there is a special DHCP server integrated in the CMC test set
to serve IP addresses only for that computer the OMICRON Test Universe
software is running on. Note that this will only take place when there is no
DHCP server in the network. If there is a DHCP server in the network, the
DHCP feature of the CMC test set remains inactive.
If the IP settings conflict with IP settings of other devices in the network, it is
possible to reset the test set to factory defaults (DHCP and AutoIP) by
pressing the Associate button at the rear of the test set while powering up
the test set.
Network Troubleshooting
For a complete list of ports and settings that are needed for the
communication please refer to the Troubleshooting chapter of the Getting
Started with Test Universe manual, subchapter Firewall Configuration.
The Getting Started with Test Universe manual is provided as printed
manual and as PDF. The PDF is available on your hard disk after the
installation of OMICRON Test Universe. To view the manual, start the Help
from the Test Universe start screen or any test module, and navigate to the
table of contents entry User Manuals (at the beginning of the table of
contents). Click Test Universe Software Manuals. In this topic you find a
direct link at "Getting Started". To view the manual, click the link.
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CMC 356 Reference Manual
The SELV interface connector "ext. Interf." holds four additional transistor
binary outputs (Bin. out 11 - 14). Unlike regular relay outputs,
Bin. out 11 - 14 are bounce-free binary outputs (small signals) and have a
minimal reaction time.
In addition, two high frequency counter inputs for up to 100 kHz are
available for the testing of energy meters.
ext. Interf.
For more detailed information → chapter 6.4.6, "Low-Level Binary Outputs
("ext. Interf.")" on page 55.
Meter Testing
For energy meter test applications, the "ext. Interf." grants easy connectivity.
Synchronization
Via the "ext. Interf.", the CMC 356 time base can be GPS- and IRIG-B-
synchronized. Depending on the synchronization method of your choice,
use either the CMGPS synchronization unit or the CMIRIG-B interface box.
The SELV interface connector "LL out 1 - 6" holds two independent
generator triples. These six high accuracy analog signal sources can serve
to either control an external amplifier or to directly provide small signal
outputs.
In addition, a serial digital interface is available that transmits control and
monitor functions between the CMC 356 and the external amplifiers.
LL out 1 - 6 Supported devices are CMA 156, CMA 561, CMS 156, CMS 2511 and
CMS 2521.
The low level outputs are short-circuit-proof and continually monitored for
overload.
Connect the external amplifier to the CMC 356 low level outputs. Use the
connecting cable that was supplied with the amplifier.
For more detailed information → chapter 6.4.5, "Low Level Outputs "LL out"
for External Amplifiers" on page 53.
38
Connections and Interfaces
The SELV interface connector "LL out 7 - 12" is optionally available for the
CMC 356 test set.
The outputs 7-12 extend the low level outputs 1-6 by two more independent
generator triples. Outputs 7-12 are technically identical to outputs 1-6 as
described above.
For more detailed information → chapter 6.13, "Option LLO-2 (Low Level
LL out 7 - 12
Outputs)" on page 91.
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CMC 356 Reference Manual
40
Technical Data
6 Technical Data
6.1 Calibration and Guaranteed Values
OMICRON suggests that you calibrate your test sets at least once a year.
The drift of test equipment, that is, the change of accuracy over time,
depends strongly on environmental conditions and the application field.
Excessive use or applied mechanical and/or thermal stress may result in a
necessity of shorter calibration intervals.
Moderate working environments, on the other hand, allow you to increase
the calibration interval to once every two or even three years.
Particularly in cases of extended calibration intervals, verify the accuracy of
the test set by cross-referencing the measurement results with traceable
reference equipment either on a regular basis or prior to use. You can
accomplish that by, for example, using a typical, often-used device under
test as a reference, or by using measurement equipment with a certified
high accuracy.
Should the test equipment fail, get it either calibrated or repaired
immediately.
Limited warranty:
OMICRON guarantees that the test set is working properly within the
quantified specifications at the time of calibration.
OMICRON offers a free-of-charge repair and readjustment for equipment
that fails or drifts out of specification within the first 24 months after first
shipment (new products), or 6 months after repairs.
The limited warranty excludes repair cases due to mechanical damage, high
voltage or current injection, or any kind of use deviant from the equipment’s
designated use.
Guaranteed Values:
• The values apply at 23 °C ± 5 °C, and after a warm-up time greater than
25 min.
• Guaranteed values from the generator outputs:
The values are valid in the frequency range from 10 to 100 Hz unless
specified otherwise. Given maximum phase errors are related to the
voltage amplifier outputs.
• Accuracy data for analog outputs are valid in the frequency range from
0 to 100 Hz unless specified otherwise.
• The given input/output accuracy values relate to the range limit value
(% of range limit value).
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CMC 356 Reference Manual
42
Technical Data
6.4 Outputs
For block diagrams of the available generator outputs → chapter 4.1, "Block
Diagram" on page 22.
Table 6-3:
Analog current, voltage, General Generator Outputs Data
and LL outputs.
(Analog current and voltage outputs, and "LL out" outputs)
Frequency ranges1
sinusoidal signals2 10 … 1000 Hz
harmonics/interharmonics3 10 … 3000 Hz
transient signals DC … 3.1 kHz
Frequency resolution < 5 µHz
Frequency accuracy ± 0.5 ppm
Frequency drift ± 1 ppm
Bandwidth (–3 dB) 3.1 kHz
Phase range ϕ - 360° to + 360°
Phase resolution 0.001°
Synchronized operation Generator outputs can be synchronized
to a reference input signal on
binary/analog input 10 (range:
15 … 70 Hz).
Temperature drift 0.0025 %/°C
1. If you purchased the option FL-6, the maximum output frequency is constrained to <587 Hz.
2. Amplitude derating for current outputs at frequencies above 380 Hz.
3. Signals above 1 kHz are only supported in selected Test Universe modules and are only
available on the voltage outputs and the low level outputs.
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CMC 356 Reference Manual
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Technical Data
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CMC 356 Reference Manual
Figure 6-1:
Guaranteed output power 1000
400
300
S 6~ per phase
per phase in
[VA] VA
200
P 6~ per phase
per phase in
[W] W
S 3~ (A//B) phase
(A//B) per phasein[VA]
VA
100 P 3~ (A//B) phase
(A//B) per phasein[W]
W
P 3~ (one
(one triple) per phase
phase [W]
in W
0
0 10 20 30 40 50 60
Output Current [Arms]
Output current in Arms
Figure 6-2:
Guaranteed single phase
output power curves 2000
(active power values in W
are guaranteed; apparent 1800
S: 32A (L-L-L-L) [VA]
power values in VA are
1600 P: 32A (L-L-L-L) [W]
typical values)
S: 64A (L-L) [VA]
Output power in VA / W
1200
P: 128A (LL-LN) [W]
1000
800
600
400
200
0
0 10 20 30 40 50 60 70 80 90 100
Output Current [Arms]
Output current in Arms
46
Technical Data
Figure 6-3:
Typical compliance
160.0
voltage (50/60 Hz)
140.0
low sensitive
sensitive32A
32 A(L-L-L-L)
(L-L-L-L)
40.0
20.0
0.0
0 10 20 30 40 50 60 70 80 90 100
Output Current [Arms]
Output current in Arms
The high and low sensitive curves in figure 6-3 correspond to the overload
detection sensitivity settings in the Test Universe software. The low sensitive
curves show the maximum available peak compliance voltage, which is
mainly relevant for testing primary and electromechanical relays.
Figure 6-4:
Current derating at high 32
frequencies for sinusoidal
signals 28
24
[A]A
current in
Current
20
16
Max.Max.
12
0
0 100 200 300 400 500 600 700 800 900 1000
Frequency in Hz
Frequency [Hz]
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CMC 356 Reference Manual
Figure 6-5:
Typical continuous output
current and output power
at 23 °C;
single-phase mode
Current in A
Figure 6-6:
Typical continuous output
current and output power
at 23 °C;
three- and six-phase mode
Continuous output power in W
Current in A
The continuous operating range is given by the area below the curves in the
figure 6-5 and 6-6 above.
If you don’t require more than 64 A, we recommend to use the 1 x 64 A
configuration rather than the 128 A one because the 1 x 64 A configuration
provides more continuous output power.
Due to the large number of operating modes, it is not possible to give
universally applicable curves for the discontinuous mode. However, the
examples given below can be used instead to gain feeling for the possible
output durations (t1 is the possible duration of a cold device).
48
Technical Data
Table 6-6:
Typical duty cycles for 6 x 32 A (L-N) 3 x 64 A (L-N)
operation at ambient
I P duty t1 ton toff I P duty t1 ton toff
temperature of 23 °C [A] [W] cycle [min] [s] [s] [A] [W] cycle [min] [s] [s]
0 ... 25 0 ... 1200 100% > 30 > 1800 - 0 ... 50 0 ... 1200 100% > 30 > 1800 -
26 1400 80% 7.5 80 20 52 1400 80% 7.5 80 20
29 1300 75% 6.0 60 20 58 1300 75% 6.0 60 20
32 1200 71% 3.5 50 20 64 1200 71% 3.5 50 20
1 x 128 A (LL-LN)
I P duty t1 [min] ton toff [s]
[A] [W] cycle [s]
0 .... 80 0 ... 700 100% > 30.0 > 1800 0
100 450 60% 4.9 30 20
120 300 43% 2.6 15 20
128 200 38% 2.0 12 20
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CMC 356 Reference Manual
50
Technical Data
guaranteed
Output voltage in V
guaranteed
Output power in VA
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CMC 356 Reference Manual
Figure 6-9:
Single-phase operation
typical
L-L
guaranteed
Output power in VA
52
Technical Data
"LL out 1-3" and "LL out 4-6" (and optionally "LL out 7-9" and "LL out 10-12")
each make up a selectable voltage or current triple.
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CMC 356 Reference Manual
Table 6-10:
Data for SELV outputs 6 Outputs "LL out 1 - 6" and 6 (optional) outputs "LL out 7 - 12"
"LL out"
Output voltage range 0…±10 Vpeak1 (SELV)
Table 6-11:
Ordering Information Ordering Information
Connector for two guide notches and pull relief FGB.2B.316.CLAD 72Z
(for "LL out")
Black anti-bend cable cover GMA.2B.070 DN
For a manufacturer description about the connection sockets "LL out" and
"ext. Interf.", visit the Web site www.lemo.com.
54
Technical Data
Table 6-12:
Data of the low-level 4 Low-Level Transistor Binary Outputs (Bin. out 11 - 14)
binary outputs 11 - 14
Type Open-collector transistor outputs;
external pull-up resistor
Switching voltage Max. 15 V
Max. input voltage ±16 V
Switch current Max. 5 mA (current limited); min. 100 µA
Actualization time 100 µs
Rise time < 3 µs (Vextern = 5 V, Rpullup = 4.7 kΩ)
Connection Connector "ext. Interf." (CMC 356 rear side)
Insulation Reinforced insulation to all other potential
groups of the test equipment. GND is
connected to protective earth (PE).
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CMC 356 Reference Manual
Figure 6-11:
Circuit diagram of Rear side of
"ext. Interf." binary CMC 356
transistor outputs 11 - 14 Vextern = 5 ... 15 V
22 kΩ
16 V
Table 6-13:
Ordering Information Ordering Information
Connector for one guide notch and pull relief FGG.2B.316.CLAD 72Z
(for "ext. Interf")
Black anti-bend cable cover GMA.2B.070 DN
For a manufacturer description about the connection sockets "LL out" and
"ext. Interf.", visit the Web site www.lemo.com.
56
Technical Data
The accompanying diagram shows the load limit curve for DC voltages. For
AC voltages, a maximum power of 2000 VA is achieved.
Figure 6-12:
Load limit curve for relays
on the binary outputs with 350
DC voltages 300
250 P
U in V / P in W
200
150
100
50 U
0
0 1 2 3 4 5 6 7 8
Current in A
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CMC 356 Reference Manual
58
Technical Data
6.5 Inputs
Note: If option ELT-1 is installed, only the general binary input data given in
the following Table 6-16 are valid. For detailed information about the option
ELT-1 → chapter 6.12, "Option ELT-1" on page 71.
Table 6-16:
General data of General Data of Binary Inputs 1…10
binary inputs
Number of binary inputs 10
Trigger criteria Potential-free or DC-voltage compared to
threshold voltage
Reaction time Max. 220 µs
Sampling frequency 10 kHz
Time resolution 100 µs
Max. measuring time Unlimited
Debounce time 0…25 ms (→ page 61)
Deglitch time 0…25 ms (→ page 61)
Counting function
counter frequency 3 kHz (per input)
pulse width >150 µs (for high and low signals)
Configuration Binary inputs can be configured. Refer to the
OMICRON Test Universe Help.
Connection 4 mm/0.16 " banana sockets on the front
panel
Insulation 5 galvanic insulated binary groups with each
2 inputs having its own GND.
Operation insulation to the power outputs, DC
inputs and between galvanically separated
groups. Reinforced insulation from all SELV
interfaces and from power supply.
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CMC 356 Reference Manual
Table 6-17:
Data for potential-sensing Data for Potential-Sensing Operation
operation
Threshold voltage data per input
range Setting range Resolution
Range I 0...20 V 50 mV
Range II >20...300 V 500 mV
Max. input voltage CAT III/ / 300 Vrms
CAT IV / 150 Vrms
Tdeglitch Tdeglitch
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Technical Data
Input signal
debounced
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CMC 356 Reference Manual
Table 6-19:
Counter inputs 100 kHz 2 Counter Inputs
Max. counter frequency 100 kHz
Pulse width > 3 µs (high and low signal)
Switch threshold
pos. edge max. 8 V
neg. edge min. 4 V
Hysteresis typ. 2 V
Rise & fall times < 1 ms
Max. input voltage ± 30 V
Connection Socket "ext. Interf." (rear CMC 356)
Insulation Reinforced insulation to all other potential
groups of the test equipment. GND is
connected to protective earth (PE).
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Technical Data
Figure 6-16:
Circuit diagram of Rear side of
"ext. Interf." counter inputs CMC 356 +15 V
1 and 2 Inside of
CMC 356
22 kΩ
Counter inputs 1 & 2
"ext. Interf."
100 kΩ 47 pF
Table 6-20:
Ordering Information
Ordering Information
Connector for one guide notch and pull relief FGG.2B.316.CLAD 72Z
(for "ext. Interf")
Black anti-bend cable cover GMA.2B.070 DN
For a manufacturer description about the connection sockets "LL out 1-6"
and "ext. Interf.", visit the Web site www.lemo.com.
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Technical Data
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Technical Data
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CMC 356 Reference Manual
6.7.1 Climate
Table 6-25:
Climate Climate
Operating temperature 0 ... +50 °C;
above +30 °C a 50 % duty cycle may apply.
Storage and transportation -25 … +70 °C
Max. altitude 2000 m
Humidity 5 … 95 % relative humidity; no condensation
Climate Tested according to IEC 60068-2-78
6.9 Cleaning
To clean the CMC 356, use a cloth dampened with isopropanol alcohol.
Prior to cleaning, always switch off the power switch and unplug the power
cord from the power supply.
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Technical Data
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CMC 356 Reference Manual
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Changes or modifications not expressly approved by the party responsible
for compliance could void the user's authority to operate the equipment.
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Technical Data
Binary/analog inputs
The ELT-1 option enables the CMC 356 to measure analog signals:
• Analog DC inputs (+/-10V and either +/-1mA or +/-20mA) for basic
transducer testing with the test module QuickCMC.
• Basic voltage and current measurements with up to three of the 10
analog measurement inputs (restricted EnerLyzer mode).
In addition, the Test Universe module EnerLyzer provides the following
functionality:
• Simultaneous measurement of up to 10 voltages and/or currents.
• Evaluation of DC components (DC voltages or DC currents).
• Real-time indication of effective values (true RMS) for all measurement
signals.
• Peak values indication (Upeak, Ipeak,...).
• Phase angles with reference to a given input signal.
• Real-time calculation of apparent, reactive, and active power (in any
configuration).
• Frequency and spectrum indication (harmonic diagrams) of periodic
signals.
• Capturing of transient input signals with different sampling rates.
• Different triggering options for transient signal capturing (basic triggers
and power quality triggers).
• Trend Recording: Measurement of RMS current, RMS voltage,
frequency, phase, active, apparent and reactive power and power factor
over long periods of time (up to 4 million samples possible).
Using the CMC 356 test set in combination with the Test Universe module
Transducer enables advanced testing of multifunctional single-phase and
three-phase electrical transducers with symmetrical or non-symmetrical
operating characteristics.
The ELT-1 option can either be ordered with the new test set or later as a
factory upgrade (the CMC 356 needs to be returned to OMICRON).
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Technical Data
Figure 6-18:
DC measurement unit The measurement of analog DC signals has been
(analog inputs VDC, IDC) implemented to enable the testing of transducers.
The measurement unit consists of
• a highly accurate voltage reference,
• one ADC (Analog Digital Converter) for each
input,
• and the respective input circuits (that is,
accurate voltage divider, shunt, filter).
The DC measurement unit measures the input signals VDC and IDC and
performs the evaluation and forwarding of the measurement values.
Input IDC has two measurement ranges: 0 … ± 20 mA and 0 … ± 1mA. The
input is protected by a reversible input fuse. The inputs VDC and IDC
reference a common neutral N. The DC measurement unit is galvanically
isolated from all other connections on the front panel.
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CMC 356 Reference Manual
Since the analog inputs of the CMC 356 are voltage inputs, current
measurement has to be performed using suitable active current clamps with
voltage outputs or shunt resistors.
OMICRON offers the C-PROBE1 as a suitable current clamp. The
C-PROBE1 is not included in the scope of delivery of option ELT-1 and thus
has to be ordered separately.
For further information, please contact OMICRON electronics (→ chapter
"Support" on page 107).
74
Technical Data
1 MΩ
PTC
0 - ±20 mA 0 - ±10 V
BINARY/ANALOG INPUT
240 kΩ
12V
Vin +
500kΩ 500kΩ
Vcomp
25 pF 500kΩ
3 - 10 identical
2.5V
Vin -
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CMC 356 Reference Manual
Table 6-31:
Data for potential-sensing Data for Potential-Sensing Operation
operation
Threshold voltage data per input Setting range Resolution
range
100 mV ± 100 mV 2 mV
1V ±1V 20 mV
10 V ± 10 V 200 mV
100 V ± 100 V 2V
600 V ± 600 V 20 V
Max. input voltage CAT II / 600 Vrms (850 Vpk)
CAT III/ / 300 Vrms
CAT IV / 150 Vrms
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Technical Data
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CMC 356 Reference Manual
Figure 6-20:
Typical frequency
response with a sampling Frequency response
Frequency in the
Response 100
in the 100VVrange
Range
0.5
in %
0
error
/%
-0.5
Error
Rel.
-1
Rel.
-1.5
-2
-2.5
0 2 4 6 8 10 12 14
Frequency / kHz
Frequency in kHz
Figure 6-21:
Typical frequency Frequency Response in the 100 V Range
Frequency response in(SR
the= 9.48
100kHz)
V range
response with a sampling
(SR = 9.48 kHz) Minimum-3Sigmamax
rate of 9.48 kHz and an
1 Maximum+3Sigmamax
input voltage of 70 V1
0.8
0.6
/%
in /%
0.4
Rel. Error
0.2
Rel. error
0
-0.2
-0.4
-0.6
-0.8
-1
0 1 2 3 4 5
Frequency / kHz Frequency in kHz
Figure 6-22:
Typical AC linear
progression at 50 Hz and a AC AC
linearity ininthe
Linearity the 100
100 VVRange
range
Maximum+3Sigmamax
sampling rate of 0.04
Minimum-3Sigmamin
28.44 kHz1
0.03
in %
0.02
0.01
/%
error
Rel.Error
0
Rel.
-0.01
-0.02
-0.03
-0.04
0 10 20 30 40 50 60 70 80 90 100
RMS Am plitudeAmplitude
/V (rms) in V
1
Actual - Expected
1. a) Relative error: x 100 %
Full scale
b) 3Sigmamax represents the maximum of the 3Sigma values of all 10 input channels.
The 3Sigmamax value of an analog input are determined from 50 measurement values.
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Technical Data
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CMC 356 Reference Manual
Figure 6-23:
Phase error as function of Phase error
Phase Erroras
as function
a Functionof
of the inputvoltage
the input voltage
input voltage Phase CH1-CH2;
(Phase CH1-CH2,range: 100
Range:100 V, V; f =Hz)
f = 50 50 Hz CH1:10V
CH1:70V
0,3
CH1:50V
0,25
0,2
Phase. error in °
Phase Error / °
0,15
0,1
0,05
0
1 10 100
Am plitude CH2Amplitude
(Vrm s) CH2 in Vrms
0,4
°
0,335
0,35
°
0,268
0,3
error in °
4°
U = 10Vrms (R:100V)
°
0,22
0,215
0,25
Phase Error / °
U = 20Vrms (R:100V)
°
0,114
0,15
4°
°
0,099
0,10
°
0,063
0,1
°
0,043
0,05
0
28.44kHz 9.48kHz 3.16kHz
Sam pling Rate
Sampling rate
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Technical Data
Figure 6-25:
Typical phase error as Phase errorError
Phase as asfunction of of
a Function input frequency
Frequency
function of the input (fs = 28.44
(SR =kHz,
28.44 range = 100
kHz, R: 100 V,= Uin
V, Uin = s)
20 Vrm 20 Vrms)
frequency 0.3
0.25
0.2
error in °
Phase Error / °
0.15
0.1
Phase.
0.05
0
0 100 200 300 400 500 600 700 800 900 1000
Frequency / Hz
Frequency in Hz
Notes:
1. The measurement accuracy of phase can be improved by:
• increasing the integration time
• enabling the recursive averaging function
2. When measuring very small phase shifts (less than 0.2 °), the sign
(positive or negative) of the measurement results can not be definitely
determined. If this causes a problem, please refer to the phase
measurement in the harmonic analysis.
3. For measuring phase, the input voltage should be greater than 5 % of full
scale. An overload of the measurement channel does not negatively
affect the obtainable accuracy.
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CMC 356 Reference Manual
Frequency error
frequency % %
Error / in
0,01
Rel.Rel.
0,001
1 10 100 1000
Voltage signal in % of full range
Voltage signal in % of full range
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Technical Data
General
The power is calculated from one current channel and one voltage channel:
T
1
Active power: P = --- * u ( t )*i ( t ) dt [W]
T
0
Apparent power: S = Vrms x Irms [VA]
2 2
Reactive power: Q= S – P * sign_Q [var]
T T
1 2 1 2
Urms = ---* u ( t ) dt , Irms = ---* i ( t ) dt
T T
0 0
Accuracies
Conditions: integration time 1s, measurement signal sinusoidal, excitation
10-100 %, accuracy references the apparent power, error of the current
clamp is not taken into account.
Table 6-41:
Sampling rates 28.44kHz, Frequency range Power
9.48kHz, 3.16kHz Accuracy1
AC Typical Guaranteed
10 Hz ... 100 Hz S ± 0.3 % ± 0.7 %
P ± 0.3 % ± 0.7 %
Q ± 0.8 % ±2%
Table 6-42:
Sampling rate 28.44kHz Frequency range Power Accuracy1
AC Typical Guaranteed
10 Hz ... 2.2 kHz S + 0.3 % / - 1.2 % ± 2.5 %
P + 0.3 % / - 1,2 % ± 2.5 %
Q + 0.8 % / - 2.5 % ± 3.5 %
Actual - Expected
1. Relative error: x 100 %
Full scale
S = Apparent power
P = Active power
Q = Reactive power
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CMC 356 Reference Manual
Table 6-43:
Sampling rate 9.48 kHz Frequency range Power Accuracy1
AC Typical Guaranteed
10 Hz ... 750 Hz S + 0.3 % / - 0.7 % ± 1.8 %
10 Hz ... 750 Hz P + 0.3 % / - 0.7 % ± 1.8 %
10 Hz ... 750 Hz Q + 0.8 % / - 1.2 % ± 2.5 %
Table 6-44:
Sampling rate Frequency range Power
3.16 kHz Accuracy1
AC Typical Guaranteed
10 Hz ... 250 Hz S + 0.3 % / - 0.5 % ± 1.3 %
10 Hz ... 250 Hz P + 0.3 % / - 0.5 % ± 1.3 %
10 Hz ... 250 Hz Q + 0.8 % / - 1 % ± 2.2 %
Table 6-45:
DC accuracy Power Accuracy1
DC Typical Guaranteed
P, S ± 0.3 % ± 0.9 %
Actual - Expected
1. Relative error: x 100 %
Full scale
S = Apparent power
P = Active power
Q = Reactive power
0,18
in %
0,16
0,14
Error error
/%
0,12
Rel. Rel.
0,1
0,08
0,06
0,04
0,02
0
0 10 20 30 40 50 60 70 80 90 100
Excitation Excitation
CH1&CH2 / %CH1 & CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
84
Technical Data
Figure 6-28:
Typical error of the active Typical
Typ.error of active
Error real pow er power P as function
P as a function of the excitation
of the excitation
power P as a function of (fs(fs==28.44
28.44kHz, f=50Hz)
kHz, f = 50 Hz)
the excitation considering
the apparent power, 0,2
fs = 28.44 kHz, fin = 50 Hz
in %
0,15
Rel./ %error
0,1
Rel. Error
0,05
0
0 10 20 30 40 50 60 70 80 90 100
-0,05
ExcitationExcitation
CH1&CH2 / %CH1 & CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
Figure 6-29:
Typical error of the
Typ. Error
Typical errorreactive pow er power
of reactive Q as a function of the excitation
Q as function of the excitation
reactive power Q as a (fs = 28.44kHz, f=50Hz)
function of the excitation, (fs = 28.44 kHz, f = 50 Hz)
fs = 28.44 kHz, fin = 50 Hz 0,3
0,25
in %
0,2
Rel./ %error
0,15
0,1
Rel. Error
0,05
0
0 10 20 30 40 50 60 70 80 90 100
-0,05
-0,1
-0,15
ExcitationExcitation
CH1&CH2 / %CH1 & CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
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CMC 356 Reference Manual
Figure 6-30: 1
in %
CH1 and CH2 = 70 %. 0,3
Rel./ %error
0,2
0,1
Rel. Error
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
-0,1
-0,2
-0,3
-0,4
Phase / ° Phase shift in °
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Technical Data
Figure 6-31:
Accuracy of frequency Accuracy of frequency measurement
Uncertainty in Frequency Measurem ent
measurement as function as function of the voltage signal Average
of the voltage signal 0,05
Avg+3Sigmamax
0,04
Avg-3Sigmamax
0,03
error in %
0,02
Frequeny Error / Hz
0,01
0
Frequency
-0,01
-0,02
-0,03
-0,04
-0,05
1 10 100
Voltage
Voltage signal in % signal in %
of full range of full range
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CMC 356 Reference Manual
Valid for fundamental and harmonic waves in specified frequency range; accuracy
refers to full scale.
Table 6-48:
Sampling rate 28.44 kHz, Frequency range Accuracy
measurement range
600 V, 100 V, 10 V, 1 V Typical Guaranteed
fmin ... 1 kHz ± 0.1 % ± 0.3 %
fmin ... 10 kHz + 0.1 % / - 0.7 % ± 1.1 %
Table 6-49:
Sampling rate 28.44 kHz, Frequency range Accuracy
measurement range
100 mV Typical Guaranteed
fmin ... 1 kHz ± 0.2 % ± 0.5 %
fmin ... 10 kHz + 0.2 % / - 1.0 % ± 2.0 %
Table 6-50:
Sampling rate 9.48 kHz, Frequency range Accuracy
3.16 kHz; measurement
range 600 V, 100 V, 10 V, Typical Guaranteed
1V
fmin ... 100 Hz ± 0.1 % ± 0.3 %
fmin ... 1 kHz + 0.1 % / - 0.5 % ± 0.8 %
fmin ... 4 kHz + 0.1 % / - 0.8 % ±1.2 %
(sampling rate = 9.48 kHz)
fmin ... 1.4 kHz + 0.1 % / - 0.8 % ±1.2 %
(sampling rate = 3.16 kHz)
Table 6-51:
Sampling rate 9.48 kHz, Frequency range Accuracy
3.16 kHz; measurement
range 100 mV Typical Guaranteed
fmin ... 100 Hz ± 0.15 % ± 0.4 %
fmin ... 1 kHz ± 0.2 % / - 0.5 % ± 0.8 %
fmin ... 4 kHz + 0.2 % / - 1.0 % ± 1.5 %
(sampling rate = 9.48 kHz)
fmin ... 1.4 kHz + 0.25 % / - 1.0 % ± 2.0 %
(sampling rate = 3.16 kHz)
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Technical Data
The permitted input frequency range for the fundamental wave depends on
the specified sampling rate:
Table 6-52:
Sampling rate and input Sampling rate Input frequency range
frequency range
28.44 kHz 100 Hz ... 3200 Hz
9.48 kHz 30 Hz ... 1000 Hz
3.16 kHz 10 Hz ... 350 Hz
Figure 6-32:
Accuracy of phase
Accuracy
Uncertainty of phase
phase m easurem entmeasurement
as a function of Excitation
measurement as function
as function
(fs =9.48 of the
kHz, excitation
fin=50 Hz)
of the excitation Average
2.5
Avg+3Sigmamax
2 Avg-3Sigmamax
1.5
in °
1
error
/°
0.5
PhaseError
0
Phase
-0.5
-1
-1.5
-2
-2.5
1 10 100
Excitation / % Excitation in %
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CMC 356 Reference Manual
Note: More details about triggering methods can be found in the OMICRON
Test Universe Help and in the practical examples of the ELT-1 option.
The maximum length of the recording depends on the settings for the
sample rate and the number of channels to be captured.
Table 6-53:
The maximum recording Number of Maximum Maximum Maximum
time depends on the
number of active channels
active recording time [s] recording time [s] recording time [s]
and the sampling channels at fs = 28.4 kHz at fs = 9.48 kHz at fs = 3.16 kHz
frequency 1 35.16 s 105.47 s 316.41 s
2 17.58 s 52.73 s 158.20 s
3 11.72 s 35.16 s 105.47 s
4 8.79 s 26.37 s 79.10 s
5 7.03 s 21.09 s 63.28 s
6 5.86 s 17.58 s 52.73 s
7 5.02 s 15.07 s 45.20 s
8 4.40 s 13.18 s 39.55 s
9 3.91 s 11.72 s 35.15 s
10 3.52 s 10.55 s 31.64 s
11 1 3.20 s 9.59 s 28.76 s
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Technical Data
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Increasing the Output Power, Operating Modes
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CMC 356 Reference Manual
Load
1’
N’
See also the output curves shown in the figures 6-1 through 6-5 in chapter
6.4.2, "Current Outputs" on page 45.
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
94
Increasing the Output Power, Operating Modes
Load
1’
N’
See also the output curves shown in the figures 6-1 through 6-5 in chapter
6.4.2, "Current Outputs" on page 45.
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
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CMC 356 Reference Manual
Load
1’
N’
See also the output curves shown in the figures 6-1 through 6-5 in chapter
6.4.2, "Current Outputs" on page 45.
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
96
Increasing the Output Power, Operating Modes
N’
N’
See also the output curves shown in the figures 6-8 through 6-9 in chapter
6.4.3, "Voltage Outputs" on page 50.
Note: Never connect N’ or any other phase to GND (PE). This can cause
life-hazardous situations to persons and damage to property.
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CMC 356 Reference Manual
Load
1’
N 1’
2’
N 2’
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
98
Increasing the Output Power, Operating Modes
Load
1’
N 1’
2’
N 2’
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
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CMC 356 Reference Manual
Load
1’
N 1’
2’
N 2’
3’
N 3’
Warning: For currents greater than 25 A, do not connect the test object (the
load) to the generator connection socket! Connect the test object to the
4 mm/0.16 " banana sockets, only!
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Increasing the Output Power, Operating Modes
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CMC 356 Reference Manual
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Troubleshooting
8 Troubleshooting
8.1 Troubleshooting Guide
In case of operational problems with the CMC 356 proceed as follows:
1. Consult the reference manual or the OMICRON Test Universe Help first.
2. Check whether the malfunction is reproducible and document it.
3. Try to isolate the malfunction by using another computer, test set or
connecting cable, if available.
4. Note the exact wording of any error message or unexpected conditions.
5. If you contact the OMICRON Technical Support, please attach:
• your company name as well as a phone number and email address
• the serial number of your test set
• information about your computer: Manufacturer, type, memory,
installed printers, operating system (and language) and the installed
version and language of the OMICRON Test Universe software.
• screenshots or the exact wording of possible error messages.
6. If you contact the OMICRON Technical Support, have your computer and
test set available and be prepared to repeat the steps that caused the
problem.
To speed up the support, please attach the following diagnostic log files:
• Communication log file
This file records any communication between the CMC 356 and the
computer. To send the log file to the OMICRON Technical Support:
1. Close all other applications.
2. From the Test Universe start screen, select Calibration &
Diagnosis… and then Logfile.
3. Select Logging on (Detailed) in the Edit menu and minimize the
window.
4. Start the test module and reproduce the malfunction.
5. Go back to the log file and select Send in the File menu to submit the
log file via email to the OMICRON Technical Support.
• Hardware check log file
Each time a test module starts, an internal hardware self-check is
performed. The results of this test are stored in the hwcheck.log file.
To open the log file, select Calibration & Diagnosis… and then
Hardware Check from the Test Universe start screen.
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Open Source License Information
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CMC 356 Reference Manual
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Support
Support
When you are working with our products we want to provide you with the
greatest possible benefits. If you need any support, we are here to assist you!
OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus, Austria, +43 59495
107
Support
108