Pabna Textile Engineering College: Project Work On
Pabna Textile Engineering College: Project Work On
Project work on
Effect of salt concentration & color fastness changes with shade variation of 100%
cotton fabric (turquoise color)
SUPERVISING TEACHER:
Lecturers
Here the dye contains a reactive group and this reactive group makes covalent
bond with the fibre polymer and act as an integral part of fibre. This covalent bond
is formed between the dye molecules and the terminal –OH (hydroxyl) group of
cellulosic fibres on between the dye molecules and the terminal –NH2 (amino)
group of polyamide or wool fibres.
Usages:
By reactive dyes the following fibres can be dyed successfully:
Tradenames:
Trade name Manufacturer Country
Procion I.C.I U.K
Ciba cron Ciba Switzerland
Remazol Hoechst Germany
Levafix Bayer Germany
Reactone Geigy Switzerland
Primazin BASF Germany
Drimarine Sandoz Switzerland
Properties of reactive dye:
1. Reactive dyes are anionic dyes, which are used for dyeing cellulose, protein
and polyamide fibres.
2. Reactive dyes are found in power, liquid and print paste form.
3. During dyeing the reactive group of this dye forms covalent bond with fibre
polymer and becomes an integral parts of the fibre.
4. Reactive dyes are soluble in water.
5. They have very good light fastness with rating about 6. The dyes have very
stable electron arrangement and can protect the degrading effect of ultra-violet
ray.
6. Textile materials dyed with reactive dyes have very good wash fastness with
rating Reactive dye gives brighter shades and has moderate rubbing fastness.
7. Dyeing method of reactive dyes is easy. It requires less time and low
temperature for dyeing.
8. Reactive dyes are comparatively cheap
9. Reactive dyes have good perspiration fastness with rating 4-5.
10. Reactive dyes have good perspiration fastness.
B = bridging part.
Bridging part may be –NH- group or –NR- group.
Triazine group
Pyridimine group
Quinoxaline dyes
Example:
Triazine derivatives: procion, cibacron.
Pyridimine derivatives: reactone
Quinoxaline derivatives: levafix.
Vinyl sulphone
Vinyl acrylamide
Vinyl sulphonamide.
Example:
b) Medium brand:
This type of dyes contains reactive groups of moderate reactivity. So dyeing is
done in higher temperature than that of cold brand dyes i.e. in between 600-710C
temperatures.
For example, Remazol, Livafix are medium brand dyes.
c) Hot brand:
This type of dye contains reactive groups of least reactivity. So high temperature is
required for dyeing i.e. 720-930 C temperature is required for dyeing.
For example PRICION H, CIBACRON are hot brand dyes.
Dye absorption:
When fibre is immersed in dye liquor, an electrolyte is added to assist the
exhaustion of dye. Here NaCl is used as the electrolyte. This electrolyte neutralize
absorption. So when the textile material is introduces to dye liquor the dye is
exhausted on to the fibre.
Fixation:
Fixation of dye means the reaction of reactive group of dye with terminal –OH or-
NH2 group of fibre and thus forming strong covalent bond with the fibre and thus
forming strong covalent bond with the fibre. This is an important phase, which is
controlled by maintaining proper pH by adding alkali. The alkali used for this
create proper pH in dye bath and do as the dye-fixing agent. The reaction takes
place in this stage is shown below: -
Application method:
These are 3 application procedures available:
1. Discontinuous method-
Conventional method
Exhaust or constant temperature method
High temperature method
Hot critical method.
2. Cotinuous method-
Pad-steam method
Pad dry method
Pad thermofix method
3. Semi continuous method-
Partial stripping:
Partial stripping is obtained by treating the dyed fabric with dilute acetic acid or
formic acid. Here temperature is raised to 70-100°C and treatment is continued
until shade is product of hydrolysis. The amount of acid used is as below: -
Glacial acetic acid : 5-10 parts
With water :1000 parts
Or
Turquoise Color
Types of Turquoise Color: There are six type of Turquoise Color. They
are given below:
1. Pale Turquoise (web color) (Hex: #AFEEEE) (RGB: 175, 238, 238)
2. Turquoise Blue (Hex: #00FFEF) (RGB: 0, 255, 239)
3. Bright Turquoise (Hex: #08E8DE) (RGB: 8, 232, 222)
4. TURQUOISE (web color) (Hex: #40E0D0) (RGB: 64, 224, 208)
5. Medium Turquoise (web color) (Hex: #48D1CC) (RGB: 72, 209, 204)
6. Deep Turquoise (web color Dark Turquoise) (Hex: #00CED1) (RGB: 0, 206,
209)
Process Flow Chart for 100% Cotton Knit Fabric
(Turquoise Color):
Turquoise is very sensitive color. Its wash fastness is not good. Dyeing process of
turquoise color is slightly difference from other color process.
Measuring scale: There are two types scale is used for measuring color
fastness. Grey scale &wool blue scale.
Color fastness to washing:
The resistance of a material to change in any of its color characteristics,
when subjected to washing is called color fasntess to washing.
General Principle:
A specimen of the textile to be tested, with the adjacent fabric attached is
subjected to washing under specifiend conditions. Te extent of any change in
color and that of the staining of the adjacent fabric are assessed and the
rating is expressed in fastness numbers.
There are two types of adjacent fabrics; (1) single fibre fabric and multiple
fibre fabric. In the case of multifiber fabric only one specimen is required
and in the of single fiber fabric two adjacent faabric are required.
There are various colorfastness tests. Details of washing fastness tests are
given below.
Fastness to Washing:
In the test, change in color of the textile and also staining of color on the
adjacent fabric are assessed. A 10 x 4 cm swatch of the coloured fabric is
taken and is sandwitched between two adjacent fabric and stitched, The
sample and the adjacent fabric are washed together. FIve different types of
washing are specified as different washing mthods.
Fastness to Wash
Soap+Soda in Time in Steel
Sr.No Method Washing severity grams/liter minutes Temperature balls
Sample Preparation:
Cut the specimen & multi-fibre at 10×4cm & sewn together. This is the composite
test sample.
Working Procedure:
Wet in distilled water at room temperature & it will suck water.
↓
Place it in acrylic resin plates & put the weight on to the plates.
↓
Keep it in oven & keep the temperature at 37± 2°C for 4hrs.
↓
Open the specimen & dry it in the air hot exceeding 60°C.
↓
Change in color is assessed with the help of Grey Scale.
Similarly for dry rubbing we check the rubbing with dry rubbing cloth and
compare the staining With gray scale for ratings.Color Fastness to rubbing is a
main test which is always required for every colored fabric either it is Printed or
dyed.
If the color fastness to rubbing is good then its other properties like Washing
fastness and durability etc improves automatically because the rubbing is a method
to check the fixation of the color on the fabric. So if the fixation is good its
washing properties will be good.
properties are poor. Similarly red and blue are in the same case. So to improve the
color fastness we add more binder to improve the fastness properties of these
colors. It doesn't mean that we can not achieve the best results with these colors.
The required results can achieve but production cost will be increase. On the other
hand the construction of the fabric also effects the fastness properties.
Always Check
Quality construction
Color
Depth of the Color
End Use of the product
Results which we can achieve in Normal Conditions are
Dark Shade Medium shades Light Shades
Dry 3-4 4 4-5
Wet2-2.5 3 3.5-4
Perspirometer
Well, in today’s class you will know about the perspiration matters which affects
on Color fastness.
Working Procedure :
Thoroughly wet one composite sample in a solution of PH8.0 at the liquor ratio of
20:1 and allow it to remain in this solution at room temperature for 30min. pour off
the solution and place the composite sample between two glasses plates measuring
about 7.5×6.5cm under a force of about 4.5kg.
1. Treat the other sample in the same way but with the solution at PH 5.5.
2. Place the apparatus containing the samples in the oven for 4 hour at 37±2C˚
3. Separate the sample from the white cloth and dry them apart in air at the
temperature not exceeding 60C˚
4. Assess the change in colour of the specimen and the staining of the white cloth
with the greigh scale.
Evaluation &Result:
Shade variation result comment
.5% 4/5
1% 4/5
1.5% 4/5
2% 4
2.5% 4
Salt concentration:
Shade percentage Required amount salt
.5%
1%
1.5%
2%
2.5%
Salt required graph:
ACKNOWLEDGEMENTS
This research paper is viable to write down even though the help and corroboration
each Author’s. We would really like to babble precise gratitude and honor toward
the member of Micro Fiber organization for their type co-operation,
encouragement, the spur which assist us in finishing touch of this research paper.
REFERENCES
[1] Nithyanandan, R. and M. Subramanian, Salt & Alkali Free Reactive Dyeing, p.
1-5.
[2] http://www.chromogenix.com/technology/basic-principles/chromogenic
substrates.aspx.
[3] Aspland, J.R., Textile Dyeing and Coloration. Textile Hub 2006. 1(3): p. 265-
274.
[4] Acharya and e.a. Sanjit, Chemical cationization of cotton fabric for improved
dye uptake. Cellulose, 2014. 21(6): p. 4693-4706.
[5] http://www.answers.com/Q/Discuss_the_function_of_sodiu
m_chloride_with_reactive_dye_during_dyeing_of_cotton. [6] Iqbal and e.a.
Naseem, Asymmetric bioreduction of activated carbon–carbon double bonds using
Shewanella yellow enzyme (SYE-4) as novel enoate reductase. Tetrahedron, 2012.
68(37): p. 7619-7623.
[7] Broadbent and A.D, Basic Principle of Textile Coloration. A.S.T.M, 2001.
1(2): p. 337.
[8] http://www.cottoninc.com/product/NonWovens/Nonwoven- Technical-
Guide/Cotton-Morphology-And-Chemistry/.
[9] https://www.britannica.com/technology/dye.
[10] Farook, Y., Textile Dyeing and Printing Technology. textile