Steel EPD
Steel EPD
Steel EPD
www.ibu-epd.com / https://epd-online.com
2. Product
2.1 Product description / Product definition
This EPD applies to 1 t of structural steel (sections and For the placing on the market of the product in the
plates). It covers steel products of the grades S235 to EU/EFTA (with the exception of Switzerland)
S960 rolled out to structural sections, merchant bars Regulation (EU) No. 305/2011 (CPR) applies. The
and heavy plates. product needs a declaration of performance taking
2 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
into consideration /EN 10025-1:2004 Hot rolled The rates of these additives depend on the steel
products of structural steels – Part 1: General technical grade.
delivery conditions/ and the CE-marking.
2.6 Manufacture
For the application and use the respective national In the integrated steel production route iron ore,
provisions apply. (typical mix based on ferro-oxides Fe2O3) coke
breeze, circulating components and other additives are
2.2 Application mixed and sintered in preparation for being fed into the
Structural steels are intended for bolted, welded or blast furnace together with coking coke, which is the
otherwise connected constructions of buildings, reducing agent. Also pellets and /or lump may be used.
bridges and other structures, or in composite steel and The pig iron produced in the blast furnace is
concrete structures. Examples are: transferred into the basic oxygen furnace. In this
single storey buildings (industrial and storage vessel, the iron is converted into steel by lowering the
halls, etc.) carbon content of the iron by blowing oxygen into the
multi-storey buildings (offices, residential melt (exothermic reaction). For temperature control,
scrap (up to 35%) is added to the melt.
buildings, shops, car parks, high rise, etc.)
bridges (railway bridge, road bridge, In the electric steel production route scrap is molten in
pedestrian bridge, etc.) an electric arc furnace to obtain liquid steel.
other structures (power plants, stadiums, Refining (lowering of sulphur, phosphorous and other
convention centers, airports, stations, etc.) tramp elements) and alloying (e.g. about 1% Mn, 0.2%
Si) and / or micro-alloying (e.g. about 0.01% V) is
applied to give the requested characteristics to the
steel.
2.3 Technical Data
This EPD is valid for plates and sections of varied At the end of the steelmaking process, the liquid steel
grades and different forms of delivery. Specific is transformed into a semi-finished product in a
information on dimension tolerances, constructional continuous casting machine, or in special cases,
data as well as mechanical and chemical properties poured into ingot molds to form blocks.
can be found in the relevant literature and/or the The semi-product (slab, beam-blank, bloom or billet) is
standards. hot-rolled into the final product dimensions (heavy
plate, wide flats, H-shape, I-shape, U-shape, L- shape
Constructional data and other merchant bars).
Name Value Unit
Density 7850 kg/m3 Quality control: /ISO 9001/ Monitoring according to the
Modulus of elasticity 210000 N/mm2 product standards, e.g. /EN 10025, Part 1/.
Coefficient of thermal expansion 12 10-6K-1
Thermal conductivity at 20°C λ 48 W/(mK) 2.7 Environment and health during
Melting point depending on the alloy manufacturing
1536 °C
proportions up to No measures relating to safety, health and
Shear modulus 81000 N/mm^2 environment protecting during the manufacturing
process extending beyond national guidelines are
required.
Performance data of the product in accordance with
the declaration of performance with respect to its 2.8 Product processing/Installation
essential characteristics according to /EN 10025/, Hot Processing recommendations:
rolled products of structural steels. Further product Planning, processing, implementation and intended
standards: /ASTM A36/, /A572/, /A992/, /A913/, /A283/, use of section and plate constructions have to be
/A514/, /A573/, /A588/, /A633/, /A709/ and /A1066/. carried out depending on the respective applications
according to the generally recognized rules of
2.4 Delivery status engineering and manufacturer’s recommendations.
The dimensions of the declared products may vary The standards of /EN 1993/ and /EN 1994/
according to the intended application. (/EUROCODE EC3/ and /EC4/) apply to the design of
steel structures and composite steel and concrete
2.5 Base materials / Ancillary materials structures. They include the requirements regarding
Structural steels are non-or low-alloy steel products serviceability, bearing capacity, durability and fire
whose carbon content is between 0 and 0.6%. Iron is resistance of steel structures /EC3/ and composite
the main component of steel sections and plates. The steel and concrete structures /EC4/.
content of other elements is significantly less. The The Standard Parts 1+2 of /EN 1090/ apply to the
exact chemical composition varies depending on the execution of steel structures and include the
steel grade. requirements for factory production control.
In addition, the /European Standards/ will work in
Auxiliary materials: connection with national amendments, national
A. For the production route “blast furnace with basic instructions, guidelines and publications, as well as
oxygen furnace”: coking coal, coal, lime legal provisions.
B. For the production route “electric arc furnace”: lime Regarding transport and storage of sections and
For both production routes: plates, the generally accepted requirements for
aluminum, ferro alloys (ferro silicon, ferro manganese, securing loads have to be observed.
ferro-nickel, ferro niobium, ferro vanadium, ferro Instruction details of the manufacturer based on
titanium) verified standards and guidelines regarding welding,
3 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
galvanizing as well as hot and cold forming are to be
observed in every case. Fire safety
Residual material:
During processing residual pieces as well as turnings Mechanical destruction
are to be separately collected. This scrap steel is Due to the ductility of steel, steel-structures react
entirely recycled by melting and producing new steel resilient in the event of unforeseeable mechanical
products. destruction: In case of tensile load necking will occur
before cracking. In case of lasting high compression
2.9 Packaging load, components of steel may buckle or bulge. No
Structural steels are delivered unpacked. splintering or breaking edges shall result.
4 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
Module A1-A3, Module C3 and module D were as a basis for calculating an EPD.
considered. For life cycle modeling of the considered products, the
GaBi 8 Software System for Life Cycle Engineering is
used /GaBi ts Software/. The GaBi-database contains
Modules A1-A3 of the structural steel production consistent and documented datasets which can viewed
include the following: in the online GaBi-documentation /GaBi ts
The provision of resources, additives, and Documentation /.
energy To ensure comparability of results in the LCA, the
Transport of resources and additives to the basic data of GaBi database were used for energy,
transportation and auxiliary materials.
production site
Production processes on-site including 3.6 Data quality
energy, production of additives, disposal of All relevant background datasets are taken from the
production residues, and consideration of GaBi 8 software database. The study is based on high
related emissions quality data.
Recycling of production/manufacturing scrap. This EPD is representative for the production of
sections and plates. The two main production routes
Steel scrap is assumed to reach the end-of- for steel, BOF and EAF oven, are covered in this EPD.
waste status once it is shredded and sorted, The data used represent >95% of the annual
thus becomes input to the product system in production of sections and plates from all
the inventory. BauforumStahl member companies.
5 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
necessarily the specific scrap value of the
manufactured Sections and Plates.
6 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
5. LCA: Results
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
BENEFITS AND
CONSTRUCTI LOADS
PRODUCT STAGE ON PROCESS USE STAGE END OF LIFE STAGE BEYOND THE
STAGE SYSTEM
BOUNDARIES
Operational energy
Transport from the
Waste processing
Operational water
De-construction
gate to the site
Refurbishment
Manufacturing
Replacement
Raw material
Maintenance
Recycling-
demolition
Recovery-
Assembly
Transport
Transport
Disposal
potential
Reuse-
Repair
supply
Use
use
use
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X MND MND MND MND MNR MNR MNR MND MND MND MND X MND X
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 ton structural steel
Parameter Unit A1-A3 C3 D
6. LCA: Interpretation
This chapter contains an interpretation of the Life (Module A1-A3), waste treatment (Module C3) and the
Cycle Impact Assessment categories with regard to the benefits and loads beyond the product system
functional unit. It focuses on the dominant contributions boundary (Module D).
during the production process. The following graph
shows the relative contribution of the production stages
7 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
For most categories, the results for product stage (A1- Abiotic Depletion (elements) relates to the use of non-
3) contributes with the highest shares. Overall, C3 has renewable elements in the production of ancillary
a minimized contribution. The credits in Module D have materials/pre-products e.g. copper and molybdenum
a considerable share, due to the recycling and reuse (A1-A3). In this EPD, ADPE benefits from a dominant
rate. credit for module D, which is based on a worldwide
average steel production. In contrast, for module A1-
The most relevant and significant emissions on steel A3, country and site-specific data is used.
production: Abiotic Depletion Potential (fossil) is strongly
for GWP are CO2, CH4 dominated by the extraction and processing of raw
for AP are SO2 and NOx; materials and the generation of electricity, steam and
for EP are NOx heat from primary energy resources, including
for POCP are CO, SO2, NOx, and NMVOC. extraction, refining and transport (A1).
The results per site for the production (A1-A3) range Total use of renewable primary energy carrier (PERT)
between factor 2 for the BOF route and factor 0,5 for and total use of non-renewable primary energy
EAF route compared to the declared average. (PENRT) are dominated by the extraction and
processing of raw materials and the generation of
Global Warming Potential (GWP), Acidification electricity, steam and heat from primary energy
Potential (AP), Eutrophication Potential (EP) and resources, including extraction, refining and transport.
Photochemical Ozone Creation Potential (POCP) are
mostly caused by onsite emissions and the generation Radioactive waste comes from the provision of
of electricity, as the steel production is an energy electrical energy, especially from the share of nuclear
intensive process (A1-A3), followed by the extraction power in the grid mix. Non-hazardous wastes include
and processing of raw materials and the generation overburden and tailings. Hazardous waste for
steam and heat. The benefits of Module D are related deposition is produced in small amounts during
to the replacement of primary steel by secondary steel production.
produced through Electric Arc Furnace (EAF).
7. Requisite evidence
This EPD covers semi-finished structural steel of hot- position of the component and the conditions of the
rolled construction products. Further processing and surrounding atmosphere (corrosivity categories
fabrication depend on the intended application. according to /EN ISO 12944-2/.
Therefore, further documentation is not applicable. If required, the surfaces of fabricated structural
components are usually protected with anticorrosion
7.1 Weathering performance material in order to prevent any direct contact with the
The rusting rate of unalloyed steel depends on the
8 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
atmosphere. The weathering of this protection
depends on the applied protection system.
8. References
ASTM A588-15, Standard Specification for High-
Strength Low-Alloy Structural Steel, up to 50 ksi [345
/IBU 2016/ MPa] Minimum Yield Point, with Atmospheric
IBU (2016): General Programme Instructions for the Corrosion Resistance
Preparation of EPDs at the Institut Bauen und Umwelt ASTM A633-18, Standard Specification for Normalized
e.V., Version 1.1 Institut Bauen und Umwelt e.V., High-Strength Low-Alloy Structural Steel Plates
Berlin. ASTM A709-13, Standard Specification for Structural
www.ibu-epd.de Steel for Bridges
ASTM A913-15, Standard specification for high-
/ISO 14025/ strength low-alloy steel shapes of structural quality,
DIN EN /ISO 14025:2011-10/, Environmental labels produced by quenching and self-tempering process
and declarations — Type III environmental (QST)
declarations — Principles and procedures ASTM A992-11(15), Standard specification for
structural steel shapes
/EN 15804/ ASTM A1066-11(15), Standard Specification for High-
/EN 15804:2012-04+A1 2013/, Sustainability of Strength Low-Alloy Structural Steel Plate Produced by
construction works — Environmental Product Thermo-Mechanical Controlled Process (TMCP)
Declarations — Core rules for the product category of AWS D1.1/D1.1M-15, Structural Welding Code – Steel
construction products AISC 303-10, Code of Standard Practice for Steel
Buildings and Bridges
PCR 2016, Part B, Requirements on the EPD for AVV, Verordnung über das Europäische
Structural steels - Institut Bauen und Umwelt Abfallverzeichnis (Abfallverzeichnis-Verordnung –
e.V., Berlin (pub.): From the range of Environmental AVV): Abfallverzeichnis-Verordnung vom 10.
Product Declarations of Institute Construction and Dezember 2011 (BGBI I S. 3379), die zuletzt durch
Environment e.V. (IBU), 2016 Artikel 5 Absatz 22 des Gesetzes vom 24. Februar
GaBi ts Software, GaBi ts. Software and Databasis 2012 (BGBI. I S. 212) geändert worden ist.
for Life Cycle Engineering. IABP, University of Stuttgart EN 1993:2010-12/ Eurocode 3,
und thinkstep AG, 2018. Design of steel structures
GaBi ts Documentation GaBi ts: Documentation of EN 1994:2010-12 / Eurocode 4, Design of composite
the GaBi datasets for Life Cycle Engineering. IABP, steel and concrete structures
University of Stuttgart und thinkstep AG, 2018. ANSI/AISC 360-16, Specification for Structural Steel
http://documentation.gabi-software.com Buildings
ISO 12944-2:2017-11, Paints and varnishes - CPR, Regulation (EU) No 305/2011 of the European
Corrosion protection of steel structures by protective Parliament and of the Council of 9 March 2011 laying
paint systems - Part 2: Classification of environments down harmonised conditions for the marketing of
ISO 14001:2015, Environmental management construction products and repealing Council Directive
systems - Requirements with guidance for use 89/106/EEC Text with EEA relevance
ISO 9001:2015, Quality management systems - European Commission Technical Steel Research,
Requirements Sansom, M. and Meijer, J.: Life-cycle assessment
EN 10025:2005-2, Hot rolled products of structural (LCA) for steel construction, European Commission
steels technical steel research, 2001-12
EN 1090:2018, Execution of steel structures and EWC, European Waste Catalogue
aluminium structures German Ministry of Environmental Affairs,
EN 13501:2010-1, Fire classification of construction “Instrumente zur Wiederverwendung von Bauteilen
products and building elements und hochwertigen Verwertung von Baustoffen“,
ASTM A 36-14, Standard specification for carbon (Umweltforschungsplan des Bundesministeriums für
structural steel Umwelt, Naturschutz, Bau und Reaktorsicherheit ;
ASTM A283-18, Standard Specification for Low and Forschungskennzahl 3712 32 319; UBA-FB 002208)
Intermediate Tensile Strength Carbon Steel Plates Worldsteel, 2011 Life cycle assessment (LCA)
ASTM A514-14, Standard Specification for High-Yield- methodology report
Strength, Quenched and Tempered Alloy Steel Plate, http://www.worldsteel.org/publications/
Suitable for Welding Worldsteel EUROFER, Bollen, J., Avery N., Millar, I.
ASTM A572-15, Standard Specification for High- and Broadbent, C.: Methodology to determine the LCI
Strength Low-Alloy Columbium-Vanadium Structural of steel industry co-products, 2013
Steel
ASTM A573-13, Standard Specification for Structural
Carbon Steel Plates of Improved Toughness
9 Environmental Product Declaration bauforumstahl e.V. – Structural Steel: Sections and Plates
General Information
Product
Product description
1 t of structural steel (sections and plates). It covers steel products of the grades S235 to S960 rolled out to
structural sections, merchant bars and heavy plates.
Application
Structural steels are intended for bolted, welded or otherwise connected constructions of buildings, bridges and
other structures, or in composite steel and concrete structures.
Examples:
- single storey buildings (industrial and storage halls, etc.)
- multistorey buildings (offices, residential buildings, shops, car parks, high rise, etc.)
- bridges (railway bridge, road bridge, pedestrian bridge, etc.)
- other structures (power plants, stadiums, convention centers, airports, stations, etc.)
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Relevant for:
Every product.
Requirements:
Certified Report encouraged but not yet required: Indication of the recycled content distinct to Post- and Pre-
consumer recycled content.
Info:
MR Credit 4: 1-2 points
Publisher
Institut Bauen und Umwelt e.V. Tel +49 (0)30 3087748 0
Panoramastr.1 Fax +49 (0)30 3087748 29
10178 Berlin Mail info@ibuepd.com
Deutschland Web www.ibu-epd.com
Programme holder
Institut Bauen und Umwelt e.V. Tel +49 (0)30 3087748 0
Panoramastr.1 Fax +49 (0)30 3087748 29
10178 Berlin Mail info@ibuepd.com
Deutschland Web www.ibu-epd.com