SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pipeline Rehabilitation - Reconditioning and Replacement of Sections of
SATIP-L-450-06 25-May-05 MECHANICAL
Existing Pipelines (Mainline)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD CNTRCTR
SAUDI
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure Specification
1.1
(WPS & PQR) Refer to SATIP-W-012-01

1.2 Welder Qualification/Certification

Refer to SATIP-W-012-01
Refer to the respective SATIP for NDE. (SATIP-
1.3 Nondestructive Testing Procedures
NDE-UT-01, LPT-01 MPT-01, RT-01)

1.4 Control of Welding Consumables SAIC-W-2009 RH1 R1

2.0 MATERIAL RECEIVING

S.Aramco to be notified for the arrival of the first

Visual inspection & Material verification
2.1 SAIC-L-2142 SAIC-L-2143 W1 W2/R2 batch of delivered materials, then random inspection
Repair Sleeves
thereafter.
Receiving Inspection of Pipe, Fittings & Pre-
2.1 SAIC-L-2112 SAIC-L-2112
formed Bends

3.0 RECONDITIONING

Exploration (excavation, preliminary

3.1 cleaning) AND assessment of Pipe SAIC-L-2143 SAIC-L-2143
External Surface.

3.2 Repair sleeve fit-up inspection SAIC-L-2144 SAIC-L-2144

3.3 Welding Refer to SATIP-W-012-01

In-Process Welding Inspection

3.4 SAIC-W-2031 SAIC-W-2031
of Repair Sleeves

3.5 Verification of NDE Application Refer to the SATIP for the applicable NDE Method

External Coating of Field Welds and

3.6 Refer to SATIP-H-002-03 OR SATIP-H-002-04/05
Reinforcing Sleeves

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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pipeline Rehabilitation - Reconditioning and Replacement of Sections of
SATIP-L-450-06 25-May-05 MECHANICAL
Existing Pipelines (Mainline)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD CNTRCTR
SAUDI
ARAMCO

SECTION
4.0
REPLACEMENT
Preparatory Requirements prior to Pipeline
4.1 SAIC-L-2107 SAIC-L-2107
cutting
Post-Cut and Pre-Welding Inspection,
4.2 SAIC-L-2108 SAIC-L-2108
Including Tie-In Temperature

4.3 Welding Inspection See Remarks Refer to SATIP-W-012-01

4.4 Verification of NDE Application Refer to the SATIP for the applicable NDE Method

External Coating of Field Welds and

4.5 Refer to SATIP-H-002-03 OR SATIP-H-002-04/05
Reinforcing Sleeves

4.6 Hydrostatic Pressure Testing See Remarks Refer to SATIP-A-004-02

PIPELINE
4.0
RE-INSTATEMENT

3.7 Road Crossing Refer to SATIP-Q-006-02

3.8 Backfilling, Berming & Stabilization Refer to SATIP-L-450-02

3.9 Cathodic Protection Refer to SATIP-X-400-01 or SATIP-X-400-02

4.0 ACCEPTANCE

SAIC-L-2133
4.1 Pipeline Re-instatement/Final Inspection SAIC-L-2133 H1 S
SATR-A-2011
Final Inspection for Mech. Completion
4.2 SA Form-6133 H1
(MCC)

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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Pipeline Rehabilitation - Reconditioning and Replacement of Sections of
SATIP-L-450-06 25-May-05 MECHANICAL
Existing Pipelines (Mainline)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD CNTRCTR
SAUDI
ARAMCO

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1 of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.
4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH2 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH1 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 sample Review of Documents S Surveillance

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