CW50 CW50L CW50N: Owner'S Manual
CW50 CW50L CW50N: Owner'S Manual
CW50 CW50L CW50N: Owner'S Manual
OWNER’S MANUAL
CW50
CW50L
CW50N
2B6-F8199-E1
EAU46090
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION
EAU10113
WARNING
Please read this manual carefully and completely before operating this scooter.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUM1011
CW50/CW50L/CW50N
OWNER’S MANUAL
©2012 by MBK INDUSTRIE
1st edition, October 2012
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Luggage hook .............................. 3-11 Cast wheels ................................. 6-13
Further safe-riding points ................1-5 Checking the front brake lever free
FOR YOUR SAFETY – play ........................................... 6-13
DESCRIPTION ..................................2-1 PRE-OPERATION CHECKS ............. 4-1 Adjusting the rear brake lever free
Left view ..........................................2-1 play ........................................... 6-13
Right view ........................................2-2 OPERATION AND IMPORTANT Checking the front brake pads and
RIDING POINTS................................. 5-1 rear brake shoes ...................... 6-14
INSTRUMENT AND CONTROL Starting a cold engine .................... 5-1 Checking the brake fluid level ...... 6-15
FUNCTIONS .......................................3-1 Starting off ...................................... 5-2 Changing the brake fluid .............. 6-16
Main switch/steering lock ................3-1 Acceleration and deceleration ........ 5-2 Checking and lubricating the
Indicator lights and warning Braking ........................................... 5-3 cables ....................................... 6-16
lights ............................................3-2 Tips for reducing fuel Checking and lubricating the
Speedometer unit consumption ............................... 5-3 throttle grip and cable ............... 6-16
(CW50/CW50L)............................3-3 Engine break-in .............................. 5-4 Lubricating the front and rear
Speedometer unit (CW50N) ............3-4 Parking ........................................... 5-4 brake levers .............................. 6-17
Fuel gauge (CW50/CW50L) ............3-4 Checking and lubricating the
Handlebar switches ........................3-5 PERIODIC MAINTENANCE AND centerstand ............................... 6-17
Front brake lever ............................3-5 ADJUSTMENT ................................... 6-1 Checking the front fork ................. 6-18
Rear brake lever .............................3-6 Periodic maintenance chart for the Checking the steering .................. 6-19
Fuel and 2-stroke engine oil tank emission control system ............. 6-2 Checking the wheel bearings ....... 6-19
caps .............................................3-6 General maintenance and Battery ......................................... 6-19
Fuel .................................................3-7 lubrication chart .......................... 6-3 Replacing the fuse ....................... 6-21
Catalytic converter ..........................3-8 Removing and installing the cowling Replacing a headlight bulb .......... 6-22
2-stroke engine oil ..........................3-8 and panels .................................. 6-6 Replacing the tail/brake light
Kickstarter .......................................3-9 Checking the spark plug ................. 6-7 bulb ........................................... 6-22
Securing bracket .............................3-9 Final transmission oil ...................... 6-8 Replacing a turn signal light
Seat ................................................3-9 Cleaning the air filter element ........ 6-9 bulb ........................................... 6-23
Anti-theft device housing ..............3-10 Adjusting the carburetor ............... 6-10 Troubleshooting ........................... 6-23
Adjusting the shock absorber Checking the throttle grip free Troubleshooting chart .................. 6-24
assembly (CW50L model play ........................................... 6-10
only) ...........................................3-10 Tires ............................................. 6-10
TABLE OF CONTENTS
SCOOTER CARE AND STORAGE ...7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-3
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
SAFETY INFORMATION
EAUT1018
● Never operate a scooter without automobile driver who did not see
proper training or instruction. Take the scooter. Making yourself con-
a training course. Beginners spicuous appears to be very effec-
1 Be a Responsible Owner should receive training from a cer- tive in reducing the chance of this
As the vehicle’s owner, you are respon- tified instructor. Contact an autho- type of accident.
sible for the safe and proper operation rized scooter dealer to find out Therefore:
of your scooter. about the training courses nearest • Wear a brightly colored jacket.
Scooters are single-track vehicles. you. • Use extra caution when you are
Their safe use and operation are de- approaching and passing
pendent upon the use of proper riding Safe Riding through intersections, since in-
techniques as well as the expertise of Perform the pre-operation checks each tersections are the most likely
the operator. Every operator should time you use the vehicle to make sure it places for scooter accidents to
know the following requirements before is in safe operating condition. Failure to occur.
riding this scooter. inspect or maintain the vehicle properly • Ride where other motorists can
He or she should: increases the possibility of an accident see you. Avoid riding in another
● Obtain thorough instructions from or equipment damage. See page 4-1 motorist’s blind spot.
a competent source on all aspects for a list of pre-operation checks. • Never maintain a scooter with-
of scooter operation. ● This scooter is designed to carry out proper knowledge. Contact
● Observe the warnings and mainte- the operator and a passenger. an authorized scooter dealer to
nance requirements in this Own- inform you on basic scooter
er’s Manual. TIP
maintenance. Certain mainte-
● Obtain qualified training in safe Although this scooter is designed to
nance can only be carried out by
and proper riding techniques. carry a passenger, always comply with
certified staff.
● Obtain professional technical ser- the local regulations.
vice as indicated in this Owner’s ● The failure of motorists to detect
Manual and/or when made neces- and recognize scooters in traffic is
sary by mechanical conditions. the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by an
1-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
SAFETY INFORMATION
● Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- ● The posture of the operator and ries. The use of a safety helmet is the 1
rent driver’s license. passenger is important for proper single most critical factor in the preven-
• Make sure that you are qualified control. tion or reduction of head injuries.
and that you only lend your • The operator should keep both ● Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and ● Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat ● The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless ● Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
● Many accidents have been caused feet on the passenger footrests. control levers or wheels and cause
by error of the scooter operator. A ● Never ride under the influence of injury or an accident.
typical error made by the operator alcohol or other drugs. ● Always wear protective clothing
is veering wide on a turn due to ex- ● This scooter is designed for on- that covers your legs, ankles, and
cessive speed or undercornering road use only. It is not suitable for feet. The engine or exhaust sys-
(insufficient lean angle for the off-road use. tem become very hot during or af-
speed). ter operation and can cause burns.
• Always obey the speed limit and ● A passenger should also observe
never travel faster than warrant- the above precautions.
ed by road and traffic conditions.
1-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 3 Wednesday, November 7, 2012 11:56 AM
SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning ● Do not run engine outdoors where ● Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing car- a building through openings such the scooter as possible. Securely
1 bon monoxide can cause headaches, as windows and doors. pack your heaviest items as close
dizziness, drowsiness, nausea, confu- to the center of the vehicle as pos-
sion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to min-
present even if you do not see or smell and handling if the weight distribution of imize imbalance or instability.
any engine exhaust. Deadly levels of the scooter is changed. To avoid the ● Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that ac-
and you can quickly be overcome and caution when adding cargo or accesso- cessories and cargo are securely
unable to save yourself. Also, deadly ries to your scooter. Use extra care attached to the scooter before
levels of carbon monoxide can linger when riding a scooter that has added riding. Check accessory mounts
for hours or days in enclosed or poorly cargo or accessories. Here, along with and cargo restraints frequently.
ventilated areas. If you experience any the information about accessories be- • Properly adjust the suspension
symptoms of carbon monoxide poison- low, are some general guidelines to fol- for your load (suspension-ad-
ing, leave the area immediately, get low if loading cargo to your scooter: justable models only), and
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- check the condition and pres-
MENT. senger, accessories and cargo must sure of your tires.
● Do not run engine indoors. Even if not exceed the maximum load limit. • Never attach any large or heavy
you try to ventilate engine exhaust Operation of an overloaded vehicle items to the handlebar, front
with fans or open windows and could cause an accident. fork, or front fender. Such items
doors, carbon monoxide can rap- can create unstable handling or
idly reach dangerous levels. Maximum load: a slow steering response.
● Do not run engine in poorly venti- 185 kg (408 lb) ● This vehicle is not designed to
lated or partially enclosed areas pull a trailer or to be attached to
When loading within this weight limit,
such as barns, garages, or car- a sidecar.
keep the following in mind:
ports.
1-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 4 Wednesday, November 7, 2012 11:56 AM
SAFETY INFORMATION
Genuine Yamaha Accessories ucts or having other modifications per- • Bulky or large accessories may
Choosing accessories for your vehicle formed to your vehicle that change any seriously affect the stability of
is an important decision. Genuine of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 1
able only from a Yamaha dealer, have at greater risk of serious injury or death. the scooter, or the scooter may
been designed, tested, and approved You are responsible for injuries related become unstable in cross
by Yamaha for use on your vehicle. to changes in the vehicle. winds. These accessories may
Many companies with no connection to Keep the following guidelines in mind, also cause instability when
Yamaha manufacture parts and acces- as well as those provided under “Load- passing or being passed by
sories or offer other modifications for ing” when mounting accessories. large vehicles.
Yamaha vehicles. Yamaha is not in a ● Never install accessories or carry • Certain accessories can dis-
position to test the products that these cargo that would impair the perfor- place the operator from his or
aftermarket companies produce. mance of your scooter. Carefully her normal riding position. This
Therefore, Yamaha can neither en- inspect the accessory before using improper position limits the free-
dorse nor recommend the use of ac- it to make sure that it does not in dom of movement of the opera-
cessories not sold by Yamaha or any way reduce ground clearance tor and may limit control ability,
modifications not specifically recom- or cornering clearance, limit sus- therefore, such accessories are
mended by Yamaha, even if sold and pension travel, steering travel or not recommended.
installed by a Yamaha dealer. control operation, or obscure lights ● Use caution when adding electri-
or reflectors. cal accessories. If electrical acces-
Aftermarket Parts, Accessories, and • Accessories fitted to the handle- sories exceed the capacity of the
Modifications bar or the front fork area can scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improper electric failure could result, which
ucts similar in design and quality to weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accessories are added to the handlebar or
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and
or others. Installing aftermarket prod- should be kept to a minimum.
1-4
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 5 Wednesday, November 7, 2012 11:56 AM
SAFETY INFORMATION
Aftermarket Tires and Rims straps carefully so the straps will EAU10373
The tires and rims that came with your not rub against painted surfaces Further safe-riding points
scooter were designed to match the during transport. ● Be sure to signal clearly when
1 performance capabilities and to provide ● The suspension should be com- making turns.
the best combination of handling, brak- pressed somewhat by the tie- ● Braking can be extremely difficult
ing, and comfort. Other tires, rims, siz- downs, if possible, so that the on a wet road. Avoid hard braking,
es, and combinations may not be scooter will not bounce excessive- because the scooter could slide.
appropriate. Refer to page 6-10 for tire ly during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. ● Slow down as you approach a cor-
ner or turn. Once you have com-
Transporting the Scooter pleted a turn, accelerate slowly.
Be sure to observe following instruc- ● Be careful when passing parked
tions before transporting the scooter in cars. A driver might not see you
another vehicle. and open a door in your path.
● Railroad crossings, streetcar rails,
● Remove all loose items from the
scooter. iron plates on road construction
● Point the front wheel straight
sites, and manhole covers be-
ahead on the trailer or in the truck come extremely slippery when
bed, and choke it in a rail to pre- wet. Slow down and cross them
vent movement. with caution. Keep the scooter up-
● Secure the scooter with tie-downs
right, otherwise it could slide out
or suitable straps that are attached from under you.
to solid parts of the scooter, such ● The brake pads could get wet
as the frame or upper front fork tri- when you wash the scooter. After
ple clamp (and not, for example, to washing the scooter, check the
rubber-mounted handlebars or brakes before riding.
turn signals, or parts that could
break). Choose the location for the
1-5
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 6 Wednesday, November 7, 2012 11:56 AM
SAFETY INFORMATION
● Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a bright colored jacket. 1
● Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the scooter and
could divert your attention from the
road. (See page 1-3.)
1-6
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
DESCRIPTION
EAU10410
Left view
2-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
DESCRIPTION
EAU10420
Right view
2-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
EWA10061
PE
EAUM2920
EAU10640
ON “ ” CHECK “ ” (CW50N)
All electrical circuits are supplied with The 2-stroke engine oil level warning
power, and the engine can be started. light and the fuel level warning light
The key cannot be removed. should come on. (See page 3-2.)
TIP EAU10684
3-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
3-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 3 Wednesday, November 7, 2012 11:56 AM
NOTICE and the fuel symbol will flash when Speedometer unit
Do not operate the vehicle until you the fuel tank is nearly empty. (CW50/CW50L)
know that the engine oil level is suf- ● The electrical circuit of the warning
1 2
ficient. light can be checked as follows.
Turn the key to “ ”. If the warning light
EAUM2910
Fuel level warning light “ ” does not come on, have a Yamaha
3 (CW50N) dealer check the electrical circuit.
ZAUM0555
1. Speedometer
2. Odometer
UK ONLY
1 2
ZAUM0963
1. Speedometer
TIP
2. Odometer
● Do not allow the fuel tank to empty
itself completely.
3-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 4 Wednesday, November 7, 2012 11:56 AM
a speedometer and an odometer. The Speedometer unit (CW50N) Fuel gauge (CW50/CW50L)
speedometer shows riding speed. The 1 2 3
odometer shows the total distance trav-
eled.
1
ZAUM0967
ZAUM0964
3-4
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 5 Wednesday, November 7, 2012 11:56 AM
ZAUM0557
12 3 lights, push the switch in after it has re- 1. Front brake lever
1. Horn switch “ ” turned to the center position.
The front brake lever is located on the
2. Turn signal switch “ / ”
EAU12500
right side of the handlebar. To apply the
3. Dimmer switch “ / ”
Horn switch “ ” front brake, pull this lever toward the
Right Press this switch to sound the horn. throttle grip.
EAUM1132
Start switch “ ”
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 5-1 for start-
ing instructions prior to starting the en-
gine.
ZAUM0473 1
1. Start switch “ ”
3-5
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 6 Wednesday, November 7, 2012 11:56 AM
3-6
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 7 Wednesday, November 7, 2012 11:56 AM
WARNING
EAUM2730
3-8
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 9 Wednesday, November 7, 2012 11:56 AM
ZAUM0146 ZAUM0559
N
PE
PUSH
To start the engine, push the kickstarter To prevent theft, the securing bracket
down lightly with your foot until the can be used to chain the scooter to a
gears engage, and then push it down stationary object such as a lamppost or
smoothly but forcefully. a fence.
To secure the scooter with a chain or
ZAUM0253
3-9
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 10 Wednesday, November 7, 2012 11:56 AM
NOTICE
To avoid damaging the mechanism, 3
ZAUM0558
3-10
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 11 Wednesday, November 7, 2012 11:56 AM
3-11
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4
4-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
4-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
PUSH
ble to preserve the battery. Do not
crank the engine more than 5 sec-
onds on any one attempt. If the en-
gine does not start with the starter
motor, try using the kickstarter.
ZAUM0253
5-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
ZAUM0316
5-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 3 Wednesday, November 7, 2012 11:56 AM
5-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 4 Wednesday, November 7, 2012 11:56 AM
WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 1-3 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to 6
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
EAU46920
6-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 3 Wednesday, November 7, 2012 11:56 AM
• Clean. √ √
1 Air filter element
• Replace. √ √
• Check electrolyte level and specif-
ic gravity.
2 * Battery √ √ √ √ √
• Make sure that the breather hose
is properly routed.
• Check operation, fluid level and
√ √ √ √ √ √
3 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake
√ √ √ √ √ √ 6
4 * Rear brake lever free play.
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
5 * Brake hose clamping.
• Replace. Every 4 years
6 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
8 * Wheel bearings √ √ √ √
damage.
6-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 4 Wednesday, November 7, 2012 11:56 AM
6-4
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 5 Wednesday, November 7, 2012 11:56 AM
• Check operation.
• Check throttle grip free play, and
21 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
22 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAUM2070
TIP
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. 6
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-5
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 6 Wednesday, November 7, 2012 11:56 AM
Removing and installing the Place the cowling in the original posi-
Panel B
cowling and panels tion, and then install the screws.
The cowling and panels shown need to To remove the panel
be removed to perform some of the EAU19272
Remove the screws, and then take the
maintenance jobs described in this Panel A panel off.
chapter. Refer to this section each time
the cowling or a panel needs to be re- To remove the panel
Remove the screw, and then pull out- 1
moved and installed.
ward on the areas shown.
2
EAU18790
Cowling A
cowling off.
6 1. Screw
2. Panel B
6-6
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 7 Wednesday, November 7, 2012 11:56 AM
6-7
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 8 Wednesday, November 7, 2012 11:56 AM
6-8
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 9 Wednesday, November 7, 2012 11:56 AM
6-9
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 10 Wednesday, November 7, 2012 11:56 AM
ZAUM0051
Tire air pressure
1. Throttle grip free play
6-10
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 11 Wednesday, November 7, 2012 11:56 AM
TIP
The tire tread depth limits may differ
from country to country. Always comply
with the local regulations.
6-11
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 12 Wednesday, November 7, 2012 11:56 AM
EWA10471
WARNING
● Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.
● The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
6-12
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 13 Wednesday, November 7, 2012 11:56 AM
Cast wheels Checking the front brake lever Adjusting the rear brake lever
To maximize the performance, durabil- free play free play
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels. 1 1
● The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to ZAUM0107 ZAUM0108
6-13
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 14 Wednesday, November 7, 2012 11:56 AM
6-14
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 15 Wednesday, November 7, 2012 11:56 AM
6-15
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 16 Wednesday, November 7, 2012 11:56 AM
Changing the brake fluid Checking and lubricating the Checking and lubricating the
Have a Yamaha dealer change the cables throttle grip and cable
brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should
the periodic maintenance and lubrica- the condition of the cables should be be checked before each ride. In addi-
tion chart. In addition, have the brake checked before each ride, and the ca- tion, the cable should be lubricated by a
hose replaced every four years or bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
whenever it is damaged or leaking. ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable
6 ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or 4-
stroke engine oil
6-16
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 17 Wednesday, November 7, 2012 11:56 AM
Lubricating the front and rear Recommended lubricants: Checking and lubricating the
Front brake lever:
brake levers Silicone grease centerstand
The pivoting points of the front and rear Rear brake lever:
brake levers must be lubricated at the Lithium-soap-based grease
intervals specified in the periodic main-
tenance and lubrication chart.
Front brake lever
1
ZAUM0455
1. Centerstand
WARNING
If the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the centerstand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
6-17
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 18 Wednesday, November 7, 2012 11:56 AM
6-18
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 19 Wednesday, November 7, 2012 11:56 AM
6-19
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 20 Wednesday, November 7, 2012 11:56 AM
6-21
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 22 Wednesday, November 7, 2012 11:56 AM
1. Unhook.
2. Headlight bulb
3. Headlight bulb holder
6-22
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 23 Wednesday, November 7, 2012 11:56 AM
Troubleshooting chart
1. Fuel There is
Check the compression.
enough fuel.
Check the fuel level in
the fuel tank.
There is The engine does not start.
Supply fuel.
no fuel. Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the
electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and
6 Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-24
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed ● Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter looking fected area any longer than in-
be applied to any matte colored fin- good, extend its life and optimize its structed. Also, thoroughly rinse
ished parts. performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a ● Improper cleaning can damage 7
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and covers lenses, meter lenses, etc.) and
as well as all electrical couplers the mufflers. Use only a soft,
and connectors, including the clean cloth or sponge with wa-
spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
7-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
7-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 4 Wednesday, November 7, 2012 11:56 AM
7-4
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
SPECIFICATIONS
Dimensions: Starting system: Spark plug(s):
Overall length: Electric starter and kickstarter Manufacturer/model:
1685 mm (66.3 in) Lubrication system: NGK/BR8HS
Overall width: Separate lubrication (Yamaha autolube) Spark plug gap:
CW50 675 mm (26.6 in) Engine oil: 0.6–0.7 mm (0.024–0.028 in)
CW50L 675 mm (26.6 in) Type: Clutch:
CW50N 718 mm (28.3 in) YAMALUBE 2S or 2-stroke engine oil Clutch type:
Overall height: (JASO FC grade) or (ISO EG-C or EG-D Dry, centrifugal automatic
CW50 1058 mm (41.7 in) grade) Transmission:
CW50L 1058 mm (41.7 in) Engine oil quantity: Primary reduction ratio:
CW50N 1070 mm (42.1 in) Quantity: 1
Seat height: 1.10 L (1.16 US qt, 0.97 Imp.qt) Final drive:
768 mm (30.2 in) Final transmission oil: Gear
Wheelbase: Type: Secondary reduction ratio:
1172 mm (46.1 in) SAE 10W-30 type SE motor oil 12.923 (52/13x42/13)
Ground clearance: Quantity: Transmission type:
124 mm (4.88 in) 0.11 L (0.12 US qt, 0.10 Imp.qt) V-belt automatic
Minimum turning radius: Air filter: Chassis:
1773 mm (69.8 in) Air filter element: Frame type:
Weight: Wet element Underbone
Curb weight: Fuel: Caster angle:
82 kg (181 lb) Recommended fuel: 27.00 °
Engine: Premium unleaded gasoline only Trail:
Engine type: Fuel tank capacity: 90 mm (3.5 in) 8
Air cooled 2-stroke 5.3 L (1.40 US gal, 1.17 Imp.gal) Front tire:
Cylinder arrangement: Fuel reserve amount: Type:
Single cylinder CW50 1.2 L (0.32 US gal, 0.26 Imp.gal) Tubeless
Displacement: CW50L 1.2 L (0.32 US gal, 0.26 Imp.gal) Size:
49 cm³ CW50N 1.5 L (0.40 US gal, 0.33 Imp.gal) CW50 120/90-10 57L
Bore × stroke: Carburetor: CW50L 120/70-12 51L
40.0 × 39.2 mm (1.57 × 1.54 in) Type × quantity: CW50N 120/90-10 57L
Compression ratio: PYA-12 x 1
7.22 : 1
8-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 2 Wednesday, November 7, 2012 11:56 AM
SPECIFICATIONS
Manufacturer/model: Front wheel: Rear suspension:
CW50 PIRELLI / SL90 Wheel type: Type:
CW50L PIRELLI / EVO21 Cast wheel Unit swing
CW50N PIRELLI / SL90 Rim size: Spring/shock absorber type:
Rear tire: CW50 10xMT3.00 Coil spring/oil damper
Type: CW50L 12xMT3.50 Wheel travel:
Tubeless CW50N 10xMT3.00 CW50 70.0 mm (2.76 in)
Size: Rear wheel: CW50L 67.0 mm (2.64 in)
CW50 150/80-10 65L Wheel type: CW50N 70.0 mm (2.76 in)
CW50L 130/70-12 56L Cast wheel Electrical system:
CW50N 150/80-10 65L Rim size: Ignition system:
Manufacturer/model: CW50 10xMT4.00 DC CDI
CW50 PIRELLI / SL90 CW50L 12xMT3.50 Charging system:
CW50L PIRELLI / EVO22 CW50N 10xMT4.00 AC magneto
CW50N PIRELLI / SL90 Front brake: Battery:
Loading: Type: Model:
Maximum load: Single disc brake CB4-LB(GS), YB4L-B(YUASA)
185 kg (408 lb) Operation: Voltage, capacity:
(Total weight of rider, passenger, cargo and Right hand operation 12 V, 4.0 Ah
accessories) Specified brake fluid: Headlight:
Tire air pressure (measured on cold DOT 4 Bulb type:
tires): Rear brake: Incandescence
Loading condition: Type: Bulb voltage, wattage × quantity:
8 0–90 kg (0–198 lb) Drum brake Headlight:
Front: Operation: 12 V, 25.0 W/25.0 W × 2
150 kPa (1.50 kgf/cm², 22 psi) Left hand operation Tail/brake light:
Rear: Front suspension: 12 V, 5.0 W/21.0 W × 1
150 kPa (1.50 kgf/cm², 22 psi) Type: Front turn signal light:
Loading condition: Telescopic fork 12 V, 10.0 W × 2
90–185 kg (198–408 lb) Spring/shock absorber type: Rear turn signal light:
Front: Coil spring/oil damper 12 V, 10.0 W × 2
150 kPa (1.50 kgf/cm², 22 psi) Wheel travel: Meter lighting:
Rear: 70.0 mm (2.76 in) CW50 12 V, 1.2 W × 3
150 kPa (1.50 kgf/cm², 22 psi) CW50L 12 V, 1.2 W × 3
8-2
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 3 Wednesday, November 7, 2012 11:56 AM
SPECIFICATIONS
Meter lighting:
CW50N EL (Electroluminescent)
High beam indicator light:
CW50 12 V, 2.0 W × 1
CW50L 12 V, 2.0 W × 1
High beam indicator light:
CW50N LED
Oil level warning light:
CW50 12 V, 2.0 W × 1
CW50L 12 V, 2.0 W × 1
Oil level warning light:
CW50N LED
Turn signal indicator light:
CW50 12 V, 2.0 W × 2
CW50L 12 V, 2.0 W × 2
Turn signal indicator light:
CW50N LED x1
Fuel level warning light:
CW50N LED
Fuses:
Main fuse:
7.5 A
8-3
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
CONSUMER INFORMATION
EAU48612 EAU26410 EAU26490
VEHICLE IDENTIFICATION
NUMBER: ZAUM0327 ZAUM0903
The vehicle identification number is The model label is affixed to the bottom
stamped into the frame. of the seat. (See page 3-9.) Record the
information on this label in the space
TIP
MODEL LABEL INFORMATION: provided. This information will be need-
The vehicle identification number is
ed when ordering spare parts from a
used to identify your vehicle and may
Yamaha dealer.
be used to register it with the licensing
authority in your area.
9-1
Downloaded from www.Manualslib.com manuals search engine
U2B6E1E0.book Page 1 Wednesday, November 7, 2012 11:56 AM
INDEX
A Fuel gauge (CW50/CW50L) ....................3-4 Shock absorber assembly, adjusting
Acceleration and deceleration ................ 5-2 Fuel level warning light (CW50N)............3-3 (CW50L model only)........................... 3-10
Air filter element, cleaning ...................... 6-9 Fuse, replacing......................................6-21 Spark plug, checking .............................. 6-7
Anti-theft device housing ...................... 3-10 H Specifications.......................................... 8-1
B Handlebar switches .................................3-5 Speedometer unit (CW50/CW50L) ......... 3-3
Battery .................................................. 6-19 Headlight bulb, replacing.......................6-22 Speedometer unit (CW50N) ................... 3-4
Brake fluid, changing ............................ 6-16 High beam indicator light.........................3-2 Starting a cold engine ............................. 5-1
Brake fluid level, checking .................... 6-15 Horn switch .............................................3-5 Starting off .............................................. 5-2
Brake lever, front .................................... 3-5 I Start switch ............................................. 3-5
Brake lever, rear ..................................... 3-6 Identification numbers .............................9-1 Steering, checking ................................ 6-19
Brake levers, lubricating ....................... 6-17 Indicator lights and warning lights ...........3-2 Storage ................................................... 7-3
Brake pads and shoes, checking.......... 6-14 K T
Braking ................................................... 5-3 Kickstarter ...............................................3-9 Tail/brake light bulb, replacing .............. 6-22
C L Throttle grip and cable, checking and
Cables, checking and lubricating.......... 6-16 Luggage hook .......................................3-11 lubricating ........................................... 6-16
Carburetor,adjusting ............................. 6-10 M Throttle grip free play, checking............ 6-10
Care........................................................ 7-1 Tires...................................................... 6-10
Main switch/steering lock ........................3-1
Catalytic converter.................................. 3-8 Troubleshooting .................................... 6-23
Maintenance and lubrication, periodic.....6-3
Centerstand, checking and Troubleshooting chart ........................... 6-24
Maintenance, emission control system ...6-2
lubricating ........................................... 6-17 Turn signal indicator light (CW50N)........ 3-2
Matte color, caution.................................7-1
Cowling and panels, removing and Turn signal indicator lights
Model label..............................................9-1
installing ............................................... 6-6 (CW50/CW50L) .................................... 3-2
O
D Turn signal light bulb, replacing ............ 6-23
Oil level warning light ..............................3-2
Dimmer switch ........................................ 3-5 Turn signal switch ................................... 3-5
P
E V
Parking ....................................................5-4
Engine break-in ...................................... 5-4 Vehicle identification number.................. 9-1
Part locations ..........................................2-1
Engine oil................................................ 3-8 W
R
F Wheel bearings, checking..................... 6-19
Rear brake lever free play, adjusting ....6-13
Final transmission oil .............................. 6-8 Wheels.................................................. 6-13
S
Front brake lever free play, checking ... 6-13 Safe-riding points ....................................1-5
Front fork, checking .............................. 6-18 Safety information ...................................1-1
Fuel......................................................... 3-7 Seat.........................................................3-9
Fuel and 2-stroke engine oil tank caps... 3-6 Securing bracket .....................................3-9
Fuel consumption, tips for reducing........ 5-3
PANTONE285C