D7H & D7H LGP TRACTORS / POWER SHIFT / /DIFFERENTIA... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp...

Bienvenido: perenco1
Producto: TRACK-TYPE TRACTOR
Modelo: D7H TRACK-TYPE TRACTOR 5BF00520
Configuración: D7H & D7H LGP TRACTORS / POWER SHIFT / /DIFFERENTIAL
STEERIN/ 5BF00001-03999 (MACHINE) POWERED BY 3306 ENGINE

Desarmado y Armado
D7H TRACTOR DIFFERENTIAL STEER SUPPLEMENT
Número de medio -SENR3698-00 Fecha de publicación -01/10/1987 Fecha de actualización -19/10/2004

SENR36980007

Steering And Implement Pump

SMCS - 4306; 5084-010; 5084-015; 5084-016

Remove And Install Steering And Implement Pump

Start By:

a. remove counterbalance valve

1. Drain the oil from the hydraulic tank.

2. Remove the rear bottom guard

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3. Disconnect tube assembly (7) and hose assembly (4) from fitting (8).

4. Disconnect hose assemblies (1), (3) and (5) from the steering and implement pump.

5. Remove the four bolts and elbow (2) from the steering and implement pump.

6. Install tooling (A) as shown.

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7. Install tooling (B) and a nylon strap on steering and implement pump (11). Attach tooling (A) to
the nylon strap and tooling (B).

NOTE: If the pump drive gear slides out with the pump, put it back into the flywheel housing before
tilting the pump and adapter for removal.

8. Remove six bolts (9), and remove adapter (10) and steering and implement pump (11) as a unit.
Use tooling (A) to tilt the pump 90°. The weight of the adapter and steering and implement pump
unit is 100 Kg (220 lb.).

9. Remove O-ring seal (12) from adapter (10).

10. Remove four bolts (13), and remove adapter (10) and the O-ring seal from steering and
implement pump (11).

11. Remove fittings (8) and (15), elbow (14) and the O-ring seals from the steering and implement
pump.

NOTE: The following steps are for installation of the steering and implement pump.

12. Install fittings (8) and (15), elbow (14) and the O-ring seals on the steering and implement

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pump.

13. With the O-ring seal in place, position adapter (10) on steering and implement pump (11) and
install four bolts (13).

14. Install O-ring seal (12) on adapter (10). Put clean oil on the seal.

15. Use tooling (A) and (B) to position adapter (10) and steering and implement pump (11) as a unit
on the flywheel housing, and install six bolts (9). Remove tooling (A) and (B).

16. Position the seal and elbow (2) on the pump, and install the four bolts that hold it in place.

17. Connect hose assemblies (1), (3) and (5) to the steering and implement pump.

18. Connect tube assembly (7) and hose assembly (4) to fitting (8).

NOTICE

The steering and implement pump case must be full of oil

before starting the engine. Pump damage will occur if not filled
with oil.

19. To fill the steering and implement case with oil, disconnect hose assembly (1) from fitting (6)
and use a funnel to slowly pour hydraulic oil into hose (1). When oil runs out of fitting (6), the
steering and implement pump and steering motor are full of oil. Connect hose assembly (1) to fitting
(6).

20. Install the rear bottom guard.

21. Fill the hydraulic tank with oil to the correct level. See the Maintenance Guide.

End By:

a. install counterbalance valve

Disassemble Steering And Implement Pump

Start By:

a. remove steering and implement pump

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1. Remove four bolts (1) and remove valve (2) from pump (3).

2. Remove two bolts (4) and cover (5). Drain the oil from pump housing.

3. Remove eight bolts (6) and remove head (7).

4. Remove port plate (8) from head (7). Remove the bushings from the head.

5. Use C clamp (A) to compress the spring and remove snap ring (9) with snap ring pliers, tooling

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(B). Release spring tension with tooling (A). Remove tooling, snap ring (9), retainer, and spring.
Remove bearing cup (49).

6. Remove cylinder barrel (10) with swash plate and shaft.

7. Remove cradle (11) and bearing cup (17) from housing (34).

8. Remove snap ring (13), ring (14) and seal (15) from the housing.

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9. Remove bearing (28). To remove this bearing, cut the roller cage and remove cage and rollers.
Install a bearing puller on the bearing and remove the rest of bearing (28).

NOTICE

Do not damage the, bronze lapped face, of cylinder barrel (10).

10. Remove shaft assembly (18) from barrel (10).

11. Remove seal ring (16) and bearing cone (12) from shaft (18).

12. Remove swash plate (20) and pistons (21) from cylinder barrel (10).

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13. Remove two actuator pistons (36) and (42). Remove actuator rod (45).

14. Remove four bolts (31) and remove two bearings (32). Remove retraction plate (22) and nine
pistons (21).

15. Remove coupling (24) and three pins (23) from cylinder barrel (10).

16. Position cylinder barrel (10) in a press. Use drive plate (C) on the spring spacer ring. Compress
the spring and remove snap ring (33) with snap ring pliers. With snap ring (33) removed, release
spring pressure.

17. Remove snap ring (33) spacer (27) spring (26) and spacer (25).

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Assemble Steering And Implement Pump

Steering And Implement Pump

(3) Pump (6) Bolts (7) Head (8) Port Plate (9) Snap Ring (10)Barrel (11) Cradle (12) Bearing Cone (13) Snap Ring (14)
Ring (15) Seal (16)Seal Ring (17) Bearing Cap (18) Shaft (19) Roll Pin (20) Swash Plate (21) Piston (22) Plate Reaction
(23) Roll Pins (24) Coupling (25) Spacer (26) Spring (27) Spacer (28) Bearing Cone (29) Spacers (30) Shims (31) Bolt
(32) Bearing (33) Snap Ring (34) Housing (35) Spacer (36) Piston - Actuator (37) Dowel (38) Bearing Cup (39) Set screw
(40) Lock Nut (41) Dowel (42) Piston - Actuator (43) Dowel (44) Plug (45) Rod - Actuator (46) Retainer (47) Spring (48)
Valve Group (49) Bearing Cup

1. Position spacer (25), spring (26) and spacer (27) in cylinder barrel (10).

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2. Position barrel (10) in a press and use drive plate (C) to compress spring (26). See Step 16 in
the Disassembly story for illustration.

3. Install snap ring (33) using snap ring pliers.

4. Turn cylinder barrel over and position it on blocks. Using a thick grease, grease pins (23) and
place them in the end of barrel. Position coupling (24) on the barrel.

5. Lubricate swash plate (20) with clean oil. Position nine pistons (21) and retraction plate (22) on
swash plate (20). Position bearings (32) and install bolts (31). See Step 13 in the Disassembly
story for illustration.

6. Install two actuator pistons (36) and (42). Install actuator rod (45).

7. Lubricate pistons (21) and cylinder barrel (10). Position pistons in barrel bores and lower into
position.

8. Install bearing cone (12) and seal ring (16) on shaft (18). Position the shaft assembly into barrel
(10).

9. Heat bearing (28) to a temperature of 135° C (275° F) for a maximum time of 10 minutes. Install
bearing (28) on the other end of shaft (18).

10. Install seal (15), ring (14) and snap ring (13) in housing (34).

11. Turn housing (34) over, position bearing cup (17) and cradle (11) in the housing. Install cylinder
barrel (10) and the shaft in the housing.

12. Install spring, and retainer in head (7). Use C clamp (A) to compress the spring and install snap
ring (9) with snap ring pliers. Install bearing cup (49) with original spacers (29) in head (7). See
Step 5 in the Disassembly story for illustration.

13. Install port plate (8) on head (7), be sure of proper dowel engagement.

14. Lubricate surface of the barrel and the port plate. Position head (7) and install bolts (6).

15. Position cover (5) and install bolts (4).

16. Position valve (48) and install four bolts (2). Be sure all bolts are tightened to the correct torque.

End By:

a. install steering and implement pump

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