YFM125GV: Owner'S Manual

1C5-9-12 hyoshi 3/11/05 9:59 AM Page 1
READ THIS MANUAL CAREFULLY!

It contains important safety information.
OWNER’S MANUAL
YFM125GV
w This ATV should not be ridden by anyone under 16 years of age.
LIT-11626-19-05 1C5-28199-12
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EBU13290
INTRODUCTION
Congratulations on your purchase of the Yamaha YFM125G. It represents the result of many years of
Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With
the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability
that have made Yamaha a leader in these fields. This manual will provide you with a good basic
understanding of the features and operation of this ATV. This manual includes important safety
information. It provides information about special techniques and skills necessary to ride your
ATV. It also includes basic maintenance and inspection procedures. If you have any questions regard-
ing the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:

8 READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COM-
PLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUC-
TIONS.
8 PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
8 NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING
IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFOR-
MATION.
8 THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

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EBU00801
IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-
OUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
Q The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!
w Failure to follow WARNING instructions could result in severe injury or death

to the machine operator, a bystander or a person inspecting or repairing the
machine.
cC A CAUTION indicates special precautions that must be taken to avoid

damage to the machine.
NOTE: A NOTE provides key information to make procedures easier or clearer.

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EBU15000
IMPORTANT NOTICE
This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate
this ATV on any public street, road or highway.
This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations
in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
YFM125GV
EBU13330
OWNER'S MANUAL
© 2005 by Yamaha Motor Corporation, U.S.A.
1st edition, March 2005
AFFIX DEALER
All rights reserved.
LABEL HERE
Any reprinting or unauthorized use
without the written permission
of Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-19-05

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EBU00014
w
Indicates a potential hazard that could result
in serious injury or death.
CONTENTS
1 LOCATION OF THE WARNING AND 4 CONTROL FUNCTIONS ..........................4-1

SPECIFICATION LABELS .......................1-1 Main switch ...........................................4-1
Indicator lights ......................................4-2
Handlebar switches ..............................4-2
Throttle lever ........................................4-4
2 SAFETY INFORMATION .........................2-1 Speed limiter ........................................4-5
Front brake lever ..................................4-6
Rear brake lever ...................................4-6
Parking brake .......................................4-7
3 DESCRIPTION AND MACHINE Drive select lever ..................................4-8
IDENTIFICATION.....................................3-1 Fuel tank cap ........................................4-8
Identification number records ...............3-2 Fuel cock ..............................................4-9
Key identification number .....................3-2 Starter (choke)....................................4-10
Vehicle identification number ...............3-3 Seat ....................................................4-10
Model label ...........................................3-3 Front carrier ........................................4-11
Rear carrier ........................................4-11

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5 PRE-OPERATION CHECKS ...................5-1 Parking .................................................6-7

Front and rear brakes ...........................5-2 Parking on a slope................................6-8
Fuel ......................................................5-3 Accessories and loading ......................6-9
Engine and transmission oil .................5-5
Chain ....................................................5-6
Throttle lever ........................................5-6 Riding Your ATV.......................................7-1
7
Tires .....................................................5-6 Getting to know your ATV .....................7-3
How to measure tire pressure ..............5-7 Ride with care and good
Tire wear limit .......................................5-8 judgement...........................................7-4
Fittings and fasteners ...........................5-9 Be careful where you ride...................7-16
Battery ..................................................5-9 Turning your ATV ...............................7-22
Lights ....................................................5-9 Climbing uphill ....................................7-24
Switches ...............................................5-9 Riding downhill ...................................7-30
Crossing a slope.................................7-32
Crossing through shallow water .........7-34
6 OPERATION ............................................6-1 Riding over rough terrain ....................7-36
Starting a cold engine...........................6-1 Sliding and skidding ...........................7-38
Starting a warm engine ........................6-3 What to do if .......................................7-40
Warming up ..........................................6-3 What to do ..........................................7-40
Drive select lever operation and
reverse driving ....................................6-4
Engine break-in ....................................6-6

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PERIODIC MAINTENANCE AND Drive chain slack adjustment..............8-27

8
ADJUSTMENT .........................................8-1 Lubricating the drive chain .................8-29
Owner’s manual and tool kit .................8-1 Draining the V-belt compartment........8-30
Periodic maintenance/Lubrication ........8-3 Cable inspection and lubrication ........8-30
Engine oil..............................................8-5 Brake lever lubrication ........................8-31
Final transmission oil ............................8-7 Knuckle shaft, lower arms and
Spark plug inspection ...........................8-9 steering shaft lubrication ..................8-31
Engine air filter element and V-belt Wheel removal ...................................8-32
case air filter element cleaning .........8-11 Wheel installation ...............................8-32
Spark arrester cleaning ......................8-16 Battery ................................................8-33
Idle speed adjustment ........................8-17 Replenishing the battery fluid .............8-35
Valve clearance adjustment ...............8-18 Fuse replacement...............................8-36
Throttle lever adjustment ....................8-19 Replacing the headlight bulb ..............8-37
Front and rear brake shoe Tail/brake light bulb replacement .......8-39
inspection .........................................8-20 Headlight beam adjustment................8-40
Front brake lever free play Troubleshooting..................................8-41
adjustment ........................................8-21 Troubleshooting chart.........................8-42
Rear brake adjustment .......................8-25
Drive chain slack check ......................8-26 CLEANING AND STORAGE ....................9-1
9
A. CLEANING .......................................9-1
B. STORAGE .......................................9-3

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10 SPECIFICATIONS .................................10-1
11 NOISE REGULATION............................11-1
12 MAINTENANCE RECORD ....................12-1
13 ATV LIMITED WARRANTY ...................13-1
YAMAHA EXTENDED SERVICE

14
(Y.E.S.)...................................................14-1

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EBU00464
LOCATION OF THE WARNING AND

SPECIFICATION LABELS
6 8
1 5
2
4
3
7 8
1-1

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Read and understand all of the labels on your 2 1

machine. They contain important information for
safe and proper operation of your ATV.
Never remove any labels from your ATV. If a

label becomes difficult to read or comes off, a
replacement label is available from your
Yamaha dealer.
1
1C5-21696-00
3
qWARNING
NEVER ride as a
passenger.
Passengers can cause
a loss of control,
5FE-21697-01 resulting in SEVERE
INJURY or DEATH.
5FE-2151H-01
1-2

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4 5
DRIVE SELECT LEVER
8 Read owner’s manual carefully
before operating.
8 When shifting the drive select lever,
always be sure to stop the ATV
and apply the rear brake.
5YT-2151E-30
5kg 11lbs
3LD-24877-A0
10kg 22lbs
1C5-24877-A0
NEVER sit here.

3MX-24875-A0
5FE-21568-01
1-3

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EBU13360
q SAFETY INFORMATION 2
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover
can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles,
if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
8 Read this manual and all labels carefully and follow the operating procedures described.
8 Never operate an ATV without proper training or instruction. Take a Training Course.
Beginners should receive training from a certified instructor. Contact an authorized ATV dealer or
call 1-800-887-2887 to find out about the training courses nearest you.
8 Always follow the age recommendation:
- A child under 16 years old should never operate an ATV with engine size greater than 90cc.
8 Never allow a child under age 16 to operate an ATV without adult supervision, and never allow con-
tinued use of an ATV by a child if he or she does not have the abilities to operate it safely.
8 Never carry a passenger on an ATV.
2-1

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8 Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots
and streets.
8 Never operate an ATV on any public street, road or highway, even a dirt or gravel one.
8 Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket,
and long pants.
8 Never consume alcohol or drugs before or while operating this ATV.
8 Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is prop-
er for the terrain, visibility and operating conditions, and your experience.
8 Never attempt wheelies, jumps, or other stunts.
8 Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
8 Always keep both hands on the handlebars and both feet on the footboards of the ATV during oper-
ation.
8 Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
2-2

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8 Never operate on excessively rough, slippery or loose terrain until you have learned and practiced
the skills necessary to control the ATV on such terrain. Always be especially cautious on these
kinds of terrain.
8 Always follow proper procedures for turning as described in this manual. Practice turning at low
speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
8 Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
8 Always follow proper procedures for climbing hills as described in this manual. Check the terrain
carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high
speed.
8 Always follow proper procedures for going down hills and for braking on hills as described in this
manual. Check the terrain carefully before you start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle
to lean sharply to one side. Go straight down the hill where possible.
8 Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid
hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
Never attempt to turn the ATV around on any hill until you have mastered the turning technique
described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
2-3

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8 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling,
maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special proce-
dure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight
uphill. Turn the ATV around and remount, following the procedure described in this manual.
8 Always check for obstacles before operating in a new area.
Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
8 Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing
at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly
and be very cautious in order to reduce the chance of skidding or sliding out of control.
8 Never operate an ATV in fast flowing water or in water deeper than that recommended in this manu-
al. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving
water. If necessary, apply them several times to let friction dry out the linings.
8 Always be sure there are no obstacles or people behind you when you operate in reverse. When it
is safe to proceed in reverse, go slowly.
8 Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this manual.
8 Never modify an ATV through improper installation or use of accessories.
2-4

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8 Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow
greater distance for braking.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Products Safety Commission
at 1-800-638-2772, or the ATV Distributor’s Safety Hotline at 1-800-852-5344.
2-5

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qWARNING Otherwise, fuel may leak out of the carbu-

retor or fuel tank.
POTENTIAL HAZARD
WHAT CAN HAPPEN
Improper handling of gasoline.
Gasoline is poisonous and can cause
WHAT CAN HAPPEN
injuries.
Gasoline can catch fire and you could be
HOW TO AVOID THE HAZARD
burned.
If you should swallow some gasoline or
inhale a lot of gasoline vapor, or get some
Always turn off the engine when refueling.
gasoline in your eyes, see your doctor
Do not refuel right after the engine has
immediately.
been running and is still very hot.
If gasoline spills on your skin, wash with
Do not spill gasoline on the engine or
soap and water. If gasoline spills on your
exhaust pipe/muffler when refueling.
clothing, change your clothes.
Never refuel while smoking, or while in the
vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights
of water heaters and clothes dryers.
When transporting the ATV in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position.
2-6

1C5-9-12-1 3/11/05 10:01 AM Page 2-7
qWARNING
POTENTIAL HAZARD
Starting or running the engine in a closed
area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
Always operate your ATV in an area with
adequate ventilation.
2-7

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EBU00032
DESCRIPTION AND MACHINE IDENTIFICATION

1 2 3 4 5 6 7 890
q
1. Seat 11. Footboard
w e r t y 2. Drive select lever 12. Rear brake lever
3. Front cover 13. Parking brake
4. Headlight 14. Reverse indicator light
5. Front carrier 15. Neutral indicator light
6. Starter (choke) 16. Front brake lever
7. Fuel cock 17. Throttle lever
8. Tail/brake light 18. Main switch
9. Rear carrier 19. Fuel tank cap
10. Spark arrester 20. Handlebar switches
NOTE:
The machine you have purchased may differ
p o i u slightly from those shown in the figures of this
3-1 manual.

1C5-9-12-1 3/11/05 10:01 AM Page 3-3
EBU00600 EBU00035
Identification number records Key identification number

Record the key identification number, vehicle The key identification number is stamped on the
identification number and model label informa- key as shown in the following illustration. This
tion in the spaces provided for assistance when number can be used for ordering a new key. 3
ordering spare parts from a Yamaha dealer or
for reference in case the vehicle is stolen.
1. KEY IDENTIFICATION NUMBER:
q
2. VEHICLE IDENTIFICATION NUMBER:
1. Key identification number
3. MODEL LABEL INFORMATION:
1
6
3-2

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EBU00036 EBU00787
Vehicle identification number Model label

The vehicle identification number is stamped The model label is affixed to the location in the
into the frame. illustration. Record the information on this label
in the space provided. This information will be
needed to order spare parts from your Yamaha
dealer.
1. Vehicle identification number
NOTE:
The vehicle identification number is used to 1. Model label
identify your machine.
3-3

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EBU00039
CONTROL FUNCTIONS OFF ON
w
in serious injury or death. 4
EBU09420
Main switch
Functions of the respective switch positions are
as follows:
ON:
The engine can be started only at this position
and the headlights and taillight come on when
the light switch is on.
OFF:
All electrical circuits are switched off. The key
can be removed in this position.
4-1

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EBU00043 EBU00053
Indicator lights Handlebar switches
1 2
w
q
e
1. Reverse indicator light “R” 1. Engine stop switch “ENG. STOP”

2. Neutral indicator light “N” 2. Light switch “LIGHTS”
3. Start switch “START”
EBU12500 EBU11580
Reverse indicator light “R” Engine stop switch “ENG. STOP”

This indicator light comes on when the drive Make sure that the engine stop switch is in the
select lever is in the “R” position. “RUN” position before starting the engine. The
engine stop switch controls ignition and can be
EBU09720 used at all times to stop the engine, especially in
Neutral indicator light “N” an emergency. The engine will not start or run
This indicator light comes on when the drive when the engine stop switch is turned to “OFF”.
select lever is in the “N” position.
4-2

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EBU00056 EBU14770
Start switch “START” Light switch “LIGHTS”

The starter motor cranks the engine when this Set the switch to the “LO” position to turn on the
switch is pushed. low beam and the taillight.
cC Set the switch to the “HI” position to turn on the
See starting instructions prior to starting high beam and the taillight.
engine (see page 6-1 for details). Set the switch to the “OFF” position to turn off all
of the lights.
NOTE:
cC
If the starter switch is pushed with the main Do not use the headlights with the engine
switch “ON” and the engine stop switch “OFF”, turned off for an extended period of time,
the starter motor will be activated but the engine otherwise the battery may discharge to the
will not start. To start the engine, be sure to point that the starter motor will not operate
position the engine stop switch at “RUN”. properly. If this should happen, remove the
battery and recharge it.
4-3

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EBU00062
Throttle lever Before starting the engine, check the throttle to

Once the engine is running, movement of the be sure it is operating smoothly. Make sure it
throttle lever will increase the engine speed. returns to the idle position as soon as the lever
Regulate the speed of the machine by varying is released.
the throttle position. Because the throttle is
spring-loaded, the machine will decelerate, and
qWARNING
the engine will return to an idle any time the POTENTIAL HAZARD
hand is removed from the throttle lever. Malfunction of throttle.
WHAT CAN HAPPEN
The throttle could be hard to operate, mak-
ing it difficult to speed up or slow down
when you need to. This could cause an
accident.
q Check the operation of the throttle lever

before you start the engine. If it does not
1. Throttle lever work smoothly, check for the cause.
Correct the problem before riding the ATV.
Consult a Yamaha dealer if you can't find
or solve the problem yourself.
4-4

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EBU11590
Speed limiter qWARNING

The speed limiter keeps the throttle from fully
POTENTIAL HAZARD
opening, even when the throttle lever is pushed
to the maximum. Turning in the adjusting screw Improper adjustment of the speed limiter
limits the maximum engine power available and and throttle.
decreases the maximum speed of the ATV. WHAT CAN HAPPEN
The throttle cable could be damaged.
w Improper throttle operation could result.
You could lose control, have an accident
or be injured.
Do not turn the adjusting screw out more
q than 12 mm (0.47 in). Always make sure
a
the throttle lever free play is adjusted to
3.0–5.0 mm (0.12–0.20 in). See page 8-19.
1. Adjusting screw 2. Locknut
a. No more than 12 mm (0.47 in)
4-5

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EBU00070 EBU00072
Front brake lever Rear brake lever

The front brake lever is located on the right han- The rear brake lever is located on the left han-
dlebar. Pull it toward the handlebar to apply the dlebar. Pull it toward the handlebar to apply the
front brake. rear brake.
1. Front brake lever 1. Rear brake lever
4-6

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EBU00074
Parking brake qWARNING

Use the parking brake when you have to start
POTENTIAL HAZARD
the engine or park the machine, especially on a
slope. Apply the rear brake lever and push down Improper use of the parking brake.
the lock plate to apply the parking brake. WHAT CAN HAPPEN
Squeeze the rear brake lever to release the The ATV could start moving unexpectedly
parking brake. if the parking brake is not applied before
starting the engine. This could cause loss
of control or a collision.
The brake could overheat if you ride the
ATV without releasing the parking brake.
You could lose braking performance
which could cause an accident. You could
also wear out the brakes prematurely.
q HOW TO AVOID THE HAZARD

Always set the parking brake before start-
1. Lock plate
ing the engine.
Always be sure you have released the
parking brake before you begin to ride.
4-7

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EBU11060 EBU00092
Drive select lever Fuel tank cap

The drive select lever is used to shift your Remove the fuel tank cap by turning it counter-
machine into the forward, neutral and reverse clockwise.
positions. (Refer to page 6-4 for the drive select
lever operation.)
1
1
3 2
1. Fuel tank cap

a
a. Drive select lever 1. Neutral
2. Forward 3. Reverse
4-8

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EBU00093
Fuel cock RES

The fuel cock supplies fuel from the fuel tank to
the carburetor.
The fuel cock has three positions.
OFF: With the lever in this position fuel will not OFF
flow. Always turn the lever to this position
when the engine is not running.
ON: With the lever in this position, fuel flows
to the carburetor. Normal riding is done ON
with the lever in this position.
RES: This indicates reserve. If you run out of
fuel while riding, turn the lever to this
position. THEN FILL THE FUEL TANK
AT THE FIRST OPPORTUNITY. After
refuelling, return the fuel cock lever to the
“ON” position.
4-9

1C5-9-12-1 3/11/05 10:01 AM Page 4-10
EBU00094 EBU00567
Starter (choke) Seat

Starting a cold engine requires a richer air-fuel To remove the seat, pull the seat lock lever
mixture. A separate starter circuit supplies this upward and pull up the seat at the rear.
mixture.
Move in direction a to turn on the starter
(choke).
Move in direction b to turn off the starter
(choke).
Refer to “Starting a cold engine” for proper oper-
ation. (See page 6-1.)
q
A
b 1. Seat lock lever
a e
w
q
1. Fully open 2. Half open

3. Closed A. Starter (choke)
4-10

1C5-9-12-1 3/11/05 10:01 AM Page 4-11
EBU05820
To install the seat, insert the projections on the
front of the seat into the seat holders and push Front carrier
down on the seat at the rear.
Maximum load limit: 5 kg (11 lb)
EBU05830
Rear carrier
Maximum load limit: 10 kg (22 lb)
NOTE:
Make sure that the seat is securely fitted.
EBU00112
w
4-11

1C5-9-12-1 3/11/05 10:01 AM Page 5-2
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE

• Check operation, condition and free play.
Brakes 5-2–5-3, 8-20–8-26
• Adjust if necessary.
• Check fuel level.
Fuel 5-3–5-4
• Fill with fuel if necessary.
Engine oil and • Check oil level.
5-5, 8-5–8-9
final transmission oil • Fill with oil if necessary.
• Check chain slack and condition.
Drive chain 5-5, 8-26–8-29
Throttle • Check for proper throttle cable operation. 5-6
Wheels and tires • Check tire pressure, wear and damage. 5-6–5-8, 8-32
Fittings and fasteners • Check all fitting and fasteners. 5-9
• Check fluid level.
Battery 5-9, 8-33–8-35
• Fill with distilled water if necessary.
Lights and switches • Check for proper operation. 5-9, 8-37–8-40
5-1

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EBU04721
qWARNING Front and rear brakes

8 Brake levers
POTENTIAL HAZARD
Check for correct free play in the brake
Failure to inspect the ATV before operat- levers. If the free play is incorrect, adjust it.
ing. (See pages 8-21–8-26.)
Failure to properly maintain the ATV.
WHAT CAN HAPPEN 8 Check operation of the levers. They should 5
Increases the possibility of an accident or move smoothly and there should be a firm
equipment damage. feeling when the brake is applied. If not,
HOW TO AVOID THE HAZARD have the machine inspected by a Yamaha
dealer.
Always inspect your ATV each time you
use it to make sure the ATV is in safe
8 Brake operation
operating condition.
Test the brakes at slow speed after starting
Always follow the inspection and mainte-
out to make sure they are working properly.
nance procedures and schedules
If the brakes do not provide proper braking
described in the Owner’s Manual.
performance, inspect the brakes for wear.
(See page 8-20.)
5-2

1C5-9-12-1 3/11/05 10:01 AM Page 5-4
EBU13410
qWARNING Fuel
Make sure there is sufficient gasoline in the
POTENTIAL HAZARD
tank.
Riding with improperly operating brakes.
WHAT CAN HAPPEN
You could lose braking ability, which
could lead to an accident.
Always check the brakes at the start of
every ride. Do not ride the ATV if you find
any problem with the brakes. If a problem
cannot be corrected by the adjustment
1. Filler tube 2. Fuel level
procedures provided in this manual, have
the ATV inspected by a Yamaha dealer.
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
Total: 7.6 L (1.67 Imp gal, 2.01 US gal)
Reserve: 1.3 L (0.29 Imp gal, 0.34 US gal)
5-3

1C5-9-12-1 3/11/05 10:01 AM Page 5-5
cC qWARNING
Use only unleaded gasoline. The use of lead-
POTENTIAL HAZARD
ed gasoline will cause severe damage to inter-
nal engine parts, such as the valves and pis- Improper care when refueling.
ton rings, as well as to the exhaust system. WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and
Your Yamaha engine has been designed to use severe injury.
regular unleaded gasoline with a pump octane Fuel expands when it heats up. If the fuel
number ([R+M]/2) of 86 or higher, or research tank is overfilled, fuel could spill out due
octane number of 91 or higher. If knocking or to heat from the engine or the sun.
pinging occurs, use a different brand of gasoline HOW TO AVOID THE HAZARD
or premium unleaded fuel. Unleaded fuel will
Do not overfill the fuel tank. Be careful not
give you longer spark plug life and reduced
to spill fuel, especially on the engine or
maintenance cost.
exhaust pipe. Wipe up any spilled fuel
Gasohol immediately. Be sure the fuel tank cap is
There are two types of gasohol; gasohol con- closed securely.
taining ethanol and that containing methanol. Do not refuel right after the engine has
Gasohol containing ethanol can be used if been running and is still very hot.
ethanol content does not exceed 10%. Gasohol
containing methanol is not recommended by
Yamaha because it may cause fuel system
damage or vehicle performance problems. 5-4

1C5-9-12-1 3/11/05 10:01 AM Page 5-6
EBU11163
Engine and final transmission oil

Recommended engine oil type and quantity:
Make sure the engine and final transmission oil
See page 10-2.
is at the specified level. Add oil as necessary.
(See page 8-5.)
cC Recommended final transmission oil type

and quantity:
8 Do not use oils with a diesel specification
See page 10-2.
of “CD” or oils of a higher quality than
specified. In addition, do not use oils
labeled “ENERGY CONSERVING II” or
higher.
8 Be sure no foreign material enters the EBU00498
crankcase. Chain
Check the general condition of the chain and
check the chain slack before every ride.
Lubricate and adjust the chain as necessary.
(See pages 8-25–8-28 for details.)
5-5

1C5-9-12-1 3/11/05 10:01 AM Page 5-7
EBU01083 EBU00157
Throttle lever Tires

Check to see that the throttle lever operates cor-
rectly. It must open smoothly and spring back to
qWARNING
the idle position when released. Have a Yamaha POTENTIAL HAZARD
dealer repair as necessary for proper operation. Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this ATV, or oper-
ation of this ATV with improper or uneven
tire pressure, may cause loss of control,
increasing your risk of accident.
1. The tires listed below have been
approved by Yamaha Motor Co., Ltd.
for this model. Other tire combinations
are not recommended.
Manufacturer Size Type
Front DUNLOP AT20 × 7 - 8 KT536A
Rear DUNLOP AT22 × 10 - 8 KT537A
5-6

1C5-9-12-1 3/11/05 10:01 AM Page 5-8
2. The tires should be set to the recom- 4. Use no more than the following pres-
mended pressure: sures when seating the tire beads.
8 Recommended tire pressure Front 250 kPa (2.5 kgf/cm2, 36 psi)
Front 20 kPa (0.20 kgf/cm2, 2.9 psi) Rear 250 kPa (2.5 kgf/cm2, 36 psi)
Rear 25 kPa (0.25 kgf/cm2, 3.6 psi) Higher pressures may cause the tire to
8 Check and adjust tire pressures when burst. Inflate the tires very slowly and
the tires are cold. carefully. Fast inflation could cause
8 Tire pressures must be equal on both the tire to burst.
sides.
3. Tire pressure below the minimum
specified could cause the tire to dis- EBU00159
lodge from the rim under severe riding How to measure tire pressure
conditions. Use the low-pressure tire gauge.
The following are minimums:
Front 17 kPa (0.17 kgf/cm2, 2.5 psi) NOTE:
Rear 22 kPa (0.22 kgf/cm2, 3.2 psi) The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust
or dirt in the gauge could cause the first reading
to be incorrect.
5-7

1C5-9-12-1 3/11/05 10:01 AM Page 5-9
EBU00160
Set pressure with tires cold. Tire wear limit

Set tire pressures to the following specifications: When the tire groove decreases to 3 mm
Recommended
(0.12 in) due to wear, replace the tire.
Minimum Maximum
pressure
20 kPa 17 kPa 23 kPa
Front (0.20 kgf/cm2, (0.17 kgf/cm2, (0.23 kgf/cm2,
2.9 psi) 2.5 psi) 3.2 psi)
25 kPa 22 kPa 28 kPa
Rear (0.25 kgf/cm2, (0.22 kgf/cm2, (0.28 kgf/cm2, a
3.6 psi) 3.2 psi) 4.0 psi)
q
a. Tire wear limit
1. Low-pressure tire gauge
5-8

1C5-9-12-1 3/11/05 10:01 AM Page 5-10
EBU01162 EBU11700
Fittings and fasteners Switches

Always check the tightness of chassis fittings and Check the operation of all switches. Have a
fasteners before a ride. Take the machine to a Yamaha dealer repair as necessary for proper
Yamaha dealer or refer to the Service Manual for operation.
correct tightening torque.
EBU00499
Battery
Check fluid level and fill if necessary. Use only
distilled water if refilling is necessary. (See pages
8-33–8-35.)
EBU00803
Lights
Check the headlight and tail/brake light to make
sure they are in working condition. Repair as
necessary for proper operation.
5-9

1C5-9-12-1 3/11/05 10:01 AM Page 6-1
EBU00161 EBU00509
OPERATION Starting a cold engine
qWARNING
w
POTENTIAL HAZARD
in serious injury or death. Freezing control cables in cold weather.
WHAT CAN HAPPEN
qWARNING You could be unable to control the ATV,
6
POTENTIAL HAZARD which could lead to an accident or colli-
sion.
Operating ATV without being familiar with
all controls. HOW TO AVOID THE HAZARD
WHAT CAN HAPPEN When riding in cold weather, always make
sure all control cables work smoothly
Loss of control, which could cause an
before you begin riding.
accident or injury.
1. Set the parking brake.
Read the Owner’s Manual carefully. If 2. Turn the fuel cock to “ON”.
there is a control or function you do not 3. Turn the main switch to “ON” and the engine
understand, ask your Yamaha dealer. stop switch to “RUN”.
4. Shift the drive select lever to neutral.
6-1

1C5-9-12-1 3/11/05 10:01 AM Page 6-2
NOTE: AMBIENT TEMP./STARTER (CHOKE) POSITION

8 The engine can be started only when the
drive select lever is in neutral.
8 When the drive select lever is in neutral, the
neutral indicator light should come on. If the
light does not come on, ask a Yamaha dealer
to inspect it.
5. Use the starter (choke) in reference to the

figure:
Position 1: Cold engine start- 1. Fully open 2. Half open
ambient temperature below 5°C 3. Closed a. Starter (choke)
(40°F).
Position 2: Cold engine start-
ambient temperature at 0°C 6. Completely close the throttle lever and start
(30°F)–30°C (90°F) and warming the engine by pushing the start switch.
up position.
Position 3: Cold engine start-
ambient temperature above 25°C
(80°F) and warm engine start posi-
tion.
6-2

1C5-9-12-1 3/11/05 10:01 AM Page 6-3
NOTE: cC
If the engine fails to start, release the start See the “Engine break-in” section prior to
switch, then push the start switch again. Pause operating engine for the first time.
a few seconds before the next attempt. Each
cranking should be as short as possible to pre- EBU00180
serve battery energy. Do not crank the engine Starting a warm engine
more than 10 seconds on each attempt. To start a warm engine, refer to the “Starting a
cold engine” section. The starter (choke) should
7. If the engine is started with the starter not be used. The throttle should be opened
(choke) in position 1, the starter (choke) slightly.
should be returned to position 2 to warm up
the engine. If the engine is started with the EBU00182
starter (choke) in position 2 , keep the Warming up
starter (choke) in this position to warm up To get maximum engine life, always warm up
the engine. the engine before starting off. Never accelerate
8. Continue warming up the engine until it idles hard with a cold engine! To see whether or not
smoothly and return the starter (choke) to the engine is warm, check if it responds to the
position 3 before riding. throttle normally with the starter (choke) turned
off.
6-3

1C5-9-12-1 3/11/05 10:01 AM Page 6-4
EBU15190
Drive select lever operation and reverse dri-

ving 1
3 2
cC
Before shifting, you must stop the machine
and return the throttle lever to its closed
position. Otherwise, the transmission may
be damaged. a
a. Drive select lever 1. Neutral
Shifting: forward 2. Forward 3. Reverse
1. Bring the machine to a complete stop and
return the throttle lever to the closed posi-
tion. Shifting: reverse
2. Shift the gear from neutral to forward and 1. Bring the machine to a complete stop and
vice versa by moving the drive select lever return the throttle lever to the closed posi-
along the shift guide. tion.
NOTE: 2. Apply the rear brake.
Make sure that the drive select lever is com- 3. Shift the gear from neutral to reverse and
pletely shifted into position. vice versa by moving the drive select lever
along the shift guide.
3. Open the throttle lever gradually.
6-4

1C5-9-12-1 3/11/05 10:01 AM Page 6-5
NOTE: qWARNING
When in reverse, the reverse indicator light
POTENTIAL HAZARD
should be on. If the light does not come on, ask
a Yamaha dealer to inspect the ATV. Improper operation in reverse.
WHAT CAN HAPPEN
4. Check behind for people or obstacles, then You could hit an obstacle or person
release the rear brake. behind you, resulting in serious injury.
5. Open the throttle lever gradually and contin- HOW TO AVOID THE HAZARD
ue to watch to the rear while backing.
When you shift into reverse, make sure
there are no obstacles or people behind
NOTE: you. When it is safe to proceed, go slowly.
If the drive select lever is shifted into reverse
while the engine is running, the engine will stop
unless the rear brake lever or parking brake is
applied.
6-5

1C5-9-12-1 3/11/05 10:01 AM Page 6-6
EBU02092
Engine break-in Each full throttle acceleration sequence should

There is never a more important period in the be followed with a substantial rest period for the
life of your machine than the period between engine by cruising at lower r/min so the engine
zero and 20 hours. can rid itself of the temporary build up of heat.
For this reason, we ask that you carefully read If any abnormality is noticed during this period,
the following material. Because the engine is consult a Yamaha dealer.
brand new, you must not put an excessive load
on it for the first several hours of running. During 0–10 hours:
the first 20 hours, the various parts in the engine Avoid continuous operation above half throttle.
wear and polish themselves to the correct oper- Allow a cooling off period of five to ten minutes
ating clearances. after every hour of operation. Vary the speed of
During this period, prolonged full throttle opera- the machine from time to time. Do not operate it
tion or any condition which might result in exces- at one set throttle position.
sive engine heating must be avoided. However,
momentary (2–3 seconds maximum) full throttle
operation under load does not harm the engine.
6-6

1C5-9-12-1 3/11/05 10:01 AM Page 6-7
EBU15690
10–20 hours: Parking
Avoid prolonged operation above 3/4 throttle. When parking, stop the engine and shift into the
Rev the machine freely through the gears but do forward position. Turn the fuel cock to “OFF”
not use full throttle at any time. and apply the parking brake.
After break-in:
Avoid prolonged full throttle operation. Vary
speeds occasionally.
1. Locked position
6-7

1C5-9-12-1 3/11/05 10:01 AM Page 6-8
EBU00215
Parking on a slope 1. Bring the machine to a stop by applying the

brakes.
qWARNING 2. Stop the engine.
POTENTIAL HAZARD 3. With the rear brake applied, apply the park-
Parking on a hill or other incline. ing brake.
WHAT CAN HAPPEN

The ATV could roll out of control, increas-
ing the chance of an accident.
Avoid parking on hills or other inclines. If
you must park on an incline, place the
machine transversely across the incline,
apply the parking brake, and block the
front and rear wheels with rocks or other
objects.
Do not park the ATV at all on hills that are
so steep you could not walk up them easi-
ly.
6-8

1C5-9-12-1 3/11/05 10:01 AM Page 6-9
EBU00221
Accessories and loading 8 Do not mount an accessory where it could

interfere with your ability to control the ATV.
EBU00222 Examples include (but are not limited to) a
Accessories heavy or bulky object attached to the handle-
Accessories can affect the handling and control bars which could make steering difficult, an
of your ATV. Keep the following in mind when accessory that limits your ability to move
considering an accessory or operating an ATV around on the seat, or one that limits your
which has accessories. view.
8 Choose only accessories designed for your 8 Use extra caution when riding an ATV with
ATV. Your Yamaha dealer has a variety of accessories. The ATV may handle differently
genuine Yamaha accessories. Other acces- than it does without accessories.
sories may also be available on the market.
However, it is not possible for Yamaha to test
all non-Yamaha accessories, nor have any
control over the quality or suitability of them.
Choose a genuine Yamaha accessory, or one
that is equivalent in design and quality.
8 Accessories should be rigidly and securely
mounted. An accessory which can shift posi-
tion or come off while you are riding could
affect your ability to control the ATV.
6-9

1C5-9-12-1 3/11/05 10:01 AM Page 6-10
EBU14781
Loading 8 Tie down cargo securely to the carriers. Make

As originally equipped, this ATV is not designed sure cargo in the trailer cannot move around.
to carry cargo or tow a trailer. If you choose to A shifting load can cause an accident.
add accessories so that you can carry cargo or 8 Make sure the load does not interfere with
tow a trailer, you must use common sense and controls or your ability to see where you are
good judgment. Keep the following points in going.
mind: 8 Ride more slowly than you would without a
8 Never exceed the weight limits shown. An load. The more weight you carry, the slower
overloaded ATV can be unstable. you should go.
8 Allow more braking distance. A heavier vehi-
MAXIMUM LOADING LIMIT
cle takes longer to stop.
8 Vehicle loading limit (total weight of
8 Avoid making sharp turns unless at very slow
cargo, rider and accessories):
speeds.
105 kg (231 lb)
8 Avoid hills and rough terrain. Choose terrain
8 Front carrier: 5 kg (11 lb)
carefully. Added weight affects the stability
8 Rear carrier: 10 kg (22 lb)
and handling of the ATV.
8 Load cargo on the carriers as close to the
center of the vehicle as possible. Put cargo at
the rear of the front carrier and at the front of
the rear carrier. Center the load from side to
side.
6-10

1C5-9-12-1 3/11/05 10:01 AM Page 6-11
qWARNING
POTENTIAL HAZARD
Overloading this ATV or carrying or tow-
ing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling
which could lead to an accident.
Never exceed the stated load capacity for
this ATV.
Cargo should be properly distributed and
securely attached.
Reduce speed when carrying cargo or
pulling a trailer. Allow greater distance for
braking.
6-11

1C5-9-12-1 3/11/05 10:01 AM Page 6-12
EBU14870
w
6-12

1C5-9-12-2 3/2/05 7:03 PM Page 7-1
Riding
7
Your
ATV
7-1

1C5-9-12-2 3/2/05 7:03 PM Page 7-3
w
GETTING TO KNOW YOUR ATV this Owner’s Manual completely and understand
This ATV is for recreation and utility use. This the operation of the controls. Pay particular
section, Riding your ATV, provides general ATV attention to the safety information on pages
riding instructions for recreational riding. The 2-1–2-7. Please also read all caution and warn-
skills and techniques described in this section, ing labels on your ATV.
however, are appropriate for all types of riding.
Riding your ATV requires special skills acquired
through practice over a period of time. Take the
time to learn the basic techniques well before
attempting more difficult maneuvers.
Riding your new ATV can be a very enjoyable

activity, providing you with hours of pleasure.
But it is essential to familiarize yourself with the
operation of the ATV to achieve the skill neces-
sary to enjoy riding safely.
Before you begin to ride, be sure you have read
7-3

1C5-9-12-2 3/2/05 7:03 PM Page 7-4
RIDE WITH CARE AND GOOD JUDGEMENT

Get training if you are inexperienced. Beginning and inexperienced operators

Beginners should get training from a certified should complete the certified training
instructor. course offered by Yamaha. They should
Become familiar with this ATV at slow speeds then regularly practice the skills learned in
first, even if you are an experienced operator. the course and the operating techniques
Do not attempt to operate at maximum perfor- described in this Owner’s Manual.
mance until you are totally familiar with the For more information about the training
ATV’s handling and performance characteristics. course, contact an authorized ATV dealer
or call 1-800-887-2887.
qWARNING
Riding your ATV requires skills acquired
POTENTIAL HAZARD through practice over a period of time.
Operating this ATV without proper instruc- Take the time to learn the basic techniques well
tion. before attempting more difficult maneuvers.
WHAT CAN HAPPEN
The risk of an accident is greatly increased
if the operator does not know how to oper-
ate the ATV properly in different situations
and on different types of terrain.
7-4

1C5-9-12-2 3/2/05 7:03 PM Page 7-5
Not recommended for children under 16

years of age.
qWARNING
POTENTIAL HAZARD
Failure to follow the age recommendations
for this ATV.
WHAT CAN HAPPEN
Use by children of ATVs that are not rec-
ommended for their age can lead to severe
injury or death of the child.
A child under 16 should never operate an
ATV with engine size greater than 90cc.
7-5

1C5-9-12-2 3/2/05 7:03 PM Page 7-6
This ATV is designed to carry operator and

cargo only - passengers prohibited.
qWARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance
and control this ATV. Could cause an acci-
dent, resulting in harm to you and/or your
passenger.
Never carry a passenger. The long seat is
to allow the operator to shift position as
needed during operation. It is not for car-
rying passengers.
7-6

1C5-9-12-2 3/2/05 7:03 PM Page 7-7
Apparel
Operating without protective clothing
qWARNING increases your chances of severe injury in
the event of an accident.
POTENTIAL HAZARD
Operating this ATV without wearing an
approved motorcycle helmet, eye protec- Always wear an approved motorcycle hel-
tion and protective clothing. met that fits properly.
You should also wear:
WHAT CAN HAPPEN
eye protection (goggles or face shield)
Operating without an
gloves
approved motorcy-
boots
cle helmet increases Protective
clothing Goggles long-sleeved shirt or jacket
your chances of a
long pants
severe head injury or
death in the event of Helmet
Gloves
an accident.
Operating without
eye protection can Boots
result in an accident
and increases your
chances of a severe
injury in the event of
an accident.
7-7

1C5-9-12-2 3/2/05 7:03 PM Page 7-8
Do not operate after consuming alcohol or

qWARNING
drugs.
Operator’s performance capability is reduced by POTENTIAL HAZARD
the influence of alcohol or drugs. Operating this ATV after consuming alco-
hol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
Never consume alcohol or drugs before or
while driving this ATV.
7-8

1C5-9-12-2 3/2/05 7:03 PM Page 7-9
Pre-operation checks
qWARNING
Always perform the pre-operation checks listed
on page 5-1 before riding for safety and proper POTENTIAL HAZARD
care of the ATV. Operating this ATV with improper tires, or
with improper or uneven tire pressure.
qWARNING WHAT CAN HAPPEN
Use of improper tires on this ATV, or oper-
POTENTIAL HAZARD
ation of this ATV with improper or uneven
Failure to inspect the ATV before operat- tire pressure, may cause loss of control,
ing. increasing your risk of an accident.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Always use the size and type tires speci-
Increases the possibility of an accident or fied in the Owner’s Manual for this vehicle
equipment damage. on pages 5-6–5-7.
HOW TO AVOID THE HAZARD Always maintain proper tire pressure as
Always inspect your ATV each time you described in the Owner’s Manual on page
use it to make sure the ATV is in safe 5-8.
operating condition.
Always follow the inspection and mainte-
nance procedures and schedules
7-9

1C5-9-12-2 3/2/05 7:03 PM Page 7-10
w Speed limiter
Indicates a potential hazard that could result For riders inexperienced with this model, this
in serious injury or death. model is equipped with a speed limiter in the
throttle lever housing. The speed limiter limits
the power and top speed of the ATV. Turning
Do not operate at speeds too fast for your the screw in decreases top speed, and turning it
skills or the conditions out increases top speed.
qWARNING w
POTENTIAL HAZARD
Operating this ATV at speeds too fast for
your skills or the conditions.
WHAT CAN HAPPEN
Increases your chances of losing control
q
of the ATV, which can result in an acci-
dent.
1. Adjusting screw 2. Locknut
Always go at a speed that is proper for the
terrain, visibility and operating conditions,
and your experience.
7-10

1C5-9-12-2 3/2/05 7:03 PM Page 7-11
Loading and accessories

qWARNING
Use extra caution when riding the ATV with
additional loads, such as accessories or cargo. POTENTIAL HAZARD
The ATV’s handling may be adversely affected. Overloading this ATV or carrying or tow-
Reduce your speed when adding additional ing cargo improperly.
loads. WHAT CAN HAPPEN
Could cause changes in vehicle handling
MAXIMUM LOADING LIMIT
which could lead to an accident.
8 Vehicle loading limit (total weight of
cargo, rider and accessories): HOW TO AVOID THE HAZARD
105 kg (231 lb) Never exceed the stated load capacity for
8 Front carrier: 5 kg (11 lb) this ATV.
8 Rear carrier: 10 kg (22 lb) Cargo should be properly distributed and
securely attached.
Reduce speed when carrying cargo or
pulling a trailer. Allow greater distance for
braking.
Always follow the instructions in your
Owner’s Manual for carrying cargo or
pulling a trailer.
7-11

1C5-9-12-2 3/2/05 7:03 PM Page 7-12
During operation
qWARNING
Always keep your feet on the footboards during
operation. Otherwise your feet may contact the POTENTIAL HAZARD
rear wheels. Removing hands from handlebars or feet
from footboards during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can
reduce your ability to control the ATV or
could cause you to lose your balance and
fall off of the ATV. If you remove a foot
from a footboard, your foot or leg may
come into contact with the rear wheels,
which could injure you or cause an acci-
dent.
Always keep both hands on the handle-
bars and both feet on the footboards of
your ATV during operation.
7-12

1C5-9-12-2 3/2/05 7:03 PM Page 7-13
Avoid wheelies and jumping. You may lose con-

trol of the ATV or overturn.
qWARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other
stunts.
WHAT CAN HAPPEN
Increases the chance of an accident,
including an overturn.
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.
7-13

1C5-9-12-2 3/2/05 7:03 PM Page 7-14
Modifications
qWARNING
POTENTIAL HAZARD
Operating this ATV with improper modifi-
cations.
WHAT CAN HAPPEN
Improper installation of accessories or
modification of this vehicle may cause
changes in handling which in some situa-
tions could lead to an accident.
Never modify this ATV through improper
installation or use of accessories. All parts
and accessories added to this vehicle
should be genuine Yamaha or equivalent
components designed for use on this ATV
and should be installed and used accord-
ing to instructions. If you have questions,
consult an authorized ATV dealer.
7-14

1C5-9-12-2 3/2/05 7:03 PM Page 7-15
Exhaust system
The exhaust system on the ATV is very hot dur-
ing and following operation. To prevent burns, Do not operate, idle, or park the ATV in dry
avoid touching the exhaust system. Park the grass or other dry ground cover.
ATV in a place where pedestrians or children Keep the engine area free of dry grass,
are not likely to touch it. brush, or other combustible material.
Do not touch the hot exhaust system.
qWARNING Do not park the ATV in a place where oth-
ers might be likely to touch it.
POTENTIAL HAZARD
Hot exhaust system.
WHAT CAN HAPPEN
Dry grass or brush or other combustible
material accumulated around the engine
area could catch fire.
Someone touching the exhaust system
during or after operation could be burned.
7-15

1C5-9-12-2 3/2/05 7:03 PM Page 7-16
BE CAREFUL WHERE YOU RIDE

This ATV is designed for off-road use only.
Riding on paved surfaces can cause loss of con-
trol.
qWARNING
POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
ATVs are designed for off-road use only.
Paved surfaces may seriously affect han-
dling and control of the ATV, and may
cause the vehicle to go out of control.
Always avoid paved surfaces, including
sidewalks, driveways, parking lots and
streets.
7-16

1C5-9-12-2 3/2/05 7:03 PM Page 7-17
Do not ride on any public road, street, or high-

way.
Riding on public roads can result in collisions
with other vehicles.
qWARNING
POTENTIAL HAZARD
Operating this ATV on public streets,
roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
Never operate this ATV on any public
street, road or highway, even a dirt or
gravel one.
In many states it is illegal to operate ATVs
on public streets, roads and highways.
7-17

1C5-9-12-2 3/2/05 7:03 PM Page 7-18
Know the terrain where you ride. Ride cautiously

in unfamiliar areas. Stay alert for holes, rocks,
or roots in the terrain, and other hidden haz-
ards which may cause the ATV to upset.
qWARNING
POTENTIAL HAZARD
Failure to use extra care when operating
this ATV on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps,
or holes, without enough time to react.
Could result in the ATV overturning or
going out of control.
Go slowly and be extra careful when oper-
ating on unfamiliar terrain.
Always be alert to changing terrain condi-
tions when operating the ATV.
7-18

1C5-9-12-2 3/2/05 7:03 PM Page 7-19
qWARNING
POTENTIAL HAZARD
Failure to use extra care when operating
on excessively rough, slippery or loose
terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle
control, which could result in an accident,
including an overturn.
Do not operate on excessively rough, slip-
pery or loose terrain until you have
learned and practiced the skills necessary
to control the ATV on such terrain. Always
be especially cautious on these kinds of
terrain.
7-19

1C5-9-12-2 3/2/05 7:03 PM Page 7-20
When riding in an area where you might not WHAT CAN HAPPEN
easily be seen, such as desert terrain, mount a
You could be in a collision. You could be
caution flag on the ATV. DO NOT use the flag
injured.
pole bracket as a trailer hitch.
Always mount a caution flag on the ATV to
make you more visible. Watch carefully for
other vehicles.
Do not ride in areas posted “no trespassing”. Do

not ride on private property without getting per-
mission.
qWARNING
POTENTIAL HAZARD
Operating in areas where you might not be
seen by other off-road vehicles.
7-20

1C5-9-12-2 3/2/05 7:03 PM Page 7-21
Select a large, flat area off-road to become With the engine idling, return the starter knob to
familiar with your ATV. Make sure that this area the closed position and shift the drive select
is free of obstacles and other riders. You should lever into the forward position. Then release the
practice control of the throttle, brakes, shifting parking brake. Apply the throttle slowly and
procedures, and turning techniques in this area smoothly. The centrifugal clutch will engage and
before trying more difficult terrain. Always avoid you will start to accelerate. If the throttle is
riding on paved surfaces: the ATV is designed applied too abruptly, the front wheels may lift off
for off-road use only, and handling maneuvers the ground resulting in a loss of directional con-
are more difficult to perform on pavement. trol. Avoid higher speeds until you are thorough-
ly familiar with the operation of your ATV.
Set the parking brake and follow the instruction
on page 6-1 to start the engine. Once it has When slowing down or stopping, release the
warmed up you are ready to begin riding your throttle and apply the brakes smoothly and
ATV. Remember that the engine and exhaust evenly. Improper use of the brakes can cause
pipe will be hot when riding and afterwards; do the tires to lose traction, reducing control and
not allow skin or clothing to come in contact with increasing the possibility of an accident.
these components.
7-21

1C5-9-12-2 3/2/05 7:03 PM Page 7-22
TURNING YOUR ATV

To achieve maximum traction while riding off-
Always follow proper procedures for turn-
road, the two rear wheels are mounted solidly
ing as described in this Owner’s Manual.
on one axle and turn together at the same
Practice turning at low speeds before
speed. Therefore, unless the wheel on the
attempting to turn at faster speeds. Do not
inside of the turn is allowed to slip or lose some
turn at speeds too fast for your skills or
traction, the ATV will resist turning. A special
the conditions.
turning technique must be used to allow the ATV
to make turns quickly and easily. It is essential
that this skill be learned first at low speed. As you approach a curve, slow down and begin
to turn the handlebars in the desired direction.
qWARNING As you do so, put your weight on the footboard
POTENTIAL HAZARD to the outside of the turn (opposite your desired
Turning improperly. direction) and lean your upper body into the
turn. Use the throttle to maintain an even speed
WHAT CAN HAPPEN
through the turn. This maneuver will let the
ATV could go out of control, causing a
wheel on the inside of the turn slip slightly,
collision or overturn.
allowing the ATV to make the turn properly.
7-22

1C5-9-12-2 3/2/05 7:03 PM Page 7-23
Once you have learned this technique you

Lean towards should be able to perform it at higher speeds or
inside of turn.
in tighter curves.
Support your
Improper riding procedures such as abrupt throt-
weight on the
outer footboard tle changes, excessive braking, incorrect body
movements, or too much speed for the sharp-
ness of the turn may cause the ATV to tip. If the
ATV begins to tip over to the outside while nego-
tiating a turn, lean more to the inside. It may
also be necessary to gradually let off on the
throttle and steer to the outside of the turn to
avoid tipping over.
This procedure should be practiced at slow Remember: Avoid higher speeds until you are
speed many times in a large off-road area with thoroughly familiar with the operation of your
no obstacles. If an incorrect technique is used, ATV.
your ATV may continue to go straight. If the ATV
doesn’t turn, come to a stop and then practice
the procedure again. If the riding surface is slip-
pery or loose, it may help to position more of
your weight over the front wheels by moving for-
ward on the seat.
7-23

1C5-9-12-2 3/2/05 7:03 PM Page 7-24
CLIMBING UPHILL
qWARNING
Use proper riding techniques to avoid vehicle
overturns on hills. Be sure that you can maneu- POTENTIAL HAZARD
ver your ATV well on flat ground before attempt- Operating on excessively steep hills.
ing any incline and then practice riding first on WHAT CAN HAPPEN
gentle slopes. Try more difficult climbs only after
The vehicle can overturn more easily on
you have developed your skill. In all cases avoid
extremely steep hills than on level sur-
inclines with slippery or loose surfaces, or obsta-
faces or small hills.
cles that might cause you to lose control.
Never operate the ATV on hills too steep
for the ATV or for your abilities.
Practice on smaller hills before attempting
large hills.
It is important when climbing a hill to make sure

that your weight is transferred forward on the
ATV. This can be accomplished by leaning for-
ward and, on steeper inclines, standing on the
footboards and leaning forward over the handle-
bars.
7-24

1C5-9-12-2 3/2/05 7:03 PM Page 7-25
qWARNING An obstacle, a sharp drop, or another

POTENTIAL HAZARD vehicle or person could be on the other
side of the hill.
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.
Always follow proper procedures for
climbing hills as described in this Owner’s
Manual.
Always check the terrain carefully before
you start up any hill.
Never climb hills with excessively slippery
or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly.
The ATV could flip over backwards.
Never go over the top of any hill at high
speed.
7-25

1C5-9-12-2 3/2/05 7:03 PM Page 7-26
If you are climbing a hill and you find that you When crossing the side of a hill:
have not properly judged your ability to make it
Always follow proper procedures as
to the top, you should turn the ATV around while
you still have forward motion (provided you have
Avoid hills with excessively slippery or
the room to do so) and go down the hill.
loose surfaces.
qWARNING Shift your weight to the uphill side of the
ATV.
POTENTIAL HAZARD
Improperly crossing hills or turning on
hills.
WHAT CAN HAPPEN
ATV to overturn.
Never attempt to turn the ATV around on
any hill until you have mastered the turn-
ing technique as described in the Owner’s
Manual on level ground. Be very careful
when turning on any hill.
Avoid crossing the side of a steep hill if
possible.
7-26

1C5-9-12-2 3/2/05 7:03 PM Page 7-28
If your ATV has stalled or stopped and you qWARNING

believe you can continue up the hill, restart care-
fully to make sure you do not lift the front wheels POTENTIAL HAZARD
which could cause you to lose control. If you are Stalling, rolling backwards or improperly
unable to continue up the hill, dismount the ATV dismounting while climbing a hill.
on the uphill side. Physically turn the ATV WHAT CAN HAPPEN
around and then descend the hill. Could result in ATV overturning.
If you start to roll backwards, DO NOT use the
Maintain steady speed when climbing a
rear brake to stop. The ATV could easily tip over
hill.
backwards. Instead, dismount the ATV immedi-
ately on the uphill side. If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Lock the parking brake, after you are
stopped.
If you begin rolling backwards:
Keep weight uphill.
Never apply the rear brake while rolling
backwards.
Apply the front brake.
7-28

1C5-9-12-2 3/2/05 7:03 PM Page 7-29
When fully stopped, apply the rear

brake as well, and then lock the parking
brake.
Dismount on uphill side or to a side if
pointed straight uphill. Turn the ATV
around and remount, following the proce-
dure described in the Owner’s Manual.
7-29

1C5-9-12-2 3/2/05 7:03 PM Page 7-30
RIDING DOWNHILL
qWARNING
When riding your ATV downhill, shift your weight
as far to the rear and uphill side of the ATV as POTENTIAL HAZARD
possible. Move back on the seat and sit with Going down a hill improperly.
your arms straight. Improper braking may cause WHAT CAN HAPPEN
a loss of traction.
Use caution while descending a hill with loose or
ATV to overturn.
slippery surfaces. Braking ability and traction
may be adversely affected by these surfaces.
Improper braking may also cause a loss of trac- Always follow proper procedures for
tion. Whenever possible, ride your ATV straight going down hills as described in this
downhill. Avoid sharp angles which could allow Owner’s Manual. Note: a special technique
the ATV to tip or roll over. Carefully choose your is required when braking as you go down
path and ride no faster than you will be able to a hill.
react to obstacles which may appear. Always check the terrain carefully before
you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that
would cause the vehicle to lean sharply to
one side. Go straight down the hill where
possible.
7-30

1C5-9-12-2 3/2/05 7:03 PM Page 7-31
7-31

1C5-9-12-2 3/2/05 7:03 PM Page 7-32
CROSSING A SLOPE
qWARNING
Traversing a sloping surface on your ATV
requires you to properly position your weight to POTENTIAL HAZARD
maintain proper balance. Be sure that you have Improperly crossing hills or turning on
learned the basic riding skills on flat ground hills.
before attempting to cross a sloping surface. WHAT CAN HAPPEN
Avoid slopes with slippery surfaces or rough ter-
rain that may upset your balance.
ATV to overturn.
As you travel across a slope, lean your body in
the uphill direction. It may be necessary to cor- Never attempt to turn the ATV around on
rect the steering when riding on loose surfaces any hill until you have mastered the turn-
by pointing the front wheels slightly uphill. When ing technique as described in the Owner’s
riding on slopes be sure not to make sharp turns Manual on level ground. Be very careful
either up or down hill. when turning on any hill. Avoid crossing
the side of a steep hill if possible.
If your ATV does begin to tip over, gradually When crossing the side of a hill:
steer in the downhill direction if there are no Always follow proper procedures as
obstacles in your path. As you regain proper bal- described in the Owner’s Manual.
ance, gradually steer again in the direction you Avoid hills with excessively slippery or
wish to travel. loose surfaces.
7-32

1C5-9-12-2 3/2/05 7:03 PM Page 7-33
Shift your weight to the uphill side of the

ATV.
7-33

1C5-9-12-2 3/2/05 7:03 PM Page 7-34
CROSSING THROUGH SHALLOW WATER

Remember that wet brakes may have
The ATV can be used to cross slow moving,
reduced stopping ability. Test your brakes
shallow water of up to a maximum of 20 cm (7.9
after leaving water. If necessary, apply
inches) in depth. Before entering the water,
them several times to let friction dry out
choose your path carefully. Enter where there is
the linings.
no sharp drop off, and avoid rocks or other
obstacles which may be slippery or upset the
ATV. Drive slowly and carefully.
qWARNING
POTENTIAL HAZARD
Operating this ATV through deep or fast
flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction
and loss of control, which could lead to an
accident.
Never operate this ATV in fast flowing
water or in water deeper than that speci-
fied in your Owner’s Manual.
7-34

1C5-9-12-2 3/2/05 7:03 PM Page 7-35
Test your brakes after leaving the water. Do not cC

continue to ride your ATV without verifying that After riding your ATV in water, be sure to
you have regained proper braking ability. drain the trapped water by removing the
check hose at the bottom of the air filter
case. Wash the ATV in fresh water if it has
been operated in salt water or muddy condi-
tions.
1. Check hose
7-35

1C5-9-12-2 3/2/05 7:03 PM Page 7-36
RIDING OVER ROUGH TERRAIN

qWARNING
Riding over rough terrain should be done with
caution. Look out for obstacles which could POTENTIAL HAZARD
cause damage to the ATV or could lead to an Improperly operating over obstacles.
upset or accident. Be sure to keep your feet WHAT CAN HAPPEN
firmly mounted on the footboards at all times.
Could cause loss of control or a collision.
Avoid jumping the ATV as loss of control and
Could cause the ATV to overturn.
damage to the ATV may result.
Before operating in a new area, check for
obstacles.
Never attempt to ride over large obstacles,
such as large rocks or fallen trees. When
you go over obstacles, always follow
proper procedures as described in the
Owner’s Manual.
7-36

1C5-9-12-2 3/2/05 7:03 PM Page 7-38
SLIDING AND SKIDDING If the rear wheels of your ATV start to slide side-
Care should be used when riding on loose or ways, control can usually be regained (if there is
slippery surfaces since the ATV may slide. If room to do so) by steering in the direction of the
unexpected and uncorrected, sliding could lead slide. Applying the brakes or accelerating is not
to an accident. recommended until you have corrected the
To reduce the tendency for the front wheels to slide.
slide in loose or slippery conditions, positioning
your weight over the front wheels will sometimes
help.
7-38

1C5-9-12-2 3/2/05 7:03 PM Page 7-39
With practice, over a period of time, skill at con- qWARNING

trolled sliding can be developed. The terrain
should be chosen carefully before attempting POTENTIAL HAZARD
such maneuvers, since both stability and control Skidding or sliding improperly.
are reduced. Bear in mind that sliding maneu- WHAT CAN HAPPEN
vers should always be avoided on extremely You may lose control of this ATV. You
slippery surfaces such as ice, since all control may also regain traction unexpectedly,
may be lost. which may cause the ATV to overturn.
Learn to safely control skidding or sliding
by practicing at low speeds and on level,
smooth terrain.
On extremely slippery surfaces, such as
ice, go slowly and be very cautious in
order to reduce the chance of skidding or
sliding out of control.
7-39

1C5-9-12-2 3/2/05 7:03 PM Page 7-40
WHAT TO DO IF ... 8 If your ATV starts to slide sideways:

This section is designed to be a reference guide Steer in the direction of the slide if you have
only. Be sure to read each section on riding the room.
techniques completely. Applying the brakes or accelerating is not rec-
ommended until you have corrected the slide.
WHAT TO DO ... (See pages 7-38–7-39.)
8 If your ATV doesn’t turn when you want it to: 8 If your ATV can’t make it up a hill you are try-
Bring the ATV to a stop and practice the turning to climb:
ing maneuvers again. Be sure you are putting Turn the ATV around if you still have forward
your weight on the footboard to the outside of speed. If not, stop, dismount on the uphill side
the turn. Position your weight over the front of the ATV and physically turn the ATV
wheels for better control. (See pages 7-22– around. If the ATV starts to slip backwards
7-23.) DO NOT USE THE REAR BRAKE - the ATV
may tip over on top of you. Dismount the ATV
8 If your ATV begins to tip while turning: on the uphill side. (See pages 7-24–7-29.)
Lean more into the turn to regain balance. If
necessary, gradually let off the throttle and/or
steer to the outside of the turn. (See pages
7-22–7-33.)
7-40

1C5-9-12-2 3/2/05 7:03 PM Page 7-41
8 If your ATV is traversing a sloping surface:

Be sure to ride with your weight positioned
towards the uphill side of the ATV to maintain
proper balance. If the ATV starts to tip, steer
down the hill (if there are no obstacles in your
way) to regain balance. If you discover that
the ATV is going to tip over, dismount on the
uphill side. (See pages 7-32–7-33.)
8 If your ATV encounters shallow water:

Ride slowly and carefully through slow mov-
ing water, watching for obstacles. Be sure to
let water drain from the ATV and CHECK
YOUR BRAKES FOR PROPER OPERATION
when you come out of the water. Do not con-
tinue to ride your ATV until you have regained
adequate braking ability. (See pages 7-34–
7-35.)
w
7-41

1C5-9-12-3 3/11/05 10:02 AM Page 8-2
EBU00515
PERIODIC MAINTENANCE AND Have a Yamaha dealer perform service if

you are not familiar with machine service.
ADJUSTMENT
Periodic inspection, adjustment and lubrication
EBU12210
will keep your machine in the safest and most
efficient condition possible. Safety is an obliga- Owner’s manual and tool kit
tion of the machine owner. The most important You are recommended to put this owner’s man-
points of machine inspection, adjustment and ual and low-pressure tire gauge in the vinyl bag
lubrication are explained on the following pages. and always carry them along with the owner’s
tool kit under the seat.
qWARNING
POTENTIAL HAZARD
1
Servicing an engine while it is running.
WHAT CAN HAPPEN
3 2
Moving parts can catch clothing or parts
of the body, causing injury.
Electrical components can cause shocks
or can start fires.
HOW TO AVOID THE HAZARD 1. Owner’s manual 2. Low-pressure tire gauge
3. Owner’s tool kit
Turn off the engine when performing
maintenance unless otherwise specified.
8-1

1C5-9-12-3 3/11/05 10:02 AM Page 8-3
The service information included in this manual qWARNING

is intended to provide you, the owner, with the
necessary information for completing your own POTENTIAL HAZARD
preventive maintenance and minor repairs. The Operating this ATV with improper modifi-
tools provided in the owner’s tool kit are suffi- cations.
cient for this purpose, except that a torque WHAT CAN HAPPEN
wrench is also necessary to properly tighten Improper installation of accessories or
nuts and bolts. modification of this vehicle may cause
changes in handling which in some situa-
NOTE: tions could lead to an accident.
If you do not have a torque wrench available HOW TO AVOID THE HAZARD 8
during a service operation requiring one, take
Never modify this ATV through improper
your machine to a Yamaha dealer to check the
installation or use of accessories. All parts
torque settings and adjust them as necessary.
and accessories added to this vehicle
should be genuine Yamaha or equivalent
components designed for use on this ATV
and should be installed and used accord-
ing to instructions. If you have questions,
consult an authorized Yamaha ATV dealer.
8-2

1C5-9-12-3 3/11/05 10:02 AM Page 8-4
EBU02611
PERIODIC MAINTENANCE/LUBRICATION
NOTE:
8 For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
8 For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the
ATV isn’t used for a long period of time, the month maintenance intervals should be followed.
INITIAL EVERY
Whichever month 1 3 6 6 12
ITEM ROUTINE comes first km 320 1200 2400 2400 4800
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
• Check valve clearance.
Valves* • Adjust if necessary. 1 1 1 1
• Check condition.
Spark plug • Adjust gap and clean. 1 1 1 1 1
• Replace if necessary.
Air filter element
(for engine and V-belt • Clean. Every 20 – 40 hours
case) • Replace if necessary. (more often in wet or dusty areas)
• Check idle speed/starter operation.

Carburetor* 1 1 1 1
Cylinder head cover • Check breather hose for cracks or damage.
breather system* • Replace if necessary. 1 1 1
• Check leakage.
Exhaust system* • Retighten if necessary. 1 1 1
• Replace gasket if necessary.
Spark arrester • Clean. 1 1 1
• Check fuel hose for cracks or damage.
Fuel line* • Replace if necessary. 1 1 1
Engine oil • Replace (warm engine before draining). 1 1 1 1
8-3

1C5-9-12-3 3/11/05 10:02 AM Page 8-5
INITIAL EVERY
Whichever month 1 3 6 6 12
ITEM ROUTINE comes first km 320 1200 2400 2400 4800
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
• Clean.
Oil strainer* 1 1 1
Drive chain • Check and adjust slack/alignment/clean/lube. 1 1 1 1 1
• Check oil level/oil leakage.
Final transmission oil 1 1
• Replace every 12 months.
• Check operation.
Brakes* • Adjust if necessary. 1 1 1 1 1
• Check operation
V-belt* 1 1
• Replace if damage or excessive wear.
• Check balance/damage/runout.
Wheels* 1 1 1 1
• Check bearing assembly for looseness/damage.
Wheel bearings* • Replace if damaged. 1 1 1 1
• Check operation.
• Replace if damaged.
Steering system* • Check toe-in. 1 1 1 1 1
Knuckle shafts/ • Lubricate every 6 months with lithium-soap-based
steering shaft* grease. 1 1 1
• Check all chassis fittings and fasteners.

Fittings and fasteners* • Correct if necessary. 1 1 1 1 1
• Check specific gravity.

Battery* • Check breather hose for correct routing. 1 1 1 1 1
• Correct if necessary.
* Since these items require special tools, data and technical

skills, have a Yamaha dealer perform the service.
w
8-4 in serious injury or death.

1C5-9-12-3 3/11/05 10:02 AM Page 8-6
EBU08963
Engine oil
q w
The engine oil level should be checked before
each ride. In addition, the oil must be changed
e
at the intervals specified in the periodic mainte-
nance and lubrication chart.
Engine oil level measurement
1. Place the machine on a level surface.
2. Warm up the engine for several minutes and
stop it.
1. Dipstick 2. Maximum level mark
3. Wait a few minutes until the oil level settles,
3. Minimum level mark
remove the oil filler cap, wipe the dipstick
clean, and then insert the dipstick in the filler cC
hole without screwing it in. Be sure no foreign material enters the
NOTE: crankcase.
Wait a few minutes until the oil level settles
before checking. Engine oil replacement and oil filter cleaning
4. Remove the dipstick and inspect the oil 2. Warm up the engine for several minutes and
level. stop it.
5. The oil level should be between the maxi- 3. Place a container under the engine to col-
mum and minimum marks. If the level is low, lect the used oil.
add oil to raise it to the proper level. 8-5

1C5-9-12-3 3/11/05 10:02 AM Page 8-7
4. Remove the dipstick and drain bolt to drain 5. Clean the oil strainer with solvent.
the oil. 6. Inspect the O-ring and replace it if dam-
aged.
7. Install the O-ring, oil strainer, compression
spring and drain bolt. Tighten the drain bolt
q to specification.
cC
r Before installing the drain bolt, be sure to
install the O-ring, compression spring and
q oil strainer.
e w
1. Drain bolt 2. O-ring
3. Compression spring 4. Oil strainer
Tightening torque:
cC Drain bolt:
32 Nm (3.2 m0kgf, 23 ft0lbf)
When removing the drain bolt, the compres-
sion spring, oil strainer and O-ring will fall
out. Take care not to lose these parts.
8-6

1C5-9-12-3 3/11/05 10:02 AM Page 8-8
EBU14892
8. Fill the engine with oil and install the dip- Final transmission oil
stick. The final transmission case must be checked for
oil leakage before each ride. If any leakage is
Recommended oil: found, have a Yamaha dealer check and repair
See page 10-2. the machine. In addition, the final transmission
Oil quantity: oil must be changed at the intervals specified in
Periodic oil change the periodic maintenance and lubrication chart.
1.25 L (1.10 Imp qt, 1.32 US qt) Final transmission oil measurement
2. Remove the screw and check the oil level. It
cC should be up to the brim of the hole. If the
Be sure no foreign material enters the oil level is low, remove the oil filler bolt, and
crankcase. then add sufficient oil of the recommended
type to raise it to the proper level.
9. Warm up the engine for several minutes at w

idle speed. Check for oil leakage while
e
warming up.
cC
If oil leakage is found, stop the engine imme-
diately and check for the cause.
q
8-7 1. Screw 2. Brim 3. Correct oil level

1C5-9-12-3 3/11/05 10:02 AM Page 8-9
3. Remove the oil filler bolt and drain bolt to

drain the oil from the final transmission
q
case.
q
1. Oil filler bolt
3. Install the screw and oil filler bolt, and then

tighten them to their specified torques.
1. Drain bolt
Tightening torque: 4. Install the drain bolt, and then tighten it to
Screw: the specified torque.
16 Nm (1.6 m0kgf, 11 ft0lbf)
Oil filler bolt: Tightening torque:
23 Nm (2.3 m0kgf,17 ft0lbf) Drain bolt:
23 Nm (2.3 m0kgf, 17 ft0lbf)
Final transmission oil replacement
2. Place a container under the engine.
8-8

1C5-9-12-3 3/11/05 10:02 AM Page 8-10
EBU11820
5. Add the specified amount of the recom- Spark plug inspection

mended oil. The spark plug is an important engine compo-
nent and is easy to inspect. The condition of the
spark plug can indicate the condition of the
Recommended oil:
engine.
See page 10-2.
For example, a very white center electrode
Oil quantity:
porcelain color could indicate an intake air leak
0.6 L (0.53 Imp qt, 0.63 US qt)
or carburetion problem for that cylinder. Do not
attempt to diagnose such problems yourself.
6. Install the oil filler bolt, and then tighten it to Instead, take the ATV to a Yamaha dealer. You
the specified torque. should periodically remove and inspect the
spark plug because heat and deposits will cause
cC the spark plug to slowly break down and erode.
8 Make sure that no foreign material enters If electrode erosion becomes excessive, you
the final transmission case. should replace the spark plug with one of the
8 Make sure that no oil gets on the tires or proper type.
wheels.
Standard spark plug:
CR7HSA (NGK)
8-9

1C5-9-12-3 3/11/05 10:02 AM Page 8-11
Before installing the spark plug, measure the

q
electrode gap with a wire thickness gauge and
adjust it to specification.
Spark plug gap:

0.6–0.7 mm (0.02–0.03 in)
1. Spark plug wrench
Tightening torque:
a
Spark plug:
12.5 Nm (1.25 m0kgf, 9.1 ft0lbf)
a. Spark plug gap
When installing the spark plug, always clean the

gasket surface and its mating surface. Wipe off
any grime from the threads and tighten it to the
specified torque.
8-10

1C5-9-12-3 3/11/05 10:02 AM Page 8-12
EBU14830
Engine air filter element and V-belt case air 1. Remove the seat.
filter element cleaning 2. Remove the breather hose, and then loosen
Both air filter elements should be cleaned at the the clamp screw.
specified intervals in the periodic maintenance 3. Remove the air filter case cover by remov-
chart. ing the screws.
Engine air filter element 2 2
1
NOTE:
There is a check hose at the bottom of the air fil-
ter case. If dust or water collects in this hose,
empty the hose and clean the air filter element 3
and air filter case.
2 4 52
q 1. Air filter case cover 2. Screw (× 4)
3. Breather hose 4. Clamp
5. Clamp screw
1. Check hose
8-11

1C5-9-12-3 3/11/05 10:02 AM Page 8-13
4. Remove the air filter element, and separate qWARNING

it from the frame.
POTENTIAL HAZARD
Using low flash point solvents or gasoline
w q to clean the air filter element.
WHAT CAN HAPPEN
Low flash point solvents or gasoline can
catch fire or explode.
Use parts cleaning solvent to clean the air
filter element.
1. Air filter element 2. Element frame
5. Wash the air filter element gently but thor- 6. Squeeze the excess solvent out of the air fil-
oughly in solvent. ter element and let it dry.
cC
Do not twist the air filter element when
squeezing it.
8-12

1C5-9-12-3 3/11/05 10:02 AM Page 8-14
7. Inspect the air filter element. If damaged,

replace it. q
8. Apply Yamaha foam air filter oil or other
quality foam air filter oil to the air filter ele-
ment.
NOTE:
The air filter element should be wet but not drip-
ping.
1. Washer
9. Install the air filter element on the frame.
10. Install the air filter element into the air filter 11. Install the air filter case cover by installing
case. the screws.
12. Tighten the clamp screw, and then install the
cC
breather hose.
Install the washer with the bent edge facing
13. Install the seat.
upward as shown.
8-13

1C5-9-12-3 3/11/05 10:02 AM Page 8-15
NOTE: V-belt case air filter element

The air filter element should be cleaned every 1. Remove the front carrier by removing the
20-40 hours. It should be cleaned and lubricated bolts.
more often if the machine is operated in
extremely dusty areas. Each time air filter ele-
ment maintenance is performed, check the air 1 2
inlet to the air filter case for obstructions. Check
the air cleaner rubber joint to the carburetor and
manifold fittings for an airtight seal. Tighten all
fittings securely to avoid the possibility of unfil-
tered air entering the engine. 2
2
cC 1. Front carrier 2. Bolt (× 6)
Never operate the engine with the air filter

2. Remove the front cover by removing the
element removed. This will allow unfiltered
quick fasteners, then disconnect the coupler
air to enter, causing rapid engine wear and
shown.
possible engine damage. Additionally, opera-
tion without the air filter element will affect
carburetor jetting with subsequent poor per-
formance and possible engine overheating.
8-14

1C5-9-12-3 3/11/05 10:02 AM Page 8-16
2 2
1
q e
1. Front cover 2. Quick fastener (× 2) 1. V-belt air filter element cover 2. Screw
3. Air filter element
1 5. Tap the air filter element lightly to remove
most of the dust and dirt. Blow out the
2 remaining dirt with compressed air. If the air
filter element is damaged, replace it.
NOTE:
Be sure the air filter element is seated properly
against the case.
6. Install the air filter element cover by

1. Front cover 2. Coupler installing the screw.
3. Remove the V-belt air filter element cover 7. Connect the coupler, and then install the
by removing the screw. front cover by installing the quick fasteners.
4. Pull out the air filter element. 8-15 8. Install the front carrier by installing the bolts.

1C5-9-12-3 3/11/05 10:02 AM Page 8-17
EBU13600
Spark arrester cleaning 2. Remove the tailpipe by pulling it out of the

Be sure the exhaust pipe and muffler are cool muffler.
before cleaning the spark arrester. 3. Tap the tailpipe lightly, then use a wire
1. Remove the screws. brush to remove any carbon deposits from
the spark arrester portion of the tailpipe.
q
w
q
1. Screw (× 2)
1. Tailpipe
2. Spark arrester
4. Insert the tailpipe into the muffler and align

the screw holes.
5. Install the screws and tighten them.
8-16

1C5-9-12-3 3/11/05 10:02 AM Page 8-18
EBU13020
qWARNING Idle speed adjustment
POTENTIAL HAZARD
NOTE:
A diagnostic tachometer must be used for this
Improper cleaning of the spark arrester.
procedure.
Hot exhaust system
WHAT CAN HAPPEN 1. Start the engine and warm it up for a few
Could injure the eyes. minutes at approximately 1,000 to 2,000
Could cause burns. r/min. Occasionally rev the engine to 4,000
Could cause carbon monoxide poisoning, to 5,000 r/min. The engine is warm when it
possibly leading to death. quickly responds to the throttle.
Could start a fire.
When cleaning the spark arrester:
Always let the exhaust system cool prior
to touching exhaust components.
Do not start the engine when cleaning the
exhaust system.
8-17

1C5-9-12-3 3/11/05 10:02 AM Page 8-19
EBU00303
2. Connect the tachometer to the spark plug Valve clearance adjustment

lead, and then set the idle to the specified The correct valve clearance changes with use,
idling speed by adjusting the throttle stop resulting in improper fuel/air supply or engine
screw. Turn the screw in direction a to noise. To prevent this, the valve clearance must
increase the engine speed, and in direction be adjusted regularly. This adjustment however,
b to decrease the engine speed. should be left to a professional Yamaha service
technician.
Specified idle speed:
1,650–1,750 r/min
a b
1. Throttle stop screw
8-18

1C5-9-12-3 3/11/05 10:02 AM Page 8-20
EBU00307
Throttle lever adjustment

NOTE:
Adjust the engine idling speed before adjusting
the throttle lever free play.
1. Loosen the locknut.

2. Turn the adjusting bolt until the throttle lever
free play is 3–5 mm (0.12–0.20 in).
3. Tighten the locknut.
q
w
1. Locknut 2. Adjusting bolt

a. Free play
8-19

1C5-9-12-3 3/11/05 10:02 AM Page 8-21
EBU00308
Front and rear brake shoe inspection Rear
A wear indicator is provided on each brake. The

indicators allows checking of brake shoe wear
without disassembling the brake. Apply the
brake and check the position of the indicator. If q
the indicator reaches the wear limit line, ask a
Yamaha dealer to replace the shoes as a set. w
Front
1. Wear limit line 2. Wear indicator
w
q
1. Wear limit line 2. Wear indicator
8-20

1C5-9-12-3 3/11/05 10:02 AM Page 8-22
EBU14822
Front brake lever free play adjustment

NOTE:
1 2
Before adjusting the brake lever free play,
inspect the front brake shoes.
The front brake lever free play should be adjusted

to 5–8 mm (0.2–0.3 in) at the brake lever pivot. If 2
the free play is incorrect, adjust it as follows. 2
1. Front carrier 2. Bolt (× 6)
a 2. Remove the front cover by removing the quick

fasteners, then disconnect the coupler shown.
2 2
a. Free play
1
1. Remove the front carrier by removing the
bolts.
1. Front cover 2. Quick fastener (× 2)
8-21

1C5-9-12-3 3/11/05 10:02 AM Page 8-23
1 4. Loosen the locknut and fully turn in the

adjusting bolt at the front brake lever.
2
q
w
1. Front cover 2. Coupler

3. Remove the V-belt air filter element cover
by removing the screw.
q
1. V-belt air filter element cover 2. Screw
8-22

1C5-9-12-3 3/11/05 10:02 AM Page 8-24
5. Make sure the brake cable joint in the equal-

izer is straight when the brake is applied. If
not, loosen the locknut, and then turn the
adjusting nuts at the front brake cables until
w
the cable joint becomes straight. w
q
q
2 1
1. Locknut (× 2) 2. Adjusting nut (× 2)

a a’
a=a’ 6. Tighten the locknut of each brake cable.
1. Equalizer 2. Cable joint
8-23

1C5-9-12-3 3/11/05 10:02 AM Page 8-25
7. Turn the adjusting bolt at the brake lever qWARNING

until the specified free play is obtained.
POTENTIAL HAZARD
Operating with improperly serviced or
a adjusted brakes.
q
WHAT CAN HAPPEN
w
could lead to an accident.
After servicing:
8 Make sure the brakes operate smoothly
a. Free play and that the free play is correct.
8 Make sure the brakes do not drag.
Specified free play: Replacement of brake components
5–8 mm (0.2–0.3 in) requires professional knowledge. These
procedures should be performed by a
8. Tighten the locknut at the brake lever.
Yamaha dealer.
9. Install the air filter element cover by
installing the screw.
10. Connect the coupler, and then install the
front cover by installing the quick fasteners.
11. Install the front carrier by installing the bolts.
8-24

1C5-9-12-3 3/11/05 10:02 AM Page 8-26
EBU00965
Rear brake adjustment Turn the adjusting nut on the brake hub in direc-
Brake lever free play should be 5–8 mm tion a to decrease play, and in direction b to
(0.2–0.3 in) at the brake lever pivot. increase play.
If the free play is incorrect, adjust as follows:
a
ba
q
1. Adjusting nut
a. Free play
8-25

1C5-9-12-3 3/11/05 10:02 AM Page 8-27
EBU01144
qWARNING Drive chain slack check
POTENTIAL HAZARD
NOTE:
Move the ATV back and forth and find the tight-
Operating with improperly serviced or
est position of the drive chain. Check and/or
adjusted brakes.
adjust the chain slack while it is in this tightest
WHAT CAN HAPPEN position.
could lead to an accident. To check the drive chain slack, all tires must be
HOW TO AVOID THE HAZARD touching the ground and there should be no
weight on it. Check the drive chain slack at the
After servicing:
position shown in the illustration Normal slack is
8 Make sure the brakes operate smoothly
approximately 30 mm (1.18 in). If the slack
and that the free play is correct.
exceeds 30 mm (1.18 in), adjust it to specification.
8 Make sure the brakes do not drag.
Replacement of brake components
requires professional knowledge.
These procedures should be performed by
a Yamaha dealer.
a
8-26
a. Drive chain slack

1C5-9-12-3 3/11/05 10:02 AM Page 8-28
EBU01146
Drive chain slack adjustment 3. Loosen the locknut. To tighten the drive
1. Loosen the hub stopper bolt locknut and chain, turn the adjusting bolt in direction a.
then the hub stopper bolt. To loosen the drive chain, turn the adjusting
bolt in direction b, and then push the
wheels forward.
q w e a
b
1. Hub stopper bolt 3. Axle holding bolt (× 4)
q
2. Locknut w
2. Loosen the upper and lower axle holding 1. Locknut 2. Chain adjusting bolt
bolts.
cC
Too little of drive chain slack will overload
the engine and other important parts. Keep
the drive chain slack within the specified
limit.
8-27

1C5-9-12-3 3/11/05 10:02 AM Page 8-29
4. After adjusting, be sure to tighten the lock- cC

nut and the axle holding bolts. If measurement A of the drive chain adjust-
ing bolt is less than 27 mm (1.06 in), ask a
Tightening torque: Yamaha dealer to replace the drive chain.
Locknut:
15.5 Nm (1.55 m0kgf, 11.2 ft0lbf)
Axle holding bolts (upper):
85 Nm (8.5 m0kgf, 61 ft0lbf)
Axle holding bolts (lower):
60 Nm (6.0 m0kgf, 43 ft0lbf)
5. Finger tighten the hub stopper bolt and tight- A

en the hub stopper bolt locknut.
Tightening torque:
Locknut: A. Measurement A
15.5 Nm (1.55 m0kgf, 11.2 ft0lbf)
8-28

1C5-9-12-3 3/11/05 10:02 AM Page 8-30
EBU00805
Lubricating the drive chain 2. Wipe the drive chain dry.

The drive chain must be cleaned and lubricated 3. Thoroughly lubricate the drive chain with a
at the intervals specified in the periodic mainte- special O-ring chain lubricant.
nance and lubrication chart, otherwise it will
quickly wear out, especially when riding in dusty cC
or wet areas. Service the drive chain as follows. Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
cC stances that could damage the O-rings.
The drive chain must be lubricated after
washing the ATV or riding in the rain.
1. Clean the drive chain with kerosene and a

small soft brush.
q
cC
To prevent damaging the O-rings, do not
clean the drive chain with steam cleaners,
high-pressure washers or inappropriate sol-
vents. 1. O-ring
8-29

1C5-9-12-3 3/11/05 10:02 AM Page 8-31
EBU00355 EBU00356
Draining the V-belt compartment Cable inspection and lubrication

If water leaks into the V-belt compartment such
as when the machine is driven in water, remove
qWARNING
the drain screw on the bottom of compartment POTENTIAL HAZARD
and drain the water. Be sure to drive slowly until Damaged control cables.
the V-belt becomes dry. If slipping is noticed, WHAT CAN HAPPEN
ask a Yamaha dealer to inspect. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked.
Operation of controls could be restricted,
which could cause an accident or injury.
q Inspect cables frequently. Replace dam-
aged cables.
Lubricate the inner cables and the cable ends. If

1. Drain screw
the cables do not operate smoothly, ask a
Yamaha dealer to replace them.
Recommended lubricant:
Yamaha chain and cable lube or
SAE 10W30 motor oil
8-30

1C5-9-12-3 3/11/05 10:02 AM Page 8-32
EBU00725 EBU00728
Brake lever lubrication Knuckle shaft, lower arms and steering shaft
Lubricate the pivoting parts of the brake levers. lubrication
Lubricate the pivot points using a grease gun.
Recommended lubricant:
Lithium-soap-based grease Recommended lubricant:
(all-purpose grease) Lithium-soap-based grease
1
1
1. Grease nipple (×6)
8-31

1C5-9-12-3 3/11/05 10:02 AM Page 8-33
EBU01112
Wheel removal 2. Lower the ATV to the ground.

1. Loosen the wheel nuts. 3. Tighten the wheel nuts to the specified
2. Elevate the ATV and place a suitable stand torque.
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
q
1. Tapered wheel nut
Tightening torque:
EBU01150 Front wheel nut:
Wheel installation 55 Nm (5.5 m0kgf, 40 ft0lbf)
1. Install the wheel and the nuts. Rear wheel nut:
NOTE: 55 Nm (5.5 m0kgf, 40 ft0lbf)
Tapered wheel nuts are used for both front and
rear wheels. Install the nut with its tapered side
towards the wheel.
8-32

1C5-9-12-3 3/11/05 10:02 AM Page 8-34
EBU00378
Battery
Check the level of the battery fluid and see if the
terminals are tight. Add distilled water if the fluid
level is low.
w q
cC
Do not leave or store the battery on its side.
e
When inspecting the battery, be sure the
breather hose is routed correctly. If it touch-
1. Battery 2. Battery breather hose 3. Guide (× 2)
es the frame or exists in such a way as to
cause battery electrolyte or gas to exit onto
the frame, structural and cosmetic damage
to the machine can occur.
8-33

1C5-9-12-3 3/11/05 10:02 AM Page 8-35
qWARNING EYES: Flush with water for 15 minutes and

get prompt medical attention. Keep batter-
POTENTIAL HAZARD
ies away from sparks, flames, cigarettes
Failure to handle batteries or battery elec-
or other sources of ignition. Ventilate
trolyte carefully.
when charging or using in a closed space.
WHAT CAN HAPPEN
You could be poisoned. You could be
severely burned by the sulfuric acid in bat-
tery electrolyte.
Batteries produce explosive gases.
Avoid contact with skin, eyes or clothing.
Always shield eyes when working near
batteries. Keep out of reach of children.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg or vegetable oil. Get prompt
medical attention.
8-34

1C5-9-12-3 3/11/05 10:02 AM Page 8-36
EBU11950
Replenishing the battery fluid cC

A poorly maintained battery will corrode and dis- Normal tap water contains minerals which
charge quickly. The battery fluid should be are harmful to a battery. Therefore, refill only
checked at least once a month. with distilled water.
1. The level should be between the maximum
and minimum level marks. Use only distilled 4. When the machine is not to be used for a
water if refilling is necessary. month or longer, remove the battery and
store it in a cool, dark place. Completely
e recharge the battery before using.
5. If the battery is to be stored for a longer
r period than the above, check the specific
q gravity at least once a month and recharge
w the battery when it is too low.
6. Always make sure the connections are cor-
rect when putting the battery back in the
machine. Make sure the breather hose is
1. Maximum level mark properly connected and is not damaged or
2. Minimum level mark obstructed.
3. Negative (–) lead
4. Positive (+) lead
2. Disconnect the negative (–) lead.

3. Disconnect the positive (+) lead, and then
remove the battery. 8-35

1C5-9-12-3 3/11/05 10:02 AM Page 8-37
EBU00388
Fuse replacement Specified fuse: 15A

1. The fuse case is located on the right side of
the machine.
2. If the fuse is blown, turn off the main switch
qWARNING
and install a new fuse of the specified POTENTIAL HAZARD
amperage. Then turn on the switches, if the Using an improper fuse.
fuse immediately blows again, consult a
WHAT CAN HAPPEN
Yamaha dealer.
An improper fuse can cause damage to
the electrical system which could lead to a
fire.
w HOW TO AVOID THE HAZARD
Always use a fuse of the specified rating.
Never use a material in place of the proper
fuse.
q cC
To prevent accidental short-circuiting, turn
off the main switch when checking or replac-
ing a fuse.
1. Fuse 2. Spare fuse
8-36

1C5-9-12-3 3/11/05 10:02 AM Page 8-38
EBU14802
Replacing a headlight bulb

If a headlight bulb burns out, replace it as fol-
lows.
1. Remove the cover at the rear of the head-
light by pulling it off.
2
1
1. Bulb holder cover 2. Bulb holder
1 3. Remove the bulb holder by pushing it

inward and turning it counterclockwise.
4. Remove the defective headlight bulb by
pulling it out of the socket.
1. Cover at the rear of the headlight
2. Remove the bulb holder cover by pulling it

off.
8-37

1C5-9-12-3 3/11/05 10:02 AM Page 8-39
qWARNING 5. Install a new headlight bulb into position.
POTENTIAL HAZARD
A headlight bulb is hot when it is on and
immediately after it is turned off.
1
WHAT CAN HAPPEN
You can be burned, or a fire could start if
the bulb touches something flammable.
Wait for the headlight bulb to cool before
touching or removing it. 1. Headlight bulb
6. Install the bulb holder by pushing it inward

and turning it clockwise.
7. Install the bulb holder cover.
8. Install the cover at the rear of the headlight.
8-38

1C5-9-12-3 3/11/05 10:02 AM Page 8-40
EBU00861
Tail/brake light bulb replacement 3. Install a new bulb in the bulb holder by push-
1. Remove the bulb holder (together with the ing it inward and turning it clockwise.
bulb) by turning it counterclockwise.
q w
1
1. Bulb 2. Bulb holder
1. Bulb holder
4. Install the bulb holder (together with the bulb).
2. Remove the defective bulb from the bulb
holder by pushing it inward and turning it
counterclockwise.
8-39

1C5-9-12-3 3/11/05 10:02 AM Page 8-41
EBU10890
Headlight beam adjustment

cC
It is advisable to have a Yamaha dealer make
this adjustment.
To raise the beam, turn the adjusting screw in

direction a.
To lower the beam, turn the adjusting screw in
direction b.
b a
1
1. Adjusting screw
8-40

1C5-9-12-3 3/11/05 10:02 AM Page 8-42
EBU00412
Troubleshooting qWARNING
Although Yamaha machines receive a rigid
POTENTIAL HAZARD
inspection before shipment from the factory,
trouble may occur during operation. Any prob- Checking the fuel system while smoking
lem in the fuel, compression, or ignition systems or near an open flame.
can cause poor starting and loss of power. The WHAT CAN HAPPEN
troubleshooting chart describes a quick, easy Fuel can ignite or explode, causing severe
procedure for making checks. If your machine injury or property damage.
requires any repair, take it to a Yamaha dealer. HOW TO AVOID THE HAZARD
Do not smoke when checking the fuel sys-
The skilled technicians at a Yamaha dealership
tem. Make sure there are no open flames
have the tools, experience, and know-how to
or sparks in the area, including pilot lights
properly service your machine. Use only gen-
from water heaters or furnaces.
uine Yamaha parts on your machine. Imitation
parts may look like Yamaha parts, but they are
often inferior. Consequently, they have a shorter
service life and can lead to expensive repair
bills.
8-41

1C5-9-12-3 3/11/05 10:02 AM Page 8-43
EBU00440 Remove the Water or dirt Clean the fuel filter and
Troubleshooting chart fuel hose from mixed in fuel. the fuel tank.
the fuel cock.
Turn the fuel
Check fuel flow. No fuel. Fuel cock clogged.
cock to “ON”.
Turn the fuel Clean fuel cock.

There is fuel.
1. Fuel cock to “OFF”.
Check if there is
Turn the fuel
fuel in the fuel Some fuel. Restart engine.
cock to “RES”.
tank.
No fuel. Supply fuel.

2. Compression
Use electric starter
There is compresson. Compression normal.
to see if there is
compression.
No compression. Ask a Yamaha dealer to inspect.
3. Ignition Wipe clean with dry

Wet
cloth.
Remove plug and Spark good. Ignition system normal.
check electrodes.
Attach plug cap and Use electric
Dry Spark weak.
ground to chassis. starter.
Adjust plug gap or
No spark.
replace plug.
4. Battery Engine turns
Battery good.
over quickly.
Use electric Ask a Yamaha dealer to inspect.
starter.
Engine turns Check fluid, recharge,
over slowly. check connections.
8-42

1C5-9-12-3 3/11/05 10:02 AM Page 9-2
EBU00417
CLEANING AND STORAGE cC

A. CLEANING Excessive water pressure may cause water
Frequent, thorough cleaning of your machine seepage and deterioration of wheel bearings,
will not only enhance its appearance but will brakes, transmission seals and electrical
improve its general performance and extend the devices. Many expensive repair bills have
useful life of many components. resulted from improper high pressure deter-
1. Before cleaning the machine: gent applications such as those available in
a. Block off the end of the exhaust pipe to coin-operated car washers.
prevent water entry. A plastic bag and
strong rubber band may be used. 4. Once the majority of the dirt has been hosed
b. Make sure the spark plug and all filler off, wash all surfaces with warm water and
caps are properly installed. mild, detergent-type soap. An old tooth-
2. If the engine case is excessively greasy, brush or bottle brush is handy for hard-to-
apply degreaser with a paint brush. Do not get-at places.
apply degreaser to the chain, sprockets or 5. Rinse the machine off immediately with
wheel axles. clean water and dry all surfaces with a
3. Rinse the dirt and degreaser off with a gar- chamois, clean towel or soft absorbent
den hose. Use only enough pressure to do cloth.
the job. 6. Dry the chain and lubricate it to prevent rust.
9-1

1C5-9-12-3 3/11/05 10:02 AM Page 9-3
7. Clean the seat with a vinyl upholstery clean- qWARNING

er to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all POTENTIAL HAZARD
painted and chrome plated surfaces. Avoid Operation with wet brakes after washing.
combination cleaner-waxes. Many contain WHAT CAN HAPPEN
abrasives which may mar the paint or pro- Wet brakes may have reduced stopping
tective finish. ability, increasing the chance of an acci-
When finished, start the engine and let it idle dent.
for several minutes.
Test the brakes after washing. Apply the
brakes several times at slow speeds to let
friction dry out the linings. 9
9-2

1C5-9-12-3 3/11/05 10:02 AM Page 9-4
EBU00525
B. STORAGE motor oil in the spark plug hole and reinstall

Long term storage (60 days or more) of your the spark plug. Ground the spark plug wire
and turn the engine over several times to
machine will require some preventive proce-
coat the cylinder wall with oil.
dures to guard against deterioration. After thor-
3. Clean the drive chain thoroughly and lubri-
oughly cleaning the machine, prepare for stor- cate it. (See page 8-29.)
age as follows: 4. Lubricate all control cables.
1. Fill the fuel tank with fresh fuel and add the 5. Block up the frame to raise all wheels off the
specified amount of Yamaha Fuel Stabilizer ground.
and Conditioner or an equivalent product. 6. Tie a plastic bag over the exhaust pipe out-
let to prevent moisture from entering.
Specified amount:
7. If storing in a humid or salt-air atmosphere,
1 oz of stabilizer to each gallon of fuel coat all exposed metal surfaces with a light
(or 7.5 cc of stabilizer to each liter of fuel) film of oil. Do not apply oil to any rubber
parts or the seat cover.
NOTE: 8. Remove the battery and charge it. Store it in
Use of fuel stabilizer and conditioner eliminates a dry place and recharge it once a month.
the need to drain the fuel system. Consult a Do not store the battery in an excessively
Yamaha dealer if the fuel system needs to be warm or cold place (less than 0°C (30°F) or
drained instead. more than 30°C (90°F)).
NOTE:
2. Remove the spark plug, pour about one Make any necessary repairs before storing the
tablespoon of SAE 10W30 or 20W40 machine.
9-3

1C5-9-12-3 3/11/05 10:02 AM Page 10-1
EBU00428
SPECIFICATIONS
Model YFM125G
Dimension:
Overall length 1,710 mm ( 67.3 in)
Overall width 990 mm ( 39.0 in)
Overall height 980 mm ( 38.6 in)
Seat height 705 mm ( 27.8 in)
Wheel base 1,080 mm ( 42.5 in)
Ground clearance 145 mm ( 5.71 in)
Minimum turning radius 2,900 mm (114.2 in)
Basic weight:
With oil and full fuel tank 152 kg (335 lb)
Engine:
Type Air cooled, 4-stroke, SOHC 10
Cylinder arrangement: Single cylinder, Forward inclined
Displacement 124 cm3 (7.57 cu.in)
Bore × Stroke 49 × 66 mm (1.93 × 2.60 in)
Compression ratio 9.0 : 1
Starting system Electric starter
Lubrication system: Wet sump
10-1

1C5-9-12-3 3/11/05 10:02 AM Page 10-2
Model YFM125G
Engine oil/final transmission oil: 0° 10° 30° 50° 70° 90° 110° 130°F
Type
YAMALUBE 4 (20W40) or SAE20W40
YAMALUBE 4 (10W30) or SAE10W30
SAE 5W30
–20° –10° 0° 10° 20° 30° 40° 50°C
Recommended engine oil/final transmission API Service SE, SF, SG type or higher
oil classification: cC
8 Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.
8 Be sure no foreign material enters the
crankcase.
Quantity
Engine oil:
Periodic oil change 1.25 L (1.10 lmp qt, 1.32 US qt)
Final transmission oil: 0.6 L (0.53 lmp qt, 0.63 US qt)
10-2

1C5-9-12-3 3/11/05 10:02 AM Page 10-3
Model YFM125G
Air filter:
for engine Wet type element
for V-belt case Dry type element
Fuel:
Type UNLEADED GASOLINE ONLY
Tank capacity 7.6 L (1.67 Imp gal, 2.01 US gal)
Reserve amount 1.3 L (0.29 Imp gal, 0.34 US gal)
Carburetor:
Type/manufacturer VM18SH/MIKUNI
Spark plug:
Type/manufacturer CR7HSA/NGK
Gap 0.6–0.7 mm (0.02–0.03 in)
Clutch: Type Dry, centrifugal automatic
Transmission:
Primary reduction system Helical gear/Spur gear
Primary reduction ratio 43/14 × 40/17 (7.226)
Secondary reduction system Chain drive
Secondary reduction ratio 32/12 (2.666)
Transmission type V-belt automatic
Reverse 49/14 × 49/15 × 40/17 (26.902)
10-3

1C5-9-12-3 3/11/05 10:02 AM Page 10-4
Model YFM125G
Chassis:
Frame type Steel tube
Caster angle 6°
Trail 15 mm (0.59 in)
Tire:
Type Tubeless
Size: Front AT20 × 7 - 8
Rear AT22 × 10 - 8
Manufacturer/type:
Front DUNLOP/KT536A
Rear DUNLOP/KT537A
Brake:
Front brake type Drum brake
Operation Right hand operation
Rear brake type Drum brake
Operation Left hand operation
Suspension:
Front Swing axle
Rear Swingarm
Shock absorber:
Front Coil spring/Oil damper
Rear Coil spring/Oil damper
10-4

1C5-9-12-3 3/11/05 10:02 AM Page 10-5
Model YFM125G
Wheel travel:
Front 70 mm (2.8 in)
Rear 80 mm (3.2 in)
Electrical:
Ignition system DC. C.D.I.
Charging system A.C. Magneto
Battery type/voltage, capacity 12N12C-4A-2/12V, 12Ah
Headlight type: Bulb
Bulb voltage, wattage × quantity:
Headlight 12V, 30 W/30 W × 2
Tail/brake light 12V, 5 W/21W × 1
Indicator light:
Neutral 12V, 1.7 W × 1
Reverse 12V, 1.7 W × 1
Fuse: 15A
10-5

1C5-9-12-3 3/11/05 10:02 AM Page 11-1
EBU13640
NOISE REGULATION
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inopera-
tive by any person other than for purposes of maintenance, repair, or replacement of any device or
element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or
element of design has been removed or rendered inoperative by any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED
BELOW."
These acts include tampering with the following systems; i.e., modification, removal, etc.
Muffler
Exhaust system Exhaust pipe
Silencer
Air cleaner case
Intake system Air cleaner element
Intake duct
11-1

1C5-9-12-3 3/11/05 10:02 AM Page 12-1
EBU13653
MAINTENANCE RECORD
Copies of work orders and/or receipts for parts you purchase and install will be required to document
maintenance done in accordance with the warranty. The chart below is printed only as a reminder to
you that the maintenance work is required. It is not acceptable proof of maintenance work.
MAINTENACE
INTERVAL DATE OF SERVICING DEALER
MILEAGE REMARKS
SERVICE NAME AND ADDRESS
month km (mi) hours
1 320 (200) 20
3 1,200 (750) 75
6 2,400 (1,500) 150
12 4,800 (3,000) 300
18 7,200 (4,500) 450
24 9,600 (6,000) 600
30 12,000 (7,500) 750
36 14,400 (9,000) 900
11
42 16,800 (10,500) 1,050
12
48 19,200 (12,000) 1,200
54 21,600 (13,500) 1,350
60 24,000 (15,000) 1,500
12-1

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EBU00432
13-1

1C5-9-12-3 3/11/05 10:02 AM Page 13-3
13
13-2

1C5-9-12-3 3/11/05 10:02 AM Page 14-2
EBU00435
14-1

1C5-9-12-3 3/11/05 10:02 AM Page 14-3
14
14-2

1C5-9-12-3 3/11/05 10:02 AM Page 14-4
EBU00436
w
14-3

1C5-9-12-3 3/11/05 10:02 AM Page 14-6
EBU00437
PROTECT YOUR INVESTMENT

1C5-9-12 hyoshi 3/11/05 9:59 AM Page 4
EBU00438
qWARNING
Improper ATV use can result in SEVERE INJURY or DEATH.
ALWAYS USE NEVER USE NEVER CARRY NEVER USE

AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS OR ALCOHOL
PROTECTIVE GEAR
NEVER operate: ALWAYS:
9 without proper training or instruction. 9 use proper riding techniques to avoid
9 at speeds too fast for your skills or the vehicle overturns on hills and rough
conditions. terrain and in turns.
9 on public roads - a collision can occur with 9 avoid paved surfaces - pavement may
another vehicle. seriously affect handling and control.
9 with a passenger - passengers affect
balance and steering and increase risk
of losing control.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
YAMAHA MOTOR CO., LTD.

PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2005.3-1.1x1 !
(E)

ATV card for US 4/2/03 9:06 AM Page 1
before operating your ATV [If card is not attached, call 1-800-344-6418].
Dear Yamaha ATV Owner: Please Review this IMPORTANT SAFETY CARD
Dear New Yamaha ATV Owner:

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased a quality
Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFORE YOU
OPERATE YOUR NEW ATV, Yamaha recommends these important points:
C A R E F U L LY
8 READ YOUR OWNER’S MANUAL
8 A CHILD UNDER 6 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 50CC OR GREATER
8 A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR GREATER
8 A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATER
THAN 90CC
8 TAKE THE FREE HANDS-ON TRAINING COURSE OFFERED BY YAMAHA – ASK YOUR DEALER FOR
DETAILS OR CALL 1-800-887-2887
If you have any questions about these points, or if you purchased your ATV from an authorized Yamaha
dealership and were not informed of the age recommendation for your ATV by the dealership, please
fill out the information below and mail this card to yamaha today.
Name: ATV Model: Purchase Date:
MO. DAY YR.
READ
Address: Primary I.D. [Engine Number]:
Dealer Name & Address:

Telephone:
[ ]

ATV card for US 4/2/03 9:06 AM Page 2
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
FIRST CLASS PERMIT NO. 4 CYPRESS, CA

POSTAGE WILL BE PAID BY ADDRESSEE
YAMAHA MOTOR CORPORATION U.S.A.

P.O. BOX 6555
CYPRESS, CALIFORNIA 90630-9989
ATTN: SALES ADMINISTRATION

YFM125GV: Owner'S Manual

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1C5-9-12 hyoshi 3/11/05 9:59 AM Page 1

READ THIS MANUAL CAREFULLY!

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AN IMPORTANT SAFETY MESSAGE:

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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

Q The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

w Failure to follow WARNING instructions could result in severe injury or death

cC A CAUTION indicates special precautions that must be taken to avoid

NOTE: A NOTE provides key information to make procedures easier or clearer.

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1 LOCATION OF THE WARNING AND 4 CONTROL FUNCTIONS ..........................4-1

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5 PRE-OPERATION CHECKS ...................5-1 Parking .................................................6-7

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PERIODIC MAINTENANCE AND Drive chain slack adjustment..............8-27

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12 MAINTENANCE RECORD ....................12-1

13 ATV LIMITED WARRANTY ...................13-1

YAMAHA EXTENDED SERVICE

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LOCATION OF THE WARNING AND

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Read and understand all of the labels on your 2 1

Never remove any labels from your ATV. If a

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NEVER sit here.

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qWARNING Otherwise, fuel may leak out of the carbu-

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DESCRIPTION AND MACHINE IDENTIFICATION

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Identification number records Key identification number

1. Key identification number

3. MODEL LABEL INFORMATION:

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Vehicle identification number Model label

1. Vehicle identification number

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CONTROL FUNCTIONS OFF ON

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Indicator lights Handlebar switches

1. Reverse indicator light “R” 1. Engine stop switch “ENG. STOP”

Reverse indicator light “R” Engine stop switch “ENG. STOP”

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Start switch “START” Light switch “LIGHTS”

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Throttle lever Before starting the engine, check the throttle to

q Check the operation of the throttle lever

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