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    Shutdown Check Sheet-Rev PDF

    Uploaded by

    Tino Ferinanda
    This document provides a check sheet for safely shutting down Unit 2 at the power plant. It outlines 20 steps for shutdown preparation and load reduction, including monitoring key parameters like steam temperature and pressure. It then describes the natural boiler cooling process and lists concerns to watch for during shutdown, such as controlling the boiler feedwater pump scoop tube position and maintaining a less than 50°C temperature difference between the superheater and reheater. The operator should trip the turbine manually if abnormal vibrations occur or temperatures increase abnormally in the turbine casing. The overall goal is to slowly reduce load and cool the boiler down safely over 24 hours while monitoring critical parameters.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Shutdown Check Sheet-Rev PDF

    Uploaded by

    Tino Ferinanda
    91 views3 pages
    This document provides a check sheet for safely shutting down Unit 2 at the power plant. It outlines 20 steps for shutdown preparation and load reduction, including monitoring key parameters like steam temperature and pressure. It then describes the natural boiler cooling process and lists concerns to watch for during shutdown, such as controlling the boiler feedwater pump scoop tube position and maintaining a less than 50°C temperature difference between the superheater and reheater. The operator should trip the turbine manually if abnormal vibrations occur or temperatures increase abnormally in the turbine casing. The overall goal is to slowly reduce load and cool the boiler down safely over 24 hours while monitoring critical parameters.

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    Shutdown check sheet-rev.pdf

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    This document provides a check sheet for safely shutting down Unit 2 at the power plant. It outlines 20 steps for shutdown preparation and load reduction, including monitoring key parameters like steam temperature and pressure. It then describes the natural boiler cooling process and lists concerns to watch for during shutdown, such as controlling the boiler feedwater pump scoop tube position and maintaining a less than 50°C temperature difference between the superheater and reheater. The operator should trip the turbine manually if abnormal vibrations occur or temperatures increase abnormally in the turbine casing. The overall goal is to slowly reduce load and cool the boiler down safely over 24 hours while monitoring critical parameters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    91 views3 pages

    Shutdown Check Sheet-Rev PDF

    Uploaded by

    Tino Ferinanda
    This document provides a check sheet for safely shutting down Unit 2 at the power plant. It outlines 20 steps for shutdown preparation and load reduction, including monitoring key parameters like steam temperature and pressure. It then describes the natural boiler cooling process and lists concerns to watch for during shutdown, such as controlling the boiler feedwater pump scoop tube position and maintaining a less than 50°C temperature difference between the superheater and reheater. The operator should trip the turbine manually if abnormal vibrations occur or temperatures increase abnormally in the turbine casing. The overall goal is to slowly reduce load and cool the boiler down safely over 24 hours while monitoring critical parameters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Shut down check sheet (Unit 2)

    NO Description PIC Start Remark

    Shut down preparation


    1 Run sootblower over 120MW BTG 1
    Drain bed material until bed pressure 7.5 kPa and
    2 BTG 1
    maintain, when start to reduce the load
    3 AC, DC oil pump running test BTG 2
    4 Fuel oil transfter pump running test SPV
    5 Open/Close test duct burner Electrical
    During decrease the load
    Keep monitoring reheater steam temperature if B side
    Control the temperature adjusting the
    6 temp is very low and can not control. Slightly open HP BTG1
    discharge manual valve
    bypass valve.
    In order to escape these range, adjust
    Keep close monitor BFWP B scoope tube position. The not
    7 BTG1 re-circulation MOV of BFWP 2B and
    allowance ranges are 46%~37% and 25%~17%.
    Drum drain MOV
    At 55MW, keep load holding 30minutes and auxiliary
    8 BTG 2
    steam changeover from the unit 1
    Decrease load rate : 1MW/min When HP & IP casing differential
    9 ▶ Temp : below -2 ~ -2.5°C/min, Steam pr : below - BTG1 expansion reach 1mm, stop
    0.1Mpa decreasing load.
    Main steam falling down speed Main Steam Temp over than 490C, if
    10 BTG1
    ▶ Steam temp remain 50 above to statuation temp below close MOV of SH
    8 At 70MW ~ 50MW LP drain pump stop BTG 2
    Close the extraction line when
    9 HP HTR #1,2 service out BTG 2
    extraction steam pr is below 0.2Mpa
    Close the extraction line when
    10 Dea service out BTG 2
    extraction steam pr is below 0.2Mpa
    11 LP HTR #4~#7 service out BTG 2
    12 TBN proper drain valve automatically open BTG 2 At 52.5MW, 35MW, 17.5MW
    HP Bypass valve open gradually
    13 ▶ If HP exhaust temp high (trip 399), no more open HP BTG 2
    bypass & open LP bypass more so as to decrease RH pr
    Keep monitor the steam temp from
    14 LP Bypass valve open gradually BTG 2 rear LP bypass to Condensor, it must
    be below 100°C
    15 At the load 35MW, keep over than 1 Hour
    At bed temp 750'C, oil transfer pump
    16 Fuel oil transfter pump running and ready for oil burner. SPV
    run
    Inform ESP operator to stop ESP due to planing oil burner
    17 SIC
    use
    Start one oil burner at bed temp 700'C, start other one oil
    18 BTG1
    burner more at bed temp 650'C(two oil burner running)
    During Unit shut down
    Reduce load until 10MW ( 0.6MW/m )
    18 - Make a drum level 150mm ↑ BTG 2
    - Make both position of HP/LP bypass above 50%
    GCB open manually at 10MW ~ 12MW and then TBN trip SBO /
    19
    manually BTG 2
    Shut down check sheet (Unit 2)
    NO Description PIC Start Remark

    20 AC or DC oil pump run check BTG 2


    21 Check Jacking oil pump run at below 1200rpm BTG 2
    22 Check turning gear running after TBN rotor 0rpm BTG 2
    HP/LP Bypass Valve close
    23 ▶ After BT, HP/LP Bypass gradually close. BTG 2
    ▶ Don't break vacuum when HP/LP bypass runing
    24 Condensor Vacuum pump stop BTG 2
    Condensor Vacuum breaker open
    25 ▶ After HP/LP bypass close and Condensor Vacuum BTG 2
    pump stop
    Cooling down drum metal temp using level up & and down
    26 ▶ Don't exceed 50°C between upper and down side at BTG 2
    drum

    Natural boiler cooling down


    Bed temp decrease rate
    1 - 850'C → 650'C : -1.66'C/min
    - 650'C → 0'C : -0.83'C/min

    2 Bed at 550'C → Coal FDR #A, F stop (close inlet damper) It can be change depends on the
    condition
    3 Bed at 500'C → Coal FDR #C, D stop (close inlet damper) At 450C, all coal feeders stop
    condition
    4 Bed at 450'C → Coal FDR #B, E stop (close inlet damper) Before 400C, all burner stop

    5 Bed at 400'C → all coal feeder and oil burner stop


    Bed temp 400'C↓and O2 content 20% → BT by manual
    - Make sure one IDF in BT trip select "reset"
    6
    - After BT, Must reduce IDF scoope tube position (Monitor
    Furnace pressure)
    7 Bed temp 200'C or 24hours after BT → Start fans

    Any concern during Unit 2 reduce the load and shut down
    1. During reduce the load
    ○ How to control the scoop tube : [ One field operator must monitor scoop tube body at field.]
    (i) Very slowly reduce the load
    (ii) Try to remain 46% of scoop tube, control discharge pressure & drum level using BFWP 2B recycle MOV and drum
    drain valves
    (iii) If the BFWP 2B recycle MOV is 100%, try to reduce the scoop tube position from 46% ~ 37%.
    - But if there is not shacking scoop tube body. It can do normal operation.
    (iv) If want to reduce scoope tube position below 25%, try to hold 25% with reducing load.
    (v) Control discharge pressure & drum level using BFWP 2B recycle MOV and drum drain valves
    (vi) If the BFWP 2B recycle MOV is 100%, try to reduce the scoop tube position from 25% ~ 17%.
    - But if there is not shacking scoop tube body. It can do normal operation.
    ※ If can not control BFWP 2B, must do boiler trip manually and stop BFWP 2B manually. But it depends on condition.

    ○ How to control the reheater temp :


    Shut down check sheet (Unit 2)
    NO Description PIC Start Remark

    (i) Very slowly reduce the load


    (ii) If It is impossible to increase RH temp B side any more, try to open HP bypass valve only in that case monitor HP
    exhaust temp.
    - If needed, LP bypass can operate.

    ○ Concern : Mornitoring point : Temp gab between SH and RH, Reheater A, B side temp, TBN casing temp, HP exhaust
    temp, TBN any vibration
    (i) Temp gab between SH & RH - Should remain it below 50'C. If it is above 50'c, check TBN area operation parameter.
    Any abnormal status, recommend TBN trip or MFT. (Make sure GCB open simultaneously.)
    (ii) Temp gab between RH A side and B side - Should remain it below 20'C. If it is above 20'C, check TBN area
    operation parameter. Any abnormal status, recommend TBN trip or MFT. (Make sure GCB open simultaneously.)
    (iii) TBN casing temp any alarm - Any alarm occurred, monitor the TBN vibration parameter. If the situation get worse,
    trip HP
    (iv) TBNexhaust
    manually (Checking
    temp GCB open).
    - If HP exhaust tempIfisgetting worse,
    increase high,consider
    considerBoiler
    usingtrip
    LP&bypass
    BFWPvalve.
    2B trip.
    If HP exhaust temp is
    decrease fast, directly trip TBN manualy (Checking GCB open). If It continously decrease, consider Boiler trip & BFWP
    2B trip.
    (v) TBN any vibration - There is any abnormal vibration happened. Check any temp gab increased on TBN casing and
    Consider tripping TBN manually (Checking GCB open). If the temp gab is continously incrased, consider Boiler trip and

    2. Incase of emergency
    If can not control the reheater temp or any abnormal situation on TBN, directly BT and stop feed water pump and make
    sure GCB open, TBN trip and MFT occurred.

    3. In case of success a stop of Unit 2 normally

    ○ Concern : During close HP by pass valve, must check the TBN casing temp. If there is any gab temp suddenly increase
    and HP in/outer casing temp suddenly decrase, directly trip boiler manually and BFWP 2B stop.

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