3 Instructions D1 - 1

Edelhoff Industrie-Armaturen GmbH . Boschstrasse 1-3 .
59269 Beckum
Service and Maintenance Translation of the original manual

Manual
for GUILLOTINES
Edelhoff - Job ref. no. 4050
Order no. 45096467 / 15.04.2016
Contract no. P12686
Project BIM SON CS
Table of contents
B-20015 E Damper description
D-10001 E Technical data sheet for guillotine
D-90001 E Technical data sheet for actuators
M-20001 E Erection instruction
S-20015 E Insulation instruction
SI-20000 E Safety notes
I-20001 E Commissioning instructions
W-20025 E Maintenance instruction
Annex 1 : Spare part list
Annex 2 : Lubrication list + sketch
Annex 3 : Assembly drawings
Annex 4 : Add - on unit AUMA actuator, limit switches
date of construction: 05.10.2016 name: H. Meiertoberend
date of assay: name:
sign:
4050_ Manual EST page 1 of 12

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DAMPER DESCRIPTION B-20015 E
EDELHOFF GUILLOTINE Type: ES-T

comprising :
- the guillotine casing (1), sufficiently reinforced to cope with the indicated operating conditions and
provided with flanges for mounting into the pipe or duct,
- the guillotine blade (2), in a solid construction, which makes contact with the seals (3) on the whole
periphery when the damper is closed,
- the guillotine shaft (4), designed to cope with the acting forces,
- the bearings (5), selected to avoid a hard movement of the guillotine blade (2) even under the
indicated operating conditions,
- the readjustable stuffing box (6), sealing off the passages of the guillotine shaft (4) through the casing (1),
- the rack and pinion drive (7), which guide the guillotine blade (2) in the open or closed position,
- the spring-elastic seal (3), self cleaning,
- the limit switches (8) to show the open or closed final position,
- the readjustable stuffing box (9), sealing off the passages of the limit switch shaft (8) through the casing (1),
- the pneumatic cylinder (10 = Option) which actuates the cover (11) of the cleaning opening,
- the spring-elastic seal (12), self cleaning,
The EDELHOFF GUILLOTINE is self-supporting under the existing operating conditions.

Special attention has been paid to operational reliability and easy maintenance when the damper
has been designed.
ATTENTION! The damper has numerous moved parts. The user has to attend to the regulations
concerning industrial safety in the damper area.

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TECHNICAL DATA SHEET D-10001 E
45095368 / 15.02.2016
Customer order no. :
BIM SON CS
EDELHOFF - Job ref. no. : 4050
Item / Tag No. : „D1.1“

Loesche Code : M20.D30.050 ; 04.LD-04.01_1661SG10
Number of dampers : 1
Damper type : EST / Guillotine
Nominal size mm : DN 2200
Face-to-face dimension mm : 400
Assembly drawings No. : Ang a 4112
Medium :
Operating temperature °C : 300
Design temperature °C : 450
Operating pressure mbar : 50
Design pressure mbar : 100
Medium velocity m/sec. : 22
Material
- guillotine blade : 16 Mo 3
- guillotine shaft : 16 Mo 3
- guillotine casing : 16 Mo 3 / S 235 JR
Bearings : GL / GL
Seals : spring elastic stainless steel
Total operating torque Nm : approx. 7110

59269 Beckum
TECHNICAL DATA SHEET D-90001 E
45095368 / 15.02.2016
Customer order no. :
BIM SON CS
EDELHOFF - Job ref. no. : 4050
Item / Tag No. : „D1.1“

Loesche Code : M20.D30.050 ; 04.LD-04.01_1661SG10
Number of dampers : 1
Damper type : EST / Absperrschieber
Nominal size mm : DN 2200
2x GS 200.3 / 53:1 - 1x LL + 1x RL /
Actuator type :
SA 16.2-B3D-90
Manufacturer : AUMA
Motor type : AD00112-2-5,00
Voltage V : 400
Frequency Hz : 50
Motor nominal output KW : 5,0
Motor speed 1/min : 2800
Nominal current A : 11
Current I max. A : 30
Starting current A : 120
Power factor : 0,80
Enclosure : IP 68
Special assembly : Tandem-limit and torque switches
Heating No. 22.1 - 110–250 V
Actuator operating torque Nm : 16000
Setting of actuator torques

- "open" position Nm : 400
- "closed" position Nm : 400
Terminal plans : TPA00R1BB-1C1-000

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ERECTION INSTRUCTIONS M-20001 E
1.0) TRANSPORT on site
1.1) Means of transport must be fixed exclusively to the points determined for that purpose.
1.2) To avoid damper damages and torsions, it is recommended to use cross ties.
1.3) Peripheral equipment such as actuators, end-position indicators, seal-air fans, etc.
already fitted to the damper have to be protected especially against damages.
2.0) INSTALLATION into the pipe or duct

2.1) Check whether the pipe or duct flanges are plane-parallel to the damper flanges.
RECOMMENDATION: Bolt the loose pipe or duct flanges and the damper flanges
together and then join them to the pipe or duct by welding.
Torsions of the damper casing caused when tightening the connection or erection
bolts lead to malfunctions on the damper.
2.2) Observe the position of installation.
horizontal :
vertical : X (in the horizontal duct)
inclined :
Wrong position of installation leads to malfunctions on the damper.
2.3) Observe the arrow on the damper which indicates the flow direction.
2.4) After the erection and prior to the first damper operation the locking devices on the
isolator blades have to be removed.
2.5) The damper has to be welded into the pipe or duct according to the supplier's welding
plans.
ATTENTION! The damper has numerous moved parts. The user has to attend to the
regulations concerning industrial safety in the damper area.

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INSULATION INSTRUCTIONS S-20015 E

1.) For Guillotines
1.1) Do not insulate the guillotine-shaft

. 1.2) Insulation removable in the area of the stuffing boxes and limit switches
1.3) Insulate guillotine casing, otherwise danger of gas falling below dew-point level
1.4) Keep distance from insulation to moved parts and drive units
1.5) Do not insulate bearings and drive units
ATTENTION: The damper has numerous moved parts. The user has to attend to the
Insulation propsal

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SAFETY NOTES SI 20000 E Sheet 1 of 3
1) Explanation of symbols and marks
1.1)Industrial safety symbol

You will find this symbol in this operational documentation (OD)
wherever reference is made to industrial safety because a
persons´s life and limb is endangered.
Pay attention to this sign and be particularly careful!

Transmit all industrial safety notes to other users!
Apart from the notes included in this OD the generally applicable
safety and accident prevention regulations have to be observed,
which are binding for the protection of people, real assets and the environment.
2) Attention marks
2.1) You will find the ATTENTION mark in all places of this OD to which special attention
has to be paid in order to comply with the guidelines, regulations and notes as well as
the correct sequence of operations and to avoid the damage and destruction of the
isolator and/or the installation parts.
3) Industrial safety notes

3.1) It is especially important to observe the following industrial safety notes:
3.1.1) The isolator was manufactured according to the latest state of the art and
is reliable if this OD is observed.
Inexpert or improper use will render the installation inoperative and will put
persons and real assets in danger.
3.1.2) These operating instructions are binding for everyone carrying out works of erection,
dismantling and reassembly, commissioning, operation and maintenance
(inspection, maintenance, repair) on the isolator and the pertaining
installation parts in the user´s works. He must have read the whole OD. We
recommend the user to let the persons in question sign a corresponding written
confirmation.
3.1.3) The product supplied has to be used for the purpose stipulated in the contract.
Every other application is deemed to be improper. The manufacturer will not be
liable for damages resulting from such improper use; in such cases the risk has to
be taken exclusively by the user.
It is not allowed to pass these products on to third parties if this may result in
additional risks.
3.1.4) For the proper use it is also necessary to strictly observe the OD.

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SI 20000 E Sheet 2 of 3
3.1.5) Dampers and pertaining installation parts may only be operated, maintained
and repaired by authorized, trained and instructed personnel. This personnel has to
be informed about arising risks on the basis of this OD. During the warranty period
maintenance and repair works have to be carried out by the manufacturer´s personnel.
3.1.6) Responsibilities for erection, dismantling and reassembly, commissioning,

operation and maintenance have to be clearly settled and observed to avoid unclear
responsibilities which could endanger safety.
3.1.7) During all works of erection, dismantling and reassembly, commissioning, operation,
possibly modification, adaptation and maintenance, the cut-off procedures set out
in the OD for the whole installation in which this product is integrated have to
be observed.
3.1.8) Every working method which reduces the safety of the isolator and
pertaining installation parts has to be avoided. The operator has to see to it that
no unauthorized persons work on the machine. The operator is obliged to
immediately inform the user of the installation about changes arising on the
product witch reduce safety. The user is obliged to give the manufacturer or seller
written notice of the defect without delay, however at the latest 14 days after having
ascertained the same.
3.1.9) The user is obliged to operate the delivered product only when it is in a perfect
condition.
3.1.10) Unauthorized modifications which impair the functioning or reduce the safety of the
isolator an/or the pertaining installation pars are not allowed..
3.1.11) All works on the isolator may only be carried out during isolator
shutsown, especially when protective devices are removed.
3.1.12) It is not allowed to remove information signs, prohibiting signs or mandatory signs
from the product.
3.1.13) Before necessary works are carried out on the isolator, their drives and
accessories have to be protected against unintentional switching on.
3.1.14) Prior to recommissioning after maintenance works it is absolutely necessary to

check whether all protective devices have been duly mounted.
3.1.15) Openings for visual inspection, cleaning and access purposes may be opened
only during damper shutdown.
3.1.16) The isolator may only be fastened at the points provided for that purpose
(lifting lugs or openings).

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SI 20000 D Sheet 3 of 3
3.1.17) After completion of electrical erection or repair works, the protective measures
have to be checked (e.g. earthing resistance.)
3.1.18) In any case, all particular local safety and accident prevention regulations are
also applicable to the isolator operation.
These safety regulations have been elaborated in accordance with the following protection laxs:
- Equipment safety law (GSG)

- General administrative regulation to the GSG
- First ordinance to the GSG
- EC directive concerning product liability dated 25.06.1985
- EC directive "Machines"
- DIN V 8418 - User information, Notes for the issue (initial standard)
- Product liability acc. to paragraph 823 German Civil Code
- Product Liability Act dated 01.01.1990
Among other things, the following protection laws oblige the user to issue instructions to guarantee
a safe operation:
- Trade Regulation Act

- Accident prevention regulations acc. to VGB

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COMMISSIONING INSTRUCTIONS I-20001 E Sheet 1 of 2
For GUILLOTINES
Prior to the damper commissioning, the following has to be checked:
1.) the proper damper installation according to the ERECTION INSTRUCTIONS,

2.) the removal of the locking devices on the guillotine blade,
3.) the perfect contact between guillotine blade and sealing strips,
4.) the setting of the torque limit switches on the electric actuators according to the
TECHNICAL DATA SHEET,
5.) the setting of the travel limit switches on the electric actuators according to the erection
and operating instructions of the actuator manufacturer,
6.) the setting of the external position transmitters,
7.) the observance of the erection and operating instructions for the peripheral equipment.
Fault alarms during commissioning:
1.) Damper is switched off immediately after start-up by means of the torque limit
switches.
Possible faults: 1.1) Wrong direction of rotation of the electric actuator.
1.2) Locking devices have not been removed.
1.3) Guillotine blade movement is blocked.
1.4) Damper has not been installed without having caused torsions.
Rectification: re. 1.1) see erection and operating instructions for electric actuator.
re. 1.2) see ERECTION INSTRUCTIONS M-20001 E.
re. 1.3) check pipe or duct interior.
2.) Damper does not open or close completely.

Possible faults: 2.1) Wrong direction of rotation of the actuator.
2.2) Wrong setting of travel limit switches.
2.3) Wrong setting of torque limit switches.
2.4) Wrong setting of external position transmitters.
2.5) Locking devices have not been removed.
2.6) Guillotine blade movement is blocked.
2.7) Damper has not been installed without having caused torsions.

59269 Beckum
COMMISSIONING INSTRUCTIONS I-20001 E Sheet 2 of 2
For GUILLOTINES
Rectification: re. 2.1) see erection and operating instructions for actuator.
re. 2.2) see erection and operating instructions for electric actuator.
re. 2.3) see erection and operating instructions for electric actuator.
re. 2.4) see erection and operating instructions for limit switches.
re. 2.6) check pipe or duct interior.
ATTENTION! The dampers have numerous moved parts. The user has to attend to the

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MAINTENANCE INSTRUCTIONS W-20025 E
1.) For “GUILLOTINES”

1.1) Guillotine-shaft bearings
1.1.1) sealed, self-aligning bearing; lubrication and -time unit according lubrication list (view annex 2)
2.1) Stuffing boxes

Stuffing-box packing are wear parts and only have a limited service life. Tightness of these has to
be checked every 12 – 15 months and, if necessary,
packing rings have to be replaced.
2.1.1) ATTENTION
After the initial medium injection on the damper, it is
absolutely necessary to retighten the stuffing-box
packing.
2.2) Packing replacement (min. all 3 years)
2.2.1) Loosen the gland,

2.2.2) remove the old packing completely,
2.2.3) insert new packing with their joints offset (90°),

2.2.4) put on gland and tighten the nuts
uniformly. Avoid excessive
tightening of the stuffing-box
packing as this leads to hard
damper movement.
3.1) Seals
Seals are wear parts and only have a limited service life. The guaranteed values for guillotine
tightness can only be obtained, if the seal is in a perfect condition. Cleansing holes are provided
to clean up the headstock and the pinion wheels.
Dust deposits and slaggings shall be avoidance. They damage and / or destroy the sealing and
impair the closeness of the valve. At least at the inspection, if necessary in smaller interspaces,
the dust disposits and slaggings must be remove, if necessary the sealing must be replace.
3.2) Replacement of seals

3.2.1) Loosen the fastening bolts,
3.2.2) remove old seals completely,
3.2.3) insert new seals,
3.2.4) move the guillotine blade into its closed position,
3.2.5) position the seals optimally to the guillotine blade and tighten the fastening bolts uniformly,
3.3) Dust deposits and slaggings

Dust deposits and slaggings shall be avoidance. They damage and / or destroy the sealingsand
impair the closeness of the valve.
At least at the inspection, if necessary in smaller interspaces, the dust disposits and slaggings
must be remove, if necessary the sealing must be replace.
ATTENTION! The guillotines have numerous moved parts. The user has to attend to the

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Spare Parts List for Slide Gate

Date: 9.09.2016
Size : DN 2200
Customer : Loesche GmbH
Comm. no. : 4050
Order no. : 45095368 - BIM SON CS
Position/Loesche Code : „D1.1“ M20.D30.050 ; 04.LD-04.01_1661SG10
Unit :1
Description Size Spare part no. installed/unit recommended
Ball and socket joint 80 WN - d 0128 a 4 1
Circular pin rack Ø 229,18 2 2
* Stainless steel sealing 1.4301 1 set 1 set
Spring D-383 2 1
Gear box GS 200.3 LL 1 1

AUMA
Gear box GS 200.3 RL 1 1

AUMA
Actuator SA 16.2-B3D-90 1 1
AUMA
Limit switch NI15U-M18M-VP44X-H1141 2 1

Turck
* Gland packing 80/15 HT-Glasfaser 20 10
* = Wear parts
4050_ Manual EST – Annex 1 page 1 of 1

Edelhoff
Industrie-Armaturen GmbH
Edelhoff Industrie-Armaturen GmbH Boschstrasse 1-3
. .
59269 Beckum
Lubrication list
Component Cycle
le Lubrication Quanti
tity Activity / Remark
Edelhoff - Pos. in a Num Ti
Time Factory
POS. Lubricant Lubrication fitting Maintenance
Designation drawing ber u
unit filling
MOBILUX
D1.1 EP2,
M20.D30.050 ; Guillotine EST half-
ha Ball and socket joint approx. 30%
1 4 ESSO 200 g / pc. Refill to fat withdraws
04.LD-04.01_ DN 2200 ye
early BEACON DN 80 of filling
1661SG10
EP2
4050_ Manual EST – Annex 2 page : 1 of 2

Edelhoff
Industrie-Armaturen GmbH
Edelhoff Industrie-Armaturen GmbH Boschstrasse 1-3
. .
59269 Beckum
4050_ Manual EST – Annex 2 page : 2 of 2

Multi-turn actuators
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AUMA NORM (without controls)
Operation instructions Assembly, operation, commissioning

SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Basic information on safety 4
1.2. Range of application 4
1.3. Applications in Ex zone 22 (option) 5
1.4. Warnings and notes 5
1.5. References and symbols 6
2. Identification........................................................................................................................... 7
2.1. Name plate 7
2.2. Short description 8
3. Transport, storage and packaging........................................................................................ 9
3.1. Transport 9
3.2. Storage 9
3.3. Packaging 9
4. Assembly................................................................................................................................ 10
4.1. Mounting position 10
4.2. Handwheel fitting 10
4.3. Multi-turn actuator: mount to valve/gearbox 10
4.3.1. Output drive types B, B1 – B4 and E 10
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox 11
4.3.2. Output drive type A 11
4.3.2.1. Stem nut: finish machining 12
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve 13
4.4. Accessories for assembly 14
4.4.1. Stem protection tube for rising valve stem 14
5. Electrical connection............................................................................................................. 15
5.1. Basic information 15
5.2. Connection with AUMA plug/socket connector 16
5.2.1. Terminal compartment: open 16
5.2.2. Cable connection 17
5.2.3. Terminal compartment: close 19
5.3. Accessories for electrical connection 19
5.3.1. Parking frame 19
5.3.2. Protection cover 20
5.3.3. Double sealed intermediate frame 20
5.3.4. Earth connection, external 20
2
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents
6. Operation................................................................................................................................ 21
6.1. Manual operation 21
6.1.1. Manual operation: engage 21
6.1.2. Manual operation: disengage 21
6.2. Motor operation 21
7. Indications.............................................................................................................................. 22
7.1. Mechanical position indicator/running indication 22
8. Signals..................................................................................................................................... 23
8.1. Feedback signals from actuator 23
9. Commissioning...................................................................................................................... 24
9.1. Switch compartment: open 24
9.2. Torque switching: set 24
9.3. Limit switching: set 25
9.3.1. End position CLOSED (black section): set 25
9.3.2. End position OPEN (white section): set 26
9.4. Intermediate positions: set 26
9.4.1. Running direction CLOSE (black section): set 27
9.4.2. Running direction OPEN (white section): set 27
9.5. Test run 27
9.5.1. Direction of rotation: check 27
9.5.2. Limit switching: check 28
9.6. Electronic position transmitter EWG 01.1 29
9.6.1. Measuring range: set 30
9.6.2. Current values: adjust 30
9.6.3. LED end position signalling: switch on/off 31
9.7. Potentiometer 31
9.7.1. Potentiometer setting 31
9.8. Electronic position transmitter RWG 32
9.8.1. Measuring range: set 32
9.9. Mechanical position indicator: set 33
9.10. Switch compartment: close 34
10. Corrective action.................................................................................................................... 35
10.1. Faults during commissioning 35
10.2. Motor protection (thermal monitoring) 35
11. Servicing and maintenance................................................................................................... 37
11.1. Preventive measures for servicing and safe operation 37
11.2. Maintenance 37
11.3. Disposal and recycling 38
12. Technical data......................................................................................................................... 39
12.1. Technical data Multi-turn actuators 39
13. Spare parts............................................................................................................................. 42
13.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 42
14. Certificates.............................................................................................................................. 44
14.1. Declaration of Incorporation and EC Declaration of Conformity 44
Index........................................................................................................................................ 47
Addresses............................................................................................................................... 49
3
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
4
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Safety instructions
● Escalators
● Continuous duty
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are pre-
requisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● The threaded plug (part no. 511.0) or the stem protection tube with protective
cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe operation
of actuators.
1.4. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
5
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Safety instructions
Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
6
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Identification
2. Identification
2.1. Name plate
Each device component (actuator, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1] Motor name plate

[2] Actuator name plate
[3] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of actuator name plate

Figure 2: Actuator name plate (example)
[1] Name of manufacturer

[2] Address of manufacturer
[3] Type designation
[4] Order number
[5] Serial number
[6] Speed
[7] Torque range in direction CLOSE
[8] Torque range in direction OPEN
[9] Type of lubricant
[10] Enclosure protection
[11] Permissible ambient temperature
[12] Can be assigned as an option upon customer request
[14] Data Matrix code
7
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Identification
Type designation Figure 3: Type designation (example)
1. Type and size of actuator

2. Flange size
Type and size
These instructions apply to the following devices types and sizes:
Multi-turn actuators for open-close duty: SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Multi-turn actuators for modulating duty: SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be compiled.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
Serial number
Table 1: Description of serial number (with example)
05 14 MD12345
st nd
1 +2 position: Assembly in week
05 Week 05
rd th
3 +4 position: Year of production
14 Year of production: 2014
All other positions
MD12345 Internal number for unambiguous product identification
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number of serial number.
Figure 4: Link to the App store:
2.2. Short description
Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
Actuators without controls can be equipped with AUMA actuator controls at a later
date. For more information, please state our order number (refer to actuator name
plate).
8
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Transport, storage and packaging
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
9
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly
4. Assembly
4.1. Mounting position
AUMA actuators can be operated without restriction in any mounting position.
4.2. Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied separ-
ately.
Figure 5: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Circlip
1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3. Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1. Output drive types B, B1 – B4 and E

Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Output drive bore with keyway:
● Types B1 – B4 with bore according to EN ISO 5210
● Types B and E with bore according to DIN 3210
● Later change from B1 to B3, B4, or E is possible.
10
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly
Figure 6: Output drive
[1] Output drive types B, B1 – B4, E and C

[2] Output drive sleeve/output drive plug sleve with bore and keyway
[3] Circlip
Information Spigot at flanges should be loose fit.
4.3.1.1. Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 2: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M8 25
M10 51
M12 87
M16 214
M20 431
4.3.2. Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Information To adapt the actuators to output drive types A available on site with flanges F10 and
F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter
can be ordered from AUMA.
11
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly
4.3.2.1. Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 7: Design of output drive type A
[1] Stem nut

[2] Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
12
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 8: Assembly with output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 3: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M6 11
M8 25
M10 51
M12 87
M16 214
M20 431
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
13
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly
4.4. Accessories for assembly
4.4.1. Stem protection tube for rising valve stem

— Option —
Figure 9: Assembly of the stem protection tube
[1] Cap for stem protection tube

[2] Stem protection tube
[3] Sealing ring
1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
14
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Electrical connection
5. Electrical connection
5.1. Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (both in German and English) is attached
plan to the device in a weather-proof bag, together with these operation instructions. It
can also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
Valve damage for connection without controls!

→ NORM actuators require controls: Connect motor via controls only (reversing
contactor circuit).
→ Observe the type of seating specified by the valve manufacturer.
→ Observe wiring diagram.
Delay time
The delay time is the time from the tripping of the limit or torque switches to the motor
power being switched off. To protect the valve and the actuator, we recommend a
delay time < 50 ms. Longer delay times are possible provided the operating time,
output drive type, valve type, and the type of installation are considered. We
recommend switching off the corresponding contactor directly by limit or torque
switch.
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current value for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet).
Limit and torque
Limit and torque switches can be provided as single, tandem, or triple switches. Only
switches the same potential can be switched on the two circuits (NC/NO contact) of each
single switch. If different potentials are to be switched simultaneously, tandem
switches or triple switches are required. When using tandem/triple switches:
● For signalling use the leading contacts TSC1, TSO1, LSC1, LSO1.
● For switching off use the lagging contacts TSC, TSO, LSC, LSO.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
15
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 10: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
5.2. Connection with AUMA plug/socket connector
Cross sections AUMA plug/socket connector:
● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
5.2.1. Terminal compartment: open
Figure 11: Connection AUMA plug/socket connector, version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
16
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used.
Figure 12: Example: Name plate shows enclosure protection IP68
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2. Cable connection
✔ Observe permissible cross sections.
Danger of motor damage if PTC thermistors or thermoswitches are not con-

nected!
Our warranty for the motor will lapse if the motor protection is not connected.
→ Connect PTC thermistors or thermoswitches to external controls.
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater min-
imises condensation.
1. Remove cable sheathing.

2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
17
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Risk of electric shock.
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 13: PE connection
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] PE connection, symbol:
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor.
18
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
5.2.3. Terminal compartment: close
Figure 14: Example: Version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.3. Accessories for electrical connection
— Option —
5.3.1. Parking frame
Application Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
19
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 15: Parking frame
5.3.2. Protection cover

Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.3. Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing may occur. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP68) will not be
affected, even if the electrical connection [1] is removed.
Figure 16: Electrical connection with double sealed intermediate frame
[1] Electrical connection

[2] Double sealed intermediate frame
[3] Actuator housing
5.3.4. Earth connection, external

As an option, the housing is equipped with an external earth connection (U-bracket)
to connect the device to the equipotential earth bonding.
Figure 17: Earth connection
20
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Operation
6. Operation
6.1. Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1. Manual operation: engage
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
6.1.2. Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
6.2. Motor operation
Valve damage due to incorrect setting!

→ Perform all commissioning settings and the test run prior to motor operation.
Controls are required to operate an actuator during motor operation. If the actuator
is to be operated locally, additional local controls are required.
1. Switch on power supply.

2. To close the valve, switch on motor operation in direction CLOSE.
➥ Valve shaft turns clockwise in direction CLOSE.
21
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Indications
7. Indications
7.1. Mechanical position indicator/running indication
— Option —
Mechanical position indicator:
● Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180° to 230°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
Figure 18: Mechanical position indicator
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
22
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Signals
8. Signals
8.1. Feedback signals from actuator
Information The switches can be provided as single switches (1 NC and 1 NO), as tandem
switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version
is indicated in the terminal plan or on the order-related technical data sheet.
Feedback signal Type and designation in wiring diagram

End position OPEN/CLOSED Setting via limit switching
reached Switches: 1 NC and 1 NO (standard)
LSC Limit switch, closing, clockwise rotation
LSO Limit switch, opening, counterclockwise rotation
Intermediate position reached Setting via DUO limit switching
(option) Switches: 1 NC and 1 NO (standard)
LSA DUO limit switch, clockwise rotation
LSB DUO limit switch, counterclockwise rotation
Torque OPEN/CLOSED Setting via torque switching
reached Switches: 1 NC and 1 NO (standard)
TSC Torque switch, closing, clockwise rotation
TSO Torque switch, opening, counterclockwise rotation
Motor protection tripped Thermoswitches or PTC thermistors, depending on the version
F1, Th Thermoswitches
R3 PTC thermistors
Running indication (option) Switches: 1 NC (standard)
S5, BL Blinker transmitter
Valve position (option) Depending on version either with potentiometer or electronic position transmitter EWG/RWG
R2 Potentiometer
R2/2 Potentiometer in tandem arrangement (option)
B1/B2, 3-wire or 4-wire system (0/4– 20 mA)
EWG/RWG
B3/B4, 2-wire system (4 – 20 mA)
EWG/RWG
Manual operation active (op- Switches
tion)
23
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
9. Commissioning
9.1. Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
1. Loosen screws [2] and remove cover [1] from the switch compartment.
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
9.2. Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
24
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
Figure 19: Torque measuring heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
- Black torque switching head set to approx. 25 da Nm ≙ 250 Nm for direction
CLOSE
- White torque switching head set to approx. 20 da Nm ≙ 200 Nm for direction
OPEN
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
9.3. Limit switching: set

The limit switching records the travel. When reaching the preset position, switches
are operated.
Figure 20: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
9.3.1. End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
25
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.

4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.3.2. End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
➥ The end position OPEN setting is complete.
9.4. Intermediate positions: set
— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 21: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
26
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.4.1. Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
➥ The intermediate position setting in running direction CLOSE is complete.
9.4.2. Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
➥ The intermediate position setting in running direction OPEN is complete.
9.5. Test run
Perform test run only once all settings previously described have been performed.
9.5.1. Direction of rotation: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately.
→ Correct phase sequence.
→ Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Switch on actuator in running direction CLOSE and observe the direction of
rotation:
with indicator disc: step 3
without indicator disc: step 4 (hollow shaft)
→ Switch off before reaching the end position.
27
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
3. With indicator disc:

→ Observe direction of rotation.
➥ The direction of rotation is correct, if actuator runs in direction CLOSE
and indicator disc turns counterclockwise.
4. Without the indicator disc:

→ Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise.
Figure 22: Hollow shaft/stem
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Cap for stem protection tube
[5] Stem
[6] Stem protection tube
9.5.2. Limit switching: check
1. Move actuator manually into both end positions of the valve.

➥ The limit switching is set correctly if:
- LSC switch trips in end position CLOSED
- LSO switch trips in end position OPEN
- the switches release the contacts after turning back the handwheel
2. If the end position setting is incorrect: Reset limit switching.
3. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
28
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
9.6. Electronic position transmitter EWG 01.1

— Option —
The electronic position transmitter EWG 01.1 signals the remote position or the valve
position. On the basis of the actual valve position sensed by hall sensor, a current
signal between 0 – 20 mA or 4 – 20 mA is generated.
Technical data
Table 4: EWG 01.1
Data 3-wire or 4-wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV 1) 24 V DC (18 – 32 V) 24 V DC (18 – 32 V)
Max. current consumption LED off = 26 mA, LED on = 27 20 mA
mA
Max. load RB 600 Ω (UV – 12 V)/20 mA
Impact of power supply 0.1 %
Load influence 0.1 %
Temperature impact < 0.1 ‰/K
Ambient temperature2) –60 °C to +80 °C
1) Power supply possible via: AC, AM controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. ➔ Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
Figure 23: View on control unit when switch compartment is open
[S1] Push button: Set 0/4 mA

[S2] Push button: Set 20 mA
LED Optical aid for setting
[1] Measuring point (+) 0/4 – 20 mA
[2] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[1] and [2].
Table 5: Short overview on push button functions

Push but- Function
tons
[S1] + [S2] → press simultaneously for 5 s: Activate setting mode
[S1] → press in setting mode for 3 s: Set 4 mA
→ press in setting mode for 6 s: Set 0 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Reduce current value by 0.02 mA
[S2] → press in setting mode for 3 s: Set 20 mA
→ press in operation for 3 s: Switch on/off LED end position signalling.
→ touch in end position: Increase current value by 0.02 mA
29
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
9.6.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
Information ● Both measuring ranges 0/4 – 20 mA and 20 – 0/4 mA (inverse operation) can
be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
● Setting mode activating clears the setting in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
● In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
Activate setting mode 1. Press both push buttons [S1] and [S2] and hold down for 5 seconds:
➥ By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
➥ For any other LED flash sequence (single/triple flashing): ➔ Refer to <Faults
during commissioning>.
Set measuring range 2. Operate valve in one of the end positions (OPEN/CLOSED).
3. Set desired output current (0/4 mA or 20 mA):
→ for 4 mA: Hold down push button [S1] for approx. 3 seconds,
until LED is slowly blinking .
until LED is blinking fast .
until LED is illuminated .
4. Operate valve into opposite end position.
➥ The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5. Perform setting in the second end position following the same steps.
6. Approach both end positions again to check the setting.
→ If the measuring range cannot be set:
Refer to <Faults during commissioning>.
→ If the current values (0/4/20 mA) are incorrect:
Refer to <Current values: adjust>.
→ If the current value fluctuates (e.g. between 4.0 – 4.2 mA):
<LED end position signalling: switch on/off>.
9.6.2. Current values: adjust
The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Conventional values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
Information If the current value fluctuates (e.g. between 4.0 – 4.2 mA), the <LED end position
signalling> must be switched on for current adjustment.
30
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
→ Operate valve in desired end position (OPEN/CLOSED).

→ Reduce current value: Press push button [S1]
(the current is reduced by 0.02 mA every time the push button is
pressed)
→ Increase current value Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
9.6.3. LED end position signalling: switch on/off
The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end positions signalling is
switched on.
Switching on and off 1. Operate valve in one of the end positions (OPEN/CLOSED).
2. Hold down push buttons [S1] or [S2] for approx. 3 seconds.
➥ End position signalling is switched on or off.
Table 6: LED behaviour when end position signalling is switched on

Set output current LED behaviour in end position
4 mA
LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
9.7. Potentiometer
— Option —
The potentiometer is used as travel sensor and records the valve position.
Setting elements The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. ➔ Refer to <Switch
compartment: open>.
Setting is made via potentiometer [1].
Figure 24: View on control unit
[1] Potentiometer
9.7.1. Potentiometer setting
Information Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1. Move valve to end position CLOSED.
31
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
2. Turn potentiometer [1] clockwise to the stop.

➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
9.8. Electronic position transmitter RWG
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Technical data
Table 7: RWG 4020
Data 3-wire or 4-wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply UV 1) 24 V DC (18 – 32 V) 14 V DC + (I x RB), max. 30 V
Max. current consumption 24 mA at 20 mA output current 20 mA
Max. load RB 600 Ω (UV – 14 V)/20 mA
Impact of power supply 0.1 %/V 0.1 %/V
Load influence 0.1 %/(0 – 600 Ω) 0.1 %/100 Ω
Temperature impact < 0.3 ‰/K
Ambient temperature2) –60 °C to +80 °C
Transmitter potentiometer 5 kΩ
1) Power supply possible via: AC, AM controls or external power supply
2) Depending on temperature range of the actuator: Refer to name plate
Setting elements The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 25: View on control unit when switch compartment is open
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
The output current (measuring range 0 – 20 mA) can be checked at measuring points
[4] and [5].
9.8.1. Measuring range: set
For measuring range setting, voltage must be applied at the position transmitter.
32
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
2. Connect measuring equipment for 0 – 20 mA to measuring points [4] and ]5].

If no value can be measured:
→ Check whether external load is connected to customer connection XK
(for standard wiring: terminals 23/24). Consider maximum load RB.
→ Or connect link across customer connection XK (for standard wiring:
terminals 23/24).
3. Turn potentiometer [1] clockwise to the stop.
4. Turn potentiometer [1] slightly in opposite direction.
5. Turn potentiometer [2] clockwise until output current starts to increase.
6. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
7. Move valve to end position OPEN.
8. Set potentiometer [3] to end value 20 mA.
9. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked.
9.9. Mechanical position indicator: set

— Option —
1. Place indicator disc on shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
33
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning
9.10. Switch compartment: close
Danger of corrosion due to damage to paint finish!

→ Touch up damage to paint finish after work on the device.
1. Clean sealing faces of housing and cover.

2. Check whether O-ring [3] is in good condition, replace if damaged.
3. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
34
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Corrective action
10. Corrective action
10.1. Faults during commissioning
Table 8: Faults during commissioning

Fault Description/cause Remedy
Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
cannot be set. turns/stroke of the actuator.
In spite of correct setting of limit The overrun was not considered when setting ● Determine overrun: Overrun = travel
switching, actuator operated into the limit switching. covered from switching off until complete
the valve end position. The overrun is generated by the inertia of standstill.
both the actuator and the valve and the delay
time of the controls. ● Set limit switching again considering the
overrun (turn handwheel back by the
amount of the overrun).
No value can be measured at Current loop across RWG is open. ● Connect link across RWG to XK (terminals
measuring points of the RWG. (Position feedback 0/4 – 20 mA is only pos- 23/24)
sible if the current loop is closed across the
RWG.)
● Connect external load to XK, e.g. remote
indication.
● Observe maximum load RB.
Measuring range 0/4 – 20 mA or Reduction gearing is not suitable for Exchange reduction gearing.
maximum value 20 mA at position turns/stroke of the actuator.
transmitter cannot be set or sup-
plies an incorrect value.
The measuring range 0/4 – 20 The LED on the EWG either flashes in setting Call AUMA service.
mA at EWG position transmitter mode a) single flash or b) triple flash:
cannot be set.
a) EWG is not calibrated.

b) Magnet positions of EWG are not aligned.
Limit and/or torque switches do Switch is defective or switch setting is incor- ● Check setting, if required, reset end posi-
not trip. rect. tions.
● Refer to <Check switches> and replace
the switches if required.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
10.2. Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high temperatures at the
actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
They trip as soon as the max. permissible winding temperature has been reached.
35
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Corrective action
Behaviour during failure If the signals are correctly wired within the controls, the actuator is stopped and can
only resume its operation once the motor has cooled down.
Possible causes Overload, running time exceeded, max. number of starts exceeded, ambient
temperature is too high.
Remedy Check cause, eliminate if possible.
36
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Servicing and maintenance
11. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).
11.1. Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:

6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
● Lubrication of the valve stem must be done separately.
Figure 26: Output drive type A
[1] Output drive type A

[2] Grease nipple
Table 9: Grease quantities for bearing of output drive type A

Output drive A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 2 3 5
1) For grease at density r = 0.9 kg/dm³
For enclosure protection IP68
After continuous immersion:

● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
11.2. Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.
37
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
● Grease change is performed during maintenance

- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
● We recommend exchanging the seals when changing the grease.
● No additional lubrication of the gear housing is required during operation.
11.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
38
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data
12. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-related data sheet.
The technical data sheet can be downloaded from the Internet at www.auma.com
in both German and English (please state the order number).
12.1. Technical data Multi-turn actuators
Features and functions

Type of duty Standard:
Short-time duty S2 - 15 min (multi-turn actuators for open-close duty)
Intermittent duty S4 - 25 % (multi-turn actuators for modulating duty)
Option: Short-time duty S2 - 30 min (multi-turn actuators for open-close duty)
S5 - 25 % only in combination with insulation class H
For nominal voltage and 40 °C ambient temperature and at average load with 35 % of the
max. torque
Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Option: 1-phase AC motor, type IM B9 according to IEC 60034
DC shunt motor, type IM B14 according to IEC 60034
DC compound motor, type IM B14 according to IEC 60034
Mains voltage, mains frequency Refer to motor name plate
Permissible variation of mains voltage: ±10 %
Permissible variation of mains frequency: ±5 % (for 3-phase AC and 1-phase AC current)
Overvoltage category Category III according to IEC 60364-4-443
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: 3-phase and 1-phase AC motors: Thermoswitches (NC)
DC motors: Without
Option: PTC thermistors (according to DIN 44082)1)
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during elec-
trical operation.
Option: Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation Indication whether manual operation is active/not active via single switch (1 change-over
(option) contact)
Electrical connection Standard: AUMA plug/socket connector with screw-type connection
Motor connection for some DC motors via separate motor terminal board
Option: Terminals or crimp connection
Gold-plated control plug (sockets and plugs)
Threads for cable entries Standard: Metric threads
Option: Pg-threads, NPT-threads, G-threads
Terminal plan Terminal plan according to order number enclosed with delivery
Valve attachment Standard: B1 according to EN ISO 5210
Option: A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem
1) PTC thermistors additionally require a suitable tripping device within the controls
39
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data
Electromechanical control unit

Limit switching Counter gear mechanism for end positions OPEN and CLOSED
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated
Options: Tandem switches (2 NC and 2 NO) for each end position, switches galvanically
isolated
Triple switches (3 NC and 3 NO) for each end position, switches galvanically
isolated
Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard: Single switches (1 NC and 1 NO) for each direction, not galvanically isolated
Options: Tandem switches (2 NC and 2 NO) for each direction, switches galvanically
isolated
Position feedback signal, ana- Potentiometer or 0/4 – 20 mA (EWG/RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Running indication Blinker transmitter (option for modulating actuators)
Heater in switch compartment Standard: Self-regulating PTC heater, 5 – 20 W, 110 – 250 V AC/DC
Options: 24 – 48 V AC/DC or 380 – 400 V AC
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM
or AC actuator controls.
Technical data for limit and torque switches

6
Mechanical lifetime 2 x 10 starts
Silver plated contacts:
U min. 24 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts
U min. 5V
U max. 30 V
I min. 4 mA
I max. 400 mA
Technical data for blinker transmitter

7
Mechanical lifetime 10 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
40
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data
Technical data for handwheel activation switches

6
Mechanical lifetime 10 starts
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
Service conditions
Use Indoor and outdoor use permissible
Mounting position Any position
Installation altitude ≤ 2 000 m above sea level
> 2,000 m above sea level, please contact AUMA
Ambient temperature Standard: –40 °C to +80 °C
–40 °C to +60 °C (multi-turn actuators for modulating duty with DC motors)
Options: –50 °C to +60 °C (1-phase AC motors)
–60 °C to +60 °C (3-phase AC motors)
0 °C to +120 °C (multi-turn actuators for modulating duty with 3-phase AC motors)
For exact version, refer to actuator name plate.
Enclosure protection according Standard: IP68
to EN 60529 For special motors differing enclosure protection: refer to name plate.
Option: DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: max. 96 hours
● Up to 10 operations during flooding.
Modulating duty is not possible during continuous immersion.
For actual version, refer to actuator name plate.
Pollution degree Pollution degree 4 (when closed) according to EN 50178
Vibration resistance according 2 g, from 10 to 200 Hz
to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with
AUMA plug/socket connector, without actuator controls). Not valid in combination with
gearboxes.
Corrosion protection Standard: KS: Suitable for installation in industrial units, in water or power plants with a
low pollutant concentration as well as for installation in occasionally or perman-
ently aggressive atmosphere with a moderate pollutant concentration (e.g.
wastewater treatments plants, chemical industry)
Option: KX: Suitable for installation in extremely aggressive atmospheres with high hu-
midity and high pollutant concentration
KX-G : same as KX, however aluminium-free version (outer parts)
Finish coating Powder coating
Two-component iron-mica combination
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Option: Other colours are possible on request.
Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For
further details, please contact AUMA
Further information
EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
41
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts
13. Spare parts

13.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
42
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only
original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
Ref. Designation Type Ref. Designation Type
no. no.
001.0 Housing Sub-assembly 539.0 Screw plug Sub-assembly
002.0 Bearing flange Sub-assembly 542.0 Handwheel with ball handle Sub-assembly
003.0 Hollow shaft Sub-assembly 549.0 Output drive B1/B3/B4/C Sub-assembly
005.0 Drive shaft Sub-assembly 549.1 Output drive sleeve B1/B3/B4/C
005.1 Motor coupling 553.0 Mechanical position indicator Sub-assembly
005.3 Manual drive coupling 554.0 Socket carrier for motor plug/ socket Sub-assembly
connector with cable harness
009.0 Planetary gear for manual drive Sub-assembly 556.0 Potentiometer for position transmitter Sub-assembly
017.0 Torque lever Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
018.0 Gear segment 557.0 Heater Sub-assembly
019.0 Crown wheel 558.0 Blinker transmitter including pins at Sub-assembly
wires (without impulse disc and insula-
tion plate)
022.0 Drive pinion II for torque switching Sub-assembly 559.0-1 Control unit with torque switching Sub-assembly
heads and switches
023.0 Output drive wheel for limit switching Sub-assembly 559.0-2 Control unit with magnetic limit and Sub-assembly
torque transmitter (MWG) for Non- in-
trusive version in combination with
AUMATIC integral controls
024.0 Drive wheel for limit switching Sub-assembly 560.0-1 Switch stack for direction OPEN Sub-assembly
025.0 Locking plate Sub-assembly 560.0-2 Switch stack for direction CLOSE Sub-assembly
058.0 Wire for protective earth Sub-assembly 560.1 Switch for limit/torque switching Sub-assembly
070.0 Motor (VD motor incl. ref. no. 079.0) Sub-assembly 560.2 Switch case
079.0 Planetary gear for motor drive Sub-assembly 566.0 Position transmitter EWG/RWG Sub-assembly
(SA/SAR 07.2 — 16.2 for VD motor)
155.0 Reduction gearing Sub-assembly 566.1 Potentiometer for RWG without slip Sub-assembly
clutch
500.0 Cover Sub-assembly 566.2 Position transmitter board for RWG Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly 566.3 Wire harness for RWG Sub-assembly
502.0 Pin carrier without pins Sub-assembly 567.1 Slip clutch for potentiometer Sub-assembly
503.0 Socket for controls Sub-assembly 568.1 Stem protection tube (without cap)
504.0 Socket for motor Sub-assembly 568.2 Cap for stem protection tube
505.0 Pin for controls Sub-assembly 568.3 V-seal
506.0 Pin for motor Sub-assembly 574.1 Radial seal for output drive type A with
ISO flange
507.0 Cover for electrical connection Sub-assembly 575.1 Stem nut A (without thread)
511.0 Threaded plug Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
514.0 Output drive form A (without stem nut) Sub-assembly 583.1 Pin for motor coupling
514.1 Axial needle roller bearing Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
516.0 Output drive D S1 Seal kit, small Set
535.1 Snap ring S2 Seal kit, large Set
43
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Certificates
14. Certificates
14.1. Declaration of Incorporation and EC Declaration of Conformity
44
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
45
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
46
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Index
M
Index Mains frequency 15
Mains voltage 15
A Maintenance 4 , 37 , 37
Accessories (electrical con- 19 Manual operation 21
nection) Mechanical position indicator 22 , 33
Accessories for assembly 14 Motor heater 18
Ambient temperature 7 , 41 Motor operation 21
Applications 4 Motor protection 35
Assembly 10
N
C Name plate 7 , 15
Certificates 44
Commissioning 4 , 24 O
Corrective action 35 Operation 4 , 21
Corrosion protection 9 , 41 Order number 7, 8
Cross sections 16 Output drive type A 11
Current consumption 15 Output drive types B, B1, B2, 10
B3, B4, and E
D Output speed 7
Data Matrix code 8
Declaration of Incorporation 44 P
Delay time 15 Packaging 9
Device type 8 Parking frame 19
Direction of rotation 27 Position indicator 33
Directives 4 Position transmitter EWG 29 , 29
Disposal 38 Position transmitter RWG 32
Double sealed 20 Potentiometer 31
DUO limit switching 26 Power supply 15
Production, year 8
E Protection cover 20
Earth connection 20 Protection on site 15
EC Declaration of Conformity 44 Protective measures 4
Electrical connection 15 PTC thermistors 35
Electronic position transmitter 29 , 32
Enclosure protection 7 , 41 Q
EWG 29 Qualification of staff 4
F R
Fault 35 Range of application 4
Flange size 8 Recycling 38
Running indication 22
H RWG 32
Handwheel 10
I
Identification 7
Indications 22
Indicator disc 22 , 33
Inspection record 8
Intermediate frame 20
Intermediate positions 26
Inverse operation (0/20 – 4 30
mA)
L
Limit switches 15
Limit switching 25 , 28
Lubrication 37
47
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Index
S
Safety instructions 4
Safety instructions/warnings 4
Serial number 7, 8
Service 37
Servicing 37
Short-circuit protection 15
Signals 23
Size 8
Spare parts 42
Standards 4
Stem nut 12
Stem protection tube 14
Storage 9
Support 37
Support App 8, 8
Switch check 35
Switches 15
T
Tandem switches 15
Technical data 39
Technical data for switches 40
Terminal plan 15
Test run 27
Thermal monitoring 35
Thermoswitches 35
Torque range 7
Torque switches 15
Torque switching 24
Transport 9
Type (device type) 8
Type designation 7
Type of current 15
Type of lubricant 7
V
Valve stem 14
W
Wiring diagram 8 , 15
Y
Year of production 8
48
AUMA worldwide
Europe IBEROPLAN S.A. AUMA Polska Sp. z o.o.

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49
AUMA worldwide
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51
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Y004.750/003/en/1.14
For detailed information on AUMA products refer to the Internet: www.auma.com

Part-turn gearboxes
GS 50.3 – GS 250.3
Operation instructions Assembly, commissioning

GS 50.3 – GS 250.3
Table of contents
Read operation instructions first.

●
Observe safety instructions.
●
These operation instructions are part of the product.
●
Retain operation instructions during product life.
●
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Basic information on safety 4
1.2. Range of application 4
1.3. Warnings and notes 5
1.4. References and symbols 5
2. Identification........................................................................................................................... 7
2.1. Name plate 7
2.2. Short description 9
3. Transport, storage and packaging........................................................................................ 10
3.1. Transport 10
3.2. Storage 10
3.3. Packaging 11
4. Assembly................................................................................................................................ 12
4.1. Mounting position 12
4.2. Handwheel fitting 12
4.3. Multi-turn actuators for motor operation 12
4.3.1. Mounting positions Multi-turn actuators with part-turn gearboxes 13
4.3.2. Input mounting flange: mount 13
4.4. Gearbox to valve: mount 15
4.4.1. Output drive for coupling 15
4.4.1.1. Gearbox with coupling: mount to valve 15
5. Indications.............................................................................................................................. 19
5.1. Mechanical position indicator/running indication 19
6. Commissioning...................................................................................................................... 20
6.1. End stops in gearbox 20
6.1.1. End stop CLOSED: set 20
6.1.2. End stop OPEN: set 21
6.2. Seating in end positions via multi-turn actuator 22
6.2.1. Seating in end position CLOSED: set 22
6.2.2. Seating in end position OPEN: set 23
6.3. Swing angle 23
6.3.1. Swing angle: modify at gearboxes up to size 125.3 23
6.3.2. Swing angle: modify at gearboxes from size 160.3 24
6.4. Mechanical position indicator: set 25
2
GS 50.3 – GS 250.3
Table of contents
7. Servicing and maintenance................................................................................................... 27

7.1. Preventive measures for servicing and safe operation 27
7.2. Maintenance intervals 27
7.3. Disposal and recycling 27
8. Technical data......................................................................................................................... 29
8.1. Technical data Part-turn gearboxes 29
9. Spare parts............................................................................................................................. 34
9.1. Part-turn gearboxes GS 50.3 – GS 125.3 34
9.2. Part-turn gearboxes GS 160.3 – GS 250.3 36
9.3. Primary reduction gearing for GS 100.3 – GS 125.3 (126:1/160:1/208:1) 38
9.4. Primary reduction gearing for GS 160.3 (218:1/442:1) GS 200.3 (214:1/434:1) GS 250.3 40
(210:1/411:1)
9.5. Primary reduction gearing for GS 200.3 (864:1) GS 250.3 (848:1) 42
10. Certificates.............................................................................................................................. 44
10.1. Declaration of Incorporation and EC Declaration of Conformity 44
Index........................................................................................................................................ 47
Addresses............................................................................................................................... 49
3
GS 50.3 – GS 250.3
Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the device warms up and increased surface temperature may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA part-turn gearboxes are designed for the operation of industrial valves, e.g.
butterfly valves, ball valves and dampers.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
4
GS 50.3 – GS 250.3
Safety instructions
● Lifting appliances according to EN 14502

● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
● Escalators
● Continuous duty
● Potentially explosive atmospheres in combination with F21 lubricant type (refer
to name plate)
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
5
GS 50.3 – GS 250.3
Safety instructions
<> Reference to other sections

Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
6
GS 50.3 – GS 250.3
Identification
2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
[1] Gearbox name plate

[2] Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of gearbox name plate

Figure 2: Gearbox name plate (example GS 250.3)
[1] Name of manufacturer

[2] Address of manufacturer
[3] Type designation - valve attachment (flange)
[4] Order number
[5] Serial number
[6] Reduction ratio
[7] Factor
[8] Max. valve torque (output torque)
[9] Type of lubricant
[10] Permissible ambient temperature
[11] Explosion-proof version (option)
[13] Enclosure protection
[14] Duty class
[15] Version
[16] Swing angle
[17] Data Matrix code
Type designation Figure 3: Type designation (example)
1. Type and size of gearbox
7
GS 50.3 – GS 250.3
Identification
2. Flange size for valve attachment

Type and size
These instructions apply to the following device types and sizes:
Part-turn actuators type GS, sizes 50.3 – 250.3
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
Serial number
Description of the serial number (with the example of 0512CG12345)
05 15 CG12345
05 Positions 1 + 2 : Assembly in week = week 05
15 Positions 3 + 4 : Year of manufacture = 2015
CG12345 Internal number for unambiguous product identification
Reduction ratio The reduction ratio within gearing and primary reduction gearing reduces the required
input torques and increases the operating time.
Factor Mechanical conversion factor for actuator size determination:
Input torque = required valve torque (output torque)/factor
Type of lubricant AUMA abbreviation for type of lubricant used in the gear housing.
Danger of explosion when using inappropriate lubricant in potentially explosive

atmospheres!
→ Do not use gearboxes with F21 lubricant in potentially explosive atmospheres.
→ Do not mix different lubricants.
Duty class The duty class specifies the application range of a gearbox relating to the lifetime
requirements. The duty class is only specified for gearboxes in operation mode class
A (OPEN-CLOSE duty).
● Duty class 1: suitable for motor operation, meets the lifetime requirements of
EN 15714-2
● Duty class 2: suitable for motor operation of rarely or infrequently operated
valves which do not exceed 1,000 operations across their total lifetime.
● Duty class 3: suitable (exclusively) for manual operation with approximately
250 operations, in compliance with the specified lifetime requirements in EN
1074-2.
Please refer to separate Technical data for further information on duty classes.
Version The first letter of the version indicates the position of the worm shaft in relation to
the worm wheel (view on input shaft).
The second letter indicates the direction of rotation at the output drive (view on
housing cover) for clockwise rotation at the input shaft.
8
GS 50.3 – GS 250.3
Identification
Versions: Worm shaft position and direction of rotation of output drive GS 50.3 – GS 250.3
RR LL RL LR
Description of the four different versions (view on housing cover):
Initials Direction of rotation at input shaft Position of worm shaft Direction of rotation at output drive
RR Clockwise Right Clockwise
LL Clockwise Left Counterclockwise
RL Clockwise Right Counterclockwise
LR Clockwise Left Clockwise
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number of serial number.
Figure 4: Link to the App store:
2.2. Short description
AUMA worm gearboxes are part-turn gearboxes converting a rotary movement at

the input shaft into a part-turn movement at the output drive. The worm gearboxes
are driven either via electric motor (by means of a multi-turn actuator) or manually
(e.g. via a handwheel). The required input torques are reduced due to high reduction
ratios. In standard version, internal end stops limit the swing angle to 100°.
Worm gearboxes are available in different versions to implement various mounting
conditions and rotary directions.
9
GS 50.3 – GS 250.3
3. Transport, storage and packaging

3.1. Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Check eyebolts for tight seat in housing (verify reach of the screws).
→ Observe manufacturer specifications for fixing lifting straps and roundslings.
→ Respect total weight of combination (gearbox, primary reduction gearing, actu-
ator).
Table 1:
Weights including grease filling in gear housing
Type Standard version Version with base and lever
[kg]1) [kg]
GS 50.3 7 10
GS 63.3 12 23
GS 80.3 16 29
GS 100.3 (52:1/107:1) 33 58
GS 100.3 (126:1/160:1/208:1) 39 64
GS 125.3 (52:1) 40 89
GS 125.3 (126:1/160:1/208:1) 46 95
GS 160.3 (54:1) 80 139
GS 160.3 (218:1/442:1/880:1) 91 150
GS 200.3 (53:1) 140 258
GS 200.3 (214:1/434:1) 160 278
GS 200.3 (864:1/1 752:1) 170 288
GS 250.3 (52:1) 273 467
GS 250.3 (210:1/411:1) 296 490
GS 250.3 (848:1/1 718:1) 308 502
Additional weights when mounting extension flanges
F30 for GS 125.3 18
F35 for GS 160.3 33
F40 for GS 200.3 48
F48 for GS 250.3 75
1) Specified weight includes unmachined coupling
3.2. Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room (maximum humidity 70 %).
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage If the device must be stored for a long period (more than 6 months), the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
10
GS 50.3 – GS 250.3
2. At an interval of approx. 6 months:

Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
11
GS 50.3 – GS 250.3
Assembly
4. Assembly
4.1. Mounting position

The gearboxes described here can be operated without restriction in any mounting
position.
4.2. Handwheel fitting

Gearboxes designed for manual operation are supplied with a separate handwheel.
Fitting is performed on site according to the description below.
Figure 5: Handwheel
[1] Retaining ring for input shaft (partly required)

[2] Gear input shaft
[3] Spacer (partly required)
[4] Handwheel
[5] Spacer (partly required)
[6] Retaining ring
[7] Ball handle
1. For input shafts with keyway: Place retaining ring [1] onto input shaft [2].
2. If required, fit spacer [3].
3. Slip handwheel [4] onto input shaft.
4. If required, fit spacer [5].
5. Secure handwheel [4] using the retaining ring [6] supplied.
6. Fit ball handle [7] to handwheel.
4.3. Multi-turn actuators for motor operation
Refer to the operation instructions pertaining to the multi-turn actuator for indications
on how to mount multi-turn actuators to gearboxes.
This chapter supplies basic information and instructions which should be considered
in addition to the operation instructions of the multi-turn actuator.
Screws to actuator
Screws are included in the scope of delivery of the gearbox for mounting AUMA
multi-turn actuators. When mounting other actuators, the screws might be either too
long or too short (insufficient reach of screws).
12
GS 50.3 – GS 250.3
Assembly
Risk of actuator falling off in case inappropriate screws used should shear.
Risk of death or serious injury!
→ Check length of screws.
→ Only use screws with strength class specified herein.
The reach of screws must be sufficient for the internal threads to ensure the
supporting strength of the device and to accept the lateral forces due to the applied
torque.
Screws which are too long could make contact with the housing parts, presenting
the risk that the device performs a radial shift with respect to the gearbox. This can
lead to shearing of the screws.
4.3.1. Mounting positions Multi-turn actuators with part-turn gearboxes
Mounting positions A – D for multi-turn actuators with part-turn gearboxes

GS versions RR and LL
A B C1) D
GS versions LL and LR
A1) B C D
1) Caution: For multi-turn actuators SA/SAR 14.2 and 14.6 with GS 125.3, mounting position C is not possible for RR and RL versions;
mounting position A is not possible for LL and LR versions.
Please consider possible space constraints on site when selecting the mounting
position.
Mounting positions may easily be changed at a later date.
Up to size GS 125.3, the multi-turn actuator-gearbox combination is delivered in the
ordered mounting position. For packing reasons, actuator and gearbox will be
delivered separately from size GS 160.3.
4.3.2. Input mounting flange: mount
An input mounting flange is required for mounting a multi-turn actuator. Depending
on the version, the flange for mounting the multi-turn actuator is already fitted in the
factory.
13
GS 50.3 – GS 250.3
Assembly
Table 2:
Suitable input mounting flanges
Gearboxes Reduction ratio Input shaft Input mounting flange for mounting multi-turn actuators
[mm] EN ISO 5210 DIN 3210
GS 50.3 51:1 16 F07, F10 G0
51:1 20
GS 63.3 F07, F10 G0
82:1 20
53:1 20
GS 80.3 F07, F10 G0
82:1 20
52:1 30/(20) F14 (F10) G1/2 (G0)
107:11) 30 F14 (F10) G1/2 (G0)
GS 100.3 126:11) 30 F10 G0
260:11) 30 F10 G0
208:11) 30 F10 G0
52:1 30 F14 G1/2
126:11) 30/(20) F14 (F10) (G0)
GS 125.3
160:11) 30/(20) F14 (F10) (G0)
208:11) 20 F10, F14 G0
54:1 30 F16 (F14) G3 (G1/2)
218:11) 30/(20) F14 (F10) G1/2 (G0)
GS 160.3
442:11) 20 F10 G0
880:11) 20 F10 G0
53:1 40 F25 (F16) (G3)
1) 30 F14 G1/2
GS 200.3 434:11) 30/(20) F14 (F10) G1/2 (G0)
864:11) 20 F14 G0
1,752:11) 20 F10 G0
52:1 50 F30 (F25) –
210:11) 40/(30) F16 (F14) G3 (G1/2)
GS 250.3 411:11) 30 F14 G1/2
848:11) 30/(20) F14 (F10) G1/2 (G0)
1 718:11) 20 F10 G0
1) Equipped with primary reduction gearing or planetary gearing to reduce input torques.
Assembly steps 1. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
Figure 6: Mounting example, input mounting flange fitted to gearbox with primary
reduction gearing
[1] Gearbox with primary reduction gearing

[2] Parallel pin
[3] Input mounting flange
2. Mount parallel pin [2].
3. Place input mounting flange [3] and fasten with screws.
14
GS 50.3 – GS 250.3
Assembly

Table 3:
Tightening torques for screws (for mounting multi-turn actuator and input mounting flange)
Threads Tightening torque Nm]
Strength class A2-80
M8 24
M10 48
M12 82
M16 200
M20 392
5. Mount AUMA actuator in compliance with the operation instructions pertaining

to the multi-turn actuator.
4.4. Gearbox to valve: mount
The gearbox is mounted to the valve using a coupling (standard) or via lever. Separate
instructions are available for actuator mounting to the valve when equipped with
base and lever.
4.4.1. Output drive for coupling
Application ● For valves with connections according to EN ISO 5211

● For rotating, non-rising valve stem
Design Figure 7: Valve attachment via coupling
[1] Gearbox output drive shaft with internal splines

[2] Splined plug-in coupling
[3] Valve shaft (example with keyway and key)
4.4.1.1. Gearbox with coupling: mount to valve

Unbored couplings or couplings with pilot bore must be machined to match the valve
shaft prior to mounting the gearbox to the valve (e.g. with bore and keyway, two-flat
or square bore).
Information Assemble valve and gearbox in the same end position. As a standard, the gearbox
is supplied in end position CLOSED.
● Recommended mounting position for butterfly valves: End position CLOSED.
● Recommended mounting position for ball valves: End position OPEN.
Assembly steps 1. If required, move gearbox in same end position as valve using the handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
3. Apply a small quantity of grease to the valve shaft [2].
15
GS 50.3 – GS 250.3
Assembly
4. Fit coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a washer and a screw [4]. Thereby, ensure that dimensions
X, Y or L are observed (refer to figure and table <Mounting positions for coup-
ling>).
Figure 8: Examples: Fit coupling
[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Screw with washer
Figure 9: Mounting positions for coupling
Table 4:
Dimensions GS 50.3 GS 63.3 GS 80.3 GS 100.3 GS 125.3
[mm]
EN ISO 5211 F05 F10 F10 F12 F12 F14 F14 F16 F16 F25 F301)
X max. 6 14 7 10 13 23 22 22 17 17 35
Y max. 5 5 18 13 18 5 13 8 35 27 0
L max. 61 61 61 73 76 78 88 123 123 126 126
1) Extension flange, extended coupling required
16
GS 50.3 – GS 250.3
Assembly
Table 5:
Dimensions GS 160.3 GS 200.3 GS 250.3
[mm]
EN ISO 5211 F25 F301) F35 F30 F35 F401) F35 F40 F481)
X max. 15 30 30 19 44 44 8 13 20
Y max. 11 0 0 19 0 0 8 0 5
L max. 130 140 130 160 190 160 220 230 220
1) Extension flange, extended coupling required
5. Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).

6. Experience showed that it is very difficult to fasten screws or nuts of size M30
or larger at defined torques. There is a risk that the worm gearbox might shift
radially with regard to the valve mounting flange. To improve adhesion between
valve and gearbox, we recommend to apply Loctite 243 (or similar adhesive
products) to the mounting faces of screws and nuts from size M30.
7. Fit gearbox. If required, slightly turn gearbox until splines of coupling engage.
Figure 10:
Information Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges
are in complete contact.
8. If flange bores do not match thread:

8.1 Slightly rotate handwheel until bores line up.
8.2 If required, shift gearbox position by one tooth on the coupling.
9. Fasten gearbox with screws.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
17
GS 50.3 – GS 250.3
Assembly

Table 6:
Tightening torques for screws
Threads Tightening torque Nm]
Strength class
A2-70/A4-70 A2-80/A4-80
M6 8 10
M8 18 24
M10 36 48
M12 61 82
M16 150 200
M20 294 392
M30 564 1,422
M36 2,098 2,481
18
GS 50.3 – GS 250.3
Indications
5. Indications
5.1. Mechanical position indicator/running indication
Mechanical position indicator:
● continuously indicates the valve position
(pointer cover [2] follows the valve movement)
● indicates whether the actuator is moving (running indication)
● indicates that end positions have been reached
(mark on pointer cover [3] points to symbols OPEN [4] or CLOSED [5])
Figure 11: Mechanical position indicator
[1] Housing cover

[2] Pointer cover
[3] Indicator mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
19
GS 50.3 – GS 250.3
Commissioning
6. Commissioning
6.1. End stops in gearbox

The internal end stops limit the swing angle and protect the valve against overload.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.
Exposed, rotating parts (discs/balls) at the valve!

Pinching and damage at the valve.
→ End stops should be set by suitably qualified personnel only.
→ Set end stops as to ensure that they are NOT reached during normal operation.
Information The setting sequence depends on the valve:

● Recommendation for butterfly valves: Set end stop CLOSED first.
● Recommendation for ball valves: Set end stop OPEN first.
Information ● In general, gearboxes with a swing angle > 190° are multi-turn (without end
stops). Consequently, end position setting is not possible. Therefore, no protect-
ive function is available for the valve.
● In general, only one end stop (either OPEN or CLOSED) must be set, due to
the fact that the swing angle was already set in the factory.
6.1.1. End stop CLOSED: set
Figure 12: End stop (left: up to size 125.3, right: from size 160.3)
[1] Screws
[2] End stop
[3] Housing
1. Remove the four screws [1] at end stop [2].
No overload protection at valve for unfastened end stop!

→ In motor operation: Stop travel before reaching the valve end position (consider
overrun).
→ The last part of the travel must be completed in manual operation mode.
2. Turn valve via handwheel to position CLOSED. Check whether end stop [2]
rotates simultaneously.
→ Otherwise: Turn end stop [2] clockwise to the stop.
20
GS 50.3 – GS 250.3
Commissioning
3. With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] counterclockwise by 1/4 turn.
➥ This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4. In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
5. Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop> .
Table 7:
Tightening torques for screws at end stop
Gearbox Screws [1] Tightening torque TA [Nm]
GS 50.3 M6 10
GS 50.3 – GS 80.3 M8 24
GS 100.3 – GS 125.3 M12 82
GS 160.3 M10 48
GS 200.3 M12 82
GS 250.3 M16 200
Further settings hereafter:

● If the gearbox is equipped with a pointer cover: Check whether the mark aligns
with the symbol CLOSED. Refer to <Mechanical position indicator: set>.
● If the gearbox is mounted to a multi-turn actuator, set the seating in end position
CLOSED straight after completion of the current setting: <Seating in end posi-
tions via multi-turn actuator>.
6.1.2. End stop OPEN: set
Figure 13: End stop (left: up to size 125.3, right: from size 160.3)
[1] Screws
[2] End stop
[3] Housing
1. Remove the four screws [1] at end stop [2].
No overload protection at valve for unfastened end stop!

→ In motor operation: Stop travel before reaching the valve end position (consider
overrun).
→ The last part of the travel must be in manual operation mode.
2. Turn valve via handwheel in position OPEN. Check whether end stop [2] rotates
simultaneously.
→ Otherwise: Turn end stop [2] counterclockwise to the stop.
21
GS 50.3 – GS 250.3
Commissioning
3. With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] clockwise by 1/4 turn.
➥ This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4. In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
5. Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop>.
Further settings hereafter:
● If the gearbox is equipped with a pointer cover: Check whether the mark aligns
with the symbol OPEN. Refer to <Mechanical position indicator: set>.
● If the gearbox is mounted to a multi-turn actuator, set the seating in end position
OPEN straight after completion of the current setting: <Seating in end positions
via multi-turn actuator>.
6.2. Seating in end positions via multi-turn actuator
This chapter supplies basic information and notes which should be considered in
addition to the operation instructions of the multi-turn actuator.
● The valve manufacturer has to determine whether the valve is limit or torque
seated.
● End position seating must be set in compliance with the operating instructions
pertaining to the multi-turn actuator.
● When setting the torque switching within the multi-turn actuator, make sure that
the tripping torque for both directions does not exceed the max. gearbox input
torque (refer to technical data or name plate).
● Set the torque switching within the multi-turn actuator to the following value to
prevent damage to the valve:
Tripping torque = valve torque/factor (refer to name plate)
● If the swing angle set in the factory for opening and closing the valve is not
sufficient: refer to <Swing angle>.
6.2.1. Seating in end position CLOSED: set

Information: The last part of the travel must be in manual operation mode!
2. For limit seating in end position CLOSED:
2.1 Turn back the valve from the valve end position by an amount equal to
the overrun.
2.2 Set limit switching for the end position CLOSED according to the operation
instructions for the multi-turn actuator.
3. For torque seating in end position CLOSED:
3.1 Gearbox without primary reduction gearing: Turn handwheel in the opposite
direction of the valve end position by approx. 4 – 6 turns.
3.2 Gearbox with primary reduction gearing: Turn handwheel in the opposite
3.3 Check torque switching for end position CLOSED according to operation
instructions for multi-turn actuator and, if necessary, set to required value.
3.4 Set limit switching for signalling end position CLOSED according to oper-
ation instructions for multi-turn actuator.
22
GS 50.3 – GS 250.3
Commissioning
6.2.2. Seating in end position OPEN: set
1. Move valve to end position OPEN.

Information: The last part of the travel must be in manual operation mode!
2. For limit seating in end position OPEN:
2.1 Turn back the valve from the valve end position by an amount equal to
the overrun.
2.2 Set limit switching for end position OPEN according to the operation in-
structions for the multi-turn actuator.
3. For torque seating in end position OPEN:
3.1 Gearbox without primary reduction gearing: Turn handwheel in the opposite
3.2 Gearbox with primary reduction gearing: Turn handwheel in the opposite
3.3 Check torque switching for end position OPEN according to operation in-
structions for multi-turn actuator and, if necessary, set to required value.
3.4 Set limit switching for signalling end position OPEN according to operation
instructions for multi-turn actuator.
6.3. Swing angle

The swing angle must only be changed if the swivel range for end stop setting is not
sufficient.
Figure 14: Name plate indicating the swing angle
Versions Sizes GS 50.3 – GS 125.3 = adjustable swing angle - option

Sizes GS 160.3 – GS 250.3 = adjustable swing angle - standard
Accuracy Sizes GS 50.3 – GS 125.3 = 0.6°
Sizes GS 160.3 – GS 250.3 = 0.11° up to 0.14°
6.3.1. Swing angle: modify at gearboxes up to size 125.3
The adjustment is made in end position OPEN.

Special tools: Pin drive for spring-type straight pin
● for GS 50.3 (AUMA art. no. V001.367-Pos.003)
● for GS 63.3 – GS 80.3 (AUMA art. no. V001.367-Pos.002)
● for GS 100.3 – GS 125.3 (AUMA art. no. V001.367-Pos.001)
23
GS 50.3 – GS 250.3
Commissioning
Figure 15: End stop (figure shows size 80.3)
[1] Protective cap

[2] End stop
[3] Spring-type straight pin
[4] End stop nut
[5] Pairs of safety wedge discs (for OPEN and CLOSE)
1. Unscrew protective cap [1] at end stop [2].

2. Remove spring-type straight pin [3] with suitable pin drive (special tool).
3. Swing angle increase:
3.1 Turn end stop nut [4] counterclockwise.
Information: When turning counterclockwise the end stop nut [4] make
sure that the spring-type straight pin [3] can still be tapped within the oblong
hole.
3.2 Move valve manually to the desired end position OPEN.
3.3 Turn end stop nut [4] clockwise until it is tight to the travelling nut.
4. Swing angle reduction:
4.2 Turn end stop nut [4] clockwise until it is tight to the travelling nut.
Information: Spring-type straight pin [3] must remain completely covered
by end nut [4].
5. Drive in the spring-type straight pin [3] using the appropriate tool.
→ If the slot provided in the end stop nut [4] does not align with the bore of
the worm shaft: Turn end stop nut [4] slighty counterclockwise until the
hole is aligned; then drive in spring-type straight pin [3].
6. Check whether O-ring at protective cap is in good condition, replace if damaged.
7. Fasten protective cap [1].
Information If the gearbox is mounted to a multi-turn actuator, the limit switching for the end po-
sition OPEN must be set first in compliance with the operation instructions of the
multi-turn actuator. Allow for overrun!
6.3.2. Swing angle: modify at gearboxes from size 160.3
Adjustments are generally made in end position OPEN.
24
GS 50.3 – GS 250.3
Commissioning
Figure 16: End stop (figure shows size 200.3)
[1] Screws
[2] Protective cap
[3] Screw with washer
[4] Clamping washer
[5] Setting ring
[6] End stop nut
[7] Travelling nut
[8] Pairs of safety wedge discs (for OPEN and CLOSE)
1. Remove all four screws [1] and pull off protective cap [2].
2. Remove the screw with the washer [3] and clamping washer [4].
3. Pull off setting ring [5].
4. Swing angle increase:
4.1 Turn end stop nut [6] counterclockwise.
4.3 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
5. Swing angle reduction:
5.2 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
6. Fit setting ring [5], secure with clamping washer [4], washer and screw [3].
7. Check whether O-ring at protective cap is in good condition, replace if damaged.
8. Place protective cap [2] and fasten screws [1] crosswise with a torque according
to table <Tightening torques for screws at end stop>.
Information If the gearbox is mounted to a multi-turn actuator, the limit switching for the end po-
sition OPEN must be set first in compliance with the operation instructions of the
multi-turn actuator.
6.4. Mechanical position indicator: set
End position CLOSED 1. Move valve to end position CLOSED and check setting.
➥ The setting is correct if the mark aligns with the symbol CLOSED.
25
GS 50.3 – GS 250.3
Commissioning
2. If the mark position is not correct:

2.1 Slightly loosen screws [1] at pointer cover [two screws up to size 125.3,
four screws as from size 160.3).
2.2 Turn pointer cover to symbol for position CLOSED [5].
2.3 Fasten screws again.
End position OPEN 3. Move valve to end position OPEN and check setting.
➥ The setting is correct if the mark aligns with the symbol OPEN.
26
GS 50.3 – GS 250.3
7. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).
7.1. Preventive measures for servicing and safe operation

● Before commissioning, perform visual inspection for grease leakage and paint
damage (corrosion).
● Thoroughly touch up any possible damage to paint. Original paint in small
quantities can be supplied by AUMA.
7.2. Maintenance intervals
Recommendation for plants subject to strong vibration
● For plants subject to strong vibration, 6 months after commissioning and then
once a year: Check fastening screws between actuator and gearbox/valve for
tightness. If required, fasten screws while applying the tightening torques as
indicated in chapter <Assembly>. For screws sealed and secured with e.g.
thread sealing material, this action is not required.
Recommendation for grease change and seal replacement:
● If rarely operated (typically in buried service), the gearboxes are maintenance-
free. Grease change or re-lubrication is not necessary.
● If operated frequently (typically in modulating duty), we recommend changing
both grease and seals after 4 – 6 years.
Gearing damage due to using inappropriate grease!

→ Only use original lubricants supplied by AUMA.
→ Do not mix lubricants.
Instructions for use in potentially explosive atmospheres of categories M2,

2G, 3G, 2D and 3D
● Imperatively heed the technical data, as well as the ambient temperatures, type
of duty and running times indicated on the name plate are observed.
● In potentially explosive atmospheres, in particular where combustible dust is
present, perform visual inspection for deposit of dirt or dust on a regular basis.
Clean devices if required.
● The pointer cover is only approved for use in potentially explosive atmospheres
according to ATEX II2G c IIB T4 or T3.
● When using mechanical microswitches (option), additionally observe the
mounting and wiring instructions of the manufacturer.
7.3. Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
27
GS 50.3 – GS 250.3
● greases and oils

The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sep-
arate recycling according to materials.
● Observe the national regulations for waste disposal.
28
GS 50.3 – GS 250.3
Technical data
8. Technical data
Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
8.1. Technical data Part-turn gearboxes
General information
For motor or manual operation of valves (e.g. butterfly valves, ball and plug valves).
For special applications, e.g. dampers, gas diverters, flue gas dampers, toggle arm driven diverters and guillotine isolators, special sizing is
required. Special technical data apply for special applications. Available special applications on request.

Worm wheel material Open-close Spheroidal cast iron
duty:
Modulating Bronze
duty:
Version Standard: Clockwise rotation RR, counterclockwise rotation LL
Option: RL or LR
Housing material Standard: Cast iron (GJL-250)
Option: Spheroidal cast iron (GJS-400-15)
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibration may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used.
End stops Positive for both end positions by travelling nut, sensitive adjustment
Strength of end stop Guaranteed strength of end stop (in Nm) for input side operation
Type GS 50.3 GS 63.3 GS 80.3 GS 100.3

Reduction ratio 51:1 51:1 53:1 52:1 126:1 160:1 208:1
[Nm] 250 450 450 1350 625 500 250
Type GS 125.3 GS 160.3

Reduction ratio 52:1 126:1 160:1 208:1 54:1 218:1 442:1 880:1
[Nm] 1350 625 500 250 3200 900 450 250
Type GS 200.3
Reduction ratio 53:1 67:1 214:1 434:1 864:1 1752:1
[Nm] 8000 250 2000 1000 500 250
Type GS 250.3
Reduction ratio 52:1 210:1 411:1 848:1 1718:1
[Nm] 8000 2000 1000 500 250
Swing angle GS 50.3 – GS 125.3 Standard: Fixed swing angle between 10° and max. 100°; set in the factory to 92° unless ordered
otherwise.
Options: Adjustable in steps of:
10° – 35°, 35° – 60°, 60° – 80°, 80° – 100°, 100° – 125°, 125° – 150°, 150° – 170°,170°
– 190°
Swing angle > 190°, refer to Technical data GS 50.3 – GS 250.3 for modulating duty and
shorter operating times
Swing angle GS 160.3 – GS 250.3 Standard: Adjustable 80° – 100°; set in the factory to 92° unless ordered otherwise.
Options: Adjustable in steps of:
0° – 20°, 20° – 40°, 40° – 60°, 60° – 80°, 90° – 110°, 110° – 130°, 130° – 150°, 150° –
170°, 170° – 190°
Swing angle > 190°, refer to Technical data GS 50.3 – GS 250.3 for modulating duty and
shorter operating times
Swing angle at special reduction Standard: Adjustable 80° – 100°; set in the factory to 92° unless ordered otherwise.
ratio GS 200.3 - 67:1 Options: Adjustable in steps of:
0° – 20°, 20° – 40°, 40° – 60°, 60° – 80°
Swing angle > 100°, multi-turn version without end stops, GSD version, specific sizing
required
29
GS 50.3 – GS 250.3
Technical data

Mechanical position indicator Standard: Pointer cover for continuous position indication
Options: ● Sealed pointer cover for horizontal outdoor installation (not available for GS 50.3)
● Protection cover for buried services instead of pointer cover (without mechanical pos-
ition indicator)
● Sealed pointer cover with air vent valve, not available for GS 50.3
Observe notes on Information sheet Enclosure protection IP68 for part-turn gearboxes
Input shaft Cylindrical with parallel key according to DIN 6885-1
Operation
Motor operation ● Via electric multi-turn actuator
● Input mounting flanges for mounting multi-turn actuators
Type of duty Open-close Short-time duty S2 - 15 min

duty: Class A according to EN 15714-2: OPEN-CLOSE
Class B according to EN 15714-2: Inching/positioning or positioning duty
Modulating Intermittent duty S4 - 25 %
duty: Class C according to EN 15714-2: Modulating duty
Maximum permissible input speeds Modulating duty: 215 rpm
and operating times Open-close duty:
Type GS 125.3 GS 160.3

Reduction ratio 52:1 126:1 160:1 208:1 54:1 218:1 442:1 880:1
Max. permissible
108 216 108 216
input speed [rpm]
Fastest operating 1350 625 500 250 3200 900 450 250
time for 90° [s]
Type GS GS 63.3 GS 80.3 GS 100.3

50.3
Reduction ratio 51:1 51:1 82:1 53:1 82:1 52:1 107:1 126:1 160:1 208:1
Max. permissible
108 108 108 108 216
input speed [rpm]
Fastest operating 7 7 11 7 11 7 15 9 11 19
time for 90° [s]
Type GS 200.3 GS 250.3

Reduction ratio 53:1 214:1 434:1 864:1 1752:1 52:1 210:1 411:1 848:1 1718:1
Max. permissible in-
108 216 108 216
put speed [rpm]
Fastest operating 7 15 30 60 122 7 15 29 59 119
time for 90° [s]
Due to gear tooth geometry and the material characteristics of bronze, worm gearboxes with a worm
wheel made of bronze can transmit lower torques
Calculation of operating time for a 90° swivel movement
Calculation of the operating time for a swivel movement [°]:
30
GS 50.3 – GS 250.3
Technical data
Operation
Manual operation Standard: ● Handwheel made of aluminium with electrophoretic coating
● Handwheel with ball handle
Option: ● Handwheel made of GJL-200 with electrophoretic coating and painting

● Handwheel lockable
● WSH for signalling position and end positions
Available handwheel diameters according to EN 12570, selection according to output torque:
Type GS GS GS GS 100.3 GS 125.3

50.3 63.3 80.3
Reduction ratio 51:1 51:1 53:1 52:1 126:1 160:1 208:1 52:1 126:1 160:1 208:1
Handwheel Ø [mm] 160 500
250 315 400 315 250 400 315
200 630
315 400 500 400 315 500 400
250 800
Type GS 160.3 GS 200.3

Reduction ratio 54:1 218:1 442:1 880:1 53:1 67:1 214:1 434:1 864:1 1752:1
Handwheel Ø [mm] 630 500
400 315 250 – 800 400 315 250
800 630
Type GS 250.3
Reduction ratio 52:1 210:1 411:1 848:1 1718:1
Handwheel Ø [mm] 500
– 800 400 315
630
Deflection of the input shaft

90° deflection of the input shaft
Combination with GK bevel gearbox directly mounted on GS or on planetary stage possible, refer to Mounting positions Part-turn gearboxes
with multi-turn actuators
Version with base and lever

Not suitable for load class 3.
Base Made of spheroidal cast iron; for mounting to base, 4 holes for fastening screws are available.
Lever Made of spheroidal cast iron; with 2 or 3 bores for fixing lever arrangement. Considering the environ-
mental conditions, the lever may be mounted to the output shaft in any desired position.
Ball joints Two ball joints matching the lever, as an option including lock nuts and 2 welding nuts; suitable for pipe
according to dimension sheet.
Mechanical position indicator Standard: No position indicator (protection cover)
Option: Pointer cover instead of protection cover for continuous position indication
31
GS 50.3 – GS 250.3
Technical data
Valve attachment
Valve attachment Dimensions according to EN ISO 5211: The maximum torques of mounting flanges according to EN
ISO 5211 are to be met.
Spigot Flanges with spigot, recess or plane flanges are available. Up to GS 125.3, spigots are implemented by
means of spigot rings. From GS 160.3 to GS 250.3, recesses and spigots are directly integrated into
the housing.
Bore for locating pins (option) Two bores for locating pins shifted by 180°. The locating pins are not included in the scope of delivery.
Type GS 80.3 GS 100.3 GS 125.3 GS 160.3

Flange according to
F12 F14 F14 F16 F16 F25 F30 F25 F30 F35
EN ISO 5211
Housing material GJS GJS GJS GJS GJL GJL GJL GJL GJL GJL
Type GS 200.3 GS 250.3

Flange according to
F30 F35 F40 F35 F40 F48
EN ISO 5211
Housing material GJL GJL GJL GJL GJL GJL
Refer to dimension drawing U4.4135. Further pitch circle diameters and bore depths for locating pins
on request
Splined coupling for connection to Standard: ● Without bore or pilot bore from GS 160.3
the valve shaft
● Worm gearbox can be mounted on coupling
Options: Finish machining with bore and keyway, square bore or two-flat with grub screw for secure
fixing to valve shaft.
Service conditions
Mounting position Any position
Ambient temperature –40 °C to +80 °C
II2D c –60 °C to +60 °C
T130°C 0 °C to +120 °C
Note: When using mechanical microswitches, the temperature ranges indicated here are
reduced to –30 °C up to max. +90 °C.
Enclosure protection according to Standard: IP68, dust-tight and water-tight up to max. 8 m head of water
EN 60529 Options: IP68-20, dust-tight and water-tight up to max. 20 m head of water
Corrosion protection Standard: GS 50.3 – GS 80.3: KS
GS 100.3 – GS 250.3: KN
Options: GS 50.3 – GS 80.3: KX
GS 100.3 – GS 250.3: KS/KX
KN Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
KS Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
KX Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Finish coating GS 50.3 – GS 80.3: Powder coating
GS 100.3 – GS 250.3: Two-component iron-mica combination
Colour AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
32
GS 50.3 – GS 250.3
Technical data
Service conditions
AUMA load profile AUMA worm gearboxes meet or exceed the lifetime requirements of EN 15714-2.
For open-close duty with worm wheel made of spheroidal cast iron:
For modulating duty with worm wheel made of bronze:

A start consists of one movement of minimum 1 % in both directions at a load of 35 % of the maximum
valve torque (modulating torque).
Lifetime for motor operation in ac- For open-close duty with worm wheel made of spheroidal cast iron:
cordance with AUMA load profile Duty class 1: Lifetime for 90° swivel movement Meets the lifetime requirement of EN 15714-2
Gearbox size GS 50.3/GS 63.3 GS 80.3/GS100.3 GS 125.3 – GS GS 250.3

200.3
Number of cycles
10,000 5,000 2,500 1,200
for max. torque
Duty class 2: Lifetime for 90° swivel movement for valves which are infrquently operated.
Gearbox size GS 50.3/GS 63.3 GS 80.3/GS100.3 GS 125.3 – GS GS 250.3

200.3
Number of cycles
1,000
for max. torque
Lifetime for larger swing angles on request

For modulating duty with worm wheel made of bronze:
1.2 million modulating steps
Lifetime for manual operation Duty class 3: Meets the lifetime requirement of EN 1074-2
Further information
EU Directives ATEX Directive: (94/9/EC)
Machinery Directive: (2006/42/EC)
33
GS 50.3 – GS 250.3
Spare parts
9. Spare parts
9.1. Part-turn gearboxes GS 50.3 – GS 125.3
34
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
Ref. no. Designation Type

512.0 Input mounting flange Sub-assembly
517.0 Housing Sub-assembly
518.0 Housing cover Sub-assembly
519.1 Worm wheel
520.0 Worm shaft Sub-assembly
521.0 Travelling nut with two pairs of safety wedge discs Sub-assembly
521.1 Travelling nut
521.12 Pair of safety wedge discs
522.0 Bearing cover Sub-assembly
523.0 End stop Sub-assembly
524.0 Pointer cover Sub-assembly
525.0 Coupling Sub-assembly
526.0 End stop nut Sub-assembly
527.0 Protection cover Sub-assembly
534.0 Drive shaft Sub-assembly
538.0 Bearing cover with drive shaft Sub-assembly
595.0 Screw kit for manual gearbox Sub-assembly
619.1 Extension flange Sub-assembly
S1 Seal kit Set
35
GS 50.3 – GS 250.3
Spare parts
9.2. Part-turn gearboxes GS 160.3 – GS 250.3
36
GS 50.3 – GS 250.3
Spare parts

513.1 Grub screw
519.1 Worm wheel
520.0 Worm shaft Sub-assembly
521.0 Travelling nut with two pairs of safety wedge discs
521.1 Travelling nut
521.2 Pair of safety wedge discs Sub-assembly
522.0 Bearing cover Sub-assembly
523.0 End stop Sub-assembly
524.0 Pointer cover Sub-assembly
525.0 Coupling Sub-assembly
526.0 End stop nut Sub-assembly
527.0 Protection cover Sub-assembly
536.0 Protective cap Sub-assembly
537.0 Lock nut Sub-assembly
538.0 Bearing cover with drive shaft Sub-assembly
619.1 Extension flange Sub-assembly
S1 Seal kit Set
37
GS 50.3 – GS 250.3
Spare parts
9.3. Primary reduction gearing for GS 100.3 – GS 125.3 (126:1/160:1/208:1)
38
GS 50.3 – GS 250.3
Spare parts

003.0 Housing cover with drive shaft Sub-assembly
022.0 Planet carrier Sub-assembly
045.0 Internal geared wheel Sub-assembly
S1 Seal kit Set
39
GS 50.3 – GS 250.3
Spare parts
9.4. Primary reduction gearing for GS 160.3 (218:1/442:1) GS 200.3 (214:1/434:1) GS 250.3 (210:1/411:1)
40
GS 50.3 – GS 250.3
Spare parts

006.0 Planetary gearing first stage (GS 160.3) Sub-assembly
588.1 Blanking plugs
S1 Seal kit Set
41
GS 50.3 – GS 250.3
Spare parts
9.5. Primary reduction gearing for GS 200.3 (864:1) GS 250.3 (848:1)
42
GS 50.3 – GS 250.3
Spare parts

006.0 Planetary gearing first stage Sub-assembly
007.0 Planetary gear second stage (GS 200.3) Sub-assembly
008.0 Planetary gear second stage (GS 250.3) Sub-assembly
010.0 Intermediate housing Sub-assembly
011.1 Pinion
588.1 Blanking plugs
S1 Seal kit Set
43
GS 50.3 – GS 250.3
Certificates
10. Certificates
10.1. Declaration of Incorporation and EC Declaration of Conformity
44
GS 50.3 – GS 250.3
45
GS 50.3 – GS 250.3
46
GS 50.3 – GS 250.3
Index
M
Index Maintenance 4 , 27
Maintenance intervals 27
A Manual operation 31
Ambient temperature 7 , 32 Mechanical position indicator 19 , 25 , 30
Applications 4 Motor operation 30
Assembly 12 Mounting position 12 , 32
B Multi-turn actuators for motor 12
Base 31 operation
C N
Certificates 44 Name plate 7
Commissioning 4 , 20 O
Corrosion protection 10 , 32 Operating times 30
Coupling 15 , 32 Operation 4 , 31
D Order number 7, 8
Data Matrix code 9 Output torque 7
Declaration of Incorporation 44 P
Deflection 31 Packaging 11
Device type 7 Pointer cover 19 , 25
Directives 4 Position indicator 25
Disposal 27 Protective measures 4
Duty class 7, 8
Q
E Qualification of staff 4
EC Declaration of Conformity 44
Enclosure protection 7 , 32 R
End stops 20 , 29 Range of application 4
Explosion protection version 7 Recycling 27
Reduction ratio 7, 8
F Replacing the seals 27
Factor 7, 8 Running indication 19
Features and functions 30
Flange 7 S
Flanges 13 Safety instructions 4
Safety instructions/warnings 4
H Screws to actuator 12
Handwheel 12 Seating 22
Housing material 29 Self-locking 29
I Serial number 7, 8
Identification 7 Service 27
Indications 19 Service conditions 33
Input mounting flanges 13 Servicing 27
Input shaft 30 Size 7
Input speeds 30 Spare parts 34
Inspection certificate 8 Spigot 32
Standards 4
L Storage 10
Lever 31 Strength of end stop 29
Lifetime 33 Support 27
Load profile 33 Support App 9, 9
Locating pins 32 Swing angle 7 , 23 , 29
47
GS 50.3 – GS 250.3
Index
T
Technical data 29
Transport 10
Type (device type) 7
Type designation 7
Type of duty 30
Type of lubricant 7, 8
V
Valve attachment 7 , 32
Valve torque 7
Version 7 , 8 , 29
W
Worm wheel material 29
Y
Year of manufacture 8
Year of production 8
48
AUMA worldwide
Europe IBEROPLAN S.A. AUMA Polska Sp. z o.o.

ES 28027 Madrid PL 41-219 Sosnowiec
AUMA Riester GmbH & Co. KG Tel +34 91 3717130 Tel +48 32 783 52 00
Plant Müllheim www.auma.com.pl
DE 79373 Müllheim AUMA Finland Oy
Tel +49 7631 809 - 0 FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
[email protected] Tel +358 9 5840 22 PT 2730-033 Barcarena
www.auma.com [email protected] Tel +351 211 307 100
www.auma.fi [email protected]
Plant Ostfildern-Nellingen
DE 73747 Ostfildern AUMA France S.A.R.L. SAUTECH
Tel +49 711 34803 - 0 FR 95157 Taverny Cedex RO 011783 Bucuresti
[email protected] Tel +33 1 39327272 Tel +40 372 303982
Service-Center Bayern www.auma.fr
DE 85386 Eching OOO PRIWODY AUMA
Tel +49 81 65 9017- 0 AUMA ACTUATORS Ltd. RU 141402 Khimki, Moscow region
[email protected] GB Clevedon, North Somerset BS21 6TH Tel +7 495 221 64 28
Service-Center Köln [email protected] www.auma.ru
DE 50858 Köln www.auma.co.uk
Tel +49 2234 2037 - 900 OOO PRIWODY AUMA
[email protected] D. G. Bellos & Co. O.E. RU 125362 Moscow
GR 13673 Acharnai, Athens Tel +7 495 787 78 21
Service-Center Magdeburg Tel +30 210 2409485 [email protected]
DE 39167 Niederndodeleben [email protected] www.auma.ru
Tel +49 39204 759 - 0
[email protected] APIS CENTAR d. o. o. ERICHS ARMATUR AB
HR 10437 Bestovje SE 20039 Malmö
AUMA-Armaturenantriebe Ges.m.b.H. Tel +385 1 6531 485 Tel +46 40 311550
AT 2512 Tribuswinkel [email protected] [email protected]
Tel +43 2252 82540 www.apis-centar.com www.erichsarmatur.se
[email protected]
www.auma.at Fabo Kereskedelmi és Szolgáltató Kft. ELSO-b, s.r.o.
HU 8800 Nagykanizsa SK 94901 Nitra
AUMA BENELUX B.V. B. A. Tel +36 93/324-666 Tel +421 905/336-926
BE 8800 Roeselare [email protected] [email protected]
Tel +32 51 24 24 80 www.fabo.hu www.elsob.sk
[email protected]
www.auma.nl Falkinn HF Auma Endüstri Kontrol Sistemleri Limited
IS 108 Reykjavik Sirketi
ProStream Group Ltd. Tel +00354 540 7000 TR 06810 Ankara
BG 1632 Sofia [email protected] Tel +90 312 217 32 88
Tel +359 2 9179-337 www.falkinn.is [email protected]
[email protected]
www.prostream.bg AUMA ITALIANA S.r.l. a socio unico AUMA Technology Automations Ltd
IT 20023 Cerro Maggiore (MI) UA 02099 Kiev
OOO “Dunkan-Privod” Tel +39 0331 51351 Tel +38 044 586-53-03
BY 220004 Minsk [email protected] [email protected]
Tel +375 29 6945574 www.auma.it
[email protected] Africa
www.zatvor.by AUMA BENELUX B.V.
LU Leiden (NL) Solution Technique Contrôle Commande
AUMA (Schweiz) AG Tel +31 71 581 40 40 DZ Bir Mourad Rais, Algiers
CH 8965 Berikon [email protected] Tel +213 21 56 42 09/18
[email protected] NB Engineering Services
MT ZBR 08 Zabbar A.T.E.C.
AUMA Servopohony spol. s.r.o. Tel + 356 2169 2647 EG Cairo
CZ 250 01 Brandýs n.L.-St.Boleslav [email protected] Tel +20 2 23599680 - 23590861
Tel +420 326 396 993 [email protected]
[email protected] AUMA BENELUX B.V.
www.auma.cz NL 2314 XT Leiden SAMIREG
Tel +31 71 581 40 40 MA 203000 Casablanca
GRØNBECH & SØNNER A/S [email protected] Tel +212 5 22 40 09 65
DK 2450 København SV www.auma.nl [email protected]
Tel +45 33 26 63 00
[email protected] SIGUM A. S. MANZ INCORPORATED LTD.
www.g-s.dk NO 1338 Sandvika NG Port Harcourt
Tel +47 67572600 Tel +234-84-462741
www.manzincorporated.com
49
AUMA worldwide
AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
America AUMA Actuators (China) Co., Ltd FLOWTORK TECHNOLOGIES

CN 215499 Taicang CORPORATION
AUMA Argentina Rep.Office Tel +86 512 3302 6900 PH 1550 Mandaluyong City
AR Buenos Aires [email protected] Tel +63 2 532 4058
Tel +54 11 4737 9026 www.auma-china.com [email protected]
[email protected]
PERFECT CONTROLS Ltd. M & C Group of Companies
AUMA Automação do Brazil ltda. HK Tsuen Wan, Kowloon PK 54000 Cavalry Ground, Lahore Cantt
BR Sao Paulo Tel +852 2493 7726 Tel +92 42 3665 0542, +92 42 3668 0118
Tel +55 11 4612-3477 [email protected] [email protected]
[email protected] www.mcss.com.pk
PT. Carakamas Inti Alam
TROY-ONTOR Inc. ID 11460 Jakarta Petrogulf W.L.L
CA L4N 8X1 Barrie, Ontario Tel +62 215607952-55 QA Doha
Tel +1 705 721-8246 [email protected] Tel +974 44350151
AUMA INDIA PRIVATE LIMITED.
AUMA Chile Representative Office IN 560 058 Bangalore AUMA Saudi Arabia Support Office
CL 9500414 Buin Tel +91 80 2839 4656 SA 31952 Al Khobar
Tel +56 2 821 4108 [email protected] Tel + 966 5 5359 6025
[email protected] www.auma.co.in [email protected]
Ferrostaal de Colombia Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 401 1300 +982144545654 Tel +65 6 4818750
www.ferrostaal.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 [email protected] +963 31 231 571
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima [email protected] Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp [email protected]
[email protected] www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 [email protected] [email protected]
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
AUMA ACTUATORS INC. Al-Arfaj Engineering Co WLL AUMA Vietnam Hanoi RO

US PA 15317 Canonsburg KW 22004 Salmiyah VN Hanoi
Tel +1 724-743-AUMA (2862) Tel +965-24817448 +84 4 37822115
www.auma-usa.com www.arfajengg.com
Australia
Suplibarca TOO “Armaturny Center”
VE Maracaibo, Estado, Zulia KZ 060005 Atyrau BARRON GJM Pty. Ltd.
Tel +58 261 7 555 667 Tel +7 7122 454 602 AU NSW 1570 Artarmon
[email protected] [email protected] Tel +61 2 8437 4300
[email protected]
Asia Network Engineering www.barron.com.au
LB 4501 7401 JBEIL, Beirut
AUMA Actuators UAE Support Office Tel +961 9 944080
AE 287 Abu Dhabi [email protected]
Tel +971 26338688 www.networkenglb.com
[email protected]
AUMA Malaysia Office
AUMA Actuators Middle East MY 70300 Seremban, Negeri Sembilan
BH 152 68 Salmabad Tel +606 633 1988
[email protected]
50
AUMA worldwide
51
AUMA Riester GmbH & Co. KG
P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y003.822/003/en/1.15
For detailed information on AUMA products, refer to the Internet: www.auma.com

Inductive sensor
NI15U-M18M-VP44X-H1141
■ Threaded barrel, M18 x 1

■ Chrome-plated brass
■ Factor 1 for all metals
■ Protection class IP68
■ Resistant to magnetic fields
■ Large switching distance
■ Integrated protection against pre-atten-
uation
■ Little metal-free spaces
■ DC 4-wire, 10…55 VDC
■ Changeover contact, PNP output
■ M12 x 1 male connector
Type code NI15U-M18M-VP44X-H1141 Wiring Diagram

Ident no. 1634879
Rated switching distance Sn 15 mm

Mounting conditions non-flush
Assured switching distance ð (0,81 x Sn) mm
Repeatability ð 2 % of full scale
Temperature drift ð ± 10 %
ð ± 15 %, ð -25 °C v ï +70 °C
Hysteresis 3…15 %
Functional principle
Ambient temperature -30…+85 °C
Inductive sensors detect metal objects con-
Operating voltage 10… 55VDC tactless and wear-free. Due to the patented
Residual ripple ð 10 % Uss multi-coil system, uprox®+ sensors have dis-
DC rated operational current ð 200 mA tinct advantages over conventional sensors.
No-load current I0 ð 20 mA They excel in largest switching distances,
Residual current ð 0.1 mA maximum flexibility and operational reliability
Rated insulation voltage ð 0.5 kV as well as efficient standardization.
Short-circuit protection yes/ cyclic
Voltage drop at Ie ð 1.8 V
Wire breakage / Reverse polarity protection yes/ complete
Output function 4-wire, complementary, PNP
Protective insulation ÷
Switching frequency 1.5 kHz
Construction threaded barrel, M18 x 1

Dimensions 61.5 mm
Housing material Metal, CuZn, chrome-plated
Active area material Plastic, LCP
Max. tightening torque housing nut 25 Nm
Connection flange connector, M12 x 1
Vibration resistance 55 Hz (1 mm)
Shock resistance 30 g (11 ms)
Protection class IP68
MTTF 874 years acc. to SN 29500 (Ed. 99) 40 °C
Switching state LED yellow

Edition • 2016-03-24T10:32:21+01:00
1/3 Hans Turck GmbH & Co.KG ñD-45472 Mülheim an der Ruhr ñWitzlebenstraße 7 ñTel. 0208 4952-0 ñFax 0208 4952-264 ñ[email protected] ñwww.turck.com
Inductive sensor
Distance D 72 mm
Distance W 3 x Sn
Distance T 3xB
Distance S 1.5 x B
Distance G 6 x Sn
Distance N 2 x Sn
Diameter of the active area B Ø 18 mm
All non-flush mountable uprox®+ threaded barrel sen-

sors can be screwed to the upper edge of the bar-
rel. Thus safe operation is guaranteed with a reduced
switching distance of max. 20 %.
When installed in an aperture plate a distance of X = 70

mm must be observed.
Edition • 2016-03-24T10:32:21+01:00
Inductive sensor
Accessories
Type code Ident no. Description Design
MW-18 6945004 Mounting bracket for threaded barrel devices; material: Stain-
less steel A2 1.4301 (AISI 304)
BSS-18 6901320 Mounting bracket for smooth and threaded barrel devices;
material: Polypropylene
Wiring accessories
Type code Ident no. Description Design
RKC4.4T-2/TEL 6625013 Connection cable, female M12, straight, 4-pin, cable length: 2
m, sheath material: PVC, black; cULus approval; other cable
lengths and qualities available, see www.turck.com
Edition • 2016-03-24T10:32:21+01:00
Actuator/sensor cable, PUR
Connection cable
RKC4.4T-5/TXL
■ Female M12, straight, 4-pin

■ Sheath material: PUR
■ Sheath color: black
■ Qualified for drag chain use
■ Resistant to weld splatter
■ Resistant to chemicals, UV radiation
and oils
■ Flame retardant
■ Free from halogen, silicone, PVC and
LABS
■ Particularly resistant to abrasion
■ Approval: cULus
■ RoHS conform
■ Protection class IP67
■ Cable length: 5.0 m
Type code RKC4.4T-5/TXL
Ident no. 6625504
Cable Cross-section
Connector A side Female, M12 x 1, straight

Number of Pins 4
Contacts brass, CuZn, gold-plated
Contact carriers plastic, TPU, black
Grip Plastic, TPU, black
Coupling nut/screw brass, CuZn, nickel-plated
Seal plastic, FPM/FKM
Protection class IP67, A + B side screwed together
Mechanical lifespan > 100 mating cycles
Pollution degree 3
Tightening torque 0.8 … 1 Nm
(observe max. torque of counter piece!)
General data
Cable diameter 4.7 +/-0.20mm
Cable length 5 m
Cable Jacket Material PUR
Cable Jacket Color black
Core insulation PP
Core colors BN, WH, BU, BK
Core cross-section 4x0.34mm
2
Arrangement of strands 42x0.1 mm
Electrical features at +20 °C

Ampacity 4A
Rated Voltage 250 V
Insulation resistance > 30.5 Mò/km ‫‏‬General information
Test voltage 2000 V
Forward resistance max. 57 ò/km
Drawing depicts design version including
hexagon coupling nut
Mechanical and chemical properties (Production date after CW11/2016).
Max. tensile strength (static) ð 50 N/mm²
Max. tensile strength (dynamic) ð 20 N/mm² Circuit diagram
Bending cycles > 5 mil.
Bending radius (stationary laying) >5xØ
Bending radius (flexible use) > 10 x Ø
Edition • 2016-08-18T00:10:33+02:00
Admissible acceleration max. 5 m/s²

Admissible travel path, horizontal 5 m (at 5 m/s²)
Admissible travel path, vertical 2 m (at 5 m/s²)
Admissible traversing speed 3.3 m/s
Torsional stress ± 180 °/m
Ambient temperature
Stationary -50 … 80°C
In motion -25 … 80°C
Drag chain operation -25 … 60°C

3 Instructions D1 - 1

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Edelhoff Industrie-Armaturen GmbH . Boschstrasse 1-3 .

Service and Maintenance Translation of the original manual

D-10001 E Technical data sheet for guillotine

D-90001 E Technical data sheet for actuators

M-20001 E Erection instruction

S-20015 E Insulation instruction

SI-20000 E Safety notes

I-20001 E Commissioning instructions

W-20025 E Maintenance instruction

Annex 1 : Spare part list

Annex 2 : Lubrication list + sketch

Annex 3 : Assembly drawings

Annex 4 : Add - on unit AUMA actuator, limit switches

date of construction: 05.10.2016 name: H. Meiertoberend

date of assay: name:

4050_ Manual EST page 1 of 12

DAMPER DESCRIPTION B-20015 E

EDELHOFF GUILLOTINE Type: ES-T

The EDELHOFF GUILLOTINE is self-supporting under the existing operating conditions.

4050_ Manual EST page 2 of 12

TECHNICAL DATA SHEET D-10001 E

Item / Tag No. : „D1.1“

Total operating torque Nm : approx. 7110

4050_ Manual EST page 3 of 12

TECHNICAL DATA SHEET D-90001 E

Item / Tag No. : „D1.1“

Actuator operating torque Nm : 16000

Setting of actuator torques

Terminal plans : TPA00R1BB-1C1-000

4050_ Manual EST page 4 of 12

ERECTION INSTRUCTIONS M-20001 E

1.0) TRANSPORT on site

2.0) INSTALLATION into the pipe or duct

2.2) Observe the position of installation.

Wrong position of installation leads to malfunctions on the damper.

4050_ Manual EST page 5 of 12

INSULATION INSTRUCTIONS S-20015 E

1.1) Do not insulate the guillotine-shaft

4050_ Manual EST page 6 of 12

SAFETY NOTES SI 20000 E Sheet 1 of 3

1) Explanation of symbols and marks

1.1)Industrial safety symbol

Pay attention to this sign and be particularly careful!

3) Industrial safety notes

4050_ Manual EST page 7 of 12

3.1.6) Responsibilities for erection, dismantling and reassembly, commissioning,

3.1.14) Prior to recommissioning after maintenance works it is absolutely necessary to

4050_ Manual EST page 8 of 12

- Equipment safety law (GSG)

- Trade Regulation Act

4050_ Manual EST page 9 of 12

COMMISSIONING INSTRUCTIONS I-20001 E Sheet 1 of 2

Prior to the damper commissioning, the following has to be checked:

1.) the proper damper installation according to the ERECTION INSTRUCTIONS,

Fault alarms during commissioning:

2.) Damper does not open or close completely.

4050_ Manual EST page 10 of 12

COMMISSIONING INSTRUCTIONS I-20001 E Sheet 2 of 2

4050_ Manual EST page 11 of 12