Meq-Pak: Installation, Operation & Maintenance Manual

MeQ-Pak
Installation, Operation &

Maintenance Manual
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Warning Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
CHAPTER 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Description of Product Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 Mechanical Principles of the Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4 Instructions for Lifting and Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4.1 Equipment in Un-Opened Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4.2 Equipment Free of Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.5 Instructions for Preservation During Transport and Storage Before
and After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.5.1 Preservation During Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.5.2 Equipment Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.6 Instructions for Unpacking, Inspection and Storage . . . . . . . . . . . . . . . . . . .1-3
1.6.1 Unpacking, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.6.2 Recommended Tools for Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
1.6.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
1.6.4 Storage Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
CHAPTER 2 Operation and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1 Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 MGH-1 Mechanism Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
CHAPTER 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
CHAPTER 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.1 Pump Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
CHAPTER 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5.1 Turbine Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.3 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
ii MeQ-Pak TDI Sept 06 Part No.: 4418200 - Revision 0

Installation, Operation & Maintenance Manual
Table of Contents
5.4 Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5.5 Loading Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.6 Anti-syphon Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.7 Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.8 Safety of Equipment Returned for Service . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
CHAPTER 6 Metering Pump Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 Range of Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2.1 Drive Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6.4 Pump Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.5 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6 Additive Rate Setting (Example Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
CHAPTER 7 Service and Inspection Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.1 Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.2 3-Monthly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.3 6-Monthly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
7.4 Lip Seal Fitting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
7.5 Plunger Removal and Refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.5.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.5.2 Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.6 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.6.1 If all else fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.7 Spares and Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.7.1 Drive Unit and Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.7.2 Pumpheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.8 Standard Pumphead Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.8.1 Diaphragm Pumpheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.8.2 Plunger Pumpheads (Lip Seal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.8.3 Plunger Pumpheads (Chevron/packed Seals) . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
7.9 Turbine General Spares List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
7.10 Typical Commissioning Spares and Service Kits. . . . . . . . . . . . . . . . . . . . . .7-8
Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 iii

Table of Contents
CHAPTER 8 Drawing/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8.1 MeQ-Pak General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
8.2 MGH-1 Mechanism Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
8.3 Metering Pumphead Type PS 4 6L 10L . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
8.4 Metering Pumphead Type PS 6P 10P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
8.5 Metering Pumphead Type PS15/20/30/40/50 . . . . . . . . . . . . . . . . . . . . . . .8-10
8.6 Metering Pumphead Type PS 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
iv MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

SAFETY
The following Instructions must be adhered to prior to

commencement of any such work on Additive Equipment.
1) Ensure all Material Safety Data Sheets are issued and are current for
additives in use.
2) Ensure all Health and Safety Procedures are adhered to and all
protective clothing/equipment is clean and fully operational.
3) Ensure a copy of the handbook is available.
4) Ensure all site safety requirements are conformed to.
5) Electrical enclosures contain potentially lethal voltages. Only suitably
qualified personnel are to be allowed internal access.
6) Instructions provided on warning plates are to be observed at all times.
7) Ensure all wasted materials are disposed of in the correct manner.
WARNING NOTE
It will be necessary to bleed the pump(s) in accordance with instructions,

but if the working pump vernier setting is low, it will be advantageous to
increase the vernier setting to above 50% during the bleeding operation.
It is essential that the vernier setting is returned to its required value before
the dosing system is allowed to discharge into the product.
If, when resetting the vernier, it becomes hard to turn, do not force but turn
the gearbox by hexagon nut on the shaft end with a ring spanner. (or use a
pump timing tool on the end pump).
Do not wind vernier below 0% or above 100%.
Never run the turbine assembly against closed valves.
Always ensure check valves removed for maintenance are reinstated in the
correct orientation.
Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 v

Safety and Warning Note
Intentionally left blank.
vi MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

CHAPTER 1 GENERAL INFORMATION
1.1 Description of Product Function

The Enraf MeQ-Pak Self-Powered, Turbine Additive Injection Assembly
has been designed and developed to permit the addition of a prescribed
additive, in the correct quantity, to a main product line fluid. This is
achieved using a turbine (impeller driven by the main product flow) to
drive, via a gearbox, pump unit(s) which supply the additive. Dependent
on the requirement, the turbine to gearbox assembly can be selected from
a variety of sizes (2”, 4”, 6”, 8”, 10” units), whilst one or more pump units
may be used. These are also sized according to the requirement and may
be used in a combination of sizes.
The MeQ-Pak ‘Turbine Driven Injector’ is capable of handling a wide range
of product flows and can inject from as little as 0.2ppm up to 2500ppm
of product. Its mechanical simplicity and rugged design will provide a
reliable system requiring minimal maintenance. If necessary the turbine can
be supplied as a skid assembly enabling the unit to be used as a mobile
device.
Available in five sizes
Self-contained with all system components ready for easy installation.
Simple and cost-effective to install.
Can be applied to any pipeline configuration with a simple cut-in.
The turbine affords virtual free power, with high accuracy & repeatability.
Comprehensive range of options.
Turbine installation into any pipe work configuration.
1.2 Applications
Petroleum Product
Additives
Anti-Static Additives
Corrosion Inhibitors
Aircraft Fuel Icing Inhibitors
Anti-Foam Additives
Ethyl Mercaptan
Dyes & Markers
The MeQ-Pak ‘Turbine Driven Injector’ is extremely cost effective to install,
requiring only a simple pipeline cut-in, in any pipeline configuration.
This Product is designed for use in a Zone 1 Hazardous Area.
Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 1-1

General Information
1.3 Mechanical Principles of the Assembly

The mechanical principles of the assembly are as follows:
a) An impeller, in the turbine drive unit, is driven by the fluid being pumped
through the main product supply pipe-work.
b) The impeller, in turn, drives pulsing metering pump(s) through a
gearbox.
c) One stroke of the metering pump generally represents 7 or 10
revolutions of the impeller.
d) The length of stroke of the metering pump can be adjusted by means
of a vernier attached to the pump stroke mechanism. A vernier setting
of 100% provides the maximum stroke length and, therefore, maximum
additive quantity.
e) The number of strokes of the metering pump is proportional to the
impeller speed.
f) The additive pump output is proportional to the length of the pump
stroke and vernier setting.
1.4 Instructions for Lifting and Transport

1.4.1 Equipment in Un-Opened Case
Case incorporates a pallet for forklift handling. Ensure orientation symbols
are correct.
Forklift truck should be minimum capacity of 1 ton.
Ensure that forks completely span the pallet.
Following transportation, set down on firm level ground ensuring
orientation symbols are correct, support/ stabilise if necessary.
1.4.2 Equipment Free of Case

NOTE: If lifting from case/pallet, follow, “Instructions for Unpacking,
Inspection and Storage”.
Lift with a forklift truck or mobile crane, minimum capacity 1 ton.
Using a suitable ½ ton shackle with 1 ton strop connect to lifting eye
provided on turbine case.
Lift vertically slowly.
Beware: tilting due to unbalanced support. Restrain equipment from
swinging and rotating do not stand or place feet below pump.
Following transport, set down on angle irons on firm level ground.
1-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

General Information
1.5 Instructions for Preservation During Transport and Storage

Before and After Installation
1.5.1 Preservation During Transport
Encased equipment should be sited on firm level surface and located to
ensure that the case cannot be ruptured.
Ensure orientation symbols are correct.
Maximum top weight stated on the case is not exceeded.
All temporary supports for the equipment are within the casing.
Equipment is finished for locating in exterior environment. Additional
preservation is not necessary.
1.5.2 Equipment Finish

Equipment is finished for locating in exterior environment. Additional
preservation is not necessary.
Equipment Finish
Manufacturer’s standard.
Stainless Steel - Natural
1.6 Instructions for Unpacking, Inspection and Storage

1.6.1 Unpacking, Inspection
Encased equipment should be transported to the unpacking location
following the recommendations given in “Instructions for Lifting and
Transport”.
Ensure case is sited on firm level ground with correct orientation of
symbols.
Inspect case. If there are signs of serious damage, advise supervisor and
await instructions.
Remove top of case with claw hammer or crow bar. Safety: Remove nails
from top.
Inspect contents. If there are signs of bracing/supports out of place or
damage, advise supervisor and await instructions.
Remove cross bracing (if fitted, nailed/screwed into position).
If deemed necessary, remove the case sides.
Unbolt stabilising angle irons (2 off) from the internal case beams.
Note: leave angle irons attached to turbine flanges.
To lift equipment (and transport), follow the recommendations given in,
“Instructions for Lifting and Transport”.

General Information
1.6.2 Recommended Tools for Unpacking

Claw Hammer
Crow Bar
Nail Puller
10” Adjustable Spanner
1.6.3 Storage
Equipment is constructed suitable for external location when in use.
Equipment to be stored should be sited on firm level ground with the lifting
eye uppermost and located to minimise risk of damage to pumps and
small bore piping.
The stabilising angle irons fitted to the main flanges (or refitted) must be
secure to prevent any possibility of toppling.
Ensure that main flanges and small bore supply piping end are fitted with
proper blanks/plugs.
Storage preservation recommendations should be applied in accordance
with “Instructions for Preservation during Transport and Storage before and
after Installation”.
1.6.4 Storage Inspection

Equipment in storage should be inspected every 12 months. This must
include:
Removal of collected debris.
Visual Inspection of all surface conditions.
Visual inspection for external damage.
Rotation check – rotate the turbine and pumps. This can only be achieved
by turning the wheel of the turbine by hand. Movement of the pump(s) is
visible. Small bore piping and pumps will contain a residual amount of the
testing medium – mineral oil.
NOTE: There is no known limitation of storage life.
Preparation for Use
Preparation for use after storage is recommended in:
CHAPTER 3 INSTALLATION
CHAPTER 4 COMMISSIONING
CHAPTER 6 METERING PUMP INSTRUCTIONS

CHAPTER 2 OPERATION AND CONSTRUCTION
2.1 Turbine
The characteristic of the turbine assembly indicates that the fluid being
metered passes a helical chamber across which is a concentrically
mounted vane impeller.
The helical chamber, formed by the two-part casing, is of uniform
cross-section, and as the impeller is mounted in the centre plane, the
fluid flow path is inclined with respect to the impeller.
In progressing through the chamber, the fluid also passes simultaneously
through the blade area in a circumferential and axial direction.
The resultant rotation of the impeller causes each blade to traverse the
conduit in an axial direction, exposing it to all fluid velocities across the
section of the conduit to give high accuracy and repeatability.
The rotational speed acquired by the impeller provides sufficient torque at
the shaft to drive, through a coupling and reduction gearbox, a number of
positive displacement metering pumps.
2.2 MGH-1 Mechanism Assembly

The MGH-1 is a mechanical device that converts rotary motion of the
gearbox output shaft into reciprocating motion that’s then used to drive the
pumphead. The main external body of the MGH-1 is manufactured in cast
iron.
The pumphead drive is through a roller bearing fitted to a cam on the
main shaft. The cam drives a hardened and ground steel crosshead with
spring return. Two lengths of stroke are available. 15mm standard 7.5mm
optional. Short stroke units can be mixed with long stroke unit to give a
wider choice of pump outputs.
The crosshead is guided by bushes at the front and back of the casing
to ensure correct alignment. The stroke length is adjusted by using a
special fine pitch screw, operated by a “micrometer” knob that is part
of the micrometer box assembly, located on the back end MGH-1. The
knob is pushed in and rotated to make adjustment and released to lock in
place after adjusting. The knob can be rotated through 10 turns to give full
adjustment from 0 – 100%.
The actual stroke percentage setting is indicated by a digital counter in the
micrometer box assembly. The stroke length can generally be adjusted
either when the pump is operating or stationary. However sometimes when
stationary the knob maybe difficult to turn, depending on the size of pump
fitted and its final resting position.
A twelve tooth splined coupling system is used for initial and
interconnecting drives, so that deliveries can be phased to suit specific

Operation and Construction
process requirements. Where PS65 pumpheads are used a spacer unit is

required between mechanisms.
Mechanisms, spacers and intermediate gearboxes are grease packed on
assembly and no regular attention is necessary. These have a design life of
22,000 hours.

CHAPTER 3 INSTALLATION
CAUTION
The turbine assembly is only to be lifted using the lift points provided. Any
other lift points used will seriously damage the assembly. Care is to be
taken to ensure that no weights or undue pressures are applied to the
drive gearbox, additive pump unit(s) or pipe work.
Installation of the assembly is relatively straightforward. The gearbox and
pump unit(s) is mounted to one side of the turbine drive. The mounting
design is such that for normal operation no further support is required
once the assembly is mounted in the pipeline.
The direction of flow through the turbine drive unit is by-directional as
indicated by an arrow cast on the side of the casing. The additive injection
point is normally at the inlet end of the turbine drive unit, thus ensuring
optimum mixing of the additive and product fluids by the turbulence created
through the turbine wheel. However the injection point can be positioned on
either side of the turbine if required, allowing the additive to blend into the
product while continuing through the pipe-work after the turbine.
A Witches hat strainer is supplied with the Turbine and should be fitted
at the inlet to the turbine. This is fabricated from 1.5mm stainless steel
sheet and will need to have a gasket fitted to both sides. Allowance for this
should be made when determining the space required for fitting the turbine
into the pipeline.
NOTE: It is imperative that the turbine drive unit is installed with the
metering pump plungers in a horizontal position, and the pump head inlet
and outlet valves in the vertical position.
In the event that the inlet and outlet flange and bore sizes of the turbine
drive unit do not match those of the product supply pipe work, then
tapered reducers are to be fitted both upstream and downstream of the
unit. These items can be fitted immediately adjacent to the unit.
Although the turbine drive unit is not susceptible to directional flow,
either before the inlet or after the discharge, it is recommended that if a
directional flow change is necessary adjacent to the unit, swept bends are
used in preference to angle bends.
It is also recommended that the turbine drive unit is locally isolated to
permit removal, overhaul and repair. Full bore valves should be used to
achieve this.
When fitting pump heads, care is to be taken to ensure that the delivery
valve is vertically above the suction valve.
The bore of the additive supply pipe work is dependent on the following
factors
a) Maximum quantity flow of the additive fluid.
b) Viscosity of additive fluid at the lowest expected temperatures.

Installation
c) Minimum head from the additive fluid storage tank.

d) Length of supply pipe work.
e) Pressure drop across any fittings in the supply pipe work.
3.1 Installation Procedure

Installation of the assembly will be between product line flanges. The
additive(s) supply from the storage tank(s) is connected to stainless steel
pipe fitting(s).
Access clearance to installation location will depend on the type and size
of lifting/transport facility adopted.
Check suction product line for any debris.
Flush product tank discharge line to ensure that pipe is free of any debris,
construction waste, scale, etc.
Flush additives supply tank discharge line(s) from storage tank to point of
connection to the turbine assembly pump(s).
Dimensions, tolerances, General Arrangement Drawing MQP1/04/001.
Check flange to flange dimensions are within tolerance.
Lift assembly, (see CHAPTER 1 INSTRUCTIONS FOR LIFTING AND
TRANSPORT)
Remove flange caps from turbine, check bore of suction and discharge for
any debris.
Remove stabilising storage angles from flanges.
Clean flanges of assembly and product pipes.
Check rotation of turbine blades and movement of pumps.
Fit a ‘Witches Hat Strainer’ in the inlet of the MeQ-Pak. A gasket is
required on both sides of the strainer.
Locate assembly between pipeline flanges.
Insert gasket(s)
Insert flange bolts and fit nuts.
Tighten up bolts progressively by rotation around flange, operating on
diametrically opposite bolts in turn.
Remove plug(s) from pump suction line(s).
Connect the additives tank(s) discharge line(s) to the appropriate pump
suction fitting.
WARNING: A protection device needs to be fitted in the pipeline to prevent inadvertent
! over pressurisation of the MeQ-Pak. This device should also protect the
MeQ-Pak from over pressurisation from external fire.

Installation
3.2 Installation Checklist
Assembly is correct for the location.

Flange sizes and type are matched.
Product line has been flushed and cleared of debris.
Turbine assembly is clear of debris. Assembly is free to rotate.
Flange faces are clean.
Gaskets are fitted.
All flange bolts are fitted and have been tightened evenly.
Additive tank discharge line(s) have been flushed.
Additive tank discharge lines are connected to the turbine pump(s)
suction line(s).
Flange joints are secure.
Small bore joints arc secure.
Ensure that all injection pumps are provided with a flooded suction at all
times. Plunger pumps will be damaged if run dry.
If a calibration jar is fitted the vent on top of the calibration jar should be
piped so that the top of the vent is higher than the top of the additive
supply tank if possible.

Installation

CHAPTER 4 COMMISSIONING
On the successful installation of the assembly, commissioning can take

place.
CAUTION
The isolation hand valve, located in the discharge pipe between additive
pump and the turbine, must be to OPEN position before the assembly is
operated for additive purposes.
NOTE: Before operating the assembly ensure that the additive storage
tank is full and all supply valves are open.
WARNING: SAFETY MEASURES CONCERNING THE PRODUCTS BEING USED
! IN THE MAIN PIPELINE AND THE ADDITIVE PIPELINE SHOULD BE
STRICTLY ADHERED TO.
REFER TO THE ADDITIVE MATERIAL SAFETY DATA SHEET (MSDS) FOR
HEALTH AND SAFETY INFORMATION.
! WARNING: The pump vernier setting is 0 - 100%.
NEVER adjust the vernier below 000 or above 100. Any figure below 000
or above 100 should be ignored as it will be ineffective and will cause
severe damage to the pump mechanism.
4.1 Pump Bleeding

NOTE: Refer to the MSDS for the additive and take the appropriate
measures to contain any spillages. This should be kept to a minimum.
Each pump has a check valve set a 1 bar on it discharge. This is fitted to
stop additive flowing through the pump under gravity.
All the additive pumps should be bled before commencing operation.
Proceed as follows:
1. Open up the additive supply from the storage tank and vent the supply
line if possible.
2. Loosen the output pipe work at the pump delivery valve below
the check valve mounted on the pump assembly head.
(4 bolts PS15 – PS65) (Hex PS6 – PS10)
3. Gravity must be enough to bleed the pumps otherwise pumping
problems will occur. Bleed the pumps until a free flow of additive is seen
to be flowing from the pump delivery valve below the check valve.
4. Retighten the pipe work.
5. If a flowmeter has been fitted refer to the flowmeter manual for
commissioning instructions.
6. If a calibration point has been fitted in the pump discharge, this can be
used to bleed the pipe-work up to this point with the pumps running.

Commissioning

CHAPTER 5 MAINTENANCE
The maintenance aspects of the assembly are described separately under

each major component.
WARNING: SAFETY MEASURES CONCERNING PRODUCTS BEING USED IN THE
! MAIN PIPELINE AND THE ADDITIVE PIPELINE SHOULD BE STRICTLY
ADHERED TO.
REFER TO THE ADDITIVE MATERIAL SAFETY DATA SHEET (MSDS) FOR
HEALTH AND SAFETY INFORMATION.
5.1 Turbine Drive Unit

No service is required to the turbine drive unit. However, periodic
checks should be made during normal operating conditions to check
for mechanical seal failure. A telltale hole is drilled in the mounting spool
between the turbine housing and the gearbox for this purpose.
In the event that the mechanical seal should require replacement, proceed
as follows:
1. Close the isolation valves, situated on each side of the turbine.
2. Drain the turbine drive unit.
3. Disconnect the necessary pipes from the pump(s).
4. Remove the pumps and gearbox.
5. Remove the half-coupling from the turbine shaft.
6. Remove eight bolts holding the spool piece to the turbine case and
remove the spool spice and stationary seal holder.
7. Refer to the instructions with the mechanical seal for fitting.
New nyloc grub screws are to be used in the coupling, and a new O
ring fitted between the spool piece and the stationary seal holder.
8. After seal replacement, follow the above instructions in reverse order to
re-assemble.
9. Follow the pump bleeding procedure before putting the unit back into
service.
NOTE: It is recommended that the turbine case assembly is pressure
tested following seal replacement to ensure correct installation. Also
depending on the age of the turbine and the work load it has been
subjected to, consideration for a complete overall may be need. The
turbine will need to be removed from the pipeline for this to be carried out.
5.2 Gearbox
The gearbox is oil filled and is sealed for life. No maintenance is required,
however it should be periodically inspected and the unit should be
replaced if defective.

Maintenance
5.3 Filter
A filter is fitted into the additive supply line and requires regular 3 monthly
inspections.
5.4 Check Valves

EFT Check valves are used for the following.
5.5 Loading Valves

A stainless steel loading valve is fitted to each pumphead to ensure that
the pumphead is continuously charged with the correct amount of injection
fluid from a flooded suction. However, it will hold any excess pressure
between the additive head and the product pressure. This valve will
normally be set at 1 bar.
5.6 Anti-syphon Valve

The injection point is fitted with a stainless steel anti-syphon valve. This
valve is normally set at 3 bar, and prevents additive being drawn into the
system by vacuum, or any venturi effect created when the system is run
and additive is not required.
5.7 Relief Valve

Each additive system is fitted with a stainless steel relief valve. These
valves can be piped either back to the pump suction or back to the
additive tanks. They will normally be set at 15bar. If the relief valve returns
back to the pump suction (normal configuration) then an open, non
restrictive line should be maintained to and from the supply tank.
No check valves fitted in this supply line.
CAUTION
Extreme care should be taken maintaining the check valves as any failure
could result in the incorrect mixing of additive into the product line or vice
versa.
5.8 Safety of Equipment Returned for Service

In the event of any equipment being returned for service, the following
points are to be noted:
a) All pumps and accessories returned are to be in a clean and safe
condition.
b) Details of all the fluids that have been pumped including cleaning and
flushing must be clearly marked on a label tied to the unit and a MSDS
for each must be provided.
c) Action to be taken in the event of inadvertent contact with any residual
fluid is also to be advised.

CHAPTER 6 METERING PUMP INSTRUCTIONS
6.1 Safety Requirements

Read this section before carrying out any work on the EFT Metering
Pump.
The pump must be installed, operated and maintained in accordance with
this manual.
Do not run the pump against closed valves or blocked delivery lines.
Failure to comply with this precaution will result in damage to the pump or
its associated equipment with the possibility of personal injury.
All chemicals, mixtures and pumped media must be handled strictly in
accordance with their manufacturer’s instructions. Any harmful liquids must
not come into contact with operators or other personnel. Refer to Material
Safety Data Sheet MSDS.
Before carrying out any work on a metering pump:
1. It must be stopped and electricity/mechanically isolated. (Product
pump)
2. Harmful products must be flushed out of the system.
6.2 Range of Pump

On EFT Turbine unit all pumps are mounted onto a MGH1 Mechanism.
(see CHAPTER 2).
This metering pump has been designed as a robust, adaptable and
powerful tool for accurate metered pumping of various media.
A wide standard range of mechanisms/pumpheads are available in
stainless steel construction with a choice of seals. (PTFE are standard)
Plunger pumpheads are available in 6mm, 10mm, 15mm, 20mm, 30mm,
40mm and 50mmand 65mm diameters.
Hydraulic Diaphragm pumpheads are available in 6mm, 10mm, 20mm and
30mm diameters. All diaphragms are made from PTFE.
Multiple pumpheads may be fitted and interconnected to give flow with
reduced pulsations. Each additional pumphead requires a “mechanism” to
give stroke control and mechanisms can be bolted directly together when
using plunger pumpheads.
(If a PS65 is used then a spacer is also required to allow for the width of
the pumphead).
The standard stroke length of all pumps is 15mm except for the 50mm
diaphragm pump which has a stroke length of 7.5mm. If required 7.5mm
stroke units are available as an option on all pumps.

Metering Pump Instructions
Flow ranges from 0.45 litres /hour to 295 litres /hour (0.09 - 65gph) and
maximum discharge pressure from 12 bar to 680 bar. (175 - 10,000psi).
Relief valves are normally set at 15bar. Some seal arrangements do not
allow maximum pressure to be achieved.
Variation in pump output is achieved by setting a digital “micrometer”.
The micrometer has a adjustable scale that reads 0 – 999,however this
should only be operated between 0 – 100. This represents the appropriate
percentage of full stroke length (or output). Generally pump performance
will remain linear from 10% to 100% although diaphragm pumpheads will
not operate to the same high accuracy as plunger pumpheads.
Pumps may be ganged to give full use of power available and to allow for
the pumping of “cocktails” to suit the user’s process. A maximum of nine
pumpheads may be fitted to a single drive unit and full rated pressure is
available with up to three pumpheads suitable phased. When more than
three pumpheads are fitted, maximum pressure has to be de-rated.
For further information, please contact Enraf Fluid Technology Ltd.
6.2.1 Drive Units

Mechanisms, spacers and intermediate gearboxes are grease packed on
assembly and no regular attention is necessary. These have a design life of
22,000 hours.
6.3 Operation
NOTE: Running the turbine is required to operate the pumps. As this will
require the transfer/movement of product this should be organised and
controlled by site staff.
Ensure that all safety instructions in this handbook and those from
manufacturers of pumped media, etc are followed implicitly.
Ensure compliance with all system design and operation requirements.
Check that there are no closed valves in the delivery line.
Bleed the pumps.
Start the pump. Remember that the pumps with low outputs may take
some time to fill a system. If liquid flow is not detected, stop the pump,
re-vent and try starting again. Repeat as necessary. (Set up the micrometer
to 100% to assist start-up).
Adjust the micrometer to obtain the required output from the pump. Push
in the micrometer knob and rotate until the desired percentage of output
is shown in the window. Release the knob and allow it to spring back and
lock in position. See pump data sheet for the output of a specific pump at
100% stroke setting. (All pumps are tested on water at the manufactures
with a slave motor. It is likely that pump performance will improve during
the first few hours/days of service as valves and seals “bed in”).

NOTE: As the EFT METERING pump is capable of delivering high

pressure, it is not always possible to adjust the stroke length when
the drive unit is stationary.
6.4 Pump Capacity

The pump(s) capacity is to be checked every three months or as required
by site specifications. It can be checked against the meter, if fitted. The
unit and the meter can be checked against a measuring vessel. A sample
point is fitted after the flow meter. It is recommended that the pump
vernier(s) are set to 100% during the test and the pump(s) strokes per
minute counted during the test period. The quantity flow should be in
accordance with the pump(s) output given below:
6.5 Example
1 in number PS 50 pump.
Strokes per minute during test - 75 (counted).
Duration of tests – 1 minute.
Quantity flow – 2.0litres.
1 X PS 50 delivers 160 litres/hour at 100% strokes at 100 strokes/minute.
(Nominal)
1 X PS 50 delivers 120 litres/hour at 100% strokes at 75 strokes/minute.
(Nominal)
The pumps should give 2.0 litres ± 1% in 1 minute.
After the test reset the vernier to the required setting.
6.6 Additive Rate Setting (Example Only)

NOTE: When performing this calculation it is essential that the client refers
to the individual pump(s) calibration data. Pump strokes/min should be
counted for a known product flow rate. Nominal figures are shown below.
In order to establish the vernier setting for the assembly, proceed as
follows:
a) Check turbine size and pump configuration.
b) Measure turbine speed against a constant flow rate i.e. a 10” unit will
have a turbine speed of 645 RPM @ 800 M3/hour.
c) Check gearbox ratio i.e. 7:1.
d) Pump strokes per minute @ 800 M3/hour will be 92 optimum.
e) Dosing rate required =
ppm x Product Flow rate (lph) = Litres per hour
1000000

For 340 ppm = 340 x 800000 = 272 L.P.H

1000000
f) Pump output PS 50 @ 100 s.p.m = 160 L.P.H
g) Pump output 2 x PS 50 @ 100 s.p.m = 320 L.P.H
h) Pump output 2 x PS 50 @ 92 s.p.m = 294 L.P.H
i) Vernier Setting 272 x 100 = 92%
294

CHAPTER 7 SERVICE AND INSPECTION SCHEDULES
1 Refer to the relevant Material Safety Data Sheets (MSDS) for both
the additive and the product before starting work. Adhere to all the
necessary safety requirements.
2 Special Equipment Clean protective clothing - gloves,
goggles required.
NOTE: Protective clothing must be full - no short sleeves.
Safety glasses do not give sufficient protection.
3 Operational interference Dosing facilities out of service.
4 Tools Required Hand Tools.
5 Cleanliness High standard essential.
6 Materials Required Cleaning cloths (Clean only with a
damp cloth).
7.1 Weekly
Visually inspect turbine unit and installation, Checking for:-
1 Sufficient additive in the supply tank.
2 Leaks on pipe-work between supply tank and turbines.
3 Leaks from turbine pumps and associated pipe-work.
4 Turbine is turning when product is flowing.
5 Pumps are stroking to full setting.
6 Meter is operating. (If fitted)
7 No additional noise from turbine.
8 No additional noise from pumps.
NOTE: If any concern is felt on 3 to 8 investigate problem and rectify as
necessary.
9 Check meter reading (if fitted) and quantify dosing rate against product
flow. If not in accordance with required setting, liaise with site staff and
investigate the problem and rectify as necessary.
7.2 3-Monthly
1 Carry out weekly routine.
2 Check meter reading (If fitted) and quantify dosing rate against product
flow. Investigate if the readings show that the turbine unit isn’t operating
as required.

Service and Inspection Schedules
3 Check tightness of all pump heads, assembly nuts, bolts and screws.
4 Check tightness of holding down bolts of the gearbox and pumps.
5 FILTER - Check cleanliness of additive supply filter by removing the
element. Wash out in suitable solvent and replace. If seal or joint is
damaged, replace with new.
6 Remove guard over coupling between the gearbox and the first pump
and inspect for damage. Replace coupling if required then ensure that it
is operating smoothly. Replace guard.
7.3 6-Monthly
1 Carry out weekly and 3-monthly routines.
2 With unit running, check all valves, unions and pipe lines for leaks.
3 TURBINE DRIVE UNIT - Using the tell-tale hole (in the spool piece
between the turbine housing and the gearbox, and capped with a red
plug), check for seal failure (in the event of seal failure, see instruction
manual, maintenance section or call in Enraf Fluid Technology Ltd.).
4 PUMP UNIT(S) - Clean down metering pump(s) and inspect the
pumphead(s) for any leakages at the plunger gland.
5 If the plunger gland/seal appears to be leaking,
i If a packing gland is fitted, (PS6 & PS10) try to tighten the gland and
see if this stops the leak. If not repack the gland.
ii If a lip seal is fitted this will need to be replaced. (see instruction
manual, maintenance section or call in Enraf Fluid Technology Ltd.).
NOTE: If the gland/seal needs to be replaced the plunger should also
be inspected for any damage and replaced as necessary.
6 METER – Check the meter by using the appropriate size calibration jar.
Log check figures in appropriate record.
NOTE: This is not an approved fiscal check and will only give an
indication that the flow-meter is working correctly. Should an approved
calibration be required, the flow-meter will need to be removed from the
turbine assembly and sent to an approved flowmeter test/calibration
house.

7.4 Lip Seal Fitting Instructions

7.5 Plunger Removal and Refitting

To remove plunger this will require the suction and discharge pipe-work to
be disconnected from the pumphead and the pumphead removed from
the pump assembly. The turbine should be made safe in accordance with
site requirements before any maintenance work is started.
7.5.1 Removal
1. Isolate the turbine unit so that it can’t start.
2. Refer to the relevant Material Safety Data Sheets for both the additive
and the product before starting work. Adhere to all the necessary safety
requirements.
3. Isolate the additive supply.
4. Shut the additive supply valve at the turbine injection point.
5. Disconnect the additive supply and discharge pipe-work from the
pumphead. Use an appropriate container to catch any additive and
then plug the pipe-work to stop any drips.
6. Remove the pumphead carefully from the plunger box.
7. Remove window from top of plunger box.
8. Using 17mm A/F spanner through window hole, undo and remove
plunger. DO NOT REMOVE PLUNGER BOX.
9. Inspect plunger. If scored in area of seal operation, it must be replaced.
7.5.2 Reassembly
1. Remove plunger nut and split collets from drive end of plunger.
2. Slide plunger nut back up new plunger and fit collets back into groove,
smallest diameters towards plunger nut. Space collets equally around
shaft and slide plunger nut over collets. Tap the cullet end of the
plunger gently on a firm surface to hold in position on the shaft. This
will assist with the assembly when connecting onto the cross-head on
the Mech.
3. Locate end of plunger into cross head and tighten plunger nut through
window hole. Be careful not to disturb the collets on the plunger.
4. When the nut is tight, loosen it slightly and tap the end of the plunger
with a copper or leather hammer to free the collets.
5. Using a plunger centring ring over the plunger and, located in the front
face of the plunger box, nip up plunger nut and check that ring slides
freely in and out. If the ring remains free, plunger is in correct position.
6. It is likely that plunger will not be in correct position at first attempt. If
this is the case, slacken plunger nut slightly and tap end of plunger with
copper or leather hammer to free collets. Twist plunger back and forth
and try re-tightening. Check position with centring ring.

7. Repeat this operation until plunger is central and then fully tighten
plunger nut; re-check again. When centring ring slides easily in and out
of plunger box, the plunger is in correct position.
NOTE: If plunger is not central, chevron seals and lip seals (particularly
PTFE/carbon PTFE) will only last a few hours in service.
8. Refit pump head and associated pipe-work.
9. De-isolate and reinstate pump in system according to operating
position.
10. Remove the isolation from the turbine. Operate the turbine and monitor
the pump for any leaks during its first few minutes of running and then
on regular basis until you are satisfied that the pump is running correctly.
NOTE: Running the turbine is required to operate the pumps. As this
will require the transfer/movement of product this should be organised
and controlled by site staff.
Ensure that all safety instructions in this handbook and those from
manufacturers of pumped media, etc are followed implicitly.
7.6 Trouble Shooting

In the unlikely event of the pump not operating correctly, refer to this
section. Before working on the pump, observe the “Safety Requirements”
section.
Check that the suction strainer, if fitted, is not blocked. If so, clean out the
element. Ensure that the suction line isolating valve is open.
Suction hose check that it is not collapsing under the operating conditions.
Increase the stroke setting to 100% to improve the start-up/venting
performance.
Ensure that any air collecting in the delivery pipe-work is vented. Pumps
will not prime or run if air locked. This is particularly important for 6mm and
10mm plunger pumpheads.
If the pump has been installed with a suction lift (never recommended)
try raising the supply tank, or using any other safe method to wet the
pumphead and valve gear.
Check for seal leakage. If the seal allows liquid to pass out of the pump,
it will allow air into the pumphead on suction stroke. Replace the seal or
diaphragm if leakage is occurring.
Sometimes loose particles lodge on the suction valve seat causing
temporary loss of pumping. Tap the pumphead firmly with a hide mallet or
similar tool - this will often solve the problem.
7.6.1 If all else fails

Consider attention to the valve gear. Check for any blockage or foreign
matter (swarf from pipework, etc) trapped at the valve seats and clean it

off. Inspect the seating faces; if damaged, replace the seals and balls.
Re-assemble carefully - see the pumphead drawing for details.
If the valve gear is re-assembled incorrectly, a hydraulic lock may
occur and cause major damage to the pump.
7.7 Spares and Service Kits

7.7.1 Drive Unit and Mechanisms
A sectional drawing is enclosed for reference purposes only. Special
tools are required for dismantling and re-assembly. Contact Enraf Fluid
Technology Ltd.
7.7.2 Pumpheads
All pumpheads have a type number shown on the front label. Always
quote this number when ordering spare parts. Please also quote Turbine
serial number.
Refer to the relevant pumphead drawing and quoted ballooned item
numbers as required, together with the description from its parts list.
7.8 Standard Pumphead Service Kits

7.8.1 Diaphragm Pumpheads
1 x diaphragm
2 x valve seats
2 x valve balls
6 x “O” rings
7.8.2 Plunger Pumpheads (Lip Seal)

1 x lip seal (including back-up ring, if necessary)
2 x valve seats
2 x valve balls
6 x “O” rings
7.8.3 Plunger Pumpheads (Chevron/packed Seals)

3 x chevron rings or
1 set packing rings & anti-extrusion rings
2 x valve seats
2 x valve balls
6 x “O” rings

7.9 Turbine General Spares List
Description Part no Qty fitted

WHEEL -4” TURBINE (FABRICATED) 10-00-09 1
GEARBOX HUB SHAFT RMI40 (2965/18 Issue C) 10-20-07 1
GEARBOX 7:1 RATIO C/W SHAFT TDRMI40-7:1 10-40-03 1
GEARBOX RMI40-10:1 D63-B5 + OUTPUT SHAFT 10-40-04 1
TURBINE SHAFT 4” 6” & 8” (DRG: 2965/19 Issue D) 10-20-08 1
TURBINE SHAFT 10” (2965/20 Issue D) 10-20-09 1
RADIAL BALL BEARING S/STEEL 10-40-02 2
MECHANICAL SEAL ½” VITON 10-40-01 1
COUPLING HALVE ROTEX-19 (11 x 4) STEEL 10-60-01 2
COUPLING HALVE ROTEX-19 (19 x 6) STEEL 10-60-02 2
O-RING VITON (SPOOL ASSENBLY) 2-042 1
O-RING BS278 VITON (4 “TURBINE) 2-278 1
O-RING BS280 VITON (6” TURBINE) 2-280 1
O-RING BS284 VITON (8” TURBINE) 2-284 1
O-RING VITON - 10” TURBINE 2-390 1
RELIEF VALVE 3-50PSI ADJUSTABLE (43737 Issue E) 10-50-02 As required
RELIEF VALVE SPRING 4-400PSI 10-50-10 As required
CHECK VALVE END 12mm (43737 Issue G Sheet 5) 10-50-03 As required
CHECK VALVE END ½”NPT S/STEEL 10-50-04 As required
CHECK VALVE END ½”BSPT (43737/C Issue B) 10-50-13 As required
STANDPIPE END 12mm OD (43737/D Issue C) 10-50-14 As required
PUMP MECHANISM & HEAD PTFE (MGH1 + PS4) 10-90-001 As required
PUMP MECHANISM & HEAD PTFE (MGH1 + PS6P) 10-90-02 As required
PUMP MECHANISM & HEAD + LIP SEAL (MGH1 + PS6L) 10-90-02A As required
PUMP MECHANISM & HEAD PTFE (MGH1 + PS10P) 10-90-04 As required
PUMP MECHANISM & HEAD + LIP SEAL (MGH1 + PS10L) 10-90-04A As required
BALL VALVE ½”NPT(F) S/STEEL (NO LOCK) 20-60-001 2
BALL VALVE ¼”NPT(F) S/STEEL 20-60-05 1
12mm FERRULE SET SS12Ferrules As required
12mm NUT SS12Nuts As required
Special Tools are Required for Plunger and Seal Replacement

Examples of typical tools are shown below. Contact EFT for exact requirements.
PLUNGER ALIGNMENT TOOL PS4 10-71-10
PLUNGER ALIGNMENT TOOL PS10 10201/10
PLUNGER ALIGNMENT TOOL PS30 10-71-10A
SEAL FITTING TOOL - PS40 10207/40
SEAL FITTING TOOL - PS50 10207/50

7.10 Typical Commissioning Spares and Service Kits

Example PS50 Pumphead Commissioning Spares
Description Part no Qty per pump

O-RING PTFE B2045 6
PLUNGER LIP SEAL 50mm PTFE B2032 1
PS50 Pumphead 2 Year Operating Spares
Description Part no Qty per pump

O-RING PTFE B2045 6
PLUNGER LIP SEAL 50mm PTFE B2032 1
PLUNGER - 50MM 15889 1
VALVE BALL SIZE 22 (1038293) B5032 2
VALVE SEAT 22mm S/STEEL (1038290) 10008 2
NOTE: When ordering spares always quote the turbine unit Serial Number
and pumphead size as parts may vary between units.

CHAPTER 8 DRAWING/PARTS LIST
Drawing Ref.
MQP1/04/001 TURBINE GENERAL ARRANGEMENT
2965/51 4” 6” 8” & 10” TURBINE CASE ASSEMBLY
MGH-1 MECHANISM ASSEMBLY & Parts List
METERING PUMPHEAD TYPE PS 4 6L 10L & Parts List
METERING PUMPHEAD TYPE PS 6P 10P & Parts List
METERING PUMPHEAD TYPE PS15/20/30/40/50 & Parts List
METERING PUMPHEAD TYPE PS 65 & Parts List

Drawing/Parts List
8.1 MeQ-Pak General Arrangement

Drawing/Parts List

Drawing/Parts List
PARTS LIST
MGH-1 MECHANISM ASSEMBLY CAST IRON
ITEM PART NO DESCRIPTION MATERIAL QTY
1 10147 MECHANISM CASING Cast Iron Grade 250 1
2 15846 MECHANISM END CAP Cast Iron Grade 250 1
3 15843 MICROMETER END CAP ASSEMBLY Cast Iron Grade 250 & Stainless Steel 316S11/31 1
4 10163 MICROMETER BOX SUB ASSEMBLY COMPRISING ITEMS 4a to 4f 1
4a 15844 MICROMETER BOX Cast Iron Grade 250 1
4b 15847 MICROMETER KNOB Stainless Steel 304 1
4c 15859 MICROMETER ADJUSTING SHAFT Brass, Zinc plated and full passivated 1
4d 15863 COMPRESSION SPRING Music Wire to BS5216 M4, Zinc plated to 1
BS1706 ZN2
4e 15864 BLANKING DISC Delrin 1
4f B5004 ROLL-PIN DIA 3 x 45 LONG Carbon, Spring Steel 1
6 15839 PLUNGER SPRING HOUSING Cast Iron Grade 250 1
7 15865 MECHANISM SHAFT Steel 605M36 1
9 15850 CROSSHEAD Steel 080M15 1
16 B1003 BALL BEARING Deep groove ball bearing, single row, with seal 2
6202-2RS
18 B1005 ROLLER BEARING Single row, cylindrical roller bearing, NUP206ECP 1
20 15860 MICROMETER BUSH 25% Carbon PTFE 1
21 15858 MICROMETER SPINDLE Stainless Steel 302S31 1
23 B5003 DOWEL PIN Steel, BS1804 part 2, Grade 1 1
26 15857 PLUNGER SPRING Music Wire to BS5216 M4 1
28 B5063 PIPE PLUG ¼” Polyethylene 1
31 B5002 MECHANICAL COUNTER Plastic 1
32 B0004 SHCS M6 x 25 SS Stainless Steel 304S15 4
34 B0005 SHCS M6 x 45 SS Stainless Steel 304S15 4
35 B0020 SCREW, CSK M4 x 10 PLATED Mild Steel, plated 2
38 B0022 SCREW, SELF TAPPING, POZIPAN Mild Steel, plated 2
43 B5022 CIRCLIP EXTERNAL, NO-GROOVE Steel, self coloured 1
44 B5006 PLUG, HEX-HEAD ¼” BSPT Stainless Steel 316 1
45 B5012 GREASE NIPPLE, ¼” BSP Mild Steel, plated 1
51 15873 SPLINED CONNECTOR BUSH Steel 220M07, Zinc plated and passivated 1
52 15872 LOCATING RING Steel 220M07, Zinc plated and passivated 1
53 10249 LINK STUD Stainless Steel 303 4
54 15870 LINK STUD BUSH Steel 220M07, Zinc plated and passivated 4
60 B2002 LIP SEAL Flouro Rubber (FPM) 1
61 B 2003 LIP SEAL Nitrile (NBR) 1
29 10148 WINDOW BLOCK White Delrin 1
16178 COUNTER INPUT GEAR Black Delrin 1

Drawing/Parts List

Drawing/Parts List
8.3 Metering Pumphead Type PS 4 6L 10L
PARTS LIST
METERING PUMPHEAD TYPE PS 4 6L 10L STAINLESS STEEL/P.T.F.E. LIP SEAL
1 10238 PUMHEAD DIA 4 316S11/316S31 1
10332 PUMHEAD DIA 6 Stainless Steel
10170 PUMHEAD DIA 10
2 15897 ADAPTOR PLATE Grade 250 Cast Iron 1
3 10240 PLUNGER DIA 4 316S11/316S31 Stainless Steel & 1
15880 PLUNGER DIA 6 Tungsten Carbide
15970 PLUNGER DIA 10
4 16196 VALVE SEAT DIA 5MM 316S11/316S31 Stainless Steel 2
5 16195 VALVE CAGE DIA 5MM 316S11/316S31 Stainless Steel 2
6 16194 VALVE RETAINER DIA 5MM 316S11/316S31 Stainless Steel 2
7 PUMP HEAD LABLE
8 15842 PLUNGER BOX Grade 250 Cast Iron 1
9 15871 WINDOW,PLUNGER BOX Clear Acrylic 1
10 10239 ADAPTOR PS 4 316S11/316S31 Stainless Steel 1
10333 ADAPTOR PS 6
10171 ADAPTOR PS 10
11 15856 PLUNGER LOCK BUSH 431S29 Stainless Steel 1
12 B0002 SHCS M6X16 304S15 (A2) Stainless Steel 6
14 B0021 SCREW POZIPAN M3X8 304S15 (A2) Stainless Steel 4
15 B0023 DRIVE SCREW RD HEAD NOT FITTED 2
16 B5030 SIZE 5 VALVE BALL 316 Stainless Steel 2
17 B2017 4MM SEAL PTFE Glass & Molly Filled PTFE 1
B2007 6MM SEAL PTFE
B2024 10MM SEAL PTFE
18 B2067 O-RING-PTFE PTFE 1
20 B5015 COLLET Low Carbon Steel 2

Drawing/Parts List
8.3 Metering Pumphead Type PS 4 6L 10L

Drawing/Parts List
8.4 Metering Pumphead Type PS 6P 10P
PARTS LIST
METERING PUMPHEAD TYPE PS 6P 10P STAINLESS STEEL/P.T.F.E. LIP SEAL
1 16126 PUMHEAD DIA 6 316S11/316S31 Stainless Steel 1
16128 PUMHEAD DIA 10
2 15897 ADAPTOR PLATE Grade 250 Cast Iron 1
3 15880 PLUNGER DIA 6 316S11/316S31 Stainless Steel & 1
15970 PLUNGER DIA 10 Tungsten Carbide
316S11/316S31 Stainless Steel,
Hard Chrome Plated
4 16196 VALVE SEAT DIA 5MM 316S11/316S31 Stainless Steel 2
5 16195 VALVE CAGE DIA 5MM 316S11/316S31 Stainless Steel 2
6 16194 VALVE RETAINER DIA 5MM 316S11/316S31 Stainless Steel 2
7 PUMP HEAD LABLE
9 15871 WINDOW,PLUNGER BOX Clear Acrylic 1
14 10382 FRONT A.X. RING DIA 6 Carbon Filled PTFE 1
10144 FRONT A.X. RING DIA 10
15 10140 PACKING RING DIA 6 PTFE & Graphite Packing 3
10145 PACKING RING DIA 10
16 10168 REAR A.X. RING DIA 6 Carbon Filled PTFE 1
10146 REAR A.X. RING DIA 10
19 16125 SEAL RETAINER 6MM 316S11/316S31 Stainless Steel 1
16129 RETAINER CHEVERON 10MM

Drawing/Parts List
8.4 Metering Pumphead Type PS 6P 10P

Drawing/Parts List
8.5 Metering Pumphead Type PS15/20/30/40/50

PARTS LIST
METERING PUMPHEAD TYPE PS15/20/30/40/50 STAINLESS STEEL/P.T.F.E. LIP SEAL
10036 PUMHEAD DIA 20 1
2 10205 ADAPTOR PLUNGER 15 316S11/316S31 Stainless Steel 1
10037 ADAPTOR PLUNGER 20 1
3 10206 PLUNGER DIA 15 316S11/316S31 Stainless Steel Hard 1
15977 PLUNGER DIA 20 Chrome Plated 1
10243 PLUNGER DIA 30 1
4 10032 VALVE SEAT 12MM-15/20 316S11/316S31 Stainless Steel 2
10008 VALVE SEAT 22MM-30/40/50 2
5 10033 VALVE CAGE 12MM-15/20 316S11/316S31 Stainless Steel 2
10009 VALVE CAGE 22MM-30/40/50 2
6 10034 CONNECTOR 12MM-15/20 316S11/316S31 Stainless Steel 2
10010 CONNECTOR 22MM-30/40/50 2
7 10011 VALVE BRIDGE 22MM 316S11/316S31 or Cast ANC 3A 2
Stainless Steel
8 PUMPHEAD LABEL 1
10 15871 WINDOW, PLUNGER BOX Clear Acrylic 1
13 B0009 SHCS M6X40-15/20 304S15 (A2) Stainless Steel 8
B0008 SHCS M6X50-30 8
B0012 SHCS M6X53 S.ST-40/50 8
15 B0023 DRIVE SCREW RD HEAD-15/20 NOT FITTED 2
B2023 DRIVE SCREW RD HEAD-30/40/50 2
B2019 20MM SEAL PTFE 1
17 B2044 O-RING-PTFE 15/20 PTFE 6
B2045 O-RING-PTFE 30/40/50 6
18 B5033 SIZE 12 VALVE BALL 15/20 316S31 Stainless Steel 2
B5032 SIZE 22 VALVE BALL 30/40/50 2

Drawing/Parts List
8.5 Metering Pumphead Type PS15/20/30/40/50

Drawing/Parts List
8.6 Metering Pumphead Type PS 65
PARTS LIST
METERING PUMPHEAD TYPE PS 65 STAINLESS STEEL/P.T.F.E. LIP SEAL
2 10011 VALVE BRIDGE 22MM 316S11/316S31 or Cast ANC 3A 2
Stainless Steel
3 10010 CONNECTOR 22MM 316S11/316S31 Stainless Steel 2
5 10009 VALVE CAGE 22MM 316S11/316S31 Stainless Steel 2
6 10008 VALVE SEAT 22MM 316S11/316S31 Stainless Steel 2
8 PUMPHEAD LABEL 1
10 10197 PLUNGER DIA 65 316S11/316S31 Stainless Steel Hard 1
Chrome Plated
14 10199 ADAPTOR PLUNGER 65 316S11/316S31 Stainless Steel 1
10 16082 WINDOW, PLUNGER BOX Clear Acrylic 1

Drawing/Parts List
8.6 Metering Pumphead Type PS 65

Honeywell Enraf
6 Pennant Park
Standard Way
Fareham, UK PO16 8XU
United Kingdom
Tel: +44 1329 825 823 4418204_ENG
February 2009
www.honeywell.com/ps © 2009 Honeywell International Inc.

Meq-Pak: Installation, Operation & Maintenance Manual

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MeQ-Pak

Installation, Operation &

CHAPTER 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

CHAPTER 2 Operation and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

CHAPTER 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

CHAPTER 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

CHAPTER 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

ii MeQ-Pak TDI Sept 06 Part No.: 4418200 - Revision 0

5.4 Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

CHAPTER 6 Metering Pump Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

CHAPTER 7 Service and Inspection Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 iii

CHAPTER 8 Drawing/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

iv MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

The following Instructions must be adhered to prior to

It will be necessary to bleed the pump(s) in accordance with instructions,

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 v

Intentionally left blank.

vi MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

1.1 Description of Product Function

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 1-1

1.3 Mechanical Principles of the Assembly

1.4 Instructions for Lifting and Transport

1.4.2 Equipment Free of Case

1-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

1.5 Instructions for Preservation During Transport and Storage

1.5.2 Equipment Finish

1.6 Instructions for Unpacking, Inspection and Storage

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 1-3

1.6.2 Recommended Tools for Unpacking

1.6.4 Storage Inspection

1-4 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

2.2 MGH-1 Mechanism Assembly

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 2-1

process requirements. Where PS65 pumpheads are used a spacer unit is

2-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 3-1

c) Minimum head from the additive fluid storage tank.

3.1 Installation Procedure

3-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

3.2 Installation Checklist

 Assembly is correct for the location.

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 3-3

Intentionally left blank.

3-4 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

On the successful installation of the assembly, commissioning can take

4.1 Pump Bleeding

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 4-1

Intentionally left blank.

4-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

The maintenance aspects of the assembly are described separately under

5.1 Turbine Drive Unit

Part No.: 4418204 - Revision 0 MeQ-Pak TDI Sept 06 5-1

5.4 Check Valves

5.5 Loading Valves

5.6 Anti-syphon Valve

5.7 Relief Valve

5.8 Safety of Equipment Returned for Service

5-2 MeQ-Pak TDI Sept 06 Part No.: 4418204 - Revision 0

Assembly is correct for the location.