Haier: Color Television
Haier: Color Television
Haier: Color Television
COLOR TELEVISION
SERVICE MANUAL
PART # TV-8888-07
1
TABLE OF CONTENTS
Safety Precautions 3
Servicing Precautions 4–5
Electrostatically Sensitive (ES) devices 6
General Soldering Guidelines 7
Small Signal discrete transistor 8
Power Output, Transistor Device 8
Diode 8
Fuse and Conventional Resistor 8
Circuit Board Foil Repair 9
At IC Connections 9
At other Connections 9
Product Functions 10 – 11
Alignments & Adjustment 12 – 14
Adjustment Item Explanation 15
Setting Item Explanation 16 – 17
IC Reference data 18 – 19
Troubleshooting 20 – 25
Bulk Diagram 26
Schematic Diagram 27
2
SAFETY PRECAUTIONS
General Guidance
An Isolation Transformer should always be used during the servicing of a receiver
whose chassis is not isolated from the AC power line. Use a transformer of adequate
power rating as this protects the technician from accidents that might result in
personal injury caused by electrical shocks.
It will also protect the receiver and it’s components from being damaged by
accidental shorts of the circuitry that might be inadvertently introduced during the
service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with a
specified one.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep
the resistor 0.39 inch away from PCB.
Due to the high vacuum and large surface area of the picture tube, extreme care
should be taken in handling the Picture Tube. Do not lift the Picture Tube by its Neck.
X-RAY Radiation
Warning:
The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and
the Picture Tube.
For continued X-RAY RADIATION protection, the replacement tube must be of the
same type as specified in the Replacement Parts List.
3
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its
supplements, please read and follow the SAFETY PRECAUTIONS.
1. Always unplug the receiver AC power cord from the AC power source before:
2. Test high voltage only by measuring it with an appropriate high voltage meter or
other voltage-measuring device (DVM, FETVOM, etc.) equipped with a suitable high
voltage probe. Do not test high voltage by “drawing an arc”.
5. Unless specified otherwise in this service manual, clean electrical contacts only by
applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick
or comparable nonabrasive applicator; 10% (by volume) Acetone and 90% (by
volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture. Unless specified otherwise in this service
manual, lubrication of contacts is not required.
6. Do not delete any plug / socket B+ voltage interlocks with which receivers
covered by this service manual might be equipped.
7. Do not apply AC power to this instrument and/or any of its electrical assemblies
unless all solid-state device and heat sinks are correctly installed.
4
8. Always connect the test receiver ground lead to the receiver chassis ground before
connecting the test receiver positive lead. Always remove the test receiver ground
lead last.
9. Use with this receiver only for the test fixtures specified in this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this
receiver.
5
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity.
Such components are usually called Electrostatically Sensitive (ES) Devices.
Examples of typical ES devices are integrated circuits and some field effect
transistors and semiconductor “chip” components.
The following techniques should be used to help reduce the incidence of component
damage caused by static electricity.
4. Use only an anti-static type folder removal device. Some solder removal devices
not classified as “anti-static” can generate electrical charges sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protective package until you are
ready to install it. (Most replacement ES devices are packaged with leads electrically
shorted together by conductive foam, aluminum foil or comparable conductive
material).
6
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape
that will maintain tip temperature within the range of 500oF to 600oF.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire bristle (0.5 inch)
brush with a metal handle. Do not use propelled-propelled spay-on cleaners.
Remove /Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads
are inserted and then bent flat against the circuit foil.
When holes are of slotted type, the following technique should be used to remove
and replace the IC.
When working with boards using the familiar round hole, use the standard technique
as outlined.
Removal
De-solder and straighten each IC lead in one operation by gently prying up on the
lead with the soldering iron tip as the solder melts.
Draw away the melted solder with an anti-static suction-type solder removal device
(or with solder braid) before removing the IC.
Replacement
Carefully insert the replacement IC in the circuit board.
Carefully bend each IC lead against the circuit foil pad and solder it.
Clean the soldered areas with a small wire-bristle brush. (It is unnecessary to
reapply acrylic coating to the areas).
7
“Small-Signal” Discrete transistor
Removal/Replacement
Removal/Replacement
• Heat and remove all solder from around the transistor leads.
• Remove the heat sink mounting screw (if so equipped).
• Carefully remove the transistor from the heat sink of the circuit board.
• Insert new transistor in the circuit board.
• Solder each transistor lead, and clip off excess lead.
• Replace heat sink.
Diode Removal/Replacement
Remove defective diode by clipping its leads as close as possible to diode body.
Bend the two remaining leads perpendicularly to the circuit board.
Observing diode polarity, wrap each lead of the new diode round the corresponding
lead on the circuit board.
Securely crimp each connection and solder it.
Inspect (on the circuit board copper side) the solder joints of the two “original” leads.
If they are not shiny, reheat them and if necessary, apply additional solder.
Removal/Replacement
1. Clip each fuse or resistor lead at the top of the circuit board hollow stake.
2. Securely clamp the leads of replacement component around the notch at stake
top.
3. Solder the connections
Caution: Maintain original spacing between the replaced component and adjacent
components and the circuit board to prevent excessive component temperatures.
8
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the
adhesive that bonds the foil to the circuit board causing the foil to depart from or
“lift-off” the board.
The following guidelines and procedures should be followed whenever this condition
is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to
install a jumper wire on the copper pattern side of the circuit board. (Use this
technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife i.e. as absolutely
necessary).
2. Carefully scratch away the solder resist and acrylic coating (if used) from the end
of the remaining copper pattern.
3. Bend a small “U” in one end of a small gauge jumper wire and carefully crimp it
around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it
overlap with the previously scraped end of the good copper pattern. Solder the
overlapped area and clip off any excess jumper wire.
At other connections
Use the following technique to repair the defective copper pattern at connections
other than IC Pins. This technique involves the installation of a jumper wire on the
component side of the circuit board.
2. Trace along the copper pattern from both sides of the pattern break and locate the
nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component
on one side of the pattern break to the lead of the nearest component on the other
side. Carefully clamp and solder the connections.
Caution: Ensure the insulated jumper wire is dressed so that it does not touch
components or sharp edges.
9
PRODUCT FUNCTIONS
FUNCTIONS TYPE TN131AUV
IC LA76814 OTHER Type of power plug
Tube FS V-CHIP CCD
Color system NTSC
Broadcast system M
No. Of preset channels 181
CATV band width
Blue/black screen
Menu OSD √
OSD language English/French/ Spanish
Manifold PIC modes √
Program preview
Y/C separation circuit
Denoise circuit
Black level extend
Blue level extend
Auto skin color correction
Adjustment
Dynamic high voltage stabilizing
Dynamic focusing
Double focusing
Dynamic white peak clipping
Color resolution lift
4:2: 2 PIC window positioning
Pull-curtain type on /off display
I Artificial intelligence
M SVM
A CTI
G LTI
Video signal digitalization
Teletext √
Still frame
Multi PIC Frames
PIP independent tuner
PIP double tuner
PIC out PIC
9 programs preview
100Hz
E ZOOM
Stepless zoom in/out
16: 9 mode
Logo configure
Skip √
Supper receiver
Calendar
Memo book/games
Favorite channels
Child lock
10
Audio output power (w) 3W
Super woofer
NO of built-in speakers 1
Analog surround stereo
Treble/bass lifting and balancing
Multiple audio mode
AV stereo
Digital reverberation
Tone control
Auto volume leveling
Mute
3D surround sound
SRS
MAX volume preset
5 bands equalizer
NICAM
AV in Fore 1
AV out
S terminal
DVD signal input
KARAOK terminal
Stereo headphone socket
TERMINA LS VGA
NO. Of Australian standard sockets
Service terminal
HI-FI audio signal output terminal
External super bass terminal
DC current output
Timer off (MINS) 120
Timer on √
AC off
Stand by
Frequency synthesis tuning
Tension synthesis tuning √
CONTROL Automatic color system identify √
I2C bus-mastering
AV in: AV out √
11
Alignment and Adjustments
1. Please read and remember the contents of the user’s manual and the warnings on
the back cover of the TV set carefully before using the machine especially the safety
instructions.
2.Keep the set away from heaters, ovens or such heating equipment.
3.Keep well ventilated.
4. Away from heavy dust and corrosive gas.
5. Not exposed to rain or mixture.
6. Away from strong magnetic object.
7. Don’t move the machine while it’s on. Please do it after you cut off the power.
8. Remove the outdoor antenna connection during thundering weather.
9. Remove the power plug from the socket for long-term power failure or absence.
Alignment:
1. Test equipment:
a. Connect +15V DC power supply to the +15V-testing top in the main PCB.
b. Input sweep signal into IF testing top
c. Connect multi-meter to PIF-TP testing top in PCB.
3. Alignment
a. Connect main PCB with alignment tool, input factory adjustment signal, turn the
TV on. Adjust screen control on FBT and make screen brightness relevant receive
525-line monoscope, adjust focus control on FBT and make focus relevant.
c. Check brightness, contrast, color, and sharpness: receive color bar signal and
adjust contrast, brightness, color, sharpness control, picture will change accordingly.
12
d. AV input check: press AV/TV button, screen will display AV mode or TV mode and
audio input signal can be observed, picture and sound must be normal.
Stereo adjustment:
Figure 1 Figure 2
Figure 3 Figure 4
Adjustment:
Connect voltage meter to +B on main PCB, ensure the +B voltage is 136V±0.3V.
Adjustment:
Turn TV on; receive a digital test pattern, set brightness and contrast standard
mode.
Press “FACTORY” button on the service remote controller twice, ”B/W balance display
on the screen, then press “MUTE” button, observe a horizontal bright line display on
the screen.
Adjust Screen voltage of FBT and observe the line seen. Then press “MUTE” button
and exit service mode. Press “P.STD” button and let the picture enter the standard
mode.
13
AGC ALIGNMENT:
Receive a color bar signal, 60dB, NTSC M color bar pattern, and check if there is
noise in the picture, if there is some noise, press FACTORY button and enter service
mode, adjust RF.AGC value and make the noise just disappear, press FACTORY
button and exit service mode.
FOCUS ALIGNMENT
Receive crosshatch (N system) pattern. Adjust the focus-variable resistor on the FBT
and ensure the picture is sharp.
GEOMETRIC ALIGNMENT:
Receive the monochrome circle pattern (NTSC system);
Check vertical center and horizontal center and H-linearity.
If they are not standard, press FACTORY button to enter service mode, and adjust
vertical size, vertical linearity, vertical center, horizontal center, ensure they are
standard.
14
1.Adjustment item Explanation:
15
2. Setting item explanation:
OSD Function
LA76814/LA768 1:select
0 0: select LA76814
12 LA76812
1 SAP IC SELECT 0:TDA9850; 1:CXA2104; 2:TDA9855; 3:UPC1815B
2 SUB.CONT Sub-contrast (0-31)
3 SUB.COLOR Sub-color (0-63)
4 SUB.SHARP Sub-sharpness (0-31)
5 SUB.TINT Sub-tint (0-63)
6 BLK.STR.DEF Black level stretch (0:on; 1:off)
7 AFC GAIN AFC gain (0:low; 1:high)
8 V.SEPUP Vertical synchronize sensitive 0 low; 1:high
9 CD.MODE “Count down mode” (LA76814:0/1;LA76812:0-7)
10 DIGITAL OSD Digital OSD setting (0:anlyos 1:digital)
11 OSD CONT. OSD contrast (0-127) / LA76814 (0-3)
12 GRAY MOD Gray mode (0/1)
13 B.GAM.SEL Blue γ select (0-3)
14 RG.GAM.DEF Red green γ define (0/1)
15 FBPBLK.SW FBPBLK. SW (0/1)
16 BRIGHT ABL.TH “Bright.abl.threshold”(0-7)
17 EMG.ABL.DEF “Emg.abl.def”
18 BRT.ABL.DEF Brt.Abl.Def (0/1)
19 MID.STP.DEF Mid.Stp.Def (0/1)
20 R—Y/B-Y G.BL R-Y/B-Y Gain Balance (0~15) No use (LA76814)
21 R-Y/B-Y ANG R-Y/B-Y Angle (0~15)
22 C.KILL.OFF C_Kill OFF (0/1)
23 SND.TRAP Sound Trap (0~7)
24 VOL.FIL Volume Filter Defeat
16
32 AV OPTION 0 without AV 1 one AV input 2 two AV input 3 three AV input
33 POSITION L/R 1 logo display on right top of
0 logo display on left top of screen
screen
1 blue background without
34 BLUE BACK 0 No blue background without signal
signal
35 BLACK BACK 0 No background changing channel 1
0 background changing
36 STEREO OPTION
no stereo channel
37 WOOF/H.PHONE 0 NOTHING 1 stereo
38 WOOF VOL.OPT 0 NOTHING 1 NOTHING
39 SENSITIVITY 0 NOTHING 1 NOTHING
0 before POWER OFF, don’t cut off 1 NOTHING before POWER
40 V.MUTE P.OFF
1 video input OFF, cut off
41 CCD OPTION 0 no CCD 1 video input
42 V-CHIP OPTION 0 no V-CHIP 1 CCD
PASSWORD
43 0 no V-CHIP password 1 V-CHIP
OPTS.
44 COMB.OPTION 0 NOTHING 1 V-CHIP password
45 TUNER OPTION 0 TDF-3M3 tuner 1 NOTHING
46 GAME OPTION 0 no game 1 PHILIP UV1336B tuner
SCREEN 0:no curtain effect 1: curtain for on effect 2:curtain for off game
47
OPTION effect 3:curtain for on/off effect
17
IC reference data:
1. N701 (LC86F3232A)
Connect to 5V resistor
2 5.03 23 G-input 0.06
via a
Connect to 5V resistor
3 5.03 24 B-input 0.07
via a
Connect to 5V
4 5.04 25 Blank 0.15
resistor via a
Connect to 5V
5 5.03 26 n.c. 0.01
resistor via a
Connect to 5V
6 5.03 27 I2C bus control 0 4.85
resistor via a
Connect to 5V resistor
10 Scl 1.47 31 5.03
via a
Connect to 5V resistor
11 Sdl 2.2 32 5.04
via a
Connect to 5V resistor
12 Power supply 4.99 33 5.03
via a
13 Key input 0.24 34 Remote control 0.03
Connect to 5V resistor
14 AFT in 2.77 35 5.02
via a
Connect to 5V resistor
15 AGC in 1.7 36 5.01
via a
16 n.c. 1.7 37 Mute 0.11
17 Reset 4.99 38 AV select 0.02
Connect to 5V resistor
18 Filter 3.13 39 5.02
via a
Connect to 5V resistor
19 CVBS in 3.25 40 5.01
via a
Connect to 5V resistor
20 V syn input 4.8 41 5.01
via a
Connect to 5V resistor
21 H syn input 4.12 42 5.02
via a
18
2. N101 LA76814K
19
Troubleshooting
1.
OK
No
Loading circuit
gone bad.
20
2.
21
3.
22
4.
23
5.
6.
24
7.
25
8. Bulk Diagram
26
SCHEMATIC DIAGRAM
27