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PARTS CATALOG

5000/6000
SERIES
OFF-HIGHWAY
TRANSMISSIONS
PC1860EN

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Parts 2010 FEBRUARY 01

Catalog PC1860EN

Allison Transmission
OFF-HIGHWAY MODELS
CLT 5861 CLBT 5861 VCLT 5861 M 5600 S 5600
CLT 5961 CLBT 5961 VCLT 5961 M 5610 S 5610
CLT 5962 CLBT 5962 VCLBT 5861 M 6600 S 6600
CLT 5963 CLBT 5963 VCLBT 5961 M 6610A S 6610H
CLT 6061 CLBT 6061 VCLBT 6061 M 6610AR S 6610HR
CLT 6062 CLBT 6062 S 6610M
CLT 6063 CLBT 6063 H 5610A S 6610MR
H 5610AR

Allison Transmission, Inc.


P.O. Box 894 Indianapolis, Indiana 46206-0894
www.allisontransmission.com

Printed in USA Copyright © 2010 Allison Transmission, Inc.


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRADEMARK USE

The following trademarks are the property of the companies indicated:


• Allison DOC® is a trademark of Allison Transmission, Inc.
• Ultipor® II is a registered trademark of Pall Industrial Hydraulics Corporation.
• Viton® is a registered trademark of DuPont Corporation.

SERVICE LITERATURE
This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,
and parts support for your transmission. For maximum performance and service life from your unit, you
may order addtional publications via web, FAX or phone .
WEB: www.allisontransmissionpublications.com
FAX: 317-471-4996
TOLL FREE: 888-666-5799
INTERNATIONAL: 317-471-4995
(surcharge will be applied for orders placed via phone or FAX.)
For more information about Allison products please visit www.allisontransmission.com

5000/6000 Series Service Literature


Publication Name Publication No.
Allison DOC® For PC Users Guide GN3433EN
*Operator’s Manual OM1318EN
*Operator’s Manual Electronic Controls OM2034EN
*Parts Catalog PC1860EN
Parts Catalog On CD-ROM CD1860EN
Service Manual SM1866EN
Troubleshooting Manual CEC1 Electronic Controls TS2712EN
(Supersedes SA2032)
Troubleshooting Manual CEC2 Electronic Controls TS3353EN
*Also Available On The Internet At www.allisontransmission.com

2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD1860EN)


Faster customer service is possible by utilizing your PC to more rapidly find parts information. Order
CD1860EN and begin using this technology to your advantage.

MODELS COVERED
A complete A/N listing of all 5000/6000 Series models covered by this catalog can be found starting on
Page 14.

TRANSMISSION ASSEMBLY PART NUMBER (A/N)


To use this catalog you must know the Allison Transmission assembly part number (A/N) found on the
transmission nameplate. The nameplate is attached either to the rear cover (straight-through models) or to
the transfer gear housing (dropbox models).

SERVICE KITS
Available service parts kits are listed on Pages 9 through 12.

NUMERICAL INDEX
A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the
history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column.
Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are
followed by the older part number in the history column. Parts that have been replaced are followed by the
part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by
three asterisks (***). Parts not illustrated in the catalog are indicated with NI.

CROSS-SECTION
Typical cross-sectional views of the transmissions are shown on foldouts at the back of this catalog.

HOW TO ORDER PARTS


If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be
included.

If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*)
part number means that such a part is not serviced alone. This is necessary because certain parts require
factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly
under which it is indented will be sent.

NOTE: All parts orders must be directed to your dealer—do not send them to Allison
Transmission. Always include the transmission model, the transmission assembly
number, and serial number when ordering parts. Be sure to include part name
and part number.

WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly
reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission
Distributor.

20100201 Copyright © 2010 Allison Transmission, Inc. 3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Sectional Index
How To Use This Catalog Intro

Pictorial Index Pict

Service Kits SK

Transmission Assembly Number Index A/N

Input Flange 1-1

Output Flange 1-2

Front Cover/Converter Drive 02

Flexplate And Flywheel 03

Lockup Clutch 04

Torque Converter 05

Power Takeoff 06

Torque Converter Housing 07

Oil Pump 08

Retarder 09

Splitter Low Clutch 10

Splitter High Clutch 11

Splitter Planetary 12

Main Housing 13

High Range Clutch 14

Intermediate Range Planetary 15

Intermediate Range Clutch 16

Low Range Planetary 17

Low Range Clutch 18

Reverse-Range Planetary 19

Reverse-Range Clutch 20

Rear Cover and Speedometer 21

Transfer Gear Housing And Speedometer 22

Transfer Gear 23

Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

Transfer Gear Housing Cover And Speedometer 24

Disconnect Clutch 25

Oil Pan 26

Main Pressure Regulator Valve And Oil Filter 27

Lockup Control Valve 28

Retarder Control Valve 29

Main Control Valve 30

Parking Brake 31

Electronic Control Unit (ECU) And External Control Hardware 32

Chassis Wiring Harness 33

Chassis Wiring Harness Specifications 34

Cab Wiring Harness 35

Cab Wiring Harness Specifications 36

Auxiliary Wiring Harnesses 37

Auxiliary Wiring Harness Specifications 38

Shift Selector 39

Miscellaneous Options 40

Service Information Letters SIL

Numerical Parts Index NP

Foldouts FO

20100201 Copyright © 2010 Allison Transmission, Inc.


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

HOW TO USE THIS CATALOG


Example: To find the part number of the converter pump assembly, follow the procedure outlined below.

1 Obtain the transmission assembly part number (P/N or


A/N) and serial number shown on the nameplate. The
example assembly number below reads 29507845.
ALLISON 5000/6000 SERIES OFF-HIGHWAY PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
PARTS CATALOG
PC1860EN

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N† MODEL 1 1 1 1 2 3 4 5
29502909 CLBT 6061-4 — K — — — H B H
29503087 CLBT 6061-4 — K — — — A B H
29505134 CLBT 6061-4 — M — — — H B H
Allison 29505146 CLBT 6061-4 — M — — — A B H
ICULTURA
29507845 CLBT 6061-4 — M — — — H B B
Transmission AN
D
AGR L
IM

PL
29508000 CLBT 6061-4 — L — — — H B H
E

EM
ILE AEROSPAC

UAW
ENT
Indianapolis 29508001 CLBT 6061-4 — K — — — J B H
933 WORKERS 29508003 CLBT 6061-4 — M — — — H B H
OB

Indiana
OM

OF

UT
DA
UNITE CA
ERI
AM
29509608 CLBT 6061-6 E K — — A — B H
29509905 CLBT 6061-4 — M — — — A B H
USA

4
SERIAL NO. PART NO.
Turn to Section 5 and locate Group B. The exam-
XXXXX 29507978 ple below shows that Group B refers to Figure 5.
Figure 5 shows the torque converter pump assem-
MODEL
NO. XX XXX bly as callout 34. Go to reference number 34 in the
Group B text and note that the part number is
listed as 29511380. To the right of the part number
are recommended spare parts quantities, based on

2 Turn to the pictorial index of exploded parts. The


Torque Converter Pump Assembly is found in
the Torque Converter Section on Page 5–1.1. The
the quantity of units (transmissions) indicated in
the heading.

pictorial index for the torque converter should be ALLISON 5000/6000 SERIES OFF-HIGHWAY PARTS CATALOG PARTS CATALOG
CATALOG
PC1860EN

similar to the example below. GROUP B


Torque Converter, Figure 5A
TC 680, 2.08:1 Stall Torque Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29514781 ** 1
34 Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511380 1 1 1 2
35 Washer, Thrust, 4.765 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6758485 1 1 2 4

24
25
25
26
28
29 17

TORQUE 30
31
CONVERTER
SECTION 27 32
PUMP 22 33
FIGURE 5-1.1
ASSEMBLY

V02839.00.02

3 Next, locate the TRANSMISSION ASSEMBLY


NUMBER INDEX. An example can be found at
the top of the following column. In the example,
37

35
36
PUMP
under the A/N column, find 29507845. Opposite ASSEMBLY
34
this number, under the Group listing column for
Section 5, find the letter B. Figure 5 V02842.01

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to the opposite page for numerical usage and additional parts
ordering information. If your transmission is an Allison remanufactured
transmission, use the stamped reference number shown on the nameplate as
a serial number for part listing breakpoints.

4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

POWER TAKEOFF SECTION


FIGURE 6–1.1
INPUT FLANGE FRONT COVER
SECTION AND CONVERTER
FIGURE 1–1–1.1 DRIVE SECTION
FIGURE 2–1.1 LOCKUP CLUTCH SECTION TORQUE CONVERTER SECTION
FIGURE 4–1.1 FIGURE 5–1.1

OIL PUMP SECTION


FIGURE 8–1.1

FLEXPLATE AND FLYWHEEL


SECTION
FIGURE 3–1.1

SPLITTER-LOW CLUTCH SECTION


FIGURE 10–1.1
SPLITTER-HIGH CLUTCH SECTION
FIGURE 11–1.1

MAIN CONTROL VALVE


SECTION
FIGURE 30–1.2

HIGH-RANGE CLUTCH
SECTION
FIGURE 14–1.1

MAIN HOUSING
SECTION
FIGURE 13–1.1
OIL PAN
SECTION
V08864.01.00
FIGURE 26–1.1

Sheet 1. 5000/6000 Series Off-Highway Transmissions Pictorial Index

20100201 Copyright © 2010 Allison Transmission, Inc. 5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

MAIN PRESSURE REGULATOR


VALVE AND OIL FILTER
SECTION
FIGURE 27–1.1
LOCKUP CONTROL VALVE
SECTION
FIGURE 28–1.1
2

RETARDER
SECTION
FIGURE 9–1.1

TORQUE
CONVERTER
HOUSING
SECTION
FIGURE 7–1.1

RETARDER
CONTROL VALVE
SECTION
FIGURE 29–1.1

SPLITTER PLANETARY
SECTION
FIGURE 12–1.1

INTERMEDIATE-RANGE
PLANETARY SECTION
FIGURE 15–1.1 INTERMEDIATE-RANGE
CLUTCH SECTION
FIGURE 16–1.1

V05894.01.00

Sheet 2. 5000/6000 Series Off-Highway Transmissions Pictorial Index

6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

LOW-RANGE
PLANETARY SECTION LOW-RANGE
FIGURE 17–1.1 CLUTCH SECTION
FIGURE 18–1.1 REVERSE-RANGE
PLANETARY SECTION
FIGURE 19 –1.1

OUTPUT FLANGE SECTION


FIGURE 1–3–1.1 TRANSFER GEAR HOUSING
AND SPEEDOMETER SECTION
FIGURE 22 –1.1 TRANSFER GEAR SECTION
FIGURE 23 –1.1

ELECTRONIC CONTROL UNIT (ECU) CAB WIRING


AND EXTERNAL CONTROL CHASSIS WIRING
HARNESS SECTION HARNESS SECTION
HARDWARE SECTION FIGURE 35–1.1
FIGURE 32–1.1 FIGURE 33–1.1

V08865.00.00

Sheet 3. 5000/6000 Series Off-Highway Transmissions Pictorial Index

20100201 Copyright © 2010 Allison Transmission, Inc. 7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

REAR COVER AND


REVERSE-RANGE CLUTCH SECTION SPEEDOMETER SECTION
FIGURE 20–1.1 FIGURE 21–1.1

OUTPUT FLANGE SECTION


FIGURE 1–2–1.1

TRANSFER GEAR HOUSING COVER


AND SPEEDOMETER SECTION
FIGURE 24–1.1 DISCONNECT CLUTCH SECTION
FIGURE 25–1.1
PARKING BRAKE SECTION
FIGURE 31–1.1
5
4
3
2

1
N

R
5
4
3
2

1
N

R
R
N
D
5
4
3

CEL
135 RETASR IUS
S NO O
H T
D

2
IF

E
D

ONLYDER
1
O
M

R
1

TE
R

18

275
ER

5
2

RENHEIT
N

FA
CONV

33
3

0
D

100
4

38
E
D
O
M
R
N
D

SECONDARY WIRING SHIFT SELECTOR MISCELLANEOUS OPTIONS


HARNESS SECTION SECTION SECTION
FIGURE 37–1.1 FIGURE 39–1.1 FIGURE 40–1.1

V08866.00.00

Sheet 4. 5000/6000 Series Off-Highway Transmissions Pictorial Index

8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25

BASIC SEAL AND GASKET KIT—P/N 29544490 1 2 4


Contains seals and gaskets necessary for complete transmission rebuild.
Part No. Qty Description
552868 1 Gasket, Speedometer Drive Sleeve
5181902 1 Gasket, Converter Housing Front Cover
6703225 1 O-ring, 0.612 inch ID
6750558 1 O-ring, 0.364 inch ID
6752848 1 Sealring, 15.667 inch ID
6752849 1 Sealring, 5.310 inch ID
6755269 3 Lockstrip
6755672 2 Gasket, Bearing Retainer
6756002 1 Gasket, Input Pump Body
6756124 1 Gasket, Input Pump Plate
6756313 1 Gasket, Transfer Gear Housing Cover
6756369 1 Ring, Compression, 17.125 inch OD
6758218 2 Gasket, Scavenge Oil Discharge Tube
6758380 1 Gasket, Retarder Control Valve Cover
6758381 2 Gasket, Retarder Control Valve Body
6758415 1 Lockstrip
6758437 1 Gasket, Oil Pan
6758442 2 Gasket, PTO Cover
6758563 2 Gasket, Bearing Retainer
6759270 1 Gasket, Trimmer Valve Cover
6759379 3 Hose, Jumper
6760112 1 Gasket, Annular Copper, 1.406 ID x 13⁄ 4 inch OD
6764333 1 O-ring, 1.036 inch ID
6768417 1 Seal Assembly, Oil, 0.691 inch OD
6768418 1 Washer, Flat, 3⁄ 8 inch
6768688 4 Lockstrip
6769289 1 Sealring, 9.060 inch ID
6769413 1 Gasket, Scavenge Pump Body
6770521 2 Gasket, Oil Filter Base
6770578 6 Lockstrip
6770623 2 Sealring, 3.600 inch ID
6770879 2 Gasket, Inspection Cover
6771005 2 O-ring, 0.729 inch ID
6772012 2 Gasket, Output Disconnect Clutch Housing
6772162 1 Gasket, Rear Cover
6772608 1 Seal, Oil Wiper Scraper
6772740 2 Gasket, Annular Copper, 0.885 ID x 1.115 inch OD
6773078 1 Instruction Sheet No. 30
6773186 1 Seal Assembly, Oil, 5.256 inch OD
6773189 1 Gasket, Trimmer Valve Cover
6773193 1 Gasket, Control Valve Body
6773311 2 Seal Assembly, Oil, 4.756 inch OD
6773331 1 Valve Seal Kit. Kit Contains 23045096 Oil Seal
Assembly, 1.503 inch OD, And
23045006 Wiper-Scraper, 1.504 inch OD

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25

BASIC SEAL AND GASKET KIT—P/N 29544490 (cont’d) 1 2 4


Contains seals and gaskets necessary for complete transmission rebuild.
Part No. Qty Description
6773402 1 Ring, Retaining, External, 1.310 inch ID
6774290 1 O-ring, 2.217 inch ID
6777974 1 Gasket, Oil Transfer Plate
6778451 1 Gasket, Control Valve Body
6779038 1 Gasket, Output Disconnect Clutch Housing Adapter
6779451 2 Gasket, Converter Housing
6779833 1 Gasket, Solenoid Cover
6830007 3 O-ring, 1.478 inch ID
6830021 2 O-ring, 1.541 inch ID
6832481 2 Sealring, External Lip-Type, 10.570 inch ID
6832482 1 Sealring, External Lip-Type, 16.195 inch ID
6832483 1 Sealring, External Lip-Type, 14.695 inch ID
6832484 4 Sealring, External Lip-Type, 16.445 inch ID
6832485 1 Sealring, Internal Lip-Type, 13.180 inch OD
6832486 2 Sealring, Internal Lip-Type, 12.055 inch OD
6832487 1 Sealring, External Lip-Type, 7.695 inch ID
6832559 1 Seal, Oil
6833409 1 Valve Seal Kit. Kit Contains 6832559 Oil Seal
Assembly, 2.005 inch OD And
6772608 Wiper-Scraper, 2.004 inch OD.
6833619 1 Gasket, Oil Drain Cover
6836923 2 O-ring, 1.421 inch ID
6838043 1 Gasket, Bearing Retainer
6838403 1 Ring, Retaining, External, 1.601 inch ID
6839632 1 Gasket, Separator Plate-To-Oil Transfer Plate
6839633 1 Gasket, Separator Plate-To-Control Valve Body
6880178 1 Gasket, Solenoid Mounting Plate
6880860 1 Gasket, Lockup Valve Body
6882702 2 Gasket, Oil Strainer Or Accessory Drive Cover
6884080 1 O-ring, 6.484 inch ID
9415545 38 Washer, Flat Copper, 3⁄8 inch
23014064 2 Seal Assembly, Oil, 1.878 inch OD
23014065 2 Seal, Rod Wiper, 1.878 inch OD
23016548 2 Gasket, Main Pressure Regulator Valve Body
23019649 3 Sealring Kit. Kit Contains
23016654 Butt-Joint Sealring, 2.585 inch OD.
23019650 4 Sealring Kit. Kit Contains
23016679 Butt-Joint Sealring, 4.188 inch OD.
23019729 1 Sealring Kit. Kit Contains
23016653 Butt-Joint Sealring, 1.500 inch OD.
23019730 1 Sealring Kit. Kit Contains
23016655 Butt-Joint Sealring, 1.750 inch OD.
23019731 1 Sealring Kit. Kit Contains
23016656 Butt-Joint Sealring, 4.625 inch OD.
23045094 2 Seal Assembly, Oil, 4.506 inch OD

(continued on next page)

10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25

BASIC SEAL AND GASKET KIT—P/N 29544490 (cont’d) 1 2 4


Contains seals and gaskets necessary for complete transmission rebuild.
Part No. Qty Description
23045876 1 Gasket, Lockup Solenoid Cover
29503803 1 Gasket, Lube Valve Cover
29513464 1 Gasket, Trim Boost Solenoid Cover
29520046 1 Gasket, Oil Strainer
29528651 1 Gasket, Separator Plate-To-Control Valve Body
29528652 1 Gasket, Separator Plate-To-Oil Transfer Plate
29540469 1 Gasket, Trimmer Valve Cover
29541384 1 Gasket, Trimmer Valve Cover
29544515 2 O-ring, AC Filter Canister
29544516 2 Washer, AC Filter Center Shell Stud
29544517 1 Washer, AC Filter Bypass Valve Plug
29544518 1 Washer, AC Filter Pressure Switch
29544561 1 Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch
ELECTRIC CONTROL VALVE GASKET KIT—P/N 29543189 1 2 4
Contains seals and gaskets to service electric control valve.

Part No. Qty Description


6777974 1 Gasket, Oil Transfer Plate
6779833 1 Gasket, Solenoid Cover
6837164 1 Solenoid Repair Kit. Kit Contains Seven
6836943 Sealrings, 0.099 inch ID, Seven
6836959 Ties, Seven 6837161 Connectors
And 6837162 Wire.
6839632 1 Gasket, Separator-To-Oil Transfer Plate
6839633 1 Gasket, Separator Plate-To-Control Valve Body
6880178 1 Gasket, Solenoid Mounting Plate
9415545 34 Washer, Flat Copper, 3⁄ 8 inch
23016647 1 Gasket, Solenoid Mounting Plate
29541384 1 Gasket, Trimmer Valve Cover

PARKING BRAKE LINING KIT—P/N 29514503 1 2 4


Contains linings and rivets for Bendix 12 x 5 inch parking brake.

PARKING BRAKE OVERHAUL KIT—P/N 29529654 1 2 4


Contains parts necessary for overhaul of Bendix 12 x 5 inch parking brake.

Part No. Qty Description


2344798 1 Socket, Brake Adjusting Screw
2344799 1 Spring, Self Adjuster. Color Coded Red.
2344802 1 Pivot Nut, Brake Adjusting Screw
2399048 2 Spring, Shoe Return. Color Coded Black.

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25

PARKING BRAKE OVERHAUL KIT—P/N 29529654 (cont’d) 1 2 4

Part No. Qty Description


2399050 1 Brace, Anchor Pin
2405951 1 Washer, Spring
6830410 1 Screw, Brake Adjusting

PARKING BRAKE KIT—P/N 29543240 1 2 4

Part No. Qty Description


103323 8 Lockwasher, 1⁄ 2 inch
181427 8 Bolt, 1⁄ 2-20 x 1 inch
6768827 4 Washer, Flat, 5⁄8 inch
6772551 1 Lever, Brake Apply
2405951 1 Washer, Spring
29506141 1 Brake Assembly, 12 x 5 inch
29518544 1 Drum, Brake, 12 x 5 inch

12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)
The letters “VCLBT” (or some combination of these letters), “M”, or “S” indicate the type of transmission and its
major components. The digits 6063 indicate the size of the converter used, the transmission capacity, the number of
forward speed ranges, and the number of major model changes. The example below illustrates the meaning of the
letters and numbers.

Code Explanation
V C L B T 5/6 8/9/0 6 1/2/3 1–12

1–12 — Input/output configuration

1/2/3 — Major modification

6 — Number of forward speed ranges

8/9/0 — Relative transmission capacity

5/6 — Transmission series

T — Planetary gear transmission

B — Retarder

L — Converter lockup clutch

C — Converter

V — Variable capacity converter stator V05892


Code Explanation
H/M/S 5/6 6 1/0 A/H/M/R

A Automatic electronic controls

H Manual hydraulic controls

M Manual electric controls

R Retarder

1/0 Major modification

6 Number of forward speed ranges

5/6 Transmission series

H Hauler application

M Mobile propulsion application


V05893.03
S Stationary application

20100201 Copyright © 2010 Allison Transmission, Inc. 13


PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
6776034 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6776034
6776035 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6776035
6776793 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6776793
6776931 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6776931
6776932 CLBT 6061-4 — F — — — H B H B A A A A A A A A 6776932
6776982 CLBT 6061-4 — E — — — H B H A A A A A A A A A 6776982
6777141 CLBT 6061-4 — D — — — J B H A A A A A A A A A 6777141
6777258 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6777258
6777259 CLBT 6061-6 E D — — A — B H A A A A A A A A A 6777259
6777309 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6777309

6777334 CLBT 6061-4 — — — — — H B H B A A A A A A A A 6777334


6777335 CLBT 6061 — — — — — H B H A A A A A A A C A 6777335
6777427 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6777427
6777461 CLT 6061-4 — F — — — A B H B D A — A B A B A 6777461
6777462 CLBT 6061-4 — K — — — H B H A A A A A A A A A 6777462
6778187 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6778187
6778214 CLT 6061-4 — D — — — A B H B D A — A B A B A 6778214
6778348 CLT 6061-4 — F — — — A B H A D A — A B A B A 6778348
6778672 CLBT 6061-4 — D — — — H B H B A A A A A A A A 6778672
6778882 CLBT 6061-4 — F — — — A B M A A A A A A A A A 6778882

6778883 CLT 6061-4 — F — — — H B H A D A — A B A B A 6778883


6778923 CLBT 6061-3 E — N F A — B H B A A A A A A C A 6778923
6778937 CLT 6061-4 — F — — — A B H A D A — A B A B A 6778937
6779019 VCLBT 6061-4 — D — — — L B H A B A A A A A A A 6779019
6779265 CLBT 6061-6 E E — — A — B H A A A A A A A A A 6779265
6779590 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6779590
6779591 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6779591
6829959 CLT 6061-4 — F — — — H B H B D A — A B A B A 6829959
6830426 CLBT 6061-6 E — — — A — B H A A A A A A A A A 6830426
6830462 CLT 6061-4 — F — — — A B H B D A — A B A B A 6830462

6830696 CLBT 6061-4 — E — — — A B H A A A A A A A A A 6830696


6831116 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6831116
6831199 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6831199
6832396 CLBT 6061-4 — F — — — H B M A A A A A A A A A 6832396
6832660 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6832660
6832801 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6832801
6832815 CLBT 6061-4 — — — — — A B H A A A A A A A A A 6832815
6833063 CLT 6061-4 — F — — — A B H A D A — A B A B A 6833063
6833064 CLT 6061-4 — F — — — H B H B D A — A B A B A 6833064
6833065 CLT 6061-4 — F — — — H B H B D A — A B A B A 6833065

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

14A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 14B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
6776034 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6776034
6776035 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6776035
6776793 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6776793
6776931 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6776931
6776932 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6776932
6776982 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6776982
6777141 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6777141
6777258 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6777258
6777259 CLBT 6061-6 B B A A B A B — — — — A A A A A C 6777259
6777309 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6777309

6777334 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6777334


6777335 CLBT 6061 B B A A B A — — — — — E A J A A — 6777335
6777427 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6777427
6777461 CLT 6061-4 B B A A B A B — — — — A A A — A B 6777461
6777462 CLBT 6061-4 B B A A B A B — — — — A A E A A — 6777462
6778187 CLBT 6061-4 B B A A B A B — — — — A A J A A C 6778187
6778214 CLT 6061-4 B B A A B A B — — — — A A J — A — 6778214
6778348 CLT 6061-4 B B A A B A B — — — — A A E — A B 6778348
6778672 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6778672
6778882 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6778882

6778883 CLT 6061-4 B B A A B A B — — — — A A A — A — 6778883


6778923 CLBT 6061-3 B B A A B A — J A A — E A A A A — 6778923
6778937 CLT 6061-4 B B A A B A B — — — — A A F — A B 6778937
6779019 VCLBT 6061-4 B B A A B A B — — — — A B J A A — 6779019
6779265 CLBT 6061-6 B B A A B A B — — — — A A A A A B 6779265
6779590 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6779590
6779591 CLBT 6061-4 B B A A B A B — — — — A A J A A B 6779591
6829959 CLT 6061-4 B B A A B A B — — — — A A F — A — 6829959
6830426 CLBT 6061-6 B B A A B A B — — — — A A A A A B 6830426
6830462 CLT 6061-4 B B A A B A B — — — — A A J — A — 6830462

6830696 CLBT 6061-4 B B A A B A B — — — — A A J A A B 6830696


6831116 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6831116
6831199 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6831199
6832396 CLBT 6061-4 B B A A B A B — — — — A A L A A — 6832396
6832660 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6832660
6832801 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6832801
6832815 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6832815
6833063 CLT 6061-4 B B A A B A B — — — — A A E — A — 6833063
6833064 CLT 6061-4 B B A A B A B — — — — A A D — A — 6833064
6833065 CLT 6061-4 B B A A B A B — — — — A A F — A — 6833065

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

14C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 14D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
6833066 CLT 6061-4 — F — — — A B H B D A — A B A B A 6833066
6833068 CLBT 6061-4 — D — — — H B H B A A A A A A A A 6833068
6833069 CLBT 6061-4 — D — — — A B H B A A A A A A A A 6833069
6833070 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6833070
6833071 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6833071
6833073 CLBT 6061-4 — F — — — H B H B A A A A A A A A 6833073
6833075 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6833075
6833078 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6833078
6833079 CLBT 6061-4 — D — — — H B H B A A A A A A A A 6833079
6833081 CLBT 6061-4 — F — — — A B M A A A A A A A A A 6833081

6833082 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6833082


6833085 CLBT 6061-6 E D — — A — B H A A A A A A A A A 6833085
6833087 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6833087
6833088 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6833088
6833089 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6833089
6833090 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6833090
6833091 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6833091
6833114 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6833114
6834109 CLBT 6061-4 — E — — — A B H A A A A A A A A A 6834109
6834191 CLBT 6061-6 E F — — A — B H A A A A A A A A A 6834191

6834204 CLBT 6061-6 A F — — A — B H A A A A A A A A A 6834204


6834213 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6834213
6834626 CLT 6061-4 — C — — — K B H B D A — A B A B A 6834626
6835186 CLT 6061-4 — C — — — A B H B D A — A B A B A 6835186
6835214 CLBT 6061-6 F F — — A — B H A A A A A A A A A 6835214
6835220 CLT 6061-4 — F — — — K B H B D A — A B A B A 6835220
6835251 CLBT 6061-4 — D — — — H B H B A A A A A A A A 6835251
6835677 CLT 6061-4 — D — — — A B H B D A — A B A B A 6835677
6835832 CLBT 6061-4 — E — — — H B H A A A A A A A A A 6835832
6836232 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6836232

6836233 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6836233


6836302 CLT 6061-4 C D — — A — B H B D A — A B A A A 6836302
6836401 CLBT 6061-4 — E — — — A A A A A A A A A A A A 6836401
6836401 CLBT 6061-4 — E — — — A A A A A A A A A A A A 6836401
6836683 CLT 6061-4 — E — — — H B H A D A — A B A B A 6836683
6836804 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6836804
6836922 CLBT 6061-6 E D — — A — B H A A A A A A A A A 6836922
6837710 CLBT 6061-4 — C — — — H B H A A A A A A A A A 6837710
6837828 CLBT 6061-4 — F — — — A B H A A A A A A A A A 6837828
6837829 CLBT 6061-6 F F — — A — B H A A A A A A A A A 6837829

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

15A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 15B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
6833066 CLT 6061-4 B B A A B A B — — — — A A J — A B 6833066
6833068 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6833068
6833069 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6833069
6833070 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6833070
6833071 CLBT 6061-4 B B A A B A B — — — — A A D A A B 6833071
6833073 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6833073
6833075 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6833075
6833078 CLBT 6061-4 B B A A B A B — — — — A A J A A C 6833078
6833079 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6833079
6833081 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6833081

6833082 CLBT 6061-6 B B A A B A B — — — — A A A A A B 6833082


6833085 CLBT 6061-6 B B A A B A B — — — — A A D A A — 6833085
6833087 CLBT 6061-4 B B A A B A B — — — — A A D A A — 6833087
6833088 CLBT 6061-4 B B A A B A B — — — — A A D A A — 6833088
6833089 CLBT 6061-4 B B A A B A B — — — — A A L A A — 6833089
6833090 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6833090
6833091 CLBT 6061-4 B B A A B A B — — — — A A J A A — 6833091
6833114 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6833114
6834109 CLBT 6061-4 B B A A B A B — — — — A A A A A B 6834109
6834191 CLBT 6061-6 B B A A B A B — — — — A A A A A — 6834191

6834204 CLBT 6061-6 B B A A B A B — — — — A A A A A — 6834204


6834213 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6834213
6834626 CLT 6061-4 B B A A B A B — — — — A A C — A — 6834626
6835186 CLT 6061-4 B B A A B A B — — — — A A J — A B 6835186
6835214 CLBT 6061-6 B B A A B A B — — — — A A D A A — 6835214
6835220 CLT 6061-4 B B A A B A B — — — — A A A — A — 6835220
6835251 CLBT 6061-4 B B A A B A B — — — — A A A A A — 6835251
6835677 CLT 6061-4 B B A A B A B — — — — A A A — A — 6835677
6835832 CLBT 6061-4 B B A A B A A — — — — A A D A C B 6835832
6836232 CLBT 6061-4 B B A A B A B — — — — A A D A C — 6836232

6836233 CLBT 6061-4 B B A A B A B — — — — A A A A C — 6836233


6836302 CLT 6061-4 B B A A B A B — — — — A A A — A — 6836302
6836401 CLBT 6061-4 B B A A B A A — — — — A A‡ A A C B 6836401
6836401 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A C B 6836401
6836683 CLT 6061-4 B B A A B A B — — — — A A A — A B 6836683
6836804 CLBT 6061-6 B B A A B A B — — — — A A A A B B 6836804
6836922 CLBT 6061-6 B B A A B A B — — — — A A A A B — 6836922
6837710 CLBT 6061-4 B B A A B A B — — — — A A A A B C 6837710
6837828 CLBT 6061-4 B B A A B A B — — — — A A A A C — 6837828
6837829 CLBT 6061-6 B B A A B A A — — — — A A A A C — 6837829

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

15C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 15D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
6838382 CLT 6061-4 — F — — — A B H B D A — A B A B A 6838382
6838602 CLBT 6061-4 — C — — — H B H B A A A A A A A A 6838602
6838736 CLBT 6061-4 — D — — — H B H A A A A A A A A A 6838736
6838737 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6838737
6838966 CLT 6061-3 E — A B A — B H A D A — A B A D A 6838966
6839121 CLT 6061-4 — C — — — A B H A D A — A B A B A 6839121
6839931 CLT 6061-6 E F — — A — B H B D A — A A A B A 6839931
6880380 CLBT 6061-6 A B — — A — B H B A A A A A A A A 6880380
6880579 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6880579
6880870 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6880870

6881022 CLT 6061-4 — C — — — K B H A D A — A B A B A 6881022


6881158 CLBT 6061-4 — B — — — K B H A A A A A A A A A 6881158
6882318 CLBT 6061-1 B D — — A — B H B A A A A A A A A 6882318
6882349 CLT 6061-4 — F — — — K B H A D A — A B A B A 6882349
6882614 CLT 6061-3 — A — — — A B H A D A — A B A B A 6882614
6883030 CLT 5961-3 — A — — — A A B A D A — A B A B A 6883030
6883153 CLBT 6061-4 — E — — — E B H A A A A A A A A A 6883153
6883204 CLT 6061-4 — C — — — A B H A D A — A B A B A 6883204
6883602 CLBT 6061-6 A B — — A — B H B A A A A A A A A 6883602
6883656 CLBT 6061-4 — E — — — A B H A A A A A A A A A 6883656

6883900 CLT 6061-4 — C — — — H B H A D A — A B A B A 6883900


6883942 CLT 6061-4 — C — — — B B H A D A — A B A B A 6883942
6883956 CLT 6061-6 — C — — — H B H A D A — A B A B A 6883956
6884101 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6884101
6884102 CLBT 5861-6 D C — — A — B E B A A A A C A A A 6884102
6884250 CLT 6061-4 — F — — — H B H B D A — A B A B A 6884250
6884251 CLT 6061-4 — C — — — A B H B D A — A B A B A 6884251
6884252 CLT 6061-4 — C — — — H B H A D A — A B A B A 6884252
6884253 CLBT 6061-4 — F — — — H B H A A A A A A A A A 6884253
6884254 CLBT 6061-6 E D — — A — B H A A A A A A A A A 6884254

6884255 CLBT 6061-6 F F — — A — B H A A A A A A A A A 6884255


6884256 CLBT 6061-6 E E — — A — B H B A A A A A A A A 6884256
6884264 CLBT 6061-6 E F — — A — B H B A A A A A A A A 6884264
6884909 CLT 6061-4 — C — — — A B H A D A — A B A B A 6884909
6885307 CLBT 6061-6 A F — — A — B H A A A A A A A A A 6885307
6885308 CLT 6061-6 E C — — A — B H A D A — A B A B A 6885308
6885331 CLBT 6061-6 E F — — A — B H A A A A A A A A A 6885331
6885388 CLBT 6061-4 — D — — — A B H A A A A A A A A A 6885388
6885390 CLT 6061-4 — F — — — H B H A D A — A B A B A 6885390
23010016 CLT 6061-4 — C — — — A A A A D A — A B A B A 23010016

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

16A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 16B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
6838382 CLT 6061-4 B B A A B A B — — — — A A C — B — 6838382
6838602 CLBT 6061-4 B B A A B A B — — — — A A F A A — 6838602
6838736 CLBT 6061-4 B B A A B A B — — — — A A D A B — 6838736
6838737 CLBT 6061-4 B B A A B A B — — — — A A D A B — 6838737
6838966 CLT 6061-3 B B A A B A — J A A — E A D — B — 6838966
6839121 CLT 6061-4 B B A A B A B — — — — A A E — A — 6839121
6839931 CLT 6061-6 B B A A B A B — — — — A A D — B — 6839931
6880380 CLBT 6061-6 B B A A B A B — — — — A A A A A — 6880380
6880579 CLBT 6061-6 B B A A B A B — — — — A A D A A — 6880579
6880870 CLBT 6061-6 B B A A B A B — — — — A C A A A B 6880870

6881022 CLT 6061-4 B B A A B A B — — — — A A A — C — 6881022


6881158 CLBT 6061-4 B B A A B A B — — — — A A A A C — 6881158
6882318 CLBT 6061-1 B B A A B A B — — — — A A J A B C 6882318
6882349 CLT 6061-4 B B A A B A B — — — — A A A — A — 6882349
6882614 CLT 6061-3 B B C A B A H — — — — A A A — B — 6882614
6883030 CLT 5961-3 A A C A A A H — — — — A A A — C — 6883030
6883153 CLBT 6061-4 B B A A B A B — — — — A A A A C — 6883153
6883204 CLT 6061-4 B B A A B A A — — — — A A A — C C 6883204
6883602 CLBT 6061-6 B B A A B A B — — — — A A A A B — 6883602
6883656 CLBT 6061-4 B B A A B A B — — — — A A A A B — 6883656

6883900 CLT 6061-4 B B A A B A B — — — — A A A — A — 6883900


6883942 CLT 6061-4 B B A A B A B — — — — A A A — A — 6883942
6883956 CLT 6061-6 B B A A B A B — — — — A A A — F — 6883956
6884101 CLBT 6061-6 B B A A B A A — — — — A C A A B B 6884101
6884102 CLBT 5861-6 A A A A A A A — — — — A C A A B C 6884102
6884250 CLT 6061-4 B B A A B A A — — — — A A F — B — 6884250
6884251 CLT 6061-4 B B A A B A A — — — — A A J — B — 6884251
6884252 CLT 6061-4 B B A A B A A — — — — A A D — B — 6884252
6884253 CLBT 6061-4 B B A A B A A — — — — A A D A B B 6884253
6884254 CLBT 6061-6 B B A A B A A — — — — A A D A B — 6884254

6884255 CLBT 6061-6 B B A A B A A — — — — A A D A B — 6884255


6884256 CLBT 6061-6 B B A A B A A — — — — A A D A B — 6884256
6884264 CLBT 6061-6 B B A A B A A — — — — A A A A C — 6884264
6884909 CLT 6061-4 B B A A B A A — — — — A A J — G C 6884909
6885307 CLBT 6061-6 B B A A B A A — — — — A A J A B — 6885307
6885308 CLT 6061-6 B B A A B A B — — — — A A A — C — 6885308
6885331 CLBT 6061-6 B B A A B A A — — — — A A A A C — 6885331
6885388 CLBT 6061-4 B B A A B A A — — — — A A D A C — 6885388
6885390 CLT 6061-4 B B A A B A A — — — — A A D — C — 6885390
23010016 CLT 6061-4 B B A A B A A — — — — A A A — G C 23010016

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

16C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 16D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23010356 CLBT 6061-6 E F — — A — B H A A A A A A A A A 23010356
23010785 CLBT 6061-4 — C — — — H B H A A A A A A A A A 23010785
23010994 CLT 6061-4 — F — — — H B H A D A — A B A B A 23010994
23011408 CLT 6061-4 — D — — — H B H A D A — A B A B A 23011408
23011448 CLT 6061-4 — E — — — B B H A D A — A B A B A 23011448
23011517 CLBT 6061-4 — B — — — E B H A A A A A A A A A 23011517
23011518 CLT 6061-4 — B — — — F B H A D A — A B A B A 23011518
23011889 CLBT 6061-6 F F — — A — B H A A A A A A A A A 23011889
23012057 CLT 6061-4 — C — — — A B H A D A — A B A B A 23012057
23012057 CLT 6061-4 — C — — — A B H A D A — A B A B A 23012057

23012091 CLBT 6061-6 E C — — A — B M B A A A A A A A A 23012091


23012217 CLBT 6061-6 E C — — A — B M B A A A A A A A A 23012217
23012468 CLT 6061-4 — C — — — A B M B D A — A B A B A 23012468
23012469 CLT 6061-4 — C — — — B B H A D A — A B A B A 23012469
23012482 CLBT 6061-6 A E — — A — B H B A A A A A A A A 23012482
23012484 CLT 6061-6 E C — — A — B M B D A — A B A B A 23012484
23012607 CLT 6061-4 — C — — — K B H A D A — A B A B A 23012607
23012647 CLT 6061-6 E C — — A — B M B D A — A B A B A 23012647
23012709 CLBT 6061-1 A E — — A — B H A A A A A A A A A 23012709
23012765 CLBT 6061-4 — E — — — H B H A A A A A A A A A 23012765

23013369 CLT 6061-4 — C — — — E B H A D A — A B A B A 23013369


23013538 CLT 6061-4 — D — — — K B H A D A — A B A B A 23013538
23013777 CLT 5961-3 — K — E — B B M A D A — A B A D A 23013777
23013836 CLT 6061-4 — C — — — E A A A D A — A B A B A 23013836
23014252 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23014252
23014252 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23014252
23014253 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014253
23014253 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014253
23014254 CLBT 6061-4 — C — — — C A A A A A A A A A A A 23014254
23014254 CLBT 6061-4 — C — — — C A A A A A A A A A A A 23014254

23014255 CLT 5861-5 — K — E — C A C A D A — A D A D A 23014255


23014255 CLT 5861-5 — K — E — C A C A D A — A D A D A 23014255
23014256 CLBT 5861-2 — K — E — C A C A A A A A C A C A 23014256
23014257 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23014257
23014258 CLBT 5861-6 D C — — A — A E A A A A A C A A A 23014258
23014259 CLBT 5861-6 D C — — A — A C A A A A A C A A A 23014259
23014260 CLBT 5861-6 E C — — A — A C A A A A A C A A A 23014260
23014261 CLBT 5861-6 E F — — A — A C A A A A A C A A A 23014261
23014262 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014262
23014262 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014262

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

17A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 17B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23010356 CLBT 6061-6 B B A A B A A — — — — A A A A C B 23010356
23010785 CLBT 6061-4 B B A A B A B — — — — A A A A B — 23010785
23010994 CLT 6061-4 B B A A B A A — — — — A A A — C — 23010994
23011408 CLT 6061-4 B B A A B A B — — — — A A D — A — 23011408
23011448 CLT 6061-4 B B A A B A B — — — — A A A — C — 23011448
23011517 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23011517
23011518 CLT 6061-4 B B A A B A A — — — — A A A — B — 23011518
23011889 CLBT 6061-6 B B A A B A A — — — — A A A A C B 23011889
23012057 CLT 6061-4 B B A A B A A — — — — A A‡ A — G — 23012057
23012057 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — G — 23012057

23012091 CLBT 6061-6 B B A A B A D — — — — A A A A B — 23012091


23012217 CLBT 6061-6 B B A A B A A — — — — A A A A C — 23012217
23012468 CLT 6061-4 B B A A B A D — — — — A A A — C — 23012468
23012469 CLT 6061-4 B B A A B A B — — — — A A A — G — 23012469
23012482 CLBT 6061-6 B B A A B A B — — — — A A D A B — 23012482
23012484 CLT 6061-6 B B A A B A A — — — — A A A — C — 23012484
23012607 CLT 6061-4 B B A A B A B — — — — A A A — A — 23012607
23012647 CLT 6061-6 B B A A B A D — — — — A A A — C — 23012647
23012709 CLBT 6061-1 B B A A B A A — — — — A A D A B — 23012709
23012765 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23012765

23013369 CLT 6061-4 B B A A B A B — — — — A A E — A — 23013369


23013538 CLT 6061-4 B B A A B A B — — — — A A F — A — 23013538
23013777 CLT 5961-3 A A D A A A — C B B B E A A — A — 23013777
23013836 CLT 6061-4 B B A A B A A — — — — A A A — G — 23013836
23014252 CLBT 6061-6 B B A A B A A — — — — A A‡ A A B B 23014252
23014252 CLBT 6061-6 B B A A B A A — — — — A E‡‡ A A B B 23014252
23014253 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A C 23014253
23014253 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A C 23014253
23014254 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B C 23014254
23014254 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B C 23014254

23014255 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23014255


23014255 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23014255
23014256 CLBT 5861-2 A A D A A A — C B B B E A A A A — 23014256
23014257 CLBT 6061-6 B B A A B A A — — — — A D A A B B 23014257
23014258 CLBT 5861-6 A A A A A A A — — — — A C A A B C 23014258
23014259 CLBT 5861-6 A A A A A A A — — — — A C A A B C 23014259
23014260 CLBT 5861-6 A A A A A A A — — — — A A A A B A 23014260
23014261 CLBT 5861-6 A A A A A A A — — — — A A A A B A 23014261
23014262 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B C 23014262
23014262 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B C 23014262

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

17C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 17D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23014264 CLT 5861-5 — K — E — B A C A D A — A D A D A 23014264
23014264 CLT 5861-5 — K — E — B A C A D A — A D A D A 23014264
23014265 CLBT 5861-2 — K — E — C A F A A A A A C A C A 23014265
23014266 CLBT 5861-2 — K — E — B A C A A A A A C A C A 23014266
23014267 CLT 5861-5 — K — E — C A F A D A — A D A D A 23014267
23014267 CLT 5861-5 — K — — — C A F A D A — A D A D A 23014267
23014268 CLBT 5861-6 C C — — A — A C A A A A A C A A A 23014268
23014269 CLBT 5961-4 — C — — — C A B A A A A A A A A A 23014269
23014270 CLBT 5961-6 A C — — A — A B A A A A A A A A A 23014270
23014270 CLBT 5961-6 A C — — A — A B A A A A A A A A A 23014270

23014271 CLT 5861-5 — K — E — C A E A D A — A D A D A 23014271


23014271 CLT 5861-5 — K — E — C A E A D A — A D A D A 23014271
23014286 CLBT 6061-4 — E — — — F A A A A A A A A A A A 23014286
23014346 CLT 6061-4 — F — — — C A A A D A — A B A B A 23014346
23014346 CLT 6061-4 — F — — — C A A A D A — A B A B A 23014346
23014347 CLBT 5961-4 — C — — — C A B A A A A A A A A A 23014347
23014348 CLT 5861-4 — C — — — C A C A D A — A D A B A 23014348
23014348 CLT 5861-4 — C — — — C A C A D A — A D A B A 23014348
23014349 CLBT 6061-4 — D — — — C A A A A A A A A A A A 23014349
23014350 CLBT 6061-4 — D — — — A A A A A A A A A A A A 23014350

23014351 CLT 6061-4 — C — — — A A A A D A — A B A B A 23014351


23014351 CLT 6061-4 — C — — — A A A A D A — A B A B A 23014351
23014352 CLT 5961-4 — C — — — C A B A D A — A B A B A 23014352
23014352 CLT 5961-4 — C — — — C A B A D A — A B A B A 23014352
23014353 CLBT 5861-3 — — K B — C A C A A A A A C A C A 23014353
23014353 CLBT 5861-3 — — K B — C A C A A A A A C A C A 23014353
23014354 CLBT 5961-4 — J — — — A A B A A A A A A A A A 23014354
23014355 VCLBT 5861-7 C A — — A — B D A B A A A C A A A 23014355
23014356 VCLT 5861-7 — A — — — C B D A C A — A D A B A 23014356
23014357 CLBT 5861-4 — C — — — C A F A A A A A C A A A 23014357

23014357 CLBT 5861-4 — C — — — C A F A A A A A C A A A 23014357


23014359 CLBT 6061-6 A B — — A — A A A A A A A A A A A 23014359
23014360 CLBT 5961-6 A D — — A — A A A A A A A A A A A 23014360
23014360 CLBT 5961-6 A D — — A — A A A A A A A A A A A 23014360
23014361 CLT 5861-1 B — E — A — A E A D A — A D A D A 23014361
23014361 CLT 5861-1 B — E — A — A E A D A — A D A D A 23014361
23014362 CLT 6061-4 — C — — — B A A A D A — A B A B A 23014362
23014362 CLT 6061-4 — C — — — B A A A D A — A B A B A 23014362
23014363 CLT 5861-1 E — F — A — A C A D A — A D A D A 23014363
23014364 CLT 5861-1 E — F — A — A E A D A — A D A D A 23014364

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

18A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 18B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23014264 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23014264
23014264 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23014264
23014265 CLBT 5861-2 A A D A A A — C B B B E A A A A — 23014265
23014266 CLBT 5861-2 A A D A A A — C B B B E A A A A — 23014266
23014267 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23014267
23014267 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23014267
23014268 CLBT 5861-6 A A A A A A A — — — — A A A A B C 23014268
23014269 CLBT 5961-4 A A A A A A A — — — — A A A A B C 23014269
23014270 CLBT 5961-6 A A A A A A A — — — — A A‡ A A C C 23014270
23014270 CLBT 5961-6 A A A A A A A — — — — A E‡‡ A A C C 23014270

23014271 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23014271


23014271 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23014271
23014286 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23014286
23014346 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014346
23014346 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014346
23014347 CLBT 5961-4 A A A A A A A — — — — A A A A B — 23014347
23014348 CLT 5861-4 A A A A A A A — — — — A A‡ A — A — 23014348
23014348 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A — 23014348
23014349 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23014349
23014350 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23014350

23014351 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014351


23014351 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014351
23014352 CLT 5961-4 A A A A A A A — — — — A A‡ A — A — 23014352
23014352 CLT 5961-4 A A A A A A A — — — — A E‡‡ A — A — 23014352
23014353 CLBT 5861-3 A A A A A A — K A A — E A‡ A A A — 23014353
23014353 CLBT 5861-3 A A A A A A — K A A — E E‡‡ A A A — 23014353
23014354 CLBT 5961-4 A A C A A A G — — — — A A G A B — 23014354
23014355 VCLBT 5861-7 A A C A A A H — — — — A B G A B — 23014355
23014356 VCLT 5861-7 A A C A A A H — — — — A B G — F — 23014356
23014357 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A — 23014357

23014357 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A — 23014357


23014359 CLBT 6061-6 B B A A B A A — — — — A A A A B — 23014359
23014360 CLBT 5961-6 A A A A A A A — — — — A A‡ A A B — 23014360
23014360 CLBT 5961-6 A A A A A A A — — — — A E‡‡ A A B — 23014360
23014361 CLT 5861-1 A A B A A A — A H C — D A‡ G — B — 23014361
23014361 CLT 5861-1 A A B A A A — A H C — D E‡‡ G — B — 23014361
23014362 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014362
23014362 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014362
23014363 CLT 5861-1 A A B A A A — A H C — D A G — B — 23014363
23014364 CLT 5861-1 A A B A A A — A H C — D A G — B — 23014364

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

18C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 18D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23014365 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23014365
23014366 CLBT 5961-6 A C — — A — A B A A A A A A A A A 23014366
23014366 CLBT 5961-6 A C — — A — A B A A A A A A A A A 23014366
23014367 CLBT 6061-6 E D — — A — A A A A A A A A A A A 23014367
23014367 CLBT 6061-6 E D — — A — A A A A A A A A A A A 23014367
23014368 CLT 5861-1 A — C — A — A E A D A — A D A D A 23014368
23014369 CLBT 5861-9 A — C — A — A E A A A A A C A C A 23014369
23014370 CLBT 5861-3 — — K B — D A E A A A A A C A C A 23014370
23014370 CLBT 5861-3 — — K B — D A E A A A A A C A C A 23014370
23014371 CLBT 5861-4 — C — — — D A E A A A A A C A A A 23014371

23014371 CLBT 5861-4 — C — — — D A E A A A A A C A A A 23014371


23014372 CLT 5861-4 — C — — — D A E A D A — A D A B A 23014372
23014372 CLT 5861-4 — C — — — D A E A D A — A D A B A 23014372
23014373 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014373
23014373 CLBT 5861-4 — C — — — C A C A A A A A C A A A 23014373
23014374 CLT 5961-10 A — A D A — A A A D A — A B A D A 23014374
23014374 CLT 5961-10 A — A D A — A A A D A — A B A D A 23014374
23014375 CLT 5961-3 — A — — — D A A A D A — A B A B A 23014375
23014376 CLBT 5961-6 E C — — A — A B A A A A A A A A A 23014376
23014377 CLT 6061-4 — D — — — C A A A D A — A B A B A 23014377

23014377 CLT 6061-4 — D — — — C A A A D A — A B A B A 23014377


23014378 CLT 6061-4 — E — — — B A A A D A — A B A B A 23014378
23014378 CLT 6061-4 — E — — — B A A A D A — A B A B A 23014378
23014379 CLBT 5861-4 — C — — — B A C A A A A A C A A A 23014379
23014379 CLBT 5861-4 — C — — — B A C A A A A A C A A A 23014379
23014381 CLBT 6061-6 E C — — A — A B A A A A A A A A A 23014381
23014381 CLBT 6061-6 — C — — A — A B A A A A A A A A A 23014381
23014382 CLBT 5961-6 A B — — A — A A A A A A A A A A A 23014382
23014383 CLT 5861-4 — C — — — B A C A D A — A D A B A 23014383
23014383 CLT 5861-4 — C — — — B A C A D A — A D A B A 23014383

23014384 CLBT 5861-4 — C — — — E A B A A A A A C A A A 23014384


23014384 CLBT 5861-4 — C — — — E A B A A A A A C A A A 23014384
23014385 CLBT 5961-4 — D — — — E A B A A A A A A A A A 23014385
23014385 CLBT 5961-4 — D — — — E A B A A A A A A A A A 23014385
23014386 CLT 5961-5 — K — E — C A B A D A — A B A D A 23014386
23014386 CLT 5961-5 — K — E — C A B A D A — A B A D A 23014386
23014387 VCLT 5961-1 B — G — A — B D A C A — A B A D A 23014387
23014388 VCLBT 5961-9 B — G — A — B D A B A A A A A C A 23014388
23014389 CLBT 5861-6 A B — — A — A E A A A A A C A A A 23014389
23014390 CLT 6061-4 — C — — — E A A A D A — A B A B A 23014390

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

19A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 19B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23014365 CLBT 5961-1 A A B A A A — A H C — D A G A B — 23014365
23014366 CLBT 5961-6 A A A A A A A — — — — A A‡ A A B — 23014366
23014366 CLBT 5961-6 A A A A A A A — — — — A E‡‡ A A B — 23014366
23014367 CLBT 6061-6 B B A A B A A — — — — A A‡ A A B — 23014367
23014367 CLBT 6061-6 B B A A B A A — — — — A E‡‡ A A B — 23014367
23014368 CLT 5861-1 A A B A A A — A H C — D A G — B — 23014368
23014369 CLBT 5861-9 A A B A A A — A H C — D A G A B — 23014369
23014370 CLBT 5861-3 A A B A A A — K A A — E A‡ A A A — 23014370
23014370 CLBT 5861-3 A A B A A A — K A A — E E‡‡ A A A — 23014370
23014371 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A — 23014371

23014371 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A — 23014371


23014372 CLT 5861-4 A A A A A A A — — — — A A‡ A — A — 23014372
23014372 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A — 23014372
23014373 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A — 23014373
23014373 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A — 23014373
23014374 CLT 5961-10 A A B A A A — K A A — E A‡ A — C — 23014374
23014374 CLT 5961-10 A A B A A A — K A A — E E‡‡ A — C — 23014374
23014375 CLT 5961-3 A A C A A A H — — — — A A A — C — 23014375
23014376 CLBT 5961-6 A A A A A A A — — — — A A A A C — 23014376
23014377 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014377

23014377 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014377


23014378 CLT 6061-4 B B A A B A A — — — — A A‡ A — C — 23014378
23014378 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — C — 23014378
23014379 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A — 23014379
23014379 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A — 23014379
23014381 CLBT 6061-6 B B A A B A A — — — — A A‡ A A C — 23014381
23014381 CLBT 6061-6 B B A A B A A — — — — A E‡‡ A A C — 23014381
23014382 CLBT 5961-6 A A A A A A A — — — — A A A A B — 23014382
23014383 CLT 5861-4 A A A A A A A — — — — A A‡ G — A — 23014383
23014383 CLT 5861-4 A A A A A A A — — — — A E‡‡ G — A — 23014383

23014384 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B — 23014384


23014384 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B — 23014384
23014385 CLBT 5961-4 A A A A A A A — — — — A A‡ G A D — 23014385
23014385 CLBT 5961-4 A A A A A A A — — — — A E‡‡ G A D — 23014385
23014386 CLT 5961-5 A A D A A A — C B B B E A‡ A — A — 23014386
23014386 CLT 5961-5 A A D A A A — C B B B E E‡‡ A — A — 23014386
23014387 VCLT 5961-1 A A B A A A — A H C — D B G — B — 23014387
23014388 VCLBT 5961-9 A A B A A A — A H C — D B G A B — 23014388
23014389 CLBT 5861-6 A A A A A A A — — — — A A A A B — 23014389
23014390 CLT 6061-4 B B A A B A A — — — — A A A — A — 23014390

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

19C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 19D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23014391 CLBT 5861-4 — D — — — C A B A A A A A C A A A 23014391
23014391 CLBT 5861-4 — D — — — C A B A A A A A C A A A 23014391
23014392 CLT 6061-4 — D — — — D A A A D A — A B A B A 23014392
23014392 CLT 6061-4 — D — — — D A A A D A — A B A B A 23014392
23014419 CLBT 6061-4 — C — — — H B H A A A A A A A A A 23014419
23014438 CLBT 6061-4 — C — — — C A A A A A A A A A A A 23014438
23014438 CLBT 6061-4 — C — — — C A A A A A A A A A A A 23014438
23014439 CLT 5861-4 — C — — — B A B A D A — A D A B A 23014439
23014439 CLT 5861-4 — C — — — B A B A D A — A D A B A 23014439
23014453 CLT 6061 — C — — — B A A A D A — A B A B A 23014453

23014479 CLT 6061-4 — C — — — B A A A D A — A B A B A 23014479


23014479 CLT 6061-4 — C — — — B A A A D A — A B A B A 23014479
23014480 CLT 5961-5 — K — E — D A B A D A — A B A D A 23014480
23014480 CLT 5961-5 — K — E — D A B A D A — A B A D A 23014480
23014481 CLT 6061-4 — C — — — D A A A D A — A B A B A 23014481
23014481 CLT 6061-4 — C — — — D A A A D A — A B A B A 23014481
23014482 CLBT 6061-4 — E — — — E A A A A A A A A A A A 23014482
23014483 CLT 5961-4 — C — — — C A B A D A — A B A B A 23014483
23014483 CLT 5961-4 — C — — — C A B A D A — A B A B A 23014483
23014484 CLBT 6061-6 A E — — A — A A A A A A A A A A A 23014484

23014485 CLBT 5961-4 — C — — — E A B A A A A A A A A A 23014485


23014486 CLT 6061-4 — F — — — C A A A D A — A B A B A 23014486
23014486 CLT 6061-4 — F — — — C A A A D A — A B A B A 23014486
23014487 CLBT 6061-4 — E — — — C A A A A A A A A A A A 23014487
23014487 CLBT 6061-4 — E — — — C A A A A A A A A A A A 23014487
23014509 CLT 6061-4 — B — — — E A A A D A — A B A B A 23014509
23014510 CLBT 6061 — D — — — E A A A A A A A A A A A 23014510
23014511 CLBT 6061-4 — B — — — E A A A A A A A A A A A 23014511
23014511 CLBT 6061-4 — B — — — E A A A A A A A A A A A 23014511
23014520 CLBT 5961-4 — D — — — C A B A A A A A A A A A 23014520

23014535 CLBT 5861 B — E — A — A E A A A A A C A C A 23014535


23014655 CLT 5861-4 — C — — — C A B A D A — A D A B A 23014655
23014655 CLT 5861-4 — C — — — C A B A D A — A D A B A 23014655
23014664 CLT 5961-4 — C — — — B A B A D A — A B A B A 23014664
23014679 CLBT 6061-4 — C — — — A A A A A A A A A A A A 23014679
23014686 VCLT 5961 — — A B — C B D A C A — A B A D A 23014686
23014690 CLT 5861-4 — C — — — B A C A D A — A D A B A 23014690
23014690 CLT 5861-4 — C — — — B A C A D A — A D A B A 23014690
23014693 CLT 6061-4 — F — — — D A A A D A — A B A B A 23014693
23014693 CLT 6061-4 — F — — — D A A A D A — A B A B A 23014693

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

20A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 20B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23014391 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B — 23014391
23014391 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B — 23014391
23014392 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014392
23014392 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014392
23014419 CLBT 6061-4 B B A A B A A — — — — A A D A B — 23014419
23014438 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B — 23014438
23014438 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B — 23014438
23014439 CLT 5861-4 A A A A A A A — — — — A A‡ A — A — 23014439
23014439 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A — 23014439
23014453 CLT 6061 B B A A B A B — — — — A A E — B — 23014453

23014479 CLT 6061-4 B B A A B A A — — — — A A‡ A — G — 23014479


23014479 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — G — 23014479
23014480 CLT 5961-5 A A D A A A — C B B B E A‡ A — A — 23014480
23014480 CLT 5961-5 A A D A A A — C B B B E E‡‡ A — A — 23014480
23014481 CLT 6061-4 B B A A B A A — — — — A A‡ A — A — 23014481
23014481 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — A — 23014481
23014482 CLBT 6061-4 B B A A B A A — — — — A A A A C — 23014482
23014483 CLT 5961-4 A A A A A A A — — — — A A‡ A — B — 23014483
23014483 CLT 5961-4 A A A A A A A — — — — A E‡‡ A — B — 23014483
23014484 CLBT 6061-6 B B A A B A A — — — — A A A A B — 23014484

23014485 CLBT 5961-4 A A A A A A A — — — — A A A A C — 23014485


23014486 CLT 6061-4 B B A A B A A — — — — A A‡ A — C — 23014486
23014486 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — C — 23014486
23014487 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B — 23014487
23014487 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B — 23014487
23014509 CLT 6061-4 B B A A B A A — — — — A A A — B — 23014509
23014510 CLBT 6061 B B A A B A A — — — — A A A A B C 23014510
23014511 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B — 23014511
23014511 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B — 23014511
23014520 CLBT 5961-4 A A A A A A A — — — — A A G A C — 23014520

23014535 CLBT 5861 A A A A A A — A H C — D A G A B — 23014535


23014655 CLT 5861-4 A A A A A A A — — — — A A‡ A — A — 23014655
23014655 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A — 23014655
23014664 CLT 5961-4 A A A A A A A — — — — A A A — B — 23014664
23014679 CLBT 6061-4 B B A A B A A — — — — A A A A B — 23014679
23014686 VCLT 5961 A A B A A A — F D A D E B A — B C 23014686
23014690 CLT 5861-4 A A A A A A A — — — — A A‡ A — A A 23014690
23014690 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A A 23014690
23014693 CLT 6061-4 B B A A B A A — — — — A A‡ A — G — 23014693
23014693 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — G — 23014693

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

20C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 20D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23014698 CLT 5861-4 — C — — — D A B A D A — A D A B A 23014698
23014698 CLT 5861-4 — C — — — D A B A D A — A D A B A 23014698
23014703 CLBT 5961-1 E A K B A — A B A A A A A A A C A 23014703
23014708 CLT 5861-1 E — B — A — A F A D A — A D A D A 23014708
23014708 CLT 5861-1 E — B — A — A F A D A — A D A D A 23014708
23014900 CLBT 5861-9 A — B — A — A E A A A A A C A C A 23014900
23014912 CLBT 5961-4 — D — — — E A B A A A A A A A A A 23014912
23014915 CLT 5861-9 A — B — A — A E A D A — A D A D A 23014915
23014915 CLT 5861-9 A — B — A — A E A D A — A D A D A 23014915
23014928 CLBT 5861-4 — C — — — E A E A A A A A C A A A 23014928

23014936 CLT 6061-4 — C — — — C A A A D A — A B A B A 23014936


23014936 CLT 6061-4 — C — — — C A A A D A — A B A B A 23014936
23014957 CLBT 5961-6 D C — — A — A A A A A A A A A A A 23014957
23014963 CLBT 5861-2 — K — E — B A B A A A A A C A C A 23014963
23014963 CLBT 5861-2 — K — — — B A B A A A A A C A C A 23014963
23014969 CLT 6061-4 — C — — — D A B A D A — A B A B A 23014969
23014985 CLBT 5861-4 — D — — — E A C A A A A A C A A A 23014985
23014985 CLBT 5861-4 — D — — — E A C A A A A A C A A A 23014985
23014987 CLT 5861-5 — K — E — D A B A D A — A D A D A 23014987
23014987 CLT 5861-5 — K — — — D A B A D A — A D A D A 23014987

23014989 CLBT 5861-4 — C — — — E A E A A A A A C A A A 23014989


23015012 CLBT 5861-4 — C — — — E A F A A A A A C A A A 23015012
23015013 VCLBT 5961-5 — A — — — C B D A B A A A A A A A 23015013
23015021 CLBT 5961-2 — — B — — C A A A A A A A A A C A 23015021
23015021 CLBT 5961-2 — — B — — C A A A A A A A A A C A 23015021
23015030 CLT 5861-5 — K — E — B A B A D A — A D A D A 23015030
23015030 CLT 5861-5 — K — E — B A B A D A — A D A D A 23015030
23015038 CLT 5861-4 — C — — — E A E A D A — A D A B A 23015038
23015107 CLBT 6061-4 — E — — — E A A A A A A A A A A A 23015107
23015108 CLT 5961-5 — — H C — E A B A D A — A B A D A 23015108

23015108 CLT 5961-5 — — H C — E A B A D A — A B A D A 23015108


23015118 CLBT 5961-6 E C — — A — A B A A A A A A A A A 23015118
23015140 CLBT 5961-6 D C — — A — A A A A A A A A A A A 23015140
23015217 CLBT 6061-6 E C — — A — A B A A A A A A A A A 23015217
23015233 CLBT 5861-9 A — B — A — A E A A A A A C A C A 23015233
23015233 CLBT 5861-9 A — B — A — A E A A A A A C A C A 23015233
23015234 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23015234
23015234 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23015234
23015237 CLT 5861-1 E — B — A — A F A D A — A D A D A 23015237
23015265 CLT 5961-3 A A — — A — A A A D A — A B A B A 23015265

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

21A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 21B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23014698 CLT 5861-4 A A A A A A A — — — — A A‡ G — A — 23014698
23014698 CLT 5861-4 A A A A A A A — — — — A E‡‡ G — A — 23014698
23014703 CLBT 5961-1 A A D A A A — F C E C E A A A B — 23014703
23014708 CLT 5861-1 A A B A A A — K F D — E A‡ G — A — 23014708
23014708 CLT 5861-1 A A B A A A — K F D — E E‡‡ G — A — 23014708
23014900 CLBT 5861-9 A A B A A A — K F D — E A G A B — 23014900
23014912 CLBT 5961-4 A A A A A A A — — — — A E A A B — 23014912
23014915 CLT 5861-9 A A B A A A — K F D — E A‡ G — B — 23014915
23014915 CLT 5861-9 A A B A A A — K F D — E E‡‡ G — B — 23014915
23014928 CLBT 5861-4 A A A A A A A — — — — A A A D B — 23014928

23014936 CLT 6061-4 B B A A B A A — — — — A A‡ A — B — 23014936


23014936 CLT 6061-4 B B A A B A A — — — — A E‡‡ A — B — 23014936
23014957 CLBT 5961-6 A A A A A A A — — — — A A A A B — 23014957
23014963 CLBT 5861-2 A A D A A A — C B B B E A‡ A A A — 23014963
23014963 CLBT 5861-2 A A D A A A — C B B B E E‡‡ A A A — 23014963
23014969 CLT 6061-4 B B A A B A A — — — — A A A — A — 23014969
23014985 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B — 23014985
23014985 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B — 23014985
23014987 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23014987
23014987 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23014987

23014989 CLBT 5861-4 A A A A A A A — — — — A A A D A — 23014989


23015012 CLBT 5861-4 A A A A A A A — — — — A A A D C C 23015012
23015013 VCLBT 5961-5 A A C A A A H — — — — A B G A F — 23015013
23015021 CLBT 5961-2 A A D A A A — K F F E E A‡ G A D — 23015021
23015021 CLBT 5961-2 A A D A A A — K F F E E E‡‡ G A D — 23015021
23015030 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23015030
23015030 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23015030
23015038 CLT 5861-4 A A A A A A A — — — — A A A — A — 23015038
23015107 CLBT 6061-4 B B A A B A A — — — — A A A A C B 23015107
23015108 CLT 5961-5 A A B A A A — F E A D E A‡ G — D C 23015108

23015108 CLT 5961-5 A A B A A A — F E A D E E‡‡ G — D C 23015108


23015118 CLBT 5961-6 A A A A A A A — — — — A C A A B C 23015118
23015140 CLBT 5961-6 A A A A A A A — — — — A A A A B C 23015140
23015217 CLBT 6061-6 B B A A B A A — — — — A A A A B — 23015217
23015233 CLBT 5861-9 A A B A A A — H F D — D A‡ G A B — 23015233
23015233 CLBT 5861-9 A A B A A A — H F D — D E‡‡ G A B — 23015233
23015234 CLBT 5961-1 A A B A A A — A H C — D A‡ G A B — 23015234
23015234 CLBT 5961-1 A A B A A A — A H C — D E‡‡ G A B — 23015234
23015237 CLT 5861-1 A A B A A A — K F D — E A K — A — 23015237
23015265 CLT 5961-3 A A C A A A H — — — — A A‡ A — C — 23015265

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

21C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 21D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23015265 CLT 5961-3 A A — — A — A A A D A — A B A B A 23015265
23015389 CLBT 5861-6 D C — — A — A E A A A A A C A A A 23015389
23015527 CLT 5861-5 — K — E — B A E A D A — A D A D A 23015527
23015527 CLT 5861-5 — K — E — B A E A D A — A D A D A 23015527
23015528 CLBT 5861-6 D C — — A — A C A A A A A C A A A 23015528
23015529 CLT 5861-5 — K — E — D A C A D A — A D A D A 23015529
23015529 CLT 5861-5 — K — E — D A C A D A — A D A D A 23015529
23015659 CLBT 5861-2 — K — E — D A C A A A A A C A C A 23015659
23015659 CLBT 5861-2 — K — E — D A C A A A A A C A C A 23015659
23015713 CLBT 6061-4 — C — — — C A A A A A A A A A A A 23015713

23015856 CLT 5861-4 — C — — — A A E A D A — A D A B A 23015856


23015862 CLBT 5861-6 D C — — A — A F A A A A A C A A A 23015862
23015863 CLBT 6061-6 E C — — A — A A A A A A A A A A A 23015863
23017142 CLBT 5861 D C — — A — A F A A A A A C A A A 23017142
23017142 CLBT 5861 D C — — A — A F A A A A A C A A A 23017142
23017343 CLBT 5861-4 — C — — — C A E A A A A A C A A A 23017343
23017343 CLBT 5861-4 — C — — — C A E A A A A A C A A A 23017343
23017623 CLBT 5961-4 — E — — — A A B A A A A A A A A A 23017623
23017623 CLBT 5961-4 — E — — — A A B A A A A A A A A A 23017623
23017721 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23017721

23018505 VCLT 5961-5 — — M C — E B D A C A — A B A D A 23018505


23018718 CLT 5961-5 — — M C — E A B A D A — A B A D A 23018718
23018718 CLT 5961-5 — — M C — E A B A D A — A B A D A 23018718
23019055 CLBT 6061-10 E A — — A — A B A A A A A A A A A 23019055
23019055 CLBT 6061-10 E A — — A — A B A A A A A A A A A 23019055
23019056 CLBT 6061-6 — B — — — A A A A A A A A A A A A 23019056
23019056 CLBT 6061-6 — B — — — A A A A A A A A A A A A 23019056
23019072 CLBT 6061-4 E E — — A — A A A A A A A A A A A 23019072
23019072 CLBT 6061-4 E E — — A — A A A A A A A A A A A 23019072
23019127 CLBT 5861 — — A — — C A G A A A A A C A C A 23019127

23019236 CLBT 5861-4 — C — — — C A F A A A A A C A A A 23019236


23019236 CLBT 5861-4 — C — — — C A F A A A A A C A A A 23019236
23019241 CLBT 5861-4 — — B — — C A G A A A A A C A C A 23019241
23019242 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23019242
23019282 CLT 5861-4 — C — — — C A F A D A — A D A B A 23019282
23019282 CLT 5861-4 — C — — — C A F A D A — A D A B A 23019282
23019317 CLBT 5961-4 — C — — — C A B A A A A A A A A A 23019317
23019357 CLBT 5861-4 — B — — — C A G A A A A A C A A A 23019357
23019357 CLBT 5861-4 — B — — — C A G A A A A A C A A A 23019357
23019358 CLBT 6061-4 — C — — — A A A A A A A A A A A A 23019358

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

22A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 22B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23015265 CLT 5961-3 A A C A A A H — — — — A E‡‡ A — C — 23015265
23015389 CLBT 5861-6 A A A A A A A — — — — A A A A B C 23015389
23015527 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23015527
23015527 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23015527
23015528 CLBT 5861-6 A A A A A A A — — — — A A A A B C 23015528
23015529 CLT 5861-5 A A D A A A — C B B B E A‡ A — A — 23015529
23015529 CLT 5861-5 A A D A A A — C B B B E E‡‡ A — A — 23015529
23015659 CLBT 5861-2 A A D A A A — C B B B E A‡ A A A — 23015659
23015659 CLBT 5861-2 A A D A A A — C B B B E E‡‡ A A A — 23015659
23015713 CLBT 6061-4 B B A A B A A — — — — A A A A C C 23015713

23015856 CLT 5861-4 A A A A A A A — — — — A A A — A — 23015856


23015862 CLBT 5861-6 A A A A A A A — — — — A A A A B C 23015862
23015863 CLBT 6061-6 B B A A B A A — — — — A A A A C — 23015863
23017142 CLBT 5861 A A A A A A A — — — — A A‡ A A B C 23017142
23017142 CLBT 5861 A A A A A A A — — — — A E‡‡ A A B C 23017142
23017343 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A C 23017343
23017343 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A C 23017343
23017623 CLBT 5961-4 A A A A A A A — — — — A A‡ A A A A 23017623
23017623 CLBT 5961-4 A A A A A A A — — — — A E‡‡ A A A A 23017623
23017721 CLBT 6061-6 B B A A B A A — — — — B D A A B B 23017721

23018505 VCLT 5961-5 A A B A A A — F E A D E B G — B C 23018505


23018718 CLT 5961-5 A A B A A A — F E A D E A‡ G — D C 23018718
23018718 CLT 5961-5 A A B A A A — F E A D E E‡‡ G — D C 23018718
23019055 CLBT 6061-10 B B C A B A H — — — — A A‡ A A B — 23019055
23019055 CLBT 6061-10 B B C A B A H — — — — A E‡‡ A A B — 23019055
23019056 CLBT 6061-6 B B A A B A A — — — — A A‡ A A B — 23019056
23019056 CLBT 6061-6 B B A A B A A — — — — A E‡‡ A A B — 23019056
23019072 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B — 23019072
23019072 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B — 23019072
23019127 CLBT 5861 A A B A A A — H G D — D H G A F — 23019127

23019236 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B — 23019236


23019236 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B — 23019236
23019241 CLBT 5861-4 A A B A A A — K F D — E H G A F — 23019241
23019242 CLBT 5961-1 A A B A A A — B H C — E A G A B — 23019242
23019282 CLT 5861-4 A A A A A A A — — — — A A‡ A — A — 23019282
23019282 CLT 5861-4 A A A A A A A — — — — A E‡‡ A — A — 23019282
23019317 CLBT 5961-4 A A A A A A A — — — — A E A A B — 23019317
23019357 CLBT 5861-4 A A A A A A A — — — — A A‡ A A A — 23019357
23019357 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A A — 23019357
23019358 CLBT 6061-4 B B A A B A A — — — — A A A D C C 23019358

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

22C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 22D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23019629 CLBT 5961-4 — D — — — C A B A A A A A A A A A 23019629
23019629 CLBT 5961-4 — D — — — C A B A A A A A A A A A 23019629
23019630 CLBT 5961-4 — D — — — B A B A A A A A A A A A 23019630
23019630 CLBT 5961-4 — D — — — B A B A A A A A A A A A 23019630
23019631 CLBT 5861-4 — C — — — E A E A A A A A C A B A 23019631
23019631 CLBT 5861-4 — C — — — E A E A A A A A C A B A 23019631
23019739 CLBT 5961-6 D C — — A — A A A A A A A A A A A 23019739
23019772 CLT 5961-7 — K — E — E A B A D A — A B A D A 23019772
23019772 CLT 5961-7 — K — E — E A B A D A — A B A D A 23019772
23019895 CLBT 6061-4 — E — — — C A A A A A A A A A A A 23019895

23019895 CLBT 6061-4 — E — — — C A A A A A A A A A A A 23019895


23019914 CLBT 6061-4 — C — — — E A A A A A A A A A A A 23019914
23019914 CLBT 6061-4 — C — — — E A A A A A A A A A A A 23019914
23019967 CLT 6061-3 — A — — — C A A A D A — A B A B A 23019967
23019967 CLT 6061-3 — A — — — C A A A D A — A B A B A 23019967
23040216 CLBT 6061 — C — — — G A B A A A A A A A A A 23040216
23040423 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23040423
23040451 CLBT 5861-4 — D — — — E A B A A A A A C A A A 23040451
23040451 CLBT 5861-4 — D — — — E A B A A A A A C A A A 23040451
23040492 CLBT 5861 — — A — — C A G A A A A A C A C A 23040492

23040493 CLBT 5961-1 B — G — A — A B A A A A A A A C A 23040493


23040496 CLBT 5961-6 — B — — A — A A A A A A A A A A A 23040496
23040497 CLBT 5861-4 — D — — — C A B A A A A A C A A A 23040497
23040498 CLT 5861-1 E — B — A — A F A D A — A D A D A 23040498
23040499 CLBT 5961-6 D C — — A — A A A A A A A A A A A 23040499
23040500 CLBT 6061-4 — D — — — C A A A A A A A A A A A 23040500
23040501 CLBT 6061-4 — D — — — A A A A A A A A A A A A 23040501
23040502 CLBT 6061-6 A B — — A — A A A A A A A A A A A 23040502
23040572 CLBT 5861-2 — — A B — E A E A A A A A C A C A 23040572
23040573 CLT 5861-4 — C — — — E A E A D A — A D A B A 23040573

23040576 CLBT 5961-4 — B — — — E A B A A A A A A A A A 23040576


23040577 CLT 5861-6 E C — — A — A B A D A — A D A B A 23040577
23040626 CLBT 5861-4 — C — — — B A C A A A A A C A A A 23040626
23040658 CLBT 6061-6 B D — — A — A A A A A A A A A A A 23040658
23040681 CLT 5961-10 A — A D A — A A A D A — A B A D A 23040681
23040730 CLBT 5961-11 — K — E — D A B A A A A A A A C A 23040730
23040763 CLT 6061-4 — C — — — C A A A D A — A B A B A 23040763
23040835 CLBT 6061-4 — C — — — E A A A A A A A A A A A 23040835
23040898 CLT 5961-6 D C — — A — A A B D A — A B A B A 23040898
23040956 CLT 6061-4 — B — — — E A B A D A — A B A B A 23040956

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

23A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 23B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23019629 CLBT 5961-4 A A A A A A A — — — — A A‡ A A B — 23019629
23019629 CLBT 5961-4 A A A A A A A — — — — A E‡‡ A A B — 23019629
23019630 CLBT 5961-4 A A A A A A A — — — — A A‡ G A E — 23019630
23019630 CLBT 5961-4 A A A A A A A — — — — A E‡‡ G A E — 23019630
23019631 CLBT 5861-4 A A A A A A A — — — — A A‡ A D B — 23019631
23019631 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A D B — 23019631
23019739 CLBT 5961-6 A A A A A A A — — — — B A A A B C 23019739
23019772 CLT 5961-7 A A D A A A — C B B B E A‡ A — A — 23019772
23019772 CLT 5961-7 A A D A A A — C B B B E E‡‡ A — A — 23019772
23019895 CLBT 6061-4 B B A A B A A — — — — A A‡ A A A B 23019895

23019895 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A A B 23019895


23019914 CLBT 6061-4 B B A A B A A — — — — A A‡ A A B — 23019914
23019914 CLBT 6061-4 B B A A B A A — — — — A E‡‡ A A B — 23019914
23019967 CLT 6061-3 B B C A B A H — — — — A A‡ G — D — 23019967
23019967 CLT 6061-3 B B C A B A H — — — — A E‡‡ G — D — 23019967
23040216 CLBT 6061 B B A A B A A — — — — A A A D B — 23040216
23040423 CLBT 5961-1 A A B A A A — A H G — D E G A D — 23040423
23040451 CLBT 5861-4 A A A A A A A — — — — A A‡ A A B — 23040451
23040451 CLBT 5861-4 A A A A A A A — — — — A E‡‡ A A B — 23040451
23040492 CLBT 5861 A A B A A A — H G D — D G H B F — 23040492

23040493 CLBT 5961-1 A A B A A A — A H G — D E H A B — 23040493


23040496 CLBT 5961-6 A A A A A A A — — — — A F A A B — 23040496
23040497 CLBT 5861-4 A A A A A A A — — — — A F A A B — 23040497
23040498 CLT 5861-1 A A B A A A — K F D — E E K — A — 23040498
23040499 CLBT 5961-6 A A A A A A A — — — — B F A A B C 23040499
23040500 CLBT 6061-4 B B A A B A A — — — — A F A A B — 23040500
23040501 CLBT 6061-4 B B A A B A A — — — — A F A A B — 23040501
23040502 CLBT 6061-6 B B A A B A A — — — — A F A A B — 23040502
23040572 CLBT 5861-2 A A B A A A — K A A — E A A A A — 23040572
23040573 CLT 5861-4 A A A A A A A — — — — A A A — A — 23040573

23040576 CLBT 5961-4 A A A A A A A — — — — A F A A C — 23040576


23040577 CLT 5861-6 A A A A A A A — — — — A E A — A — 23040577
23040626 CLBT 5861-4 A A A A A A A — — — — A F A A A — 23040626
23040658 CLBT 6061-6 B B A A B A A — — — — A F B A B — 23040658
23040681 CLT 5961-10 A A B A A A — K A A — E E F — G — 23040681
23040730 CLBT 5961-11 A A D A A A — C B B B E E G A A — 23040730
23040763 CLT 6061-4 B B A A B A A — — — — A E A — F — 23040763
23040835 CLBT 6061-4 B B A A B A A — — — — A F A A B — 23040835
23040898 CLT 5961-6 A A A A A A A — — — — B F A — B C 23040898
23040956 CLT 6061-4 B B A A B A A — — — — A E A — B — 23040956

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.
‡ Used Prior To S/N 3110093029.
‡‡ Used Starting With S/N 3110093029.

23C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 23D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23040958 CLBT 5961-4 — D — — — E A A A A A A A A A A A 23040958
23040959 CLBT 5961-4 — D — — — C A A A A A A A A A A A 23040959
23040960 CLBT 6061 — D — — — E A A A A A A A A A A A 23040960
23041016 CLBT 5961-6 A B — — A — A A B A A A A A A A A 23041016
23041017 CLBT 6061-6 A B — — A — A A B A A A A A A A A 23041017
23041047 CLBT 6061-6 E C — — A — A B B A A A A A A A A 23041047
23041061 CLBT 6061-6 A C — — A — A A A A A A A A A A A 23041061
23041062 CLT 5961-3 A A — — A — A A B D A — A B A B A 23041062
23041079 CLBT 5861 — K K E — D A C A A A A A C A C A 23041079
23041080 CLBT 5861 — K K E — D A E A A A A A C A C A 23041080

23041133 CLBT 5961-2 — — D — — C A A A A A A A A A C A 23041133


23041134 CLBT 5961-6 E C — — A — A B A A A A A A A A A 23041134
23041145 CLBT 6061-4 — C — — — E A B B A A A A A A A A 23041145
23041153 CLBT 5962-1 B — G — A — A B A A A A A A A C A 23041153
23041154 CLBT 5962-1 B — G — A — A B A A A A A A A C A 23041154
23041156 CLBT 5962-2 — — B — — C A A A A A A A A A C A 23041156
23041157 CLBT 5962-2 — — D — — C A A A A A A A A A C A 23041157
23041158 CLBT 5962-4 — D — — — E A B A A A A A A A A A 23041158
23041159 CLBT 5962-4 — D — — — C A B A A A A A A A A A 23041159
23041160 CLBT 5962-4 — B — — — E A B A A A A A A A A A 23041160

23041161 CLBT 5962-6 A C — — A — A B A A A A A A A A A 23041161


23041162 CLBT 5962-6 E C — — A — A B A A A A A A A A A 23041162
23041163 CLBT 5962-6 E C — — A — A B A A A A A A A A A 23041163
23041164 CLBT 5962-6 A B — — A — A A A A A A A A A A A 23041164
23041165 CLBT 5962-6 D C — — A — A A A A A A A A A A A 23041165
23041166 CLBT 5962-6 D C — — A — A A B A A A A A A A A 23041166
23041167 CLBT 6062 — D — — — E A A A A A A A A A A A 23041167
23041168 CLBT 6062-10 E A — — A — A B A A A A A A A A A 23041168
23041169 CLBT 6062-4 — C — — — C A A A A A A A A A A A 23041169
23041170 CLBT 6062-4 — E — — — C A A A A A A A A A A A 23041170

23041171 CLBT 6062-4 — B — — — E A A A A A A A A A A A 23041171


23041172 CLBT 6062-4 — C — — — E A A A A A A A A A A A 23041172
23041173 CLBT 6062-4 — D — — — A A A A A A A A A A A A 23041173
23041174 CLBT 6062-4 — C — — — E A A A A A A A A A A A 23041174
23041175 CLBT 6062-4 A C — — A — A A A A A A A A A A A 23041175
23041176 CLBT 6062-6 E D — — A — A A A A A A A A A A A 23041176
23041177 CLBT 6062-6 E C — — A — A B A A A A A A A A A 23041177
23041178 CLBT 6062-6 A B — — — A A A A A A A A A A A A 23041178
23041179 CLBT 6062-6 E E — — A — A A A A A A A A A A A 23041179
23041180 CLBT 6062-6 A B — — A — A A A A A A A A A A A 23041180

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

24A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 24B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23040958 CLBT 5961-4 A A A A A A A — — — — A F C A B — 23040958
23040959 CLBT 5961-4 A A A A A A A — — — — A F B A A — 23040959
23040960 CLBT 6061 B B A A B A A — — — — A F C A B — 23040960
23041016 CLBT 5961-6 A A A A A A A — — — — A E A A B — 23041016
23041017 CLBT 6061-6 B B A A B A A — — — — A F A A B — 23041017
23041047 CLBT 6061-6 B B A A B A A — — — — A F A A B — 23041047
23041061 CLBT 6061-6 B B A A B A A — — — — A F A A B — 23041061
23041062 CLT 5961-3 A A C A A A H — — — — A F A — C — 23041062
23041079 CLBT 5861 A A D A A A — F B B A E A A A A — 23041079
23041080 CLBT 5861 A A D A A A — F B B A E A A A A — 23041080

23041133 CLBT 5961-2 A A D A A A — K F F — E E G A D — 23041133


23041134 CLBT 5961-6 A A A A A A A — — — — A E A A B C 23041134
23041145 CLBT 6061-4 B B A A B A A — — — — A E A A B — 23041145
23041153 CLBT 5962-1 A A B A A A — A H C — D E M A H — 23041153
23041154 CLBT 5962-1 A A B A A A — A H G — D E M A H — 23041154
23041156 CLBT 5962-2 A A D A A A — J F J E E E M A H — 23041156
23041157 CLBT 5962-2 A A D A A A — J F J E E E M A H — 23041157
23041158 CLBT 5962-4 A A A A A A C — — — — A E M A H — 23041158
23041159 CLBT 5962-4 A A A A A A C — — — — A E M A H — 23041159
23041160 CLBT 5962-4 A A A A A A C — — — — A F M A H — 23041160

23041161 CLBT 5962-6 A A A A A A C — — — — A E M A H C 23041161


23041162 CLBT 5962-6 A A A A A A C — — — — A E M A H — 23041162
23041163 CLBT 5962-6 A A A A A A C — — — — A E M A H C 23041163
23041164 CLBT 5962-6 A A A A A A C — — — — A F M A H — 23041164
23041165 CLBT 5962-6 A A A A A A C — — — — B F M A H C 23041165
23041166 CLBT 5962-6 A A A A A A C — — — — B F M A H C 23041166
23041167 CLBT 6062 B B A A B A C — — — — A F M A H — 23041167
23041168 CLBT 6062-10 B B C A B A H — — — — A E M A H — 23041168
23041169 CLBT 6062-4 B B A A B A C — — — — A E M A H C 23041169
23041170 CLBT 6062-4 B B A A B A C — — — — A E M A H — 23041170

23041171 CLBT 6062-4 B B A A B A C — — — — A E M A H — 23041171


23041172 CLBT 6062-4 B B A A B A C — — — — A E M A H — 23041172
23041173 CLBT 6062-4 B B A A B A C — — — — A F M A H — 23041173
23041174 CLBT 6062-4 B B A A B A C — — — — A F M A H — 23041174
23041175 CLBT 6062-4 B B A A B A C — — — — A E M A H — 23041175
23041176 CLBT 6062-6 B B A A B A C — — — — A E M A H — 23041176
23041177 CLBT 6062-6 B B A A B A C — — — — A E M A H — 23041177
23041178 CLBT 6062-6 B B A A B A C — — — — A E M A H — 23041178
23041179 CLBT 6062-6 B B A A B A C — — — — A E M A H — 23041179
23041180 CLBT 6062-6 B B A A B A C — — — — A F M A H — 23041180

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

24C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 24D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23041181 CLBT 6062-6 E E — — A — A A A A A A A A A A A 23041181
23041182 CLT 5962-10 A — A D A — A A A D A — A B A D A 23041182
23041183 CLT 5962-10 A — A D A — A A A D A — A B A D A 23041183
23041184 CLT 5962-3 A A — — A — A A A D A — A B A B A 23041184
23041185 CLT 5962-5 — — H C — E A B A D A — A B A D A 23041185
23041186 CLT 5962-5 — — M C — E A B A D A — A B A D A 23041186
23041187 CLT 5962-6 D C — — A — A A B D A — A B A B A 23041187
23041188 CLT 6062-3 — A — — — C A A A D A — A B A B A 23041188
23041189 CLT 6062-4 — C — — — A A A A D A — A B A B A 23041189
23041190 CLT 6062-4 — C — — — B A A A D A — A B A B A 23041190

23041191 CLT 6062-4 — C — — — C A A A D A — A B A B A 23041191


23041192 CLT 6062-4 — C — — — C A A A D A — A B A B A 23041192
23041193 CLT 6062-4 — B — — — E A B A D A — A B A B A 23041193
23041271 CLBT 6061-4 — E — — — E A A B A A A A A A A A 23041271
23041289 CLT 6061-3 — A — — — D A A A D A — A B A B A 23041289
23041304 CLT 5861-5 — K — E — C A A A D A — A D A D A 23041304
23041305 CLBT 5961-4 — C — — — C A C A A A A A A A A A 23041305
23041306 CLT 5961-5 — K — E — C A E A D A — A B A D A 23041306
23041307 CLT 5961-4 — C — — — C A C A D A — A B A B A 23041307
23041308 CLBT 5961-3 — — K B — D A E A A A A A A A C A 23041308

23041309 CLBT 5961-4 — C — — — D A E A A A A A A A A A 23041309


23041310 CLT 5961-4 — C — — — D A E A D A — A B A B A 23041310
23041311 CLBT 5961-4 — C — — — C A C A A A A A A A A A 23041311
23041312 CLT 5961-4 — C — — — B A C A D A — A B A B A 23041312
23041313 CLBT 5961-4 — D — — — E A B A A A A A A A A A 23041313
23041314 CLBT 5961-1 — — A — — C A G A A A A A A A C A 23041314
23041315 CLBT 5961-4 — D — — — C A B A A A A A A A A A 23041315
23041316 CLT 5961-1 E — B — A — A F A D A — A B A D A 23041316
23041317 CLT 5961-6 E C — — A — A B A D A — A B A B A 23041317
23041318 CLBT 5961-6 E F — — A — A C A A A A A A A A A 23041318

23041319 CLBT 5961-6 D C — — A — A E A A A A A A A A A 23041319


23041320 CLBT 5961-6 D C — — A — A C A A A A A A A A A 23041320
23041321 CLT 5961-11 — K — E — B A C A D A — A B A D A 23041321
23041322 CLBT 5961-4 — C — — — C A C A A A A A A A A A 23041322
23041385 CLT 5961-6 E C — — A — A B A D A — A B A B A 23041385
23041438 CLBT 5961-1 B — G — A — C H B A A A A A A C A 23041438
23041439 CLBT 5961-9 — — A — — E C J B A A A A A A C A 23041439
23041440 CLBT 5961-9 — — A — — C C J B A A A A A A C A 23041440
23041491 CLT 6061-6 — B — — — D A A A D A — A B A B A 23041491
23041521 CLBT 5961-4 — D — — — E A C A A A A A A A A A 23041521

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

25A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 25B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23041181 CLBT 6062-6 B B A A B A C — — — — B F M A H B 23041181
23041182 CLT 5962-10 A A B A A A — J A H — E E M — H — 23041182
23041183 CLT 5962-10 A A B A A A — J A H — E E M — K — 23041183
23041184 CLT 5962-3 A A C A A A H — — — — A E M — H — 23041184
23041185 CLT 5962-5 A A B A A A — E E H D E E M — H C 23041185
23041186 CLT 5962-5 A A B A A A — E E H D E E M — H C 23041186
23041187 CLT 5962-6 A A A A A A C — — — — B F M — H C 23041187
23041188 CLT 6062-3 B B C A B A H — — — — A E M — H — 23041188
23041189 CLT 6062-4 B B C A B A C — — — — A E M — K — 23041189
23041190 CLT 6062-4 B B A A B A C — — — — A E M — K — 23041190

23041191 CLT 6062-4 B B A A B A C — — — — A E M — H — 23041191


23041192 CLT 6062-4 B B A A B A C — — — — A E M — K — 23041192
23041193 CLT 6062-4 B B A A B A C — — — — A E M — H — 23041193
23041271 CLBT 6061-4 B B A A B A A — — — — A E A A B — 23041271
23041289 CLT 6061-3 B B A A B A H — — — — A F A — A — 23041289
23041304 CLT 5861-5 A A D A A A — C B B B E E A — A — 23041304
23041305 CLBT 5961-4 A A A A A A A — — — — A E A A B C 23041305
23041306 CLT 5961-5 A A D A A A — C B B B E E A — A — 23041306
23041307 CLT 5961-4 A A A A A A A — — — — A E A — A — 23041307
23041308 CLBT 5961-3 A A B A A A — K A A — E E A A A — 23041308

23041309 CLBT 5961-4 A A A A A A A — — — — A E A A A — 23041309


23041310 CLT 5961-4 A A A A A A A — — — — A E A — A — 23041310
23041311 CLBT 5961-4 A A A A A A A — — — — A E A A A — 23041311
23041312 CLT 5961-4 A A A A A A A — — — — A E A — A A 23041312
23041313 CLBT 5961-4 A A A A A A A — — — — A E A A B — 23041313
23041314 CLBT 5961-1 A A B A A A — H G D — D G H B F — 23041314
23041315 CLBT 5961-4 A A A A A A A — — — — A F A A B — 23041315
23041316 CLT 5961-1 A A B A A A — K F D — E E K — A — 23041316
23041317 CLT 5961-6 A A A A A A A — — — — A E A — A — 23041317
23041318 CLBT 5961-6 A A A A A A A — — — — A F A A B A 23041318

23041319 CLBT 5961-6 A A A A A A A — — — — A F A A B C 23041319


23041320 CLBT 5961-6 A A A A A A A — — — — A F A A B C 23041320
23041321 CLT 5961-11 A A D A A A — C B B B E F A — A — 23041321
23041322 CLBT 5961-4 A A A A A A A — — — — A F A A A C 23041322
23041385 CLT 5961-6 A A A A A A A — — — — A E A — F C 23041385
23041438 CLBT 5961-1 A A B A A A — A H G — D E H A D — 23041438
23041439 CLBT 5961-9 A A B A A A — H G D — D G H B F — 23041439
23041440 CLBT 5961-9 A A B A A A — H G D — D G H B F — 23041440
23041491 CLT 6061-6 B B A A B A A — — — — A F A — A — 23041491
23041521 CLBT 5961-4 A A A A A A A — — — — A E A A B — 23041521

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

25C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 25D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23041600 CLBT 5961-2 — — M — — C A A A A A A A A A C A 23041600
23041817 CLBT 5961-6 A B — — A — A B A A A A A A A A A 23041817
23041929 CLT 5961-4 — C — — — C A F A D A — A B A B A 23041929
23041958 CLBT 5962-4 — B — — — D A A A A A A A A A A A 23041958
23041992 CLBT 5962-6 B D — — A — A A B A A A A A A A A 23041992
23042029 CLBT 5961-6 D C — — A — A A B A A A A A A A A 23042029
23042066 CLBT 5962-6 — D — — — E A A A A A A A A A A A 23042066
23042088 CLBT 6062-6 A B — — A — B H B A A A A A A A A 23042088
23042120 CLBT 5961-3 E — K B A — A B A A A A A A A C A 23042120
23042293 CLBT 6061-4 — C — — — C A B B A A A A A A A A 23042293

23042506 CLBT 6062-6 — B — — — A A A A A A A A A A A A 23042506


23042588 CLBT 5961-4 — C — — — D A B A A A A A A A A A 23042588
23042649 CLT 5961-4 — C — — — E A A A D A — A B A B A 23042649
23042650 CLBT 5961-3 — — K B — E A A A A A A A A A C A 23042650
23042792 CLBT 5961-1 B — G — A — A E A A A A A A A C A 23042792
23042808 CLBT 6062-4 — C — — — C A B A A A A A A A A A 23042808
23043019 CLBT 6062 E C — — A — A A A A A A A A A A A 23043019
23043187 CLT 5961-4 — C — — — B A A A D A — A B A B A 23043187
23043236 CLT 5961-1 A — B — A — A E A D A — A B A D A 23043236
23043318 CLBT 5962-4 D C — — A — A B A A A A A A A A A 23043318

23043389 CLBT 5962-4 — C — — — C A A A A A A A A A A A 23043389


23043391 CLBT 6062-6 — B — — — E A A A A A A A A A A A 23043391
23043410 CLT 6062-6 A E — — A — A A B D A — A B A B A 23043410
23043460 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23043460
23045355 CLBT 5861-6 D C — — A — A E A A A A A C A A A 23045355
23045356 CLBT 5861-6 E F — — A — A C A A A A A C A A A 23045356
23045357 CLBT 5961-4 — C — — — C A B A A A A A A A A A 23045357
23045358 CLBT 5861-6 D C — — A — A E A A A A A C A A A 23045358
23045359 CLBT 5861-6 D C — — A — A C A A A A A C A A A 23045359
23045460 CLT 5861 — K — E — B A C A D A — A D A D A 23045460

23045461 CLBT 5861 — C — — — C A C A A A A A C A A A 23045461


23045518 CLBT 6061-6 E E — — A — A A A A A A A A A A A 23045518
23046168 CLBT 5961-12 — K K E — D A C A A A A A A A C A 23046168
23046606 CLT 6061-6 E E — — A — A A B D A — A B A B A 23046606
23046614 CLT 6062-6 E E — — A — A A B D A — A B A B A 23046614
23046697 CLBT 6061-6 E E — — A — A A B A A A A A A A A 23046697
23046943 CLT 5961-11 — K — E — C A C A D A — A B A D A 23046943
23046980 CLT 5961-11 — K — E — B A B A D A — A B A D A 23046980
23046998 CLBT 5961-2 — K — E — C A F A A A A A A A C A 23046998
23047058 CLBT 6062-6 B D — — A — A A B A A A A A A A A 23047058

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

26A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 26B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23041600 CLBT 5961-2 A A D A A A — K G F E E E G A D — 23041600
23041817 CLBT 5961-6 A A A A A A A — — — — A E A A B — 23041817
23041929 CLT 5961-4 A A A A A A A — — — — A E A — A — 23041929
23041958 CLBT 5962-4 A A A A A A C — — — — A E M A H — 23041958
23041992 CLBT 5962-6 A A A A A A C — — — — A F M A H C 23041992
23042029 CLBT 5961-6 A A A A A A A — — — — B F A A B C 23042029
23042066 CLBT 5962-6 A A A A A A C — — — — A F M A H — 23042066
23042088 CLBT 6062-6 B B A A B A C — — — — A F M A H — 23042088
23042120 CLBT 5961-3 A A B A A A — K A A — E F A A B C 23042120
23042293 CLBT 6061-4 B B A A B A A — — — — A E A D B — 23042293

23042506 CLBT 6062-6 B B A A B A C — — — — A E M D H — 23042506


23042588 CLBT 5961-4 A A A A A A A — — — — A E A A A — 23042588
23042649 CLT 5961-4 A A A A A A A — — — — A F A — A — 23042649
23042650 CLBT 5961-3 A A B A A A — K A A — E F A A A — 23042650
23042792 CLBT 5961-1 A A B A A A — A H C — D E G A A — 23042792
23042808 CLBT 6062-4 B B A A B A C — — — — A E M D H — 23042808
23043019 CLBT 6062 B B A A B A C — — — — A F M A H — 23043019
23043187 CLT 5961-4 A A A A A A A — — — — A F A — B C 23043187
23043236 CLT 5961-1 A A B A A A — K F D — E E G — D — 23043236
23043318 CLBT 5962-4 A A A A A A C — — — — A E M A H C 23043318

23043389 CLBT 5962-4 A A A A A A C — — — — A F M D H — 23043389


23043391 CLBT 6062-6 B B A A B A C — — — — A E M D H — 23043391
23043410 CLT 6062-6 B B A A B A C — — — — B F M — H B 23043410
23043460 CLBT 6061-6 B B A A B A A — — — — A E A A C — 23043460
23045355 CLBT 5861-6 A A A A A A A — — — — A F A A B C 23045355
23045356 CLBT 5861-6 A A A A A A A — — — — A F A A B A 23045356
23045357 CLBT 5961-4 A A A A A A A — — — — A F A A B C 23045357
23045358 CLBT 5861-6 A A A A A A A — — — — A F A A B C 23045358
23045359 CLBT 5861-6 A A A A A A A — — — — A F A A B C 23045359
23045460 CLT 5861 A A D A A A — C B B D E F A — A — 23045460

23045461 CLBT 5861 A A A A A A A — — — — A F A A A C 23045461


23045518 CLBT 6061-6 B B A A B A A — — — — B F A A B B 23045518
23046168 CLBT 5961-12 A A D A A A — F B B A E E A A A — 23046168
23046606 CLT 6061-6 B B A A B A A — — — — B F A — B B 23046606
23046614 CLT 6062-6 B B A A B A C — — — — B F M — H B 23046614
23046697 CLBT 6061-6 B B A A B A A — — — — B F A A B B 23046697
23046943 CLT 5961-11 A A D A A A — C B B B E E A — A — 23046943
23046980 CLT 5961-11 A A D A A A — C B B B E F A — A — 23046980
23046998 CLBT 5961-2 A A D A A A — C B B B E E A A A — 23046998
23047058 CLBT 6062-6 B B A A B A C — — — — A F M A H C 23047058

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

26C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 26D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23048062 CLT 5961-5 — K — E — C A C A D A — A B A D A 23048062
23048634 CLBT 5961-11 — K — E — B A B A A A A A A A C A 23048634
29500214 CLBT 5961-6 E C — — A — A B A A A A A A A A A 29500214
29500358 CLBT 5962-4 — D — — — E A B A A A A A A A A A 29500358
29500396 CLT 6061-4 — B — — — E A A A D A — A B A B A 29500396
29500397 CLBT 5961-4 — C — — — E A B A A A A A A A A A 29500397
29500516 CLBT 6062-1 A — G — A — A A B A A A A A A C A 29500516
29500598 CLBT 5962-4 — D — — — E A E A A A A A A A A A 29500598
29500935 CLT 5961-5 — K — E — D A C A D A — A B A D A 29500935
29501083 CLBT 5962-4 — C — — — C A B A A A A A A A A A 29501083

29501639 CLT 6062-6 B D — — A — A A B D A — A B A B A 29501639


29501877 CLBT 6062-6 E C — — A — A A B A A A A A A A A 29501877
29501952 CLBT 6061-6 E C — — A — A A B A A A A A A A A 29501952
29501953 CLBT 6061-4 — C — — — D A B A A A A A A A A A 29501953
29501955 CLT 6062-6 A B — — A — A A A D A — A B A B A 29501955
29501958 CLT 5961-4 — C — — — D A A A D A — A B A B A 29501958
29501959 CLT 5961-4 — C — — — E A A A D A — A B A B A 29501959
29502335 CLBT 5961-12 — K K E — D A A A A A A A A A C A 29502335
29502336 CLBT 5961-12 — A A A — D A B A A A A A A A C A 29502336
29502337 CLBT 5961-12 — A A A — D A C A A A A A A A C A 29502337

29502382 CLT 6062-4 — C — — — A A A A D A — A B A B A 29502382


29502413 CLBT 5962-4 — C — — — E A E B A A A A A A A A 29502413
29502426 CLBT 6062-6 E C — — A — A A A A A A A A A A A 29502426
29502435 CLBT 6061-9 — — M — — C A A A A A A A A A C A 29502435
29502436 CLBT 5961-4 — C — — — E A B A A A A A A A A A 29502436
29502438 CLBT 6061-6 E C — — A — A A A A A A A A A A A 29502438
29502461 CLBT 6062-6 E F — — A — A A B A A A A A A A A 29502461
29502470 CLT 6062-6 B E — — A — D K B F A — A B A B A 29502470
29502471 CLT 6062-6 B D — — A — D K B F A — A B A B A 29502471
29502614 CLBT 6062-6 A H — — A — A A A A A A A A A A A 29502614

29502693 CLT 5962-6 A D — — A — A A B D A — A B A B A 29502693


29502702 CLBT 6061-6 E C — — A — A A B A A A A A A A A 29502702
29502760 CLBT 5962-4 — B — — — E A B A A A A A A A A A 29502760
29502782 CLBT 5962-6 B D — — A — A A B A A A A A A A A 29502782
29502783 CLBT 5962-6 B D — — A — A A B A A A A A A A A 29502783
29502784 CLT 5962-6 B D — — A — A A B D A — A B A B A 29502784
29502785 CLBT 6062-6 B D — — A — A A B A A A A A A A A 29502785
29502786 CLBT 6062-6 B D — — A — A A B A A A A A A A A 29502786
29502788 CLT 6062-6 B D — — A — D K B F A — A B A B A 29502788
29502794 CLBT 6062-6 E C — — A — A B A A A A A A A A A 29502794

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

27A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 27B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
23048062 CLT 5961-5 A A D A A A — C B B B E E A — A — 23048062
23048634 CLBT 5961-11 A A D A A A — C B B B E F A A A — 23048634
29500214 CLBT 5961-6 A A A A A A A — — — — A E A A C — 29500214
29500358 CLBT 5962-4 A A A A A A C — — — — A E M D H — 29500358
29500396 CLT 6061-4 B B A A B A A — — — — A E A — F — 29500396
29500397 CLBT 5961-4 A A A A A A A — — — — A E A A A — 29500397
29500516 CLBT 6062-1 B B B A B A — B H G E F M D H — 29500516
29500598 CLBT 5962-4 A A A A A A C — — — — A E M A H — 29500598
29500935 CLT 5961-5 A A D A A A — C B B B E E A — A — 29500935
29501083 CLBT 5962-4 A A A A A A C — — — — A F M A H C 29501083

29501639 CLT 6062-6 B B A A B A C — — — — A F M — H C 29501639


29501877 CLBT 6062-6 B B A A B A C — — — — A F M A H — 29501877
29501952 CLBT 6061-6 B B A A B A A — — — — A F A A B — 29501952
29501953 CLBT 6061-4 B B A A B A A — — — — A E A A A — 29501953
29501955 CLT 6062-6 B B A A B A C — — — — A F M — H — 29501955
29501958 CLT 5961-4 A A A A A A A — — — — A E A — A — 29501958
29501959 CLT 5961-4 A A A A A A A — — — — A E A — A — 29501959
29502335 CLBT 5961-12 A A D A A A — F B B A E E A A A — 29502335
29502336 CLBT 5961-12 A A D A A A — F B B A E E A A A — 29502336
29502337 CLBT 5961-12 A A D A A A — F B B A E E A A A — 29502337

29502382 CLT 6062-4 B B A A B A — — — — — A E N — J — 29502382


29502413 CLBT 5962-4 A A A A A A C — — — — A E M A H — 29502413
29502426 CLBT 6062-6 B B A A B A — — — — — A F M A H C 29502426
29502435 CLBT 6061-9 B B D A B A — K G F E E E A A B — 29502435
29502436 CLBT 5961-4 A A A A A A A — — — — A F A A A — 29502436
29502438 CLBT 6061-6 B B A A B A A — — — — A E A A C — 29502438
29502461 CLBT 6062-6 B B A A B A C — — — — A F M A H — 29502461
29502470 CLT 6062-6 B B A A B A C — — — — B F M — H B 29502470
29502471 CLT 6062-6 B B A A B A C — — — — A F M — H C 29502471
29502614 CLBT 6062-6 B B A A B A C — — — — A E M A H — 29502614

29502693 CLT 5962-6 A A A A A A C — — — — A F M — H C 29502693


29502702 CLBT 6061-6 B B A A B A A — — — — A F A A C — 29502702
29502760 CLBT 5962-4 A A A A A A C — — — — A E M D H — 29502760
29502782 CLBT 5962-6 A A A A A A C — — — — A F M C H C 29502782
29502783 CLBT 5962-6 A A A A A A C — — — — B F M C H C 29502783
29502784 CLT 5962-6 A A A A A A C — — — — B F M — H C 29502784
29502785 CLBT 6062-6 B B A A B A C — — — — A F M C H C 29502785
29502786 CLBT 6062-6 B B A A B A C — — — — B F M C H C 29502786
29502788 CLT 6062-6 B B A A B A C — — — — B F M — H C 29502788
29502794 CLBT 6062-6 B B A A B A C — — — — A F M D H — 29502794

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

27C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 27D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29502806 CLT 6061-4 — C — — — D A A A D A — A B A B A 29502806
29502910 CLBT 6062-4 — D — — — B A A A A A A A A A A A 29502910
29502981 CLT 5961-4 — C — — — D A B A D A — A B A B A 29502981
29503664 CLT 5962-6 A B — — A — A B A D A — A B A B A 29503664
29505111 CLT 5961-4 — C — — — B A A A D A — A B A B A 29505111
29505116 CLBT 5962-4 A — A A A — A E A D A — A B A D A 29505116
29505125 CLT 5961-4 — B — — — D A A A D A — A B A B A 29505125
29505126 CLT 5962-1 A — A A A — A E A D A — A B A D A 29505126
29505133 CLT 6061-4 — C — — — D A A A D A — A B A B A 29505133
29505148 CLBT 5962-6 D C — — A — A A A A A A A A A A A 29505148

29505164 CLT 6062-4 — B — — — D D K B F A — A B A B A 29505164


29505220 CLBT 6061-12 — A A A — D A A A A A A A A A C A 29505220
29505262 CLBT 5962-6 E C — — A — A B B A A A A A A A A 29505262
29505392 CLBT 6062-4 — D — — — B A B A A A A A A A A A 29505392
29505393 CLBT 5961-6 E F — — A — A C A A A A A A A A A 29505393
29505435 CLBT 6061-6 E C — — A — A A A A A A A A A A A 29505435
29505457 CLBT 6062 E C — — A — D K A H A A A A A A A 29505457
29505484 CLBT 5961-6 E C — — A — A B B A A A A A A A A 29505484
29506921 CLBT 6062-6 B D — — A — A A A A A A A A A A A 29506921
29507005 CLBT 5962-6 E C — — A — A A A A A A A A A A A 29507005

29507077 CLT 6062-4 — B — — — D D K B F A — A B A B A 29507077


29507137 CLBT 5962-6 A B — — A — A B A A A A A A A A A 29507137
29507393 CLT 5962-6 A D — — A — A B A D A — A B A B A 29507393
29507394 CLBT 5962-6 A D — — A — A A A A A A A A A A A 29507394
29507704 CLT 6061-4 — B — — — D A A A D A — A B A B A 29507704
29507754 CLT 6061-4 — B — — — B D K A F A — A B A B A 29507754
29507976 CLBT 5961-1 B — G — A — C M B A A A A A A C A 29507976
29507977 CLBT 5961-9 — — A — — C C J B A A A A A A C A 29507977
29507978 CLBT 5961-9 — — A — — E C J B A A A A A A C A 29507978
29508014 CLT 6061-4 — E — — — B A A A D A — A B A B A 29508014

29508108 CLBT 5961-11 — K — E — C A C A A A A A A A C A 29508108


29508112 CLBT 6061-4 — D — — — B A A A A A A A A A A A 29508112
29508203 CLT 5961-4 — C — — — C A C A D A — A B A B A 29508203
29508204 CLT 6061-4 — C — — — A A A A D A — A B A B A 29508204
29508489 CLT 6062-6 B D — — A — A A B D A — A B A B A 29508489
29508551 CLT 6062-6 B E — — A — D L B F A — A B A B A 29508551
29508673 CLBT 6062-6 E E — — A — D K B H A A A A A A A 29508673
29509326 CLT 5962-6 D G — — A — A A B D A — A B A B A 29509326
29509327 CLT 6062-6 B E — — A — D K B F A — A B A B A 29509327
29509427 CLT 5961-4 — B — — — E A C A D A — A B A B A 29509427

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

28A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 28B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29502806 CLT 6061-4 B B A A B A A — — — — A E A — G — 29502806
29502910 CLBT 6062-4 B B A A B A C — — — — A F M A H — 29502910
29502981 CLT 5961-4 A A A A A A A — — — — A F A — A — 29502981
29503664 CLT 5962-6 A A A A A A C — — — — A F M — H — 29503664
29505111 CLT 5961-4 A A A A A A A — — — — B F A — B C 29505111
29505116 CLBT 5962-4 A A B A A A — E E H D E F M A H A 29505116
29505125 CLT 5961-4 A A A A A A A — — — — A E A — A — 29505125
29505126 CLT 5962-1 A A B A A A — E E H D E F M — H — 29505126
29505133 CLT 6061-4 B B A A B A A — — — — A E A — F — 29505133
29505148 CLBT 5962-6 A A A A A A C — — — — B F M A H — 29505148

29505164 CLT 6062-4 B B A A B A C — — — — A E M — H — 29505164


29505220 CLBT 6061-12 B B D A B A — F B B A E E A A A — 29505220
29505262 CLBT 5962-6 A A A A A A C — — — — A F M A H — 29505262
29505392 CLBT 6062-4 B B A A B A C — — — — A F M A H — 29505392
29505393 CLBT 5961-6 A A A A A A A — — — — A F A A A A 29505393
29505435 CLBT 6061-6 B B A A B A A — — — — A E A A C C 29505435
29505457 CLBT 6062 B B A A B A C — — — — A F M A H — 29505457
29505484 CLBT 5961-6 A A A A A A A — — — — A E A A B — 29505484
29506921 CLBT 6062-6 B B A A B A C — — — — A E M A H — 29506921
29507005 CLBT 5962-6 A A A A A A C — — — — B F M A H — 29507005

29507077 CLT 6062-4 B B A A B A C — — — — B E M — H — 29507077


29507137 CLBT 5962-6 A A A A A A C — — — — A E M A H — 29507137
29507393 CLT 5962-6 A A A A A A C — — — — A F M — H — 29507393
29507394 CLBT 5962-6 A A A A A A C — — — — A F M A H — 29507394
29507704 CLT 6061-4 B B A A B A A — — — — A F A — A — 29507704
29507754 CLT 6061-4 B B A A B A A — — — — A E A — A — 29507754
29507976 CLBT 5961-1 A A B A A A — A H K — D E H A D — 29507976
29507977 CLBT 5961-9 A A B A A A — H G L — D G H B F — 29507977
29507978 CLBT 5961-9 A A B A A A — H G L — D G H B F — 29507978
29508014 CLT 6061-4 B B A A B A A — — — — A E A — C — 29508014

29508108 CLBT 5961-11 A A D A A A — C B B B E F A A A — 29508108


29508112 CLBT 6061-4 B B A A B A A — — — — A F A A B — 29508112
29508203 CLT 5961-4 A A A A A A A — — — — A F A — A C 29508203
29508204 CLT 6061-4 B B A A B A A — — — — A E A — A — 29508204
29508489 CLT 6062-6 B B A A B A C — — — — B F M — H C 29508489
29508551 CLT 6062-6 B B A A B A C — — — — B F M — H B 29508551
29508673 CLBT 6062-6 B B A A B A C — — — — B F M A H B 29508673
29509326 CLT 5962-6 A A A A A A C — — — — B F M — H C 29509326
29509327 CLT 6062-6 B B A A B A C — — — — B F M — H B 29509327
29509427 CLT 5961-4 A A A A A A A — — — — A E A — A — 29509427

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

28C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 28D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29509671 CLT 5962-5 — — M C — E A A A D A — A B A D A 29509671
29509737 CLBT 6061-4 — D — — — B A A A A A A A A A A A 29509737
29509880 CLT 5961-4 — C — — — B A C A D A — A B A B A 29509880
29509881 CLBT 5961-4 — C — — — D A E A A A A A A A A A 29509881
29510304 CLBT 5961-12 A K K E A — A B A A A A A A A C A 29510304
29510527 CLBT 5961-6 D C — — A — A E A A A A A A A A A 29510527
29510776 CLBT 6061-6 E E — — A — A A A A A A A A A A A 29510776
29510840 CLBT 5961-6 D C — — A — A C A A A A A A A A A 29510840
29510882 CLT 5961-5 — A — A — D A B A D A — A B A D A 29510882
29510890 CLT 5961-4 — C — — — B A B A D A — A B A B A 29510890

29511635 CLT 6062-6 A B — — A — D K A F A — A B A B A 29511635


29511642 CLBT 5961-6 E C — — A — A C B A A A A A A A A 29511642
29512308 CLT 5961-11 — K — E — D A A A D A — A B A D A 29512308
29512315 CLT 5961-5 — — L E — E A A A D A — A B A D A 29512315
29512615 CLT 5961-4 — C — — — C A B A D A — A B A B A 29512615
29512848 CLBT 6062-4 — C — — — B A B A A A A A A A A A 29512848
29513066 CLT 5961-1 E — J — A — A C B D A — A B A D A 29513066
29513284 CLBT 5961-4 — E — — — A A B B A A A A A A A A 29513284
29513441 CLT 6063-6 B E — — A — D K B F A — A B A B A 29513441
29513469 CLBT 5961-6 E F — — A — A A B A A A A A A A A 29513469

29513514 CLT 6063-6 B E — — A — D L B F A — A B A B A 29513514


29513620 CLT 6061-4 — C — — — B A B B D A — A B A B A 29513620
29513621 CLBT 5961-6 E F — — A — A E A A A A A A A A A 29513621
29513735 CLT 5961-12 E K K E A — A B A D A — A B A D A 29513735
29513774 CLBT 5961-4 — C — — — D A B A A A A A A A A A 29513774
29513775 CLT 5961-4 — C — — — B A C A D A — A B A B A 29513775
29513779 CLBT 6062-6 B E — — A — D K B H A A A A A A A 29513779
29513789 CLBT 5961-6 D C — — A — A C A A A A A A A A A 29513789
29514047 CLBT 6062-6 A B — — A — D K A H A A A A A A A 29514047
29514189 CLT 5961-11 — K — E — B A A A D A — A B A D A 29514189

29514274 CLBT 6062-6 A B — — A — D K A H A A A A A A A 29514274


29514475 CLBT 6061-6 E E — — A — A A B A A A A A A A A 29514475
29514561 CLBT 6061-4 — G — — — D D K A H A A A A A A A 29514561
29514575 CLT 6061-4 — C — — — D A P A F A — A B A B A 29514575
29514960 CLBT 5961-11 — K — E — B A B A A A A A A A C A 29514960
29514961 CLT 6061-4 — E — — — B A A A D A — A B A B A 29514961
29515003 CLBT 5963-1 B — G — A — A B A A A A A A A C A 29515003
29515004 CLBT 5963-1 B — G — A — A B A A A A A A A C A 29515004
29515005 CLBT 5963-2 — — B — — C A A A A A A A A A C A 29515005
29515006 CLBT 5963-2 — — D — — C A A A A A A A A A C A 29515006

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

29A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 29B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29509671 CLT 5962-5 A A B A A A — E E H D E E M — H — 29509671
29509737 CLBT 6061-4 B B A A B A A — — — — A E A A B — 29509737
29509880 CLT 5961-4 A A A A A A A — — — — A F A — A A 29509880
29509881 CLBT 5961-4 A A A A A A A — — — — A F A A A — 29509881
29510304 CLBT 5961-12 A A D A A A — F B B A E F A A B — 29510304
29510527 CLBT 5961-6 A A A A A A A — — — — A E A A B C 29510527
29510776 CLBT 6061-6 B B A A B A A — — — — A F A A B B 29510776
29510840 CLBT 5961-6 A A A A A A A — — — — A G A A B C 29510840
29510882 CLT 5961-5 A A D A A A — C B B B E E A — A — 29510882
29510890 CLT 5961-4 A A A A A A A — — — — A E A — A — 29510890

29511635 CLT 6062-6 B B A A B A C — — — — B F M — H — 29511635


29511642 CLBT 5961-6 A A A A A A A — — — — A E A A A A 29511642
29512308 CLT 5961-11 A A D A A A — C B B B E E A — A — 29512308
29512315 CLT 5961-5 A A B A A A — K A A — E E A — B — 29512315
29512615 CLT 5961-4 A A A A A A A — — — — A E A — B — 29512615
29512848 CLBT 6062-4 B B A A B A C — — — — A F M D H — 29512848
29513066 CLT 5961-1 A A B A A A — H G D — D E G — A — 29513066
29513284 CLBT 5961-4 A A A A A A A — — — — A E A A C — 29513284
29513441 CLT 6063-6 B B A A B A C — — — — B F M — L B 29513441
29513469 CLBT 5961-6 A A A A A A A — — — — A E A A A A 29513469

29513514 CLT 6063-6 B B A A B A C — — — — B F M — L B 29513514


29513620 CLT 6061-4 B B A A B A A — — — — A F A — A — 29513620
29513621 CLBT 5961-6 A A A A A A A — — — — A E A A A — 29513621
29513735 CLT 5961-12 A A D A A A — F B B A E E A — A — 29513735
29513774 CLBT 5961-4 A A A A A A A — — — — A F A A A — 29513774
29513775 CLT 5961-4 A A A A A A A — — — — A E A — A — 29513775
29513779 CLBT 6062-6 B B A A B A C — — — — B F M A H B 29513779
29513789 CLBT 5961-6 A A A A A A A — — — — A E A A B C 29513789
29514047 CLBT 6062-6 B B A A B A C — — — — B F M A H — 29514047
29514189 CLT 5961-11 A A D A A A — C B B B E E A — A — 29514189

29514274 CLBT 6062-6 B B A A B A C — — — — B F M A H — 29514274


29514475 CLBT 6061-6 B B A A B A A — — — — A E A A A B 29514475
29514561 CLBT 6061-4 B B A A B A A — — — — A F A A A — 29514561
29514575 CLT 6061-4 B B A A B A A — — — — B F A — B C 29514575
29514960 CLBT 5961-11 A A D A A A — C B B B E F A A A — 29514960
29514961 CLT 6061-4 B B A A B A A — — — — A E A — C — 29514961
29515003 CLBT 5963-1 A A B A A A — A H C — D E M A L — 29515003
29515004 CLBT 5963-1 A A B A A A — A H G — D E M A L — 29515004
29515005 CLBT 5963-2 A A D A A A — J F J E E E M A L — 29515005
29515006 CLBT 5963-2 A A D A A A — J F J E E E M A L — 29515006

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

29C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 29D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29515007 CLBT 5963-4 — D — — — E A B A A A A A A A A A 29515007
29515008 CLBT 5963-4 — D — — — C A B A A A A A A A A A 29515008
29515009 CLBT 5963-4 — B — — — E A B A A A A A A A A A 29515009
29515010 CLBT 5963-4 A B — — A — C M A A A A A A A A A 29515010
29515011 CLBT 5963-4 D C — — A — A B A A A A A A A A A 29515011
29515012 CLBT 5963-4 — C — — — C A A A A A A A A A A A 29515012
29515013 CLBT 5963-4 — D — — — E A B A A A A A A A A A 29515013
29515014 CLBT 5963-4 — D — — — E A E A A A A A A A A A 29515014
29515015 CLBT 5963-4 — C — — — C A B A A A A A A A A A 29515015
29515016 CLBT 5963-4 — C — — — E A E B A A A A A A A A 29515016

29515017 CLBT 5963-4 — B — — — E A B A A A A A A A A A 29515017


29515018 CLBT 5963-4 A — A A A — A E A D A — A B A D A 29515018
29515019 CLBT 5963-6 A C — — A — A B A A A A A A A A A 29515019
29515020 CLBT 5963-6 E C — — A — A B A A A A A A A A A 29515020
29515021 CLBT 5963-6 E C — — A — A B A A A A A A A A A 29515021
29515022 CLBT 5963-6 A B — — A — A A A A A A A A A A A 29515022
29515023 CLBT 5963-6 D C — — A — A A A A A A A A A A A 29515023
29515024 CLBT 5963-6 D C — — A — A A B A A A A A A A A 29515024
29515025 CLBT 5963-6 B D — — A — A A B A A A A A A A A 29515025
29515026 CLBT 5963-6 — D — — — E A A A A A A A A A A A 29515026

29515027 CLBT 5963-6 B D — — A — A A B A A A A A A A A 29515027


29515028 CLBT 5963-6 B D — — A — A A B A A A A A A A A 29515028
29515029 CLBT 5963-6 D C — — A — A A A A A A A A A A A 29515029
29515030 CLBT 5963-6 E C — — A — A B B A A A A A A A A 29515030
29515031 CLBT 5963-6 E C — — A — A A A A A A A A A A A 29515031
29515032 CLBT 5963-6 A B — — A — A B A A A A A A A A A 29515032
29515033 CLBT 5963-6 A D — — A — A A A A A A A A A A A 29515033
29515034 CLT 6063-4 — C — — — A A A A D A — A B A B A 29515034
29515035 CLT 6063-4 — C — — — B A A A D A — A B A B A 29515035
29515036 CLT 6063-4 — C — — — C A A A D A — A B A B A 29515036

29515037 CLT 5963-1 A — A A A — A E A D A — A B A D A 29515037


29515038 CLT 5963-10 A — A D A — A A A D A — A B A D A 29515038
29515039 CLT 5963-10 A — A D A — A A A D A — A B A D A 29515039
29515040 CLT 5963-3 A A — — A — A A A D A — A B A B A 29515040
29515041 CLT 5963-5 — — H C — E A B A D A — A B A D A 29515041
29515042 CLT 5963-5 — — M C — E A B A D A — A B A D A 29515042
29515043 CLT 5963-5 — — M C — E A A A D A — A B A D A 29515043
29515044 CLT 5963-6 D C — — A — A A B D A — A B A B A 29515044
29515045 CLT 5963-6 B D — — A — A A B D A — A B A B A 29515045
29515046 CLT 5963-6 B D — — A — A A B D A — A B A B A 29515046

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

30A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 30B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29515007 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29515007
29515008 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29515008
29515009 CLBT 5963-4 A A A A A A C — — — — A F M A L — 29515009
29515010 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29515010
29515011 CLBT 5963-4 A A A A A A C — — — — A E M A L C 29515011
29515012 CLBT 5963-4 A A A A A A C — — — — A F M D L — 29515012
29515013 CLBT 5963-4 A A A A A A C — — — — A E M D L — 29515013
29515014 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29515014
29515015 CLBT 5963-4 A A A A A A C — — — — A F M A L C 29515015
29515016 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29515016

29515017 CLBT 5963-4 A A A A A A C — — — — A E M D L — 29515017


29515018 CLBT 5963-4 A A B A A A — E E H D E F M A L A 29515018
29515019 CLBT 5963-6 A A A A A A C — — — — A E M A L C 29515019
29515020 CLBT 5963-6 A A A A A A C — — — — A E M A L — 29515020
29515021 CLBT 5963-6 A A A A A A C — — — — A E M A L C 29515021
29515022 CLBT 5963-6 A A A A A A C — — — — A F M A L — 29515022
29515023 CLBT 5963-6 A A A A A A C — — — — B F M A L C 29515023
29515024 CLBT 5963-6 A A A A A A C — — — — B F M A L C 29515024
29515025 CLBT 5963-6 A A A A A A C — — — — A F M A L C 29515025
29515026 CLBT 5963-6 A A A A A A C — — — — A F M A L — 29515026

29515027 CLBT 5963-6 A A A A A A C — — — — A F M C L C 29515027


29515028 CLBT 5963-6 A A A A A A C — — — — B F M C L C 29515028
29515029 CLBT 5963-6 A A A A A A C — — — — B F M A L — 29515029
29515030 CLBT 5963-6 A A A A A A C — — — — A F M A L — 29515030
29515031 CLBT 5963-6 A A A A A A C — — — — B F M A L — 29515031
29515032 CLBT 5963-6 A A A A A A C — — — — A E M A L — 29515032
29515033 CLBT 5963-6 A A A A A A C — — — — A F M A L — 29515033
29515034 CLT 6063-4 B B A A B A C — — — — A E M — M — 29515034
29515035 CLT 6063-4 B B A A B A C — — — — A E M — M — 29515035
29515036 CLT 6063-4 B B A A B A C — — — — A E M — M — 29515036

29515037 CLT 5963-1 A A B A A A — E E H D E F M — L — 29515037


29515038 CLT 5963-10 A A B A A A — J A H — E E M — L — 29515038
29515039 CLT 5963-10 A A B A A A — J A H — E E M — L — 29515039
29515040 CLT 5963-3 A A C A A A H — — — — A E M — L — 29515040
29515041 CLT 5963-5 A A B A A A — E E H D E E M — L C 29515041
29515042 CLT 5963-5 A A B A A A — E E H D E E M — L C 29515042
29515043 CLT 5963-5 A A B A A A — E E H D E E M — L — 29515043
29515044 CLT 5963-6 A A A A A A C — — — — B F M — L C 29515044
29515045 CLT 5963-6 A A A A A A C — — — — A F M — L C 29515045
29515046 CLT 5963-6 A A A A A A C — — — — B F M — L C 29515046

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

30C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 30D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29515047 CLT 5963-6 A B — — A — A B A D A — A B A B A 29515047
29515048 CLT 5963-6 A D — — A — A B A D A — A B A B A 29515048
29515049 CLT 5963-6 D G — — A — A A B D A — A B A B A 29515049
29515054 CLBT 6063-6 — D — — — E A A A A A A A A A A A 29515054
29515055 CLBT 6063-6 E C — — A — A A A A A A A A A A A 29515055
29515056 CLBT 6063-6 E C — — A — D K A H A A A A A A A 29515056
29515057 CLBT 6063-1 A — G — A — A A B A A A A A A C A 29515057
29515058 CLBT 6063-10 E A — — A — A B A A A A A A A A A 29515058
29515061 CLBT 6063-4 — C — — — C A A A A A A A A A A A 29515061
29515062 CLBT 6063-4 — E — — — C A A A A A A A A A A A 29515062

29515063 CLBT 6063-4 — B — — — E A A A A A A A A A A A 29515063


29515064 CLBT 6063-4 — C — — — E A A A A A A A A A A A 29515064
29515065 CLBT 6063-4 — D — — — A A A A A A A A A A A A 29515065
29515066 CLBT 6063-4 — C — — — E A A A A A A A A A A A 29515066
29515067 CLBT 6063-4 A C — — A — A A A A A A A A A A A 29515067
29515068 CLBT 6063-4 — C — — — C A B A A A A A A A A A 29515068
29515069 CLBT 6063-4 — D — — — B A A A A A A A A A A A 29515069
29515070 CLBT 6063-4 — D — — — B A B A A A A A A A A A 29515070
29515071 CLBT 6063-4 — C — — — B A B A A A A A A A A A 29515071
29515072 CLBT 6063-6 E D — — A — A A A A A A A A A A A 29515072

29515073 CLBT 6063-6 E C — — A — A B A A A A A A A A A 29515073


29515074 CLBT 6063-6 A B — — — A A A A A A A A A A A A 29515074
29515075 CLBT 6063-6 E E — — A — A A A A A A A A A A A 29515075
29515076 CLBT 6063-6 A B — — A — A A A A A A A A A A A 29515076
29515077 CLBT 6063-6 E E — — A — A A A A A A A A A A A 29515077
29515078 CLBT 6063-6 A B — — A — B H B A A A A A A A A 29515078
29515079 CLBT 6063-6 — B — — — A A A A A A A A A A A A 29515079
29515080 CLBT 6063-6 — B — — — E A A A A A A A A A A A 29515080
29515081 CLBT 6063-6 B D — — A — A A B A A A A A A A A 29515081
29515082 CLBT 6063-6 E C — — A — A A B A A A A A A A A 29515082

29515083 CLBT 6063-6 E C — — A — A A A A A A A A A A A 29515083


29515084 CLBT 6063-6 E F — — A — A A B A A A A A A A A 29515084
29515085 CLBT 6036-6 A H — — A — A A A A A A A A A A A 29515085
29515086 CLBT 6063-6 B D — — A — A A B A A A A A A A A 29515086
29515087 CLBT 6063-6 B D — — A — A A B A A A A A A A A 29515087
29515088 CLBT 6063-6 E C — — A — A B A A A A A A A A A 29515088
29515089 CLBT 6063-6 B D — — A — A A A A A A A A A A A 29515089
29515090 CLBT 6063-6 E E — — A — D K B H A A A A A A A 29515090
29515091 CLBT 6063-6 B E — — A — D K B H A A A A A A A 29515091
29515092 CLBT 6063-6 A B — — A — D K A H A A A A A A A 29515092

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

31A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 31B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29515047 CLT 5963-6 A A A A A A C — — — — A F M — L — 29515047
29515048 CLT 5963-6 A A A A A A C — — — — A F M — L — 29515048
29515049 CLT 5963-6 A A A A A A C — — — — B F M — L C 29515049
29515054 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515054
29515055 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515055
29515056 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515056
29515057 CLBT 6063-1 B B B A B A — B H G — E F M D L — 29515057
29515058 CLBT 6063-10 B B C A B A H — — — — A E M A L — 29515058
29515061 CLBT 6063-4 B B A A B A C — — — — A E M A L C 29515061
29515062 CLBT 6063-4 B B A A B A C — — — — A E M A L — 29515062

29515063 CLBT 6063-4 B B A A B A C — — — — A E M A L — 29515063


29515064 CLBT 6063-4 B B A A B A C — — — — A E M A L — 29515064
29515065 CLBT 6063-4 B B A A B A C — — — — A F M A L — 29515065
29515066 CLBT 6063-4 B B A A B A C — — — — A F M A L — 29515066
29515067 CLBT 6063-4 B B A A B A C — — — — A E M A L — 29515067
29515068 CLBT 6063-4 B B A A B A C — — — — A E M D L — 29515068
29515069 CLBT 6063-4 B B A A B A C — — — — A F M A L — 29515069
29515070 CLBT 6063-4 B B A A B A C — — — — A F M A L — 29515070
29515071 CLBT 6063-4 B B A A B A C — — — — A F M D L — 29515071
29515072 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29515072

29515073 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29515073


29515074 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29515074
29515075 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29515075
29515076 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515076
29515077 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29515077
29515078 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515078
29515079 CLBT 6063-6 B B A A B A C — — — — A E M D L — 29515079
29515080 CLBT 6063-6 B B A A B A C — — — — A E M D L — 29515080
29515081 CLBT 6063-6 B B A A B A C — — — — A F M A L C 29515081
29515082 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515082

29515083 CLBT 6063-6 B B A A B A C — — — — A F M A L C 29515083


29515084 CLBT 6063-6 B B A A B A C — — — — A F M A L — 29515084
29515085 CLBT 6036-6 B B A A B A C — — — — A E M A L — 29515085
29515086 CLBT 6063-6 B B A A B A C — — — — A F M C L C 29515086
29515087 CLBT 6063-6 B B A A B A C — — — — B F M C L C 29515087
29515088 CLBT 6063-6 B B A A B A C — — — — A F M D L — 29515088
29515089 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29515089
29515090 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29515090
29515091 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29515091
29515092 CLBT 6063-6 B B A A B A C — — — — B F M A L — 29515092

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

31C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 31D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29515093 CLBT 6063-6 A B — — A — D K A H A A A A A A A 29515093
29515208 CLT 6063-3 — A — — — C A A A D A — A B A B A 29515208
29515209 CLT 6063-4 — C — — — C A A A D A — A B A B A 29515209
29515210 CLT 6063-4 — B — — — E A B A D A — A B A B A 29515210
29515211 CLT 6063-4 — B — — — D D K B F A — A B A B A 29515211
29515212 CLT 6063-4 — B — — — D D K B F A — A B A B A 29515212
29515213 CLT 6063-6 B E — — A — A A B D A — A B A B A 29515213
29515214 CLT 6063-6 E E — — A — A A B D A — A B A B A 29515214
29515215 CLT 6063-6 B D — — A — A A B D A — A B A B A 29515215
29515216 CLT 6063-6 A B — — A — A A A D A — A B A B A 29515216

29515217 CLT 6063-6 B E — — A — D K B F A — A B A B A 29515217


29515218 CLT 6063-6 B D — — A — D K B F A — A B A B A 29515218
29515219 CLT 6063-6 B D — — A — D K B F A — A B A B A 29515219
29515220 CLT 6063-6 B D — — A — A A B D A — A B A B A 29515220
29515221 CLT 6063-6 B E — — A — D L B F A — A B A B A 29515221
29515222 CLT 6063-6 B E — — A — D K B F A — A B A B A 29515222
29515223 CLT 6063-6 A B — — A — D K A F A — A B A B A 29515223
29515713 CLT 6061-4 — C — — — B D K A F A — A B A B A 29515713
29515726 CLT 5963-6 D G — — A — D K B F A — A B A B A 29515726
29515783 CLBT 5961-2 — K — E — B A F A A A A A A A C A 29515783

29515797 CLT 6061-4 — G — — — D D L A F A — A B A B A 29515797


29516063 CLT 5961-12 — K K E — D A E A D A — A B A D A 29516063
29516354 CLT 5961-4 — C — — — D D L A F A — A B A B A 29516354
29516418 CLBT 5961-12 — K K E — D A B A A A A A A A C A 29516418
29516534 CLBT 6061 — C — — — D D K A H A A A A A A A 29516534
29516535 CLBT 6063 — C — — — E D K A H A A A A A A A 29516535
29516595 CLBT 6063-6 B E — — A — D K B H A A A A A A A 29516595
29518034 CLT 6061-4 — G — — — D D L A F A — A B A B A 29518034
29518057 CLT 6061-4 — E — — — D D L A F A — A B A B A 29518057
29519011 CLT 6063-6 A B — — A — D L A F A — A B A B A 29519011

29519012 CLBT 6063-6 A B — — A — D L A H A A A A A A A 29519012


29519032 CLBT 6061-6 E E — — A — D L A H A A A A A A A 29519032
29519033 CLBT 5961-6 D C — — A — C J B A A A A A A A A 29519033
29519034 CLBT 5961-6 D C — — A — A F B A A A A A A A A 29519034
29519298 CLBT 6063-6 A H — — A — D K A H A A A A A A A 29519298
29519299 CLT 6063-6 A B — — A — D L A F A — A B A B A 29519299
29520489 CLT 6061-4 — E — — — B A A A D A — A B A B A 29520489
29520692 CLBT 5961-4 — C — — — A A B B A A A A A A A A 29520692
29520693 CLBT 5961-4 — C — — — E A B B A A A A A A A A 29520693
29520694 CLBT 6063-10 D A — — A — D K B H A A A A A A A 29520694

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

32A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 32B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29515093 CLBT 6063-6 B B A A B A C — — — — B F M A L — 29515093
29515208 CLT 6063-3 B B C A B A H — — — — A E M — L — 29515208
29515209 CLT 6063-4 B B A A B A C — — — — A E M — L — 29515209
29515210 CLT 6063-4 B B A A B A C — — — — A E M — L — 29515210
29515211 CLT 6063-4 B B A A B A C — — — — A E M — L — 29515211
29515212 CLT 6063-4 B B A A B A C — — — — B E M — L — 29515212
29515213 CLT 6063-6 B B A A B A C — — — — B F M — L B 29515213
29515214 CLT 6063-6 B B A A B A C — — — — B F M — L B 29515214
29515215 CLT 6063-6 B B A A B A C — — — — A F M — L C 29515215
29515216 CLT 6063-6 B B A A B A C — — — — A F M — L — 29515216

29515217 CLT 6063-6 B B A A B A C — — — — B F M — L B 29515217


29515218 CLT 6063-6 B B A A B A C — — — — A F M — L C 29515218
29515219 CLT 6063-6 B B A A B A C — — — — B F M — L C 29515219
29515220 CLT 6063-6 B B A A B A C — — — — B F M — L C 29515220
29515221 CLT 6063-6 B B A A B A C — — — — B F M — L B 29515221
29515222 CLT 6063-6 B B A A B A C — — — — B F M — L B 29515222
29515223 CLT 6063-6 B B A A B A C — — — — B F M — L — 29515223
29515713 CLT 6061-4 B B A A B A A — — — — A E A — F — 29515713
29515726 CLT 5963-6 A A A A A A C — — — — A F M — L C 29515726
29515783 CLBT 5961-2 A A D A A A — C B B B E E A A A — 29515783

29515797 CLT 6061-4 B B A A B A A — — — — A E A — C — 29515797


29516063 CLT 5961-12 A A D A A A — F B B A E E A — A — 29516063
29516354 CLT 5961-4 A A A A A A A — — — — A E A — A — 29516354
29516418 CLBT 5961-12 A A D A A A — F B B A E F A A A — 29516418
29516534 CLBT 6061 B B A A B A A — — — — A E G A A — 29516534
29516535 CLBT 6063 B B A A B A C — — — — A F M C L — 29516535
29516595 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29516595
29518034 CLT 6061-4 B B A A B A A — — — — A E A — A C 29518034
29518057 CLT 6061-4 B B A A B A A — — — — A F A — A — 29518057
29519011 CLT 6063-6 B B A A B A C — — — — B F M — L — 29519011

29519012 CLBT 6063-6 B B A A B A C — — — — B F M A L — 29519012


29519032 CLBT 6061-6 B B A A B A A — — — — A E A A B — 29519032
29519033 CLBT 5961-6 A A A A A A A — — — — A E A A B C 29519033
29519034 CLBT 5961-6 A A A A A A A — — — — A E A A C — 29519034
29519298 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29519298
29519299 CLT 6063-6 B B A A B A C — — — — B F M — L — 29519299
29520489 CLT 6061-4 B B A A B A A — — — — A E A — C B 29520489
29520692 CLBT 5961-4 A A A A A A A — — — — A E A A A — 29520692
29520693 CLBT 5961-4 A A A A A A A — — — — A E A A A — 29520693
29520694 CLBT 6063-10 B B C A B A H — — — — B G M D L — 29520694

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

32C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 32D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29520752 CLT 6063-4 — C — — — B D K A F A — A B A B A 29520752
29521595 CLBT 5961-4 — D — — — C A B A A A A A A A A A 29521595
29522465 CLBT 5961-4 — D — — — E A B A A A A A A A A A 29522465
29522621 CLT 6061-4 — C — — — D A P A F A — A B A B A 29522621
29522752 CLT 5961-11 E K — E A — A E A D A — A B A D A 29522752
29522808 CLT 5963-6 E E — — A — D K B F A — A B A B A 29522808
29522816 CLBT 5961-1 B — G — A — A B A A A A A A A C A 29522816
29522892 CLBT 5961-12 — K K E — D A B A A A A A A A C A 29522892
29522899 CLBT 5961-4 — C — — — B A C A A A A A A A A A 29522899
29523260 CLBT 5963-6 E C — — A — A B A A A A A A A A A 29523260

29523337 CLT 5961-11 — K — E — B A C A D A — A B A D A 29523337


29523392 CLBT 6061-4 — D — — — C A A A A A A A A A A A 29523392
29523393 CLBT 5963-4 — D — — — M A B A A A A A A A A A 29523393
29523442 CLT 5961-12 — K K E — C A C A D A — A B A D A 29523442
29523815 CLT 5963-6 A B — — A — A B A D A — A B A B A 29523815
29523816 CLBT 5963-6 A B — — A — A A A A A A A A A A A 29523816
29523827 CLT 6063-6 B E — — A — A N B F A — A B A B A 29523827
29523865 CLBT 5963-6 A B — — A — A B A A A A A A A A A 29523865
29523916 CLBT 5961-2 — A — E — C A F A A A A A A A C A 29523916
29523917 CLBT 5961-2 — A — E — C A C A A A A A A A C A 29523917

29523950 CLBT 6063-6 B E — — A — A N B A A A A A A A A 29523950


29523976 CLBT 5963-6 A B — — A — A B A A A A A A A A A 29523976
29523983 CLBT 5961-6 D C — — A — A A B A A A A A A A A 29523983
29524497 CLBT 5963-4 — D — — — M A A A A A A A A A A A 29524497
29524506 CLT 6063-6 B D — — A — D L B F A — A B A B A 29524506
29524584 CLBT 5961-6 A B — — A — A A A A A A A A A A A 29524584
29524585 CLT 5961-4 — C — — — C A E A D A — A B A B A 29524585
29524609 CLBT 5961-12 — K K E — C A F A A A A A A A C A 29524609
29524635 CLT 5961-12 E K K E A — A B A D A — A B A D A 29524635
29524802 CLBT 6063-6 A B — — A — D K A H A A A A A A A 29524802

29524838 CLBT 6063-6 B D — — A — A N B A A A A A A A A 29524838


29524877 CLBT 6063-6 B E — — A — A N B H A A A A A A A 29524877
29524878 CLT 5963-6 B E — — A — D K B F A — A B A B A 29524878
29524981 CLBT 6063-6 B E — — A — D L B H A A A A A A A 29524981
29524991 CLT 5961-6 E C — — A — A A A D A — A B A B A 29524991
29525070 CLBT 6063-4 — D — — — B A B A H A A A A A A A 29525070
29525202 CLBT 6061-6 E C — — A — B B A A A A A A A A A 29525202
29525203 CLT 5963-6 D G — — A — D K B F A — A B A B A 29525203
29525223 CLT 5961-4 — C — — — C A C A D A — A B A B A 29525223
29525237 CLT 5963-6 B H — — A — D K B F A — A B A B A 29525237

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

33A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 33B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29520752 CLT 6063-4 B B A A B A C — — — — A E M — M — 29520752
29521595 CLBT 5961-4 A A A A A A A — — — — A E A A B A 29521595
29522465 CLBT 5961-4 A A A A A A A — — — — A E G A E — 29522465
29522621 CLT 6061-4 B B A A B A A — — — — A E A — C C 29522621
29522752 CLT 5961-11 A A D A A A — C B B B E E A — A — 29522752
29522808 CLT 5963-6 A A A A A A C — — — — A F M — L B 29522808
29522816 CLBT 5961-1 A A B A A A — A H G — D E G A B — 29522816
29522892 CLBT 5961-12 A A D A A A — F B B A E E A A A — 29522892
29522899 CLBT 5961-4 A A A A A A A — — — — A E A A A C 29522899
29523260 CLBT 5963-6 A A A A A A C — — — — A E M A L C 29523260

29523337 CLT 5961-11 A A D A A A — C B B B E E A — A — 29523337


29523392 CLBT 6061-4 B B A A B A A — — — — A F A A B — 29523392
29523393 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29523393
29523442 CLT 5961-12 A A D A A A — F B B A E E A — A — 29523442
29523815 CLT 5963-6 A A A A A A C — — — — B F M — L — 29523815
29523816 CLBT 5963-6 A A A A A A C — — — — B F M A L — 29523816
29523827 CLT 6063-6 B B A A B A C — — — — B F M — L B 29523827
29523865 CLBT 5963-6 A A A A A A C — — — — B F M A L — 29523865
29523916 CLBT 5961-2 A A D A A A — C B B B E E A A A — 29523916
29523917 CLBT 5961-2 A A D A A A — C B B B E E A A A — 29523917

29523950 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29523950


29523976 CLBT 5963-6 A A A A A A C — — — — A F M A L — 29523976
29523983 CLBT 5961-6 A A A A A A A — — — — A E A A B C 29523983
29524497 CLBT 5963-4 A A A A A A C — — — — A E M A L — 29524497
29524506 CLT 6063-6 B B A A B A C — — — — B F M — L C 29524506
29524584 CLBT 5961-6 A A A A A A A — — — — A F A A A — 29524584
29524585 CLT 5961-4 A A A A A A A — — — — A E A — A — 29524585
29524609 CLBT 5961-12 A A D A A A — F B B A E E A A A — 29524609
29524635 CLT 5961-12 A A D A A A — F B B A E E A — A — 29524635
29524802 CLBT 6063-6 B B A A B A C — — — — A E M A L — 29524802

29524838 CLBT 6063-6 B B A A B A C — — — — A F M A L C 29524838


29524877 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29524877
29524878 CLT 5963-6 A A A A A A C — — — — A F M — L B 29524878
29524981 CLBT 6063-6 B B A A B A C — — — — B F M A L B 29524981
29524991 CLT 5961-6 A A A A A A A — — — — A E A — A — 29524991
29525070 CLBT 6063-4 B B A A B A C — — — — A F M A L — 29525070
29525202 CLBT 6061-6 B B A A B A A — — — — A E A A C — 29525202
29525203 CLT 5963-6 A A A A A A C — — — — B F M — L — 29525203
29525223 CLT 5961-4 A A A A A A A — — — — A F A — A — 29525223
29525237 CLT 5963-6 A A A A A A C — — — — A F M — L B 29525237

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

33C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 33D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29525260 CLT 5961-12 — K K E — D A A A D A — A B A D A 29525260
29525262 CLT 6063-4 — D — — — E A N B F A — A B A B A 29525262
29525365 CLT 5963-6 B E — — A — D K B F A — A B A B A 29525365
29526940 CLBT 5961-4 — C — — — C A C A A A A A A A A A 29526940
29526944 CLT 6061-4 — B — — — E A P A F A — A B A B A 29526944
29527193 CLBT 5961-9 — — A — — E A C B A A A A A A C A 29527193
29527220 CLBT 5961-11 — K — E — D A A A A A A A A A C A 29527220
29527249 CLT 6061-4 — C — — — E A A A D A — A B A B A 29527249
29527794 CLBT 5961-4 — D — — — C A A A H A A A A A A A 29527794
29527800 CLT 5963-1 A — A A A — A C A D A — A B A D A 29527800

29527801 CLBT 5963-4 — D — — — E A C A H A A A A A A A 29527801


29527802 CLBT 5963-4 — D — — — M A A A H A A A A A A A 29527802
29527803 CLBT 5961-4 — D — — — E A A A H A A A A A A A 29527803
29527804 CLT 6063-4 — C — — — C A A A D A — A B A B A 29527804
29527805 CLBT 5961-2 — A — E — C A C A A A A A A A C A 29527805
29527806 CLT 6063-4 — B — — — E A A A D A — A B A B A 29527806
29527807 CLT 5963-6 A B — — A — A A A D A — A B A B A 29527807
29527808 CLBT 5961-6 A B — — A — A A B H A A A A A A A 29527808
29527809 CLT 5963-6 A D — — A — A A A D A — A B A B A 29527809
29527810 CLT 6063-4 — C — — — C A A A D A — A B A B A 29527810

29527811 CLT 5963-6 B D — — A — A A B D A — A B A B A 29527811


29527812 CLBT 5961-6 E C — — A — A A B H A A A A A A A 29527812
29527813 CLT 5963-5 — — A A — E A A A D A — A B A D A 29527813
29527814 CLBT 5961-6 A C — — A — A C A H A A A A A A A 29527814
29527815 CLT 5963-5 — — A A — E A A A D A — A B A D A 29527815
29527816 CLBT 5961-6 E B — — A — A C A H A A A A A A A 29527816
29527817 CLBT 5961-4 — D — — — E A A A H A A A A A A A 29527817
29527818 CLT 5963-5 — — A A — E A A A D A — A B A D A 29527818
29527819 CLBT 5961-4 — C — — — D A C A H A A A A A A A 29527819
29527820 CLT 5963-3 A A — — A — A A A D A — A B A B A 29527820

29527821 CLBT 5961-4 — C — — — C A C A H A A A A A A A 29527821


29527822 CLBT 5961-6 E C — — A — A C B H A A A A A A A 29527822
29527823 CLBT 5961-6 A D — — A — A A A H A A A A A A A 29527823
29527824 CLT 5961-12 E K K E A — A A A D A — A B A D A 29527824
29527825 CLBT 5961-4 — D — — — E A C A H A A A A A A A 29527825
29527826 CLBT 5961-4 — C — — — D A A A H A A A A A A A 29527826
29527827 CLBT 5961-12 — K K E — D A A A A A A A A A C A 29527827
29527828 CLBT 5963-4 — D — — — C A A A H A A A A A A A 29527828
29527829 CLBT 5963-1 B — G — A — A A A A A A A A A C A 29527829
29527830 CLBT 5963-4 — B — — — E A A A H A A A A A A A 29527830

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

34A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 34B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29525260 CLT 5961-12 A A D A A A — F B B A E E A — A — 29525260
29525262 CLT 6063-4 B B A A B A C — — — — A F M — L — 29525262
29525365 CLT 5963-6 A A A A A A C — — — — B F M — L B 29525365
29526940 CLBT 5961-4 A A A A A A A — — — — A E A A A — 29526940
29526944 CLT 6061-4 B B A A B A A — — — — A E A — F — 29526944
29527193 CLBT 5961-9 A A B A A A — G G N — D F A B F — 29527193
29527220 CLBT 5961-11 A A D A A A — C B B B E E A A A — 29527220
29527249 CLT 6061-4 B B A A B A A — — — — A E A — G — 29527249
29527794 CLBT 5961-4 A A A A A A E — — — — C F A A B — 29527794
29527800 CLT 5963-1 A A B A A A — E E P D E F M — L — 29527800

29527801 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29527801


29527802 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29527802
29527803 CLBT 5961-4 A A A A A A E — — — — A E A A B — 29527803
29527804 CLT 6063-4 B B A A B A E — — — — A E M — L — 29527804
29527805 CLBT 5961-2 A A D A A A — D B M B E E A A A — 29527805
29527806 CLT 6063-4 B B A A B A E — — — — A E M — L — 29527806
29527807 CLT 5963-6 A A A A A A E — — — — A F M — L — 29527807
29527808 CLBT 5961-6 A A A A A A E — — — — A F A A B — 29527808
29527809 CLT 5963-6 A A A A A A E — — — — A F M — L — 29527809
29527810 CLT 6063-4 B B A A B A E — — — — A E M — M — 29527810

29527811 CLT 5963-6 A A A A A A E — — — — B F M — L C 29527811


29527812 CLBT 5961-6 A A A A A A E — — — — A E A A B — 29527812
29527813 CLT 5963-5 A A B A A A — E E P D E E M — L — 29527813
29527814 CLBT 5961-6 A A A A A A E — — — — A E A A B C 29527814
29527815 CLT 5963-5 A A B A A A — E E P D E E M — L C 29527815
29527816 CLBT 5961-6 A A A A A A E — — — — A E A A A — 29527816
29527817 CLBT 5961-4 A A A A A A E — — — — A E G A D — 29527817
29527818 CLT 5963-5 A A B A A A — E E P D E E M — L C 29527818
29527819 CLBT 5961-4 A A A A A A E — — — — A E A A A — 29527819
29527820 CLT 5963-3 A A C A A A H — — — — A E M — L — 29527820

29527821 CLBT 5961-4 A A A A A A E — — — — A F A A A C 29527821


29527822 CLBT 5961-6 A A A A A A E — — — — A E A A A — 29527822
29527823 CLBT 5961-6 A A A A A A E — — — — A E A A B — 29527823
29527824 CLT 5961-12 A A D A A A — E B M A E E A — A — 29527824
29527825 CLBT 5961-4 A A A A A A E — — — — A E A A B — 29527825
29527826 CLBT 5961-4 A A A A A A E — — — — A F A A A — 29527826
29527827 CLBT 5961-12 A A D A A A — E B M A E F A A A — 29527827
29527828 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29527828
29527829 CLBT 5963-1 A A B A A A — B H K — E E M A L — 29527829
29527830 CLBT 5963-4 A A A A A A E — — — — A F M A L — 29527830

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

34C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 34D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29527831 CLBT 6063-6 E C — — A — A A A H A A A A A A A 29527831
29527832 CLT 6063-3 — A — — — C A A A D A — A B A B A 29527832
29527833 CLBT 6063-6 E B — — A — A A B H A A A A A A A 29527833
29527834 CLBT 6063-6 A H — — A — A A A H A A A A A A A 29527834
29527836 CLT 5961-5 — A — A — D A A A D A — A B A D A 29527836
29527837 CLBT 6063-6 B D — — A — A A B H A A A A A A A 29527837
29527838 CLBT 6063-6 E C — — A — A A A H A A A A A A A 29527838
29527839 CLBT 6063-6 B D — — A — A A A H A A A A A A A 29527839
29527840 CLBT 6063-6 B E — — A — A N B H A A A A A A A 29527840
29527841 CLBT 6063-6 E E — — A — D K B H A A A A A A A 29527841

29527842 CLBT 6063-6 A H — — A — D K A H A A A A A A A 29527842


29527843 CLBT 6063-6 B E — — A — A N B H A A A A A A A 29527843
29527844 CLBT 6063-6 A B — — A — D K A H A A A A A A A 29527844
29527845 CLBT 6063-6 B E — — A — D L B H A A A A A A A 29527845
29527846 S 6600MR E E — — A — A A A A A A C E B A A 29527846
29527847 CLBT 5963-4 — B — — — D A A A H A A A A A A A 29527847
29527848 CLBT 5963-4 A C — — A — A A A H A A A A A A A 29527848
29527849 CLBT 5963-1 B — G — A — A A A A A A A A A C A 29527849
29527850 CLT 6063-4 — C — — — B D K A F A — A B A B A 29527850
29527851 CLBT 5963-4 — C — — — C A A A H A A A A A A A 29527851

29527852 S 6600MR E E — — A — A A A A A A C E B A A 29527852


29527853 CLT 6063-4 — D — — — E A N B F A — A B A A A 29527853
29527855 CLT 6063-4 — C — — — B A A A D A — A B A B A 29527855
29527856 CLT 5963-6 B H — — A — D K B F A — A B A B A 29527856
29527857 S 6600M — C — — — B A A A D A — C F B B A 29527857
29527858 CLT 6063-6 B E — — A — A A B D A — A B A B A 29527858
29527859 CLBT 6063-10 E A — — A — A A A H A A A A A A A 29527859
29527860 CLT 5963-6 A B — — A — A A A D A — A B A B A 29527860
29527861 CLT 6063-6 B D — — A — A A B D A — A B A B A 29527861
29527864 CLT 6063-6 B D — — A — D L B F A — A B A B A 29527864

29527865 CLT 5961-1 E — A — A — A C B D A — A B A D A 29527865


29527866 CLT 5961-4 — C — — — D A C A D A — A B A B A 29527866
29527868 CLT 5963-6 A B — — A — A A B D A — A B A B A 29527868
29527869 CLT 6063-6 B D — — A — D K B F A — A B A B A 29527869
29527870 CLT 5961-4 — C — — — D A A A D A — A B A B A 29527870
29527871 CLT 5961-4 — C — — — C A C A F A — A B A B A 29527871
29527872 CLT 6063-6 B D — — A — D K B F A — A B A B A 29527872
29527873 CLT 5961-4 — C — — — E A A A F A — A B A B A 29527873
29527874 CLT 5961-4 — B — — — D A A A D A — A B A B A 29527874
29527875 CLT 6063-6 B D — — A — A A B D A — A B A B A 29527875

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

35A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 35B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29527831 CLBT 6063-6 B B A A B A E — — — — A F M A L C 29527831
29527832 CLT 6063-3 B B C A B A H — — — — A E M — L — 29527832
29527833 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527833
29527834 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527834
29527836 CLT 5961-5 A A D A A A — D B M B E E A — A — 29527836
29527837 CLBT 6063-6 B B A A B A E — — — — B F M A L C 29527837
29527838 CLBT 6063-6 B B A A B A E — — — — A F M D L — 29527838
29527839 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527839
29527840 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527840
29527841 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527841

29527842 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527842


29527843 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527843
29527844 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527844
29527845 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527845
29527846 S 6600MR B B A B B A E — — — — C E A A C — 29527846
29527847 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29527847
29527848 CLBT 5963-4 A A A A A A E — — — — A E M A L C 29527848
29527849 CLBT 5963-1 A A B A A A — A H K — D E M A L — 29527849
29527850 CLT 6063-4 B B A A B A E — — — — A E M — M — 29527850
29527851 CLBT 5963-4 A A A A A A E — — — — A F M D L — 29527851

29527852 S 6600MR B B A B B A E — — — — C F A A B B 29527852


29527853 CLT 6063-4 B B A A B A E — — — — A F M — L — 29527853
29527855 CLT 6063-4 B B A A B A E — — — — A E M — M — 29527855
29527856 CLT 5963-6 A A A A A A E — — — — A F M — L B 29527856
29527857 S 6600M B B A B B A E — — — — C E A — G — 29527857
29527858 CLT 6063-6 B B A A B A E — — — — B F M — L B 29527858
29527859 CLBT 6063-10 B B C A B A H — — — — A E M A L — 29527859
29527860 CLT 5963-6 A A A A A A E — — — — B F M — L — 29527860
29527861 CLT 6063-6 B B A A B A E — — — — A F M — L C 29527861
29527864 CLT 6063-6 B B A A B A E — — — — B F M — L C 29527864

29527865 CLT 5961-1 A A B A A A — G G N — D E G — A — 29527865


29527866 CLT 5961-4 A A A A A A E — — — — A E A — A — 29527866
29527868 CLT 5963-6 A A A A A A E — — — — B F M — L — 29527868
29527869 CLT 6063-6 B B A A B A E — — — — A F M — L C 29527869
29527870 CLT 5961-4 A A A A A A E — — — — A E A — A — 29527870
29527871 CLT 5961-4 A A A A A A E — — — — A F A — A — 29527871
29527872 CLT 6063-6 B B A A B A E — — — — B F M — L C 29527872
29527873 CLT 5961-4 A A A A A A E — — — — A E A — A — 29527873
29527874 CLT 5961-4 A A A A A A E — — — — A E A — A — 29527874
29527875 CLT 6063-6 B B A A B A E — — — — B F M — L C 29527875

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

35C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 35D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29527876 CLT 5961-4 — B — — — E A C A D A — A B A B A 29527876
29527877 CLBT 6063-6 E C — — A — A A B H A A A A A A A 29527877
29527878 CLBT 6063-6 — B — — — E A A A H A A A A A A A 29527878
29527879 CLT 5961-12 — K K E — D A C A D A — A B A D A 29527879
29527880 CLBT 6063-6 E E — — A — A A A H A A A A A A A 29527880
29527881 CLBT 5961-1 B — G — A — A A B A A A A A A C A 29527881
29527882 CLBT 6063-6 A B — — A — A A A H A A A A A A A 29527882
29527883 CLBT 6063-6 E E — — A — A A A H A A A A A A A 29527883
29527884 CLBT 5963-6 E C — — A — A A A H A A A A A A A 29527884
29527885 CLBT 5963-6 E C — — A — A A A H A A A A A A A 29527885

29527886 CLBT 5963-6 A C — — A — A A A H A A A A A A A 29527886


29527887 CLBT 5963-6 — D — — — E A A A H A A A A A A A 29527887
29527888 CLBT 5963-6 B D — — A — A A B H A A A A A A A 29527888
29527889 S 6600MR — E — — — C A A A A A A C E B A A 29527889
29527890 S 6600MR — D — — — B A A A A A A C E B A A 29527890
29527891 S 6600MR — D — — — C A A A A A A C E B A A 29527891
29527892 CLBT 6063-6 B D — — A — A N B H A A A A A A A 29527892
29527893 S 6600M — C — — — D A A A D A — C F B B A 29527893
29527895 S 6600M E E — — A — A A B D A — C F B B A 29527895
29527896 CLT 5963-6 B E — — A — D K B F A — A B A B A 29527896

29527897 CLT 6063-4 — B — — — D D K B F A — A B A B A 29527897


29527899 CLT 5961-11 — K — E — B A A A D A — A B A D A 29527899
29527900 CLT 5961-12 A K K E A — A A A D A — A B A D A 29527900
29527901 CLBT 5963-6 E C — — A — A A B H A A A A A A A 29527901
29527902 CLBT 5963-6 E C — — A — A A A H A A A A A A A 29527902
29527903 CLBT 5963-4 — D — — — E A A A H A A A A A A A 29527903
29527904 CLBT 5963-4 — C — — — C A A A H A A A A A A A 29527904
29527905 CLBT 5963-4 — C — — — E A C B H A A A A A A A 29527905
29527906 CLBT 5963-4 — B — — — E A A A H A A A A A A A 29527906
29527907 CLT 6063-4 — C — — — E A A A D A — A B A B A 29527907

29527908 CLBT 6063-4 — C — — — B A A A H A A A A A A A 29527908


29527909 CLBT 6063-6 E C — — A — A A A H A A A A A A A 29527909
29527910 CLBT 6063-6 E C — — A — D K A H A A A A A A A 29527910
29527911 CLBT 6063-6 E D — — A — A A A H A A A A A A A 29527911
29527912 CLBT 6063-6 E C — — A — A A A H A A A A A A A 29527912
29527913 CLBT 5961-4 — C — — — E A A B H A A A A A A A 29527913
29527914 CLBT 6063-4 — C — — — E A A A H A A A A A A A 29527914
29527915 CLBT 5961-6 A B — — A — A A A H A A A A A A A 29527915
29527917 CLBT 6063-4 — C — — — C A A A H A A A A A A A 29527917
29527918 CLBT 5961-4 — C — — — B A C A H A A A A A A A 29527918

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

36A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 36B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29527876 CLT 5961-4 A A A A A A E — — — — A E A — A — 29527876
29527877 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527877
29527878 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527878
29527879 CLT 5961-12 A A D A A A — E B M A E E A — A — 29527879
29527880 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527880
29527881 CLBT 5961-1 A A B A A A — A H K — D E G A D — 29527881
29527882 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527882
29527883 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527883
29527884 CLBT 5963-6 A A A A A A E — — — — A E M A L C 29527884
29527885 CLBT 5963-6 A A A A A A E — — — — A E M A L — 29527885

29527886 CLBT 5963-6 A A A A A A E — — — — A E M A L C 29527886


29527887 CLBT 5963-6 A A A A A A E — — — — A F M A L — 29527887
29527888 CLBT 5963-6 A A A A A A E — — — — B F M A L C 29527888
29527889 S 6600MR B B A B B A E — — — — C E A A B — 29527889
29527890 S 6600MR B B A B B A E — — — — C F A A B — 29527890
29527891 S 6600MR B B A B B A E — — — — C F A A B — 29527891
29527892 CLBT 6063-6 B B A A B A E — — — — A F M A L C 29527892
29527893 S 6600M B B A B B A E — — — — C E A — F — 29527893
29527895 S 6600M B B A B B A E — — — — C F A — B B 29527895
29527896 CLT 5963-6 A A A A A A E — — — — A F M — L B 29527896

29527897 CLT 6063-4 B B A A B A E — — — — A E M — L — 29527897


29527899 CLT 5961-11 A A D A A A — D B M B E E A — A — 29527899
29527900 CLT 5961-12 A A D A A A — E B M A E E A — A — 29527900
29527901 CLBT 5963-6 A A A A A A E — — — — A F M A L — 29527901
29527902 CLBT 5963-6 A A A A A A E — — — — B F M A L — 29527902
29527903 CLBT 5963-4 A A A A A A E — — — — A E M D L — 29527903
29527904 CLBT 5963-4 A A A A A A E — — — — A F M A L C 29527904
29527905 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29527905
29527906 CLBT 5963-4 A A A A A A E — — — — A E M D L — 29527906
29527907 CLT 6063-4 B B A A B A E — — — — A E M — M — 29527907

29527908 CLBT 6063-4 B B A A B A E — — — — A F M D L — 29527908


29527909 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527909
29527910 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527910
29527911 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527911
29527912 CLBT 6063-6 B B A A B A E — — — — A E M A L — 29527912
29527913 CLBT 5961-4 A A A A A A E — — — — A E A A A — 29527913
29527914 CLBT 6063-4 B B A A B A E — — — — A F M A L — 29527914
29527915 CLBT 5961-6 A A A A A A E — — — — A F A A A — 29527915
29527917 CLBT 6063-4 B B A A B A E — — — — A E M D L — 29527917
29527918 CLBT 5961-4 A A A A A A E — — — — A E A A A C 29527918

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

36C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 36D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29527919 CLBT 5961-1 B — G — A — A A A A A A A A A C A 29527919
29527921 CLBT 6063-4 — C — — — C A A A H A A A A A A A 29527921
29527922 CLBT 6063-4 — E — — — C A A A H A A A A A A A 29527922
29527923 CLT 6063-6 B E — — A — D K B F A — A B A B A 29527923
29527924 CLT 5963-6 B D — — A — A A B D A — A B A B A 29527924
29527927 CLT 5961-6 E C — — A — A A A F A — A B A B A 29527927
29527928 CLBT 6063-6 — B — — — E A A A H A A A A A A A 29527928
29527940 S 6600MR A B — — A — A A A A A A C E B A A 29527940
29527942 S 6600MR A B — — A — A A B A A A C E B A A 29527942
29527943 S 6600MR E C — — A — A A B A A A C E B A A 29527943

29527946 S 6600HR E E — — A — A A B A A A C E B A A 29527946


29527948 CLBT 5963-6 A B — — A — A A A H A A A A A A A 29527948
29527950 CLBT 5963-6 A D — — A — A A A H A A A A A A A 29527950
29527951 CLBT 5963-6 E C — — A — A A A H A A A A A A A 29527951
29527953 CLBT 5961-12 — K K E — C A C A A A A A A A C A 29527953
29527958 CLBT 6063-4 — C — — — E A A A H A A A A A A A 29527958
29527961 CLBT 5961-4 — C — — — E A A A H A A A A A A A 29527961
29527962 CLBT 6063-4 A C — — A — A A A H A A A A A A A 29527962
29527963 CLBT 5961-4 — D — — — C A A A H A A A A A A A 29527963
29527971 CLBT 6063-6 B E — — A — D K B H A A A A A A A 29527971

29527974 CLBT 6063-6 A D — — A — A A B H A A A A A A A 29527974


29527983 CLBT 6063-1 A — G — A — A A B A A A A A A C A 29527983
29527985 CLBT 6063-6 A B — — A — A A B H A A A A A A A 29527985
29527986 S 6600MR E C — — A — A A A A A A C E B A A 29527986
29527987 CLBT 6063 — C — — — E D K A H A A A A A A A 29527987
29527988 CLBT 5961-1 B — G — A — A A A A A A A A A C A 29527988
29527990 CLBT 5963-6 A C — — A — A A B H A A A A A A A 29527990
29527992 CLBT 5961-6 A C — — A — A C B H A A A A A A A 29527992
29527993 CLT 5963-6 A C — — A — A A B D A — A B A B A 29527993
29527994 CLBT 5961-6 A C — — A — A A A H A A A A A A A 29527994

29527995 CLBT 5963-9 — — A — — C A A A A A A A A A C A 29527995


29527996 S 6600M — C — — — B A A A D A — C F B B A 29527996
29527997 CLT 5961-4 — C — — — B A C A D A — A B A B A 29527997
29527998 CLT 5963-6 A B — — A — D K B F A — A B A B A 29527998
29527999 CLT 6063-3 — A — — — C A A A D A — A B A B A 29527999
29528001 S 6600H — C — — — E A A A D A — C F B B A 29528001
29528002 CLBT 5963-6 A B — — A — A A A H A A A A A A A 29528002
29528003 CLBT 5963-6 A B — — A — A A A H A A A A A A A 29528003
29528005 CLBT 5963-6 A B — — A — A A A H A A A A A A A 29528005
29528006 CLBT 5961-6 A C — — A — A A B H A A A A A A A 29528006

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

37A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 37B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29527919 CLBT 5961-1 A A B A A A — A H K — D E G A B — 29527919
29527921 CLBT 6063-4 B B A A B A E — — — — A E M A L C 29527921
29527922 CLBT 6063-4 B B A A B A E — — — — A E M A L — 29527922
29527923 CLT 6063-6 B B A A B A E — — — — B F M — L B 29527923
29527924 CLT 5963-6 A A A A A A E — — — — A F M — L C 29527924
29527927 CLT 5961-6 A A A A A A E — — — — A E A — A — 29527927
29527928 CLBT 6063-6 B B A A B A E — — — — A E M D L — 29527928
29527940 S 6600MR B B A B B A E — — — — C F A A B — 29527940
29527942 S 6600MR B B A B B A E — — — — C F A A B — 29527942
29527943 S 6600MR B B A B B A E — — — — C F A A B — 29527943

29527946 S 6600HR B B A B B A E — — — — C E A A A B 29527946


29527948 CLBT 5963-6 A A A A A A E — — — — A E M A L — 29527948
29527950 CLBT 5963-6 A A A A A A E — — — — A F M A L — 29527950
29527951 CLBT 5963-6 A A A A A A E — — — — A E M A L C 29527951
29527953 CLBT 5961-12 A A D A A A — E B M A E E A A A — 29527953
29527958 CLBT 6063-4 B B A A B A E — — — — A E M A L — 29527958
29527961 CLBT 5961-4 A A A A A A E — — — — A F A A A — 29527961
29527962 CLBT 6063-4 B B A A B A E — — — — A E M A L — 29527962
29527963 CLBT 5961-4 A A A A A A E — — — — A E A A B — 29527963
29527971 CLBT 6063-6 B B A A B A E — — — — B F M A L B 29527971

29527974 CLBT 6063-6 B B A A B A E — — — — A F M A L C 29527974


29527983 CLBT 6063-1 B B B A B A — B H K — E F M D L — 29527983
29527985 CLBT 6063-6 B B A A B A E — — — — A F M A L — 29527985
29527986 S 6600MR B B A B B A E — — — — C E A A D — 29527986
29527987 CLBT 6063 B B A A B A E — — — — A F M A L — 29527987
29527988 CLBT 5961-1 A A B A A A — B H K — E E G A D — 29527988
29527990 CLBT 5963-6 A A A A A A E — — — — B F M A L C 29527990
29527992 CLBT 5961-6 A A A A A A E — — — — A E A A C — 29527992
29527993 CLT 5963-6 A A A A A A E — — — — B F M — L C 29527993
29527994 CLBT 5961-6 A A A A A A E — — — — A E A A C C 29527994

29527995 CLBT 5963-9 A A D A A A — J G Q — E E M A L — 29527995


29527996 S 6600M B B A B B A E — — — — C F G — D C 29527996
29527997 CLT 5961-4 A A A A A A E — — — — A F A — A — 29527997
29527998 CLT 5963-6 A A A A A A E — — — — B F M — L — 29527998
29527999 CLT 6063-3 B B C A B A H — — — — A E M — L — 29527999
29528001 S 6600H B B A B B A E — — — — C E A — A — 29528001
29528002 CLBT 5963-6 A A A A A A E — — — — A F M A L — 29528002
29528003 CLBT 5963-6 A A A A A A E — — — — B F M A L — 29528003
29528005 CLBT 5963-6 A A A A A A E — — — — A F M A L — 29528005
29528006 CLBT 5961-6 A A A A A A E — — — — B F A A B C 29528006

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

37C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 37D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29528007 CLT 5961-5 — A — E — C A C A D A — A B A D A 29528007
29528008 CLT 5961-4 — C — — — C A C A F A — A B A B A 29528008
29528011 CLBT 5961-6 A C — — A — A C A H A A A A A A A 29528011
29528013 CLBT 5963-6 A C — — A — A A A H A A A A A A A 29528013
29528014 CLBT 5961-6 A C — — A — A C B H A A A A A A A 29528014
29528015 CLT 6063-6 B E — — A — D K B F A — A B A B A 29528015
29528017 CLBT 5963-6 A C — — A — A A A H A A A A A A A 29528017
29528019 CLBT 5961-6 A C — — A — A A A H A A A A A A A 29528019
29528020 CLBT 5961-6 A C — — A — A C A H A A A A A A A 29528020
29528021 CLBT 5961-4 — E — — — E A A B H A A A A A A A 29528021

29528022 CLBT 6063-10 A A — — A — D K B H A A A A A A A 29528022


29528023 CLBT 5963-4 — D — — — M A A A H A A A A A A A 29528023
29528024 CLT 5961-5 — — L A — E A A A D A — A B A D A 29528024
29528026 CLBT 5961 — D — — — E A A A H A A A A A A A 29528026
29528028 CLT 5961-4 — C — — — C A C A F A — A B A B A 29528028
29528029 CLBT 6063-4 — D — — — B A A A H A A A A A A A 29528029
29528034 CLBT 5963-6 A B — — A — A A A H A A A A A A A 29528034
29528035 CLBT 5963-6 B D — — A — A A B H A A A A A A A 29528035
29528037 S 6600MR E E — — A — A A A A A A C E B A A 29528037
29528038 CLBT 6063-4 — D — — — E A A A H A A A A A A A 29528038

29528039 CLBT 5961-4 — C — — — E A A B H A A A A A A A 29528039


29528040 CLT 5961-4 — C — — — B A C A D A — A B A B A 29528040
29528042 CLT 5963-10 A — A A A — A A A D A — A B A D A 29528042
29528044 CLBT 5961-2 — A — A — B A C A A A A A A A C A 29528044
29528046 CLT 6063-6 B E — — A — D L B F A — A B A B A 29528046
29528081 M 6600A B E — — A — A N B G A — D F B B A 29528081
29528087 S 6600H — E — — — D A N A F A — C F B B A 29528087
29528089 S 6600HR — B — — — D A N A H A A C E B A A 29528089
29528090 CLT 6063-6 B E — — A — A N B F A — A B A B A 29528090
29528092 S 6600H — A — — — D A A A D A — C F B B A 29528092

29528093 CLT 5963-6 B E — — A — D K B F A — A B A B A 29528093


29528106 CLBT 6063-6 A E — — A — A A A H A A A A A A A 29528106
29528107 CLT 6063-3 B A — — A — D L A F A — A B A B A 29528107
29528108 CLBT 6063-6 A E — — A — A N A H A A A A A A A 29528108
29528119 CLBT 6063-6 B D — — A — A A B A A A A A A A A 29528119
29528168 CLBT 6063-4 — E — — — B A N A H A A A A A A A 29528168
29528169 CLBT 6063-4 — E — — — B A B A A A A A A A A A 29528169
29528173 CLT 6063-3 B A — — A — D L A F A — A B A B A 29528173
29528370 CLT 5961-12 E K K E A — A A A D A — A B A D A 29528370
29528371 CLT 6061-6 E G — — A — A A A D A — A B A B A 29528371

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

38A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 38B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29528007 CLT 5961-5 A A D A A A — D B M B E E A — A — 29528007
29528008 CLT 5961-4 A A A A A A E — — — — A E A — A — 29528008
29528011 CLBT 5961-6 A A A A A A E — — — — A E A A B C 29528011
29528013 CLBT 5963-6 A A A A A A E — — — — B F M A L C 29528013
29528014 CLBT 5961-6 A A A A A A E — — — — A E A A B C 29528014
29528015 CLT 6063-6 B B A A B A E — — — — B F M — L B 29528015
29528017 CLBT 5963-6 A A A A A A E — — — — B F M A L — 29528017
29528019 CLBT 5961-6 A A A A A A E — — — — B F A A B C 29528019
29528020 CLBT 5961-6 A A A A A A E — — — — A E A A B C 29528020
29528021 CLBT 5961-4 A A A A A A E — — — — A E A A C — 29528021

29528022 CLBT 6063-10 B B C A B A H — — — — A E M D L — 29528022


29528023 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29528023
29528024 CLT 5961-5 A A B A A A — J A P — E E A — B — 29528024
29528026 CLBT 5961 A A A A A A E — — — — A F A A B — 29528026
29528028 CLT 5961-4 A A A A A A E — — — — A E A — A — 29528028
29528029 CLBT 6063-4 B B A A B A E — — — — A F M A L — 29528029
29528034 CLBT 5963-6 A A A A A A E — — — — B F M A L — 29528034
29528035 CLBT 5963-6 A A A A A A E — — — — A F M A L C 29528035
29528037 S 6600MR B B A B B A E — — — — C E A A B B 29528037
29528038 CLBT 6063-4 B B A A B A E — — — — A F M A L — 29528038

29528039 CLBT 5961-4 A A A A A A E — — — — A E A A A — 29528039


29528040 CLT 5961-4 A A A A A A E — — — — A E A — A — 29528040
29528042 CLT 5963-10 A A B A A A — J A A — E E M — L — 29528042
29528044 CLBT 5961-2 A A D A A A — D B M B E E A A A — 29528044
29528046 CLT 6063-6 B B A A B A E — — — — B F M — L B 29528046
29528081 M 6600A B B A B B A E — — — — C F M — L B 29528081
29528087 S 6600H B B A B B A E — — — — C F A — A — 29528087
29528089 S 6600HR B B A B B A E — — — — C F A A A — 29528089
29528090 CLT 6063-6 B B A A B A E — — — — B F M — L B 29528090
29528092 S 6600H B B C B B A H — — — — A F A — A — 29528092

29528093 CLT 5963-6 A A A A A A E — — — — B F M — L B 29528093


29528106 CLBT 6063-6 B B A A B A E — — — — A E M A L B 29528106
29528107 CLT 6063-3 B B C A B A H — — — — A F M — L — 29528107
29528108 CLBT 6063-6 B B A A B A E — — — — A E M A L B 29528108
29528119 CLBT 6063-6 B B A A B A C — — — — A F M A L C 29528119
29528168 CLBT 6063-4 B B A A B A C — — — — A F M A L B 29528168
29528169 CLBT 6063-4 B B A A B A C — — — — A F M A L B 29528169
29528173 CLT 6063-3 B B C A B A H — — — — A F M — L — 29528173
29528370 CLT 5961-12 A A D A A A — F B B A E E A — A — 29528370
29528371 CLT 6061-6 B B A A B A A — — — — A E A — A — 29528371

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

38C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 38D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29528386 CLT 5961-4 — D — — — C A E A D A — A B A B A 29528386
29528425 M 6600AR B E — — A — A N B H A A D E B A A 29528425
29528473 S 6600HR — A A A — D A A A A A A C E B C A 29528473
29528474 CLT 5961-12 — K K E — C A C A D A — A B A D A 29528474
29528475 CLT 5961-12 — K K E — D A A A D A — A B A D A 29528475
29528476 S 6600M — B — — — E A P A F A — C F B B A 29528476
29528477 S 6600MR E D — — A — A P A H A A C E B A A 29528477
29528478 CLBT 5961-11 — K — E — D A A A A A A A A A C A 29528478
29528479 CLBT 5961-4 — D — — — C A A A H A A A A A A A 29528479
29528482 CLT 6063-6 A B — — A — D K A F A — A B A B A 29528482

29528483 CLT 6063-6 A B — — A — D L A F A — A B A B A 29528483


29528484 CLBT 6063-6 A B — — A — D L A H A A A A A A A 29528484
29528530 CLBT 6063-9 — — G — — C A P A H A A A A A C A 29528530
29529095 S 6600H — C — — — B A A A D A — C F B B A 29529095
29529097 CLT 6063-6 B E — — A — A N B F A — A B A B A 29529097
29529098 CLT 5961-4 — C — — — B A A A D A — A B A B A 29529098
29529099 CLT 5963-6 B E — — A — D K B F A — A B A B A 29529099
29529100 S 6600HR — C — — — D A N A H A A C E B A A 29529100
29529169 CLT 5961-4 — B — — — C A N A F A — A B A B A 29529169
29529170 S 6600M — B — — — E A A A D A — C F B B A 29529170

29529181 CLT 6063-6 B E — — A — D L B F A — A B A B A 29529181


29529203 S 6600M — C — — — D A P A F A — C F B B A 29529203
29529209 S 6600HR — C — — — D A A A H A A C E B A A 29529209
29529229 CLT 5963-4 — B — — — D A A B D A — A B A B A 29529229
29529230 CLT 5961-4 — C — — — C A A A D A — A B A B A 29529230
29529236 CLBT 5963-2 — — A E — E A A B A A A A A A C A 29529236
29529252 S 6600H — B — — — D A P A F A — C F B B A 29529252
29529264 S 6600HR — B — — — D A N A H A A C E B A A 29529264
29529661 M 6600AR B E — — A — A N B H A B D E B A A 29529661
29529662 M 6600A B E — — A — A N B G A — D F B B A 29529662

29529719 CLBT 5963-4 — D — — — M A N A H A A A A A A A 29529719


29530106 S 5600MR — D — — — E A A A A A A A A A A A 29530106
29530107 S 5600MR B — G — A — A A B A A A A A A C A 29530107
29530108 S 5600MR B — G — A — A A A A A A A A A C A 29530108
29530109 S 5600MR B — G — A — A A A A A A A A A C A 29530109
29530110 S 5600HR — A — E — C A C A A A A A A A C A 29530110
29530111 S 5600HR — A — A — B A C A A A A A A A C A 29530111
29530112 S 5600MR — D — — — E A A A A A A A A A A A 29530112
29530113 S 5600MR — D — — — E A A A A A A A A A A A 29530113
29530114 S 5600HR — C — — — D A C A A A A A A A A A 29530114

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

39A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 39B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29528386 CLT 5961-4 A A A A A A A — — — — A E A — A — 29528386
29528425 M 6600AR B B A B B A E — — — — C F M A L B 29528425
29528473 S 6600HR B B D B B A — E B M A E E A A A — 29528473
29528474 CLT 5961-12 A A D A A A — E B M A E E A — A — 29528474
29528475 CLT 5961-12 A A D A A A — E B M A E E A — A — 29528475
29528476 S 6600M B B A B B A E — — — — C E A — F — 29528476
29528477 S 6600MR B B A B B A E — — — — C E A A B — 29528477
29528478 CLBT 5961-11 A A D A A A — D B M B E E A A A — 29528478
29528479 CLBT 5961-4 A A A A A A E — — — — A F A A B — 29528479
29528482 CLT 6063-6 B B A A B A E — — — — B F M — L — 29528482

29528483 CLT 6063-6 B B A A B A E — — — — B F M — L — 29528483


29528484 CLBT 6063-6 B B A A B A E — — — — B F M A L — 29528484
29528530 CLBT 6063-9 B B B A B A — A H G — D E M A L — 29528530
29529095 S 6600H B B A B B A E — — — — C E A — A — 29529095
29529097 CLT 6063-6 B B A A B A E — — — — B F M — L B 29529097
29529098 CLT 5961-4 A A A A A A E — — — — B F A — B C 29529098
29529099 CLT 5963-6 A A A A A A E — — — — B F M — L B 29529099
29529100 S 6600HR B B A B B A E — — — — C E A A A — 29529100
29529169 CLT 5961-4 A A A A A A E — — — — A E A — A — 29529169
29529170 S 6600M B B A B B A E — — — — C E A — F — 29529170

29529181 CLT 6063-6 B B A A B A E — — — — B F M — L B 29529181


29529203 S 6600M B B A B B A E — — — — C E A — F — 29529203
29529209 S 6600HR B B A B B A E — — — — C E A A A — 29529209
29529229 CLT 5963-4 A A A A A A E — — — — A F M — L — 29529229
29529230 CLT 5961-4 A A A A A A E — — — — A E A — A — 29529230
29529236 CLBT 5963-2 A A B A A A — E E P D E E M D L — 29529236
29529252 S 6600H B B A B B A E — — — — C E A — A — 29529252
29529264 S 6600HR B B A B B A E — — — — C E A A A — 29529264
29529661 M 6600AR B B A B B A E — — — — C F M A L B 29529661
29529662 M 6600A B B A B B A E — — — — C F M — L B 29529662

29529719 CLBT 5963-4 A A A A A A E — — — — A E M A L — 29529719


29530106 S 5600MR B B A A B A E — — — — A F A A B — 29530106
29530107 S 5600MR B B B A B A — A H K — D E G A D — 29530107
29530108 S 5600MR B B B A B A — A H K — D E A A B — 29530108
29530109 S 5600MR B B B A B A — B H K — E E G A D — 29530109
29530110 S 5600HR B B D A B A — D B M B E E A A A — 29530110
29530111 S 5600HR B B D A B A — D B M B E E A A A — 29530111
29530112 S 5600MR B B A A B A E — — — — A E A A B — 29530112
29530113 S 5600MR B B A A B A E — — — — A E G A D — 29530113
29530114 S 5600HR B B A A B A E — — — — A E A A A — 29530114

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

39C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 39D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29530115 S 5600HR — C — — — C A C A A A A A A A A A 29530115
29530116 S 5600MR — D — — — E A C A A A A A A A A A 29530116
29530117 S 5600HR — C — — — D A A A A A A A A A A A 29530117
29530118 S 5600HR — C — — — E A A B A A A A A A A A 29530118
29530119 S 5600HR — C — — — B A C A A A A A A A A A 29530119
29530120 S 5600HR — C — — — E A A A A A A A A A A A 29530120
29530121 S 5600MR — D — — — C A A A A A A A A A A A 29530121
29530123 S 5600MR — E — — — E A A B A A A A A A A A 29530123
29530125 S 5600MR A B — — A — A A B A A A A A A A A 29530125
29530126 S 5600MR E C — — A — A A B A A A A A A A A 29530126

29530127 S 5600MR A C — — A — A C A A A A A A A A A 29530127


29530128 S 5600HR E B — — A — A C A A A A A A A A A 29530128
29530129 S 5600HR E C — — A — A C B A A A A A A A A 29530129
29530130 S 5600MR A D — — A — A A A A A A A A A A A 29530130
29530131 S 5600HR A B — — A — A A A A A A A A A A A 29530131
29530132 S 5600MR A C — — A — A C B A A A A A A A A 29530132
29530133 S 5600MR A C — — A — A A A A A A A A A A A 29530133
29530134 S 5600MR A C — — A — A A B A A A A A A A A 29530134
29530135 S 5600MR A C — — A — A C B A A A A A A A A 29530135
29530136 S 5600MR A C — — A — A A A A A A A A A A A 29530136

29530137 S 5600MR — — A — — E A C B A A A A A A C A 29530137


29530138 S 5600HR — K — E — D A A A A A A A A A C A 29530138
29530139 S 5600H E K K E A — A A A D A — A B A D A 29530139
29530140 S 5600HR — K K E — D A A A A A A A A A C A 29530140
29530141 S 5600HR — K K E — C A C A A A A A A A C A 29530141
29530142 M 5600AR B — G — A — A A A A A B A A A C A 29530142
29530143 M 5600AR B — G — A — A A A A A B A A A C A 29530143
29530144 M 5600AR — — A A — E A A B A A B A A A C A 29530144
29530145 M 5600AR — D — — — E A C A A A B A A A A A 29530145
29530146 M 5600AR — D — — — C A A A A A B A A A A A 29530146

29530147 M 5600AR — B — — — E A A A A A B A A A A A 29530147


29530148 M 5600AR — B — — — D A A A A A B A A A A A 29530148
29530149 M 5600AR A C — — A — A A A A A B A A A A A 29530149
29530150 M 5600AR — C — — — C A A A A A B A A A A A 29530150
29530151 M 5600AR — D — — — E A A A A A B A A A A A 29530151
29530152 M 5600AR — C — — — C A A A A A B A A A A A 29530152
29530153 M 5600AR — C — — — E A C B A A B A A A A A 29530153
29530154 M 5600AR — B — — — E A A A A A B A A A A A 29530154
29530155 M 5600AR — D — — — M A A A A A B A A A A A 29530155
29530156 M 5600AR — D — — — M A N A H A B A A A A A 29530156

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

40A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 40B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29530115 S 5600HR B B A A B A E — — — — A F A A A C 29530115
29530116 S 5600MR B B A A B A E — — — — A E A A B — 29530116
29530117 S 5600HR B B A A B A E — — — — A F A A A — 29530117
29530118 S 5600HR B B A A B A E — — — — A E A A A — 29530118
29530119 S 5600HR B B A A B A E — — — — A E A A A C 29530119
29530120 S 5600HR B B A A B A E — — — — A F A A A — 29530120
29530121 S 5600MR B B A A B A E — — — — A E A A B — 29530121
29530123 S 5600MR B B A A B A E — — — — A E A A C — 29530123
29530125 S 5600MR B B A A B A E — — — — A F A A B — 29530125
29530126 S 5600MR B B A A B A E — — — — A E A A B — 29530126

29530127 S 5600MR B B A A B A E — — — — A E A A B C 29530127


29530128 S 5600HR B B A A B A E — — — — A E A A A — 29530128
29530129 S 5600HR B B A A B A E — — — — A E A A A — 29530129
29530130 S 5600MR B B A A B A E — — — — A E A A B — 29530130
29530131 S 5600HR B B A A B A E — — — — A F A A A — 29530131
29530132 S 5600MR B B A A B A E — — — — A E A A C — 29530132
29530133 S 5600MR B B A A B A E — — — — A E A A C C 29530133
29530134 S 5600MR B B A A B A E — — — — B F A A B C 29530134
29530135 S 5600MR B B A A B A E — — — — A E A A B C 29530135
29530136 S 5600MR B B A A B A E — — — — B F A A B C 29530136

29530137 S 5600MR B B B A B A — G G N — D F A B F — 29530137


29530138 S 5600HR B B D A B A — D B M B E E A A A — 29530138
29530139 S 5600H B B D A B A — E B M A E E A — A — 29530139
29530140 S 5600HR B B D A B A — E B M A E F A A A — 29530140
29530141 S 5600HR B B D A B A — E B M A E E A A A — 29530141
29530142 M 5600AR B B B A B A — B H K — E E M A L — 29530142
29530143 M 5600AR B B B A B A — A H K — D E M A L — 29530143
29530144 M 5600AR B B B A B A — E E P D E E M D L — 29530144
29530145 M 5600AR B B A A B A E — — — — A E M A L — 29530145
29530146 M 5600AR B B A A B A E — — — — A E M A L — 29530146

29530147 M 5600AR B B A A B A E — — — — A F M A L — 29530147


29530148 M 5600AR B B A A B A E — — — — A E M A L — 29530148
29530149 M 5600AR B B A A B A E — — — — A E M A L C 29530149
29530150 M 5600AR B B A A B A E — — — — A F M D L — 29530150
29530151 M 5600AR B B A A B A E — — — — A E M D L — 29530151
29530152 M 5600AR B B A A B A E — — — — A F M A L C 29530152
29530153 M 5600AR B B A A B A E — — — — A E M A L — 29530153
29530154 M 5600AR B B A A B A E — — — — A E M D L — 29530154
29530155 M 5600AR B B A A B A E — — — — A E M A L — 29530155
29530156 M 5600AR B B A A B A E — — — — A E M A L — 29530156

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

40C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 40D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29530157 M 5600AR E C — — A — A A A A A B A A A A A 29530157
29530158 M 5600AR E C — — A — A A A A A B A A A A A 29530158
29530159 M 5600AR — D — — — E A A A A A B A A A A A 29530159
29530160 M 5600AR B D — — A — A A B A A B A A A A A 29530160
29530161 M 5600AR E C — — A — A A B A A B A A A A A 29530161
29530162 M 5600AR E C — — A — A A A A A B A A A A A 29530162
29530163 M 5600AR A B — — A — A A A A A B A A A A A 29530163
29530164 M 5600AR A D — — A — A A A A A B A A A A A 29530164
29530165 M 5600AR E C — — A — A A A A A B A A A A A 29530165
29530166 M 5600AR A C — — A — A A B A A B A A A A A 29530166

29530167 M 5600AR A B — — A — A A A A A B A A A A A 29530167


29530168 M 5600AR A B — — A — A A A A A B A A A A A 29530168
29530169 M 5600AR A C — — A — A A A A A B A A A A A 29530169
29530170 M 5600AR A C — — A — A A A A A B A A A A A 29530170
29530171 M 5600AR B D — — A — A A B A A B A A A A A 29530171
29530172 M 5600AR — — A — — C A A A A A B A A A C A 29530172
29530173 S 5600H E — A — A — A C B D A — A B A D A 29530173
29530174 S 5600H — C — — — D A C A D A — A B A B A 29530174
29530175 S 5600H — C — — — D A A A D A — A B A B A 29530175
29530176 S 5600H — C — — — C A C A D A — A B A B A 29530176

29530177 S 5600H — C — — — E A A A D A — A B A B A 29530177


29530178 S 5600H — B — — — D A A A D A — A B A B A 29530178
29530179 S 5600H — B — — — E A C A D A — A B A B A 29530179
29530180 S 5600H — C — — — B A C A D A — A B A B A 29530180
29530181 S 5600H — C — — — C A C A D A — A B A B A 29530181
29530182 S 5600H — C — — — B A C A D A — A B A B A 29530182
29530183 S 5600M — C — — — B A A A D A — A B A B A 29530183
29530184 S 5600H — C — — — C A A A D A — A B A B A 29530184
29530185 S 5600H — A — A — D A A A D A — A B A D A 29530185
29530186 S 5600H — A — E — C A C A D A — A B A D A 29530186

29530187 S 5600M — — L A — E A A A D A — A B A D A 29530187


29530188 S 5600H E C — — A — A A A D A — A B A B A 29530188
29530189 S 5600H — K — E — B A A A D A — A B A D A 29530189
29530190 S 5600H — K K E — D A C A D A — A B A D A 29530190
29530191 S 5600H A K K E A — A A A D A — A B A D A 29530191
29530192 S 5600H E K K E A — A A A D A — A B A D A 29530192
29530193 S 5600H — K K E — C A C A D A — A B A D A 29530193
29530194 S 5600H — K K E — D A A A D A — A B A D A 29530194
29530195 M 5600A A A — — A — A A A E A — A B A B A 29530195
29530196 M 5600A — — A A — E A A A E A — A B A D A 29530196

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

41A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 41B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29530157 M 5600AR B B A A B A E — — — — A E M A L C 29530157
29530158 M 5600AR B B A A B A E — — — — A E M A L — 29530158
29530159 M 5600AR B B A A B A E — — — — A F M A L — 29530159
29530160 M 5600AR B B A A B A E — — — — B F M A L C 29530160
29530161 M 5600AR B B A A B A E — — — — A F M A L — 29530161
29530162 M 5600AR B B A A B A E — — — — B F M A L — 29530162
29530163 M 5600AR B B A A B A E — — — — A E M A L — 29530163
29530164 M 5600AR B B A A B A E — — — — A F M A L — 29530164
29530165 M 5600AR B B A A B A E — — — — A E M A L C 29530165
29530166 M 5600AR B B A A B A E — — — — B F M A L C 29530166

29530167 M 5600AR B B A A B A E — — — — A F M A L — 29530167


29530168 M 5600AR B B A A B A E — — — — B F M A L — 29530168
29530169 M 5600AR B B A A B A E — — — — B F M A L C 29530169
29530170 M 5600AR B B A A B A E — — — — B F M A L — 29530170
29530171 M 5600AR B B A A B A E — — — — A F M A L C 29530171
29530172 M 5600AR B B D A B A — J G Q E E E M A L — 29530172
29530173 S 5600H B B B A B A — G G N — D E G — A — 29530173
29530174 S 5600H B B A A B A E — — — — A E A — A — 29530174
29530175 S 5600H B B A A B A E — — — — A E A — A — 29530175
29530176 S 5600H B B A A B A E — — — — A F A — A — 29530176

29530177 S 5600H B B A A B A E — — — — A E A — A — 29530177


29530178 S 5600H B B A A B A E — — — — A E A — A — 29530178
29530179 S 5600H B B A A B A E — — — — A E A — A — 29530179
29530180 S 5600H B B A A B A E — — — — A F A — A — 29530180
29530181 S 5600H B B A A B A E — — — — A E A — A — 29530181
29530182 S 5600H B B A A B A E — — — — A E A — A — 29530182
29530183 S 5600M B B A A B A E — — — — B F A — B C 29530183
29530184 S 5600H B B A A B A E — — — — A E A — A — 29530184
29530185 S 5600H B B D A B A — D B M B E E A — A — 29530185
29530186 S 5600H B B D A B A — D B M B E E A — A — 29530186

29530187 S 5600M B B B A B A — J A P — E E A — B — 29530187


29530188 S 5600H B B A A B A E — — — — A E A — A — 29530188
29530189 S 5600H B B D A B A — D B M B E F A — A — 29530189
29530190 S 5600H B B D A B A — E B M A E E A — A — 29530190
29530191 S 5600H B B D A B A — E B M A E E A — A — 29530191
29530192 S 5600H B B D A B A — E B M A E E A — A — 29530192
29530193 S 5600H B B D A B A — E B M A E E A — A — 29530193
29530194 S 5600H B B D A B A — E B M A E E A — A — 29530194
29530195 M 5600A B B C A B A H — — — — A E M — L — 29530195
29530196 M 5600A B B B A B A — E E P D E E M — L — 29530196

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

41C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 41D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29530197 M 5600A — — A A — E A A A E A — A B A D A 29530197
29530198 M 5600A — — A A — E A A A E A — A B A D A 29530198
29530199 M 5600A A B — — A — A A A E A — A B A B A 29530199
29530200 M 5600A A D — — A — A A A E A — A B A B A 29530200
29530201 M 5600A B D — — A — A A B E A — A B A B A 29530201
29530202 M 5600A B H — — A — D K B G A — A B A B A 29530202
29530203 M 5600A A B — — A — A A A E A — A B A B A 29530203
29530204 M 5600A A B — — A — A A B E A — A B A B A 29530204
29530205 M 5600A B E — — A — D K B G A — A B A B A 29530205
29530206 M 5600A B D — — A — A A B E A — A B A B A 29530206

29530207 M 5600A A C — — A — A A B E A — A B A B A 29530207


29530208 M 5600A A B — — A — D K B G A — A B A B A 29530208
29530209 M 5600A B E — — A — D K B G A — A B A B A 29530209
29530210 M 5600A B E — — A — D K B G A — A B A B A 29530210
29530211 M 5600A A — A A A — A A A E A — A B A D A 29530211
29530212 M 5600A — B — — — D A A B E A — A B A B A 29530212
29530213 M 5600A A — A A A — A C A E A — A B A D A 29530213
29530237 M 6600A A B — — A — A P A G A — D F B B A 29530237
29530238 M 6600AR A H — — A — A N A H A B D E B A A 29530238
29530257 CLT 6063-4 — B — — — D A A B F A — A B A B A 29530257

29530700 M 6600A B A — — A — A P A G A — D F B B A 29530700


29530731 S 5600MR — D — — — C A A A A A A A A A A A 29530731
29532470 M 6600AR E C — — A — A P A H A B D E B A A 29532470
29532503 M 5600AR — — G — — C A P A H A B A A A C A 29532503
29532694 M 6600A — B — — — B A A B E A — D F B B A 29532694
29532703 M 5600AR E C — — A — A P A H A B A A A A A 29532703
29532705 M 6600AR — B — — — E A P A H A B D E B A A 29532705
29532927 S 6600H — C — — — B A N A F A — C F B B A 29532927
29532933 M 6600A B D — — A — A N B G A — D F B B A 29532933
29532961 M 6600AR — B — — — B A P B H A B D E B A A 29532961

29532991 M 5600AR — — G — — B A C A A A B A A A C A 29532991


29533038 M 5600A — B — — — D A A A E A — A B A B A 29533038
29533055 S 6600H — C — — — D A A A D A — C F B B A 29533055
29533069 S 5600HR — K K E — D A A A A A A A A A C A 29533069
29533670 M 6600AR A B — — A — A P A H A B D E B A A 29533670
29533760 M 5600A B E — — A — D K B G A — A B A B A 29533760
29533769 M 5600AR E C — — A — A N A H A B A A A A A 29533769
29534008 M 6600AR — D — — — B A A A A A B D E B A A 29534008
29534009 M 6600AR A B — — A — A N A H A B D E B A A 29534009
29534011 M 5600A A B — — A — D L A G A — A B A B A 29534011

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

42A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 42B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29530197 M 5600A B B B A B A — E E P D E E M — L C 29530197
29530198 M 5600A B B B A B A — E E P D E E M — L C 29530198
29530199 M 5600A B B A A B A E — — — — A F M — L — 29530199
29530200 M 5600A B B A A B A E — — — — A F M — L — 29530200
29530201 M 5600A B B A A B A E — — — — B F M — L C 29530201
29530202 M 5600A B B A A B A E — — — — A F M — L C 29530202
29530203 M 5600A B B A A B A E — — — — B F M — L — 29530203
29530204 M 5600A B B A A B A E — — — — B F M — L — 29530204
29530205 M 5600A B B A A B A E — — — — A F M — L B 29530205
29530206 M 5600A B B A A B A E — — — — A F M — L C 29530206

29530207 M 5600A B B A A B A E — — — — B F M — L C 29530207


29530208 M 5600A B B A A B A E — — — — B F M — L — 29530208
29530209 M 5600A B B A A B A E — — — — B F M — L B 29530209
29530210 M 5600A B B A A B A E — — — — B F M — L B 29530210
29530211 M 5600A B B B A B A — J A P — E E M — L — 29530211
29530212 M 5600A B B A A B A E — — — — A F M — L — 29530212
29530213 M 5600A B B B A B A — E E P D E F M — L — 29530213
29530237 M 6600A B B A B B A E — — — — C F M — L — 29530237
29530238 M 6600AR B B A B B A E — — — — C E M A L — 29530238
29530257 CLT 6063-4 B B A A B A E — — — — A E M — L — 29530257

29530700 M 6600A B B C B B A H — — — — A F M — L — 29530700


29530731 S 5600MR B B A A B A E — — — — A F A A B — 29530731
29532470 M 6600AR B B A B B A E — — — — C F M A L C 29532470
29532503 M 5600AR B B B A B A — A H K — D E M A L — 29532503
29532694 M 6600A B B A B B A E — — — — B E M — L — 29532694
29532703 M 5600AR B B A A B A E — — — — A E M A L C 29532703
29532705 M 6600AR B B A B B A E — — — — C F M A L — 29532705
29532927 S 6600H B B A B B A E — — — — C E A — A — 29532927
29532933 M 6600A B B A B B A E — — — — B F M — L C 29532933
29532961 M 6600AR B B A B B A E — — — — B F M A L — 29532961

29532991 M 5600AR B B B A B A — A H K — D E M A L — 29532991


29533038 M 5600A B B A A B A E — — — — A F M — L — 29533038
29533055 S 6600H B B A B B A E — — — — C E A — A — 29533055
29533069 S 5600HR B B D A B A — E B M A E E A A A — 29533069
29533670 M 6600AR B B A B B A E — — — — B F M A L — 29533670
29533760 M 5600A B B A A B A E — — — — B F M — L B 29533760
29533769 M 5600AR B B A A B A E — — — — A E M A L C 29533769
29534008 M 6600AR B B A B B A E — — — — C F M A L — 29534008
29534009 M 6600AR B B A B B A E — — — — C E M A L — 29534009
29534011 M 5600A B B A A B A E — — — — B F M — L — 29534011

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

42C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 42D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29534012 M 6600A — C — — — C A A A E A — D F B B A 29534012
29534013 M 6600A — B — — — E A A A E A — D F B B A 29534013
29534014 M 6600A — C — — — C A A A E A — D F B B A 29534014
29534015 M 6600AR A B — — A — A A A A A B D E B A A 29534015
29534016 M 6600A — B — — — B A N A G A — D F B B A 29534016
29534017 M 6600A — D — — — E A N B G A — D F B B A 29534017
29534018 M 6600A — C — — — B A A A E A — D F B B A 29534018
29534019 M 6600A A B — — A — A A A E A — D F B B A 29534019
29534020 M 6600A B D — — A — A N B G A — D F B B A 29534020
29534021 M 6600AR — B — — — E A A A A A B D E B A A 29534021

29534022 M 6600AR A B — — A — A A A A A B D E B A A 29534022


29534023 M 6600AR A B — — A — A N A H A B D E B A A 29534023
29534024 M 6600A — C — — — E A A A E A — D F B B A 29534024
29534025 M 6600AR E C — — A — A N A H A B D E B A A 29534025
29534026 M 6600AR — B — — — C A A A A A B D E B A A 29534026
29534027 M 6600AR — B — — — E A N A H A B D E B A A 29534027
29534180 S 5600H E K K E A — A C A D A — A B A D A 29534180
29534907 M 6600AR — B — — — B A A A A A B D E B A A 29534907
29534908 M 6600AR — B — — — E A A A A A B D E B A A 29534908
29534909 M 6600A A B — — A — A N A G A — D F B B A 29534909

29534910 M 6600AR A B — — A — A P A H A B D E B A A 29534910


29534911 M 6600A — B — — — D A A A E A — D F B B A 29534911
29534913 M 6600A — B — — — D A N B G A — D F B B A 29534913
29534914 S 5600HR — C — — — D A A A A A A A A A A A 29534914
29534915 M 6600A — B — — — B A P B G A — D F B B A 29534915
29534916 M 6600A — E — — — B A A B E A — D F B B A 29534916
29534917 S 5600M — D — — — E A A A D A — A B A B A 29534917
29534919 M 5600A — — G — — C A P A G A — A B A D A 29534919
29534921 M 5600AR — D — — — B A A A A A B A A A A A 29534921
29534923 M 5600A B E — — A — D K B G A — A B A B A 29534923

29534924 M 6600A B E — — A — A N B G A — D F B B A 29534924


29534925 M 6600AR B E — — A — A N B H A B D E B A A 29534925
29534928 S 6600M — E — — — B A P A F A — C F B B A 29534928
29534929 S 6600AR — C — — — B A P A H A B D E B A A 29534929
29534930 M 6600AR — C — — — B A A B A A B D E B A A 29534930
29534931 M 6600A — C — — — B A A B E A — D F B B A 29534931
29534933 M 5600A — K — E — D A A A E A — A B A D A 29534933
29536537 M 6600AR B A — — A — A P A H A B D E B A A 29536537
29536538 M 5600AR — — A — — C A C B A A B A A A C A 29536538
29536540 M 6600AR B A — — A — A P A H A B D E B A A 29536540

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

43A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 43B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29534012 M 6600A B B A B B A E — — — — C E M — L — 29534012
29534013 M 6600A B B A B B A E — — — — C E M — L — 29534013
29534014 M 6600A B B A B B A E — — — — C E M — M — 29534014
29534015 M 6600AR B B A B B A E — — — — C E M A L — 29534015
29534016 M 6600A B B A B B A E — — — — C E M — M — 29534016
29534017 M 6600A B B A B B A E — — — — C F M — L — 29534017
29534018 M 6600A B B A B B A E — — — — C E M — M — 29534018
29534019 M 6600A B B A B B A E — — — — C F M — L — 29534019
29534020 M 6600A B B A B B A E — — — — C F M — L C 29534020
29534021 M 6600AR B B A B B A E — — — — C E M A L — 29534021

29534022 M 6600AR B B A B B A E — — — — C F M A L — 29534022


29534023 M 6600AR B B A B B A E — — — — C F M A L — 29534023
29534024 M 6600A B B A B B A E — — — — C E M — M — 29534024
29534025 M 6600AR B B A B B A E — — — — C F M A L — 29534025
29534026 M 6600AR B B A B B A E — — — — C E M A L — 29534026
29534027 M 6600AR B B A B B A E — — — — C F M A L — 29534027
29534180 S 5600H B B D A B A — E B M A E E A — A — 29534180
29534907 M 6600AR B B A B B A E — — — — C F M A L — 29534907
29534908 M 6600AR B B A B B A E — — — — C F M A L — 29534908
29534909 M 6600A B B A B B A E — — — — C F M — L — 29534909

29534910 M 6600AR B B A B B A E — — — — C F M A L — 29534910


29534911 M 6600A B B A B B A E — — — — C E M — L — 29534911
29534913 M 6600A B B A B B A E — — — — C E M — L — 29534913
29534914 S 5600HR B B A A B A E — — — — A E A A A — 29534914
29534915 M 6600A B B A B B A E — — — — B E M — L — 29534915
29534916 M 6600A B B A B B A E — — — — A F M — L — 29534916
29534917 S 5600M B B A A B A E — — — — A E A — B — 29534917
29534919 M 5600A B B B A B A — A H K — D E M — L — 29534919
29534921 M 5600AR B B A A B A E — — — — A E M A L — 29534921
29534923 M 5600A B B A A B A E — — — — B F M — L — 29534923

29534924 M 6600A B B A B B A E — — — — C F M — L — 29534924


29534925 M 6600AR B B A B B A E — — — — C F M A L — 29534925
29534928 S 6600M B B A B B A E — — — — C E A — G B 29534928
29534929 S 6600AR B B A B B A E — — — — A F M A M — 29534929
29534930 M 6600AR B B A B B A E — — — — A F M A L — 29534930
29534931 M 6600A B B A B B A E — — — — A F M — L — 29534931
29534933 M 5600A B B D A B A — D B M B E E M — L — 29534933
29536537 M 6600AR B B C B B A H — — — — A F M D L — 29536537
29536538 M 5600AR B B B A B A — G G N — D E M A M — 29536538
29536540 M 6600AR B B C B B A H — — — — A F M A L — 29536540

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

43C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 43D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
w=

29536542 S 5600M — D — — — B A P A F A — A B A B A 29536542


29536543 S 6600M — C — — — D A P A F A — C F B B A 29536543
29536544 S 6600M — C — — — D A A A D A — C F B B A 29536544
29536545 S 5600H — C — — — B A A A D A — A B A B A 29536545
29536547 S 6600H E C — — A — A N A F A — C F B B A 29536547
29536551 M 5600AR A B — — A — A N A H A B A A A A A 29536551
29536555 S 6600M — B — — — N A P A F A — C F B B A 29536555
29536556 S 5600H — — A E — B A A A D A — A B A D A 29536556
29536558 S 5610H — K K E — B A A A D A — A B A D A 29536558
29536559 M 5610AR A B — — A — A N A H A B B A A A A 29536559

29536560 S 6610M — B — — — N A P A F A — C F B B A 29536560


29536561 S 5610H — — A B — B A A A D A — A B A D A 29536561
29537453 S 5610HR — C — — — C A C A A A A A A A A A 29537453
29537454 S 5610HR — C — — — D A A A A A A A A A A A 29537454
29537455 S 5610HR — K — E — D A A A A A A A A A C A 29537455
29537456 M 5610AR — D — — — M A A A A A B B A A A A 29537456
29537457 M 5610AR — D — — — M A N A H A B B A A A A 29537457
29537458 M 5610AR E C — — A — A A A A A B B A A A A 29537458
29537459 M 5610AR A B — — A — A A A A A B B A A A A 29537459
29537460 M 5610AR A B — — A — A A A A A B B A A A A 29537460

29537461 S 5610H — C — — — D A A A D A — A B A B A 29537461


29537462 S 5610H — B — — — D A A A D A — A B A B A 29537462
29537463 S 5610H — A — A — D A A A D A — A B A D A 29537463
29537464 M 5610A A B — — A — A A A E A — B B A B A 29537464
29537465 M 5610AR E C — — A — A P A H A B B A A A A 29537465
29537466 S 5610HR — K K E — D A A A A A A A A A C A 29537466
29537467 M 5610A B E — — A — A N A G A — B B A B A 29537467
29537468 S 5610HR — C — — — D A A A A A A A A A A A 29537468
29537469 M 5610A B E — — A — A N A G A — B B A B A 29537469
29537470 S 5610H — C — — — B A A A D A — A B A B A 29537470

29537471 S 6610H — E — — — D A N A F A — C F B B A 29537471


29537472 S 6610HR — A A A — D A A A A A A C E B C A 29537472
29537473 S 6610M — B — — — E A P A F A — C F B B A 29537473
29537474 S 6610HR — C — — — D A N A H A A C E B A A 29537474
29537475 S 6610H — B — — — D A P A F A — C F B B A 29537475
29537476 S 6610HR — B — — — D A N A H A A C E B A A 29537476
29537477 M 6610AR B E — — A — A N A H A B E E B A A 29537477
29537478 M 6610A B E — — A — A N A G A — E F B B A 29537478
29537479 M 6610A A B — — A — A P A G A — E F B B A 29537479
29537480 M 6610AR — C — — — E A P A H A B E E B A A 29537480

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

44A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 44B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29536542 S 5600M B B A A B A E — — — — A F A — F — 29536542
29536543 S 6600M B B A B B A E — — — — C E N — J — 29536543
29536544 S 6600M B B A B B A E — — — — C E A — G — 29536544
29536545 S 5600H B B A A B A E — — — — A F A — A C 29536545
29536547 S 6600H B B A B B A E — — — — C E A — A — 29536547
29536551 M 5600AR B B A A B A E — — — — A E M A L — 29536551
29536555 S 6600M B B A B B A E — — — — C E A — F — 29536555
29536556 S 5600H B B B A B A — J A P — E E A — A — 29536556
29536558 S 5610H B B D A B A — E B M A E E A — A — 29536558
29536559 M 5610AR B B A A B A F — — — — A E P A N — 29536559

29536560 S 6610M B B A B B A F — — — — C E A — F — 29536560


29536561 S 5610H B B B A B A — J A P — E E A — A — 29536561
29537453 S 5610HR B B A A B A F — — — — A F A A A C 29537453
29537454 S 5610HR B B A A B A F — — — — A F A A A — 29537454
29537455 S 5610HR B B D A B A — D B M B E E A A A — 29537455
29537456 M 5610AR B B A A B A F — — — — A E P A N — 29537456
29537457 M 5610AR B B A A B A F — — — — A E P A N — 29537457
29537458 M 5610AR B B A A B A F — — — — B F P A N — 29537458
29537459 M 5610AR B B A A B A F — — — — A E P A N — 29537459
29537460 M 5610AR B B A A B A F — — — — B F P A N — 29537460

29537461 S 5610H B B A A B A F — — — — A E A — A — 29537461


29537462 S 5610H B B A A B A F — — — — A E A — A — 29537462
29537463 S 5610H B B D A B A — D B M B E E A — A — 29537463
29537464 M 5610A B B A A B A F — — — — B F P — N — 29537464
29537465 M 5610AR B B A A B A F — — — — A E P A N C 29537465
29537466 S 5610HR B B D A B A — E B M A E E A A A — 29537466
29537467 M 5610A B B A A B A F — — — — B F P — N B 29537467
29537468 S 5610HR B B A A B A F — — — — A E A A A — 29537468
29537469 M 5610A B B A A B A F — — — — B F P — N — 29537469
29537470 S 5610H B B A A B A F — — — — A E A — A C 29537470

29537471 S 6610H B B A B B A F — — — — C F A — A — 29537471


29537472 S 6610HR B B D B B A — E B M A E E A A A — 29537472
29537473 S 6610M B B A B B A F — — — — C E A — F — 29537473
29537474 S 6610HR B B A B B A F — — — — C E A A A — 29537474
29537475 S 6610H B B A B B A F — — — — C E A — A — 29537475
29537476 S 6610HR B B A B B A F — — — — C E A A A — 29537476
29537477 M 6610AR B B A B B A F — — — — C F P A N B 29537477
29537478 M 6610A B B A B B A F — — — — C F P — N B 29537478
29537479 M 6610A B B A B B A F — — — — C F P — N — 29537479
29537480 M 6610AR B B A B B A F — — — — C F P A N — 29537480

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

44C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 44D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29537481 M 6610A B D — — A — A N A G A — E F B B A 29537481
29537482 S 6610H — C — — — D A A A D A — C F B B A 29537482
29537483 M 6610AR A B — — A — A N A H A B E E B A A 29537483
29537484 M 6610AR E C — — A — A N A H A B E E B A A 29537484
29537485 M 6610AR A B — — A — A P A H A B E E B A A 29537485
29537486 M 6610A — B — — — B A P A G A — E F B B A 29537486
29537487 M 6610A — E — — — B A A A E A — E F B B A 29537487
29537488 M 6610A B E — — A — A N A G A — E F B B A 29537488
29537489 M 6610AR B E — — A — A N A H A B E E B A A 29537489
29537490 S 6610M — E — — — B A P A F A — C F B B A 29537490

29537491 M 6610A — C — — — B A A A E A — E F B B A 29537491


29537492 S 6610M — C — — — D A P A F A — C F B B A 29537492
29538167 M 5600AR — D — — — M A N A H A A B A A A A 29538167
29538168 M 5600A — B — — — B A P A E A — B B A B A 29538168
29538169 M 6600A — C — — — E A A A E A — E F B B A 29538169
29538170 S 6610M — E — — — N A P A F A — C F B B A 29538170
29538171 M 6610A A B — — A — A N A G A — E F B B A 29538171
29538172 S 6610M — C — — — D A A A D A — C F B B A 29538172
29538173 S 6610H — C — — — B A A A D A — C F B B A 29538173
29538174 S 6610M — C — — — D A P A F A — C F B B A 29538174

29538175 S 5610H — K — E — B A A A D A — A B A D A 29538175


29538176 S 5610H — K K E — D A A A D A — A B A D A 29538176
29538177 S 5610M — D — — — E A A A D A — A B A B A 29538177
29538178 M 6610A — C — — — N A P A G A — E F B B A 29538178
29538179 S 5610H — A — A — B A A A D A — A B A D A 29538179
29538181 M 5610A A — A — A — A P A G A — B B A D A 29538181
29538182 M 5610H E C — — A — A A A D A — A B A B A 29538182
29538185 M 6600A B D — — A — A N A G A — E F B B A 29538185
29538186 M 6600AR B A — — A — A P A H A B E E B A A 29538186
29538187 M 6610AR — B — — — C A P A H A B E E B A A 29538187

29538188 S 5600MR A B — — A — A A A A A A A A A A A 29538188


29538189 MS 6610AR B A — — A — A P A H A B E E B A A 29538189
29538190 S 5610H — C — — — C A A A D A — A B A B A 29538190
29538192 S 5610H E K K E A — A A A D A — A B A D A 29538192
29538193 S 5610H — — — G — B A A A D A — A B A D A 29538193
29538194 M 5610AR A B — — A — A A A A A B B A A A A 29538194
29538196 M 6600AR A B — — A — A P A H A B E E B A A 29538196
29538393 M 5600AR E C — — A — A P A H A B B A A A A 29538393
29538394 M 6610A — B — — — B A P A G A — E F B B A 29538394
29538395 M 5610AR A B — — A — A N A H A B B A A A A 29538395

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

45A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 45B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29537481 M 6610A B B A B B A F — — — — B F P — N C 29537481
29537482 S 6610H B B A B B A F — — — — C E A — A — 29537482
29537483 M 6610AR B B A B B A F — — — — C E P A N — 29537483
29537484 M 6610AR B B A B B A F — — — — C F P A N — 29537484
29537485 M 6610AR B B A B B A F — — — — C F P A N — 29537485
29537486 M 6610A B B A B B A F — — — — B E P — N — 29537486
29537487 M 6610A B B A B B A F — — — — A F P — N — 29537487
29537488 M 6610A B B A B B A F — — — — C F P — N — 29537488
29537489 M 6610AR B B A B B A F — — — — C F P A N — 29537489
29537490 S 6610M B B A B B A F — — — — C E A — G B 29537490

29537491 M 6610A B B A B B A F — — — — A F P — N — 29537491


29537492 S 6610M B B A B B A F — — — — C E N — J — 29537492
29538167 M 5600AR B B A A B A E — — — — A E M A L — 29538167
29538168 M 5600A B B A A B A E — — — — B E M — L — 29538168
29538169 M 6600A B B A B B A E — — — — C E M — M — 29538169
29538170 S 6610M B B A B B A F — — — — C E A — G — 29538170
29538171 M 6610A B B A B B A F — — — — C F P — N — 29538171
29538172 S 6610M B B A B B A F — — — — C E A — F — 29538172
29538173 S 6610H B B A B B A F — — — — C E A — A — 29538173
29538174 S 6610M B B A B B A F — — — — C E A — F — 29538174

29538175 S 5610H B B D A B A — D B M B E F A — A — 29538175


29538176 S 5610H B B D A B A — E B M A E E A — A — 29538176
29538177 S 5610M B B A A B A F — — — — A E A — B — 29538177
29538178 M 6610A B B A B B A F — — — — C F P — N — 29538178
29538179 S 5610H B B D A B A — D B M B E E A — A — 29538179
29538181 M 5610A B B B A B A — E E P D E E P — N — 29538181
29538182 M 5610H B B A A B A F — — — — A E A — A — 29538182
29538185 M 6600A B B A B B A E — — — — B F M — L C 29538185
29538186 M 6600AR B B C B B A H — — — — A F M A L — 29538186
29538187 M 6610AR B B A B B A F — — — — C E P A N — 29538187

29538188 S 5600MR B B A A B A E — — — — A F A A B — 29538188


29538189 MS 6610AR B B C B B A H — — — — A F P A N — 29538189
29538190 S 5610H B B A A B A F — — — — A E A — A — 29538190
29538192 S 5610H B B D A B A — E B M A E E A — A — 29538192
29538193 S 5610H B B B A B A — B H K — E E A — A — 29538193
29538194 M 5610AR B B A A B A F — — — — A E P A Q — 29538194
29538196 M 6600AR B B A B B A E — — — — C F M A L — 29538196
29538393 M 5600AR B B A A B A E — — — — A E M A L C 29538393
29538394 M 6610A B B A B B A F — — — — A E P — Q — 29538394
29538395 M 5610AR B B A A B A F — — — — A E P A Q — 29538395

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

45C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 45D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29538396 M 5610AR E C — — A — A P A H A B B A A A A 29538396
29538397 S 6610M — C — — — D A P A F A — C F B B A 29538397
29538399 M 6610AR — B — — — E A P A H A B E E B A A 29538399
29538402 S 6610M — E — — — N A P A F A — C F B B A 29538402
29538403 S 6610H E C — — A — A N A F A — C F B B A 29538403
29538404 M 5610A E C — — A — A P A G A — B B A B A 29538404
29538405 M 6610A — C — — — N A P A G A — E F B B A 29538405
29538406 M 6610A E K — E A — A P A G A — E F B D A 29538406
29538409 S 5610H — — — E — B A A A D A — A B A D A 29538409
29538411 M 5610A — C — — — B A A A E A — B B A B A 29538411

29538412 S 5610H — — — E — B A A A D A — A B A D A 29538412


29538413 S 6610H — C — — — N A P A F A — C F B B A 29538413
29538414 M 5610A E — K B A — A A A E A — B B A D A 29538414
29538416 S 6610H — C — — — D A P A F A — C F B B A 29538416
29538417 M 5610AR — D — — — E A P A H A B B A A A A 29538417
29538418 S 6610H — B — — — B A P A F A — C F B B A 29538418
29538419 S 6610HR — C — — — B A N A H A A C E B A A 29538419
29538420 S 5610A — C — — — E A P A F A — B B A B A 29538420
29538421 S 5610HR — C — — — C A C A A A A A A A A A 29538421
29538422 M 6610A — E — — — B A P A G A — E F B B A 29538422

29539768 S 6610H — B — — — E A P A F A — C F B B A 29539768


29539769 S 6610H — C — — — B A A A D A — C F B B A 29539769
29539770 S 6610H — C — — — D A A A D A — C F B B A 29539770
29539771 M 5610AR E K — E A — A P A H A B B A A C A 29539771
29539772 S 5610H — C — — — D A A A D A — A B A B A 29539772
29539773 M 5610A B E — — A — A P A G A — B B A B A 29539773
29539774 S 6610M — E — — — D A P A F A — C F B B A 29539774
29539775 M 5610A — — A A — B A A A E A — B B A D A 29539775
29539788 M 5610AR — — — G — C A P A H A B B A A C A 29539788
29539789 M 6600AR B A — — A — A P A G A — E E B B A 29539789

29539790 M 6610A — B — — — B A P A G A — E F B B A 29539790


29539791 S 6610M — E — — — D A P A F A — C F B B A 29539791
29541175 M 6600A B E — — A — A N A G A — E F B B A 29541175
29541176 M 6600A B E — — A — A N A G A — E F B B A 29541176
29541178 S 5610M — D — — — B A P A G A — B B A B A 29541178
29541179 M 5610AR B D — — A — A A A A A B B A A A A 29541179
29541181 S 5610M — K — E — E A A A D A — A B A D A 29541181
29541182 S 5610M — K — E — B A P A F A — A B A D — 29541182
29541184 S 6610H E E — — A — A N A F A — C F B B A 29541184
29541185 S 5610H — B — — — D A C A D A — A B A B A 29541185

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

46A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 46B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29538396 M 5610AR B B A A B A F — — — — A E P A Q C 29538396
29538397 S 6610M B B A B B A F — — — — C E Q — F — 29538397
29538399 M 6610AR B B A B B A F — — — — A E P A N — 29538399
29538402 S 6610M B B A B B A F — — — — C E A — G B 29538402
29538403 S 6610H B B A B B A E — — — — C E A — A — 29538403
29538404 M 5610A B B A A B A F — — — — A F P — N — 29538404
29538405 M 6610A B B A B B A F — — — — C F P — N C 29538405
29538406 M 6610A B B D B B A — D B M B E F P — N — 29538406
29538409 S 5610H B B D A B A — J G R F E E A — A — 29538409
29538411 M 5610A B B A A B A F — — — — A F P — N — 29538411

29538412 S 5610H B B D A B A — D B M B E E A — A — 29538412


29538413 S 6610H B B A B B A F — — — — C E A — A — 29538413
29538414 M 5610A B B B A B A — E E P D E F P — N — 29538414
29538416 S 6610H B B A B B A F — — — — C E A — A — 29538416
29538417 M 5610AR B B A A B A F — — — — A E P A N — 29538417
29538418 S 6610H B B A B B A F — — — — C E A — A — 29538418
29538419 S 6610HR B B A B B A F — — — — C E A A A — 29538419
29538420 S 5610A B B A A B A F — — — — A E P — P — 29538420
29538421 S 5610HR B B A A B A F — — — — A E A A A C 29538421
29538422 M 6610A B B A B B A F — — — — A E P — N — 29538422

29539768 S 6610H B B A B B A F — — — — C E A — A — 29539768


29539769 S 6610H B B A B B A F — — — — C E A — A C 29539769
29539770 S 6610H B B A B B A F — — — — C E A — A C 29539770
29539771 M 5610AR B B D A B A — D B M B E E P A N — 29539771
29539772 S 5610H B B A A B A F — — — — A E A — A C 29539772
29539773 M 5610A B B A A B A F — — — — B F P — N — 29539773
29539774 S 6610M B B A B B A F — — — — C E N — J — 29539774
29539775 M 5610A B B B A B A — J A P — E E P — N — 29539775
29539788 M 5610AR B B B A B A — B H K — E E P A N — 29539788
29539789 M 6600AR B B C B B A H — — — — A F M — L — 29539789

29539790 M 6610A B B A B B A F — — — — B E P — Q — 29539790


29539791 S 6610M B B A B B A F — — — — C E A — F — 29539791
29541175 M 6600A B B A B B A E — — — — C F M — L — 29541175
29541176 M 6600A B B A B B A E — — — — C F M — L B 29541176
29541178 S 5610M B B A A B A F — — — — A E Q — B — 29541178
29541179 M 5610AR B B A A B A F — — — — B F P A N C 29541179
29541181 S 5610M B B D A B A — L J R G E E A — B — 29541181
29541182 S 5610M B B D A B A — L J R G E E A — B — 29541182
29541184 S 6610H B B A B B A F — — — — C F A — A — 29541184
29541185 S 5610H B B A A B A F — — — — A E A — A — 29541185

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

46C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 46D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29541202 S 5600H — C — — — B A A A D A — A B A B A 29541202
29541203 S 5600HR — C — — — B A A A A A A A A A A A 29541203
29541204 S 5610H — C — — — B A A A D A — A B A B A 29541204
29541205 S 5610HR — C — — — B A A A A A A A A A A A 29541205
29541206 M 5610A — D — — — P A P A G A — B B A B A 29541206
29541225 M 6610A E C — — A — A P A G A — E F B B A 29541225
29541760 S 6610M — E — — — N A P A F A — C F B B A 29541760
29541761 S 5610H — K — E — C A C A D A — A B A D A 29541761
29541762 M 5610A — A — A — D A A A E A — B B A D A 29541762
29541763 M 6610AR — C — — — E A P A H A B E E B A A 29541763

29541764 M 6610A — B — — — B A P A G A — E F B B A 29541764


29541765 S 5610H — A A A — D A C A D A — A B A D A 29541765
29541767 M 6610AR E E — — A — A P A H A B E E B A A 29541767
29541768 S 6610M — C — — — D A P A F A — C F B B A 29541768
29541769 M 5610AR — K — E — D A P A H A B B A A C A 29541769
29541770 S 6610H E E — — A — A N A F A — C F B B A 29541770
29541771 M 5610AR A B — — A — A P A H A B B A A A A 29541771
29541772 M 6610AR B D — — A — A P A H A B E E B A A 29541772
29541773 M 5610AR — C — — — D A P A H A B B A A A A 29541773
29541774 S 6610M — E — — — B A A A D A — C F B B A 29541774

29541775 M 5610A A B — — A — A A A E A — B B A B A 29541775


29541776 M 5610AR A B — — A — A A A A A B B A A A A 29541776
29541777 M 5610AR A B — — A — A P A H A B B A A A A 29541777
29541778 M 6610AR A B — — A — A P A H A B E E B A A 29541778
29541781 M 5610A — A — A — B A A A E A — B B A D A 29541781
29541792 M 5610A E C — — A — A P A G A — B B A B A 29541792
29541793 M 5610A — K — E — D A P A G A — B B A D A 29541793
29541795 M 5610A — K — E — B A A A E A — B B A D A 29541795
29541797 S 6610HR — B — — — D A P A H A A C E B A A 29541797
29541798 M 6610A — B — — — D A P A G A — E F B B A 29541798

29541801 M 6610AR — C — — — D A P A H A B E E B A A 29541801


29541802 M 6610A — E — — — E A N A H A B E E B A A 29541802
29541805 S 6610M — E — — — D A P A F A — C F B B A 29541805
29541806 S 5610H — K — E — D A A A D A — A B A D A 29541806
29541807 S 5610HR — B — — — D A A A A A A A A A A A 29541807
29541808 S 6610M — C — — — B A P A F A — C F B B A 29541808
29541809 S 6610M — C — — — E A P A F A — C F B B A 29541809
29541810 S 6610M — C — — — E A P A F A — C F B B A 29541810
29543439 M 5610A — K — E — D A A A E A — B B A D A 29543439
29543448 S 5610H — — — A — D A A A D A — A B A D A 29543448

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

47A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 47B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29541202 S 5600H B B A A B A E — — — — A F A — A — 29541202
29541203 S 5600HR B B A A B A E — — — — A F A A A — 29541203
29541204 S 5610H B B A A B A F — — — — A F A — A C 29541204
29541205 S 5610HR B B A A B A F — — — — A F A A A C 29541205
29541206 M 5610A B B A A B A F — — — — A F P — N — 29541206
29541225 M 6610A B B A B B A F — — — — C F P — N C 29541225
29541760 S 6610M B B A B B A F — — — — C E A — F — 29541760
29541761 S 5610H B B D A B A — D B M B E E A — A — 29541761
29541762 M 5610A B B D A B A — D B M B E E P — N — 29541762
29541763 M 6610AR B B A B B A F — — — — C F P A N — 29541763

29541764 M 6610A B B A B B A F — — — — C E P — q — 29541764


29541765 S 5610H B B D A B A — E B M A E E A — A — 29541765
29541767 M 6610AR B B A B B A F — — — — A E P A N — 29541767
29541768 S 6610M B B A B B A F — — — — A E A — G — 29541768
29541769 M 5610AR B B D A B A — D B M B E E P A N — 29541769
29541770 S 6610H B B A B B A F — — — — C E A — A — 29541770
29541771 M 5610AR B B A A B A F — — — — B F P A N — 29541771
29541772 M 6610AR B B A B B A F — — — — C F P A N C 29541772
29541773 M 5610AR B B A A B A F — — — — A E P A N — 29541773
29541774 S 6610M B B A B B A F — — — — C E A — C — 29541774

29541775 M 5610A B B A A B A F — — — — B J P — N — 29541775


29541776 M 5610AR B B A A B A F — — — — B J P A N — 29541776
29541777 M 5610AR B B A A B A F — — — — B J P A N — 29541777
29541778 M 6610AR B B A B B A F — — — — C J P A N — 29541778
29541781 M 5610A B B D A B A — D B M B E E P — N — 29541781
29541792 M 5610A B B A A B A F — — — — A F P — N C 29541792
29541793 M 5610A B B D A B A — D B M B E E P — N — 29541793
29541795 M 5610A B B D A B A — D B M B E E P — N — 29541795
29541797 S 6610HR B B A B B A F — — — — C E A A A — 29541797
29541798 M 6610A B B A B B A F — — — — A E P — N — 29541798

29541801 M 6610AR B B A B B A F — — — — B J P A N — 29541801


29541802 M 6610A B B A B B A F — — — — A E P A N — 29541802
29541805 S 6610M B B A B B A F — — — — A E A — G — 29541805
29541806 S 5610H B B D A B A — D B M B E F A — A — 29541806
29541807 S 5610HR B B A A B A F — — — — A E A A A — 29541807
29541808 S 6610M B B A B B A F — — — — C E A — F — 29541808
29541809 S 6610M B B A B B A F — — — — C E A — G — 29541809
29541810 S 6610M B B A B B A F — — — — C E A — F — 29541810
29543439 M 5610A B B D A B A — D B M B E E P — N — 29543439
29543448 S 5610H B B D A B A — J G R F E E A — A — 29543448

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

47C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 47D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29544038 M 5610A — C — — — B A A A E A — B B A B A 29544038
29544039 M 5610A — K — E — B A P A G A — B B A D A 29544039
29544041 S 5600MR — D — — — C A A A A A A A A A A A 29544041
29544043 M 5610A — C — — — D A A A E A — B B A B A 29544043
29544045 M 5610A — C — — — D A A A E A — B B A B A 29544045
29544046 S 5600MR A B — — A — A A A A A A A A A A A 29544046
29544047 M 5610A B E — — A — A N A G A — B B A B A 29544047
29544048 M 5610A B E — — A — A P A G A — B B A B A 29544048
29544049 M 6610A B E — — A — A N A G A — E F B B A 29544049
29544050 M 6610AR B E — — A — A N A H A B E E B A A 29544050

29544054 M 6600A B E — — A — A N A G A — E F B B A 29544054


29544056 M 6610AR B A — — A — A P A H A B E E B A A 29544056
29544057 S 5610HR — K K E — D A A A A A A A A A C A 29544057
29544060 M 6610A E C — — A — A P A G A — E F B B A 29544060
29544061 M 5610AR A B — — A — A A A A A B B A A A A 29544061
29544062 M 6610A — C — — — D A P A G A — E F B B A 29544062
29544071 S 5610M — C — — — B A A A D A — A B A B A 29544071
29544072 S 6610H — C — — — B A P A F A — C F B B A 29544072
29544073 S 5610M — C — — — B A P A F A — A B A B A 29544073
29544076 M 5600A B E — — A — A N A G A — B B A B A 29544076

29544077 S 5610H — C — — — B A P A F A — A B A B A 29544077


29544079 S 5610MR — B — — — D A A A A A A A A A A A 29544079
29544081 M 5610A — C — — — B A P A G A — B B A B A 29544081
29544082 M 6610A — C — — — N A P A G A — E F B B A 29544082
29544084 H 5610A B E — — A — A P A G A — B B A B A 29544084
29544085 H 5610A A B — — A — A A A E A — B B A B A 29544085
29544086 H 5610AR A B — — A — A A A A A B B A A A A 29544086
29544087 H 5610AR A B — — A — A N A H A B B A A A A 29544087
29544088 H 5610AR E C — — A — A P A H A B B A A A A 29544088
29544089 H 6610A B E — — A — A N A G A — E F B B A 29544089

29544090 H 6610AR A B — — A — A P A H A B E E B A A 29544090


29544091 H 6610AR A B — — A — A N A H A B E E B A A 29544091
29544097 S 5610HR — B — — — B A A A A A A A A A A A 29544097
29544098 S 5600H — C — — — B A A A D A — A B A B A 29544098
29544099 S 5610H — C — — — D A P A F A — A B A B A 29544099
29544232 S6610M — E — — — D A P A F A — E F B B A 29544232
29544233 S6610M — C — — — D A P A F A — E F B B A 29544233
29545243 H 6610AR B A — — A — A P A H A B E E B A A 29545243
29545244 H 6610AR — C — — — E A P A H A B E E B A A 29545244
29545245 H 5610A B E — — A — A N A G A — B B A B A 29545245

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

48A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 48B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29544038 M 5610A B B A A B A F — — — — A E P — N — 29544038
29544039 M 5610A B B D A B A — D B M B E E P — N — 29544039
29544041 S 5600MR B B A A B A E — — — — A F A A B — 29544041
29544043 M 5610A B B A A B A F — — — — A E P — N — 29544043
29544045 M 5610A B B A A B A F — — — — A F P — N C 29544045
29544046 S 5600MR B B A A B A E — — — — A E A A B — 29544046
29544047 M 5610A B B A A B A F — — — — B F P — N — 29544047
29544048 M 5610A B B A A B A F — — — — B F P — N — 29544048
29544049 M 6610A B B A B B A F — — — — C F P — N — 29544049
29544050 M 6610AR B B A B B A F — — — — C F P A N — 29544050

29544054 M 6600A B B A B B A E — — — — C F M — L — 29544054


29544056 M 6610AR B B C B B A H — — — — A F P A N — 29544056
29544057 S 5610HR B B D A B A — E B M A E E A A A — 29544057
29544060 M 6610A B B A B B A F — — — — C E P — N — 29544060
29544061 M 5610AR B B A A B A F — — — — B F P A N — 29544061
29544062 M 6610A B B A B B A F — — — — A E P — N — 29544062
29544071 S 5610M B B A A B A F — — — — A E A — G — 29544071
29544072 S 6610H B B A B B A F — — — — C E A — A — 29544072
29544073 S 5610M B B A A B A F — — — — A E A — G — 29544073
29544076 M 5600A B B A A B A E — — — — B F M — L B 29544076

29544077 S 5610H B B A A B A F — — — — A F A — A — 29544077


29544079 S 5610MR B B A A B A F — — — — A E A A F — 29544079
29544081 M 5610A B B A A B A F — — — — A E P — N — 29544081
29544082 M 6610A B B A B B A F — — — — C E P — N — 29544082
29544084 H 5610A B B A A B A F — — — — B F P — N — 29544084
29544085 H 5610A B B A A B A F — — — — B J P — N — 29544085
29544086 H 5610AR B B A A B A F — — — — B J P A N — 29544086
29544087 H 5610AR B B A A B A F — — — — A E P A Q — 29544087
29544088 H 5610AR B B A A B A F — — — — A E P A Q C 29544088
29544089 H 6610A B B A B B A F — — — — C F P — N — 29544089

29544090 H 6610AR B B A B B A F — — — — C J P A N — 29544090


29544091 H 6610AR B B A B B A F — — — — C E P A N — 29544091
29544097 S 5610HR B B A A B A F — — — — A E A A A — 29544097
29544098 S 5600H B B A A B A E — — — — A E A — A — 29544098
29544099 S 5610H B B A A B A F — — — — A E A — A — 29544099
29544232 S6610M B B A B C B F — — — — C E N — T — 29544232
29544233 S6610M B B A B C B F — — — — C E N — T — 29544233
29545243 H 6610AR B B C B B A H — — — — A F P A N — 29545243
29545244 H 6610AR B B A B B A F — — — — C F P A N — 29545244
29545245 H 5610A B B A A B A F — — — — B F P — N — 29545245

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

48C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 48D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29545246 H 6610AR B E — — A — A N A H A B E E B A A 29545246
29545247 S 6610H — C — — — B A P A F A — C F B B A 29545247
29545249 M 6610A — C — — — B A P A G A — E F B B A 29545249
29545251 H 5610AR B D — — A — A P A H A B B A A A A 29545251
29545252 S 6610M — C — — — B A A A D A — C F B B A 29545252
29545255 M 5610A — C — — — B A C A E A — B B A B A 29545255
29545256 M 5610AR — B — — — B A A A A A B B A A A A 29545256
29545257 M 5610AR — B — — — D A A A A A B B A A A A 29545257
29545258 M 5610AR — K K E — D A A A A A B B A A C A 29545258
29545259 S 5610H — B — — — D A A A D A — A B A B A 29545259

29545261 M 6610AR — B — — — D A P A H A B E E B A A 29545261


29545263 M 6610A — E — — — B A A A E A — E F B B A 29545263
29545264 H 5610AR A B — — A — A P A H A B B A A A A 29545264
29545265 M 5610AR — A — — — B A A A A A B B A A A A 29545265
29545266 M 5610AR — A — — — D A A A A A B B A A A A 29545266
29545267 S 6610M — B — — — D A P A F A — C F B B A 29545267
29545269 M 5610A E C — — A — A A A E A — B B A B A 29545269
29545270 S 6610M E C — — A — A P A F A — C F B B A 29525270
29545272 S 5610HR — B — — — D A P A H A A A A A A A 29545272
29545273 M 6610AR — B — — — D A A A A A B E E B C A 29545273

29545274 S 6610M — C — — — B A A A D A — C F B B A 29545274


29545275 S 6610H — C — — — B A A A D A — C F B B A 29545275
29545276 M 6610AR — B — — — D A N A H A B E E B A A 29545276
29545277 S 6610H — E — — — D A N A F A — C F B B A 29545277
29545278 S 6610H — C — — — B A P A F A — C F B B A 29545278
29545280 M 6610A — C — — — D A P A G A — E F B B A 29545280
29545281 S 6610M — C — — — B A P A F A — C F B B A 29545281
29545282 S 6610M — C — — — B A P A F A — C F B B A 29545282
29545283 S 6610M — B — — — D A P A F A — C F B B A 29545283
29545284 M 5610A — K K E — D A A A E A — B B A D A 29545284

29545285 M 5610A — K — E — C A C A E A — B B A D A 29545285


29545289 S 5610M — C — — — B A A A D A — A B A B A 29545289
29546348 M 5610A — A — A — B A P A G A — B B A D A 29546348
29546351 S 6610A — C — — — B A P A G A — E F B B A 29546351
29546352 S 6610A — C — — — B A P A G A — E F B B A 29546352
29546353 M 5610A — — K E — B A A A E A — B B A D A 29546353
29546354 S 6610H — C — — — P A P A F A — C F B B A 29546354
29546355 S 6610M — E — — — D A P A F A — C F B B A 29546355
29546357 S 6610M — C — — — D A P A F A — C F B B A 29546357
29546362 S 6610H — E — — — D A P A F A — C F B B A 29546362

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

49A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 49B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29545246 H 6610AR B B A B B A F — — — — C F P A N — 29545246
29545247 S 6610H B B A B B A F — — — — C F A — A — 29545247
29545249 M 6610A B B A B B A F — — — — C F P — N — 29545249
29545251 H 5610AR B B A A B A F — — — — A J P A Q — 29545251
29545252 S 6610M B B A B B A F — — — — C E A — G — 29545252
29545255 M 5610A B B A A B A F — — — — A F P — N — 29545255
29545256 M 5610AR B B A A B A F — — — — A E P A N — 29545256
29545257 M 5610AR B B A A B A F — — — — A E P A N — 29545257
29545258 M 5610AR B B D A B A — E B M A E E P A N — 29545258
29545259 S 5610H B B A A B A F — — — — A F A — A — 29545259

29545261 M 6610AR B B A B B A F — — — — A E P A N — 29545261


29545263 M 6610A B B A B B A F — — — — A E P — N — 29545263
29545264 H 5610AR B B A A B A F — — — — B J P A N — 29545264
29545265 M 5610AR B B C A B A H — — — — A E P A N — 29545265
29545266 M 5610AR B B C A B A H — — — — A E P A N — 29545266
29545267 S 6610M B B A B B A F — — — — C E A — F — 29545267
29545269 M 5610A B B A A B A F — — — — A F P — N C 29545269
29545270 S 5610M B B A B B A F — — — — C E A — G — 29545270
29545272 S 5610HR B B A A B A F — — — — A E A A A — 29545272
29545273 M 6610AR B B D B B A — E B M A E E P A N — 29545273

29545274 S 6610M B B A B B A F — — — — C E A — G C 29545274


29545275 S 6610H B B A B B A F — — — — C F A — A — 29545275
29545276 M 6610AR B B A B B A F — — — — C E P A N — 29545276
29545277 S 6610H B B A B B A F — — — — C E A — A — 29545277
29545278 S 6610H B B A B B A F — — — — C E A — A — 29545278
29545280 M 6610A B B A B B A F — — — — C J P — N — 29545280
29545281 S 6610M B B A B B A F — — — — C E A — G — 29545281
29545282 S 6610M B B A B B A F — — — — C E A — G — 29545282
29545283 S 6610M B B A B B A F — — — — C E A — G — 29545283
29545284 M 5610A B B D A B A — E B M A E E P — N — 29545284

29545285 M 5610A B B D A B A — D B M B E E P — N — 29545285


29545289 S 5610M B B A A B A F — — — — A E A — N — 29545289
29546348 M 5610A B B D A B A — L J R G E E P — N — 29546348
29546351 S 6610A B B A B B A F — — — — C E P — P — 29546351
29546352 S 6610A B B A B B A F — — — — C E P — P C 29546352
29546353 M 5610A B B B A B A — M K S H E E P — N — 29546353
29546354 S 6610H B B A B B A F — — — — C E A — A — 29546354
29546355 S 6610M B B A B B A F — — — — C E A — G — 29546355
29546357 S 6610M B B A B B A F — — — — C E A — G — 29546357
29546362 S 6610H B B A B B A F — — — — C E A — A — 29546362

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

49C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 49D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29546363 M 5610AR — A — A — B A A A A A B B A A C A 29546363
29546364 H 5610AR — — — G — C A P A H A B B A A C A 29546364
29546365 M 5610AR — A — A — D A A A A A B B A A C A 29546365
29546367 H 5610A E C — — A — A P A G A — B B A B A 29546367
29546368 H 5610A A B — — A — A P A G A — E F B B A 29546368
29546370 M 6610A A C — — A — A P A G A — E F B B A 29546370
29546371 M 6610AR — B — — — B A P A H A B E E B A A 29546371
29546372 M 6610AR — B — — — D A P A H A B E E B A A 29546372
29546374 S 5610H — — — E — D A A A D A — A B A D A 29546374
29546377 M 6610A — K — E — B A A A E A — E F B D A 29546377

29546378 H 6610AR B D — — A — A P A H A B E E B A A 29546378


29546379 H 6610A B D — — A — A P A G A — E F B B A 29546379
29546380 S 5610M — C — — — D A A A D A — A B A B A 29546380
29546381 S 6610M — E — — — N A P A G A — E F B B A 29546381
29546382 S 6610M — C — — — E A P A F A — C F B B A 29546382
29546383 M 5610AR — K K E — D A P A H A B B A A C A 29546383
29546385 H 5610AR A B — — A — A P A H A B B A A A A 29546385
29546386 S 6610H — C — — — D A A A D A — C F B B A 29546386
29546387 M 5610A — K — E — P A A A E A — B B A D A 29546387
29546389 S 6610M — C — — — B A A A D A — C F B B A 29546389

29546390 M 5610A — K K E — B A A A E A — B B A D A 29546390


29546391 H 6610A B D — — A — A P A G A — E F B B A 29546391
29546392 H 6610AR B D — — A — A P A H A B E E B A A 29546392
29546397 M 5610AR — A A A — B A A A A A B B A A C A 29546397
29547473 M 5610AR — A A A — D A A A A A B B A A C A 29547473
29547474 M 5610AR — K — E — B A A A A A B B A A C A 29547474
29547477 S 5610M — C — — — D A A A D A — A B A B A 29547477
29547482 M 6610AR E C — — A — A P A H A B E E B A A 29547482
29547484 M 5610A — K — E — P A P A G A — B B A D A 29547484
29547485 M 5610A — C — — — P A P A G A — B B A B A 29547485

29547488 S 6610M — C — — — P A P A F A — C F B B A 29547488


29547490 S 6610MR — C — — — D A P A H A A C E B A A 29547490
29547491 M 6610A — B — — — E A P A G A — E F B B A 29547491
29547492 S 6610M — E — — — D A P A G A — E F B B A 29547492
29547498 S 6610M — C — — — B A P A G A — E F B B A 29547498
29547499 S 6610H — B — — — D A P A F A — C F B B A 29547499
29547501 S 5610M — B — — — B A A A D A — A B A B A 29547501
29547502 M 5610AR A B — — A — A P A H A B B A A A A 29547502
29547504 M 6610AR — C — — — E A P A H A B E E B A A 29547504
29547505 S 6610M — E — — — N A P A G A — E F B B A 29547505

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

50A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 50B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29546363 M 5610AR B B D A B A — D B M B E E P A N — 29546363
29546364 H 5610AR B B B A B A — B H K — E E P A N — 29546364
29546365 M 5610AR B B D A B A — D B M B E E P A N — 29546365
29546367 H 5610A B B A A B A F — — — — A E P — Q C 29546367
29546368 H 5610A B B A B B A F — — — — C J P — N — 29546368
29546370 M 6610A B B A B B A F — — — — C J P — N — 29546370
29546371 M 6610AR B B A B B A F — — — — C E P A N — 29546371
29546372 M 6610AR B B A B B A F — — — — C E P A N — 29546372
29546374 S 5610H B B D A B A — J G Q F E E A — A — 29546374
29546377 M 6610A B B D B B A — D B M B E E P — N — 29546377

29546378 H 6610AR B B A B B A F — — — — C J P A N C 29546378


29546379 H 6610A B B A B B A F — — — — C J P — N C 29546379
29546380 S 5610M B B A A B A F — — — — A E A — G — 29546380
29546381 S 6610M B B A B B A F — — — — C E N — J — 29546381
29546382 S 6610M B B A B B A F — — — — C E A — G C 29546382
29546383 M 5610AR B B D A B A — E B M A E E P A N — 29546383
29546385 H 5610AR B B A A B A F — — — — A E P A Q — 29546385
29546386 S 6610H B B A B B A F — — — — A E A — A — 29546386
29546387 M 5610A B B D A B A — D B M B E E P — N — 29546387
29546389 S 6610M B B A B B A F — — — — C E A — F — 29546389

29546390 M 5610A B B D A B A — E B M A E E P — N — 29546390


29546391 H 6610A B B A B B A F — — — — C J P — N — 29546391
29546392 H 6610AR B B A B B A F — — — — C J P A N — 29546392
29546397 M 5610AR B B D A B A — E B M A E E P A N — 29546397
29547473 M 5610AR B B D A B A — E B M A E E P A N — 29547473
29547474 M 5610AR B B D A B A — D B M B E E P A N — 29547474
29547477 S 5610M B B A A B A F — — — — A E A — F — 29547477
29547482 M 6610AR B B A B B A F — — — — C E P A N — 29547482
29547484 M 5610A B B D A B A — D B M B E E P — N — 29547484
29547485 M 5610A B B A A B A F — — — — A E P — N — 29547485

29547488 S 6610M B B A B B A F — — — — C E A — G — 29547488


29547490 S 6610MR B B A B B A F — — — — C E A A F — 29547490
29547491 M 6610A B B A B B A F — — — — C E P — N — 29547491
29547492 S 6610M B B A B B A F — — — — C E N — J — 29547492
29547498 S 6610M B B A B B A F — — — — C F N — J — 29547498
29547499 S 6610H B B A B B A F — — — — C F A — A — 29547499
29547501 S 5610M B B A A B A F — — — — A F A — F — 29547501
29547502 M 5610AR B B A A B A F — — — — A E P A N — 29547502
29547504 M 6610AR B B A B B A F — — — — C J P A N — 29547504
29547505 S 6610M B B A B B A F — — — — C E N — J B 29547505

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

50C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 50D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29547508 M 6610AR — B — — — B A P A H A B E E B A A 29547508
29547509 M 6610AR A B — — A — A P A H A B E E B A A 29547509
29547510 M 6610A — K — E — B A P A G A — E F B D A 29547510
29547515 S 6610M — C — — — P A P A F A — C F B B A 29547515
29547516 H 6610AR — C — — — E E P A H A B E E B A A 29547516
29547517 H 6610AR E C — — A — A P A H A B E E B A A 29547517
29547519 S 5610HR A B — — A — A P A H A A A A A A A 29547519
29549416 S 6610M — E — — — D A P A F A — C F B B A 29549416
29549419 H 5610AR A B — — A — A A A A A B B A A A A 29549419
29549420 H 6610AR E C — — A — A P A H A B E E B A A 29549420

29549422 M 5610A — — A E — D A A A E A — B B A D A 29549422


29549423 S 5610M — C — — — B A A A D A — A B A B A 29549423
29549427 H 6610AR A — — E A — A P A H A B E E B C A 29549427
29549428 M 6610AR E C — — A — A P A H A B E E B A A 29549428
29549430 M 5610A E — K B A — A A A E A — B B A D A 29549430
29549431 M 5610A E — K B A — A A A E A — B B A D A 29549431
29549439 S 5610H — E — — — D A P A F A — A B A B A 29549439
29549441 M 5610AR — K — E — B A A A A A B B A A C A 29549441
29549442 S 6610H E C — — A — A P A H A B E E B A A 29549442
29549444 S 6610M — C — — — N A P A F A — C F B B A 29549444

29549445 S 6610H — B — — — D A P A F A — C F B B A 29549445


29549446 H 5610AR A B — — A — A P A H A B B A A A A 29549446
29549448 M 6610A — C — — — B A P A G A — E F B B A 29549448
29549449 H 6610A — C — — — D A P A G A — E F B B A 29549449
29549451 S 6610A — B — — — E A P A G A — E F B B A 29549451
29549452 S 5610A — C — — — E A P A F A — B B A B A 29549452
29549453 S 6610A — C — — — B A P A G A — E F B B A 29549453
29549454 S 6610A — C — — — B A P A G A — E F B B A 29549454
29549455 S 6610A — B — — — E A P A G A — E F B B A 29549455
29549458 M 6610A B E — — A — A N A G A — E F B B A 29549458

29549460 H 6610A E C — — A — A P A G A B E F B B A 29549460


29549461 M 5610A E — K — A — A P A G A — B B A D A 29549461
29549462 S 6610M — C — — — D A P A F A — E F B B A 29549462
29549463 S 6610M — C — — — D A P A F A — C F B B A 29549463
29549465 S6610A — E — — — D A P A F A — E F B B A 29549465
29549795 H5610AR A B — — A — A P A J A A B A A E A 29549795
29549796 H6610AR A B — — A — A N A J A A E E B E A 29549796
29549797 M5610AR — C — — — B A A A A A B B A A A A 29549797
29549798 M5610AR — — K B — B A P A F A — B B A D A 29549798
P
29549800 H5610A A B — — A — A P A F A — B B A B A 29549800

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

51A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 51B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29547508 M 6610AR B B A B B A F — — — — A E P A N — 29547508
29547509 M 6610AR B B A B B A F — — — — C E P A N — 29547509
29547510 M 6610A B B D B B A — D B M B E E P — N — 29547510
29547515 S 6610M B B A B B A F — — — — C E A — G — 29547515
29547516 H 6610AR B B A B B A F — — — — C J P A N — 29547516
29547517 H 6610AR B B A B B A F — — — — C E P A N — 29547517
29547519 S 5610HR B B A A B A F — — — — A E A A A — 29547519
29549416 S 6610M B B A B B A F — — — — C E A — G B 29549416
29549419 H 5610AR B B A A B A F — — — — A E P A N — 29549419
29549420 H 6610AR B B A B B A F — — — — C J P A N — 29549420

29549422 M 5610A B B D A B A — J G Q F E E P — N — 29549422


29549423 S 5610M B B A A B A F — — — — A E A — F — 29549423
29549427 H 6610AR B B D B B A — J G Q F E J P A N — 29549427
29549428 M 6610AR B B A B B A F — — — — C J P A N — 29549428
29549430 M 5610A B B B A B A — B A P D E E P — N C 29549430
29549431 M 5610A B B B A B A — B A P D E E P — N C 29549431
29549439 S 5610H B B A A B A F — — — — A E A — A B 29549439
29549441 M 5610AR B B D A B A — D B M B E E P A N — 29549441
29549442 S 6610H B B A B B A F — — — — C E P A N — 29549442
29549444 S 6610M B B A B B A F — — — — C E A — F — 29549444

29549445 S 6610H B B C B B A H — — — — A E A — A — 29549445


29549446 H 5610AR B B A A B A F — — — — A J P A N — 29549446
29549448 M 6610A B B A B B A F — — — — A F P — N C 29549448
29549449 H 6610A B B A B B A F — — — — C J P — N — 29549449
29549451 S 6610A B B A B B A F — — — — C J P — P — 29549451
29549452 S 5610A B B A A B A F — — — — A E P — P — 29549452
29549453 S 6610A B B A B B A F — — — — C E P — P C 29549453
29549454 S 6610A B B A B B A F — — — — C E P — P — 29549454
29549455 S 6610A B B A B B A F — — — — C J P — P — 29549455
29549458 M 6610A B B A B B A F — — — — C F P — N — 29549458

29549460 H 6610A B B A B B A F — — — — C J P — N — 29549460


29549461 M 5610A B B B A B A — N L R F E E P — N — 29549461
29549462 S 6610M B B A B B A F — — — — C E N — J — 29549462
29549463 S 6610M B B A B B A F — — — — C E A — B — 29549463
29549465 S6610A B B A B B A F — — — — C E P — R — 29549465
29549795 H5610AR B B A A B A F — — — — A E P A Q — 29549795
29549796 H6610AR B B A B B A F — — — — C E P A N — 29549796
29549797 M5610AR B B A A B A F — — — — A E P A N — 29549797
29549798 M5610AR B B B A B A — J A — — E E P — N — 29549798
29549800 H5610A B B A A B A F — — — — A E P — Q — 29549800

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

51C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 51D
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate Torque Splitter- Splitter- High-
Flange Flange Flange Flange Converter And Lockup Torque Converter Oil Low High Splitter Main Range
A B C D Drive Flywheel Clutch Converter PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1–1 1–2 1–3 1–4 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†

29549801 H5610A — B — — — B A P A F A — B B A B A 29549801


29549802 H6610AR A B — — A — A N A F A — E E B B A 29549802
29549803 H6610A — B — — — N A N A F A — E F B B A 29549803
29549804 S5610M — E — — — D A P A F A — A A A B A 29549804
29549806 H6610AR A A — — A — A P A H A A E E B A A 29549806
29549807 M6610A — C — — — P A P A G A — E F B B A 29549807
29549808 S5610A — E — — — D A P A F A — B B A B A 29549808
29549810 S6610M — C — — — D A P A F A — E F B B A 29549810
29549811 S6610M — E — — — D A P A F A — E F B B A 29549811

29549812 S6610M — E — — — D A P A F A — E F B B A 29549812


29549813 S6610M — C — — — D A P A F A — E F B B A 29549813
29549816 H5610AR G L — — — — A A A A A A B A A A A 29549816
29549817 H6610AR H M — — — — A P A H A A E E B A A 29549817
29549819 S5610H — B — — — B A A A D A — A A A B A 29549819

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

52A Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 52B
PARTS CATALOG PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer Trnsfer Gear Output Main Pressure Lockup Retarder Main
Range Range Range Range Range Range Cover/ Gear Hsg/ Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 A/N†
29549801 H5610A B B A A B A F — — — — A E P — Q — 29549801
29549802 H6610AR B B A B B A F — — — — C E P — N — 29549802
29549803 H6610A B B A B B A F — — — — C E P — N — 29549803
29549804 S5610M B B A A B A F — — — — A E A — G B 29549804
29549806 H6610AR B B C B B A H — — — — A J P A N — 29549806
29549807 M6610A B B A B B A F — — — — B E P — N — 29549807
29549808 S5610A B B A A B A F — — — — A E P — P B 29549808
29549810 S6610M B B A B B A F — — — — C E R — S — 29549810
29549811 S6610M B B A B B A F — — — — C E R — S — 29549811
29549812 S6610M B B A B C B F — — — — C E R — T — 29549812

29549813 S6610M B B A B C B F — — — — C E R — T — 29549813


29549816 H5610AR B B A A B A F — — — — B J P A N — 29549816
29549817 H6610AR B B A B B A F — — — — C J P A N — 29549817
29549819 S5610H B B A A B A F — — — — A E A — A — 29549819
29549801 H5610A B B A A B A F — — — — A E P — Q — 29549801

† Assembly Number — Found On Your Transmission Nameplate. † Assembly Number — Found On Your Transmission Nameplate.

52C Copyright © 2010 Allison Transmission, Inc. 20100201 20100201 Copyright © 2010 Allison Transmission, Inc. 52D
PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3
4 5

(A)

STRAIGHT THRU DRIVE MODEL

(A)

TRANSFER GEAR DRIVE MODEL


(DROPBOX)

NOTE: Letters in parentheses identify location


of flanges and should not be confused with the
alphabetical group listings.
8

V08009.00.00

Figure 1–1. Input Flange—Position A

1–1–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Flange, Figure 1–1
Input Position A
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄2-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510838 2 2 4 8
2 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
3 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515102 1 1 1 2
4 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
4 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
5–8 Not Used In This Group.

GROUP B
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
6 Flange Assembly, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774663 1 1 1 2

GROUP C
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
8 Flange, M8C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769263 *** 1

GROUP D
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
7 Flange, S1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770785 1 1 1 2

GROUP E
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
5 Flange, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752520 1 1 1 2

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 1–1–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
8 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834885 *** 1

GROUP G
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
8 Flange, M8,5C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549432 1

GROUP H
Flange, Figure 1–1
Input Position A
Same As Group A, Except For Parts Listed Below.
8 Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549434 1

*** No Longer Available From Allison Transmission.

1–1–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 1–1–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3
4

(B)
6
7 8 9

10
STRAIGHT THRU DRIVE MODEL

11

12
(B)

13

TRANSFER GEAR DRIVE MODEL


(DROPBOX)

NOTE: Letters in parentheses identify location


of flanges and should not be confused with the 14
alphabetical group listings.

V08010.00.00

Figure 1–2. Output Flange—Position B

1–2–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Flange, Figure 1–2
Output Position B
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄2-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
2 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
3 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768324 1 1 1 2
4 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
4 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
5–14 Not Used In This Group.

GROUP B
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP C
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
12 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772168 1 1 1 2

GROUP D
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
13 Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772116 1 1 1 2

GROUP E
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 1–2–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
11 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774061 1 1 1 2

GROUP F
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
6 Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772186 1 1 1 2
7 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770851 4 4 8 16
8 Bolt, 5⁄8-18 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770856 8 8 16 32
9 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772185 1 1 1 2
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP G
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
12 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509934 *** 1

GROUP H
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
10 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
13 Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508157 1 1 1 2

*** No Longer Available From Allison Transmission.

1–2–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP J
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
14 Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778892 1 1 1 2

GROUP K
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
5 Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543 1 1 1 2

GROUP L
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549433 1

GROUP M
Flange, Figure 1–2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Flange, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549435 1

20100201 Copyright © 2010 Allison Transmission, Inc. 1–2–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3
4

(C)

TRANSFER GEAR DRIVE MODEL


(DROPBOX)
7
8

NOTE: Letters in parentheses identify location


of flanges and should not be confused with the
alphabetical group listings. 9

10

11

V08011.00.00

Figure 1–3. Output Flange—Position C

1–3–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Flange, Figure 1–3
Output Position C
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄2-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
2 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
3 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768324 1 1 1 2
4 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
4 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
5–11 Not Used In This Group.

GROUP B
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP C
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
7 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP D
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
5 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774667 1 1 1 2
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP E
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 1–3–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774667 1 1 1 2
7 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP F
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
6 Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847 1 1 1 2
7 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP G
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
7 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
11 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884088 1 1 1 2

GROUP H
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
5 Flange Assembly, M9C. Service 6757633 Output Flange Assembly
With 6768543 Flange Assembly. Driveline Modification Is
Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543 1 1 1 2

1–3–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP J
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
6 Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847 1 1 1 2

GROUP K
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
6 Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543 1 1 1 2

GROUP L
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
10 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769939 1 1 1 2

GROUP M
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
11 Flange Assembly, M9C. Service 6769388 Output Flange Assembly
With 6768543 Flange Assembly. Driveline Modification Is
Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543 1 1 1 2

GROUP N
Flange, Figure 1–3
Output Position C
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
8 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
9 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770661 *** 1

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 1–3–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3
4

6
(D)
7

TRANSFER GEAR DRIVE MODEL


(DROPBOX)
8

NOTE: Letters in parentheses identify location


of flanges and should not be confused with the
alphabetical group listings.

10

V08012.00.00
as

Figure 1-4. Output Flange—Position D

1–4–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Flange, Figure 1–4
Output Position D
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄2-20
x 11⁄4
inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
2 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
3 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768324 1 1 1 2
4 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
4 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
5–10 Not Used In This Group.

GROUP B
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
8 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769939 1 1 1 2

GROUP C
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
9 Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769940 1 1 1 2

GROUP D
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
9 Flange, Parking Brake, M8C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775916 *** 1 1 1 2

GROUP E
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
5 Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543 1 1 1 2

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 1–4–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–4 Not Used In This Group.
5 Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847 1 1 1 2
7 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4

GROUP G
Flange, Figure 1–4
Output Position D
Same As Group A, Except For Parts Listed Below.
1–4 Not Used In This Group.
6 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
7 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 2 4
10 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884088 1 1 1 2

1–4–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 1–4–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3 4
1

5
6

8
9
10
11 7

12
18
13 14
15

17
16
V09575.01.00

Figure 2. Front Cover And Converter Drive

2–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Front Cover And Converter Drive, Figure 2
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773186 1 1 2 4
2 Nut, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271505 3 3 6 12
3 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 3 3 6 12
4 Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768689 1 1 1 1
5 Gasket, Converter Housing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . 5181902 1 1 2 4
6 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041458 1 1 2 4
7 Housing Assembly, Torque Converter Drive. When Replacing
29519116 Housing Assembly With 29544497 Housing Assembly,
See SIL 07-TR-09 For Important Lockup Piston Service
Interchangeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544497 1 1 1 1
8 Bolt, 9⁄16-18 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181454 8 8 16 32
9 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768688 4 4 4 8
10 Pin, Dowel, 0.621 x 13⁄8 inch. Oversize Field Service
Replacement For 6768710 Pin. . . . . . . . . . . . . . . . . . . . . . . . 455366 4 4 8 16
11 Hub, Converter Drive. See SIL 35-TR-94. . . . . . . . . . . . . . . . . . . . 29515103 1 1 1 1
12 Housing, Torque Converter Drive . . . . . . . . . . . . . . . . . . . . . . . . . 29544496 * 1
13 Pin, Dowel, 0.499 x 15⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018502 4 4 8 16
14 Washer, Flat Copper, 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545020 3 3 6 12
15 Bolt, 7⁄16-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186331 3 3 6 12
16 Nut, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271505 18 18 36 72
17 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 18 18 36 72
18 Bolt, 7⁄16-20 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181415 18 18 36 72

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 2–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1 3 4
5
6
7

8
9

11 12 10

13

14

15

V07403

Figure 3. Flexplate And Flywheel

3–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Flexplate And Flywheel, Figure 3
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409058 12 12 24 48
2–9 Flywheel Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . @@
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048656 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . @@
12 Pin, Spring, 1⁄4 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456876 1 1 2 4
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045952 1 1 1 1
14 Pin, Dowel, 0.499 x 15⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018502 4 4 8 16
15 Housing Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . @@

GROUP B
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045956 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 1 2
12 Not Used In This Group.
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045955 1 1 1 1

GROUP C
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045950 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 1 2
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045949 1 1 1 1

GROUP D
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045954 1 1 1 1
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045953 1 1 1 1

GROUP E
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048657 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 1 2

@@ Supplied By Engine Manufacturer.

20100201 Copyright © 2010 Allison Transmission, Inc. 3–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048614 *** 1
3 Hub, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048613 1 1 1 1
4 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . 6751516 1 1 1 1
5 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * 6
6 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 1 1 1 2
7 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 4 4 4 8
8 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 1 1 1 1
9 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 12 12 24 48
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048657 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 1 2

GROUP G
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839244 ** 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 1 1 1 2
13 Flywheel. Service 6839245 Flywheel With 23045951 Flywheel
Service Blank. See SIL 46-TR-82. . . . . . . . . . . . . . . . . . . . . . 6839245 *** 1

GROUP H
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2 Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046428 ** 1
3 Hub, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045507 1 1 1 1
4 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . 6751516 1 1 1 1
5 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * 6
6 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 1 1 1 2
7 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 4 4 4 8
8 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 1 1 1 1
9 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 12 12 24 48
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045950 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 1 2
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045949 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.


** Not Serviced As An Assembly—Order Detail Parts.
*** No Longer Available From Allison Transmission.

3–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP J
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
4 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . 6768382 *** 1
5 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * 6
6 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768381 *** 1
7 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768381 *** 4
8 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768383 *** 1
9 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 12 12 24 48

GROUP K
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
4 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . 6751516 1 1 1 1
5 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * 6
6 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 1 1 1 2
7 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 4 4 4 8
8 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 1 1 1 2
9 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 12 12 24 48
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045954 1 1 1 1
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045953 1 1 1 1

GROUP L
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
4 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . 6751516 1 1 1 1
5 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * 6
6 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 1 1 1 2
7 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 4 4 4 8
8 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 1 1 1 2
9 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 12 12 24 48

GROUP M
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522431 1 1 1 1
12 Not Used In This Group.
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521241 1 1 1 1

* Serviced Only As An Assembly—Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 3–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP N
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536293 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 1 1 1 2
12 Not Used In This Group.
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536292 * 1

GROUP P
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541816 1 1 1 1
11 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 1 1 1 2
12 Not Used In This Group.
13 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541529 * 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

3–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 3–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
1
4

V07404.01.00

Figure 4. Lockup Clutch

4–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
No. 3 Lockup Clutch, Figure 4
NOTE: See SIL 9-TR-91 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sealring, 5.310 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752849 1 1 2 4
2 Not Used In This Group.
3 Sealring, 15.667 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752848 1 1 2 4
4 Not Used In This Group.
5 Piston, Lockup-Clutch. See SIL 13-TR-99. . . . . . . . . . . . . . . . . . . . . . . 29537277 1 1 1 2
6 Key, Lockup-Clutch Backplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772552 2 2 4 8
7 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6832138 1 1 2 4
8 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016058 1 1 1 2
9 Bushing, Lockup-Clutch Piston, 0.532 ID x 0.656 OD x 0.280 inch. Used
Only When Reworking Lockup-Clutch Piston No. 3. . . . . . . . . . . . . . 6832547 4 4 8 16

GROUP B
No. 2 Lockup Clutch, Figure 4
NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
2 Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544570 1 1 2 4
3 Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544529 1 1 2 4
4 Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544530 1 1 2 4
5 Piston, Lockup-Clutch. When Replacing 6774130 Piston With
29544498 Piston, Also Replace 6752848 Sealring With
29544570 Seal And Expander Kit. See SIL 07-TR-09.. . . . . . . . . . 29544498 1 1 1 2
7 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6770590 1 1 2 4
8 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770587 1 1 1 2
9 Not Used In This Group.

GROUP C
No. 1 Lockup Clutch, Figure 4
NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
2 Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544570 1 1 2 4
3 Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544529 1 1 2 4
4 Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544530 1 1 2 4
5 Piston, Lockup-Clutch. When Replacing 6774130 Piston With
29544498 Piston, Also Replace 6752848 Sealring With
29544570 Seal And Expander Kit. See SIL 07-TR-09. . . . . . . . . . 29544498 1 1 1 2
7 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6750270 1 1 2 4
8 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770587 1 1 1 2
9 Not Used In This Group.

20100201 Copyright © 2010 Allison Transmission, Inc. 4–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
No. 21⁄2 Lockup Clutch, Figure 4
NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544570 1 1 2 4
3 Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544529 1 1 2 4
4 Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544530 1 1 2 4
5 Piston, Lockup-Clutch. When Replacing 23048574 Piston With
29544499 Piston, Also Replace 6752848 Sealring With
29544570 Seal And Expander Kit. See SIL 07-TR-09. . . . . . . . . . 29544499 1 1 1 2
7 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 29501209 1 1 2 4
8 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048498 1 1 1 2
9 Not Used In This Group.

4–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

2
1

4
5

6 11

7
12 15
8
13
14
9

10

16 17

18

20
19
22
23

21

V07405

Figure 5A. Torque Converter

20100201 Copyright © 2010 Allison Transmission, Inc. 5–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

24
25
26

23
20 27
19 28
22 29
30

3
21
18 31
32
33

2 1 17
16
4 15
5
9
14
10
11
6 13
7 12

8
34 8

36 35
37
38
40
39 41
42

43

V07406

Figure 5B. Torque Converter

5–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Torque Converter, Figure 5A
TC 680, 2.08:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6838403 1 1 2 4
2 Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6774184 1 1 2 4
3 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041452 1 1 2 4
4 Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774704 1 1 2 4
5 Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6774703 1 1 2 4
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29544569 1 1 1 2
7 Locknut, 2.700-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774708 1 1 1 2
8 Washer, Thrust, 4.765 inch ID. See SIL 7-TR-02. . . . . . . . . . . . . . . . . 29537235 1 1 2 4
9 Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774709 1 1 1 2
10 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045335 1 1 1 2
11 Cup, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773088 24 24 48 96
12 Pin, Spring Guide, 0.094 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770302 12 12 24 48
13 Spring, Stator Freewheel Roller, 0.156 OD x 1.570 inch . . . . . . . . . . . 6769276 12 12 24 48
14 Roller, Stator Freewheel, 1⁄ 2 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . 6770574 12 12 24 48
15 Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774710 1 1 2
16 Bolt, 3⁄ 8-24 x 11⁄ 2 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . 181374 12 12 24 48
17 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770578 6 6 12 24
18 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770585 1 1 1 2
19 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041915 1 1 2 4
20 Pump Assembly, Torque Converter. When Replacing 6881830 Torque
Converter Pump Assembly With 29536872 Pump Assembly, Also
Order 29503632 Input Gear, Thirty-Six 9420572 Bolts, And
Twelve 181374 Bolts. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . 29536872 1 1 1 2
21 Gear, Accessory Drive Input. When Replacing 6774701 Accessory
Drive Input Gear With 29503632 Accessory Drive Input Gear,
Also Order 29536872 Pump Assembly, Thirty-Six 9420572 Bolts,
And Twelve 181374 Bolts. See SIL 8-TR-91. . . . . . . . . . . . . . . . . 29503632 1 1 1 2
22 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 36 36 72 144
23 Bolt, Hexlock, 3⁄ 8-24 x 13⁄ 8 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . 9420572 36 36 72 144

GROUP B
Torque Converter, Figure 5A
TC 690, 2.25:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10 Stator Assembly, Torque Converter. Service 23045334 Torque
Converter Stator Assembly With 23045335 Torque Converter
Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045334 *** 1

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 5–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Torque Converter, Figure 5A
TC 580, 2.89:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
10 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336 1 1 1 2
20 Pump Assembly, Torque Converter. When Replacing 6881826 Torque
Converter Pump Assembly With 29536874 Pump Assembly,
See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536874 1 1 1 2

GROUP D
Torque Converter, Figure 5B
Variable TC 690, 2.25:1 Stall Torque Ratio
1 Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6838403 1 1 2 4
2 Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6774184 1 1 2 4
3 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041452 1 1 2 4
4 Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774704 1 1 2 4
5 Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6774703 1 1 2 4
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 6830721 *** 1
7 Locknut, 2.700-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778439 1 1 1 2
8 Washer, Thrust, 3.765 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778491 2 2 4 8
9 Race Assembly, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . 6778421 *** 1
10 Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778460 *** 1
11 Pin, Dowel, 1⁄4 x 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141192 *** 3
12 Stator Assembly, Torque Converter, Variable Pitch . . . . . . . . . . . . . . . 6779949 *** 1
13 Bolt, 5⁄16-24 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181350 *** 12
14 Spring, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779083 *** 12
15 Shroud Assembly, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . 6830526 *** 1
16 Pin, Stepped Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830265 *** 5
17 Shroud, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . 6830525 *** 1
18 Blade And Crank Assembly, Variable Pitch Stator . . . . . . . . . . . . 6779936 *** 30
19 Sealring And Expander Kit, 5.720 inch ID. Kit Contains
6778416 Sealring And 6778438 Expander. . . . . . . . . . . . . . . 6779006 1 1 2 4
20 Piston, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778437 *** 1
21 Sealring And Expander Kit, 7.182 inch ID. Kit Contains
6775123 Sealring And 6775142 Expander. . . . . . . . . . . . . . . 6777677 1 1 2 4
22 Retainer, Stator Freewheel Roller Spring . . . . . . . . . . . . . . . . . . . 6778459 *** 1
23 Locknut, 5⁄16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514365 12 12 24 48
24 Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . 6833385 *** 1
25 Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . 6833386 *** 1
26 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778444 *** 1
27 Housing Assembly, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . 6778456 *** 1
28 Housing, Piston, Variable Pitch Stator . . . . . . . . . . . . . . . . . . 6778455 *** 1
29 Pin, Spring, 1⁄8 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455277 *** 3

(continued on next page)

*** No Longer Available From Allison Transmission.

5–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP D (cont’d)
Torque Converter, Figure 5B
Variable TC 690, 2.25:1 Stall Torque Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
30 Cam, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778466 *** 1
31 Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . 6778420 *** 1
32 Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . 6778469 *** 1
33 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778444 *** 1
34 Roller, Stator Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778407 *** 12
35 Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778436 *** 1
36 Bolt, 3⁄ 8-24 x 11⁄ 2 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . 181374 12 12 24 48
37 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770578 6 6 12 24
38 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770585 1 1 1 2
39 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041915 1 1 2 4
40 Pump Assembly, Torque Converter. When Replacing 6881830 Torque
Converter Pump Assembly With 29536872 Pump Assembly,
See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536872 1 1 1 2
41 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 36 36 72 144
42 Bolt, Hexlock, 3⁄ 8-24 x 13⁄ 8 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . 9420572 36 36 72 144
43 Gear, Accessory Drive Input. When Replacing 6774701 Accessory
Drive Input Gear With 29503632 Gear, See SIL 8-TR-91. . . . . . . . 29503632 1 1 1 2

GROUP E
Torque Converter, Figure 5A
TC 590, 2.69:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336 1 1 1 2

GROUP F
Torque Converter, Figure 5A
TC 570, 3.12:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336 1 1 1 2
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 *** 1

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 5–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G
Torque Converter, Figure 5A
TC 560, 2.58:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
10 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045333 *** 1
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 *** 1

GROUP H
Torque Converter, Figure 5A
TC 680, 2.08:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506 1 1 1 2

GROUP J
Torque Converter, Figure 5A
TC 560, 2.58:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506 1 1 1 2
10 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045333 *** 1
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 *** 1

GROUP K
Torque Converter, Figure 5A
TC 683, 1.85:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538505 1 1 1 2
10 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501262 1 1 1 2
20 Pump Assembly, Torque Converter. When Replacing
29501261 Torque Converter Pump Assembly With
29536876 Pump Assembly, See SIL 8-TR-91. . . . . . . . . . . . . . . . . 29536876 1 1 1 2

*** No Longer Available From Allison Transmission.

5–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP L
Torque Converter, Figure 5A
TC 682, 1.77:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538505 1 1 1 2
10 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507738 1 1 1 2
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876 1 1 1 2

GROUP M
Torque Converter, Figure 5A
TC 690, 2.25:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506 1 1 1 2
10 Stator Assembly, Torque Converter. Service 23045334 Torque
Converter Stator Assembly With 23045335 Torque Converter
Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045334 *** 1

GROUP N
Torque Converter, Figure 5A
TC 683, 1.85:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
10 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501262 1 1 1 2
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876 1 1 1 2

GROUP P
Torque Converter, Figure 5A
TC 682, 1.77:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
10 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507738 1 1 1 2
20 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876 1 1 1 2

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 5–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

13
12

11

1
2
3
4 10
5
6 7

8
9

13

12
11

10

V07407

Figure 6. Power Takeoff

6–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Power Takeoff, Figure 6
Top And Side
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–3 Not Used In This Group.
4 Bolt, 1⁄ 2-13 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179891 1 1 2 4
5 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
6 Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774736 1 1 1 2
7 Gear, PTO Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774735 1 1 1 2
8 Bearing Assembly, Roller. See SIL 22-TR-96 And SIL 01-TR-02. . . . . 29539004 1 1 2 2
9 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 2
10 Gasket, PTO Pad Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758442 2 2 4 8
11 Cover, PTO Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768990 2 2 2 4
12 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 16 16 32 64
13 Bolt, 7⁄16-14 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179857 16 16 32 64

GROUP B
Power Takeoff, Figure 6
Side Only
Same As Group A, Except For Parts Listed Below.
1 Bolt, 1⁄ 2-13 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179879 *** 1
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
3 Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103343 *** 1
4–9 Not Used In This Group.

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 6–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

40
43
42 44
41
42 33
39
29 30 35 36
37
27 34
26
28

7 24 25 10 38
8 9
15 11 33

23 34 35
12
1 22 13
2 31
3
4
14 35
21 36
5 37
15
6 16
67 32
20
19 15
18
17 68
69
68
59 71
60 70
61
62 72
52
63
64 53
65
66 54
55 73
45
56 46 74
57 47 75
58 48
49
76
77
50
51

78

80
81
79
82
83
84
85

V07408.03.00

Figure 7. Torque Converter Housing

7–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With Retarder
NOTE: See SIL 64-TR-83 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄ 2-13
x 21⁄ 2
inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179891 1 1 2 4
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
3 Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774736 1 1 1 2
4 Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774735 1 1 1 2
5 Bearing Assembly, Roller. See SIL 22-TR-96 And SIL 01-TR-02. . . . . 29539004 1 1 2 4
6 Ring, Retaining, Internal, 5.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
7 Bearing Assembly, Single-Row Ball. See SIL 22-TR-96. . . . . . . . . . . . 23047992 1 1 2 4
8 Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch . . . . 6756338 1 1 1 2
9 Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755986 1 1 1 2
10 Housing Assembly, Converter. When Replacing 6835205,
23017432, Or 29525042 Converter Housing Assembly With
29537274 Housing Assembly, Also Order
29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . 29537274 1 1 1 1
11 Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537272 * 1
12 Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 1 1 2 4
13 Plug, Square Socket Pipe, 1⁄ 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . 444654 1 1 2 4
14 Pin, Dowel, 3⁄ 4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 * 2
15 Pin, Dowel, 7⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141264 * 4
16 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 3 3 6 12
17 Screw, Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145067 1 1 2 4
18 Plug, Pipe, 1⁄ 4-18. Used Prior To 29525041 Housing. . . . . . . . . . . . 23012035 1 1 2 4
18 Plug Assembly, 1⁄ 2-20. Used Starting With 29525041 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 1 1 2 4
19 Plug, Square Socket Pipe, 11⁄ 4-11. Used Prior To
29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012033 2 2 4 8
19 Plug Assembly, 15⁄8-12. Used Starting With 29525041 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525051 2 2 4 8
20 Plug, Square Socket Pipe, 3⁄ 4-14. Used Prior To
29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012031 1 1 2 4
20 Plug Assembly, 11⁄16-12. Used Starting With 29525041 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527480 1 1 2 4
21 Plug, Square Socket Pipe, 1-111⁄ 2. Used Prior To
29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012034 1 1 2 4
21 Plug Assembly, 13⁄ 16-12. Used Starting With 29525041 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525050 1 1 2 4
22 Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . 444678 3 3 6 12
23 Plug, Square Head Pipe, 1⁄ 2-14. Used Prior To 29525041 Housing.
Service 23012037 Plug With 23012038 Square
Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012037 *** 1
23 Plug Assembly, 3⁄4-16. Used Starting With 29525041 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
24–25 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 7–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With Retarder
NOTE: See SIL 64-TR-83 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
26 Speed Sensor Assembly, Engine. Used Starting With
29537272 Housing. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 2
27 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
28 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
29 Bolt, 5⁄16-18 x 1⁄ 2 inch. Used Starting With 29537272 Housing. . . . . . . . 29542098 1 1 2 4
30 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
31 Not Used In This Group.
32 Hose Assembly Kit, Input Pressure. See SIL 01-TR-10. . . . . . . . . . . . . 29544228 1 1 1 2
33 Split Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501462 2 2 4 8
34 O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830007 2 2 4 8
35 Flange, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779125 * 4
36 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 8 8 16 32
37 Bolt, 7⁄16-14 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179860 8 8 16 32
38 Hose Assembly, Input Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046148 1 1 2 4
39 O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830007 1 1 2 4
40 Block Kit, Input Press. See SIL 01-TR-10. . . . . . . . . . . . . . . . . . . . 29544234 1 1 2 4
41 Block, Hose Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544227 1 1 1 2
42 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 4 4 8 16
43 Bolt, 7⁄16-14 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179868 2 2 4 8
44 Bolt, 7⁄16-14 x 21⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179867 2 2 4 8
45 Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769509 1 1 1 2
46 Bearing Assembly, Single-Row Ball. See SIL 22-TR-96. . . . . . . . . . . . 23047992 1 1 2 4
47 Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753487 1 1 2 4
48 Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 1 1 2 4
49 Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758337 1 1 1 2
50 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
51 Bolt, 3⁄8-16 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 6 6 12 24
52 O-ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836923 1 1 2 4
53 Plug, 0.060 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837821 1 1 2 4
54 Spring, Auto Flow Regulator Valve, 0.437 ID x 1.876 inch . . . . . . . . . . 6770573 1 1 2 4
55 Pin, Guide, Auto Flow Regulator Valve, 0.374 x 3.900 inch . . . . . . . . . 6755403 1 1 2 4
56 Valve, Auto Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 2 4
57 Seat, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773243 1 1 2 4
58 Spring, Return, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6773365 1 1 2 4
59–62 Not Used In This Group.
63 Gasket, Lube Pressure Regulator Valve Cover . . . . . . . . . . . . . . . . . . . 29503803 1 1 2 4
64 Cover, Lube Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6758216 1 1 1 2
65 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 16
66 Bolt, 3⁄8-16 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179837 4 4 8 16
67 Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779451 1 1 2 4
68 O-ring, 1.541 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830021 2 2 4 8
69 Tube, Oil Pump Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768770 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.


NI — Not Illustrated.

7–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A (cont’d)
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With Retarder
NOTE: See SIL 64-TR-83 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
70 Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring,
4.625 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019731 1 1 2 4
71 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 6775834 1 1 1 2
72 Bolt, Hexlock, 1⁄ 2-13 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409127 5 5 10 20
73–75 Not Used In This Group.
76 Sealring Kit. Kit Contains 23016655 Butt-Joint Sealring,
13⁄ 4 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019730 1 1 2 4
77 Sealring Kit. Kit Contains 23016654 Butt-Joint Sealring,
2.585 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019649 3 3 6 12
78 Not Used In This Group.
79 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778435 1 1 1 2
80 O-ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774290 1 1 2 4
81 Sealring Kit. Kit Contains 23016653 Butt-Joint Sealring,
11⁄ 2 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019729 1 1 2 4
82–85 Not Used In This Group.

GROUP B
Torque Converter Housing, Figure 7
Variable Stator, With Retarder
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
71 Not Used In This Group.
73 Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . 6778441 *** 1
74 Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778474 *** 1
75 Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778440 *** 1

GROUP C
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, With Pitot
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29543432 Speed
Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . 29537273 1 1 1 1
16–17 Not Used In This Group.
19 Not Used In This Group.
24 Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 2 2 4 8

(continued on next page)

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 7–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont’d)
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, With Pitot
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
25 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 1 1 2 4
31 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 1 1 1 2
54–58 Not Used In This Group.
59 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 1 1 2 4
60 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 AR 2 4 8
61 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 1 1 2 4
62 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
71–72 Not Used In This Group.
73 Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . 6779894 *** 1
74 Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779895 *** 1
75 Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778440 *** 1
78 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 1 1 1 2
79 Not Used In This Group.
82 Bearing Assembly, Single-Row Ball. See SIL 18-TR-90. . . . . . . . . . . . 23047999 1 1 2 4
83 Hub, Oil Transfer. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . 6758376 1 1 1 2
84 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
85 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 5 5 10 20

GROUP D
Torque Converter Housing, Figure 7
Vented Cascade Ground Sleeve, Without Retarder, With Pitot
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29543432 Speed
Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 1 1 1 1
16–17 Not Used In This Group.
19 Not Used In This Group.
24 Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 2 2 4 8
25 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 1 1 2 4
31 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 1 1 1 2
54–58 Not Used In This Group.
59 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 1 1 2 4
60 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 AR 2 4 8
61 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 1 1 2 4
62 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
71 Sleeve, Converter Ground. Used Prior To S/N 3110096519.
See SIL 18-TR-90 And SIL 09-TR-08. . . . . . . . . . . . . . . . . . . . . . . 6774712 1 1 1 2

(continued on next page)

*** No Longer Available From Allison Transmission.

7–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP D (cont’d)
Torque Converter Housing, Figure 7
Vented Cascade Ground Sleeve, Without Retarder, With Pitot
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
71 Sleeve, Converter Ground. Used Starting With S/N 3110096519.
See SIL 18-TR-90 And SIL 09-TR-08. . . . . . . . . . . . . . . . . . . . . . . 23048636 1 1 1 2
72 Not Used In This Group.
78 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 1 1 1 2
79 Not Used In This Group.
82 Bearing Assembly, Single-Row Ball. Used Prior To S/N 3110096519.
See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047999 1 1 2 4
82 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly
And 29507727 Instruction Sheet No. 250. Used Starting With
S/N 3110096519. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
83 Hub, Oil Transfer. Used Prior To S/N 3110096519. See SIL 18-TR-90.
6758376 1 1 1 2
83 Hub, Oil Transfer. Used Starting With S/N 3110096519.
See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
84 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
85 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 5 5 10 20

GROUP E
Torque Converter Housing, Figure 7
Vented Cascade Ground Sleeve, Without Retarder, Without Pitot
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29543432 Speed
Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . 29537273 1 1 1 1
19 Not Used In This Group.
54–58 Not Used In This Group.
59 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 1 1 2 4
60 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 AR 2 4 8
61 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 1 1 2 4
62 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
71 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 23048636 1 1 1 2
72 Not Used In This Group.
78 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 1 1 1 2
79 Not Used In This Group.
82 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly
And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
83 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
84 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
85 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 5 5 10 20

20100201 Copyright © 2010 Allison Transmission, Inc. 7–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, With Pitot
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29543432 Speed
Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 1 1 1 1
16–17 Not Used In This Group.
19 Not Used In This Group.
24 Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 2 2 4 8
25 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 1 1 2 4
31 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 1 1 1 2
54–58 Not Used In This Group.
59 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 1 1 2 4
60 Washer, Flat, 3⁄8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 AR 2 4 8
61 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 1 1 2 4
62 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
71 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206 1 1 1 2
72 Not Used In This Group.
78 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 1 1 1 2
79 Not Used In This Group.
82 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly
And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
83 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
84 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
85 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 5 5 10 20

GROUP G
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29543432 Speed
Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 1 1 1 1
19 Not Used In This Group.
54–58 Not Used In This Group.
59 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 1 1 2 4
60 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 AR 2 4 8
61 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 1 1 2 4
62 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
71 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206 1 1 1 2
72 Not Used In This Group.
78 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 1 1 1 2
(continued on next page)

7–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G (cont’d)
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
79 Not Used In This Group.
82 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly
And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
83 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
84 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
85 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 5 5 10 20

GROUP H
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, With Retarder
Same As Group A, Except For Parts Listed Below.
54–58 Not Used In This Group.
71 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206 1 1 1 2

GROUP J
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With Retarder
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537274 1 1 1 1
18 Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 1 1 2 4
19 Plug Assembly, 15⁄8-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525051 2 2 4 8
20 Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527480 1 1 2 4
21 Plug Assembly, 13⁄ 16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525050 1 1 2 4
22 Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . 444678 3 3 6 12
23 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
26 Speed Sensor Assembly, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 2
29 Bolt, 5⁄16-18 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4
46 Bearing Assembly, Single-Row Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047992 1 1 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 7–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

15
10 18
17
11
19 20
13 14 19
21
12 16
23 24
25
26

22

1
2 27
9
3

6 4 5
7
28 29

30
8
3

V07409

Figure 8. Oil Pump

8–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Oil Pump, Figure 8
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 3⁄8-16 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179845 4 4 8 16
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 16
3 Gasket, Scavenge Oil Discharge Tube . . . . . . . . . . . . . . . . . . . . . . . . . 6758218 2 2 4 8
4 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 6 6 12 24
5 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
6 Bolt, 3⁄8-16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179839 4 4 8 16
7 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 4 4 8 16
8 Tube Assembly, Scavenge Oil Discharge . . . . . . . . . . . . . . . . . . . . . . . 6769729 1 1 1 2
9 Oil Pump Assembly, Input Pressure And Scavenge . . . . . . . . . . . . . . . 6880125 1 1 1 2
10 Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179848 4 4 8 16
11 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 16
12 Body Assembly, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6834181 1 1 1 2
13 Body, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834182 * 1
14 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148415 2 2 4 8
15 Bearing, Roller, 1⁄8 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758530 1 1 2 4
16 Gear, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834180 2 2 2 4
17 Gasket, Scavenge Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769413 1 1 2 4
18 Plate Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834183 1 1 1 2
19 Pin, Dowel, 1⁄4 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838429 2 2 4 8
20 Plate, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834184 * 1
21 Gear, Drive, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769722 1 1 1 2
22 Gear, Idler, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769720 1 1 1 2
23 Gasket, Input Pump Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756124 1 1 2 4
24 Body Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880127 1 1 1 2
25 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148415 2 2 4 8
26 Body, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880128 * 1
27 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880124 6 6 12 24
28 Screen, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776451 1 1 2 4
29 Gasket, Input Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756002 1 1 2 4
30 Coupling, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6881547 1 1 1 2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 8–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1 2

4
11 5
12

6
7
8
9
10

17
13

14

15

10 18
8
19
16 20
21

V07410

Figure 9. Retarder

9–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Retarder, Figure 9
With Pitot
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6754835 1 1 2 4
2 Rotor, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880323 1 1 1 2
3 Washer, Retarder Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769107 1 1 2 4
4 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 7 7 14 28
5 Bolt, 1⁄ 2-13 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 7 7 14 28
6 Housing Assembly, Retarder. See SIL 18-TR-90. . . . . . . . . . . . . . . . . 23048643 1 1 1 1
7 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048635 1 1 1 1
8 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 2 2 4 8
9 Plug, Square Socket Pipe, 1⁄ 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . 23014599 1 1 2 4
10 Pin, Dowel, 3⁄4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
11 Bolt, 5⁄ 16-24 x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446586 2 2 4 8
12 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 1 1 2 4
13 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773996 1 1 1 2
14–15 Not Used In This Group.
16 O-ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836923 1 1 2 4
17 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779451 1 1 2 4
18 Bearing Assembly, Single-Row Ball. Used Prior To
23048635 Housing. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . 23047999 1 1 2 4
18 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing
Assembly. Used Starting With 23048635 Housing.
See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
19 Hub, Oil Transfer. Used Prior To 23048635 Housing.
See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758376 1 1 1 2
19 Hub, Oil Transfer. Used Starting With 23048635 Housing.
See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
20 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
21 Bolt, 1⁄ 2-13 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179883 5 5 10 20

GROUP B
Retarder, Figure 9
Without Pitot
Same As Group A, Except For Parts Listed Below.
11–13 Not Used In This Group.
14 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 3 3 6 12
15 Screw, Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145067 1 1 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 9–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

9–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

1
2

3
5
6

7 8 9
10
11
4

12

13

14

15

14

16

17

V07411

Figure 10A. Splitter-Low Clutch (5000, 6000, 5600)

20100201 Copyright © 2010 Allison Transmission, Inc. 10–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2

7
6
8
9

10
12
11
13
15
14
16

17
18

19

V09576.00.00

Figure 10B. Splitter-Low Clutch (6600)

10–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Splitter-Low Clutch, Figure 10A
5000, 6000, 5600 With Or Without Pitot, Without Tone Wheel
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 2 2 4 8
2 Drum Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832037 1 1 1 2
3 Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758417 1 1 1 2
4 Not Used In This Group.
5 Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 * 8
6 Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832091 * 1
7 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 1 1 2 4
8 Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 1 1 2 4
9 Piston Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6775840 1 1 1 2
10 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * 4
11 Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775839 * 1
12 Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 1 1 1 2
13 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 1 1 2 4
14 Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . 23041616 2 2 4 8
15 Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . 6769326 1 1 2 4
16 Backplate, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770848 1 1 1 2
17 Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6755100 1 1 2 4

GROUP B
Splitter-Low Clutch, Figure 10A
5600 Without Pitot, With Tone Wheel
Same As Group A, Except For Parts Listed Below.
2 Drum Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537450 1 1 1 2
3 Not Used In This Group.
4 Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536773 1 1 1 2

GROUP C
Splitter-Low Clutch, Figure 10B
6600 With Pitot, Without Tone Wheel
1 Bolt, Hexlock Patchlock, 5⁄16-24 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . 23017810 6 6 12 24
2 Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776626 3 3 3 6
3 Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776627 1 1 1 2
4 Not Used In This Group.
5 Ring, Retaining, Internal, 16.760 inch OD . . . . . . . . . . . . . . . . . . . . . . . 23011150 1 1 2 4
6 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 2 2 4 8
7 Hub Assembly, Splitter-Low Clutch. See SIL 24-TR-96 And
SIL 5-TR-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533089 1 1 1 2
8 Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 * 8

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 10–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont’d)
Splitter-Low Clutch, Figure 10B
6600 With Pitot, Without Tone Wheel
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533088 * 1
10 Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 1 1 2 4
11 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 1 1 2 4
12 Piston Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6777908 1 1 1 2
13 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * 4
14 Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777907 * 1
15 Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 1 1 2 4
16 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 1 1 2 4
17 Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . 23041616 3 3 6 12
18 Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . 6776610 2 2 4 8
19 Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777814 1 1 1 2

GROUP D
Splitter-Low Clutch, Figure 10B
6600 Without Pitot, Without Tone Wheel
Same As Group C, Except For Parts Listed Below.
1–3 Not Used In This Group.

GROUP E
Splitter-Low Clutch, Figure 10B
6600 Without Pitot, With Tone Wheel
Same As Group C, Except For Parts Listed Below.
3 Not Used In This Group.
4 Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537449 1 1 1 2

* Serviced Only As An Assembly—Not Available As A Detail Part.

10–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 10–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
4
5

7
8

9 11
10 12
13
14

15

17

18

19
16

20

V07412

Figure 11. Splitter-High Clutch

11–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Splitter-High Clutch, Figure 11
6000, 5600 With Retarder
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537419 1 1 1 2
2 Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832869 1 1 1 2
3 Spring, Piston Return, Splitter-High Clutch, 5⁄8 OD x 1.431 inch . . . . . 6835742 14 14 28 56
4 Key, Splitter-High Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771690 2 2 2 4
5 Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759340 1 1 1 2
6 Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017739 14 14 28 56
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 3 3 6 12
8 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6769326 3 3 6 12
9 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
10 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048003 1 1 2 4
11 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017460 1 1 1 2
12 Ring, Retaining, External, 4.836 inch ID . . . . . . . . . . . . . . . . . . . . 6769195 1 1 2 4
13 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017459 1 1 1 2
14 Gear, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772143 1 1 1 2
15 Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831031 1 1 1 2
16 Not Used In This Group.
17 Sealring, External Lip-Type, 16.195 inch ID . . . . . . . . . . . . . . . . . . . . . 6832482 1 1 2 4
18 Sealring, External Lip-Type, 14.695 inch ID . . . . . . . . . . . . . . . . . . . . . 6832483 1 1 2 4
19 Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770591 1 1 1 2
20 Not Used In This Group.

GROUP B
Splitter-High Clutch, Figure 11
6000, 5600 Without Retarder
Same As Group A, Except For Parts Listed Below.
1 Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537420 1 1 1 2

GROUP C
Splitter-High Clutch, Figure 11
5000 With Retarder
Same As Group A, Except For Parts Listed Below.
3 Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . . 6838224 14 14 28 56
5 Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838587 *** 1
6 Not Used In This Group.
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 2 2 4 8
8 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6769326 2 2 4 8
11 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831848 1 1 1 2
13 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831121 1 1 1 2
15 Not Used In This Group.
16 Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838225 1 1 1 2

(continued on next page)

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 11–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont’d)
Splitter-High Clutch, Figure 11
5000 With Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
17 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 1 1 2 4
18 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 1 1 2 4
19 Not Used In This Group.
20 Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831159 1 1 1 2

GROUP D
Splitter-High Clutch, Figure 11
5000 Without Retarder
Same As Group A, Except For Parts Listed Below.
1 Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537420 1 1 1 2
3 Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . . 6838224 14 14 28 56
5 Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838587 *** 1
6 Not Used In This Group.
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 2 2 4 8
8 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6769326 2 2 4 8
11 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831848 1 1 1 2
13 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831121 1 1 1 2
15 Not Used In This Group.
16 Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838225 1 1 1 2
17 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 1 1 2 4
18 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 1 1 2 4
19 Not Used In This Group.
20 Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831159 1 1 1 2

GROUP E
Splitter-High Clutch, Figure 11
6600 With Retarder
Same As Group A, Except For Parts Listed Below.
2 Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832868 1 1 1 2
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 4 4 8 16
8 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6776610 4 4 8 16
11 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513912 1 1 1 2
13 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511631 1 1 1 2

*** No Longer Available From Allison Transmission.

11–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP F
Splitter-High Clutch, Figure 11
6600 Without Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537420 1 1 1 2
2 Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832868 1 1 1 2
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 4 4 8 16
8 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6776610 4 4 8 16
11 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513912 1 1 1 2
13 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511631 1 1 1 2

20100201 Copyright © 2010 Allison Transmission, Inc. 11–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3

9 4
2
1
8
7

5
10
11
6

12
13

14

15
16
17

18

V07413

Figure 12. Splitter Planetary

12–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Splitter Planetary, Figure 12
5000, 6000, 5600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Carrier Assembly, Splitter Planetary. See SIL 64-TR-83. . . . . . . . . . . . 6779801 1 1 1 2
2 Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . . . . . . 23015601 8 8 8 16
3 Gear Set, Splitter Planetary Pinion. Set Contains Four
6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6771316 1 1 1 2
4 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884835 4 4 4 8
5 Carrier, Splitter Planetary. See SIL 64-TR-83. . . . . . . . . . . . . . . . . 6779802 1 1 1 2
6 Shield, Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774607 1 1 1 2
7 Ring, Retaining, Internal, 9.236 inch OD . . . . . . . . . . . . . . . . . . . . 6750027 1 1 2 4
8 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 8 16
9 Spindle, Splitter Planetary Pinion. See SIL 3-TR-01. . . . . . . . . . . . 6839418 4 4 4 8
10 Ring, Retaining, External, 1.310 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6773402 1 1 2 4
11 Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758340 1 1 1 2
12 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
13 Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758367 1 1 1 2
14 Ring, Retaining, Internal, 10.896 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6773806 1 1 2 4
15 Bolt, Hexlock, 1⁄ 2-20 x 17⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9414052 6 6 12 24
16 Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 115551 6 6 12 24
17 Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758497 1 1 1 2
18 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041458 1 1 2 4

GROUP B
Splitter Planetary, Figure 12
6600
Same As Group A, Except For Parts Listed Below.
11 Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884436 1 1 1 2

20100201 Copyright © 2010 Allison Transmission, Inc. 12–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
33 2
32 3
4 7

29 30 8 15
5 10
31 6 9

17
16
18 19
18
28 20
27
26
25

8
11 12

21

13
14

23
24 22

V07414.01.00

Figure 13. Main Housing

13–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Main Housing, Figure 13
Straight Through, With Retarder
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4
2 Seat, Converter Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 2 4
3 Valve, Converter Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 2 4
4 Spring, Converter Pressure Relief Valve, 0.710 OD x 2.350 inch . . . . . 6769344 1 1 2 4
5 Bolt, 3⁄8-16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179837 2 2 4 8
6 Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838686 2 2 4 8
7 Housing Assembly, Main. When Replacing 6839676 Or
23017507 Main Housing Assembly With 29537423 Housing
Assembly, Also Order 29543432 Speed Sensor Assembly And
29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537423 1 1 1 1
8 Pin, Valve Guide, 0.371 x 2.620 inch . . . . . . . . . . . . . . . . . . . . . . . 6758462 2 2 4 8
9 Reducer, 3⁄8-18 x 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444335 1 1 2 4
10 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537424 * 1
11 Tube, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758488 1 1 1 2
12–14 Not Used In This Group.
15 Breather Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774565 1 1 2 4
16 Hose, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759379 3 3 6 12
17 Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759381 3 3 6 12
18 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 19 19 38 76
19 Bolt, 1⁄ 2-13 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187152 12 12 24 48
20 Bolt, 1⁄ 2-13 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 7 7 14 28
21 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758330 1 1 1 2
22 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 27 27 54 108
23 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271560 27 27 54 108
24 Indicator Kit, Visual Oil Level. Kit Contains 23018751 Indicator. . . . . . 6839183 1 1 2 4
25 Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . 6756430 1 1 2 4
26 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 2 4
27 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 2 4
28 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4
29 Speed Sensor Assembly, Turbine. Used Starting With
29537424 And 29537447 Housings. See SIL 8-TR-06. . . . . . . . . . 29543432 1 1 1 2
30 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
31 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
32 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
33 Bolt, 5⁄16-18 x 1⁄ 2 inch. Used Starting With 29537424 And
29537447 Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 13–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Main Housing, Figure 13
Straight Through, Without Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
6 Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838687 2 2 4 8
19 Not Used In This Group.
20 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 19 19 38 76
25–28 Not Used In This Group.

GROUP C
Main Housing, Figure 13
Transfer Gear, With Retarder
Same As Group A, Except For Parts Listed Below.
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29543432 Speed Sensor Assembly And
29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537448 1 1 1 1
10 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537447 * 1
11 Not Used In This Group.
12 Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758491 1 1 1 2
13 Washer, Flat Copper, 35⁄64 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755074 2 2 4 8
14 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 2 2 4 8
24 Not Used In This Group.

GROUP D
Main Housing, Figure 13
Transfer Gear, Without Retarder
Same As Group A, Except For Parts Listed Below.
6 Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838687 2 2 4 8
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29543432 Speed Sensor Assembly And
29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537448 1 1 1 1
10 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537447 * 1
11 Not Used In This Group.
12 Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758491 1 1 1 2
13 Washer, Flat Copper, 35⁄64 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755074 2 2 4 8
14 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 2 2 4 8
19 Not Used In This Group.
20 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 19 19 38 76
24–28 Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detail Part.

13–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP E
Main Housing, Figure 13
Straight Through, With Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537423 1 1 1 1
29 Speed Sensor Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 2
33 Bolt, 5⁄16-18 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 13–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3
4
1

5 6
7
8

10

11

12

13

14

15

V07415

Figure 14. High-Range Clutch

14–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
High-Range Clutch, Figure 14
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 2 2 4 8
2 Drum Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6832035 1 1 1 2
3 Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 * 8
4 Drum, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832090 * 1
5 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 1 1 2 4
6 Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 1 1 2 4
7 Piston Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6775840 1 1 1 2
8 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * 4
9 Piston, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775839 * 1
10 Spring, Piston Return, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 1 1 1 2
11 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 1 1 2 4
12 Plate, Internal-Splined Friction, High-Range Clutch . . . . . . . . . . . . . . . 23041616 3 3 6 12
13 Plate, External-Tanged Reaction, High-Range Clutch . . . . . . . . . . . . . 6769326 2 2 4 8
14 Backplate, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770848 1 1 1 2
15 Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6755100 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 14–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5*
1

3
4 6

11
7
8
12 10
9
13
8

14

15

16

4 17

7
8
10
* NOTE: These parts are present only in
9 units built after April, 1994
8 (Reference SIL 08-TR-94)
V07416

Figure 15. Intermediate-Range Planetary

15–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Intermediate-Range Planetary, Figure 15
5000
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758397 1 1 1 2
2 Hub, High-Range Clutch. Used Starting With S/N 3110100300.
See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512834 1 1 1 2
3 Ring, Retaining, Internal, 11.300 inch OD. Used Starting With
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 29512835 1 1 1 2
4 Carrier Assembly, Intermediate-Range Planetary. Used Starting With
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 29512836 1 1 1 2
5 Carrier, Intermediate-Range Planetary. Used Starting With
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . 29512265 1 1 1 2
4 Carrier Assembly, Intermediate-Range Planetary. Used Prior To
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 23010489 1 1 1 2
5 Carrier, Intermediate-Range Planetary. Used Prior To
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . 6758399 1 1 1 2
6 Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . . . . 6759377 4 4 4 8
7 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 8 16
8 Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . . . . . . 23015601 8 8 8 16
9 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884835 4 4 4 8
10 Gear Set, Intermediate-Range Planetary Pinion. Set Contains
Four 6771295 Planetary Pinion Gears . . . . . . . . . . . . . . . . . . 6771316 1 1 1 2
11 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041530 1 1 2 4
12 Sealring, 9.060 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769289 1 1 2 4
13 Ring, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779576 1 1 1 2
14 Retainer, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016715 4 4 4 8
15 Bolt, Patchlock, 3⁄8-24 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016615 8 8 16 32
16 Gear, Intermediate-Range Ring. Used Starting With S/N 3110100300.
See SIL 8-TR-94. Service 29514476 Intermediate-Range Ring
Gear With 29512264 Ring Gear, 6833812 Spacer,
6775854 Intermediate-Range Clutch Anchor, Two
6768396 Intermediate-Range Clutch Anchor Keys, Four
23041616 Intermediate-Range Clutch Friction Plates, Four
6769326 Intermediate-Range Clutch Reaction Plates,
6831033 Intermediate-Range Clutch Piston, 6832485 Internal
Lip-Type Sealring, And 6772860 Intermediate-Range Clutch
Piston Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514476 *** 1
17 Gear, High- And Intermediate-Range Ring. Used Prior To
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 6831117 1 1 1 2

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 15–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Intermediate-Range Planetary, Figure 15
6000, 5600, 6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
16 Gear, Intermediate-Range Ring. Used Starting With S/N 3110100300.
See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512264 1 1 1 2
17 Gear, High- And Intermediate-Range Ring. Used Prior To
S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 6831069 1 1 1 2

15–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 15–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8
9

10

11

12

14 13

15

V07417

Figure 16. Intermediate-Range Clutch

16–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Intermediate-Range Clutch, Figure 16
5000
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Aluminum Compression, 171⁄8 inch OD . . . . . . . . . . . . . . . . . . . . 6756369 1 1 2 4
2 Backplate, Intermediate-Range Clutch. When Replacing
29514476 Intermediate-Range Ring Gear With 29512264 Ring
Gear, Also Replace 6759339 Intermediate-Range Clutch
Backplate With 6833812 Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . 6759339 1 1 1 2
3 Not Used In This Group.
4 Key, Intermediate-Range Clutch Anchor. When Replacing
29514476 Intermediate-Range Ring Gear With 29512264 Ring
Gear, Also Replace 6771709 Intermediate-Range Clutch
Anchor Keys With 6768396 Anchor Keys. . . . . . . . . . . . . . . . . . . . 6771709 2 2 2 4
5 Anchor, Intermediate-Range Clutch. When Replacing
29514476 Intermediate-Range Ring Gear With 29512264 Ring
Gear, Also Replace 6759340 Intermediate-Range Clutch
Anchor With 6775854 Anchor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759340 1 1 1 2
6 Not Used In This Group.
7 Spring, Piston Return, Intermediate-Range Clutch,
5⁄8 OD x 2.484 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838590 14 14 28 56
8 Plate, Internal-Splined Friction, Intermediate-Range Clutch.
When Replacing 29514476 Intermediate-Range Ring Gear
With 29512264 Ring Gear, Also Replace Three
23041616 Intermediate-Range Clutch Friction Plates With
Four 23041616 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041616 3 3 6 12
9 Plate, External-Tanged Reaction, Intermediate-Range Clutch.
When Replacing 29514476 Intermediate-Range Ring Gear
With 29512264 Ring Gear, Also Replace Three
6769326 Intermediate-Range Clutch Reaction Plates With
Four 6769326 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769326 3 3 6 12
10 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 1 1 2 4
11 Piston, Intermediate-Range Clutch. When Replacing
29514476 Intermediate-Range Ring Gear With 29512264 Ring
Gear, Also Replace 6831034 Intermediate-Range Clutch
Piston With 6831033 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831034 1 1 1 2
12 Sealring, Internal Lip-Type, 12.055 inch OD. When Replacing
29514476 Intermediate-Range Ring Gear With 29512264 Ring
Gear, Also Replace 6832486 Internal Lip-Type Sealring With
6832485 Sealring, 13.180 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . 6832486 1 1 2 4
13 Housing Assembly, Intermediate-Range Clutch Piston.
When Replacing 29514476 Intermediate-Range Ring Gear
With 29512264 Ring Gear, Also Replace
6831155 Intermediate-Range Clutch Piston Housing Assembly
With 6772860 Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 6831155 1 1 1 2
14 Housing, Intermediate-Range Clutch Piston . . . . . . . . . . . . . . . . . 6831156 * 1
15 Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768419 2 2 4 8

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 16–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Intermediate-Range Clutch, Figure 16
6000, 5600, 6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Not Used In This Group.
3 Spacer, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833812 1 1 1 2
4 Key, Intermediate-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . 6768396 2 2 2 4
5 Not Used In This Group.
6 Anchor, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775854 1 1 1 2
8 Plate, Internal-Splined Friction, Intermediate-Range Clutch . . . . . . . . . 23041616 4 4 8 16
9 Plate, External-Tanged Reaction, Intermediate-Range Clutch . . . . . . . 6769326 4 4 8 16
11 Piston, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831033 1 1 1 2
12 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 1 1 2 4
13 Housing Assembly, Intermediate-Range Clutch Piston . . . . . . . . . . . . . 6772860 1 1 1 2
14 Housing, Intermediate-Range Clutch Piston . . . . . . . . . . . . . . . . . 6772859 * 1

* Serviced Only As An Assembly—Not Available As A Detail Part.

16–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 16–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12
13
14

15
16
17

2 18
19
3
20
4
5 18
6

11

21

22

10

V07418

Figure 17. Low-Range Planetary

17–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Low-Range Planetary, Figure 17
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sleeve, Splitter Output Shaft, 1.503 ID x 1.783 OD x 0.780 inch. Used
Only When Reworking Splitter Output Shaft, Reference 3. . . . . . . . 6774690 1 1 2 4
2 Shaft Assembly, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544481 1 1 1 2
3 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544480 * 1
4 Tube, 0.094 inch Lube Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756030 1 1 2 4
5 Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 23047981 1 1 2 4
6 Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6754835 1 1 2 4
7 Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536124 1 1 1 2
8–10 Not Used In This Group.
11 Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . 29542984 1 1 1 2
12 Ring, Retaining, Internal, 8.694 inch OD . . . . . . . . . . . . . . . . . . . . 6758541 1 1 2 4
13 Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . 6775706 1 1 1 2
14 Pin, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775705 * 5
15 Bolt, Hexlock, 7⁄16-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . 9409047 5 5 5 10
16 Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . 29542985 5 5 5 10
17 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 5 5 10 20
18 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . 23041007 10 10 10 20
19 Gear Set, Low-Range Planetary Pinion. Set Contains Five
6779648 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6832007 1 1 1 2
20 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830333 5 5 5 10
21 Washer, Thrust, 3.945 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538548 1 1 2 4
22 Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831120 1 1 1 2

GROUP B
Low-Range Planetary, Figure 17
Same As Group A, Except For Parts Listed Below.
7 Not Used In This Group.
8 Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770098 1 1 1 2

GROUP C
Low-Range Planetary, Figure 17
Same As Group A, Except For Parts Listed Below.
7 Not Used In This Group.
9 Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836669 1 1 1 2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 17–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Low-Range Planetary, Figure 17
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Not Used In This Group.
10 Shaft, Main Output. When Replacing 6779035 Main Output Shaft
With 23047088 Shaft, Also Replace 6779082 Transfer Drive
Input Gear With 23047087 Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 23047088 1 1 1 2

17–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 17–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1 2

4
5

7
8

9
10
11

V07419

Figure 18. Low-Range Clutch

18–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Low-Range Clutch, Figure 18
5000, 6000, 5600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Anchor, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759414 1 1 1 2
2 Key, Low-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768478 2 2 2 4
3 Spring, Piston Return, Low-Range Clutch, 5⁄8 OD x 2.832 inch . . . . . . 6838589 14 14 28 56
4 Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . 23041616 4 4 8 16
5 Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . 6769326 4 4 8 16
6 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 1 1 2 4
7 Piston, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831034 1 1 1 2
8 Sealring, Internal Lip-Type, 12.055 inch OD . . . . . . . . . . . . . . . . . . . . . 6832486 1 1 2 4
9 Housing Assembly, Low-Range Clutch Piston . . . . . . . . . . . . . . . . . . . 6831155 1 1 1 2
10 Housing, Low-Range Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . 6831156 * 1
11 Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768419 2 2 4 8

GROUP B
Low-Range Clutch, Figure 18
6600
Same As Group A, Except For Parts Listed Below.
4 Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . 23041616 5 5 10 20
5 Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . 6776610 5 5 10 20

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 18–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

7
13

1
12
2
3

4
5 8
9
11
10
9
6 8

14

V07420

Figure 19. Reverse-Range Planetary

19–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Reverse-Range Planetary, Figure 19
5000
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gear, Reverse-Range Sun. When Replacing 6771363 Reverse-Range
Planetary Carrier Assembly With 6775718 Carrier Assembly
And 6831118 Reverse-Range Ring Gear With 6831119 Ring
Gear, Also Replace 6758496 Reverse-Range Sun Gear With
6775716 Sun Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758496 1 1 1 2
2 Bolt, Patchlock, 3⁄8-24 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016615 6 6 12 24
3 Retainer, Reverse-Range Planetary Carrier . . . . . . . . . . . . . . . . . . . . . 6775712 1 1 1 2
4 Washer, Thrust, 3.945 inch ID. When Replacing
6771363 Reverse-Range Planetary Carrier Assembly With
6775718 Carrier Assembly And 6831118 Reverse-Range Ring
Gear With 6831119 Ring Gear, Also Replace 29538548 Thrust
Washer With 29537234 Thrust Washer, 3.318 inch ID.
See SIL 7-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538548 1 1 2 4
5 Gear, Reverse-Range Ring. Service 6831118 Reverse-Range Ring
Gear With 6831119 Ring Gear, 6775718 Reverse-Range
Planetary Carrier Assembly, 6775716 Reverse-Range Sun Gear,
And 29537234 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831118 *** 1
6 Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . 6771363 ** 1
7 Carrier, Reverse-Range Planetary. Service 6758413 Reverse-
Range Planetary Carrier With 6775718 Carrier Assembly,
6831119 Reverse-Range Ring Gear, 6775716 Reverse-
Range Sun Gear, And 6775699 Thrust Washer. . . . . . . . . . . 6758413 *** 1
8 Washer, Pinion Thrust, 1.260 inch ID . . . . . . . . . . . . . . . . . . . . . . 6768499 12 12 24 48
9 Spacer, 1.263 ID x 1.630 OD x 1⁄8 inch . . . . . . . . . . . . . . . . . . . . . 6769261 12 12 24 48
10 Gear Set, Reverse-Range Planetary Pinion. Set Contains Six
6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6771315 1 1 1 2
11 Bearing, Roller, 3⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6704426 144 144 288 576
12 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 6 6 12 24
13 Spindle, Reverse-Range Planetary Pinion. See SIL 3-TR-01. . . . . 6839418 6 6 6 12
14 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041147 1 1 2 4

GROUP B
Reverse-Range Planetary, Figure 19
6000, 5600, 6600
Same As Group A, Except For Parts Listed Below.
1 Gear, Reverse-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775716 1 1 1 2
4 Washer, Thrust, 3.318 inch ID. See SIL 7-TR-02. . . . . . . . . . . . . . . . . 29537234 1 1 2 4
5 Gear, Reverse-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831119 1 1 1 2
6 Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . 6775718 1 1 1 2
7 Carrier, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . 6775717 1 1 1 2
10 Gear Set, Reverse-Range Planetary Pinion. Set Contains Six
6775709 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6776022 1 1 1 2

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 19–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Reverse-Range Planetary, Figure 19
6000, 5600, 6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
11 Bearing, Roller, 3⁄16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756275 144 144 144 288
12 Not Used In This Group.
13 Spindle, Reverse-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . 6775714 6 6 6 12

GROUP C
Reverse-Range Planetary, Figure 19
6600, 6610 With Electric Lock-Up, Without Reverse
Same As Group A, Except For Parts Listed Below.
14 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041147 1 1 2 4

19–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 19–2.4


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3

4
5

V07421.01.00

Figure 20. Reverse-Range Clutch

20–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Reverse-Range Clutch, Figure 20
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Anchor, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759423 1 1 1 2
2 Spring, Piston Return, Reverse-Range Clutch, 5⁄8 OD x 3.520 inch . . . 23017349 14 14 28 56
3 Key, Reverse-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768396 2 2 2 4
4 Plate, Internal-Splined Friction, Reverse-Range Clutch . . . . . . . . . . . . 23041616 5 5 10 20
5 Plate, External-Tanged Reaction, Reverse-Range Clutch . . . . . . . . . . 6769326 5 5 10 20
6 Piston, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831032 1 1 1 2
7 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 1 1 2 4
8 Sealring, External Lip-Type, 7.695 inch ID . . . . . . . . . . . . . . . . . . . . . . 6832487 1 1 2 4
9 Not Used In This Group.

GROUP B
Reverse-Range Clutch, Figure 20
Same As Group A, Except For Parts Listed Below.
2–8 Not Used In This Group.
9 Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544229 1 1 2 4

20100201 Copyright © 2010 Allison


. Transmission, Inc. 20–2.1
PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

20–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

2 6 11 15
1 14
5 13
12
10

4 9
3 8
7

17
16 18

19
20
21
22
23
24
25
41
40 39
42 26
43 27
28
29

38

30
31
32
34
36
33 35 V07972.01.01

37

Figure 21A. Rear Cover And Speedometer

20100201 Copyright © 2010 Allison Transmission, Inc. 21–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3 5 4
6

12
9 8
10
11

14
13

V09577.00.00

Figure 21B. Rear Cover And Speedometer

21–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Rear Cover And Speedometer, Figure 21A
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772162 1 1 2 4
2 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525020 1 1 1 1
3 Plug, Square Socket Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . 23012031 1 1 2 4
4 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
5 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525019 * 1
6 Bushing, Speedometer Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . 29543999 1 1 2 4
7 Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . 552868 1 1 2 4
8 Not Used In This Group.
9 Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . 6772158 1 1 1 2
10 Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . 29544561 1 1 2 4
11 Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . 6768536 1 1 2 4
12 Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6768417 1 1 2 4
13 Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . 6768418 1 1 2 4
14 Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043587 * 1
15 Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . 23016147 2 2 4 8
16 Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838043 1 1 2 4
17 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 1 1 2 4
18 Bolt, 5⁄8-11 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271569 1 1 2 4
19 Gear Assembly, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838044 1 1 1 2
20 Gear, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838040 1 1 1 2
21 Gear, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838039 1 1 1 2
22 Spacer, Output Bearing, 5 ID x 51⁄ 2 OD x 0.920 inch . . . . . . . . . . . . . . 6838041 1 1 1 2
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047997 1 1 2 4
24 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768827 8 8 16 32
25 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 8 8 16 32
26 Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880756 1 1 1 2
27 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838042 * 1
28 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
29 Slinger, 4.766 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757563 1 1 2 4
30 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
31 Bolt, 5⁄8-18 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271579 1 1 2 4
32–36 Not Used In This Group.
37 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
38 Nipple, Seal Drain, 1⁄4-18 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119247 1 1 1 2
39 Plug, Pipe, 1⁄4-18. Used Prior To 29525019 Cover. . . . . . . . . . . . . . . . 23012035 2 2 4 8
39 Plug Assembly, 7⁄16-20. Used Starting With 29525019 Cover.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
40 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 1 1 2
41 Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 4 4 4 8
42 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 1 1 2 4
43 Bolt, 5⁄8-11 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271569 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 21–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Rear Cover And Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
19 Not Used In This Group.
21 Not Used In This Group.

GROUP C
Rear Cover And Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
30–31 Not Used In This Group.
32 Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015481 1 1 1 2

GROUP D
Rear Cover And Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
9–14 Not Used In This Group.

GROUP E
Rear Cover And Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
9–14 Not Used In This Group.
30–31 Not Used In This Group.
32 Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015481 1 1 1 2

GROUP F
Rear Cover And Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
9–14 Not Used In This Group.
26 Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536893 1 1 1 2
27 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536396 * 1
30–31 Not Used In This Group.
33 Speed Sensor Assembly, Output. See SIL 8-TR-06. . . . . . . . . . . . . . . 29543432 1 1 1 2
34 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
35 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
36 Bolt, 5⁄16-18 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

21–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G
Rear Cover And Speedometer, Figure 21B
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772162 1 1 2 4
2 Ring, Retaining, Internal, 5.781 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6759109 1 1 2 4
3 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047997 1 1 2 4
4 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833616 ** 1
5 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
6 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833617 *** 1
7 Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 1 1 2 4
8 Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012035 2 2 4 8
9–11 Not Used In This Group.
12 Seal Assembly, Oil, 4.506 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045094 2 2 4 8
13 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 1 1 2
14 Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 4 4 4 8

GROUP H
Rear Cover And Speedometer, Figure 21B
Same As Group G, Except For Parts Listed Below.
4–7 Not Used In This Group.
8 Plug, Pipe, 1⁄4-18. Used Prior To 29525021 Adapter. . . . . . . . . . . . . . . 23012035 2 2 4 8
8 Plug Assembly, 7⁄16-20. Used Starting With 29525021 Adapter.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
9 Adapter Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527113 1 1 1 1
10 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
11 Adapter, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525021 * 1

* Serviced Only As An Assembly—Not Available As A Detail Part.


** Not Serviced As An Assembly—Order Detail Parts.
*** No Longer Available From Allison Transmission.
20100201 Copyright © 2010 Allison Transmission, Inc. 21–2.3
PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

25

24 26
1
2 28
4 29
27
20
5
19 30 31 32

3
33
34

21 30

22
35

23

36
40
53
52 48
37

39
38 49
51 41
6
42
7 43 44
8
9
50
10 45

46
11
12
47

14 18
15
16
13
17

V07496

Figure 22. Transfer Gear Housing And Speedometer

22–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Transfer Gear Housing And Speedometer, Figure 22
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
3 Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773186 1 1 2 4
4 Retainer, Output Bearing. When Replacing 6884085 Output
Bearing Retainer With 29538481 Retainer, Also Replace
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembly, 23012035 Plugs With
29500034 Plug Assemblies, And 23017377 Plug With
29525049 Plug Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538481 1 1 1 2
5 O-ring, 6.484 inch ID. Used With 6884085 Output Bearing
Retainer Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884080 1 1 2 4
6–19 Not Used In This Group.
20 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772162 1 1 2 4
21 Not Used In This Group.
22 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9437787 1 1 2 4
23 Not Used In This Group.
24 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016069 1 1 1 2
25 Plug, Square Socket Pipe, 11⁄4-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012033 1 1 2 4
26 Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544188 1 1 1 2
27–28 Not Used In This Group.
29 Housing Assembly, Transfer Gear. When Replacing
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembly, Also Replace 6884085 Output
Bearing Retainer And 6884080 O-ring With 29538481 Retainer,
23012035 Plugs With 29500034 Plug Assemblies, And
23017377 Plug With 29525049 Plug Assembly. . . . . . . . . . . . . . . 29528629 1 1 1 1
30 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 4 4 8 16
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528628 * 1
32 Baffle, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771140 1 1 1 2
33 Lockwasher, Internal-Tooth, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . 115549 2 2 4 8
34 Bolt, 3⁄8-16 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179835 2 2 4 8
35 Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . 23012034 1 1 2 4
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528628 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528628 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528628 Housing. . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528628 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
38 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 1 1 2
39 Screw, Drive, No, 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 4 4 4 8
40 Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 1 1 2 4
41 Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011216 1 1 1 2
42 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
43 Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103319 1 1 2 4
44 Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011194 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 22–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Transfer Gear Housing And Speedometer, Figure 22
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
45 Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011195 1 1 1 2
46 Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011196 1 1 2 4
47 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
48 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
49 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 6 6 12 24
50 Gasket, Inspection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770879 2 2 4 8
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 1 1 1 2
52 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 20 20 40 80
53 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 20 20 40 80

GROUP B
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
24–25 Not Used In This Group.
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP C
Transfer Gear Housing And Speedometer, Figure 22
NOTE: See SIL 62-TR-81 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
1 Bolt, 1⁄ 2-13 x 13⁄8 inch. Used Starting With S/N 3110088032. . . . . . . . . 179884 6 6 12 24
2 Lockwasher, 1⁄ 2 inch. Used Starting With S/N 3110088032. . . . . . . . . . 103323 6 6 12 24
3–5 Not Used In This Group.
6 Retainer, Bearing. Used Starting With S/N 3110088032. . . . . . . . . . . . 6757585 1 1 1 2
7 Bolt, 1⁄ 2-20 x 11⁄ 4 inch. Used Starting With S/N 3110088032. . . . . . . . . 455012 2 2 4 8
8 Lockstrip. Used Starting With S/N 3110088032. . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
9 Retainer, Output Shaft. Used Starting With S/N 3110088032. . . . . . . . 6769476 1 1 1 2
10 Shim, 0.025 inch. Used Starting With S/N 3110088032. . . . . . . . . . . . . 6772140 AR 1 2 4
10 Shim, 0.005 inch. Used Starting With S/N 3110088032. . . . . . . . . . . . . 6772141 AR 1 2 4
11 Bolt, 1⁄ 2-13 x 11⁄ 2 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . 186725 6 6 12 24
12 Lockwasher, 1⁄ 2 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . . 103323 6 6 12 24
13 Retainer Assembly, Output Bearing. Used Prior To S/N 3110088032. . 6768878 1 1 1 2
14 Slinger, 4.766 inch OD. Used Prior To S/N 3110088032. . . . . . . . 6757563 1 1 2 4
15 Seal Assembly, Oil, 4.756 inch OD. Used Prior To
S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
16 Retainer, Output Bearing. Used Prior To S/N 3110088032. . . . . . 6768877 * 1
17 Nipple, Seal Drain, 1⁄ 4-18 x 4 inch. Used Prior To S/N 3110088032. . . 119247 1 1 1 2
18 Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch.
Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . 6770677 1 1 1 2
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

22–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP C (cont’d)
Transfer Gear Housing And Speedometer, Figure 22
NOTE: See SIL 62-TR-81 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Not Used In This Group.
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
24–26 Not Used In This Group.
27 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
28 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP D
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3–5 Not Used In This Group.
6 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
7 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
8 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
9 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769476 1 1 1 2
10 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
10 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
22 Not Used In This Group.
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 22–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
22 Not Used In This Group.
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP F
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
1–5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
22 Not Used In This Group.
24–26 Not Used In This Group.
27 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
28 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP G
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

22–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G (cont’d)
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
21 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 2 4
22 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4

GROUP H
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
21 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 2 4
22 Not Used In This Group.
26 Not Used In This Group.
27 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
28 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4

GROUP J
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
21 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 2 4
(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 22–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP J (cont’d)
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Not Used In This Group.
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP K
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
21 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 2 4
22 Not Used In This Group.
24–26 Not Used In This Group.
27 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
28 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 2 2 4 8
36 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 1 1 2 4
37 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

22–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP L
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
6 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
7 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
8 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
9 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768324 1 1 1 2
10 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
10 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
21 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 2 4
22 Not Used In This Group.
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4

GROUP M
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
1–5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
22 Not Used In This Group.
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

GROUP N
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
4 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 1 1 1 2
5 Not Used In This Group.
19 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 22–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP N (cont’d)
Transfer Gear Housing And Speedometer, Figure 22
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Not Used In This Group.
23 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
24–25 Not Used In This Group.
29 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 1 1 1 1
31 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * 1
36 Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 2 2 4 8
37 Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
51 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 2 2 2 4

22–2.8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 22–2.9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
6
4
7
3
8

10

11

15
12
16
13
14
17
18
19 20

V07422

Figure 23. Transfer Gear

23–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Transfer Gear, Figure 23
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bearing Kit. Kit Contains 23047974 Ball Bearing Assembly and
29507726 Instruction Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507728 2 2 4 8
2 Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838580 1 1 1 2
3 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530100 2 2 4 8
4 Gear Assembly, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837349 1 1 1 2
5 Gear, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837350 * 1
6 Plug, Transfer Drive Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757536 1 1 1 2
7 Spacer, Transfer Drive Output Gear,
2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . 6757534 1 1 1 2
8–9 Not Used In This Group.
10 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774044 1 1 1 2
11 Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012928 1 1 1 2
12 Spacer, Transfer Drive Output Gear,
2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . 6757534 1 1 1 2
13 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
14 Spacer, Transfer Drive Output Bearing,
2.520 ID x 3.515 OD x 1.460 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 6770677 1 1 1 2
15–20 Not Used In This Group.

GROUP B
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive
Input Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 1 1 1 2
10 Not Used In This Group.
12 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 1 1 1 2
13–14 Not Used In This Group.

GROUP C
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive
Input Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 1 1 1 2
7 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 1 1 1 2
10 Not Used In This Group.
14 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 23–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 1 1 1 2
10 Not Used In This Group.
14 Not Used In This Group.

GROUP E
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
7 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 1 1 1 2
10 Not Used In This Group.

GROUP F
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive
Input Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 1 1 1 2
8 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770646 *** 1
10 Not Used In This Group.
14 Not Used In This Group.
17 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
17 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
18 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769476 1 1 1 2
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
20 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8

GROUP G
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive
Input Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 1 1 1 2
9 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770094 1 1 1 2
10 Not Used In This Group.
14 Not Used In This Group.
17 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
17 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
18 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769476 1 1 1 2

(continued on next page)

*** No Longer Available From Allison Transmission.

23–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G (cont’d)
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
20 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8

GROUP H
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
7 Not Used In This Group.
10–14 Not Used In This Group.
15 Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884082 1 1 1 2
16 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9437787 1 1 2 4

GROUP J
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047087 1 1 1 2
9 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770094 1 1 1 2
10 Not Used In This Group.
13–16 Not Used In This Group.
17 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 1 2 4
17 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 1 2 4
18 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768324 1 1 1 2
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
20 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8

GROUP K
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
10 Not Used In This Group.
12 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 1 1 1 2
13–14 Not Used In This Group.

GROUP L
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
13 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 1 1 1 2

20100201 Copyright © 2010 Allison Transmission, Inc. 23–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

14
2

4
5

16 15

17
18

19
6

3 7
8

9
10

11
20 12
21 13
22 23
24
25
26
27

28

V07973.01.00.eps

Figure 24. Transfer Gear Housing Cover And Speedometer

24–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Transfer Gear Housing Cover And Speedometer, Figure 24
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Transfer Gear Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . 6756313 1 1 2 4
2 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771509 1 1 1 1
3 Not Used In This Group.
4 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 26 26 52 104
5 Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 26 26 52 104
6 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 1 1 2 4
7–11 Not Used In This Group.
12 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
13 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186725 6 6 12 24
14 Not Used In This Group.
15 Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768878 1 1 1 2
16 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768877 * 1
17 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
18 Slinger, 4.766 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757563 1 1 2 4
19 Nipple, Seal Drain, 1⁄4-18 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119247 1 1 1 2
20 Shaft, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757602 1 1 1 2
21 Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . 552868 1 1 2 4
22 Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . 29544561 1 1 2 4
23 Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . 6768536 1 1 2 4
24 Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6768417 1 1 2 4
25 Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . 6768418 1 1 2 4
26 Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043587 * 1
27 Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . 23016147 2 2 4 8
28 Not Used In This Group.

GROUP B
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
12–13 Not Used In This Group.
15–19 Not Used In This Group.

GROUP C
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884078 1 1 1 1
6 Not Used In This Group.
7 Shim, Bearing Retainer, 0.003 inch, Selective . . . . . . . . . . . . . . . . . . . 23015620 AR 1 2 4
7 Shim, Bearing Retainer, 0.010 inch, Selective . . . . . . . . . . . . . . . . . . . 23015621 AR 1 2 4

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 24–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont’d)
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Shim, Bearing Retainer, 0.020 inch, Selective . . . . . . . . . . . . . . . . . . . 23015622 AR 1 2 4
7 Shim, Bearing Retainer, 0.040 inch, Selective . . . . . . . . . . . . . . . . . . . 23015623 AR 1 2 4
8 Plate, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016152 1 1 1 2
9 O-ring, 6.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884080 1 1 2 4
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884079 1 1 1 2
13 Bolt, 1⁄ 2-13 x 15⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179886 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–19 Not Used In This Group.

GROUP D
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
15–19 Not Used In This Group.

GROUP E
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1

GROUP F
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
15–19 Not Used In This Group.

24–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017579 1 1 1 1
6–7 Not Used In This Group.
10 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779038 1 1 2 4
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538482 1 1 1 2
13 Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–19 Not Used In This Group.

GROUP H
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2

GROUP J
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–19 Not Used In This Group.

GROUP K
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017579 1 1 1 1
6–7 Not Used In This Group.
10 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779038 1 1 2 4
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538482 1 1 1 2
13 Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

20100201 Copyright © 2010 Allison Transmission, Inc. 24–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP L
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

GROUP M
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
12–13 Not Used In This Group.
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

GROUP N
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

GROUP P
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

24–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP Q
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.

GROUP R
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used In This Group.
3 Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 1 1 1 1
11 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
13 Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 6 6 12 24
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

GROUP S
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
12–13 Not Used In This Group.
14 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 1 1 1 2
15–20 Not Used In This Group.
22–26 Not Used In This Group.
28 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2

20100201 Copyright © 2010 Allison Transmission, Inc. 24–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

14
15
16 17
18

19 20
21
59
58 22
57 23
24 25
56
55 1
54 2
61 3
60 4
52 5
51 6
50
8
12
13

73 72
71 53 9
70 27 10 11
69 7
68 28 26
66 30
67
65 31
64
32
63 29
35

62
33 34
38 36
39 37

40 41

42
43
44
45
46
47 49
48 V09579.01.00

Figure 25. Disconnect Clutch

25–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Disconnect Clutch, Figure 25
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Coupling, Output Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779036 1 1 1 2
2 Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6754835 1 1 2 4
3 Gasket, Disconnect Clutch Housing Adapter . . . . . . . . . . . . . . . . . . . . 6779038 1 1 2 4
4 Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 6779039 1 1 1 2
5 Not Used In This Group.
6 Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772012 1 1 2 4
7 Not Used In This Group.
8 Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779041 1 1 1 2
9 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
10 Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887 6 6 12 24
11 Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012852 1 1 1 2
12 Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . 23014948 1 1 2 4
NI Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 1 1 2 4
NI Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 1 1 2 4
NI Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * 1
13 Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . . 6755193 1 1 1 2
14 Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6751633 1 1 2 4
15 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6754783 1 1 2 4
16 Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751630 1 1 1 2
17 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756388 1 1 1 2
18 Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5171417 1 1 2 4
19 Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 2 2 4 8
20 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047977 1 1 2 4
21 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755672 1 1 2 4
22 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772011 1 1 1 2
23 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
24 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 6 6 12 24
25 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
26 Not Used In This Group.
27 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 1 1 2 4
28 Shaft, Transfer Drive Output. When Replacing 29503131 Transfer
Drive Output Shaft With 6880778 Shaft, Also Replace
29503132 Output Drive Coupling With 6880776 Coupling. . . . . . . 6880778 1 1 1 2
29 Not Used In This Group.
30 Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 6772008 1 1 1 2
31 Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772012 1 1 2 4
32 Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779041 1 1 1 2
33 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
34 Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179892 6 6 12 24
35 Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012852 1 1 1 2
36 Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . 23014948 1 1 2 4
NI Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 1 1 2 4
NI Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 1 1 2 4
NI Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * 1
37 Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . . 6755193 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


NI— Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. 25–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Disconnect Clutch, Figure 25
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
38 Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6751633 1 1 2 4
39 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6754783 1 1 2 4
40 Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751630 1 1 1 2
41 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756388 1 1 1 2
42 Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5171417 1 1 2 4
43 Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 2 2 4 8
44 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047977 1 1 1 2
45 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755672 1 1 2 4
46 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772011 1 1 1 2
47 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
48 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 6 6 12 24
49 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4
50 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 1 1 2 4
51 Coupling, Output Drive. When Replacing 29503131 Output
Drive Coupling With 6880776 Coupling, Also Replace
29503131 Transfer Drive Output Shaft With 6880778 Shaft. . . . . . 6880776 1 1 1 2
52 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
53 Not Used In This Group.
54 Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772008 1 1 1 2
55 Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772012 1 1 2 4
56 Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779041 1 1 1 2
57 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
58 Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179892 6 6 12 24
59 Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012852 1 1 1 2
60 Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . 23014948 1 1 2 4
NI Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 1 1 2 4
NI Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 1 1 2 4
NI Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * 1
61 Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . . 6755193 1 1 1 2
62 Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6751633 1 1 2 4
63 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6754783 1 1 2 4
64 Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751630 1 1 1 2
65 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756388 1 1 1 2
66 Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5171417 1 1 2 4
67 Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 2 2 4 8
68 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047977 1 1 1 2
69 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755672 1 1 2 4
70 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772011 1 1 1 2
71 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 6 6 12 24
72 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 6 6 12 24
73 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.


NI— Not Illustrated.

25–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
27 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 1 1 2 4
28 Shaft, Transfer Drive Output. Used Prior To S/N 3110088032.
See SIL 62-TR-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323 1 1 1 2
29 Shaft, Transfer Drive Output. Used Starting With S/N 3110088032. . . 6779043 1 1 1 2
50–73 Not Used In This Group.

GROUP C
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
27–28 Not Used In This Group.
30–49 Not Used In This Group.
50 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 1 1 2 4
51–52 Not Used In This Group.
53 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323 1 1 1 2

GROUP D
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
1–25 Not Used In This Group.
27–28 Not Used In This Group.
30–49 Not Used In This Group.
50 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 1 1 2 4
51–52 Not Used In This Group.
53 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323 1 1 1 2

GROUP E
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
5 Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117919 1 1 2 4
8 Not Used In This Group.
11–25 Not Used In This Group.
26 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
27–73 Not Used In This Group.

20100201 Copyright © 2010 Allison Transmission, Inc. 25–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117919 1 1 2 4
6 Not Used In This Group.
7 Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779038 1 1 2 4
8 Not Used In This Group.
11–25 Not Used In This Group.
26 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 1 1 1 2
27–73 Not Used In This Group.

GROUP G
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
27–73 Not Used In This Group.

GROUP H
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
1–5 Not Used In This Group.
10 Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179892 6 6 12 24
12 Rod Wiper And Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014948 1 1 2 4
NI Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 1 1 2 4
NI Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 1 1 2 4
NI Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * 1
28 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880778 1 1 1 2
36 Rod Wiper And Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014948 1 1 2 4
NI Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 1 1 2 4
NI Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 1 1 2 4
NI Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * 1
51 Coupling, Output Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880776 1 1 1 2
55–73 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.


NI— Not Illustrated.

25–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

11
12

16
15
10 14

9
13
8
7

5
18
2 17
4
3

19

20
22
21

24
25
23

26

V09578.01.00

Figure 26A. Oil Pan

20100201 Copyright © 2010 Allison Transmission, Inc. 26–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
6
7
4 6

6
5 7
6

V07423

Figure 26B. Oil Pan

26–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Oil Pan, Figure 26A
5 Inch Pan, Right-Side Screen
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758437 1 1 2 4
2 Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525027 1 1 1 2
3 Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525026 * 1
4 Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758473 1 1 1 2
5 Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 1 1 2 4
6 Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011216 1 1 1 2
7 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
8 Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103319 1 1 2 4
9 Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011194 1 1 1 2
10 Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011195 1 1 1 2
11 Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011196 1 1 1 2
12 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
13–16 Not Used In This Group.
17 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
18 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 6 6 12 24
19 Plug, Square Hd Pipe, 3⁄4-14. Used Prior To
29525024, 29525026, And 29525028 Pans. . . . . . . . . . . . . . . . . . 23017377 1 1 2 4
19 Plug Assembly, 11⁄16-12. Used Starting With
29525024, 29525026, And 29525028 Pans. See SIL 20-TR-96. . . 29525049 1 1 2 4
20 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 18
21 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 4 4 8 18
22 Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄32 inch . . . . . . . . . . . . . . . . . 23016149 24 24 48 96
23–26 Not Used In This Group.

GROUP B
Oil Pan, Figure 26A
5 Inch Pan, Left-Side Screen
Same As Group A, Except For Parts Listed Below.
2–4 Not Used In This Group.
19 Not Used In This Group.
23 Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525025 1 1 1 2
24 Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525024 * 1
25 Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758473 1 1 1 2
26 Plug Assembly, 11⁄16-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 26–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Oil Pan, Figure 26A
8 Inch Pan, Right-Side Screen
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525029 1 1 1 2
3 Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525028 * 1
6 Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520043 1 1 1 2
11–12 Not Used In This Group.
13 Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520044 1 1 1 2
14 Gasket, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520046 1 1 2 4
15 Cover, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520047 1 1 1 2
16 Locknut, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014107 1 1 2 4

GROUP D
Oil Pan, Figure 26B
Dual-Drain Cover
1 Gasket, Oil Drain Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833619 1 1 2 4
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 28 28 56 112
3 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 28 28 56 112
4 Cover, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016068 1 1 1 2
5 Not Used In This Group.
6 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758557 4 4 8 16
7 Hose, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758486 2 2 4 8

GROUP E
Oil Pan, Figure 26B
Single-Drain Cover
Same As Group D, Except For Parts Listed Below.
1 Gasket, Oil Drain Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768981 1 1 2 4
4 Not Used In This Group.
5 Cover Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768989 1 1 1 2
6 Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758557 2 2 4 8
7 Hose, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758486 1 1 2 4

* Serviced Only As An Assembly—Not Available As A Detail Part.

26–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

REVERSED FILTER INSTALLATION


45
38
44 37
43 36 42
35 1
41 3
34 40
39
2 2
33

49 51
32 43 50
31 48

2
30 2
47
4

16
15
14 18 46
5 13
12
2
11
10
20

7 9 6
8

17
19

29
22
26
28 21
27

25
24

23

V06820

Figure 27A. Main Pressure Regulator Valve And Oil Filter

20100201 Copyright © 2010 Allison Transmission, Inc. 27–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
4
2
3 3
6
1
7

21
20
9 19
11 18
10 17
16
15 27
14
13

12
OUTLET
26
INLET
OUTLET
22
INLET
25

MOUNTING
SURFACE
24
23

V07424

Figure 27B. Main Pressure Regulator Valve And Oil Filter

27–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Main Pressure Regulator Valve And Oil Filter, Figure 27A
AC Brand Direct Mount Oil Filter
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 7⁄16-14 x 7 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415092 *** 5 5 10 20
2 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 9 9 18 36
3 Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 2 2 4 8
4 Gasket, Oil Filter Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521 1 1 2 4
5 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 2 2 4 8
6 Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . 29525040 1 1 1 2
7 Plug, Pipe, 1⁄4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . 23012035 1 1 2 4
7 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
8 Screw, Hex Socket Set, 5⁄16-18 x 17⁄32 inch . . . . . . . . . . . . . . . . . . 9417797 1 1 2 4
9 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 1 1 1 1
10 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 1 1 1 2
11 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 1 1 1 2
12 Spring, Main Pressure Regulator Valve, 0.800 OD x 41⁄ 2 inch . . . 6758508 1 1 2 4
13 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 AR 2 4 8
13 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 AR 2 4 8
14 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6776680 1 1 1 2
15 Gasket, Annular Copper, 1.406 ID x 13⁄4 inch OD . . . . . . . . . . . . . 6760112 1 1 2 4
16 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 1 1 2 4
17 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23016548 1 1 2 4
18 Filter Assembly, Oil. Service 25011747 Oil Filter Assembly
With 29530556 Filter Assembly. See SIL 22-TR-84 And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 1
19 Washer, AC Filter Bypass Valve Plug . . . . . . . . . . . . . . . . . . . . . . 29544517 1 1 2 4
20 Washer, AC Filter Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . 29544518 1 1 2 4
21 Element Assembly, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25011193 2 2 4 8
22 O-ring, AC Filter Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544515 2 2 4 8
23 Washer, AC Filter Center Shell Stud . . . . . . . . . . . . . . . . . . . . . . . 29544516 2 2 6 20
24–51 Not Used In This Group.

GROUP B
Main Pressure Regulator Valve And Oil Filter, Figure 27A
AC Brand Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve
Same As Group A, Except For Parts Listed Below.
1 Bolt, 7⁄16-14 x 81⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9411488 *** 5
5 Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 2 2 4 8
24 O-ring, 0.612 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6703225 1 1 2 4
25 Gasket, Variable Stator Control Valve Adapter . . . . . . . . . . . . . . . . . . . 23016548 1 1 2 4
26 Adapter Assembly, Variable Stator Control Valve . . . . . . . . . . . . . . . . . 6778492 *** 1
27 Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778417 *** 1
28 Pin, Dowel, 7⁄16 x 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141255 5 5 10 20

(continued on next page)

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 27–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 27A
AC Brand Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
29 Adapter, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . . . 6778473 *** 1
30 Gasket, Variable Stator Control Valve Body . . . . . . . . . . . . . . . . . . . . . 6778451 1 1 2 4
31 Spring, Check Ball Return, 5⁄16 OD x 0.710 inch . . . . . . . . . . . . . . . . . . 6778422 *** 1
32 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 1 1 2 4
33 Body Assembly, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . 6779647 ** 1
34 Body, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 6779645 *** 1
35 Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . . . . . . . . . . . 6772740 1 1 2 4
36 Plug, Cutoff, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . 6831528 1 1 1 2
37 O-ring, 0.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750558 1 1 2 4
38 Plug, Cutoff Valve Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771378 1 1 1 2
39 Valve, Variable Stator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778430 1 1 2
40 Spring, Variable Stator Control Valve,
0.930 inch OD x 4.450 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . 6830323 *** 1
41 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6703212 1 1 2 4
42 Plug Assembly, Valve Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778411 1 1 1 2
43 Plug, Square Socket Pipe, 1⁄4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444654 3 3 6 12
44 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 5 5 10 20
45 Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179848 5 5 10 20

GROUP C
Main Pressure Regulator Valve And Oil Filter, Figure 27A
AC Brand Reversed Direct Mount Filter
Same As Group A, Except For Parts Listed Below.
1 Bolt, 7⁄16-14 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274499 *** 4
2 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 16 16 32 64
3 Bolt, 7⁄16-14 x 51⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187425 *** 3
5 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 3 3 6 12
46 Adapter, Oil Filter, Reversed Filter Installation . . . . . . . . . . . . . . . . . . . 6773790 1 1 1 1
47 Plug, Square Head Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017377 1 1 2 4
48 Bolt, Hexlock, 7⁄16-14 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416011 1 1 2 4
49 Bolt, 7⁄16-14 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179874 *** 3
50 Bolt, 7⁄16-14 x 61⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451309 *** 2
51 Gasket, Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521 1 1 2 4

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

27–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP D
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Reversed Direct Mount Filter
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 7⁄16-14 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045473 *** 4
2 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 16 16 32 64
3 Bolt, 7⁄16-14 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045474 *** 3
5 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 3 3 6 12
18 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 1 1 1 2
46 Adapter, Oil Filter, Reversed Filter Installation . . . . . . . . . . . . . . . . . . . 6773790 1 1 1 1
47 Plug, Square Head Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017377 1 1 2 4
48 Bolt, 7⁄16-14 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179862 1 1 2 4
49 Bolt, 7⁄16-14 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179874 *** 3
50 Bolt, 7⁄16-14 x 61⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451309 *** 2
51 Gasket, Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521 1 1 2 4

GROUP E
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Direct Mount Oil Filter
1 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 1 1 1 2
2 Bolt, 7⁄16-14 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9421651 2 2 4 8
3 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509735 5 5 10 20
4 Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 3 3 6 12
5 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . 29529657 1 1 2 4
6 Sealring, 88.20 mm ID. See SIL 2-TR-86. . . . . . . . . . . . . . . . . . . . 23018950 2 2 4 8
7 Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . 29510910 2 2 4 8
8 O-ring, 1.860 inch ID. See SIL 2-TR-86. . . . . . . . . . . . . . . . . . . . . 29512863 2 2 4 8
9 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 4 4 8 16
10 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 4 4 8 16
11 Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . 29525040 1 1 1 2
12 Screw, Hex Socket Set, 5⁄16-18 x 17⁄32 inch . . . . . . . . . . . . . . . . . . 9417797 1 1 2 4
13 Plug, Pipe, 1⁄4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . 23012035 1 1 2 4
13 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
14 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 1 1 1 1
15 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 1 1 1 2
16 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 1 1 1 2
17 Spring, Main Pressure Regulator Valve, 0.800 OD x 41⁄ 2 inch . . . 6758508 1 1 2 4
18 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 AR 2 4 8
18 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 AR 2 4 8
19 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6776680 1 1 1 2
20 Gasket, Annular Copper, 1.406 ID x 13⁄4 inch OD . . . . . . . . . . . . . 6760112 1 1 2 4
21 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 1 1 2 4

(continued on next page)

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 27–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Direct Mount Oil Filter
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23016548 1 1 2 4
23–27 Not Used In This Group.

GROUP F
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter (Pipe Thread)
Same As Group E, Except For Parts Listed Below.
1–8 Not Used In This Group.
9 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
10 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
23 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530557 1 1 1 2
24 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . . 29510912 1 1 2 4
25 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1 1 2 4
26 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . . 29529657 1 1 2 4
27 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 2 2 2 4

GROUP G
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For Parts Listed Below.
9 Bolt, Hexlock, 7⁄16-14
x 31⁄ 2
inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
10 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28

GROUP H
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Main Pressure Regulator Valve Only
Same As Group E, Except For Parts Listed Below.
1–8 Not Used In This Group.
9 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
10 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28

27–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP J
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter (Straight Thread)
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–8 Not Used In This Group.
9 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
10 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
23 Filter Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542419 1 1 1 2
24 Element, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510912 1 1 2 4
25 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1 1 2 4
26 Switch, Pressure Differential, 35 psi . . . . . . . . . . . . . . . . . . . . . . . 29529657 1 1 2 4
27 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 2 2 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 27–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

27–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

3
2

4
2

15

14
9
13
8
12
7 11

16
10

17 6

17
19

20
18

V07425

Figure 28A. Lockup Control Valve (Hydraulic)

20100201 Copyright © 2010 Allison Transmission, Inc. 28–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

18
24
25
26
23
27
17
15 16
22 30
14 20
21 29
12
28
11

19
13

10

7 5
6

4
1
3

V09582.01.00

Figure 28B. Lockup Control Valve (CEC)

28–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Lockup Control Valve, Figure 28A
Hydraulic 1570 rpm Lockup Out
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 9 9 18 36
3 Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179850 7 7 14 28
4 Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179841 2 2 4 8
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528618 1 1 1 2
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528534 1 1 1 1
7 Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771929 1 1 1 2
8 Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759373 1 1 1 2
9 O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6764333 1 1 2 4
10 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 1 1 1 2
11 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772137 AR 2 4 8
12 Not Used In This Group.
13 Spring, Lockup Control Valve, 0.530 ID x 2.650 inch . . . . . . . . . . 6769252 1 1 2 4
14 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 1 1 1 2
15 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 1 1 2 4
16 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 2 2 4 8
17 Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29528534 And
29528620 Bodies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 3 3 6 12
17 Plug Assembly, 3⁄8-24. Used Starting With 29528534 And
29528620 Bodies. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . 29525044 3 3 6 12
18 Not Used In This Group.
19 Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536843 1 1 2 4
20 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544508 1 1 2 4

GROUP B
Lockup Control Valve, Figure 28A
Hydraulic 1200 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23045501 ** 1
13 Spring, Lockup Control Valve, 0.530 ID x 2.840 inch . . . . . . . . . . 23045499 1 1 2 4

GROUP C
Lockup Control Valve, Figure 28A
Hydraulic 1420 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23015049 ** 1
13 Spring, Lockup Control Valve, 0.530 ID x 2.560 inch . . . . . . . . . . 6775812 1 1 2 4

** Not Serviced As An Assembly—Order Detail Parts.

20100201 Copyright © 2010 Allison Transmission, Inc. 28–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Lockup Control Valve, Figure 28A
Hydraulic 1650 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6771322 ** 1
13 Spring, Lockup Control Valve, 0.690 OD x 2.838 inch.
Service 6758475 Lockup Control Valve Spring With
6769252 Spring And 6772137 Shims, As Required. . . . . . . . . 6758475 *** 1
18 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
20 Not Used In This Group.

GROUP E
Lockup Control Valve, Figure 28A
Hydraulic 1850 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6772032 ** 1
12 Washer, Lockup Control Valve Spring . . . . . . . . . . . . . . . . . . . . . . 6769406 1 1 2 4
13 Spring, Lockup Control Valve, 7⁄8 OD x 2.990 inch . . . . . . . . . . . . 6769407 1 1 2 4
18 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
20 Not Used In This Group.

GROUP F
Lockup Control Valve, Figure 28A
No Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6777793 ** 1
11 Not Used In This Group.
13 Spring, Lockup Control Valve, 0.794 OD x 2.810 inch. . . . . . . . . . 6758597 *** 1
18 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
20 Not Used In This Group.

GROUP G
Lockup Control Valve, Figure 28A
Hydraulic 1570 rpm Lockup Out, No First And Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528619 *** 1 1 1 2
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** 1 1 1 1

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

28–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP H
Lockup Control Valve, Figure 28A
Hydraulic 1250 rpm Lockup Out, No First And Reverse Lockup
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23045349 ** 1
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** 1
13 Spring, Lockup Control Valve, 0.680 OD x 2.900 inch . . . . . . . . . . 23045210 1 1 2 4

GROUP J
Lockup Control Valve, Figure 28A
Hydraulic 1650 rpm Lockup Out, No First And Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6771238 ** 1
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** 1
13 Spring, Lockup Control Valve, 0.690 OD x 2.838 inch.
Service 6758475 Lockup Control Valve Spring With
6769252 Spring And 6772137 Shims, As Required. . . . . . . . 6758475 *** 1
18 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
20 Not Used In This Group.

GROUP K
Lockup Control Valve, Figure 28A
Hydraulic 1750 rpm Lockup Out, No First And Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23017052 ** 1
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** 1
13 Spring, Lockup Control Valve, 0.690 OD x 2.838 inch.
Service 6758475 Lockup Control Valve Spring With
6769252 Spring And 6772137 Shims, As Required. . . . . . . . 6758475 *** 1

GROUP L
Lockup Control Valve, Figure 28A
Hydraulic 1850 rpm Lockup Out, No First And Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23015048 ** 1
6 Body, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** 1
12 Washer, Lockup Control Valve Spring . . . . . . . . . . . . . . . . . . . . . . 6769406 1 1 1 2
13 Spring, Lockup Control Valve, 7⁄8 OD x 2.990 inch . . . . . . . . . . . . 6769407 1 1 2 4
18 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
20 Not Used In This Group.

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 28–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M
Lockup Control Valve, Figure 28B
12V CEC1
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Bolt, Hexlock, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 5 5 10 20
3 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 3 3 6 12
4 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 4 4 8 16
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29527367 1 1 1 2
6 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 1 1 2 4
7 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 1 1 1 2
8 Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . . 6838520 1 1 2 4
9 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 1 1 1 2
10 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 1 1 2 4
11 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527366 1 1 1 1
12 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29509561 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
13 Plug, Pipe, 1⁄8-27. Used Prior To 29527366 Body. . . . . . . . . . . . . . 23012036 2 2 4 8
13 Plug Assembly, 3⁄8-24. Used Starting With 29527366 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 2 2 4 8
14 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045876 1 1 2 4
15 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 1 1 2 4
16 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
17 Bolt, 1⁄4 inch-20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 2 2 4 8
18 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045794 1 1 1 2
19 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046474 1 1 2 4
20 O-ring, 0.676 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 1 2 4
21 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 2 2 4 8
22 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 1 1 2 4
23 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016824 1 1 2 4
24–27 Not Used In This Group.
28 Cover Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045878 1 1 1 2
29 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
30 Bolt, 1⁄4-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 2 2 4 8

GROUP N
Lockup Control Valve, Figure 28B
24V CEC1
Same As Group M, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528533 1 1 1 2
15 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 2 4

28–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP P
Lockup Control Valve, Figure 28B
12V CEC2
Same As Group M, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29536480 1 1 1 2
18 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536509 1 1 1 2
23 Not Used In This Group.
24 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 1 1 2 4
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 2 2 4 8
26 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 1 1 2 4
27 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 1 2 4

GROUP Q
Lockup Control Valve, Figure 28B
Lockup Disabled
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Bolt, Hexlock, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 8 8 16 32
3 Not Used In This Group.
4 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 1 1 2 4
5–10 Not Used In This Group.
11 Plate, Lockup Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537506 1 1 1 2
12–30 Not Used In This Group.

GROUP R
Lockup Control Valve, Figure 28B
Same As Group M, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29544252 1 1 1 2
18 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544251 1 1 1 2
19 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 29544263 1 1 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 28–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

28–2.7 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

5
4
3

2
1 8
7
9

10

11

12

13
14
15
16

17

18
19

V07974.00.00

Figure 29A. Retarder Control Valve

20100201 Copyright © 2010 Allison Transmission, Inc. 29–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

10

5
4
11 3
12
6

2
1

13
14
15
V07426

Figure 29B. Retarder Control Valve

29–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Retarder Control Valve, Figure 29A
NOTE: See SIL 22-TR-04 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433114 7 7 14 28
2 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 7 7 14 28
3 Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 1 1 2 4
4 Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880476 1 1 1 2
5 Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 1 1 2 4
6 Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29543252 1 1 1 2
7 Plug, Square Head Pipe, 1⁄2-14. Used Prior To 29525030 Body.
Service 23012037 Plug With 23012038 Square Socket
Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012037 *** 1
7 Plug Assembly, 3⁄4-16. Used Starting With 29525030 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
8 Seal Kit, Valve. Kit Contains 6772608 Wiper-Scraper,
2.004 inch OD, And 6832559 Oil Seal Assembly,
2.005 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833409 1 1 2 4
9 Ring, Retaining, Internal, 1.826 inch OD . . . . . . . . . . . . . . . . . . . . 6758523 1 1 2 4
10 Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525030 1 1 1 1
11 Sleeve Assembly, Exhaust Oil Transfer . . . . . . . . . . . . . . . . . . . . . 6885031 1 1 1 2
12 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018483 1 1 1 2
13 Spring, Retarder Control Valve, 1.060 OD x 7 inch . . . . . . . . . . . . 6770860 1 1 2 4
14 Not Used In This Group.
15 Ring, Retaining, Internal, 2.792 inch OD . . . . . . . . . . . . . . . . . . . . 9425158 1 1 2 4
16 Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . 6758380 1 1 2 4
17 Cover, Retarder Control Valve. Used Prior To 29543252 Retarder
Control Valve Body Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 6758375 1 1 1 2
17 Cover, Retarder Control Valve. Used Starting With
29543252 Retarder Control Valve Body Assembly. . . . . . . . . 29543251 1 1 1 2
18 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 6 6 12 24
19 Bolt, 3⁄8-16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179839 6 6 12 24

GROUP B
Retarder Control Valve, Figure 29A
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
6 Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29543253 ** 1 1 1 21
14 Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018484 1 1 1 2

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 29–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Retarder Control Valve, Figure 29A
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
4 Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503151 *** 1

GROUP D
Retarder Control Valve, Figure 29B
Slim Jim Retarder
NOTE: See SIL 22-TR-04 For Important Service Information.
1 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 7 7 14 28
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 7 7 14 28
3 Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 1 1 2 4
4 Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880476 1 1 1 2
5 Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 1 1 2 4
6 Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29525034 ** 1
7 Ring, Retaining, Internal, 2.173 inch OD . . . . . . . . . . . . . . . . . . . . 6768574 *** 1
8 Seal Kit, Valve. Kit Contains 6772608 Wiper-Scraper,
2.004 inch OD, And 6832559 Oil Seal Assembly,
2.005 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833409 1 1 2 4
9 Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768501 *** 1
10 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768550 *** 1
11 Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525033 *** 1
12 Plug, Square Head Pipe, 1⁄2-14. Used Prior To 29525033 Body.
Service 23012037 Plug With 23012038 Square Socket
Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012037 *** 1
12 Plug Assembly, 3⁄4-16. Used Starting With 29525033 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
13 Gasket, Annular Copper, 1.415 ID x 2 inch OD . . . . . . . . . . . . . . . 105458 1 1 2 4
14 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 1 1 2 4
15 Plug, Square Socket Pipe, 1⁄2-14. Used Prior To
29525033 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 1 1 2 4
15 Plug Assembly, 3⁄4-16. Used Starting With 29525033 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4

GROUP E
Retarder Control Valve, Figure 29A
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
6–19 Not Used In This Group.

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

29–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 29–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
3 4 6
7
8
9

10

11
12
13
14

41 15
40 17
2 42 19
18
40 16
1
22
23 23
22
43 24
40
30 26
31

32
28 2
33
27
34

35 29

36
37
38
39

Figure 30A. Main Control Valve (Manual Hydraulic)

30–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

12
13 10
29 26
30 27 25
31
28 24 11
28 10
33
23
34 36 38 32
35
39 41
37 40 43
42 45 16
44 22
46 47
49 21 20
52 48
53 15
50

52

82 51
83
84

72
18
19
73 60
66 54 17
74 67 61
68 55 14
75 62 86
69 56 9
76 85
63
77 70 87
57
64
71 85
78 65 58 8
7 88
79 59
80 6
85
81 5 85 89
3
4
3
2

V09580.01.00

Figure 30B. Main Control Valve (Electric/CEC)

20100201 Copyright © 2010 Allison Transmission, Inc. 30–1.2


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

13 12
27 24 10
28 25 23
29
26 22 11
10
31
21
32 34 36 30
33
37 39
35 38 41
40 43
42 20
44 45
47 19 18
50 46
51
48

50

92 49
93
94

75 70 16
17
76
71 15
62
77 67 57 14 97
72 63
52 96
58 95 101
78 64 100
73 53
59
99
79 68
98
74 65 54
69 60
80 66 9
55
61 103
56 102
82
81 83

84
8
85 7
87
88 86 6
104
89 5
3 102
4
90 3
88 2

91 1

V09585.00.00

Figure 30C. Main Control Valve (CEC)

30–1.3 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Main Control Valve, Figure 30A
Manual Hydraulic Control
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777974 1 1 2 4
2 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776682 1 1 1 1
3 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776681 1 1 1 2
4 Gasket, Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773193 1 1 2 4
5 Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . 23016147 4 4 8 16
6 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776675 1 1 1 2
7 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759270 1 1 2 4
8 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 6770530 1 1 1 2
9 Spring, Inner, Intermediate-Range Trimmer Overlap Valve,
0.730 OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776677 1 1 2 4
10 Spring, Outer, Intermediate-Range Trimmer Overlap Valve,
1.060 OD x 3.290 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776676 1 1 2 4
11 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 6773192 1 1 1 2
12 Spring, Inner, Intermediate-Range Trimmer Valve,
0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 1 1 2 4
13 Spring, Outer, Intermediate-Range Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
14 Valve, Intermediate-Range Trimmer, 0.069–0.071 inch Orifice . . . 6776678 1 1 1 2
15 Seal Kit, Valve. Kit Contains 23045006 Wiper-Scraper,
1.504 inch OD, And 23045096 Oil Seal Assembly,
1.503 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773331 1 1 2 4
16 Stop, Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773188 1 1 1 2
17 Plug, Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012036 2 2 4 8
18 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 16
19 Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179850 4 4 8 16
20 Cap, Detent Spring, 7⁄ 8-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774155 1 1 2 4
21 Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . . . . . . . . . . . 6772740 1 1 2 4
22 Spring, Detent, 0.450 OD x 1.099 inch . . . . . . . . . . . . . . . . . . . . . 6774328 2 2 4 8
23 Ball, Detent, 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 2 2 4 8
24 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773159 1 1 1 2
25 Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . . . . . . . . . . 6774326 1 1 1 2
26 Bushing, Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . . 6769402 1 1 2 4
27 Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . . . . . . 6774320 * 1
28 Valve, Manual Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 6773207 * 1
29 Ball, 9⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453580 * 1
30 Valve, Neutral-To-Range Trimmer, 0.040–0.042 inch Orifice . . . . 6776679 1 1 1 2
31 Spring, Outer, Neutral-To-Range Trimmer Valve,
0.850 OD x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
32 Spring, Inner, Neutral-To-Range Trimmer Valve,
0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 1 1 2 4
33 Valve, Overlap, Neutral-To-Range Trimmer . . . . . . . . . . . . . . . . . 6773192 1 1 1 2
34 Spring, Neutral-To-Range Trimmer Overlap Valve,
1.060 OD x 3.710 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772652 1 1 2 4
35 Stop, Neutral-To-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . 6759968 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Main Control Valve, Figure 30A
Manual Hydraulic Control
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
36 Gasket, Trimmer Valve And Selector Valve Cover . . . . . . . . . . . . 6773189 1 1 2 4
37 Cover, Trimmer Valve And Selector Valve . . . . . . . . . . . . . . . . . . . 6773187 1 1 1 2
38 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
39 Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179841 6 6 12 24
40 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 24 24 48 96
41 Bolt, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179843 10 10 20 40
42 Bolt, 3⁄8-16 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186283 6 6 12 24
43 Bolt, 3⁄8-16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179847 8 8 16 32

GROUP B
Main Control Valve, Figure 30B
24V Electric Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
1 Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777974 1 1 2 4
2 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835409 1 1 1 2
3 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 5 5 10 20
4 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 3 3 6 12
5 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 2 2 4 8
6 Gasket, Separator Plate-To-Oil Transfer Plate. See SIL 1-TR-91. . . . . . 23048057 1 1 2 4
7 Plate, Separator. See SIL 1-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048056 1 1 1 2
8 Gasket, Separator Plate-to-Control Valve Body. See SIL 1-TR-91. . . . 23048058 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541403 1 1 1 1
10 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 18 18 36 72
11 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 14 14 28 56
12 Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418116 4 4 8 16
13 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012904 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832705 1 1 1 2
16 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . 6833167 1 1 2 4
17–22 Not Used In This Group.
23 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779833 1 1 2 4
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832813 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 14 14 28 56
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 7 7 7 14
28 Not Used In This Group.
29 Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . 6880179 1 1 1 2
30 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 23017435 * 1
31 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 5 5 10 20
32 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . 29524652 2 2 4 8
33 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

30–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Main Control Valve, Figure 30B
24V Electric Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
34 Spring, Solenoid Pressure Regulator Valve,
0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880795 1 1 2 4
35 Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . 6835405 1 1 1 2
36 Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880381 1 1 1 2
37 Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . 6832304 1 1 2 4
38 Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . 6833223 1 1 2 4
39 Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . 6830243 1 1 2 4
40 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779840 1 1 1 2
41 Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
42 Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4
43 Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
44 Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . 6832304 1 1 2 4
45 Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880174 1 1 1 2
46 Spring, Low-Range Shift Valve, 0.700 inch OD x 1.830 inch . . . . . 6832304 1 1 2 4
47 Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779837 1 1 1 2
48 Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . 6832304 1 1 2 4
49 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 2 2 4 8
50 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29528622 1 1 1 2
51 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528621 * 1
52 Plug, Pipe, 1⁄8-27. Used Prior To 29528621 Body. . . . . . . . . . 23012036 7 7 14 28
52 Plug Assembly, 3⁄8-24. Used Starting With 29528621 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 7 7 14 28
53 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 1 1 2 4
54 Valve, Reverse-Range Trimmer, 0.045–0.048 inch Orifice . . . . . . 6882221 1 1 1 2
55 Spring, Reverse-Range Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . 6759964 1 1 2 4
56 Valve, Overlap, Reverse-Range Trimmer . . . . . . . . . . . . . . . . . . . 6882222 1 1 2
57 Spring, Inner, Reverse-Range Trimmer Overlap Valve, 0.730 inch
OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776677 1 1 2 4
58 Spring, Outer, Reverse-Range Trimmer Overlap Valve,
1.060 inch OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4
59 Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
60 Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
61 Spring, Low-Range Trimmer Valve, 0.850 inch OD x 41⁄2 inch . . . . 6759964 1 1 2 4
62 Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.769 inch OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
64 Spring, Outer, Low-Range Trimmer Overlap Valve,
1.060 inch OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
65 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
66 Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . 6759958 1 1 1 2
67 Spring, Intermediate-Range Trimmer Valve,
0.850 OD x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
68 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 6882222 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Main Control Valve, Figure 30B
24V Electric Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
69 Spring, Inner, Intermediate-Range Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
70 Spring, Outer, Intermediate-Range Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
71 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
72 Valve, Splitter Trimmer, 0.045–0.048 inch Orifice . . . . . . . . . . . . . 6882221 1 1 1 2
73 Spring, Splitter Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . . . . . . . . 6759964 1 1 2 4
74 Valve, Overlap, Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
75 Spring, Inner, Splitter Trimmer Overlap Valve, 3⁄4 OD x 3.775 inch
6778009 1 1 2 4
76 Spring, Outer, Splitter Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
77 Stop, Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
78 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 2 4
79 Cover, Trimmer Valve. Use Only With 186647 Bolts. . . . . . . . . . . 6836226 1 1 1 2
79 Cover, Trimmer Valve. Use Only With 454815 Bolts. . . . . . . . . . . 29541385 1 1 1 2
80 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
81 Bolt, 1⁄4-20 x 1 inch. Use Only With 6836226 Trimmer
Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 14 14 28 56
81 Bolt, 1⁄4-20 x 11⁄2 inch. Use Only With 29541385 Trimmer
Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56
82 Spring, Exhaust Regulator Valve, 0.290 ID x 11⁄4 inch . . . . . . . . . . 6834536 1 1 2 4
83 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 1 1 1 2
84 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 1 1 2 4
85 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 34 34 68 136
86 Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433114 12 12 24 48
87 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 2 2 4 8
88 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 9 9 18 36
89 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 11 11 22 44

GROUP C
Main Control Valve, Figure 30B
12V Electric Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541401 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23015776 1 1 1 2
27 Solenoid Kit. Kit Contains 23013930 Negative Ground
12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . 23014411 7 7 7 14

(continued on next page)

30–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP C (cont’d)
Main Control Valve, Figure 30B
12V Electric Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
27 Solenoid Kit. Kit Contains 23014951 Positive Ground
12V Solenoid And 23012017 Cable Tie.
See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015011 7 7 7 14

GROUP D
Main Control Valve, Figure 30B
24V Electric Control, Lock-In-Range, No First And Reverse Lockup
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 1 1 2 4
7 Plate, Separator. See SIL 33-TR-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011252 1 1 1 2
8 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . 6839633 1 1 2 4

GROUP E
Main Control Valve, Figure 30B
12V Electric Control, Lock-In-Range, No First And Reverse Lockup
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 1 1 2 4
7 Plate, Separator. See SIL 33-TR-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011252 1 1 1 2
8 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . 6839633 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541401 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23015776 1 1 1 2
27 Solenoid Kit. Kit Contains 23013930 Negative Ground
12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . 23014411 7 7 7 14
27 Solenoid Kit. Kit Contains 23014951 Positive Ground
12V Solenoid And 23012017 Cable Tie.
See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015011 7 7 7 14

GROUP F
Main Control Valve, Figure 30B
24V Electric Control, Lock-To-Neutral
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F (cont’d)
Main Control Valve, Figure 30B
24V Electric Control, Lock-To-Neutral
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541404 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23014209 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 5 5 5 10
28 Not Used In This Group.

GROUP G
Main Control Valve, Figure 30B
12V Electric Control, Lock-To-Neutral
NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541402 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012898 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit. Kit Contains 23013930 Negative Ground
12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . 23014411 5 5 5 10
27 Solenoid Kit. Kit Contains 23014951 Positive Ground
12V Solenoid And 23012017 Cable Tie.
See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015011 5 5 5 10
28 Not Used In This Group.

GROUP H
Main Control Valve, Figure 30B
12V CEC1, Lock-In-Range
Same As Group B, Except For Parts Listed Below.
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 1 1 2 4
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011252 1 1 1 2
8 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 6839633 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541405 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23045757 1 1 1 2

(continued on next page)

30–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP H (cont’d)
Main Control Valve, Figure 30B
12V CEC1, Lock-In-Range
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045756 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 14 14 28 56
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 7 7 14 28
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 2 2 4 8
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 14 14 28 56
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 7 7 7 14
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4

GROUP J
Main Control Valve, Figure 30B
24V CEC1, Lock-To-Neutral
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541407 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23049388 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 5 5 5 10
28 Not Used In This Group.
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP K
Main Control Valve, Figure 30B
12V CEC1, Lock-To-Neutral
Same As Group B, Except For Parts Listed Below
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 1 1 2 4
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
8 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 6839633 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046167 ** 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 10 15
28 Not Used In This Group.
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4

GROUP L
Main Control Valve, Figure 30C
12V CEC1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
1 Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777974 1 1 2 4
2 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523167 1 1 1 2
3 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 5 5 10 20
4 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 3 3 6 12
5 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 2 2 4 8
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 29528652 1 1 2 4
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528650 1 1 1 2
8 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 29528651 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541291 1 1 1 1
10 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 18 18 36 72
11 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 14 14 28 56
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
13 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23045757 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045756 1 1 1 2
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 14 14 28 56

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.

30–2.8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP L (cont’d)
Main Control Valve, Figure 30C
12V CEC1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
17 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 7 7 14 28
18 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
19 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 2 2 4 8
21 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779833 1 1 2 4
22 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
23 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
24 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 14 14 28 56
25 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 7 7 7 14
26 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 7 7 14 28
27 Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . 6880179 1 1 1 2
28 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 23017435 * 1
29 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 5 5 10 20
30 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . 29524652 2 2 4 8
31 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178 1 1 2 4
32 Spring, Solenoid Pressure Regulator Valve,
0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880795 1 1 2 4
33 Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . 6835405 1 1 1 2
34 Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880381 1 1 1 2
35 Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . 6832304 1 1 2 4
36 Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . 6833223 1 1 2 4
37 Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . 6830243 1 1 2 4
38 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779840 1 1 1 2
39 Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
40 Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4
41 Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
42 Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . . 6832304 1 1 2 4
43 Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880174 1 1 1 2
44 Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4
45 Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779837 1 1 1 2
46 Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . 6832304 1 1 2 4
47 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 2 2 4 8
48 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29544190 1 1 1 2
49 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544189 * 1
50 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527535 Body. . . . . . . . . . 23012036 9 9 18 36
50 Plug Assembly, 3⁄8-24. Used Starting With 29527535 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 10 10 20 40
51 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 1 1 2 4
52 Valve, Reverse-Range Trimmer, 0.051 inch Orifice . . . . . . . . . . . 29513454 1 1 1 2
53 Plug, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . 29513456 1 1 1 2
54 Spring, Inner, Reverse-Range Trimmer Valve,
0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885166 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP L (cont’d)
Main Control Valve, Figure 30C
12V CEC1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
55 Spring, Outer, Reverse-Range Trimmer Valve,
0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 1 1 2 4
56 Stop, Reverse-Range Trimmer Valve. See SIL 26-TR-01. . . . . . . . 29540468 1 1 1 2
57 Valve, Low-Range Trimmer, 0.051 inch Orifice . . . . . . . . . . . . . . . 29513454 1 1 1 2
58 Plug, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 1 1 1 2
59 Spring, Inner, Low-Range Trimmer Valve,
0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885166 1 1 2 4
60 Spring, Outer, Low-Range Trimmer Valve,
0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 1 1 2 4
61 Stop, Low-Range Trimmer Valve. See SIL 26-TR-01.. . . . . . . . . . . 29540468 1 1 1 2
62 Valve, Intermediate-Range Trimmer, 0.047 inch Orifice . . . . . . . . 29513453 1 1 1 2
63 Plug, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29513456 1 1 1 2
64 Spring, Inner, Intermediate-Range Trimmer Valve,
0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885166 1 1 2 4
65 Spring, Outer, Intermediate-Range Trimmer Valve,
0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 1 1 2 4
66 Stop, Intermediate-Range Trimmer Valve. See SIL 26-TR-01. . . . 29540468 1 1 1 2
67 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513462 1 1 1 2
68 Spring, Trim Boost Regulator Valve, 0.480 OD x 1.780 inch . . . . . 6880186 1 1 2 4
69 Stop, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29513461 1 1 1 2
70 Valve, Splitter-High Trimmer, 0.047 inch Orifice . . . . . . . . . . . . . . 29513453 1 1 1 2
71 Plug, Splitter-High Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 1 1 1 2
72 Spring, Inner, Splitter-High Trimmer Valve,
0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013909 1 1 2 4
73 Spring, Outer, Splitter-High Trimmer Valve, 0.940 OD x 2.570 inch
6885047 1 1 2 4
74 Stop, Splitter-High Trimmer Valve. See SIL 26-TR-01. . . . . . . . . . 29540468 1 1 1 2
75 Valve, Splitter-Low Trimmer, 0.047 inch Orifice . . . . . . . . . . . . . . . 29513453 1 1 1 2
76 Plug, Splitter-Low Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 1 1 1 2
77 Spring, Inner, Splitter-Low Trimmer Valve,
0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013909 1 1 2 4
78 Spring, Outer, Splitter-Low Trimmer Valve,
0.940 OD x 2.570 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885047 1 1 2 4
79 Stop, Splitter-Low Trimmer Valve. See SIL 26-TR-01. . . . . . . . . . . 29540468 1 1 1 2
80 Gasket, Trimmer Valve Cove. See SIL 26-TR-01. . . . . . . . . . . . . . 29540469 1 1 2 4
81 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513460 1 1 1 2
82 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 2 2 4 8
83 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 1 1 2 4
84 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 1 1 2 4
85 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 1 1 2 4
86 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3 3 6 12

(continued on next page)

30–2.10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP L (cont’d)
Main Control Valve, Figure 30C
12V CEC1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
87 Trimmer Cover Kit, Update. When Replacing 29527105 Trimmer
Valve Cover With 29538538 Trimmer Valve Cover, Order
29539555 Trimmer Cover Update Kit. Kit Contains
29538538 Trimmer Valve Cover, 29540469 Cover Gasket,
23042785 O-ring, Three 445567 Bolts, Twelve 186601 Bolts,
Three 29541002 Trimmer Valve Stops And Five
29540468 Trimmer Valve Stops. NOTE: Use of Trimmer
Upgrade Kit 29539555 Requires Rework Of Two Holes In
Existing Valve Body Or Installation Of New Valve Body.
See SIL 26-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539555 1 1 1 2
88 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 15 15 30 60
89 Bolt, 1⁄4-20 x 1 inch. Used Prior To 29538538 Trimmer Valve
Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 12 12 24 48
89 Bolt, 1⁄4-20 x 11⁄4 inch. Used Starting With 29538538 Trimmer
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186601 12 12 24 48
90 Spacer, 5⁄16 ID x 5⁄8 OD x 0.530 inch . . . . . . . . . . . . . . . . . . . . . . . 29527536 3 3 6 12
91 Bolt, 1⁄4-20 x 11⁄2 inch. Used Prior To 29538538 Trimmer Valve
Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 3 3 6 12
91 Bolt, 1⁄4-20 x 13⁄4 inch. Used Starting With 29538538 Trimmer
Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445567 3 3 6 12
92 Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . 6834536 1 1 2 4
93 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 1 1 1 2
94 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 1 1 2 4
95 Solenoid, Non-Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506298 1 1 1 2
96 Lockwasher, Internal-Tooth, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 115547 2 2 4 8
97 Screw, Hex Socket Machine, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . 138202 2 2 4 8
98 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513464 1 1 2 4
99 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513463 1 1 1 2
100 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 6 6 12 24
101 Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 6 6 12 24
102 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 34 34 68 136
103 Bolt, 3⁄8-16 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450517 3 3 6 12
104 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 31 31 62 124

GROUP M
Main Control Valve, Figure 30C
12V CEC1, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544285 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541290 1 1 1 1

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M (cont’d)
Main Control Valve, Figure 30C
12V CEC1, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
17 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
24 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
25 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
26 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

GROUP N
Main Control Valve, Figure 30C
12V CEC2, Lock-In-Range
Same As Group L, Except For Parts Listed Below.
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541287 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536511 1 1 1 2
15 Wiring Harness Assembly. Used Only With CEC2. . . . . . . . . 29536510 1 1 1 2

GROUP P
Main Control Valve, Figure 30C
12V CEC2, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544285 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541288 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536514 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536515 1 1 1 2
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
17 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
24 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
25 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
26 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

30–2.12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP Q
Main Control Valve, Figure 30C
12V CEC2, Lock-In-Range, Modified Shift Calibration
Same As Group L, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513448 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541289 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29536511 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536510 1 1 1 2
54 Spring, Inner, Reverse-Range Trimmer Valve,
0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880118 1 1 2 4
59 Spring, Inner, Low-Range Trimmer Valve,
0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880118 1 1 2 4
64 Not Used In This Group.
66 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541002 1 1 1 2
68 Spring, Trim Boost Regulator Valve, 0.501 OD x 1.320 inch . . . . . 6839014 1 1 2 4
72 Not Used In This Group.
73 Spring, Outer, Splitter-High Trimmer Valve, 0.949 OD x 2.27 inch 23012937 1 1 2 4
74 Stop, Splitter-High Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541002 1 1 1 2
77 Not Used In This Group.
78 Spring, Outer, Splitter-Low Trimmer Valve, 0.949 OD x 2.27 inch . 23012937 1 1 2 4
79 Stop, Splitter-Low Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541002 1 1 1 2

GROUP R
Main Control Valve, Figure 30B
12V CEC2, Lock-To-Neutral, No Trim Boost
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549478 1 1 1 2
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29536514 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536515 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
28 Not Used In This Group.
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4
79 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541385 1 1 1 2

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.13


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP R (cont’d)
Main Control Valve, Figure 30B
12V CEC2, Lock-To-Neutral, No Trim Boost
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
81 Bolt, 1⁄4-20 x 11⁄2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56

GROUP S
Main Control Valve, Figure 30B
24V Manual Electric, Lock-To-Neutral, Two Wire, SS
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544255 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544254 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544253 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265 5 5 5 10
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 5 5 5 10
28 Not Used In This Group.
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4
79 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541385 1 1 1 2
81 Bolt, 1⁄4-20 x 11⁄2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56

GROUP T
B

Main Control Valve, Figure 30B


24V Manual Electric, Lock-To-Neutral, Two Wire, Without Reverse, SS
Same As Group B, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544257 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544259 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544258 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 8 8 16 32
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 4 4 8 16
20 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265 1 1 1 2

30–2.14 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP T (cont’d)
Main Control Valve, Figure 30B
24V Manual Electric, Lock-To-Neutral, Two Wire, Without Reverse, SS
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
24 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 4 4 8 16
28 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 1 2
47 Valve, No Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547636 1 1 1 2
48 Not Used In This Group.
63 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4
79 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541385 1 1 1 2
81 Bolt, 1⁄4-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56

20100201 Copyright © 2010 Allison Transmission, Inc. 30–2.15


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2

20

3
4

21
22

2
19

23

9
6 18
7
8

14
12 15
11
10 16

18 13
17

V09586.00.00

Figure 31. Parking Brake

31–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Parking Brake, Figure 31
NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Nut, 5⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274468 4 4 8 16
2 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768827 8 8 16 32
3 Lever, Brake Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772551 1 1 1 2
4 Washer, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2405951 1 1 2 4
5 Brake Assembly, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506141 1 1 1 2
6 Nut, 3⁄ 4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218197 2 2 4 8
7 Lockwasher, 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103326 2 2 4 8
8 Bracket, Camshaft Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2400596 1 1 1 2
9 Plate, Brake Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2399044 1 1 1 2
10 Socket, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . 2344798 1 1 1 2
11 Screw, Brake Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830410 1 1 1 2
12 Pivot Nut, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . 2344802 1 1 1 2
13 Spring, Self-Adjuster. Color Coded Red. . . . . . . . . . . . . . . . . . . . . 2344799 1 1 2 4
14 Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830414 1 1 1 2
15 Pin, Anchor, Shoe Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 2399049 2 2 2 4
16 Brace, Anchor Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2399050 1 1 1 2
17 Spring, Shoe Return. Color Coded Black. . . . . . . . . . . . . . . . . . . . 2399048 2 2 4 8
18 Shoe And Lining Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514478 2 2 4 8
19 Bolt, 5⁄8-18 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223738 4 4 8 16
20–22 Not Used In This Group.
23 Drum, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . @@

GROUP B
Parking Brake, Figure 31
NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits.
Same As Group A, Except For Parts Listed Below.
23 Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518544 1 1 1 2

GROUP C
Parking Brake, Figure 31
NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits.
Same As Group A, Except For Parts Listed Below.
20 Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518545 1 1 1 2
21 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 8 8 16 32
22 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 8 8 16 32
23 Not Used In This Group.

@@ Supplied By Engine Manufacturer.

20100201 Copyright © 2010 Allison Transmission, Inc. 31–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
7

Y
A
R
G
8
6
1

K
C
UE

LA
B
BL

8
UE
BL

7
THROTTLE CEC 2
POSITION
SENSOR

CEC 1 9
2 3 10
11

12

4 13
14
10

15
10
P.E
.D.
16
.D.
P.E
COVER
P.E.D.
ON
RAGE COVERUSE
STO IN
P.E.D.

NOT
CE
REPLAWHEN
COVER
P.E.D. UNIT
USE
RAGE NOT
IN

18
STO
P.E.D.

WHEN
UNIT
ON
COVER
CE
REPLA

17

ELECTRIC 21

20
19

23
22

V07427

Figure 32. Electronic Control Unit (ECU) And External Control Hardware

32–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC Throttle Position Sensor
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sensor Assembly, Throttle Position, 43 inch Cable, Hitch-Pin Design . . 29507769 1
1 Sensor Assembly, Throttle Position, 60 inch Cable, Hitch-Pin Design . . 29507770 1
2–23 Not Used In This Group.

GROUP B
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
1 Not Used In This Group.
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081099 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504547 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081109 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16080828 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081119 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16080835 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081129 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16080842 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081139 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16080847 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081149 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16080854 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081159 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504551 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16084519 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16084730 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085369 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085828 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085449 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085595 1
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085519 ** 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16085641 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085579 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16085674 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16136789 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16136494 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16136859 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16136502 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502612 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29502611 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502616 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29502615 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502622 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502621 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502626 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502625 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502630 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502629 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502634 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502633 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502762 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502761 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504528 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504527 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504530 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504529 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504542 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504541 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504544 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504543 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504548 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504547 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504552 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504551 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504554 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504553 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504580 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504579 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504582 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504581 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504592 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504591 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504606 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504605 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504622 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514221 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504652 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504651 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504654 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504653 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504670 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504669 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504694 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504693 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504696 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504695 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504706 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504705 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504740 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504739 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504744 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504743 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504746 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504745 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504768 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504767 1
4 ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . 29504775 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504810 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504809 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504822 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504821 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504878 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514215 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504888 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504929 1
4 ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . 29504889 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504894 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504893 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504900 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504899 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504910 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504929 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504912 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514247 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504918 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514217 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504920 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514219 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504922 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504921 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504924 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514223 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504926 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514225 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504928 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514227 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504930 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29504929 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504932 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514231 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504934 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29524233 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504936 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514235 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504938 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514237 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504946 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514229 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504948 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514239 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514216 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514215 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514218 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514217 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514220 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514219 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514222 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514221 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514226 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514225 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514228 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514227 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514230 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514229 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514232 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29514231 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514234 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514233 1
2 Electronic Control Unit Assembly, Sealed Plus II, Remanufactured. . . 29514236 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514235 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514238 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514237 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514240 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514239 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514244 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514243 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514248 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514247 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514262 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514261 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29524158 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29524157 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29524204 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29524203 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29524208 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29524207 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29529052 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29529051 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29529078 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29529077 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29529080 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29529079 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532750 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29532749 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.13


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532752 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532751 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532754 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532753 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532756 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532755 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532758 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532757 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532764 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532763 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534582 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534581 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534584 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM,.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534583 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.14 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534586 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534585 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534588 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534587 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534590 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534589 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534600 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534599 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534614 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534613 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534624 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534623 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534626 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534625 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.15


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534628 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534627 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536642 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536641 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536644 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536643 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536658 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536657 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538114 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538113 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538134 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538133 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538150 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538149 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539704 ** 1

(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.16 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP B (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539703 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539706 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539705 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539708 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539707 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539720 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539719 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29542426 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured . . 16172029 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29542425 1
5–23 Not Used In This Group.

GROUP C
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
Electric
NOTE: See SIL 41-TR-80 For Important Service Information.
1–18 Not Used In This Group.
19 Generator, Shift Pattern, 2000 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882673 ∞∞ 1
19 Generator, Shift Pattern, 2100 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012090 ∞∞ 1
19 Generator, Shift Pattern, 2300 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882675 ∞∞ 1
20 Harness, Fifth- And Sixth-Range Restricter . . . . . . . . . . . . . . . . . . . . . 6837318 1
20 Harness, Sixth-Range Restricter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837319 ∞∞ 1
21 Potentiometer Assembly, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014954 ∞∞ 1
22 Convertor, Voltage, 12V To 24V. Only For 12V Input From Vehicle. . . 23011792 ∞∞ 1
23 Protector, Overload 24V. Only For 24V Input From Vehicle. . . . . . . . . 23011793 ∞∞ 1

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.17


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC2 Electronic Control Unit
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–4 Not Used In This Group.
5 Electronic Control Unit—Base And Labels . . . . . . . . . . . . . . . . . . . . . . 29543300 1
6 ECU Isolation Kit. Kit Contains Six 29536132 Isolation Mount
Grommets, Six 29536133 Isolation Mount Bushings, And
29535953 Instruction Sheet No. 286. . . . . . . . . . . . . . . . . . . . 29535952 1
7 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 * 6
8 Grommet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * 6
9–23 Not Used In This Group.

GROUP E
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
With CEC2 12V Vehicle Interface Module
1–8 Not Used In This Group.
9 Vehicle Interface Module Assembly, 12V . . . . . . . . . . . . . . . . . . . . . . . 29509886 1
10 Screw, M5 x 0.08 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506163 8
11 Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506165 8
12 O-ring, 158.34 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505809 1
13 Relay, 12V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535907 6
14 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 2
15 Seal, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324210 1
16 Cover, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040940 * 1
17 Cover, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040542 * 1
18 Seal, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324208 1
19–23 Not Used In This Group.

GROUP F
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC2 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below
9 Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29509889 1
13 Relay, 12V—K3, K6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 2
13 Relay, 24V—K1, K2, K4, K5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908 4

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

32–2.18 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC2 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below..
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29516036 1
13 Relay, 24V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535908 6

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 32–2.19


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3 5
6
4 7
8

J1B

THROTTLE POSITION
SENSOR CONNECTOR

9
10

MAIN
CONNECTOR

11
12

13
TRIM BOOST OR
LO-LO CONNECTOR
14
MAG PICKUP
CONNECTOR

LOCKUP
CONNECTOR
V07428

Figure 33A. Chassis Wiring Harness (CEC1 One-Piece)

33–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

3
4
5 THROTTLE POSITION
2 11
SENSOR CONNECTOR
12
13
J1B 14

6
7

9
10
8

15
16

17
18
MAIN
CONNECTOR
19
TRIM BOOST OR
LO-LO CONNECTOR
20
MAG PICKUP
CONNECTOR
LOCKUP
CONNECTOR
V07429

Figure 33B. Chassis Wiring Harness (CEC1 Sectional)

20100201 Copyright © 2010 Allison Transmission, Inc. 33–1.2


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
1

V07430

Figure 33C. Chassis Wiring Harness (Electric)

33–1.3 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

2 ECU CONNECTOR
3
4

5 9
10
6 11
12

THROTTLE POSITION
8 SENSOR CONNECTOR

13
14

MAIN
CONNECTOR

15
16
17

OUTPUT SPEED
SENSOR CONNECTOR

18
19

20
21
TRIM BOOST OR
22 LO-LO CONNECTOR
23
TURBINE SPEED
SENSOR CONNECTOR
LOCKUP
24 CONNECTOR
25
26
NOTE: Illustration is not to scale. Actual harness ENGINE SPEED
configuration may differ from this illustration. SENSOR CONNECTOR
V07431.00.01

Figure 33D. Chassis Wiring Harness (CEC2 One-Piece)

20100201 Copyright © 2010 Allison Transmission, Inc. 33–1.4


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
4
5
6
7

8 2 THROTTLE POSITION
SENSOR CONNECTOR
17
ECU 18
CONNECTOR 19 20
9 10
11

12
15
13 14

16

21
22

MAIN
26 CONNECTOR
27
TRIM BOOST
OR LO-LO 23
31 CONNECTOR 24
LOCKUP 28 25
CONNECTOR 29
32 30
33 OUTPUT SPEED
SENSOR CONNECTOR
34
TURBINE SPEED
SENSOR CONNECTOR
ENGINE SPEED
SENSOR CONNECTOR

NOTE: Illustration is not to scale. Actual harness


configuration may differ from this illustration.
V06823.00.01

Figure 33E. Chassis Wiring Harness (CEC2 Sectional)

33–1.5 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Chassis Wiring Harness, Figure 33A
CEC1 One-Piece
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516202 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516203 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516204 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516205 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 21
3 Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545909 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 9
5 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
6 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
7 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
8 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793 1
9 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
10 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
12 Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . 23046472 1
13 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 1
14 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . 23046471 1

GROUP B
Chassis Wiring Harness, Figure 33B
CEC1 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 23041989 ** 1
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29509511 ** 1
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29533227 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29509512 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29533228 1
3 Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 21
4 Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . 29545909 1
5 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 9
6 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
7 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
8 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29509513 1
8 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29533229 1
9 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
10 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
11 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
12 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
13 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
14 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . 12015793 1
15 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
(continued on next page)

** Not Serviced As An Assembly—Order Detail Parts.

20100201 Copyright © 2010 Allison Transmission, Inc. 33–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Chassis Wiring Harness, Figure 33B
CEC1 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
16 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 1
17 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
18 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 1
19 Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . 23046470 1
20 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 1

GROUP C
Chassis Wiring Harness, Figure 33C
Electric
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, 27 Foot . . . . . . . . . . . . . . . . . . . . 6834075 1
1 Wiring Harness Assembly, Chassis, 7 Foot . . . . . . . . . . . . . . . . . . . . . 6834077 1
1 Wiring Harness Assembly, Chassis, 17 Foot . . . . . . . . . . . . . . . . . . . . 6836602 1
1 Wiring Harness Assembly, Chassis, 20 Foot . . . . . . . . . . . . . . . . . . . . 6836694 1
1 Wiring Harness Assembly, Chassis, 18 Foot . . . . . . . . . . . . . . . . . . . . 6884962 1
1 Wiring Harness Assembly, Chassis, 12 Foot . . . . . . . . . . . . . . . . . . . . 6885163 1
2 Wiring Harness Assembly, Chassis, 15 Foot . . . . . . . . . . . . . . . . . . . . 6836600 1

GROUP D
Chassis Wiring Harness, Figure 33D
CEC2 One-Piece
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537703 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537704 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537705 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537706 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29543975 1
2 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 1
3 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 AR
4 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** 1
5 Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 1
6 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 12191003 1
7 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
8 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . 12177289 1
9 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
10 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
12 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793 1

(continued on next page)

*** No Longer Available From Allison Transmission.

33–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP D (cont’d)
Chassis Wiring Harness, Figure 33D
CEC2 One-Piece
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
13 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 AR
14 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 1
15 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . . . . . 29528580 1
16 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . . . . 12162193 1
17 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
18 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
19 Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . 23046472 1
20 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . . . . 29528580 1
21 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . . . . . 12162193 1
22 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
23 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . 23046471 1
24 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . . . . 29528580 1
25 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . . . . 12162193 1
26 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

GROUP E
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537708 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537709 1
3 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 1
4 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 AR
5 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** 1
6 Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 1
7 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . 12191003 1
8 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
9 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . 12177289 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
12 Not Used In This Group.
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537710 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
15 Not Used In This Group.
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
17 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
18 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
19 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
20 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . 12015793 1
21 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 AR

(continued on next page)

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 33–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 1
23 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . 29528580 1
24 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . 12162193 1
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
26 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
27 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 1
28 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . 29528580 1
29 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . 12162193 1
30 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
31 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 1
32 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . 29528580 1
33 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . 12162193 1
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

GROUP F
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538032 ** 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538035 1
17–20 Not Used In This Group.

GROUP G
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538433 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538434 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538430 *** 1
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10
12 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538435 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538432 *** 1
15 Terminal, Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018768 29
16 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10

** Not Serviced As An Assembly—Order Detail Parts.


*** No Longer Available From Allison Transmission

33–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP H
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537711 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537712 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537713 1

GROUP J
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537714 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537715 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537716 1

GROUP K
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537717 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537719 1

GROUP L
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537720 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537721 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537722 1

20100201 Copyright © 2010 Allison Transmission, Inc. 33–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537723 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537724 1

GROUP N
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537974 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537975 1

GROUP P
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537976 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537977 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537978 1

GROUP Q
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538031 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538033 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538034 1

33–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP R
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29539661 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29539662 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538430 *** 1
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10
12 Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29539663 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538432 *** 1
15 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018768 29
16 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10

GROUP S
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29543293 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538434 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538430 *** 1
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10
12 Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29543294 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538432 *** 1
15 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018768 29
16 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10

GROUP T
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544176 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29544175 1

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 33–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP U
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544242 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544240 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544241 1

GROUP V
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544070 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544069 1

GROUP W
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29545291 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29545292 1
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538033 1

33–2.8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

THROTTLE
POSITION
SENSOR

MAIN VALVE BODY

SPEED
SCHEMATIC SENSOR
A
LOCKUP

TRIM BOOST
E LO-LO

THROTTLE
POSITION
SENSOR
SECTIONAL
CONNECTOR

MAIN VALVE BODY

SPEED
SCHEMATIC SENSOR
B
D LOCKUP

E TRIM BOOST
LO-LO

MAIN VALVE BODY

SPEED
SCHEMATIC SENSOR
C

V07432

Figure 34. Chassis Wiring Harness Specifications (1 of 2)

20100201 Copyright © 2010 Allison Transmission, Inc. 34–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

THROTTLE
POSITION
SENSOR

MAIN VALVE BODY

ENGINE
SCHEMATIC SPEED
D SENSOR
LOCKUP
TURBINE
SPEED
E SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR
A

THROTTLE
POSITION
SENSOR
SECTIONAL
CONNECTOR

MAIN VALVE BODY

ENGINE
SCHEMATIC SPEED
E SENSOR
C LOCKUP
TURBINE
D SPEED
SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR
A

V07433

Figure 34. Chassis Wiring Harness Specifications (2 of 2)

34–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Chassis Wiring Harness Specifications, Figure 34, Schematic A
CEC1 One-Piece
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B E
29516202 370.0 540.0 360.0
29516203 370.0 200.0 12.0
29516204 200.0 100.0 12.0
29516205 226.0 142.0 79.0

GROUP B
Chassis Wiring Harness Specifications, Figure 34, Schematic B
CEC1 Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B D E
23041989 780.0 950.0 600.0 770.0
29509511 780.0 672.0 600.0 612.0
29533227 460.0 156.0 140.0 146.0

GROUP C
Chassis Wiring Harness Specifications, Figure 34, Schematic C
Electric
See Section 33 For Chassis Wiring Harness Details.
P/N A
6834075 27 Feet
6834077 7 Feet
6836600 15 Feet
6836602 17 Feet
6836694 20 Feet
6884962 18 Feet
6885163 12 Feet

20100201 Copyright © 2010 Allison Transmission, Inc. 34–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Chassis Wiring Harness Specifications, Figure 34, Schematic D
CEC2 One-Piece
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B E
29537703 370.0 540.0 360.0
29537704 370.0 106.0 12.0
29537705 200.0 100.0 12.0
29537706 370.0 168.0 12.0
29543975 418.0 — —

GROUP E
Chassis Wiring Harness Specifications, Figure 34, Schematic E
CEC2 Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B C D
29537708 735.0 905.0 600.0 725.0
29537711 780.0 950.0 600.0 600.0
29537714 780.0 60.0 600.0 12.0
29537717 168.0 72.0 12.0 27.0
29537720 460.0 10.0 140.0 6.0
29537723 200.0 100.0 12.0 20.0
29537974 370.0 170.0 12.0 30.0
29537976 390.0 170.0 48.0 12.0
29538031 290.0 115.0 64.0 24.0
29538032 290.0 — 64.0 —
29538433 290.0 — 64.0 —
29539661 130.0 160.0 28.0 52.0
29543293 330.0 — 64.0 —
29544070 213.0 69.0 16.0 55.0
29544176 310.0 165.0 16.0 55.0
29544242 290.0 460.0 132.0 280.0
29545291 370.0 — 64.0 —

34–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

2
3

J1A

INTERFACE

6
7
8
9

10 SHIFT SELECTOR
11 PUSHBUTTON
12
SHIFT SELECTOR
13 LEVER HANDLE

14

15
16
DDL
17 DDU

V07434

Figure 35A. Cab Wiring Harness (CEC1)

20100201 Copyright © 2010 Allison Transmission, Inc. 35–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

V07435

Figure 35B. Cab Wiring Harness (Electric)

35–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Cab Wiring Harness Assembly, Figure 35A
CEC1 Lever Selector, Without DDU
See Section 36 For Cab Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23045904 1
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 29533972 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 24
3 Connector, 30-Way J1A, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034404 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 6
5–7 Not Used In This Group.
8 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 4
9 Connector, 18-Way, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . 12040921 1
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 14
11 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2
12 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4
13 Connector, 12-Way, DDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1
14 Dust Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1
15–17 Not Used In This Group.

GROUP B
Cab Wiring Harness Assembly, Figure 35A
CEC1 Lever Selector, With DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 23047266 1
1 Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 23047279 1
1 Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 23047280 1
1 Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 23048852 * 1
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 5
17 Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048225 1

GROUP C
Cab Wiring Harness Assembly, Figure 35A
CEC1 Pushbutton Selector, Without DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 23047155 1
1 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 23047344 1
5 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1
6 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 15

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 35–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont’d)
Cab Wiring Harness Assembly, Figure 35A
CEC1 Pushbutton Selector, Without DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 23016193 1
8–10 Not Used In This Group.

GROUP D
Cab Wiring Harness Assembly, Figure 35A
CEC1 Pushbutton Selector, With DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 29503257 1
1 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 29509460 *** 1
5 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1
6 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 15
7 Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 23016193 1
8–10 Not Used In This Group.
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 5
17 Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048225 1

GROUP E
Cab Wiring Harness Assembly, Figure 35B
Electric
See Section 36 For Cab Wiring Harness Specifications.
1 Wiring Harness Assembly, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507791 1

*** No Longer Available From Allison Transmission.

35–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 35–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

INTERFACE SELECTOR

B
DDL
C
SCHEMATIC DDU
A
F

A
POTENTIOMETER

SCHEMATIC SELECTOR
B

V07436

Figure 36. Cab Wiring Harness Specifications

36–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Cab Wiring Harness Specifications, Figure 36, Schematic A
CEC1
See Section 35 For Cab Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B C D E F G
23045904 75.0 20.0 58.0 78.0 72.0 — —
23047155 75.0 20.0 50.0 78.0 72.0 — —
23047266 75.0 20.0 58.0 78.0 72.0 58.0 180.0
23047279 75.0 20.0 20.0 33.0 30.0 20.0 180.0
23047280 75.0 20.0 20.0 26.0 84.0 20.0 180.0
23047344 30.0 22.0 128.0 166.0 166.0 — —
23048852 75.0 20.0 20.0 26.0 84.0 20.0 180.0
29503257 75.0 20.0 20.0 26.0 84.0 20.0 180.0
29509460 75.0 20.0 58.0 78.0 96.0 58.0 180.0
29533972 76.0 21.0 130.0 191.0 163.0 — —

GROUP B
Cab Wiring Harness Specifications, Figure 36, Schematic B
Electric
See Section 35 For Cab Wiring Harness Details.
P/N A B
29507791 6 Feet 12 Feet

20100201 Copyright © 2010 Allison Transmission, Inc. 36–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3

J3

SECONDARY MODE
INTERFACE

5
6
7

8
12 11 14

9
10
13 15
16

MAIN MAG PICKUP SPEED SENSOR


CONNECTOR CONNECTOR CONNECTOR

V07437

Figure 37. Auxiliary Wiring Harnesses (CEC)

37–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Auxiliary Wiring Harnesses, Figure 37
CEC Secondary Wiring Harness
See Section 38 For Auxiliary Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047275 1
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047276 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 10
3 Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034390 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 6
5 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1
6 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015205 10
7 Connector, 14-Way, Vehicle Interface . . . . . . . . . . . . . . . . . . . . . . 23045142 1
8–16 Not Used In This Group.

GROUP B
Auxiliary Wiring Harnesses, Figure 37
CEC Secondary Wiring Harness
See Section 38 For Auxiliary Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047278 1
5–7 Not Used In This Group.

GROUP C
Auxiliary Wiring Harnesses, Figure 37
Adapter, CEC1 Harness To CEC2 Main Control Valve
See Section 38 For Auxiliary Wiring Harness Specifications.
1–7 Not Used In This Group.
8 Adapter, Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537242 1
8 Adapter, Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537606 1
9 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 AR
10 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 1
11–16 Not Used In This Group.

GROUP D
Auxiliary Wiring Harnesses, Figure 37
Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor
See Section 38 For Auxiliary Wiring Harness Specifications.
1–10 Not Used In This Group.
11 Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537607 1
12 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066016 1

(continued on next page)

20100201 Copyright © 2010 Allison Transmission, Inc. 37–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D (cont’d)
Auxiliary Wiring Harnesses, Figure 37
Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor
See Section 38 For Auxiliary Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
13 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 1
14–16 Not Used In This Group.

GROUP E
Auxiliary Wiring Harnesses, Figure 37
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 38 For Auxiliary Wiring Harness Specifications.
1–13 Not Used In This Group.
14 Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537392 1
15 Connector, 2-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

37–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NOTES

20100201 Copyright © 2010 Allison Transmission, Inc. 37–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP
A

V07438

Figure 38. Auxiliary Wiring Harness Specifications

38–1.1 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Auxiliary Wiring Harness Specifications, Figure 38 Schematic A
CEC
See Section 37 For Auxiliary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A
23047275 24.0
23047276 48.0
23047278 60.0
29537242 11.5
29537392 12.0
29537606 15.0
29537607 12.0

20100201 Copyright © 2010 Allison Transmission, Inc. 38–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

38–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

9
2

10
3
11
4

12

14
6 5

7 13
14
8 15

18 16

19
20
24 23 21
22
17
18
25

29
30
31
32
33

29
26

34 27

35 28
36
37

V07439.01.00

Figure 39A. Shift Selector (CEC1 Lever)

20100201 Copyright © 2010 Allison Transmission, Inc. 39–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

DOOT FT
N HI
S

R 1
N 2
D 3 2
4

V07440

Figure 39B. Shift Selector (CEC1 Pushbutton)

39–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

39

5
4
3
2
1
N

7 6 5 4 3 2

1
8
10 9
11

12
16 13
17

19 18 15
31
14

21
32
34 22
35 20
23
38
33
37 24
5
4
3
2

1
N
R

36 27
28
25
26
29
30

V07441.02.00

Figure 39C. Shift Selector (Automatic Electric)

20100201 Copyright © 2010 Allison Transmission, Inc. 39–1.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
4
3
2
1
N

4 3 2
5
1

6
8 7
9

10
14 11
15

17 16 13
43
12

18
19 21
44
22
47 20
46 23
50
45
49 24
5
4
3
2

1
N
R

48 27
29 28
30 25
26
31
34
36 35
37
38

39
40 32
41 33

42

V07471.02.00

Figure 39D. Shift Selector (Manual Electric)

39–1.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

1 2 1
2
3
4
5
5
D
N
R

6
1
2
3
4
5
D
3 10
N
R
7
LL
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ALT
ER
W RA
T O SP

8
Y OIS PL AD
H
CIT UR SP
RE
P LD PO
E HO ST
RE R
C
AD WE TE
LO
CK
LO PO LE
F AX
DIF

M
O LO

O
W PT

D
E
P LO
UM
D MP
OM
Y RM PU

9
ON NO
EC AD
Y RO
PT OF
F
EM

FIR
ST
38

39 16
37 13
12

14 15
11
17

35 18
REF 19
20

40
41
32
33
35

A
B 36
C 34
X
36
REF
Y
Z

43 42
44
45

21
24
25 22
31
30
23
29
28
27
26

V04770.01

Figure 39E. Shift Selector (CEC2 Lever)

20100201 Copyright © 2010 Allison Transmission, Inc. 39–1.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

LE
CT
4
SE

2
1 PU
MP
/RO
LL

AD AD
RO RO
ON

HA
UL PA
CK
F
RO
LL

EC
IAL
5
Y R SP
TE HWA PE
NA HIG Y
ER A
ALT T OW S PR
IS PL
ITY HO RE
AD
C UR SP
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU M MP
MY R PU
ON
O NO
EC AD
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D

8
7

10

11

19 13
12
18

17
16
15
14

21

20
V06853.00.01

Figure 39F. Shift Selector (CEC2 Pushbutton)

39–1.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Shift Selector, Figure 39A
CEC1 Lever
NOTE: See SIL 14-TR-88 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046565 1
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046687 1
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046688 1
1 Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516450 1
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516451 1
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519856 1
2 Cover, Shift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046005 1
3 Screw, Pan Head Patchlock, No. 6-32 x 5⁄8 inch . . . . . . . . . . . . . . 23045990 4
4 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045996 1
5 Screw, Pan Head Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . 23045986 2
6 Cover Assembly. Shift Pattern RND54321, Front-To-Rear. . . . . . 23046487 1
7 Legend Strip. Shift Pattern RND54321, Front-To-Rear. . . . . . 23046486 * 1
6 Cover Assembly. Shift Pattern D54321NR, Front-To-Rear. . . . . . 23046684 1
7 Legend Strip. Shift Pattern D54321NR, Front-To-Rear. . . . . . 23046599 * 1
6 Cover Assembly. Shift Pattern 12345DNR, Front-To-Rear. . . . . . 23046685 1
7 Legend Strip. Shift Pattern 12345DNR, Front-To-Rear. . . . . . 23046680 * 1
6 Cover Assembly. Shift Pattern R2R1ND54321, Front-To-Rear. . . 29516446 1
7 Legend Strip. Shift Pattern R2R1ND54321, Front-To-Rear. . . 29516444 * 1
6 Cover Assembly. Shift Pattern 12345DNR1R2, Front-To-Rear. . . 29516447 1
7 Legend Strip. Shift Pattern 12345DNR1R2, Front-To-Rear. . . 29516445 * 1
6 Cover Assembly. Shift Pattern D54321NR1R2, Front-To-Rear. . . 29519858 1
7 Legend Strip. Shift Pattern D54321NR1R2, Front-To-Rear. . . 29519859 * 1
8 Gasket, Legend Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046011 1
9 Screw, Pan Head Patchlock, No. 4-40 x 5⁄16 inch . . . . . . . . . . . . . 23045989 2
10 Cap, Selector Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045991 1
11 Spring, Shift Positioning, 0.260 OD x 0.590 inch . . . . . . . . . . . . . . 23045992 1
12 Rod, Shift Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045994 1
13 Pin, Dowel, 1⁄ 8 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503508 1
14 Cover, Half, Shift Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046006 2
15 Handle, Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045995 1
16 Screw, Pan Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . 23045987 6
17 Bearing, Roller, 1⁄8 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 1
18 Stop, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503507 2
19 Spring, Leaf, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045998 1
20 Plate, Detent Spring Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046000 1
21 Screw, Pan Head Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . 23045986 2
22 Screw, Flat Head Patchlock, No. 8-32 x 7⁄16 inch . . . . . . . . . . . . . . 23045999 3

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Shift Selector, Figure 39A
CEC1 Lever
NOTE: See SIL 14-TR-88 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
23 Plate, Detent. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . 23046161 1
23 Plate, Detent. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . 23046161 1
23 Plate, Detent. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . 23045997 1
23 Plate, Detent. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . 23045997 1
23 Plate, Detent. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . 23045997 1
23 Plate, Detent. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . 23045997 1
24 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 4
25 Housing, Shift Selector. 23046004 Shift Selector Housing Is
Housing Only And Does Not Include Circuit Board Or Five
Mounting Screws. Order Reference 1 From Group A To
Include Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046004 1
26 Gasket, Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018912 1
27 CEC Shifter Kit. Kit Contains 29500001 Housing Assembly,
Four 23045133 Screws, And 23048676 Wiring Harness. . . . . 29502944 1
28 Screw, Pan Head Patchlock, No. 8-32 x 11⁄ 2 inch . . . . . . . . . . . . . 23045133 4
29 Bearing, Sleeve, Shift Handle Shaft . . . . . . . . . . . . . . . . . . . . . . . . 23046014 2
30 Shaft, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046002 1
31 Retainer Assembly, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046010 1
32 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046009 1
33 Screw, Pan Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . 23045987 2
34 Bearing, Roller, 1⁄8 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 1
35 Gasket, Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046016 1
36 Cover, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046015 1
37 Screw, Flat Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . 23046012 9

GROUP B
Shift Selector, Figure 39B
CEC1 Pushbutton
NOTE: See SIL 14-TR-88 For Important Service Information.
1 Shift Selector Assembly, Pushbutton. See SIL 2-TR-93. . . . . . . . . . . . 23048155 1
2 Cover Assembly, Shift Selector. See SIL 2-TR-93. . . . . . . . . . . . . 29510362 1
3 Gasket, Shift Selector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 23016336 1
4 Circuit Board Assembly, Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514166 1
5 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 3
6 Housing Assembly, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . 23047804 1
7 Lockwasher, Internal-Tooth, No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . 138526 4
8 Screw, Pan Head, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . 159336 4

39–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP C
Shift Selector, Figure 39C
24V Automatic Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017041 1
2 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . 6839336 *** 4
3 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 4
4 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 1
5 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 1
6–7 Not Used In This Group.
8 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839305 1
9 Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ 1
10 Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . 6839307 *** 2
11 Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . 6839308 *** 2
12 O-ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839344 1
13 Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047195 1
14 Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . 6839315 *** 1
15 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047193 1
16 Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . 6839338 *** 3
17 Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . 6839337 *** 3
18 Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503643 1
19 Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ 2
20 Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . 23047904 1
21 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . 6839355 *** 3
22 Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . 6839339 *** 3
23 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047197 1
24 Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AGC9 *** 1
25 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839362 1
26 Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839328 1
27 O-ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839348 1
28 Plate, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839353 ∞∞ 1
29 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . 6839355 *** 2
30 Screw, Machine, 1⁄4-20 x 11⁄2 inch. Obtain Locally. . . . . . . . . . . . . 6839354 *** 2
31 O-ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839350 1
32 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . 6839341 *** 4
33 Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839358 1
34 Plate Assembly, Light Socket, 24V Selector . . . . . . . . . . . . . . . . . 6839360 ∞∞ 1
35 Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839340 1
36 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . 6839341 *** 4
37 O-ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 1
38 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . 1816 *** 1
39 Not Used In This Group.

*** No Longer Available From Allison Transmission.


∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Shift Selector, Figure 39C
12V Automatic Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017040 1
34 Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . . . . . 6839359 1
35 Not Used In This Group.

GROUP E
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever With Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group C, Except For Parts Listed Below.
1 Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045144 1
6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ 1
7 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ 1
25 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885636 1
39 Indicator Assembly, Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884785 *** 1

GROUP F
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever Without Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group C, Except For Parts Listed Below.
1 Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048644 1
25 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885636 1
39 Indicator Assembly, Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884785 *** 1

GROUP G
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
1 Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017037 1
2 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . 6839336 *** 4
3 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 4
4 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 1
5 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 1
6 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839304 1

(continued on next page)

*** No Longer Available From Allison Transmission.


∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.

39–2.4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP G (cont’d)
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ 1
8 Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . 6839307 *** 2
9 Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . 9421697 *** 2
10 O-ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839344 1
11 Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047195 1
12 Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . 6839315 *** 1
13 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047193 1
14 Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . 6839338 *** 3
15 Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . 6839337 *** 3
16 Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503643 1
17 Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18 Clutch Assembly, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015259 1
19 O-ring, 0.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839346 1
20 Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . 23047904 1
21 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . 6839355 *** 3
22 Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . 6839339 *** 1
23 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047197 1
24 Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AGC9 *** 1
25 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839327 1
26 Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839328 1
27 Spring, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839321 ∞∞ 1
28 Clutch Assembly, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839324 1
29 O-ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839348 1
30 Housing, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
31 Pin, Dowel, 3⁄16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839330 2
32 Washer, Flat, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . 6839326 *** 2
33 Screw, Allen, 1⁄4-20 x 13⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . 138205 *** 2
34 Spring, Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839323 ∞∞ 1
35 Seat, Override Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839322 ∞∞ 1
36 Ring, Retaining, Internal, 0.696 inch OD . . . . . . . . . . . . . . . . . . . . 6839331 1
37 O-ring, 0.737 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839347 1
38 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839361 1
39 Gasket, Solenoid Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 6839351 1
40 Cover, Solenoid Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839332 ∞∞ 1
41 Lockwasher, No. 8. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . 6839334 *** 3
42 Screw, Machine, No. 8-32 x 1⁄ 2 inch. Obtain Locally. . . . . . . . . . . . 6839333 *** 3
43 O-ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839350 1
44 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . 6839341 *** 4
45 Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839357 1
46 Plate Assembly, Light Socket, 24V Selector . . . . . . . . . . . . . . . . . 6839360 ∞∞ 1
47 Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839340 1
48 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . 6839341 *** 4

(continued on next page)

*** No Longer Available From Allison Transmission.


∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G (cont’d)
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
49 O-ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 1
50 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . 1816 *** 1

GROUP H
Shift Selector, Figure 39D
12V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group G, Except For Parts Listed Below.
1 Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017036 1
38 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839329 ∞∞ 1
46 Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . 6839359 1
47 Not Used In This Group.

GROUP J
Shift Selector, Figure 39D
12V Manual Electric, Short Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group G, Except For Parts Listed Below.
1 Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017051 1
13 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047194
38 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839329 ∞∞ 1
46 Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . 6839359 1
47 Not Used In This Group.

GROUP K
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Reverse At Front
1 Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536927 1
2 Label, Range Indicator. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 1
3 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 1
4 Bezel Kit, Right-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . . 29533080 1
5 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * 1
6 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 * 1

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.
∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.

39–2.6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP K (cont’d)
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Reverse At Front
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 * 1
8 PCB And Dome Switch Assembly . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
9 Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . 29528558 6
10 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . 29528560 4
11 Housing Assembly, Lever Shift Selector . . . . . . . . . . . . . . . . . . . . 29529964 1
12 Ring, Retaining, Press-On, 0.109 ID x 1⁄ 4 inch OD . . . . . . . . . . . . 29529975 2
13 Spacer, 1⁄8 ID x 1⁄4 OD x 0.010 inch . . . . . . . . . . . . . . . . . . . . . . . . 29532736 1
14 Spacer, 1⁄8 ID x 1⁄4 OD x 0.015 inch . . . . . . . . . . . . . . . . . . . . . . . . 29532735 1
15 PCB And Cam Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535947 * 1
16 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529965 1
17 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1
18 Ring, Retaining, External, 0.616 ID x 1 inch OD . . . . . . . . . . . . . . 29528771 1
19 Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535948 * 1
20 Screw, Hex Socket Hd Patchlock, No. 6-40 x 7⁄16 inch . . . . . . . . . 29528773 1
21 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1
22 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529966 * 1
23 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . . . . 29528560 4
24 Wiring Harness, Shift Selector. When Replacing 29528556 Shift
Selector Wiring Harness With 29530472 Housing And
Wiring Harness Kit, Discard 29528559 Housing and
29528560 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530472 1
25 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
26 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
27 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
28 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
29 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 AR
30 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
31 Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
32 Bushing, Steel, 0.166 ID x 0.265 OD x 0.404 inch . . . . . . . . . . . . . 29532732 * 2
33 Plate, Shift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528790 * 1
34 Spring Assembly, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
35 Stop, Left—Position A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528798 1
36 Stop, Right—Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 1
37 Knob Assembly Kit, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . 29536685 1
38 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
39 Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
40 Bushing, Top, Nylon, 0.208 inch ID x 0.328 inch OD . . . . . . . 29536604 1
NI Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 * 1
41 Lever And Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528786 1
42 O-ring, 3⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532734 1
43 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532733 * 1
44 Lockwasher, No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532738 2
45 Screw, Hex Socket Hd Patchlock, No. 8-32 x 13⁄8 inch . . . . . . . . . 29528772 2

* Serviced Only As An Assembly—Not Available As A Detail Part.


NI — Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP L
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Drive At Front
Same As Group K, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536928 1
2 Label, Range Indicator. Shift Pattern D54321NR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536936 1
19 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * 1

GROUP M
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Low At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536929 1
2 Label, Range Indicator. Shift Pattern 12345DNR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528806 1
19 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * 1

GROUP N
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536930 1
2 Label, Range Indicator. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536937 1
36 Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detail Part.

39–2.8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP P
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Low At Front, Two-Speed Reverse
Same As Group K, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536931 1
2 Label, Range Indicator. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536938 1
19 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * 1
35 Not Used In This Group.

GROUP Q
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Drive At Front, Two-Speed Reverse
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536932 1
2 Label, Range Indicator. Shift Pattern D54321NR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536939 1
19 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * 1
35 Not Used In This Group.

GROUP R
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Five Forward Ranges, Reverse At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern RND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536933 1
2 Label, Range Indicator. Shift Pattern RND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
35 Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 2

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP S
Shift Selector, Figure 39E
CEC2 Lever
Left Hand, Five Forward Ranges, Reverse At Front
Same As Group K, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern RND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536934 1
2 Label, Range Indicator. Shift Pattern RND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 1
4 Bezel Kit, Left-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . 29533079 1
5 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * 1
35 Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 1
36 Stop, Right—Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528798 2

GROUP T
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Five Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern R2R1ND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536935 1
2 Label, Range Indicator. Shift Pattern R2R1ND4321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536940 1
35 Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 1
36 Not Used In This Group.

GROUP U
Shift Selector, Figure 39F
CEC2 Pushbutton
1 Shift Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . 29538376 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 1
3 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535937 1
4 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537262 * 1
5 Gasket, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29528555 * 1
6 Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . 29528554 * 1
7 Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . 29528558 7
8 PCB And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 * 1
9 Housing And Wiring Harness Kit, Pushbutton Selector . . . . . . . . . 29530472 1
10 Housing, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 1
11 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . 29528560 4
12 Wiring Harness, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . 29528556 * 1
13 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . 29530475 1

(continued on next page)

* Serviced Only As An Assembly—Not Available As A Detail Part.

39–2.10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP U (cont’d)
Shift Selector, Figure 39F
CEC2 Pushbutton
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
14 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
16 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
17 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 AR
18 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
19 Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
20 Locknut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 2
21 Bracket, Shift Selector Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 2

GROUP V
Shift Selector, Figure 39F
CEC2 Pushbutton
Same As Group U, Except For Parts Listed Below.
1 Shift Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29541005 1
6 Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . 29541003 * 1

GROUP W
Shift Selector, Figure 39E
CEC2 Lever
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541006 1
2 Label, Range Indicator. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536937 1
35 Not Used In This Group.

* Serviced Only As An Assembly—Not Available As A Detail Part.

20100201 Copyright © 2010 Allison Transmission, Inc. 39–2.11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

39–2.12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

190
0 25
14
L PR
OI
0
ES
C L UT C H

SU RE
300
0

C E L SI U
1 35 RETAR
S
R ONL DER
TE 275
Y
18
5
ER

R ENHEI 3
T
CONV

FA
30
1 00
38

°C
120 15
0
250 30
°F 0
65

150

TRANS
OIL
TEMP

V05371.01.00

Figure 40A. Miscellaneous Options

20100201 Copyright © 2010 Allison Transmission, Inc. 40–1.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2 3
1
MOUNTING
SURFACE

INLET

OUTLET
MOUNTING
SURFACE

1 INLET
OUTLET 7

4 8

5 9

6 10

V06121

Figure 40B. Miscellaneous Options

40–1.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

GROUP A
Miscellaneous Options, Figure 40A
Clutch Oil Pressure Gauge
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gauge, Clutch Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544557 1
2 Not Used In This Group.

GROUP B
Miscellaneous Options, Figure 40A
Oil Temperature Gauge
1 Not Used In This Group.
2 Gauge, Oil Temperature. 10 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . 23010422 *** 1
2 Gauge, Oil Temperature. 6 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . . 23010423 *** 1
2 Gauge, Oil Temperature. 4 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . . 23010424 *** 1
3 Gauge Kit, Oil Temperature, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1
3 Gauge Kit, Oil Temperature, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542706 1

GROUP C
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
1 Manifold Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510915 2
2 Oil Filter Assembly, Remote-Mount Cooler. See SIL 2-TR-86 And
SIL12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510914 1
3 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . 29529657 1
4 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1
5 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . 29510912 1
6 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1
7 Oil Filter Assembly, Remote-Mount Cooler. 29510916 Oil Filter
Assembly No Longer Available Service With 29510914 Oil Filter
Assembly. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510916 *** 1
8 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1
9 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . 29510912 1
10 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1

GROUP D
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
Same As Group C, Except For Parts Listed Below.
1 Not Used In This Group.
2 Oil Filter Assembly, Remote-Mount Cooler. See SIL 12-TR-93. . . . . . . 29510913 1
7–10 Not Used In This Group.

*** No Longer Available From Allison Transmission.

20100201 Copyright © 2010 Allison Transmission, Inc. 40–2.1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

40–2.2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

SERVICE INFORMATION LETTERS


(SIL)

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–13


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–14 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–15


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–16 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–17


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–18 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–19


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–20 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–21


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–22 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–23


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–24 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–25


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–26 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–27


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–28 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–29


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–30 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–31


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–32 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–33


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–34 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–35


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–36 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–37


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–38 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–39


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–40 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–41


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–42 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–43


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–44 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–45


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–46 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–47


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

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PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

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PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

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PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

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PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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8-TR-94, Rev. A

CARRIER ASS’Y
February, 1994

L00609
Product Code(s):

RING GEAR

29512265
SNAPRING

• CARRIER
Page 3 of 8

29512834

29512835

29512264

29512836
HUB

CURRENT
CLBT 6000 TRANSMISSION
PLANETARY GEARING

CARRIER ASS’Y
RING GEAR

• CARRIER
6758399
23010489
6831117

FORMER

Figure 1

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–87


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8-TR-94, Rev. A
February, 1994
Product Code(s):
Page 4 of 8

LOW

MAIN
SOL REG

HIGH

SPL HI
THREADED TEST
PLUG – TYPICAL

REV

DIRECT
29513452
INTER

SPL
A

A
BOOST
TRIM

V00568
SECTION A-A
Figure 2

SIL–88 Copyright © 2010 Allison Transmission, Inc. 20100201


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SIL–90 Copyright © 2010 Allison Transmission, Inc. 20100201


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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–91


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

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Revisions to the SIL are noted by 35-TR-94, Rev. B


a stripe in the left-hand margin. February, 2006
Product Code(s):
Page 1 of 2

SUBJECT: Input Drive Flange Fit

EQUIPMENT AFFECTED: CL(B)T 5/6000

EFFECTIVITY: S/N 3110100359, May 1994

Introduction:
The purpose of this revision is to clarify the spline fit between the current remote Input Drive Cover Assembly
P/N 29519116 (detail splined Hub P/N 29515103) and the Input Flange (various P/Ns).
The size of the spline on the remote input cover has been increased slightly to provide a more snug fit of the input flange
to drive cover. Because of detail part tolerances, the resulting fit can be EITHER in interference (tight fit) OR in clearance
(slip fit). Interference fitting flanges will require heating to install. The new size spline is reflected in the new part numbers
for the remote drive housing assembly and also in the detail splined hub.
Concurrent with this change, a thicker flange retainer washer and longer self-locking bolts are used. The new spline fit
may require heating the input flange to 250ºF maximum to facilitate assembly of the flange onto the mating spline.
Make sure that the flange is fully seated prior to determining the required shim pack. Refer to the appropriate service
manual for detailed assembly/disassembly instructions.
If the splined Hub is in need of replacement, it can be ordered through normal service parts channels. Consult Section 6–23
of the 5/6000 Series Service Manual (SM1866EN) for detailed instructions on reworking the Input Drive Cover
Assembly.

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–93


PARTS CATALOG
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35-TR-94, Rev. B
February, 2006
Product Code(s):
Page 2 of 2

CURRENT
DRIVE COVER ASSEMBLY
(P/N 29519116)

HUB
(P/N 29515103)

RETAINER
(P/N 29515102)

BOLT, 1⁄ 2-20 x 1-1⁄ 2


(P/N 29510838)

BOLT, 1⁄ 2-20 x 1-1⁄ 4


(P/N 455012)

RETAINER
(P/N 6768711)

HUB
(P/N 6768687)

FORMER
DRIVE COVER ASSEMBLY
(P/N 6770631) V10142.00.00

SIL–94 Copyright © 2010 Allison Transmission, Inc. 20100201


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20100201 Copyright © 2010 Allison Transmission, Inc. SIL–99


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SIL–100 Copyright © 2010 Allison Transmission, Inc. 20100201


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SIL–106 Copyright © 2010 Allison Transmission, Inc. 20100201


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20100201 Copyright © 2010 Allison Transmission, Inc. SIL–107


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13-TR-99
August, 1999
Page 1 of 1

SUBJECT: Lockup Piston Product Improvement

EQUIPMENT AFFECTED: 5/6000 Series Transmissions

EFFECTIVITY: May 22, 1999 S/N 3110103432

As a product improvement, a new design Number 3 Configuration (SPI 9-TR-91) lockup clutch piston has been released.
The two 3⁄8-16 tapped holes located in the inner hub, which are used for assembly and disassembly of the piston into the
flywheel, have been replaced by two 1⁄4-20 tapped holes located toward the outside diameter of the piston. Relocation of
the tapped holes lowers the stress at the inside diameter of the piston resulting in improved service life.

Parts Disposition:
The current part number 29537277 is fully interchangeable with the former part number 23016057. Former part number
23016057 is completely cancelled and replaced by 29537277 for production and service requirements.

TWO (1⁄4 –20)


TWO (3⁄8 –16) TAPPED HOLES
TAPPED HOLES

FORMER CURRENT
P/N 23016057 P/N 29537277
V06029

Figure 1.

SIL–116 Copyright © 2010 Allison Transmission, Inc. 20100201


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3-TR-01
March, 2001
Page 1 of 1

SUBJECT: Splitter Planetary Spindle


MODELS AFFECTED: 5/6/8000 Series Transmissions

This SIL is to clarify serviceability of the splitter planetary spindles.


Formerly, the spindles used in this location were service-only spindles that were common with the CRT 5000 Series
transmission. The service-only spindle had a lube feed hole from both the front of the spindle and from the rear of the
spindle. The CRT utilized the front lube feed hole and the Hauling 5/6/8000 utilized the rear lube feed hole.
With the cessation of CRT parts availability from Allison, the service-only spindle has been obsoleted. Current service
requirements for the Hauling 5/6/8000 Series transmissions are to be met using the production spindle which has only the
rear lube feed hole.

Former Service-Only Spindle Current Production Spindle


6758581 6839418

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–117


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26-TR-01
November, 2001
Product Code(s):
Page 1 of 2

SUBJECT: 5/6000 Series Shift Quality Improvement

MODELS AFFECTED: 5963, 6063, M 5600, M 6600, M 5610, and M 6610


EFFECTIVE DATE: NOVEMBER 2001

Introduction:
In a continuing effort to provide improved shift quality in the Off-Highway Transmission Products, a new valve body
assembly has been released for the affected model transmissions.
The change includes:
• Thicker trimmer cover with deeper trim boost oil galley
• Hollow trimmer spring stops
• Larger diameter trim boost feed holes in bottom of valve body
This change provides for less restriction of the trim boost oil during transmission range changes when trim boost oil must
flow from one trimmer bore to another trimmer bore or to exhaust.

Interchangeability:
The current cover may be installed on older trim boost equipped valve bodies but the longer bolts released for the thicker
trimmer cover must be used.
The new gasket must be used to mate with the larger diameter trim boost oil feed holes in the bottom of the valve body.
The appropriate hollow trimmer spring stops should be installed to achieve the full benefit of the improvement.

SIL–118 Copyright © 2010 Allison Transmission, Inc. 20100201


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26-TR-01
November, 2001
Product Code(s):
Page 2 of 2

A Trimmer Cover Upgrade Kit, P/N29539555, is available to facilitate upgrading fielded transmissions. The kit contents
are listed below for reference:

Trimmer Cover Upgrade Kit P/N 29539555


Name Current P/N Qty Former P/N Qty
Trimmer Cover 29538538 1 29527105 1
Gasket 29540469 1 29530896 1
O-Ring 23042785 1 23042785 1
Bolt, 1⁄4-20 x 13⁄4 445567 3 454815 3
Bolt, 1⁄4-20 x 11⁄4 186601 12 186647 12
Valve stop – hollow 29541002 3 23013432 3
Valve stop – hollow 29540468 5 29521871 5
Valve body Rework according to Figure 1.

Service Parts:
The former trimmer cover and spring stops are completely cancelled for service usage, future service requirements will
be met with the current trimmer cover and spring stops.

DRILL EXISTING DRILL EXISTING


0.250 DIA. HOLE 0.250 DIA. HOLE
TO 0.375 DIA. TO 0.375 DIA.
0.70-0.80 DEEP THRU ONE WALL

V07179

Figure 1.

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1-TR-02
February, 2002
Product Code(s):
Page 1 of 1

SUBJECT: Power Takeoff Bearing Update

MODELS AFFECTED: All 5/6000 Series

AFFECTED SERIAL NUMBER: Production Units after S/N 3110104821

Introduction
As a product improvement, the top and side PTO bearings have been changed from P/N 23048022 to P/N 29539004.
While the current and former bearings are both a roller type bearing, the roller configuration is different.

Interchangeability
The former and current bearings are physically interchangeable. Only the current bearing should be used in
rebuilds/repairs.

Service Parts Information:


Former bearing 23048022 will be maintained in parts for other product usage. Only current bearing 29539004 should be
used for 5/6000 models identified above.

SIL–120 Copyright © 2010 Allison Transmission, Inc. 20100201


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7-TR-02
March, 2002
Product Code(s): All
Page 1 of 1

SUBJECT: Thrust Washer s


MODELS AFFECTED: All 5/6000 Series
AFFECTED SERIAL NUMBERS: Production Units after S/N 3110104704

Introduction
As a product improvement, the thrust washers for the stator, reverse sun and low carrier have been changed from Bronze
to a Thermoplastic material. All washers were production released with S/N 3110104704.

Interchangeability
The former and current washers are physically interchangeable. Only the current washers should be used in
rebuilds / repairs. Former parts are completely cancelled from Production and Service Parts. See below table for
implementation:

Current Former Location S/N Prod. Date


29537235 6758485 STATOR 3110104704 Sept. 2001
29537234 6775699 REVERSE SUN 3110104704 Sept. 2001
29538548 6758505 LOW CARRIER 3110104704 Sept. 2001

Service Parts Information:


Former parts are completely cancelled from Production and Service Parts. Only current washers should be used for
5/6000 models identified above.

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24-TR-03
September, 2003
Product Code(s):
Page 1 of 1

SUBJECT: CEC Electronic Control Unit Serviceability

EQUIPMENT AFFECTED: All CEC (Commercial Electronic Control) Transmissions with Plus II ECUs

Introduction:
Plus II service ECU part number 1228282 has been canceled for:
• MT 648
• V(R) 731(RH)
• HT(B) 741, 748
• HT 746
• HT(B) 755 CR and DR
• CL(B)T 755, CL(B)T 5/6000, CL(B)T 9000
• M/S 5000/6000/9000
Interchangeability:
Canceled ECU part number 1228282 is replaced by service replacement ECU 16172029. Part number 16172029 is a
direct replacement for vehicles that utilized part number 1228282. When service ECU part number 16172029 is not
available, new ECU part number 16197599 is a suitable replacement for all affected models.

NOTE: Part numbers 16172029 and 16197599 are compatible with DP 8000 Series
transmissions. (Refer to SIL 5-TR-96 for DP 8000 unique serviceability.)

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22-TR-04
July, 2004
Product Code(s): 31, 43
Page 1 of 3

SUBJECT: Retarder Control Valve Body and Cooler Line Manifold Changes

EQUIPMENT AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions

Introduction:
Multiple changes recently made to the off highway retarder control valve body assembly and cooler line manifold
assembly are explained in this SIL.
Description:
Refer to Figures 1 and 2 for the following items.
1. To eliminate leaks on the 5/6000 and 8/9000 retarder control valve body assembly covers, new spot-faced cov-
ers and copper washers are being introduced.
2. The temperature gage port on the 8/9000 Series retarder control valve body has changed from a
0.750-16 UN-2B straight thread to a 0.500-14 Dryseal NPTF pipe thread. This port has also been added to
the 8/9000 Series cooler manifold. This same change will be made to the 5/6000 retarder control valve body
in the future.
3. The PTO lube pressure port on the 8/9000 Series retarder control valve body remains a 0.5625-18 UNF-2B
straight thread. This port has also been added to the 8/9000 cooler manifold.
4. The straight thread O-ring plug (29525048) currently used on 5/6000 retarder control valve assemblies and
formerly used on the 8/9000 retarder control valve assemblies has been replaced and is serviceable using
29542780 straight thread O-ring plug.
5. The 9000 Series retarder capacity of new production units has been reduced by changing the secondary
converter pressure regulator plug assembly 23016676 (45 psi, double spring) to plug assembly 6835820
(35 psi, single spring). The 23016676 plug assembly is still serviceable.

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22-TR-04
July, 2004
Product Code(s): 31, 43
Page 2 of 3

CONVERTER OUT TEMPERATURE


PORT AND PLUG

PTO LUBE PORT AND PLUG

SECONDARY CONVERTER
PRESSURE REGULATOR
VALVE ASSEMBLY

COVER WASHER (6)

BOLT (6)
RETARDER CONTROL VALVE ASSEMBLY COOLER MANIFOLD ASSEMBLY
(P/N 29543250) (P/N 29541757)

8/9000 SERIES OFF-HIGHWAY TRANSMISSIONS V08847.00.00

Figure 1.

8/9000 Retarder Control Valve Assembly


Retarder Conv.
Control Conv. Out PTO Lube Rgltr.
Valve Assy Temp. Port Plug Pressure Port Plug Valve Cover Bolt Washer
pre 23013978 0.500-14 Dryseal 23017380 0.375-18 Dryseal 23014600 6835820 6776208 23016149 n/a
1996 NPTF pipe NPTF pipe (35 psi)
23016678 0.500-14 Dryseal 23017380 0.375-18 Dryseal 23014600 23016676 6776208 23016149 n/a
NPTF pipe NPTF pipe (45 psi)

1996– 29528541 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 6835820 6776208 23016149 n/a
2002 straight straight (35 psi)
29528542 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 23016676 6776208 23016149 n/a
straight straight (45 psi)

2002– 29541754 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 6835820 6776208 23016149 n/a
2004 NPTF pipe straight (35 psi)
29541755 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 23016676 6776208 23016149 n/a
NPTF pipe straight (45 psi)

2004– 29543250 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 6835820 29543249 179839 9415545
NPTF pipe straight (35 psi)

8/9000 Cooler Manifold Assembly


Cooler Conv.
Manifold Conv. Out PTO Lube Rgltr.
Assy Temp. Port Plug Pressure Port Plug Valve Cover Bolt Washer
1996– 29525008 n/a n/a n/a n/a -------- -------- -------- --------
2003

2003– 29541757 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 -------- -------- -------- --------
NPTF pipe straight

SIL–124 Copyright © 2010 Allison Transmission, Inc. 20100201


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22-TR-04
July, 2004
Product Code(s): 31, 43
Page 3 of 3

CONVERTER OUT TEMPERATURE


BOLT PLUG AND PORT

WASHER (6)

COVER
BOLT (6)

5/6000 RETARDER CONTROL VALVE ASSEMBLY


(P/N 29543252) V08847.00.00

Figure 2.

5/6000 Retarder Control Valve Assembly


Retarder Control
Valve Assy Conv. Out Temp. Port Plug Cover Bolt Washer
pre 1996 6880441 0.500-14 Dryseal NPTF pipe 23012037 6758375 179839 103321

1996–2004 29525031 0.750-16 UNF-2B straight 29525048 6758375 179839 103321

2004–2005 29543252 0.750-16 UNF-2B straight 29542780 29543251 179839 9415545

2005– TBD 0.500-14 Dryseal NPTF pipe 23017380 29543251 179839 9415545

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–125


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-06
February, 2006
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Speed Sensors (Off-Highway Models)


PRODUCTS AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions

Introduction:
In February, 2006, Allison Transmission began using redesigned speed sensors on all 5000, 6000, 8000, 9000 Series
transmissions. The current and former sensors are fully interchangeable.
Description (see Figure 1):

(P/N 29509637) (P/N 29543432)

FORMER CURRENT
(BEFORE FEBRUARY, 2006) (FEBRUARY, 2006)

5000, 6000, 8000, 9000 SERIES


ENGINE, TURBINE, AND OUTPUT
SPEED SENSOR V10002.00.00

Figure 1.

SIL–126 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

8-TR-06
February, 2006
Product Code(s):
Page 2 of 2

The current sensor design improves manufacturability by using a pre-molded housing. The pre-molded housings have ribs
located every 90 degrees around the circumference.
The sensor assemblies include a Viton® O-ring with blue Teflon® coating (P/N 29545029). This O-ring is not serviced.
The serviceable O-ring continues to be P/N 29503383.
Part Number Information:
Table 1.

Former Current
Description P/N P/N
Engine Speed Sensor 29509637 29543432
Turbine Speed Sensor 29509637 29543432
Output Speed Sensor 29509637 29543432

Service Information:
When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of
340 Ohms (+/- 25 Ohms) at an ambient temperature of 20ºC (68ºF) as compared to the former sensors which had a
nominal resistance value of 300 Ohms (see Table 2).

Table 2.

Resistance Current Resistance Former


Design Design Temp ºC Temp ºF

250 Ω 200 Ω –40 –40


340 Ω 300 Ω 20 68

450 Ω 400 Ω 110 230

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–127


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

9-TR-08
June, 2008
Product Code(s): 31, 43
Page 1 of 2

SUBJECT: Converter Ground Sleeve—Omitted Lube Orifice

MODELS AFFECTED: 5000 and 6000 Series Transmissions

Introduction:
The purpose of this SIL is to help with the diagnosis of a potential low hour, low range sun gear failure resulting from the
converter ground sleeve.
In the event of a low hour, low range sun gear failure (as shown), the converter ground sleeve should be checked for the
presence of a lube orifice. The transmission lube pressure tap and lube regulator valve are located upstream of the ground
sleeve orifice. Lube pressure meets specification with the orifice omitted.

LOW SUN GEAR – SHOWN FAILED

SPLITTER OUTPUT SHAFT ASSEMBLY


(P/N 29544481)

VH11095.00.00

SIL–128 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

9-TR-08
June, 2008
Product Code(s): 31, 43
Page 2 of 2

LUBE
ORIFICE

LOCKUP
ORIFICE

GROUND SLEEVE GROUND SLEEVE


(P/N 6775834) (P/N 23048636, 29501206, 6774712) V11096.00.00

Any ground sleeve found with a missing lube orifice should be replaced. Please contact the Off-Highway Service
Department through the Technical Assistance Center 1-800-252-5283 to report the incident.

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–129


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

07-TR-09
April, 2009
Product Code(s): 31
Page 1 of 1

SUBJECT: Input Drive Cover Improvements

MODELS AFFECTED: 5000, 6000 Series

Introduction:
An improved input drive cover has been released for remote mount installations. The changes include revised
machining to reduce stress risers and a revised heat treat process. These changes improve service life
specifically at the inner hub and outer rim areas.
Interchangeability:
Interchangeability of the new input drive cover does not affect assemblies using the No. 3 lockup configuration.
Interchangeability affects those assemblies using the No. 1, No. 2, and No. 2 ½ lockup configurations. Refer
to SIL 9-TR-91 for the various lockup configurations. See Table 1 for part number information.
Effectivity:
The new input drive cover, lockup pistons, and seal & expander kits are currently available through the Allison
PDC and were released into production 12-23-08 with serial number 3110113257.

Table 1.

Part Current Former

Input Drive Cover Assembly 29544497 29519116*


Input Drive Cover 29544496 23045944*

No. 1 and No. 2 Piston 29544498 6774130*


OD Seal Kit 29544570 –
OD Seal 29544529 6752848
OD Expander Wire 29544530 –

No. 2 ½ Piston 29544499 23048574*


OD Seal Kit 29544570 –
OD Seal 29544529 6752848
OD Expander Wire 29544530 –

No. 3 Piston 29537277 29537277


* cancelled completely
NOTE: Current lockup piston and seal & expander combinations are all compatible with former
input drive covers.

SIL–130 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

SIL 01 TR 10
January, 2010
Product Code(s): 31
Page 1 of 3

SUBJECT: Input Pressure Hose Connecting Block

MODELS AFFECTED: 5000, 6000 Series

Introduction:
An interference condition can exist between the flange and/or boss on the input pressure hose connecting block
and the converter housing. Such interference could compromise the crush of Seal Ring P/N 6830007 and cause
a leak. A permanent change was made to the block to eliminate both the flange and boss (flush with split line
surface). An interim configuration had a flange, but no boss.

Furthermore, Input Pressure Hose Service Kit P/N 6838413 has been superseded by Kit P/N 29544228 (refer
to Table 2 below).

Interchangeability:
The new block must be used with 0.25 inch longer bolts (refer to Figure 2 below). To ensure that the correct bolts
are used, service Block P/N 6837129 with Kit P/N 29544234 (refer to Table 1 below).

Effectivity:
All parts are available through the Allison PDC beginning January 2010. Effectivity on new transmissions to follow.

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–131


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL 01 TR 10
January, 2010
Product Code(s): 31
Page 2 of 3

Figure 1.

Figure 2.

SIL–132 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

SIL 01 TR 10
January, 2010
Product Code(s): 31
Page 3 of 3

Table 1. Block Servicing Kit P/N 29544234


Part No. Part Name Qty
29544227 Block, Hose Conn. 1
6830007 Ring, Seal 1
103322 Washer, 7/ Lock 4
16

179868 Bolt, 7/ 14 x 21/2 2


16

179867 Bolt, 7/ 14 x 21/4 2


16

Table 2. Input Pressure Hose Servicing Kit P/N 29544228 (Supersedes P/N 6838413)
Part No. Part Name Qty
23046148 Hose Assy, Input Press. 1
29544227 Block, Hose Connection 1
6830007 Ring, Seal 1
103322 Washer, 7/ Lock 4
16

179868 Bolt, 7/16 14 x 21/2 2


179867 Bolt, 7/16 14 x 21/4 2
29501462 Split Flange Assy 2

20100201 Copyright © 2010 Allison Transmission, Inc. SIL–133


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

SIL–134 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

NUMERICAL PARTS INDEX


The numerical parts index lists the parts’ reference number and the figure number of the illustration in which it
appears. The reference numbers are keyed to the group listings. However, you must know the transmission assem-
bly part number to identify the right group.

NOTE: Use this index for reference only; do not order parts directly from this
index. Use the proper group referenced.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
1816 39C 38 *** 103339 28B 29
1816 39D 50 *** 103339 30B 10
103319 22 43 103339 30B 25
103319 26A 8 103339 30B 80
103321 7 50 103339 30C 10
103321 7 65 103339 30C 23
103321 8 2 103339 30C 88
103321 8 5 103339 30C 100
103321 8 11 103341 7 60
103321 22 48 103343 6 3 ***

103321 22 52 103345 21A 30


103321 26A 17 103345 22 27
103321 26A 20 104919 RB 6880187
103321 26B 2 105458 29B 13
103321 28A 2 107393 7 14
103321 29B 2 107393 9 10
103321 30A 18 107393 21A 4
103321 30A 38 107393 21B 5
103321 30A 40 107393 21B 10
103322 2 3 107393 22 30

103322 2 17 110535 RB 29524652


103322 6 12 115547 30C 96
103322 7 36 115549 22 33
103322 7 42 115551 12 16
103323 6 2 117919 25 5
103323 6 5 119247 21A 38
103323 7 2 119247 22 17
103323 7 84 119247 24 19
103323 9 4 126000 R 451006
103323 9 20 126000 RB 29514365

103323 13 18 138202 30C 97


103323 22 2 138205 39D 33 ***
103323 22 12 138526 39B 7
103323 24 4 141113 RB 29503508
103323 24 12 141192 5B 11 ***
103323 25 9 141255 27A 28
103323 25 23 141264 7 15
103323 25 33 142862 RB 145372
103323 25 47 145067 7 17
103323 25 57 145067 9 15

103323 25 71 145372 21A 41


103323 31 21 145372 21B 14
103323 SK 29543240 145372 22 39
103325 13 22 145372 R 142862
103325 21A 17 145657 25 19
103325 21A 42 145657 25 43
103325 39C 3 145657 25 67
103325 39D 3 145657 30A 23
103326 31 7 148415 8 14
103339 28B 16 148415 8 25

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–2 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
159336 39B 8 181349 7 24
179812 RB 29542098 181350 5B 13 ***
179835 22 34 181374 5A 16
179837 7 66 181374 5B 36
179837 13 5 181415 2 18
179838 7 51 181427 13 14
179838 22 49 181427 31 22
179838 22 53 181427 SK 29543240
179838 26A 18 181454 2 8
179838 26B 3 186283 30A 42

179839 8 6 186284 30B 88


179839 29A 19 186284 30C 104
179841 28A 4 186331 2 15
179841 30A 39 186601 30C 89
179843 30A 41 186630 22 42
179845 8 1 186630 22 47
179847 30A 43 186630 26A 7
179848 8 10 186630 26A 12
179848 27A 45 186647 28B 17
179850 28A 3 186647 30B 81

179850 30A 19 186647 30C 89


179851 29B 1 186647 30C 101
179851 30B 89 186725 22 11
179857 6 13 186725 24 13
179860 7 37 187152 13 19
179862 27A 48 187425 27A 3 ***
179867 7 44 218197 31 6
179868 7 43 223435 21A 25
179874 27A 49 *** 223738 31 19
179874 27A 49 *** 271170 RB 29540984

179879 6 1 *** 271505 2 2


179883 9 21 271505 2 16
179884 22 1 271560 13 23
179884 24 13 271569 21A 18
179885 9 5 271569 21A 43
179885 13 20 271577 22 28
179885 25 24 271579 21A 31
179885 25 48 273921 28A 16
179885 25 72 273921 28B 10
179886 24 13 274468 31 1

179887 7 85 274499 27A 1 ***


179887 13 20 433114 29A 1
179887 24 5 433114 30B 86
179887 25 10 433142 RB 29525012
179891 6 4 443603 30B 26
179891 7 1 444335 13 9
179892 25 10 444592 RB 23017377
179892 25 34 444594 RB 23017377
179892 25 58 444654 7 13
181347 RB 446586 444654 27A 43

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
444678 7 22 908300 RB 7453943
444687 7 16 1228282 32 3 ***
444687 9 14 2043587 21A 14
445567 30C 91 2043587 24 26
446586 9 11 2219907 13 1
446586 R 181347 2219907 13 28
450517 30C 103 2222424 RB 29543999
451006 RB 126000 2222651 RB 29544561
451309 27A 50 *** 2344798 31 10
451309 27A 50 *** 2344798 SK 29529654

453570 10A 10 2344799 31 13


453570 10B 13 2344799 SK 29529654
453570 14 8 2344802 31 12
453580 30A 29 2344802 SK 29529654
453606 12 8 2399044 31 9
453606 15 7 2399048 31 17
453606 17 17 2399048 SK 29529654
453606 19 12 2399049 31 15
454813 30B 26 2399050 31 16
454813 30C 24 2399050 SK 29529654

454815 28B 30 2400595 RB 6830414


454815 30B 81 2400596 31 8
454815 30C 91 2405951 31 4
455012 1–2 1 2405951 SK 29529654
455012 1–3 1 2405951 SK 29543240
455012 1–4 1 2940625 RB 23041451
455012 22 7 5166664 R 5184773
455012 23 20 5166664 RB 29538454
455277 5B 29 *** 5171417 25 18
455366 2 10 5171417 25 42

456876 3 12 5171417 25 66
552868 21A 7 5181902 2 5
552868 24 21 5181902 SK 29544490
552868 SK 29544490 5184773 RB 5166664
901310 RB 23041450 5573956 RB 29530556
901314 RB 23047957 5573960 RB 29544516
903209 RB 23047970 5575957 RB 29503833
903220 RB 23041147 5576200 RB 25011193
903222 RB 29507728 5576474 RB 25011269
903313 RB 23047977 5577310 RB 29544515

903493 RB 23047980 5577417 RB 29530556


905205 RB 23047981 5577427 RB 29544517
907233 RB 907626 5577428 RB 29544518
907564 RB 23041915 5620807 RB 29536843
907626 R 907233 6703212 27A 41
907626 RB 23047997 6703225 27A 24
907666 RB 23041530 6703225 SK 29544490
907703 RB 23047999 6704426 19 11
907888 RB 23048003 6750027 12 7
908265 RB 23041458 6750259 12 12

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–4 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6750259 25 52 6756002 SK 29544490
6750270 4 7 6756030 17 4
6750468 3 6 6756041 10A 13
6750468 3 7 6756041 10B 16
6750558 27A 37 6756041 14 11
6750558 SK 29544490 6756042 10A 12
6751516 3 4 6756042 10B 15
6751518 3 5 6756042 14 10
6751630 25 16 6756124 8 23
6751630 25 40 6756124 SK 29544490

6751630 25 64 6756146 30B 84


6751633 25 14 6756146 30C 94
6751633 25 38 6756164 30B 83
6751633 25 62 6756164 30C 93
6752502 3 11 6756275 19 11
6752520 1–1 5 6756313 24 1
6752848 4 3 6756313 SK 29544490
6752848 SK 29544490 6756338 7 8
6752849 4 1 6756369 16 1
6752849 SK 29544490 6756369 SK 29544490

6753364 3 8 6756388 25 17
6753487 7 47 6756388 25 41
6753544 7 59 6756388 25 65
6754783 25 15 6756396 RB 23012852
6754783 25 39 6756430 13 25
6754783 25 63 6757534 23 7
6754835 9 1 6757534 23 12
6754835 17 6 6757536 23 6
6754835 25 2 6757555 22 4
6755074 13 13 6757557 RB 23012928

6755100 10A 17 6757563 21A 29


6755100 14 15 6757563 22 14
6755193 25 13 6757563 24 18
6755193 25 37 6757585 22 6
6755193 25 61 6757585 24 11
6755269 1–1 2 6757585 25 26
6755269 1–2 2 6757602 24 20
6755269 1–3 2 6757633 RB 6768543
6755269 1–4 2 6758216 7 64
6755269 22 8 6758218 8 3

6755269 23 19 6758218 SK 29544490


6755269 SK 29544490 6758330 13 21
6755403 7 55 6758337 7 49
6755403 7 62 6758340 12 11
6755672 25 21 6758367 12 13
6755672 25 45 6758375 29A 17
6755672 25 69 6758376 7 83
6755672 SK 29544490 6758376 9 19
6755986 7 9 6758380 29A 16
6756002 8 29 6758380 SK 29544490

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–5


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6758381 29A 3 6758907 27A 11
6758381 29A 5 6758907 27B 16
6758381 29B 3 6759109 21B 2
6758381 29B 5 6759132 RB 29537420
6758381 SK 29544490 6759135 RB 23045094
6758397 15 1 6759270 30A 7
6758399 15 5 6759270 SK 29544490
6758413 19 7 *** 6759271 RB 6776675
6758415 7 25 6759314 23 7
6758415 9 12 6759314 23 12

6758415 SK 29544490 6759323 25 28


6758417 10A 3 6759323 25 53
6758422 RB 29537419 6759339 16 2
6758437 26A 1 6759340 11 5
6758437 SK 29544490 6759340 16 5
6758438 RB 29525026 6759373 28A 8
6758442 6 10 6759377 15 6
6758442 SK 29544490 6759379 13 16
6758459 7 56 6759379 SK 29544490
6758459 13 3 6759381 13 17

6758459 13 26 6759414 18 1
6758461 27A 16 6759423 20 1
6758461 27B 21 6759958 30B 60
6758461 29B 14 6759958 30B 66
6758462 13 8 6759964 30A 13
6758473 26A 4 6759964 30A 31
6758473 26A 25 6759964 30B 55
6758474 RB 29525027 6759964 30B 61
6758475 28A 13 *** 6759964 30B 67
6758485 RB 29537235 6759964 30B 73

6758486 26B 7 6759968 30A 35


6758488 13 11 6760112 27A 15
6758491 13 12 6760112 27B 20
6758496 19 1 6760112 SK 29544490
6758497 12 17 6764333 28A 9
6758505 RB 29538548 6764333 SK 29544490
6758508 27A 12 6768264 27A 13
6758508 27B 17 6768264 27B 18
6758523 29A 9 6768324 1–2 3
6758530 8 15 6768324 1–3 3

6758540 RB 29542985 6768324 1–4 3


6758541 17 12 6768324 22 9
6758543 28A 14 6768324 23 18
6758543 28B 7 6768381 3 7 ***
6758557 26B 6 6768382 3 4 ***
6758563 22 19 6768383 3 8 ***
6758563 24 6 6768396 16 4
6758563 SK 29544490 6768396 20 3
6758581 RB 6839418 6768417 21A 12
6758597 28A 13 *** 6768417 24 24

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–6 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6768417 SK 29544490 6769289 SK 29544490
6768418 21A 13 6769326 10A 15
6768418 24 25 6769326 11 8
6768418 SK 29544490 6769326 14 13
6768419 16 15 6769326 16 9
6768419 18 11 6769326 18 5
6768478 18 2 6769326 20 5
6768499 19 8 6769344 13 4
6768501 29B 9 *** 6769388 RB 6768543
6768536 21A 11 6769402 30A 26

6768536 24 23 6769406 28A 12


6768543 1–2 5 6769407 28A 13
6768543 1–3 11 6769413 8 17
6768543 1–3 5 6769413 SK 29544490
6768543 1–3 6 6769476 22 9
6768543 1–4 5 6769476 23 18
6768543 R 6757633 6769509 7 45
6768543 R 6769388 6769720 8 22
6768550 29B 10 *** 6769722 8 21
6768574 29B 7 *** 6769729 8 8

6768687 RB 29515103 6769783 27A 13


6768688 2 9 6769783 27B 18
6768688 SK 29544490 6769790 RB 29525024
6768689 2 4 6769796 RB 29525025
6768711 RB 29515102 6769825 30A 12
6768770 7 69 6769825 30A 32
6768827 21A 24 6769938 RB 29518545
6768827 31 2 6769939 1–3 10
6768827 SK 29543240 6769939 1–4 8
6768877 22 16 6769940 1–4 9

6768877 24 16 6770023 28A 10


6768877 R 6881393 6770023 28B 9
6768878 22 13 6770075 27A 10
6768878 24 15 6770075 27B 15
6768878 R 6881394 6770094 23 9
6768981 26B 1 6770098 17 8
6768989 26B 5 6770302 5A 12
6768990 6 11 6770357 RB 29525039
6769107 9 3 6770521 27A 4
6769131 3 11 6770521 27A 51

6769195 11 12 6770521 SK 29544490


6769252 28A 13 6770530 30A 8
6769261 19 9 6770569 RB 23045334
6769263 1–1 8 *** 6770571 13 2
6769263 R 6769264 6770571 13 27
6769264 RB 6769263 6770573 7 54
6769276 5A 13 6770574 5A 14
6769277 RB 23048614 6770578 5A 17
6769286 RB 23048613 6770578 5B 37
6769289 15 12 6770578 SK 29544490

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–7


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6770585 5A 18 6771315 19 10
6770585 5B 38 6771316 12 3
6770587 4 8 6771316 15 10
6770587 R 6836303 6771322 28A 5
6770590 4 7 6771363 19 6
6770591 11 19 6771378 27A 38
6770598 RB 29506141 6771509 24 2
6770612 RB 23048635 6771690 11 4
6770614 RB 23048643 6771709 16 4
6770623 10A 7 6771929 28A 7

6770623 10B 11 6772008 25 30


6770623 14 5 6772008 25 54
6770623 SK 29544490 6772009 RB 6779041
6770630 RB 23045944 6772011 25 22
6770631 RB 23045945 6772011 25 46
6770646 23 8 *** 6772011 25 70
6770661 1–3 9 *** 6772012 25 6
6770671 RB 29528534 6772012 25 31
6770677 22 18 6772012 25 55
6770677 23 14 6772012 SK 29544490

6770683 RB 29528618 6772032 28A 5


6770761 RB 23048613 6772116 1–2 13
6770785 1–1 7 6772137 28A 11
6770847 1–3 6 6772140 1–1 4
6770847 1–3 6 6772140 1–2 4
6770847 1–4 5 6772140 1–3 4
6770848 10A 16 6772140 1–4 4
6770848 14 14 6772140 22 10
6770851 1–2 7 6772140 23 17
6770855 RB 29518544 6772141 1–1 4

6770856 1–2 8 6772141 1–2 4


6770860 29A 13 6772141 1–3 4
6770862 RB 23018483 6772141 1–4 4
6770878 22 51 6772141 22 10
6770879 22 50 6772141 23 17
6770879 SK 29544490 6772143 11 14
6770891 RB 23045952 6772158 21A 9
6770906 RB 23045949 6772162 21A 1
6770908 RB 23048657 6772162 21B 1
6770911 RB 23048656 6772162 22 20

6771005 28A 15 6772162 SK 29544490


6771005 28B 6 6772168 1–2 12
6771005 SK 29544490 6772182 1–2 10
6771131 RB 29528620 6772182 1–3 8
6771140 22 32 6772182 1–4 7
6771192 RB 29528619 6772182 1–4 7
6771238 28A 5 6772185 1–2 9
6771249 7 61 6772186 1–2 6
6771300 21A 8 6772551 31 3
6771300 24 28 6772551 SK 29543240

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–8 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6772552 4 6 6774130 RB 29544498
6772608 SK 29544490 6774155 30A 20
6772652 30A 34 6774184 5A 2
6772740 27A 35 6774184 5B 2
6772740 30A 21 6774290 7 80
6772740 SK 29544490 6774290 SK 29544490
6772859 16 14 6774320 30A 27
6772860 16 13 6774326 30A 25
6773078 SK 29544490 6774328 30A 22
6773088 5A 11 6774516 RB 23045335

6773159 30A 24 6774565 13 15


6773186 2 1 6774607 12 6
6773186 22 3 6774663 1–1 6
6773186 SK 29544490 6774667 1–3 5
6773187 30A 37 6774667 1–3 5
6773188 30A 16 6774690 17 1
6773189 30A 36 6774701 RB 29503632
6773189 SK 29544490 6774703 5A 5
6773192 30A 11 6774703 5B 5
6773192 30A 33 6774704 5A 4

6773193 30A 4 6774704 5B 4


6773193 SK 29544490 6774708 5A 7
6773196 RB 6776681 6774709 5A 9
6773207 30A 28 6774710 5A 15
6773235 RB 23017502 6774712 7 71
6773236 RB 23017508 6774713 RB 23019731
6773243 7 57 6774721 RB 23019650
6773311 21A 28 6774735 6 7
6773311 22 3 6774735 7 4
6773311 22 15 6774736 6 6

6773311 24 17 6774736 7 3
6773311 25 25 6774930 RB 23045954
6773311 25 49 6774931 RB 23045953
6773311 25 73 6775699 RB 29537234
6773311 SK 29544490 6775705 17 14
6773331 30A 15 6775706 17 13
6773331 SK 29544490 6775707 RB 6831150
6773365 7 58 6775712 19 3
6773381 RB 23045950 6775714 19 13
6773402 12 10 6775716 19 1

6773402 SK 29544490 6775717 19 7


6773790 27A 46 6775718 19 6
6773806 12 14 6775812 28A 13
6773945 RB 23046428 6775813 RB 23015049
6773946 RB 23045507 6775827 RB 6831068
6773947 RB 23045507 6775834 7 71
6773996 9 13 6775839 10A 11
6773997 7 31 6775839 14 9
6774044 23 10 6775840 10A 9
6774061 1–2 11 6775840 14 7

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–9


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6775854 16 6 6778417 27A 27 ***
6775916 1–4 9 *** 6778420 5B 31 ***
6776022 19 10 6778421 5B 9 ***
6776246 1–3 7 6778422 27A 31 ***
6776246 1–3 7 6778430 27A 39
6776246 1–3 7 6778435 7 79
6776246 1–3 7 6778436 5B 35 ***
6776246 1–4 6 6778437 5B 20 ***
6776451 8 28 6778439 5B 7
6776610 10B 18 6778440 7 75 ***

6776610 11 8 6778441 7 73 ***


6776610 18 5 6778444 5B 26 ***
6776626 10B 2 6778444 5B 33 ***
6776627 10B 3 6778451 27A 30
6776675 30A 6 6778451 SK 29544490
6776675 R 6759271 6778455 5B 28 ***
6776676 30A 10 6778456 5B 27 ***
6776677 30A 9 6778459 5B 22 ***
6776677 30B 57 6778460 5B 10 ***
6776678 30A 14 6778466 5B 30 ***

6776679 30A 30 6778469 5B 32 ***


6776680 27A 14 6778473 27A 29 ***
6776680 27B 19 6778474 7 74 ***
6776681 30A 3 6778491 5B 8
6776681 R 6773196 6778492 27A 26 ***
6776682 30A 2 6778892 1–2 14
6776683 RB 23017550 6779006 5B 19
6776718 RB 23019730 6779035 RB 23047088
6776719 RB 23019729 6779036 25 1
6777212 RB 6880128 6779037 24 3

6777214 RB 6880127 6779038 24 10


6777242 10A 5 6779038 25 3
6777242 10B 8 6779038 25 7
6777242 14 3 6779038 SK 29544490
6777328 RB 6838454 6779039 25 4
6777677 5B 21 6779041 25 8
6777793 28A 5 6779041 25 32
6777814 10B 19 6779041 25 56
6777907 10B 14 6779041 R 6772009
6777908 10B 12 6779043 25 29

6777969 RB 6838040 6779082 RB 23047087


6777974 30A 1 6779083 5B 14 ***
6777974 30B 1 6779125 7 35
6777974 30C 1 6779247 RB 23016548
6777974 SK 29543189 6779451 7 67
6777974 SK 29544490 6779451 9 17
6778009 30B 75 6779451 SK 29544490
6778152 RB 6838043 6779576 15 13
6778407 5B 34 *** 6779645 27A 34 ***
6778411 27A 42 6779647 27A 33 **

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–10 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6779801 12 1 6831068 7 78
6779802 12 5 6831068 R 6775827
6779833 30B 23 6831069 15 17
6779833 30C 21 6831117 15 17
6779833 SK 29543189 6831118 19 5 ***
6779833 SK 29544490 6831119 19 5
6779837 30B 47 6831120 17 22
6779837 30C 45 6831121 11 13
6779840 30B 40 6831139 RB 23017460
6779840 30C 38 6831150 R 6775707

6779894 7 73 *** 6831150 RB 29542984


6779895 7 74 *** 6831151 RB 29544481
6779936 5B 18 *** 6831152 RB 29544480
6779949 5B 12 *** 6831155 16 13
6830003 5A 22 6831155 18 9
6830003 5B 41 6831156 16 14
6830003 30B 3 6831156 18 10
6830003 30C 3 6831159 11 20
6830007 7 34 6831528 27A 36
6830007 7 39 6831848 11 11

6830007 SK 29544490 6832007 17 19


6830014 30B 64 6832035 14 2
6830014 30B 70 6832037 10A 2
6830014 30B 76 6832037 R 29535635
6830021 7 68 6832090 14 4
6830021 SK 29544490 6832091 10A 6
6830237 30B 58 6832138 4 7
6830240 30B 63 6832138 R 23048195
6830240 30B 69 6832304 30B 37
6830243 30B 39 6832304 30B 42

6830243 30C 37 6832304 30B 44


6830265 5B 16 *** 6832304 30B 46
6830323 27A 40 *** 6832304 30B 48
6830333 17 20 6832304 30C 35
6830409 RB 29514478 6832304 30C 40
6830410 31 11 6832304 30C 42
6830410 SK 29529654 6832304 30C 44
6830414 31 14 6832304 30C 46
6830414 R 2400595 6832481 10A 8
6830525 5B 17 *** 6832481 10B 10

6830526 5B 15 *** 6832481 14 6


6830599 RB 29538506 6832481 SK 29544490
6830721 5B 6 *** 6832482 11 17
6830920 RB 23041616 6832482 SK 29544490
6831031 11 15 6832483 11 18
6831032 20 6 6832483 SK 29544490
6831033 16 11 6832484 11 17
6831034 16 11 6832484 16 10
6831034 18 7 6832484 18 6
6831067 RB 23017459 6832484 20 7

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–11


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6832484 SK 29544490 6834894 RB 29528626
6832485 11 18 6834896 RB 29507791
6832485 16 12 6835205 RB 23017432
6832485 SK 29544490 6835351 RB 29503643
6832486 16 12 6835405 30B 35
6832486 18 8 6835405 30C 33
6832486 SK 29544490 6835409 30B 2
6832487 20 8 6835614 30B 53
6832487 SK 29544490 6835614 30C 51
6832547 4 9 6835635 RB 29544508

6832559 SK 29544490 6835734 RB 29538549


6832696 RB 29527113 6835742 11 3
6832697 RB 29525021 6836029 RB 23017739
6832700 RB 6834893 6836226 30B 79
6832701 RB 6834894 6836303 RB 6770587
6832705 30B 15 6836340 RB 23045747
6832813 30B 24 6836514 RB 23017036
6832868 11 2 6836514 RB 23017051
6832869 11 2 6836515 RB 23017037
6832928 RB 29525020 6836517 RB 23017041

6832929 RB 29525019 6836600 33C 2


6833167 30B 16 6836602 33C 1
6833223 30B 38 6836669 17 9
6833223 30C 36 6836673 RB 29536124
6833281 30B 31 6836694 33C 1
6833281 30C 29 6836923 7 52
6833385 5B 24 *** 6836923 9 16
6833386 5B 25 *** 6836923 SK 29544490
6833409 29A 8 6836930 RB 23017434
6833409 29B 8 6837128 RB 23011619

6833409 SK 29544490 6837129 RB 29544227


6833616 21B 4 6837164 SK 29543189
6833617 21B 6 *** 6837301 RB 23017040
6833619 26B 1 6837318 32 20
6833619 SK 29544490 6837319 32 20
6833812 16 3 6837321 24 14
6834002 RB 23017430 6837349 23 4
6834075 33C 1 6837350 23 5
6834077 33C 1 6837425 RB 23015482
6834180 8 16 6837511 RB 23045336

6834181 8 12 6837821 7 53
6834182 8 13 6837880 30B 15
6834183 8 18 6838039 21A 21
6834184 8 20 6838040 21A 20
6834536 30B 82 6838040 R 6777969
6834536 30C 92 6838041 21A 22
6834882 RB 23015481 6838042 21A 27
6834893 R 6832700 6838043 21A 16
6834893 RB 29528627 6838043 SK 29544490
6834894 R 6832701 6838043 R 6778152

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–12 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6838044 21A 19 6839328 39D 26
6838125 RB 23015601 6839329 39D 38
6838172 RB 23017349 6839329 39D 38
6838224 11 3 6839330 39D 31
6838225 11 16 6839331 39D 36
6838403 5A 1 6839332 39D 40
6838403 5B 1 6839333 39D 42 ***
6838403 SK 29544490 6839334 39D 41 ***
6838413 RB 29544228 6839335 RB 23047197
6838429 8 19 6839336 39C 2 ***

6838454 R 6777328 6839336 39D 2 ***


6838454 RB 29544557 6839337 39C 17 ***
6838457 RB 23010422 6839337 39D 15 ***
6838458 RB 23010423 6839338 39C 16 ***
6838459 RB 23010424 6839338 39D 14 ***
6838494 RB 23049131 6839339 39C 22 ***
6838520 28B 8 6839339 39D 22 ***
6838580 23 2 6839340 39C 35
6838587 11 5 *** 6839340 39D 47
6838589 18 3 6839341 39C 32 ***

6838590 16 7 6839341 39C 36 ***


6838649 RB 6839183 6839341 39D 44 ***
6838686 13 6 6839341 39D 48 ***
6838687 13 6 6839342 39C 5
6839014 30C 68 6839342 39D 5
6839106 RB 29533088 6839344 39C 12
6839111 RB 29533089 6839344 39D 10
6839122 RB 29521871 6839346 39D 19
6839183 13 24 6839347 39D 37
6839183 R 6838649 6839348 39C 27

6839244 3 10 6839348 39D 29


6839245 3 13 *** 6839349 39C 37
6839279 30B 63 6839349 39D 49
6839304 39D 6 6839350 39C 31
6839305 39C 8 6839350 39D 43
6839306 39C 4 6839351 39D 39
6839306 39D 4 6839353 39C 28
6839307 39C 10 *** 6839354 39C 30 ***
6839307 39D 8 *** 6839355 39C 21 ***
6839308 39C 11 *** 6839355 39C 29 ***

6839315 39C 14 *** 6839355 39D 21 ***


6839315 39D 12 *** 6839357 39D 45
6839319 RB 23015259 6839358 39C 33
6839321 39D 27 6839359 39C 34
6839322 39D 35 6839359 39D 46
6839323 39D 34 6839359 39D 46
6839324 39D 28 6839360 39C 34
6839326 39D 32 *** 6839360 39D 46
6839327 39D 25 6839361 39D 38
6839328 39C 26 6839362 39C 25

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–13


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6839418 12 9 6880795 30C 32
6839418 19 13 6880860 28A 1
6839418 R 6758581 6880860 28B 1
6839631 30B 7 6880860 SK 29544490
6839632 30B 6 6881393 RB 6768877
6839632 SK 29543189 6881394 RB 6768878
6839632 SK 29544490 6881486 RB 6884478
6839633 30B 8 6881547 8 30
6839633 SK 29543189 6881826 RB 29503850
6839633 SK 29544490 6881830 RB 29503851

6839675 RB 23017501 6882221 30B 54


6839676 RB 23017507 6882221 30B 72
6880118 30C 54 6882222 30B 56
6880118 30C 59 6882222 30B 62
6880124 8 27 6882222 30B 68
6880125 8 9 6882222 30B 74
6880127 8 24 6882673 32 19
6880127 R 6777214 6882675 32 19
6880128 8 26 6882702 7 48
6880128 R 6777212 6882702 22 40

6880172 30B 41 6882702 26A 5


6880172 30B 43 6882702 SK 29544490
6880172 30C 39 6882809 RB 23016715
6880172 30C 41 6883047 RB 23015776
6880174 30B 45 6883048 RB 23012904
6880174 30C 43 6883520 RB 23045955
6880178 30B 33 6883522 RB 23045956
6880178 30C 31 6884078 24 2
6880178 SK 29543189 6884079 24 11
6880178 SK 29544490 6884080 22 5

6880179 30B 29 6884080 24 9


6880179 30C 27 6884080 SK 29544490
6880186 30C 68 6884082 23 15
6880187 27A 32 6884083 RB 23017578
6880187 30B 49 6884084 RB 23045156
6880187 30C 47 6884085 RB 23016024
6880187 R 104919 6884088 1–3 11
6880323 9 2 6884088 1–4 10
6880381 30B 36 6884100 RB 23017042
6880381 30C 34 6884436 12 11

6880439 RB 29525030 6884463 RB 23015620


6880441 RB 29525031 6884469 RB 23015623
6880476 29A 4 6884478 R 6881486
6880476 29B 4 6884478 RB 29528648
6880756 21A 26 6884479 RB 23014414
6880776 25 51 6884480 RB 29528624
6880776 R 29503132 6884483 RB 23014209
6880778 25 28 6884692 RB 23012898
6880778 R 29503131 6884702 RB 23012899
6880795 30B 34 6884779 RB 29528621

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–14 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6884780 RB 29528622 9421651 27B 2
6884785 39C 39 *** 9421651 R 29509733
6884835 12 4 9421697 39D 9 ***
6884835 15 9 9422847 27A 44
6884962 33C 1 9422847 28B 3
6885031 29A 11 9422848 27A 2
6885047 30C 73 9422848 27B 10
6885047 30C 78 9425158 29A 15
6885163 33C 1 9426920 RB 29501499
6885166 30C 54 9427847 RB 29544493

6885166 30C 59 9432185 RB 23041458


6885166 30C 64 9433579 30B 12
6885636 39C 25 9433579 30C 12
6885636 39C 25 9437787 22 22
7453943 R 908300 9437787 23 16
7453943 RB 23041515 9440087 RB 29507729
8892840 6 9 12004007 32 14
8892840 7 6 12015284 33A 6
8892840 11 9 12015284 33B 12
9409030 30B 5 12015284 33D 10

9409030 30C 5 12015284 33E 18


9409045 27A 5 12015793 33A 8
9409045 27B 9 12015793 33B 14
9409047 17 15 12015793 33D 12
9409056 3 9 12015793 33E 20
9409058 3 1 12020043 RB 12048105
9409058 R 9409059 12020219 35A 11
9409059 RB 9409058 12033674 RB 12089040
9409127 7 72 12034046 35A 12
9409226 28B 4 12034390 37 3

9409231 28B 2 12034404 35A 3


9411488 27A 1 *** 12034406 RB 29545909
9414052 12 15 12034413 33A 4
9415092 27A 1 *** 12034413 33B 5
9415545 8 7 12034413 35A 4
9415545 29A 2 12034413 35A 8
9415545 29A 18 12034413 37 4
9415545 30B 85 12040542 32 17
9415545 30C 102 12040921 35A 9
9415545 SK 29543189 12040940 32 16

9415545 SK 29544490 12047662 28B 26


9416011 27A 48 12047664 28B 24
9417797 27A 8 12047680 33A 2
9417797 27B 12 12047680 33B 3
9418116 30B 12 12047680 35A 2
9418964 8 4 12047680 35A 10
9418964 26A 21 12047680 37 2
9418964 30B 87 12047767 28B 25
9420572 5A 23 12048105 35A 13
9420572 5B 42 12048105 R 12020043

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–15


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
12048107 35A 14 12191176 39E 31
12052410 28B 21 12191176 39F 19
12052410 30B 18 15305333 33D 5
12052410 30C 16 15305333 33E 6
12059716 28B 22 15305371 33D 4 ***
12059716 30B 19 15305371 33E 5 ***
12059716 30C 17 15324208 32 18
12066016 37 12 15324210 32 15
12084912 33D 3 16005999 39A 24
12084912 33E 4 16005999 39B 5

12089040 33A 7 16065869 RB 16071891


12089040 33B 13 16071629 RB 16074719
12089040 33D 11 16071639 RB 16074739
12089040 33E 19 16071669 RB 16074689
12089040 R 12033674 16071689 RB 16074729
12092420 RB 29541590 16071891 R 16065869
12103881 33D 17 16071891 RB 16074986
12103881 33D 22 16071923 RB 16075025
12103881 33D 26 16071930 RB 16075036
12103881 33E 25 16071948 RB 16075008

12103881 33E 30 16071961 RB 16075030


12103881 33E 34 16074649 RB 16081099
12103881 37 16 16074679 RB 16081109
12110693 39E 28 16074689 R 16071669
12110693 39F 16 16074689 RB 16081119
12124639 30C 82 16074699 RB 16081129
12129023 33D 2 16074709 RB 16081139
12129023 33E 3 16074719 R 16071629
12129557 33D 7 16074719 RB 16081149
12129557 33E 8 16074729 R 16071689

12129557 39E 27 16074729 RB 16081159


12129557 39F 15 16074739 R 16071639
12129691 28B 27 16074739 RB 16084519
12160542 39E 30 16074986 R 16071891
12160542 39F 18 16074986 RB 16080822
12160551 39E 29 16075003 RB 16080828
12160551 39F 17 16075008 R 16071948
12162193 33D 16 16075008 RB 16080835
12162193 33D 21 16075014 RB 16080842
12162193 33D 25 16075019 RB 16080847

12162193 33E 24 16075025 R 16071923


12162193 33E 29 16075025 RB 16080854
12162193 33E 33 16075030 R 16071961
12162193 37 15 16075030 RB 16080860
12176394 39E 26 16075036 R 16071930
12176394 39F 14 16075036 RB 16084730
12177289 33D 8 16080822 R 16074986
12177289 33E 9 16080822 RB 29504547
12191003 33D 6 16080828 32 4
12191003 33E 7 16080828 R 16075003

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–16 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
16080835 32 4 23010999 RB 23011473
16080835 R 16075008 23011150 10B 5
16080842 32 4 23011194 22 44
16080842 R 16075014 23011194 26A 9
16080847 32 4 23011195 22 45
16080847 R 16075019 23011195 26A 10
16080854 32 4 23011196 22 46
16080854 R 16075025 23011196 26A 11
16080860 R 16075030 23011216 22 41
16080860 RB 29504551 23011216 26A 6

16081099 32 2 23011252 30B 7


16081099 R 16074649 23011473 R 23010999
16081109 32 2 23011473 RB 23014343
16081109 R 16074679 23011476 R 23010998
16081119 32 2 23011476 RB 23014342
16081119 R 16074689 23011571 RB 23015621
16081129 32 2 23011572 RB 23015622
16081129 R 16074699 23011603 RB 23017435
16081139 32 2 23011619 R 6837128
16081139 R 16074709 23011619 RB 23046148

16081149 32 2 23011792 32 22
16081149 R 16074719 23011793 32 23
16081159 32 2 23012031 7 20
16081159 R 16074729 23012031 21A 3
16084519 32 2 23012033 7 19
16084519 R 16074739 23012033 22 25
16084730 32 4 23012034 7 21
16084730 R 16075036 23012034 22 35
16085369 32 2 23012035 7 18
16085449 32 2 23012035 21A 39

16085519 32 2 23012035 21B 8


16085579 32 2 23012035 22 36
16085595 32 4 23012035 27A 7
16085641 32 4 23012035 27B 13
16085674 32 4 23012036 28B 13
16085828 32 4 23012036 30A 17
16136494 32 4 23012036 30B 52
16136502 32 4 23012036 30C 50
16136789 32 2 23012037 7 23 ***
16136859 32 2 23012037 29A 7 ***

16172029 32 3 23012037 29B 12 ***


23010422 40A 2 *** 23012038 7 12
23010422 R 6838457 23012038 21B 7
23010423 40A 2 *** 23012038 29B 15
23010423 R 6838458 23012090 32 19
23010424 40A 2 *** 23012852 25 11
23010424 R 6838459 23012852 25 35
23010426 RB 29525039 23012852 25 59
23010489 15 4 23012852 R 6756396
23010998 RB 23011476 23012898 30B 14

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–17


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23012898 R 6884692 23015481 21A 32
23012899 R 6884702 23015481 R 6834882
23012899 RB 29528625 23015482 R 6837425
23012904 30B 14 23015482 RB 29544512
23012904 R 6883048 23015601 12 2
23012928 23 11 23015601 15 8
23012928 R 6757557 23015601 R 6838125
23012937 30C 73 23015620 24 7
23012937 30C 78 23015620 R 6884463
23013533 RB 23048644 23015621 24 7

23013909 30C 72 23015621 R 23011571


23013909 30C 77 23015622 24 7
23014064 25 NI 23015622 R 23011572
23014064 SK 29544490 23015623 24 7
23014065 25 NI 23015623 R 6884469
23014065 SK 29544490 23015776 30B 14
23014107 26A 16 23015776 R 6883047
23014166 7 83 23016023 RB 29538482
23014166 9 19 23016024 R 6884085
23014209 30B 14 23016024 RB 29538481

23014209 R 6884483 23016057 RB 29537277


23014342 R 23011476 23016058 4 8
23014342 RB 23014411 23016068 26B 4
23014343 R 23011473 23016069 22 24
23014343 RB 23014422 23016147 21A 15
23014411 30B 27 23016147 24 27
23014411 R 23014342 23016147 30A 5
23014414 R 6884479 23016149 26A 22
23014414 RB 29528623 23016152 24 8
23014422 30B 27 23016193 35A 7

23014422 R 23014343 23016193 35A 7


23014599 9 9 23016336 39B 3
23014911 9 8 23016455 28B 20
23014911 28A 17 23016490 35A 5
23014911 28A 18 23016490 35A 5
23014948 25 12 23016490 37 5
23014948 25 36 23016502 33E 12
23014948 25 60 23016502 35A 16
23014949 25 NI 23016502 35A 16
23014954 32 21 23016504 35A 15

23014995 RB 29525034 23016504 35A 15


23015011 30B 27 23016548 27A 17
23015048 28A 5 23016548 27A 25
23015049 28A 5 23016548 27B 22
23015049 R 6775813 23016548 SK 29544490
23015204 35A 6 23016548 R 6779247
23015204 35A 6 23016615 15 15
23015205 37 6 23016615 19 2
23015259 39D 18 23016647 SK 29543189
23015259 R 6839319 23016653 RB 23019729

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–18 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23016654 RB 23019649 23017550 R 6776683
23016655 RB 23019730 23017550 RB 29525040
23016656 RB 23019731 23017578 R 6884083
23016679 RB 23019650 23017578 RB 29528628
23016715 15 14 23017579 24 2
23016715 R 6882809 23017579 24 2
23016824 28B 23 23017739 11 6
23017036 39D 1 23017739 R 6836029
23017036 R 6836514 23017810 10B 1
23017037 39D 1 23018482 RB 29525032

23017037 R 6836515 23018483 29A 12


23017040 39C 1 23018483 R 6770862
23017040 R 6837301 23018484 29A 14
23017041 39C 1 23018502 2 13
23017041 R 6836517 23018502 3 14
23017042 R 6884100 23018739 30B 4
23017042 RB 23045144 23018739 30C 4
23017051 39D 1 23018768 33E 15
23017051 R 6836514 23018842 RB 29503834
23017052 28A 5 23018844 RB 29510913

23017349 20 2 23018845 RB 29507769


23017349 R 6838172 23018847 RB 29510914
23017377 22 37 23018848 RB 29510916
23017377 26A 19 23018849 RB 29503833
23017377 27A 47 23018851 RB 23049373
23017377 R 444592 23018852 RB 23049374
23017377 R 444594 23018854 RB 29510915
23017377 R 23017381 23018860 RB 29507770
23017381 RB 23017377 23018906 RB 29502944
23017430 R 6834002 23018912 39A 26

23017430 RB 29525041 23018950 27B 6


23017432 R 6835205 23018950 R 29501469
23017432 RB 29525042 23018958 27B 25
23017434 R 6836930 23018958 40B 4
23017434 RB 29525043 23018958 40B 8
23017435 30B 30 23019639 RB 29538507
23017435 30C 28 23019649 7 77
23017435 R 23011603 23019649 SK 29544490
23017459 11 13 23019649 R 23016654
23017459 R 6831067 23019650 10A 1

23017460 11 11 23019650 10B 6


23017460 R 6831139 23019650 14 1
23017501 R 6839675 23019650 SK 29544490
23017501 RB 29537424 23019650 R 6774721
23017502 R 6773235 23019650 R 23016679
23017502 RB 29537447 23019729 7 81
23017507 R 6839676 23019729 SK 29544490
23017507 RB 29537423 23019729 R 6776719
23017508 R 6773236 23019729 R 23016653
23017508 RB 29537448 23019730 7 76

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–19


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23019730 SK 29544490 23042986 30B 27
23019730 R 6776718 23045065 RB 23048155
23019730 R 23016655 23045066 RB 29514166
23019731 7 70 23045094 21B 12
23019731 SK 29544490 23045094 SK 29544490
23019731 R 6774713 23045094 R 6759135
23019731 R 23016656 23045105 RB 29512863
23019734 28B 15 23045133 39A 28
23019734 30B 27 23045142 37 7
23019734 30C 25 23045143 RB 23047275

23040663 RB 29510911 23045144 39C 1


23041007 17 18 23045144 R 23017042
23041147 19 14 23045156 R 6884084
23041147 R 903220 23045156 RB 29528629
23041450 R 901310 23045210 28A 13
23041450 RB 23048022 23045333 5A 10 ***
23041451 22 21 23045334 5A 10 ***
23041451 23 13 23045334 R 6770569
23041451 R 2940625 23045335 5A 10
23041452 5A 3 23045335 R 6774516

23041452 5B 3 23045336 5A 10
23041458 2 6 23045336 R 6837511
23041458 12 18 23045349 28A 5
23041458 R 908265 23045473 27A 1 ***
23041458 R 9432185 23045474 27A 3 ***
23041515 R 7453943 23045499 28A 13
23041515 RB 29530100 23045501 28A 5
23041530 15 11 23045507 3 3
23041530 R 907666 23045507 R 6773946
23041616 10A 14 23045507 R 6773947

23041616 10B 17 23045747 30B 13


23041616 11 7 23045747 30C 13
23041616 14 12 23045747 R 6836340
23041616 16 8 23045748 30B 24
23041616 18 4 23045748 30C 22
23041616 20 4 23045754 RB 23041989
23041616 R 6830920 23045755 RB 29516202
23041915 5A 19 23045756 30B 17
23041915 5B 39 23045756 30C 15
23041915 R 907564 23045757 30B 14

23041983 RB 29516203 23045757 30C 14


23041984 RB 29516204 23045794 28B 18
23041989 33B 1 23045801 RB 29529976
23041989 R 23045754 23045851 RB 23047276
23041991 R 23047097 23045874 RB 29509561
23041991 RB 29509513 23045875 RB 29509562
23042785 30C 85 23045876 28B 14
23042786 30B 21 23045876 SK 29544490
23042786 30C 19 23045878 28B 28
23042986 28B 15 23045904 35A 1

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–20 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23045944 R 6770630 23046148 R 23011619
23045944 RB 29544496 23046161 39A 23
23045945 R 6770631 23046161 39A 23
23045945 RB 29519116 23046167 30B 9
23045949 3 13 23046169 30B 14
23045949 R 6770906 23046169 30C 14
23045950 3 10 23046170 30B 17
23045950 R 6773381 23046170 30C 15
23045952 3 13 23046428 3 2
23045952 R 6770891 23046428 R 6773945

23045953 3 13 23046469 33A 10


23045953 R 6774931 23046469 33B 16
23045954 3 10 23046469 33D 14
23045954 R 6774930 23046469 33E 22
23045955 3 13 23046469 37 10
23045955 R 6883520 23046470 33A 13
23045956 3 10 23046470 33B 19
23045956 R 6883522 23046470 37 13
23045958 RB 23047278 23046471 33A 14
23045986 39A 5 23046471 33B 20

23045986 39A 21 23046471 33D 23


23045987 39A 16 23046471 33E 31
23045987 39A 33 23046472 33A 12
23045988 RB 29503507 23046472 33B 18
23045989 39A 9 23046472 33D 19
23045990 39A 3 23046472 33E 27
23045991 39A 10 23046473 30B 22
23045992 39A 11 23046473 30C 20
23045994 39A 12 23046473 30C 86
23045995 39A 15 23046473 33A 9

23045996 39A 4 23046473 33A 11


23045997 39A 23 23046473 33B 15
23045997 39A 23 23046473 33B 17
23045997 39A 23 23046473 33D 13
23045997 39A 23 23046473 33D 18
23045998 39A 19 23046473 33E 21
23045999 39A 22 23046473 33E 26
23046000 39A 20 23046473 37 9
23046002 39A 30 23046474 28B 19
23046004 39A 25 23046475 30C 84

23046005 39A 2 23046476 30B 20


23046006 39A 14 23046476 30C 18
23046009 39A 32 23046486 39A 7
23046010 39A 31 23046487 39A 6
23046011 39A 8 23046565 39A 1
23046012 39A 37 23046587 33B 6
23046014 39A 29 23046587 33E 10
23046015 39A 36 23046588 33B 9
23046016 39A 35 23046588 33E 14
23046148 7 38 23046589 33B 7

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–21


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23046589 33B 10 23047977 25 68
23046589 33E 11 23047977 R 903313
23046589 33E 16 23047980 25 27
23046599 39A 7 23047980 25 50
23046680 39A 7 23047980 R 903493
23046684 39A 6 23047981 17 5
23046685 39A 6 23047981 R 905205
23046687 39A 1 23047992 7 7
23046688 39A 1 23047992 7 46
23046730 RB 29510362 23047997 21A 23

23046735 33A 5 23047997 21B 3


23046735 33B 11 23047997 R 907626
23046735 33D 9 23047999 7 82
23046735 33E 17 23047999 9 18
23046848 30C 26 23047999 R 907703
23047087 23 2 23048003 11 10
23047087 R 6779082 23048003 R 907888
23047088 17 10 23048022 R 23041450
23047088 R 6779035 23048056 30B 7
23047096 RB 29509512 23048057 30B 6

23047097 RB 23041991 23048058 30B 8


23047155 35A 1 23048155 39B 1
23047193 39C 15 23048155 R 23045065
23047193 39D 13 23048195 RB 6832138
23047194 39D 13 23048225 35A 17
23047195 39C 13 23048225 35A 17
23047195 39D 11 23048498 4 8
23047197 39C 23 23048574 RB 29544499
23047197 39D 23 23048613 3 3
23047197 R 6839335 23048613 R 6769286

23047266 35A 1 23048613 R 6770761


23047275 37 1 23048614 3 2 ***
23047275 R 23045143 23048614 R 6769277
23047276 37 1 23048635 9 7
23047276 R 23045851 23048635 R 6770612
23047278 37 1 23048636 7 71
23047278 R 23045958 23048643 9 6
23047279 35A 1 23048643 R 6770614
23047280 35A 1 23048644 39C 1
23047344 35A 1 23048644 R 23013533

23047804 39B 6 23048656 3 10


23047904 39C 20 23048656 R 6770911
23047904 39D 20 23048657 3 10
23047957 22 23 23048657 R 6770908
23047957 23 13 23048666 RB 29538505
23047957 25 50 23048852 35A 1
23047957 R 901314 23049131 21A 40
23047970 R 903209 23049131 21B 13
23047977 25 20 23049131 22 38
23047977 25 44 23049131 R 6838494

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–22 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23049373 R 23018851 29503383 21A 34
23049373 RB 29510910 29503383 39E 17
23049374 R 23018852 29503507 39A 18
23049374 RB 29510912 29503507 R 23045988
23049387 RB 29528533 29503508 39A 13
23049388 30B 14 29503508 R 141113
25011193 27A 21 29503632 5A 21
25011193 R 5576200 29503632 5B 43
25011269 R 5576474 29503632 R 6774701
25011269 RB 25011747 29503643 39C 18

25011747 R 25011269 29503643 39D 16


25011747 RB 29530556 29503643 R 6835351
29500034 21A 39 29503658 R 29501261
29500034 21B 8 29503658 RB 29536876
29500034 22 36 29503803 7 63
29500034 27A 7 29503803 SK 29544490
29500034 27B 13 29503833 R 5575957
29500034 28B 12 29503833 R 23018849
29501206 7 71 29503833 RB 29530556
29501209 4 7 29503834 R 23018842

29501261 RB 29503658 29503834 RB 29530557


29501262 5A 10 29503839 RB 29516205
29501462 7 33 29503843 7 27
29501469 RB 23018950 29503843 13 30
29501499 39A 17 29503843 21A 35
29501499 39A 34 29503849 5A 20 ***
29501499 R 9426920 29503850 R 6881826
29502383 RB 29529978 29503850 RB 29536874
29502611 32 4 29503851 R 6881830
29502612 32 2 29503851 RB 29536872

29502615 32 4 29504513 RB 29504527


29502616 32 2 29504514 RB 29504528
29502621 32 4 29504515 RB 29504529
29502622 32 2 29504516 RB 29504530
29502625 32 4 29504527 32 4
29502626 32 2 29504527 R 29504513
29502629 32 4 29504528 32 2
29502630 32 2 29504528 R 29504514
29502633 32 4 29504529 32 4
29502634 32 2 29504529 R 29504515

29502761 32 4 29504530 32 2
29502762 32 2 29504530 R 29504516
29502944 39A 27 29504541 32 4
29502944 R 23018906 29504542 32 2
29503131 RB 6880778 29504543 32 4
29503132 RB 6880776 29504544 32 2
29503151 29A 4 *** 29504547 32 4
29503257 35A 1 29504547 R 16080822
29503383 7 28 29504548 32 2
29503383 13 31 29504551 32 4

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–23


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29504551 R 16080860 29504909 RB 29504929
29504552 32 2 29504910 32 2
29504553 32 4 29504911 RB 29514247
29504554 32 2 29504912 32 2
29504579 32 4 29504917 RB 29514217
29504580 32 2 29504918 32 2
29504581 32 4 29504919 RB 29514219
29504582 32 2 29504920 32 2
29504591 32 4 29504921 32 4
29504592 32 2 29504922 32 2

29504605 32 4 29504923 RB 29514223


29504606 32 2 29504924 32 2
29504621 RB 29514221 29504925 RB 29514225
29504622 32 2 29504926 32 2
29504651 32 4 29504927 RB 29514227
29504652 32 2 29504928 32 2
29504653 32 4 29504929 32 4
29504654 32 2 29504929 R 29504887
29504669 32 4 29504929 R 29504909
29504670 32 2 29504930 32 2

29504693 32 4 29504931 RB 29514231


29504694 32 2 29504932 32 2
29504695 32 4 29504933 RB 29514233
29504696 32 2 29504934 32 2
29504705 32 4 29504935 RB 29514235
29504706 32 2 29504936 32 2
29504739 32 4 29504937 RB 29514237
29504740 32 2 29504938 32 2
29504743 32 4 29504945 RB 29514229
29504744 32 2 29504946 32 2

29504745 32 4 29504947 RB 29514239


29504746 32 2 29504948 32 2
29504767 32 4 29505809 32 12
29504768 32 2 29506141 31 5
29504775 32 4 29506141 SK 29543240
29504809 32 4 29506141 R 6770598
29504810 32 2 29506163 32 10
29504821 32 4 29506165 32 11
29504822 32 2 29506298 30C 95
29504847 RB 29504893 29507728 23 1

29504877 RB 29514215 29507728 R 903222


29504878 32 2 29507729 7 82
29504887 RB 29504929 29507729 9 18
29504888 32 2 29507729 R 9440087
29504889 32 4 29507738 5A 10
29504893 32 4 29507769 32 1
29504893 R 29504847 29507769 R 23018845
29504894 32 2 29507770 32 1
29504899 32 4 29507770 R 23018860
29504900 32 2 29507791 35B 1

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–24 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29507791 R 6834896 29513448 30C 7
29508157 1–2 13 29513449 RB 29528651
29509460 35A 1 *** 29513450 RB 29527533
29509511 33B 1 29513451 RB 29527534
29509512 33B 2 29513452 RB 29527535
29509512 R 23047096 29513453 30C 62
29509513 33B 8 29513453 30C 70
29509513 R 23041991 29513453 30C 75
29509561 R 23045874 29513454 30C 52
29509561 RB 29527366 29513454 30C 57

29509562 R 23045875 29513456 30C 53


29509562 RB 29527367 29513456 30C 58
29509637 RB 29543432 29513456 30C 63
29509733 RB 9421651 29513456 30C 71
29509734 RB 29525012 29513456 30C 76
29509735 27B 3 29513457 30C 55
29509886 32 9 29513457 30C 60
29509889 32 9 29513457 30C 65
29509934 1–2 12 *** 29513458 RB 29530896
29510362 39B 2 29513459 RB 29527105

29510362 R 23046730 29513460 30C 81


29510838 1–1 1 29513461 30C 69
29510910 27B 7 29513462 30C 67
29510910 R 23049373 29513463 30C 99
29510911 40B 6 29513464 30C 98
29510911 40B 10 29513464 SK 29544490
29510911 R 23040663 29513466 RB 29527537
29510912 27B 24 29513467 RB 29528653
29510912 40B 5 29513912 11 11
29510912 40B 9 29514166 39B 4

29510912 R 23049374 29514166 R 23045066


29510913 40B 2 29514215 32 4
29510913 R 23018844 29514215 R 29504877
29510914 40B 2 29514216 32 2
29510914 R 23018847 29514217 32 4
29510915 40B 1 29514217 R 29504917
29510915 R 23018854 29514218 32 2
29510916 40B 7 *** 29514219 32 4
29510916 R 23018848 29514219 R 29504919
29511631 11 13 29514220 32 2

29512264 15 16 29514221 32 4
29512265 15 5 29514221 R 29504621
29512834 15 2 29514222 32 2
29512835 15 3 29514223 32 4
29512836 15 4 29514223 R 29504923
29512860 39E 39 29514225 32 4
29512863 27B 8 29514225 R 29504925
29512863 R 23045105 29514226 32 2
29513446 RB 29523167 29514227 32 4
29513447 RB 29528652 29514227 R 29504927

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–25


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29514228 32 2 29516450 39A 1
29514229 32 4 29516451 39A 1
29514229 R 29504945 29518544 31 23
29514230 32 2 29518544 SK 29543240
29514231 32 4 29518544 R 6770855
29514231 R 29504931 29518545 31 20
29514232 32 2 29518545 R 6769938
29514233 32 4 29519116 R 23045945
29514233 R 29504933 29519116 RB 29544497
29514234 32 2 29519129 27B 27

29514235 32 4 29519856 39A 1


29514235 R 29504935 29519858 39A 6
29514236 32 2 29519859 39A 7
29514237 32 4 29520043 26A 6
29514237 R 29504937 29520044 26A 13
29514238 32 2 29520046 26A 14
29514239 32 4 29520046 SK 29544490
29514239 R 29504947 29520047 26A 15
29514240 32 2 29521241 3 13
29514243 32 4 29521871 R 6839122

29514244 32 2 29521871 RB 29540468


29514247 32 4 29522431 3 10
29514247 R 29504911 29523167 30C 2
29514248 32 2 29523167 R 29513446
29514261 32 4 29524157 32 4
29514262 32 2 29524158 32 2
29514365 5B 23 29524185 RB 29532751
29514365 R 126000 29524186 RB 29532752
29514476 15 16 *** 29524203 32 4
29514478 31 18 29524204 32 2

29514478 R 6830409 29524207 32 4


29514503 SK — 29524208 32 2
29515102 1–1 3 29524233 32 4
29515102 R 6768711 29524652 30B 32
29515103 2 11 29524652 30C 30
29515103 R 6768687 29524652 R 110535
29515701 RB 29541551 29525012 27A 3
29516036 32 9 29525012 27A 5
29516202 33A 1 29525012 27B 4
29516202 R 23045755 29525012 R 433142

29516203 33A 1 29525012 R 29509734


29516203 R 23041983 29525019 21A 5
29516204 33A 1 29525019 R 6832929
29516204 R 23041984 29525020 21A 2
29516205 33A 1 29525020 R 6832928
29516205 R 29503839 29525021 21B 11
29516444 39A 7 29525021 R 6832697
29516445 39A 7 29525024 26A 24
29516446 39A 6 29525024 R 6769790
29516447 39A 6 29525025 26A 23

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–26 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29525025 R 6769796 29527534 RB 29540470
29525026 26A 3 29527535 R 29513452
29525026 R 6758438 29527535 RB 29540471
29525027 26A 2 29527536 30C 90
29525027 R 6758474 29527537 R 29513466
29525028 26A 3 29528533 28B 5
29525029 26A 2 29528533 R 23049387
29525030 29A 10 29528534 28A 6
29525030 R 6880439 29528534 R 6770671
29525031 R 6880441 29528554 39F 6

29525031 RB 29543252 29528555 39F 5


29525032 R 23018482 29528556 39F 12
29525032 RB 29543253 29528558 39E 9
29525033 29B 11 *** 29528558 39F 7
29525034 29B 6 29528559 39F 10
29525034 R 23014995 29528560 39E 10
29525039 27A 9 29528560 39E 23
29525039 27B 14 29528560 39F 11
29525039 R 6770357 29528580 33D 15
29525039 R 23010426 29528580 33D 20

29525040 27A 6 29528580 33D 24


29525040 27B 11 29528580 33E 23
29525040 R 23017550 29528580 33E 28
29525041 R 23017430 29528580 33E 32
29525041 RB 29537272 29528618 28A 5
29525042 R 23017432 29528618 R 6770683
29525042 RB 29537274 29528619 28A 5 ***
29525043 R 23017434 29528619 R 6771192
29525043 RB 29537273 29528620 28A 6 ***
29525044 28A 17 29528620 R 6771131

29525044 28B 13 29528621 30B 51


29525044 30B 52 29528621 R 6884779
29525044 30C 50 29528622 30B 50
29525046 7 18 29528622 R 6884780
29525048 RB 29542780 29528623 R 23014414
29525049 22 37 29528623 RB 29541403
29525049 26A 19 29528624 R 6884480
29525049 26A 26 29528624 RB 29541404
29525050 7 21 29528625 R 23012899
29525051 7 19 29528625 RB 29541402

29527105 R 29513459 29528626 22 31


29527113 21B 9 29528626 R 6834894
29527113 R 6832696 29528627 22 29
29527366 28B 11 29528627 R 6834893
29527366 R 29509561 29528628 22 31
29527367 28B 5 29528628 R 23017578
29527367 R 29509562 29528629 22 29
29527480 7 20 29528629 R 23045156
29527533 R 29513450 29528648 R 6884478
29527534 R 29513451 29528648 RB 29541401

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–27


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29528650 30C 7 29529961 39F 21
29528651 30C 8 29529964 39E 11
29528651 SK 29544490 29529965 39E 16
29528651 R 29513449 29529966 39E 22
29528652 30C 6 29529967 39E 21
29528652 SK 29544490 29529975 39E 12
29528652 R 29513447 29529976 R 23045801
29528653 R 29513467 29529976 RB 29541405
29528653 RB 29544285 29529978 R 29502383
29528771 39E 18 29529978 RB 29541407

29528772 39E 45 29530100 23 3


29528773 39E 20 29530100 R 23041515
29528786 39E 41 29530472 39E 24
29528787 39E 38 29530472 39F 9
29528789 39E 34 29530475 39E 25
29528790 39E 33 29530475 39F 13
29528791 39E 5 29530556 27A 18
29528792 39E 5 29530556 27B 1
29528794 39E 7 29530556 R 5573956
29528795 39E 6 29530556 R 5577417

29528798 39E 35 29530556 R 25011747


29528798 39E 36 29530556 R 29503833
29528799 39E 35 29530557 27B 23
29528799 39E 35 29530557 R 29503834
29528799 39E 35 29530896 R 29513458
29528799 39E 36 29530896 RB 29540469
29528804 39E 2 29532732 39E 32
29528806 39E 2 29532733 39E 43
29528808 39E 2 29532734 39E 42
29528808 39E 2 29532735 39E 14

29529029 RB 29532749 29532736 39E 13


29529030 RB 29532750 29532738 39E 44
29529031 RB 29529077 29532749 32 4
29529032 RB 29529078 29532749 R 29529029
29529045 RB 29534599 29532750 32 2
29529046 RB 29534600 29532750 R 29529030
29529051 32 4 29532751 32 4
29529052 32 2 29532751 R 29524185
29529077 32 4 29532752 32 2
29529077 R 29529031 29532752 R 29524186

29529078 32 2 29532753 32 4
29529078 R 29529032 29532753 R 29529081
29529079 32 4 29532754 32 2
29529080 32 2 29532754 R 29529082
29529081 RB 29532753 29532755 32 4
29529082 RB 29532754 29532756 32 2
29529654 SK — 29532757 32 4
29529657 27B 5 29532758 32 2
29529657 27B 26 29532759 RB 29534583
29529657 40B 3 29532760 RB 29534584

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–28 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29532761 RB 29534613 29535948 39E 19
29532762 RB 29534614 29535951 39E 19
29532763 32 4 29535951 39E 19
29532764 32 2 29535951 39E 19
29533079 39E 4 29535951 39E 19
29533080 39E 4 29535952 32 6
29533088 10B 9 29535979 39E 8
29533088 R 6839106 29536124 17 7
29533089 10B 7 29536124 R 6836673
29533089 R 6839111 29536132 32 8

29533227 33B 1 29536133 32 7


29533228 33B 2 29536292 3 13
29533229 33B 8 29536293 3 10
29533972 35A 1 29536396 21A 27
29534579 RB 29534581 29536480 28B 5
29534580 RB 29534582 29536509 28B 18
29534581 32 4 29536510 30C 15
29534581 R 29534579 29536511 30C 14
29534582 32 2 29536514 30B 14
29534582 R 29534580 29536514 30C 14

29534583 32 4 29536515 30B 17


29534583 R 29532759 29536515 30C 15
29534584 32 2 29536604 39E 40
29534584 R 29532760 29536639 RB 29538133
29534585 32 4 29536640 RB 29538134
29534586 32 2 29536641 32 4
29534587 32 4 29536642 32 2
29534588 32 2 29536643 32 4
29534589 32 4 29536644 32 2
29534590 32 2 29536657 32 4

29534599 32 4 29536658 32 2
29534599 R 29529045 29536685 39E 37
29534600 32 2 29536686 39E NI
29534600 R 29529046 29536773 10A 4
29534613 32 4 29536843 28A 19
29534613 R 29532761 29536843 R 5620807
29534614 32 2 29536872 5A 20
29534614 R 29532762 29536872 5B 40
29534623 32 4 29536872 R 29503851
29534624 32 2 29536874 5A 20

29534625 32 4 29536874 R 29503850


29534626 32 2 29536876 5A 20
29534627 32 4 29536876 R 29503658
29534628 32 2 29536893 21A 26
29535225 RB 29538025 29536925 39E 3
29535635 RB 6832037 29536925 39F 2
29535907 32 13 29536926 RB 29538376
29535908 32 13 29536927 39E 1
29535937 39F 3 29536928 39E 1
29535947 39E 15 29536929 39E 1

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–29


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29536930 39E 1 29537705 33D 1
29536931 39E 1 29537706 33D 1
29536932 39E 1 29537708 33E 1
29536933 39E 1 29537709 33E 2
29536934 39E 1 29537710 33E 13
29536935 39E 1 29537711 33E 1
29536936 39E 2 29537712 33E 2
29536937 39E 2 29537713 33E 13
29536937 39E 2 29537714 33E 1
29536938 39E 2 29537715 33E 2

29536939 39E 2 29537716 33E 13


29536940 39E 2 29537717 33E 1
29536988 7 30 29537718 33E 2
29536988 13 32 29537719 33E 13
29536988 21A 37 29537720 33E 1
29537234 19 4 29537721 33E 2
29537234 R 6775699 29537722 33E 13
29537235 5A 8 29537723 33E 1
29537235 R 6758485 29537724 33E 13
29537242 37 8 29537974 33E 1

29537262 39F 4 29537975 33E 13


29537272 7 11 29537976 33E 1
29537272 R 29525041 29537977 33E 2
29537273 7 10 29537978 33E 13
29537273 R 29525043 29538025 39F 8
29537274 7 10 29538025 R 29535225
29537274 R 29525042 29538031 33E 1
29537277 4 5 29538032 33E 1
29537277 R 23016057 29538033 33E 2
29537300 RB 29538351 29538033 33E 13

29537392 37 14 29538034 33E 13


29537419 11 1 29538035 33E 13
29537419 R 6758422 29538113 32 4
29537420 11 1 29538114 32 2
29537420 R 6759132 29538133 32 4
29537423 13 7 29538133 R 29536639
29537423 R 23017507 29538134 32 2
29537424 13 10 29538134 R 29536640
29537424 R 23017501 29538149 32 4
29537447 13 10 29538150 32 2

29537447 R 23017502 29538351 R 29537300


29537448 13 7 29538351 RB 29541150
29537448 R 23017508 29538376 39F 1
29537449 10B 4 29538376 R 29536926
29537450 10A 2 29538430 33E 10 ***
29537506 28B 11 29538431 33E 11 ***
29537606 37 8 29538431 33E 16 ***
29537607 37 11 29538432 33E 14 ***
29537703 33D 1 29538433 33E 1
29537704 33D 1 29538434 33E 2

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–30 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29538435 33E 13 29540471 RB 29544189
29538454 3 11 29540984 39F 20
29538454 R 5166664 29540984 R 271170
29538481 22 4 29541002 30C 66
29538481 R 23016024 29541002 30C 74
29538482 24 11 29541002 30C 79
29538482 R 23016023 29541002 R 29538549
29538505 5A 6 29541003 39F 6
29538505 R 23048666 29541005 39F 1
29538505 R 29543182 29541006 39E 1

29538506 5A 6 29541150 R 29538351


29538506 R 6830599 29541150 RB 29541226
29538506 R 29543183 29541226 R 29541150
29538507 R 23019639 29541226 RB 29543300
29538507 R 29543184 29541287 30C 9
29538507 RB 29544569 29541288 30C 9
29538541 RB 29541288 29541288 R 29538541
29538548 17 21 29541289 30C 9
29538548 19 4 29541290 30C 9
29538548 R 6758505 29541290 R 29539650

29538549 R 6835734 29541291 30C 9


29538549 RB 29541002 29541291 R 29539651
29539004 6 8 29541382 30B 59
29539004 7 5 29541382 30B 65
29539555 30C 87 29541382 30B 71
29539650 RB 29541290 29541382 30B 77
29539651 RB 29541291 29541384 30B 78
29539661 33E 1 29541384 SK 29543189
29539662 33E 2 29541384 SK 29544490
29539663 33E 13 29541385 30B 79

29539703 32 4 29541401 30B 9


29539704 32 2 29541401 R 29528648
29539705 32 4 29541402 30B 9
29539706 32 2 29541402 R 29528625
29539707 32 4 29541403 30B 9
29539708 32 2 29541403 R 29528623
29539719 32 4 29541404 30B 9
29539720 32 2 29541404 R 29528624
29540468 30C 56 29541405 30B 9
29540468 30C 61 29541405 R 29529976

29540468 30C 66 29541407 30B 9


29540468 30C 74 29541407 R 29529978
29540468 30C 79 29541529 3 13
29540468 R 29521871 29541551 R 29515701
29540469 30C 80 29541551 RB 29544490
29540469 SK 29544490 29541554 RB 29543189
29540469 R 29530896 29541590 30C 83
29540470 R 29527534 29541590 R 12092420
29540470 RB 29544190 29541816 3 10
29540471 R 29527535 29542098 7 29

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–31


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29542098 13 33 29544190 30C 48
29542098 21A 36 29544190 R 29540470
29542098 R 179812 29544227 7 41
29542419 27B 23 29544227 R 6837129
29542425 32 4 29544228 7 32
29542426 32 2 29544228 R 6838413
29542705 40A 3 29544229 20 9
29542706 40A 3 29544234 7 40
29542780 7 23 29544240 33E 2
29542780 29A 7 29544241 33E 13

29542780 29B 12 29544242 33E 1


29542780 29B 15 29544251 28B 18
29542780 R 29525048 29544252 28B 5
29542984 17 11 29544253 30B 17
29542984 R 6831150 29544254 30B 14
29542985 17 16 29544255 30B 9
29542985 R 6758540 29544257 30B 9
29543182 RB 29538505 29544258 30B 17
29543183 RB 29538506 29544259 30B 14
29543184 RB 29538507 29544263 28B 19

29543189 SK — 29544265 30B 20


29543189 R 29541554 29544285 30C 7
29543240 SK — 29544285 R 29528653
29543251 29A 17 29544480 17 3
29543252 29A 6 29544480 R 6831152
29543252 R 29525031 29544481 17 2
29543253 29A 6 29544481 R 6831151
29543253 R 29525032 29544490 SK —
29543293 33E 1 29544490 R 29541551
29543294 33E 13 29544493 30B 11

29543300 32 5 29544493 30C 11


29543300 R 29541226 29544493 R 9427847
29543432 7 26 29544496 2 12
29543432 13 29 29544496 R 23045944
29543432 21A 33 29544497 2 7
29543432 R 29509637 29544497 R 29519116
29543975 33D 1 29544498 4 5
29543999 21A 6 29544498 R 6774130
29543999 R 2222424 29544499 4 5
29544069 33E 13 29544499 R 23048574

29544070 33E 1 29544508 28A 20


29544174 33E 2 29544508 R 6835635
29544174 33E 2 29544512 R 23015482
29544175 33E 13 29544512 RB 29544188
29544176 33E 1 29544515 27A 22
29544178 30B 28 29544515 SK 29544490
29544188 22 26 29544515 R 5577310
29544188 R 29544512 29544516 27A 23
29544189 30C 49 29544516 SK 29544490
29544189 R 29540471 29544516 R 5573960

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–32 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29544517 27A 19
29544517 SK 29544490
29544517 R 5577427
29544518 27A 20
29544518 SK 29544490
29544518 R 5577428
29544529 4 3
29544530 4 4
29544557 40A 1
29544557 R 6838454

29544561 21A 10
29544561 24 22
29544561 SK 29544490
29544561 R 2222651
29544569 5A 6
29544569 R 29538507
29544570 4 2
29545020 2 14
29545291 33E 1
29545292 33E 2

29545909 33A 3
29545909 33B 4
29545909 R 12034406
29547636 30B 47
29549432 1–1 8
29549434 1–1 8
29549435 1–2 14
29549478 30B 9
AGC9 39C 24 ***
AGC9 39D 24 ***

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100201 Copyright © 2010 Allison Transmission, Inc. Index–33


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

Index–34 Copyright © 2010 Allison Transmission, Inc. 20100201


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

Legend For Foldout 1 Is On The Opposite Side Of This Page.

20100201 Copyright © 2010 Allison Transmission, Inc. Foldout 1


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 1

1 — Flexplate assembly 28 — Magnetic pickup


2 — Flywheel 29 — Rear bearing retainer
3 — Lockup clutch 30 — Output flange
4 — Converter housing 31 — Transfer gear housing
5 — Torque converter turbine 32 — Transfer drive gear
6 — Torque converter stator 33 — Transfer idler gear
7 — Torque converter pump 34 — Speedometer drive
8 — Input flange 35 — Transfer driven gear
9 — Converter housing front cover 36 — Output flange
10 — Torque converter drive housing 37 — Output shaft
11 — PTO cover 38 — Speedometer driven gear
12 — Pitot tube 39 — Reverse-range clutch piston
13 — Splitter-low clutch 40 — Reverse-range planetary pinion gear
14 — Splitter clutch hub 41 — Main housing
15 — Splitter-high clutch 42 — Low-range planetary pinion gear
16 — Splitter ring gear 43 — Intermediate-range planetary pinion gear
17 — High-range clutch 44 — Splitter output shaft
18 — High-range clutch hub 45 — Oil pan
19 — Intermediate-range ring gear 46 — Splitter planetary pinion gear
20 — High- and Intermediate-range ring gear 47 — Turbine shaft
21 — Intermediate-range clutch 48 — Converter ground sleeve
22 — Low-range ring gear 49 — Oil pump drive gear
23 — Low-range clutch 50 — Input pump
24 — Reverse-range ring gear 51 — Scavenge pump
25 — Reverse-range clutch 52 — Oil pump drive idler gear
26 — Rear cover 53 — Freewheel roller
27 — Speedometer drive gear 54 — Torque converter turbine drive hub

Foldout 1 Copyright © 2010 Allison Transmission, Inc. 20100201


F OLDOUT 1
18 19

DETAIL FOR 5963 MODEL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33

54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37

36 35 34

H01253.03

Foldout 1. CLT 5000/6000 Series Transmission — Cross Section


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

Legend For Foldout 2 Is On The Opposite Side Of This Page.

20100201 Copyright © 2010 Allison Transmission, Inc. Foldout 2


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 2

1 — Input flange 27 — Reverse-range clutch


2 — Torque converter drive hub 28 — Rear cover
3 — Torque converter drive housing 29 — Output shaft
4 — Converter housing front cover 30 — Magnetic pickup
5 — Lockup clutch 31 — Parking brake
6 — Converter housing 32 — Output flange
7 — Torque converter turbine 33 — Speedometer drive gear
8 — Torque converter stator 34 — Speedometer driven gear
9 — Torque converter pump 35 — Reverse-range planetary carrier
10 — Flexplate assembly 36 — Reverse-range ring gear
11 — Flywheel 37 — Reverse-range sun gear
12 — PTO cover 38 — Low-range ring gear
13 — PTO drive gear 39 — Low-range planetary carrier
14 — Retarder housing 40 — Low-range sun gear
15 — Retarder rotor 41 — High- and Intermediate-range ring gear
16 — Turbine shaft 42 — Intermediate-range planetary carrier
17 — Pitot tube 43 — Intermediate-range sun gear
18 — Splitter-low clutch 44 — Splitter output shaft
19 — Splitter-high clutch 45 — Splitter sun gear
20 — Splitter ring gear 46 — Converter ground sleeve
21 — Splitter planetary carrier 47 — Oil pump drive idler gear
22 — High-range clutch 48 — Oil pump drive gear
23 — High-range clutch hub 49 — Oil pump assembly
24 — Intermediate-range ring gear 50 — Input pump
25 — Intermediate-range clutch 51 — Scavenge pump
26 — Low-range clutch

Foldout 2 Copyright © 2010 Allison Transmission, Inc. 20100201


F OLDOUT 2
23 24

DETAIL FOR 6063 MODEL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31

51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32

H03541.02

Foldout 2. CLBT 5000/6000 Series Transmission — Cross Section


PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1860EN

Legend For Foldout 3 Is On The Opposite Side Of This Page.

20100201 Copyright © 2010 Allison Transmission, Inc. Foldout 3


PARTS CATALOG
PC1860EN ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 3

1 — Input flange 27 — Reverse-range clutch


2 — Torque converter drive hub 28 — Rear cover
3 — Torque converter drive housing 29 — Output shaft
4 — Converter housing front cover 30 — Output speed sensor
5 — Lockup clutch 31 — Parking brake
6 — Converter housing 32 — Output flange
7 — Torque converter turbine 33 — Speedometer drive gear
8 — Torque converter stator 34 — Speedometer driven gear
9 — Torque converter pump 35 — Reverse-range planetary carrier
10 — Engine speed sensor 36 — Reverse-range ring gear
11 — Flexplate assembly 37 — Reverse-range sun gear
12 — Flywheel 38 — Low-range ring gear
13 — PTO cover 39 — Low-range planetary carrier
14 — PTO drive gear 40 — Low-range sun gear
15 — Retarder housing 41 — Intermediate-range ring gear
16 — Retarder rotor 42 — High-range clutch hub
17 — Turbine shaft 43 — Intermediate-range planetary carrier
18 — Turbine speed sensor 44 — Intermediate-range sun gear
19 — Pitot tube 45 — Splitter output shaft
20 — Splitter-low clutch 46 — Splitter sun gear
21 — Splitter-high clutch 47 — Converter ground sleeve
22 — Splitter ring gear 48 — Oil pump drive idler gear
23 — Splitter planetary carrier 49 — Oil pump drive gear
24 — High-range clutch 50 — Oil pump assembly
25 — Intermediate-range clutch 51 — Input pump
26 — Low-range clutch 52 — Scavenge pump

Foldout 3 Copyright © 2010 Allison Transmission, Inc. 20100201


F OLDOUT 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

52 51 50 49 48 47 37 36 35 34 33 32

46 45 44 43 42 41 40 39 38

V06629

Foldout 3. M/S 5000/6000AR Series Transmission — Cross Section

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