Scribd Logo
Upload

Welcome to Scribd!

  • 130 views

    Disposal Syringe MFG Plant India

    Uploaded by

    SK Reddy Kotla
    This document provides information about disposable plastic syringes including: 1) Plastic syringes are made of polypropylene through injection molding and are individually packaged and sterilized. 2) Disposable syringes are commonly used to inject drugs, vaccines, and extract blood to avoid spreading disease between patients. 3) The outlook for disposable plastic syringes is positive due to their advantages over glass and increasing emphasis on sterile medical practices.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Disposal Syringe MFG Plant India

    Uploaded by

    SK Reddy Kotla
    130 views8 pages
    This document provides information about disposable plastic syringes including: 1) Plastic syringes are made of polypropylene through injection molding and are individually packaged and sterilized. 2) Disposable syringes are commonly used to inject drugs, vaccines, and extract blood to avoid spreading disease between patients. 3) The outlook for disposable plastic syringes is positive due to their advantages over glass and increasing emphasis on sterile medical practices.

    Original Description:

    Disposal Syringes manufacutirng plant in india

    Original Title

    Disposal syringe mfg plant India

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides information about disposable plastic syringes including: 1) Plastic syringes are made of polypropylene through injection molding and are individually packaged and sterilized. 2) Disposable syringes are commonly used to inject drugs, vaccines, and extract blood to avoid spreading disease between patients. 3) The outlook for disposable plastic syringes is positive due to their advantages over glass and increasing emphasis on sterile medical practices.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    130 views8 pages

    Disposal Syringe MFG Plant India

    Uploaded by

    SK Reddy Kotla
    This document provides information about disposable plastic syringes including: 1) Plastic syringes are made of polypropylene through injection molding and are individually packaged and sterilized. 2) Disposable syringes are commonly used to inject drugs, vaccines, and extract blood to avoid spreading disease between patients. 3) The outlook for disposable plastic syringes is positive due to their advantages over glass and increasing emphasis on sterile medical practices.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8

    Profile No.

    : 74 NIC Code: 32504

    DISPOSABLE PLASTIC SYRINGES

    1. INTRODUCTION

    Plastics are finding greater use in medical disposables and replacing conventional
    materials like metals and glass. One such application which has been established in the
    country is the use of disposable syringes produced from polypropylene resin by the
    process of injection moulding. The components include the plunger, main body which is
    graduated to indicate capacity, gasket, needle holder and the sheath cover for the needle.

    The individual syringes are over wrapped in a polyethylene film pouch for subsequent
    sterilization by ethylene oxide/gamma radiation.

    2. PRODUCTS AND ITS APPLICATION

    Disposable syringes commonly are used in modern medicine for the injection of drugs
    and vaccines or for the extraction of blood. The often are used instead of reusable
    syringes in an effort to avoid spreading a disease. Among the common uses of
    disposable syringes are the injecting of insulin by a diabetic person and the
    administering of a local anesthesia by a dentist.

    3. DESIRED QUALIFICATION FOR PROMOTER

    The Promoter should have preferably a basic degree in plastic engineering/ processing
    or a degree/ diploma in engineering / or a degree in chemistry. Experience of at least
    two to three years in plastic industry is desirable.

    4. INDUSTRY OUTLOOK AND TRENDS


    The PP disposable syringes are having many advantages over conventional glass syringes
    such as light weight, Crack resistant, Leak proof, Disposable, Eco friendly, Sterilisable, See
    through clarity etc.

    Due to its availability in sterilized condition, cost economics and ready to use form,
    disposable syringes are replacing glass syringes due to advantages such as crack
    resistance and safety from damage in transit.

    PP injection moulded syringes are available in sizes of 1 ml, 2 ml, 5 ml, and 10 ml, & also
    higher sizes in a variety of designs.

    The growth prospects, trends of consumption and overall outlook for this product is very
    positive in line with increasing growth of pharmaceutical industry clubbed with increasing
    emphasis on high degree of clean and sterile environment and practices in this industry.

    5.MARKET POTENTIAL AND MARKETING ISSUES, IF ANY

    The advent of AIDS, serum Hepatitis and other dreaded infectious diseases have added
    now dimension and this let to rapid increased use of disposable syringes in developing
    countries. Use of disposable syringes is fast catching in India also and therefore offers
    good scope. In view of this, the new units will not face any problems in marketing their
    product in future.

    6. RAW MATERIAL REQUIREMENTS

    Medical grade Transparent Polypropylene.

    7. MANUFACTURING PROCESS
    To manufacture plastic syringes, the machinery required will be injection moulding
    machines, set of Multi cavity moulds and sterilization chamber.

    Polypropylene granules are fed into an injection-moulding machine, where they are
    plasticized and then injected into a Multi cavity mould. The mould is held under pressure
    and material is cooled, the product is then ejected.

    PP syringes are made of:


    (a) Barrel
    (b) Plunger
    (c) Gasket
    (d) Protector
    (e) Hub
    Barrel and Plunger are made of PP by injection moulding whereas Gasket is made
    separately.
    Syringes produced are packed and then sterilized using Gamma Radiation or Ethylene
    oxide. This project considers sterilization by Ethylene Oxide.

    8. MANPOWER REQUIREMENT

    Sr. No. Particulars Nos Salary(Rs.)


    1 Production Engineer 1 12000
    2 Manager 1 20000
    3 Sales Executive 2 16000
    4 Accountant 1 10000
    5 Store Keeper 1 8000
    6 Clerk 1 7000
    7 Watchman 3 21000
    8 Supervisor 2 18000
    Skilled Workers 6 48000
    9 Unskilled Workers 4 24000
    Total 184000

    9. IMPLEMENTATION SCHEDULE
    Estimated implementation time for the project would be 15 to 17 months.

    Sr. No. Particulars Time Period

    1 Preparation of Project report Two months


    2 Sanction of loan Four months
    3 Selection of Site Two month
    4 Registration and other formalities One month

    5 Machinery procurement, erection and Installation six Months


    6 Trial production and commissioning Two Months

    10. COST OF PROJECT

    Sr. No. Particulars Rs. In lakhs


    1 Land and Building 30.00
    2 Plant and Machinery 77.00
    3 Miscellaneous Assets 4.00
    4 P & P Expenses 2.50

    5 Contingencies @ 10% on land and building and plant and machinery 10.70
    6 Working capital margin 25.96
    Total 150.16

    11. MEANS OF FINANCE

    Sr. No. Particulars Rs. (lakhs)


    1 Promoter's contribution 45.048
    2 Bank Finance 105.112
    3 Total 150.16

    12. WORKING CAPITAL CALCULATION


    Rs. Stock Period Promoter Margin Bank
    Sr. No. Particulars
    lakhs days Margin Amt. Finance
    1 Salaries and wages 1.84 30 1 1.84 -
    Raw material and
    2 8.55 30 0.5 4.275 4.275
    packaging material
    3 Utilities 7.25 30 0.5 3.625 3.625
    4 Debtors 40.55 30 0.4 16.22 24.33
    Total 58.19 25.96

    13. LIST OF MACHINERY REQUIRED

    Sr. No. Particulars Rs. lakhs


    1 Injection Moulding M/c. 125 T 22.00
    2 Sterilization Plant and Assembling Line 45.00
    3 Clean Room Air System 6.00
    4 Testing Equipment & Other Accessories 2.00
    5 Cost of Moulds & Dies 2.00
    Total 77.00

    Major machinery required namely injection moulding machines are manufactured by more
    than 50 manufactures in the country.

     Klockner Vincor,
     Patel Plastic Machinery Manufacturers

    14. PROFITABILITY CALCULATIONS


    (Rs. )
    Sr. No. Particulars Year 1 Year 2 Year 3 Year 4 Year 5
    (A) Sales Realization per annum 24982222 28551111 32120000 32120000 32120000
    (B) Cost of Production
    1 Raw material per annum 8951250 10230000 11508750 11508750 11508750
    2 Utilities 8704800 9943200 11181600 11181600 11181600
    3 Salaries 2208000 2384640 2561280 2737920 2914560
    4 Repairs and maintenance 350000 450000 550000 650000 750000
    Selling expenses (3% on sales
    5 value) 749466.7 856533.3 963600 963600 963600
    Administrative Expenses
    6 (other expenses) 700000 720000 740000 760000 780000
    Total 21663517 24584373 27505230 27801870 28098510
    (C) Profit before interest &
    depreciation 3318705 3966738 4614770 4318130 4021490
    depreciation 1605000 1605000 1605000 1605000 1605000
    Profit Before term loan and
    tax 1713705 2361738 3009770 2713130 2416490
    Interest on term loan (11%) 1114938 991056 825880 660704 495528
    Profit before tax 598767.3 1370682 2183890 2052426 1920962
    Tax (30%) 179630.2 411204.5 655167 615727.8 576288.6
    Total Profit 419137.1 959477.2 1528723 1436698 1344673

    Underlying assumptions for probability calculation are:-

    The installed capacity of the plant is assumed at 850 MT per annum. The capacity utilization is
    taken at 70% for the first year, 80% for the second year and 90% for third year. The raw material
    price is assumed at Rs. 85/- per KG. The selling price is taken at Rs.126/- per KG. Power cost is
    taken at Rs.8/- per unit. Interest rate on long term loan is taken at 11%.

    15. BREAKEVEN ANALYSIS


    Fixed Cost (FC): Rs. In lakhs
    Wages & Salaries 22.08
    Repairs & Maintenance 3.5
    Depreciation 16.05
    Admin. & General expenses 7
    Interest on Term Loan 11.14

    Total 59.77

    Fixed Cost: 59.77


    Profit After Tax: 4.19
    BEP = FC x 100/FC+P
    59.77 /72.73 x 70/100 x 100
    63.00%

    16. STATUTORY/GOVERNMENT APPROVALS

    There is no specific statutory requirement for plastic industry process. However, MSME
    registration various taxation related registration and labour law related compliances
    have to be ensured. Entrepreneur may contact State Pollution Control Board where ever
    it is applicable.

    17. BACKWARD & FORWARD LINKAGES

    There are no specific backward or forward linkages related techno-economic advantages


    or synergies for this type of project. However, in future after achieving certain growth
    entrepreneur may consider backward linkage.

    18. TRAINING CENTRE AND COURSES:


    There are number of institutions providing facilities and training courses on
    production/marketing for the proposed project. These are Central Institute of Plastic
    Engineering and Technology (CIPET), Indian Institute of Packaging Management (IIPM),
    Plastic and Rubber Institute (PRI), Indo German Tool Room (IGTR), etc.

    Udyamimitra portal ( link : www.udyamimitra.in ) can also be accessed for handholding


    services viz. application filling / project report preparation, EDP, financial Training, Skill
    Development, mentoring etc.
    Entrepreneurship program helps to run business successfully is also available from
    Institutes like Entrepreneurship Development Institute of India (EDII) and its affiliates all
    over India.

    Disclaimer:
    Only few machine manufacturers are mentioned in the profile, although many machine
    manufacturers are available in the market. The addresses given for machinery
    manufacturers have been taken from reliable sources, to the best of knowledge and
    contacts. However, no responsibility is admitted, in case any inadvertent error or
    incorrectness is noticed therein. Further the same have been given by way of information
    only and do not carry any recommendation.

    You might also like