DRV Simodrive 611U Function Manual
DRV Simodrive 611U Function Manual
DRV Simodrive 611U Function Manual
Installing and
Connecting- Up 2
Parameterizing
the Board 3
SIMODRIVE 611 universal
SIMODRIVE 611 universal E Commissioning 4
Lists A
Abbreviations B
References C
Certificates D
Index E
Valid for
05/2010 Edition
SIMODRIVE documentation
3ls
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
We have checked that the contents of this publication agree with the
hardware and software described here. Nevertheless, differences might
exist and we cannot, therefore, guarantee that they are completely
identical. The information in this document is regularly checked and
necessary corrections are included in reprints. Suggestions for
improvement are also welcome.
Siemens AG 1999--2010 All rights reserved. Subject to change without prior notice.
Target group This document addresses engineers and technologists (employed with
the machinery construction OEM), commissioning engineers (commis-
sioning the system/machine), programmers.
Benefits This publication describes the functions so that the target group under-
stands these functions and can appropriately select them. It provides
the target group with the information required to implement the ap-
propriate functions.
Should you wish for additional information or should exceptional prob-
lems arise that are not addressed in sufficient detail in this manual, you
can request the required information from your local Siemens office.
Standard version The scope of the functionality described in this document can differ
from the scope of the functionality of the drive system that is actually
supplied. It may be possible for other functions not described in this
documentation to be executed in the drive system. However, no claim
can be made regarding the availability of these functions when the
equipment is first supplied or in the event of servicing. Additions or revi-
sions made by the machine manufacturer are documented by the ma-
chine manufacturer.
This document does not purport to cover all details or variations in
equipment, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
The contents of this document are not part of an earlier or existing con-
tract or agreement nor do they change this. The sales contract contains
the entire obligation of Siemens. The warranty conditions specified in
the contract between the parties is the sole warranty of Siemens. Any
statements contained herein neither create new warranties nor modify
the existing warranty.
Technical Support If you have any technical questions, please contact our hotline:
Europe/Africa
Phone +49 180 5050 222
Fax +49 180 5050 223
Internet http://www.siemens.com/automation/support--request
Americas
Phone +1 423 262 2522
Fax +1 423 262 2200
E--mail mailto:[email protected]
Asia/Pacific
Phone +86 1064 757 575
Fax +86 1064 747 474
E--mail mailto:[email protected]
Note
National telephone numbers for technical support are provided under
the following Internet address:
http://www.automation.siemens.com/partner
Calls are subject to charge, e.g. 0.14 €/min. on the German landline
network. Tariffs of other phone providers may differ.
Information for The following should be observed when using this manual:
using this Manual
Notice
From Edition 10.99, this documentation includes information for
”SIMODRIVE 611 universal” and ”SIMODRIVE 611 universal E”.
From Edition 02.02, this documentation includes information for
”SIMODRIVE 611 universal HR” and ”SIMODRIVE 611 universal E
HR”.
From Edition 09.05, this documentation includes information for
”SIMODRIVE 611 universal HRS” and ”SIMODRIVE 611 universal E
HRS”.
S Information for users of ”SIMODRIVE 611 universal” and
”SIMODRIVE 611 universal HR/HRS”:
----> For you, all of the Chapters are applicable with the exception of
Chapter 1.4.
S Information for users of ”SIMODRIVE 611 universal E” and
”SIMODRIVE 611 universal E HR/HRS”:
----> It is important that you read Chapter 1.4.5 first.
The Chapter and pages are coded for the reader as follows in the
header line below the edition:
Designation Significance
S none Information is valid for 611u and 611ue
S ! not 611u ! Information is not valid for 611u
S ! not 611ue ! Information is not valid for 611ue
S ! 611ue diff ! Information differs between
611u and 611ue.
In addition, the list of differences in
Chapter 1.4.5 must be carefully observed.
Board Abbreviation (only for this purpose)
S SIMODRIVE 611 universal 611u
S SIMODRIVE 611 universal E 611ue
Edition of the There is a fixed relationship between the edition of the documentation
documentation? and the software release of the control board.
The first edition 01.99 describes the functionality of SW 2.1.
Software release of
the board? Edition 04.99 describes the functionality of SW 2.x.
What are the essential new functions that have been added for SW 2.x
What is new?
in comparison to SW 2.1?
S Rotary axis with modulo correction
S Motor changeover for induction motors
S Optional TERMINAL modules can now be used independent of the
operating mode.
S Communications via the RS485 interface (HW dependent)
S SimoCom U Comparing parameter sets
S Example: Drive operated via PROFIBUS
Reading/writing parameters via PROFIBUS
Edition 10.99 describes the functionality of SW 2.x and SW 3.x.
What are the essential new functions that have been added for SW 3.x
in comparison to SW 2.x?
S Jerk limitation
S External block change
S Input signal ”Suppress fault 608” (speed controller output limited)
S Optional PROFIBUS--DP module:
PROFIBUS--DP2, Order No. (MLFB): 6SN1114--0NB00--0AA1
PROFIBUS--DP3, Order No. (MLFB): 6SN1114--0NB01--0AA0
S PROFIBUS
Process data configuring
Motion Control with PROFIBUS--DP (clock synchronous operation)
New control signals: NSOLL_B, DIG_OUT, Gx_STW
New status signals: NIST_B, DIG_IN, XistP, IqGl,
Gx_ZSW, Gx_XIST1, Gx_XIST2
Override evaluation can be set (P0883)
S7 blocks to read/write parameters
S Fixed speed setpoints for closed--loop speed controlled operation
S i2t power module limitation
S SimoCom U Online operation via PROFIBUS possible
Online operation via MPI interface possible
PROFIBUS diagnostics screen
Help topics for each parameter of the expert list
S Faults and warnings:
The stop response (STOP I to STOP VII) is specified for each one
Safety information/ This documentation contains information that must be observed to en-
instructions sure your personal safety and to prevent material damage. The instruc-
tions for your personal safety are marked by a warning triangle. Instruc-
tions relating solely to material damage are not marked by a warning
triangle. Depending on the degree of hazard, the warning information is
shown as follows in decreasing sequence:
Danger
! Indicates that death or severe personal injury will result if proper
precautions are not taken.
Warning
! indicates that death or severe personal injury may result if proper
precautions are not taken.
Caution
! With a warning triangle indicates that minor personal injury can result if
proper precautions are not taken.
Caution
Without warning triangle indicates that material damage can result if
proper precautions are not taken.
Notice
indicates that an undesirable result or state may arise if the relevant
note is not observed.
Warning
! Siemens products must only be used for the applications specified in
the catalog and in the technical documentation. If third--party products
and components are used, they must be recommended or approved
by Siemens. To ensure trouble--free and safe operation of the
products, they must be appropriately transported, stored, assembled,
installed, commissioned, operated and maintained. The permissible
ambient conditions must be adhered to. The notes in the associated
documentation must be complied with.
Further notes
Note
This symbol indicates important information about the product or part
of the document, where the reader should take special note.
Reader’s note
This symbol is shown, if it relates to important information which the
reader must observe.
Technical information
Warning
! When electrical equipment is operated, certain parts of this equipment
are inevitably under dangerous voltage.
Incorrect handling of these units, i.e. not observing the warning
information, can therefore lead to death, severe bodily injury or
significant material damage.
Only appropriately qualified personnel may commission/start up this
equipment.
This personnel must have in--depth knowledge regarding all of the
warning information and service measures according to this operating
instructions.
Professional transport, storage, mounting, and installation, as well as
careful operation and service, are essential for the error--free, safe and
reliable operation of the equipment.
Hazardous axis motion can occur when working with the equipment.
Danger
! ”Protective separation” (PELV/SELV) in the drive can only be
guaranteed when the following points are taken into consideration:
S Certified components are used.
S The degree of protection for all components is ensured.
S With the exception of the DC link and motor terminals, all of the
circuits (e.g. digital inputs) must fulfill the requirements of PELV or
SELV circuits.
S The braking cable shield must be connected to PE through the
largest possible surface area.
S For unlisted motors, ”protective separation” is required between the
temperature sensor and motor winding.
Note
When handling cables, observe the following:
S They are not damaged,
S they may not be stressed,
S they may not come into contact with rotating components.
Warning
! All of the SIMODRIVE unit connections must be withdrawn or
disconnected when the electrical equipment on the machines is subject
to a voltage test (EN 60204--1 (VDE 0113--1), Point 20.4).
This is necessary, as the SIMODRIVE insulation has already been
tested, and should not be subject to a new test (additional voltage
stressing).
Warning
! Start--up/commissioning is absolutely prohibited until it has been
ensured that the machine in which the components described here are
to be installed, fulfills the regulations/specifications of the Directive
89/392/EEC.
Warning
! The information and instructions in all of the documentation supplied
and any other instructions must always be observed to eliminate
hazardous situations and damage.
S For special versions of the machines and equipment, the
information in the associated catalogs and quotations applies.
S Further, all of the relevant national, local land plant/system--specific
regulations and specifications must be taken into account.
S All work should be undertaken with the system in a no--voltage
condition!
Caution
When using mobile radios (e.g. cellular phones, mobile phones, 2--way
radios) with a transmission power of > 1 W close to the equipment
(< 1.5 m) the function of the equipment can be disturbed.
Note
Components, which can be destroyed by electrostatic discharge are
individual components, integrated circuits, or boards, which when
handled, tested, or transported, could be destroyed by electrostatic
fields or electrostatic discharge. These components are referred to as
ESDS (ElectroStatic Discharge Sensitive Devices).
Handling ESDS modules:
S When handling devices which can be damaged by electrostatic
discharge, personnel, workstations and packaging must be well
grounded!
S Electronic components should only be touched when absolutely
necessary.
S Personnel may only come into contact with the components, if
-- they are continuously grounded through ESDS wristlets,
-- they wear ESDS shoes, ESDS shoe grounding strips in
conjunction with an ESDS floor surface.
S Boards/modules must only be placed on conductive surfaces (table
with ESDS surface, conductive ESDS foam, ESDS packaging,
ESDS transport container).
S Boards may not be brought close to data terminals, monitors or
television sets (minimum clearance to the screen > 10 cm).
S Boards may not be brought into contact with highly insulating
materials which can be statically charged, e.g. plastic foils,
insulating desktops, clothing manufactured from man--made fibers.
S Measuring work may only be carried out on the components if
-- the measuring unit is grounded (e.g. via protective conductor),
or
-- for floating measuring equipment, the probe is briefly discharged
before making measurements (e.g. a bare--metal control
housing is touched).
S Only touch control components, option modules and memory
modules at the front panel or at the edge of the PC boards.
Product Overview 1
1.1 What can ”SIMODRIVE 611 universal” do? . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1.2 ”SIMODRIVE 611 universal” in the SIMODRIVE 611 system . . . . . . . . . . 1-28
1.3 ”SIMODRIVE 611 universal” control board . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1.3.1 Control board for 2 or 1 axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
1.3.2 Elements on the control board front panel . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
1.3.3 Optional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1.4 ”SIMODRIVE 611 universal E” control board . . . . . . . . . . . . . . . . . . . . . . . . 1-43
1.4.1 Diagram of the board and optional module . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1.4.2 Elements on the control board front panel . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
1.4.3 Description of the terminals, interfaces and operator control elements . . 1-46
1.4.4 Commissioning the board with ”SimoCom U” . . . . . . . . . . . . . . . . . . . . . . . . 1-53
1.4.5 What are the differences with respect to ”SIMODRIVE 611 universal”? . 1-55
1
Optional modules The ”SIMODRIVE 611 universal” control board can be expanded by
one of the following option modules:
S Optional TERMINAL module
This module provides an additional 8 digital inputs and 8 digital out-
puts (e.g. necessary to select and start a traversing block in the
”positioning” mode).
Note
The input/output terminals of the optional TERMINAL module are:
S Before SW 4.1: permanently assigned to drive A or axis A
S From SW 4.1: can be freely assigned axes
Which motors can The following motors can be used with ”SIMODRIVE 611 universal”:
be used?
S 1FK6, 1FT6 servomotors up to 140 Nm
S 1FE1 permanent--magnet synchronous motors
S 1PH induction motors up to 100 kW (1PH6, 1PH4, 1PH2, 1PH7)
S Induction motors without encoder
S Standard 1LA induction motors up to 100 kW
S 1FN linear motors
S 1FW6 built--in torque motors
Note
S Two different motor types can be operated with a control board
(e.g. 1FK6 synchronous motor and 1PH7 induction motor).
S Unlisted motors can also be connected.
S The motors which can be connected are listed in Chapter A.3.
1
Which encoders The following encoders can be connected when using ”SIMODRIVE
can be 611 universal”:
connected? -- Resolver with pole pair numbers 1, 2, 3, 4, 5 and 6
-- Incremental encoder with sin/cos 1Vpp up to 65535 pulses,
e.g. ERN 1387 from Heidenhain
-- Absolute encoder with
sin/cos 1Vpp and interface with EnDat protocol,
e.g. EQN 1325 from Heidenhain (EnDat protocol)
-- from SW 8.1
incremental encoders with TTL signals with control board, Order
No. 6SN1118--VNH01--0AAV, only for induction motors
Note
S For a 2--axis control board, it is not possible to mix encoders with
sin/cos 1Vpp and resolvers.
S Unlisted encoders can also be connected.
S The encoders which can be connected are listed in Chapter A.4.
S The following is valid for resolvers:
The selected resolver must match the motor.
For resolvers, pole pair number = 1 (P1018) or the pole pair
number of the motor (P1112) is permissible.
Data save The control board has an interchangeable memory module with a non--
volatile data memory (FEPROM) to save the following data:
S Firmware (system software)
S User data
Where can The ”SIMODRIVE 611 universal” control board can be flexibly used in
”SIMODRIVE 611 many applications as a result of its design.
universal” Typical applications for this control board are, e.g.:
be used?
S Textile machines
S Packaging machines
S Machine tools
S Handling equipment
S Conveyor and transport equipment
S Machines to machine/handle wood, glass or ceramics, etc.
1
Function The subsequent diagram provides an overview of the features and
overview functions of ”SIMODRIVE 611 universal”.
Note
In the following chapters of the Description of Functions, a
differentiation is not made between ”SIMODRIVE 611 universal” and
”SIMODRIVE 611 universal HR/HRS”.
The functionality, specified under ”SIMODRIVE 611 universal” also
applies for ”SIMODRIVE 611 universal HR/HRS”.
Note 1
The following documentation, SW Tools and Catalogs are available
when engineering the system:
S Reference: /PJU/, SIMODRIVE 611,
Configuration Manual, Drive Converters
S Reference: /PJM/, SIMODRIVE 611,
Configuration Manual, Motors
AC Motors for Feed and Main Spindle Drives
S PC Tool: /SP/, SIMOPRO,
Program to engineer SIMODRIVE drives
http://www.ad.siemens.de/mc/html_00/info/projektier_tools/index.htm
S Reference: /BU/, Catalog NC 60, Ordering Documentation
/Z/, Catalog NC Z, Accessories and Equipment
S CD: Interactive Catalog CA01
S CD: /CD1/, DOC ON CD with all SINUMERIK
840D/810D/FM--NC and SIMODRIVE 611D documentation
1
System overview The SIMODRIVE 611 drive converter system with the ”SIMODRIVE
611 universal” control board can comprise the individual components
and higher--level control components as shown in the following dia-
gram.
PROFIBUS--DP
Parameterizing
Supply infeed module and start--up tool
(from SW 3.1) PG/PC ”SimoCom U”
Power module
Setup.exe
DP slave
...
Optional
TERMINAL
module
SIEMENS or
SIMODRIVE
Optional
PROFIBUS--DP
module
e.g. control board
DC link ”SIMODRIVE 611 universal” for
encoders with sin/cos 1Vpp
Equipment bus
Memory module
1
Components The most important components and their function are listed in the fol-
lowing table.
Component Function
Line supply infeed ... has the following functions:
module S Interface from/to the 3--phase network
(NE module)
S Establishes the DC link voltage
S Equipment bus
Equipment bus ... supplies the control boards with various voltages
and enable signals.
DC link ... the power modules draw the power required to
control the motors from the DC link.
Power modules ... control the motors.
”SIMODRIVE 611 ... is used as 1 or 2--axis board in the SIMODRIVE
universal” 611 system, and can be expanded using the optional
control board TERMINALS or PROFIBUS--DP module.
Memory module ... is integrated on the control board, can be replaced
and has a non--volatile memory (FEPROM) to save
the firmware and the user data.
Optional modules ... expands the interface functionality of the control
board.
... the optional TERMINAL module or the optional
PROFIBUS--DP module can be used.
Motor ... is connected to the power module.
Encoder ... is the angular incremental encoder to sense the
actual position.
Parameterizing ... is a software running under Windows
and 95/98/NT2000/XP to parameterize, commission and
start--up tool test the ”SIMODRIVE 611 universal” control board.
(SimoCom U) Furthermore, using this tool, the following functions
are possible:
for PG/PC
S Parameterizing ”SIMODRIVE 611 universal”
S Axes traversed
S Settings optimized
S Firmware downloaded
S Series machine startup
S Diagnostics (e.g. measuring function)
Reader’s note 1
Please observe the information in the ”readme.txt” file on the CD
for ”SIMODRIVE 611 universal”.
S Settings
All drive--related settings of the control board can be made as follows:
-- using the parameterizing and start--up tool SimoCom U on an
external PG/PC (refer to Chapter 3.3)
-- using the display and operator unit on the front panel
(refer to Chapter 3.2)
-- using PROFIBUS--DP
(parameter area, PKW area, refer to Chapter 5.6.7)
S Software and data
The firmware and the user data are saved on a memory module
which can be replaced.
S Terminals and operator control elements
-- 2 analog inputs, 2 analog outputs per drive
-- 4 digital inputs, 4 digital outputs per drive
-- 2 test sockets
-- POWER--ON RESET pushbutton with LED
-- Display and operator unit
S Safe start inhibit
The start inhibit is addressed via terminal 663 and is signaled back
using a relay with positively--driven signaling contacts (AS1/AS2).
Using the start inhibit, the energy feed from the drive to the motor is
interrupted.
When the ”safe start inhibit” function is correctly used, the signaling
contacts AS1/AS2 must be included in the line contactor circuit or
the EMERGENCY OFF circuit.
Caution
When using the ”safe start inhibit” function, it must be ensured that the
velocity goes to zero.
1
S Serial interface (RS232/RS485)
S Optional modules
-- Optional TERMINAL module,
8 digital inputs and 8 digital outputs for drive A
-- Optional PROFIBUS--DP module
S Expanded functions SW 5.1 and higher
The following expanded functionality is provided with the ”SIMODRIVE
611 universal control board for sin/cos 1Vpp encoders:
-- Higher internal resolution, interpolation factor 2048 (previously 128)
-- Pulse multiplication is possible (doubling) at the angular incre-
mental encoder interface for absolute value encoders
-- Pulse multiplication (doubling) and division (1:2, 1:4, 1:8) are
possible at the angular incremental encoder interface, also for
incremental encoders
-- From SW 8.1
It is possible to connect standard square--wave encoders (TTL)
with differential signals according to RS422 and 5 V power
supply voltage as pulse encoder for induction motors at the
SIMODRIVE 611 universal HR” control board (Order No.
6SN1118--VNH01--0AAV).
S Expanded functions from SW 9.1
”SIMODRIVE 611 universal HR” or ”SIMODRIVE 611 universal”
control boards can be replaced by the ”SIMODRIVE 611 universal
HRS” control board (higher computational performance” and this
replacement is compatible.
The ”SIMODRIVE 611 universal HRS” control board is, at all inter-
faces, electrically compatible to its predecessor and as far as all of
the functions are concerned.
The mechanical dimensions, mounting/installation dimensions and
connection interfaces of the ”SIMODRIVE 611 universal HRS” con-
trol board are compatible to the previous types and are compatible
from an installation perspective to the the SIMODRIVE 611 digital
power modules.
Exception: Connectors X461/X462.
-- 10--pin for ”SIMODRIVE 611 universal”.
-- 11--pin for ”SIMODRIVE 611 universal HR” and ”SIMODRIVE
611 universal HRS” as terminal 15 has been added.
When the board has to be replaced, please refer to the attached
installation instructions regarding the wiring changes that have to
be made.
¡
X302
Mounting slot for
S Optional TERMINAL module
¡
or
S Optional PROFIBUS--DP
module
©
S Interfaces
S Terminals
S Switches
¢
©
Memory module
S Firmware ¢
S User data
£
Display and operator unit
¤ £
Pulse interface
¥ ¤
Equipment bus
¥
The following applies to retaining
screws:
Tighten (to establish a good shield
contact) max. torque = 0.8 Nm
For plug connections:
Plug connectors with the same number of pins must be
appropriately coded so that they cannot be interchanged
(refer under the index entry ”Coding the mini connectors”).
1
Control The following 1--axis control boards are available:
board
for 1 axis
1 axis for resolvers
(refer to Table 1-2)
These interfaces have
no function for the
1--axis version
¡ X302
Mounting slot for
S Optional TERMINAL module
¡
or
S Optional PROFIBUS--DP
module
©
S Interfaces
S Terminals
S Switches
¢
©
Memory module
S Firmware ¢
S User data
£
Display and operator unit
¤ £
Pulse interface
¤
¥
Equipment bus
¥
The following applies to retaining
screws:
Tighten (to establish a good shield
contact) max. torque = 0.8 Nm
For plug connections:
Plug connectors with the same number of pins must be
appropriately coded so that they cannot be interchanged
(refer under the index entry ”Coding the mini connectors”).
1) A+.B 2) A+.B
M DAC1 DAC2 A--.B A--.B
Terminals, drive A B+.B B+.B
56.A X451 B--.B B--.B
14.A R+.B R+.B
24.A R--.B R--.B
20.A O0.B 15
65.A O1.B O0.B
9 O2.B O1.B
I0.A O3.B O2.B
I1.A O3.B
I2.A
I3.A X461
A+.A A+.A
2) 1)
A--.A A--.A
B+.A B+.A Switch S1
B--.A B--.A
R+.A R+.A Serial interface
R--.A R--.A (RS232/RS485)
15 O0.A X471
O0.A O1.A
O1.A O2.A Display and
O2.A O3.A operator unit
O3.A
Equipment bus
1) for 6SN1118--VNV00--0AAV: Order No.[MLFB] refer to Table 1-2 X351
2) for 6SN1118--VNV01--0AAV: Order No.[MLFB] refer to Table 1-2
Fig. 1-5 Front panel elements (dummy cover removed, no option module inserted)
1 Reader’s note
The display and operator control elements provided on the front panel
are described in the following.
Additional information about
S Terminals (assignment, wiring, technical data, etc.)
S Interfaces (assignment, wiring, etc.)
are included in the Chapter 2.
Warning
! When the POWER--ON RESET button is pressed, this corresponds to
a POWER ON and should only be executed when the motors are at a
standstill.
In order to prevent the drive from undesirably starting after POWER
ON, before carrying out a POWER ON--RESET, the controller enable
must be withdrawn at terminals 65.A and 65.B.
Display The 6--character 7--segment display with point is used to display and
and change parameter values and to display alarms.
operator unit
The operator control PLUS, P and MINUS keys are used to select and
change parameter values and/or for operator control when faults and
warnings are displayed (e.g. to acknowledge these).
Reader’s note
Handling the display and operator unit
S How to parameterize ”SIMODRIVE 611 universal” is described in
Chapter 3.2.
S To remove faults and warnings refer to Chapter 7.2.
1
Switch S1 The terminating resistor can be switched--in/switched--out using switch
S1 on the front panel of the control board for the angular incremental
encoder interface and the serial RS485 interface (RS485--SS).
Switch S1
OFF ON
Ang. enc. interf. (drive A) 1 Ang. enc. interf. (drive A)
if used as output if used as input
----> switch = OFF 2 ----> switch = ON
term. resistor is switched--out 3 term. resistor is switched--in
Ang. enc. interf. (drive B) 4 Ang. enc. interf. (drive B)
if used as output if used as input
----> switch = OFF 5 ----> switch = ON
term. resistor is switched--out 6 term. resistor is switched--in
RS485 7 RS485
terminating resistor is 8 terminating resistor is
switched--out switched--in
Serial Note: (at the first and last nodes of
interface the RS485 link)
X471) All of the associated switches
(e.g. switches 7 and 8) must be in the
same setting. Standard setting
Note
S The input/output terminals of the optional TERMINAL module are
-- Before SW 4.1: permanently assigned to drive A or axis A
-- From SW 4.1: can be freely assigned axes
S The optional TERMINAL module can be used as follows,
dependent on the software release:
-- The following applies before SW 2.4:
The module can only be used in the ”positioning” mode.
-- The following applies from SW 2.4:
The module can be used independently of the operating mode.
O4
O5
O6
O7
O8 X432
O9 8 outputs
The following applies to retaining screws:
O10
Tighten (due to the shield contact)
O11
Max. torque = 0.8 Nm
Reader’s note
Information regarding
S Installing the option
S The input and output terminals (X422 and X432)
S The connection diagram and wiring/connecting the option module
is included in Chapter 2.
1
Optional The ”SIMODRIVE 611 universal” control board can be
PROFIBUS--DP connected and operated as DP slave on the PROFIBUS--DP field bus
module when this optional module is used.
X423
1 Table 1-4 Which optional modules can be used for the various software releases?
Note
Case 1 is for ”new” applications with the DP2, DP3 module.
Cases 2 and 3 are for series commissioning of drives using DP1
modules and for replacing a defective DP1 module by a DP2 module.
From SW 4.1, the DP1 module can no longer be used.
Reader’s note
Information regarding
S Installing the optional module ----> refer to Chapter 2
S The interface (X423) ----> refer to Chapter 2
S The connection diagram and wiring/connection of the option module
----> refer to Chapter 2
S Communications via PROFIBUS--DP ----> refer to Chapter 5
Optional
PROFIBUS--DP3 ¡
module Mounting slot X302
for the optional
with PROFIBUS--ASIC PROFIBUS--DP3 module
DPC31 with PLL
©
S Interfaces ¡
S Terminals
S Test sockets
©
¢
Serial interface
(RS232)
£
Encoder interface
for TTL encoders ¢
¤
¤
£
Memory module
The following applies to retaining S Firmware
screws:
S User data ¥
Tighten (due to the shield contact)
¥
Max. torque = 0.8 Nm ¦
Display and
operator unit
For plug connections:
¦ §
Plug connectors with the same number Pulse interface
of pins must be appropriately coded so
that they cannot be interchanged (refer §
under the index entry ”Coding the mini Equipment bus
connectors”).
Fig. 1-9 ”SIMODRIVE 611 universal E” control board with optional PROFIBUS--DP3 module
75.A
X441 Encoder interface, TTL encoder
16.A
75.B X472 1 P_Encoder
16.B 2 M_Encoder
15 3 A
(reference) 4 *A
5 Reserved
6 B
X34 7 *B
8 Reserved
M DAC1 DAC2 9 P_Encoder
10 R
Terminals, drive A 11 M_Encoder
56.A 12 *R
14.A 13 Reserved
24.A 14 Reserved
20.A 15 Reserved
X453
65.A
9
I0.A Display
I1.A and
O0.A Serial operator unit
O1.A interface
(RS232)
X471 Equipment
bus
X351
AS1 AS1
Table 1-5
Terminal
Overview of the board--specific terminals and interfaces, continued
1
Drive-- The drive--specific terminals are available for both drive A and drive B.
specific
terminals
Table 1-6 Overview of the drive--specific terminals
1
Encoder interface
for TTL encoders
(X472)
Table 1-7 Encoder interface for TTL encoders (X472)
1) I: Input; S: Supply
1
Button for The component comprises a button with integrated LED.
S POWER--ON RESET, button
POWER
ON--RESET, The button is recessed into the front panel (hole: 3 mm).
The processor runs up again when pressed.
FAULT, LED red
When the pushbutton is pressed, an LED which may have been pre-
viously bright (lit), goes dark, i.e. this indicates the pushbutton was
completely actuated (the pushbutton pressure point has been
reached).
Warning
! When the POWER--ON RESET button is pressed, this corresponds to
a POWER ON and should only be executed when the motors are at a
standstill.
In order to prevent the drive from undesirably starting after POWER
ON, before carrying out a POWER ON--RESET, the controller enable
must be withdrawn at terminals 65.A and 65.B.
Display The 6--character 7--segment display with point is used to display and
and change parameter values and to display alarms.
operator unit
The operator control PLUS, P and MINUS keys are used to select and
change parameter values and/or for operator control when faults and
warnings are displayed (e.g. to acknowledge these).
Reader’s note
Handling the display and operator unit
S To parameterize the drive, refer to Chapter 3.2
S To remove faults and warnings, refer to Chapter 7.2.1
Reader’s note
S Cable diagrams for the connecting cable refer to Chapter 2.5
S Everything about ”SimoCom U” refer to Chapter 3.3
1
Procedure when Please proceed as follows when commissioning ”SIMODRIVE 611 uni-
commissioning the versal E” using the ”SimoCom U” parameterizing and start--up tool for
drive for the first the first time:
time
1. Power--up the drive group
2. Start SimoCom U
3. Request online operation for drive A
Operator action:
Execute the ”Search for online drives” function in the ”Start--up”
menu, and select drive A in the ”Drive and dialog browser”.
Is the ”start--up required” window displayed?
-- Yes: ----> Start the drive configuration assistant
---->This means you signal the drive the existing configuration
(PROFIBUS node address, power module, motor, etc.).
-- No: ----> Press ”re--configure drive” button
----> This means that you change the configuration on the control
board (PROFIBUS node address, power module, motor, etc.).
4. Execute the drive configuration, and at the end, press the ”Calculate
controller data, save, reset” button.
Note
If drive B is to be commissioned, then the points must be executed for
drive B from point 3 onwards.
1.4.5 What are the differences with respect to ”SIMODRIVE 611 universal”?
1
1 Table 1-8
Differ-
Differences with respect to ”SIMODRIVE 611 universal”, continued
Table 1-8
Differ-
Differences with respect to ”SIMODRIVE 611 universal”, continued
Warning
!
2
It is only permissible to install/remove a control board or an option
module when the system is in a no--voltage condition (powered down).
If boards or option modules are inserted or withdrawn under voltage,
this can result in data loss or destruction of components.
Note
The screws retaining electrical connections at the modules must be
tightened with the following torque:
Screw size ----> tightening torque
M3 ----> 0.5 Nm (for electrical connections)
M3 ----> 0.8 Nm (for mechanical connections)
M4 ----> 1.8 Nm
M5 ----> 3.0 Nm
Tolerance ----> 0/+30 %
After transport, the screws should be tightened!
Warning
! The ESDS measures must be observed when installing/removing the
control board.
!
Warning
2
When installing/removing an option module, observe the ESDS
measures.
Bolt
Mounting Optional TERMINAL module
... slot for or
Optional PROFIBUS--DP
module
SIEMENS
Bolt
SIMODRIVE
For screws:
Memory module Tighten (due to the shield contact)
Bolt
Max. torque = 0.8 Nm
Note
The PROFIBUS firmware, associated with the 611u firmware must be
available on the PROFIBUS--DP option module. Otherwise the
firmware must be upgraded. PROFIBUS--DP1 option modules from
SW 4.1 -- and also in this particular case -- can no longer be used.
General The memory module can be replaced, and when supplied from the fac-
Control unit
2
module
Latch
Memory module
Referencing If a motor with absolute value encoder is mounted to the drive, then if
the firmware release was < 9.1, and a *.par file was downloaded into
the memory module, then the drive must always be re--reference (re--
homed), even if the drive already appears as if it has been referenced
(homed).
If the referencing (homing) of the axis is completed and takes a lot of
time, then it is possible to save the reference point (home position). A
description on this is provided in the product support in the Internet
under FAQs ID21821692.
”old” ”new”
6SN1118--0NV00--0AAV 6SN1118--VNV01--0AA0
”SIMODRIVE 611 universal” control board
6SN1118--1NV00--0AAV 6SN1118--VNV01--0AA0
X461/X462
Re--connect the terminal block
(this is not present for 611 universal E)
5. Install the ”SimoCom U” start--up tool with version 5.1 (or higher)
or, when using an ”older” version, observe the following information:
-- Exit SimoCom U.
-- Make a back--up copy of the test file ”...\siemens\lists\control.txt”
in the main SimoCom U directory (generally under ”C:\Program
Files\Siemens\SimoComU”). 2
-- Then open this file with Microsoft Wordpad (not with a text editor!).
-- Search for the following line under the Section ”611U” or the last
line of this section:
-- 6SN1118--1NJ00--0AAx 259 0x00000000 1 1 2 1 ;611U
resolver 1--axis X_SOLL
-- Insert the following lines directly below:
-- 6SN1118--0NH01--0AA0 5 0x00000000 2 2 1 7 ;611U
encoder HR 2--axis N_SOLL
-- 6SN1118--0NK01--0AA0 7 0x00000000 1 2 1 8 ;611U
resolver HR 2--axis N_SOLL
-- 6SN1118--0NJ01--0AA0 8 0x00000000 1 1 1 8 ;611U
resolver HR 1--axis N_SOLL
-- 6SN1118--1NH01--0AA0 261 0x00000000 2 2 2 7 ;611U
encoder HR 2--axis X_SOLL
-- 6SN1118--1NK01--0AA0 263 0x00000000 1 2 2 8 ;611U
resolver HR 2--axis X_SOLL
-- 6SN1118--1NJ01--0AA0 264 0x00000000 1 1 2 8 ;611U
resolver HR 1--axis X_SOLL
-- As last line, insert under the Section ”611UE”:
-- 6SN1118--0NH11--0AA0 9 0x00000000 2 2 1 9 ;611UE
encoder HR 2--axis N_SOLL
-- Save the ”control.txt” file.
-- Restart SimoCom U and continue with Point 6.
6. Save your machine data from the ”old” memory module
(File: ”*.par”) using the ”SimoCom U” start--up tool.
7. Again remove the ”new” control board and replace the ”old” memory
module by the ”new” memory module. Software release SW 5.1
is already installed on the ”new” memory module.
8. Insert the ”new” control board back into the power module and
tighten the retaining screws (2 screws at the front panel, torque =
0.8 Nm).
2 Notice
For ”SIMODRIVE 611 universal”, connectors X461 and X462
have been extended to an 11--pole version. This means that the signal
conductors connected to this terminal block must be
re--connected to the new (11--pole) terminal block (terminal block
assignment, refer to Fig. 1-5).
10.Download your machine data, saved under 6., into the ”new” control
board using the ”SimoCom U” start--up tool.
Warning
! It is only permissible to install/remove a control board when the system
is in a no--voltage condition (i.e. powered--down).
If a control board is inserted or removed under voltage (with the
system powered--up), this can result in data being lost or components
being destroyed.
The ESDS measures must be observed when installing/removing the
control board.
Note
For spare control boards, a set of installation instructions are provided
which describes how the control board is replaced.
”611 universal”
6SN1118--VNV00--0AAV
”old” ”new”
6SN1118--0NH10--0AA0
”611 universal HRS”
Replacing control boards
6SN1118--VNV01--0AA1
X461/X462
Re--connect the terminal block
(this is not present for 611 universal E)
Notice
Plug connectors X461 and X462 have been extended , for ”HR and
”HRS”, to an 11--pin version. This means that the assigned signal
conductors of the (10--pin) terminal block of the SIMODRIVE 611
universal must be re--connected to the new (11--pin) terminal block.
(terminal block assignment, refer to Fig. 1-5).
Warning
! It is only permissible to install/remove a control board when the system
is in a no--voltage condition (i.e. powered--down).
If a control board is inserted or removed under voltage (with the
system powered--up), this can result in data being lost or components 2
being destroyed.
The ESDS measures must be observed when installing/removing the
control board.
Note
For spare control boards, a set of installation instructions are provided
which describes how the control board is replaced.
2.2 Wiring
2
Reader’s note
Information on the subjects
S Cabinet design
S Basic rules regarding electromagnetic compatibility (basic EMC
rules)
S Equipotential bonding
S Wiring and cabling
S EMC--compliant wiring
S Shielding and shield connections
S Handling modules that can be damaged by electrostatic discharge
(ESDS measures), etc.
are included in
Reference: /EMC/ EMC Guidelines, Configuration Manual
Warning
! Cable shields and cores/conductors of power cables which are not
used (e.g. brake conductors) must be connected to PE potential in
order to discharge charges arising from capacitive coupling.
Non--observance can cause lethal shock voltages.
Mini connector For the ”SIMODRIVE 611 universal” control board, a compact connec-
MICRO-- tor is used (this is also known as mini connector).
COMBICON The following information is required when handling this mini connector:
S Introducing conductors (refer to Fig.2-5):
-- for solid conductors with 0.2 -- 0.5 mm2 or stranded conductors
with end sleeve 2
The conductors can be introduced without having to use a tool.
Procedure:
Insert the conductor into the required terminal.
-- for solid conductors < 0.2 mm2 or stranded conductors without
end sleeve
The lever--type opener must be pressed in order to introduce the
conductor (e.g. using a screwdriver 0.4 S 2.0 S 20 mm).
Procedure:
Depress the lever--type opener below to the particular terminal.
Insert the conductor into the opening provided and then release
the lever--type opener.
S Coding (refer to Fig. 2-5):
The connectors with the same number of pins should be coded so
that the incorrect connector cannot be inserted. A star with 6 individ-
ual coding profile is supplied with each control board.
Procedure:
Insert the coding element into the required coding groove on the
base housing. Now break--off the appropriate coding lug at the con-
nector section (e.g. coding groove/lug 2).
Recommended The following cables are recommended when connecting--up the most
cable important terminals on the control board:
2 Cable
for
Description Order No. (MLFB)
Shield connection To connect the shield to the side of the power module, the cable end
to the side of the must be prepared as illustrated in Fig. 2-6.
power module
With the shield exposed, the cable is connected at the top of the power
module using a shield connecting terminal (tapped holes are provided).
not
Shrink--on sleeve Exposed shield to scale
Fig. 2-6 Preparing the cable end for the shield connection
Note
S The cable shield should be connected at both cable ends through
the largest possible surface area.
S Recommendation for the end of the conductor:
Remove 5 mm of insulation from the end of the conductor and
attach the specified cable lug using the manual crimping tool.
2
-- Pin--type cable lug from the AMP company
Type A, yellow, DIN cable cross--section range 0.14 --
0.35 mm2, max. insulation diameter 2.1 mm, Order No.:
165514--1
-- Manual crimping tool from AMP
CERTI--CRIMP, Order No.: 169485--0
Wiring Connecting--up the line supply infeed module will not be described in
any more detail in this documentation. The following applies:
Reader’s note
Information on connecting--up the supply infeed modules, technical
data as well as an interface overview are included in:
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Line infeed (NE)”
Setting switch S1 There is a 6--position switch S1 on the top or front of the line supply
infeed module.
The setting of this switch is not described in any more detail in this doc-
umentation. The following applies:
Reader’s note
Information on setting switch S1 at the line supply infeed module is
included in:
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Line infeed (NE)”
2 No.
Terminal
Desig-
Function Type
1)
Technical specifications
nation
Motor connections
U2 A1 Motor connection O Note:
V2 for drive A Additional information on connecting--up the power
W2 module, technical data as well as interface over-
view are included in:
U2 A2 Motor connection O Reference: /PJU/ SIMODRIVE 611
V2 for drive B Configuration Manual,
(only for 2--axis Drive Converters
W2
power modules) Chapter ”Power module”
PE Protective conductor I 0V
Bolt
DC link
P600 -- DC link IO Conductor bar
M600
Equipment bus
-- X151 Equipment bus IO Ribbon cable: 34--pole
Voltages: various
Signals: various
1) O: Output; I: Input; IO: Input/output
Warning
! If a contactor is used between the motor and the power module, then it
must be ensured that this contactor is only switched in a no--current
condition (power circuit).
Switch--off
When terminal 663 (pulse cancellation) is simultaneously de--energized
and the coil of the power contactor, this condition is maintained. The
pulses are almost instantaneously canceled, the contactor contacts are
then in a no--current condition, and switch somewhat later due to the
contact delay.
Switching on:
Terminal 663 may only be energized if all of the main contacts of the
power contactor are closed (e.g. terminal 663 is switched through an
auxiliary contact of the power contactor).
X441
75.B
9 EN+ outputs AO1 X34
9 AO2 16.B
EN+ DAC2
Drive enable 64 Reference 15
19 EN--
X141 0 ... 10 V 56.A 56.B Analog
7 P24
(e.g. nset 1) 14.A 14.B input 1
45 P15
44 N15 Analog 24.A 24.B Analog
10 N24 input 2 20.A 20.B input 2
15 M RF 65.A 65.B RF
15 M EN+ 9 9 EN+
R RESET
X161 I0.A I0.B
9 EN+ Digital Digital
Setting--up oper. I1.A I1.B
112 inputs inputs
X451
X452
X462
X351
U1 V1 W1 PE1 U2 V2 W2 PE PE PE U2 V2 W2
to X411 to X412
Fr LK
L1 M M
to (from) E E
L2 3μ 3μ
higher--level
L3 control
Drive A (motor 1) Drive B (motor 2)
PE
1) from SW 5.1, for 6SN1118--VNV01--0AAV: Order No.[MLFB] refer to Table 1-2
Board-- The board--specific terminals and interfaces are available, common for
2 specific
terminals and
both drive A and B.
interfaces
Table 2-3 Overview of the board--specific terminals and interfaces
AS1 AS1
Drive-- The drive--specific terminals are available for both drive A and drive B.
specific
terminals
Table 2-4 Overview of the drive--specific terminals
2 Connection
diagram for the
optional
TERMINAL module
Optional
TERMINAL
External P24 module
supply M24 X422
EN+ 9 I4 External
IF 663 I5
External EN-- 19 I6
reference I7 Digital
X431
I8 inputs
I9 (I: Input)
I10
I11
Internal
O4
O5
O6
O7 Digital
O8 outputs
O9 (O: Output)
Control board
O10
O11
X432
Note:
S The parameterization of the terminals and the standard assignment is described in Chap.6.5.
S The power switched via these outputs is supplied via the board--specific terminal 431 (exter-
nal supply, P24, M24) from the control board.
This must be taken into account when dimensioning the external supply.
S The digital outputs only ”function” if an external power supply is available (+24 V, T.
P24/M24).
1) DI: Digital input; DO: Digital output
2) Can be freely parameterized
All of the digital inputs are de--bounced per software. For the signal detection, this results in a delay time
of between 1 and 2 interpolation clock cycles (P1010).
3) Can be freely parameterized
The digital outputs are updated in the interpolation clock cycle (P1010). This is supplemented by a
hardware--related delay time of approx. 200 s.
2 Connection
diagram for the
optional
PROFIBUS--DP
module
PG/PC
MPI
CP 5511
(from SW 3.1)
or
CP 5611
PROFIBUS DP
DP slave DP slave
X423 X423
... Power module with ...
”SIMODRIVE 611 universal”
control board and
optional PROFIBUS--DP module
Warning
! The serial interface (X471) and the PROFIBUS--DP interface (X423)
use 9--pin D--SUB socket connectors.
If the cables are interchanged when connecting--up, this could destroy
the module or board of the communications partner.
Bus connector and The following bus connectors can be connected to the optional PROFI-
mounting BUS--DP module:
dimensions
S Bus connector for copper cable (e.g.: Cable 6XV1 830--0AH10)
Order No. (MLFB): 6ES7 972--0BB40--0XA0 (with PG connection)
Order No. (MLFB): 6ES7 972--0BA40--0XA0 (without PG connec-
tion) 2
The following bus connectors are permissible for copper cable:
Order No. (MLFB): 6FX2 003--0AA03 (with PG connection)
Order No. (MLFB): 6FX2 003--0AA02 (without PG connection)
Order No. (MLFB): 6GK1 500--0EA00 (axial cable outlet)
S OLP (optical link plug)
Bus connector for fiber--optic cables (baud rate: max. 1.5 Mbaud)
Order No. (MLFB): 6GK1 502--1AA00
74.9 (343)
R86
R75
18
Front panel
Front panel
Bus connector for copper OLP (optical link plug)
cables (with PG connection) Bus connector for fiber--optic
Note: cables
S The dimensions in brackets specify the total depth up to the rear cabinet panel.
S The external shield should be connected through the largest possible surface area (refer to Fig. 2-6).
Fig. 2-10 Mounting depth of the bus connector for the optional PROFIBUS--DP module
Reader’s note
Additional information on configuring a PROFIBUS--DP network is
provided in:
References: /IK10/ SIMATIC NET, Industrial communications,
Catalog IK 10
/STPI/ PROFIBUS & AS Interface, Components
Connected to the Field Bus, Catalog ST PI
or (from SW 3.1)
Alarm mode Automatically The alarm mode is used to display faults and
(refer to Chapter after at least one fault or warning warnings.
7.2) occurs
Display types In the parameterizing mode, a differentiation is made between the fol-
lowing display types:
S Parameter display
S Sub--parameter display
3 Note
Only those parameters are displayed, which correspond to the
selected authorization level.
Parameter P0651 is used to define which parameters can be read and
written into (refer to Chapter 4.5).
S Value display
Parameters These parameters can be displayed and handled in the following ways
without (example with A1400: Parameter 1400 from drive A):
sub--parameter
and value display,
max. 6 digits
Previous
+ + Subsequent
Parameter display parameter parameter
-- -- +: Key +
P --: Key --
+ + P: Key P
Value display
-- --
Fig. 3-2 Handling parameters without sub--parameter and value display, max. 6 positions
Parameter with These parameters can be displayed and handled in the following ways
sub--parameter (example with A1401: Parameter 1401 from drive A):
and value display,
max. 6 digits
Parameters For these parameters, the following display and handling possibilities
without exist (example with A0160: Parameter 0160 from drive A):
sub--parameter
and value display
> 6 digits
Previous
+ + Subsequent
Parameter display
parameter parameter
-- --
P
Sub--divided into H: High part
-- + +
L: Low part
+: Key + --
--: Key -- P P
P: Key P
Value display -- + -- +
(e.g.
Display from the Display up to the
the value 123 456.789)
7th position 6th position
Fig. 3-4 Handling parameters with sub--parameter and value display > 6 positions
Parameters with These parameters can be displayed and handled in the following ways
sub--parameter (example with A0081: Parameter 0081 from drive A):
and value display
> 6 digits
Parameter display
Previous
+ + Subsequent
parameter parameter
-- --
3 +: Key + P
-- +
--: Key -- +
P: Key P --
P
-- +
Sub--divided into H: High part
+
L: Low part
--
P P
Value display -- + -- +
(e.g.
the value 123 456.789) Display from the Display up to the
7th position 6th position
Fig. 3-5 Handling parameters with sub--parameter and value display > 6 positions
Note
Examples: Display in
A081.0H A081.0L
S P0081:0 = 123 456.789 mm 123 456.789
S P0081:5 = --3 459.765 mm --3 459.765
Key The following key combinations are available to make operator entries
combinations in the display types:
Table 3-2 Key combinations for operator control in the display types
--
Jump to the next lower existing parame-
ter number 3
Fast scrolling up1)
+ P
Parameter (jumps over five existing parameters)
display Fast scrolling down1)
P --
(jumps over five existing parameters)
Jump to the same parameter of another
+ --
drive
P
Jump to the sub--parameter display or
to the value display
Jump to the next sub--parameter num-
+
ber or back to the parameter display
Jump to the previous sub--parameter
-- number or back to the parameter dis-
play
Fast scrolling up1)
Sub-- + P (jumps over a maximum of five existing
parameter sub--parameters)
display Fast scrolling down1)
P -- (jumps over a maximum of five existing
sub--parameters)
Jump to the selected sub--parameter of
+ --
the same parameter of the other drive
P
Jump to the parameter or sub--parame-
ter display
Parameters of drive A
P P
3
+ -- + --
P P
Parameters of drive B
Designating The parameters, which are effective after POWER ON, are designated
parameters which in the parameter display by a point after the drive letters.
are effective after
POWER ON
Designating parameters which are
effective after POWER ON
Note
The analog setpoint via terminal 56.B/14.B is now processed inverted.
At the next power--on and after the system has successfully booted ”_
_ _ run” is displayed again.
When reading/writing parameters using the display and operator unit,
the following generally applies:
The read and write protection (P0651) should be taken into account.
Note
”SimoCom U” is a tool that is used for commissioning, diagnostics and
parameterization. It is not permissible to use this tool as operator
3 interface for continuous operation of drives!
Prerequisite A PG/PC is required to install the tool; it must fulfill the following mini-
mum requirements:
S Operating system:
Windows 98 or Windows NT or
from SW 4.1 also Windows ME or Windows 2000 or
from SW 6.1, also Window XP
from SW 9.1, also WIN Server 2003
from SW 9.2, only Windows XP, WIN Server 2003
from SW 12.1, only Windows XP, WIN Server 2003 or
Windows Vista
S 32 MB RAM memory
S Free memory required on the hard disk
-- Installing with one language ----> 30 MB
-- Installing each additional language ----> plus approx. 10 MB
S 1 free serial interface (RS232 interface)
Note
Note: If the PG/PC does not have a serial interface, then a
commercially available USB/RS232 interface adapter can be
connected!
Which SimoCom U The ”SimoCom U” parameterizing and start--up tool can be used for
version is the various drives.
optimum one? The functional scope of ”SimoCom U” tool will be continually adapted to
the functional expansion of these drives.
In order to parameterize and handle all of the functions of a drive using
”SimoCom U”, the optimum matching ”SimoCom U” must be used, de-
pending on the drive software release.
Reader’s note
Which version of SimoCom U optimally matches which drive and which
drive software release?
3
refer to SimoCom U as follows:
Help ----> Info about ”SimoCom U” ... ----> Versions
Installing This is how you install the ”SimoCom U” tool on your PG/PC:
”SimoCom U”
Reader’s note
The ”readme.txt” file is provided on the software CD.
Please observe the information, tips and tricks provided in this file.
Note
The firmware on the CD can be loaded into the appropriate module
using the ”SimoCom U” tool.
Un--installing You can un--install the ”SimoCom U” parameterizing and start--up tool
SimoCom U from your PG/PC:
S Using the SimoCom U program
The ”SimoCom U” tool can, e.g. be uninstalled as follows:
--> START --> PROGRAMS --> SIMOCOMU
--> Un--install SimoComU --> click
S Using the Control Panel just like any other Windows program
3
-- Select the ”control panel”
--> START --> SETTINGS --> CONTROL PANEL
-- Double--click on the ”Software” symbol
-- Select the ”SimoCom U” program in the selection field
-- Press the ”add/remove...” button and then follow the instructions
Note
When using SimoCom U, please be aware of the following:
The program attempts to ”think with you”:
S If you select a command, which is presently not available for a
specific reason (e.g. you are offline and wish to ”move an axis ”),
then the program does what you would probably wish it to do:
It goes ”online”, and offers you a list of drives and after the required
drive has been selected, it opens the traversing window. However,
if you do not wish to do this, then you can exit and continue as
required.
S Only the information is provided in the dialog boxes which must be
available as a result of the selected configuration.
Example:
If a synchronous motor is set, then a ramp--function generator is
not made available in the dialog boxes for parameterization.
Information on The information listed in Table 3-3 provides basic information and in-
SimoCom U structions on how to handle the SimoCom U parameterizing and
start--up tool.
Function Description
Tasks, which can be S Check the wiring (go into the Online Help: connection diagrams)
executed using S Establish a connection to the drive to be parameterized
SimoCom U
S Change the parameters
3 -- The essential parameters are changed in interactive dialog
-- All of the parameters can be changed using the list parameterization
S Upgrade firmware
S Optimize the controller parameters
S Traverse the axis
S Diagnose the drive status
-- Obtain an overview of all of the connected drives and their status
-- Identify the connected hardware
-- Obtain a display of the terminal status
-- Obtain a display of the alarms and information on how they can be
removed
S Carry--out diagnostics
-- Parameterize the test sockets (DAC1, DAC2)
This means that selected signals in the drive can be routed to the test
sockets for measurement with an oscilloscope.
-- Execute the measuring function
It is possible to measure the most important quantities in the closed--loop
current and speed control loop in the time and frequency domains with-
out having to use external measuring equipment; these can then also be
graphically displayed.
-- Execute the trace function
Selected measuring quantities in the drive can be measured correspond-
ing to the specified measuring parameters, and graphically displayed
using SimoCom U.
S Simulate terminal signals
S Save the results
-- Save the parameters in the drive FEPROM
-- Save the parameters in a file/open a file
-- Print the parameters
S Comparing parameter sets (from version 02.04)
This allows the differences between 2 parameter sets to be identified.
S Boot the board (from version 03.03)
The board status when originally shipped can be re--established using this
function.
S User--parameter list (from version 03.03)
The user can include a parameter in this list. This list has the same function-
ality as the expert list.
S Password protection (from version 08.01)
Using this function, access protection can be provided for SimoCom U and
the drive firmware so that the drive configuration cannot be changed. To set
the password protection, refer to Chapter 4.3.3.
Function Description
Working offline ... this means that you are only working at the computer and you do not have a
connection to a ”SIMODRIVE 611 universal” drive.
The opened files are now included in the drive selection box of the toolbar.
Working online ... this means that you are connected with one or several SIMODRIVE 611
universal drives and SimoCom U also knows these drives.
This is the case, if SimoCom U has already searched for the interface.
You go online, if
S You default setting in the menu ”Options/Settings/Communications” is set to
”connect via COMx”
3
(this is realized when starting SimoCom U)
S You make the selection with the operator action ”Search for online drives”
In the online mode, the toolbars of the opened files are included in the drive
selection box together with all of the drives available at the interface.
Recommended interface setting:
If you are starting SimoCom U for the first time, then you will be prompted about
the default setting of the interface:
S If you predominantly work in the office, then select ”work offline”.
S If you predominantly work at the machine, then select ”connect via” and the
serial interface at your computer.
Note:
The parameters, displayed via SimoCom U, are not cyclically read.
Examples:
S If a parameter of an open dialog box is changed in online operation using
the display and operator unit, then this parameter remains ”frozen” in the
open dialog box.
S If a first commissioning is executed using the display and operator unit while
SimoCom U is in the online mode with the drive, then SimoCom U cannot
identify that the drive has been started up (commissioned).
Remedy:
After changing parameters using the display and operator unit or via PROFI-
BUS--DP, you should first go offline with SimoCom U, in order to go back online
with updated data.
Working in the drive You can work in a file directly in the drive or only at the PC -- however, only with
or one data set at any one time.
in the file For instance, you can be connected with a double axis module (and therefore
have access to the parameter sets in the two drives A and B) and at the same
time, have several files open. All of these parameter sets are then displayed in
the selection box in the toolbar, and also in the ”file” menu.
When you select ”Drive A”, you will see the status and the parameters which are
active directly in Drive A -- otherwise none. When changing over to a ”my.par”
file, then you will only see the parameters of this file.
Opened parameter files can also be re--closed:
Menu ”File/Close file”.
Function Description
Expert list ... displays all of the ”SIMODRIVE 611 universal” parameters.
You can individually change any parameter via the expert list. The operator has
no additional support here. This list parameterization should only be used in
exceptional cases.
S Operating Instructions
-- Call: Menu ”Start--up/Additional parameters/Expert list”
3 -- If you open the list, you will additionally obtain the menu, which can also
be reached using the right--hand mouse key.
-- It is especially interesting that the standard value and value limits for the
actual parameters are displayed in the status line.
-- Modified values only become effective after pressing the Enter key or if
another parameter was selected. Values which are inactive have a red
background.
-- In the ”List” menu, you can select which data should appear in the list:
All, or only the controller data, or only the sub--parameter set 0 or ....
Furthermore, you can search for specific terms with F3 (or list/search
menu), e.g. you can search for ”temp” if you wish to change the
temperature warning threshold value.
-- Bit--coded values: Go with the cursor to the line and press F4 (or menu,
List/bit values). You then obtain a plain text display of the individual bits
and can select these at a click of the mouse.
Assign the PC the ... means that the terminal signals are ignored at the terminals and instead, the
master control drive evaluates signals set by the PC.
This means that the enable signals to traverse the drive can be output from the
PC.
Exceptions:
S The pulse enable (terminal 663) and the controller enable (terminal 65.x)
must be provided, as before, via the input terminals.
This is for safety: You can withdraw these enable signals at any time, using
a switch in order to switch the drive into a no--current condition or shut it
down.
S During PC--control, digital input 10 with the ”external block exchange” pa-
rameter assignment is not active even if set via the PC
(Diagnostics > Diagnostics Views > CTRL L).
Transfer the master ... you then obtain a display of the voltage level available at the terminals
control from the PC compared to the signals set by the PC.
back to the terminals The master control is only transferred back to the terminals after
acknowledgement.
Function Description
Commissioning A drive that has still not been commissioned, logs--on with:
required ”Commissioning required!”
You have 5 possibilities:
1. Open the Start--up Assistant -- if you have not already created a file, which
you wish to load into the drive.
2. Load an existing file into the drive.
3. Optionally, you can switch the drive, which logs--on, into the passive state
(this is only possible for drive B). 3
4. Work offline -- this means that you disconnect the link to the drive without
start up the drive.
5. Emergency exit -- in this case, you remain online without carrying out any
commissioning (e.g. in order to upgrade the firmware before commissioning)
Procedure when Recommendation:
commissioning Go through the ”Start--up” menu, from the top to the bottom.
The parameters are arranged according to importance:
1.) ... here, enter which power modules, which motors, which encoders are used
Drive configuration with this drive, and in which operating mode the drive is used.
If this data is changed, the controller data is re--calculated,
i.e. previous changes made to the relevant parameters will be overwritten.
2.) ... here, you will find the data, which is in most cases necessary and also
Basic commissioning sufficient for the motor and the operating mode that has been entered.
You can access all of the parameters in the expert list.
Traverse the drive After the drive has been configured, you can already operate the drive from the
PC.
Call: ”Operator control/Traverse/ ...” menu
Data transfer Also here, the program attempts to ”think with you”:
If you are working with drive A and select ”File/Load into drive”, then the
program assumes that you wish to download a file, still to be selected, into this
drive A.
If a file is presently open, then the program assumes that using the same
command, you wish to download this open data set into a drive still to be
selected.
If these assumptions are not applicable, then you can always undo by
canceling.
Integrated help The ”SimoCom U” tool has an integrated Help function, which helps
you to use the tool and the ”SIMODRIVE 611 universal” drive.
This is how you call up the integrated help function:
S Using the menu command Help " Help contents...
or
S By pressing the Help button
or
3
S By pressing key F1
Printing Data for the following dialog boxes can be printed using the print sym-
bol in the symbol bar:
S Traversing blocks
S Teach In
S User parameter list
S Operating conditions
S Status parameters
S Trace function
S Measurement function
S Expert List
Parameter The following parameters are available for the serial interface (X471):
overview
Table 3-4 Overview of the serial interface
Interface Parameter
No. Name Min. Stan- Max. Unit Effec-
dard tive
0801 Toggling between RS232/RS485 --1 0 1 -- PO
The serial interface (X471) is either set to RS232 or RS485 using this
parameter.
=1 Interface is set to RS485
3
Switch S1 =0 Interface is set to RS232
= --1 Reserved
The interface can be changed over from both drives. As the interface
can either be set to RS232 or to RS485, when changing the parameter
in a drive, the parameter in the other drive is automatically changed.
Note:
The RS485 interface can only function for control boards from a certain
hardware version onwards.
----> refer under the index entry ”RS485 (from HW ...1)”
0802 Drive number for RS485 0 0 31 -- PO
In an RS485 group, using this parameter, each drive must be assigned
a unique drive number that is used for addressing.
Serial
=0 The drive is not available in the RS485 group
interface
X471) = 1 to 31 The drive has this valid drive number
Note:
S The drive number must be unique in the complete group.
S The terminating resistor is switched in/out using switch S1 (on:
Switch 7 and 8 = ON).
Note:
Before changing over the serial interface, it must be checked that the appropriate ”correct” connecting
cable is connected at X471.
Interface For ”SIMODRIVE 611 universal”, the interface parameters for the serial
parameters interface are permanently assigned and cannot be changed.
Communications The serial RS232 interface is used to connect the ”SIMODRIVE 611
via RS232 universal” control board to a PG/PC.
The parameterizing and start--up tool SimoCom U communicates via
this interface in the online mode (refer to Fig. 3-9).
Note
When changing the drive (changing--over the serial connecting cable)
while there is an open connection to SimoCom U, first wait until the
SimoCom U has recognized that the connection has been interrupted
3 (a dialog box opens within a few seconds). You can then insert the
cable into the new drive. In the dialog box, you can then select whether
you wish to re--connect or cancel.
Setup.exe
Notice
The RS485 interface can only function with control boards from the
appropriate hardware version (refer to Order No., MLFB).
Control board (Order No.) RS485? 3
S 6SN1118--VNV00--0AA0 RS485 cannot be used
S from 6SN1118--VNV00--0AA1 RS485 can be used
V: Space retainer for the Order No.
3. Cable
-- RS232 connecting cable
Cable between the PG/PC and interface converter
(cable diagram: refer to Chapter 2.5)
-- RS485 connecting cable
Cable between the RS232/RS485 interface converter and the
nodes to establish an RS485 link
(cable diagram: refer to Chapter 2.5 or Fig. 3-10)
3
4. Terminating resistor for the RS485 bus
Generally applies:
First and last node ----> terminating resistor switched--in
Other nodes on the bus ----> terminating resistor switched--out
(switch S1, refer to Chapter 1.3.2)
Serial interface
(e.g. COM 1) RS--48
RS232/RS485
interface converter 5
PG/PC
RS232 PC/PPI 9--pin
cable plug
9--pin
9--pin
socket 3
socket Terminating resistor 120
0V +24 V
9--pin
socket
1 1 9--pin 1
9 9 plug 9
Data +
Data --
Note
Essentially the same as when specifying the possible node addresses
(drive numbers), up to 31 drives can be connected to an
RS232/RS485 interface converter (PC/PPI cable).
Note
When displaying drive--internal values (e.g. position setpoint...) devi-
ations can occur at the last position of the value. This is due to the dif-
ferent rounding--off techniques employed by the conversion programs
in the drive and in the “SimoCom U” parameterizing and commission-
ing tool. However, this has no effect on the computational accuracy in
the drive.
Conditions In order to go online with a drive via the PROFIBUS--DP field bus using
”SimoCom U”, the following prerequisites must be fulfilled:
1. ”SIMODRIVE 611 universal” control board from SW 3.1 with the fol-
lowing option module:
-- Optional PROFIBUS--DP2 module (with ASIC DPC31 without
PLL)
Order No. (MLFB): 6SN1114--0NB00--0AAx
or
-- Optional PROFIBUS--DP3 module (with ASIC DPC31 with PLL)
Order No. (MLFB): 6SN1114--0NB01--0AAx
3
2. ”SimoCom U” parameterizing and start--up tool from version 3.1
3. Communication boards, if connected via PROFIBUS
-- CP 5511 (PROFIBUS connection via PCMCIA card)
Setup:
PCMCIA card, type 2 + adapter with 9--pin SUB--D socket con-
nector to connect to PROFIBUS.
Order No. (MLFB): 6GK1551--1AA00
or
-- CP 5611 (PROFIBUS connection through a short PCI card)
Setup:
Short PCI card with 9--pin SUB--D socket to connect to
PROFIBUS.
Order No. (MLFB): 6GK1561--1AA00
-- CP 5613 (PROFIBUS coupling via short PCI card)
(from SW 4.1)
Setup:
Short PCI card with 9--pin SUB--D socket to connect to
PROFIBUS.
Diagnostic LEDs,
PROFIBUS controller ASPC2 StepE
Order No. (MLFB): 6GK1561--3AA00
4. SIMATIC--CPU, if connected via an MPI interface
A routing--capable SIMATIC--CPU is required for a coupling via MPI
interface.
5. S7--DOS from V5.0
This software is supplied on the CD for ”SIMODRIVE 611 universal”
(refer to Chapter 1.3).
6. Cables
-- between CP 5511 or CP 5611 and the PROFIBUS field bus
or
-- between the MPI interface from the PG and SIMATIC CPU
Note
Going online/offline in cyclic operation via PROFIBUS:
While PROFIBUS is in cyclic operation, SimoCom U with CPxx
can be attached or disconnected from the field bus via the following
plug--in cable without creating a fault
Order No. (MLFB): 6ES7901--4BD00--0XA0 (plug--in cable)
3
Prerequisites with In order to go online with a drive using ”SimoCom U” via an OPC
the OPC server server PROFIBUS--DP, the OPC server must first be installed accord-
(from SW 6.1) ing to the manufacturers instructions and the following prerequisites
must be fulfilled:
S Hardware
-- PROFIBUS card must be installed in the PC -- cards from third--
party manufacturers can also be used
-- Connecting cable
S Software
-- Driver software and the associated OPC server for the installed
Profibus card
-- Configuring software for the OPC server
Most OPC server/Profibus cards require a bus setting (e.g. baud
rate, protocol) -- several also require that the existing drives are
configured on the bus.
Reader’s note
Please refer to the documentation of the appropriate manufacturer
regarding information on how to configure a PROFIBUS card and OP
server. These procedures depend on the particular manufacturer.
Example:
SimoCom U via
PROFIBUS--DP
MPI
3 Setup.exe
or
CP 5511
or
CP 5611
or
CP 5613
(from SW 4.1)
or
OPC server
(from SW 6.1)
PROFIBUS card
PROFIBUS DP
Note
S SimoCom U is a start--up tool for ”qualified commissioning
personnel”
S SimoCom U has neither been designed nor is suitable for
operational control of the system!
S When called via several PCs, only that PC displays modified data,
from which the changes were also made!
Note
The original status of the board when shipped can always be
re--established as follows:
S via P0649 = 1 (from SW 3.1)
S via the SimoCom U tool using the ”boot board” function (from
version 03.03)
Prerequisites The SIMODRIVE 611 universal control board can be commissioned the
for fastest if the following prerequisites are checked and fulfilled before
commissioning commissioning is started:
Check list The following checklist should help you to simply commission the com-
for ponents that we supplied, and to also guarantee a high availability
commissioning when used in conjunction with your product:
S Observe all of the ESD measures when handling components.
S All screws are tightened to the correct torque. Pay special attention
to the DC link bolt connections (1.8 Nm torque).
S All connectors are correctly attached and locked/screwed in place.
S Screw the control components into the power module.
S Observe the power--on sequence in the Configuration Manual.
S If the equipment is powered up and down too frequently, the DC link
pre--charging circuit will be inhibited. This can only be re--charged
again after a cooling time of several minutes (e.g. 4 minutes) with
the line supply disconnected (powered down).
S Are there line supply/motor contactors connected to the drive con-
verter? It is only permissible to switch these when they are in a no--
current condition.
S All components are grounded and correctly shielded.
Connection X131 is grounded.
S The load capability of the central power supply system is not exceeded.
S Only discharge the unit at the DC link buses through a minimum of
20 .
S The units are designed for the specified mechanical, climatic and
electrical ambient conditions. None of the limit values may be ex-
ceeded in operation nor during transport. Please pay special atten-
tion to the following:
-- Line supply conditions
-- Pollutants
-- Damaging gases
-- Ambient climatic conditions
-- Storage/transport
-- Shock load
-- Vibratory load
4 -- Ambient temperature
-- Total (summed) current of the digital outputs (refer to Chapter 2.3)
Reader’s note
More detailed information on the drive group and the ambient
conditions is provided in:
Reference: /PJU/ SIMODRIVE 611
Configuration Manual, Drive Converters
Caution
! General rule: Before powering--up or down using the main switch or a
line contactor, terminal 63 (pulse enable) and/or terminal 48 (start
terminal, contactor control) must be de--energized or disconnected at
the supply infeed module (NE module!
Otherwise, there is a danger that the line supply infeed module
will be destroyed.
Upgrading the In order that the optional PROFIBUS module can be upgraded error--
firmware of the free, the cyclic PROFIBUS connection must interrupted. In this case,
optional the physical connection must also be interrupted, i.e. the PROFIBUS
PROFIBUS module connector must be withdrawn.
The firmware cannot be upgraded while data is being transferred via
the PROFIBUS.
Note
If the firmware is updated via PROFIBUS--DP and is then interrupted,
the firmware can only be downloaded via the serial link. This is the
case for the existing software releases < SW 4.1 or SW 7.2.
START Red
FAULT
LED
Power--up the ”SIMODRIVE 611 universal”
Run--up starts
Already Yes
No commissioned?
Carry--out
commissioning
(e.g. specify the power
module, motor, The red LED is bright approx. 2 s
encoder, etc.
refer to
Chapter 4.3.1 or
Chapter 3.2.1) ”_ _ _ r u n ” is displayed
The red LED is dark
Reader’s note
S Cable diagrams for the connecting cable refer to Chapter 2.5
S Installing ”SimoCom U”,
Introduction to ”SimoCom U” and
establishing online operation refer to Chapter 3.3
Procedure when When ”SIMODRIVE 611 universal” is first commissioned using the
commissioning the ”SimoCom U” parameterizing and start--up tool, proceed as follows:
drive for the first
1. Power--up the drive group
time
2. Start SimoCom U
3. Request online operation for drive A
Operator action:
Execute the ”Search for online drives” function in the ”Start--up”
menu, and select drive A in the ”Drive and dialog browser”.
Is the ”start--up required” window displayed?
-- Yes: ----> Start the drive configuration assistant
4
----> This signals the drive the existing configuration (power mo-
dule, motor, etc.).
-- No: ----> Press ”re--configure drive” button
----> This adapts the control board to the present configuration
(power module, motor, etc.).
4. Execute the drive configuration, and at the end, press the ”Calculate
controller data, save, reset” button.
5. Carry--out basic commissioning
Set the ”Drive and dialog browser” (left--hand window) to ”Parameter”.
To do this, press the ”P Par” button below the browser.
The commissioning is now executed by working through the remain-
ing dialog boxes for this drive in the ”Drive and dialog browser” from
the top to the bottom. The required settings are made in the se-
lected dialog boxes.
Note
If drive B is to be commissioned, then the points must be executed for
drive B from point 3 onwards.
Procedure for For series commissioning of ”SIMODRIVE 611 universal” with the
series ”SimoCom U” parameterizing and start--up tool, proceed as follows:
commissioning
1. Power--up the drive group
2. Start SimoCom U
3. Request online operation for drive A
Operator action:
Click--on the ”Search for online drives” in the ”Start--up” menu, and
select ”Drive A” in the selection box.
Note
If drive B is to be commissioned, then the points must be executed for
drive B from point 3 onwards.
Note
The function ”Password protection” only functions with a ”SimoCom U”
parameterizing and start--up tool version 8.1.
Procedure when Proceed as follows when setting--up a password using the ”SimoCom
setting--up the U” parameterizing and start--up tool:
password 1. Power--up the drive group
2. Start SimoCom U
3. Request that the required drive either goes into the offline or online
mode
4. In the ”drive and dialog browser” (left--hand window), select the
”password” folder
5. Access to enter a PIN and browser to enter the functions to be pro-
tected is activated by a ”check” in the ”Activate password protection”
field (right--hand window)
6. Enter a PIN (4--digit number from 1000...9999) and acknowledge
Note
4 The ”Activate safety--relevant functions” and ”Activate all functions”
buttons should only be pressed when actually required.
Access protection Individual functions (operator masks, menu items, ...) can be protected
or enabled.
The following safety--relevant functions are set as default values:
S Expert List
S Load to drive
S Reconfigure drive
S Establish the standard values of the current drive configuration
S Upgrade firmware
S User parameter list
Access with The drive inhibits write access operations via SimoCom U <Version 8.1
SimoCom U and outputs a warning.
<Version 8.1
In order to be able to change the drive in any way, a
SimoCom U ²Version SW 8.1 must be used.
Access via the The drive inhibits all access operations via the 7--segment display. The
7--segment display 7--segment display is then only used to display ”_ _ _run” or warnings
and alarms that are present.
Access via data Access operations via PROFIBUS--DP, CAN bus and other unlisted
bus modules are not prevented, as in the normal operating state of the ma-
chine, these channels cannot be manipulated by the operator.
Enable the access You can access a password--protected function via SimoCom U as fol-
lows:
1. In the online mode, SimoCom U prompts for the password.
----> Enter password
2. All of the protected functions in the ”right--hand” browser of the
menu screen can now be changed.
3. After entry, the password remains valid up to the next time that
SimoCom U goes online.
4. The protected functions cannot be accessed if the password was
not entered.
5. If the password was incorrectly entered five times in a row,
then SimoCom U must be re--started before the password can be
re--entered.
4
Password The drive must be deleted using ”delete drive configuration” or ”boot
forgotten? board”. This deletes the complete parameterization.
Note
Before activating password protection using SimoCom U, we
recommend that the functioning configuration of the drive is saved in a
file.
There is no generally--valid password!
Password When using A&D Data Management (ADDM) and other programs, that
protection and SimoCom U uses, then password protection may not be activated.
other programs
with SimoCom U
Runtime behavior In order to take into account technical advances, the drive firmware is
continually being further developed with each software release.
In spite of the fact that the firmware is optimized regarding its runtime
behavior, it cannot be excluded that more recent firmware releases will
have a different runtime behavior. This must be especially taken into
account if functions are used that require a high level of runtime.
When upgrading control boards to a new firmware release, it must
therefore be carefully checked as to whether the runtime behavior is
satisfactory. If required, re--optimize the drive parameterization or do
not upgrade the firmware!
4 In order to be able to optimally use new firmware releases with respect
to the runtime behavior, we recommend that the latest hardware is al-
ways used.
Notice
Under no circumstances interrupt or exit the update as otherwise it is
possible that the module will no longer be able to be identified and
addressed!
4
Condition
S When downloading via PROFIBUS--DP, the correct PROFIBUS
node address must be parameterized for the appropriate drive.
S The registry files must be edited so that they match a specified drive
configuration.
S It is necessary that ”SimoCom U” was installed -- however, the ap-
plication may not run while changing or running the registry file.
Proceed as follows
1. Edit the .reg file and carry--out the settings (refer to Fig. 4-2).
If you wish to only change the file names, the path or the
PROFIBUS address, then the settings are also possible via
SimoCom U without using the .reg files.
----> Using the dialog menu ”Service” ----> ”Automated
firmware download” ----> ”Define file” or
”Options” ----> ”Settings” ----> ”Communications”
2. Run the .reg file if you have not carried--out the settings via
SimoCom U.
----> The Windows registry editor prompts after the settings
have been transferred into the registry.
----> Acknowledge with ”Enter”.
----> The Windows registry editor signals that the settings have been
successfully transferred into the registry
----> Again acknowledge this message with ”Enter”.
Fig. 4-2 Text example for the ”.reg” file when connected via PROFIBUS DP
Note
S In order to upgrade or downgrade several drives, you will require
.”reg” files for each drive with the matching
PROFIBUS address. Repeat all of the steps from the beginning to
the end for each drive for which you wish to download the matching
firmware.
S In order to download via the serial interface, an appropriate
connection must be established and the line
”PortType”=dword:00000004
changes into
”PortType”=dword:00000001,,
----> refer to the text example in the diagram 4-2.
The information in the ProfibusAdresse” line is ignored.
S When retrograding the drive to an older firmware release, it must be
noted that after downloading the system firmware and running--up
the module, it may be necessary to re--commission the drive.
START
3
Already No
commissioned?
4
Is a No
Yes A11061) or b11061)
displayed?
Is No
Yes
”_ _ _ r u n”
displayed? Execute the hardware configuration
Oper. control Display Description
Yes
A1106 Power module code No.2)
Fig. 4-3 Commissioning using the display and operator unit (Part 1 of 3)
Is an unlisted Yes
motor being 2 continue on the next
used? page
No
Values No
changed?
Yes
End
(cyclic operation)
Fig. 4-4 Commissioning using the display and operator unit (Part 2 of 3)
S Remove write protection (P0651= 1.0.) S Remove write protection (P0651= 1.0.)
S Enter unlisted motor data
S Calculate unlisted motor (set P1082 to 1) S Enter the rating plate data (type)
No
End
(cyclic operation)
Fig. 4-5 Commissioning using the display and operator unit (Part 3 of 3)
Reader’s note
What is an unlisted motor?
A motor, which is not defined using a motor code number, and is
therefore also not in the Attachment (refer to Chapter A.3.1, A.3.4 and
A.3.5) is classified as an unlisted motor.
The motor can be supplied from Siemens or from another motor
manufacturer.
To commission an unlisted motor, the associated parameters are
required (refer under the index entry ” Unlisted motor -- parameters
for...”.
Function--initiating
parameters
Table 4-2 Function--initiating parameters
Parameter
No. Name Min. Standard Max. Unit Effective
0649 Delete parameters, drive A and B 0 0 1 -- PO
(from SW 3.1)
... all of the parameters can be deleted in the memory module FEPROM (user data). After these
4
parameters have been deleted, the status of the control board when it was first supplied is re--
established.
0 Standard value
1 All of the parameters should be deleted (establish the status when first supplied)
Procedure when deleting all parameters:
S Switch--out the pulse and controller enable (e.g. via terminal 663, 65.A and 65.B)
S Remove write protection (P0651 = 10Hex, only for the display and operator unit)
S Activate that all parameters are deleted in the FEPROM (P0649 = 1)
S Write into the FEPROM (P0652 = 1)
S Carry--out a HW power--on reset
After booting, the board status when originally supplied is re--established.
0651 Read and write protection 0 0 10 Hex immedi-
ately
This defines which parameters can be read (visible) or can be written into.
0 Parameters for standard commissioning (operator prompting) can be read
1 Parameters for standard commissioning (operating prompting) can be read and writ-
ten into
2 All parameters can be read
4 All parameters can be read and written into
(Exception: Motor data parameters cannot be written into)
8 Motor data parameters can be read and written into
10 All parameters (including motor data parameters) can be read and written into
Note:
Read and write protection is only of significance when parameterizing the display and operator
unit.
0652 Transfer into the FEPROM 0 0 1 -- immedi-
ately
This means that parameter values can be transferred from the RAM into the FEPROM.
0 --> 1 The parameter values in the RAM are written into the FEPROM
The parameter is automatically set to 0 at the end of the data save operation.
1 Data is being saved -- other parameters cannot be selected
Note:
Writing to the FEPROM memory depends on the particular manufacturer and is physically limited
to between 105 and 106. In order that the maximum number of write operations is not exceeded
in the operational period, automatic, cyclic back--up operations are only permissible at time inter-
vals that are adequately long enough.
Parameter
No. Name Min. Standard Max. Unit Effective
0659 Boot 0 0 4 -- PO
... it is possible to toggle between the boot and standard state.
0 Establish the boot state
Sequence:
Remove write protection (P0651 = 4), establish the boot state (P0659 = 0), write into
the FEPROM (P0652 = 1), hardware POWER--ON RESET
Only the following parameters can be selected and changed in the boot state (first
commissioning):
-- P1106 (power module code number), if it was not automatically identified
-- P1102 (motor code number)
--
--
P1006 (IM encoder code number)
P0700 (operating mode)
4
-- P0918 (PROFIBUS node address)
-- P0659 (boot), execute in the sense of a boot
0!1 Boot
All of the parameters, which are not listed above, are appropriately pre--set (default)
standard values or are preset as a result of internal ”calculate controller data” routine.
1 Standard state
The standard values are loaded. The motor code and power module code are write--
protected. The boot state can be re--established (with P0659 = 0).
2, 3, 4 Internal Siemens
1080 Calculate controller data 0 0 1 -- immedi-
ately
Using this function, suitable settings for the control parameters are calculated from the motor
parameters and several other parameters.
0 -->1 The controller data is being calculated, the function is active
0 Function inactive or exited error--free
Note:
S Recommendation: Execute this function with SimoCom U, as the calculated parameters are
then displayed, and are only transferred and overwritten after acknowledgment.
S At the end of the calculation, the parameter is automatically reset to 0 or a fault code is writ-
ten into it.
S If there is an error condition, the parameters for current, flux and speed controller were not
able to be optimally pre--assigned. Standard values were entered.
The function can be re--started after the error cause has been removed.
Fault code:
--15 Magnetizing reactance (P1141) = 0
--16 Leakage reactance (P1139/P1140) = 0
--17 Rated motor frequency (P1134) = 0
--18 Rotor resistance (P1138) = 0
--19 Motor moment of inertia (P1117) = 0
--21 Speed at the start of field weakening (P1142) = 0
--22 Motor standstill current (P1118) = 0
--23 The ratio between the maximum motor current (P1104) and the motor standstill (stall)
current (P1118) is greater than the maximum value for the torque limit (P1230) and
the power limit (P1235)
--24 The ratio between the rated motor frequency (P1134) and the rated motor speed
(P1400) is not permissible (pole pair number)
Parameter
No. Name Min. Standard Max. Unit Effective
1081 Calculate the equivalent circuit diagram 0 0 1 -- immedi-
data (ARM) ately
1 Equivalent circuit diagram data is calculated, the function is active
0 Inactive or exited fault--free
Procedure for unlisted motors:
S Select ”unlisted motor” when commissioning the system for the first time (refer to Chap. A.3)
S Enter all rating plate data
S Calculate the equivalent circuit diagram data via P1081 = 1
S Calculate the unlisted motor via P1082 = 1
Note:
4 S At the end of the calculation, the parameter is automatically reset to 0 or a fault code is writ-
ten into it.
S Under fault conditions, the equivalent circuit diagram data are not changed (exception: Cod-
ing --56).
The function can be re--started after the cause of the fault has been removed.
Fault code:
--51 Rated motor power (P1130) = 0
--52 Rated motor voltage (P1132) = 0
--53 Rated motor current (P1103) = 0
--54 Cos (P1129 = 0 or > 0.996)
--55 The ratio between the rated motor frequency (P1134) and the rated motor speed
(P1400) is not permissible (pole pair number)
--56 Warning: Speed at the start of field weakening (P1142) < Rated motor speed (P1400)
--57 The function is only only permissible for unlisted motors (P1102 = 99)
1082 Calculate unlisted motor 0 0 1 -- immedi-
ately
... the ”Calculate unlisted motor” function is started. Parameters P1105 (only SRM), P1147,
P1241, P1401 are pre--assigned, the ”Calculate controller data” function executed and the ap-
propriate unlisted motor code entered into P1102.
By entering the unlisted motor code in P1102, at the next POWER ON, motor data which were
possibly changed, are no longer overwritten by the catalog motor data (previous motor code).
0 Inactive
1 Calculate unlisted motor
Procedure:
Are all equivalent circuit diagram data known?
S if no: Calculate the equivalent circuit diagram data via P1081
and set P1082 to 1
S if yes: Enter all of the equivalent circuit diagram data and set P1082 to 1
Note:
At the end of the calculation, the parameter is automatically set to 0, or an error code is written
into it (refer to the ”calculate controller data” function, P1080).
1083 Function selection, motor data optimiza- 1 1 4 -- immedi-
tion (ARM) ately
... specifies the function number for the motor data optimization.
1 Determine the leakage inductance and rotor resistance
2 Determine the no--load current and magnetizing reactance
3 Determine the speed at field weakening
4 Determine the moment of inertia
Parameter
No. Name Min. Standard Max. Unit Effective
1084 Start motor data optimization (ARM) 0 0 1 -- immedi-
ately
... starts the ”motor data optimization” function, which is set in P1083.
0 Inactive or exited fault--free
1 Start motor data optimization
Note:
At the end, 0 or a fault code is automatically written into the parameter.
Fault code:
--2 A pulse frequency (P1100) of 4 kHz or 8 kHz is required
4
--3 Controller/pulse enable missing
--4 Speed setpoint <> 0
--5 Motor is presently being changed--over
--6 Error when determining the leakage inductance (result) < 0)
--7 V/f mode is active
--8 The incorrect motor was selected because of the motor changeover
--9 Parameterized maximum speed is too low for the measurement
--11 Changeover speed, open--loop/closed--loop control is too high (P1466)
--12 Speed range too low (P1466 or P1160 too high)
--13 Ramp--function generator enable missing
--14 Open--loop torque controlled mode is selected
--15 Motor data optimization for the listed motor not permissible (from SW 3.3)
--16 Excessively high current results in limiting by the i2t power module model
Diagnostic Diagnostic parameters are display parameters, i.e. they can only be
parameters read.
The following parameters are used for diagnostics:
Parameter
No. Name Min. Standard Max. Unit Effective
0599 Active motor data set (from SW 2.4) -- -- -- Hex RO
... indicates whether the motor changeover has been enabled, or which motor data set is active.
0 Motor changeover inhibited (P1013 = 0)
1 Motor data set 1 (P1xxx) active
2 Motor data set 2 (P2xxx) active
3 Motor data set 3 (P3xxx) active
4 Motor data set 4 (P4xxx) active
Note:
Motor changeover is described in Chapter 6.11.
Parameter
No. Name Min. Standard Max. Unit Effective
0600 Operating display -- -- -- Hex RO
... displays the actual operating status of the unit.
Ramp--function generator
Reject traversing
enable missing
task
Operating state Controller enable
(terminal 64 or 65.x) missing Referencing running
Drive not
enabled Module--specific, pulse
Reference point still
enable (terminal 633) missing
Speed--controlled not approached
Central enable (terminal 63
operation
or 48) missing Follow--up mode
Open--loop torque or a fault is present
controlled operation
Power--on inhibit present
Jogging 1/2
V/f mode Inverter enable missing
(STW1.3) Override is zero
Positioning mode ON/OFF 1 missing (STW1.0)
Point lit Traversing to fixed stop
Enable/OFF 2 missing
----> PROFIBUS has
(STW1.1)
the master function MDI active
Point flashes Operating condition/OFF 3
----> missing (STW1.2) or no control Point lit
clock--synchronous requested (STW1.10) ----> wait for
operation active an external block change
Drive is inactive or
the parking axis has been selected
Point is lit ----> wait for the signal edge, ”motor
changed over” (STW2.11)
Freely parameterizable output terminals (standard assignment for n--set)
O3.x: Motor temperature pre--warning
O1.x: Ramp--up completed
O0.x: Ready or no fault
O2.x: | nact | < nmin
Hardware The drive must identify the hardware used (motor, power module and
parameters encoder) so that it can behave appropriately. The hardware can only be
identified when the drive is in the booted state.
S Specifying the hardware with the display and operator unit
In order to specify the motor, power module and encoder used, the
appropriate code must be determined from the tables, using the Or-
der No. (MLFB) and entered in the parameter.
S Specifying the hardware with SimoCom U
4 The motor, power module and encoder are selected from a list using
the relevant Order numbers (MLFB). The appropriate code is then
automatically entered.
Caution
! A power module could be destroyed for the following reasons:
S Incorrect power module code or motor code
S Incorrect motor data
S Inverter clock frequency or current controller gain too high
Automatic The ”SIMODRIVE 611 universal” control board has an automatic power
power module module detection function, i.e. the control board automatically detects
identification and identifies power modules with this function.
Which power modules have an automatic identification function?
Only power modules from a specific hardware version have the auto-
matic power module identification function (refer to Order No.).
Parameters The operating mode of ”SIMODRIVE 611 universal” is set using P0700
for the (operating mode).
operating mode
It is not possible to change over the operating mode in the powered--on
status, as the parameter only becomes effective after POWER ON.
Parameter
No. Name Min. Standard Max. Unit Effective
0700 Operating mode 0 1 3 -- PO
=0 Drive inactive only drive B)
This means that a double--axis module can only be operated in the single--axis mode.
Should there be no communications with the inactive drive B via PROFIBUS?
4 =1
If yes, then communications must be disabled using P0875 = 0.
Speed/torque setpoint (refer to Chapter 6.1)
In this mode, the drive can be operated in the following operating states:
-- closed--loop speed controlled mode (nset mode)
-- open--loop torque controlled mode (Mset mode)
-- torque reduction (MRed)
=2 External position reference value (from SW 3.3)
No longer available from SW 4.1. Select the positioning mode.
=3 Positioning (from SW 2.1, refer to Chapter 6.2)
Traversing blocks can be selected and executed in this operating mode.
Every traversing block can be freely parameterized, and in addition to the block num-
ber, it also contains additional data, e.g. target position, acceleration, velocity, com-
mand and block enable circuit.
Note:
S The drive can be operated in the ”speed/torque setpoint” mode and ”positioning” modes via
terminals or via PROFIBUS--DP or mixed (refer to Chapter 5.4).
S For operation with PROFIBUS--DP:
Operating mode Overview of process data
-- Speed/torque setpoint (refer to Chapter 5.6.1)
-- Positioning (from SW 2.1) refer to Chapter 5.6.1
Parameters For ”SIMODRIVE 611 universal”, the clock cycles (current controller,
for speed controller, position controller and interpolation clock cycles) are
clock cycles set as standard, and generally do not have to be changed.
However, the speed controller dynamic performance can be further en-
hanced by reducing the clock cycle times (current controller and speed
controller clock cycles).
Note
In standard operation, use the standard clock cycle settings.
After the clock cycles have been changed, the ”calculate controller
data” function (P1080 = 1) should be executed.
Limitations:
S The clock cycles for both active axes must be set the same on a control board.
S Curr. ctr clk cycle: for 2 active axes and positioning, 62.5 s is not permissible
From SW 8.3:
for ”SIMODRIVE universal HRS” control board, 62.5 s
for 2 active axes and positioning, permissible
S Speed ctr clk cycle: Speed controller clock cycle≥ Current controller clock cycle
for 2 active axes, 62.5 s is not permissible
S Pos. ctr clk cycle: must be an integer multiple of the speed contr. clock cycle
S Interpolation cycle: must be an integer multiple of the position contr. clock cycle
4.7.1 Description
IM operation The IM function permits pure encoderless operation (IM operation) or mixed
operation (encoderless operation/operation with encoder), P1465 = 0.
The induction motor operation for a ”SIMODRIVE 611 universal” drive
is used for 4--quadrant closed--loop speed control of induction motors
without speed or rotor position encoder.
Induction motor operation permits higher demands to be fulfilled re-
garding the dynamic control performance and the stall immunity of con-
Applications IM (Induction Motor) operation is used, e.g. in the area of special high--
speed motors, for grinding applications and for drives for punches and
presses.
MSD mode:
MSD mode with encoder is for high speed accuracy, dynamics and
positioning, P1465 > nmax.
Application: Spindles, spindle positioning
Note
The value in MD 1458 should be taken into account when
dimensioning the power section, particularly in those cases where the
controlled operational state lasts for a long time. The maximum current
specified with MD 1458 is also used with low speeds and torques; this
can lead to long--term damage or to a power section whose
dimensions are too small being destroyed.
Behavior after When the pulses are canceled and in pure induction motor operation,
pulse cancellation the drive converter has no information about the actual motor speed.
When the pulses are re--enabled, the speed actual value must first be
searched for. 4
Parameter P1012.7 can be used to define whether the search should
start at the setpoint speed or at speed = 0.
P1012.7 =0 Search starts at the setpoint speed
=1 Search starts at speed = 0
When the motor is stationary and P1012.7 = 0, you should avoid apply-
ing a high setpoint before the pulses have been enabled.
Warning
! When deleting the gating pulses for the motor (terminal 663, terminal
63 or internally canceling the pulses when faults are present), there is
no motor speed data. The computed actual speed value is then set to
zero, Thus, all of the speed actual value signals, speed actual value
messages and output signals (| nact | < nmin, ramp--function generator
ended, | nact | < nx, nset = nact) are no longer reliable.
MSD/IM operation The MSD/AM function enables the control response to be switched dur-
ing operation from MSD to AM control for high speeds, depending on
the speed. Parameter P1465 > 0, < nmax.
The switchover takes place automatically, depending on the setting of
the speed threshold in P1465.
A switchover via a digital input, for example, is not possible.
Pure
MSD MSD operation:
P1465 > nmax
nmax P1465
Mixed operation:
MSD IM
0 < P1465 < nmax
4 P1465
MSD----> ARM with encoder signal evaluation
nmax
Note
For pure IM operation, a rotor position encoder is not necessarily
required. A fixed temperature must be selected in P1608, as in this
case, generally temperature sensing is not connected.
When IM operation is selected, only drive converter frequencies
(P1100) of 4 or 8 kHz are permissible.
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Power modules”
Operating display The actual operating status of the drive is displayed in P0600 (oper-
ating display) (refer to Chapter 4.5).
Series reactor When high--speed special motors are used, or other low leakage induc-
tion motors, a series reactor may be required to ensure stable oper-
ation of the current controller.
This reactor is taken into account in the current model using P1119.
Danger
! The EMERGENCY STOP functions must always be functioning when
commissioning the drive. The relevant safety regulations must be
observed to exclude danger for man and machine.
When optimizing the motor data, motor movements are initiated, which
can reach the maximum motor speed.
Motor data The use of unlisted induction motors with ”SIMODRIVE 611 universal”
optimization is supported with the motor data optimization.
4
Often, the commissioning engineer only knows the rating plate data
(manufacturer’s data according to DIN VDE 0530, Part 1) of the motor.
The “Calculate equivalent circuit diagram data” function can be used to
calculate other motor data.
The result of the calculation is merely an approximate estimate. The
motor data optimization is used to improve the result.
When optimizing the motor data, voltage, current and speed setpoint
patterns are output to the motor, and information regarding the equiva-
lent circuit diagram data is taken from the motor response.
Prerequisites for The following prerequisites are necessary when commissioning the
commissioning drive system:
S Pulses, controller, and ramp--function generator must be enabled.
S Motor data optimization is possible in the MSD and IM modes.
S For MSD operation, it is not necessary to determine the moment of
inertia.
Note
As a result of the many motors available in the market, it cannot
always be guaranteed that the motor data optimization routine supplies
results for all motor types. This is especially true for motors with a low
power rating.
In this case, in addition to using the data on the motor rating plate, an
attempt can also be made to only execute those steps 1...4 for motor
data optimization (Chapter 4.7.3) that can be executed without any
problems being encountered. If step 2 results in problems, then only
the data on the motor rating plate should be used. So, after the motor
data optimization has been completed, an attempt can be made to
increase the flux gain (P1150). If this is also not successful, then
unfortunately, the motor cannot be used together with SIMODRIVE
611 universal!
Commissioning,
induction motors
without encoder
START
4 2
Already No
commissioned?
Is either No
Yes A1106 or b1106
displayed?
Is No Yes
”___run ”
displayed? Carry--out the hardware configuration
(parameter list, refer to Chapter A.1)
-- Enter the power module code
Yes number1) (P1106)
-- Enter the motor code number
(P1102 = 99)
No Request a new -- Enter the encoder code number
commissioning? (P1006 = 98, no encoder)
-- Define the operating mode (P0700)
End -- Boot
(cyclic operation) Yes (set P0659 to 1)
No Motor data
optimization
required?
Yes
4 P1417:8
P1418:8
nx for ”nact < nx” signal
nmin for ”nact < nmin” signal
P1426:8 Tolerance bandwidth for ”nset = nact” signal
P1427 Delay time ”nset = nact” signal
P1428 Threshold torque Mdx
P1429 Delay time ”Md < Mdx” signal
P1230:8 1st torque limit
P1235:8 1st power limit
P1458 Current setpoint, open--loop controlled range IM
P1459 Torque smoothing time constant IM
P1465 Changeover speed IM
P1466 Changeover speed, open--loop/closed--loop control IM
P0660 -- 0663 Function, input terminal I0.x/I1.x/I2.x/I3.x
P0680 -- 0683 Signaling function, output terminal O0.x/O1.x/O2.x/O3.x
End
Reader’s note
What happens to the faults occurring during motor data optimization?
Faults, which occur during the commissioning steps, are written into
P1084 as fault code (refer to the parameter list in Chapter A.1).
Prerequisites for the commissioning steps 1 to 4:
S Switch in the pulse, controller and ramp--function generator enable
signal
S Remove write protection (P0651 = 8)
S Set the converter switching frequency (P1100) to 4 or 8 kHz
4
Note
The motor is immediately braked if a motor data optimization routine is
interrupted while it is running.
Optimizing using From SW 5.1, the ”SimoCom U” start--up tool supports motor data opti-
”SimoCom U” mization.
After ”motor data optimization” has been selected, a menu is displayed
in which, the following optimization steps can be selected one after
another from the ”Settings” selection box. These optimizing steps can
be started using the ”Start” button:
1. Step 1: Determining the resistances and reactances
2. Step 2: Finely defining the no--load current, magnetizing field reactance
3. Step 3: Determining the speed at the start of field weakening
4. Step 4: Determining the moment of inertia
For the listed parameters, the results of the optimization steps are dis-
played, up--to--date, in the menu screen.
Optimizing with The motor can also be optimized as follows using parameter settings.
the parameter
settings
Commissioning Determine the resistance and reactance values of the motor and an
step 1 improved no--load current value.
Note
S The motor does not move and may not move during this
measurement.
S Monitoring is not possible, as the induction motor does not have an
encoder.
Danger
! The motor is accelerated, with a positive rotating field, up to the rated
speed.
Note
If the speed actual value is not steady (resolver, toothed--wheel
encoder), it cannot be guaranteed that this commissioning step is
correctly executed (the setting takes too long).
Remedy: Set the speed actual value smoothing (P1522) to min. 1 ms.
Danger
! The motor is accelerated up to the speed at the start of field
weakening with a positive rotating field; the speed is limited to the
currently effective limit.
Note 4
If the speed actual value is not steady (resolver, toothed--wheel
encoder), it cannot be guaranteed that this commissioning step is
correctly executed (the setting takes too long).
Remedy: Set the speed actual value smoothing (P1522) to min. 1 ms.
Note
If an asynchronous motor with a rated voltage > 400 V is configured,
the message is displayed that the speed at the start of field weakening
lies under the rated speed. This configured rated voltage cannot be
provided by the DC link voltage UZK!
4
Danger
! The motor is accelerated with a positive field direction of rotation up to
the maximum speed along the torque limit.
Parameter
No. Name Min. Standard Max. Unit Effec-
tive
1451:8 P gain, speed controller IM (ARM) 0.0 0.3 9 999.999 Nms/rad imme-
diately
... the P gain of the speed controller in IM operation is set (operation without encoder).
Note:
The parameter is preset when executing the ”calculate controller data”/”calculate unlisted
motor” function.
1453:8 Integral action time, speed controller IM 0.0 140.0 6 000.0 ms imme-
(ARM) diately
... the integral action time of the speed controller is set in IM operation (operation without en-
coder).
Note: 4
The parameter is preset when executing the ”calculate controller data”/”calculate unlisted
motor” function.
1458 Current setpoint open--loop controlled 0.0 90.0 150.0 % imme-
range IM (ARM) diately
For pure IM operation (P1465 = 0), the drive is open--loop, current--frequency controlled below
the changeover speed (P1466).
In order to be able to accept a higher load torque, the motor current in this range can be in-
creased using P1458.
Note:
This is entered as a percentage of the rated motor current (P1103).
The current is limited to 90% of the current limit value (P1238).
1459 Torque smoothing time constant AM (ARM) 0.0 4.0 100.0 ms imme-
diately
... the pre--control value for the torque is smoothed (initial rounding--off).
Note:
In IM operation, a speed--torque--frequency pre--control is implemented due to the low dynamic
performance.
1465 Changeover speed MSD/IM (ARM) 0.0 100 000.0 100 000.0 RPM imme-
diately
Above this, the drive runs, in IM operation with the speed set in this parameter.
P1465 = 0 pure IM operation
P1466 < P1465 < nmax mixed operation, MSD/IM
P1465 > nmax only MSD operation
Note:
S When IM operation is selected, only pulse frequencies (P1100) of 4 and 8 kHz are permissi-
ble.
S The parameter is preset to 0 when first commissioning, if there is no motor measuring
system (P1006 = 98, P1027.5 = 1).
1466 Changeover speed, closed--loop/open-- 150.0 300.0 100 000.0 RPM imme-
loop control IM (ARM) diately
For pure IM operation (P1465 = 0), the drive is open--loop, current--frequency controlled below
the speed set using this parameter.
Note:
The parameter is preset when executing the ”calculate controller data”/”calculate unlisted
motor” function.
Description With the ”Speed monitoring using a BERO“ function, this function can
be emulated for IM operation the same as for the “SIMODRIVE 611
analog” drive that has already be implemented for all configured
induction motors.
An adapter for the BERO is required to use this function.
Commissioning The angular incremental encoder interface must be used as input for
the “Speed monitoring using BERO” for “SIMODRIVE 611 universal”
(refer to Chapter 6.8.2). This means that in the speed/torque setpoint
Note
If the angular incremental encoder interface has already been defined
as an output for another function, when a BERO is connected, fault
message 750 (from SW 12.1 and higher) is output -- “Angular incre-
mental encoder interface incorrectly configured”.
DTI connection
RS-422_A
X401 receiver Signal level converter X403
2
2
3
4
3
5
6
4
7
8
5
9
P15
5 V tachometer
5 V int 6 4
10
1 M tachometer 1
11
8
12
1
M tachometer Short--circuit proof
1/4/7/10/13
DC
5 V tachometer
DC input
14 15 V tachometer
output
X404
3 M24 ext.
4 P24 ext.
X80 X81
X404 1 2
Fig. 4-10 Example: Digital Tacho Interface connection, Order No. [MLFB] 6SE7090-0XX84-3DB0
Activation The “Speed monitoring using a BERO” function is activated with P1467 ≥ 1.
P1467 = 1 allows a BERO signal to be transferred to the angular incre-
mental encoder interface.
P1467 is set > 1 if the BERO detects the number of fan blades.
Parameter The following parameters are used for the “Speed monitoring using a BERO”:
overview
S P1467 BERO pulse number
(refer to Chap. A.1)
S P1468 BERO shutdown threshold, speed monitoring
S P1469 BERO speed actual value
Fault case Fault message 718 “BERO shutdown threshold exceeded” is output, if,
S The speed threshold parameterized in P1468 was exceeded or
S BERO pulses are no longer being received for a calculated speed
of > 1200 RPM.
4.8.1 Description
Reader’s note
Detailed information on 1FE1 motors, configuring and mounting
built--in motors are provided in:
Reference: /PJFE/ AC Motors for Main Spindle Drives
Synchronous Built--in Motors 1FE1
Configuration Manual
Manufacturer Documentation
4 1115
1116
Armature resistance
Armature inductance
Ohms
mH
1117 Motor moment of inertia kgm2
1118 Motor standstill current A(rms)
1122 Motor limiting current (as for P1104) A(rms)
1128 Optimum load angle (from SW 3.3) Degrees
1146 Maximum motor speed RPM
1149 Reluctance torque constant (from mH
SW 3.3)
1180 Lower current limit adaptation 0 %
1181 Upper current limit adaptation 30 %
1182 Current controller data factor 30 %
1400 Rated motor speed RPM
4
Note
From SW 12.01, P1172 must be = 0!
Note
This completes the basic commissioning.
The motor can be operated with these settings.
After this first commissioning, for reasons of accuracy, the rotor
position identification run must be executed with zero mark and the
angular commutation offset determined.
Reader’s note
Additional commissioning instructions/information regarding motor
optimization are provided in the following.
Additional
commissioning
1. Check the control sense of the speed control loop
information/
instructions to -- P1146 = _ _ _ _ _ _
optimize the motor P1147 = _ _ _ _ _ _ Note values so that they can be written
back into the system
-- P1146 (maximum motor speed) ----> enter a low value P1147
(speed limiting) ----> enter a low value
-- Enable the drive and operate the drive with a low speed setpoint
If Then
No error Control sense OK
4 Fault
(e.g.
If the control sense is incorrect, e.g. due to incorrect
phase sequence (counter--clockwise rotating field) or
the drive interchanged encoder tracks
oscillates at ----> correct the phase sequence or change the inversion
nset = 0) of the speed actual value (P1011.0) and carry out
POWER ON--RESET
Fault If the control sense or encoder pulse number (P1005) is
(e.g. incorrect
fault 608) ----> correct P1005 and execute a POWER--ON RESET
Pre--setting of the The current controller adaptation must be pre--set as follows before
current controller subsequently setting and checking:
adaptation
Proportional gain Kp
P1120
= calculated
value [V/A]
P1182
= 30 %
Fig. 4-11 Pre--setting of the current controller adaptation for 1FE1 motors
Setting the current To check and set the current controller adaptation, different current set-
controller point steps are entered via the SimoCom U parameterizing and
adaptation start--up tool using the measuring function. The appropriate step re-
sponse is then evaluated (current actual value = torque actual value).
Goal when The adaptation characteristic for the P gain Kp of the current controller
setting the should be set over the complete current Iq, so that the controller is opti-
P gain Kp mally set at each current, and does not overshoot.
Note
The reference for the current setpoint (amplitude and offset) refer to
the power module transistor current (P1107, units: A(pk), peak value).
Example:
P1107 = 50 A(pk) ----> 50 A/2 36 A(rms) ----> 50 % ≐ 18 A
----> 10 % ≐ 3.6 A, etc.
Parameter The following parameters are used for the current controller adaptation:
overview
Table 4-8 Parameter overview for the current controller adaptation
Parameter
No. Name Min. Stan- Max. Unit Effective
dard
1180 Lower current limit adaptation (SRM, SLM) 0.0 0.0 100.0 % immedi-
ately
1181 Upper current limit adaptation (SRM, SLM) 0.0 100.0 100.0 % immedi-
ately
1182 Factor, current controller adaptation (SRM, 1.0 100.0 100.0 % immedi-
SLM) ately
The P gain of the current control (KP, P1120) can be reduced, depending on the current, using
the controller adaptation.
4
The adaptation characteristic is defined using P1180, P1181 and P1182.
The following value pairs are obtained:
S First value pair: P1180/100 %
S Second value pair: P1181/P1182
Proportional gain Kp
¡ © ¢
P1182 with adaptation
Iq
0 P1180 P1181 Imax
Id
¡ Constant lower current range: Iq or Id < P1180
© Adaptation range: P1180 < Iq or Id < P1181
¢ Constant upper range: Iq or Id > P1181
Note:
P1180, P1181: Percentage values referred to P1104 (max. motor current)
P1182: Percentage value referred to P1120 (P gain, current controller)
The following applies: P1180 (lower current limit adaptation) < P1181 (upper current limit
adaptation)
Parameter
No. Name Min. Standard Max. Unit Effective
1015 Activate PE--MSD (SRM) 0 0 1 -- PO
... the permanent--magnet spindle (PE spindle, 1FE1 motor) is activated/deactivated for this
4
drive.
=1 Permanent--magnet spindle is activated
=0 Permanent--magnet spindle is de--activated
1128 Optimum load angle (SRM) 90.0 90.0 135.0 De- immedi-
grees. ately
For synchronous motors that have rotors that are not symmetrical around the rotational axis,
the additional reluctance torque can be used to increase the torque.
The optimum load angle specifies at which load angle the torque reaches a maximum value at
150 % rated current.
Note:
Refer to P1149 (reluctance torque constant)
Synchronous motors without rotors that are symmetrical around their rotational axis: e.g. 1FE
motors
S Operation with reluctance torque: P1128 and P1149 not equal to the standard value
S Operation without reluctance torque: P1128 and P1149 equal to the standard value
1136 Motor locked--rotor current 0.0 0.0 500.0 A(rms) immedi-
ately
The parameter is set by selecting the motor from the motor list or according to the data sheet of
the motor manufacturer.
If the motor manufacturer has no data, then the motor locked--rotor current can be calculated
according to the following formula:
P1136 = (P1114 S 60 [sec]) / (3 S P1112 S P1116 S 2)
Note:
P1112 Motor pole pair number
P1114 Voltage constant (Vrms/1000 rev/min)
P1116 Armature inductance (in mH)
Note:
For PE spindles, the maximum motor short--circuit current (no--load current) influences the high
motor speeds. This means that if the power module rating is too low, the maximum speed will
not be reached. Otherwise, the functionality is not restricted.
Parameter
No. Name Min. Standard Max. Unit Effective
1142 Speed at the start of field weakening 0.0 0.0 100 000.0 RPM immedi-
(SRM, ARM) ately
The speed at the start of field weakening is assigned when selecting the motor from the motor
list, or according to the motor manufacturer’s data sheet.
If the motor manufacturer has no data, then the speed at the start of field weakening can be
calculated according to the following formula:
For SRM:
P1142 [RPM]= 425 V S 1000 [RPM] / P1114 [V]
S P1114 Voltage constant
S Id
S P1136
Field--generating current
Motor locked--rotor current 4
Id
P1142 Speed at the start of field weakening
0
n
-- P1136
Depending on the load, the field current can change between the speed -- Id -- characteristic
and the motor short--circuit current.
For ARM:
P1400 [RPM] S 400 [V]
P1142 [RPM] =
3 S 2 S P1134 [s --1] S P1119 [mH] S P1103 [A]
P1132 [V] +
1000
0
n
P1142
Note:
When commissioning the system, parameter P1142 is calculated using the motor equivalent
circuit diagram.
1145 Stall torque reduction factor 5.0 100.0 1000.0 % immed.
1149 Reluctance torque constant (SRM) 0.0 0.0 300.0 mH immed.
For synchronous motors that have rotors that are not symmetrical around the rotational axis,
the additional reluctance torque can be used to increase the torque.
The reluctance torque constant multiplied by the torque and field--generating current provides
the torque increased as a result of the reluctance torque.
Note:
Refer to P1128 (optimum load angle)
Synchronous motors that have rotors that are not symmetrical around the rotational axis: e.g.
1FE motors
S Operation with reluctance torque: P1128 and P1149 not equal to the standard value
S Operation without reluctance torque: P1128 and P1149 equal to the standard value
4.9.1 Description
What is a Built--in torque motors are liquid--cooled, slow--speed (high pole num-
permanent-- ber), permanent--magnet three--phase synchronous motors with hol-
magnet low--shaft rotors. The motors are supplied as built--in components
synchronous which are kept together, when shipped, using an assembly unit. In
motor with field addition, a bearing and a rotary encoder are required for a complete
weakening? drive unit.
4 The stator and the rotor have flanges at both ends with centering sur-
faces and tapped holes which allow them to be integrated into a ma-
chine.
Reader’s note
Detailed information on 1FW6 motors and to engineer and mount
built--in torque motors is provided in:
Reference: /PJTM/ Configuration Manual
1FW6 Built--in Torque Motors
Manufacturer Documentation
Note
When built--in torque motors (direct drives) are connected to controlled
infeeds, an HFD commutating reactor with the appropriate resistance
must be used as otherwise electrical system oscillations could occur.
When engineering the HFD commutating reactor with resistor, refer to:
Reference: /PJU/ SIMODRIVE 611
Configuration Manual
Manufacturer Documentation
Reader’s note
Also refer to commissioning 1FE1 motors with SimoCom U in Chapter
4.8.2.
Additional For 1FW6 torque motors, the commutation required for synchronous
commissioning motors can be automatically set using the software--based rotor posi-
information/ tion identification technique.
instructions to
The following two techniques can be applied for all frame sizes of
optimize the motor
1FW6 torque motors:
S Saturation--based technique (from SW 5.1)
-- This technique can also be used to determine the angular com-
mutation offset once in conjunction with an absolute measuring
system (e.g. RCN 723 from Heidenhain).
-- This technique does not cause the rotor to move which means
that it can also be used for axes which are locked (e.g. using a
brake).
-- Depending on the actual mechanical design, this can result in a
higher noise level when the axis is powered--up during the identi- 4
fication routine.
S Motion--based technique (from SW 6.1)
-- This technique may only be used for horizontal axes that are free
to move and are not braked (static friction < 10 % of the rated
motor torque).
-- When this technique is applied, under worst case condition, the
rotor can move in the range of 5 degrees.
-- The measuring system must be very stiffly mounted if this tech-
nique is used.
1FW6 stators are equipped with the two following temperature monitor-
ing circuits to protect the stator against inadmissibly high thermal
stressing as well as to monitor the temperature during the commission-
ing phase and in operation:
S 2 x Temp--S (one switching threshold at 130C and another at 150C)
S 1 x Temp--F
Reader’s note
Detailed information on how to connect and evaluate the temperature
monitoring circuits is provided in:
Reference: /PJTM/ Configuration Manual
1FW6 Built--in Torque Motors
Manufacturer Documentation
Reader’s note
Detailed information on linear motors, encoders and power connection,
configuring and mounting are provided in:
Reference: Configuration Manual
Linear Motors of the Product Family 1FN1 or
Linear Motors 1FN Peak-Load Motors of the
Product Family 1FN3
2. Mechanical system
-- Is the axis easy to move over the complete traversing range?
-- Does the air gap between the primary and secondary section
and the mounting dimensions correspond to the motor manufac-
turer’s data (refer to Chapter 4.10.4)?
-- Suspended/hanging axis:
If weight equalization is being used for the axis, is this func-
tional?
-- Brake:
If a brake is being used, is it correctly controlled?
-- Traversing range limiting:
Are the mechanical end stops available and tightly bolted to both
ends of the traversing path?
-- Are the moving feeder cables correctly routed in a cable drag
4
assembly?
3. Measuring system (refer to Chapter 4.10.6)
-- Which measuring system is being used? _ _ _ _ _ _ _ _ _ _ _ _
Absolute or incremental abs j incr j
Grid spacing _ _ _ _ _ _ _ _ _ m
Zero marks (number and position) ____________
-- Which is the positive drive direction? (refer to Chapter 4.10.6)
Which is the positive counting direction of the measuring
system?
Invert (P1011.0)? yes j no j
4. Wiring
-- Power module (connect UVW, phase sequence, clockwise rotating
field)
-- Protective conductor connected?
-- Screen connected?
-- Temperature monitoring circuits:
Are the cables connected to the terminal block of the screen
connecting plate?
----> Temperature sensor (Temp--F):
The average absolute winding temperature can be
measured using the temperature sensor (Temp--F).
----> Overtemperature switch (Temp--S)
The over temperature shutdown circuit (Temp--S) allows each
individual motor phase winding to be digitally monitored for an
overtemperature condition.
Danger
! The circuits of Temp--F and Temp--S neither have ”protective
separation” between each other nor to the power circuits in
accordance with VDE 0160/EN 50178 (EN 61800--5--1).
Thus, they may not be used as SELV/PELV circuits, or connected with
these. Also refer to
Reference: Configuration Manual
Linear Motors of the Product Family 1FN1 or
Peak-Load Motors of the Product Family 1FN3
Danger
! Presently, the connection does not correspond to ”protective
separation” according to VDE 0160/EN 50178 (EN 61800--5--1).
Thus, they may not be used as SELV/PELV circuits, or connected with
these. Also refer to
Reference: Configuration Manual
Linear Motors of the Product Family 1FN1 or
Peak-Load Motors of the Product Family 1FN3
Procedure when Linear motors with a primary section (single motor) should be commis-
commissioning sioned as follows using the parameterizing and start--up tool:
using SimoCom U
Warning
! The pulse enable (terminal 663) must be switched--out (de--energized)
for safety reasons before the drive is powered--up.
3. Fixed temperature?
If the temperature monitoring is realized through a PLC and not
through the drive (refer to case c), then for the temperature sensor
evaluation, refer to Chapter 4.10.5), the monitoring function must be
disabled by specifying a fixed temperature > 0.
-- P1608 (fixed temperature) = e.g. 80 _C Monitoring off
-- P1608 (fixed temperature) = 0 _C Monitoring on
4. Reduce the maximum motor current for safety reasons
-- P1105 (maximum motor current) = e.g. enter 20 %
Danger
! Linear drives can achieve significantly higher rates of acceleration and
4
velocities than conventional drives.
The traversing range must always be kept clear in order to avoid any
potential danger for man or machine.
START
No zero mark,
Move the axis over the zero mark,
several zero marks
”jogging”
or distance--coded
reference marks
When the zero mark is passed,
the angular commutation
offset is automatically entered
into P1016
A zero mark is not selected
and an angular commutation
offset is
not transferred Alarm 799 is displayed
END
START
If the EnDat serial number If the EnDat serial number read from
read from the measuring system the measuring system is not equal to
is not equal to P1025, then P1017 P1025, then P1017 is not set and
is automatically set to 1 Alarm 604 is displayed
(”motor encoder is not adjusted”)
END
Note
For unlisted motors, a rotor position identification routine to determine
the angular commutation offset cannot be guaranteed. Depending on
the motor design, the following can be possibly used for both
measuring systems:
S The technique based on saturation,
S The technique based on motion,
=____,____,____,____,____
-- Is the spread of the measured values less than 10 degrees electrical?
Yes: OK
No: Increase P1019 (e.g. by 10 %)
and repeat the measurements
If OK after having repeated the measurements, then the
angular commutation offset can be re--determined:
For an incremental measuring system
(incremental -- one zero mark):
as for Point 5. (determining the angular commutation off-
set)
For an absolute measuring system:
Power--down the drive (POWER ON--RESET)
Power--up the drive with the pulse or controller enable
signals switched--out
Set P1017.0 to 1
Switch--in the pulse and enable signals
----> The angular offset is automatically
entered into P1016
----> Fault 799
(Save to FEPROM and HW--RESET required)
is displayed
Save to FEPROM and carry--out a HW--RESET
For incremental measuring system
(incremental -- no or several zero marks):
Save to FEPROM and carry--out a HW RESET
General If it is certain that the EMF of both motors have the same relative
information phase position to one another, the connecting cables can be connected
in parallel and operated from one drive.
Linear motors, which are connected in parallel, are commissioned,
based on the commissioning of a single linear motor.
First, only one linear motor (motor 1) is connected to the drive, and is
commissioned as individual motor (1FNx ...). The angular commutation
offset is automatically determined and noted.
Instead of motor 1, motor 2 is connected and is commissioned as indi-
vidual motor. Also here, the angular commutation offset is automatically
4 determined and noted.
If the difference between the angular commutation offset of motor 1
and motor 2 is less than 10 degrees electrical, both motors can be con-
nected in parallel to the drive and commissioned as a parallel circuit
configuration of 2 linear motors (e.g. 2 S 1FN1xxx).
Note
The valid mounting dimensions can be taken from the following
references:
S Reference: Configuration Manual
Linear Motors of the Product Family 1FN1 or
Linear Motors 1FN Peak-Load Motors of the
Product Family 1FN3
S The data sheet of the appropriate motor 4
For mounting dimension and air gap, the following applies:
Only the mounting dimension is decisive and not the air gap which can
be measured, when it comes to maintaining the electrical and
system--related characteristics of the linear motor. The air gap must be
large enough so that the motor can freely move.
Checking the
mounting
dimensions
and air gap 1FN1
e2
e1
b l
Thermal
insulation
strips
Table 4-10 Important mounting dimensions and air gap for 1FN1 motors
Checking the
mounting
dimensions
1FN3 Precision cooler (optional)
hM1
hM2
hM4
hM3
4 Secondary section
Cooling profiles (optional)
Main cooler
Mounting dimension
Mounting dimension
Mounting dimension
secondary section
without secondary
without secondary
section cooler
section cooler
Mounting
tolerance
cooler
cooler
cover
cover
Check the air gap After mounting the motor components, the air gap between the primary
and secondary sections can be optionally checked. Generally, this is
not necessary. If the mounting dimensions are correct, the correct air
gap is automatically obtained. If, after mounting, the air gap does not
match the data in Table 4-11, either the motor has been incorrectly
mounted, or the specified motor dimensions were not maintained when
the motor was produced.
Description Two independent monitoring circuits are available for the 1FN1, 1FN3
primary sections for thermal motor protection.
The absolute, average winding temperature can be measured using the
temperature sensor (Temp--F) comprising a temperature sensor (KTY 84).
The overtemperature shutdown circuit (Temp--S) allows each individual
motor phase winding to be digitally monitored for an overtemperature
condition.
The two independent temperature circuits Temp--F and Temp--S can be
used for motor protection, either individually or together. At least one
Temp--S must be used for the motor overtemperature protection.
The circuit and connection system for Temp--F and Temp--S are de-
4
scribed in detail in:
Reader’s note
Reference: Configuration Manual of the Product Family 1FN1 or
1FN3
Danger
! The circuits of Temp--F and Temp--S neither have ”protective
separation” between each other nor to the power circuits in
accordance with VDE 0160/EN 50178.
Thus, they may not be used as SELV/PELV circuits, or connected with
these. Also refer to the literature reference mentioned above!
Note
Temp--S must be connected for thermal motor protection; it is not
permissible not to connect Temp--S!
Temp--F can be optionally connected to a measuring device for
commissioning and testing.
For regular operation, the Temp--F connections should be
short--circuited and connected to PE.
4 Warning
! S If the user carries out an additional high--voltage check, the cable
ends of the Temp--F should be short--circuited before the check! If
the test voltage is connected to the temperature sensors, it will
destroy them.
S When connecting--up Temp--F, please observe the polarity!
R [k]
2
1
ID = 2 mA
0
0 100 200
U [C]
Note
The temperature sensor (Temp--F) only evaluates the winding
temperature of one phase in the primary section. However, the phases
in the synchronous motor are loaded to different degrees depending on
the particular load, so that in the worst case, the phases, not
measured, have the higher temperatures.
Note
For protective separation, it is not permissible to connect Temp--F
at the encoder connector X411/X412 of the SIMODRIVE power
module without using a suitable protective module.
When handling and connecting Temp--F, it must be assumed, that
when the drive is powered up, there are hazardous voltages at the
terminals on the motor side and at the Temp--F connecting cable -- this
means that the drive must always be disconnected so that it is ensured
that it really is in a no--voltage condition.
Temperature
shutdown circuit
The overtemperature shutdown circuit Temp--S has an NC contact for
each motor phase winding. The NC contacts are connected in series. 4
Temp--S for 1FN1
(bimetallic NC
Table 4-12 Shutdown and switch--in temperatures for the overtemperature
contact -- triplet)
shutdown circuit
4
max. 12000 (3×4000 )
Temp--S can be connected to a PLC via a 3RN1013--1BW10 thermistor
motor protection device. A max. of two Temp--S circuits can be con-
nected in series for each 3RN1013--1BW10 thermistor motor protection
device (total resistance when cold 1.5 k).
Note
For protective separation, it is not permissible to connect Temp--S to
the PLC or at the encoder connector X411/X412 of the SIMODRIVE
power module without using a 3RN1013--1BW10 thermistor motor
protective device.
When handling and connecting Temp--F, it must be assumed, that
when the drive is powered up, there are hazardous voltages at the
terminals on the motor side and at the Temp--F connecting cable -- this
means that the drive must always be disconnected so that it is ensured
that it really is in a no--voltage condition.
How are the Please refer to the following note for the reader:
temperature
sensors
evaluated?
Reader’s note
Reference: Configuration Manual of the Product Family 1FN1 or
1FN3
Note
The data to determine the drive direction is only valid for Siemens
motors (1FNx motors).
If the positive direction of the drive and positive counting direction of
the measuring system do not coincide, then when commissioning,
the speed actual value (P1011.0) must be inverted in the ”measuring
system/encoder” dialog box.
The control sense can also be checked by first parameterizing the
drive, and then manually moving it, with the enable signals inhibited
(switched out). 4
If the axis is pushed in the positive direction (refer to the definition in
Fig. 4-18), then the velocity actual value must also count in the positive
direction.
Determining the The direction of the drive is positive if the primary section moves rela-
drive direction tive to the secondary section in the opposite direction to the cable out-
let direction.
+ Primary Cable outlet direction
section
Secondary section (magnets) N -- north pole marking
Note
The counting direction of the measuring system is positive, if the
distance between the sensor head and rating plate increases.
Sensor head
Scale + Type plate
Fig. 4-19 Determining the counting direction for measuring systems from the
Heidenhain Company
4 color connec-
tor, +5 V 0V
12--pin
Fig. 4-20 Determining the counting direction for measuring systems from
Renishaw
Note
If the sensor head is mechanically connected to the primary section,
the cable outlet direction must be different. Otherwise, invert the actual
value!
Note
The positive counting direction of the linear measuring system from the
Zeiss company should be determined just like the measuring system
RGH22B from Renishaw (refer to Fig. 4-20).
Temperature The temperature sensor coupling cable is used to couple the tempera-
sensor coupling ture sensor circuit Temp--F into the encoder cable using connector
cable boxes. The transition from the power cable to encoder cable can be
realized at the machine as well as in the cabinet.
How are the Please refer to the following note for the reader:
temperature sensor
coupling cable and
length measuring
system connected?
Reader’s note
Section ”General information on the connection system (CON)” in:
Reference: /PJLM/ Configuration Manual,
1FN1, 1FN3 Linear Motors 4
If an incremental measuring system is used, the drive is roughly syn-
chronized using the rotor position identification.
Warning
! When connecting--up the temperature monitoring circuits, carefully
observe the specifications relating to protective separation
DIN EN 50178.
Information on protective separation can be taken from:
Reference: /PJLM/ Configuration Manual,
1FN1, 1FN3 Linear Motors
Note
Only identical linear motors (the same forces, winding types,
secondary section types and air gap) may be connected in parallel.
(Order designation or Order No. [[MLFB] of the primary sections to be
connected in parallel must be identical up to the winding sense and/or
primary section length.)
If linear motors in an axis are connected in parallel, the position of the
primary sections with respect to one another and to the secondary
sections must exhibit a specific grid, in order to achieve a matching
electrical phase position.
4 Additional data, refer to:
References: PJLM/ SIMODRIVE
Configuration Manual, 1FN1, 1FN3
Linear Motors
Reader’s note
Section ”General information on the connection system (CON)” in:
Reference: /PJLM/ Configuration Manual,
1FN1, 1FN3 Linear Motors
Warning
! When connecting--up the temperature monitoring circuits, carefully
observe the specifications relating to protective separation
DIN EN 50178.
Information on protective separation can be taken from:
Reference: /PJLM/ Configuration Manual, 1FN1, 1FN3
Linear Motors
Why make If the linear motor was commissioned according to the relevant instruc-
measurements? tions, and unexplained fault/error messages still occur, then all of the
signals must be checked using an oscilloscope.
U
Linear V
motor
W
1 k 1 k 1 k
EMF_W EMF_V EMF_U
+ Primary
Cable outlet direction
section
Secondary section (magnets) N -- north pole marking
+
Secondary section (magnets)
N -- north pole marking
Primary Cable outlet direction
section
Fig. 4-22 The positive direction of the drive (clockwise rotating field)
Description Alternative to the motor encoder (indirect measuring system, IM) in the
”positioning” operating mode, a direct measuring system (DM) can be
used for closed--loop position control.
The direct measuring system for drive A, for a 2--axis control board, is
connected to X412 (motor encoder, drive B). In this case, drive B must
be de--activated.
After the direct measuring system has been activated, the drive evalu-
ates both measuring systems as follows:
S Motor encoder, drive A (IM) at X411:
4 ---->
---->
for the closed--loop speed control of the axis
for the coarse synchronization of the axis rotor position
S Direct measuring system (DM) for drive A at X412:
----> for the closed--loop position control and
”precise” position sensing of axis A
Advantage:
The ”actual” position of the axis is sensed using a direct measuring
system. Any play between the motor and table is corrected.
X412
if P0250 (A) = 1
X411
----> Motor encoder, drive B
Motor encoder drive A but
----> a direct meas. system
is connected for drive A
Linear scale
Motor with (direct meas.
encoder system, DM)
(indirect
measuring Sensor head
system, IM)
Gear Table
Spindle
Coupling
4 The direct measuring system signals can be output via the angu-
lar incremental encoder interface. The angular incremental enco-
der interface as output becomes automatically active if P0890 is
set to 1 for the motor measuring system AND the direct measu-
ring system is activated (P0250 = 1). However, parameters
P0892 and P0893 are not effective for the angular incremental
encoder interface (B).
Interface Output signals
Ang. incr. enc. interf. (A) Signals of the motor meas. system
Ang. incr. enc. interf. (B) Signals of the direct
7. Direction adaptation for direct measuring systems
-- P0231 Position act. value inversion
-- P0232 Position ref. value inversion
8. You can toggle between the indirect measuring system (IM) and the
direct measuring system (DM) by changing P0250 and executing a
POWER--ON RESET.
-- The parameters for the closed--loop position control are only
available once and must also be appropriately adapted,
e.g.:
P0231 Position act. value inversion
P0332 Position ref. value inversion
P0201 Backlash compensation
-- The parameters for the gearbox and spindle pitch are only avail-
able once and must be set for the indirect measuring system,
e.g.:
P0236 Spindle pitch
P0237:8 Encoder revolutions
P0238:8 Load revolutions
-- The adjustment status for absolute value encoders is changed
after changeover, i.e. P0175 is set to 0. A re--adjustment is re-
quired.
9. Which measuring system does the drive control use?
----> refer to P1792 (active measuring system)
Connection
Encoder connection: X411/X412
Note
If an induction motor with TTL encoder is connected to ”SIMODRIVE
611 universal HR/HRS”, then it is not permissible that the angular
incremental encoder interface is used as output.
Warning
! If individual or several signals of the encoder are short--circuited or
interrupted -- under certain circumstances -- it is possible that the
encoder signal monitoring does not respond and the motor can move
in an uncontrolled fashion.
Description In order to be able to use field weakening – also with the FD machine
data assignments, e.g. for 1FT7 motors, then this can be activated by
setting P1172 = 1 in addition to P1015 = 1.
Closed--loop If P1015 and P1172 were enabled and a motor selected using the list
control parameters diagram, then the following machine data are additionally pre--assigned
using the “Calculate controller data” function:
S P1121: Current controller reset time
4
S P1147: Speed limitation (ARM SRM)
S P1401: Velocity for max. useful motor velocity (ARM SRM)
S P1403: Creep speed, pulse suppression (ARM SRM)
S P1404: Timer pulse suppression
S P1405: Monitoring speed, motor (ARM SRM)
S P1606: Threshold n controller at stop
S P1610: Diagnostic functions
S P1612: Shutdown response, faults 1
S P1613: Shutdown response, faults 2
Note
For synchronous motors, field--weakening operation can be
switched--in using P1015.
“Calculate controller data” must be initiated after changing the machine
data setting!
Note
P1172 is only effective, if P1015 = 1 was set – “Activate PE--MSD”.
“Calculate controller data” must be initiated after changing the machine
data setting!
Parameter The following parameters are used for FD operation with field weakening:
overview S P1015 Activate PE--MSD (SRM)
(refer to Chapter
S P1114 Voltage constant (SRM SLM)
A.1)
S P1142 Threshold speed field weakening (ARM SRM)
4 S P1172 FD operation with field weakening (SRM) (--> 12.1)
J
PROFIdrive The profile defines, among other things, how setpoints and actual val-
conformance ues are transferred and how drive parameters can be accessed.
S The profile includes the necessary definitions for the operating
mode ”Speed setpoint” and ”Positioning”.
S It defines the basic drive functions and leaves sufficient freedom for
application--specific expanded functionality and ongoing develop-
ments.
S The profile includes an image of the application functions on PROFIBUS--DP.
S The PROFIdrive Profile provides a total of 6 different application
classes.
S ”SIMODRIVE 611 universal” is in conformance with the profile for
application Class 1 and from SW 6.1, application Class 4.
The following functional scope has been implemented corresponding to
the directive PROFIdrive V3.1 -- 2002. From SW 12.1, operation
according to the PROFIdrive profile version V4.1 – 2006 is possible:
S Isochronous mode
S Configuring a telegram 5
S Encoder interface
S Non--cyclic parameter access using DPV1 utilities
S Profile parameters
The following parameters should be set in order, for this functionality, to
achieve the precise compatibility to profile version 3.1:
S P0878 bit 0 =1, bit 1 = 1, bit 2 = 1 (from SW 8.2)
S P0879 bit 0 = 1, bit 1 = 0, bit 2 = 0, bit 9 =1
S P1012 bit 12 = 1, bit 13 = 1, bit 14 = 0, bit 15 = 1 (from SW 9.1)
In order to achieve compatibility to profile version 4.1, the following
parameters must also be set:
S P0878 bit 3 =1 (from SW 12.1)
Reader’s note
Standard telegrams are defined to simplify configuring PROFIBUS--DP.
Telegrams 1, 2 ..., 6 are designated as standard telegrams
corresponding to PROFIdrive definitions and telegrams 102...110 from
Siemens are designated as standard telegram.
Master and slaves For PROFIBUS, a differentiation is made between master and slave units.
S Master (active bus device)
Devices, which represent a master on the bus, define data transfer
along the bus, and are therefore known as active bus nodes.
A differentiation is made between two classes of master:
-- DP Master class 1 (DPMC1):
These are central master systems that exchange data with the
slaves in defined message cycles.
Examples: SIMATIC S5, SIMATIC S7, etc.
-- DP Master class 2 (DPMC2):
These are devices for configuring, commissioning, operator con-
trol and monitoring in bus operations.
Examples: Programming units, operator control and visualization
devices
S Slaves (passive bus nodes)
These devices may only receive, acknowledge and transfer mes-
5
sages to a master when so requested.
Reader’s note
The ”SIMODRIVE 611 universal” control board with the optional
PROFIBUS--DP module is a slave on the fieldbus.
In the following text, this slave is designated the ”DP slave 611U” .
Data transfer PROFIBUS supports data transfer according to RS485 and also data
technology, transfer using fiber--optic cable.
baud rate
The ”DP--Slave 611U” automatically detects the baud rate set at the
bus at power--on.
The following baud rates are possible:
9.6 kbaud, 19.2 kbaud, 93.75 kbaud, 187.5 kbaud,
500 kbaud, 1.5 Mbaud, 3.0 Mbaud, 6.0 Mbaud and 12 Mbaud
Note
S When using Optical Link Plugs (OLPs), the baud rate is limited to
1.5 Mbaud.
S When several slaves are connected to a master, for practical and
sensible operation with SimoCom U, a baud rate 187.5 kbaud
should be set.
When commissioning the fieldbus, the baud rate is defined the same
for all devices starting from the master.
Data transfer via Data is transferred between the master and slaves according to the
PROFIBUS master/slave principle. The drives are always the slaves. This permits
extremely fast cyclic data transfer.
In addition, non--cyclic communications functions are also used for
parameterization, diagnostics and fault/error handling during cyclic data
transfer with drives.
Field bus
5
Fig. 5-1 Data transfer via PROFIBUS
Transferring words All of the word and double word formats used are transferred in the Big
and double words Endian format, i.e. the high byte or high word is transferred before the
low byte or low word.
Protocols The communications type corresponds to the protocol shown in Fig. 5-2
for the ”DP slave 611U”.
DPV1 parameter Parameters can be read and written into according to the protocol, de-
channel (from fined in the PROFIdrive Profile via the DPV1 parameter channel.
SW 6.1)
DP master DP master
Class 2 Class 2
PG/PC PG/PC
with
SimoCom U
DP master DP Master Class 2
Class 1 (e.g. OP17)
(PLC e.g. SIMATIC S7) PG/PC PG/PC
HMI
S7 protocol
+ DPV1
DPV1 parameter
PROFIBUS DP channel
5
PNO Directive ”PROFIdrive Profile
Variable--Speed Drives”
S Cyclic data transfer: PZD part
S Non--cyclic data transfer: PKW part
S Non--cyclic data transfer: DPV1 parameter channel
PG/PC
RS--232/RS--485
S7 protocol +
data transfer protocol
DP slave
611U
”SIMODRIVE 611 The ”SIMODRIVE 611 universal” control board together with the op-
universal” with tional PROFIBUS--DP module is used to connect drives to higher--level
optional automation systems via PROFIBUS--DP.
PROFIBUS--DP
”SIMODRIVE 611 universal” identifies the installed optional PROFI-
module
BUS--DP module at power--on.
If an optional module is used, the input/output functions can be se-
lected via PROFIBUS--DP, or also entered as setpoints.
The compatibility between the terminal and PROFIBUS signals is de-
scribed in Chapter 5.4.
Reader’s note
S Which modules are available? refer to Chapter 1.3.3
S Installing the optional module refer to Chapter 2.1
S Connecting--up diagram
and connecting--up the optional module refer to Chapter 2.3.4
Net data structure The structure of the net data for cyclic operation, is designated as pa-
according to PPOs rameter--process data--object (PPO) in the ”PROFIBUS profile, vari-
able--speed drives”.
The net data structure for cyclic data transfer is sub--divided into two
areas, which are transferred in each telegram.
S Parameter area (PKW, parameter identification value)
This telegram section is used to read and/or write parameters and
to read out faults. The data transfer is optional and can be defined
by appropriately configuring the system.
The mechanisms, used to apply the PKW part, are described in
Chapter 5.6.7.
S Process data area (PZD, process data)
This area contains the control words, setpoints and status informa-
tion and actual values.
Telegram structure With cyclic data transfer, setpoints and actual values are transferred
for cyclic one after the other between the master and its associated slaves in a
data transfer cycle.
For standard DP operation, a new cycle is started after the old cycle
has been completed.
For clock--synchronous operation, a new cycle is started with the selected
TDP clock cycle.
The telegrams of the cyclic data transfer have, in both cases, the fol-
lowing basic structure:
Drive A Drive B
Note:
Net data for drive B is only transferred, if the ”DP slave 611U” operates as
double--axis module.
----> refer to Chapter 5.9 under P0875
1) Transfer is optional and is defined by appropriately configuring the system.
Net data
PIV
S See Chapter 5.6.7
PD
S In closed--loop speed controlled operation, refer to Chapter 5.6.6 5
S In the positioning mode, refer to Chapter 5.6.6
PZD PZD PZD PZD PZD PZD PZD PZD PZD PZD
PKE IND PWE 1 2 3 4 5 6 7 8 9 10
1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
word word word word word word word word word word word word word word
PPO1
PPO2
PPO3
PPO4
PPO5
Abbreviations:
PPO Parameter Process data Object IND Sub--index,
PKW Parameter ID value sub--parameter number, array index
PKE Parameter ID PWE Parameter value
PZD Process data
Notice
The five various PPOs are selected with different data length
depending on the task that the drive has to fulfill in the automation
environment.
Configuring The process data structure of the telegram can be defined and config-
process data ured as follows from SW 3.1:
(from SW 3.1) S By selecting a standard telegram
S By freely configuring a telegram
----> Refer to Chapter 5.6.5
Non--cyclic There are three non--cyclic channels which can be accessed on the
parameter access drive parameters from ”SIMODRIVE 611 universal” via PROFIBUS--DP.
An overview of how parameters can be accessed for ”SIMODRIVE 611
universal” is shown in the following diagram.
Drive parameters
Note
Every parameter is allocated a parameter number. Profile--specific
parameters are defined for the ranges decimal 900 to 999 and are
reserved from decimal 60000 to 65535.
In order to remain compatible to previous parameter assignments,
when accessing via the DPV1 parameter channel (reading/writing) in
the drive firmware, the index is output starting with 1 and on the
PROFIBUS side reduced by 1 (n--1).
Parameter access Using PROFIdrive, it is possible to transfer parameters via DPV1 using
via DPV1 non--cyclic communications. The parameter definition and parameter
access via the DPV1 mechanism is defined in the PROFIdrive parame-
ter model, which is part of the PROFIdrive Profile Version 3 and 4 (from
SW 12.1).
The function blocks and project examples for SIMATIC S7 can be used
to transfer drive parameters in a non--cyclic fashion:
Product Order No. (MLFB):
Drive ES SIMATIC 6SW1700--5JC00--2AA0
Reader’s note
Reference: /PPA/, PROFIdrive--Profile Drive Technology,
Version 3.1.2 Sept. 2004 (Chapter 3.4)
From SW 12.1:
Version 4.1 May 2006 (Chapter 6.2)
5
Parameters, A protocol has been defined for accessing parameters which comprises
reading/writing tasks and the associated responses. The tasks are non--cyclically
DPV1 (from transferred using the DPV1 utility ”write data” and the responses with
SW 6.1) ”read data”. Several drive parameters (e.g. traversing block) can be
simultaneously accessed using a task/response.
A DPV1 parameter task and a DPV1 parameter response with individ-
ual fields is defined and documented in the PROFIdrive profile.
When reading and writing parameters, that, depending on the current
configuring of the drive, are not valid -- e.g. P1083 is only valid for in-
duction motors, however, a synchronous motor is configured -- then the
Siemens--specific DPV1 error code 0x65 (parameter presently de--acti-
vated) is output.
Values of signal parameters (50000--type parameters) can only be read
if this was configured in the PROFIBUS telegram (P0915, P0916). A
negative acknowledgement (DPV1 error code 0x65) is output when
reading signal parameters using non--cyclic data transfer that were not
configured in the Profibus Telegram.
Read the The parameters, defined by the profile, are documented in a list form
parameter in the PROFIdrive profile.
description DPV1
This includes both parameters with the implementation rule ”manda-
(from SW 6.1)
tory”, i.e. parameters that are absolutely necessary in order to be in
conformance with the profile as well as parameters with the imple-
mentation rule ”optional” .
Parameter descriptions can be read so that now a master knows which
parameters a drive knows and the properties which each of these pa-
rameters has.
Reader’s note
Reference: /PPA/ PROFIdrive--Profile Drive Technology,
Version 3.1.2 Sept. 2004 (Chapter 3.4)
From SW 12.1:
Version 4.1 May 2006 (Chapter 6.2)
Communications From SW 4.1, data can be transferred, using the SIMATIC Operator Panel
with SIMATIC OP (SIMATIC OP) to ”SIMODRIVE 611 universal” via the PROFIBUS--DP.
(from SW 4.1)
DP master DP master Class 2
Class 1 (PLC e.g. SIMATIC S7) (e.g. TP170B)
5 SIMATIC OP
S7 protocol
+ DPV1
PROFIBUS DP
DP slave
611U
S Technical details
-- Communications are established directly between the SIMATIC OP
(e.g. TP170B) as Master Class 2 and the ”SIMODRIVE 611 universal”
as slave using the S7 protocol and the non--cyclic DPV1 utilities.
-- SIMATIC OP can read and write into drive parameters.
-- A Class 1 master is not required.
S Configured in SIMATIC OP
-- The drive parameters are addressed using the data block and
data word.
----> Axis A:
Data block number_OP = parameter number_611U
Data word_OP = sub--parameter_611U
----> Axis B:
Data block number_OP = parameter number_611U + 10000
Data word_OP = sub--parameter_611U
S Parameterization in the ”SIMODRIVE 611 universal”
-- A DP2 or DP3 module with a correctly entered DP address
(P0918) must be inserted.
5
-- Parameterize from where the drive is to be operated
----> PROFIBUS--DP Master Class 1:
Set P0875 = P872
----> HW terminals
Set P0875 to 0
S Setpoint input
-- it is not possible to directly enter setpoints from the SIMATIC OP.
-- Setpoints can be indirectly entered using the SIMATIC OP by
changing parameters, e.g. P0641 (fixed setpoint)
----> Enter the setpoint via HW terminals (P0875 = 0)
Danger
! For applications where the setpoint is entered using the SIMATIC OP,
in addition, an enable or EMERGENCY STOP signal should be
connected to SIMATIC OP, as an interrupted connection between
SIMATIC OP and ”SIMODRIVE universal” does not result in a drive
fault.
Standard case When first commissioning the system with the optional PROFIBUS--DP
module inserted (standard case), the control board terminals are auto-
matically pre--assigned as follows:
S Digital input terminals: Terminals I0.x, I1.x, I2.x, I3.x = inactive
S Analog input terminals: Terminals 56.x/14.x, 24.x/20.x = switched--out
If Then
at the these parameters are pre--assigned as follows:
first commission- S P0660 = 0 (function, input terminal I0.x)
ing in the booted
state, an optional
S P0661 = 0 (function, input terminal I1.x)
PROFIBUS--DP S P0662 = 0 (function, input terminal I2.x)
5 module was
identified,
S P0663 = 0 (function, input terminal I3.x)
S P0607 = 0 (analog setpoint, terminal 56.x/14.x)
S P0612 = 0 (analog setpoint, terminal 24.x/20.x)
Note:
S Parameter value 0 signifies: the terminal is inactive
S x signifies: Space retainer for drive A or B
Mixed operation The terminal which is inactive or switched out as standard, can be re--
assigned a function by appropriately parameterizing the terminal.
Note
S Rule for input signals:
-- A HW terminal has priority over a PROFIBUS signal.
S Rule for output signals:
-- The signal is output via the hardware terminal and PROFIBUS
Central Fig. 5-7 indicates which input terminal signals and PROFIBUS control
enable signals signals have an effect on the central internal enable signals.
Parking axis
≥1
Standstill &
5
T. 64 Internal
T. 65.x speed
& controller
STW1.0: ON/OFF 1 & enable
STW1.2: OC/OFF 3 ≥1 &
Power--on inhibit &
(refer to Fig. 5-9)
Fault present & Rotor position
identification
(controller inhibit) active
Regenerative braking
Internal: nact > P1403
Internal: t < P1404
& ≥1
P1403 (shutdown
speed, pulse
cancellation) ZSW2.5: Open holding brake
P1404 (timer, Braking control Brake opening time running
pulse cancellation)
Note:
e.g.: STW1.1: Control word 1, bit 1
Fig. 5-7 Central enable signals and their dependency on the hardware terminals and PROFIBUS signals
Statuses from the Fig. 5-8 shows which input terminal signals and PROFIBUS control sig-
terminal and nals have a significant effect on the most important status signals and
control signals how they are formed.
SIMODRIVE
611 universal
T. 663
T. 63
STW1.1: OC/OFF 2
&
STW1.2: OC/OFF 3 ZSW1.0:
& Ready to be
powered--up/not
Fault present
ready to be
(pulse enable)
Power--on inhibit
& powered--up
5 T. 663
T. 63
T. 64
T. 65.x & ZSW1.1:
STW1.0: ON/OFF 1 P1012.2
STW1.1: OC/OFF 2 & = 1 ----> Ready
or
STW1.2: OC/OFF 3 = 0 ----> No fault
Fault present
(pulse enable)
Power--on inhibit
&
(refer to Fig. 5-9)
T. 663
T. 63 & ZSW1.4:
No OFF 2 present
STW1.1: OC/OFF 2
ZSW1.5:
STW1.2: OC/OFF 3
No OFF 3 present
Fig. 5-8 Statuses dependent on the hardware terminals and PROFIBUS signals
Power--on inhibit If the power--on inhibit is activated (P1012.12 = 1), the drive can no
longer move by itself after the ”power--on inhibit” has been reached.
The ”power--on inhibit” status must be removed in order to traverse the
drive.
In order to activate the behavior/response in conformance with the
PROFIdrive from SW 6.1, bit 13 (power--on inhibit according to the
PROFIdrive Profile) is pre--assigned a value of 1 in parameter P1012
(function switch). This means that the behavior/response, in confor-
mance with PROFIdrive, is activated as standard.
Fig. 5-9 indicates which signals and parameters affect the power--on
inhibit.
Drive
T. 65.x
STW1.0: ON/OFF 1
&
T. 663 R
ZSW1.6
5
T. 63
STW1.1: OC/OFF 2 & & & S
Power--up
≥1 inhibit
STW1.2: OC/OFF 3
Ready
or no fault
P1012.13
≥1
Fault present
(controller inhibit)
P1012.12
Note
If, in addition to P1012.13 = 1 also P1012.14 = 1 is set to 1, if the
status of signals STW1.1 (OC/OFF 2), STW1.2 (OC/OFF 3 and
STW1.0 (ON/OFF 1) simultaneously change
from 0 ----> 1, this does not result in the ”power--on inhibit” state.
Reader’s note
In the index, for each process data (control/status word), it is specified
on which page information can be found on this word.
S refer to ”Process data in the n--set mode -- control words ...”
refer to ”Process data in the n--set mode -- status words ...”
S refer to ”Process data in the pos mode control words ...”
refer to the ”Process data in the pos mode -- status words -- ...”
Overview of the From the perspective of the DP master, control words are setpoints.
control words The ”DP slave 611U” provides an image of the received process data
(setpoints) P1788:17 (control words, setpoints) in P1788:17 (received process
data, PROFIBUS).
Overview of the From the perspective of the DP master, status words are actual values.
status words
The ”DP slave 611U” indicates an image of the sent process data (sta-
(actual values)
tus words, actual values) in P1789:17 (sent process data, PROFIBUS).
Table 5-4 Overview of the status words (actual values)
Control word
STW1 (n--set
mode)
Table 5-5 Control word STW1 for the n--set mode
Note:
1) The signal is only effective for P0878.6 = 1 and, for SW 11.01.03, is connected to bit 11!
S The control signals, from the perspective of ”SIMODRIVE 611 universal”, are input signals and are
described in Chapter 6.4.3.
Also refer in the index under ”Input signal, digital ...”.
S The signals designated like this must have at least a 1--signal in order to be able to operate
a motor with the speed setpoint NSET_A or NSET_B.
Control word
STW1
(pos mode)
Table 5-6 Control word STW1 for positioning
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
5
Operating condition/reject traversing task
Enable inverter/pulse inhibit
Operating condition/OFF 3
Operating condition/OFF 2
ON/OFF 1
Note:
S The control signals, from the perspective of ”SIMODRIVE 611 universal”, are input signals and are
described in Chapter 6.4.3.
Also refer in the index under ”Input signal, digital ...”.
S The signals which have been identified in this way, must have at least a 1 signal in order to
be able to start a traversing block using the control signal ”activate traversing task (edge)”.
1) QStw.1 is OR’d.
Control word
STW2
Table 5-7 Control word STW2
STW
Master sign--of--life (from SW 3.1) 2
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
NSET_B
NSET_A (nset--h) nset--l1) Decimal value for
R
Remarks
k
nset--h
Bit
24 23 16 15 8 73) 03) nset--h +
312)
nset--l
7 F F F F F F3) F3) +32 767 2 147 483 647 Highest value4)
: : : : :
4 0 0 0 0 0 0 0 +16 384 1 073 741 824 Positive normalization
value (P0880)
: : : : :
0 0 0 0 0 0 0 0 0 0 nset = 0
5
F F F F F F F F --1 --1 nset = --1
: : : : :
C 0 0 0 0 0 0 0 --16 384 --1 073 741 824 Negative normalization
value (P0880)
: : : : :
8 0 0 0 0 0 0 0 --32 768 --2 147 483 648 Lowest value4)
1) The speed setpoint resolution is increased with nset--l.
The control word nset--l is only transferred for the PPO types PPO2, PPO4 and PPO5.
2) Sign bit: Bit = 0 ----> positive value, bit = 1 ----> negative value
3) The drive does not evaluate these values (low byte from nset--l)
4) The speed is limited by the lowest setting in P1401/P1405/P1146 or P1147.
n
Normalization value
(P0880)
4000hex NSET_A
4000 0000hex NSET_B
Example:
Assumptions: The speed setpoint is entered via nset--h and P0880 =
16384
----> resolution = 1, i.e. 1 digit ≐ 1 RPM
Control word The system deviation for the dynamic servo control (DSC) is trans-
XERR ferred via this control word.
(n--set mode)
(from SW 4.1)
STW
NSET_B XERR
1
Control word For dynamic servo control (DSC) the position controller gain factor is
KPC transferred via this control word.
(n--set mode)
(from SW 4.1)
STW
NSET_B KPC
1
Control word The torque limit presently valid in the drive can be reduced using this
MomRed control word.
Mom
Red
Example:
Assumption: Best possible resolution for the full limiting range
Input: P0881 = 25 %
It then means:
S Full torque
MomRed = 0000
----> k = 1 (i.e. 1 ⋅ P1230 and 1 ⋅ P1235 are effective)
S No torque
MomRed = FFFF
----> k = 1 -- 65535 / 65536 = 0.0000153 or almost 0
with a total of 65536 intermediate steps.
When P0881 is parameterized > 25 %, then it is possible to reduce to
precisely 0.
Control word The 2 analog outputs of a drive can be controlled using these control words.
DAU1
DAU2
DAU DAU
1 2
X441
5
P0626 = 38
75 x D
10 V
P0633 = 39 A
16 x
10 V 15 Reference (for terminals 75.x and 16.x)
Analog outputs
x: Space retainer for drive A or B
Transfer format:
4000Hex ≐ 5 V, if the shift factor = 0 and the offset = 0
4000Hex ≐ 10 V, if the shift factor = 1 and the offset = 0
Control word The digital outputs at the drive can be controlled, using this control
DIG_OUT word from the master side via PROFIBUS.
(from SW 3.1)
This terminal must be assigned function number 38 so that an output
terminal can be controlled.
DIG
_OUT
Bit 15 3 2 1 0
1 0 1 1
Control word For the ”Spindle positioning” function, the target position is entered via
XSP this control word.
(n--set mode)
(from SW 5.1)
XSP
Control word Control signals can be directly read in from another slave (publisher)
DezEing using this control word without the signals having first to be routed via
(from SW 4.1) the master.
The individual bits in the control word must then be assigned functions
using P0888, for example, ”ramp--function generator enable” or ”hard-
ware limit switch”.
Dez
Eing
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
5
Parameterize with P0888
Note:
The control signals, from the perspective of ”SIMODRIVE 611 universal”, are input signals and are de-
scribed in Chapter 6.4.3. Also refer in the index under ”Input signal, digital ...”).
Control word For two rigidly connected drives, the actual torque setpoint of the
MsollExt master drive (ZSW Msoll) can be read into the slave drive using this
(from SW 4.1) control word.
Msoll
Ext
Note
The slave drive must be changed over into the open--loop torque
controlled mode using STW1.14.
Control word
QStw
(pos mode)
(from SW 4.1)
Table 5-11 Control word QStw
QStw
Reserved
5 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved
Control word
SatzAnw
Table 5-12 Control word SatzAnw for positioning
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
27 (from SW 10.1)
26 (from SW 10.1)
25
Block selection
24
(traversing blocks 0 to 23
63; from SW 10.1: 255
through 0)
22
21
5
20
Note:
The control signals, from the perspective of ”SIMODRIVE 611 universal”, are input signals and are de-
scribed in Chapter 6.4.3.
Also refer in the index under ”Input signal, digital ...”).
Control word
PosStw
(pos mode)
Table 5-13 Control word (PosStw) for positioning
Reserved
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Control word The percentage value for the velocity override is specified using this
Over control word.
(pos mode)
Normalization of the The override normalization is defined using P0883 (override evaluation
override (P0883) PROFIBUS).
P0883
Actual override = ⋅ Over
16384
Notice
As the drive cannot rotate with Over = 0 %, then it is important for
PPO types 2, 4 and 5, that a practical value (greater than 0%) is in this
control word.
Negative values are interpreted as maximum value, as this control
word is viewed unsigned.
Control word Using this control word, a master drive can control a slave drive with a
Xext position reference value.
(pos mode)
Xext can be connected with the XsollP or XistP quantities from the
(from SW 4.1)
master drive.
When using a SIMODRIVE 611 universal in the n--set mode as master
drive, a connection can be made with the actual value Gx_XIST1 from
the encoder interface.
Xext
Data transfer format: P0895 and P0896 define the input format
P0896
The following applies: Position in MSR = input value ⋅
P0895
Note 5
An input evaluation of the setpoints received via the source is only
made for a coupling via the angular incremental encoder (P0891 = 0 or
1) and via PROFIBUS--DP (P0891 = 4).
Control word The correction value, by which the position reference value jumps, e.g.
dXcorExt when referencing in the master drive (publisher) can also be read--in
(pos mode) and taken into account in the slave drive (subscriber) using this control
(from SW 4.1) word.
dXcor
Ext
Data transfer format: P0895 and P0896 define the input format
P0896
The following applies: Position in MSR = input value ⋅
P0895
Control word For MDI blocks, the position is transferred via this control word.
MDIPos
(pos mode)
(from SW 7.1)
MDIPos
Control word For MDI blocks, the speed is transferred via this control word.
MDIVel
(pos mode)
(from SW 7.1) MDIVel
Control word For MDI blocks, the acceleration override is transferred via this control
MDIAcc word.
(pos mode)
(from SW 7.1)
MDIAcc
Control word For MDI blocks, the deceleration override is transferred via the control
MDIDec word.
(pos mode)
(from SW 7.1)
MDIDec
Control word For MDI blocks, the mode is transferred via this control word.
MDIMode
(pos mode)
(from SW 7.1)
MDIMode
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
5
No OFF 2 present/OFF 2 present
Fault present/no fault present
Status, controller enable
Ready or no fault
Ready to be powered--up/not ready to be powered--up
Note:
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Parameter set
Bit 2
Bit 1
5
Bit 0
Note:
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
1) Only available in the n--set mode
Status word For closed--loop speed controlled operation, the speed actual value is
NIST_A displayed as follows:
NIST_B
nist--h nist--l
NIST_A (nist--h) ----> lower resolution
NIST_B (nist--(h+l)) ----> higher resolution
Note
The speed actual value is signaled in the same format as the speed
setpoint is specified
(refer to control word NSET_A (nset--h) and NSET_B (nset--(h+l)).
The speed actual value to be transferred via PROFIBUS--DP can be
smoothed using a PT1 filter (from SW 13.1). The smoothing time
constant of the PT1 filter is set using P0887 (P0887 = 0 smoothing is
not active).
Status word
MeldW
Table 5-17 Status word MeldW
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Note:
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
Status word ADU1 The actually converted values of the 2 analog inputs of a drive are dis-
ADU2 played using these status words.
ADU ADU
1 2
Note
The parameters available to parameterize the analog inputs are still
valid (refer to Chapter 6.6).
Status word The digital inputs at the drive can be read via the PROFIBUS and eval-
DIG_IN uated on the master side using this status word.
(from SW 3.1)
DIG
_IN
Bit 15 3 2 1 0
1 0 1 1
I0.x
x: I1.x
Space retainer for
I2.x
drive A or B
I3.x
Input terminals
Ausl
Note
The utilization value is smoothed using P1251 (time constant
(smoothing) motor utilization).
Status word Pwirk The actual drive active power is displayed using this status word.
The active power is calculated from the speed actual value and the
actual torque setpoint. Contrary to the torque and power limits, in this
case, the current limiting is not taken into account.
Pacti
ve
5 Status word Msoll The drive torque is displayed using this status word.
Mset
Normalization of The normalization of Msoll is defined (from SW 4.1) using P0882 (eval-
Msoll (P0882) uation, torque setpoint PROFIBUS).
Actual torque setpoint for
S Synchronous motors:
P0882
Torque setpoint [Nm] = P1118 ⋅ P1113 ⋅ ⋅ Msoll
4000Hex
S Asynchronous motors:
60 ⋅ P1130 ⋅ 1000 P0882
Torque setpoint [Nm] = ⋅ ⋅ Msoll
2 ⋅P1400 4000Hex
Note
The reference torque is displayed in P1725 (normalization, torque
setpoint).
The torque value is smoothed via P1252 (transition frequency, torque
setpoint smoothing).
Status word The actual smoothed torque--generating current Iq of the drive is dis-
IqGl played using this status word.
(from SW 3.1)
The smoothing can be set using P1250 (transition frequency, current
actual value smoothing).
IqGl
QZsw
Reserved
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved
Note:
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
Status word
AktSatz
Table 5-19 Status word AktSatz
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
27 (from SW 10.1)
26 (from SW 10.1)
25
Status, block selection
5 (traversing blocks 0 to
63; from SW 10.1: 255
24
23
22
through 0)
21
20
Note:
As long as the block is not active, a --1 is displayed. The actual block number is displayed with the input
signal ”activate traversing task”.
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
Status word
PosZsw
(pos mode)
Table 5-20 Status word PosZsw for positioning
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
5
Axis moves forwards
In synchronism (from SW 3.3)
Setpoint static
Velocity limiting active
Follow--up mode active
Note:
From the perspective of SIMODRIVE 611 universal, status signals are output signals and are described
in Chapter 6.4.6.
Also refer in the index under ”Output signal, digital ...”).
Status word The actual DC link voltage in the drive is displayed using this status
UZK1 word.
(from SW 8.3)
UZK1
5 1) Sign bit:
2) Resolution:
Bit = 0 ----> positive value, bit = 1 ----> negative value
1 digit ≐ 1 measuring system grid (MSR)
Transfer format: P0884 and P0896 define the position output format
P0884
The following applies: Output value = position in MSR ⋅
P0896
Status word The actual position reference value at the output of the interpolator or
XsollP at the input of the fine interpolator is displayed in the drive using this
(pos mode) status word.
(from SW 4.1)
XsollP
Transfer format: P0884 and P0896 define the position output format
P0884
The following applies: Output value = position in MSR ⋅
P0896
Status word The correction value by which the position reference value jumps, e.g.
dXcor when referencing in the master drive (publisher) is displayed in the
(pos mode) drive using this status word.
(from SW 4.1)
dXcor
Transfer format: P0884 and P0896 define the position output format
P0884
The following applies: Output value = position in MSR ⋅
P0896
Encoder interface The encoder interface comprises the following process data:
process data
G1_STW
DP master G2_STW
G3_STW Control
signals
Status signals
Note
S The process data of the encoder interface can be included in the
telegram when configuring the process data.
----> Refer to Chapter 5.6.5
-- Encoder 1: Standard telegram 3 or 102 (refer to P0922)
-- Encoder 2: Standard telegram 4 or 103 (refer to P0922)
-- Enc. 1 and 3: Standard telegram 104 (refer to P0922)
S The process data for encoder 2 must be activated via P0879.12.
S The description of this process data can be taken from the following
literature:
Reference: /PPA/, PROFIdrive Profile Drive Technology
S Encoder 3 for ”SIMODRIVE 611 universal”:
For P0890 = 4, a TTL signal can be entered via the incremental
angular encoder interface (refer to Chapter 6.8) and re--output via
PROFIBUS--DP (encoder 3, e.g. standard telegram 104).
Table 5-22 Description of the individual signals in the encoder control word (Gx_STW)
5
1 Function 2 Measuring probe, negative edge
1
Note:
S Bit x = 1 Request function
Bit x = 0 Do not request function
Func
Func- S The following applies if more than 1 function is activated:
tions
The values for all functions cannot be read until each activated func-
Find refer- tion has been terminated and this has been confirmed in the corre-
ence mark sponding status bit (ZSW.0/.1/.2/.3 ”0” signal again).
2 or S Find reference mark
Measure- Up to 4 reference marks can be found. Reference marks can also be
ment on-- skipped (e.g. find reference marks 1 and 3).
the--fly S Equivalent zero mark
Input terminal I0.x with function number 79 (refer to Chapter 6.4.2)
P0879.13/.14 (refer to Chapter A.1)
S Measurement on--the--fly
3 The positive and negative edge can be activated simultaneously.
The measuring probe signal is recognized depending on the direction.
The values are read out in succession.
Input terminal I0.x with function number 80 (refer to Chapter 6.4.2)
4 Bit 6, 5, 4 Meaning
000 --
5 Com- 001 Activate function x
mand
010 Read value x
6 011 Abort function x
1 Measurement on--the--fly
7 Mode
0 Find reference mark (zero mark or BERO)
Table 5-22 Description of the individual signals in the encoder control word (Gx_STW), continued
Gx_ZSW.15 1
Encoder error 0
Gx_STW.15 1
Acknowledge Acknowledge 0
15 encoder error
encoder error 1)
Gx_ZSW.11 1
Encoder fault 0
acknowledge active
Clear error
0 No request
Mode
1
Find reference mark
G1_STW.7 = 0
0
5 Command
1
Activate function 1/2
G1_STW.4 = 1
(activate function) 0
Read Read
value 1 value 2
G1_STW.5 = 1 1
(read value)
0
1)
Function 1 active Function 1 active
1
G1_ZSW.0 = 1
0
1)
Function 2 active Function 2 active
1
G1_ZSW.1 = 1
0
Value 1 Value 2
Value 1/2 available available available
1
G1_ZSW.4 /.5 = 1
0
Actual position value
at reference mark 2
Gx_XIST2
Actual position value
at reference mark 1
Reference mark 1/2
1
Actual value transfer 1 2
0
Mode
1
Measurement on--the--fly
G1_STW.7 = 1
0
Function 1
1
G1_STW.0 = 1 Measuring probe, positive edge
0
Read value 1
G1_STW.5 = 1
(read value)
1 5
0
1)
Function active
1
G1_ZSW.0 = 1
0
Function 1 active
Value available
1
G1_ZSW.4 = 1
0
Value 1 available
Table 5-23 Description of the individual signals in the encoder status word (Gx_ZSW)
9
-- Reserved
10
1 Encoder fault acknowledge active
Table 5-23 Description of the individual signals in the encoder status word (Gx_ZSW), continued
Internal
multiplication
Bit 31 11 10 0
5 Standard value
P1042 for G1_XIST1 (encoder 1)
P1044 for G2_XIST1 (encoder 2)
S Encoder pulses
-- The following applies for encoders with sin/cos 1Vpp:
Encoder pulses = No. of sinusoidal signal periods
-- The following applies for resolvers with 12--bit resolution:
Encoder pulses = 1024 S No. of pole pairs of resolver
-- The following applies for resolvers with 14--bit resolution:
Encoder pulses = 4096 S No. of pole pairs of resolver
S After power--up: Gx_XIST1 = 0
S An overflow Gx_XIST1 must be viewed from the higher--level control
S In the drive there is no modulo view of Gx_XIST1
Gx_XIST2 Encoder x position actual value 2 ----> Additional position actual value
Different values are entered in Gx_XIST2 depending on the function
(refer to Fig. 5-17).
S Priorities for Gx_XIST2
The following priorities should be considered for values in
Gx_XIST2:
Yes
Parking encoder? Gx_ZSW.14 = 1? Gx_XIST2 = 0
No
Gx_XIST2
Yes =
5
Encoder fault? Gx_ZSW.15 = 1?
Error code
(refer to Table 5-24)
No
Gx_ZSW.4 = 1 Gx_XIST2
or .5 = 1 Yes
Value x present? =
or .6 = 1
or .7 = 1 Requested value
No
Gx_XIST2
Transmit absolute Yes
Gx_ZSW.13 = 1 =
value cyclically?
Absolute value
No
Internal
multiplication
Bit 31 11 9 8 0
P1042 for G1_XIST1 (encoder 1)
P1044 for G2_XIST1 (encoder 2) Standard
----> For reference mark or value
function ”Flying measurement”
5 S Encoder pulses
-- The following applies for encoders with sin/cos 1Vpp:
Encoder pulses = No. of sinusoidal signal periods
-- The following applies for resolvers with 12--bit resolution:
Encoder pulses = 1024 S No. of pole pairs of resolver
-- The following applies for resolvers with 14--bit resolution:
Encoder pulses = 4096 S No. of pole pairs of resolver
S Error code
Table 5-24 Fault code in Gx_XIST2
Description The process data structure of the telegram can be defined and config-
ured as follows:
1. By selecting a standard telegram (P0922 > 0)
Examples:
-- P0922 = 1 standard telegram for nset interface 16 bit
-- P0922 = 101 telegram is as for SW 2.4
(dependent on the operating mode)
2. By freely--configuring the telegram (P0922 = 0)
Example:
-- P0922 = 0 Before SW 4.1:
PZD1 to PZD4 are defined as standard
PZD5 to PZD16 can be freely configured
From SW 4.1: 5
PZD1 remains defined as standard
PZD2 to PZD16 can be freely configured
Setpoint direction
(refer to the parameter overview for P0915:17)
e.g.:
P0915:5 = xxxx (required signal ID)
P0915:6 = yyyy ...
or
Actual value direction
(refer to the parameter overview for P0916:17)
e.g.:
P0916:5 = uuuu (requested signal ID)
P0916:6 = vvvv ...
Note
Standard signals, defined in the PROFIdrive Profile as well as special
signals only defined for the ”DP slave 611U” can be configured as
setpoints/actual values.
For double--word signals (32 bits) the appropriate signal ID must be
configured twice on adjacent process data.
Example:
P0916:7 = 50011 ----> G1_XIST1 is assigned to PZD7
P0916:8 = 50011 ----> G1_XIST1 is assigned to PZD8
----> as G1_XIST1 is a double word (32 bits), it must be assigned two
PZDs.
Parameter The following parameters are available for the process data configuring:
overview
5 50013
50017
Encoder 2 control word (from SW 3.3)
Encoder 3 control word
G2_STW
G3_STW
16 bit
16 bit
n--set
n--set
50025 System deviation (DSC) (from SW 4.1) XERR 32 bit n--set
50026 Pos. contr. gain factor (DSC) (from SW 4.1) KPC 32 bit n--set
S Equipment--specific signals, especially for ”SIMODRIVE 611 universal”
50101 Torque reduction MomRed 16 bit
50103 Analog output, terminals 75.x/15 DAU1 16 bit
50105 Analog output, terminals 16.x/15 DAU2 16 bit
50107 Digital outputs, terminals O0.x to O3.x DIG_OUT 16 bit
50109 Target pos. for ”Spindle positioning” (from SW 5.1) XSP 32 bit n--set
50111 Distributed inputs DezEing 16 bit
50113 Torque setpoint external MsollExt 16 bit
(read--in, subscriber) (from SW 4.1)
50117 Cntrl word slave--to--slave traffic (from SW 4.1) QStw 16 bit pos
50201 Block selection SatzAnw 16 bit
50203 Position control word PosStw 16 bit pos
50205 Override Over 16 bit pos
50207 Ext. position reference value (from SW 4.1) Xext 32 bit pos
50209 Correction, ext. pos. ref. val. (from SW 4.1) XcorExt 32 bit pos
50221 MDI position (from SW 7.1) MDIPos 32 bit pos
50223 MDI velocity (from SW 7.1) MDIVel 32 bit pos
50225 MDI acceleration override (from SW 7.1) MDIAcc 16 bit pos
50227 MDI deceleration override (from SW 7.1) MDIDec 16 bit pos
50229 MDI mode (from SW 7.1) MDIMode 16 bit pos
5 50014
50015
Encoder 2, status word (from SW 3.3)
Encoder 2, pos. act. value 1 (from SW 3.3)
G2_ZSW
G2_XIST1
16 bit
32 bit
n--set
n--set
50016 Encoder 2, pos. act. value 2 (from SW 3.3) G2_XIST2 32 bit n--set
50018 Encoder 3 status word G3_ZSW 16 bit n--set
50019 Encoder 3 position actual value 1 G3_XIST1 32 bit n--set
50020 Encoder 3 position actual value 2 G3_XIST2 32 bit n--set
S Equipment--specific signals, especially for ”SIMODRIVE 611 universal”
50102 Message word MeldW 16 bit
50104 Analog input, terminals 56.x/14 ADU1 16 bit
50106 Analog input, terminal 24.x/20 ADU2 16 bit
50108 Digital inputs, terminals I0. to I3.x DIG_IN 16 bit
50110 Utilization Ausl 16 bit
50112 Active power Pwirk 16 bit
50114 Smoothed torque setpoint Msoll 16 bit
50116 Smoothed, torque--generating current Iq IqGl 16 bit
50118 Cntrl word slave--to--slave traffic (from SW 4.1) QZsw 16 bit pos
50119 DC link voltage (from SW 8.3) UZK1 16 bit
50202 Currently selected block AktSatz 16 bit
50204 Positioning status word PosZsw 16 bit pos
50206 Position actual value (positioning mode) XistP 32 bit pos
50208 Position reference value (from SW 4.1) XsollP 32 bit pos
50210 Correction, pos. ref. value (from SW 4.1) Xcor 32 bit pos
Operating mode:
P0700 = 1 (speed/torque setpoint)
5 P0915
:1
50001
P0915
:2
50007
P0915
:3
50007
P0915
:4
50003
P0915
:5
yyyy
P0915
:6
yyyy
P0915
:16
yyyy
Operating mode:
P0700 = 3 (positioning)
PZD1 PZD2
STW1 NSET_A Setpoint
P0915 P0915
:1 :2
50001 50005
PZD1 PZD2
ZSW1 NIST_A Actual
value
P0916 P0916
:1 :2
50002 50006
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P0922 = 5 Standard telegram 5, nset interface with KPC (DSC) and encoder 1
from Setpoint
SW 4.1
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9
STW1 NSET_B STW2 G1_STW XERR KPC
Actual value
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9
ZSW1 NIST_B ZSW2 G1_ZSW G1_XIST1 G1_XIST2
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P091 P091 P091 P091 P091 P0915 P0915 P091 P091 P0915
5 5 5 5 5 :6 :7 5 5 :10
:1 :2 :3 :4 :5 50013 50025 :8 :9 50026
50001 50007 50007 50003 50009 50025 50026
Actual value
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD 10
ZSW1 NIST_B ZSW2 G1_ZSW G1_XIST1 G1_XIST2 G2_ZSW
P091 P091 P091 P091 P091 P0916 P091 P091 P0916 P091
6 6 6 6 6 :6 6 6 :9 6
5
:1 :2 :3 :4 :5 50011 :7 :8 50012 :10
50002 50008 50008 50004 50010 50011 50012 50014
Actual
value PZD11 PZD12 PZD13 PZD14
G2_XIST1 G2_XIST2
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
5
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50104 50106 50110 50112 50114
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50202 50204 50004 50102 50104 50106 50110 50112 50114
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
Actual value
PZD11 PZD12 PZD13 PZD14 PZD15
G2_ZSW G2_XIST1 G2_XIST2 5
P0916 P0916 P0916 P0916 P0916
:11 :12 :13 :14 :15
50014 50015 50015 50016 50016
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P0922 = 104 Standard telegram 104, nset interface with encoder 1 and encoder 3
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
Actual value
PZD11 PZD12 PZD13 PZD14 PZD15
G3_ZSW G3_XIST1 G3_XIST2
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50001 50007 50007 50003 50101 50009 50025 50025 50026 50026
Actual value
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD 10
ZSW1 NIST_B ZSW2 MeldW G1_ZSW G1_XIST1 G1_XIST2
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
5 This process data is associated with the encoder interface (refer to Chapter 5.6.4)
Setpoint
PZD 10 PZD11
KPC
P0915 P0915
:10 :11
50026 50026
Actual value 5
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD 10
ZSW1 NIST_B ZSW2 MeldW G1_ZSW G1_XIST1 G1_XIST2
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
Actual value
PZD11 PZD12 PZD13 PZD14 PZD15
G2_ZSW G2_XIST1 G2_XIST2
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
PZD 10 PZD11
KPC
P0915 P0915
:10 :11
5
50026 50026
Actual value
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD 10
ZSW1 NIST_B ZSW2 MeldW G1_ZSW G1_XIST1 G1_XIST2
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50008 50008 50004 50102 50010 50011 50011 50012 50012
Actual value
PZD11 PZD12 PZD13 PZD14 PZD15
G3_ZSW G3_XIST1 G3_XIST2
This process data is associated with the encoder interface (refer to Chapter 5.6.4)
P0922 = 108 Standard telegram 108, positioning, master drive for the position reference
value coupling (publisher)
from PZD1 PZD2 PZD3 PZD4 PZD5
SW 4.1 STW1 SatzAnw PosStw STW2 Over Setpoint
P0915 P0915 P0915 P0915 P0915
:1 :2 :3 :4 :5
50001 50201 50203 50003 50205
Actual value
PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD 10
ZSW1 AktSatz PosZsw ZSW2 MeldW XsollP QZsw Xcor
P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916 P0916
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50002 50202 50204 50004 50102 50208 50208 50118 50210 50210
P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915 P0915
:1 :2 :3 :4 :5 :6 :7 :8 :9 :10
50001 50201 50203 50003 50205 50207 50207 50117 50209 50209
Process data The following process data is transferred in the speed--controlled mode
in the closed--loop when using standard telegram 101, depending on the particular PPO
speed--controlled type:
mode
Table 5-26 Process data in the closed--loop speed controlled mode
PD
PZD PZD PZD PZD PZD PZD PZD PZD PZD PZD
1 2 3 4 5 6 7 8 9 10
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
word word word word word word word word word word
5
The control words are described in Chapter 5.6.2.
The status words are described in Chapter 5.6.3.
Master Slave n--ist n--ist
ZSW ZSW Meld ADU ADU Pac-
Status words -- -- Ausl Mset
1 2 W 1 2 tive
(actual values) h l
PPO1
PPO2
PPO3
PPO4
PPO5
Abbreviations:
PPO Parameter Process data Object ZSW1 Status word 1
PZD Process data n--ist Speed actual value
STW1 Control word 1 ZSW2 Status word 2
n--soll Speed setpoint MeldW Message word
STW2 Control word 2 ADU1 Analog input, terminal 56.x/14.x
MomRed Torque reduction ADU2 Analog input, terminal 24.x/20.x
DAU1 Analog output, terminal 75.x/15 Ausl Utilization
DAU2 Analog output, terminal 16.x/15 Pwirk Active power
Msoll Smoothed torque setpoint
Note
Operation is also possible with the PPO types which cannot transfer all
process data (e.g. PPO1 and PPO3).
PPO type 3 is sufficient for closed--loop speed controlled operation
with a simple basic functionality (2 control and 2 status words).
Example: The ”SIMODRIVE 611 universal” drive should be operated in the mode
Operating the ”speed/torque setpoint” with a speed of 1500 RPM via PROFIBUS--DP.
drive via
PROFIBUS
Assumptions for the slave:
in the closed--loop
speed controlled S The drive has been completely commissioned is connected to
mode PROFIBUS--DP and is ready to run.
S P0918 (PROFIBUS node address) = 12
Assumptions for the master:
S The DP master is a SIMATIC S7 (CPU: S7--315--2--DP)
S Hardware configuration
-- 1--axis, PPO type 1, node address = 12
-- Part I address O address
PKW 272 -- 279 272 -- 279 (not shown in the example)
PZD 280 -- 283 280 -- 283
MPI
Control signals
STW1 PAB 280 = 0000 0100 PAB 281 = 0111 1111
n--soll--h PAW 282 = 1500
PROFIBUS DP
Status signals
ZSW1 PEB 280 = 0000 0111 PEB 281 = 0011 0111
n--ist--h PEW 282 = 1500
Input signals
at the DP slave
Output signals
at the DP slave
Process data in Dependent on the PPO type, in the positioning mode, the following pro-
the positioning cess data is transferred when using standard telegram 101:
mode
Table 5-27 Process data in the positioning mode
PD
PZD PZD PZD PZD PZD PZD PZD PZD PZD PZD
1 2 3 4 5 6 7 8 9 10
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
word word word word word word word word word word
Master Slave
STW Satz Pos STW DAU DAU
Control words Over
1 Anw Stw 2 1 2
(setpoints)
The control words are described in Chapter 5.6.2.
The status words are described in Chapter 5.6.3.
Master Slave
ZSW Akt Pos ZSW Meld ADU ADU Pac-
Status words Ausl Mset
1 Satz Zsw 2 W 1 2 tive
(actual values)
5 PPO1
PPO2
PPO3
PPO4
PPO5
Abbreviations:
PPO Parameter Process data Object ZSW1 Status word 1
PZD Process data AktSatz Currently selected block
STW1 Control word 1 PosZsw Positioning status word
SatzAnw Block selection ZSW2 Status word 2
PosStw Position control word MeldW Message word
STW2 Control word 2 ADU1 Analog input, terminal 56.x/14.x
Over Override ADU2 Analog input, terminal 24.x/20.x
DAU1 Analog output, terminal 75.x/15 Ausl Utilization
DAU2 Analog output, terminal 16.x/15 Pwirk Active power
Msoll Smoothed torque setpoint
Note
Operation is also possible with the PPO types which cannot transfer all
process data (e.g. PPO1 and PPO3).
For the positioning mode with a basic functionality, PPO type 3 is
sufficient (2 control and 2 status words).
Tasks For PPO types 1, 2 and 5 for the net data (useful data), a parameter
range with 4 words is also transferred.
The following tasks are possible using the parameter range:
S Request parameter value (read parameters)
S Change parameter value (write parameters)
S Request number of array elements
Structure of the The PKW area comprises the parameter ID (PKE), the sub--index (IND)
PKW area and the parameter value (PWE).
Net data
PIV PD 5
PZD PZD PZD PZD PZD PZD PZD PZD PZD PZD
PKE IND PWE 1 2 3 4 5 6 7 8 9 10
Word 1 2 3 4 1 2 3 4 5 6 7 8 9 10
PPO1
PPO2
PPO5
Word 3 Word 4
Bit 15 ... 0 Bit 15 ... 0
Value with the appropriate data type
Abbreviations:
PPO Parameter Process data Object IND Sub--index,
PKW Parameter ID value sub--parameter number, array index
PZD Process data PWE Parameter value
PKE Parameter ID AK Task and response ID
(refer to Table 5-29 or 5-30)
PNU Parameter number
Task telegram, The IDs for the task telegram (master ----> slave) should be taken from
IDs the following table:
Note:
S All of the ”SIMODRIVE 611 universal” parameters can be read and written into the using the task IDs
6, 8 and 10.
S The negative response ID is 7.
S The IDs are defined so that they indicate which fields of the PK interface must also be evaluated.
S Task 8 Data is first calculated into the control and then a response telegram is sent
S Task 10 Data is calculated into the control and a response telegram is sent at the same time
For example, in order to be able to issue a start task immediately after a traversing block has been
completely transferred, the last write task should have the ID 8.
Response The IDs for the response telegram (slave ----> master) can be taken
telegram, from the following table:
IDs
Table 5-30 Response IDs (slave ----> master)
Response ID Function
0 No response
1 Transfer parameter value (word)
2 Transfer parameter value (double word)
3 --
4 Transfer parameter value (array word)
5 Transfer parameter value (array double word)
6 Transfer number of array elements
7 Task cannot be executed (with error number)
8, 9 and 10 --
How is a task The master transfers a task to a slave and repeats this task for at least
executed? as long as the associated response is received from the slave.
The slave provides the response until the master has formulated a new
task.
For responses, which include parameter values, the slave always cycli-
cally responds with an updated value. This involves all responses to the
tasks ”request parameter value” and ”request parameter value (array)”.
5
0 Illegal parameter number (the parameter does not exist)
1 Parameter value cannot be changed
(Parameter can only be read or is write protected)
2 Upper or lower value limit exceeded
3 Incorrect sub--index
4 No array (parameter does not have any sub--parameter)
5 Incorrect data type (is not required for the type conversion)
6 to 19 not required
20 to 100 Reserved
Data types The data type, assigned to the parameter must be written into the pa-
rameter value via the PKW mechanism (refer under data type in the
parameter list in Chapter A.1).
Transferring For ”SIMODRIVE 611 universal”, the traversing blocks in the ”position-
traversing blocks ing” operating mode are saved in parameters, and can therefore be
read and changed using the PKW mechanism.
Reader’s note
The parameters for the traversing blocks are described in Chapter
6.2.10.
Rules for
processing
1. A task or a response can always only be referred to one parameter.
tasks/responses
2. The master must repeat a task until it has received the appropriate
response from the slave.
3. The slave provides the response until the master has formulated a
new task.
4. The master recognize the response to a task which it issued:
-- by evaluating the response ID
-- by evaluating the parameter number (PNU)
-- also, if required, by evaluating the parameter index (IND)
5. For response telegrams, which include parameter values, the slave
always cyclically responds with an updated value.
This involves all responses to the tasks ”request parameter value”
and ”request parameter value (array)”.
Example: When there is at least one fault, the drive fault buffer (P0945:1 to
Reading P0945:8) should be read out via PROFIBUS, and buffered on the
parameters via master side.
PROFIBUS
Assumptions for the slave:
S The drive has been completely commissioned is connected to
PROFIBUS--DP and is ready to run.
S P0918 = 12 (PROFIBUS node address) has been set
Assumptions for the master:
S The DP master is a SIMATIC S7 (CPU: S7--315--2--DP)
S Hardware configuration
-- 1--axis, PPO type 1, node address = 12
-- Part I address O address
PKW 272 -- 279 272 -- 279
PZD 280 -- 283 280 -- 283 (not shown in the example)
What has to be If the input signal from the peripheral (I/O) area E281.3 (ZSW1.3, fault 5
programmed present/no fault present) = ”1” signal, then the following must be exe-
on the master side? cuted on the master side (refer to Fig. 5-20):
1. Programming SFC14 and SFC15
The standard functions SFC14 ”Read slave data” and SFC15 ”write
slave data” are required in order to consistently transfer more than
4 bytes.
2. Request parameter value
-- Write into the PKW output signals (PAB 272 --279)
with
AK = 6, PNU = 945, IND = 1, PWE = no significance
3. Read parameter value and save
-- Evaluate the PKW input signals (PEB 272 --279)
-- If AK = 4 or 5,
PNU = 945, IND = 1 and PWE = xx then OK
-- Read and save P945:1 = xx
-- If AK = 7,
then evaluate the fault number in PEW 278 (refer to Table 5-31)
4. Repeat points 1 and 2 to read the other sub--parameters of the fault
condition
P945:2 ----> PNU = 945, IND = 2
to to
P945:8 ----> PNU = 945, IND = 8
This repetitive procedure can be exited if a ”0” is in one of the sub--
parameters.
All of the faults of the last fault situation are then detected.
MPI
Input signals
at the DP slave Output signals
at the DP slave
5 PKE
IND
PEW 272 = 0101 0001 1101 1001
PEW 274 = 0000 0000 0000 0001
AK = 5, PNU = 945
Index = 1
PWE1 PEW 276 = 0000 0000 0000 0000 Value (high)
PWE2 PEW 278 = 130 (for example) Value (low)
Note
The ”FC 92” SIMATIC S7 block can be used for ”read parameters via
PROFIBUS”.
This block is included in the toolbox of the CD for ”SIMODRIVE 611
universal” in the file ”s7_Baust.arj” and is documented using its block
comments.
There are additional application examples in the toolbox with the
”read/write parameter” function
(e.g. interface 611u <----> S7 in the file ”611u39.arj”).
MPI
Input signals
at the DP slave Output signals
at the DP slave
5 PKE
IND
PEW 272 = 0101 0000 0101 0001
PEW 274 = 0000 0000 0000 0011
AK = 5, PNU = 81
Index = 3
PWE1 PEW 276 = 0000 0000 0000 0000 Value (high)
PWE2 PEW 278 = 14586 Value (low)
Note
The ”FC 93” SIMATIC S7 block can be used to ”write parameters via
PROFIBUS”.
This block is included in the toolbox of the CD for ”SIMODRIVE 611
universal” in the file ”s7_Baust.arj” and is documented using its block
comments.
There are additional application examples in the toolbox with the
”read/write parameter” function
(e.g. interface 611u <----> S7 in the file ”611u39.arj”).
Master device file The following master device files (GSDs) are available for the ”DP
for slave 611U”:
”DP slave 611U”
Before SW 4.1:
S SIEM8055.GSD for the optional PROFIBUS--DP1 module
S SIEM808F.GSD
From SW 4.1:
for the optional PROFIBUS--DP2 and DP3 modules
5
S SIEM808F.GSD for the optional PROFIBUS--DP2 and DP3 modules
From SW 6.1:
S SIEM808F.GSD for the optional PROFIBUS DP2 and DP3 modules
(PROFIdrive application Class 1)
S SI02808F.GSD for the optional PROFIBUS DP2 and DP3 modules
(PROFIdrive application Class 4)
Using the GSD file SI02808F.GSD, it is no longer necessary to enter
the block for clock--cycle synchronism into the parameterizing tele-
gram manually byte--for--byte.
In order to use the GSD file SI02808F.GSD, a configuring tool is
required which supports the GSD Revision 4 (e.g. Step7 HW--Config
Version x.xx)
Reader’s note
From SW 4.1, the optional PROFIBUS--DP1 module can no longer be
used.
Compatibility conditions, GSD file and optional modules are described
in Chapter 1.3.3 in Table 1-4.
The GSDs are available as ASCII files on the data medium (e.g. CD)
for ”SIMODRIVE 611 universal”.
These files uniquely describe the features and properties of the ”DP
slave 611U” in a precisely defined format.
The GSD file must be inserted into the configuring tool of the master.
Reader’s note
Information on the PROFIBUS--DP master settings should be taken
from the literature of the master used.
Configuration Configuring defines the data, which the master transfers to the ”DP
slaves” at every bus run--up via the parameterizing telegram and the
configuration telegram.
Configuring can be realized in the following ways:
1. Using the GSD ”SIEM808F.GSD” or ”SI02808F.GSD”
2. Using the ”Slave Object Manager (Drive ES Slave--OM)”,
which is included in the following products:
5 Product
Drive ES Basic V5.1 SP2
Order No. (MLFB):
6SW1700--5JA00--1AA0 (single license)
6SW1700--5JA00--1AA1 (company license)
6SW1700--5JA00--1AA4 (upgrade)
Drive ES SIMATIC V5.2 6SW1700--5JC00--2AA0
6SW1700--5JC00--2AA4 (upgrade)
The products, require as basis, the basic SIMATIC--STEP 7 software.
Compared to the GSD file, Drive ES offers a higher degree of user
friendliness regarding the telegram structure and clock cycle--synchro-
nous operation.
Slave--to--slave communications does not function without Drive ES.
The following is valid from SW 3.1:
The parameterizing and configuration data, received from the ”DP
slave 611U” are displayed in the following parameters:
S P1783:64 Received PROFIBUS parameterizing data
S P1784:64 Received PROFIBUS configuration data
Data transfer
Consistent Inconsistent
PPO (over the complete length) (consistent over 1 word)
1--axis 2--axis 1--axis 2--axis
1 F3F1 F3F1F3F1 7371 73717371
2 F3F5 F3F5F3F5 7375 73757375
3 F1 F1F1 71 7171
4 F5 F5F5 75 7575
5 F3F9 F3F9F3F9 7379 73797379
Data transfer
Entry Description
Consistent Inconsistent
1 PIV F3
No PKW 00 or ≠ F3
1 or 2 ... last n words I/O F(n--1) with the 7(n--1)
exception F3
1 or 2 ... last n words I D(n--1) 5(n--1)
1 or 2 ... last n words O E(n--1) 6(n--1)
Data transfer
Consistent Inconsistent
Example (complete length) (consistent over
1 word)
1--axis 2--axis 1--axis 2--axis
With PKW with PZD = F3F9 F3F9 F379 F379
10/10 words (I/O), ≐ 01FE 01FE
PPO 5) F3F9 F379
the PKW section is
always consistent
Without PKW with PZD = D7EE D7EE 576E 576E
8/15 words (I/O) 01FE 01FE
D7EE 576E
5.7.2 Commissioning
Prerequisites for a In order to commission the ”DP slave 611U” the slave must fulfill the
slave following prerequisites or these prerequisites must be clarified:
S What is the node address of the DP slave?
The node address must be set in P0918.
S In which mode is the DP slave operated?
This mode is set in P0700.
The selected mode is significant when defining the functional scope
of the DP slave and the function of the control and status signals.
-- ”Speed/torque setpoint” mode
The closed--loop speed controlled mode represents a functional
subset of the positioning mode.
The functional scope is defined by the control and status words
specified in Chapter 5.6.1.
-- ”Positioning” mode 5
In the positioning mode, the functional scope is defined by the
control and status words, specified in Chapter 5.6.1.
Note
In order to commission all of the nodes connected to PROFIBUS, it
now may be necessary to temporarily disable the ”disturbing” DP
slaves (also refer to the Chapter 5.9 under P0875).
Caution
! With the ”DP slave 611U” powered--up, the enable terminals and
PROFIBUS enable signals are required in order to enable the drive
and to operate it.
If the ”DP slave 611U” is switched out via P0875 = 0, then the drive is
already enabled using the local enable terminals (e.g. terminal 663,
65.x). Thus, the enable signals via the PROFIBUS control word are no
longer necessary.
Prerequisites and When starting--up the ”DP slave 611U” the following must be taken into
information about consideration on the master side:
or to the master
S Node address (station address)
What is the node address (P0918) of the ”DP slave 611U” which is
to be commissioned?
S Master device file (GSD file)
Is there a GSD file for the ”DP--Slave 611U” for the master?
If not, then the GSD file must be inserted into the configuring tool of
the master for the ”DP--Slave 611U”.
S Data transfer (consistent/non--consistent)
The following applies when programming the data transfer (consis-
tent/inconsistent) in the user program of the master:
(e.g. for the SIMATIC S7, CPU 315--2DP)
-- PKW part
----> with SFC 14/15
-- PZD part
5 consistent data transfer (consistent over the complete length):
----> with SFC 14/15
non--consistent data transfer (consistent over 1 word):
----> An SFC14/15 cannot be used. Instead, a direct peripheral
access must be used (PAW/PEW).
Parameterizing the Communications must be possible between the master and slave when
”DP--Slave--611U” parameterizing a DP slave via PROFIBUS.
via PROFIBUS To realize this, for ”DP slave 611U”, the PROFIBUS node address must
be set in P0918.
This can be done as follows:
Note
LED display There is a two--color LED with the following significance on the front of
of the the optional PROFIBUS DP module:
option module
LED Significance
Off S The module has still not be started from the control board or
it has not been enabled (P0875)
Red S The module has been enabled (P0875) and started from the
Continuous control board,
there are no cyclic communications (MSCY_C1, Data
Exchange, net data transport) between the master and this
module as PROFIBUS slave or there was a communications
failure (watchdog)
Check! (if cyclic communications was previously active):
-- is the DP slave node address correct
(P0918 0)?
--
--
is the bus connection OK?
terminating resistor?
5
-- are all of the bus cables inserted?
Red S The module has an internal, fatal error
Flashing Counter--measure: Execute POWER--ON RESET
Replace the option module
Green S The module is enabled (P0875) and has been started from
the control board, cyclic communications has been
established (MSCY_C1, Data Exchange, net data transport)
between the master and this module as PROFIBUS slave
Yellow/green S The firmware is upgraded on the optional module via the
Alternating flashing light serial interface
Fault display Faults and warnings are displayed on the display unit located on the
on the front panel of the control board.
control board
+ P --
Evaluating Faults which occur are entered into a fault buffer. The fault code, fault
faults via number, fault time and fault value for each fault are specified using the
PROFIBUS--DP appropriate parameters.
Status signal for The ”SIMODRIVE 611 universal” drive signals as to whether there is at
faults least one fault using the status bit or output signal ZSW1.3 ”Fault pres-
ent/no fault present”.
Fault buffer The fault buffer comprises 8 fault cases, each of which can include 8
fault entries.
For fault case 1, the faults which have occurred are saved and they
remain there until the fault case has been removed, i.e. all of the faults
have been removed and also acknowledged.
In fault cases 2 to 8, the acknowledged fault cases since the last
POWER ON are saved. The number of fault cases since POWER ON
can be read from P0952.
to to
57 0 0 0 0
58 0 0 0 0 Fault
to to case
64 0 0 0 0 8
Reader’s note
A description of the faults, the way in which they can be acknowledged
as well as a list of all the faults, is provided in Chapter 7.
Status signal for The ”SIMODRIVE 611 universal” drive signals as to whether there is at
warnings least one message present via the status bit or output signal ZSW1.7
”Warning present/no warning present”.
Reader’s note
A description of the warnings as well as a list of all of the warnings is
provided in Chapter 7.
Diagnostics of the The sent and received process data of the ”DP slaves 611U” are dis-
process data played using the following parameters:
S P1788:17 Received process data PROFIBUS
S P1789:17 Sent process data PROFIBUS
Diagnostics of the The sent and received PKW data of the ”DP slave 611U” are displayed
PKW data using the following parameters:
(from SW 2.4)
S P1786:5 Received PKW data PROFIBUS
S P1787:5 Sent PKW data PROFIBUS
Diagnostics of the The parameterizing and configuration data, received from the DP
parameterizing master, are displayed using the following parameters:
and configuration
S P1783:64 Received PROFIBUS parameterizing data
data (from SW 3.1)
S P1784:64 Received PROFIBUS configuration data
General Using the ”Motion Control with PROFIBUS DP” function, a clock--cycle
synchronous drive coupling can be established between a DP master
and one or several slaves via the PROFIBUS fieldbus.
Reader’s note
The clock--synchronous drive coupling is defined in the following
documentation:
Reference: /PPA/, PROFIdrive Profile Drive Technology,
Version 3.1.2 Sept. 2004 (Chapter 3.4)
From SW 12.1:
Version 4.1 May 2006 (Chapter 6.2)
5
Which clock-- Clock--synchronous operation can be implemented using the following
synchronous DP masters:
masters are there?
Table 5-36 Examples for clock--synchronous masters
Parameterizing The parameters for equidistant operation are included in the slave--spe-
equidistant cific master device file SIEM808F.GSD. Parameterization is also pos-
operation sible via Drive ES.
The master configuring ensures, that all of the DP slaves in the applica-
tion use the same clock cycle times and processing instants.
When PROFIBUS boots, the information required by the DP slaves, is
transferred from the master to all of the slaves via the parameterizing
telegram.
DP cycle Every DP cycle starts with a Global Control Telegram (GC), which is
then followed, one after the other, with the data transfer with the indi-
vidual slaves (S1, S2, ...).
The GC telegram is a broadcast telegram, sent from the master, and
which is received simultaneously by all slaves.
The internal clock cycles of the ”DP slave 611U” are synchronized to
the DP clock cycle using this GC telegram and the PLL used for the
optional PROFIBUS--DP3 module.
Prerequisites and The clock--synchronous coupling has the following prerequisites and
features features:
S Prerequisites for the DP slave (refer to Chapter 1.3.3)
-- ”SIMODRIVE 611 universal” control board from SW 3.1
-- Optional PROFIBUS--DP3 module with ASIC DPC31 and PLL
(Order No.: 6SN1114--0NB01--0AA0)
S Prerequisites for the DP master
5 -- ”Motion Control with PROFIBUS--DP” function
-- Using a DP interface in the DP master, which can realize clock--
cycle synchronous operation
-- Transmission rate: Can be set between 1.5 and 12 Mbaud
S Telegram data transfer between a DP master and slave in equidis-
tant cycles.
S Post synchronization of the slave clock cycles to the equidistant DP
cycle via the Global Control Telegram at the start of a DP cycle.
S The maximum permissible fluctuations when recognizing a Global
Control Telegram (Jitter) via the optional PROFIBUS DP module is
dependent on the data transfer rate as follows:
Data transfer rate Max. permissible jitter
12 Mbaud 1.0 s
3 or 6 Mbaud 0.9 s
1.5 Mbaud 0.8 s
Clock--synchronous operation with the ”DP slave 611U” is only guar-
anteed when the maximum permissible jitter is maintained.
When configuring the bus system, it should be ensured, that espe-
cially when, e.g. repeaters or optical bus components are used, the
maximum permissible jitter is not exceeded.
Overview With the function, the closed--position control loop is closed through
PROFIBUS. The position controller is in the DP master, the closed--
loop current and speed control as well as the position actual value
sensing (encoder interface) are in the DP slave.
The position controller clock cycle is transferred to the DP slaves via
the fieldbus, and the slaves synchronize their speed/current controller
clock cycle to the position controller clock cycle of the DP master.
The DP master enters the speed setpoint.
The motor encoder or another measuring system can be used for the
position actual value sensing in the DP slave.
S Direct measuring system at X412 ----> Encoder 2 (from SW 3.3)
S Additional measuring system at X472 ----> Encoder 3
TTL encoder, P0890 = 4, only SIMODRIVE 611 universal E
The encoder interface must be configured in the process data. 5
----> Refer to Chapter 5.6.5
Motor
Motorencoder
Motor
encoder
atencoder
X411/X412
at X411/X412
at X411/X412
DP master with n Speed Current
n set Speed Current M E
nsetset
MM
the ”Motion Speed
control Current
control E
control control E
Control with control control
x
PROFIBUS-- x act
Clo
Clock xactact
DP” function Clo
ck
cycle
ck
e.g. cycl E
cycl E
SINUMERIK e E
e
802D
Measuring system for
(encoder 2 or 3)
DP slave 611U
PROFIBUS DP
Fig. 5-25 Overview for ”motion control with PROFIBUS--DP”: Example with DP master and 3 DP slaves
Time sequence The position actual value xact is read in to the telegram image at time TI
before the start of each DP clock cycle, and is transferred to the DP
master at the next DP cycle.
The closed--loop DP master control starts at the time TM after each
position controller clock cycle, and uses the slave actual values which
were previously read. The master transfers the calculated setpoints to
the telegram image of the slave in the next DP cycle. The speed set-
point nset is input into the control at instant TO after the start of the DP
cycle.
By minimizing the times TO and TI the dead time is also minimized in
the higher--level position control loop.
TMAPC = 2 S TDP
Position
TDP
control cycle
TM TDX TM
Master R1 R2 R3 R1 R2
(position
5 controller)
Speed
control cycle
Slaves R R
R
R R R
R R R
R R R
R R R
R R R
R R R
R R
R R R
R
R R R
R R R
R R R
R R R
R R R
R R R
R R
R R R
R
R R R
R R
R R R
R
R R
R
1 to 3
TI TI TO TI
Average value In the ”DP slave 611U”, the speed setpoint is transferred at instant TO
generation for nset in each nth DP clock cycle (n = TMAPC/TDP).
In order to eliminate having to trace the setpoint steps, the speed set-
point can be averaged using an average value filter (P1012.8).
v: Velocity
v
t: Time
Axis 1
t
v
Axis 2
t
Interpolation
cycle
(IPO clock cycle)
Note
For the equidistant DP cycle sequence in the pos mode a setpoint
transfer instant (TO) of at least 750 s must be configured (refer to
Fig. 5-26). If the configured time is <750 s then it is possible that
either inconsistent or ”old” actual values are transferred, e.g. XistP,
XsollP, dXcor.
Timing The clock--cycle synchronous PROFIBUS ensures that the IPO clock
cycles run in synchronism in all of the axes involved which means that
the traversing enable signals are effective at precisely the same time.
The SYNC telegram from the DP master guarantees that the axes start
in the same DP clock cycle.
PLC user
Master
program
5
Interpolation
clock cycle (IPO
clock cycle)
IPO IPO IPO IPO IPO
IPO IPO IPO IPO IPO
Slaves 1 to 3 IPO IPO IPO IPO IPO
TI TI TO TI
5
SYNC mechanism
----> refer to the documentation of the DP master SIMATIC S7
(SFC 11 ”DPSYNC_FR”)
The SYNC mechanism may only be activated after the drive has set
the status bit ZSW1.9 ”control requested”.
General The ”DP slave 611U” requires the following time information for equidis-
information tant operation, clock cycles and signal processing instants:
5 TMAPC 1 n S TDP
Calculation: TDP_MIN = 8 S TBASE_DP = 1 ms
Master application cycle time
n = 1 -- 14 This is the time frame in which the master application
generates new setpoints (e.g. in the position controller
cycle).
Calculation: TMAPC = 1 S TDP = 1 ms
TBASE_IO 5DChex -- Time base for TI, TO
≐ 1500dec: Calculation: TBASE_IO = 1500 S TBit = 125 s
TBit = 1/12 s at 12 Mbaud
TI 2 TI_MIN ≤ TI < TDP Time of actual value acquisition
Is the time, where the position actual value is sensed
before the start of a DP cycle.
TI = integer multiple of TBASE_IO
Calculation: TI = 2 S 125 s = 250 s
For TI = 0, the following is valid: TI ≐ TDP
TI_MIN = 1 Minimum TI
Calculation: TI_MIN = 1 S TBASE_IO = 125 s
TO 4 TDX + TO_MIN Time of setpoint transfer
≤ TO ≤ TDP This is the time that the setpoints (speed setpoint) are
transferred to the closed--loop control after the start of
DP cycle.
TO = integer multiple of TBASE_IO
Calculation: TO = 4 S 125 s = 500 s
For TO = 0, the following is valid: TO ≐ TDP
TO_MIN = 1 Minimum time interval between TO and TDX
TO_MIN = 1 S TBASE_IO = 125 s
Setting criteria The following criteria must be taken into account when setting the times:
S DP cycle (TDP)
-- Time TDP must be set the same for all bus nodes.
-- The following must be valid: TDP > TDX and TDP ≧ TO
Time TDP is therefore long enough to permit communications
with all of the bus nodes.
-- Specific reserves must be available
This means that additional masters can be connected and non--
cyclic communications can be realized.
S TI and TO
-- n--set mode: Setting the times in TI and TO as short as possible
reduces the dead time in the position control loop.
-- The following must be valid: TO > TDX + TOmin
S The following is valid for interpolating axes:
Bus run--up and When running--up, the DP master checks the DP slave by requesting
synchronization diagnostic information.
The following faults/errors are identified:
S Parameterizing and configuring errors
S The DP slave has been assigned to another master
S Static user diagnostics
S Operational readiness of the DP slave
If a fault has not been detected, then the DP master, with this DP
slave, goes into cyclic net data operation, i.e. input and output data are
exchanged.
With the transition into cyclic net data transfer, the DP slave is syn-
chronized to the master sign--of--life.
The DP slave runs in synchronism with the master, if
S The status signal ZSW1.9 (control requested/no control possible) = ”1”
and
S The slave sign--of--life (ZSW2.12 to ZSW2.15, value = 1 to 15) is
counted
Net data The net data save is realized in both data transfer directions (master
save <----> slave) using a sign--of--life that comprises a 4--bit counter.
The sign--of--life counter is always incremented from 1 to 15, and then
starts again with the value 1.
S Master sign--of--life (M--SoL)
-- The control signals STW2.12 to STW2.15 are used as master
sign--of--life.
-- The master sign--of--life counter is incremented in each master
application cycle (TMAPC).
-- P0879. 2 to .0 Permissible sign--of--life error
-- P0879. 8 Operation with/without
Master sign--of--life monitoring
-- Monitoring
The master sign--of--life is monitored in the DP slave. If the
master sign--of--life does not consecutively correspond to the
expected value or more often than is permitted in P0879 bit 2 to
bit 0, then the following occurs: 5
----> fault 597 (PROFIBUS: synchronization error) is output
----> zero is output as slave sign--of--life
----> the status signal ZSW1.9 (control requested/control not
possible) is set to ”0”
----> the system re--synchronizes to the master sign--of--life
S Slave sign--of--life (S--SoL)
-- The status signals ZSW2.12 to ZSW2.15 are used as slave
sign--of--life.
-- The slave sign--of--life counter is incremented in every DP cycle (TDP).
For parameterization, the ”DP slave 611U” is supplied with the following
equidistant parameters within a parameterizing telegram (Set_Prm):
State1 State3
----> bit 6: Fail_safe ----> bit 3: PRM_Structure
----> bit 4: IsoM_Req
Block length, incl. header
ID isochronous
P1783:1
P1783:7
----> E1hex no PROFIBUS standard
----> 04hex PROFIBUS standard
xx xx xx xx xx xx xx xx xx xx 1C xx 00 00
Byte 0 6 7 13
5 Isochron_Mode_Supported
----> 00hex not isochronous
5DChex ≐ 1500dec: TBASE_DP = 1500 S 1/12 s = 125 s
TDP = 8 S TBASE_DP = 1 ms
----> 01hex isochronous
----> E1hex isochronous TMAPC = 1 S TDP = 1 ms
TMAPC
TBASE_DP TDP TBASE_IO = 1500 S 1/12 s = 125 s
00 00 00 05 DC 00 08 01 00 00 05 DC
Byte 14 25
P1783:15
P1783:16
P1783:20
P1783:22
P1783:23
TI = 2 S TBASE_IO = 250 s
Equidistant
parameters TO= 4 S TBASE_IO = 500 s
E10hex ≐ 3600dec: TDX = 3600 S 1/12 s = 300 s
TPLL_W = 0
----> the standard value applies = 0.81 s
TI TO
TPLL_W TPLL_D TDX = 0 s
00 02 00 04 00 00 0E 10 00 00 00 00
Byte 26 37
P1783:27
P1783:29
P1783:31
P1783:35
P1783:37
Note:
P1783:64 is used for diagnostics, parameterizing data. e.g. This data must be set
02
S P1783:0 No. of valid bytes
S P1783:1 1st byte of the received parameterizing data, etc.
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0872 Optional module type -- -- -- -- RO
... indicates which optional module was identified when the control board was powered--up.
0 No option module
1 Optional TERMINAL module, Order No. (MLFB): 6SN1114--0NA00--0AA0
2 Optional PROFIBUS--DP1 module
with PROFIBUS--ASIC SPC3, Order No. (MLFB): 6SN1114--0NB00--0AA0
5
3 Optional PROFIBUS--DP2 module (from SW 3.1)
with PROFIBUS--ASIC DPC31 without PLL,
Order No. (MLFB): 6SN1114--0NB00--0AA1/--0AA2
4 Optional PROFIBUS--DP3 module (from SW 3.1)
with PROFIBUS--ASIC DPC31 with PLL
Order No. (MLFB): 6SN1114--0NB01--0AA0/--0AA1
0873 Option module version -- -- -- Hex RO
... displays the version of the particular option module.
0875 Expected optional module type 0 0 4 -- PO
... indicates which option module was expected as a result of the parameterization.
The parameters are automatically set at the first start--up corresponding to P0872 (option mod-
ule type).
Examples:
S P0875 = P0872
----> normal situation after first commissioning
----> no error is signaled when booting
S P0875 = 3 and P0872 = 0
----> the optional PROFIBUS--DP2 module has been parameterized but was not detected
----> a fault was signaled when the system ran up
Note:
Switch--out the communications or the ”DP slaves 611U” when the module is inserted:
S 1--axis module
----> the ”DP slave 611U” is switched--out from drive A with P0875 = 0
S 2--axis module
----> with P0875 = 0, the communications with drive B is switched--out from drive B
----> with P0875 = 0 in both drives, the ”DP slave 611U” is switched--out
This means, that e.g. ”disturbing” slaves can be temporarily disabled when commissioning the
other nodes (refer under the index entry ”Start--up PROFIBUS--DP”).
After disabling the communications or the module, P0875 must be again set to P0872.
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0879 PROFIBUS configuration (from SW 3.1) 0 1 FFFF Hex PO
Bit 2, 1, 0 Permissible sign--of--life error
Bit 8 Operation with/without master sign--of--life monitoring
Bit 11 PKW area: Sub--index in the high/low byte of IND (from SW 3.3)
Bit 12 Activates the direct measuring system (encoder 2) for the encoder interface (from
SW 3.3)
Bit 13 Incremental motor measuring system with/without equivalent zero mark
Bit 14 Incremental, direct meas. system with/without equivalent zero mark (from SW 3.3)
0880 Speed evaluation PROFIBUS (SRM, RPM
ARM) imme-
0.0 16 384.0 100 000.0
Motor velocity evaluation PROFIBUS m/min diately
(SLM)
5 ... defines the normalization of the speed or velocity when using PROFIBUS--DP.
4000Hex or 16384Dec ¹ of the speed or velocity in P0880
0881 Evaluation, torque/power reduction %
(from PROFIBUS (SRM, ARM) imme-
SW 4.1) 0.0 16 384.0 16 384.0
Evaluation, force/power reduction % diately
PROFIBUS (SLM)
... defines the normalization of the torque/power reduction or force/power reduction when us-
ing PROFIBUS--DP.
Note:
4000 hex or 16384 dec in the control word MomRed corresponds to a reduction by the per-
centage specified in P0881.
0882 Torque setpoint evaluation %
(from PROFIBUS (SRM, ARM) imme-
SW 4.1) --16384.0 800.0 16 384.0
Force setpoint evaluation % diately
PROFIBUS (SLM)
... defines the normalization of the torque or force setpoint when entered via PROFIBUS--DP.
Note:
P0882 is a percentage value referred to the rated motor torque. The parameter acts on the
process data MsollExt (torque setpoint external in the input direction) and Msoll (torque set-
point in the output direction).
4000 hex or 16384 dec in the control word corresponds to the percentage entered into P0882.
0883 Override evaluation, PROFIBUS 0.0 16 384.0 16 384.0 % imme-
(from SW 3.1) diately
... defines the normalization of the override when entered via PROFIBUS DP.
4000hex or 16384dec ¹ the override in P0883
0884 PROFIBUS position output evaluation 1 2048 8388607 -- PO
(from number of increments
SW 4.1)
... defines the normalization of the override when entered via PROFIBUS.
4000hex or 16384dec ¹ the override in P0883
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0888:16 Function, distributed input 0 0 82 -- imme-
(from (PROFIBUS) diately
SW 4.1)
... defines which function a signal has which was read in via the PROFIBUS--PZD for distrib-
uted inputs (DezEing).
The function number from the ”list of input signals” is entered. The following applies for the
individual indices of P0888:
:0 Function DezEing bit 0
:1 Function DezEing bit 1
:2 etc.
0891 Source, external position reference --1 --1 4 -- PO
(from value
SW 3.3)
... defines the source for the external position reference value.
--1 No external position reference value
0 Angular incremental encoder interface
5
1 Motor encoder, drive A (only drive B in double--axis modules)
(only for compatibility, recommended value = 2)
2 Pos. act. value drive A (only drive B in double--axis modules, from SW 4.1)
3 Pos. ref. value, drive A (only drive B in double--axis modules, from SW 4.1)
4 PROFIBUS--DP (from SW 4.1)
0895 External position reference value -- num- 1 2048 8388607 -- PO
(from ber of increments
SW 3.3)
... defines, together with P0896 for couplings, the ratio between input increments and the di-
mension system grids.
Note:
----> P0895 input pulses at the angular incremental encoder correspond to P0896 MSR
----> Setpoint input from P0895 corresponds to P0896 MSR
refer to P0896
0896 External position reference value -- num- 1 10000 8388607 MSC PO
(from ber of dimension system grids
SW 3.3)
... defines, together with P0895, for couplings, the ratio between the input pulse periods (or
input bit) and the dimension system grids.
0915 PZD setpoint assignment, PROFIBUS 0 0 65 535 -- imme-
(from SW 3.1) diately
... is used to assign the signals to the process data in the setpoint telegram.
----> Refer to Chapter 5.6.5
0916 PZD actual value assignment, 0 0 65 535 -- imme-
PROFIBUS diately
(from SW 3.1)
... is used to assign the signals to the process data in the actual value telegram.
----> Refer to Chapter 5.6.5
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0918 PROFIBUS node address 0 0 126 -- PO
... specifies the address of the drives as DP slave on PROFIBUS.
Note:
S There is one node address for the control board, although it is designed for two drives.
When changing the parameter in one drive, the parameter in the other drive is automati-
cally adapted.
S Every node connected to PROFIBUS must have a unique address.
0922 Telegram selection PROFIBUS 0 101 104 -- PO
(from SW 3.1)
... is used to set the free configurability or to select a standard telegram.
----> Refer to Chapter 5.6.5
0945:65 Fault code -- -- -- -- RO
5 ... the fault code, i.e. the number of the fault which occurred, is entered.
The faults which occurred, are entered as follows into the fault buffer:
-- first fault which occurred ----> parameter with index 1
to
-- eight faults which occurred ----> parameter with index 8
Note:
S The following belongs to a fault:
Fault code (P0945:65), fault number (P0947:65), fault time (P0948:65) and fault value
(P0949:65)
S A description of the faults, the way in which they can be acknowledged as well as a list of
all the faults, is provided in Chapter 7.
S This parameter is reset at POWER ON.
0947:65 Fault number -- -- -- -- RO
Note:
This parameter is of no significance.
0948:65 Fault time -- -- -- ms RO
This parameter specifies at which relative system time, the fault occurred.
Note:
This parameter is set to zero at POWER ON, and the time is then started.
0949:65 F value -- -- -- -- RO
The supplementary information associated with a fault which occurred, is entered in this pa-
rameter.
Note:
S A description of the faults, the way in which they can be acknowledged as well as a list of
all the faults, is provided in Chapter 7.
S This parameter is reset at POWER ON.
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0952 Number of faults -- -- -- -- RO
The parameter specifies the faults which occurred after POWER ON an.
Note:
This parameter is reset at POWER ON.
0953 Warnings 800 -- 815 -- -- -- Hex RO
0954 Warnings 816 -- 831 -- -- -- Hex RO
0955 Warnings 832 -- 847 -- -- -- Hex RO
0956 Warnings 848 -- 863 -- -- -- Hex RO
0957 Warnings 864 -- 879 -- -- -- Hex RO
0958 Warnings 880 -- 895 -- -- -- Hex RO
0959 Warnings 896 -- 911 -- -- -- Hex RO
0960 Warnings 912 --927 -- -- -- Hex RO 5
... indicates which warning(s) is(are) present.
Bit x = 1 warning yyy present
Bit x = 0 a warning is not present
Example:
P0955 = 0110 ----> bits 8 and 4 are set ----> warnings 840 and 836 are present
Parameter 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit
P0953 815|814|813|812|811|810|809|808|807|806|805|804|803|802|801|800
P0954 831|830|829|828|827|826|825|824|823|822|821|820|819|818|817|816
P0955 847|846|845|844|843|842|841|840|839|838|837|836|835|834|833|832
P0956 863|862|861|860|859|858|857|856|855|854|853|852|851|850|849|848
P0957 879|878|877|876|875|874|873|872|871|870|869|868|867|866|865|864
P0958 895|894|893|892|891|890|889|888|887|886|885|884|883|882|881|880
P0959 911|910|909|908|907|906|905|904|903|902|901|900|899|898|897|896
P0960 927|926|925|924|923|922|921|920|919|918|917|916|915|914|913|912
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0967 PROFIBUS control word -- -- -- Hex RO
... is the image of control word STW1.
Note:
The bit assignment can be found as follows:
under the index entry ”Process data in the n--set mode -- control words -- STW1”
under the index entry ”Process data in the pos mode -- control words -- STW1” (from SW 2.1)
under the index entry ”Process data in the x--set mode -- control words -- STW1” (from SW 3.3)
0968 PROFIBUS status word -- -- -- Hex RO
... is the image of status word ZSW1.
Note:
The bit assignment can be found as follows:
under the index entry ”Process data in the n--set mode -- status words -- ZSW1”
5 under the index entry ”Process data in the pos mode -- status words -- ZSW1” (from SW 2.1)
under the index entry ”Process data in the x--set mode -- status words -- ZSW1” (from SW 3.3)
0969 Actual time difference -- -- -- ms RO
... contains the relative system time since the last time that the drive was powered--up or since
the last counter overflow
1781:17 Setpoint source, PROFIBUS process -- -- -- Hex RO
(from data
SW 4.1)
... indicates the source of the process data received via PROFIBUS
The high byte includes a reference to the source device (0xFF for the master, DP address for
a Publisher) and the lower byte includes the offset within the received telegram
(counted in bytes starting with 1).
The following applies:
P1781:0 Number of valid entries
P1781:1 Source of process data 1 (STW1)
P1781:2 Source of process data 2 (PZD2), etc.
1782:17 Target offset, PROFIBUS process data -- -- -- Hex RO
(from
SW 4.1)
... indicates which offset process data, sent to the master or the subscribers via PROFIBUS,
have in the sent telegram
(counted in bytes starting with 1).
The following applies:
P1782:0 Number of valid entries
P1782:1 Target offset of process data 1 (ZSW1)
P1782:2 Target offset of process data 2 (PZD2), etc.
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
1783:64 Received parameterizing data -- -- -- Hex RO
PROFIBUS (from SW 3.1)
1784:64 Received configuration data -- -- -- Hex RO
PROFIBUS (from SW 3.1)
P1783:64 ... is an image of the parameterizing data received from the DP slave
(refer to Chapter 5.8.5).
P1784:64 ... is an image of the configuration data received from the DP slave
(refer to Chapter 5.7.1).
Index :0 :1 :2 :3 :4 :5 etc.
No. of
valid 1st byte 2nd byte 3rd byte 4th byte 5th byte nth byte
bytes
Image of the parameter or configuration data
5
= 0 ----> Neither parameterizing nor configuration data available
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
1786:5 Received PKW data, PROFIBUS -- -- -- Hex RO
(from SW 2.4)
1787:5 Sent PKW data, PROFIBUS -- -- -- Hex RO
(from SW 2.4)
P1786:5 ... is an image of the PKW data received from the DP slave.
P1787:5 ... is an image of the PKW data sent to the DP master.
Index :0 :1 :2 :3 :4 PKE Parameter ID
No. of IND Sub--index, sub--parameter
valid PKE IND PWE number, array index
words PWE Parameter value
Image of the PKW data
PKW Parameter ID value
Note:
The parameter range (PKW range) is described in Chapter 5.6.7.
1788:17 Received process data PROFIBUS -- -- -- Hex RO
1789:17 Sent process data PROFIBUS -- -- -- Hex RO
P1788:17 ... is an image of the process data received from the DP slave (control words).
P1789:17 ... is an image of the process data sent to the DP master (status words).
Note:
S The number of valid words in P1788:0 and P1789:0 depends on the selected PPO type.
S Invalid words (are contained in parameters with an index greater than the number) have
the value 0.
S Example:
P1788:0 = 2 2 words are valid, i.e. it involves either a PPO1 or PPO3 P1788:1
contains the process data 1 (PZD1) P1788:2
contains the process data 2 (PZD2)
P1788:3 to P1788:10 have the value 0
S An overview of the process data in the speed--controlled mode and in the positioning mode
is included in Chapter 5.6.1.
Additional
parameters
S P0600 Operating display
relevant for
PROFIBUS--DP S P0607 Analog setpoint, terminal 56.x/14.x
(refer to Chapter
S P0612 Analog setpoint, terminal 24.x/20.x
A.1)
S P0653 Image, input signals, Part 1
S P0654 Image, input signals, Part 2
S P0656 Image, output signals, Part 1
S P0657 Image, output signals, Part 2
S P0658 Image, output signals, Part 3
S P0660 Function, input terminal I0.x
S P0661 Function, input terminal I1.x
S P0662 Function, input terminal I2.x
S P0663 Function, input terminal I3.x
S P0680 Function, output terminal O0.x
5
S P0681 Function, output terminal O1.x
S P0682 Function, output terminal O2.x
S P0683 Function, output terminal O3.x
S P0972 Request POWER--ON RESET (from SW 3.3)
S P1012.2 Function switch
Bit 2 ”Ready or no fault”
S P1012.12 Function switch
Bit 12 ”power--on inhibit”
S P1795 Optional module (PROFIBUS): Firmware version
Description For PROFIBUS--DP, the master addresses all of the slaves one after
the other in a DP cycle. In this case, the master transfers its output
data (setpoints) to the particular slave and receives as response the
input data (actual values).
Fast, distributed data transfer between drives (slaves) is possible using
the ”slave--to--slave” communications function without involving the
master.
The following terms are used for the functions described here:
S Slave--to--slave communications
S Data exchange broadcast (DXB.req)
5 S Slave--to--slave communications (is used in the following)
Configuration
DP master Class 1 PG/PC HW Config
(e.g. SIMATIC S7)
Drive ES Basic
Parameterizing master
Clock cycle generator
Answer
A B A B A B
Left
Subscriber The subscribers evaluate the broadcast telegrams, sent from the pub-
lishers, and use the data which has been received as setpoints.
The setpoints are used, in addition to the setpoints received from the
master, corresponding to the configured telegram structure (P0915:17).
Links and taps The links configured in the subscriber (connection to publisher) contain
the following information:
S From which publishers may input data be received?
S Which input data is there?
S A which location should the input data be used as setpoints?
Several taps are possible within a link. Several input data or input data
areas, which are not associated with one another, can be used as set-
point via a tap.
Links are possible to the device itself. This means, e.g. that for a two--
axis module, data can be transferred from drive A to B. This internal
link corresponds, as far as the timing is concerned, to a link via
PROFIBUS. 5
Requirements and The following limitations should be observed for the ”slave--to--slave”
boundary communications function:
conditions
S Drive ES Basic V5.1 SP1
S Optional PROFIBUS--DP2 module ≥ SW 4.1
S Optional PROFIBUS--DP3 module ≥ SW 4.1
S SIMODRIVE 611 universal ≥ SW 4.1
S Number of process data max. of 16 per drive
S Number of links to publishers max. 3 and 1 internal
S Number of taps per link max. 8
Applications For example, the following applications can be implemented using the
”slave--to--slave communications” function:
S Axis couplings (this is practical for clock cycle synchronous
operation) (refer to Chapter 6.3)
-- Angular synchronism where the position reference value or posi-
tion actual value is entered
-- Torque setpoint coupling (master/slave operation)
Master drive <----> Slave drive
Closed--loop speed controlled Open--loop torque controlled
S Entering digital input signals from another slave (refer to Chapter
5.10.4)
Parameter The following parameters are available for the ”slave--to--slave commu-
overview nications” function:
(refer to Chapter
S P0032 External position reference value
A.1)
S P0400 Reference point coordinate, master drive
S P0401 Coupling factor, revolutions master drive
S P0402 Coupling factor, revolutions slave drive
S P0410 Configuration, coupling that can be switched--in
S P0412 Synchronous offset position
S P0413 Offset, synchronous velocity
S P0420 Position difference, measuring probe to the zero
point, slave drive
S P0425:16 Coupling positions
S P0879 PROFIBUS configuration
S P0882 Evaluation, torque setpoint PROFIBUS
5
S P0884 PROFIBUS position output evaluation
Number of increments
S P0888 Function, distributed inputs (PROFIBUS)
S P0891 Source, external position reference value
S P0895 External position reference value -- No. of increments
S P0896 Ext. position reference value -- No. of dimension
system grids
S P0897 Inversion, external position reference value
S P0898 Modulo range, master drive
S P1781:17 Setpoint source, PROFIBUS process data
S P1782:17 Target offset, PROFIBUS process data
S P1785:13 Extended PROFIBUS diagnostics
Input/output The following signals are available for the ”slave--to--slave communica-
signals (refer to tions” function:
Chapter 5.6)
S Input signals
-- ”Correction, external position reference value via dXcor (from
SW 4.1)”
----> via the PROFIBUS control signal ”QStw.0”
-- ”Request passive referencing (from SW 5.1)”
----> via the PROFIBUS control signal QStw.1 or STW1.15”
S Output signals
-- ”Correction, external position reference value via dXcor (from
SW 4.1)”
----> via PROFIBUS control signal ”QZsw.0”
-- ”Request passive referencing (from SW 5.1)”
----> via the PROFIBUS control signal QZsw.1 or ZSW1.15”
Example, setpoint The slave in Fig. 5-31 receives its process data as follows:
assignment
S STW1 and STW2 from the master
S NSET_B and MomRed as tap from a publisher
STW1 1
NSET_B 2
NSET_B 3
Actual value telegram STW2 4
from the publisher (bytes)
MomRed 5
16
P0915, P0922
Activation in the By configuring the links with Drive ES Basic, the master can identify
publisher which slaves are to be addressed as publisher with a modified layer 2
function code (DDB--Distributed Data Base).
The publisher then does not send its input data to the master, but to all
bus nodes as broadcast telegram.
Activation in the The slave, which is to be used as subscriber, requires a filter table.
subscriber The slave must know which setpoints are received from the master and
which are received from a publisher.
The filter table contains the following information:
S From which publisher is data to be retrieved?
5 S The length of the publisher input data (test purposes)?
S From which position (offset) in the input data is data to be taken?
S How much data is to be taken?
S To which position in the setpoints is the data, which has been taken,
to be copied?
Parameterizing telegram (SetPrm)
The filter table is transferred, as dedicated block from the master to the
slave with the parameterizing telegram when bus communications are
established.
If: The block for the filter table is not available
or
element ”number of links” = 0
Then: ----> no subscriber functionality
The precise structure of this block, together with the permissible setting
values is shown in Fig. 5-32.
Configuration telegram (ChkCfg)
Using the configuration telegram, a slave knows how may setpoints are
to be received from the master and how many actual values are to be
sent to the master.
For slave--to--slave communications, a special empty ID is required for
each data access, which is then transferred with the ChkCfg.
Structure of the empty ID for Drive ES Basic (S7 ID format):
0x04 0x00 0x00 0xD3 0x40
Specifier 0x00
Filter table Version ID 0xE2
header
Number of links 0 -- 3
Offset Link1
...
Offset Link n
Link1 Publisher DP address
Publisher input length
Tap1 Offset in the publisher data
Target offset in the subscriber
Tap2
Length of the data access
...
5
Link2 Publisher DP address
...
1) Data in bytes
2) Calculated from the version ID
Configuring a In order to be able to use the process data for slave--to--slave commu-
telegram nications, the appropriate signal IDs must be entered into P0915 and
P0916 for the telegram configuration.
AktSatz Xext_H
PosZsw Xext_L
ZSW2
QZsw
XsollP_H
XsollP_L
Fig. 5-33 Example, assigning the process data for a synchronous application
Distributed input When distributed input signals are read in, a ”SIMODRIVE 611 univer-
signals sal” can directly read in control signals from another slave (publisher)
without the signals first having to be routed via the master.
Either an input module, which is capable of slave--to--slave communica-
tions (e.g. ET200) can be used as publisher, or another drive, whose sta-
tus signals can be used as control signals.
The following process data is required for the telegram configuring to read
in these input signals:
Distributed inputs ----> Signal ID 50111
For a description of the process data, refer to Chapter 5.6.
The individual bits in the process data must be assigned functions us-
ing parameter P0888. The same function IDs are used as when para-
meterizing the input terminals via P0660 to P0671 (function numbers
from the ”List of input signals”, refer to Chapter 6.4.2).
Using this function assignment, signal sources can be mixed. The fol-
lowing hierarchy applies (1. = highest priority):
1. The signal comes from the local digital input on the ”SIMODRIVE
611 universal” hardware. 5
2. The signal comes from a publisher via the process data ”DezEing”.
3. Signal comes from the PROFIBUS master via ”STW1”, ”STW2”,
etc.
Example, mixed For the example from Fig. 5-34, all setpoints, with the exception of the
operation hardware limit switch, are entered from the PROFIBUS--DP master.
The hardware limit switches are read in via an ET200 module and entered
into the process data ”DezEing” (bit 0 and bit1).
In this case, it is necessary that the appropriate telegram is configured
using P0915:17 and P0888:16 is assigned the function numbers for the
hardware limit switch.
Setpoint telegram from the master (S7) Setpoints in the Control signals in
”SIMODRIVE 611 ”SIMODRIVE 611
universal” (subscriber) universal”
STW1 ON/OFF 1
SatzAnw Block selection, bit 0
Actual value telegram from
the publisher (ET200) PosStw Setting the home position
STW2 Parameter set, bit 0
DezEing Hardware limit switch plus
Hardware limit switch minus
Parameterizing DP The steps when configuring an S7 are shown in the following Figs.: 5
master
The following data should be parameterized in the DP master (S7):
S Configuration, master drive matching telegram 108
----> number of process data
-- 4 words, PKW
-- 10 words, actual values to the DP master (inconsistent)
-- 10 words, setpoints from the DP master (inconsistent)
Note
When transferring data via the clock--cycle synchronous
PROFIBUS--DP, a setpoint transfer instant in time of (TO) of at least
750 s must be configured. If the configured time is <750 s then it is
possible that either inconsistent or ”old” actual values are transferred,
e.g. XistP, XsollP, dXcor.
Note
In order to ensure that the process data is correctly assigned between
the publisher and subscriber, the offsets of the sent and received data
must match.
For example, actual values (sent data) for PZD 18 (XsollP_H) in the
master drive (Fig. 5-38) must match the setpoint/reference value
(received data) for PZD 18 (Xext_H) in the slave drive (Fig. 5-39).
Configuring the The following parameters should be set at the slave drive:
coupling
S Source for the ”external position reference value”
----> e.g. P0891 = 4: PROFIBUS DP
S Select the coupling type using P0410
----> e.g. P0410 = 7: Coupling to the absolute position + P0412
via the digital input signal
S Define the optional coupling factor for revolutions, master and slave drive
----> P0401 and P0402 (e.g. 1)
The DP master must set control word PosStw.4 in order to activate the
coupling.
J
nset Resolver/
SIMODRIVE encoder with sin/cos
611 1Vpp (incremental)
Higher
level universal
control
system
nset Resolver/
encoder with sin/cos
SIMODRIVE
1Vpp (incremental)
Higher 611
level universal
control
system
6
Angular incremental encoder interface
Resolver/encoder with
nset sin/cos 1Vpp
(incremental) Direct
SIMODRIVE measuring
Higher 611 system
level universal
control
system
Time constant,
Input signal Speed integrator feedback
”Ramp--up time = 0” controller P1421
P1421
nset from ≥ 1.0
PROFIBUS--DP < 1.0
P0607 Speed
P0612 P1409
=0 setpoint filter
Ramp--up Integral action
nset generator Speed time TN
=1
analog setpoint --
term. 56.x/14.x and/or term. 24.x/20.x (refer to Chapter 6.6)
P1256:8 limiting
6 (refer to
Chapter
P1257:8
P1012.0
P1407
Proportional
6.6.2)
gain KP
Current
Conversion, controller nact
torque to Torque
Setpoint conditioning, analog input
quadrature-- setpoint
axis current limiting U
=0 4 current V
Mset
analog =1
Iq
setpoint
Vq
W
M
3
ENC
filters --
set I Vd Inversion,
(refer to Current q
Chapter controller speed
6.6.3) Input signal Id actual value
”open--loop torque-- (P1011.0)
Id
controlled mode”
MRed set
Id Iq
analog
(refer to Chapter 6.6.2 or 6.6.3)
Reader’s note
Described in the following:
S Ramp--function Generator
S Optimizing the closed--loop current and speed controller
S Speed controller adaptation
All additional parameters to optimize the current and speed control
loop can be adapted using the expert list.
Detailed information regarding the current and speed control loop are
included in:
Reference: /FBA/ SIMODRIVE 611D/SINUMERIK 840D/810D
Description of Functions, Drive Functions
Parameter
No. Name Min. Standard Max. Unit Effective
0616:8 Ramp--function generator, ramp--up 2.0
from SW time (ARM) 0.0 immedi-
0.0 600.0 s
2.4 (SRM, SLM) ately
1256:8
The setpoint is increased from zero up to the maximum permissible actual speed within this
time.
S Max. permissible actual speed for synchronous motors: Minimum from 1.1 S P1400 and
P1147
(from SW 7.1 1.05 S P1400 and P1147 with ”SIMODRIVE 611 universal HR/HRS” re-
solver)
S Max. permissible actual speed for induction motors: Minimum from P1146 and P1147
S Max. permissible actual speed for linear motors: from P1147
0617:8 Ramp--function generator, ramp--down 2.0
6 from SW
2.4
1257:8
time (ARM)
(SRM, SLM)
0.0 0.0 600.0 s
immedi-
ately
The setpoint is changed from the maximum permissible actual speed to zero within this
time.
S Max. permissible actual speed for synchronous motors: Minimum from 1.2 S P1400
and P1147
S Max. permissible actual speed for induction motors: Minimum from P1146 and P1147
1012.0 Ramp function generator tracking -- -- immedi-
-- Hex
ately
The ramp--function generator tracking can be activated/de--activated using P1012 bit 0.
=1 Ramp--function generator tracking active (standard)
=0 Not active
Speed Ramp--function Speed Ramp--function
setpoint1) generator output2) setpoint1) generator output
with tracking2)
n n
Input/output For the ramp--function generator, the following signals are used:
signals for the
S Input signal -- Ramp--function generator enable
ramp--function
-- Ramp--up time zero
generator
-- Ramp--up time zero for controller enable (from SW 3.1)
S Output signal -- Ramp--up completed
Reader’s note
The signals can be entered or output as follows:
S via terminals ----> refer to Chapter 6.4.2 or 6.4.5
S via PROFIBUS--DP ----> refer to Chapter 5.6.1
All of the input/output signals are shown and described in Chapter
6.4.3 and 6.4.6 and can be found in the Index under ”Input signal...” or
”Output signal...”.
Ramp--function
generation
active
nset
RFG input
Tolerance bandwidth P1426
6
P1426
nset
nact
RFG output
Torque
Threshold P1428
P1427 P1427
nset = nact
1) For an active average--value filter for the speed setpoint (P1012.8=1), a setpoint step somewhat
greater than P1426 must be used in order to clearly identify the start of a new ramp--up operation.
Optimizing the At the first commissioning or later, the current controller is pre--set us-
current controller ing the ”Calculate controller data” function, and generally no longer has
to be optimized.
However, all parameters for the current control loop can be adapted via
the expert list of the ”SimoCom U” tool.
Optimization At the first start--up (first commissioning) or later, the speed controller is
speed controller pre--set using the ”Calculate controller data”.
This speed controller setting is calculated for a motor operating under
no--load conditions, and corresponds to a ”safe” setting.
In order to be able to fully utilize the dynamic performance of the drive
including the mechanical system, some post--optimization will be nec-
essary.
S Optimizing using the ”SimoCom U” tool
The controller setting for ”SIMODRIVE 611 universal” can be auto-
6 matically executed using the ”SimoCom U” tool (only in online oper-
ation).
Call:
Press the ”Execute automatic controller setting” button under ”Con-
troller” and execute the steps offered.
Reader’s note
Recommendation when optimizing the controller:
Optimize the control loop with ”SimoCom U” and the ”Execute
automatic controller setting” function.
Parameter
No. Name Min. Stan- Max. Unit Effec-
dard tive
1407:8 P gain, speed controller (SRM, ARM) 0.3 Nm*s/rad imme-
0.0 999 999.0
P gain, velocity controller (SLM) 2 000.0 Ns/m diately
... specifies the magnitude of the proportional (gain Kp, proportional component) of the control
loop.
1409:8 Integral action time, speed controller (SRM,
ARM) imme-
0.0 10.0 500.0 ms
diately
Integral action time, velocity controller (SLM)
... specifies the integral action time (TN, integral component) of the control loop.
Reader’s note
When optimizing, e.g. linear drives, it may be necessary to set the
current and speed setpoint filters.
This procedure is described in:
Reference: /FBA/ SIMODRIVE 611D/SINUMERIK 840D/810D
Description of Functions, Drive Functions
6
Description The speed controller can be adapted, depending on the speed or veloc-
ity, using the speed/velocity controller adaptation.
For example, in order to better overcome static friction at lower speeds,
a higher proportional gain can be set than for higher speeds.
6 integral action time (TN, P1409) are effective over the complete
range.
Proportional gain Kp
Integral action time TN P1410
P1407:8
Kp with adaptation
¡ ¢
P1408:8 without adaptation
©
P1409
Tr
Note
Only the position controller output is taken into account for limit
sensing (upper and lower adaptation speed).
Parameter The following parameters are available for the speed controller adaptation:
overview
Table 6-3 Parameters for the speed controller adaptation
Parameter
No. Name Min. Stan- Max. Unit Ef-
dard fec-
tive
1413 Select adaptation, speed controller (SRM) 0 im-
Select adaptation, speed controller (ARM) 1 me-
0 1 --
di-
Select adaptation, velocity controller (SLM) 0
ately
... the adaptation can be activated/de--activated immediately.
1 The adaptation is active
0 The adaptation is not active
Note:
For induction motors (ARM), the speed controller adaptation is switched--in as standard.
1408:8 P gain, upper adaptation speed (SRM, ARM) 0.3 Nm*s/rad im-
me-
me
00
0.0 999 999.0
999 0
P gain, upper adaptation velocity (SLM) 2 000.0 Ns/m di-
ately
... defines the P gain in the constant, upper range (n or v > P1412).
Note:
When a value of 0 is entered, the associated integral component (P1410) is automatically de--
6
activated.
1410:8 Integral action time, upper adaptation speed im-
(SRM, ARM) me-
0.0 10.0 500.0 ms
Integral action time, upper adaptation velocity di-
(SLM) ately
... defines the integral action time in the constant, upper range (n or v > P1412).
Important:
With the adaptation activated, you should avoid de--activating the integral component for only
one range (P1409 = 0 and P1410 0 or vice versa).
Problem: Torque jumps when resetting the integral value at the transition from the adaptation
range to the constant range.
Note:
If a value of 0 is entered, this de--activates the integral component for the range greater than set
in P1412.
1411 Lower adaptation speed (SRM, ARM) RPM im-
Lower adaptation velocity, motor (SLM) m/min me-
0.0 0.0 100 000.0
di-
ately
... defines the lower threshold for adaptation.
1412 Upper adaptation speed (SRM, ARM) RPM im-
Upper adaptation velocity, motor (SLM) m/min me-
0.0 0.0 100 000.0
di-
ately
... defines the upper threshold for adaptation.
Description Speed setpoints can be defined in parameters using this function. The
required fixed setpoint for the speed setpoint input is selected via input
signals. The currently selected fixed setpoint can be displayed via out-
put signals.
Advantage:
An analog voltage is not required for the speed setpoint input, and the
setpoint can be precisely set.
Input/output The following signals are used for the ”fixed speed setpoint” function:
signals
S Input signals
(refer under index entry ”Input signal, digital -- ...”)
-- Fixed speed setpoint 1st input (function number = 15)
-- Fixed speed setpoint 2nd input (function number = 16)
-- Fixed speed setpoint 3rd input (function number = 17)
-- Fixed speed setpoint 4th input (function number = 18)
6 S Output signals
(refer under the index entry, ”Output signal, digital -- ...”)
-- Status, fixed speed setpoint 1st output (function number = 15)
-- Status, fixed speed setpoint 2nd output (function number = 16)
-- Status, fixed speed setpoint 3rd output (function number = 17)
-- Status, fixed speed setpoint 4th output (function number = 18)
Parameter The following parameters are available for the ”fixed speed setpoint”
overview function:
(refer to Chapter
S P0641:16 Fixed speed setpoint (SRM, ARM)
A.1)
Fixed velocity setpoint (SLM)
Motor temperature The temperature limit values are pre--assigned, corresponding to the
monitoring selected motor when the motor code is specified; the user should not
change these.
The following motor temperature monitoring functions are available:
S Temperature monitoring with pre--warning (P1602 + P1603)
If the temperature warning threshold (P1602) is exceeded, the result
is as follows:
-- Warning 814 is output
-- Timer (P1603) is started
-- Motor overtemperature is signaled via terminal 5.x at the NE
module
Note:
This signal is saved, if it is still present after the time in P1603
has expired.
-- The ”motor temperature pre--warning” (MeldW.6) output signal is
set
If the overtemperature condition still remains after the time set in
P1603, then this results in fault 614 and the drive is powered down.
6
The monitoring function can be enabled/disabled using P1601.14.
S Temperature monitoring without pre--warning (P1607)
If the temperature threshold in P1607 is exceeded, this immediately
results in fault 613 and the drive is powered down.
The monitoring function can be enabled/disabled using P1601.13.
Note
The temperature monitoring functions (warning P1602 + timer P1603
or P1607) are not subject to any mutual restrictions, i.e. it is
permissible that P1607 < P1602.
Note
The temperature monitoring functions of the motor, set using P1602 or
P1607, are then no longer effective.
Temperature sensor The following motor temperature sensor types can can be connected to
X411/X412:
S KTY temperature sensor (standard)
The measured resistance is converted to a temperature. The maxi-
mum permissible temperature can be parameterized (P1602).
S PTC temperature sensor
The PTC temperature sensor has a switching behavior:
-- Measured resistance < 1330 Ohm
(temperature display 0_ C) Motor temperature is permissible
-- Measured resistance >1330 Ohm
(temperature display 200_ C) Excessive motor temperature
-- Measure resistance < 30 Ohm Short circuit
Warning 814 is signaled when the motor temperature reaches the
warning threshold for excessive motor temperature, in P1602 at the
KTY temperature sensor or the specific switching temperature at the
PTC temperature sensor.
When the resistance drops below the resistance threshold 1330 Ohm
at the PTC temperature sensor, the warning goes away again, provided
the excessive motor temperature does not exist longer than the timer
parameterized in P1603.
6 If the drive is to switch off immediately at an excessive temperature,
P1603 = 0 (timer for motor temperature alarm) is to be parameterized.
In the case of a short circuit recognition with a PTC temperature sensor
both Alarms 613 and 614 as well as Warning 814 are displayed simul-
taneously. In this case Parameters 1602 and 1607 are ineffective.
Parameter
No. Name Min. Standard Max. Unit Effective
0603 Motor temperature -- -- -- C RO
... displays the motor temperature measured using the temperature sensor.
Note:
This display is not valid, if a fixed temperature was entered in P1608.
1602 Warning threshold, motor overtempera- 0 120 200 C immedi-
ture ately
The parameter specifies the permissible thermal steady--state motor temperature, and is ap-
propriately pre--assigned when the motor code is specified.
Note:
If the temperature warning threshold is exceeded, initially, ”only” warning 814 is output, which is
withdrawn when the temperature threshold is fallen below.
If the overtemperature condition remains for a time longer than that set in P1603, then this re-
sults in fault 614.
Monitoring can be enabled/disabled via P1601.14.
Table 6-4 Parameters for the motor temperature monitoring function, continued
Parameter
No. Name Min. Standard Max. Unit Effective
1603 Timer for motor temperature alarm 0 240 600 s immedi-
ately
The parameter defines the time, which is started when the temperature warning threshold is
exceeded (P1602).
1607 Shutdown limit, motor temperature 0 155 200 C immedi-
ately
The temperature defines the shutdown limit for the temperature monitoring without pre--warn-
ing.
If the shutdown limit is exceeded, this results in fault 613.
1608 Fixed temperature 0 0 200 C immedi-
ately
If a value > 0 is entered, the rotor resistance is adapted depending on the temperature using
this fixed temperature.
Note:
S This can be necessary, e.g. if a motor does not have any temperature sensor.
S This means, that, e.g. the temperature monitoring for linear motors is switched--out if the
monitoring is realized using an external PLC.
S The temperature monitoring functions of the motor, set using P1602 and P1603 or P1607,
are then no longer effective.
1609 PTC temperature sensor (from SW 11.1) 0 0 1 Hex immedi- 6
ately
The temperature defines the sensor type for measuring the motor temperature.
Bit 0 = 0: KTY temperature sensor (standard)
Bit 0 = 1: PTC temperature sensor
Thermal motor This monitoring protects the motor from constant thermal overload so
model (only for that the motor is not overloaded beyond the permissible temperature. It
rotating motors) represents an expansion of the known temperature measurement (tem-
(from SW 11.1) perature sensors).
With the thermal motor model, a model temperature of the motor is cal-
culated internally in accordance with the motor type, the measured
motor current, the KTY motor temperature sensor, if present, and the
shutdown temperature threshold.
If the KTY motor temperature sensor is incorporated, the motor can no
longer be overloaded when powered on in the warmed--up state. The
calculated model temperature refers to the permissible shutdown tem-
perature of the motor from P1607 (up to SW 12.1) and P1288 (from
SW 12.2).
Note
The thermal motor model cannot be activated if P1268 = 0 (winding
time constant).
If a PTC temperature sensor is connected, the ”Thermal motor model”
function acts as if no temperature sensor were connected.
Parameter
No. Name Min. Standard Max. Unit Effective
1265 Configuration of thermal motor model 0 0 3 -- PO
(from
6 SW
11.1)
... Specifies the configuration for the thermal motor model.
Bit 0: Activation of the thermal motor model
Bit 0 = 0: Thermal motor model not activated
Bit 0 = 1: Thermal motor model activated
Bit 1: Evaluation of thermal motor model
Bit 1 = 0: Evaluation with KTY temperature sensor activated
Bit 1 = 1: No evaluation (purely current monitoring)
1266 Thermal motor load -- -- -- % immedi-
(from ately
SW
11.1)
... Is used to diagnose the thermal motor load
The parameter indicates the thermal load of the motor as a percentage. The mathematical
model references the maximum permissible motor temperature from P1288. A default value is
assigned to P1288 motor--specifically during commissioning. If this value is changed, the trig-
gering of the thermal motor model also changes.
Note:
In case of a thermal motor load > 100% Fault 613 is signaled.
1268 Winding time constant 0 0 5000 s immedi-
(from ately
SW
11.1)
... Is used to enter the winding time constant.
The motor--specific parameter has to be specified by the motor manufacturer.
It i required for thermal model model (P1265).
Parameter
No. Name Min. Standard Max. Unit Effective
1269 Thermal motor load warning threshold 0 80 100 % immedi-
(from ately
SW
11.1)
... Outputs a message to the PLC (NST ”Motor temperature pre--warning ”, DB 31, to DBX
94.0),
if the thermal motor load (P1266) is greater than the response threshold in P1269
and the time monitoring in P1603 is started.
If the timer expires without the value of the thermal motor load dropping below the threshold,
the drive generates a configurable reset alarm
(P1601, Bit 14).
Note:
Also refer to P1603 and P1288.
1288 Shutdown threshold, thermal motor 0 180 220 C immedi-
(from model ately
SW
12.2)
... defines the shutdown threshold of the thermal motor model (up to SW 12.1, P1607 applies).
When commissioning, the value in P1288 is pre--assigned depending on the specific motor.
Note:
Also refer to P1265, P1266, P1268 and P1269.
6
Note
Fault 608 (speed controller output limited) can be suppressed using
the input signal ”suppress fault 608 (from SW 3.1)”.
Parameter
No. Name Min. Standard Max. Unit Effective
1605 Timer stage, n controller at its limit 20.0 200.0 10 000.0 ms immedi-
ately
... specifies how long the speed controller output may be at its limit, without a fault condition
being generated.
Important:
If P1605 < P1404, then regenerative braking can be canceled with fault 608, whereby the drive
then coasts down.
1606 Threshold, speed controller at its
limit 90 000.0 RPM
(SRM) 0.0 30.0 100 000.0 RPM Immed.
(ARM) 500.0 m/min
(SLM)
... specifies up to which speed the torque setpoint monitoring is active, i.e. up to this value, fault
608 (speed controller output limited) can be output.
Note:
For PE spindles (P1015 = 1), the standard assignment is the same as for ARM (30.0 RPM).
6 DC link The DC link of the drive system is monitored for an undervoltage condi-
monitoring tion.
The set DC link undervoltage warning threshold in P1604 is monitored
and the monitoring result is displayed via the ”DC link monitoring VDC
link > Vx output signal.
Parameter
No. Name Min. Standard Max. Unit Effective
1604 DC link undervoltage warning threshold 0 200 680 V(pk) immedi-
ately
... specifies the DC link undervoltage warning threshold Vx to output the signal ”DC link moni-
toring VDC link > Vx”.
Note:
The DC link voltage is sensed by the NE module or a monitoring module, and can also be out-
put as analog signal (0 -- 10 V) via an analog output.
Traverse to a When traversing to a hardware limit switch, the associated input signal
hardware limit is set to ”0” and the following response is automatically initiated:
switch?
S A setpoint of zero is entered in the selecting speed direction -- the
axis is braked and comes to a standstill. The drive remains in the
closed--loop controlled mode.
If it is switched--in, the ramp--function generator remains active. The
braking that is initiated runs with or without braking ramp.
How do you move If an axis is at a hardware limit switch, then it can be moved away as
away from a follows:
hardware limit
S Enter a setpoint in the opposite direction to the approach direction
switch?
or
S Withdraw the controller enable and move the drive away manually
After moving away from the hardware limit switch, warning 800 or 801
is automatically deleted.
Other
monitoring
functions
Reader’s note
For ”SIMODRIVE 611 universal”, additional monitoring functions can
be parameterized, and processed via output signals (terminals,
PROFIBUS) (refer to Chapter 6.4.6 and 6.20).
6.1.8 Limits
Limiting the speed The speed setpoint is limited to the maximum value which is set.
setpoint
How is the speed setpoint limiting calculated?
Motor type Interdependencies
S SRM, SLM: P1405:8 S P1401:8
S ARM: Minimum
(P1405:8 S P1401:8, 1.02 S P1147, 1.02 S P1146)
Note 6
The maximum useful motor speed, set via P1401:8, is taken into
account when calculating the speed setpoint, i.e. P1401:8 acts as
speed limiting.
This is valid, independent of whether the setpoint is entered
via a terminal or PROFIBUS--DP.
Speed If the speed actual value exceeds the selected limit value by more than
limiting 2%, then the torque, when motoring, is set to 0.
Thus, further acceleration is not possible.
If the speed actual value drops below the limit value, the torque limiting
is withdrawn again.
How is the speed limiting calculated?
Motor type Interdependencies
S SRM: Minimum (P1147, 1.2 S P1400)
S ARM, SLM, PE spindle: Minimum (P1147, P1146)
Parameter
No. Description Min. Stan- Max. Unit Ef-
dard fec-
tive
1146 Maximum motor speed (SRM) 0.0 RPM
Maximum motor speed (ARM) 0.0 15000.0 100 000.0 RPM PO
Maximum motor velocity (SLM) 0.0 m/min
... specifies the maximum motor speed or maximum motor velocity defined by the motor
manufacturer.
Note:
This is only included in the speed limiting for rotary induction motors (ARM).
1147 Speed limit (SRM) 7 000.0 RPM im-
Speed limit (ARM) 0.0 8 000.0 100 000.0 RPM medi-
Velocity limit, motor (SLM) 120.0 m/min ately
Limiting the torque The following limits all effect the torque setpoint at the speed controller
setpoint output. The ”lowest” (minimum) is used if different limits are available.
S Torque limiting
The value specifies the maximum permissible torque, whereby dif-
ferent limits can be parameterized for motoring and generating oper-
ation.
S Power limiting
The value specifies the maximum permissible power, whereby dif-
ferent limits can be parameterized for motoring and generating oper-
ation.
S Stall limiting (only for ARM and PE spindle)
The stall limiting is internally calculated in the drive from the motor
data. The internally calculated limit can be changed using the torque
reduction factor.
Warning
! If the stall limit has been set too high, this can cause the motor to
”stall”.
As the current limiting additionally limits the maximum torque which the
motor can provide, if the torque limit is increased, more torque will only
be available if a higher current can also flow. It may be necessary to 6
also adapt the current limit.
P1145
X1/n
Torque limiting
P1230 nStall
This is internally calculated
X1/n2 and is displayed via P1148
(speed at the stall power).
P1235
When regenerating,
additional limiting using P1237
Constant
torque
range Constant power range
Parameter
No. Description Min. Standard Max. Unit Effec-
tive
1145 Stall torque reduction factor 5.0 100.0 1 000.0 % imme-
diately
... the start of stall torque limiting can be changed (refer to Fig. 6-7).
For a setting greater than 100%, the intervention point is increased.
For a setting of less than 100%, the intervention point is decreased.
1230:8 1. torque limit value (SRM, ARM) imme-
5.0 100.0 900.0 %
1. Force limit value (SLM) diately
... specifies the maximum torque referred to the pull--out torque (SRM), rated motor torque
(ARM) or stall force (SLM) of the motor.
SRM/SLM:
Parameter
No. Description Min. Standard Max. Unit Effec-
tive
1235:8 1. power limit value 5.0 100.0 900.0 % imme-
diately
... specifies the maximum permissible power referred to the motor power (SRM) or the rated
motor power (ARM -- P1130: Rated motor power).
Motor power for SRM [kW] = 1/9549.3 S (P1118 S P1113) S P1400
P1118: Motor standstill (stall) current
P1113: Torque constant
P1400: Rated motor speed
As shown in Fig. 6-7, using the power limiting (constant power), the torque is limited
(P = 2π S M S n; with P = constant ----> M -- 1/n).
The minimum of the torque, power and stall torque limits are always effective as limit (refer to
Fig.6-7).
SRM/SLM: P1235:8 = (P1104/P1118) S 100 %
For SRM/SLM, this parameter is automatically pre--assigned using the operator action calcu-
late controller data, whereby the value is obtained from the formula above :
ARM: The standard default is 100 %.
The following is especially true for ARM:
If the speed at the start of field weakening is greater than the rated speed, then the ramp--up
times can already be shorted and the power yield increased if only the power limit is increased
(with the same current limit). As the current limit (P1238) can also limit the maximum torque
which can be specified, if the output limit (power limit) is increased further, more torque can only
be obtained if the current limit is also increased. 6
Important:
If the motor is overloaded for a longer period of time, this can result in an impermissible temper-
ature rise (the drive is shutdown as a result of a motor overtemperature condition); the motor
can also be destroyed.
Corresponding parameters are: P1104, P1145 and P1233:8 to P1238
1233:8 Regenerative limiting 5.0 100.0 100.0 % imme-
diately
... specifies the regenerative limiting.
The setting refers to the parameter value in P1230.
1237 Maximum regenerative power 0.1 100.0 500.0 kW imme-
diately
... allows the regenerative power to be limited for the input/regenerative feedback module.
An appropriately lower value should be entered here, especially when using an uncontrolled NE
module.
Note
Torque/power reduction
It is possible to continuously reduce the torque/power by reducing the
effective torque limit.
S for terminals:
via analog input 2 (terminal 24.x/20, refer to Chapter 6.6.4).
S for PROFIBUS--DP:
using the ”MomRed” control word (refer to Chapter 5.6.6).
Torque reduction Drives, for which a stop was initiated as a result of one of the following
at nset = 0 (from measures, are braked with the maximum possible motor current
SW 9.1) (P1104) taking into account the reduction in P1105:
S Terminal 64 de--energized at the SIMODRIVE line infeed module.
S Generating an alarm, which initiates a Stop II, and therefore with-
draws the internal controller enable.
S Controller enable (ON/OFF1) withdrawn or terminal 65 de--ener-
gized (X451.5/X452.5).
This may possible cause the plant/machine to be mechanically damaged.
For this case, a torque reduction can be parameterized for a setpoint of
zero.
The following definitions apply:
S P1096: Used to configured the torque reduction at nset = 0.
Bit 0 = 1: Reduces the torque limit for a regenerative
stop with a speed setpoint of zero.
Bit 1 = 0 Monitors the speed controller at its endstop for
torque reduction
If the motor brakes with a low torque, then fault 608 can be initiated.
If it is not desirable that this fault is initiated, then the fault can be
suppressed using bit 1 = 1.
6 S P1097: Specifies the torque reduction at nset = 0.
Note
The percentage value from P1097 only refers to the torque obtained at
the maximum motor current if P1105 = 100%.
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
1238 Current limit (ARM) 0.0 150.0 400.0 % imme-
diately
... specifies the maximum permissible motor current referred to the rated motor current (P1103).
In order to shorten the ramp--up (accelerating) times, it may make sense to set the current limit
to values > 100%, and additionally increase the power and torque limit.
If the motor current is at its limit due to high torque/power limits, the monitoring function inter-
venes with P1605 and P1606 (speed controller at its limit).
1105 Reducing the maximum motor current (SRM, SLM) 0 100 100 % imme-
diately
... specifies the maximum permissible motor current referred to the maximum motor current
(P1104).
The parameter is pre--set at the first start--up and for ”Calculate unlisted motor”:
SRM: P1105 = (P1122/P1104) S 100%
6
Stationary No stationary operation in the speed range around zero.
minimum speed Activation of the function ”Stationary minimum speed”:
(from SW 11.1)
P1255 ǂ 0
If the value of the speed setpoint is smaller than the parameterized
minimum speed, the minimum speed is used as the setpoint with the
sign of the speed setpoint.
In the case of a speed setpoint near zero a hysteresis prevents an un-
wanted change in the sign. The width of the hysteresis is equal to the
minimum speed, however at the most 200 RPM.
A setpoint equal to zero can only be achieved when the minimum
speed is not equal to zero by removing the controller or ramp--function
generator enable.
Effective setpoint
200 RPM
P1255
Effective setpoint
Specified setpoint
Note
If spindle positioning is selected with the ”Spindle positioning on” signal
(PROFIBUS STW1.15 or input terminal with Fct. No. 28), the
”Minimum speed” and ”Speed range exclusion” functions remain
deactivated until the ”Spindle positioning on” signal is canceled again.
General In order that large distances do not have to be traversed for reference
point approach, for indirect and direct measuring systems, it is possible
to use a position measuring system with distance--coded reference
marks.
This guarantees that the measuring system has already been refer-
enced after a short traversing distance (e.g. 20 mm).
Note
Referencing with distance--coded reference marks is only possible
using PROFIBUS--DP in an external control (refer to Chapter 5.6.4). It
is not possible to evaluate the coding in the board itself!
From SW 8.3 for rotary encoder systems and from SW 9.2 for linear
encoder systems:
The SIMODRIVE module is, in the pos mode, in the position to
autonomously reference (home) without an external control.
Proceed as follows The procedure is the same as when referencing with normal incremen- 6
tal measuring systems.
The following conditions are to be observed:
S Indirect measuring system (motor measuring system, IM)
-- P1027.7 = 1 (IM configuration, encoder)
----> distance--coded reference scale
-- P1050 or P1051
----> basic distance between two fixed reference marks
S Direct measuring system (DM)
-- P1037.7 = 1 (DM configuration, encoder)
----> distance--coded reference scale
-- P1052 or P1053
----> distance--coded reference scale
S Modulo operation (from SW 10.2)
Distance--coded referencing in modulo operation is only possible if
the following practical, integer number modulo range values apply:
n ¡ 360 degrees with n = 1, 2, ...
Any modulo range values are not permitted and would result in fault
139 being output.
Normalization of The mechanical characteristics of the axis must be specified using the
the encoder appropriate parameters to adapt the encoder.
signals
The ”SIMODRIVE 611 universal” drive calculates the ratio between the
travel and the encoder increments from this data, which means that
motion on the load side can be determined.
Linear axis with The following parameters are supplied using this configuration:
rotary motor
S P1027.4 = 0: Rotary motor encoder
encoder
S P1005 Encoder pulses per revolution
(only encoders with sin/cos 1Vpp)
S P0236 Spindle pitch or fictitious spindle pitch
S P0237:8 Encoder revolutions
S P0238:8 Load revolutions
6
SIMODRIVE
611 universal Table P0236
Gear
Spindle
Ü
Encoder with nEncoder nLoad
sin/cos 1Vpp: P1005 P0237:8 P0238:8
or
resolver: Pole pair No.
Encoder revolutions P0237:8
Ü= =
Load revolutions P0238:8
Fig. 6-10 Linear axis with rotary motor encoder (ball screw)
Linear axis with The following parameters are supplied using this configuration:
linear
S P1027.4 = 1: Linear motor encoder
motor encoder
S P1024 Grid divisions, linear measuring system
Linear
SIMODRIVE measuring
611 universal system
Slide Primary section
Sensor head
Secondary section
Rotary axis The following parameters are supplied using this configuration:
with rotary
S P1027.4 = 0: Rotary motor encoder
motor encoder
Gear
Rotary table
or
chuck
Ü
Encoder nEncoder nLoad
with sin/cos 1Vpp: P1005 P0237:8 P0238:8
or
resolver: Pole pair No.
Encoder revolutions P0237:8
Ü= =
Load revolutions P0238:8
Rotary axis A modular rotary axis is set via the following parameters:
without/with
S P0241 Activates the modulo conversion, rotary axis
modulo correction
(from SW 2.4) S P0242 Modulo range, rotary axis
Axis/encoder Restrictions
Rotary The axis must be referenced after power--up.
incremental
encoder
Linear None
absolute value
encoder
(e.g. LC 181)
Linear
axis Overflow after the number of revolutions entered in P1021 (multiturn reso-
lution, motor absolute value encoder).
Rotary absolute
For linear axis with encoder connected to the motor, the following is valid:
value encoder
----> The maximum traversing travel is: P1021 S effective spindle pitch
(e.g.
Example: EQN 1325, 10 mm spindle pitch
EQN 1325,
----> max. traversing distance = --20.48 m to 20.48 m
P1021 = 4096)
S The machine zero can be completely freely selected in the
range from --20.48 m to +20.48 m.
Incremental The axis must be referenced after power--up.
Rotary encoder
axis
end-
Motor encoder ----> max. revolutions in P1021 (e.g. 4096) 6
Absolute encoder Note:
lessly ro-
tating The same restrictions apply as for linear axes and rotary absolute value
encoders.
The encoder must be mounted onto the motor.
Caution: Before SW 8.1:
The gear ratio cannot be freely selected.
The ratio between the encoder and load must be selected so that the full
range of encoder is an integer multiple of the modulo range.
The following condition must be fulfilled:
P0238:8 360000
P1021 S S = integer multiple
P0237:8 P0242
P1021 Multi--turn resolution, absolute value encoder motor
P0238:8 Load revolutions
P0237:8 Encoder revolutions
P0242 Modulo range, rotary axis in MSR
Example: P1021 = 4096
P0237:0 = 64, P0238:0 = 72
P0242 = 360 000
are permitted, because 4096 S 72/64 S 360/360 = 4608 is an integer num-
ber.
Note:
When a fault develops, fault 139 is signaled (modulo range and ratio do
not match).
Axis/encoder Restrictions
From SW 8.1:
Any gearbox ratio can be selected. (Fault 139 is no longer output.)
The following condition applies:
S Modulo range, Endat enc. (traversing range) modulo range, load
P0238:8 360000
P1021 S S 1
P0237:8 P0242 [MSR]
S Practical modulo range values include: n ¡ 360 degr. with n = 1, 2, ...
For uneven gearbox factors, n must be 1, 2, ...
From SW 10.2, this will be monitored and if a fault develops, fault 149
is signaled (Incorrect data for modulo axis with absolute encoder).
If the selected gear ratio results in an uneven gear factor, when the
control module is shut down, the actual position is automatically saved.
Rotary This is triggered when the DC link voltage decreases. When engineering
axis the system it must be ensured that the time is sufficient to save the value.
end- Configuring:
lessly S DC link has been connected
Absolute encoder S P1161 = 0 (DC link fixed voltage deactived)
rotating
(modulo S P1162 > 0 , e.g. 500 V for a controlled infeed
rotary S Line supply infeed, terminal 112: Setting--up operation not permitted
axis) S DC link voltage VDC link (P1701 > (P1162 + P1164))
In order to supply the control board from the DC link, at the
infeed/regenerative feedback module, the DC link must be connected to
6 terminals M500 and P500 of terminal strip X181 (refer to Reference /PJU/
Configuration Manual, Drive Converters). This means that when the DC
link voltage is either removed or decreases, the energy saved in the DC
link can be used to maintain the closed--loop control for a specific time.
Wh powering--down
When i d or when
h ththe DC lilink
k voltage
lt d
decreases, the
th supply
l
for the closed--loop control must still be maintained until the data save
operation has been completed.
The thresholds to save the absolute value encoder data as a function of
the DC link voltage are shown in the following diagram. For reasons of
simplicity, the DC link charging and the decrease in the DC link voltage
are shown as linear characteristics.
The DC link voltage starts to increase after powering--up. It is only
possible to save the value when powering--down after the value P1162 +
P1164 is exceeded.
The value is saved if the DC link voltage drops below the value P1162.
However, if the system is not to be shut down and the DC link voltage
starts to increase again and operation continues, then the voltage
threshold P1162 + P1164 must be again exceeded in order to activate
that the value is saved.
Note: The voltage thresholds should be configured so that in operation,
no unnecessary data save operations are triggered if the DC link
fluctuates.
VDC
link
P1164
P1162
Axis/encoder Restrictions
Saving the encoder values for a double--axis module (drive A/B).
VDC
link
P1162 (B)
P1162 (A)
Axis/encoder Restrictions
For incremental encoders, the above condition is not checked.
If the mechanical machine design does not fulfill the condition above,
Rotary then the rotary axis must be re--referenced after each endless operation
axis and when being powered up.
end- The following is valid when evaluating the zero mark:
lessly ro- Incremental en- S The evaluated zero mark must always be located at the same load
tating coder side position of the modulo range (the ratio is taken into account).
(modulo S For several zero marks, one must be defined for evaluation (e.g. set
rotary via cams).
axis)
S If it is not possible to reference the system using the encoder zero
mark, then the equivalent zero mark must be used (e.g. BERO at the
input with the ”equivalent zero mark” function).
Parameter
overview
Table 6-12 Parameters for the encoder adaptation
Note:
The parameters are dependent on the parameter set. The effective parameter set can be se-
lected via the ”parameter set changeover” input signals.
0241 Activates the modulo conversion, 0 0 1 -- PO
rotary axis (SRM, ARM)
(from SW 2.4)
... activates/de--activates the modulo conversion for a rotary axis.
1 Modulo conversion activated, the modulo correction is executed according to P0242
0 Modulo conversion de--activated
0242 Modulo range, rotary axis (SRM, 1 360 000 100 000 000 MSC PO
ARM)
(from SW 2.4)
... defines the modulo range of the rotary axis.
Practical modulo range values include: n S 360 degrees with n = 1, 2, ... 6
1162 Minimum DC link voltage 0 0 800 V(pk) immedi-
ately
... defines the permissible lower limit for the DC link voltage.
If the DC link voltage falls below the parameterized value, then the stop response, parameter-
ized in P1613, bit 16 is initiated and the encoder data is saved in the FEPROM.
1164 Hysteresis, DC link voltage (from 0 50 600 V(pk) immedi-
SW 8.1) ately
... defines the hysteresis for the DC link voltage.
This parameter refers to P1162. For absolute value encoders with freely selectable gear ratio,
when voltage fluctuations occur, several data save operations of the absolute value encoder
data can, to a certain extent, be suppressed. These fluctuations can occur, e.g. when the drive
regenerates into the DC link.
Dimension system When setting the dimension system (mm, inch or degrees) for a drive
grid (MSR) configuration in the ”Position mode”, then the dimension system grid
(MSR) is also defined:
Reader’s note
The units of the physical quantities are displayed differently or must be
interpreted differently.
S In the parameter list (refer to Chapter A.1) and when reading and
writing into parameters via PROFIBUS--DP, there is the dimension
6 system grid (MSR) or a multiple (constant) of the MSR.
Examples in the mm dimension system:
-- Distance (travel) has the units [MSR]
-- Velocity has the units [c*MSR/min], c = 1
-- Acceleration has the units [1000 MSR/s2]
S For the display unit on the front panel of the control board and for
SimoCom U (for the dialog boxes and the expert list), there are
converted units.
Examples in the mm dimension system:
-- Travel (distance) has the units [mm]
-- Velocity has the units [mm/min]
-- Acceleration has the units [mm/s2]
The units for the various dimension systems (mm, inch or degrees)
can be listed in the following tables using specific examples.
Units in the In the metric dimension system (P0100 = 1), the following units are
metric used for distance, velocity and acceleration:
dimension system
Table 6-14 Units in the metric dimension system
Units for
Physical quantity Parameter PROFIBUS-- Display SimoCom U
list (A.1) DP (5.6.7) unit (3.2) (3.3)
Distance m mm
Example: 123.456 mm 123456 [MSR] 123.456 mm
---->123.456 mm
Velocity m/min mm/min
Example: 4766.176 mm/min 4766176 [c * MSR/min]1) 4766.176 mm/min
----> 4766.176 mm/min
----> 4.766176 m/min
Acceleration mm/s2 mm/s2
Example: 4.378 m/s2 4378 [1000 MSR/s2] 4378 mm/s2
----> 4378 mm/s2
----> 4.378 m/s2
1) The units are specified as follows in the parameter list (refer to Chapter A.1): [c * MSR/min], c = 1
6
Units in the In the inch dimension system (P0100 = 2) the following units are used
inch dimension for distance, velocity and acceleration:
system
Table 6-15 Units in the inch dimension system
Units for
Physical quantity Parameter PROFIBUS-- Display SimoCom U
list (A.1) DP (5.6.7) unit (3.2) (3.3)
Distance 10 --4 inch inch
Example: 123.4567 inch 1234567 [MSR] 123.4567 inch
----> 123.456 7 inch
Velocity 10 --4 inch/min inch/min
Example: 476.1765 inch/min 4761765 [c * MSR/min]1) 476.1765 inch/min
----> 476.1765 inch/min
Acceleration 10 --1 inch/s2 inch/s2
Example: 243.7 inch/s2 2437 [1000 MSR/s2] 243.7 inch/s2
----> 2437*0.1 inch/s2
----> 243.7 inch/s2
1) The units are specified as follows in the parameter list (refer to Chapter A.1): [c * MSR/min], c = 1
Units in the In the degrees dimension system (P0100 = 3) the following units are
degree dimension used for distance, velocity and acceleration:
system
Table 6-16 Units in the degree dimension system
Units for
Physical quantity Parameter PROFIBUS-- Display SimoCom U
list (A.1) DP (5.6.7) unit (3.2) (3.3)
Distance mdegrees Degrees
Example: 123.456 degrees 123456 [MSR] 123.456 degrees
----> 123.456 degrees
Velocity 10 mdegrees/min degrees/min
Example: 4766.17 degr./min 476617 [c * MSR/min]1) 4766.17 degr./min
----> 4766.17 degrees/min
Acceleration degrees/s2 degrees/s2
Example: 24 degrees/s2 24 [1000 MSR/s2] 24 degrees/s2
----> 24 degrees/s2
1) The units are specified as follows in the parameter list (refer to Chapter A.1): [c * MSR/min], c = 10
General The closed--loop control of an axis consists of the current and speed
control loop and a higher--level position control loop.
The closed--loop position control fulfills the following tasks:
S Controls the velocity of the drive during movement
S The axis is precisely moved to the programmed target position
S Holds the axis at a target position even when disturbances are pres-
ent
The closed--loop position controller is a P controller. Various function
units are provided in its environment, which provide support for special
tasks in the motion control, and which can be adapted to the axis cha-
racteristics using numerous parameters.
6
Fine Pos.
Position Interpolator inter-- ref.
Bal--
setpoint (IPO) polator value Position + Speed
ancing
(FIPO) filter -- controller setpoint
filter
P0310 P0315
P0205:8 Direction P0231
P0311 P0316
P0206:8 P0201 adaptation P0232
P0080 Block number
to (for traversing blocks) Backlash + + Position
P0087 Mode compensation actual
P0100 Dimension system value
P0102 Maximum velocity Monitoring
P0103 Maximum acceleration Following error P0318:8
P0104 Maximum deceleration Positioning P0320, P0321
P0107 Jerk limiting (from SW 3.1) Standstill P0325, P0326
P0200:8 Kv factor (position loop gain)
P0310 Cam switching position 1
P0201 Backlash compensation
P0311 Cam switching position 2
P0203 Speed pre--control mode
P0315 Minus software limit switch
P0204:8 Factor, speed pre--control
P0316 Plus software limit switch
P0205:8 (dead time)
Balancing filter, speed pre--control P0318:8 Dyn. following error monitoring tolerance
P0206:8 (PT1) P0320 Positioning monitoring time
P0210:8 Time constant, pos. ref. value filter (PT1) P0321 Positioning window
P0231 Position act. value inversion P0325 Standstill monitoring time
P0232 Position ref. value inversion P0326 Standstill window
Dimension system The units of an axis are defined using the dimension system setting.
setting
P0100
Note
S In the following text, the dimension system grid (MSR) term is used
as unit of the selected dimension system.
-- The following is valid depending on P0100:
1 MSR = 10--3 mm or 10--4 inch or 10--3 degrees
-- Example: Assumption P0100 = 1 ----> 103 MSR = 1 mm
S The dimension system is selected depending on the axis type
(linear axis, rotary axis), i.e. for a rotary axis, the dimension system
10--3 degrees must be parameterized.
S The dimension system setting must be specified when
”SIMODRIVE 611 universal” is commissioned for the first time.
Warning
! Although it is possible to subsequently change over the dimension
system, we recommend that you do not do this:
When subsequently changing--over the dimension system from mm to
inch, data, dependent on the dimension system, is converted, whereby
rounding--off errors can occur and value limits can be violated.
The conversion is not made when changing between a rotary axis
(degrees) and linear axis (mm/inch).
Table 6-17 Parameters for the dimension system setting and changeover
6
P0100 = 1 ----> 345 123 MSR = 345.123 mm
0101 Actual dimension system -- -- -- -- RO
... indicates the currently active dimension system.
Note:
If it is identified at POWER ON that P0100 ≠ is P0101, then a dimension system changeover is
automatically made.
Maximum The maximum acceleration when approaching and the maximum decel-
acceleration eration when braking an axis can be specified, independently of one
P0103 another, using these two parameters.
Maximum
The selected acceleration and deceleration are effective for reference
deceleration
point approach, when executing a traversing block, and when jogging
P0104
(jog mode).
Table 6-18 Parameters for the maximum velocity, acceleration and deceleration
Note:
S The maximum acceleration/deceleration is a step function.
S The effective acceleration or deceleration can be set in the traversing block using an override
(P0083:64/256 or P0084:64/256).
Jerk limiting Acceleration and deceleration are step--like if jerk limiting is not used.
P0107
Using jerk limiting, a ramp--type increase can be parameterized for both
(from SW 3.1 )
quantities, so that approach and braking are ”smooth” (jerk--limited).
Applications Jerk limiting can be used, e.g. for positioning tasks using liquids or gen-
erally to reduce the mechanical stressing on an axis.
t
P0103 a
Maximum
acceleration
t
P0104
Maximum
deceleration
r
P0107
TR TR TR TR
t
--P0107
Table 6-20 Examples for acceleration, deceleration and jerk limiting, continued
Velocity override The velocity of an axis can be influenced using the velocity override or
P0111 also known as just override.
P0112
Note
The maximum traversing velocity is limited by the maximum velocity
set in P0102.
The override has no effect on the acceleration/deceleration, i.e. when
the override is doubled, the axis velocity is doubled, but the positioning
time is not halved.
Table 6-21 Parameter for override via analog input, terminal 56.x/14.x
Limit switch For ”SIMODRIVE 611 universal”, the following limit switch monitoring
monitoring functions can be used:
functions
S Hardware limit switches (HW limit switch)
S Software limit switches (SW limit switches)
The limit switch monitoring functions can be used to limit the operating
range or to protect the machine.
Minus Plus
software software
Minus limit switch limit switch Plus
hardware P0314 hardware
limit switch limit switch
(NC contact) P0315 P0316 (NC contact)
Output Output
signal signal
”minus ”plus
Mechanical Mechanical
software software
end of end of
limit switch limit switch
traversing traversing
actuated” actuated”
range range
Input terminal with Input terminal with
the ”minus hardware the ”plus hardware
limit switch” function limit switch” function
Hardware There is a hardware limit switch for every axis and every approach
limit switch direction.
(HW limit switch)
The HW limit switches must be connected to an input terminal with the
following function numbers:
S ”Plus hardware limit switch” function ----> function number 81
S ”Minus hardware limit switch” function ----> function number 82
----> Refer to Chapter 6.4.2
Traverse to a When traversing to a hardware limit switch, the associated input signal
hardware limit is set and the following response is automatically initiated:
switch?
S The axis is braked with the deceleration level set in P0104 (maxi-
mum deceleration) and therefore comes to a standstill after the limit
switch. The drive remains in the closed--loop controlled mode.
S One of the following faults is signaled:
-- Fault 140 Minus hardware limit switch
-- Fault 141 Plus hardware limit switch
S The jogging key is inhibited in the direction of motion
S The traversing block is exited
How do you move If an axis is located at a hardware limit switch, then it can be moved
away from a away again as follows:
hardware limit
S Return the axis to the valid traversing range
switch?
-- Move away jogging in the opposite direction to the approach direction
or
-- Withdraw the controller enable and move the drive away manually
S Withdraw controller enable (terminal 65.x)
S Acknowledge the fault
Software The minus software limit switch (P0315) and the plus software limit
limit switches switch (P0316) must be appropriately set to limit the working range or
(SW limit switches) to protect the machine.
P0314
P0315
P0316 Notice
The software limit switches only become active if the following
conditions exist:
S The function is activated via P0314
S The axis is referenced (”reference point set” output signal)
Only then is it certain that the axis will be immediately stopped if it
attempts to move out of the permissible range.
6
Note
The SW limit switch monitoring is dependent on the axis type as
follows:
S For a linear axis or rotary axis with modulo correction, the following
is valid:
The software limit switches can be activated via P0314 and set via
P0315 and P0316.
S For rotary axis with modulo correction (from SW 2.4), the following
is valid:
The software limit switches are automatically de--activated. If
monitoring is parameterized, it has no effect.
Output signals The status of a software limit switch is displayed using the following
signals (refer to Chapter 6.4.5):
S ”Minus software limit switch actuated” output signal
or
S ”Plus software limit switch actuated” output signal
6 The minus and plus positions for the software limit switches are set using these parameters.
Note:
The following applies: P0315 (minus software limit switch) < P0316 (plus software limit switch)
Notice
Only after the axis has been referenced, is it guaranteed that the cam
switching signals really do have a ”true” position reference when
output.
This means that an AND logic operation must be externally established
between the ”Reference point set/reference point not set” output signal
and the ”Cam switching signals 1, 2” output signals (e.g. using an
external PLC).
Backlash When mechanical force is transferred between a machine part and its
compensation drive, generally backlash occurs. If the mechanical system was to be
P0201 adjusted/designed so that there was absolutely no play, this would re-
sult in high wear. Thus, backlash (play) can occur between the machine
component and the encoder.
For axes with indirect position sensing, mechanical backlash results in
a falsification of the traversing distance, as, at direction reversal, the
axis travels either too far or not far enough corresponding to the abso-
lute value of the backlash.
Note
The backlash compensation is active, after
S The axis has been referenced for incremental measuring systems
S The axis has been adjusted for absolute measuring systems
When backlash compensation is switched--in and there is a negative
traversing direction, then a direction of reversal can occur -- however
the correct position is approached. Remedy: Delete bit 8 in parameter
P1004.
6
specified in P0201 with the correct polarity.
At each direction of rotation reversal, the axis actual value is corrected
dependent on the actual traversing direction.
The encoder actual value leads the actual The actual value (table) leads the encoder actual
value (table) at direction reversal. value at a direction of rotation reversal.
----> the table doesn’t travel far enough ----> the table travels too far
----> positive backlash (standard case) ----> negative backlash
Position The position loop gain (Kv factor) defines which following error is ob-
loop gain tained at which axis traversing velocity.
(Kv factor) The mathematical (proportional) equation is as follows:
P0200:8
P0031 1m
Speed v min 1000
Kv factor = [1000/min] =
Following error ns mm min
Note
The stable position loop gain which can actually be set for the
complete position control loop is influenced by time constants as well
6 as backlash (play) and spring elements in the control loop.
The required Kv factor is entered in P0200:8.
The actual (measured) Kv factor is displayed in P0031.
nset
pre--control Clock cycle adaptation
Pre--control
(activated/de--activated
with P0203)
P0204:8
P0210:8
1st 2nd
speed + speed Speed
Inter-- Position set-- set--
con- con-
polator point point trol--
-- troller filter filter
xset P0205:8 P0206:8 ler
P1012.8
xact
Direction The position actual value and the position reference value can be
adaptation adapted using these parameters.
P0231
The direction adaptation should be made as follows:
P0232
1. The position control sense is not correct?
Effect:
A fault is immediately signaled when moving the axis (e.g.:
131 (following error too high) or 135
(standstill monitoring has responded).
Remedy:
Invert the position actual value in P0231; POWER ON and check
the control sense.
2. The direction of motion is not correct?
Effect:
The axis does not move in the required direction.
Remedy:
Invert the position reference value in P0232; POWER ON, and
check the direction of motion.
No.
0231
Name
Position actual value inversion 0
Min. Standard
0 1
Max.
--
Unit Effective
PO
6
... the control sense of the position controller is established.
=1 Position actual value inversion
=0 No position actual value inversion
Note:
If the control sense of the position controller is not correct, then the position actual value must
be inverted. The direction of motion is set using P0232.
0232 Position reference value inversion 0 0 1 -- PO
... the required motion direction is selected.
=1 Position reference value inversion
Positive motor speed ----> the position is decreased (negative position count direc-
tion)
=0 No position reference value inversion
Positive motor speed ----> the position is increased (positive position count direction)
Note:
The position controller control sense is not influenced, i.e. it is internally taken into consider-
ation.
Dynamic following When traversing an axis, a difference is obtained between the position
error monitoring reference value and position actual value, dependent on the following
quantities (following error):
S The instantaneous traversing velocity
S The stabilizing characteristics of the position control loop, i.e. of the
selected position control loop gain (Kv factor, P0200:8)
Fluctuations of the following error for a traversing axis signify inaccu-
rate positioning.
In order to be able to check these fluctuations, the following error moni-
toring must be appropriately set.
Fault When the monitoring function responds, the drive is braked down to
standstill with the deceleration set in P0104 (max. deceleration) and
fault 131 (following error too high) is output.
A changeover is made into the follow--up mode.
Standstill Using the standstill monitoring function, it can be detected when the
monitoring axis leaves the target position (under load, for hanging axes, etc.).
Mode of operation The standstill monitoring time (P0325) is started after a motion block
has been completed (position reference value = target reference
value).
After the delay time has expired, it is cyclically monitored as to whether
the position actual value remains within the defined standstill window
(P0326).
Target
position
t 6
Standstill monitoring time P0325
Fault When the standstill monitoring function responds, the drive is braked
down to standstill with the deceleration level set in P0104 (maximum
deceleration) and fault 135 (standstill monitoring) is signaled.
A changeover is made into the follow--up mode.
Standstill and There are the following differences between the standstill and position-
positioning ing monitoring:
6 monitoring
S Standstill monitoring
After the standstill monitoring time has expired, the system cycli-
cally checks whether the axis remains within the standstill window
around the target position.
Objective: Continually checks that the position is maintained
S Position monitoring
For this monitoring function, after the position monitoring time has
expired, it is checked once whether the actual position lies within
the positioning window around the target position.
Objective: Single check as to whether the position has been
reached with sufficient accuracy
Note
The following is valid when setting the standstill and position
monitoring:
S Standstill monitoring time ≤ position monitoring time
(P0325 ≤ P0320)
S Standstill window ≥ positioning window
(P0326 ≥ P0321)
Position The position monitoring can be used to identify when the target position
monitoring is precisely approached.
Mode of operation In order to ensure that an axis is positioned within a specific time, after
a motion block has been completed (partial position reference value =
0, ≐ time t1 in Fig. 6-20) the position monitoring time (P0320) is
started.
After this time has expired, it is checked once as to whether the posi-
tion actual value lies within the positioning window (P0321).
Position
value Positioning window P0321
x
Target
position
t
t1 t2 t3
Setpoint static
1 signal 6
0 signal
1 signal
Reference position reached
0 signal
Curve Description
a After the target position has been reached in t1 the interpolator
starts the positioning monitoring time.
b From time t2 the position actual value is within the positioning win-
dow. Positioning is considered as having been completed.
c After the positioning monitoring time has expired in t3, the position
actual value lies outside the positioning window. This results in an
error.
Fault When the monitoring function responds, the drive is shutdown and fault
134 is issued (positioning monitoring). A changeover is made into the
follow--up mode.
Follow--up mode If an axis is in the follow--up mode, then the control is disabled and its
position reference value tracks the actual position actual value.
The actual position of the axis is still being sensed -- this means that it
is not necessary to re--home (re--reference) the axis when the fol-
low--up mode (correcting mode) is cancelled.
Selection, signals In the follow--up mode, there are various selection possibilities and sig-
nals:
S The follow--up mode is selected, if
-- controller enable terminal 65.x is withdrawn
and
the ”follow--up mode” input signal is set to ”1”
-- Jogging operation (jogging 1, 2) is active (when jogging via the
velocity, not for incremental jogging)
-- When a fault develops, automatically using ”SIMODRIVE 611
universal” (only for a STOP 0, I or II stop response)
S In all cases, the checkback signal is realized using the output signal
”follow--up mode active”.
Effect The ”follow--up mode” input signal is only relevant if the controller
enable (terminal 65.x) of the drive is withdrawn or if the controller is 6
re--enabled.
S Follow--up mode = 1 (so--called tracking)
When the axis--specific controller enable is withdrawn (terminal
65.x), the position reference value of the associated axis continually
tracks the position actual value. In this status, the ”follow--up mode
active” output signal = ”1”.
If the controller is re--enabled, all additional axis movements start at
the actual position which may have changed.
S Follow--up mode = 0 (stopping)
No follow--up operation is activated when the controller enable is
withdrawn and the following error, positioning and standstill monitor-
ing are disabled. This means that the old position reference value is
kept. If the axis is pushed out of its position, a following error occurs
between the position reference value and the position actual value,
which is compensated when the controller enable is set. In this sta-
tus, the ”follow--up mode active” output signal = ”0”. However, when
the monitoring function is enabled, follow--up mode is activated and
the position reference value follows the position actual value.
All additional axis movements start at the reference position, which
was available before the controller enable was withdrawn.
Input terminal 1
controller enable,
terminal 65.x 0
The ramp--function
generator
(RFG, refer to Chapter
6.1.3) is activated
”Follow--up mode” 1
input signal
0
1
”Follow--up mode
active” 0
output signal
Note
If the follow--up mode is active and the input signal ”follow--up mode” is
set, then the dynamic following error monitoring, the position
monitoring and the standstill monitoring are not effective.
6
Diagnostics: The following parameters provide information about the actual motion
Motion status of an axis:
status of the axis
S P0020 Position reference value
S P0021 Position actual value
S P0022 Distance to go
S P0023 Velocity setpoint
S P0024 Velocity actual value
S P0025 Effective override
S P0026 Position act. value, ext. block change (from SW 3.1)
S P0029 Following error
S P0030 System deviation, position controller input
S P0031 Actual Kv factor (position loop gain)
Reader’s note
The parameters are displayed and described in the parameter list is
Chapter A.1.
Definitions In order that the ”SIMODRIVE 611 universal” drive precisely identifies
the machine zero point after power--on, the axis measuring system
must be synchronized with the machine.
This synchronization is realized when referencing incremental measur-
ing systems or adjusting absolute measuring systems.
Notice
The following functions are ineffective for axes which are either not
referenced not adjusted:
S Software limit switches
S Backlash compensation
S Start the traversing blocks
General For axes with incremental measuring systems, each time the system is
6
powered--up, the position reference to the machine zero point must be
established.
Synchronization is realized for a reference point approach by accepting
a specific position value at a known point of the axis.
Note
S Before SW 4.1:
The encoder must be re--referenced if, for a referenced incremental
measuring system, a parameter set was changed over.
S From SW 4.1:
Using P0239, the behavior for a parameter set changeover can be
set for a motor measuring system.
P0239 = 0: Behavior as before SW 4.1 (standard)
P0239 = 1: For a parameter set changeover, it is only necessary
to re--reference the encoder, if the ratio P0237/P0238
has changed.
Starting the The reference point approach can be started in the ”positioning” mode
reference point via the ”start referencing” input signal.
approach
The signal can be entered via an input terminal or via PROFIBUS--DP,
and must remain set until the end of the reference point approach
travel via the ”reference point set” output signal.
If the ”start referencing” signal is reset during referencing, then refer-
encing is exited and the drive stops.
For a 2--axis control board, the reference point approach for both axes
can be started and executed, either one after the other or simulta-
neously.
The approach direction for reference point approach is defined using
P0166.
Axis with Axes, which have several zero marks over their complete traversing
reference cams range (e.g. incremental, rotary measuring system), require a reference
(P0173 = 0) cam to select the ”correct” zero mark when referencing.
The reference point approach for these axes is executed in 3 phases:
Phase 1: When starting the reference point approach, the following statuses are
Traverse to the available:
reference cams
6 S Axis is located in front of the reference cam
After the reference point approach is started, the axis moves with
the reference point approach velocity (P0163) in the direction speci-
fied by P0166.
The drive detects the reference cam using the input signal ”refer-
ence cam” and for a ”1” signal brakes down to standstill.
It continues with the ”synchronization with the zero pulse”.
Note
The maximum permissible distance from the starting position up to the
reference cams can be monitored using P0170 (maximum distance to
the reference cams).
The override influences the reference point approach velocity.
Phase 2: The axis traverses with the reference point shutdown velocity (P0164)
Synchronization in the opposite direction to that specified in P0166.
using the After the reference cam has been left (input signal, ”reference cam” =
zero pulse ”0” signal), the axis synchronizes with the first zero pulse. The axis
brakes down to standstill.
The system continues with ”traverse to reference point”.
Note
The maximum permissible travel from the reference cams to the zero
pulse can be monitored using P0171 (max. distance between the
reference cam/zero pulse).
The override is not effective.
Phase 3: The axis traverses with the reference point approach velocity (P0165),
Traversing to the the reference point offset (P0162) in a positive or negative direction
reference point referred to the zero pulse.
The following is achieved when the axis reaches the reference point:
S The reference point coordinate (P0160 = 0) is transferred as the
new reference position.
S The ”reference point set” output signal is set to a ”1” signal.
S From SW 8.3, the reference point approach (homing) can be termi-
nated after the zero mark has been detected, refer to Table 6-34
(P0160 = 1).
6
Note
If the reference point offset is less than the braking travel of the axis
from the reference point shutdown velocity to standstill, then the
reference point is approached from the other direction.
The override is not effective.
Mounting a The reference cam signal must be connected to an input terminal with
reference cam function number 78 (reference cam).
Parameter P0167 can be used to adapt the signal characteristics of the
reference cam (NO/NC characteristics).
Reference cams
Motion e.g.:
P0662 = 78
M input I2.x
E I2.x with function No. 78
(reference cams,
Motor and refer to Chap. 6.4.2)
encoder
Adjusting the The following factors influence how the drive identifies the reference
reference cam cam from a time perspective:
S Accuracy or time delay when detecting a reference cam
S Delay at the input, position controller clock cycle, interpolation clock
cycle, ...
Warning
! If the reference cam is not adjusted, so that at each reference point
approach, the same zero pulse is recognized for synchronization, then
Adjustment goal:
The reference cams
--”-- --”-- should be shifted, so that half
Zero
of the distance between
pulse
Distance 2 zero pulses is located in the
between 2 zero pulses P0172
What is the The reference cam must be long enough, so that when the cam is
minimum length of a approached with the reference point approach velocity, the braking
reference cam? travel ends right at the cam (the axis comes to a standstill at the cam),
and the cam is exited with the reference point shutdown velocity.
The minimum length of the reference cam is calculated as follows:
Note:
This only applies if the jerk limiting is not active (P0107 = 0), otherwise longer.
the reference
point approach.
The axis must be traversed into the range, determined at
6
cam does not start--up, before the reference point approach is started.
extend up to the Reason:
end of the tra-
In this case, there are 3 initial conditions (in front of, at or
versing range,
behind the cam). The drive cannot differentiate between in
front of and behind the cam, and for the reference point
approach, for a specific initial condition it does not reach
the reference cam.
Axis without Axes, which only have one zero mark over their complete traversing
reference cams range (e.g. rotary axes), do not require any reference cams when refer-
(P0173 = 1) encing.
A reference point approach for these axes is executed as follows:
1. Synchronization with the zero pulse (phase 2,
refer to ”axis with reference cams” (P0173 = 0)”
2. Travel to the reference point (phase 3,
refer to ”axis with reference cam (P0173 = 0)”
Motion sequence The referencing motion is shown in the following table as a function of
when the reference cams.
referencing
Table 6-34 Sequence when referencing (homing) for an incremental
measuring system
Vshutd.
Axis is in
front of Ventry
the reference
Start
cam
Axis RK Reference cams
with Zero mark
reference
cams
RV
(P0173 = 0)
Vshutd.
Axis is at Ventry
the reference
cam Start
6 RK Reference cams
Zero mark
RV
Vshutd.
Axis tra-
verses up to Ventry
the reference
point (P0161 Start
= 0)1)
RK
Axis
with Zero mark
reference
f RV
cams
Axis tra-
(P0173 = 1) Vshutd.
verses up to
after the zero
mark
(P0161 = 1)1) HM Start
(from
SW 8.3) RK
Zero mark
Abbreviations:
Vappr. P0163 (reference point approach velocity)
Vshutd. P0164 (reference point shutdown velocity)
Ventry P0165 (reference point entry velocity)
RV P0162 (reference point offset)
RK P0160 (reference point coordinate)
HM P0161 (stop at marks)
1) When referencing (homing), the act. position is not displayed in SimoCom U.
Note
The distance between the zero marks is continually monitored.
Only encoders are monitored whose pulse number can be divide by
either 16 or 10!
6
Starting the The reference point approach can be started in the ”positioning” mode
reference point via the ”start referencing” input signal.
approach
The input signal is entered using an input terminal with function number
65, and must remain set until the end of the reference point approach is
signaled using the output signal ”reference point set” (function number
61).
If the ”start referencing” signal is reset during referencing, then refer-
encing is exited and the drive stops.
During the reference point approach (homing), at least two reference
marks (zero marks) are passed. The reference point approach (hom-
ing) is completed when these zero marks have been passed and the
drive has been braked.
For a 2--axis control board, the reference point approach for both axes
can be started and executed, either one after the other or simulta-
neously.
The approach direction for reference point approach is defined using
P0166.
The reference point approach (homing) is executed in 2 phases (refer
to Table 6-35):
Phase 1: The axis traverses with the reference point shutdown velocity (P0164)
Synchronizing using in the direction specified in P0166.
two zero pulses
The system is synchronized when passing two zero pulses (position of
two zero marks). The axis brakes down to standstill after the second
zero pulse.
The system continues with ”traverse to reference point”.
Note
The maximum permissible distance from the start up to the second
zero pulse is monitored using P0171 (max. distance between the
reference cams or start/zero pulse). For distance--coded measuring
systems, it is practical to set the basic distance.
The override is not effective.
Phase 2: The axis traverses with the reference point approach velocity (P0165),
Traversing to the the reference point offset (P0162) in a positive or negative direction
reference point referred to the zero pulse of the encoder.
(home position)
The following is achieved when the axis reaches the reference point:
Note
If, after the second zero point, a reference point approach is not
required (P0161 = 1), then the absolute position of the current position
is calculated and accepted in the drive.
The ”reference point set” output signal is then set to a ”1”. Parameter
P0162 and P0160 act the same as for a reference point approach with
one zero mark. The reference point offset does not refer to the zero
mark passed, but to the encoder zero.
Parameter change For a machine with distance--coded reference marks, there is no re-
for a new quirement to reference using cams.
commissioning
Standard setting when referencing with distance--coded measuring sys-
tems:
----> P0173 = 1: ”Referencing without cams”
Motion sequence The referencing motion is shown in the following table as a function of
when the zero marks.
referencing
Table 6-35 Sequence when referencing with distance--coded measuring
systems
Input/output The following signals are used for the function ”referencing with dis-
signals tance--coded measuring system:
(refer to Chapter S Input signals
6.4) (refer under the index entry, ”Input signal, digital -- ...)
-- Input signal ”Start referencing/cancel referencing”
----> using an input terminal with function number 65
S Output signal
(refer under the index entry ”Output signal, digital -- ...)
-- Output signal, ”Reference point set/no reference point set”
----> using an output terminal with function number 61
Parameter The following parameters are used for referencing with distance--coded
overview measuring systems:
(refer to 6.2.8 and S P0161 Stopping at marks (from SW 8.3)
A.1)
S P0173 Reference point approach (homing) without reference cams
S P1027 IM configuration, encoder
S P1037 DM configuration, encoder
S P1050 IM reference mark distance for distance--coded
scales
S P1051 IM reference mark distance for distance--coded
rotary encoders
S P1052 DM reference mark distance for distance--coded
scales
S P1053 DM reference mark distance for distance--coded
rotary encoders
S P1054 IM difference for distance--coded rotary encoders
(from SW 8.3)
S P1055 DM difference for distance--coded rotary encoders
(from SW 8.3)
Supplementary
condition
6 S Modulo operation (from SW 10.2)
Distance--coded referencing in modulo operation is only possible if
the following practical, integer number modulo range values apply:
n ¡ 360 degrees with n = 1, 2, ...
Any modulo range values are not permitted and would result in fault
139 being output.
General Axes with absolute value encoders automatically obtain their reference
information position without any axis motion after power--on.
Requirements:
S There is an absolute value encoder (single--turn/multi--turn absolute
value encoder) (P0175 = 0)
S Absolute value encoder is considered
to have been adjusted (P0175 = 3 for
indirect measuring system P0175 = 4 for direct measuring system)
Adjusting the An absolute value encoder should be adjusted once when commission-
absolute value ing the axis or after opening the mechanical coupling between the mea-
encoder suring system and mechanical system, for example, after:
S Replacing the measuring system and/or motor
S Changing the gearbox ratio (when changing the gearbox factors)
S Selection, ”parking axis” (if another EnDat encoder was connected)
Note 6
S ”SIMODRIVE 611 universal” can only identify if the mechanical
coupling between the measuring system and mechanical system is
released, if it is powered up.
S When a parameter set is changed--over in operation (e.g. a gear
ratio is changed), the ”not adjusted” information is lost at
power--down if ”save to Feprom” is not explicitly initiated.
S Before SW 4.1:
If a parameter set changeover was carried out with an adjusted
absolute encoder for a particular motor measuring system, then the
encoder must be re--adjusted.
S From SW 4.1:
Using P0239, the behavior for a parameter set changeover can be
set for a motor measuring system.
P0239 = 0: Behavior as before SW 4.1 (standard)
P0239 = 1: For a parameter set changeover, it is only necessary
to adjust the encoder if the mechanical ratio of
P0237/P0238 has been changed.
Procedure The following sequence is practical when adjusting absolute value en-
to adjust an coders:
absolute value
1. Traverse the axis to a known or measured position (this is the
encoder
required actual value).
using the display
The axis can be traversed, e.g. using ”Jogging 1” or ”Jogging 2”.
and operator
control unit 2. Set P0160 to ”required actual value”
3. Set P0175 = 1
The ”SIMODRIVE 611 universal” drive determines the difference
between the required actual value in P0160 and the encoder actual
value and enters it into an internal parameter.
If a fault occurs, then P0175 is set to --1.
If the operation was error--free, then P0175 is set to 2, 3 or 4 (refer
to Chapter 6.2.8) and Fault 799 (save to FEPROM and HW RESET
required) is signaled.
-- Save parameters in the FEPROM (P0652 = 1)
-- Carry--out a HW--RESET (press the POWER--ON RESET button
on the front panel of the control board)
4. Check: Is the actual value correctly displayed after power--on?
Procedure when The absolute value encoder is adjusted, supported by the operator.
6 adjusting an
absolute value
The following sequence is practical:
1. Establish online operation between SimoCom U and the drive
encoder
using SimoCom U 2. Traverse the axis to a known or measured position (this is the re-
quired actual value).
The axis can be traversed, e.g. using ”Jogging 1” or ”Jogging 2”.
3. Select the ”referencing” dialog box
-- Enter the ”required actual value” into the appropriate field.
-- Press the ”Set absolute value” button.
The ”SIMODRIVE 611 universal” drive determines the difference
between the required actual value in P0160 and the encoder ac-
tual value and enters it into an internal parameter.
If this operation is error--free, fault 799 is then signaled (save to
FEPROM and HW RESET) and the operator is prompted to:
Save parameters by carrying out a ”save to FEPROM”
and
carry out a ”HW--RESET”
4. Check: Is the actual value correctly displayed after power--on?
Parameter
No. Name Min. Standard Max. Unit Ef-
fec-
tive
0160 Reference point --200 000 000 0 200 000 000 MSC im-
coordinate medi-
ately
The parameter defines the position value which is set, as actual axis position, after referencing
or adjusting.
S Incremental measuring system
After the reference point has been reached, the drive accepts the position value in this pa-
rameter as the current axis position.
S Absolute encoder
When adjusting the encoder, the position value in this parameter is set as the actual axis
position.
0161 Stopping at marks 0 0 1 -- im-
(from SW 8.3) medi-
ately
...defines the behavior when stopping at marks.
0 Reference point approach (homing) is not interrupted at marks (standard) 6
1 Reference point approach (homing) remains stationary, if the first zero mark, or for distance--
coded measuring systems, the second zero mark was found.
0162 Reference point --200 000 000 --2 000 200 000 000 MSC PrgE
offset
Incremental measuring system
After the reference zero pulse has been identified, the axis is moved through this distance.
The axis has reached the reference point of this position, and accepts the reference point coordi-
nate (P0160) as new actual value.
0163 Reference point 1 000 5 000 000 2 000 000 000 c*MSR/min PrgE
approach velocity
The axis moves with this velocity towards the reference cam after the reference point approach
has been started.
The velocity must be set, so that after the reference cam has been reached, and braking, the
following conditions must be fulfilled:
S The axis must come to a standstill at the reference cam
S It is not permissible that the hardware limit switch is reached when braking
0164 Reference point 1 000 300 000 2 000 000 000 c*MSR/min PrgE
shutdown velocity
The axis moves with this velocity between identifying the reference cam and synchronizing with
the first zero pulse (reference zero pulse).
0165 Reference point 1 000 300 000 2 000 000 000 c*MSR/min PrgE
entry velocity
The axis traverses with this velocity between synchronizing with the first zero pulse (reference
zero pulse) and reaching the reference point.
Parameter
No. Name Min. Standard Max. Unit Ef-
fec-
tive
0166 Reference cam 0 0 1 -- PrgE
approach direction
This parameter defines the approach direction/search direction of the reference cam.
At power--on, the axis can be located in front of or at the reference cam.
S Assumption: The axis is located in front of the reference cam.
When starting reference point approach, the reference cam is searched for in the direction
specified in this parameter.
S Assumption: The axis is located at the reference cam
When starting the reference point approach, the reference cam is already known. The axis
now moves away from the reference cam in the direction opposite to that entered in this pa-
rameter and continues the reference point approach.
1 The reference cam is in the negative direction
0 The reference cam is in the positive direction
6 Search direction
Reference Reference Reference Reference
Search direction
Note:
For an axis without reference cam (P0173 = 1), referencing is started with phase 2 (synchroniz-
ing with the zero reference pulse).
The approach direction when searching for the zero pulse is defined using P0166.
0167 Inverting 0 0 1 -- im-
reference cams medi-
ately
... the switching behavior of the reference cam signal (input terminal with function number 78) is
adapted.
1 Inversion ----> necessary for an NC contact
0 No inversion ----> necessary for a NO contact, standard
0170 Maximum distance to the 0 10 000 000 200 000 000 MSC PrgE
reference cam
... specifies the maximum distance the axis can traverse from starting the reference point ap-
proach in order to find the reference cams.
Note:
When a fault condition occurs, the axis remains stationary and fault 160 is signaled (reference
cam not reached).
Parameter
No. Name Min. Standard Max. Unit Ef-
fec-
tive
0171 Max. distance up to the 0 20 000 200 000 000 MSC PrgE
zero pulse
... specifies the maximum distance the axis can move when leaving the reference cam or from
the start in order to find the zero pulse.
Note:
S If a fault condition occurs, the axis remains stationary and fault 162 is signaled (no reference
zero pulse available).
S If P0171 is entered and it is insignificantly higher than P0172, a fault can occur due to a de-
gree of uncertainty when determining the actual value travel.
0172 Distance up to the zero -- -- -- MSC RO
pulse
The travel between leaving the reference cam or from the start up to reaching the zero pulse is
entered in this parameter.
Note:
S This parameter helps to adjust the reference cam during start--up.
S There is some uncertainty in the actual distance between the reference cam and reference
zero pulse. This is caused by the switching behavior (timing) of the reference cam switch and
the sampling of the reference cam switching signals in the interpolation clock cycle.
The measured distance in P0172 can therefore be different at each reference point ap- 6
proach.
0173 Reference point 0 0 1 -- PrgE
approach without
reference cams
... identifies the type of axes, which do not require reference cams for referencing. These are the
following axes:
S Axes that have only one zero mark over the complete traversing range
S Rotary axes that only have one zero mark per revolution
1 No reference cam available
For these axes, the reference point approach starts with phase 2 (synchronization
with the reference zero pulse).
The approach direction is defined using P0166 (reference cam approach direction).
0 Reference cams available
For these axes, the reference point approach starts with phase 1 (travel to the refer-
ence cams).
0174 Referencing mode -- 1 1 2 -- im-
position measuring medi-
system ately
The parameter defines the referencing mode.
1 Incremental measuring system available
The zero pulse on the encoder track is evaluated.
2 There is an incremental measuring system with equivalent zero mark
Instead of the zero mark from the encoder, an ”equivalent zero mark” (e.g. a BERO
pulse) is expected at the input terminal I0.x.
Note:
The equivalent zero mark is identified, depending on the direction
(refer under the index entry ”Input signal -- equivalent zero mark”).
Parameter
No. Name Min. Standard Max. Unit Ef-
fec-
tive
0175 Adjustment status -- 0 0 4 -- im-
absolute position measur- medi-
ing system ately
... indicates the status when adjusting the absolute value encoder
--1 Error/fault occurred when adjusting the encoder
0 Absolute value encoder has not been adjusted. Pre--setting when commissioning the
system for the first time.
1 Absolute value encoder has still not been adjusted. Adjustment has been initiated.
The parameter is set to 2 for an error--free adjustment.
If an error occurs when making the adjustment, the parameter is set to --1.
2 The absolute value encoder has been adjusted (before SW 3.1)
3 The absolute value encoder IM has been adjusted (from SW 3.1)
4 The absolute value encoder DM has been adjusted (from SW 3.3)
Note:
S If a valid adjustment becomes invalid, then P0175 is set from 2 to 0.
This can be realized by manually changing the parameter as well as from ”SIMODRIVE 611
universal” itself (e.g. for a parameter set changeover, as this signifies that the mechanical
6 coupling between the measuring system and mechanical system has been opened -- gear-
box changeover.
S If a series start--up is executed (copying the parameters from drive x to drive y), then the ad-
justment value is also reset due to the ”serial number motor measuring system”
(P1025/P1026) (P0175 = 0).
0239 Re--referencing or re-- 0 0 1 im-
adjustment only when medi-
required (SRM ARM) ately
(from SW 4.1)
0 Referencing or adjustment is withdrawn when a parameter set is changed (standard)
1 Referencing or adjustment is only withdrawn when a parameter set is changed if the
mechanical ratio (Ü = P0237:8/P0238:8) has changed.
1050 IM reference mark 0 20 000 4294967295 m PO
distance for distance--
coded measuring scales
(from SW 4.1)
...specifies the basic distance between two fixed reference marks. If the control detects that the
distance between each two reference marks is different and therefore incorrect, then the axis
remains stationary. Fault 508 (zero mark monitoring, motor measuring system) is signaled.
Note:
This monitoring is only activated if P1050/P1024*1000 can either be divided by 16 or by 10.
Parameter
No. Name Min. Standard Max. Unit Ef-
fec-
tive
1051 IM reference mark 0 20 000 4294967295 mdegrees PO
distance for distance--
coded rotary encoders
(from SW 4.1)
...specifies the basic distance between two fixed reference marks. If the control detects that the
distance between each two reference marks is different and therefore incorrect, then the axis
remains stationary. Fault 508 (zero mark monitoring, motor measuring system) is signaled.
Note:
This monitoring is only activated if P1051/1000*P1005/360 can either be divided by 16 or by 10.
1052 DM reference mark 0 20 000 4294967295 m PO
distance for distance--
coded measuring scales
(from SW 4.1)
...specifies the basic distance between two fixed reference marks. If the control detects that the
distance between each two reference marks is different and therefore incorrect, then the axis
remains stationary. Fault 514 (zero mark monitoring, direct measuring system) is signaled.
Note:
1053
This monitoring is only activated if P1052/P1034*1000 can either be divided by 16 or by 10.
DM reference mark 0 20 000 4294967295 mdegrees PO
6
distance for distance--
coded rotary encoders
(from SW 4.1)
...specifies the basic distance between two fixed reference marks. If the control detects that the
distance between each two reference marks is different and therefore incorrect, then the axis
remains stationary. Fault 514 (zero mark monitoring, direct measuring system) is signaled.
Note:
This monitoring is only activated if P1053/1000*P1007/360 can either be divided by 16 or by 10.
1054 IM difference for dis- 0 20 450 000 mdegrees PO
tance--coded rotary en- 0 20 500 000 m
coders (from SW 8.3)
...specifies the differential distance between two reference marks for distance--coded encoders,
indirect measuring system (motor measuring system).
1055 DM difference for dis- 0 20 450 000 mdegrees PO
tance--coded rotary en- 0 20 500 000 m
coders (from SW 8.3)
...specifies the differential distance between two zero marks for distance--coded encoders, direct
measuring system.
Changing over The jogging mode can be selected using the input signal ”jogging incre-
into the jogging mental” (refer to Fig. 6-24):
mode
S Jogging via velocity (standard)
S Jogging via velocity and increments (from SW 4.1)
24 V
P0109
Jog 2
S Via velocity
1 signal
Input signal ”jogging 1 ON/jogging 1 OFF”
0 signal
t
1 signal
Input signal ”jogging 2 ON/jogging 2 OFF”
0 signal
t
Speed n
Note
The following is valid when jogging:
S The traversing direction is defined by the sign of P0108 or P0109.
S When the jogging signal is withdrawn, the axis comes to an
immediate stop and, at the next ”1” signal is re--started with the
same task.
S It is not possible to continue after incremental jogging has been
interrupted.
S The software limit switches are effective if they have been activated
and set for this axis, and the axis has been referenced. Contrary to
operation in the positioning mode, the axis only starts to brake
when the software limit switch is reached. The travel beyond the
software limit switch depends on the active velocity setpoint for
jogging 1/2 (P0108/P0109, override) and the selected maximum
deceleration (P0104).
S The override is effective.
S If input signals for jogging 1 and 2 are simultaneously available,
then an appropriate fault is signaled.
S If the position reference value is inverted (P0231, P0232), then the
direction of rotation also changes in the jogging mode.
S For speed--controlled jogging, the drive is in the follow--up status. In
this case, the velocity setpoint and actual
value are formed from the speed controller.
6
Parameter The following parameters are available for the ”jogging mode” function:
overview S P0108 Velocity setpoint, jogging 1
(refer to Chapter
A.1) S P0109 Velocity setpoint, jogging 2
S P0122 Jogging 1, increments (from SW 4.1)
S P0123 Jogging 2, increments (from SW 4.1)
Input signals (refer The following signals are available for the ”jogging mode” function:
to Chapter 6.4)
S Input signals
(refer under index entry ”Input signal, digital -- ...”)
-- Input signal ”jogging 1 ON/jogging 1 OFF”
----> using an input terminal with function number 62
----> via PROFIBUS control signal ”STW1.8”
-- Input signal ”jogging 2 ON/jogging 2 OFF”
----> using an input terminal with function number 63
----> via PROFIBUS control signal ”STW1.9”
-- Input signal, ”incremental jogging ” (from SW 4.1)
----> using an input terminal with function number 61
----> via the PROFIBUS control signal ”PosStw.5”
6 2/3
+: Block number, position, velocity,
Acceleration override, deceleration override, mode
ENDLESS TRAVERSING_POS/ENDLESS TRAVERSING_NEG
+: Block number, velocity,
Acceleration override, deceleration override, mode
4 WAIT
+: Block number, delay time in the ”command parameter”, mode 85:63
85:0 85:1 ... 5 GOTO ...
/255
+: Block no., target block no. in the ”command parameter”, mode
6/7 SET_O/RESET_O
+: Block number, output No. in the ”command parameter”, mode
8 FIXED ENDSTOP (from SW 3.3)
+: Block number, position, velocity,
Acceleration override, deceleration override,
Value range and units for clamping torque/clamping force in
the ”Command parameter”, mode
9/10 COUPLING_IN/COUPLING_OUT (from SW 3.3)
+: Block number, mode
Command parameters
86:63
86:0 86:1 ... Additionally required information to execute the command is specified ...
/255
here.
6
RESET_O
FIXED STOP (from SW 3.3)
COUPLING_IN (from SW 3.3)
COUPLING_OUT (from SW 3.3)
Command parameters P0086:64/256 -- -- -- x x x x x -- --
Mode P0087:64/256
S IDs
-- SKIP BLOCK + + + + + + + + + +
S Positioning mode1)
-- ABSOLUTE x -- -- -- -- -- -- x -- --
-- RELATIVE x -- -- -- -- -- -- x -- --
-- ABS_POS (from SW 2.4)2) x -- -- -- -- -- -- x -- --
-- ABS_NEG (from SW 2.4)2) x -- -- -- -- -- -- x -- --
S Block change enable 1)
-- END x x x x -- x x x x x
-- CONTINUE WITH STOP x -- -- x -- x x x x x
-- CONTINUE FLYING x -- -- -- -- x x x -- --
-- CONTINUE EXTERNAL (from x x x x -- -- -- -- x --
SW 3.1)
Note:
S 1) Only 1 info can be alternatively specified
S 2) Only possible for rotary axis with modulo correction
S x: This information must be specified for this command
S +: This information can be specified
S --: This information is not relevant
Note
Input errors when entering block information are displayed using the
appropriate error messages, for all traversing blocks after a traversing
block has started.
Parameter All of the parameters, which are used to program traversing blocks, are
overview shown in the following.
:0 :1 :2 :3 :63 :0 :1 :2 :3 :63
P0080 --1 20 --1 15 ... --1 15 20 --1 --1 ... --1
P0081 xxx xxx xxx xxx ... xxx xxx xxx xxx xxx ... xxx
to ... ... ... ... ... ... ... ... ... ... ... ...
P0088 yyy yyy yyy yyy ... yyy yyy yyy yyy yyy ... yyy
before after
reformatting reformatting
v v
Programmed
velocity P0082:x
t t
a a
Maximum
acceleration P0103
Maximum
P0104
deceleration t t
P0083:x
aact = P0103 ⋅ x: Space retainer in the block memory
100 %
0084:64 Deceleration 1 100 100 % PrgE
/256 override
... specifies which override is effective at the maximum deceleration (P0104).
P0084:x
abrake, act = P0104 ⋅ x: Space retainer in the block memory
100 %
9
The ”travel to fixed stop” function is activated using this command.
COUPLING_IN (from SW 3.3)
6
10 COUPLING_OUT (from SW 3.3)
Using these commands, the axis coupling that can be switched--in/out can be
switched--in/out in the ”positioning” mode.
Note:
The block change enable ”CONTINUE EXTERNAL” can be
parameterized in the traversing block ”COUPLING IN”. In the ”COUPLING OUT”
traversing block, a fault is output for ”CONTINUE EXTERNAL”.
0086:64 Command parame- 0 1 65 535 -- PrgE
/256 ters
... specifies the additional information required for the following commands.
Command Additional information
WAITING Waiting time in ms
GOTO block number
SET_O 1, 2, 3: Set direct output 1, 2 or 3 (both signals)
RESET_O 1, 2, 3: Reset, direct output 1, 2 or 3 (both signals)
FIXED STOP (from SW 3.3)
Clamping torque or clamping force
Rotary drive: 1 -- 65 535 [0.01 Nm]
Linear drive: 1 -- 65 535 [N]
Note:
The command--dependent required block information is listed in the Table 6-38.
0: ABSOLUTE (Standard)
1: RELATIVE
2: ABS_POS only for rotary axes
3: ABS_NEG with modulo correction (from SW 2.4)
Block Positioning
IDs
change enable mode
P1 P2 P3 P1 P2 P3
180 180
Example: Example:
Positioning mode = ABS_POS Positioning mode = ABS_NEG
Position = 315 Position = 315
----> traverse to 315˚ in a pos. direction ----> traverse to 315˚ in a neg. direction
0087:64 Block change enable END
/256 The block change enable can be used for the following traversing blocks:
xXxx
S For pure single block operation, i.e. each block must be individually selected and started
S At the last block of a block sequence, i.e. the block identifies the end of the block se-
quence.
Example: 100
Programming
3 traversing blocks
t
Note:
For an existing axis coupling (position coupling), the positioning window is not effective for
CONTINUE WITH STOP. If this represents a problem in an application when the master drive
6
is stationary, then the PLC would first have to release the coupling and then position the slave
drive normally.
0087:64 Block change enable CONTINUE FLYING
/256 This block change enable has the following properties
(corresponds to ”precise stop G64” acc. to DIN 66025):
xXxx S The following block is immediately processed when the time to apply the brake is reached
S For a direction change, the axis brakes down to standstill and waits until the position actual
value has reached the positioning window (this corresponds to the block change enable
”continue with stop”
S If the deceleration override (P0084:64) between the actual block and the block to be
changed into on the fly differ, then the flying block change is automatically prevented and
instead of this, the CONTINUE WITH STOP block change executed
Blk Pos. Vel. Command Pos. mode Block change enable
0 10 100 POSITIONING ABSOLUTE CONTINUE FLYING
1 30 150 POSITIONING ABSOLUTE CONTINUE FLYING
2 10 50 POSITIONING ABSOLUTE END
v Brake application point
150
Example: 100
Programming
3 traversing blocks
t
--50
There is a direction of reversal between block 1 and block 2. This is the reason that at the
braking instant, the drive brakes from block 1 down to standstill and waits until the position
actual value reaches the positioning window. After this, block 2 is executed.
Note:
For traversing blocks whose distance is able to be travelled through within an IPO clock cycle,
then the drive brakes briefly.
Block 1 Block 2
v
Example: Block 0 Block 1, if no signal edge is detected
Programming
3 traversing blocks 100
P0110 = 1
Block 1 with
CONTINUE
P0110 = 0
EXTERNAL 0
t
Input signal 1 signal
”external block change”
0 signal
Position actual value in
P0026
6
Note:
Refer under the index entry ”Input signal -- external block change”.
0087:64 Spindle positioning (from SW 5.1)
/256
For the ”Spindle positioning” function, the target position is programmed in P0081 or trans-
Xxxx ferred via PROFIBUS--DP.
Note:
Refer under the index entry ”Spindle positioning”
Overview The following input/output signals are available for traversing blocks:
Reader’s note
Generally, input/output signals are used in the following.
The following is true when viewed from ”SIMODRIVE 611 universal”:
S for input signals:
-- when entered via terminals --> input terminal signals
-- when entered via PROFIBUS--DP --> control signals
S for output signals:
-- if output via terminals --> output terminal signals
-- if output via PROFIBUS--DP --> status signals
Example: In this case, a new traversing block is only started if the previous block
Sequential start of had been completed, i.e. the drive has reached the reference position.
individual blocks
1 2 3
OC/reject
Control
traversing task
signal
OC/
Control
intermediate
signal
stop
2
Control Block 1
signals selection 0
Block selection 2
Status signals 1
(checkback
signal) 0
Activate
Control signal traversing task
(positive edge!)
Setpoint
Status signal
acknowledge
6 Status signal
Reference
position reached
Note
The selection and the status of the block selection are not
binary--coded, but represented, simplified as value.
Intermediate stop A traversing block can be interrupted using the ”operating condition/in-
termediate stop” control signal.
Features:
S A block which has been interrupted with ”intermediate stop” can
then be continued.
S An axis in ”intermediate stop” can be traversed in the jog mode or
referencing can be started. The interrupted traversing block is ex-
ited.
S If a traversing block is interrupted using the ”wait” command with
”Intermediate stop”, then the delay (waiting) time is stopped.
1 2 3 4
OC/reject
Control signal
traversing task
Activate
Control signal
traversing
task
Setpoint
6
Status signal acknowledge
Reference
Status signal
position
reached
Reject traversing A traversing block can be interrupted using the ”OC reject/traversing
task task” control signal.
Features:
S A block, interrupted with ”reject traversing task” can no longer be
continued.
S A ”delete distance to go” is executed.
S It is also possible for a block with intermediate stop.
1 2 3 4
OC/
Control signal
intermediate stop
6 Status signal
Reference
position
reached
IPO clock
cycles
1 Selecting and starting the traversing block
Diagnostics: Information about the traversing block presently being processed can
Image of the be read from the following parameters:
actual
S P0001 Actual traversing block -- block number
traversing block
(refer to Chapter S P0002 Actual traversing block -- position
A.1)
S P0003 Actual traversing block -- velocity
S P0004 Actual traversing block -- acceleration override
S P0005 Actual traversing block -- deceleration override
S P0006 Actual traversing block -- command
S P0007 Actual traversing block -- command parameter
S P0008 Actual traversing block -- mode
Description Using the ”MDI operation” function and when in the ”positioning” mode
it is possible to change the parameters of the MDI block (e.g. reference
position, velocity, etc.) via process data and PROFIBUS--DP and/or via
parameters (P0091 to P0094, P0097) while this is executed. If, for this
particular block, the block change enable CONTINUE EXTERNAL is
parameterized, then the changes which were made can be immediately
activated with the signal to change the block. This means that the
changes are accepted in the interpolator. For the block change enable
END, the changes only become effective when this traversing block is
re--started in the interpolator.
In this MDI block, only RELATIVE, ABSOLUTE positioning operations
can be executed and for rotary axes with modulo correction, in addition,
ABS_POS and ABS_NEG.
In this case, only END or CONTINUE EXTERNAL with P0110 = 2 or 3
are permissible as block change enable condition.
MDI active
External block change
(input signal, Fct. No. 67 or STW1.13)
Reference position
reached
Fault 144
1)
1) For the earliest possible instant in time to enter new block parameters (PZD and/or default block),
refer to Table 6-50 output signal function No. 67.
2) A new positioning operation is started without the MDI end position having been reached.
The data available in the block parameters (PZD and/or default block)
at instant in time TA is transferred into the interpolator and processed.
This data (MDI A) remains valid up to instant in time TB when new data
is transferred into the interpolator. In turn, these (MDI B) remain valid
until new data is transferred (TC/MDI C).
Note
The following applies for the MDI mode:
S MDI is switched--in using the ”activate MDI” signal via terminal
(Fct.No. 83) or PROFIBUS (SatzAnw.15). The ”MDI active” signal
is used for the feedback signal which is either transferred via
terminal (Fct. No. 83) or PROFIBUS (AktSatz.15). A traversing
block can be entered using process data (MDIPos, MDIVel,
MDIAcc, MDIDec, MDIMode) via PROFIBUS--DP and started using
the signal ”activate traversing task”.
S If either no MDI block or only individual block parameters are
entered via PROFIBUS--DP, then the missing parameters are taken
from the MDI default block (P0091 to P0094, P0097). However, if
MDI process data are parameterized in P0915:17 and these are
also transferred via PROFIBUS--DP, then the values in parameters
P0091 to P0094 and P0097 are not taken into account.
S If CONTINUE EXTERNAL is parameterized as block change
enable, then actual block parameters of the MDI block (entered via
PZDs and/or MDI default block) are immediately transferred into 6
the interpolator with the signal ”external block change”.
S For an MDI block, the block change enable signals CONTINUE
WITH STOP and CONTINUE FLYING, are not possible. The block
change enable CONTINUE EXTERNAL is only permissible with
P0110 = 2 or 3 (configuration of an external block change).
S If the signal ”Activate MDI” is set to 0 while an MDI block is still
running, then fault 144 is initiated. This means that MDI operation
can only be disabled after the target position has been reached.
S The signals ”operating condition/reject traversing task” and
”operating condition/intermediate stop” are effective just the same
as in the normal ”positioning” operating mode.
The monitoring functions, e.g. software and hardware switches are
also active.
MDI positioning The MDI block is a positioning block which can contain the following
block data:
Position input MSR
Velocity input c S MSR/min
Acceleration override percentage of P0103
Deceleration override percentage of P0104
Mode ID
x0x = ABSOLUTE
x1x = RELATIVE
x2x = ABS_POS
x3x = ABS_NEG
0xx = END
3xx = CONTINUE EXTERNAL
The block parameters entered using PZDs via PROFIBUS--DP, are cy-
clically transferred. The block parameters which do not exist here, are
supplemented by the data from the default block (P0091 to P0094,
P0097). The parameters, valid up to when the traversing task is acti-
vated or the external block change, are then transferred into the inter-
polator and executed. This means, for example, that it may be suffi-
cient to just enter the position reference value using PZD and to use
the remaining data (velocity, acceleration override, etc.) from the de-
fault block.
Note
If the deceleration was changed during the braking ramp with absolute
positioning, then this is not accepted. Positioning is realized with the
previously set braking ramp (P0084:256 or P0094).
MDI block The input signal ”reject traversing task” deletes the programmed MDI
influence block.
The input signal ”intermediate stop” holds the MDI block.
Boundary
conditions S There is only one MDI block.
S The reference point must be approached or set, also for incremental
MDI blocks.
S The MDI block can be entered via PROFIBUS--DP or the default
block (P0091 to P0094, P0097). A combination is also possible.
This means, for example, the position is entered via PROFIBUS and
the remaining block parameters are taken from the default block.
S The interpolator requires 2 IPO clock cycles for a block change.
S If the transfer of modified block parameters is initiated using the ”ex-
ternal block change” signal while the MDI block is interrupted with
an intermediate stop -- then after the intermediate stop is withdrawn,
the modified block is executed.
S For MDI blocks where the programmed position can no longer be
reached in the specified direction of rotation, initially the axis is
braked down to standstill and is then moved to the target position in
the opposite direction.
S If relative positioning (incremental dimension) is parameterized for
an MDI block, then for a CONTINUE EXTERNAL block change
enable positioning is re--started from the current actual position with
”external block change”.
S The clock cycles (current controller, speed controller, positioning
controller and interpolation clock cycle) are, for ”SIMODRIVE 611
6
universal” set as standard and must be increased for a double--axis
module for two--axis operation (P1000, P1001, P1009, P1010).
S If, for an MDI block, the deceleration override (STW MDIDec or
P0094) is reduced too much, then fault 131 is output. However, for
absolute positioning, this only applies if the braking ramp has still
not started.
S If, for an MDI block, a block change is initiated, and the new target
position does not differ from the previous target position, then the
”reference position reached” output signal is not reset.
Parameter The following parameters are available for the ”MDI” function:
overview S P0091 MDI position
(refer to Chapter S P0092 MDI velocity
A.1)
S P0093 MDI acceleration override
S P0094 MDI deceleration override
S P0097 MDI mode
S P0110 Configuration, external block change
S P0655 Image, input signals, Part 3
S P0657 Image, output signals, Part 2
S P0915:17 PZD setpoint assignment, PROFIBUS
S P0916:17 PZD actual value assignment, PROFIBUS
S P0922 Telegram selection PROFIBUS
The MDI traversing block, transferred using the MDI telegram can be
read, as before, using parameters P0001 to P0008.
Input/output The following signals are used for the ”MDI” function:
signals S Input signals
(refer to Chapter (refer under the index entry ”Input signal, digital -- ...)
6.4)
-- Input signal ”activate MDI”
----> using an input terminal with function number 83
----> using the PROFIBUS control signal ”SatzAnw.15”
-- Input signal ”external block change”
(declares the MDI block valid)
----> using an input terminal with function number 67
----> using PROFIBUS control signal ”STW1.13”
-- Input signal ”operating condition/reject traversing task (deletes
the programmed MDI block)
----> using an input terminal with function number 58
----> using the PROFIBUS control signal ”STW1.4”
-- Input signal ”operating condition/intermediate stop”
6 (holds the MDI block)
----> using an input terminal with function number 59
----> using the PROFIBUS control signal ”STW1.5”
S Output signals
(refer under the index entry, ”output signal, digital -- ...)
The output signals are only effective when ”Activate MDI” is se-
lected.
-- Output signal ”MDI active”
----> using an output terminal with function number 83
----> using the PROFIBUS status signal ”AktSatz.15”
-- Output signal ”external block change” (this is an image of the
input signal ”external block change”)
----> using an output terminal with function number 67
----> using the PROFIBUS status signal ”AktSatz14”
”SIMODRIVE 611 The master drive must output process data via PROFIBUS--DP which
universal” as the slave drive can use as position reference value. The following pro-
master drive cess data is available:
S XsollP (position reference value, number 50208)
S XistP (position actual value, number 50206)
Depending on the actual requirements, it is possible/necessary to out-
put additional process data.
Beyond the output of these signals, the master drive is parameterized
as a conventional positioning drive (”Positioning” mode, P0700 = 3).
”SIMODRIVE 611 universal” assumes that when the position reference
value XsollP is output via PROFIBUS--DP, that it is being used as
master drive. In order that the master and slave drive simultaneously
process the position reference values, the master drive correspondingly
delays transferring data to its own position controller. If the position
reference value is only to be output for diagnostic purposes, then the
delay can be disabled using P1004.9 = 0.
”SIMODRIVE 611 The angular incremental encoder interface (X461/X462) is set as out-
universal” as put with P0890 = 1. This means that the incremental position actual
6 master drive, value of the motor encoder or a direct measuring system is output (re-
angular increm. fer to Chapter 6.8.1).
encoder interface
”SIMODRIVE 611 An interface for an external position reference value is available in the
universal” as slave ”positioning” mode (P0700 = 3).
drive Possible signal sources include:
S PROFIBUS DP
S Angular incremental encoder interface (X461/X462, switched as
input)
S Internal coupling in the double axis module
The external position reference value is entered via PROFIBUS--DP
with the following process data
S Xext (external position reference value, number 50207)
Depending on the actual requirements, it is possible/necessary to out-
put additional process data.
The normalization of the process data XsollP, XistP (master drive) or
Xext (slave drive) can be parameterized using a numerator/denomina-
tor pair This means that not only is a coupling possible between
”SIMODRIVE 611 universal” drives, but also with other bus nodes (DP
master or DP slave).
When the interface is switched--in, the drive responds to absolute posi-
tion reference values which are entered via the angular incremental
encoder interface, switched as input, or PROFIBUS--DP. In addition,
traversing blocks can be executed, which result in superimposed mo-
tion.
Property Description
Can be switched--in/out S Activated via input signal ”activate coupling” and ”activate coupling via
I0.x” or PROFIBUS bit PosStw.4
P0410 = 1 Speed--synchronous
P0410 = 2 Position--synchronous
P0410 = 7 To the absolute position of the master drive from + P0412
(from SW 4.1)
S via a traversing block with the COUPLING_IN or COUPLING_OUT com-
mand
P0410 = 3 Speed--synchronous
P0410 = 4 Position--synchronous
P0410 = 8 To the absolute position of the master drive from + P0412
(from SW 4.1)
S via the traversing block with the COUPLING_IN or COUPLING_OUT
command and queue functionality (being prepared)
P0410 = 5 Speed--synchronous
P0410 = 6 Position synchronous + P0412
Superimposed motion Yes, via traversing blocks with the coupling switched--in
Autonomous motion Yes, via traversing blocks with the coupling switched--out
Possible position refer- S Angular incremental encoder interface switched as input
ence value source S Drive A (for an internal coupling)
S PROFIBUS--DP master (clock cycle synchronous operation) (from SW
4.1)
Application
possibilities S Angular incremental encoder interface, switched as input, as posi-
tion reference value source.
M M M
3μ E 3μ E 3μ E
Fig. 6-31 Angular incremental encoder interface as position reference value source 6
S For a double--axis module, an internal coupling can be switched--in
with drive A as master drive and drive B as slave drive.
Drive A Drive B
P0700 = 1/3 P0700 = 3
Advantage:
P0890 = 0 P0890 = 0
For the internal position actual value P0891 = 0 P0891 = 1
coupling, the angular incremental encoder
interface is not assigned. AIE E AIE E
M M
3μ E 3μ E
PROFIBUS E PROFIBUS E
interface interface
PROFIBUS--DP (position reference value)
M M
3μ E 3μ E
Fig. 6-33 DP master, e.g. SIMATIC S7--300, as source for ”external position reference value ”
Parameterizing the The external position reference value source is selected using P0891.
setpoint source
S P0891 = 0 Angular incremental encoder interface (X461/X462)
S P0891 = 1 Motor encoder Drive A
(only for compatibility, recommended P0891 = 2)
S P0891 = 2 Position actual value, drive A
S P0891 = 3 Position reference value, drive A
S P0891 = 4 Coupling via PROFIBUS--DP
(the telegram must be appropriately
parameterized for the master and slave drive sides)
P0891 = 1, 2 or 3 is only possible on drive B for a double--axis module.
In case of resolvers and changeover of the resolution 12 bits 14 bits
in Drive A, a four--fold value is to be parameterized using SimoCom U
as follows in Drive B:
S In the display of the information of the selected ”Couplings” dialog box
”Position input evaluation” entry field
S In the ”Expert list”
Changing Parameter P0895
PROFIBUS--DP
process data and
The following process data is available for the master drive: 6
S XsollP (position reference value, number 50208)
standard
telegrams S XistP (position actual value, number 50206)
S QZsw (status word, slave--to--slave communications, number
50118)
S dXcor (correction, position reference/actual value, number 50210)
The process data XsollP, QZsw and dXcor are included in standard
telegram 108.
The following process data are available for the slave drive:
S Xext (external position reference value, number 50207)
S QStw (status word, slave--to--slave communications, number 50117)
S dXcorExt (correction, external position reference value, number 50209)
The process data Xext, QStw and dXcorExt are included in standard
telegram 109.
For a position reference value coupling between ”SIMODRIVE 611 uni-
versal” drives, we recommend that standard telegram 108 is used for
the master drive and standard telegram 109 for the slave drive.
Note
S It is not necessary to transfer dXcor or dXcorExt if, with the
coupling switched--in, no external jumps/steps can occur in the
external position reference value.
S It is not necessary to transfer QZsw or QStw if, when the coupling
is switched--in, no external jumps/steps can occur in the position
reference value and the ”passive referencing” function is not
required.
S In the example in Chapter 5.10.5 for coupling 2 drives (master,
slave drive) a description is provided how the hardware
configuration can be parameterized for the necessary
slave--to--slave data transfer and with SimoCom U, the telegrams.
Input/output Setpoints, entered via the source, are evaluated at the input for the fol-
evaluation lowing couplings:
----> via the angular incremental encoder (P0891 = 0 or 1)
----> via PROFIBUS--DP (P0891 = 4)
S Input format (slave drive):
-- Xext (external position reference value, number 50207)
-- dXcorExt (correction, external position reference value, number
50209)
P0896
The following applies: Position in MSR = input value ⋅
P0895
S The output is evaluated ----> PROFIBUS--DP
Output format (master drive):
-- XsollP (position reference value, number 50208)
-- XistP (position actual value, number 50206)
-- dXcor (correction, position reference/actual value, 50210)
P0884
The following applies: Output value = position in MSR ⋅
P0896
The output value must be able to be represented using 32 bits. This
means that the maximum traversing distance that can be repre-
sented is:
P0896 P0896
--231 ⋅⋅⋅ (231--1)
P0895 (P0884) P0895 (P0884) 6
S The standard settings for PROFIBUS--DP are:
-- P0884 = 10000
-- P0895 = 10000
-- P0896 = 10000 MSR (μm)
Recommendation: Modify the standard setting as follows to achieve
the best possible resolution:
-- P0884 = 2048
-- P0895 = 2048
-- P0896 = 5 MSR (μm)
5
For this setting, the resolution is μm
2048
and the traversing distance that can be represented is 5.24 m.
Note
Changes to P0884, P0895 and P0896 are incorporated in P0032
(external position reference value).
Position reference The external position reference value can be inverted using P0897.
value inversion
Note
Changes to P0897 are incorporated in P0032 (external position
reference value).
Coupling factor A coupling factor for all setpoint sources can be defined using P0401 and
P0402. Revolutions of the master drive (P0401) correspond to revolutions
of the slave drive (P0402).
Setpoint steps If steps (jumps) occur in the external position reference value, e.g. after
referencing the master drive, this must be signaled to the slave drive so
that this does not execute this step
S Coupling via PROFIBUS DP
----> QZsw.0 = 1 (publisher) or QStw.0 = 1 (subscriber)
The amplitude of the step is transferred in dXcor and is received in
the dXcorExt.
S Coupling via the angular incremental encoder
----> not necessary, as it involves an incremental setpoint input
Exception:
For P0891 = 7 or 8, it may be necessary to use
the signal ”setpoint, master drive” on the slave drive side.
Note
S A ”SIMODRIVE 611 universal” as slave drive also operates with
PROFIBUS master drives together which do not support the
concept of multiple correction value transfer. The only thing that is
6 necessary, is that, for a setpoint step, the control bit and the
correction value are correctly set. In this case, there is a danger,
that after the telegram has been lost, a setpoint step occurs.
S The slave drive corrects the setpoint when the 0/1 edge of the
control bit is detected.
S If it can be ensured that at the instant that the setpoint step occurs,
there is no coupling, then it is not necessary to transfer the step
location Xcor.
Coupling The coupling type is configured in the slave drive using P0410.
configuration The following is defined for a coupling via P0410:
(P0410) S Can be switched--in/switched--out via an input signal or traversing
block
S Speed synchronism, position synchronism or to the absolute
position of the master drive
----> refer to the following information.
For PROFIBUS--DP, P0410 = 7, i.e. can be switched--in/out via the in-
put signal, coupling is preset to the absolute position.
Note
If a traversing block is parameterized with COUPLING_IN and/or
COUPLING_OUT and if the coupling is to be controlled using a digital
signal, then when any traversing block is started, fault 166 is always
output (not that traversing block with COUPLING_IN or with
COUPLING_OUT).
Note
S For blocks with COUPLING_IN/COUPLING_OUT, a block change
enable with CONTINUE FLYING is not possible.
S For blocks with COUPLING_OUT, a block change enable with
CONTINUE EXTERNAL is not possible.
Speed For a speed--synchronous coupling, the drive accelerates after the cou-
synchronism pling has been switched--in, with the acceleration in P0103, up to the
(P0410 = 1 or 3) speed of the master drive.
The following error, that is automatically obtained when the slave drive
accelerates due to the different output velocities, is no longer reduced
to zero.
The position difference of the two drives is constant in the synchronous
phase.
Ramp--up Braking
v Synchronous phase
phase phase
vLA
Following error
vFA vFA
1
”Activate coupling”
0
1
Output signal
”in synchronism” 0
6
vLA Velocity, master drive
vFA Speed setpoint, slave drive
Reader’s note
The phases are described in Table 6-41.
Position For the position--synchronous coupling, the slave drive takes into ac-
synchronism count the distance moved by the master drive and the position offset,
(P0410 = 2 or 4) entered in P0412
After speed synchronism has been reached, the following error which
has occurred and the position offset in P0412 is moved through with
the supplementary speed in P0413.
Following error
vFA vFA
1
”Activate coupling”
0
6 Output signal
”in synchronism”
1
Reader’s note
The phases are described in Table 6-41.
Coupling to an With this function, the slave drive, for P0410 = 7 or 8, synchronizes to
absolute position the absolute position of the master drive plus an adjustable offset
(P0410 = 7 or 8) P0412. After synchronization, the master and slave drives have the
(from SW 4.1) same absolute position with the exception of the offset P0412.
The coupling can be switched--in/out using an input signal (P0410 = 7)
or using a traversing block (P0410 = 8).
The following secondary conditions must be observed in order to real-
ize a coupling to an absolute position:
S For P0891 = 2, 3 or 4, the master drive absolute position is available
to the slave drive.
S For P0891 = 0 or 1, the slave drive absolute position is not automat-
ically made available to the slave drive.
The reference point coordinates are communicated to the slave
drive once using the input signal ”set position reference value,
master drive” (function number 74) if the source of the external posi-
tion reference value is either the angular incremental encoder inter-
face (P0891 = 0), or for double--axis modules, the motor encoder of
drive A (P0891 = 1). The value of P0400 (reference point coordi-
nate, master drive) is written into P0032 (external position reference
value).
After a positive edge, the display parameter P0032 ”External posi-
tion reference value” coincides with the master drive absolute posi-
tion. 6
A coupling should only be closed at the absolute position of the
master drive after ”set setpoint, master drive” as only then can be
guaranteed that the slave drive has been correctly referenced.
S ----> refer to the example, Chapter 5.10.5
1
”Activate coupling”
0
Output signal 1
”in synchronism” 0
Reader’s note
The phases are described in Table 6-41.
6
Note:
S The setpoint input via the angular incremental encoder interface, switched as input,
and the setpoint input via the traversing blocks are superimposed on one another.
S Traversing blocks with relative position data are permissible.
S ----> refer under the index entry ”Output signal, digital -- in synchronism”
Braking phase After the coupling has been switched--out, the drive goes into the braking phase and
brakes down to standstill with the deceleration set in P0104.
For coupling--in/out using the input signal, the following applies (P0410 = 1, 2 or 7):
----> A traversing program can be started.
For coupling--in/out using the traversing block, the following applies (P0410 = 3, 4 or
8):
----> The traversing program is continued.
Note:
For coupling--in/out via input signal, the braking phase may only be initiated, if a tra-
versing program is no longer running for the slave drive.
Coupling using the With this function, a coupling is established between the master and
queue slave drives depending on a position memory (queue) being processed.
functionality
S Coupling always switched--in/out always via the traversing program
(P0410 = 5 or 6)
(being prepared) S P0410 = 5: Speed--synchronous
S P0410 = 6: Position--synchronous
Application The master drive drives a conveyor belt. The position of the workpieces
example, queue is detected using a measuring probe and saved in the slave drive in
functionality P0425:16. If a workpiece approaches its waiting position, the slave
(refer to Fig. 6-38) drive must accelerate in plenty of time so that it can move in
synchronism with the workpiece in the machinery range.
Requirements:
If a workpiece is detected, the distance, measured to the actual slave
drive position is continuously entered into P0425:16. The first work-
piece is entered under P0425:0 and the last under P0425:15.
A maximum of 16 positions can be saved ----> otherwise, fault 168 is
output (overflow, buffer memory).
For slave drives, a traversing program cyclically runs with coupling and
machining commands.
6 Sequence:
1. The COUPLING IN command is executed, i.e. the slave drive waits
to be synchronized to the master drive.
2. When will synchronization start, i.e. when will the coupling be
switched--in?
Synchronization is started when the next workpiece has reached the
slave drive, i.e. if the distance between the workpiece and the slave
drive in the next interpolation clock cycle k is
v2LA
less than .
2aFA
vLA Velocity, master drive
aFA Acceleration, slave drive
3. To start, speed synchronism is established. After this, the oldest
position is deleted from the position memory and for P0410 = 6,
position synchronism established.
The equalization motion is extremely short, as synchronization is
predictive.
After synchronism has been established, additional commands can
be executed (e.g. to machine the workpiece).
For the commands, the same conditions apply as for the program-
mable couplings.
Master vLA
Synchronization
distance xsync Machining distance
6
drive BERO
(LA)
Overlaid motion
Slave
I0.x drive
FA (FA)
Fig. 6-38 Application example: Coupling via an input terminal with queue functionality
Axis coupling for In order to implement an axis coupling for modulo rotary axes, the fol-
modulo lowing settings must be made:
rotary axes
S Which settings have to be made for the master axis?
(from SW 4.1)
-- ”Positioning” mode (P0700 = 3)
-- Set the modulo rotary axis (P0241, P0242)
S Which settings have to be made for the slave axis?
-- ”Positioning” mode (P0700 = 3)
-- Set the modulo rotary axis (P0241, P0242)
-- For the slave axis, the modulo range of the master axis must be
specified in P0898.
i.e.: P0242 (master axis) = P0898 (slave axis)
Note
The modulo range of the master axis can be the same or not equal to
the modulo range of the slave axis.
i.e.: P0242 (master axis) = or ≠ P0242 (slave axis)
6 Modulo correction Position reference value steps as a result of modulo correction are de-
tected by the slave drive itself, i.e. it is not permissible that control bit
QStw.0 or the correction value dXcorExt are set.
The following is required:
S P0898 must be correctly parameterized for the slave drive.
S The traversing difference between two position reference values is
the maximum of half the modulo range (so that the direction of mo-
tion is clear)
Telegram loss Telegrams may be lost when transferring data via Profibus--DP. In this
case, the slave drive must extrapolate a new reference value position
from the previous acceleration and velocity.
The correct position is only approached with the next valid telegram. If
more telegrams are lost than are parameterized in P0879 , Fault 595 or
597 is output and the drive comes to a standstill.
Boundary The following secondary conditions must be observed for position refer-
conditions ence value and actual value coupling:
S Resolution of the angular incremental encoder interface
It should be carefully observed that the coupling must be configured
with a high resolution (encoder), e.g. for
----> a good resolution: 2048 pulses correspond to 10 mm
----> a poor resolution: 1250 pulses correspond to 1500 mm
Warning
! When superimposing the speed of the master and slave drives, a
resulting slave drive speed can be obtained which is greater than the
maximum speed P0102. For slave axes, the speed monitoring in
P1147, P1401:8 and P1405:8 applies.
Note
For coupled operation via PROFIBUS--DP, we recommend that internal
couplings are not used. Instead, the second drive should be
parameterized as subscriber (refer to Chapter 5.10).
6
Phase 1 2 3 4
Velocity profile
Master drive
Reference point
(encoder: incremental)
Zero mark (P0160)
6 P0162
Output signal
”request passive referencing”
Input signal
”reference cams”
Input signal
”request passive referencing”
Output signal
”in synchronism”
P0160 Reference point coordinates
P0162 Reference point offset
Fig. 6-39 Sequence when passively referencing (master and slave drive with incremental encoder)
S Master drive with absolute value encoder and slave drive with incre-
mental encoder.
Phase 1 2 3 4
Velocity profile
Master drive
Reference point
(encoder: absolute)
(P0160)
Input signal
”reference cams”
Output signal
”in synchronism” 6
P0160 Reference point coordinates
P0162 Reference point offset
Fig. 6-40 Sequence when passively referencing (master drive with absolute value encoder, slave drive
with incremental encoder)
If the slave drive with incremental encoder does not have any refer-
ence cams, then it must be referenced using the ”set reference
point” input signal.
S Master drive with incremental encoder and slave drive with absolute
value encoder.
Phase 1 2 3 4
Velocity profile
Master drive
Reference point
(encoder: incremental)
Zero mark (P0160)
P0162
Output signal
”request passive referencing”
Velocity profile
Slave drive
(encoder: absolute)
(permanent coupling)
6 Input signal
”request passive referencing”
Output signal
”in synchronism”
Fig. 6-41 Sequence when passively referencing (master drive with incremental encoder and slave drive
with absolute value encoder)
Note
For a rigid mechanical coupling between the master and slave axes, it
is not permissible that P0179 is set to 2 if the slave drive is equipped
with an absolute value encoder. Otherwise, the slave drive would
position (in absolute terms) to the position specified in P0160.
Timing when The following timing for passive referencing applies when using incre-
passively mental encoders for the master and slave drives. When referencing the
referencing master drive, after its zero mark is reached, passive referencing for the
(from SW 5.1) slave drive is requested. The master drive then traverses through the
reference point offset up to the reference point.
During this travel, the slave drive must detect a 1/0 edge at the ”refer-
ence cam” input signal and then its own zero mark.
After the master drive has reached its reference point, the slave drive is
moved to its reference point.
S Phase 1 Master drive searches for its zero mark
The master drive has moved away from the reference cam and
searches for the next zero mark.
After the zero mark has been found, the following is initiated:
-- The drive is braked down to standstill
-- Master drive:
Set the ”request passive referencing” output signal
-- Slave drive:
When the ”request passive referencing” input signal has been
detected, the slave drive starts to search for the 1/0 edge of the
input signal ”reference cams” after which it searches for the zero
mark
S Phase 2 The master drive starts to its reference point
The master drive moves to traverse to its reference point. During
6
this traversing operation, the slave drive continues to search for its
zero mark.
S Phase 3 The master drive approaches its reference point
When the reference point is reached, the following is initiated:
-- The ”request passive referencing” output signal is reset
If the slave drive, up to this instant in time, has not found a zero
mark, fault 175 is signaled.
S Phase 4 Slave drive referenced
-- For P0179 = 0
After the reference point is reached, the value from P0160 is ac-
cepted as new actual value (set reference point).
-- For P0179 = 2
After the axis has reached its standstill position, the axis is tra-
versed, corresponding to P0162, to its own reference point with
the velocity defined in P0413. The value from P0160 is then ac-
cepted as new actual value.
----> Refer under the commissioning help for passive referencing
of the slave drive
Commissioning The commissioning help is used to determine the reference point offset
help to passively in P0162 for the slave drive.
reference the slave Requirements: Set P0179 = 0
drive
1. Carry--out passive referencing as usual (Fig.6-39).
(from SW 5.1)
Note
To execute the following points, the master drive must be
precisely positioned at its reference point!
2. Slave drive:
-- In the jogging mode, the axis moves to its measured reference
point
Note
Before ”jogging”, the coupling must be switched--out, otherwise
”jogging” is not possible. Switch--in the coupling again afterwards.
3. Slave drive:
-- Set P0179 = 1
6 ----> the distance between the zero mark and approached refer-
ence point is saved as offset in P0162
-- P0179 is internally set to 2
4. Save the parameters in the FEPROM
5. Carry--out a power on
This means that for future referencing, the reference point of the slave
drive is ”correctly” approached.
Parameter The following parameters are used for the ”axis coupling” function:
6
overview
S P0179 Mode, passive referencing (from SW 5.1)
(refer to Chapter
A.1) S P0400 Ref. point coordinate, master drive (from SW 4.1)
S P0401 Coupling factor, revolutions master drive
S P0402 Coupling factor, revolutions slave drive
S P0410 Configuration, coupling that can be switched--in
S P0412 Synchronous offset position
S P0413 Offset, synchronous velocity
S P0420 Position difference, measuring probe to the zero
point, slave drive (from SW 3.5)
S P0425:16 Coupling positions
S P0884 Position output value PROFIBUS -- No. of increments
S P0891 Source, external position reference value
S P0895 External position reference value -- No. of increments
S P0896 Ext. position reference value -- No. of dimension
system grids
S P0897 Inversion, external position reference value
S P0898 Modulo range, master drive (from SW 3.5)
Input/output The following signals are used for the function ”axis coupling”:
signals (refer to
S Input signals
Chapter 6.4, 5.6.2,
(refer under index entry ”Input signal, digital -- ...”)
5.6.3)
-- Input signal, ”activate coupling”
----> using an input terminal with function number 72
----> using the PROFIBUS control signal ”PosStw.4”
-- Input signal, ”activate coupling via I0.x”
----> using an input terminal with function number 73
-- Input signal ”set setpoint, master drive” (from SW 4.1)
----> using an input terminal with function number 74
-- Input signal ”request passive referencing” (from SW 5.1)
----> using an input terminal with function number 69
----> using the PROFIBUS control signal ”STW1.15” or
alternatively ”QStw.1”
S Output signals
(refer under the index entry, ”Output signal, digital -- ...”)
-- Output signal ”in synchronism”
Faults in the slave Dependent on the stop responses, the following should be observed for
drive faults and warnings in the slave drive:
Example:
In Fig. 6-42 it is shown how a differentiation can be made between
these three stop classes as well as the withdrawal of the controller
enable from the three output signals ”status, controller enable”, ”fault
present” and ”warning present”. Furthermore, it is indicated how the
master drive and therefore the other slave drives could respond to
these signals.
Note
The logical operations can be further optimized for the displayed
behavior. However, at this position, it is important that a differentiation
can be made between the various fault classes.
Slave drive
Output signals
6 &
T. 65.x
Axis--specific
Controller enable controller enable
&
STOP IV -- VI
& Operating condition/
reject traversing task
STOP VII
--1 Operating condition/
intermediate stop
Status, controller enable
Fault present
Alarm present
Fig. 6-42 Example: Handling faults in the slave drive through the master drive
Faults in the Faults in the master drive can be just as flexibly handled as the faults in
master drive the slave drive which were discussed above.
In this case, the master drive output signals are used, and are corre-
spondingly connected to the input signals of the slave drive.
For an actual value coupling, it is not absolutely necessary to handle
master drive faults, as the slave drive follows the actual value of the
master drive anyway, and brakes when a fault situation develops.
On the other hand, for a setpoint coupling, it should be ensured that
when the setpoints fail, the group of axes is correctly stopped.
Smoothing and The ”Msoll” process data is smoothed using the transition frequency set
clock cycle in P1252. The pre--setting P1252 = 100 Hz can result in problems for me-
chanical couplings. If required, the smoothing (dead time) should be dis-
abled using P1252 = 0.
Note
For torque setpoint couplings via PROFIBUS--DP, when compared to
coupling via analog signals (refer to Chapter 6.6), there is a longer
dead time (≥ 1 ms instead of the speed controller clock cycle).
Note
Master/slave operation is only possible for motors with encoders!
Dependent on
the mechanical
coupling
Rigid or quasi--rigid
M M connection, which can
3 3 also be released in
operation.
Warning
! If, for a master/slave configuration, the rigid mechanical coupling is
released (the coupling is opened) then at the same time the slave drive
must be changed over to nset operation as otherwise the slave drive
would accelerate in an uncontrolled fashion to the maximum speed.
Parameterizing The diagrams 6-45 and 6-44 indicate the steps when configuring S7 for
DP master an example with the standard telegram 102 as template.
In the example, it is assumed that the encoder interface is not required.
The appropriate process data is therefore canceled.
The following data should be parameterized in the DP master (e.g.
SIMATIC S7):
S Configuration, master drive ----> Number of process data which must
match the selected telegrams
-- 4 words, PKW
-- 6 words, actual values to the DP master
-- 5 words, setpoints from the DP master
Note
The normalization at the master and slave drive can be influenced 6
using P0882.
Parameter The following parameters are available for the ”torque setpoint cou-
overview pling” function:
(refer to Chapter
S P0607 Analog setpoint, terminal 56.x/14.x
A.1)
S P0612 Analog setpoint, terminal 24.x/20.x
S P0618 Normalization voltage, speed setpoint
S P0619 Normalization voltage, torque setpoint
S P0620 Normalization voltage, torque/power reduction
S P0882 Evaluation, torque setpoint PROFIBUS
S P0881 Evaluation, torque/power reduction PROFIBUS
S P0916 PZD actual value assignment, PROFIBUS
S P0922 Telegram selection PROFIBUS
S P1240:8 Offset, torque setpoint (closed--loop speed--controlled)
S P1241:8 Normalization, torque setpoint
S P1242:8 Offset, torque setpoint (open--loop torque--controlled)
S P1243:8 Normalization, torque/power reduction
S P1252 Transition frequency, torque setpoint smoothing
S P1725 Normalization, torque setpoint
Input/output The following signals are used for the function ”torque setpoint coupling”:
signals (refer to
S Input signals
Chapter 6.4)
(refer under index entry ”Input signal, digital -- ...”)
-- Input signal ”open--loop torque controlled operation”
----> using an input terminal with function number 4
----> using the PROFIBUS control signal ”STW1.14”
-- Input signal ”external torque setpoint”
----> using the PROFIBUS control signal ”MsollExt”
-- Input signal ”torque limit reduction”
----> using the PROFIBUS control signal ”MomRed”
S Output signals
(refer under the index entry, ”Output signal, digital -- ...”)
-- Output signal ”in synchronism”
----> using an output terminal with function number 71
----> using the PROFIBUS status signal ”PosZsw.3”
-- Output signal ”open--loop torque controlled operation”
----> using the PROFIBUS status signal ”ZSW1.14”
6 -- Output signal ”smoothed torque setpoint”
----> using the PROFIBUS status signal ”Msoll”
-- Output signal ”smoothed torque--generating current Iq”
----> using the PROFIBUS status signal ”IqGl”
General information
Description For mechanically coupled axes, e.g. a rotating track which is driven
through two axes, then it is not sufficient to just enter identical speed
setpoints at both axes. Due to the drift, which is
always present in a real system, different torques occur at the coupling
element.
A torque equalization controller is implemented in the ”SIMODRIVE 611
universal” software for applications such as these.
Control structure The mechanically coupled axes are in the master/slave mode. The actual
equalization controller is computed in the slave axis. The slave and master
axes are set using parameters.
If a pre--tensioning torque is required (gearbox, play), a parameterizable
supplementary torque is entered at the torque comparison location, which,
when the equalization controller is activated, gradually increases along a
smoothing characteristic which can be parameterized.
If different motors are used or if these are installed so that they oppose
each other, then torque weighting can be parameterized.
P1490 = 1: Analog terminal 24/20 is the source for the master -- slave torque setpoint comparison
----> (Master: P0626, P0625, P0631; slave: P0612, P0619)
P1490 = 2: The adjacent drive (double--axis module, drive A or B) is the source for the comparison,
6
torque setpoint master--slave
P1490 = 3: PROFIBUS--DP (from SW 13.1) is the source for the master--slave torque setpoint
comparison
P1491 Equalization controller
P1492 Time constant,
nset ncorr pre--tensioning torque P1494
--
Mv
+ P1493
Torque weighting,
equalization controller -- Torque weighting, equalization
slave P1496 controller -- master P1495
n controller i controller
Mset iqset
-- Torque --
setpoint
nact Slave axis k S Þ = kT iqact
nact k S Þ = kT Iqact
Þ : magn. flux
kT = k S Þ = torque constant
How is the torque As can be seen from Fig. 6-48, for the equalization control, Mset must
setpoint be transferred from the master axis to the slave axis. This can be done
transferred? in the following ways:
S Double--axis module -- internal coupling
Mset is coupled between the master drive and slave drive in the soft-
ware.
S Single--axis/double--axis modules coupled via I/O terminals
For most applications, the torque coupling is limited to higher power
ratings. This means that typically single--axis modules are used
In this case, the electrical coupling is established using analog I/O
terminals.
56/14 56/14
P0607 P0607
P0608
T. 65.x T. O0.x
”status
controller
6 enable”
P0612 P0626
P0619, refers Torque setpoint (Mset) P0625
to P1241 P0631
Fig. 6-49 Axis coupling with 2 single--axis modules through analog I/O
terminals
Warning
! If the master axis is not in the closed--loop control mode or if the
mechanical coupling is released, the slave axis, for a set tensioning
torque, can accelerate up to the maximum speed if the torque is
sufficient. This also occurs if the equalization controller has, after a
longer period of time, a high system deviation due to the integrator.
This then enters a high supplementary setpoint.
Note
When the equalization controller is activated, induction motors cannot
be changed--over!
Parameter The following parameters should be set for the ”equalization controller”
overview function, if the coupling is realized via analog I/O terminals:
(refer to Chapter
S P0607 Analog setpoint, terminal 56.x/14.x
A.1)
Parameterize the speed setpoint at both axes:
Master axis: P0607 = 1
Slave axis: P0607 = 1
P0608 = 1, if the direction of rotation is to be inverted
S P0626 Signal number, analog output terminals 75.x/15
(only for an analog setpoint coupling)
Master axis: P0626 = 36 (torque setpoint, finely normalized)
P0625 = 50
P0631 = 1
S P0612 Signal number, analog setpoint terminals 24.x/20.x
(only for an analog setpoint coupling)
Slave axis: P0612 = 3, is automatically set if, when using the
parameterizing and start--up tool ”SimoCom U”,
”slave axis with analog coupling” is selected
in the parameterizing screen form ”equalization
controller” for activate equalization controller.
P0619 = 5 (P0619 refers to P1241) 6
P1241 -- pre--assigned the rated torque
Note
If P1490 = 1 and P0612 ≓ 3, then fault 738 is output.
The torque setpoint of the master axis is transferred via the analog
inputs. The output normalization and the input normalization must
match.
How is the equal- Using SimoCom U the equalization controller is set as follows:
ization controller
Example:
commissioned?
S Setting for the master axis for a coupling via PROFIBUS-DP
The “Master axis with coupling via PROFIBUS“ setting is realized in
the menu view ”Activate equalization controller”.
6 Fig. 6-57 Block diagram, equalization controller for coupling via PROFIBUS-DP
Processor data for The torque setpoint at the speed controller output of the master drive is
the equalization available via the process data “Mset” (number 50114).
controller In the slave drive, the torque setpoint of the master drive is read--in
with the new process data ”Msetequal” (number 50123) that will be
newly introduced.
To achieve this, for both the master as well as the slave drive, a suit-
able standard telegram should first be selected (e.g. standard telegram
3 or 102) and then the telegram for the master drive should be ex-
tended by the process data “Mset” (number 50114) and for the slave
drive extended by the process data “Msetequal” (number 50123).
P0882 defines the scaling of the process data “Mset” and “Msetequal”.
The percentage value of the rated motor torque entered in P0882 cor-
responds to the value 16384 in the PROFIBUS interface.
The torque corresponding to 16384 is displayed in P1725 in Nm
(P0882 rated motor torque).
The process data “Mset” is smoothed via the corner frequency set in
P1252. The default setting P1252 = 100 Hz can cause problems for a
mechanical coupling. If required, the smoothing (dead time) should be
disabled using P1252 = 0.
Parameterization The following diagrams show the steps of the S7 configuring for an ex-
of the DP master ample with standard telegram 102 as template.
In the example, it is assumed that the encoder interface is not required.
The corresponding process data have therefore been deselected.
6
Parameterization, The following parameters should be set:
slave drive
S P092 = 0 In the example standard telegram 102 is extended by
Msetequal (50123).
The telegram should be configured as follows:
P0915:6 = 50123 control word Msetequal
P0916:6 ... 10 = 0 deselect encoder interface (optional)
Note
The scaling at the master and slave drives can be influenced using
P0882.
6 If the module is enabled using terminal 663, then the enable oper-
ation takes approx. 20 ms.
65.A 65.B Axis--specific The controller enable is dependent on the following enable sig-
controller nals:
enable 1. Terminal 63 (pulse enable, group--specific,
X451.5 X452.5
at the NE and monitoring module)
2. Terminal 64 (controller enable, group--specific,
at the NE or monitoring module)
3. Terminal 663 (pulse enable, board--specific)
4. Terminal 65.x (controller enable, axis--specific)
5. RFG, fault drive x (internal enable signal)
6. PROFIBUS enable signals
If the associated terminal 65.x is opened while the motor is rotat-
ing, then the drive brakes along the ramp--function generator
ramp.
If the nmin threshold (P1403) is exceeded (as absolute value), or
after the pulse cancellation timer has expired (P1404), the inverter
is inhibited (pulses canceled), and the motor is shutdown without
any overshoot.
Note:
S x: Space retainer for drive A or B
S If the enable signals are missing, which are required to operate the drive, these can be determined
using P0600 (operating display) (refer to Chapter 4.5).
Description There are 4 freely parameterizable input terminals for every axis.
A terminal is parameterized by entering the appropriate required func-
tion number into the assigned parameter.
Which function numbers are available? ----> Refer to Chapter 6.4.3
Note
S Rules when assigning input terminals a multiple number of times
The terminals are evaluated in the following sequence:
I0.x -- I1.x -- I2.x -- I3.x -- I4 -- I5 -- ... -- I11
If a function is assigned a multiple number of times to an input
terminal, influence is only possible using the ”last” terminal
assigned this particular function.
S Rule regarding hardware terminal and PROFIBUS signal
The hardware terminal has priority over the PROFIBUS signal, this
means that a signal via a terminal always has priority over the
”same” PROFIBUS signal.
6
Notice
The terminals may only be parameterized when the drive pulses are
canceled.
If terminal functions are activated, however, are not connected--up,
then the ”0” signal is effective.
Overview of the There is the following assignment between terminals, drives and pa-
terminals and rameters:
parameters
Table 6-44 Overview of the freely--parameterizable input terminals
Terminal Parameter
Drive A Drive B No. Name Min. Standard Max. Unit Ef-
fec-
tive
I0.A X451.7 I0.B X452.7 0660 Function, input 0 0 (SRM, SLM) 82 -- im-
terminal I0.x 35 (ARM) medi-
ately
I1.A X451.8 I1.B X452.8 0661 Function, input 0 0 (SRM, SLM) 82 -- im-
terminal I1.x 7 (ARM) medi-
ately
Terminal Parameter
Drive A Drive B No. Name Min. Standard Max. Unit Ef-
fec-
tive
I2.A X451.9 I2.B X452.9 0662 Function, input 0 3 82 -- im-
terminal I2.x medi-
ately
I3.A X451.10 I3.B X452.10 0663 Function, input 0 4 82 -- im-
terminal I3.x medi-
ately
-- -- -- -- Each input terminal can be assigned a function using these
parameters.
The function number from the list of input signals is entered
(refer to Chapter 6.4.3).
Note:
The status of the input terminals is displayed in P0678 for
diagnostic purposes (refer to Chapter 4.5).
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Inactive 0 x x --
Activate function generator immediately (from SW 11.1) 2 x -- STW1.11
Reset the fault memory 3 x x STW1.7
Open--loop torque controlled mode 4 x -- STW1.14
Motor data set changeover (from SW 2.4)
1st input/20 5 x -- STW2.9
2nd input/21 6 x -- STW2.10
Ramp--up time zero 7 x x STW2.4
Integrator inhibit, speed controller 8 x x STW2.6
Parameter set changeover
1st input/20 9 x x STW2.0
2nd input/21 10 x x STW2.1
3rd input/22 11 x x STW2.2
Fixed speed setpoint (from SW 3.1)
1st input/20 15 x -- --
2nd input/21 16 x -- --
3rd input/22
6
17 x -- --
4th input/23 18 x -- --
First speed setpoint filter off 25 x x STW2.3
Suppress fault 608 (from SW 3.1) 26 x x STW2.8
Spindle positioning on (from SW 5.1) 28 x -- STW1.15
ON/OFF 1 (from SW 8.3) 31 (from x x STW1.0
SW 8.3)
Operating condition/OFF 2 32 (from x x STW1.1
SW 4.1)
Operating condition/OFF 3 33 (from x x STW1.2
SW 5.1)
Enable inverter/pulse inhibit 34 (from x x STW1.3
SW 4.1)
Ramp--up generator enabled 35 x -- STW1.4
Selection, parking axis 40 x x STW2.7
Activate function generator (edge) (from SW 8.1) 41 (from x -- STW1.8
SW 9.1)
Activate function generator (edge) (from SW 9.1) 41 -- x PosStw.15
Opening the holding brake for test purposes (from 42 x x STW1.12
SW 4.1)
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Block selection 1st input/20 50 x x SatzAnw.0
2nd input/21 51 x x SatzAnw.1
3rd input/22 52 x x SatzAnw.2
4th input/23 53 x x SatzAnw.3
5th input/24 54 x x SatzAnw.4
6th input/25 55 x x SatzAnw.5
(from SW 10.1) 7th input/26 56 x x SatzAnw.6
(being prep., from SW 10.1) 8th input/27 57 x x SatzAnw.7
Operating condition/reject traversing task 58 -- x STW1.4
Oper. condition/intermediate stop 59 -- x STW1.5
Activate traversing task (edge) 60 -- x STW1.6
Incremental jogging (from SW 4.1) 61 -- x PosStw.5
Jogging 1 ON/jogging 1 OFF 62 -- x STW1.8
Jogging 2 ON/jogging 2 OFF 63 -- x STW1.9
Activate teach--in (edge) (from SW 4.1) 64 -- x PosStw.6
Control requested/no control requested -- x x STW1.10
Start referencing/cancel referencing 65 -- x STW1.11
6 External block change (from SW 3.1) 67 -- x STW1.13
Fixed stop, sensor (from SW 3.3) 68 -- x PosStw.3
Request passive referencing (from SW 5.1) 69 -- x STW1.15
Follow--up mode 70 -- x PosStw.0
Setting the home position 71 -- x PosStw.1
Activate coupling (from SW 3.3) 72 -- x PosStw.4
Activate coupling via I0.x (from SW 3.3) 73 -- x --
Set setpoint, master drive (from SW 4.1) 74 -- x QStw.0
Invert the angular incremental encoder input (from SW 75 -- x PosStw.7
3.5)
Reference cams 78 -- x PosStw.2
Equivalent zero mark 79 x x --
Flying measurement/length measurement (from SW 3.1) 80 x -- --
Plus hardware limit switch (NC contact) (n--set from 81 x x --
SW 8.1)
Minus hardware limit switch (NC contact) (n--set from 82 x x --
SW 8.1)
Activate MDI (from SW 7.1) 83 -- x SatzAnw.15
Activate angular incremental encoder, handwheel (from 84 -- x SatzAnw.13
SW 8.1)
Angular incremental encoder handwheel evaluation, bit 85 -- x SatzAnw.11
0 (from SW 8.1)
Angular incremental encoder handwheel evaluation, bit 86 -- x SatzAnw.12
1 (from SW 8.1)
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Ramp--function generator start/ramp--function generator -- x -- STW1.5
stop
Enable setpoint/inhibit setpoint -- x -- STW1.6
Accelerating time zero for controller enable (from -- x -- STW1.13
SW 3.1)
Motor changed over (from SW 2.4) -- x -- STW2.11
Master sign--of--life (from SW 3.1) -- x x STW2.12
STW2.13
STW2.14
STW2.15
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit 6
Inactive 0 x x --
The input with this function is switched ”inactive”.
The input terminal can still be connected--up, but is not evaluated.
Application:
During commissioning (start--up), ”disturbing” inputs are first disabled, and are then activated later and
commissioned.
Activate function generator immediately (from SW 2 x -- STW1.11
11.1)
Through this input signal the function generator can be activated immediately in the ”Speed/Torque set-
point” operating mode and thus the ”Oscillate” function be implemented analog, as at the SIMODRIVE
611 drive.
1 signal Function generator is activated immediately
0 signal Function generator is deactivated
Note:
S Activating the function generator immediately is described in Chapter 6.19.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Reset the fault memory 3 x x STW1.7
Faults that are present that are acknowledged with RESET FAULT MEMORY, are reset via this input sig-
nal.
Before acknowledging faults/errors, their cause must first be removed.
Requirements: The controller enable signal at terminal 65.x has been withdrawn.
1 signal No effect
0/1 signal The fault memory is reset and the fault(s) acknowledged using a 0/1 edge.
0 signal No effect
Note:
S Faults, which can be acknowledged with POWER ON, cannot be reset in this fashion.
S The drive remains in the fault condition until all of the faults/errors have been removed.
In the PROFIBUS mode the system then goes into the ”power--on inhibit” status.
S From SW 6.1 and for P1012.12 = 1, the fault can also be acknowledged without the prerequisite that
the control signal STW1.0 = 0. The drive however, remains in the ”power--on inhibit” condition.
Open--loop torque controlled mode 4 x -- STW1.14
It is possible to toggle between closed--loop speed controlled and open--loop torque controlled operation
via this input signal.
6 1 signal Open--loop torque controlled operation (Mset mode)
0 signal Closed--loop speed controlled operation (nset mode)
Application: Master/slave, refer to Chapter 6.6.5.
Motor data set changeover (from SW 2.4)
1st input/20 5 x -- STW2.9
2nd input/21 6 x -- STW2.10
It is possible to toggle between a total of 4 motors/motor data sets using these 2 input signals.
Note:
S The motor changeover version and therefore the behavior of the terminal, is selected using P1013
(motor changeover).
S Output terminal signals with function numbers 11, 12, 13 and 14 (motors 1, 2, 3 or 4 selected) are
used to control the contactors to change over the motor.
S In order to ensure that the function changes over in a controlled fashion (identified as being simulta-
neous) the switching operation of the inputs must be completed with one interpolation clock cycle
(P1010).
S Motor changeover is described in Chapter 6.11.
Ramp--up time zero 7 x x STW2.4
The ramp--function generator (RFG) can be switched--in and out via this input signal.
1 signal Ramp--function generator off
This acts just like a ramp--up and ramp--down of the ramp--function generator of 0 ms.
0 signal Ramp--function generator on
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Integrator inhibit, speed controller 8 x x STW2.6
The integral component of the speed controller can be inhibited or enabled using this input signal.
1 signal Integrator inhibit, speed controller
0 signal The speed controller integrator is not inhibited
Note:
For a 1 signal, the integral component of the speed controller is deleted (cleared) and the integrator is
inhibited.
Parameter set changeover
1st input/20 9 x x STW2.0
2nd input/21 10 x x STW2.1
3rd input/22 11 x x STW2.2
It is possible to toggle between a total of 8 parameter sets using these 3 input signals.
Parameter set 0 1 2 3 4 5 6 7
1st input/weighting 20 0 1 0 1 0 1 0 1
2nd input/weighting 21 0 0 1 1 0 0 1 1 Standard
setting
3rd input/weighting 22 0 0 0 0 1 1 1 1
Note: 6
S The bits, which are not assigned to an input terminal, are treated just like a 0 signal.
S To change over, e.g. from parameter set 0 to 1, only the signal of the 1st input is necessary.
S In order to ensure that the function changes over in a controlled fashion (identified as being simulta-
neous) the switching operation of the inputs must be completed with one interpolation clock cycle
(P1010).
S The ”parameter set changeover” function is described in Chapter 6.10.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Fixed speed setpoint (from SW 3.1)
1st input/20 15 x -- --
2nd input/21 16 x -- --
3rd input/22 17 x -- --
4th input/23 18 x -- --
Using these input signals, the ”fixed speed setpoint” function can be selected with the required fixed set-
points 1 to 15, or the function can be canceled.
6 Canceling the
function
Selecting the function
and the required fixed setpoint
Note:
S The ”fixed speed setpoint” function is described in Chapter 6.1.6.
S If the function is canceled, an analog setpoint can be entered via terminals 56.x/14 and/or terminals
24.x/20.
S In order to ensure that the function changes over in a controlled fashion (identified as being simulta-
neous) the switching operation of the inputs must be completed with one interpolation clock cycle
(P1010).
S Refer to the ”status, fixed speed setpoint 1st to 4th input” output signal in Chapter 6.4.6.
First speed setpoint filter off 25 x x STW2.3
The first speed setpoint filter is switched--in/switched--out using this input signal.
Important:
This function is only effective if the filter was parameterized using P1501:8 as lowpass filter (e.g. PT1).
Thus, the low--pass filter of the 1st speed setpoint filter can be disabled/enabled using this input signal,
which allows the speed setpoint to be smoothed.
1 signal First speed setpoint filter is disabled ----> Low--pass filter is disabled
0 signal First speed setpoint filter is enabled ----> Low--pass filter is enabled
Note:
The status of the 1st speed setpoint filter is displayed using the ”first speed setpoint filter inactive” output
signal.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Suppress fault 608 (from SW 3.1) 26 x x STW2.8
Fault 608 (speed controller output limited) can be suppressed/displayed using this input signal.
1 signal Fault 608 (speed controller output limited) is suppressed
0 signal Fault 608 is not suppressed
Note:
S The status of the suppressed function is signaled via the PROFIBUS status signal ZSW2.8 ”Sup-
pressing fault 608 active (from SW 3.1)”.
S Refer under the index entry ”Output signal -- suppress fault 608 active (from SW 3.1)”
S It is also possible to suppress the fault using P1601.8 (faults which can be suppressed 2, Fault 608).
Spindle positioning on (from SW 5.1) 28 x -- STW1.15
The function is activated using this input signal.
1 signal Activates the ”spindle positioning” function
0 signal De--activates the function
Note:
S Prerequisites to activate the ”Spindle positioning” function
-- ”n--set” mode ----> P0700 = 1
S The ”spindle positioning” function is described in Chapter 6.15 (from SW 5.1). 6
ON/OFF 1 31 (from x x STW1.0
SW 8.3)
0/1 signal ON
state ”drive ready”
The prerequisite is that STW1.1 and STW1.2 of the input signals ”operating condition/
OFF2” (Fct. No. 32) and the ”operating condition/OFF3” (Fct. No. 33) are also set.
The pulses remain canceled until the prerequisites for pulse enable have been fulfilled.
0 signal OFF 1
Stop
The drive brakes along the ramp--function generator ramp.
The gating pulses of the power transistors are cancelled (pulse inhibit) if one of the follow-
ing conditions is fulfilled:
-- |nact| < n (P1403)
or
-- the pulse cancellation timer stage (P1404) has expired
Operating condition/OFF 2 32 (from x x STW1.1
SW 4.1)
1 signal Operating condition
Prerequisite for the ”drive ready” status.
0 signal OFF 2
The motor is switched into a no--current condition and ”coasts down”.
Note:
The characteristics at power--on again can be defined via P1012.12.
P1012.12 = 1 Power--on inhibit for alarm and OFF 2/OFF 3
=0 No power--on inhibit
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Operating condition/OFF 3 33 (from x x STW1.2
SW 5.1)
1 signal Operating condition
Prerequisite for the ”drive ready” status and ”ready to power--up”.
0 signal OFF 3
Fast stop
The drive brakes along the torque limit/current limit without ramp--function generator. In
the open--loop torque controlled mode, this limit only corresponds to the specified torque
setpoint and not the maximum possible torque.
The gating pulses of the power transistors are cancelled (pulse inhibit) if one of the follow-
ing conditions is fulfilled:
-- |nact| < n (P1403)
or
-- the pulse cancellation timer stage (P1404) has expired
Note:
The characteristics at power--on again can be defined via P1012.12.
P1012.12 = 1 Power--on inhibit for alarm and OFF2/OFF3
=0 No power--on inhibit
Enable inverter/pulse inhibit 34 (from x x STW1.3
6 SW 4.1)
1 signal Enable inverter
Pulse enable, ramp--up with the setpoint entered
0 signal Pulse inhibit
The motor coasts down. In closed--loop speed controlled operation, the ”drive ready” state
remains set.
Ramp--function generator enable 35 x -- STW1.4
This input signal has the following characteristics, dependent on the signal level:
1 signal Ramp--function generator is enabled
Any speed setpoint can be entered.
This is the condition that the motor rotates.
1/0 signal Ramp--function generator is not longer enabled
The drive brakes at the torque/current limit without ramp--function generator.
This is the fastest possible braking at the torque/current limit.
0 signal The ramp--function generator output (speed setpoint) is set to 0.
Application:
The drive can be braked as quickly as possible using this signal, i.e. not along the ramp--function genera-
tor ramp, but at the torque limit.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Selection, parking axis 40 x x STW2.7
The drive can be declared a ”parking axis”, using this input signal.
1 signal ”Parking axis” selected
The parking axis selection is only activated when the pulses are canceled or the controller
is inhibited with subsequent pulse cancellation (e.g. using terminal 663, 63, 65.x, control
signal ON/OFF 1) (refer to the output signal ”parking axis selected”).
The encoder--specific monitoring functions are suppressed for a parking axis.
The output signal ”reference point set” is withdrawn.
0 signal ”Parking axis” canceled
The monitoring functions are active corresponding to the setting in P1600.
Application:
It is possible to change over from one motor encoder unit to another unit using the ”parking axis” function,
without having to power down the drive.
Note:
After the ”parking axis” function has been canceled, the following is valid:
S Incremental measuring system: The axis must be re--referenced (refer to Chapter 6.2.5).
S Absolute measuring system (EnDat): The axis must be re--adjusted (refer to Chapter 6.2.7).
The adjustment status cannot be withdrawn by just selecting or canceling the ”parking axis” function.
This status is only permanently withdrawn when an another absolute value encoder has also been auto-
matically detected.
6
Activate function generator (edge) (from SW 8.1) 41 x -- STW1.8
(from (from SW 8.1)
SW 9.1)
Activate function generator (edge) (from SW 9.1) 41 -- x PosStw.15
When the function generator or the measuring function is appropriately parameterized, a synchronous
start of the function generator or the measuring function is activated -- e.g. for mechanically coupled axes
(gantry axis group).
0/1 signal Function generator or measuring function is activated
1/0 signal Function generator or measuring function is de--activated
Note:
The function generator is described in Chapter 7.4.1.
Opening the holding brake for test purposes (from 42 x x STW1.12
SW 4.1)
A holding brake can be opened for test purposes during the commissioning phase using this input signal.
1 signal The function is activated
0 signal De--activates the function
Note:
This input signal is only evaluated if the brake control is activated using P0850 = 1. In the operating
mode, the brake is controlled using P0850 (operating sequence control) and not via this input signal.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Block selection 1st input/20 50 x x SatzAnw.0
2nd input/21 51 x x SatzAnw.1
3rd input/22 52 x x SatzAnw.2
4th input/23 53 x x SatzAnw.3
5th input/24 54 x x SatzAnw.4
6th input/25 55 x x SatzAnw.5
7th input/26 (from SW 10.1) 56 x x SatzAnw.6
8th input/27 (from SW 10.1) 57 x x SatzAnw.7
Traversing blocks 0 to 63/255 can be selected using these 6 (8 from SW 10.1) input signals.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Operating condition/intermediate stop 59 -- x STW1.5
Using this input signal, traversing block processing can be interrupted and then continued.
1 signal Operating condition for positioning
The 1 signal must be continuously present in order to process a traversing block.
0/1 signal A traversing block, interrupted by ”intermediate stop”, is continued.
0 signal Intermediate stop
When the block is being actively processed, the drive brakes with the specified decelera-
tion (P0104) taking into account the deceleration override (P0084:256) to n = 0 with the
following effects:
-- The drive remains in closed--loop position control and the standstill monitoring function
is activated
-- The actual traversing task is not rejected and is continued for a 0/1 edge
1 2 3 4
OC/reject
Control signal
traversing task
Control signal
Activate 6
traversing task
Setpoint
Status signal
acknowledge
Setpoint static
Status signal
Reference
Status signal
position reached
Note:
S An axis in ”intermediate stop” can be traversed in the jog mode or referencing can be started.
The interrupted traversing block is exited.
S Execute traversing blocks:
-- Before SW 3.3 the following applies:
This signal must be supplied to execute traversing blocks.
-- From SW 3.3, the following applies:
In order to execute traversing blocks, it is no longer necessary to supply this signal.
----> However, only if the signals are not connected to an input.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Activate traversing task (edge) 60 -- x STW1.6
A 0/1 edge of this input signal starts the traversing block selected using ”block selection”.
An edge change is only permissible, if
S The drive has confirmed the previous traversing block via the ”acknowledge setpoint” output signal
S The axis is referenced
(reference point set/no reference point set” output signal = ”1”)
S The input signals ”operating condition/intermediate stop” and ”operating condition/reject traversing
task” must be set to 1 in order to be able to start a block.
If a traversing task is activated and the secondary conditions are not fulfilled, then an appropriate warning
is signaled. The ”setpoint acknowledgment” output signal is only set if the block was started so that a
traversing task can be activated with the next signal edge.
1 2 3
OC/reject
Control signal
traversing task
OC/
Control signal
intermediate
stop
6 Control Block
2
1
signals selection 0
Block selection 2
Status signals 1
(checkback
signal) 0
Activate traversing
Control signal
task (edge)
Setpoint
Status signal
acknowledge
Setpoint static
Status signal
Reference
Status signal
position reached
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Incremental jogging (from SW 4.1) 61 -- x PosStw.5
This input signal is used to define whether jogging is executed via velocity or via velocity and increments.
1 signal Jogging via velocity and increments is effective
0 signal Jogging via velocity is effective
Note:
This input signal is effective for jogging 1 and jogging 2.
The ”jogging mode” function is described in Chapter 6.2.9.
Jogging 1 ON/jogging 1 OFF 62 -- x STW1.8
Jogging 2 ON/jogging 2 OFF 63 -- x STW1.9
Using these input signals closed--loop speed controlled traversing is possible in the ”positioning” mode,
without changing the mode.
S For jogging 1, the drive traverses with the speed/velocity in P0108.
S For jogging 2, the drive traverses with the speed/velocity P0109.
1 signal The drive traverses with the parameterized speed/velocity
1/0 signal The drive brakes down to standstill with the deceleration set in P0104 (maximum decel-
eration). The closed--loop position control is re--activated after the braking operation has
0 signal
been completed.
Output status for jogging
6
0/1 signal The drive accelerates to the speed/velocity, parameterized in P0108/P0109 with the ac-
celeration set in P0103 (maximum acceleration)
Note:
For jogging, the software limit switch and the override are effective.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Activate teach--in (edge) (from SW 4.1) 64 -- x PosStw.6
The ”teach--in” function is activated using this input signal.
When activated, the actual position reference value is entered as position reference value for the se-
lected traversing block.
1 signal No effect
1/0 signal Resets the ”teach--in successful” output signal
0 signal No effect
1/0 edge Activates ”teach--in” and transfer the instantaneous axis position into the teach--in block
1 signal
Output signal ”teach--in successful”
0 signal
6 Note:
S Prerequisites to activate the ”teach--in” function:
-- ”Positioning” mode ----> P0700 = 3
-- Traversing program isn’t running ----> output signal ”drive stationary” = ”1”
-- Axis is referenced ----> output signal ”reference point set” = ”1”
S Refer under the index entry ”Output signal -- teach--in successful”
S The ”teach--in” function is described in Chapter 6.13.
Control requested/no control requested -- x x STW1.10
1 signal This input signal must be set so that process data, transferred from the PROFIBUS
master, is accepted by the slave and becomes effective.
Recommendation:
The input signal should only be set to ”1”, after the PROFIBUS slave has signaled back a
realistic status using the status bit ”control requested/no control possible” = ”1”.
0 signal Data transferred from the PROFIBUS master is rejected by the slave, i.e. it is accepted as
zero.
Start referencing/cancel referencing 65 -- x STW1.11
... starts the reference point approach of an axis.
0/1 signal The reference point approach is started
1/0 signal A reference point approach which has been started is interrupted
The drive brakes with the deceleration rate specified in P0104 (maximum deceleration).
The ”reference point set” output signal remains at ”0”.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
External block change (from SW 3.1) 67 -- x STW1.13
For a traversing block with the block change enable CONTINUE EXTERNAL, a flying block change can
be initiated using this input signal (refer to Chapter 6.2.10).
0/1 edge or
1/0 edge The external block change is initiated
When the edge is detected, in addition to the block change, the position actual value of
the axis is written into P0026 (position actual value, block change).
The behavior when the signal edge is missing can be set using P0110 (configuration,
external block change).
Note:
If the braking distance of the new block is too high due to a lower velocity override, then the block change
enable is changed from CONTINUE FLYING to CONTINUE WITH STOP.
The ”external block change” function can be initiated as follows:
S Using input terminal I0.x or, for a direct measuring system, via I0.B (P0672)
-- Recommended if P0110 1, as it is a fast input
-- If the ”external block change” function was parameterized at input terminal I0.x, then other termi-
nals with this function, or the ”external block change” PROFIBUS control signal, no longer have
any effect.
-- The external block change is detected depending on the direction.
The following applies:
6
Traversing in a positive direction ----> the 1/0 edge is identified as external block change
Traversing in the negative direction ----> the 0/1 edge is identified as external block change
The actual value can be inverted using P1011.0, P0231 and P0232.
There is no inversion, if none or 2 of these parameters are set to invert
----> increasing (decreasing) position actual value corresponds to a positive (negative) direction
The value is inverted, if 1 or all 3 parameters are set to invert.
----> increasing (decreasing) position actual value corresponds to a negative (positive) direction
-- The value in P0026 corresponds to the existing position when the block change is detected.
S Using input terminal I1.x to I3.x or I4 to I11
-- Recommended, if P0110 2
-- The external block change is independent of the direction.
-- The value in P0026 does not precisely correspond to the block change position due to internal
signal propagation times.
S Using the PROFIBUS control signal STW1.13
-- The external block change is independent of the direction.
-- The value in P0026 does not precisely correspond to the block change position due to internal
signal propagation times.
S Refer under the index entry ”Block change enable -- CONTINUE EXTERNAL”.
Note:
If P0110 2, then input terminal I0.x or I0.B may not be used as input, as, for these, the block change
can be initiated from different signal edges.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Fixed stop, sensor (from SW 3.3) 68 -- x PosStw.3
Using this input signal, the drive recognizes the ”fixed stop reached” status via an external sensor.
1 signal Fixed stop is reached
0 signal Fixed stop has not been reached (standard)
Requirements:
The signal is only effective, if P0114 (fixed stop, configuration 2) = 1.
Note:
The ”travel to fixed stop” function is described in Chapter 6.12.
Request passive referencing 69 -- x STW1.15
(from SW 5.1)
Using this input signal, passive referencing for the slave drive is controlled.
1/0 signal Set reference point
P0179
= 0: The value in P0160 (reference point coordinate) is set as the actual axis position.
= 2: The axis moves through the deviation to the reference position.
0/1 signal The reference cam and zero mark search are activated
6
An appropriate fault is signaled if a zero mark has not been found up to the 1/0 edge.
Note:
The ”passive referencing” function is described in Chapter 6.3.
Follow--up mode 70 -- x PosStw.0
The follow--up mode for the axis is selected via this input signal.
1 signal Selecting follow--up operation
The axis is switched into the follow--up mode if the controller enable is additionally with-
drawn via terminal 65.x.
In the follow--up mode, the position control loop is open. The position reference value con-
tinuously follows up the actual value, i.e. the actual value is further sensed and updated
but a setpoint is not output.
If the axis is shifted from its position due to external effects, then the monitoring does not
output an error message.
0 signal Canceling the follow--up mode
If the controller is re--enabled, then the axis movement continues at the new actual posi-
tion which could have changed.
The position control loop is closed.
Note:
S The follow--up mode status is displayed via the ”follow--up mode active” output signal.
S The follow--up mode can also be selected as internal control response to an error.
S Refer under the index entry ”Follow--up mode”
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Setting home position 71 -- x PosStw.1
An axis can be assigned a required actual value (P0160) (actual value setting) at any position using the
0/1 edge of the input signal. This is only possible if a traversing block is not being executed
0/1 signal The home position is set, i.e. the value P0160 is assigned as actual position.
After this, the axis is considered to have been referenced (output signal ”home position
set” = ”1”).
Note:
If the home position is set again (new command), then for the backlash compensation, the system be-
haves as if the home position was not set again.
Activate coupling (from SW 3.3) 72 -- x PosStw.4
The coupling, set via P0410, is activated using this input signal.
1 signal No function
0/1 signal Activate coupling
The coupling is activated corresponding to P0410.
P0410
= 1 or 2 ----> Coupling is switched--in
= 3 or 4 ----> The signal has no significance
= 5 or 6 ----> The coupled position is transferred into the queue (being prepared)
= 7 ----> Coupling is switched--in at the absolute position of the master drive
(from SW 4.1)
6
= 8 ----> Coupling via the traversing program to the absolute position of the
master drive (from SW 4.1)
0 signal Coupling--out, initial status
Note:
S Recommended for powering--up with a precise position:
Use the fast input I0.x on the control board.
----> refer to the input signal ”activate coupling via I0.x” (function number 73)
S The position when switching--in the coupling is displayed in P0425:0.
S The ”axis coupling” function is described in Chapter 6.3.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Activate coupling via I0.x (from SW 3.3) 73 -- x --
The coupling, set via P0410 is activated via the fast input I0.x using this input signal.
The activate coupling ”input signal” (function number 72) prepares the switching--in process via terminal
I0.x.
The edge of the input signal ”activate coupling via I0.x” (function number 73) switches--in the coupling.
The coupling is switched--out via the ”activate coupling” input signal (function number 72).
1 signal No significance
1/0 signal This edge switches--in the coupling for a positive traversing direction of the master axis
0/1 signal This edge switches--in the coupling for a negative traversing direction of the master axis
Prerequisites:
Input signal, ”activate coupling” (function number 72) = ”1”
0 signal No significance
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Invert the ang. incr. encoder input (from SW 3.5) 75 -- x PosStw.7
The incremental position reference value, received via the angular incremental encoder interface, can be
inverted using this input signal. When inverting, the incremental position reference value becomes effec-
tive in the opposite direction.
1 signal Inverting the incremental position reference value via the angular incremental encoder
interface
0 signal No inversion
Note:
S Angular incremental encoder interface as input refer to Chapter 6.8.2
S The signal may only change when the axis is stationary.
Reference cams 78 -- x PosStw.2
This input signal is used to signal, when referencing, whether the axis remains stationary at the reference
cam.
1 signal The axis is located at the reference cam
0 signal The axis is not located at the reference cam
Equivalent zero mark 79 x x --
If the encoder zero pulse cannot be evaluated when referencing, then a signal supplied from a mounted
sensor can be fed via this input as ”zero mark equivalent”. 6
1 signal No significance
1/0 signal When passing the zero mark cam in a positive direction, this edge is detected as the
equivalent zero mark
0/1 signal When passing the zero mark cam in a negative direction, this edge is detected as the
equivalent zero mark
0 signal No significance
BERO
Assumption:
The BERO is high active I0.x Output cam
1 signal 2 3
Signal characteristics at input I0.x
0 signal 1 4
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Note:
S This function must be executed via input terminal I0.x (fast input).
S Activate the ”equivalent zero mark” function for an incremental measuring system:
-- refer to P0174
-- refer to P0879.13 or P0879.14
S The equivalent zero mark is identified as a function of the direction.
S The actual value can be inverted using P1011.0, P0231 and P0232.
-- There is no inversion, if none or 2 of these parameters are set to invert
----> increasing (decreasing) position actual value corresponds to a positive (negative) direction
-- The value is inverted, if 1 or all 3 parameters are set to invert.
----> increasing (decreasing) position actual value corresponds to a negative (positive) direction
Flying measurement/length measurement 80 x -- --
(from SW 3.1)
The encoder actual value can be retrieved via an input with this function.
0/1 signal or
1/0 signal The actual encoder value is retrieved
Note:
S This function must be executed via the fast I0.x input.
6 S The function is only available for ”Motion Control with PROFIBUS--DP”.
----> refer under the index entry ”Encoder interface (from SW 3.1)”
S The function is only available for the control board ”SIMODRIVE 611 universal” from Order No.
6SN1118--xxxxx--0AA2 and control board ”SIMODRIVE 611 universal HR/HRS”.
S This function cannot be executed for spindle positioning active (P0125 = 1).
S The measuring probe signal is defined depending on the parameterized edge in control word
Gx_STW.0/1 (refer to Chapter 5.6.4).
S The edge clearance must be at least 150 ms. Measuring probe edges that are received faster (low
clearance between signals) cannot be evaluated.
S If the measuring probe signal is to be transferred via PROFIBUS in Gx_ZSW.8 then it must be pres-
ent at input I0.x ≥4 ms.
Plus hardware limit switch (NC contact) 81 x1) x --
Minus hardware limit switch (NC contact) 82 x1) x --
A hardware limit switch can be connected at an input with this function in order to limit the traversing
range in either the positive or negative direction.
1/0 signal The plus or minus hardware limit switch has been actuated
The axis is braked. The drive remains in closed--loop control.
In the pos mode:
The axis can be moved away from the limit switch in the jog mode.
In the n--set mode (from SW 8.1):
The axis can be moved away from the limit switch using a setpoint that is opposite to the
approach direction.
1 signal No significance
Note:
1) from SW 8.1
----> refer under the index entry ”hardware limit switch”
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Activate MDI (from SW 7.1) 83 -- x SatzAnw.15
1 signal The MDI function is activated.
0 signal The MDI function is not activated.
Note:
If MDI is switched--in with the traversing program active, or is switched--out while the traversing block is
running, alarm 144 is initiated which interrupts the traversing program/traversing block.
Activate angular incremental encoder, handwheel 84 -- x SatzAnw.13
(from SW 8.1)
1 signal The angular incremental encoder handwheel function is activated.
0 signal The angular incremental encoder handwheel function is not activated.
Note:
S If the input signal ”jogging 1 ON/jogging 1 OFF” or ”jogging 2 ON/jogging 2 OFF” and ”activate angu-
lar incremental encoder, handwheel” are switched--in, Alarm 121 is output.
S The ”angular incremental encoder, handwheel” function is described in Chapter 6.8.
Angular incremental encoder handwheel evaluation, 85 -- x SatzAnw.11
bit 0 (from SW 8.1)
Angular incremental encoder handwheel evaluation, 86 -- x SatzAnw.12
bit 1 (from SW 8.1) 6
The factors entered using the following parameters are calculated--in using these 2 input signals.
Before SW 9.1: P0900:4
From SW 9.1: P0889:4
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Motor changed over (from SW 2.4) -- x -- STW2.11
For P1249 = 1 motor changeover is controlled via this input signal.
1 signal Initial status
1/0 signal Pulse enable is withdrawn
0 signal Initial status, selecting a motor corresponding to the motor data set
0/1 signal Enable the pulses
1
1
Control signal STW2.11 2 5
”motor changed over” 0
1 3
Pulse enable
6
(SIMODRIVE 611 universal 0
internal)
1
Output signal
”status, controller enable” 0
(ZSW1.2)
1
Output signals from the SIMATIC S7 Motor x off
0
(Contactor control) 4
Motor y on
1
0
1 Selects the required motor data set
2 Signal to ”SIMODRIVE 611 universal”: The pulse enable is internally withdrawn after STW2.11 = 0
3 The motors are only changed over when the pulses have been canceled (switched--in a no--current
condition)
4 Selects the motor corresponding to the motor data set
5 Signal to ”SIMODRIVE 611 universal”: enable the pulses (STW2.11 edge 0 -- 1)
Note:
The ”motor changeover” function is described in Chapter 6.11.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Accelerating time zero for controller -- x -- STW1.13
enable (from SW 3.1)
The ramp--function generator (RFG) can be enabled/disabled as a function of the controller enable via
this input signal.
1 signal Operating case: Controller enabled
----> the drive ramp--function generator is off
----> the ”zero ramp--up time” is controlled
----> a higher--level control can assume the ramp-fct generator function
Error situation: Controller not enabled
----> drive ramp--function generator is on
----> the drive brakes via P1257:8 (ramp--fct. generator ramp--down time)
0 signal Ramp--function generator on
Application:
The following is valid when the signal is set:
If the controller is enabled, a higher--level control can assume the ramp--function generator function. If the
controller is not enabled, the drive ramp--function generator is again effective.
Note:
Refer to the ”zero ramp--up time” input signal
Master sign--of--life
(from SW 3.1)
-- x x STW2.12
STW2.13
6
STW2.14
STW2.15
For the ”Motion Control with PROFIBUS--DP” function, these control signals are used as sign--of--life
(4--bit counter).
The sign--of--life counter is incremented from 1 to 15 and then starts again with the value 1.
Note:
The ”Motion Control with PROFIBUS--DP” function is described in Chapter 5.8.
Note
Mode of operation, application purpose and additional information on
the ”safe start inhibit” is included in:
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Start inhibit in the drive modules”
Notice
The terminals may only be parameterized when the drive pulses are
canceled.
Warning
! Digital outputs can assume non--definable states while the module
boots, the module is being initialized, for a computation time overflow
or processor crash. This can result in a safety risk at the machine
which must be completely eliminated using the appropriate external
resources!
Overview of the There is the following assignment between terminals, drives and pa-
terminals and rameters:
parameters
Table 6-48 Overview for freely--parameterizable output terminals
Terminal Parameter
Drive A Drive B No. Name Min. Stan- Max. Unit Effec-
dard tive
O0.A X461.7 O0.B X462.7 0680 Signaling function, 0 33 82 -- imme-
output terminal O0.x diately
O1.A X461.8 O1.B X462.8 0681 Signaling function, 0 2 82 -- imme-
output terminal O1.x diately
O2.A X462.9 O2.B X462.B 0682 Signaling function, 0 1 82 -- imme-
output terminal O2.x diately
O3.A X461.10 O3.B X462.10 0683 Signaling function, 0 5 82 -- imme-
output terminal O3.x diately
-- -- -- -- A function can be assigned to each output terminal using
these parameters.
The function number from the list of output signals is en-
tered (refer to Chapter 6.4.6).
Note:
The status of the output terminals is displayed in P0698 for
-- -- -- -- 0699
diagnostics (refer to Chapter 4.5).
Inversion 0 0 FFF Hex imme-
6
Output terminal diately
signals
-- -- -- -- The output terminal signals can be inverted using this pa-
rameter.
20 = 1 Res. O8 O4 O0.x:
21 = 2 Res. O9 O5 O1.x:
P0699 = 0 5 0 6 hex
----> O8 O1.x
Example: O10 O2.x
are output inverted
Note:
O4 -- O11 are available on the optional TERMINAL module
(refer to Chapter 6.5).
Reader’s note
The drive ”signals” the output signals, listed in the Tables 6-49 and
6-50 either through an output terminal or as status bit to
PROFIBUS--DP.
All of the output signals can be found in the Index under Output
signal... .
For output signals, which are assigned to terminals, an inversion can
be parameterized. In this list, these output signals are represented as
not inverted.
If an output signal inversion has been parameterized, then this must be
appropriately taken into account when representing the signal.
The following must be specified for each signal:
S Fct. No.:
The function number is required to parameterize the output terminal
via the display and operator control unit.
S Operating mode (P0700):
This specifies in which operating mode the signal is available
(x: Available, --: Not available).
6 n--set:
pos:
”Speed/torque setpoint” mode
”Positioning” mode
S PROFIBUS bit:
The bit name is required to read the signal via PROFIBUS--DP
(refer to Chapter 5.6.1).
Example: ZSW2.10 ----> that means, status 2 bit 10
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Inactive 0 x x --
| nact | < nmin 1 x x MeldW.2
Ramp--up completed 2 x x1)2) MeldW.0
| M | < Mx 3 x x1) MeldW.1
| nact| < nx 4 x x MeldW.3
Motor overtemperature pre--warning 5 x x MeldW.6
Heatsink temperature pre--warning 6 x x MeldW.7
Variable signaling function 7 x x MeldW.5
Open--loop torque controlled mode -- x x ZSW1.14
Integrator inhibit, speed controller -- x x ZSW2.6
Parameter set
1st input/20 -- x x ZSW2.0
2nd input/21 -- x x ZSW2.1
3rd input/22 -- x x ZSW2.2
Motor 1 selected (from SW 2.4) 11 x -- --
Motor 2 selected
Motor 3 selected
12
13
x
x
--
--
--
--
6
Motor 4 selected 14 x -- --
Status, fixed speed setpoint (from SW 3.1)
1st output/20 15 x -- --
2nd output/21 16 x -- --
3rd output/22 17 x -- --
4th output/23 18 x -- --
x -- ZSW1.8
nset = nact 20
x x1) MeldW.8
Function generator active 24 (from x -- ZSW1.13
SW 11.1) (from SW 6.1)
Spindle positioning on (from SW 5.1) 28 x -- ZSW1.15
Warning present/no warning present (from SW 3.3) 29 x x ZSW1.7
DC link monitoring VDC link > Vx 30 x x MeldW.4
Fault present/no fault present 31 x x ZSW1.3
Status, controller enable 32 x x ZSW1.2
Ready or no fault 33 x x ZSW1.1
Parking axis selected 34 x x ZSW2.7
Open holding brake 35 x x ZSW2.5
Pulses enabled (from SW 3.1) 36 x x MeldW.13
Power module current not limited (from SW 3.1) 37 x x MeldW.10
1) In the pos mode, the signal can only be conditionally used.
2) From SW 11.1 the ”Programmed velocity reached” output signal, Fct. No. 88, can be configured.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Control via PROFIBUS (from SW 3.1) 38 x x PZD
”DIG_OUT”
Status, block selection 1st output/20 50 x x AktSatz.0
2nd output/21 51 x x AktSatz.1
3rd output/22 52 x x AktSatz.2
4th output/23 53 x x AktSatz.3
5th output/24 54 x x AktSatz.4
6th output/25 55 x x AktSatz.5
(from SW 10.1) 7th output/26 56 x x AktSatz.6
(from SW 10.1) 8th output/27 57 x x AktSatz.7
Ready to be powered--up/not ready to be powered--up -- x x ZSW1.0
No OFF 2 present/OFF 2 present -- x x ZSW1.4
No OFF 3 present/OFF 3 present -- x x ZSW1.5
Power--on inhibit/no power--on inhibit -- x x ZSW1.6
No following error/following error 58 -- x ZSW1.8
Spindle position reached (from SW 5.1) 59 x -- MeldW.15
6
Control requested/no control possible -- x x ZSW1.9
Comparison value reached/comparison value not -- x -- ZSW1.10
reached
Reference position reached/outside reference position 60 -- x ZSW1.10
x -- Meldw.14
Reference point set/no reference point set 61 -- x ZSW1.11
Setpoint acknowledge 62 -- x ZSW1.12
Teach--in executed (from SW 4.1) 64 -- x PosZsw.15
Drive stationary/drive moving -- -- x ZSW1.13
First speed setpoint filter inactive -- x x ZSW2.3
Ramp--function gen. inactive -- x x ZSW2.4
Actual motor 1st signal -- x -- ZSW2.9
(from SW 2.4) 2nd signal -- x -- ZSW2.10
Motor being changed over (from SW 3.3) -- x -- ZSW2.11
Slave sign--of--life (from SW 3.1) -- x x ZSW2.12
ZSW2.13
ZSW2.14
ZSW2.15
Suppress fault 608 active (from SW 3.1) -- x x ZSW2.8
Travel to fixed stop active (from SW 3.3) 66 -- x PosZsw.14
External block change (from SW 7.1) 67 -- x AktSatz.14
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Fixed stop reached (from SW 3.3) 68 -- x PosZsw.12
Request passive referencing (from SW 5.1) 69 -- x ZSW1.15
Followup mode active 70 -- x PosZsw.0
In synchronism (from SW 3.3) 71 -- x PosZsw.3
Setpoint static 72 -- x PosZsw.2
Fixed stop clamping torque reached (from SW 3.3) 73 -- x PosZsw.13
Axis moves forwards 74 -- x PosZsw.4
Axis moves backwards 75 -- x PosZsw.5
Minus software limit switch actuated 76 -- x PosZsw.6
Plus software limit switch actuated 77 -- x PosZsw.7
Cam switching signal 1 78 -- x PosZsw.8
Cam switching signal 2 79 -- x PosZsw.9
Direct output 1 via the traversing block 80 -- x PosZsw.10
Direct output 2 via the traversing block 81 -- x PosZsw.11
Velocity limiting active 82 -- x PosZsw.1 6
MDI active (from SW 7.1) 83 -- x AktSatz.15
Angular incremental encoder handwheel active (from 84 -- x AktSatz.13
SW 8.1)
Angular incremental encoder handwheel evaluation, bit 85 -- x AktSatz.11
0 (from SW 8.1)
Angular incremental encoder handwheel evaluation, bit 86 -- x AktSatz.12
1 (from SW 8.1)
Block processing inactive (from SW 8.1) 87 x x AktSatz.10
Programmed velocity reached (from SW 11.1) 88 -- x MeldW.0
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Inactive 0 x x --
An output with this function is ”disabled”, i.e. a signal is not output (continuously 0 V).
The output terminal can still be connected--up, but it is not evaluated.
Application:
To start--up a drive (commission a drive) the ”disturbing outputs” are first switched--out, and then are sub-
sequently activated to be commissioned.
| nact | < nmin 1 x x MeldW.2
This output signal is used to display whether the absolute actual speed (| nact |) is less than or greater
than the selected threshold speed (nmin, P1418:8).
| nact |
Fixed hysteresis= 2 RPM
nmin nmin (P1418:8)
t
1 signal
| nact| < nmin
0 signal
| nact | > nmin | nact | < nmin | nact | > nmin
6 Application:
The gearbox stage is only mechanically changed--over if the speed is less than that set in P1418:8, in
order to reduce the stressing on the mechanical system.
Ramp--up completed 2 x x1) MeldW.0
The end of a ramp--up operation is displayed after the speed setpoint has been changed, using this out-
put signal.
1 signal Ramp--up has been completed
1/0 signal Ramp--up starts
The start--up is identified, if
-- the speed setpoint changes
and
-- the defined tolerance bandwidth (P1426) is exited.
0 signal Ramp--up runs
0/1 signal Ramp--up has been completed
The end of ramp--up is identified, if
-- the speed setpoint is constant
and
-- the speed actual value is within the tolerance bandwidth around the speed setpoint
and
-- the delay time has expired (P1427).
Note:
Detailed information on the ramp--function generator is provided in Chapter 6.1.3.
1) In the pos mode, the signal can only be conditionally used because the speed setpoint is controlled
and there is no ramp--function generator.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
| M | < Mx 3 x x MeldW.1
This output signal indicates whether the absolute torque | M | is less than or greater than the selected
torque (Mx, P1428). The value refers to the actual torque limiting when motoring including all limits (refer
to Chapter 6.1.8, Fig. 6-7).
The evaluation | M | < Mx is only realized in the n--set mode, if
S The ”ramp--up completed” status is signaled
and
S The delay time in P1429 has expired.
| nset |
t
|M|
Mx Mx (P1428)
t
1 signal
Ramp--up completed P1429
0 signal From here, evaluation
of | M | < Mx
| M | < Mx
1 signal 6
0 signal
| M | < Mx | M | > Mx | M | < Mx
Application:
Using this signal, a motor overload condition can be detected in order to be able to introduce an appropri-
ate response (stop the motor or reduce the load).
Note:
S In the pos mode, the ”ramp--up completed” state is always signaled, i.e. the delay time in P1429 has
already expired. The signal | M | < Mx immediately changes the signal state. Only when the delay
time in P1429 changes, is the signal | M | < Mx output delayed by this time.
S Parameter P1428 is referred to the threshold torque M_X (ARM. SRM) or the threshold force F_X
(SLM).
S In the pos mode, the signal can only be conditionally used because the speed setpoint is controlled
and there is no ramp--function generator.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
| nact| < nx 4 x x MeldW.3
This output signal is used to display as to whether the absolute actual speed (| nact |) is less than or
greater than the selected threshold speed (nx, P1417:8).
| nact |
Fixed hysteresis= 12 RPM
nx nx (P1417:8)
t
1 signal
| nact | < nx
0 signal
| nact| > nx | nact| < nx | nact| > nx
Application:
Speed monitoring
Motor overtemperature pre--warning 5 x x MeldW.6
This output signal is used to display whether the motor temperature (ÂMot) is less than or greater than the
selected motor temperature (Âx, P1602) warning threshold.
6 Note:
S If the motor temperature warning threshold is exceeded, initially, ”only” an appropriate signal is output.
When the warning threshold is fallen below, the signal is automatically withdrawn.
S If the overtemperature remains for a time longer than that set in P1603, then an appropriate fault is
output.
S The motor temperature monitoring function can be disabled/enabled using P1601.14.
ÂMot Motor temperature
Âx Âx (P1602)
t
1 signal
Motor overtemperature pre--warning
0 signal
ÂMot < Âx ÂMot > Âx ÂMot < Âx
Application:
The user can respond to this message by reducing the load, thereby preventing the motor from shutting
down with the ”Motor temperature exceeded” fault after the set time has elapsed.
Heatsink temperature pre--warning 6 x x MeldW.7
This output signal is used to display whether the temperature of the heatsink in the power module has
been exceeded.
The hardware temperature switch--in the power module cannot be parameterized.
1 signal No heatsink temperature pre--warning
The temperature is within the permissible range.
0 signal Heatsink temperature pre--warning
The temperature is outside the possible range.
If the excessive temperature remains, then the drive is powered down after approx. 20 s
(tripped).
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Variable signaling function 7 x x MeldW.5
This output signal indicates whether any selected internal quantity has been fallen below or exceeded a
selectable threshold value.
A hysteresis (P1624) can be specified for the threshold value and a time for the pull--in or drop--out delay
(P1625, P1626) can be specified for the signal output.
The quantity to be monitored can either be selected by entering a signal number (P1621) or by entering
an address (P1620.1 and P1622).
P1620.0 1: Active
0: Not active
P1620.1 1: address range Y
0: address range X
P1620.2 1: comparison with the sign
0: comparison without the sign
P1621 Signal number, variable signaling function
The signal number from the signal selection list for analog outputs must be entered here (refer
to Chapter 6.7 under Table 6-57).
If the signal number = 1 (physical address), then the address must be entered into P1620.1 of
the address range and in P1622, the address (this is only relevant for Siemens service activi-
ties).
P1622 Address, variable signaling function 6
P1623 Threshold, variable signaling function
P1624 Hysteresis, variable signaling function
Note: The threshold and hysteresis are obtained from the signals specified in the normalization
P1621. The normalization is described in Chapter 6.7 under Table 6-57 and can be partially
read--out of parameters.
P1625 Pull--in delay variable signaling function
P1626 Drop--out delay variable signaling function
P1624
Threshold, P1623
P1625 P1626 t
1 signal
Variable signaling function
0 signal
Fallen below Exceeded Fallen below
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Open--loop torque controlled mode -- x x ZSW1.14
This output signal is used to signal whether closed--loop speed controlled or open--loop torque controlled
operation has been selected (STW1.14).
1 signal Open--loop torque controlled operation (Mset mode)
0 signal Closed--loop speed controlled operation (nset mode)
Note:
For the ”travel to fixed stop” function (positioning mode), after the fixed stop was reached, the position
controller goes into the state ”open--loop torque controlled mode”. The signal ZSW1.14 is
then also set to 1 in the pos mode.
Integrator inhibit, speed controller -- x x ZSW2.6
This output signal is used to signal whether the integral component of the speed controller is inhibited or
enabled.
1 signal Integrator inhibit, speed controller
0 signal The speed controller integrator is not inhibited
Parameter set
1st input/20 -- x x ZSW2.0
2nd input/21 -- x x ZSW2.1
6 3rd input/22
These 3 output signals are used to output the selected parameter set.
-- x x ZSW2.2
Parameter set 0 1 2 3 4 5 6 7
1st input/weighting 20 0 1 0 1 0 1 0 1
2nd input/weighting 21 0 0 1 1 0 0 1 1
3rd input/weighting 22 0 0 0 0 1 1 1 1
Note:
S The ”parameter set changeover” function is described in Chapter 6.10.
Motor 1 selected (from SW 2.4) 11 x -- --
Motor 2 selected 12 x -- --
Motor 3 selected 13 x -- --
Motor 4 selected 14 x -- --
The motor changeover contactors are controlled via these output terminal signals.
1 signal Motor 1, 2, 3 or 4 is selected
0 signal The motor has not been selected
Note:
S The motor changeover version and therefore the behavior of the terminal, is selected using P1013
(motor changeover).
S To select the motors or motor data sets, input terminal signals are available with function numbers 5
and 6 (motor data set changeover 1st input/2nd input).
S Motor changeover is described in Chapter 6.11.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Status, fixed speed setpoint (from SW 3.1)
1st output/20 15 x -- --
2nd output/21 16 x -- --
3rd output/22 17 x -- --
4th output/23 18 x -- --
These output signals are used to display which fixed setpoint is selected via the input signals, and which
parameters specify the speed setpoint.
Effective --
fixed speed setpoint P0641:1
P0641:2
P0641:3 to P0641:15
Note: 6
S The ”fixed speed setpoint” function is described in Chapter 6.1.6.
S Refer to the ”Fixed speed setpoint 1st to 4th input” output signal in Chapter 6.4.3.
x -- ZSW1.8
nset = nact 20
x x MeldW.8
This output signal is used to display whether the speed actual value (nact) has entered the tolerance
bandwidth (P1426), and has remained in this tolerance bandwidth for at least a time (P1427).
nset
nact P1426
Tolerance band
t
1 signal
Ramp--up completed
0 signal
P1427
1 signal
nset = nact
0 signal
Note:
When spindle positioning is selected (P0125 = 1), ZSW1.8 behaves/responds just the same as
Fct. No. 58 (pos mode)
In the pos mode, the signal can only be conditionally set as the speed setpoint is controlled.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Function generator active 24 (from x -- ZSW1.13
SW 11.1) (from SW 6.1)
The output signal provides information about the status of the function generator or the measuring func-
tion.
1 signal The function generator or the measuring function in the drive is active.
0 signal The function generator or the measuring function in the drive is not active.
Spindle positioning on (from SW 5.1) 28 x -- ZSW1.15
This signal displays as to whether the ”spindle positioning” function has been activated.
1 signal ”Spindle positioning” function is active
0 signal Function is not active
Note:
S Refer under the index entry ”Input signal -- spindle positioning on”
S The ”spindle positioning” function is described in Chapter 6.15 (from SW 5.1)
Warning present/no warning present 29 (from x x ZSW1.7
SW 3.3)
The output signal indicates whether the drive is signaling at least one warning.
Vx Vx (P1604)
t
1 signal
VDC link > Vx
0 signal
VDC link > Vx VDC link < Vx VDC link > Vx
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Status, controller enable 32 x x ZSW1.2
This output signal is used to display whether the speed controller is active and is ready to accept speed
setpoints.
1 signal The speed controller is active and setpoints can be accepted
0 signal The speed controller is not active
Ready or no fault 33 x x ZSW1.1
Depending on P1012.2, this output signal indicates whether
S The drive is ready (----> ”Ready” message”)
S No faults present (----> ”No fault” message)
if P1012.2 = ”1”, the following is valid: if P1012.2 = ”0”, the following is valid:
Signal ”Ready” ”No fault”
1 signal Drive is ready There is no fault present
0 signal Not ready There is at least one fault
Conditions No faults are present No faults are present
and
the board--specific pulse enable
is present (T. 663 = ”1”) independent of terminal 663
and 6
the drive--specific controller enable
is available (T. 65.x = ”1”) independent of terminal 65.x
and
the group--specific enable signals are available
(NE module, terminals 48, 63 and 64) independent of the NE module
and
the following PROFIBUS control signals
are available:
independent of the control signals
STW1.0 = ”1” (ON/OFF 1)
STW1.1 = ”1” (Operating condition/OFF 2)
STW1.2 = ”1” (Operating condition/OFF 3)
Note:
S The ”no fault” message is also transferred to the line supply infeed module (NE module, terminals 72,
73, 74).
S From SW 6.1 and for P1012.12 = 1 a fault can also be acknowledged without STW1.0 = 0. However,
the drive then remains in the ”Power--on inhibit” state (refer to Chapter 5.5 ”Forming the power--on
inhibit”; Fig.5-9).
Parking axis selected 34 x x ZSW2.7
This output signal is used to indicate whether the axis ”parks”.
For a ”parking axis”, all of the encoder--specific monitoring and evaluation functions are disabled. This
allows the encoder to be withdrawn without initiating an alarm.
1 signal Parking axis selected
0 signal Parking axis not selected
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Open holding brake 35 x x ZSW2.5
A motor holding brake can be controlled using an external auxiliary contactor via an output with this func-
tion.
The brake sequence control is executed in the ”SIMODRIVE 611 universal”.
1 signal The auxiliary contactor for the motor holding brake is energized
0 signal The auxiliary contactor is not energized
Note:
Refer to Chapter 6.9 for information on the motor holding brake.
Pulses enabled (from SW 3.1) 36 x x MeldW.13
This output signal is used to display whether the motor control pulses for this drive are enabled or inhib-
ited.
1 signal The motor control pulses are enabled
0 signal The pulses are inhibited
Application:
An armature short--circuit contactor may only be energized when the pulses are inhibited.
This signal can be evaluated as one of several conditions to control an armature short--circuit contactor.
P1261 S in
4s 8s t
1 signal
Power module current not limited
0 signal
Range Range Range
without current of the limited without current
limiting current limiting
Note:
The ”i2t power module limiting” function is described in Chapter A.2.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Control via PROFIBUS (from SW 3.1) 38 x x PZD
”DIG_OUT”
The output terminal with this function can be controlled via PROFIBUS.
In this case, process data has to be configured, and then signal 50107 assigned to the PZD to be con-
trolled in the setpoint telegram (digital outputs, terminals O0.x to O3.x, DIG_OUT).
The following definitions apply:
Assigning the function
to the terminal Parameterizing the control using
S Term. O0.x ----> P0680 = 38 Bit 0 from PZD ”DIG_OUT”
S Term. O1.x ----> P0681 = 38 Bit 1 from PZD ”DIG_OUT”
S Term. O2.x ----> P0682 = 38 Bit 2 from PZD ”DIG_OUT”
S Term. O3.x ----> P0683 = 38 Bit 3 from PZD ”DIG_OUT”
Note:
S P0699 (inverting output terminals) can be used to set the output signal inversion by the drive.
S Refer to Chapter 5.6.5 for information on configuring process data.
Status, block selection 1st output/20 50 x x AktSatz.0
2nd output/21 51 x x AktSatz.1
3rd output/22
6
52 x x AktSatz.2
4th output/23 53 x x AktSatz.3
5th output/24 54 x x AktSatz.4
6th output/25 55 x x AktSatz.5
(from SW 10.1) 7th output/26 56 x x AktSatz.6
(from SW 10.1) 8th output/27 57 x x AktSatz.7
These output signals are used to display which traversing block is being presently processed.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
No OFF 2 present/OFF 2 present -- x x ZSW1.4
1 signal No OFF 2 present
0 signal OFF 2 present
No OFF 3 present/OFF 3 present -- x x ZSW1.5
1 signal No OFF 3 present
0 signal OFF 3 present
Power--on inhibit/no power--on inhibit -- x x ZSW1.6
1 signal Power--on inhibit
It is only possible to power--up the drive again using OFF 1 and then ON (STW1.0) (or
withdrawing terminal 65.x).
0 signal No power--on inhibit
Note:
The ”power--on inhibit” function can be disabled via P1012.12.
No following error/following error 58 -- x ZSW1.8
When the axis is traversed, closed--loop position controlled, using a model, the theoretically permissible
following error is calculated from the instantaneous traversing velocity and the selected Kv factor.
6 A following error window can be defined using P0318, which defines the permissible relative deviation
from this calculated value.
This output signal specifies whether the actual following error is within the following error window, defined
using P0318.
1 signal No following error
The actual following error is within the defined following error window.
0 signal Following error
The actual following error of the axis is outside the defined following error window.
Note:
Refer under the index entry ”Following error monitoring”.
Spindle position reached (from SW 5.1) 59 x -- MeldW.15
This signal displays as to whether the target position has been reached.
1 signal The spindle has reached the target position within the tolerance window (P0134).
0 signal The spindle has not reached the target position or alarms 131, 134 and 135 have oc-
curred.
Note:
The ”spindle positioning” function is described in Chapter 6.15 (from SW 5.1).
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Control requested/no control possible -- x x ZSW1.9
The status of the DP slave is signaled to the DP master using this output signal.
1 signal Control requested
The DP master is requested to accept control.
Recommendation:
As a result of this output signal, the DP master should accept control and control bit
STW1.10 ”Control requested/not control requested” should be set to ”1”.
Note: (from SW 4.1)
For a two--axis drive, this bit is only influenced at axes which also retrieve data from a
publisher via slave--to--slave communications
(refer to Chapter 5.10).
0 signal Control not possible
The DP master is signaled that control is not possible. This is, for example, the case for
the following states:
-- the ”DP slave 611U” has still not irun--up
-- the ”SimoCom U” tool has taken--over the master control
-- the clock--cycle synchron. PROFIBUS no longer operates with clock cycle synchronism
-- for slave--to--slave communications, not all of the links have been established to the
publisher (from SW 4.1)
Comparison value reached/comparison value not
reached
-- x -- ZSW1.10 6
The output signal indicates whether the comparison value, set using P1418:8, has been fallen below.
1 signal actual value > comparison value (P1418:8)
0 signal actual value < comparison value (P1418:8)
| nact |
Fixed hysteresis= 2 RPM
Comparison value P1418:8
t
1 signal
Comparison value reached
0 signal
Actual value Actual value Actual value
> < >
comparison comparison comparison
value value value
Note:
S The output signal corresponds to the | nact | < nmin signal with inverted logic.
S In n--set operation, this signal occupies the PROFIBUS bit ZSW1.10 if spindle positioning has not
been selected (from SW 5.1) (P0125 = 0). For the ”spindle positioning” function (from SW 5.1), the
”reference position reached/outside reference position” signal occupies ZSW1.10 (P0125 = 1), refer
to output signal Function No. 60.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Reference position reached/outside reference posi- 60 -- x ZSW1.10
ti
tion
x -- Meldw.14
This output signal is used to display, in the positioning mode (ZSW1.10), whether the axis has reached
the end of the traversing block (position reference value = target position) and the position actual value
lies within the positioning window (P0321).
In the n--set mode, MeldW.14 indicates that the reference position has been reached when positioning
the spindle
1 signal Reference position reached
The axis/spindle is at the end of a traversing task and the positioning monitoring time
(P0320) has expired within the positioning window (P0321).
0 signal Outside the reference position
The axis/spindle is outside the positioning window.
Note:
S The signal is not set when the axis stops, if
-- the axis is in the closed--loop speed controlled jogging mode
-- an ongoing traversing block is interrupted or canceled using ”intermediate stop” or ”stop” which
means that the target position has not been reached
S The signal remains set, until
6 -- a new traversing block is started
-- the axis is traversed in the jogging mode
-- a reference point approach is started
-- a fault (alarm) occurs (e.g. one of the monitoring windows P0318, P0321 or P0326) has been ex-
ceeded
S The signal remains set if a traversing block is re--started and there is no difference between the target
position and the previous position.
Reference point set/no reference point set 61 -- x ZSW1.11
The output signal indicates whether an axis is referenced.
When referencing, the incremental measuring system of the axis is synchronized with the drive.
1 signal Reference point set
The axis has a valid reference point.
0 signal Reference point set
The axis does not have a valid reference point.
Note:
The following functions are not effective for an axis which is not referenced:
S Software limit switches
S Backlash compensation
S Start the traversing blocks
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Setpoint acknowledge 62 -- x ZSW1.12
Using this output signal, the drive indicates that a new traversing tasks was accepted with the input sig-
nal ”activate traversing task (edge)” and when this traversing task was executed.
1 signal The traversing task is processed
The signal is set as soon as the traversing task in the drive is started with the ”Activate
traversing task” input signal.
0 signal A traversing task is not being processed
After a traversing task has been completed and (from SW 2.4) the ”activate traversing
task (edge)” input signal has been reset, the output signal is again reset.
A new traversing task may be started via the ”Activate traversing task (edge)” input signal.
1 signal
Input signal ”Activate traversing task (edge)”
0 signal
On
Block
processing Off
1 signal
Output signal ”setpoint
acknowledgment” 0 signal
Example: Example:
6
Short traversing Long traversing
blocks blocks
Note:
Refer to the input signal ”Activate traversing task (edge)” in Chapter 6.4.3.
Teach--in executed (from SW 4.1) 64 -- x PosZsw.15
This signal indicates whether the ”teach--in” function was successfully executed after activation.
1 signal ”Teach--in” function executed
0 signal Function not executed
Note:
S Refer under the index entry ”Input signal -- activate teach--in (edge)”
S The ”teach--in” function is described in Chapter 6.13.
Drive stationary/drive moving -- -- x ZSW1.13
The output signal provides information about the actual operating status of the axis.
1 signal Drive stationary
The absolute actual speed is less than or equal to the threshold speed (nmin, P1418:8).
0 signal Drive is traversing
The absolute actual speed is greater than the threshold speed (nmin, P1418:8).
Note:
S The function of the output signal | nact | < nmin corresponds to this signal.
S This output signal cannot be used to identify whether the drive is crawling.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
First speed setpoint filter inactive -- x x ZSW2.3
The output signal specifies whether the first speed setpoint filter is active/inactive.
1 signal First speed setpoint filter is inactive ----> Low--pass filter is disabled
0 signal First speed setpoint filter is active ----> Low--pass filter is enabled
Note:
The first speed setp. filter can be enabled/disabled using the ”first speed setpoint filter off” input signal.
Ramp--function gen. inactive -- x x ZSW2.4
The output signal specifies whether the ramp--function generator is active. The ramp--function generator
can be switched--in/switched--out, e.g. using the input signal ”Ramp--up time zero”.
1 signal Ramp--function generator inactive
0 signal Ramp--function generator active
Note:
If the input signal STW2.4 = 0 is selected, then ZSW2.4 remains at 1 as long as the motor is stationary.
ZSW2.4 only goes to zero when the motor is moving.
Actual motor 1st signal -- x -- ZSW2.9
(from SW 2.4) 2nd signal -- x -- ZSW2.10
6 These 2 status signals can be used to identify which motor/motor data set is selected.
Note:
S Motor changeover is described in Chapter 6.11.
S If, for P1249 = 1 a motor changeover was initiated via the input signals
”motor data set changeover 1st input or 2nd input” and these output signals did not change, then
P1013 (motor changeover) was incorrectly parameterized.
Motor being changed over (from SW 3.3) -- x -- ZSW2.11
The output signal indicates whether the motor is being changed over.
1 signal The motor is being changed over
During this time, the drive pulses are canceled.
0 signal Otherwise
Note:
The ”motor changeover for induction motors (from SW 2.4)” function is described in Chapter 6.11.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Slave sign--of--life (from SW 3.1) -- x x ZSW2.12
ZSW2.13
ZSW2.14
ZSW2.15
For the ”Motion Control with PROFIBUS--DP” function, these status signals are used as sign--of--life
(4--bit counter).
The sign--of--life counter is incremented from 1 to 15 and then starts again with the value 1.
It only starts to count, if:
S The clock--cycle synchronous PROFIBUS operates in clock--cycle synchronism
S For slave--to--slave communications, all of the links between the publisher and subscriber have been
established (from SW 4.1)
Note:
The ”Motion Control with PROFIBUS--DP” function is described in Chapter 5.8.
The ”slave--to--slave communications” function is described in Chapter 5.10 (from SW 4.1).
Suppress fault 608 active (from SW 3.1) -- x x ZSW2.8
This output signal is the checkback signal when suppressing fault 608 is activated via the input signal
”suppress fault 608” (from SW 3.1)”.
1 signal
0 signal
Suppressing fault 608 is active (speed controller output limited)
Suppressing fault 608 is not active
6
Note:
S Suppressing fault 608 (speed controller output limited) can be activated as follows:
-- via an input terminal with function number 26
-- via the PROFIBUS control signal STW2.8
S Refer under the index entry ”Input signal -- suppressing fault 608 (from SW 3.1)”
Travel to fixed stop active (from SW 3.3) 66 -- x PosZsw.14
This output signal is used to display whether the ”travel to fixed stop” function is active.
1 signal Block with the FIXED STOP command is being processed
The ”travel to fixed stop” function has been selected.
0 signal No block with the FIXED STOP command is being processed
The ”travel to fixed stop” function has been canceled.
Note:
S The ”travel to fixed stop” function is described in Chapter 6.12.
External block change (from SW 7.1) 67 -- x AktSatz.14
This output signal is used to display whether the ”External block change” function is active.
1 signal The ”external block change” function is selected.
0 signal The ”external block change” function is canceled.
Note:
S This output signal is an image of the input signal ”External block change” (Fct. No. 67 and STW1.13).
S When the edge of this output signal changes, this indicates that a block change has taken place, i.e.
especially in the MDI mode, a new MDI block may now be entered via PZD and/or default block (refer
to Chapter 6.2.12).
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Fixed stop reached (from SW 3.3) 68 -- x PosZsw.12
This output signal is used to display whether the drive is in the ”fixed stop reached” status.
1 signal The drive is in the ”fixed stop reached” status
0 signal The drive is not in the ”fixed stop reached” status
Note:
S The ”fixed stop reached” status is assumed, dependent on the setting in P0114 (fixed stop, configura-
tion 2).
S The ”travel to fixed stop” function is described in Chapter 6.12.
Request passive referencing (from SW 5.1) 69 -- x ZSW1.15
The master drive requests passive referencing for the slave drive, using this output signal.
To realize this, this output signal must be logically interlocked with the input signal ”request passive refer-
encing” for the slave drive.
1 signal The master drive has detected its zero mark
This means that for the slave drive, the reference cam and zero mark search are activated
While the signal is set, the slave axis must move over a zero mark otherwise an appropri-
ate fault is signaled.
0 signal The master drive has reached its reference point
6 Note:
S If, for a double--axis module P0891 (B) = 1, this means that the position actual value from drive A is
internally connected to the position reference value of drive B, then the following applies:
The output signal ”request passive referencing” from drive A (master drive) is internally and automati-
cally detected from drive B (slave drive). In this case, external wiring is not required.
S The ”request passive referencing” output signal is always output at the reference point approach
when the zero mark has been recognized.
S The ”passive referencing” function is described in Chapter 6.3.
Follow--up mode active 70 -- x PosZsw.0
This output signal is a checkback signal that the follow--up mode has been activated via the ”follow--up
mode” input signal.
1 signal Follow--up mode active
0 signal Follow--up mode not active
Note:
If the follow--up mode is active as internal response to an error/fault, then this is also displayed using this
input signal.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
In synchronism (from SW 3.3) 71 -- x PosZsw.3
This output signal is used to display whether the slave drive is in synchronism with the master drive.
1 signal The slave drive is in synchronism with the master drive
0 signal The slave drive is not in synchronism
Note:
S When is a drive in synchronism
If, for an active axis coupling, the following error is less than the following error tolerance set in
P0318:8.
----> refer under the index entry ”Dynamic following error monitoring”
S For axis couplings in the ”positioning” mode, the signal is not influenced by superimposed axis motion
as a result of traversing blocks.
S The ”axis coupling” function is described in Chapter 6.3.
Setpoint static 72 -- x PosZsw.2
This output signal indicates the processing status of a traversing block on the setpoint side.
1 signal The axis is stationary as far as the setpoint is concerned,
i.e. the interpolator outputs the velocity setpoint 0.
0 signal A traversing block is being processed in the interpolator,
Note:
i.e. a velocity setpoint ≠ 0 is output. 6
S Together with the ”status block selection” output signal, it can be defined as to which traversing block
is being processed.
S This output signal is also supplied for the ”Jogging, incremental” function.
S Refer under the index entry ”Positioning monitoring”
Fixed stop clamping torque reached 73 -- x PosZsw.13
(from SW 3.3)
This output signal displays whether the drive is in the ”fixed stop reached” status and whether the pro-
grammed clamping torque has been reached.
1 signal The drive has provided the programmed clamping torque
0 signal The drive provides less torque than the clamping torque
Note:
S The ”behavior, clamping torque not reached” can be set using P0113.1.
S The ”travel to fixed stop” function is described in Chapter 6.12.
Axis moves forwards 74 -- x PosZsw.4
Axis moves backwards 75 -- x PosZsw.5
The actual direction of motion of the axis for an active traversing block is displayed using these output
signals.
1 signal The axis moves forwards or backwards
0 signal The axis does not move forwards or does not move backwards
Note:
If both signals = ”0”, then no axis movement is active.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Minus software limit switch actuated 76 -- x PosZsw.6
Plus software limit switch actuated 77 -- x PosZsw.7
The traversing range of the axis can be defined using the software limit switches plus (P0316) and minus
(P0315) (refer under the index entry ”Software limit switch).
The output signals indicate whether the appropriate software limit switch has been actuated.
1 signal The plus or minus software limit switch has been actuated
0 signal Neither the plus nor minus software limit switch has been actuated
1 signal
Minus SW limit switch
0 signal
Minus SW limit switch Limit switch not Plus SW limit switch
actuated (xact ≤ P0315) actuated actuated (xact ≥ P0316)
6 Note:
The software limit switches only become active after the axis has been referenced.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Cam switching signal 1 78 -- x PosZsw.8
Cam switching signal 2 79 -- x PosZsw.9
For the ”position--related switching signals (cams)” function, the simulated cam signal is output via these
output signals.
Cam switching signal 1
1 signal Position actual value xact ≤ cam switching position 1 (P0310)
0 signal Position actual value xact > cam switching position 1 (P0310)
Cam switching signal 2
1 signal Position actual value xact ≤ cam switching position 2 (P0311)
0 signal Position actual value xact > cam switching position 2 (P0311)
1 signal
6
Cam switching signal 2
0 signal
xact ≤ P0311 xact > P0311
1 signal
Cam switching signal 2
0 signal
xact > P0311 xact ≤ P0311 xact > P0311 xact ≤ P0311
Note:
S Only after the axis has been referenced can it be guaranteed that the cam switching signals have a
”true” position reference when they are output.
This is the reason that an external AND logic operation must be established between the output sig-
nal ”reference point set/no reference point set” and the output signals ”cam switching signals 1, 2”
(e.g. using an external PLC).
S The function ”position--related switching signals (cams)” is described in Chapter 6.2.3.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Direct output 1 via the traversing block 80 -- x PosZsw.10
Direct output 2 via the traversing block 81 -- x PosZsw.11
S For output terminals:
If an output is parameterized with this function, then this output can be set or reset from the traversing
block using the SET_O or RESET_O command.
S For PROFIBUS--DP:
The status signals can be set or reset from the traversing block using the SET_O or RESET_O com-
mand.
Note:
S The following commands are used to set and reset output signals:
SET_O/RESET_O command and command parameter = 1 ----> set/reset direct output 1
SET_O/RESET_O command and command parameter = 2 ----> set/reset direct output 2
SET_O/RESET_O command and command parameter = 3 ----> set/reset both signals
S Programming traversing blocks is described in Chapter 6.2.10.
Velocity limiting active 82 -- x PosZsw.1
The output signal indicates whether the velocity is limited.
The limiting is, for example, active if the programmed velocity is greater than the maximum velocity
6 (P0102), taking into consideration the override.
1 signal Velocity is limited
0 signal Velocity is not limited
v
Programmed velocity
t
1 signal
Velocity limiting active
0 signal
Limiting Velocity Limiting
is not active limiting is active is not active
Note:
This signal is not output when jogging via velocity!
MDI active (from SW 7.1) 83 -- x AktSatz.15
The output signal indicates whether the MDI function is operational.
1 signal The MDI function is active.
0 signal The MDI function is not active.
Operating
mode
Signal name, description Fct. No. n--set pos PROFIBUS bit
Angular incremental encoder handwheel active 84 -- x AktSatz.13
(from SW 8.1)
The output signal indicates whether the angular incremental encoder handwheel function is operational.
1 signal The angular incremental encoder handwheel function is active.
0 signal The angular incremental encoder handwheel function is not active.
Angular incremental encoder handwheel evaluation, 85 -- x AktSatz.11
bit 0 (from SW 8.1)
Angular incremental encoder handwheel evaluation, 86 -- x AktSatz.12
bit 1 (from SW 8.1)
These 2 status signals can be used to define which angular incremental encoder handwheel evaluation
is selected via the following parameter.
Before SW 9.1: P0900:4
From SW 9.1: P0889:4
Note:
6
The ”angular incremental encoder handwheel evaluation” function is described in Chapter 6.8.
Block processing inactive (from SW 8.1) 87 x x AktSatz.10
The output signal indicates whether a traversing block has been processed.
1 signal A traversing block has been completely processed.
0 signal A traversing block is still being processed -- even if the override is zero and motion has
stopped.
Programmed velocity reached 88 -- x Meldw.0
(from SW 11.1)
The output signal indicates whether a programmed velocity has been reached.
1 signal The function is active in the pos mode under the following conditions:
S An ”Activate traversing task” was given
S A velocity has been programmed
S Set velocity setpoint is constant
S The actual velocity lies within the tolerance window (P0117)
0 signal The function is not active if the conditions specified under 1 signal are not fulfilled.
Note:
Since the actual velocity does not equal 100% of the setpoint velocity due to physical influences, a toler-
ance window (P0117) has to be assigned to the actual speed. This avoids unnecessary switching on and
off of the output signal.
In jogging mode (Jogging 1, Jogging 2) or when faults occur (follow--up mode is active), the ”Pro-
grammed velocity reached” output signal reacts like the ”ramp--up completed” output signal (Fct. No. 2).
Notice
The terminals may only be parameterized when the drive pulses are
canceled.
Overview of the The following assignment exists between the input/output terminals,
terminals and drives and parameters:
parameters
Table 6-51 Terminals and parameters for the optional TERMINAL module
Terminal Parameter
Drive A/B No. Name Min. Stan- Max. Unit Effec-
dard tive
6
Input terminals
I4 X422.1 0664 Function, input terminal I4 0 60 82 -- immedi-
ately
I5 X422.2 0665 Function, input terminal I5 0 59 82 -- immedi-
ately
I6 X422.3 0666 Function, input terminal I6 0 58 82 -- immedi-
ately
I7 X422.4 0667 Function, input terminal I7 0 50 82 -- immedi-
ately
I8 X422.5 0668 Function, input terminal I8 0 51 82 -- immedi-
ately
I9 X422.6 0669 Function, input terminal I9 0 52 82 -- immedi-
ately
I10 X422.7 0670 Function, input terminal I10 0 53 82 -- immedi-
ately
I11 X422.8 0671 Function, input terminal I11 0 54 82 -- immedi-
ately
Output terminals
O4 X432.1 0684 Signaling function 0 72 82 -- immedi-
output terminal O4 ately
O5 X432.2 0685 Signaling function 0 60 82 -- immedi-
output terminal O5 ately
O6 X432.3 0686 Signaling function 0 62 82 -- immedi-
output terminal O6 ately
O7 X432.4 0687 Signaling function 0 50 82 -- immedi-
output terminal O7 ately
O8 X432.5 0688 Signaling function 0 51 82 -- immedi-
output terminal O8 ately
Table 6-51 Terminals and parameters for the optional TERMINAL module, continued
Terminal Parameter
Drive A/B No. Name Min. Stan- Max. Unit Effec-
dard tive
O9 X432.6 0689 Signaling function 0 52 82 -- immedi-
output terminal O9 ately
O10 X432.7 0690 Signaling function 0 53 82 -- immedi-
output terminal O10 ately
O11 X432.8 0691 Signaling function 0 54 82 -- immedi-
output terminal O11 ately
-- -- 0699 Invertion, 0 0 FFF Hex immedi-
output terminal signals ately
20 = 1 Res. O8 O4 O0.x:
O0.x -- O3.x are available
21 = 2 Res. O9 O5 O1.x:
on the control board (refer
22 = 4 Res. O10 O6 O2.x: to Chapter 6.4.5)
P0699 = 0 5 0 6 hex
----> O8 O1.x
Example: O10 O2.x
are output inverted
6
-- -- 0676 Assignment, inputs of the optional 0 0 3 -- immedi-
TERMINAL module (from SW 4.1) ately
-- -- 0696 Assignment, outputs optional TERMI- 0 0 3 -- immedi-
NAL module (from SW 4.1) ately
Each input/output terminal can be assigned a function using these parameters.
Note:
S Input terminals:
The function number from the list of input signals is entered (refer to Chapter 6.4.3).
The status of the input terminals is displayed in P0678 for diagnostic purposes (refer to Chapter 4.5).
S Output terminals:
The function number from the list of output signals is entered (refer to Chapter 6.4.6).
The status of the output terminals is displayed in P0698 for diagnostics (refer to Chapter 4.5).
The signals of the output terminals can be output inverted (P0699).
S Assignment of the terminals:
Before SW 4.1 the following applies:
All of the input/output terminals for the optional TERMINAL module are permanently assigned drive A.
From SW 4.1, the following applies:
For a double--axis module, the input/output terminals can be assigned, blockwise to either drive A or
B (P0676, P0696).
Description For ”SIMODRIVE 611 universal”, there are two analog inputs for each
drive.
In the ”speed/torque setpoint” mode, the setpoint can be entered for
the following functions via these analog inputs:
S Speed Speed--controlled operation (nset operation)
For the nset mode, the analog voltage at terminal 56.x/14.x and/or
terminal 24.x/20.x is used as speed setpoint.
S Torque: Open--loop torque controlled operation (Mset mode)
For the Mset mode the analog voltage at terminal 56.x/14.x and/or
terminal 24.x/20.x is used as torque setpoint.
Open--loop torque control is used, if
-- the speed controller is implemented in a higher--level control, or
-- the master/slave functionality is used
S Torque/power reduction (Mred mode)
It may be necessary to reduce the maximum drive torque to protect
6 the machine components. The following possibilities exist:
-- Permanent torque limiting
This limit function can be set via parameters P1230 or P1235
(refer to Chapter 6.1.8).
-- Variable torque limiting
In this case, analog input 2 is set to Mred mode and the analog
voltage at terminal 24.x/20.x is used to continuously reduce the
torque.
In the ”positioning” mode, a setpoint can be entered for the velocity
override via analog input 1.
Analog Parameter
input
1 2 No. Description Min. Stan- Max. Unit Ef-
dard fec-
tive
0607 Analog setpoint, terminal 56.x/14.x 0 1 2 -- im-
medi-
ately
56 x The parameter defines whether and how the analog setpoint is used at this analog
--
14 x input.
=0 ----> off
=1 ----> nset/Mset mode (refer to Note)
=2 Velocity override (refer under the index entry ”Override”)
0612 Analog setpoint, terminal 24.x/20.x 0 0 2 -- im-
medi-
ately 6
24 x The parameter defines whether and how the analog setpoint is used at this analog
--
20 x input.
=0 ----> off
=1 ----> nset/Mset mode (refer to Note)
=2 ----> Mred mode
Note:
S x: Space retainer for drive A or B
S nset/Mset mode:
It is always possible to toggle between nset and Mset mode using the ”open--loop torque controlled
operation” input signal (refer to Chapter 6.4.2).
0 signal: nset mode
1 signal: Mset mode
Input terminal I3.x is assigned, as standard, to the ”open--loop torque controlled mode” signal.
When toggling between nset and Mset mode, it should be noted, that a setpoint, which may be present
at the terminals, becomes immediately effective in the other operating mode.
nset mode via term. The voltage for the speed setpoint is dependent on the parameteriza-
56.x/14.x tion of the analog inputs and can comprise the voltage at terminal
and/or 56.x/14.x and/or terminal 24.x/20.x as well as the appropriate offset
term. 24.x/20.x corrections and inversions (refer to Fig. 6-62).
Requirements:
S ”Open--loop torque controlled operation” input signal = 0 signal
S P0607 P0612 Speed setpoint via
=1 =1 T. 56.x/14.x and T. 24.x/20.x
=0 =1 T. 24.x/20.x
=1 =0 T. 56.x/14.x
Offset
P0610 P1240:8
correction
Offset
Torque
P0608 P0609 setpoint
T. 56.x
A Inver- Smoothing P0618
10 V time
D sion P1401:8 ncontroller
T. 14.x +
6
PT1 filter
Normalization +
P0613 P0614 + Speed
T. 24.x + Smoothing setpoint
A Inver- --
10 V time
D sion nset nact
T. 20.x PT1 filter analog
(refer to Chapter 6.1.2)
Offset
P0615
correction
Fig. 6-62 Closed--loop speed control via terminal 56.x/14.x and/or terminal 24.x/20.x
Offset Offset
P0610 P1240:8 Torque
correction
setpoint
P0618
P0609 P1401:8 ncontroller
P0608
T. 56.x Smoothing Normalization
10 V A Inver- time
sion Speed
T. 14.x D + PT1 filter +
setpoint --
nset nact
analog
(refer to Chapter 6.1.2) P1230:8
P0614 P1235:8
P0613 Normalization
T. 24.x Smoothing
+ Inver- torque/
10 V A
D sion
time
power X
T. 20.x PT1 filter Mred
reduction
Character-- analog
istic P0620 (refer to Chapter
Offset P1243:8
P0615 P1244
6
correction 6.1.2)
Fig. 6-63 Closed--loop speed controlled mode via terminal 56.x/14.x and torque/power reduction via
terminal 24.x/20.x
Reader’s note
The torque/power reduction via terminal 24.x/20.x is described in
Chapter 6.6.4.
Parameter The following parameters are available to parameterize the nset mode
overview using terminal 56.x/14.x and/or terminal 24.x/20.x:
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0606 Voltage at terminals 56.x/14.x -- -- -- V(pk) RO
0611 Voltage at terminals 24.x/20.x -- -- -- V(pk) RO
... indicates the analog voltage presently available at this input terminal.
0608 Inversion, terminal 56.x/14.x 0 0 1 -- imme-
diately
0613 Inversion, terminal 24.x/20.x 0 0 1 -- imme-
diately
An inversion internally inverts the sign of the analog setpoint at this terminal. The motor direc-
tion of rotation is reversed.
0 No inversion
1 Inversion
There is the following assignment between inversion, direction of rotation, and setpoint:
S Without inversion, the motor rotates clockwise for a positive setpoint
¯ With inversion, the motor rotates anti--clockwise for a positive setpoint
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0618 Normalization voltage 5.0 9.0 12.5 V(pk) imme-
speed setpoint diately
1401:8 Speed for max. useful motor speed RPM
(SRM, ARM) imme-
--100 000.0 0.0 100 000.0
Velocity for max. motor useful velocity m/min diately
(SLM)
P0618: This defines the input voltage at which the maximum useful motor speed is reached.
P1401:8: The parameter specifies the maximum motor useful speed, and represents the refer-
ence value for P0618.
The standard value is pre--assigned for the hardware configuration depending on the
motor used.
n [rev/min] Example:
P0618 = 9
P1401:8
P1401:8 = 2000
----> at 9 V, the motor reaches a speed
U [V] of 2000 RPM
P0618
Note:
The maximum useful motor speed, set using P1401:8 is taken into account when calculating
the speed setpoint. This means that P1401:8 acts as a speed limit.
6
This is independent of whether the setpoint is entered via a terminal or PROFIBUS.
1240:8 Offset, torque setpoint (closed--loop Nm
speed controlled) (SRM, ARM) imme-
--50 000.0 0.0 50 000.0
Offset, force setpoint (closed--loop N diately
speed controlled) (SLM)
This parameter value is added to the torque setpoint or force setpoint (SLM).
Note:
This allows a weight equalization to be set.
0620
1243 For the torque/power reduction via terminal 24.x/20.x (refer to Chapter 6.6.4), this parameter
can be used to make adjustments.
adjustments
1244
Mset mode via The analog torque setpoint Mset analog is dependent on the parameter-
terminal 56.x/14.x ization of the analog inputs and can comprise the voltage at terminal
and/or 56.x/14.x and/or terminal 24.x/20.x as well as the offset correction, in-
term. 24.x/20.x versions and the torque setpoint offset (refer to Fig. 6-64).
Requirements:
S ”Open--loop torque controlled operation” input signal = 1 signal
S P0607 P0612 Torque setpoint via
=1 =1 T. 56.x/14.x and T. 24.x/20.x
=0 =1 T. 24.x/20.x
=1 =0 T. 56.x/14.x
Offset P1242:8
P0610
correction
Offset
torque
P0608 P0609 setpoint
T. 56.x Smoothing
A Inver- P0619
10 V time
D sion P1241:8
T. 14.x + PT1 filter
6
+
Normalization
P0613 P0614 + torque
T. 24.x Mset
+ setpoint
A Inver- Smoothing analog
10 V
D sion time (refer to
T. 20.x PT1 filter Chapter
6.1.2)
Offset
P0615
correction
Fig. 6-64 Open--loop torque control via terminal 56.x/14.x and/or terminal 24.x/20.x
Note
Before SW 4.2:
The setpoint for Mset operation can only be entered via analog inputs
(terminals). It is not possible to enter a setpoint via PROFIBUS.
From SW 4.2:
The setpoint for Mset operation can either be entered via analog inputs
(terminals) or PROFIBUS--DP.
Offset
Offset P1242:8 torque
P0610
correction setpoint
P0619
P1241:8
P0608 P0609
T. 56.x Normalization +
A Inver- Smoothing
10 V time torque
T. 14.x D sion setpoint Mset
+ PT1 filter
analog
(refer to Chapter
6.1.2)
P1230:8
P1235:8
P0613 P0614 Normalization
T. 24.x +
A Inver- Smoothing torque/
10 V time X
D sion power
T. 20.x PT1 filter
reduction
Character-- Mred
istic P0620 analog
Offset P1243:8
P0615
correction
P1244 (refer to
Chapter 6.1.2) 6
Fig. 6-65 Open--loop torque controlled operation via terminal 56.x/14.x and torque/power reduction via
terminal 24.x/20.x
Reader’s note
The torque/power reduction via terminal 24.x/20.x is described in
Chapter 6.6.4.
Parameter The following parameters are provided to parameterize the Mset mode
overview using terminal 56.x/14.x and/or terminal 24.x/20.x:
Table 6-54 Parameter for Mset mode using terminal 56.x/14.x and/or terminal 24.x/20.x
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0606 Voltage at terminals 56.x/14.x -- -- -- V(pk) RO
0611 Voltage at terminals 24.x/20.x -- -- -- V(pk) RO
... indicates the analog voltage presently available at this input terminal.
0608 Inversion, terminal 56.x/14.x 0 0 1 -- imme-
diately
0613 Inversion, terminal 24.x/20.x 0 0 1 -- imme-
diately
An inversion internally inverts the sign of the analog setpoint at this terminal. This causes the
torque to be reversed.
1 Inversion
0 No inversion
0609 Smoothing time, terminal 56.x/14.x (SRM, 0.0
SLM) imme-
0.0 3.0 1 000.0 ms
diately
6
(ARM)
0614 Smoothing time, terminal 24.x/20.x (SRM, 0.0
SLM) imme-
0.0 3.0 1 000.0 ms
diately
(ARM)
This allows the output of the A/D converter to be smoothed using a PT1 filter.
0610 Drift/offset correction terminal 56.x/14.x --9 999.9 0.0 9 999.9 mV(pk) imme-
diately
0615 Drift/offset correction terminal 24.x/20.x --9 999.9 0.0 9 999.9 mV(pk) imme-
diately
If, for a setpoint input of 0 volt, the motor starts to rotate, and this is not desired, then a voltage
offset can be entered using this parameter to adjust the analog input for zero output
0619 Normalization voltage, torque setpoint 5.0 10.0 12.5 V(pk) imme-
diately
1241:8 Normalization, torque setpoint (SRM, ARM) Nm imme-
1.0 10.0 50 000.0
Normalization, force setpoint (SLM) N diately
P0619: This defines at which input voltage the torque setpoint normalization is reached.
P1241:8: The parameter represents the reference value for P0619. The standard value for
Mrated is pre--assigned ”calculate controller data”.
M [Nm]
Standard values:
P1241:8 P0619 = 10
P1241:8 = Mrated
----> at 10 V, Mrated is reached
P0619 U [V]
Table 6-54 Parameter for Mset mode using terminal 56.x/14.x and/or terminal 24.x/20.x, continued
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
1242:8 Offset torque setpoint (open--loop torque Nm
controlled) (SRM, ARM) imme-
--50 000.0 0.0 50 000.0
Offset force setpoint (open--loop torque con- N diately
trolled) (SLM)
This parameter value is added to the torque setpoint or force setpoint (SLM).
Note:
Thus, a pre--tensioning torque can be generated.
0620
1243:8 For the torque/power reduction via terminal 24.x/20.x (refer to Chapter 6.6.4), this parameter
can be used to make adjustments.
adjustments
1244
Parameter The following parameters are available to parameterize the Mred mode
overview using terminal 24.x/20.x:
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
0611 Voltage at terminals 24.x/20.x -- -- -- V(pk) RO
0613 Inversion, terminal 24.x/20.x 0 0 1 -- imme-
diately
For the torque/power reduction, internally only positive setpoints are effective. For a negative
analog setpoint at terminal 24.x/20.x, an inversion function must be switched--in.
0614 Smoothing time, terminal 24.x/20.x (SRM, 0.0
SLM) imme-
0.0 3.0 1 000.0 ms
diately
(ARM)
0615 Drift/offset correction terminal 24.x/20.x --9 999.9 0.0 9 999.9 mV(pk) imme-
diately
Note:
These parameters are described in Chapter 6.6.3.
0620 Normalization voltage, torque/power reduc-
Meffective/Peffective [%]
Mmax/Pmax Example:
Parameter
No. Description Min. Stan- Max. Unit Effec-
dard tive
1244 Characteristic type, torque/power reduction
(SRM, ARM) imme-
1 1 2 --
Characteristic type, force/power reduction diately
(SLM)
... defines whether the reduction is realized with a negative or a positive characteristic.
=1 Negative characteristic
=2 Positive characteristic
1259 Torque/power reduction mot./gen. (SRM,
(from ARM) imme-
0 0 1 --
SW 3.7) diately
Force/power reduction mot./gen. (SLM)
... defines how the torque/power reduction or force/power reduction is effective depending on
the state motoring/regenerating.
=0 Reduction is effective, motoring and generating
=1 Reduction is only effective motoring
In an emergency situation, the axis can still be quickly braked for P1259 = 1.
Note
Master/slave operation is only possible for motors with encoders!
Torque
setpoint:
Signal No. 36 75.x/15
Master drive Slave drive
16.x/15
Fig. 6-66 Example: Coupling 2 drives with master/slave with analog I/O
Warning
! If, for a master/slave configuration, the rigid mechanical coupling is
released (the coupling is opened) then at the same time the slave drive
must be changed over to nset operation as otherwise the slave drive
would accelerate in an uncontrolled fashion to the maximum speed.
Example: The following settings are necessary for the master drive:
Settings for the
S Setting the analog output
master drive
Term. 75.x/15 P0626 = 36 (torque setpoint (finely normalized))
P0627 = 0 (shift factor)
P0631 = 1 (overcontrol protection on)
Term. 16.x/15 P0633 = 36 (torque setpoint (finely normalized))
P0634 = 0 (shift factor)
P0638 = 1 (overcontrol protection on)
S Set DAU (D/A converter) normalization
P0625 = 50 ----> +5 V ≐ twice the rated torque
Example: For the slave drives the following settings are necessary:
Settings for the
S Set the analog input
slave drive
Terminal 56.x/14.x P0607 = 1 (nset/Mset mode)
Terminal 24.x/20.x P0612 = 1 (nset/Mset mode)
S Set the normalization
P0619 = 5 (normalization voltage, torque setpoint)
P1241 = rated torque, slave--motor
6
(normalization, torque setpoint)
S Set the digital input
Function number = 4 (open--loop torque controlled mode)
Terminal on the control board ----> refer to Chap. 6.4.2
Terminal on the optional TERMINAL module ----> refer to Chap. 6.5
Description There are two freely parameterizable analog outputs with the following
features for each drive:
S Resolution of the DAU (D/A converter): 8 bit
S Rated operating voltage: --10 V to +10 V
S Update: in the speed controller clock cycle (P1001)
Parameter The following parameters are available to parameterize the analog outputs:
overview
Table 6-56 Parameter overview for the analog outputs
Terminal Parameter
No. Desig- No. Name Min. Stan- Max. Unit Effec-
nation dard tive
0626 Signal number 0 34 530 -- imme-
analog output terminals 75.x/15 diately
... defines which signal is output.
In this case, the appropriate signal number must be entered from the ”signal
selection list for analog output” (refer to table 6-57).
0627 Shift factor 0 0 47 -- imme-
analog output terminals 75.x/15 diately
... defines the shift factor, with which the output signal is manipulated (refer to
Fig. 6-69).
Only an 8 bit output window can be output from a 24/48 bit signal due to the
8--bit resolution. The shift factor can be used to define which 8 of the 24/48 bits
are located in the output window and should be output.
A shift factor for each signal is recommended in the signal selection list for
analog outputs (refer to Table 6-57).
0628 Offset analog output terminal --128 0 127 -- imme-
75.x/15
... specifies an offset to the 8--bit output signal.
diately
6
75.A X441.1 Note:
75.B X441.3 S The signal to be output is shifted by 20/256 V (78 mV) by changing the
# # offset by 1 digit.
15 X441.5 S P0628 = --128 ≐ --10 V, P0628 = 127 ≐ +10 V
0631 Overcontrol protection 0 1 1 -- imme-
analog output, terminal 75.x/15 diately
... switches the over--control protection on or off.
=1 Overcontrol protection on (standard)
The bits above the 8--bit wide window cause +10 V or --10 V to be
output, i.e. the output is not overcontrolled.
=0 Over--control protection off
The bits above the 8--bit wide window are ignored. The analog
value is exclusively defined by the 8--bit window, i.e. the output can
be overcontrolled.
0632 Smoothing time 0.0 0.0 1 000.0 ms imme-
analog output terminal 75.x/15 diately
... smooths the output signal with a 1st order proportional element (PT1 ele-
ment, low--pass filter).
The filter is de--activated with P0632 = 0.0.
The following generally applies: low smoothing time ----> low smoothing effect
high smoothing time ----> high smooth. effect
Terminal Parameter
No. Desig- No. Name Min. Stan- Max. Unit Effec-
nation dard tive
0633 Signal number 0 35 530 -- imme-
analog output terminals 16.x/15 diately
Note: refer to the description of P0626 for terminal 75.x/15
0634 Shift factor 0 0 47 -- imme-
analog output terminals 16.x/15 diately
Note: refer to the description of P0627 for terminal 75.x/15
16 A
16.A X441 2
X441.2
0635 Offset analog output terminal --128 0 127 -- imme-
16.B X441.4 16.x/15 diately
# #
Note: refer to the description of P0628 for terminal 75.x/15
15 X441 5
X441.5
0638 Overcontrol protection, 0 1 1 -- imme-
analog output terminal 16.x/15 diately
Note: refer to the description of P0631 for terminal 75.x/15
0639 Smoothing time 0.0 0.0 1 000.0 ms imme-
analog output terminal 16.x/15 diately
Note: refer to the description of P0632 for terminal 75.x/15
-- -- 0623 DAU normalization, speed actual
6 Signal
No. 34
value (SRM, ARM)
DAU normalization, actual motor
--200.0 100.0 200.0 %
imme-
diately
velocity (SLM)
... defines, for the output of ”absolute motor speed, finely normalized” (Signal
No. 34), which voltage is output at the maximum speed nmax.
The maximum speed nmax is given by:
for SRM: minimum (1.2 x P1400, P1147)
for ARM/SLM: minimum (P1146, P1147)
Examples:
U [V] P0623 = 100% --> +10 V ≐ nmax
10 V P0623 = 50 % --> +5 V ≐ nmax
200 %
100 % P0623 = 200% --> +10 V ≐ 0.5 nmax
5V
P0623 = --50% --> --5V ≐ nmax
50 %
Terminal Parameter
No. Desig- No. Name Min. Stan- Max. Unit Effec-
nation dard tive
-- -- 0624 DAU normalization, motor utiliza- --200.0 100.0 200.0 % imme-
Signal tion diately
No. 35
... defines, for the output of ”utilization (Mset/Mset, limit, finely normalized” (Signal
No. 35) which voltage is obtained when
S |maximum torque| (at n = 0 to nrated)
S |power| (at n > nrated).
is reached.
Examples: P0624 = 100 % --> +10 V ≐ Max. torque or power
P0624 = 50 % --> +5 V ≐ Max. torque or power
-- -- 0625 D/A normalization, torque setpoint
Signal (SRM, ARM) imme-
--200.0 100.0 200.0 %
No. 36 D/A normalization, force setpoint diately
(SLM)
... defines for the output of ”torque setpoint, finely normalized” (Signal No. 36),
which voltage is output when 200% rated torque is reached.
Examples: P0625 = 100 % --> +10 V ≐ twice the rated torque
Note:
P0625 = 50 % --> +5 V ≐ twice the rated torque
6
The output of signal No. 36 is signed.
6 (SRM, ARM)
Velocity actual value, motor
x x P0602 6 24
m/min
P1711
(SLM)
9 Speed setpoint (SRM, ARM) P0601 RPM
(only for
x x 6 24 P1711
Velocity setpoint (SLM) controller m/min
enable)
10 Speed setpoint, reference RPM
model (SRM, ARM)
x x -- 6 24 P1711
Velocity setpoint, reference m/min
model (SLM)
11 Torque setpoint (speed control- μNm
ler output) (SRM, ARM)
x x P1716 4 24 P1713
Force setpoint (speed control- μN
ler output) (SLM)
12 Torque setpoint limit (pos.) μNm
(SRM, ARM)
x x -- 4 24 P1713
Force setpoint limit (pos.) μN
(SLM)
13 Motor utilization x x P0604 8 16 % 8000H
max (Mset/Mmax, pset/pmax) ≐100%
14 Active power x x -- 12 16 kW 0.01 kW
15 Rotor flux setpoint x x -- 1 24 μVs P1712
16 Rotor flux actual value x x -- 1 24 μVs P1712
80
SW 3.5)
DSC system deviation x -- P0915 4 32 -- P1745
6
(from SW 4.1)
81 DSC pre--controlled speed, RPM
motor (from SW 4.1)
x -- P0915 6 32 P1711
DSC pre--control velocity,
motor (from SW 4.1)
82 DSC system deviation from RPM
PROFIBUS PPO x -- P0915 6 32 P1711
(from SW 7.1)
83 Equalization controller input μNm
x x -- 4 24 P1713
(from SW 7.1) μN
84 Equalization controller output RPM
x x -- 4 24 P1711
(from SW 7.1)
85 Torque setpoint -- master axis μNm
x x -- 4 24 P1713
(from SW 7.1) μN
86 Thermal motor load P1288
(from SW 11.2) x x P1266 0 16 % P1607 up to
SW 12.1
499 PROFIBUS PKW task (re- x x P1786:1 8 16 -- --
3) quest) identification (from
SW 5.1)
500 PROFIBUS PKW response ID x x P1787:1 8 16 -- --
3) (from SW 5.1)
501 PROFIBUS control word 1 x x P1788:x1) 8 16 -- --
3) (STW1) (from SW 5.1)
Where are the Figs. 6-67 and 6-68 show, using the controller structures, where the
signals most important analog signals are taken from for the current and speed
taken from? controller or for the position controller.
Time constant,
Input signal Speed integrator feedback
”Ramp--up time = 0” controller P1421
P1421
≥ 1.0
nset from
9 < 1.0
PROFIBUS DP P0607 Speed
P0612 P1409
=0 setpoint filter
Ramp--up Integral action
generator Speed time TN
nset =1
setpoint --
P1256:8 limiting
analog
P1257:8 P1407
P1012.0 Proportional
8 gain KP
Conversion, Current
torque to Torque controller nact
quadrature-- setpoint
axis current limiting 6 17
Iq U
6
set 4 current V
=0
Mset =1
setpoint
Vq
W
M
3
ENC
filters --
analog Iq Vd
7 11 3
Current 2
controller
Input signal Id
”open--loop torque-- 18
controlled mode” Id Id Iq
MRed set 4
5
analog
Fig. 6-67 Analog signals for the current and speed control loop
Speed
pre--control
Pos.
75 71
ref.
FIPO
value 72 70
xIPO 74
filter Balancing
filter Position Speed
speed controller control nact xact
pre--control -- loop
73
+
-- Dynamic following
PT1
error monitoring
model
xset, ber
77
Model
--
76
Backlash
compensation
Shift factor
Voltage range
Output
voltage V
1st overflow 2nd overflow 3rd overflow 4th overflow
+10.0
--10.0
000000H 200000H 400000H 600000H 800000H A00000H C00000H E00000H FFFFFFH
Output
voltage V
1st overflow 2nd overflow 3rd overflow 4th overflow
+10.0
--10.0
000000H 200000H 400000H 600000H 800000H A00000H C00000H E00000H FFFFFFH
Description Incremental setpoints can be read--in (input, from SW 3.3) and incre-
mental actual values output via this interface.
An electronic handwheel can be connected to this interface (from SW 8.1).
S Incremental position actual value is output via the angular incremen-
tal encoder interface
----> P0890 = 1
----> the interface is switched as output
----> refer to Chapter6.8.1
The incremental position actual value of the drive is output via the
interface. The actual value can be used by a high--level control.
Notice
The control board only supplies ”correct” angular incremental encoder
signals after it has been completely booted.
In order that a higher--level control does not go into a fault condition,
the control board must first run up, before the angular incremental
encoder interface signals can be evaluated. The criterion for this is the
6 ”ready” signal.
Switch--on sequence (e.g.):
”SIMODRIVE 611 universal”
control board ----> higher--level control
S Enter the incremental position setpoint value via the angular incre-
mental encoder interface (from SW 3.3)
----> P0890 = 2
----> the interface is switched as input
----> refer to Chapter 6.8.2
An incremental position reference value can be entered via the interface.
Parameterizing the The angular incremental encoder interface is set for drive A and B us-
angular ing P0890. For drive B, the position actual value of drive A can be inter-
incremental nally connected to the position reference value (position setpoint) of
encoder interface drive B using P0891.
(P0890 and P0891)
For a position--synchronous coupling via the angular incremental en-
coder interface, synchronization of the position can be delayed. This is
especially noticeable for a coarse resolution of the position (just a few
increments per revolution) at the angular incremental encoder interface.
1 0
0, 1, 2
P0890 (A) P0891 (B)
Drive A 3 Drive B
1 2 1
0 3 0 2 6
P0890 (A) P0890 (B)
Angular Angular
incremental incremental
encoder encoder
interface interface
Drive A Drive B
Fig. 6-73 Angular incremental encoder interface for drives A and B: Parameterized using P0890 and
P0891
Description The angular incremental encoder interface (X461, X462) is set as out-
put using P0890 = 1, i.e. the incremental position actual value of the
motor encoder is output via terminals A+.x/A--.x, B+.x/B--.x, R+.x/R--.x.
The encoder signals are output, depending on the encoder type, and
can still be partially manipulated (e.g. scaling or shifting, refer to Table
6-58).
SIMODRIVE 611
universal
nset nset
analog analog
Note
If, from SW 8.1, an induction motor with TTL encoder is connected to
”SIMODRIVE 611 universal HR/HRS”, then it is not permissible that
the angular incremental encoder interface is used as output.
Overview: The following table shows which signals are output for which encoder
Encoder -- angular types and with which parameters they can be manipulated.
incremental
encoder signals --
manipulation
Table 6-58 Encoder -- angular incremental encoder signals -- manipulation
Sensor type Angular incremental encoder signals Distance Factor, an- Can the
between the gular enc. angular
zero pulses pulse no./ increm.
enc. pulse encoder
no. which zero
can be pulse be
used? shifted?
A/B R P0892 P0893
Resolver
(pole pair no.)
2p = 1 (1--speed) 1024 pulses/rev 1024 pulses
Can be evalu-
4096 pulses Yes Yes
4p = 2 (2--speed) 2048 pulses/rev ated
(from SW 6.1)
6p = 3 (3--speed) 3072 pulses/rev
8p = 4 (4--speed) 4096 pulses/rev
Encoder with
sin/cos 1Vpp, Yes
Can be evalu- Dependent on
incremental P0892 = 0 (factor 1:1) (from No
ated the encoder
(without EnDat),
rotating/linear
output timing un-
changed
g via the angu- g
SW 5.1)
6
lar incremental encoder For pulse
2n
number 2n:
interface (sinusoidal Encoder
Can be evalu-
becomes squarewave/ ated pulses/rev
TTL)
Encoder with If not pulse
P0892 = 1, 2, 3
sin/cos 1Vpp number 2n,
(factor 1:x) Yes Yes
with EnDat, ro-
are output correspond- then the signal Cannot be
tating is present but evaluated
ing to the factor (sinu-
soidal becomes random (as it is a ran-
squarewave/TTL) (this means dom signal)
that it cannot
P0892 = 4 (factor 2:1, be evaluated)
from SW 5.1)
are output correspond- Signal avail-
Encoder with ing to the factor (sinu- able, but Cannot be
sin/cos 1Vpp soidal becomes random evaluated
Yes No
with EnDat, lin- squarewave/TTL) (this means (as it is a ran-
ear that it cannot dom signal)
be evaluated)
Note:
S When using absolute value encoders (EnDat), an absolute value is not transferred via the angular
incremental encoder interface, but encoder signals conditioned from ”SIMODRIVE 611 universal”.
S In order that the zero offset is correctly taken into account, the drive must be stationary while the con-
trol board boots.
Encoder with The TTL signals of the pulse encoder simulation (angular incremental
sin/cos 1Vpp encoder) are derived from the zero cross--overs of the sin/cos signals.
These signals are relatively flat which means that at lower speeds, mul-
tiple edges can occur at the changeover points with up to approx. half
of the sampling frequency.
For several counter modules, encoder monitoring circuits erroneously
signal faults. This is the reason that there is a secondary module with a
lower sampling frequency which can prevent the erroneous response of
the encoder monitoring function, e.g. the SIMATIC FM 354.
S Module, Order No. 6SN1118--0NH00--0AA2 (Catalog)
-- Angular incremental encoder sampling frequency 32 MHz
-- Multiple edges up to approx. 16 MHz
-- Useful angular incremental encoder signal, max. to approx. 350 kHz
(for encoders with 2048 pulses/rev. max. 10500 RPM)
S Module, Order No.[MLFB] 6SN1118--0NH00--0BA2 (alternative)
-- Angular incremental encoder sampling frequency 1.2 MHz
-- Multiple edges up to approx. 600 kHz
-- Useful angular incremental encoder signal, max. to approx. 200 kHz
(for encoders with 2048 pulses/rev. max. 6000 RPM)
From the following module, it can be assumed that the encoder moni-
6 toring will no longer incorrectly respond for several counter modules.
S Module Order No. [MLFB] 6SN1118-- VNH01--0AAV
-- Angular incremental encoder sampling frequency 4 MHz
-- Multiple edges up to approx. 2 MHz
-- Useful angular incremental encoder signal, max. to approx. 420 kHz
(for encoders with 2048 pulses/rev. max. 12300 RPM)
Angular If the angular incremental encoder interface is to be operated as set-
incremental point input, as pulse/direction signal or as forwards/reverse signal, then
encoder interface the angular incremental encoder interface of another ”SIMODRIVE 611
output for universal” module may not be used as setpoint source. The axis unde-
pulse/direction sirably traverses as a result of the multiple edges inherent to the
signal system.
If the angular incremental encoder interface is used as setpoint input
(pulse/direction signal or up/down signal), then a suitable setpoint
source, e.g. stepping motor control must be used with exactly the same
pulse number as master.
In order to couple to SIMODRIVE 611 universal modules, the quadra-
ture signal input signal waveform (P0894 = 0) should be used.
Parameter The following parameters must be observed when setting the angular
overview incremental encoder interface as output for incremental position actual
(refer to Chapter values:
A.1)
S P0890 Activates the angular incr. enc./encoder interface
S P0892 Factor, angular incr. enc. pulse no./enc. pulse no.
S P0893 Angular incremental encoder zero pulse offset
Angular
incremental
encoder signals
for resolvers
Angular
incremental
encoder signals 6
for incremental
encoders with
sin/cos 1Vpp
Signal A
Signal B
A+.x
Angular incremental
B+.x encoder signals
Fig. 6-76 Angular incremental encoder signals for incremental encoders with sin/cos 1Vpp
Angular
incremental
encoder signals
for absolute value
encoders with
sin/cos 1Vpp and
EnDat interface
Signal A
Signal B
x: Space retainer for
drive A or B
A+.x
Angular incremental encoder signals
Note:
B+.x The zero pulse is generated from
”SIMODRIVE 611 universal”.
Zero pulses which can be evaluated
R+.x 1 zero pulse/rev are only available for rotary encoders
6 with pulse number 2n.
Fig. 6-77 Angular incremental encoder signals for absolute value encoders with sin/cos 1Vpp and EnDat
interface
Note
If the absolute value encoder has more than 2n=2048 increments (n =
11), then one zero mark is output for each 2048 increments.
This means, that encoder pulse number/2048 zero marks are output at
the angular incremental encoder interface per motor revolution;
whereby the factor angular incremental encoder pulse number/encoder
pulse number is selected as 1:1.
Description The angular incremental encoder interface (X461, X462) is set as input
with P0890 = 2, i.e. an incremental position reference value can be en-
tered from an external control via terminals A+.x/A--.x, B+.x/B--.x and
R+.x/R--.x.
Incremental The incremental position reference values, entered via the angular in-
position reference cremental encoder interface, are entered after the fine interpolator.
value via angular
incremental
encoder interface
P0895
P0896
”Positioning” mode
±1 ”Positioning” mode
and P0897
and
coupling operation
coupled operation
switched--in P0032 switched--out
or Coupling P0401
Operating mode
”external position reference
factor P0402
P0023 75
6
value”1) d/dt
Position reference
value, external1) Closed--
P0020 74 loop
P0232 P0210:8
Fine position
interpolator + control
xIPO ±1
Positioning xset
Fig. 6-78 Incremental position reference value via angular incremental encoder interface
1 signal period ta
Edge clearance
Track A
Track A*
Track B
Track B*
1 segment
Track B before A
Track A before B ----> positive setpoint input ----> negative setpoint input
Fig. 6-79 Position reference value input via quadrature signals (P0894 = 0)
Track A
Track A*
tlow
Track B
Track B*
1 segment ts
ta
Positive setpoint input Negative setpoint input
Fig. 6-80 Position reference value input via pulse/direction signal (P0894 = 1)
1 signal period
thigh
Track A
Track A*
Track B
Track B*
tlow ta 1 segment
Fig. 6-81 Position reference value entered via the forwards/backwards signal
(P0894 = 2)
Input format These parameters are used to define how many signal periods corre-
(P0895 spond to the distance to be traveled.
and
Example:
P0896)
Assumption:
The dimension system is set to linear, metric
----> 1 MSR = 0.001 mm
The axis should move through 10 mm with 2048 signal periods.
----> P0895 = 2 048
----> P0896 = 10 000 [MSR]
Position reference The position reference value, entered via the angular incremental en-
value display coder interface, is displayed using this parameter.
(P0032)
S P0032 ----> Pos. ref. value via the angular incr. enc. interf.
S P0020 ----> Position reference value for the pos. controller 6
It is not absolutely necessary that P0032 and P0020 are the same (e.g.
for an axis coupling).
Input limiting It is only guaranteed that the input signals are correctly identified and
frequencies and processed via the angular incremental encoder interface, switched as
signal limits input if the following input limiting frequencies and signal limits are
maintained:
Input in pos When switching--out (releasing) the coupling, it should be noted that the
operation interpolator controls the velocity to the last value that was present, be-
fore it starts to brake. For high fluctuations in the velocity setpoint, this
can lead to the drive first briefly accelerating before braking.
This has to be taken into consideration for coarse resolutions of the
position setpoint (e.g. 1 increment > 0.5 mm), as synchronization dis-
tances with different lengths can occur.
Encoder with From SW 8.3.7 and higher, it is also possible to use an encoder with a
coarse resolution coarse resolution (1 increment = approx. 1 mm or 1 degree). From
SW 10.1.1. and higher, P0891 must also be set to 5 (angular encoder
interface X461/X462 coarse).
If the acceleration in P0104 is set too low, then when synchronizing,
higher acceleration levels can be reached.
Parameter When setting the angular incremental encoder interface as input for
overview incremental position reference values, the following parameters must
(refer to Chapter be observed:
A.1)
S P0032 External position reference value
S P0890 Activates the angular incr. enc./encoder interface
6 S P0891
S P0894
Source, external position reference value
Angular incremental encoder input signal waveform
S P0895 External position reference value -- No. of increments
S P0896 Ext. position reference value -- No. of dimension
system grids
S P0897 Inversion, external position reference value
Input signal For ”angular incremental encoder interface as input”, the following sig-
(refer to Chapter nal is available:
6.4)
S Input signal ”invert angular increm. encoder input” (from SW 3.5)
(refer under the index entry ”Input signal, digital ...”)
----> using an input terminal with function number 75
----> using the PROFIBUS control signal ”PosStw.7”
Angular The electronic handwheel can, in the positioning mode, be activated via
incremental an input terminal function and via PROFIBUS--DP. The signals from the
encoder angular incremental encoder interface are velocity signals. The hand-
handwheel wheel and drive do not move in synchronism.
evaluation
Acceleration and braking is realized according to P0103 and P0104.
The drive speed is limited by P0102.
The increments of the electronic handwheel can be assigned four fac-
tors using two input terminals.
The factors should be entered, before SW 9.1 in P0900 and from SW
9.1 onwards, in P0889:
Bit 1 Bit 0 Handwheel evaluation (standard)
P0900/P0889[0] 0 0 1 MSR
P0900/P0889[1] 0
P0900/P0889[2] 1
1
0
10 MSR
100 MSR
6
P0900/P0889[3] 1 1 1000 MSR
Before SW 9.1:
Sub--parameters P0900[0] up to P0900[3] can be optionally assigned
factors of between 1 and 10000.
From SW 9.1:
Sub--parameters P0889[0] to P0889[3] can be optionally assigned fac-
tors of between 1 and 10000.
Reader’s note
If the drive is moved using the electronic handwheel, then the drive
behavior corresponds to that of jogging, refer to Chapter 6.2.9.
Example:
The electronic handwheel supplies 100 incr./rev. One handwheel revo-
lution corresponds to a value of 1 mm.
200 handwheel revolutions in one minute correspond to a velocity of
200 mm/min. The handwheel evaluation is entered using the input sig-
nal ”angular incremental encoder handwheel evaluation, bit 0”.
The following should be parameterized:
S Spindle pitch 10 mm/rev ----> P0236 = 10.000
S Quadrature signal activated ----> P0894 = 0
S Angular incremental encoder
handwheel evaluation 10 ----> P0900/P0889[1] = 10
Note
Angular incremental encoder pulses in the inhibited direction do not
result in the output of faults or warnings.
In the inhibited direction, only the pulses of the velocity setpoint are
cancelled. The velocity actual value must not necessarily follow the
velocity setpoint, e.g. as a result of external forces or transient
operations. As a result, motion is also possible in the direction that has
not been enabled.
Fault handling The following actions are not possible and initiate the appropriate
faults:
S If the input terminals Fct. No. 62 or control signal STW1.8 (jogging 1
ON) or Fct. No. 63 or STW1.9 (jogging 2 ON) and Fct. No. 84 or
SatzAnw.13 (activate angular incremental encoder, handwheel) are
simultaneously activated, then fault 121 is output.
S If input terminal Fct. No. 72 or control signal PosStw.4 (activate cou-
pling) and Fct. No. 84 or SatzAnw.13 (activate angular incremental
encoder handwheel) are simultaneously activated, if a position refer-
ence value source is active via Parameter P0891, then fault 167 is
output.
Input/output The following signals are used to connect a handwheel to the angular
signals incremental encoder interface:
(refer to Chapter S Input signals
6.4) (refer under index entry ”Input signal, digital -- ...”)
-- Input signal, ”activate angular incremental encoder handwheel”
(from SW 8.1)
----> using an input terminal with function number 84
----> using the PROFIBUS control signal ”SatzAnw.13”
-- Input signal, ”angular incremental encoder handwheel evaluation,
bit 0” (from SW 8.1)
----> using an input terminal with function number 85
6
----> using the PROFIBUS control signal ”SatzAnw.11”
-- Input signal, ”angular incremental encoder handwheel evaluation,
bit 1” (from SW 8.1)
----> using an input terminal with function number 86
----> using the PROFIBUS control signal ”SatzAnw.12”
S Output signals
(refer under the index entry, ”Output signal, digital -- ...”)
-- Output signal, ”angular incremental encoder handwheel active”
(from SW 8.1)
----> using an output terminal with function number 84
----> using the PROFIBUS status signal ”AktSatz.13”
-- Output signal, ”angular incremental encoder handwheel evalua-
tion, bit 0” (from SW 8.1)
----> using an output terminal with function number 85
----> using the PROFIBUS status signal ”AktSatz.11”
-- Output signal, ”angular incremental encoder handwheel evalua-
tion, bit 1” (from SW 8.1)
----> using an output terminal with function number 86
----> using the PROFIBUS status signal ”AktSatz.12”
Note
Compared to the input of control signals via PROFIBUS--DP, the input
terminal functions No. 84 to 86 have a higher priority.
Description For axes, which must be secured against undesirable motion when
powered down, the brake sequence control of ”SIMODRIVE 611 uni-
versal” can be used to control the motor holding brake.
The relay for the motor holding brake is controlled via a freely--parame-
terizable output terminal.
SIEMENS motors are optionally available with a motor holding brake.
Warning
! It is not permissible to use the motor holding brake as working brake,
as it is generally only designed for a limited number of emergency
braking operations.
6 Connecting the The brake sequence control operates with the ”open holding brake”
motor holding output signal. The signal can be output as follows:
brake
S Using a freely--parameterizable output terminal
The required output signal for the control board or the optional TER-
MINAL module must therefore be assigned function No. 35 for the
motor holding brake by appropriately parameterizing it.
Output terminals on the control board
0.x, O1.x, O2.x and O3.x (parameterization, refer to Chap. 6.4.5)
Output terminals for the optional TERMINAL module
O2, O3 to O11 (parameterization, refer to Chapter 6.5)
P0699 can be used, for each output terminal, to set whether the sig-
nal is output inverted.
The relay for the motor holding brake is connected at the para-
meterized output terminal.
S Via status signal for PROFIBUS--DP
The DP master must process the ”open holding brake” status signal.
The signal must be connected to the digital output of the master, to
which the relay for the motor holding brake is connected.
Parameter The following parameters are used for the ”motor holding brake” function:
overview
S P0850 Activates the brake control
(refer to Chapter
A.1) S P0851 Brake opening time
S P0852 Speed, close holding brake (SRM, ARM)
Motor velocity, close holding brake (SLM)
S P0853 Brake delay time
S P0854 Controller inhibit time
Information for
enabling the
controller and
pulses Note
For controller enable:
Issuing and withdrawing the controller enable is dependent on several
internal and external enable signals (refer to Chapter 6.4.1).
For pulse enable:
Issuing and withdrawing the pulse enable is dependent on several
internal and external enable signals (refer to Chapter 6.4.1).
Open brake When ”controller enable” is issued, the speed controller is active and
controls with nset = 0.
The speed setpoints are only transferred after the brake opening time
has expired.
This is signaled using the ”status, controller enable” output signal.
Objective when The brake opening time should be selected, so that after the ”controller
setting the brake enable” is issued, the speed controller becomes active when the motor
opening time holding brake opens.
For all other settings, the control acts against the brake.
The following applies:
Brake opening time (P0851) ≥ Time to open the holding brake
1
Controller enable
0
t
Speed--controlled
operation
Speed setpoint
t
6 Output signal 1
”open holding brake” 0
t
P0851 Brake opening time
Output signal 1
”status, controller 0
enable” t
1
Holding brake
0
Duration t
required to release holding brake
Closing the brake The axis is actively braked when the ”controller enable” is withdrawn.
when withdrawing The brake delay time (P0853) is started when the ”controller enable”
the ”controller signal drops--out, i.e. at nset = 0.
enable” At n = nholding brake (P0852), the following is valid:
S The ”open holding brake” output signal is deleted
Note:
After the brake delay time has expired (P0853), the ”open holding
brake” output signal is always canceled.
For nset = 0, the controller inhibit time (P0854) starts to run down.
Objective for this The time required to close the holding brake should be adjusted so that
setting the control is only withdrawn after the brake has closed. This prevents
an axis from possibly sagging.
1
Controller
enable 0
t
Ramp--function 1
generator
0 t
active (internal)
Note:
Speed--controlled
operation In the example, the
Speed setpoint ”ramp--down time, ramp--function generator” = 0
t
Internal 1
controller
enable 0
t
Output signal 1 P0854 Controller inhibit time
”status, controller 0
enable” t
1
Holding brake
0
Duration t
required to close holding brake
Fig. 6-83 Closing the brake: Behavior when withdrawing ”controller enable”
Note
The signals designated as internal (e.g. ”open holding brake”) differ --
as a result of the additional internal run times and interlocks -- from the
appropriate digital input and output signals or PROFIBUS signals.
Closing the brake When the pulse enable is withdrawn, the drive coasts down, and the
when the ”pulse ”open holding brake” output signal is canceled.
enable” is
After the time taken for the brake to close, the drive is braked by the
withdrawn
motor holding brake.
1
Pulse enable
0
t
t
Output signal 1
”open holding brake”
0
t
Internal
6
1
controller
enable 0
t
Output signal 1
”status, controller enable” 0
t
1
Holding brake
0
t
Duration
required to close holding brake
Fig. 6-84 Closing the brake: Behavior when withdrawing ”pulse enable”
Relays
to
control
the
motor-
holding
M
1) brake
3μ
Motor with Output
motor- O3.A
holding brake
0V
1) Overvoltage circuitry, e.g. varistor
Fig. 6-85 Example: Controlling the motor holding brake via output O3.A
Parameters that For ”SIMODRIVE 611 universal” the following parameter types are
are independent available, referred to the parameter set changeover:
and dependent
S Parameter set--independent parameters
on the parameter
set These parameters only have one parameter value, and are effec-
tive, independent of the selected parameter set.
Example:
P0660 Function, input terminal I0.x
6 S Parameter set--dependent parameters
These parameters have, for every parameter set, a parameter value
which is effective, dependent on the selected parameter set.
Example:
P1407:8 P--gain, speed controller (ARM, SRM)
P--gain, velocity controller (SLM)
P1407:0 is effective, if parameter set 0 is selected (standard)
...
P1407:7 is effective, if parameter set is selected
6
x1) for spindle positioning (from SW 5.1)
Note
Only parameter set 0 is parameterized using this SimoCom U
parameterizing and start--up tool via the interactive dialog operation.
Parameter sets 1 to 7 must be parameterized using the Expert list of
SimoCom U.
How can you You can toggle between parameter sets 0 and 7 using
toggle between the following input signals:
parameter sets?
S Input signal ”parameter set changeover 1st input”
S Input signal ”parameter set changeover 2nd input”
S Input signal ”parameter set changeover 3rd input”
Note
The input signals to change over the parameter set can be entered via
input terminals or via PROFIBUS--DP (refer to Chapter 6.4.3 or under
the index entry ”input signal, parameter set changeover”).
For a parameter set changeover in the positioning mode (P0700 = 3),
for the same gear set ratios, the reference point is lost. This is not the
case if P0239 = 1.
Drive A
The motor is operated, dependent on
how input terminal I0.A is energized, M
3μ
using either parameter set 0 or 1.
M
P2xxx
M
6
P3xxx
P4xxx
14
6.11.3
P2xxx
6
P4xxx
M Application: 6.11.4
P2xxx
6 13
P3xxx
P4xxx
Motor data sets For the ”SIMODRIVE 611 universal” control board, there are data sets
for a maximum of 4 induction motors.
Note
The currently effective motor data set is displayed in P0599 (active
motor data set).
It is only possible to enable motor changeover in the ”speed/torque
setpoint” mode (P0700 = 1).
Before motor changeover can be selected, the motor data must be
entered into the associated parameters 2xxx, 3xxx and/or 4xxx. For
motors with Code No., it is sufficient to make the entry in Px102. After
this, in both cases, it is necessary to carry--out a ”calculate controller
data” routine using Px080 = 1.
6 1146
1147
2146
2147
3146
3147
4146
4147
Maximum motor speed
Speed limitation
1148 1) 2148 1) 3148 1) 4148 1) Speed at the start of the stall power
1150 2150 3150 4150 P gain, flux controller
1151 2151 3151 4151 Integral action time, flux controller
1160 2160 3160 4160 Speed at the start of flux sensing
1167 2167 3167 4167 Response value of the ground fault test (from SW 13.1)
1168 2168 3168 4168 Maximum rotation, ground fault test (from SW 13.1)
Maximum motion, ground fault test (SLM) (from SW 13.1)
1180 2180 3180 4180 Lower current limit adaptation
1181 2181 3181 4181 Upper current limit adaptation
1182 2182 3182 4182 Factor, current controller adaptation
1230:8 2230:8 3230:8 4230:8 1st torque limit value
1233:8 2233:8 3233:8 4233:8 Regenerative limiting
1235:8 2235:8 3235:8 4235:8 1st power limit value
1238 2238 3238 4238 Current limit value
1240:8 2240:8 3240:8 4240:8 Offset, torque setpoint (speed controlled)
1241:8 2241:8 3241:8 4241:8 Normalization, torque setpoint
1242:8 2242:8 3242:8 4242:8 Offset, torque setpoint (torque controlled)
1243:8 2243:8 3243:8 4243:8 Normalization, torque/power reduction
1245 2245 3245 4245 Threshold for speed--dep. Mset smoothing
Selecting the The following input and output signals are used to select the motor data
motor data sets set and the associated motor:
and motors via
input/output
signals
SIMODRIVE
611
universal Output terminal with
Input terminal with Fct. No. 11
”Motor 1 selected”
Fct. No. 5
”Motor data set Fct. No. 12
changeover, 1st input” ”Motor 2 selected”
Fct. No. 6 Fct. No. 13
”Motor data set ”Motor 3 selected”
changeover, 2nd input”
Fct. No. 14
”Motor 4 selected”
Note:
Output terminals with Fct. Nos. 11...14 are only controlled, if P1249 = 0!
6
Control signal
SIMODRIVE
”Motor data set 611 Status signal
changeover, 1st input” universal
STW2.9 ”Actual motor, 1st signal”
ZSW2.9
”Motor data set
changeover, 2nd input” ”Actual motor, 2nd signal”
STW2.10 ZSW2.10
”Motor changed over” ”Motor being changed
STW2.11 over”
(from SW 3.3)
ZSW2.11
Reader’s note
S Input signals: refer under the index entry ”Input signal...”
Output signals: refer under the index entry ”Output signal ...”
S The wiring of the input/output terminals for the control board and for
the optional TERMINAL module is described in Chapter 2.2.
S The following input/output terminals are available:
-- for the control board: I0.x to I3.x or O0.x to O3.x
x: Space retainer for drive A or B
-- for the optional TERMINAL module: I4 to I11 or O4 to O11
S The parameterization of the input/output terminals is described as
follows:
-- for the control board: in Chapter 6.4.2 and 6.4.5
-- for the optional TERMINAL module: in Chapter 6.5
Pulse frequency A dedicated power module pulse frequency (P1100) can be parameter-
changeover ized for each motor data set.
The speed requirement of the motor can be better adapted by changing
over the pulse frequency. With a higher pulse frequency, higher speeds
can be achieved.
The following applies for the pulse frequency, it must have at least
6
approx. 6 the frequency of the instantaneous motor frequency.
High pulse frequencies mean high switching losses and therefore poor
utilization.
At a pulse frequency of 8 kHz, only 40–55% of the possible current that
is available at 3.2 kHz is available.
Description For this changeover version (P1013 = 1), a maximum of 4 motors each
with 1 associated motor data set can be changed over.
Note
The pulses are canceled at each changeover.
Input/output The following 2 input and 4 output signals are available to changeover
signals for a maximum of 4 motors/motor data sets:
changeover
Table 6-63 Input/output terminal signals
Note
The number of contactors which can be controlled for motor
changeover is limited by the number of output terminals.
Output terminals 11, 12, 13 and 14 are not controlled, if P1249 = 1.
How does a ”SIMODRIVE 611 universal” receives a request for changeover, if the
changeover work? signal status at one of the two input terminals for motor data set
changeover has changed.
A changeover is then realized automatically as follows:
1. The pulses are canceled and the motor selection outputs are reset
2. Time t1 starts (this is set to 320 ms)
3. After time t1 expires, the ”correct” output terminal is set to select the
motor
4. Time t2 starts (this is set to 160 ms)
5. After time t2 expires, the pulses are enabled
Application 4 motors should be operated with drive A from ”SIMODRIVE 611 uni-
example versal”.
Assumptions for the example:
S An optional TERMINAL module is used.
S The changeover is realized via the following input/output terminals:
I8 (X422.5) P0668 (function, input terminal I8) = 5
I9 (X422.6) P0669 (function, input terminal I9) = 6
O8 (X432.5) P0688 (signaling function, output terminal O8) = 11
O9 (X432.6) P0689 (signaling function, output terminal O9) = 12
O10 (X432.7) P0690 (signaling function, output terminal O10) = 13
O11 (X432.8) P0691 (signaling function, output terminal O11) = 14
K1 SIMODRIVE
K2 611
Pulse enable K3 T. 663 Output terminals
universal
K4 O81)
P24
Input terminals O9
I8 O10
1st input 0 1 0 1
2nd input I9 O11
0 0 1 1
Motor selection 1 2 3 4
U2 W2 V2
K1H K2H K3H K4H
6
2) 0V
K1 K2 K3 K4
Fig. 6-89 Recommended circuit: Changing over 4 motors, each with one motor data set
Description For this changeover version (P1013 = 2) for one motor, a maximum of
4 motor data sets can be changed over.
Note
The pulses are not canceled at changeover, i.e. the changeover is
made with the pulses enabled.
This version can be used to adapt the motor and controller data.
Input/output The following input/output signals are used for this changeover version:
signals
Table 6-64 Input/output terminal signals
Input/output The following input/output signals are used for this changeover version:
signals
Table 6-65 Input/output terminal signals
1) If the input terminal is used to change over the motor, then the pulses are
canceled at the changeover.
2) The input terminal with function number 5 is inactive for this changeover
version.
3) The pulses are not canceled if changeover is realized using speed
thresholds.
4) Output terminals with function numbers 12 and 14 are not energized.
Note
Output terminals 11 and 13 are not energized, if P1249 = 1.
Kx1) K1 K2
SIMODRIVE
T. 663 611
universal Output terminals
Pulse
enable P24 O8 (Fct. No. 11)
of
PLC O9 (Fct. No. 13)
/
changeover Input terminal K2H K1H
1 signal ----> operation I8 (Fct. No. 6)
0V
0 signal ----> operation U2 V2 W2 PE
Kx1)
P24
K1H K2H
K2 K1 K1 K2
U2 V2 W2 U2 V2 W2
K1 K2 U1 V1 W1
6
operation operation
0V 1PH
/
Notice
Main contactors K1 and K2 must be switched in the no--current
condition.
If this is not observed, the drive converter and contactors could be
destroyed.
Parameter
No. Description Min. Standard Max. Unit Effective
1013 Enable, motor changeover (ARM) 0 0 3 -- PO
... the motor changeover is enabled or the motor changeover type is selected
Value Description
0 Motor changeover inhibited
1 Motor changeover with pulse cancellation
2 Motor changeover without pulse cancellation (data set changeover)
3 Motor changeover using speed thresholds (P1247, P1248)
Note:
It is only possible to enable motor changeover in the ”speed/torque setpoint” mode (P0700 =
1).
1247 Speed threshold 100.0 100 000.0 100 000.0 RPM immedi-
motor changeover 1/2 (ARM) ately
6 1248 Speed threshold 100.0 100 000.0 100 000.0 RPM immedi-
motor changeover 3/4 (ARM) ately
... the speed thresholds for the motor changeover are defined with speed threshold (P1013 =
3).
P1247:
Below P1247 minus 5% hysteresis, the first motor data set is selected (P1xxx).
Above P1247 plus 5% hysteresis, the second motor data set is selected (P2xxx).
P1248:
Below P1248 minus 5% hysteresis, the third motor data set is selected (P3xxx).
Above P1248 plus 5% hysteresis, the fourth motor data set is selected (P4xxx).
n
5% 5%
Parameter
No. Description Min. Standard Max. Unit Effective
1249 External contactor control 0 0 1 -- immedi-
motor changeover (ARM) ately
... specifies whether the contactors for motor changeover are controlled from the drive or from
an external control.
1 Motor changeover via external control
The contactor control for the motor changeover is realized using an external control
via the ”motor changeover” input signal (STW2.11).
The output terminals with function numbers 11, 12, 13 and 14 are not energized.
0 Motor changeover via drive
The contactors to change over the motor are controlled from the drive via the output
terminals with function numbers 11, 12, 13 and 14.
Note:
The contactors used to change--over the motor must be switched in a no--current condition.
If an external control is used to changeover the motor, and it is ”incorrectly” changed over (e.g.
the pulses are present), it is possible that the power/supply infeed module will be destroyed.
Recommendation:
Motor changeover should be realized using the drive output terminals (P1249 = 0).
Note
When jogging (closed--loop speed control), travel to fixed stop is also
possible by suppressing fault 608 (speed controller output limited)
using the ”suppress fault 608” input signal.
The ”travel to fixed stop” function may not be used for coupled axes.
Flowchart The following sequence applies for the ”travel to fixed stop” function:
S How is this function started?
The function is started when executing a traversing block with the
FIXED STOP command.
The same data as for a positioning set should be made in this tra-
versing block and, in addition, also the clamping torque in [0.01 Nm]
or the clamping force in [N] (refer under the index entry ”Command--
dependent block information”).
In order that the fixed endstop (workpiece) can be reached at all, it
must be located between the start and target positions. The target
position must be selected a considerable distance behind the fixed
stop.
S How is the axis moved after start?
-- After starting the block, the axis travels in the direction of the tar-
get position with the programmed velocity.
-- The clamping torque/clamping force, programmed in this block,
already becomes effective from the starting position, i.e. the axis
moves to the fixed stop with the reduced torque limit/force limit.
-- The dynamic following error monitoring is not effective when trav-
eling to the fixed stop.
S What happens if ... 6
-- ... the fixed stop is reached before the target position is reached
(standard case)?
----> refer to ”What happens if the fixed stop is reached?”
-- ... the fixed stop is not reached, but the target position is ap-
proached?
----> refer to ”What happens if the fixed stop is not reached?”
-- ... the programmed clamping torque is not reached.
----> refer to ”What happens if the fixed stop is reached but the
programmed clamping torque is not reached?”
-- ... the axis is first at the fixed stop and then leaves this position,
i.e. has the fixed stop broken off?
----> then the fixed endstop monitoring becomes effective, i.e. the
axis then moves by the distance, set in P0116:8 (fixed endstop
monitoring window) plus the braking ramp.
----> refer to ”fixed endstop” monitoring window
What happens if If the axis moves to a fixed stop, then the behavior is as follows:
the fixed stop is
S The closed--loop drive control increases the torque for the axis up to
reached?
the programmed clamping torque, and then keeps it constant.
S The ”fixed stop reached” status is reached as follows, depending on
P0114 (fixed stop, configuration 2):
S The following applies after the ”fixed stop reached” status has been
6 recognized:
-- The distance to go is deleted
-- The position reference value is tracked
-- The fixed endstop monitoring is activated
-- The controller enable remains active
-- The ”fixed stop reached” output signal is set
-- Is the programmed clamping torque reached?
Yes ----> the output signal
”fixed stop, clamping torque reached” is set
No ----> the behavior is dependent on P0113.1
What happens if If, for a traversing block, the axis moves to the brake initiation point
the fixed stop is with the FIXED STOP command, without detecting the status ”fixed
not reached? stop reached”, then the following behavior applies, dependent on
P0113.0:
Canceling the The ”travel to fixed stop” function is interrupted, and if warning 889 is
”travel to fixed present it is acknowledged, if one of the following occurs:
stop” function S The next block is processed with the POSITIONING command
S the jogging mode is selected if previously interrupted
----> with the input signal ”reject operating condition/traversing task”
S The controller enable is withdrawn (----> fault 147)
S Pulse enable is withdrawn (----> fault 147)
Interrupting or The following applies for a traversing block with the FIXED STOP com-
exiting the ”travel mand:
to fixed stop”
S Interrupt and continue
function
----> using the ”operating condition/intermediate stop” input signal
S Exit
----> using the ”operating condition/reject traversing task” input signal
In all of these cases, the drive is correspondingly braked.
Interruption at the fixed stop:
The drive remains at the fixed stop, and can be moved away from it
either in the jog mode, or by starting a new traversing block.
S Abort
---->while ”travel to fixed stop”
The drive brakes and maintains this position with a reduced torque
as ”traverse to fixed stop” is still active The position is monitored
using P0326. Fault 145 is signaled when the tolerance window in
P0326 is exceeded.
Fixed endstop If the axis travels by more than the monitoring window, set in P0116:8
monitoring when it reaches the ”fixed stop reached” status, then the ”travel to
window fixed stop” function is canceled as a result of fault 146 (fixed stop, axis
outside the monitoring window), and the axis is stopped.
The following applies for the fixed endstop monitoring window:
S Set using P0116:8 (fixed endstop monitoring window).
S The monitoring window generally applies for a drive, which means,
in order to adapt it for an individual traversing block, P0116:8 must
be correspondingly re--written into before the block starts.
S The value in P0116:8 is valid both in the positive as well as the neg-
ative travel directions.
S The window setting must be selected, so that a fault is only initiated
if the endstop breaks.
If the monitoring window P0116:8 is set too large (e.g. to the maxi-
6 mum value) and if the fixed endstop breaks away, then the drive
accelerates.
From SW 12.1, the following applies: The speed is limited to the
value that the drive had before reaching the fixed endstop. The limit
is implemented using a two--step control:
-- Speed too high ----> torque = 0
-- Speed too low ----> programmed torque
Hanging axis For a hanging axis without mechanical weight equalization, when pro-
without gramming the clamping torque and when defining the fixed endstop
mechanical weight monitoring window, it must be taken into consideration as to whether
equalization the electronic weight equalization is set via P1240:8.
The clamping torque, effective for ”travel to fixed stop” is made up as follows:
S Programmed clamping torque in the traversing block
and
S P1240:8 (offset, torque setpoint speed--controlled)
The following applies when programming the clamping torque for a
hanging axis without mechanical weight equalization:
If Then
A torque offset is not Take into account the weight equalization when pro-
entered (P1240:8 = 0) gramming the clamping torque.
A torque offset is The weight equalization is not taken into account
entered (P1240:8 ≠ 0) when programming the clamping torque
Diagnostics for The following diagnostics are available for the activated function:
”travel to fixed S Display via P0600 (operating status)
stop”
S Display via ”travel to fixed stop active” output signal
Signal The motor current, following error, input/output signals and positions for
characteristics the ”travel to fixed endstop” function are illustrated in the following dia-
gram.
P0086:64/256
Motor current
P0115:8 valid, if
Following error P0114 = 0
or
valid, if
”Fixed stop sensor” input signal
P0114 = 1
6
”Fixed stop reached” output signal
Block with
Block with command command Block with command
FIXED STOP WAITING POSITIONING
Fig. 6-91 Signal timing for the ”travel to fixed stop” function
Travel to fixed
endstop and
EMERGENCY OFF
Caution
! It must be ensured, that after the ”travel to fixed endstop” function is
withdrawn as a result of EMERGENCY OFF, the machine cannot go
into a potentially hazardous state (e.g. the clamped workpiece drops
out of the clamping mechanism after EMERGENCY OFF).
Parameter The following parameters are available for the ”travel to fixed stop”
overview function:
(refer to Chapter
S P0113 Fixed stop, configuration 1
A.1)
S P0114 Fixed stop, configuration 2
S P0115:8 Fixed stop, maximum following error
S P0116:8 Fixed stop, monitoring window
S P1240:8 Offset, torque setpoint (speed controlled)
Offset, force setpoint (speed controlled)
6 Input/output The following signals are used for the function ”traverse to fixed stop”:
signals
S Input signals
(refer under index entry ”Input signal, digital -- ...”)
-- ”Fixed stop sensor” input signal
----> using an input terminal with function number 68
----> using PROFIBUS control signal PosStw.3
S Output signals
(refer under the index entry, ”Output signal, digital -- ...”)
-- ”Fixed stop reached” output signal
----> using an output terminal with function number 68
----> using PROFIBUS status signal PosZsw.12
-- ”Fixed stop, clamping torque reached” output signal
----> using an output terminal with function number 73
----> using PROFIBUS status signal PosZsw.13
-- ”Travel to fixed stop active” output signal
----> using an output terminal with function number 66
----> using PROFIBUS status signal PosZsw.14
Description Using this function, an approached axis position can be directly entered
into a specific traversing block as position reference value.
The axis can be traversed to the required position e.g. using ”jogging”
and/or ”incremental jogging.
The ”teach--in” function is activated using the ”activate teach--in (edge)”
input signal in the ”positioning” mode.
It is not possible to activate ”teach--in” while a traversing program is
running.
Table 6-71 Overview of teach--in
Parameter The following parameters are available for the ”teach--in” function:
overview
S P0120 Teach--in block
(refer to Chapter
A.1) S P0121 Teach--in standard block
S P0124 Teach--in configuration
Input/output The following signals are used for the ”teach--in” function:
signals (refer to
S Input signals
Chapter 6.4)
(refer under index entry ”Input signal, digital -- ...”)
-- Input signal ”activate teach--in (edge)”
----> using an input terminal with function number 64
----> using the PROFIBUS control signal ”PosStw.6”
-- up to SW 9.2
Input signal ”block selection 1st to 6th input”
----> using an input terminal with function number 50 -- 55
----> using PROFIBUS control signal SatzAnw.0 -- .5
-- From SW 10.1
Input signal ”block selection 1st to 8th input”
Note
The positions with teach--in are only transferred into the RAM memory.
Data is manually saved using the ”SimoCom U” parameterizing and
start--up tool with ”Save in the drive (FEPROM)”.
Condition The following prerequisites are necessary to use Dynamic Servo Control:
S n--set mode
S Isochronous PROFIBUS--DP
S The position controller gain factor (KPC) and the system deviation
(XERR) must be included in the PROFIBUS--DP setpoint telegram
(refer to P0915)
S The position actual value must be transferred to the master in the
actual value telegram of PROFIBUS--DP via the encoder interface
Gx_XIST1 (refer to Chapter 5.6.4)
S When DSC is activated, the speed setpoint N_SOLL_B from the
PROFIBUS telegram is used as speed pre--control value
S The internal quasi--position controller uses the position actual value 6
from the motor measuring system (G1_XIST1)
Data transfer
deadtime Interpolator
n pre n pre
Speed Speed
Path inter-- Data transfer setpoint setpoint
polation deadtime T position Interpolator KPC filter 1 filter 2
xset Xerr
Speed
controller
Data
transfer
dead--
time T speed
T position
Data transfer
T position deadtime TDP
Xact
Offset
Master Drive
6 Fig. 6-92 Principle of Dynamic Servo Control; the speed setpoint is used for speed precontrol
Activating If the prerequisites for DSC have been fulfilled, the function is activated
by transferring a value for KPC > 0 in the PROFIBUS telegram.
When DSC is activated, the position controller gain in the master
should be set again.
If the PROFIBUS control words XERR (system deviation, DSC) and
KPC (position controller gain factor, DSC) are activated in the
PROFIBUS telegram the closed--loop control structure is also acti-
vated. This means that the ramp function generator, for example, is no
longer active.
Deactivating The DSC function is de--activated by setting KPC = 0. Then, only the
speed pre--control is effective.
Higher gain factors can be set using DSC. This is the reason that the
control loop can become unstable when DSC is disabled. Before disab-
ling DSC (e.g. for optional tests) the KV factor must be reduced in the
master.
Description Using the ”spindle positioning” function, in the ”n--set” mode, the
spindle can be traversed to a specific position and then held there.
Activating The function is activated in the ”n--set” mode (P0700 = 1) via the input
signal ”spindle positioning on” or via PROFIBUS--DP (STW1.15), if
P0125 = 1 (spindle positioning active).
Note
If the ”spindle positioning” function is carried--out using NC functionality
(e.g. SINUMERIK 802D), then P0125 must be set to 0 (spindle
positioning de--activated).
Position actual
value sensing S With a motor encoder (sin/cos 1 Vpp)
S With a motor encoder (sin/cos 1 Vpp) and external zero (BERO) at
the spindle when the gearbox stage is being changed--over
S With direct measuring system (spindle encoder, sin/cos 1 Vpp) via
encoder connection X412 (drive B)
Boundary
conditions S Spindle positioning only with motor 1.
S If spindle positioning has been selected, then the encoder informa-
tion for PROFIBUS--DP (G1_STW, G1_ZSW) is no longer precisely
transferred.
S If ”spindle positioning on” is selected using a terminal or PROFI-
BUS--DP (for P0125 = 1), then the ”relative” positioning mode
(P0087:64/256) may no longer be programmed in the currently se-
lected traversing block.
S When spindle positioning is selected, it is not possible to change
over the motor via PROFIBUS--DP.
S Spindle positioning is not supported in conjunction with the absolute
distance--coded measuring systems.
Positioning If the drive has still not been referenced, it is automatically referenced
operation after activating the ”spindle positioning on” function.
The positioning operation is executed via the position controller and is
carried--out in several phases:
1. Selecting the ”spindle positioning on” function via terminal or PRO-
FIBUS--DP in the ”n--set” mode
2. Traversing to the search velocity
3. Traversing with search velocity and searching for the zero mark
(BERO)
4. Braking to the 1st target position (angle)
1
nact
Command, spindle positioning on
2 3 4
Parameter The following parameters are available for the ”spindle positioning”
overview function:
(refer to Chapter S P0080:256 Block number (traversing blocks)
A.1) S P0081:256 Position reference value (traversing blocks)
S P0082:256 (Search) velocity (traversing blocks)
S P0083:256 Acceleration override
S P0084:256 Deceleration override
S P0087:256 (Spindle) positioning mode
S P0102 Maximum velocity
S P0103 Maximum acceleration
S P0104 Maximum deceleration
S P0125 Spindle positioning active
S P0126 Spindle positioning, zero mark tolerance window
S P0127 Spindle positioning, setting the internal zero mark
S P0128 Spindle positioning, offset, zero mark
Warning
! When the monitoring is disabled via parameters P0318:8, P0321 and
P0326, it should be noted that under fault conditions, the drive can
accelerate up to the max. speed.
Approaching the The target position approach is defined using the parameters of the
target position selected traversing block.
using the
traversing block
parameters
Table 6-72 Parameters for ”spindle positioning”
Structure of the
traversing block
If no bit is selected when selecting the block with the ”spindle position-
ing on” command, then traversing block 0 is automatically selected.
The axis then positions with the values from traversing block 0.
In the example, Fig. 6-94 (Standard setting) the drive moves to the
position value 0 degrees from the actual speed and direction of rota-
tion, at a search velocity of 72000 degrees/min (200 RPM).
If bit 0 is set in this state, when selecting the traversing block (via
terminal or PROFIBUS--DP), then the drive rotates according to the
ABS_POS mode in the clockwise sense with the max. velocity of
3600 degrees/min and remains stationary at the 90 degrees position.
After bit 0 is switched--out, the axis moves from 90 degrees to 0 de-
6
grees.
The ”spindle positioning on” command must always be present. If the
command is switched--out, then the axis rotates at the speed of the
currently effective speed setpoint.
Search rate The search velocity depends on the initial velocity at the instant that the
”spindle positioning” function is activated at n--set (refer to Fig. 6-95).
In this case, the following parameters are effective:
P0082:256 Velocity
P0083:256 Acceleration override
P0084:256 Deceleration override
P0103 Max. acceleration
P0104 Max. deceleration
P0129 Spindle positioning, tolerance, search velocity
P0130 Spindle positioning, lowest search velocity
P0133 Spindle positioning, max. search velocity
P1256:8 Ramp--function generator, ramp--up time
P1257:8 Ramp--function generator, ramp--down time
3
v2 = max. search velocity
Velocity range
2
v1 = lowest search velocity
(P0130 * P0082)
1
t
P1256 Target
position
1 In this velocity range, the drive accelerates to the search velocity v1. The drive traverses to the
target position if the zero mark is recognized.
2 In this velocity range (search velocity), the drive traverses without changing its velocity until
the zero mark has been recognized. The drive then traverses to the target position.
3 In this velocity range, the drive brakes to the search velocity v2. The drive traverses to the target
position if the zero mark is recognized.
6
Fig. 6-95 Spindle positioning at n--set, if the axis was previously referenced
Spindle Procedure to shift the zero mark and set it to a specific value:
positioning, zero
1st possibility:
mark offset
-- Enter the zero mark offset directly into P0128.
2nd possibility:
-- Traverse the spindle to the required position, e.g. manually rotate
-- Set P0127 to 1. This means that the actual position value is
transferred into P0128. P0127 automatically changes to 0.
Encoder P0250 and P0174 must be set to the existing measuring system.
configuration
effective
Table 6-73 Encoder configuration for spindle positioning
P0250 P0174
Indirect measuring system (motor encoder) 0 1
with encoder zero mark
In addition, the gearbox ratio must be entered
into P0237:8 (encoder revolutions) and
P0238:8 (load revolutions)
Indirect measuring system (motor encoder) 0 2
with external zero mark
In addition, the gearbox ratio must be entered
into P0237:8 (encoder revolutions) and
P0238:8 (load revolutions)
Direct measuring system with encoder zero 1 1
mark
Spindle drive with For spindle drives with gearboxes, an external zero mark
gearbox (BERO) (BERO) should be provided as reference point if the spindle has to be
positioned.
6
For multi--stage gearboxes, the gearbox stage ratios must be taken into
account. The ratios must be entered via parameter P0237 (gearbox
revolutions) and P0238 (load revolutions). For parameter set 0, the ra-
tio of the first gearbox stage can be defined using SimoCom U in the
menu screen ”Mechanical system” (1:1 is the basic setting).
Additional gearbox stage ratios must be entered using the Expert list
(P0237:x, P0238:x; x = 1 to 7).
Example:
If a changeover gearbox with a ratio of 1:1 or 1:4 is used, for the 1st
gearbox stage, parameters P0237:0 and P0238:0 remain unchanged
(because 1:1) and for the ratio 1:4, the following values are entered into
parameters P0237:1 = 1 and P0238:1 = 4. These values become valid
after ”Power on”.
The ratio can be checked using parameter P0132. In this case, the
distance between two zero marks is displayed in degrees. If the values
which are displayed deviate from 360 degrees, then the gear--up/gear--
down ratio was not correctly parameterized.
Input/output The following signals are used for the ”spindle positioning” function:
signals S Input signals
(refer to Chapter (refer under the index entry ”Input signal, digital -- ...)
6.4)
-- Input signal, ”spindle positioning on”
----> using an input terminal with function number 28
----> using the PROFIBUS control signal ”STW1.15”
-- Input of traversing blocks
----> via an input terminal, or
----> via PROFIBUS--DP
When the traversing block selection is changed (number), the
position is immediately changed to the position specified in the
traversing block.
S Output signals
(refer under the index entry, ”output signal, digital -- ...)
The output signals are only effective when selecting ”spindle posi-
tion on”.
-- Output signal, ”spindle positioning on”
----> using an output terminal with function number 28
Short Hardware structure: Encoder signals and zero pulse from the motor encoder
commissioning Software prerequisites:
(example) S Software release SW 5.1
S The spindle positioning program must be activated via
SimoCom U or P0125 =1.
S Select the ”spindle positioning on” function via terminal
(Fct. No. 28) or PROFIBUS--DP (STW1.15). (e.g. ”spindle position-
ing on ” via terminal I2.A).
Start
Is a zero No
offset
required?
Yes
1. Inhibit the controller
2. Disable the selection of ”spindle positioning on” 6
Yes
1. Rotate the spindle to the required position Enter the zero offset value in degrees,
either directly via P0128 or SimoCom U or
2. Set the actual position as zero position
enable the controller; approach the position and
using the SimoCom U menu screen ”Spindle set the actual position as zero mark via
positioning” or set P0127 to 1 SimoCom U or set P0127 to 1. When setting the
----> Zero mark offset is displayed using zero position, the controller inhibit and the
P0128 ”spindle position on” selection must be disabled.
Should positioning be No
optimized?
Yes
1. Current controller
2. Speed controller
3. Ramp--up/ramp--down time (P1256:8/P1257:8)
4. Search velocity via P0082 (traversing block), if necessary, increase P0133
5. Max. deceleration/acceleration (P0103, P0104) and input the override via traversing
blocks
6. Position controller (Kv factor adaptation via P0200:8)
Note:
Observe the parameter set changeover!
End
Note
Terminology change:
Rotor position identification (RLI), corresponds to the pole position
identification (PLI)!
Fine
synchronization S with zero marks: P1011.13 = 0
For the fine synchronization (P1011.13 = 0), the commutation offset
is transferred when passing the zero mark.
Advantages:
-- The fine synchronization with zero mark guarantees a consistent
and optimum and force and torque utilization.
-- An increase in robustness thanks to renewed encoder monitoring
(absolute information and internal pole position).
Parameter P1016 must be appropriately set.
Notice
When replacing the motor/encoder, the commutation angle (P1016)
must be re--determined.
Parameter The following parameters are used for the rotor position synchroniza-
overview tion/rotor position identification:
(refer to Chapter S P1011 IM configuration, actual value sensing
A.1) S P1016 Angular commutation offset
S P1017 Commissioning support
S P1019 Current, rotor position identification
S P1020 Maximum rotation, rotor position identification (SRM)
Maximum movement, rotor position identification (SLM)
S P1075 Technique, rotor position identification
S P1076 Load moment of inertia RLI (SRM)
Load mass RLI (SLM)
S P1523 Time constant, speed actual value filter (PT1) RLI
(from SW 9.1)
Boundary
conditions S The techniques can only be started when the controller and pulses
are enabled as current must flow through the motor.
S When using an absolute motor measuring system, the rotor position
identification can only be used to determine the commutation angle
offset (P1016).
S The technique can only be started when the controller and pulses
are enabled as current must flow through the motor.
For the technique
based on saturation
S This technique can be used for both braked and non--braked mo-
(P1075 = 1)
tors.
S The technique cannot be used for motors which are moving.
S The current which is entered must be adequate in order to generate
a significant measuring signal.
S The measurement and evaluation take approx. 250 ms.
Warning
! When the motors are not braked, the motor rotates or moves as a
result of the current impressed during the measurement. The
magnitude of the motion depends on the magnitude of the current and
the moment of inertia of the motor and load.
Parameterization For the parameterization of the rotor position identification for the mo-
for the tion--based technique, initially, a rotor position identification run must be
motion--based made with a standard parameterization.
technique
The noise which is generated should be heard as a sequence of soft
(P1075 = 3)
surges.
(from SW 6.1)
The following should be done if faults occur:
S Fault 611 (inadmissible motion):
----> Increase the parameterized load mass (P1076), check the max-
imum permissible motion (P1020) and if required, increase.
S Fault 610 (rotor position identification unsuccessful) and P1734 = –4
(current rise too low):
----> The motor is not correctly connected
----> The motor power connections must be checked.
S Fault 610 (rotor position identification unsuccessful) and P1734 = –6
(max. permissible duration exceeded):
----> This can be due to the following reasons:
-- external forces have faulted the identification routine (e.g.
coupled axes have not been opened, surges, etc.),
-- if the drive emits an excessive noise (a loud whistling sound) dur-
ing the identification routine, then the identification technique has
become unstable:
6 ----> P1076 must be reduced,
from SW 9.1 also possible in the negative range
-- Extremely low encoder resolution:
----> use an encoder with a higher resolution
-- encoder mounting is not stiff enough:
----> improve the mounting.
S Fault 610 (rotor position identification unsuccessful) and P1734 = –7
(no clear rotor position has been found:
----> This can be due to the following reasons:
-- the axis cannot freely move (e.g. the motor rotor is locked)
-- external forces have disturbed the identification routine (refer
above)
-- the axis has an extremely high friction:
----> the identification current (P1019) must be increased
If the rotor position identification routine was successful, the rotor posi-
tion which was found should be checked. This test function can deter-
mine the difference between the determined rotor position angle and
the rotor position angle used by the closed--loop control.
The following procedure should be applied several times:
1. Start the test function using P1736 = 1.
2. Evaluate the difference in P1737 -- a spread of the measured values
of less than 10 degrees is acceptable. If this is not the case, then a
higher current must be used for the identification routine (P1019).
Steps when
commissioning the
1. Step: Determine the pole position
system
-- Incremental measuring system (with zero mark)
Set P1011.12 = 1
Set P1011.13 = 0
Carry--out a HW--RESET
Set P1017.0 = 1
Switch--in the pulse and controller enable signals
Move the axis over the zero mark (e.g. enter low nset)
----> The angular offset is automatically entered into P1016
----> Fault 799 is displayed
(Save to FEPROM and HW--RESET required)
Save to FEPROM and carry--out a HW--RESET
-- Absolute measuring system (with CD track)
Power--up with the controller and pulses disabled
Set P1017.0 = 1
Switch--in the controller and pulse enable
----> The angular offset is automatically entered into P1016
----> Fault 799
(Save to FEPROM and HW--RESET required) is displayed
Save to FEPROM and carry--out a HW--RESET
=____,____,____,____,____
-- Is the spread of the measured values less than 2 degrees electrical?
Yes: OK
No: Increase P1019 (e.g. by 10 %)
and repeat the measurements
If OK after having repeated the measurements, then the
angular commutation offset can be re--determined:
For an incremental measuring system:
as for Point 2. (determining the angular commutation offset)
Supplement Measuring systems with coarser encoder resolution are being increas-
from SW 9.1 ingly used. This is the reason that when carrying--out a rotor position
identification routine, method 3 (P1075 = 3), it is possible to enter a
time constant for the speed actual value filtering using P1523 during
the rotor position identification routine. P1522 is then not effective dur-
ing the pole position identification.
Note:
An offset by one of more pole pitches cannot
be detected!
Start
Booting
Bit 10 = 1
P1011 Rotor/pole position identification
Bit 10 = 0
End
Note
P1019 must be adapted at the motor.
For P1075 = 3 (motion--based) -- the motor can move.
For P1075 = 1 (saturation--based) -- noise can be emitted.
The secondary conditions/constraints for both of these techniques
must be carefully observed!
Description For a feed drive with synchronous motor (SRM, SLM), if the encoder
fails without the encoder information, then the drive is braked up to the
changeover speed/velocity parameterized in P1466.
Note
Electrical braking when the encoder fails has not been designed for
operation with coupled axes!
Activating The function ”electrical braking when the encoder fails” is activated with
P1049 = 1. The standard setting (default setting) is P1049 = 0.
Boundary
conditions
S The timer for pulse cancellation in P1404 should be greater than the
duration of the braking operation.
S The changeover speed/velocity P1403 should be less than the value
of the changeover speed/velocity in P1466.
S The maximum torque for a regenerative stop is always reduced with
P1097.
S The function to monitor whether the speed controller is at its end-
stop is always disabled (P1096.1 = 1).
S The following criteria always apply for the use, otherwise fault 722 is
output:
-- Rotating motors (SRM) P1466 > 40000/P1114
-- Linear motors (SLM): P1466 > 1386/P1114
When commissioning a motor, P1466 is automatically set to this
limit.
Note
This braking can withdraw a large proportion of the kinetic energy from
the system. This means that at the end the motor coasts down with a
low amount of energy and depending on the particular application and
the motors selected, the machinery construction OEM should provide
additional protective measure
Parameter The following parameters are used for ”electrical braking when the encoder
overview fails”:
(refer to Chapter S P1049 Activate EMF brake (SRM SLM)
A.1)
S P1097 Red. max. torque for regen. stop
S P1403 Shutdown speed, pulse cancellation (SRM)
Shutdown speed, pulse cancellation (SLM)
S P1404 Timer, pulse cancellation
S P1466 Changeover speed, closed--loop control/pulse cancellation (SRM)
Changeover velocity, closed--loop control/pulse cancellation (SLM)
Speed Current
Speed setpoint controller setpoint filter Motor Mechanical system
n set, load n set, mot Φload, act
6 0 1 P1560
Bit9
Selection
feed-
P1560 back 1 a load, act
Filter 2 Filter 1 Tv1
APC controller output
1 Bit13
0
Bit10 1
P1560
0
Filter 3 P1576... P1571... P1564
P1580 P1575
P1560
Filter 5 Filter 4 Tv2
1 Bit14
Bit7 1
0
0 P1560
Boundary
conditions
S An axis must have two measuring systems -- i.e. a motor measuring
system and a direct measuring system. This means that APC can
only be used for 1 axis.
S APC only functions with ”SIMODRIVE 611 universal HR/HRS”.
S The mechanical components to be dampened must be suitable.
Caution
Exercise caution for axes holding workpieces and axes where the
mass changes!
6 Example 3:
Rotating motor, 2048 pulses/rev, load directly coupled to the direct
measuring system 1024 pulses/rev
Converted to the motor side: 1024 pulses per motor revolution on
the load side; factor: 2048/1024 = 2.0
3. Define the acceleration filter type (P1570:8).
4. Parameterize the sub--sampling of the acceleration filter (P1569).
The sub--sampling factor is entered here for filters 1, 2, 4, and 5.
1 means no sub--sampling (standard).
Sub--sampling should be used for filters with a low blocking fre-
quency. It is generally recommended that
Blocking frequency ⋅ Sampling time ⋅ Sub--sampling factor should
be ≧ 1/160.
This can easily be ensured using the sub--sampling factor. It is ef-
fective for filters 1, 2, 4, and 5. The 3rd filter is always processed in
the speed controller cycle and can serve to interpolate the filters,
which have been sub--sampled. All filters can only be deactivated by
being suitably parameterized (e.g., using default values); there is no
on/off switch.
5. Parameterize the filter characteristics (P1571:8...P1594:8)
Note
Filters 1 and 2 or 4 and 5 can be disabled by selecting PT1 and setting
the time constant to zero.
Filter 3 cannot be configured as PT1 and therefore cannot be disabled.
The ”SimoCom U” start--up tool is used to display the filter frequency
characteristics.
Note
6
The ”Oscillate” function of the ”SIMODRIVE 611 analog” can be
simulated by using the ”Activate function generator immediately” input
signal. The parameters of the ”Function generator” function are to be
parameterized in a suitable manner (see Chapter 7.4.1).
The ”PRBS white noise” function generator waveform is not suitable
for the oscillating function. This waveform does not have any
interlocking for ”oscillating”!
Starting via PROFIBUS-DP is only possible if bit 6 is set to 1 in P0878.
If the oscillation function is canceled (controller enable is withdrawn)
then the drive brakes along the braking ramp P1813. At zero speed,
oscillation is ended and the drive is switched into the ”Positioning”
operating mode.
Description The ruggedness of the drive system with regard to encoder and pole
position faults can be increased with this function.
It offers a solution for the following faults:
S Faulty absolute information from the encoder and thus false pole
position information
S Demagnetized synchronous machine with faulty pole position identi-
fication
A check is carried out whether the acceleration/velocity of a machine
always corresponds to the direction of the torque/force, referenced to
all the torques/forces existing in the system, In the process, oscillatory
sytems, external torques/forces and the energy storage in the system
are taken into account.
If the speed controller is longer at its limit than the period parameter-
ized in P1645 and the direction of acceleration/speed and torque/force
differs, Fault 510 is reported.
Description In order to protect the power section, currents Imax, Irated and Is6 must
be reduced depending on the frequency, the ambient temperature and
the installation altitude when compared to the standard power section
values listed in the catalog (derating).
For “SIMODRIVE 611 universal”, the derating characteristic is deter-
mined as follows:
I
In Ambient temperatures up to 40 C
100%
X1
f1 [kHz]
0%
f0 8
Reader’s note
Derating characteristics, refer to
References: /PJU/ Configuration Manual SIMODRIVE Converters
Chapter 4.4 Current reduction/derating
Parameter The following parameters are used for “Power section derating“:
overview S P1106 Power section code number
(refer to
S P1107 Transistor limit current
Chapter A.1)
P1108 Limiting power section current (rms)
6
S
S P1109 Limiting power section S6 (rms)
S P1111 Rated power section current (rms)
S P1175 Synch. reduction factor for P1108
S P1176 Synch. reduction factor for P1109
S P1177 Synch. reduction factor for P1111
S P1178 Synch. current reduction factor
S P1179 Asynch. current reduction factor
S P1094 Derating, ambient temperature
S P1095 Derating, installation altitude
S P1099 Limiting factor, power section currents
S P1260 i2t limiting, limit current power module S6
S P1261 i2t limiting, rated power module current
Precondition The times must lie within the configured times of P1403 “Shutdown
speed pulse cancellation” and P1404 “Timer pulse cancellation” so that
only a controller inhibit is initiated and not a pulse inhibit.
To achieve this, the controller inhibit must be configured as a shutdown
response when Alarm 617 is output with P1613 “Shutdown response,
fault 2”, bit 17 “DC link voltage“.
Note
When the upper limit for the DC link voltage dynamic energy manage-
ment is exceeded (P1701 > P1153), then Alarm 617 “DC link overvol-
tage” is output.
The configuration must ensure that the sum of all of the motion axes,
which regenerate into the line supply, cannot destroy the infeed/regen-
erative feedback unit. Alarm 617 can be influenced using P1613 bit 17.
Note
Speeding up the DC link sensing
The DC link voltage is measured using a multiplexer which is also used
to sense the motor temperature for motor 1 and motor 2 and an inter-
6 nal reference measurement.
These “switchover deadtimes” are also included in the response of the
DC link voltage sensing.
In order that the DC link voltage monitoring responds faster, after ex-
ceeding a speed threshold that can be entered into P1154 “only V DC
link monitoring from motor speed”, the multiplexer can be prevented
from switching over so that only the DC link voltage is monitored.
A 3% ”Hysteresis” around the speed threshold prevents continuous
toggling between the monitoring functions.
If the response threshold (0.97 ⋅ P1154) is fallen below again, then the
standard function is re-established.
The motor temperature monitoring and the reference measurement are
inhibited for the time that it takes to measure the DC link voltage. This
measure means that if the “Maximum DC link voltage dynamic energy
management” P1153 is exceeded then this is detected with the short-
est possible delay time.
Notice
At the same time, the machine concept must guarantee that the speed
limit is also exceeded from time to time; otherwise, the following
alarms or messages cannot be output -- or cannot be responded to:
S Alarm 613 “Shutdown limit, motor overtemperature exceeded”
S Alarm 614 “Delayed shutdown for motor overtemperature”
S Warning 814 “Motor temperature pre--alarm“
Here, it makes sense to protect the motor against overload using the
thermal motor protection function (P1265 – P1269).
Comment: The multiplexer shutdown is effective for both axes of a
module.
Parameter The following parameters are used for “Dynamic energy management”:
overview S P1152 Minimum DC link voltage dynamic energy management
(refer to
S P1153 Maximum DC link voltage dynamic energy management
Chapter A.1)
S P1164 Only V DC link monitoring from motor speed
S P1155 Dyn. energy management active
S P1403 Shutdown speed pulse cancellation
S P1404 Timer pulse cancellation 6
S P1613 Shutdown response faults 2 (bit 17)
S P1096 Red. max. torque for regen. stop active
S P1097 Red. max. torque for regen. stop
Description This function can be used to detect a ground fault, i.e. a conductive
connection between one of the motor phases and ground. This motor
test takes place when the closed--loop control powers--up; however, it
can also be specifically initiated in operation.
Note
The machine cannot be used for production during the motor diagnos-
tics ground fault test.
Note
The ground fault test does not represent a protection function in the
sense of the VDE guidelines.
Boundary
conditions
S If, during the ground fault test, the current exceeds the value config-
ured in P1167 “Response threshold of the ground fault test”, then
Alarm 511 “Ground fault detected” is output.
The cause of the alarm is saved in P1169 = -6.
S Current flows through the motor when the ground fault test is per-
formed; this is the reason that the function can only be started after
the controller and pulses have been enabled.
S If, during the ground fault test, the pulse enable is withdrawn, then
the ground fault test waits for the next pulse enable -- and then
repeats the complete procedure.
No
Diagnostics parameter P1169: Diagnostics parameter P1169:
1: Measurement completed, --3: Short--circuit detected, current response
no ground fault occurred threshold was exceeded
--4: Motor moved during the measurement
more than is permitted in P1168
--5: Current was not able to be reduced in
time during the measurement
(measurement not possible)
--6: Measurement not possible/practical
configuration in P1167 illegal
--7: Short--circuit detected, current limit
reached or calculated current rise too high
End
S When booting after power on, the automatic ground fault test
(P1166 bit 0 = 1) can only be performed for motor 1.
If a ground fault test is to be performed for motors 2 to 4 from the
motor data set changeover, then this must be explicitly realized us-
ing P1166 bit 1 = 1.
S A ground fault test for a hanging/suspended axis is possible, under
the prerequisite that the axis is mechanically locked using the hold-
ing brake.
Parameter The following parameters are used for the “Motor diagnostics ground
overview fault test”:
(refer to S P1166 Activate ground fault test
Chapter A.1)
S P1167 Response threshold of the ground fault test
S P1168 Maximum rotation, ground fault test (ARM SRM)
Maximum motion, ground fault test (SLM)
S P1169 Motor diagnostics
7
S Faults have a higher priority than the warnings
Fault correction
S Remove the cause of the fault
S Acknowledge the fault (is specified for every fault)
When warnings occur
S The segment display automatically changes over
S The warning number is output flashing
Warning e.g. E A805 ----> Warning 805 from drive A
E b810 ----> Warning 810 from drive B
have the Features
numbers 800 S If several warnings are present, there is no relationship between the
≥ 800 time which they occurred and their display
...
S Only one warning is displayed
and 927
are dis-
S The warning with the lowest number is displayed
played S Starting from the fault display, you can changeover into the parame-
with ”E terizing mode using the MINUS key
xxx” Removing warnings
S Warnings are self--acknowledging,
i.e. they automatically reset themselves once the condition is no lon-
ger fulfilled
Alarm log The parameterizing and commissioning tool ”SimoCom U” enters the
alarms and warnngs that have occurred with data time into an alarm
protocol file that is saved in the ”SIMOCOMU installation path” under
.../user/AlarmLog.txt.
Note:
If ”SimoCom U” is connected to a drive that is already operational, then
for the warnings that have occurred up until then, neither date nor time
is specified in the log file. If the size of the alarm log file exceeds 50 kb,
then after closing the parameterizing and commissioning tool
”SimoCom U”, the contents of the log file are transferred into the
AlarmLog.bak file and AlarmLog.txt is set--up again.
Acknowledgement In the list of faults and warnings (refer to Chapter 7.3), for each fault
and warning, an explanation is given under ”Acknowledge”, as to how
they can be acknowledged after the cause has been removed.
Acknowledging Faults, which are to be acknowledged with POWER ON, can be alter-
faults with natively acknowledged as follows:
POWER ON 1. POWER ON
----> power--off/power--on ”SIMODRIVE 611 universal”
2. Press the POWER--ON RESET button on the front panel of the con-
trol board
3. POWER--ON RESET with the ”SimoCom U” tool
The processor runs up again, all of the faults are acknowledged, and
the fault buffer is re--initialized.
Stop responses In the list of faults and warnings, for each fault and warning, the stop
response and its effects are specified under ”stop response”.
----> Refer to Chapter 7.3
Note
Handling faults in the master and slave drive for coupled axes, refer to
Chapter 6.3.2.
STOP II
Internal
control inhibit
-- If the speed actual value falls below the
value in P1403 (shutdown speed, pulse
cancellation), or if the time in P1404
7
(timer stage, pulse cancellation) has ex-
pired, then the pulses are canceled.
S Torque/force limiting for setpoint 0 (only nset
operation, from SW 8.3)
-- P1096 can be used to activate torque
limit reduction when regeneratively brak-
ing.
-- P1097 can be used to parameterize the
factor to reduce the torque limit when re-
generatively braking.
S The axis is braked, closed--loop speed con-
trolled with the maximum deceleration
STOP III nset = 0 (P0104).
S The drive remains in the closed--loop con-
trolled mode.
S The axis is braked closed--loop position con-
trolled with the maximum deceleration
Interpolator (P0104).
STOP IV
(P0104) S The drive remains in the closed--loop con-
trolled mode.
S The axes remain coupled.
7 P1601
can be suppressed.
e.g. faults 508, 509, 608 etc.
S How can they be suppressed?
Refer to
By setting the parameter bit assigned to the
ChapterA.1 fault via P1600 and P1601.
Example:
Fault 608 is to be suppressed.
----> set P1601.8 to 1
Can be
para- Faults which can be set
meterized This means that:
For these faults, either STOP I or STOP II can
P1612 be set as stop response.
And S Which faults can be set?
P1613 The faults, specified in P1612 and P1613,
can be set.
e.g. faults 504, 505, 607 etc.
(from SW 3.3)
S How can these be set?
By setting the parameter bit assigned to the
Refer to fault via P1612 and P1613.
ChapterA.1 Example:
STOP II should be initiated as response to
fault 608.
----> set P1613.8 to 0
7.2.1 Display and operator control via the display and operator unit
Displaying The segment display is automatically changed over into the alarm
faults and mode when one or several faults or warnings occur. The faults and
warnings warnings are output flashing on the display unit. They can be displayed
as follows:
Operator control, When a fault occurs, it can be handled using the MINUS and P keys as
if a fault is present shown in the following diagram.
Automatically -- Acknowledge
after one
and
minute P term. 65.x
de--energized
+ P --
Parameterizing mode
Operator control, When faults occur, they can be handled as shown in the following dia-
if several faults gram using the PLUS, MINUS and P keys.
have occurred
7 Code for the first fault which Alarm mode Code for an additional fault
occurred Flashing
(E and 2 hyphens)
(E and 3 hyphens) display
+ +
Display and ...
operator unit
Automatically Acknowledge
--
after one
minute -- P
and
+ P -- term. 65.x
Parameterizing mode de--energized
Operator action, When warnings occur, they can be handled using the MINUS key as
if one shown in the following diagram.
warning is present
Automatically --
after one
minute
+ P --
Parameterizing mode
LED display There is a button with integrated LED on the front panel of the
on the ”SIMODRIVE 611 universal” control board.
control
board
Fig. 7-4 FAULT LED on the front panel of the control board
What significance If a FAULT--LED is lit on the front panel of the control board, it can be
does the interpreted as follows:
FAULT LED have?
If Then
S there is at least one fault (No.: < 800, the fault number
The is displayed on the display unit)
FAULT LED S the control board is booting (approx. 2 sec).
on the The LED goes dark after successful booting.
front panel of S a first commissioning is requested
the
control board S the memory module is not inserted on the control mod-
ule or is not ”correctly” inserted
lights up
S the control board is defective
Reader’s note
S In some instances, the space retainers (e.g. \%u) are specified for
the texts of the individual faults and warnings. In online operation
with SimoCom U instead of a space retainer, an appropriate value
is displayed.
S The complete list is updated corresponding to the Edition of this
documentation (refer to the Edition in the header lines) and
corresponds to the software release of ”SIMODRIVE 611 universal”
documented here. The individual faults/warnings are not coded
dependent on the software release.
7 Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
041 The firmware does not support the option module.
Suppl. info: \%u
Cause Supplementary info = 1:
An option module is inserted (P0872) or parameterized (P0875), which
is not supported by the firmware release of the control module.
Remedy Supplementary info = 1:
-- Upgrade the firmware
-- Use a legal option module
-- Cancel the option module with P0875 = 0
Supplementary info = 2:
-- Use a permissible option module (DP3)
-- Cancel the option module with P0875 = 0
Supplementary info = 3:
-- Replace the option module hardware DP1 by option module DP2 or
DP3, without changing the drive parameters and the master
configuring. The parameter for the expected option module remains
at P0875 = 2.
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
101 Target position block \%n < plus software limit switch
Cause The target position specified in this block lies outside the range limited
by P0316 (plus software limit switch).
Remedy -- Change the target position in the block
-- Set the software limit switches differently
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
102 Target position block \%n < minus software limit
switch
Cause The target position specified in this block lies outside the range limited
by P0315 (minus software limit switch).
Remedy -- Change the target position in the block
-- Set the software limit switches differently
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
103 Block number \%n: Direct output function not possible
Cause For the SET_0 or RESET_0 command, an illegal value was entered
into P0086:256 (command parameter).
Remedy Enter value 1, 2 or 3 into P0086:256 (command parameter).
Acknowledgement RESET FAULT MEMORY
Stop response STOP V
106 Block \%n: ABS_POS mode not possible for linear axis
Cause For a linear axes, the positioning mode ABS_POS was programmed
(only for rotary axes).
Remedy Change P0087:256/P0097 (mode).
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
107 Block \%n: ABS_NEG mode not possible for a linear
axis
Cause For a linear axes, the positioning mode ABS_NEG was programmed
(only for rotary axes).
Remedy Change P0087:256/P0097 (mode).
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
108 Block number \%n available twice
Cause There are several traversing blocks with the same block number in the
program memory. The block numbers must be unique over all travers-
ing blocks.
Remedy Assign unique block numbers.
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
109 External block change not requested in block \%n
Cause For a traversing block with the block change enable CONTINUE EX- 7
TERNAL and P0110 (configuration, external block change) = 0, the ex-
ternal block change was not requested.
Remedy Remove the cause that the signal edge is missing at the input terminal
or for a PROFIBUS control signal STW1.13 or for the appropriate field-
bus signal.
Acknowledgement RESET FAULT MEMORY
Stop response STOP V
110 Selected block number \%n does not exist
Cause A block number was selected which is not available in the program
memory or has been suppressed.
Remedy Select the existing block number.
Program the traversing block with the selected block number.
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
7 Acknowledgement
Stop response
POWER ON
STOP II (SRM, SLM) STOP I (ARM)
123 Linear encoder for the selected dimension system ille-
gal
Cause For a linear encoder, the dimension system was set to degrees.
Remedy Change the dimension system setting (P0100).
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
124 Referencing and jog simultaneously started
Cause For the ”start referencing” and ”Jog 1” and ”Jog 2” input signals, a posi-
tive edge was simultaneously identified.
Remedy Reset both input signals, and re-start the required function after the
fault has been acknowledged.
Acknowledgement RESET FAULT MEMORY
Stop response STOP V
7 Remedy
enable to be withdrawn
Set the enable signals and check the cause of the first fault and re-
move.
Acknowledgement RESET FAULT MEMORY
Stop response STOP II
148 Velocity in block \%n outside the range
Cause The velocity specified in this block lies outside the range (6 to 2 000
000 000 c*MSR/min).
Remedy Change the velocity in the block
Acknowledgement RESET FAULT MEMORY
Stop response STOP VI
7 (better screening)
-- Check for sporadic interruptions (loose contact, e.g. due to cable
drag movements)
-- For toothed-wheel encoders, check the clearance between the
toothed wheel and sensor
-- Check the encoder, encoder cables and connectors between the
motor and control module
-- Check the shield contact, front panel, control module (upper screw)
-- Replace the encoder cables or the control module
-- Replace encoder
Acknowledgement POWER ON
Stop response parameterizable
locked)
-- Reduce the high axis friction (increase P1019)
Acknowledgement RESET FAULT MEMORY
Stop response parameterizable
Remedy
axes.
Check P1000 and set the input values the same for both drives.
7
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
709 Axial deviations in speed controller cycle
Cause On a 2-axis module, the speed controller cycle is different for both
axes.
Remedy Check P1001 and set the input values the same for both drives.
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
710 Axial deviations in position controller or interpolation
cycle
Cause For a 2-axis module, the position controller clock cycle (P1009) or the
interpolation clock cycle (P1010) is different for the two axes.
Remedy Check P1009 / P1010 and set the input values for both drives the
same.
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
7 Remedy
not parameterized for delta operation (motor 2).
Check and enter the parameters for delta operation (motor 2).
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
720 Invalid maximum motor speed
Cause Due to the high maximum motor speed in P1401 and the speed con-
troller cycle in P1001, high partial speeds can occur which can result in
a format overflow.
Remedy Check P1401 and P1001 and correct.
The drive software is designed for large reserve margins, so that the
displayed alarm can only occur as a result of a parameterizing error.
Example:
For a speed controller cycle time of 125 s, a motor speed of 480 000
RPM can still be processed correctly!
Acknowledgement RESET FAULT MEMORY
Stop response STOP II (SRM, SLM) STOP I (ARM)
7
Siemens motor:
The stall current is determined from the motor code (P1102).
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
731 Invalid rated output
Cause The rated motor output (P1130) of the motor is less than or equal to
zero.
Remedy Determine the rated motor output of the motor used and enter in
P1130.
Third-party motor:
The rated motor output should be determined from a motor data sheet.
Siemens motor:
The rated motor output is determined from the motor code (P1102).
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
7
Remedy -- P1490 equal to 1 (coupling via analog terminals)
or
-- Activate the 2nd axis
or
-- Use a 2-axis module
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
742 V/f operation: Drive frequency, motor \%d not permissi-
ble
Cause In V/f operation, only drive converter frequencies of 4 or 8 kHz are per-
missible.
Remedy Change P1100 or cancel V/f operation (P1014).
When operating with several motors/motor data sets, also set
P2100/P3100/P4100 to 4 or 8 kHz.
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
7 Acknowledgement
Stop response
RESET FAULT MEMORY
STOP II (SRM, SLM) STOP I (ARM)
753 Current, rotor position identification less than the min.
value
Cause A current was parameterized in P1019 (current, rotor position identifica-
tion) which is less than the minimum value permissible for the motor.
Remedy Enter a current in P1019, which is not less than the permissible mini-
mum value for the motor (40% for third-party synchronous linear
motor). It may be necessary to use a larger power module.
If permissible for the motor used, suppress the fault by setting P1012,
bit 5.
Caution:
For motors with weak saturation effects (e.g. 1FN3 linear motors), as a
result of the low identification current, orientation may be erroneous,
thus resulting in uncontrolled motion.
Acknowledgement RESET FAULT MEMORY
Stop response STOP II (SRM, SLM) STOP I (ARM)
7 valid:
Speed setpoint filter 1: P1516 > 2 * P1514 or P1520 <> 100.0
Speed setpoint filter 2: P1519 > 0.0 or P1521 <> 100.0
Current setpoint filter 1: P1212 > 0.0
Current setpoint filter 2: P1215 > 0.0
Current setpoint filter 3: P1218 > 0.0
Current setpoint filter 4: P1221 > 0.0
Remedy The numerator bandwidth must be less than twice the bandstop fre-
quency.
Current setpoint filter 1: P1212 <= 2 * P1210
Current setpoint filter 2: P1215 <= 2 * P1213
Current setpoint filter 3: P1218 <= 2 * P1216
Current setpoint filter 4: P1221 <= 2 * P1219
Speed setpoint filter 1: P1516 <= 2 * P1514
Speed setpoint filter 2: P1519 <= 2 * P1517
Acknowledgement RESET FAULT MEMORY
Stop response STOP II (SRM, SLM) STOP I (ARM)
Remedy
”External position reference value” operating mode no longer possible.
For supplementary info 1:
7
Select valid operating mode (P0700 > 0)
For supplementary info 2:
Select Nset operating mode or use a positioning module.
For supplementary info 3:
Use a firmware release which supports this operating mode.
For supplementary info 4:
Select ”Positioning” operating mode.
Acknowledgement POWER ON
Stop response STOP I
791 TTL encoder interface incorrectly parameterized
Cause The TTL encoder interface may only be parameterized as follows for
this particular hardware version:
Drive A: P0890 = 0 or 4, 0: Interface inactive, 4: TTL encoder input
Drive B: P0890 = 0
Remedy Set P0890 to permissible value.
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
7
Remedy Run up again.
Acknowledgement POWER ON
Stop response STOP I
799 FEPROM backup and HW Reset required
Cause Parameters were re-calculated. Parameters must be saved and the
module run up again after this new calculation.
Remedy The newly calculated data should be saved in the FEPROM. The new
parameters become effective the next time that the module runs up!
Acknowledgement POWER ON
Stop response STOP II (SRM, SLM) STOP I (ARM)
800 Minus hardware limit switch
Cause A 1/0 edge was identified at the ”Minus hardware limit switch” input sig-
nal.
Remedy -- In the pos mode: Return the drive to the traversing range using jog
key 1 or 2.
-- In the n-set mode: Enter a setpoint that opposes the approach direc-
tion.
Acknowledgement not required
Stop response STOP VII
Remedy
stop” input signal is not set.
Set the ”operating condition / intermediate stop” input signal and then
7
re-start the traversing block.
Acknowledgement not required
Stop response STOP VII
808 Reference point not set
Cause When starting a traversing block, a reference point is not set.
Remedy Execute referencing or set a reference point using the ”set reference
point” input signal.
Acknowledgement not required
Stop response STOP VII
809 Parking axis selected
Cause When starting a traversing block or when starting referencing, the
”parking axis” function is selected.
Remedy Cancel the ”parking axis” function and then re-start the required func-
tion.
Acknowledgement not required
Stop response STOP VII
Remedy
configured time frame Tmapc.
Check master application and bus configuration
7
Check the consistency between the clock cycle input for the slave con-
figuring and the clock cycle setting at the master.
If the master (e.g. SIMATIC S7) does not transfer a sign-of-life, the
sign-of-life evalution can also be suppressed using P0879 bit 8.
Acknowledgement not required
Stop response STOP VII
7 Cause
Remedy
The traversing block as ”teach in block” is relative instead of absolute.
Change the traversing block mode ”teach in block” from relative to ab-
solute.
Acknowledgement not required
Stop response STOP VII
842 Teach-in for a relative standard block
Cause The traversing block as ”teach in standard set”, is relative instead of
absolute.
Remedy Change the traversing block mode ”teach in standard block” from rela-
tive to absolute.
Acknowledgement not required
Stop response STOP VII
7
P1630 to P1633 are internal Siemens parameters
Acknowledgement not required
Stop response STOP VII
868 Regenerative operation: shutdown threshold > re-
sponse threshold
Cause The input value for the shutdown threshold, regenerative operation
(P1633) is greater than (or equal to) the response threshold, DC link
voltage (P1630).
Remedy Boot module
Note:
P1630 and P1633 are internal Siemens parameters
Acknowledgement not required
Stop response STOP VII
869 Reference point coordinate limited to modulo range
Cause The reference point coordinate is internally limited to the modulo range.
Remedy Enter a value in P0160 which lies within the modulo range (P0242).
Acknowledgement not required
Stop response STOP VII
7
-- Direct measuring system: P0672 = 79
Acknowledgement not required
Stop response STOP VII
879 Time constant deadtime, speed feedforward control
(P0205:\%u) too high
Cause P0205:8 may not be greater than two position controller clock cycles.
Higher values are internally limited.
Remedy Reduce P0205:8 to max. two position controller clock cycles (P1009).
Parameterize an addition delay via P0206:8.
Acknowledgement not required
Stop response STOP VII
7 Stop response
890
STOP VII
Acceleration - deceleration override incorrect
Cause The acceleratino override or the deceleration override is not in the
range from 1% to 100%.
if the value > 100%, then it is limited to 100%.
If the value < 1%, then limited to 1%.
The traversing block is not interrupted.
Remedy Check the programming of the acceleration override and deceleration
override.
Acknowledgement not required
Stop response STOP VII
Overview The commissioning functions and support tools help during start--up,
during service, when optimizing the drive, and troubleshooting.
The ”SIMODRIVE 611 universal” control board has the following com-
missioning and help functions:
S Function generator (FG) refer to Chapter 7.4.1
S Trace function refer to Chapter 7.4.2
S Test sockets (DAC1, DAC2) refer to Chapter 7.4.3
S Measuring function refer to Chapter 7.4.4
Caution
! Setpoints entered via analog inputs (e.g. via terminals 56.x/14.x and/or
24.x/20.x) or speeds entered via PROFIBUS--DP are added when the
function generator starts.
Note:
The analog inputs can be disabled via P0607 = 0 (for terminal
56.x/14.x) or P0612 = 0 (for terminal 24.x/20.x).
Note
Start--up The SimoCom U parameterization and start--up tool can, in the online
(commissioning) mode, start the commissioning functions ”function generator” and
functions and ”measuring function” with the control authority for PG/PC.
”SimoCom U” tool
Note
If online operation between SimoCom U and ”SIMODRIVE 611
universal” is interrupted while a start--up function is being executed,
then this start--up function is exited, and an appropriate fault is
displayed on the display unit.
Danger
! If the function generator is active, then traversing motion is not
monitored.
Starting the The following must be observed when starting the function generator:
function
S The function generator is started as follows
generator
-- Setting P1800 = 1
The function generator is immediately started. 7
-- Setting P1800 = 2 (from SW 8.1)
Synchronous start of the function generator, e.g. for gantry axes,
if in the n--set mode, the PROFIBUS control word STW1.8 is 1.
From SW 9.1 onwards, also with PROFIBUS control word
PosStw.15 in the pos mode or with the digital input terminal func-
tion No. 41 ”activate function generator (signal edge)”.
-- From SW 11.2 onwards for the realization of the ”Oscillation”
function with PROFIBUS control word STW1.9 = 1 or with input
terminal function No. 2 ”Activate function generator immediately”.
S The following starting conditions and enable signals must be available:
Table 7-5 Starting conditions for the function generator
Fault If a fault is identified when starting or during operation, then the func-
tion generator is exited, and the reason for the fault is displayed by en-
tering a negative value in P1800.
Note
The control structure of the drive is re--established each time that the
function generator is stopped or aborted.
While the function generator runs, e.g. in the mode ”current setpoint”
(P1804 = 1), all of the higher--level control loops are open. The control
loops are re--closed when the function generator is either stopped or
canceled.
Parameter The following parameters are used to parameterize the function generator:
overview
Table 7-6 Parameters for the function generator
Parameter
No. Description Min. Stan- Max. Unit Effective
dard
1800 Function generator control --40 0 2 -- immedi-
ately
... starts, exits the function generator and if a fault/error is present, displays the reason.
=2 Synchronous start of the function generator (from SW 8.1)
=1 Starts the function generator. The FG is again terminated with P1800 = 1 ! 0.
=0 Function generator is inactive
= --1 Commissioning--function was started; but was possibly already running on another
drive
= --2 Inadmissible mode or the mode was changed while the FG was active
= --4 The period is 0 or too high
= --6 The absolute amplitude is too high
= --7 The offset lies outside the permitted range
= --8 The limit is greater than permitted
= --9 Incorrect waveform or the waveform was changed while the FG was active
= --10 The pulse width is negative or greater than the period
= --11 The bandwidth is less than 1 Hz or greater than the maximum possible bandwidth
(for a sampling time of 0.125 ms, the maximum possible bandwidth is 4000 Hz)
= --15 The 2nd amplitude for the ”staircase” waveform is too high
= --16 The commissioning function was not started or was aborted due to an active inter-
= --17
nal regenerative stop
The commissioning function was not started or was aborted due to the missing
7
pulse enable
= --18 The commissioning function was not started or was aborted due to the missing
speed controller enable
= --19 The commissioning function was not started or was aborted due to the missing
”speed controlled mode” enable
= --20 The commissioning function was not started or was aborted due to a missing ramp--
function generator enable signal
= --21 The commissioning function was not started due to a traversing axis (e.g. active
traversing block)
=--23 The commissioning function was canceled because the synchronous start enable
was withdrawn
Parameter
No. Description Min. Stan- Max. Unit Effective
dard
1804 Function generator mode 1 3 5 -- immedi-
ately
... specifies at which input the generated setpoint is entered.
=1 Current setpoint
The current control loop is closed, all of the higher--level control loops are open.
The function generator output is the current setpoint in the current controller clock
cycle.
=2 Disturbing torque
The speed control loop is closed, all of the higher--level control loops are open. The
function generator output is the current setpoint in the speed controller clock cycle.
When starting and stopping, the acceleration/deceleration is limited by the ramp--
function generator of the function generator.
=3 Speed setpoint
The speed control loop is closed, all of the higher--level control loops are open. The
function generator output is the speed setpoint in the speed controller clock cycle.
When starting and stopping, the acceleration/deceleration is limited by the ramp--
function generator of the function generator.
=4 Disturbing torque with the ramp--function generator (from SW 2.4)
The speed control loop is closed and all of the higher--level control loops are open.
The function generator output is the current setpoint in the speed controller clock
cycle.
When starting and stopping, the acceleration/deceleration is limited by the ramp--
function generator of the function generator as well as by the ramp--function gener-
ator in the speed setpoint channel. The maximum value from the ramp--up/ramp--
7 down time (P1256/P1257) of the RFG in the speed setpoint channel and the time of
the ramp--function generator of the function generator (P1813) is always used.
=5 Speed setpoint with the ramp--function generator (from SW 2.4)
The speed control loop is closed and all of the higher--level control loops are open.
The function generator output is the speed setpoint in the controller clock cycle.
When starting and stopping, the acceleration/deceleration is limited by the ramp--
function generator of the function generator as well as by the ramp--function gener-
ator in the speed setpoint channel. The maximum value from the ramp--up/ramp--
down time (P1256/P1257) of the RFG in the speed setpoint channel and the time of
the ramp--function generator of the function generator (P1813) is always used.
When moving along the characteristic, the ramp--up and ramp--down time of the
ramp--function generator in the speed setpoint channel is taken into account.
Note: When a parameter is changed with the function generator active, this causes the
system to crash.
Parameter
No. Description Min. Stan- Max. Unit Effective
dard
1805 Function generator, waveform 1 1 5 -- immedi-
ately
... specifies which function generator waveform should be output.
Note: When a parameter is changed with the function generator active, this causes the
system to crash.
=1 Rectangle Limiting Open parameter
Offset: P1807
Ramp--up Amplitude
time Amplitude: P1806
Offset Pulse width: P1811
Period: P1810
Start Pulse width Limit: P1808
Period Ramp--up time: P1813
=2 Staircase Limiting Open parameter
2nd amplitude Offset: P1807
Amplitude Amplitude: P1806
Ramp--up 2nd amplitude: P1809
Offset
time Period: P1810
Start Period Limit: P1808
--”-- --”--
Ramp--up time: P1813
=3 Triangular
7
Limiting Open parameter
Offset: P1807
Amplitude
Amplitude: P1806
Ramp--up Period: P1810
Offset
time
Limit: P1808
Start Period Ramp--up time: P1813
--”-- --”--
Parameter
No. Description Min. Stan- Max. Unit Effective
dard
1806 Start--up function, amplitude --1 600.0 5.0 1 600.0 % immedi-
ately
... specifies the amplitude of the signal to be output. The units are dependent on P1804.
if then
P1804 = 1, 2 the units are referred to P1103 (rated motor current)
P1804 = 3 the units are referred to P1400 (rated motor speed)
1807 Start--up function, offset --1 600.0 0.0 1 600.0 % immedi-
ately
... defines the offset of the signal to be output. The units are dependent on P1804.
if then
P1804 = 1 the unit is referred to P1103 (rated motor current)
P1804 = 2, 3 the units are referred to P1400 (rated motor speed)
Note:
For P1804 = 2 (”fault torque” mode), the offset does not affect the current setpoint, but the
speed setpoint, to compensate for the effects of backlash (play).
1808 Function generator limiting 0.0 100.0 1 600.0 % immedi-
ately
... defines the limit of the signal to be output. The units are dependent on P1804.
if then
P1804 = 1, 2 the units are referred to P1103 (rated motor current)
7
P1804 = 3 the units are referred to P1400 (rated motor speed)
Note:
The limit is effective, symmetrically around the zero point.
For P1804 = 2 (”disturbance torque” mode), the limit only acts on the current setpoint, but not
on the speed setpoint (= offset).
1809 Function generator 2nd amplitude --1 600.0 7.0 1 600.0 % immedi-
(only for P1805 = 2, staircase) ately
... specifies the 2nd amplitude for the ”staircase” waveform. The units are dependent on
P1804.
if then
P1804 = 1, 2 the units are referred to P1103 (rated motor current)
P1804 = 3 the units are referred to P1400 (rated motor speed)
1810 Function generator period 1 1 000 65 535 ms immedi-
(not for P1805 = 4, PRBS) ately
... defines the period of the signal to be output.
1811 Function generator pulse width 0 500 65 535 ms immedi-
(only for P1805 = 1, squarewave) ately
... defines the pulse width of the ”squarewave” waveform.
1812 Start--up function, bandwidth (FFT) 1 4 000 8 000 Hz immedi-
(only for P1805 = 4, PRBS) ately
... defines the bandwidth in the PRBS mode.
Parameter
No. Description Min. Stan- Max. Unit Effective
dard
1813 Start--up function, ramp--up time at 0.0 32.0 100 000.0 ms immedi-
P1400 ately
(only for P1804 = 2, 3
----> closed speed control loop)
... specifies the time in which the drive accelerates or decelerates (brakes) to the required
speed. In this case, the parameter refers to P1400 (rated speed).
P1400
The following applies: P1813 = S required ramp--up time
required speed
Example:
Rated speed nrated = 3000 RPM (P1400)
The drive should accelerate up to 500 RPM in 20 ms
----> P1813 = (3000 / 500) S 20 ms = 120 ms
Limiting 7
Waveform,
triangular
Details of the The ”staircase” waveform is especially significant when optimizing the
”staircase” speed controller.
waveform Depending on how the amplitude is parameterized, the following inter-
esting possibilities are obtained:
S Amplitude = 0 (P1806 = 0)
Advantages:
-- Reversing is possible
-- The axis stops at the end points
Disadvantage:
-- There is play and static friction if there is no offset
-- With offset, the axis continually distances itself from the starting
point
Start Period
--”-- --”--
Fig. 7-6 ”Staircase” waveform with amplitude = 0 and offset > amplitude 2
S Amplitude ≠ 0 (P1806 ≠ 0)
7 Advantages:
-- Reversing is possible
-- A higher (2nd amplitude) is selected from a basic velocity (ampli-
tude)
-- The traversing profile periodically repeats itself.
This means that when optimizing the control loop, the effect can
be immediately monitored, e.g. using an oscilloscope connected
to test sockets DAC1/DAC2.
-- The axis always moves through the same distance in each direc-
tion
Overview of The trace function has the following properties and features:
functions
S 4 trace buffers with up to 2048 measured values
The actual number of possible measured values is dependent on
whether the measuring signal is 24 or 48 bit.
S Freely--selectable measuring signals
The required signal is selected from a signal selection box.
S Triggering
-- without triggering (the trace starts immediately after START)
-- with triggering to an additional trigger signal with signal edge/sig-
nal level/bit pattern triggering and trigger delay/pre--trigger
-- trigger is initiated by a change in the bit mask (from SW 5.1)
A trigger is initiated as soon as one of the bits in the bit mask
changes.
S X/Y scaling: Automatic and selectable
Using the scaling, a sub--range can be specified for the abscissa (x
axis) and ordinate (y axis), so that a section can be displayed.
It is possible to zoom in using an appropriately set scaling factor. 7
S Signal measurement via cursor
This means that the signals can be analyzed using the X cursor
(time axis) and/or Y cursor.
S From SW 5.1, individual bits of a signal can be evaluated.
One or several bits can be selected in the ”SimoCom U” in the
”trace” input mask using the ”bit masking” button. The bit masking
can be set, independently for each channel and can be recognized
by the units of the associated signal.
Reader’s note
The trace function can only be used together with the SimoCom U
parameterizing and start--up tool, i.e. SimoCom U is used to control
the trace function and to display the measured values.
Additional information on the trace function is provided in the online
help for SimoCom U.
Description For ”SIMODRIVE 611 universal”, there are two test sockets to output
analog signals, with the following features:
S Resolution of the DAC 8 bit
S Voltage range 0 V to +5 V
S Measurement clock cycle Speed controller clock cycle
S Shift factor (refer to Figs. 7-8 and 7-9)
The resolution is 8 bit. Thus, only an 8 bit section can be output
from a 24/48 bit signal. The shift factor defines how finely the se-
lected signal is quantized.
S Module--specific
The test sockets are provided for each module, i.e. they can be acti-
vated and de--activated from each drive.
Only one drive can output one value at a test socket.
S Signal selection list
The signals which can be output via the test sockets, can be taken
from the signal selection list for analog outputs (refer to Chap. 6.7).
Note
The test sockets are only provided for test purposes during
Parameter The assignment between the test sockets and parameters is as follows:
overview
Table 7-7 Overview of the test sockets
Shift factor
Voltage range
Output
voltage V
1st overflow 2nd overflow 3rd overflow 4th overflow
+5V
2.5 V
0V
000000H 200000H 400000H 600000H 800000H A00000H C00000H E00000H FFFFFFH
Measuring Test signals with a selectable time interval are input into the drives to
principle determine the measured values for graphic display of the time and fre-
quency characteristics of drives and closed--loop control functions.
Speed setpoint
Test signal
generator
Current
setpoint
7
Actual speed value
Reader’s note
The trace function can only be used together with the SimoCom U
parameterizing and start--up tool, i.e. SimoCom U is used to control
the trace function and to display the measured values.
Additional information on the measuring functions is provided in the
online help for SimoCom U.
Note
The V/Hz operation is exclusively provided for diagnostics purposes for
synchronous (SRM) and induction motors (ARM).
V/Hz operation may only be used with converter switching frequencies
(P1100) of 4 or 8 kHz. After changing P1100, ”calculate controller data”
must be re--executed.
For operation with encoder, the speed actual value from the measuring
system is displayed, and for operation without encoder, a calculated
speed actual value.
Commissioning For V/Hz operation, it is first necessary to carry--out the standard com-
7 missioning for an induction motor with motor selection to obtain practi-
cal pre--assignment values (default values) for all of the parameters.
If a motor measuring system is not used, then ”no encoder” must be
selected as the encoder type.
As ”unlisted motors” are generally used, for simple sensorless (no en-
coder) operation, the rating plate data should be entered and
the ”calculate equivalent circuit diagram data” and ”calculate con-
troller data” functions executed.
V/Hz operation is then activated using P1014 = 1.
Parameters for For V/Hz operation with induction motors, the following parameters are
V/Hz operation available:
with induction
motors (ARM)
Table 7-8 Parameters for V/Hz operation with ARM
Parameter Name
P1014 Activates V/f mode
P1125 Ramp--up time 1 for V/Hz operation
P1127 Voltage at f = 0, V/Hz mode
P1132 Rated motor voltage
Parameter Name
P1134 Rated motor frequency
P1146 Maximum motor speed
P1103 Rated motor current
P1238 Current limit value
P1400 Rated motor speed
P1401 Speed for the max. useful motor speed
P1405:8 Monitoring speed, motor
V/Hz characteristic The speed setpoint is converted into the frequency to be used as refer-
ARM ence, taking into account the pole pair number, which is determined
from the rated motor frequency and rated motor speed.
This means the synchronous frequency, associated with the speed set-
point, is output (no slip compensation)
U [V]
~ 430 V
P1132
7
P1127
P1134 f [1/s]
Commissioning For synchronous motors, V/Hz operation is only used for diagnostic
purposes.
In this case, the standard commissioning must first be executed with
motor selection, to obtain practical pre--assignment values for all of the
motor data.
V/Hz operation is then activated using P1014 = 1.
Parameters for For V/Hz operation with synchronous motors, the following parameters
V/Hz operation are available:
with synchronous
motors (SRM)
Table 7-9 Parameter V/Hz operation with 1FK6/1FT6 motors (SRM)
Parameter Name
P1014 Activates V/f mode
P1104 Maximum motor current
P1105 Reduced maximum motor current
P1112 Motor pole pair number
P1114 Voltage constant
P1125 Ramp--up time 1 for V/Hz operation
P1400 Rated motor speed
P1401 Speed for the max. useful motor speed
P1405:8 Monitoring speed, motor
V/Hz characteristic The speed setpoint conversion into the frequency to be used as refer-
SRM ence is obtained from the pole pair number.
U [V]
~ 430 V
7 P1114
1000 f [1/s]
P1112 x
60
Parameter
No. Name Min. Stan- Max. Unit Effec-
dard tive
1014 Activates V/f mode 0 0 1 -- PO
... V/Hz operation for this drive is activated/de--activated.
=1 V/Hz operation is activated
=0 V/Hz operation is de--activated
1125 Ramp--up time 1 for V/Hz operation 0.01 5.0 100.0 s imme-
diately
When V/Hz operation is activated, this is the time in which the speed setpoint is changed from
0 to the maximum motor speed (P1146).
1127 Voltage at f = 0 V/Hz operation (ARM) 0.0 2.0 20.0 V(pk) imme-
diately
When V/Hz operation is activated, and at 0 frequency, the voltage which is output is increased
by the value in this parameter.
Note:
The parameter is preset when carrying--out the ”calculate controller data” function.
Reader’s note
The parameters listed in the following are valid for all of the software
releases of ”SIMODRIVE 611 universal”.
The complete list is updated corresponding to the edition of this
documentation (refer to the edition in the header lines) and
corresponds here to the documented software releases of
”SIMODRIVE 611 universal”.
The parameters are designated depending on the particular software
release.
A Units
S RO (Read Only)
can only be read
S MSR: Dimension system grid S immed. is effective immediately when changed
1 MSR = 0.001 mm for P0100 = 1 S PO POWER ON
1 MSR = 0.0001 inch for P0100 = 2 when changed, becomes effective after
1 MSR = 0.001 degrees for P0100 = 3 POWER ON
S c * MSR S PrgE End of program is
effective if none of the programs
c = 1: for a dimension system mm or inch (block processing) are active
c = 10: for a dimension system, degrees
S Vsoll_0 Velocity setpoint zero
Example: Effective for a velocity setpoint = 0
P0082:64 = 50 000 [c*MSR/min] Information on effective
Dimens. system Significance In order that a parameter ”immediately” becomes
----> mm 50 mm/min effective after a change, it may be necessary to
----> inch 5 inch/min execute the associated function (e.g. P0160
----> degrees 500 degrees/min (reference point coordinates) a reference point
approach must be carried out).
Parameter list The following parameters are available for the ”SIMODRIVE 611 universal”
control board:
Version: 13.01.02
0001 Actual traversing block - block number
Min Standard Max Unit Data type Effective
-- -- -- -- Integer16 RO
... in the ”Positioning” mode and for the ”spindle positioning” function it specifies the block num-
ber of the traversing block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0080:256
0002 Actual traversing block - position
Min Standard Max Unit Data type Effective
-- -- -- MSR Integer32 RO
... in the ”Positioning” mode and for the ”spindle positioning” function it specifies the pro-
grammed position of the traversing block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0081:256
0003 Actual traversing block - velocity
Min Standard Max Unit Data type Effective
-- -- -- c*MSR/min Unsigned32 RO
... in the ”Positioning” mode and for the ”spindle positioning” function it specifies the pro-
grammed velocity of the traversing block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0082:256
0004 Actual traversing block -- acceleration override
Min Standard Max Unit Data type Effective
-- -- -- % Unsigned16 RO
... in the ”Positioning” mode and for the ”Spindle positioning” function it specifies the pro-
grammed acceleration override of the traversing block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0083:256
0005 Actual traversing block -- deceleration override
Min Standard Max Unit Data type Effective
-- -- -- % Unsigned16 RO
... in the ”Positioning” mode and for the ”Spindle positioning” function it specifies the pro-
A
grammed deceleration override of the traversing block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0084:256
0006 Actual traversing block - command
Min Standard Max Unit Data type Effective
-- -- -- -- Unsigned16 RO
... in the ”Positioning” mode specifies the programmed command of the traversing block being
processed.
Note: Refer under the index entry ”traversing blocks” or for P0085:256
0007 Actual traversing block - command parameter
Min Standard Max Unit Data type Effective
-- -- -- -- Unsigned16 RO
... in the ”Positioning” mode specifies the programmed command parameter of the traversing
block being processed.
Note: Refer under the index entry ”traversing blocks” or for P0086:256
0026 Position actual value, external block change (-- > 3.1)
Min Standard Max Unit Data type Effective
-- -- -- MSR Integer32 RO
... displays, in the ”Positioning” mode, the position actual value displayed when an edge is de-
tected at the ”External block change” input signal.
Note:
The parameter is reset when starting a traversing block with the block change enable CON-
TINUE EXTERNAL.
refer to the index entry ”block step enable -- CONTINUE EXTERNAL”
0029 Following error
Min Standard Max Unit Data type Effective
-- -- -- MSR Integer32 RO
... in the ”positioning” mode and for the ”Spindle positioning” function, displays the actual follow-
ing error.
The following error is the difference between the position setpoint (before the position setpoint
filter, interpolator output) and the position actual value.
Note: refer to the index entry ”Kv factor” or ”Analog signals for the position control loop”
0030 Control deviation, position controller input
Min Standard Max Unit Data type Effective
-- -- -- MSR Integer32 RO
... in the ”positioning” mode and for the ”Spindle positioning” function, displays the actual
system deviation (reference value -- actual difference) at the position controller input.
Note: refer to the index entry ”Kv factor” or ”Analog signals for the position control loop”
0031 Actual Kv factor (position loop gain)
Min Standard Max Unit Data type Effective
-- -- -- 1000/min Floating Point RO
... in the ”positioning” mode and for the ”Spindle positioning” function, displays the actually avail-
able (measured) Kv factor.
Example:
A Kv factor = 1 is set in P0200:8.
When traversing the axis, the current (measured) Kv factor is calculated and displayed in this
parameter.
Note: A
The actual Kv factor display (P0031) can have large values at low velocities due to the round-
ing-off errors.
At standstill, the selected (required) Kv factor (P0200:8) is displayed.
0032 Position reference value, external (-- > 3.3)
Min Standard Max Unit Data type Effective
-- -- -- MSR Integer32 RO
... displays the externally entered position reference value.
Note:
The quantities of P0895 to P0897 are incorporated in P0032.
refer under the index entry ”axis couplings”
0085:256 Command
Min Standard Max Unit Data type Effective
1 1 10 -- Unsigned16 PrgE
Each traversing block must contain precisely one command for execution.
Value command
1 POSITIONING
2 ENDLESSTRAVERSING_POS
3 ENDLESSTRAVERSING_NEG
4 WAIT
5 GOTO
6 SET_O
7 RESET_O
8 FIXED ENDSTOP (from SW 3.3 onwards)
9 COUPLING_ON (from SW 3.3)
10 COUPLING_OFF (from SW 3.3)
Depending on the command, additional block information is required in a traversing block.
Note:
refer to the index entry ”Traversing blocks” or ”Command-dependent block information”
0086:256 Command parameter
Min Standard Max Unit Data type Effective
0 1 65535 -- Unsigned16 PrgE
... specifies the supplementary block information required for the following commands.
Command Additional information
WAIT Waiting time in ms
GOTO Block number
SET_O 1, 2, 3: Set direct output 1, 2 or 3 (both signals)
RESET_O 1, 2, 3: Reset direct output 1, 2 or 3 (both signals)
FIXED ENDSTOP (from SW 3.3)
Clamping torque or clamping force
Rotary drive: 1 -- 65 535 [0.01 Nm]
Linear drive: 1 -- 65 535 [N]
Note:
refer to the index entry ”Traversing blocks” or ”Command-dependent block information”
A
0087:256 Mode
Min Standard Max Unit Data type Effective
0 0 1331 Hex Unsigned16 PrgE
... specifies the following additional information for several commands.
P0087:256 = UVWX
U
Bit 0 Target position source for spindle positioning (from SW 5.1)
=0 Target position via traversing block (P0081)
=1 Target position via PROFIBUS (STW XSP)
V block step enable function
=0 END (standard)
=1 CONTINUE WITH STOP
=2 CONTINUE FLYING
=3 CONTINUE EXTERNAL (from SW 3.1)
W Positioning mode
=0 ABSOLUTE (standard)
=1 RELATIVE
=2 ABS_POS (only for modulo rotary axis, from SW 2.4)
=3 ABS_NEG (only for modulo rotary axis, from SW 2.4)
X Identifications
=1 suppress block
Note: refer to the index entry ”Traversing blocks”
0091 MDI position (--> 7.1)
Min Standard Max Unit Data type Effective
--200000000 0 200000000 MSR Integer32 Vsoet_0
... specifies the target position in the MDI traversing block.
The value, entered here, is used if the position is not entered as cycle process data (refer to
P0915) via PROFIBUS.
The target position is approached dependent on P0097 (mode -- positioning modoe).
Note:
The parameter is not effective for Vset_0 if P0110 = 3 and P0097 = U3WX are set. The param-
eter becomes effective when the signal edge of the digital input signal ”external block change”
changes and if MDI is not entered via PROFIBUS-DP control words (STW).
A refer under the index entry ”traversing blocks”
0092 MDI velocity (-- > 7.1)
Min Standard Max Unit Data type Effective
6 3000 2000000000 c*MSR/min Unsigned32 Vsoet_0
... defines the velocity with which the MDI target position is approached.
The value, entered here, is used if the velocity is not entered as cycle process data (refer to
P0915) via PROFIBUS.
Note:
The parameter is not effective for Vset_0 if P0110 = 3 and P0097 = U3WX are set. The param-
eter becomes effective when the signal edge of the digital input signal ”external block change”
changes and if MDI is not entered via PROFIBUS-DP control words (STW).
refer under the index entry ”traversing blocks”
A ... defines an increase (jerk) in the form of a ramp for acceleration and deceleration, so that ap-
proach and deceleration are ”smooth” (jerk-limited).
The duration of the acceleration ramp (jerk time) is calculated from the higher value of maxi-
mum acceleration (P0103) resp. maximum deceleration (P0104) and the jerk limitation set
(P0107).
0 jerk limiting off
>0 jerk limiting on, the set value is effective
Note:
-- The calculated jerk time which is currently effective is displayed in P1726 (calculated jerk
time).
-- The jerk time is limited internally to 200 ms.
-- refer to the index entry ”jerk limitation”
0108 Velocity setpoint jog 1
Min Standard Max Unit Data type Effective
--2000000000 --300000 2000000000 c*MSR/min Integer32 immed.
... defines which setpoint is used for jogging 1.
Note: refer to the input signal ”Jog 1 ON/Jog 1 OFF”
A ing, in order to secure, in conjunction with a BERO, the zero mark consistency. If the zero mark
is not recognized, or if uneven zero mark clearances are measured which are outside the toler-
ance, then alarm message 186 or 193 is output, e.g. if the encoder cable is, for example, inter-
rupted.
0 De-activate zero mark monitoring
>0 Zero mark monitoring is activated
Note:
refer under the index entry ”Spindle positioning”
0127 Spindle positioning, setting the internal zero mark (--> 5.1)
Min Standard Max Unit Data type Effective
0 0 1 -- Integer16 immed.
By setting bit 0 to 1, the zero mark offset to the hardware zero mark is entered into P0128. After
this, 0 is written back into P0127.
Note:
refer under the index entry ”Spindle positioning”
A 0 0 1
... the required motion direction is set.
-- Unsigned16 PO
A 0 53 86 -- Unsigned16 immed.
... defines the function that input terminal I10 has on the option module TERMINALS.
The function number from the ”List of input signals” is entered.
Note:
refer to the index entry ”Terminals term. I4 to I11” or ”List of the input signals”
0671 Function of input terminal I11
Min Standard Max Unit Data type Effective
0 54 86 -- Unsigned16 immed.
... defines the function that input terminal I11 has on the option module TERMINALS.
The function number from the ”List of input signals” is entered.
Note:
refer to the index entry ”Terminals term. I4 to I11” or ”List of the input signals”
A 0 60 88 -- Unsigned16
... defines the function that output terminal O5 has on the option module TERMINALS.
immed.
The pulse suppression control via P1403 (creep speed pulse suppression) and P1404 (timer
pulse suppression) is ineffective when the motor holding brake is activated.
refer to the index entry ”Motor holding brake”
0851 Brake release time
Min Standard Max Unit Data type Effective
10.0 600.0 10000.0 ms Floating Point immed.
The setpoint transfer after ”Controller enable” is delayed by this time.
During this time, the speed control is internally already active with n-set = 0, so that the axis
does not move while the brake is opening.
After the time has expired, the closed-loop speed control is active and setpoints can be trans-
ferred.
Note: refer to the index entry ”Motor holding brake”
A ... displays which option module was identified when the control module was powered-up.
0 no option module
1 Optional TERMINAL module, Order No. (MLFB): 6SN1114--0NA00--0AA0
2 Option module PROFIBUS-DP1
with PROFIBUS-ASIC SPC3, Order No. (MLFB): 6SN1114--0NB00--0AA0
3 Option module PROFIBUS-DP2 (from SW 3.1)
with PROFIBUS ASIC DPC31 without PLL, Order No. (MLFB): 6SN1114--0NB00--0AA1
4 Option module PROFIBUS-DP3 (from SW 3.1)
with PROFIBUS ASIC DPC31 with PLL, Order No. (MLFB): 6SN1114--0NB01--0AA0
253 CAN -- option module, Robox company
255 Third-party module corresponding to the published interface spec. (from SW 4.1)
0873 Option module version
Min Standard Max Unit Data type Effective
-- -- -- Hex Unsigned16 RO
... displays the version of the respective option module.
1023 IM diagnostics
Min Standard Max Unit Data type Effective
-- -- -- Hex Unsigned16 RO
Bit 0 light source failed
Bit 1 signal amplitude too low
Bit 2 code connection erroneous
Bit 3 overvoltage
Bit 4 undervoltage
Bit 5 overcurrent
Bit 6 battery must be changed
Bit 7 control check error
Bit 8 EnDat encoder cannot be used
Bit 9 CD track for ERN1387 encoder erroneous or
EQN encoder connected, or
incorrectly parameterized (not on EQN, P1027.3)
Bit 10 protocol cannot be exited
Bit 11 No encoder connected, or
incorrect encoder cable
Bit 12 TIMEOUT for measured value read
Bit 13 CRC error or parity error
Bit 15 defective measuring encoder
Note:
IM ----> Indirect measuring system (motor encoder)
Bit 7 and 13 = 1 ----> Incremental and absolute track do not match
ERN: incremental encoder system
EQN: absolute encoder system
1024 IM Grid spacing (SLM)
Min Standard Max Unit Data type Effective
0 20000 8388607 nm Unsigned32 PO (SLM)
Note:
IM ----> Indirect measuring system (motor encoder)
1025 IM serial number, low part (SRM SLM)
A Min
0
Standard
0
Max
FFFF
Unit
Hex
Data type
Unsigned16
Effective
PO (SRM SLM)
Note:
IM ----> Indirect measuring system (motor encoder)
1026 IM serial number, high part (SRM SLM)
Min Standard Max Unit Data type Effective
0 0 FFFF Hex Unsigned16 PO (SRM SLM)
Note:
IM ----> Indirect measuring system (motor encoder)
1043 Encoder 1 fine resolution, absolute track G1_XIST2 (-- > 3.3)
Min Standard Max Unit Data type Effective
0 9 11 -- Unsigned16 PO
... defines how many fine resolution bits are transferred for the PROFIBUS encoder interface.
This parameter applies for the fine resolution of process data G1_XIST2 when reading the ab-
solute value.
Note:
The parameter is only valid for the absolute track of the absolute value encoder.
The fine resolution for the value display for reference mark or flying measurement is defined in
P1042.
1044 Encoder 2 fine resolution G2_XIST1 (-- > 3.3)
Min Standard Max Unit Data type Effective
0 11 11 -- Unsigned16 PO
... defines how many fine resolution bits are transferred for the PROFIBUS encoder interface.
This parameter applies for the following:
-- Fine resolution for process data G2_XIST1
-- Fine resolution for G2_XIST2 for reference mark or flying measurement
1045 Encoder 2 fine resolution, absolute track G2_XIST2 (-- > 3.3)
Min Standard Max Unit Data type Effective
0 9 11 -- Unsigned16 PO
... defines how many fine resolution bits are transferred for the PROFIBUS encoder interface.
This parameter applies for the fine resolution of process data G2_XIST2 when reading the ab-
solute value.
Note:
The parameter is only valid for the absolute track of the absolute value encoder.
The fine resolution for the value display for reference mark or flying measurement is defined in
P1044.
1049 Active EMF brake (SRM SLM) (-- > 9.1)
Min Standard Max Unit Data type Effective
0 0 1 -- Unsigned16 PO (SRM SLM)
...enables the electric brake when the encoder fails.
A Note:
For a detailed description refer under the index entry ”Electrical braking when the encoder fails”
1050 IM reference mark clearance for distance-coded scales (-- > 4.1)
Min Standard Max Unit Data type Effective
0 20000 4294967295 m Unsigned32 PO
...specifies the basic clearance between two fixed reference marks. If the closed-loop identifies
that the distance between each second reference mark is different and is therefore incorrect,
the axis remains stationary. Fault 508 (zero mark monitoring, motor measuring system) is sig-
naled.
Note:
IM ----> Indirect measuring system (motor encoder)
This monitoring function is only activated if P1050/P1024*1000 can either be divided by 16 or
by 10.
1059 DM zero mark distance for a linear encoder (-- > 12.3)
Min Standard Max Unit Data type Effective
0 500000 10000000 m Unsigned32 PO
... specifies the distance between two reference marks for direct, linear measuring systems.
1075 Rotor position identification technique (SRM SLM) (-- > 6.1)
Min Standard Max Unit Data type Effective
1 1 3 -- Unsigned16 immed. (SRM SLM)
...defines the rotor position identification technique.
1 Rotor position identification based on the saturation technique
3 Rotor position identification using the motion-based technique
P1075 is pre-assigned as follows at each ”calculate controller data”:
----> 1FN3 motors: P1075 = 3
----> all other motors: P1075 = 1
If the rotor position identification is successful, the contents of P1075 are copied into P1734 for
diagnostics.
Note:
P1075 is immediately effective. However, if the drive is waiting for enable signals in order to
carry-out a rotor position identification routine, a change made to P1075 only becomes effective
at the next attempt (the identification routine is already running in the wait state).
For a detailed description refer under the index entry ”Rotor position identification” or ”pole posi-
tion identification”
1076 Load moment of inertia RLI (SRM) (-- > 6.1)
Load mass RLI (SLM)
Min Standard Max Unit Data type Effective
--10000.0 0.0 10000.0 kg Floating Point immed. (SLM)
--500.0 0.0 500.0 kgm2 Floating Point immed. (SRM)
...defines the additional moment of inertia (SRM) or additional mass (SLM) which is used to set
the controller parameters for the motion-based rotor position identification.
1077 Integral action time, RLI controller (SRM SLM) (-- > 6.1)
Min Standard Max Unit Data type Effective
0.0 3.7 500.0 ms Floating Point immed. (SRM SLM)
A ...defines the integral action time of the controller for the rotor position identification. If P1077 is
set to 0, then the I component of the controller is displayed. For ”Calculate controller data”,
P1077 is re-calculated and pre-assigned.
1078 Max. duration, rotor position identification. (SRM SLM) (-- > 6.1)
Min Standard Max Unit Data type Effective
100.0 800.0 10000.0 ms Floating Point immed. (SRM SLM)
...defines the maximum time of an individual measurement for the rotor position identification. If
this time is exceeded for an individual measurement, then fault 610 (rotor position identification
not successful) is signaled and P1734 is set to --6.
A motor data will no longer be overwritten by the catalog motor data (previous motor code).
0 --> 1 Third-party motor is being calculated, function is active
0 Function in inactive
Procedure for third-party motor:
Are all of the equivalent circuit diagram data known?
-- if no: Calculate the equivalent circuit diagram data via P1081
-- if yes: Enter all of the equivalent circuit diagram data and set P1082 to 1
Note:
At the end of the calculation, the parameter is automatically reset to 0 or an error code is written
into it (refer to P1080).
A
Min Standard Max Unit Data type Effective
-- -- -- A(pk) Floating Point RO
... specifies the maximum transistor limiting current of the power section as peak value.
Important:
This parameter is used as normalization basis for the current actual value sensing.
Note: refer to the index entry ”Power section currents”
1123:8
0.04 500.0
1152 Minimum DC link voltage, dyn. energy management (-- > 13.1)
Min Standard Max Unit Data type Effective
0 0 800 V(pk) Unsigned16 immed.
... defines the permissible lower limit for the DC link voltage, dynamic energy management.
Note:
This parameter is only effective if dynamic energy management is activated via P1155.
1153 Maximum DC link voltage dynamic energy management
(--> 13.1)
Min Standard Max Unit Data type Effective
0 800 800 V(pk) Unsigned16 immed.
... defines the permissible upper limit for the DC link voltage, dynamic energy management.
Fault 617 is output when exceeded.
Note:
A This parameter is only active if dynamic energy management is activated via P1155.
1154 only VDClink monitoring from motor speed (-- > 13.1)
Min Standard Max Unit Data type Effective
0 0 100000.0 m/min Floating Point immed. (SLM)
0 0 100000.0 rpm Floating Point immed. (ARM SRM)
... specifies the speed setpoint, which when exceeded, only the DC link voltage is monitored
and no longer the motor temperatures.
The normal functionality is restored if the response threshold is fallen below again.
This parameter is only active if dynamic energy management has been set -- P1155.bit0 = 1
(= active).
Note:
This parameter is only active if dynamic energy management is activated via P1155.
A 1248
Min
Speed threshold, motor changeover 3 / 4 (ARM)
Standard Max Unit Data type Effective
(-- > 2.4)
1249 External contactor control, motor changeover (ARM) (-- > 2.4)
Min Standard Max Unit Data type Effective
0 0 1 -- Unsigned16 immed. (ARM)
... specifies whether the contactor control for the motor changeover is defined by the drive or
from an external control.
1 Motor changeover via external control
The contactor control for motor changeover is determined via an external control via the ”Motor
changed over” input signal (STW2.11).
0 Motor changeover via the drive
The contactor control for motor changeover is determined by the drive via output terminals with
function numbers 11, 12, 13 and 14.
Note:
refer to the index entry ”Motor changeover”
The contactors for motor changeover must be switched to a no-current condition. If motor
changeover is executed using an external control, and changed over with ”Fault” (e. g. with
drive pulses present), the power/supply infeed module could be destroyed.
Recommendation:
Change over the motor using the drive output terminals (P1249=0).
The output terminals 11, 12, 13 and 14 are not energized if P1249 = 1.
1250 Frequency limit, act. current smoothing
Min Standard Max Unit Data type Effective
0.0 100.0 8000.0 Hz Floating Point immed.
PT1 filter for the current actual value display
The parameter is used to smooth the following displays:
-- P1708 (torque-generating current Iq)
-- P1718 (torque-generating current Iq (A)), from SW 3.1
-- PROFIBUS status word IqGl (smoothed, torque-generating current Iq) from SW 3.1
Note:
< 1 Hz ----> the filter is inactive
This parameter has no effect on the closed-loop control.
1251 Time constant (smoothing) motor utilization
Min Standard Max Unit Data type Effective
0.0 10.0 1000.0
Smoothing to display the motor utilization (P0604).
ms Floating Point immed.
A
1252 Frequency limit, torque setpoint smoothing (ARM SRM)
Frequency limit, force setpoint smoothing (SLM)
Min Standard Max Unit Data type Effective
0.0 100.0 8000.0 Hz Floating Point immed.
PT1 filter for the torque setpoint display (smoothing for P1716 and ZSW Mset, analog output
from signal number 36).
Note:
< 1 Hz ----> the filter is inactive
This parameter has no effect on the closed-loop control.
1254 Time constant current monitoring
Min Standard Max Unit Data type Effective
0.0 0.5 2.0 ms Floating Point immed.
Note: Internal Siemens
1260 i2t limiting, limit current, power section S6 (-- > 3.1)
Min Standard Max Unit Data type Effective
25.0 100.0 100.0 % Floating Point immed.
... for the i2t power section limiting, it defines the limiting characteristic referred to i-S6.
Note:
I-S6 = P1109 (limiting power section current S6) x P1099 (limiting factor, power section cur-
rents)
refer to the index entry ”i2t power section limiting”
1261 i2t limiting, rated current power section current (-- > 3.1)
Min Standard Max Unit Data type Effective
25.0 100.0 100.0 % Floating Point immed. (ARM)
25.0 110.0 110.0 % Floating Point immed. (SRM SLM)
... for the i2t power section limiting, it defines the limiting characteristic referred to i-n.
Note:
i-n = P1111 (rated power section current) x P1099 (limiting factor, power section currents)
refer to the index entry ”i2t power section limiting”
1262 i2t time in limiting (-- > 3.1)
Min Standard Max Unit Data type Effective
-- -- -- s Floating Point RO
... for the i2t power section limit, this is used to display the time during which the power section
is being limited.
Note:
The parameter is reset for value overflow and for POWER ON.
refer to the index entry ”i2t power section limiting”
1263 i2t actual limiting factor (-- > 3.1)
Min Standard Max Unit Data type Effective
-- -- -- % Floating Point RO
... for the i2t power section limit, this is used to display the actual current limit referred to i-max.
Note:
i-max = P1108 (limiting power section current) x P1099 (limiting factor, power section currents)
refer to the index entry ”i2t power section limiting”
1264 i2t actual utilization factor (-- > 4.1) A
Min Standard Max Unit Data type Effective
-- -- -- % Floating Point RO
... is used for the i2t power section limiting to display the actual utilization. The difference to 100
% specifies how much reserve is available. The current limit is reduced for a utilization of 100%.
Note:
refer to the index entry ”i2t power section limiting”
1265 Thermal motor model configuration (-- > 11.1)
Min Standard Max Unit Data type Effective
0 0 3 Hex Unsigned16 PO
... defines the configuration for the thermal motor model.
Bit 0 Activate thermal motor model
Bit 0 = 1 Thermal motor model activated
Bit 0 = 0 Thermal motor model not activated
Bit 1 Evaluate thermal motor model
Bit 1 = 1 No KTY evaluation (pure current monitoring)
Bit 1 = 0 Evaluation with KTY temperature sensor activated
A ... defines the lower value of the speed range suppression. The speed range suppression func-
tion prevents the drive from operating under steady-steady conditions at speeds in a range lim-
ited by the lower and upper speed.
1271 Speed range suppression, upper value
Min Standard Max Unit Data type Effective
0.0 0.0 100000.0 rpm Floating Point immed. (ARM)
0.0 0.0 100000.0 m/min Floating Point immed. (SLM)
0.0 0.0 100000.0 rpm Floating Point immed. (SRM)
... defines the upper value of the speed range suppression. The speed range suppression func-
tion prevents the drive from operating under steady-steady conditions at speeds in a range lim-
ited by the lower and upper speed.
A
If the electrical brake has been enabled (P1049 = 1) if the encoder fails and there is no encoder
information, then the axis is braked down to the changeover speed/velocity saved in parameter
P1466. The pulses are then inhibited and the motor coasts down.
If the motor speed/velocity at the instant that the encoder fails is below the changeover speed/
velocity defined in P1466, then the pulses are immediately inhibited and the motor coasts down.
Note
The following criteria apply when using the function ”Electrical braking when the encoder fails”:
Rotating motor: P1466 > 40000 / P1114
Linear motor: P1466 > 1386 / P1114
If this limit is incorrectly parameterized, then fault message 722 is output ”changeover speed/
velocity too low.”
1467 BERO pulse number (-- > 12.1)
Min Standard Max Unit Data type Effective
0 0 10 -- Unsigned16 immed.
... defines the BERO pulse number per motor revolution (e.g. BERO senses 7 fan wheel blades
per revolution --> P1467 = 7).
A value >= 1 activates the speed monitoring function with BERO.
1522 Time constant, speed actual value filter (PT1) (ARM SRM)
Time constant, velocity actual value filter (PT1) (SLM)
Min Standard Max Unit Data type Effective
0.0 0.0 500.0 ms Floating Point immed.
Encoder with sin/cos 1 Vpp: Default corresponding to the appropriate encoder
-- Single absolute value encoder (EQI, 16 pulses/revolution): 1 ms
-- Single absolute value encoder (EQI, 32 pulses/revolution): 1 ms
-- Toothed-wheel encoder (SIZAG 2, 256/512 pulses/revolution): 1 ms
-- Absolute encoder for SRM (SH28/36, 512 pulses/revolution): 1 ms
-- Absolute value encoder (EQN, 2048 pulses/revolution): 0 ms
-- Incremental encoder (ERN, 2048 pulses/revolution): 0 ms
Note: refer to the index entry ”Encoder adaptation”
Resolver: Default, 12 bit resolution
-- ARM: 2 ms
-- SRM/SLM: 0.8 ms
Default, 14 bit resolution
-- ARM: 2 ms
-- SRM/SLM: 0.2 ms
1523 Time constant, speed actual value filter (PT1) RLI (SRM)
(--> 9.1)
Time constant, velocity actual value filter (PT1) RLI (SLM)
Min Standard Max Unit Data type Effective
0.0 0.0 500.0 ms Floating Point immed. (SRM SLM)
Time constant of the speed actual value filtering during the rotor position identification routine,
traversing 3
<0.05 ms: internally, P1522 is used for the calculation
>=0.05 ms: internally, P1523 is used for the calculation
Note: Pre-assignment (default) refer to P1522
1562 Ratio between the motor and DM (ARM SRM) (-- > 10.1)
Ratio between the motor and DM (SLM)
Min Standard Max Unit Data type Effective
--1000000.0 1.000000 1000000.0 -- Floating Point immed.
... defines the input to convert the motor measuring system to a direct measuring system.
The factor is entered with which, for uniform, consistent motion, the pulse frequency of the di-
rect measuring system must be multiplied by in order to obtain the pulse frequency of the motor
measuring system. In this case, the resolution differences of the measuring system are included
as also a possibly existing gearbox or measuring gearbox.
A different direction of rotation is taken into account with a negative sign.
Example 1:
Rotating motor 2048 pulses/revolution with ballscrew, spindle pitch 10 mm/revolution, direct
measuring system with 20 m grid division (lattice pitch).
(10 mm/revolution)/(20 m) = 500 pulses of the direct measuring system per motor revolution
P1562 = 2048/500 = 4.096
Example 2:
Rotating motor 2048 pulses/revolution, load connected through a gearbox with a ratio 25:1, di-
rect measuring system with 8192 pulses/revolution at the load side.
8192/25 pulses of the direct measuring system per motor revolution
P1565 = 2048 * 25/8192 = 6.25
Example 3:
Rotating motor, 2048 pulses/revolution with a load directly coupled to the shaft and a direct
measuring system at the load, 1024 pulses/revolution.
1024 pulses of the direct measuring system per motor revolution
P1562 = 2045/1024 = 2.0
1564:8 Derivative action time, load speed controller (ARM SRM)
(--> 10.1)
Derivative action time, load velocity controller (SLM)
Min Standard Max Unit Data type Effective
--1000.0 0.0 1000.0 ms Floating Point immed.
... defines the derivative action time setting of the 1st cascade APC.
Note:
When selecting P1560 bit 10= 1 (input APC is a speed actual value), P1564 has no units.
A
1567:8 Derivative action time, load speed controller 2 (ARM SRM)
(--> 10.1)
Derivative action time, load velocity controller 2 (SLM)
Min Standard Max Unit Data type Effective
--1000.0 0.0 1000.0 ms Floating Point immed.
... defines the derivative action time setting of the 2nd cascade APC.
Note:
When selecting P1560 bit 10 = 1 (input APC is a speed actual value), P1564 has no units.
1571:8 Time constant, acceleration filter 1 (ARM SRM) (-- > 10.1)
Time constant, acceleration filter 1 (SLM)
Min Standard Max Unit Data type Effective
0.0 1.0 500.0 ms Floating Point immed.
... defines the time constant setting for the 1st acceleration filter (1st cascade) for APC.
The time constant is only effective if in P1570, bit 0 is set to 0 and bit 8 is set to 1.
1572:8 Denominator natural frequency acceleration filter 1 (ARM SRM)
(--> 10.1)
Denominator natural frequency acceleration filter 1 (SLM)
Min Standard Max Unit Data type Effective
2.0 2000.0 8000.0 Hz Floating Point immed.
... defines the denominator natural frequency setting for the 1st acceleration filter (1st cascade)
for APC.
1573:8 Denominator damping, acceleration filter 1 (ARM SRM)
(--> 10.1)
Denominator damping, acceleration filter 1 (SLM)
Min Standard Max Unit Data type Effective
0.0 0.7 10.0 -- Floating Point immed.
... defines the denominator damping setting for the 1st acceleration filter (1st cascade) for APC.
1574:8 Numerator natural frequency, acceleration filter 1 (ARM SRM)
(--> 10.1)
Numerator natural frequency, acceleration filter 1 (SLM)
Min Standard Max Unit Data type Effective
2.0 2000.0 8000.0 Hz Floating Point immed.
... defines the numerator natural frequency setting for the 1st acceleration filter (1st cascade).
The numerator settings are only effective if in P1570, bit 0 is set to 1.
1575:8 Numerator damping, acceleration filter 1 (ARM SRM) (-- > 10.1)
Numerator damping, acceleration filter 1 (SLM)
Min Standard Max Unit Data type Effective
0.0 0.7 10.0 -- Floating Point immed.
... defines the numerator damping setting for the 1st acceleration filter (1st cascade) for APC.
A
The numerator settings are only effective if in P1570, bit 0 is set to 1.
1576:8 Time constant, acceleration filter 2 (ARM SRM) (-- > 10.1)
Time constant, acceleration filter 2 (SLM)
Min Standard Max Unit Data type Effective
0.0 1.0 500.0 ms Floating Point immed.
... defines the time constant setting for the 2nd acceleration filter (1st cascade).
The time constant is only effective if in P1570, bit 1 is set to 0 and bit 9 is set to 1.
1577:8 Denominator natural frequency acceleration filter 2 (ARM SRM)
(--> 10.1)
Denominator natural frequency acceleration filter 2 (SLM)
Min Standard Max Unit Data type Effective
2.0 2000.0 8000.0 Hz Floating Point immed.
... defines the denominator natural frequency setting for the 2nd acceleration filter (1st cascade)
for APC.
1584:8 Numerator damping, acceleration filter 3 (ARM SRM) (-- > 10.1)
Numerator damping, acceleration filter 3 (SLM)
Min Standard Max Unit Data type Effective
0.0 0.7 10.0 -- Floating Point immed.
... defines the numerator damping setting for the 3rd acceleration filter (1st and 2nd cascade)
for APC.
The numerator settings are only effective if in P1570, bit 2 is set to 1.
1585:8 Time constant, acceleration filter 4 (ARM SRM) (-- > 10.1)
Time constant, acceleration filter 4 (SLM)
Min Standard Max Unit Data type Effective
0.0 1.0 500.0 ms Floating Point immed.
... defines the time constant setting for the 4th acceleration filter (2nd cascade).
The time constant is only effective if in P1570, bit 3 is set to 0 and bit 11 is set to 1.
1586:8 Denominator natural frequency acceleration filter 4 (ARM SRM)
(--> 10.1)
Denominator natural frequency acceleration filter 4 (SLM)
Min Standard Max Unit Data type Effective
2.0 2000.0 8000.0 Hz Floating Point immed.
... defines the denominator natural frequency setting for the 4th acceleration filter (2nd cascade)
for APC.
1587:8 Denominator damping, acceleration filter 4 (ARM SRM)
(--> 10.1)
Denominator damping, acceleration filter 4 (SLM)
Min Standard Max Unit Data type Effective
0.0 0.7 10.0 -- Floating Point immed.
... defines the denominator damping setting for the 4th acceleration filter (2nd cascade) for
APC.
1588:8 Numerator natural frequency, acceleration filter 4 (ARM SRM)
(--> 10.1)
Min
Numerator natural frequency, acceleration filter 4 (SLM)
Standard Max Unit Data type Effective
A
2.0 2000.0 8000.0 Hz Floating Point immed.
... defines the numerator natural frequency setting for the 4th acceleration filter (2nd cascade).
The numerator settings are only effective if in P1570, bit 3 is set to 1.
1589:8 Numerator damping, acceleration filter 4 (ARM SRM) (-- > 10.1)
Numerator damping, acceleration filter 4 (SLM)
Min Standard Max Unit Data type Effective
0.0 0.7 10.0 -- Floating Point immed.
... defines the numerator damping setting for the 4th acceleration filter (2nd cascade) for APC.
The numerator settings are only effective if in P1570, bit 3 is set to 1.
1590:8 Time constant, acceleration filter 5 (ARM SRM) (-- > 10.1)
Time constant, acceleration filter 5 (SLM)
Min Standard Max Unit Data type Effective
0.0 1.0 500.0 ms Floating Point immed.
... defines the time constant setting for the 5th acceleration filter (2nd cascade) for APC.
The time constant is only effective if in P1570, bit 4 is set to 0 and bit 12 is set to 1.
A 0 0 7FFF Hex
The following faults can be suppressed using these bits.
Unsigned16 immed.
A When continuously increased by several increments, there is an increased noise level (the
speed actual value is faulty).
A -- -- -- ms
... displays the calculated jerk time which is currently effective.
Floating Point RO
A -- -- -- --
... displays the firmware version on the memory module.
Unsigned32 RO
Power module A power module is defined by its Order No. (MLFB) and internally by its
Order No. and code number.
code
Table A-1 Power module Order No. and code
A rms:
pk:
rms value
Peak value
x: Space retainer for the Order No.
In: Continuous current
IS6: Current for max. 4 min. for S6 load duty cycle
Imax: Peak current
1) At higher pulse frequencies (P1100) In, Imax and IS6 must be reduced to protect the power
module.
The following applies before SW 2.4:
The display using P1108, P1109 and P1111 depends on the pulse frequency.
The reduction factor is already calculated into this parameter.
The displayed values only correspond to the values in the table for the standard setting of the
pulse frequency (P1100).
The following applies from SW 2.4:
The display using P1108, P1109 and P1111 corresponds to the values in this table.
The limiting factor is displayed in P1099 (limiting factor, power module currents).
Example:
P1111 = 9 A, P1099 = 80 % ----> reduced rated current In = 9 A S 80 % = 7.2 A
2) from SW 8.2
Reader’s note
Additional information about the power modules can be found in
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Power modules”
i2t power module This limit protects the power module from continuous overload.
limiting
The power module current is limited according to a characteristic if the
(from SW 3.1)
drive converter operates for an excessive time above the permissible
load limit. The load limit is set per parameter.
The limit is removed step--by--step if the power module is no longer
being operated above the load limit.
i2t limit for the following motors: 1FT6, i2t limit for the following motors: 1PHx,
1FK6, 1FNx 1FE1
Warning 820 Warning 820
i (from SW 3.6) i (from SW 3.6)
imax imax
P1260 S iS6
P1261 S in P1261 S in
4s 8s t 10 s 20 s ≤ ≤ t
4 min 8 min
Range Range
without current of the limited
Range
without current
Range
of the limited
A
limiting current limiting current
Note:
imax = P1108 (current limit, power module) S P1099 (limit factor, power module currents)
iS6 = P1109 (current limit, power module S6) S P1099 (limit factor, power module currents)
in = P1111 (rated current, power module) S P1099 (limit factor, power module currents)
Output signals The following signals are available for the ”i2t power module limit” func-
(refer to Chapter tion:
6.4.5 and 6.4.6)
S Output terminal signal ----> function number 37
(power module current not limited)
S PROFIBUS status signal ----> MeldW.10
(power module current not limited)
Parameter The following parameters are available for the ”i2t power module limit-
overview ing” function:
(refer to Chapter
S Parameters which have to be set:
A.1)
-- P1260 i2t limiting, limit current power module S6
-- P1261 i2t limiting, rated power module current
These parameters are preset to protect the power module. It
may be possible to protect the motor against continuous over-
load by reducing the parameter values.
S Parameters used for diagnostics:
-- P1262 i2t time in limiting
-- P1263 actual i2t limit factor
-- P1264 i2t actual utilization factor (from SW 4.1)
Interrelationship between parameters:
P1262 Constant Running
P1263 100 % <100 %
P1264 <100 % 100 %
----> Limiting? No Yes
Reader’s note
General information about the motors can be found in
Reference: SIMODRIVE 611/MASTERDRIVES MC
Configuration Manuals
/PJAL/ General Part for Synchronous Motors
/ASAL/ General Part for Asynchnonous Motors
Reader’s note
Information about the motors can be found in
Reference: SIMODRIVE 611/MASTERDRIVES MC
Configuration Manuals
/PFK6/ AC Servomotors 1FK6
/PFK7/ Synchronous Motors 1FK7
/PFT6/ Synchronous Motors 1FT6
/PFT7/ Synchronous Motors 1FT7
SINAMICS_1PH8_Configuration Manual
/PH8S/ Main Spindle Motors 1PH8
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Table A-2 Motor code for rotating synchronous motors (SRM), continued
Parameters for
unlisted motors
(SRM)
Table A-3 Parameters for unlisted motors (SRM)
Parameter
No. Name Unit Value
1102 Motor code number -- 1999
1103 Rated motor current A(rms)
1104 Maximum motor current A(rms)
1112 Motor pole pair number --
1113 Torque constant Nm/A
1114 Voltage constant V(rms)
1115 Armature resistance
1116 Armature inductance mH
1117 Motor moment of inertia kgm2
1118 Motor standstill current A(rms)
1122 Motor limiting current A(rms)
1128 Optimum load angle De-
grees.
1136 No--load motor current (this is only rele- A(rms)
vant for SRM with field weakening)
1142 Speed at the start of field weakening (is RPM
only relevant for SRM with field weaken-
ing)
1145 Stall torque reduction factor (is only rele- %
vant for SRM with field weakening)
1146 Maximum motor speed RPM
A 1149
1180
Reluctance torque constant
Lower current limit, current controller
mH
%
adaptation
1181 Upper current limit, current controller %
adaptation
1182 Factor, current controller adaptation %
1400 Rated motor speed RPM
1602 Warning threshold, motor overtempera- _C
ture
Reader’s note
Information about the motors can be found in
Reference: SIMODRIVE 611 Configuration Manual
/PJFE/ AC Motors for Main Spindle Drives
Synchronous Built--In Motors 1FE1
/PMS/ ECS Motor Spindle 2SP1
Table A-4 Motor code for 1FE1/2SP1 motors (PE spindle), continued
Table A-4 Motor code for 1FE1/2SP1 motors (PE spindle), continued
Table A-4 Motor code for 1FE1/2SP1 motors (PE spindle), continued
Table A-4 Motor code for 1FE1/2SP1 motors (PE spindle), continued
Table A-4 Motor code for 1FE1/2SP1 motors (PE spindle), continued
Parameters for
unlisted motors
(PE spindle)
Table A-5 Unlisted motor: Parameters for permanent--magnet synchronous
motors with field weakening
Parameter
No. Name Unit Value
1015 Activate PE--MSD -- 1
1 = activated, 0 = de--activated
1102 Motor code number -- 1999
1103 Rated motor current A(rms)
1104 Maximum motor current A(rms)
1112 Motor pole pair number --
1113 Torque constant Nm/A
1114 Voltage constant V(rms)
1115 Armature resistance (phase value)
1116 Armature inductance mH
1117 Motor moment of inertia kgm2
1118 Motor standstill current A(rms)
1122 Motor limiting current A(rms)
1128 Optimum load angle (from SW 3.3) De-
grees.
1136 Motor locked--rotor current A(rms)
1142 Speed at the start of field weakening RPM
1145 Stall torque reduction factor %
1146 Maximum motor speed RPM
1149
1180
Reluctance torque constant (from SW 3.3)
Lower current limit, current controller adapta-
mH
%
A
tion
1181 Upper current limit, current controller adapta- %
tion
1182 Factor, current controller adaptation %
1400 Rated motor speed RPM
Reader’s note
Information about the motors can be found in
Reference: SIMODRIVE 611 Configuration Manual
/PJTM/ Built--In Torque Motors 1FW6
Table A-6 Motor code for 1FW6 motors (built--in torque motors), continued
Table A-6 Motor code for 1FW6 motors (built--in torque motors), continued
Table A-6 Motor code for 1FW6 motors (built--in torque motors), continued
Parameters for
third--party motors
(1FW6)
Table A-7 Unlisted motor: Parameters for permanent--magnet synchronous
motors without field weakening
Parameter
No. Name Unit Value
1102 Motor code number -- 1999
1103 Rated motor current A(rms)
1104 Maximum motor current A(rms)
1112 Motor pole pair number --
1113 Torque constant Nm/A
1114 Voltage constant V(rms)
1115 Armature resistance (phase value)
1116 Armature inductance mH A
1117 Motor moment of inertia kgm2
1118 Motor standstill current A(rms)
1122 Motor limiting current A(rms)
1128 Optimum load angle De-
grees.
1136 Motor locked--rotor current A(rms)
1142 Speed at the start of field weakening RPM
1145 Stall torque reduction factor %
1146 Maximum motor speed RPM
1180 Lower current limit, current controller adaptation %
1181 Upper current limit, current controller adaptation %
1182 Factor, current controller adaptation %
1400 Rated motor speed RPM
Reader’s note
Information about the motors can be found in
Reference: SIMODRIVE 611 Linear Motor 1FN
Configuration Manual
S 1FN1 motors
S 1FN3--type peak--load motors
S Continuous Load Motors of the 1FN3 Product
Family
Table A-8 Motor code for linear synchronous motors (SLM), continued
Table A-8 Motor code for linear synchronous motors (SLM), continued
A 1FN3600--3NB8x--xxxx
1FN3600--3WB0x--xxxx
3454
3431
199
155
8810
10350
1FN3600--3WC0x--xxxx 3432 254 10350
1FN3600--4NB8x--xxxx 3455 199 11740
1FN3600--4WA3x--xxxx 3447 105 13800
1FN3600--4WB0x--xxxx 3433 155 13800
1FN3600--4WB5x--xxxx 3434 215 13800
1FN3600--4WC0x--xxxx 3435 254 13800
1FN3900--2NB2x--xxxx 3456 130 8810
1FN3900--2WB0x--xxxx 3436 160 10350
1FN3900--2WC0x--xxxx 3437 253 10350
1FN3900--3NB2x--xxxx 3457 129 13210
1FN3900--3WB0x--xxxx 3448 181 15530
1FN3900--4NB2x--xxxx 3458 129 17610
Table A-8 Motor code for linear synchronous motors (SLM), continued
Table A-8 Motor code for linear synchronous motors (SLM), continued
A 2 S 1FN3900--4WB0x--xxxx
2 S 1FN3900--4WB5x--xxxx
3638
3639
160
203
41400
41400
2 S 1FN3900--4WC0x--xxxx 3640 253 41400
Unlisted motors 3999 -- --
Note:
x: Space retainer for the Order No.
2 S 1FN ... There are two motors, connected in parallel to a power module
Parameters for The following applies for 2 ”identical” linear motors connected in parallel:
unlisted motors The value for the individual motor is handled, as specified in column ”2 (paral-
(SLM) lel)” thus obtaining the value for the parallel circuit.
!
Danger A
It is only permissible to connect temperature sensor cables with PELV
or SELV voltage (refer to EN 60204--1 Chapter 6.4)
Reader’s note
Information about the motors can be found in
Reference: SIMODRIVE 611 Configuration Manuals
/APH2/ AC Induction Motors 1PH2
/APH4/ Induction Motors 1PH4
/APH7/ Induction Motors 1PH7
/PPM/ Hollow--Shaft Motors for Main Spindle Drives
1PM6/1PM4
A 1PH2118--6WF4x--xxxx
1PH2123--4WF4x--xxxx
325
328
1500
1500
23.0
11.5
82.0
57.0
1PH2127--4WF4x--xxxx 329 1500 21.0 85.0
1PH2128--4WF4x--xxxx 330 1500 25.0 101.0
1PH2143--4WF4x--xxxx 331 1500 30.0 101.0
1PH2147--4WF4x--xxxx 332 1500 38.0 116.0
1PH2182--6WC4x--xxxx 333 750 11.8 37.0
1PH2184--6WP4x--xxxx 334 600 14.5 56.0
1PH2186--6WB4x--xxxx 335 500 18.3 65.0
1PH2188--6WB4x--xxxx 336 500 23.6 78.0
1PH2254--6WB4x--xxxx 337 500 28.8 117.0
1PH2256--6WB4x--xxxx 338 500 39.3 119.0
1PH4103--4NF2x--xxxx 300 1500 7.5 26.0
1PH4105--4NF2x--xxxx 302 1500 11.0 38.0
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Table A-10 Motor code for rotating induction motors (ARM), continued
Parameters for
unlisted motors
(ARM)
Table A-11 Parameters for unlisted motors (ARM)
Parameter
No. Name Unit Value
1102 Motor code -- 99
1103 Rated motor current A(rms)
1117 Motor moment of inertia kgm2
1119 Inductance of the series reactor mH
1129 cos phi power factor --
1130 Rated motor power kW
1132 Rated motor voltage V
1134 Rated motor frequency Hz
1135 Motor no--load voltage V
1136 Motor no--load current A(rms)
1137 Stator resistance, cold
1138 Rotor resistance, cold
1139 Stator leakage reactance
1140 Rotor leakage reactance
1141 Magnetizing reactance
1142 Speed at the start of field weakening RPM
1146 Maximum motor speed RPM
1288 Shutdown threshold, thermal motor model _C
1400 Rated motor speed RPM
A
1602 Warning threshold, motor overtemperature _C
34
1PH2
1FE1
6FX2001--6RB01--6xx03)
Voltage signals sin/cos 1Vpp
P1011
P1008 A
512 pulses/revolution
EQN 13252)
1FT6xxx--xxxxx--xExx Voltage signals sin/cos 1Vpp
10 EnDat, 2048 pulses/revolution, --
1FK6xxx--xxxxx--xExx
4096 revolutions which can be dif-
ferentiated between
EQI 13242)
15
Absolute Voltage signals sin/cos 1Vpp
encoder (from 1FK6xxx--xxxxx--xGxx --
EnDat, 32 pulses/revolution, 4096
SW
Installation revolutions which can be differen-
3.3)
tiated between
70 EQI 11252)
(from Voltage signals sin/cos 1Vpp
1FK702x--xxxxx--xJxx
SW EnDat, 16 pulses/revolution, 4096 --
9.1) 1FK703x--xxxxx--xJxx
revolutions which can be differen-
tiated between
Without
98 1LAx -- --
encoder
Unlisted
P1011
encoder
-- -- P1005
with
P1027
sin/cos 1Vpp
Unlisted
P1011
encoder 1LAx
e.g. 1XP8001--2 P1005
with 1PHx
P1027
TTL signal4)
Resolver 2p (1--speed) P1011
Unlisted
-- to P1018
Special resolver
resolver 12p (6--speed) P1027
A cases
Incre- 99
Lin- men- e.g. LS 186/LS 4842)
ear tal 1FN1 P1011
en-
en P1024
cod- 1FN3 P1027
ers abso-
e.g. LC 1811)
lute
P1027
Distance-- P1037
coded P1050
-- e.g. ERA 780C/RON 785C2)
measuring P1051
system P1052
P1053
1) x: Space retainer for the Order No.
2) Heidenhain is the manufacturer.
Compatible encoders from other measuring system (encoder) manufacturers can be used.
3) Order No. (MLFB) of the measuring wheel, as this is decisive for the number of pulses/revolution.
4) Only with control board, Order No. 6SN1118--VNH01--0AAV, from SW 8.1
Note
From SW 9.2:
Linear scales with resolution <100 nm can also be used as motor
measuring system (indirect measuring system)!
Recommended The following encoder signals are recommended for fault--free operation:
encoder signals
for fault--free
S For track signals A+, A--, B+, B--, C+, C--, D+ and D--
operation with
sin/cos 1 Vpp
Signal
5V
0.375 to 0.6 V
A
2.0...
3.0 V
0V t
Fig. A-3 Signal characteristics for track signals A+, A--, B+, B--, C+, C--, D+ and D--
Signal
5V
3.5 V
0.2 to 0.5 V 0.2 to 0.5 V
1.5 V
0V t
Fig. A-4 Signal characteristics for zero pulse/reference signal R+ and R--
Note
After the resolver resolution has been changed from 12 bit to 14 bit,
the resolution of several signals at analog output (X441, P0625/P0633)
or at the test sockets DAU (P1820/P1830) also change. The signals
involved are those signals whose normalization refers to the speed
(P1711). These are the following signals:
S Speed actual value, motor (SRM, ARM)
S Speed setpoint (SRM, ARM)
S Speed setpoint, reference model (SRM, ARM)
S Absolute speed actual value (SRM, ARM)
S Speed setpoint at terminals 56.x/14.x, 24.x/20.x (SRM, ARM)
S Speed setpoint from PROFIBUS PPO (SRM, ARM)
S Speed correction value (SRM, ARM)
S Position controller output (SRM, ARM)
S Pre--controlled speed (SRM, ARM)
S DSC pre--controlled speed, motor (from SW 4.1)
S Equalization controller output(from SW 7.1)
Do you want the original resolution:
S Restore the original resolver resolution (P1011.2) or
S Adapt the shift factor, analog outputs P0627/P0634 or test sockets
(DAU) P1821/1831 (+2 or --2)
Note
If P1146, P1147 or P1465 are changed during operation so that the set
limits are exceeded, then fault message 749 is output.
If the condition ¡ is not violated, then when the system is
re--commissioned, the 14--bit resolution is preset and the speed actual
value smoothing (P1522) is selected.
If the resolver resolution is manually changed, then it is also necessary
to change the presetting of P1522 (refer to the parameter list
Attachment A.1).
Parameters for
unlisted encoders
Table A-13 Unlisted encoders: Which data are required for which encoder type?
Transmission rate
Grid spacing
Parameter
Name
P1027.14/15
Parameter
P1027.3
P1027.4
P1005
P1021
P1022
P1024
P1037.14/15
Parameter
P1037.4
(from SW 3.3)
P1007
P1031
P1032
P1034
mental
Rotary x 0 0 -- -- -- --
Absolute (EnDat) Increme
Linear -- 0 1 -- -- -- x
ype
ncoder typ
Rotary A 1 0 x A A --
A
En
Linear -- 1 1 x -- A --
Note:
x: Input required
--: No input required
A: Display
0 or 1: The parameter bit must be set like this
For an absolute value encoder (P1037.3 = 1), the drive can automatically detect the protocol being used
(EnDatI).
Reader’s note
Additional information on encoder systems is provided in:
Reference: /PJU/ SIMODRIVE 611,
Configuration Manual, Drive Converters
Chapter ”Indirect and direct position sensing”
Note:
The abbreviation EnDat refers to the descriptions provided in the FBU
for EnDat 2.1 encoders from Heidenhain.
EnDat 2.2 encoders with incremental interface are supported in the
EnDat 2.1 mode.
EPROM Program memory with permanently written program
ET200 Peripheral devices (I/O) from the SIMATIC range which can be coupled
via PROFIBUS
FD Feed drive
FEPROM Flash EPROM: Memory which can be read and written into
FFT Fast Fourier Transformation
FG Function generator
FIPO Fine interpolator
EN+ Enable voltage +24 V
EN-- Reference for the enable voltage
GC Global--Control--Telegramm (Broadcast--Telegramm)
GSD Master device file: describes the features of a DP slave
HEX Abbreviation for a hexadecimal number
HLG Ramp--function generator
HW Hardware
HWE Hardware limit switches
I Input
B I/R Infeed/regenerative feedback module
IBN Commissioning
Id Field--generating current
IF Pulse enable
IM Induction motor without encoder (IM operation)
IM Indirect measuring system (motor measuring system)
IND Sub--index, sub--parameter number array index: Part of a PIV
IPO Interpolator
Iq Torque--generating current
KL Terminal
Kv Position loop gain (Kv factor)
LED Light Emitting Diode
LSB Least significant bit
MAV Main actual value: Part of the PZD
MLFB Machine Readable Product Designation: Order No.
MPI Multi Point Interface: Multi--point serial interface
MS Main setpoint: Part of the PZD
MSB Most significant bit
MSCY_C1 Master Slave Cycle Class 1:
Cyclic communications between the master (Class 1) and the slave
MSC Dimension system grid: Smallest position unit
MSD Main spindle drive
NC Numerical control
NE Line infeed
NIL Not in List
NIST Actual speed value
nset Speed setpoint
O Output
OC Operating condition
OLP Optical Link Plug: Bus connector for fiber--optic cables
P Parameter
PCMCIA Personal Computer Memory Card International Association
PD Process data: Process data section of a PPO
PEH Position reached and stop
PELV Protective extra low voltage Protective extra low voltage B
PG Programming device
PLC Programmable logic controller
PIV Parameter identification value: Parameterizing part of a PPO
PKE Parameter identification: Part of a PKW
PLI Pole position identification
PLL Phase Locked Loop: Module for clock cycle synchronous operation
PNO PROFIBUS User Organization
PO POWER ON
/ST7/ SIMATIC
Products for Totally Integrated Automation and Micro Automation
Catalog ST 70 S 2005
Order No.: E86 060--K4670--A101--B2
Order No.: E86 060--K4670--A101--B2--7600 (English)
/Z/ MOTION--CONNECT
Connections & System Components for SIMATIC, SINUMERIK,
MASTERDRIVES and SIMOTION
Catalog NC Z
Order No.: E86060--K4490--A101--B1
Order No.: E86060--K4490--A101--B1--7600 (English)
Manufacturer/Service Documentation
Note
A list of additional documents, updated on a monthly basis, is available
on the Internet for the available languages at:
http://www.siemens.com/motioncontrol
Select ”Support” ----> ”Technical documentation” ----> ”Ordering
documentation” ----> ”Printed documentation”.
D
Fig. D-1 Certificate, PROFIBUS
D
Fig. D-2 Certificate, ”Safe standstill” function (German, Zertifikat Funktion ”Sicherer Halt”)
D
Fig. D-3 Certificate, ”Safe standstill” function (English)
EC Declaration of
Conformity
Note
Attached is an excerpt from the EC Declaration of Conformity for
SIMODRIVE 611 universal.
The complete EC Declaration of Conformity can be found as follows:
the Internet: http://www.support.automation.siemens.com under the
Product/Order No. 15257461
or at the relevant branch office of the I DT MC group of Siemens AG.
Please observe the following documentation:
Reference: /EMC/ EMC Configuring Guidelines
(Order No.: 6FC5297-- jAD30--0BPj
D
Fig. D-4 EC Declaration of Conformity
Associated standards:
1) VDE 0160 Part 100 8) VDE 0847 Part 4--8
IEC 61800--3 IEC 61000--4--8
2) VDE 0875 Part 11 9) VDE 0847 Part 4--11
IEC/ CISPR 11 IEC 61000--4--11
3) VDE 0847 Part 4--2 10) VDE 0847 Part 4--13
IEC 61000--4--2 IEC 61000--4--13
4) VDE 0847 Part 4--3 11) VDE 0847 Part 4--14
IEC 61000--4--3 IEC 61000--4--14
5) VDE 0847 Part 4--4 12) VDE 0847 Part 4--17
IEC 61000--4--4 IEC 61000--4--17
6) VDE 0847 Part 4--5 11) VDE 0847 Part 4--27
IEC 61000--4--5 IEC 61000--4--27
7) VDE 0847 Part 4--6 12) VDE 0847 Part 4--28
IEC 61000--4--6 IEC 61000--4--28
D konf/erkl/002/anh_c C--1/1
C First, 4-120
Induction motor with TTL encoder (from
Cable, recommended, 2-72
SW 8.1), 4-204
Cable diagram
Linear motor, 4-179
for RS232, 2-89
PE spindle, 4-163
for RS485, 2-90
Prerequisites for, 4-121
Calculate controller data, 4-137
PROFIBUS-DP, 5-293
Calculate data
Series, 4-120
Controller data, 4-137
Upgrading the FW, optional PROFIBUS
Equiv cct diagram data, 4-138
module, 4-122
Optimize motor data, 4-139
Using the display and operator unit,
Unlisted motors, 4-138
4-133
Calculate the equivalent circuit diagram
Using the SimoCom U tool, 4-124
data, 4-138
Commissioning required, 3-107
Calculate unlisted motor, 4-138
Communication
CD, 1-32
PROFIdrive conformance, 5-209
Certificates, iv
via PROFIBUS-DP, 5-208
Changeover
via RS232, 3-110
of motors (from SW 2.4), 6-602
via RS485 (from hardware ...1), 3-111
of parameter sets, 6-598
Configuration
of the dimension system, 6-378
the drive group, 1-28
of the serial interface, 3-109
the process data (from SW 3.1), 5-263
Clock cycles, 4-145
Configuring process data (from SW 3.1),
Clock--synchronous PROFIBUS operation,
5-263
5-301
Configuring the telegram (from SW 3.1),
Closed--loop position control
5-263
Acceleration (maximum), 6-380
Connection diagram
Backlash compensation, 6-390
for the control board, 2-75
Deceleration (maximum), 6-380
for the optional PROFIBUS-DP module,
Diagnostics, 6-402
2-84
Dimension system, 6-378
for the optional TERMINAL module, 2-82
Direction adaptation, 6-395
Control board front panel, 1-37
Follow--up mode, 6-401
Control unit, 1-38
Following error monitoring, 6-396
1-axis for encoders with sin/cos 1Vpp,
Jerk limiting (from SW 3.1), 6-381
1-36
Limit switches, 6-385
1-axis for resolvers, 1-32, 1-36
Overview, 6-377
2-axis for encoders with sin/cos 1Vpp,
Position loop gain (Kv factor), 6-392
1-32, 1-35
Position monitoring, 6-399
2-axis for encoders with TTL signals
Speed pre--control, 6-393
(from SW 8.1), 1-32
Standstill monitoring, 6-397
2-axis for resolvers, 1-32, 1-35
Switching signals (cams), 6-389
2-axis for SINUMERIK 802D, 1-43
Velocity (maximal), 6-380
Elements on the front panel, 1-37
Velocity override, 6-384
Memory module, 1-26
Coding the mini connectors, 2-71
Controller enable, 6-494
Command--dependent block information,
Couplings (from SW 3.3), 6-445
6-424
E Commissioning
Equalization controller (from SW 7.1),
6-483
Built-in torque motors, 4-174
Torque setpoint coupling via PROFIBUS
Checklist for, 4-121
(from SW 4.1), 6-477
Direct measuring system (from SW 3.3),
with queue function (being prepared),
4-203
6-462
Firmware download, 4-131
M for SW 8.1, ix
for SW 8.3, x
Master control, 3-106
for SW 9.1, x
Master device file (GSD), 5-289
for SW 9.2, x
Master/slave, 6-478, 6-562
Identification of, vi
MDI operation (from SW 7.1), 6-440
Notes
Measurement function, 3-104, 7-773
Benefits, iii
Memory module, 1-26, 2-62
Hotline, iv
Mini connector, 2-71
Questions about this documentation, iv
Monitoring, 6-349
Standard version, iii
Monitoring when positioning
Target group, iii
Dynamic monitoring of following errors,
Technical Support, iv
6-396
Position monitoring, 6-399
Standstill monitoring, 6-397
Motor changeover (from SW 2.4), 6-602 O
Motor code, 4-143 Open input, 2-80, 2-83
for linear synchronous motors, A-946 Open parameter, A-780
for permanent--magnet synchronous mo- Open--loop torque controlled mode, 6-556
tors with field weakening (1FE1), Opening the holding brake for test purposes
A-935 (from SW 4.1), 6-505
for permanent--magnet synchronous mo- Operating display (-status), 4-140
tors without field weakening (1FW6), Operating mode, 1-24, 4-144
A-942 Positioning (from SW 2.1), 6-366
for rotating induction motors, A-952 Speed/torque setpoint, 6-339
for rotating synchronous motors, A-925 Optimization
Motor connection, 2-74 Closed-loop current and speed control-
Motor data optimization, 4-139, 4-153 lers, 6-344
Motor data set, 6-603 Position controller, 6-392
Motor diagnostics, ground fault test (from Optional module
SW 13.1), 6-658 PROFIBUS-DP, 1-25, 1-32, 1-41, 2-84
Motor holding brake, 6-592 TERMINALS, 1-25, 1-32, 1-40, 2-82
Motor temperature, 6-349 Oscillation (from SW 11.1), 6-651
Motors, 1-25, A-925 Output cam, 6-389
MSC, 6-374, 6-378 Output signal, analog, 6-564
Output signal, digital
Actual motor (from SW 2.4), 6-540
N Angular incremental encoder handwheel
active (from SW 8.1), 6-547
New information
Angular incremental encoder handwheel
for SW 10.1, x
evaluation, bit 0 (from SW 8.1), 6-547
for SW 10.2, x
Angular incremental encoder handwheel
for SW 11.1, xi
evaluation, bit 1 (from SW 8.1), 6-547
for SW 11.2, xi
Axis moves backwards, 6-543
for SW 12.1, xi
Axis moves forwards, 6-543
for SW 12.2, xi
Block processing inactive (from SW 8.1),
for SW 13.1, xi
6-547
E for SW 2.4, vii
for SW 3.1/3.2, vii
Cam switching signal 1, 6-545
Cam switching signal 2, 6-545
for SW 3.3, viii
Comparison value reached/comparison
for SW 4.1, viii
value not reached, 6-537
for SW 5.1, ix
Control requested/no control possible,
for SW 6.1, ix
6-537
for SW 7.1, ix
Process data in the pos mode, 5-225, 5-227 PZD configuring (from SW 3.1), 5-263
Control words Setting the address, 5-295, 5-296
DAC1, 5-225, 5-233 Switch out the DP slave (module), 5-313
DAC2, 5-225, 5-233 Terminals and signals, 5-220
DezEing (from SW 4.1), 5-225, 5-235 When can the modules be used?, 1-42
DIG_OUT (from SW 3.1), 5-225, Which modules are available?, 1-32,
5-234 1-41
dXcorExt (from SW 4.1), 5-225, 5-239 PROFIdrive conformance, 5-209
MDIAcc (from SW 7.1), 5-226, 5-240 Proper use, xiii
MDIDec (from SW 7.1), 5-226, 5-240 Pulse enable, 6-494
MDIMode (from SW 7.1), 5-226, Pulse frequency, A-922
5-240 PZD area, 5-214, 5-224
MDIPos (from SW 7.1), 5-226, 5-239
MDIVel (from SW 7.1), 5-226, 5-240
MomRed, 5-225, 5-232 Q
Over, 5-225, 5-238
Qualified Personnel, xii
PosStw, 5-225, 5-238
QStw (from SW 4.1), 5-225, 5-236
SatzAnw, 5-225, 5-237
STW1, 5-225, 5-229 R
STW2, 5-225, 5-230 Rack, 6-367
Xext (from SW 4.1), 5-225, 5-239 Ramp--function generator, 6-342
Status words Ratio, 6-367
ADC1, 5-227, 5-244 Read/write protection, 4-136
ADC2, 5-227, 5-244 Reference cams, 6-405
AktSatz, 5-227, 5-248 Reference point approach, 6-403
Ausl, 5-227, 5-245 References, C-977
DIG_IN (from SW 3.1), 5-227, 5-245 Referencing/adjustment, 6-403
dXcor (from SW 4.1), 5-228, 5-250 Reformatting, 6-425
IqGl (from SW 3.1), 5-227, 5-247 Reformatting the memory, 6-425
MeldW, 5-227, 5-244 Resolution, resolver, A-966
Mset, 5-227, 5-246 Resolver resolution, A-966
nist--l, 5-243 Revisions, vi
NIST_A, 5-243 Rotary axis
NIST_B, 5-243 Axis coupling for modulo-rotary axes
Pactive, 5-227, 5-246 (from SW 4.1), 6-464
PosZsw, 5-227, 5-249 with modulo correction (from SW 2.4),
QZsw, 5-247 6-368, 6-369, 6-371, 6-372, 6-430,
QZsw (from SW 4.1), 5-227 6-431
UZK1 (from SW 8.3), 5-227, 5-249 without modulo correction, 6-368, 6-369
XistP (from SW 3.1), 5-227, 5-250 Rotor position identification, 4-185
XsollP (from SW 4.1), 5-228, 5-250 Rotor position identification (RLI), 6-637
ZSW1, 5-227, 5-242 Rotor position synchronization, 6-637
ZSW2, 5-227, 5-243 RS232, 2-89, 3-110
PROFIBUS-DP RS485 (from HW ...1), 2-90, 3-111
Commissioning, 5-293 Runtime behavior, 4-130
Diagnostics and troubleshooting, 5-297
Encoder interface (from SW 3.1), 5-251
E
Evaluating faults, 5-298 S
Evaluating warnings, 5-299
Safe standstill, 1-33
Example: Operate drive, 5-279
Safe start inhibit, 1-33, 2-76
Example: Reading parameters, 5-285
Safety notes, xii
Example: Write parameter, 5-287
Function Manual
From
Order No.: 6SN1197--0AB20--2BP2
Name Edition: 05/2010
General Documentation
SINUMERIK
SINUMERIK SIROTEC
SIMODRIVE SIMODRIVE Catalog
Accessories
Manufacturer/Service Documentation
Manufacturer/Service Documentation
SINUMERIK
SIROTEC
SIMODRIVE SIMODRIVE SIMODRIVE SIMODRIVE
611 universal
Electronic Documentation
SINUMERIK
SIMODRIVE
Motors
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