Engineering Management 3000/5039: Tutorial Set 6

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September 2019

ENGINEERING MANAGEMENT 3000/5039

TUTORIAL SET 6

Q1. Discounted Payback Period – Given the following two projects and their cash flows,
calculate the discounted payback period with a 5% discount rate. What would you
expect to notice about the payback period as the discount rate rises? Explain this
relationship.

Projects A B
Initial Cost $10,000 $25,000
Cash Flow Year One $4,000 $2,000
Cash Flow Year Two $4,000 $8,000
Cash Flow Year Three $4,000 $14,000
Cash Flow Year Four $4,000 $20,000
Cash Flow year Five $4,000 $26,000

Q2. You have decided to buy a brand new Rocket to Pocket 911 car for $95,000. You’ve
noticed in the paper that the same model but 3 years older, is selling for $55,000.
What is the ownership cost (or Capital Recovery) for this car?
(Assume i = 10%) (ANS: $21,584 pa)

Q3. The Ace Steel Pty. Ltd. considers buying a super high precision laser operating machine
to eliminate wastage of the machined material. The company anticipates spending
$3m for the machinery. The system will save $1.2m in labour and materials but will
incur additional operating and maintenance costs of $0.25m per year. Annual
income taxes will also be increased by $150,000. The machinery is expected to have a
10 year life and a salvage value of $200,000. If the company’s MARR is 18%,
calculate if the company should make the purchase.

Q4. A project has the following cash flow. Assuming that the project’s IRR is 10%,

n Cashflow
0 -$2,000
1 $800
2 $900
3 X

a) Find the value of X (ANS: $704)


b) Is this project acceptable at MARR = 8% (ANS: Yes)

ENGINEERING MANAGEMENT 3000/5039 1 Tutorial 6


Q5. A company decides to save $50k annually for a one off upgrade of plant equipment
expected to occur in ten years time. The savings are invested in a high yielding bank
account which earns an inflation free amount of 7% per annum.

Calculate the future value of the saving annuities in actual dollars ten years from now
given that the average expected inflation rate is 3%. (Ans: $801,470.92)

Q6. Consider the precedence (order of importance or urgency) relations for a plant set up
project in a manufacturing industry given in the following table:

a) Draw the AOA network for this project


b) Generate possible paths for this network and calculate their duration
c) Calculate the slacks.

Activity Predecessors Weeks


A - 1
B A 4
C A 3
D A 7
E B 6
F C,D 2
G E,F 7
H D 9
I G,H 4

{ANS: b) 22, 17, 21, 21 c) slacks to be calculated}

Q7. Each year several departments in a corporation propose projects with different
investment amounts, annual net incomes and project duration. The corporation must
choose from the proposals.
The corporation's MARR is 25%. Using the information captured in the Table Q7:

a) Prioritise the 10 projects below and state which ones you would you select?

b) Given a budget constraint of $5000 which of the 10 projects would you select?

Project Proj 1 Proj 2 Proj 3 Proj 4 Proj 5 Proj 6 Proj 7 Proj 8 Proj 9 Proj 10

Investment $500 $1250 $1500 $1800 $800 $700 $1800 $1500 $2000 $1400
IRR 10% 45% 33% 28% 17% 68% 78% 20% 40% 44%
Select Y/N ? ? ? ? ? ? ? ? ? ?
Table Q7

Q8. You set up a five year bank loan to borrow $12,000 at a nominal interest rate of 12%
compounded annually. If the average general inflation rate is expected to be 3% per
annum, calculate what are the expected annual repayments in constant dollars?
(Ans = $3061.1)

ENGINEERING MANAGEMENT 3000/5039 2 Tutorial 6


Q9. A contractor purchased a refurbished 5MVA transformer for $15,000. His
operating and maintenance costs will be $2500 per year, and he expects to
sell it for $5000 five years from now. What is the annual equivalent
cost of the transformer at an interest rate of 10%? (Ans: $5640 / year)

Q10. Calculate the Annual Worth for the following cash flow.
Assume the MARR is 12% per year. (Ans: $3.75m / year)

Year Amount
Initial investment (part 1) 0 $10 million
Initial investment (part 2) 1 $ 6 million
Annual operating cost 1-8 $0.7 million
Salvage value 8 $0.5 million

Q11. The following are the estimated costs for two refurbished gas powered 20KW
generators. You have been asked by your manager to evaluate which would be
the better option to pursue. Calculate the annual equivalent costs for each
generator given that the IRR is 15% per year?

Generator A Generator B
Initial Purchase cost $19,000 $25,000
Refurbishing Costs $7,000 $11,000
Annual Maintenance Cost $1,200 $ $700
Annual Labour Costs $12,000 $6,000
Annual Income Taxes nil 3600
Salvage value $2,000 $3000
Life, Years 6 10
(ANS: AEGen A = $19.84k / year & AEGen B = $17,325.3 / year)

Q12. The following information is supplied to compare Desalination Plant project with the
Kimberley Perth Water Canal Project. Use Capital recovery analysis to select the project
which gives better cost per kilolitre of water. (ANS: $1.17 per kL and $0.995 per kL)

New Desalination Plant Kimberley to Perth Water Canal

• Supplies 50GL water pa


• Supplies 200GL water pa
• 25 year life
• 50 year life
• $400m CAPEX to build
• $2.2b CAPEX to build
• $30m OPEX pa
• $70m OPEX pa
• Assume interest rate of 5.5%
• Assume interest rate of 5.5%
• Assume salvage value = $50m
• Assume salvage value = $200m

ENGINEERING MANAGEMENT 3000/5039 3 Tutorial 6


Q13. For an initial investment of $300 you purchase a device that you expect
will generate a cash flow revenue of $80 at the end of the first year which will
grow by an annual additional increment of $20 for each subsequent year. Thus
at the end of year two the revenue will be $100, $120 at the end of the third
year and so on. The device has an operational life of 6 years. The expected
salvage value of the device is $100 at the end of the sixth year.

To operate and maintain the device you expect it will cost $50 on an annual
basis.

a) Draw the applicable cash flow diagram that represents the above
situation.

b) Calculate the annual equivalent worth given a MARR of 5%. (Ans: $32.79)

c) Do you accept or reject the project? (Yes Accept) Why?

ENGINEERING MANAGEMENT 3000/5039 4 Tutorial 6

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