Textile Internship
Textile Internship
Textile Internship
AT
TEEJAY INDIA PRIVATE LTD.
VIASHAKAPATNAM, ANDHRA PRADESH
Submitted by
Jetti Rushitha
Nutukurthi Venkat Ramji
Yere Yaswanth Kumar
UG-TECHNOLOGY SEMSTER 5
(BATCH 2017-2021)
0
TEXTILE INTERNSHIP REPORT
Submitted by-
Jetti Rushitha (BFT/17/1104)
Nutukurthi Venkat Ramji (BFT/17/1770)
Yere Yaswanth Kumar (BFT/17/468)
Jetti Rushitha
BFT – V
NIFT HYDERABD
Contact Details: Teejay India Private Limited, Plot No. 15, BIAC SEZ,
Visakhapatnam - 531011, Andhra Pradesh, India.
YARN TESTS
Yarn count:
The yarn count expresses the thickness of the yarn, and must be
known before calculating the quantity of yarns for a known length of
fabric. The yarn count number indicates the length of yarn in relation
to the weight.
Three systems of yarn count are currently in use: the fixed weight; the
fixed length and the Tex systems.
The fixed weight can be used with British and American weights and
systems. The fixed length system and the Tex system are based on
metric weights and measures. Tex is an internationally agreed system
of yarn numbering that applies to all types of yarns, regardless of the
method of production.
Depending on the end use, two or more single yarns are twisted
together to form "plied yarns" or "folded yarns" and a number of plied
yarns twisted together to form "cabled yarn".
Among the plied yarns, the most commonly used are the doubled
yarns, wherein two single yarns of identical twist are twisted together
in a direction opposite to that of the single yarns. Thus for cabled and
plied yarns, the direction of twist and the number of turns per unit
length of the resultant yarn as well as of each component have to be
determined for a detailed analysis.
Abrasion Resistance:
Knitting department:
Knitting unit has 121 circular knitting machine, 101 single jersey
machines, and 20 double jersey machines.
1. Clearing: The cylinder and dial needles move out to clear the plain
and rib loops formed in the previous cycle.
2. Yarn feeding: The needles are withdrawn into their tricks so that the
old loops are covered by the open latches and the new yarn is fed into
the open hooks.
3. Knocking Over: The needles are withdrawn into their tricks so that
the old loops are cast off and new loops are drawn through them.
Position – 1: Rest position: The head of these needles are in the range
of the knock over edges of cylinder & dial respectively.
Position – 5: Clearing position: The cylinder needle are come into the
clearing position.
Position – 7: Cast on position: Both cylinder & dial are moved to their
cast on position.
Position – 8: Knock over position: Both cylinder & dial are reaches to
the knock over position.
Fabric produced:
There are 12 types of fabrics produced in the knitting unit, they are:
1) Rib 1*1
2) Rib 2*2 without lycra
3) Rib 2*2 with lycra
4) Single jersey
5) Lacoste
6) Pique
7) Lycra single jersey
8) Lycra inter lock
9) Inter loop
10) Plated single jersey
11) Waffle rib
12) Fleece
After the production of the greige fabric, the fabric sent to the
inspection to inspect that the fabric in 4 point system, to have
required quality.
After the inspection the rejected fabric sent to scrap management and
the quality fabric sent to store in the greige fabric storage.
In the dyeing unit the process start from sample dyeing, where the
fabric taken from greige fabric storage and proceed to dye sample and
then get approved bulk dyeing.
Dyeing sample:
After the completion of the first bulk (app. 200kgs), sample is sent to
the colour team for inspection
Before finish:
Colour team checks the sample colour with standards if the colour is
accepted then it is sent to the finishing department if not the it is sent
for re-dyeing
After finish:
In finishing department, the fabric gets more soften than the fabric
after dyeing, for re-inspection the sample is sent to the customer for
the colour approval.
If the customer approves then the production starts but after each
bulk dyeing the samples are sent to the colour team for colour
approval and also like wise after finish sample also sent to the colour
team for approval
If the customer rejects the colour of the first bulk then again re-dyeing
is started
Colour lab:
The colour team process starts from the merchandise department
receives lab dip request, then the colour lab checks all required points
if they can produce the colour then they accept the lad dip request if
not, it is highlighted to the merchandise department, after lad dip
accepted then issues internal colour number for their identification,
by the help of spectrometer predictions are taken for the further
Slitter:
To spread and open rope form fabric that is unloaded from dyeing
machine. Slit open and spread tubular fabric.
Relax Dryer:
The relax dryer dries the wet fabrics and does the softening of fabrics
that have to be compacted. During the process, the fabric will get
relaxed by running on the conveyor belt and this helps to achieve
better shrinkage.
Stenter:
Curing
Heat setting
The stenter works only on open width fabrics and hence is preceded
by Corino automatic cutting machine where the fabric is cut and
squeezed.
Compaction:
Control shrinkage
Twisting control
Purpose:
Sueding:
Purpose:
Resistant to temperature
Machines in unit:
7 Stenter machines
2 Compactor machines
1 Relax dryer
1 Raising machine
2 Sueding machines
5 Slitter machines
In quality assurance they are 5 teams to make quality control over the
industry. They are
2. Color team
3. Testing lab
After the production of the greige fabric, the fabric sent to the
inspection to inspect that the fabric in 4 point system, to have
required quality and to ensure that the fabric has no defects in it. If
defects in fabric crossed the defect limits as fixed in 4 point system,
the fabric has rejected.
1. Lycra tight
2. Lycra barray
3. Belt barray
4. Stuck stitch
5. Tuck line
6. Drop stitch
8. Fly cotton
9. Needle breakage
COLOUR TEAM:
Colour team comes under dyeing quality checking which it is also
called as third inspection, it is inspects dyeing samples and printing
samples.
Dyeing sample:
After the completion of the first bulk (app. 200kgs), sample is sent to
the colour team for inspection
Before finish:
Colour team checks the sample colour with standards if the colour is
accepted then it is sent to the finishing department if not the it is sent
for re-dyeing
After finish:
In finishing department, the fabric gets more soften than the fabric
after dyeing, for re-inspection the sample is sent to the customer for
the colour approval.
GREEN RED
BLUE
This is the quadrant representation used for acceptance level of the
colour it also has the standard as the centre and depending on the lab
dip is mark and the dip zone becomes the approval area (acceptance
zone)
In dyeing first approval is known as lab dip.
In colour team first approval is known as strike off.
Printing:
In the printing the process flow is same as the dyeing but here 4 times
it is inspected printing
Before finish:
After the pigment is printed on the fabric the sample is sent to the
color team for print inspection, if the print is in the customer
acceptance level then it is approved and sent to the finishing
After finish:
If the print is accepted then it is sent to bake machine to dry and add
little finish to it and again sent to the colour team for print inspection,
if there is no colour variations after bake then it is sent to the finishing
department
Customer care:
It helps the customer to inspect the fabric in the industry. The industry
provides 4 point system to the customer inspect the fabric in the
industry before exporting.
1. Chemical method:
2. Biological method:
We learnt about the flow process sequence of every step from yarn
to fabric production and packaging. We were introduced to the
technical terminologies and details about all the process. The
inspection and quality assurance was very fascinating. We observed
the Human Resource Management which was efficient and worker
friendly. We noted that the theoretical knowledge given to us and
the working in the factory has many difference as it is affected by
many physical details. It was a very knowledgeable and interesting
experience which will help us in our future endeavors.
https://www.textileschool.com/345/dyening-methods-of-textile-
dyeing/
http://textilelearner.blogspot.com/2012/01/classification-of-
textile-dyeing.html
https://www.britannica.com/topic/textile/printing
https://prezi.com/pu6pijf5fm3h/fiber-dyeing/
https://www.textileweb.com/doc/knitted-fabric-inspection
http://www.sdlatlas.com/product/167/Crockmeter--Rubbing-
Fastness-Tester
https://www.onlineclothingstudy.com/2012/09/importance-of-
quality-control-in.html
http://textilelearner.blogspot.in/2013/01/compactor-machine-
function-of-compactor.html
http://www,fiber2fashion.com/industry-article/7111/soft-flow-
dyeing-machine
http://www.teejay.com/about-teejay/teejay-india
https://www.uster.com/fileadmin/customer/Knowledge/Textile_
Know_How/Yarn_testing/U_LabSystems_Improved_analysis_of_y
arns.pdf