Process Control Philosophy

CONTRACT NUMBER :
PROCESS
-
DOCUMENT NUMBER:
30 PAGES
SLS-35-PRO-GEN-002
PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI

PEMBANGUNAN SKG RANTAU PANJANG DAN SKG PANGKALAN
BRANDAN
PROCESS CONTROL PHILOSOPHY
0 23/10/13 Approved For Construction ACH AGN/GPS MYD

E 18/10/13 Re-Approved For Design ACH AGN/GPS MYD
D 09/10/13 Approved For Design ACH AGN/GPS MYD
C 01/10/13 Re-Issued for Approval ACH AGN/GPS MYD
B 12/09/13 Issued for Approval ACH AGN/GPS MYD
A 03/09/13 Issued for Review ACH AGN/GPS MYD
Prep'd Checked Approved Checked Approved
Rev. Date Status
PT WIJAYA KARYA BPA PERTAGAS
PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN
KONSTRUKSI PEMBANGUNAN SKG RANTAU
PANJANG DAN SKG PANGKALAN BRANDAN
Date :
23/10/13
SLS-35-PRO-GEN-002 Rev. 0 PROCESS CONTROL PHILOSOPHY
Page 2 of 30
REVISION TABLE
REVISION CODE Page REVISION CODE Appendix REVISION CODE

Page
A B C D 0 1 2 A B C D 0 1 2 A B C D 0 1 2
1
2
3
4
5
6 X
7 X
8 X X
9 X X X
10
11 X
12 X
13
14
15 X
16
17
18 X
19
20
21
22 X
23 X
24
25
26
27
28
29
30
REVISION SHEET
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Page 3 of 30
Rev. Chapte Implementation

Page Note Remarks
Code r Comment (Yes/No)
3 6 Definition
A
5 8-9
12, 8, 11,
Type Format Yes
18, 22, 24
Function of
9 Yes
LBCV
B Why LBCVs
Refer to "process
are installed
control phylosophy"
9 for each 16
of Package 2
km along the
(Pipeline)
pipeline
Change
C 6.5 15 "Disharge" to Yes
"Discharge"
Add as per
D 5 9 commented Yes
document
TABLE OF CONTENTS
1. INTRODUCTION.....................................................................................6
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2. SCOPE.....................................................................................................6
3. DEFINITION...........................................................................................6
4. CODE, STANDARD &REFERENCE.............................................................7
4.1. Code and Standards..............................................................................7
4.2. References...........................................................................................8
5. PROCESS DESCRIPTION.........................................................................8
6. PROCESS CONTROL NARATIVE RANTAU PANJANG..............................10
6.1. Pig Receiver (RPA-K-PT-001)...............................................................10
6.2. Slug Catcher (RPA-M-BA-001)..............................................................11
6.3. Suction Scrubber (RPA-M-BF-001)........................................................12
6.4. Compressor........................................................................................13
6.5. Air Cooler...........................................................................................13
6.6. Discharge Scrubber (RPA-M-BF-002 A/B/C)...........................................13
6.7. Pig Launcher (RPA-K-PT-002)..............................................................16
6.8. Condensate Drum (RPA-M-BA-002)......................................................17
7. PROCESS CONTROL NARATIVE PANGKALAN BRANDAN.......................18
7.1. Pig Receiver (PBR-K-PT-001)...............................................................18
7.2. Slug Catcher (PBR-M-BA-001)..............................................................19
7.3. Suction Scrubber (PBR-M-BF-001)........................................................20
7.4. Compressor........................................................................................21
7.5. Air Cooler...........................................................................................21
7.6. Discharge Scrubber (PBR-M-BF-002 A/B)..............................................21
7.7. Pig Launcher (PBR-K-PT-002)..............................................................23

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7.8. Condensate Drum (PBR-M-BA-002)......................................................24
8. SAFETY OF PROCESS AND UTILITY SYSTEM........................................25
8.1 Process Safety System.........................................................................25
8.2 Safety System Control.........................................................................25
9. BLOWDOWN SYSTEM...........................................................................26
8.1 Gas Blowdown Valve...........................................................................28
8.2 Gas blowdown in pressure vessels........................................................29
10. FIRE AND GAS SYSTEM (FGS)...............................................................29
1. INTRODUCTION
PT Pertamina Gas (Pertagas) builds gas pipeline from Arun, Lhokseumawe to

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Belawan, Medan. Gas transported is coming from LNG regasification plant at

PT Arun and will be utilized to provide industrial gas demand along pipeline
track and fuel gas for PT PLN at Belawan. This project will include
construction of new pipeline from South Lhoksukon until Pangkalan Batu and
gas compression station(s) along the line to ensure gas can reach required
pressure at Belawan.
2. SCOPE
The basic control and monitoring objectives of the Pipeline facilities shall be
accomplished through a fully integrated information and control system that
provides the means to provide all information, control, and safeguarding of
the facilities.
3. DEFINITION
The definitions contained in this document are as follows:
a. PROJECT is Engineering, Procurement, and Construction of SKG Rantau

Panjang and SKG Pangkalan Brandan.
b. CLIENT is PT Pertamina Gas (PERTAGAS) as the owner of the PROJECT.
c. CONSULTANT is PT. Bintang Persada Abadi (BPA), appointed by CLIENT
as their Project Management Consultant (PMC).
d. CONTRACTOR is PT Wijaya Karya which is responsible to excute the
PROJECT as spesified in Contract.
e. SUB CONTRACTOR is the party that signs a contract to perform part or
all the obligation of CONTRACTOR.
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f. INSPECTOR is Representatives of PT Pertamina Gas and / or entities

designated by PT Pertamina Gas to inspect the quality of materials and
workmanship.
g. VENDOR/MANUFACTURER is the party which provides manufactures
equipment / material specified and ordered by Contractor.
h. DITJEN MIGAS, is the representatives from the Indonesian Government
which is responsible for issuing licenses and permits oil and gas facilities.
4. CODE, STANDARD &REFERENCE
4.1. Code and Standards

1) SNI 13-3474-2009, “Sistem Penyaluran dan Distribusi Pipa Gas”
2) API 650, “Gas Transmission and Distribution Piping Systems”
3) ASME B31.3, “Process Piping”
4) API RP 14E, “Recommended Practice for Design and Installation of

Offshore Production Platform Piping Systems”
5) API Standard 520, “Sizing, Selection, and Installation of Pressure-

Relieving Devices in Refineries”
6) API Standard 521, “Pressure-Relieving and Depressuring Systems”
7) Rule of Thumb Chemical Engineering
4.2. References
1) SLS-30-PRO-PF-001, “Process Flow Diagam SKG Rantau Panjang”
2) SLS-40-PRO-PF-002, “Process Flow Diagam SKG Pangkalan Brandan”
3) SLS-30-PRO-HM-001, “Heat Material Balance SKG Rantau Panjang”
4) SLS-40-PRO-HM-002, “Heat Material Balance SKG Pangkalan Brandan”
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23/10/13
Page 8 of 30
5) SLS-30-PRO-PID-001/029, “Piping & Instrument Diagram SKG Rantau

Panjang”
6) SLS-40-PRO-PID-001/026, “Piping & Instrument Diagram SKG
Pangkalan Brandan”
5. PROCESS DESCRIPTION
Gas with flow rate 200 MMSCFD will be distributed from Arun to Belawan
using pipeline with total length approximately 384.1 km. The pattern of
overall operation of the pipeline from Arun to Belawan can be seen in
Figure 1.
Gas with flow rate 200 MMSCFD from Arun will be transported to Point B by
using 24” existing PSC pipeline. At Point B, gas will be continued to Rantau
Panjang by using 134 km long 24” existing PSC pipeline. At Point B, gas will
be received by receiving facility and measured for custody transfer between
Pertamina and Pertamina Gas. From Arun to Belawan, gas will be transported
using newly build 24” pipeline. Based on FEED hydraulic analysys result (SLS-
10-PRO-RPT-004), two booster compressor stations needed to keep pipeline
in pressurized condition, considering maximum discharge pressure of
compressor station limited to 800 psig to avoid expensive thick wall pipeline
and second compressor station needed to guarantee gas pressure
requirement of 400 psig at Belawan.
First gas compressor stations (SKG) located at Rantau Panjang, 59 km from

Point B. At this SKG Rantau Panjang, gas will be recompressed to maintain
the pressurized condition. Gas will be treated in suction scrubber to ensure
the gas is free from liquid and particles prior to compression in gas
compressors. Discharge of compressor will be cooled by after cooler and
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Page 9 of 30
treated by discharge scrubber once again to ensure the gas is free from
liquid and particles prior to distribution through pipeline. Gas from
compressor will continue flowing toward Pangkalan Brandan 165 km long in
newly build 24” Pertagas pipeline.
At Pangkalan Brandan, gas will be recompressed again to maintain the

pressurized condition. Gas will be treated in suction scrubber, compressed in
compressor, cooled, and treated in discharge scrubber before redistributed in
pipeline. Gas from SKG Brandan will continue flowing toward Belawan 71 km
long in newly build 24” Pertagas pipeline.
Pipeline Arun – Belawan will be equipped with Line Break Control Valves
(LBCV) and emergency shutdown valves (ESDV) that serves as a gas flow
controller considering the path of this pipeline through several areas, making
it vulnerable to the possibility of leakage. LBCV will be placed based on
location class where each LBCV location along the pipeline also prepared for
future connection of gas supply in the future.
Arun – Belawan pipeline system is also equipped with a pigging system

whose main function is to clean the inside of the pipe from the precipitate
impurities during operation and also for pipeline inspection using intelligent
pigging.
At Belawan, gas will be received by Receiving Facilities which is equipped

with a scrubber and metering unit. Gas output from scrubber will be
measured using gas metering prior to distribution to PLTGU Secanang and
industry.
Date :
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Page 10 of 30
24” 134 km 24” 165 km 24” 71 km
200 MMSCFD 200MMSCFD

Arun Point B 200 MMSCFD P. Brandan Belawan
RantauPanjang
Existing Pipeline
New Pipeline
Booster Gas Compressor Station
Figure 1 - Arun – Belawan Block Diagram
6. PROCESS CONTROL NARATIVE SKG RANTAU PANJANG
6.1. Pig Receiver (RPA-K-PT-001)
Pig reciever (RPA-K-PT-001) shall be provided for pipeline inspection to

perform various maintenance operations on a pipeline These operations
include but are not limited to cleaning and inspecting of the pipeline.
The line of pig reciever (RPA-K-PT-001) provided with shutdown valve SDV-
004 and SDV-005 to protect the line for emergency. All of shutdown valve
(SDV-004 and SDV-005) provided with open and close status (ZSC-004, ZSO-
004 and ZSC-005, ZSO-005) to monitor at control room. A blowdown valve
(BDV-011) is provided at discharge line to protect over pressure. The
overpressure protection used pressure transmitter (PT-007) located on the
discharge line. Pressure High High (PSHH-006) and quickly isolating the
source of overpressure by shutting down the shutdown valve SDV-004 and
SDV-005 and release to open blowdown valve (BDV-011).
Pig Receiver (RPA-K-PT-001) also provided with pressure safety valve PSV-
014 to protect vessel from overpressure at setting pressure 720 psig.
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6.2. Slug Catcher (RPA-M-BA-001)
A slug catcher is a vessel with sufficient buffer volume to store the largest
slugs expected from the upstream system. The slug catcher is located
between the outlet of the pipeline and the processing equipment. The
buffered liquids can be drained to the processing equipment at a much
slower rate to prevent overloading the system. As slugs are a periodical
phenomenon, the slug catcher should be emptied before the next slug
arrives.
The line of Slug Catcher (RPA-M-BA-001) is provided with shutdown valve

(SDV-024) to protect the line for emergency. Shutdown valve (SDV-024) is
provided with open and close status (ZSO-024 and ZSC-024) to monitor at
control room. A blowdown valve (BDV-023) is provided at discharge line to
protect over pressure. The overpressure protection shall be used pressure
transmitter (PT-019) located on the discharge line. A Pressure monitoring (PI-
017) and safety protection shall be protected to avoid lower pressure due to
operating condition.
Level Control Valve (LCV-025) is provided at discharge line to control level

condensate. The condensate level will be control by final control element
LCV-025, sensing by LIT-025, one looping feedback control system by Level
Indicator Controller (LIC-025).
Slug Catcher (RPA-M-BA-001) is provided with independent instrumentation

such as pressure transmitter (PT-019) and temperature transmitter (TT-021)
as indication and monitoring control system.
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Page 12 of 30
Slug Catcher (RPA-M-BA-001) also provided with pressure safety valve PSV-
029 and PSV-028 which are operated redundancy to protect vessel from
overpressure at setting pressure 720 Psig.
6.3. Suction Scrubber (RPA-M-BF-001)
Suction scrubbers are required on the unit suction to catch any liquid carry-
overs from the upstream equipment and any condensation caused by cooling
in the lines leading to the compressor.
At suction scrubber (RPA-M-BF-001) a high level shut-down (LAHH-032) is

required so that if any liquids do accumulate in the suction scrubber, the
compressor will automatically shut down before liquids carry-over to the
compressor cylinders.
The line of Suction Scrubber (RPA-M-BF-001) is provided with shutdown valve

in suction line (SDV-024) and discharge line (at compressor package) to
protect the line for emergency. All of shutdown valve shall be provided with
open and close status to monitor at control room. Pressure monitoring (PI-
Suction scrubber (RPA-M-BF-001) provided with independent instrumentation

such as pressure indicator (PI-033) and temperature indicator (TI-034) as
indication and monitoring control system.
Suction scrubber (RPA-M-BF-001) also provided with pressure safety valve

(PSV-038 and PSV-037) which are operated redundancy to protect vessel
from overpressure at setting pressure 560 Psig.
Date :
23/10/13
Page 13 of 30

condensate Suction scrubber (RPA-M-BF-001). The condensate level will be
control by final control element LCV-035, sensing by LIT-035, one looping
feedback control system by Level Indicator Controller (LIC-035).
6.4. Compressor
Proposed by another package (Package 4)
6.5. Air Cooler
6.6. Discharge Scrubber (RPA-M-BF-002 A/B/C)
1) Discharge Scrubber Train A (RPA-M-BF-002 A)

The suction line of disharge scrubber provided with shutdown valve (at
compressor package) to protect the line for emergency. All of shutdown
valve shall be provided with open and close status to monitor at control
room.
Discharge Scrubber Train A (RPA-M-BF-002A) provided with

independent instrumentation such as pressure indicator (PI-042) and
temperature indicator (TI-043) as indication and monitoring control
system.
Discharge Scrubber Train A (RPA-M-BF-002A) also provided with

pressure safety valve (PSV-045 and PSV-046) which are operated
redundancy to protect vessel from overpressure at setting pressure
968 Psig.
Level Control Valve (LCV-044) is provided at discharge line to control

level condensate at Discharge Scrubber train A (RPA-M-BF-002A). The
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Page 14 of 30
condensate level will be control by final control element LCV-044,

sensing by LT-044, one looping feedback control system by Level
2) Discharge Scrubber Train B (RPA-M-BF-002 B)

room.
Discharge Scrubber Train B (RPA-M-BF-002 B) provided with

system.
Discharge Scrubber Train B (RPA-M-BF-002 B) also provided with

968 psig.

level condensate at Discharge Scrubber train B (RPA-M-BF-002B). The
3) Discharge Scrubber Train C (RPA-M-BF-002 C)

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room.
Discharge Scrubber Train C (RPA-M-BF-002 C) provided with

system.
Discharge Scrubber Train C (RPA-M-BF-002 C) also provided with

968 psig.

level condensate at Discharge Scrubber Train C (RPA-M-BF-002C). The
condensate level will be control by LCV-058 looping with Level Indicator
Controller (LIC-058).

level condensate at Discharge Scrubber train C (RPA-M-BF-002C). The
6.7. Pig Launcher (RPA-K-PT-002)
Pig launcher (RPA-K-PT-002) provided for pipeline inspection to perform

various maintenance operations on a pipeline. These operations include but
are not limited to cleaning and inspecting of the pipeline.
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The line of pig launcher (RPA-K-PT-0020) is provided with shutdown valve

(SDV-072 and SDV-073) to protect the line for emergency. Shutdown valve
SDV-072 and SDV-073 is provided with open and close status (ZSC-072,
ZSO-072 and ZSC-073, ZSO-073) to monitor at control room. A blowdown
valve (BDV-070) is provided to protect over pressure. The overpressure
protection used pressure transmitter (PT-066) located on the line. Pressure
High High (PSHH-068) and quickly isolating the source of overpressure by
shutting down the shutdown valve (SDV-072 and SDV-073) and release to
open blowdown valve (BDV-070).
Pressure Low Low (PSLL-067) and quickly isolating the source of less
pressure by shutting down the shutdown valve (SDV-072 and SDV-073).
Pig launcher (RPA-K-PT-0020) is provided with independent instrumentation

such as pressure transmitter (PT-066) and temperature transmitter (TT-
065) as indication and monitoring control system.
Pig launcher (RPA-K-PT-0020) also provided with pressure safety valve

(PSV-075) to protect vessel from overpressure at set pressure 968 Psig.
6.8. Condensate Drum (RPA-M-BA-002)
The line of Condensat Drum (RPA-M-BA-002) is provided with shutdown

valve (SDV-110) to protect the line for emergency. The Shutdown valve
(SDV-110) is provided with open and close status (ZSC-110 and ZS0-110) to
monitor at control room. A Pressure Control Valve (PCV-108) is provided at
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discharge line to control pressure. The overpressure protection shall be used

pressure transmitter (PT-108) which is located on the discharge line.
Pressure monitoring and safety protection shall be protected to avoid lower
pressure due to operating condition.
Condensate Drum (RPA-M-BA-002) provided with independent

instrumentation such as pressure indicator (PI-108) as indication and
monitoring control system.
Condensate Drum (RPA-M-BA-002) also provided with pressure safety valve

(PSV107) to protect vessel from overpressure at set pressure 50 psig.
To transfer condensate from Condensate Drum (RPA-M-BA-002) to loading

truck, it will use condensate transfer pump (RPA-P-BA-001).
7. PROCESS CONTROL NARATIVE SKG PANGKALAN BRANDAN
Gas from SKG Rantau Panjang will will continue toward SKG Pangkalan
Brandan. At Pangkalan Brandan, gas will be recompressed again to maintain
the pressurized condition. Gas will be treated in suction scrubber,
compressed in compressor, cooled, and treated in discharge scrubber before
redistributed in pipeline. Gas from SKG Brandan will continue flowing toward
Belawan.
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Page 18 of 30
7.1. Pig Receiver (PBR-K-PT-001)
Pig reciever (RPA-K-PT-001) shall be provided for pipeline inspection to

perform various maintenance operations on a pipeline These operations
include but are not limited to cleaning and inspecting of the pipeline.
The line of pig reciever (RPA-K-PT-001) provided with shutdown valve SDV-
004 and SDV-005 to protect the line for emergency. All of shutdown valve
(SDV-004 and SDV-005) provided with open and close status (ZSC-004, ZSO-
004 and ZSC-005, ZSO-005) to monitor at control room. A blowdown valve
(BDV-011) is provided at discharge line to protect over pressure. The
overpressure protection used pressure transmitter (PT-007) located on the
discharge line. Pressure High High (PSHH-006) and quickly isolating the
source of overpressure by shutting down the shutdown valve SDV-004 and
SDV-005 and release to open blowdown valve (BDV-011).
Pig Receiver (RPA-K-PT-001) also provided with pressure safety valve PSV-
014 to protect vessel from overpressure at setting pressure 968 psig.
7.2. Slug Catcher (PBR-M-BA-001)
A slug catcher is a vessel with sufficient buffer volume to store the largest
slugs expected from the upstream system. The slug catcher is located
between the outlet of the pipeline and the processing equipment. The
buffered liquids can be drained to the processing equipment at a much
slower rate to prevent overloading the system. As slugs are a periodical
phenomenon, the slug catcher should be emptied before the next slug
arrives.
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The line of Slug Catcher (PBR-M-BA-001) is provided with shutdown valve

(SDV-025) to protect the line for emergency. Shutdown valve (SDV-024) is
provided with open and close status (ZSO-025 and ZSC-025) to monitor at
control room. A blowdown valve (BDV-024) is provided at discharge line to
protect over pressure. The overpressure protection shall be used pressure
transmitter (PT-020) located on the discharge line. A Pressure monitoring (PI-

condensate. The condensate level will be control by final control element
LCV-028, sensing by LIT-028, one looping feedback control system by Level
Slug Catcher (PBR-M-BA-001) is provided with independent instrumentation

such as pressure transmitter (PT-020) and temperature transmitter (TT-022)
as indication and monitoring control system.
Slug Catcher (RPA-M-BA-001) also provided with pressure safety valve PSV-
017 and PSV-018 which are operated redundancy to protect vessel from
overpressure at setting pressure 698 Psig.
7.3. Suction Scrubber (PBR-M-BF-001)
Suction scrubbers are required on the unit suction to catch any liquid carry-
overs from the upstream equipment and any condensation caused by cooling
in the lines leading to the compressor.
At suction scrubber (PBR-M-BF-001) a high level shut-down (LAHH-033) is

provided so that if any liquids do accumulate in the suction scrubber (PBR-M-
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BF-001), the compressor will automatically shut down before liquids carry-
over to the compressor cylinders.
The line of Suction Scrubber (PBR-M-BF-001) is provided with shutdown valve

in suction line (SDV-024) and at discharge line (at compressor package) to
protect the line for emergency. All of shutdown valve shall be provided with
open and close status to monitor at control room. Pressure monitoring (PI-
Suction scrubber (PBR-M-BF-001) provided with independent instrumentation

such as pressure indicator (PI-034) and temperature indicator (TI-035) as
indication and monitoring control system.
Suction scrubber (PBR-M-BF-001) also provided with pressure safety valve

(PSV-037 and PSV-038) which are operated redundancy to protect vessel
from overpressure at setting pressure 560 Psig.

condensate Suction scrubber (PBR-M-BF-001). The condensate level will be
control by final control element LCV-036, sensing by LIT-036, one looping
feedback control system by Level Indicator Controller (LIC-036).
7.4. Compressor
7.5. Air Cooler

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7.6. Discharge Scrubber (PBR-M-BF-002 A/B)
1) Discharge Scrubber Train A (PBR-M-BF-002 A)

The suction line of Disharge Scrubber Train A (PBR-M-BF-002 A)
provided with shutdown valve (at compressor package) to protect the
line for emergency. All of shutdown valve shall be provided with open
and close status to monitor at control room.
Discharge Scrubber Train A (PBR-M-BF-002A) provided with

system.
Discharge Scrubber Train A (PBR-M-BF-002A) also provided with

720 Psig.

level condensate at Discharge Scrubber train A (PBR-M-BF-002A). The
2) Discharge Scrubber Train B (PBR-M-BF-002B)

The suction line of Disharge Scrubber Train B (PBR-M-BF-002B)
provided with shutdown valve (at compressor package) to protect the
line for emergency. All of shutdown valve shall be provided with open
and close status to monitor at control room.
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Discharge Scrubber Train B (PBR-M-BF-002B) provided with

system.
Discharge Scrubber Train B (PBR-M-BF-002B) also provided with

720 psig.

level condensate at Discharge Scrubber train B (PBR-M-BF-002B). The
7.7. Pig Launcher (PBR-K-PT-002)
Pig launcher (PBR-K-PT-002) provided for pipeline inspection to perform

various maintenance operations on a pipeline. These operations include but
are not limited to cleaning and inspecting of the pipeline.
The line of pig launcher (PBR-K-PT-0020) is provided with shutdown valve

(SDV-061 and SDV-062) to protect the line for emergency. Shutdown valve
SDV-061 and SDV-062 is provided with open and close status (ZSC-061,
ZSO-061 and ZSC-062, ZSO-062) to monitor at control room. A blowdown
valve (BDV-059) is provided to protect over pressure. The overpressure
protection used pressure transmitter (PT-056) located on the line. Pressure
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High High (PSHH-065) and quickly isolating the source of overpressure by

shutting down the shutdown valve (SDV-061 and SDV-062) and release to
open blowdown valve (BDV-059).
Pressure Low Low (PSLL-057) and quickly isolating the source of less
pressure by shutting down the shutdown valve (SDV-061 and SDV-062).
Pig launcher (PBR-K-PT-020) is provided with independent instrumentation

such as pressure transmitter (PT-056) and temperature transmitter (TT-
055) as indication and monitoring control system.
Pig launcher (PBR-K-PT-020) also provided with pressure safety valve (PSV-
064) to protect vessel from overpressure at set pressure 720 Psig.
7.8. Condensate Drum (PBR-M-BA-002)
The line of Condensat Drum (PBR-M-BA-002) is provided with shutdown

valve (SDV-095) to protect the line for emergency. The Shutdown valve
(SDV-095) is provided with open and close status (ZSC-095 and ZS0-095) to
monitor at control room. A Pressure Control Valve (PCV-099) is provided at
discharge line to control pressure. The overpressure protection shall be used
pressure transmitter (PT-099) which is located on the discharge line.
Pressure monitoring and safety protection shall be protected to avoid lower
pressure due to operating condition.
Condensate Drum (PBR-M-BA-002) provided with independent

instrumentation such as pressure indicator (PI-093) as indication and
monitoring control system.
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Condensate Drum (PBR-M-BA-002) also provided with pressure safety valve

(PSV-094) to protect vessel from overpressure at set pressure 50 psig.
To transfer condensate from Condensate Drum (PBR-M-BA-002) to loading

truck, it will use condensate transfer pump (PBR-P-BA-001).
8. SAFETY OF PROCESS AND UTILITY SYSTEM
8.1 Process Safety System
The objectives of the process safety system are:

 To prevent undesirable events that could develop into situations which
could cause risk to personnel and equipment or loss of production.
 To shut down the process sections where upset conditions are detected
 To prevent escalation of upset conditions
The safety systems of the Recieving Facilities shall follow the basic principle
prescribed of "process Alarm and shutdown system" and API RP 14C is that
the system should provide two levels of protection to prevent or minimize the
impact of piping or equipment failure that can result in the release of
hydrocarbons from the process.
The two levels of protection should be independent of and supplemental to
devices used for normal process operation and should be provided by
functionally different type of safety devices. Possibility of a single operator
error shall also be taken into consideration. The two levels of protection in
general shall be independent of, and in addition to, the control devices used
in normal process operation and, as a general rule, provided by functionally
Date :
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Page 25 of 30
different types of safety devices, in order to prevent common mode failures.

Safety devices shall be of fail-safe nature.
8.2 Safety System Control
All forms of control system with any potential safety implication to be comply
with the requirements in IEC 61508. The alarm and shutdown system is
controled and processed automatically by the PLC (Programmable Logic
Controller) of ESQ system. PLC processes the signals from sensors located
throughout the facility.
The incoming signals can initiate automatic responses or indications for
manual intervention. Appropriate alarm and shutdown functions are
transmitted to Recieving Facilities control room as a result of signals from
sensors.
9. BLOWDOWN SYSTEM
A blowdown stack is a chimney or vertical stack that is used to vent the

pressure of components of a chemical, refinery or other process if there is a
process problem or emergency. A blowdown stack can be used to
complement a flare stack or as an alternative. The purpose is to prevent 'loss
of containment' of volatile liquids and gases.
Controlled and Non-controlled Type Depressuring

Oil and gas facilities is generally required to be depressured to a safe level
within a reasonable time during emergency situation. The requirements are
clearly stated in the API Std 521 2007 edition, section 5.20.1.
Date :
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Page 26 of 30
Depressuring systems can be used to mitigate the consequences of a vessel

leak by reducing the leakage rate and/or inventory within the vessel prior to
a potential vessel failure. More often, depressuring systems are used to
reduce the failure potential for scenarios involving overheating (e.g. fire).
When metal temperature is increased due to fire or exothermic or runaway
process reactions, the metal temperature can reach a level at which stress
rupture can occur. This can be possible even though the system pressure
does not exceed the maximum allowable accumulation. In this case,
depressuring reduces the internal stress, thereby extending the life of the
vessel at a given temperature. A typical target is to provide comparable
benefit as fireproofing (designed to maintain the integrity for 2 h in a fire) or
to maintain system integrity until the acceptance criteria for rupture is
reached. In order to be effective, the depressuring system shall depressure
the vessel such that the reduced internal pressure keeps the stresses below
the rupture stress. In general, the depressurization rates should be
maximized within the total flare system capacity (i.e. the sum of all required
simultaneous depressurization and relief rates should be close to or equal to
the flare/vent system capacity; for further information, see 7.1).
If a depressurization system is installed to protect vessels and/or piping

against fire, the need for passive fire protection is determined by the capacity
of the depressurization device, the type, size and intensity of the fire, the
availability of firewater and fire fighting equipment, the type and layout of
the drain system. The need for passive fire protection also depends on wall
thickness, the vessel/pipe material and the prevailing acceptance criteria for
the specific installation. The following should be considered when
designing/specifying the depressurization system:
Date :
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Page 27 of 30
 Rupture time (time to escape, time for rescue actions);

 Rupture pressure of vessels (escalation, fragmentation);
 Rupture pressure of pipes (escalation);
 Total release of flammables (escalation);
 Instantaneous release rate (sudden increase in fire size during
evacuation or rescue);
 Loss of production, reputation and rebuild cost;
 Damage to internals of equipment (e.g. trays, packing supports).
Non-controlled Type Depressuring

Non-controlled type is the most ordinary type of depressuring arrangement.
Generally it consists of a Blowdown Valve (BDV) for isolation purpose with a
correctly sized restriction orifice (RO) to limit peak depressuring rate. Non-
controlled type depressuring is commonly apply throughout plant
depressuring system. It can depressure the system from initial pressure (Pi)
to final pressure (Pf) within required time frame (i.e. 15 minutes). As it is a
fixed bore restriction orifice, the initial depressuring rate is high and gradually
decrease to minimum depressuring rate at the final condition. This
arrangement is conventional, simple and reliable for most depressuring
system without any process or equipment limitation.
8.1 Gas Blowdown Valve
The purpose of blowdown valves is to depressurize the equipment by sending

the unwanted gases to flare. Blowdown valves are emergency on-off valves
activated by a signal from the Emergency Shut Down (ESD) system, rather
than direct activation by overpressure in the protected equipment. Blowdown
valves are on-off valves, often installed in a parallel configuration to pressure
Date :
23/10/13
Page 28 of 30
relief valves on equipment. This depressurization is different than equipment

protection performed by pressure relief valves. Certain on-off valves are
closed on emergency shutdown (ESD) of a system. Closing of these valves
can lead to overpressure in some process equipments. At the same time, ESD
system sends signal to open up the blowdown valves and to release the
excess gas to flare, thus preventing an overpressure scenario.
Since blowdown valves are simply on-off valves, they cannot restrict the gas
flow. The blowdown lines are often equipped with restriction orifices
downstream of blowdown valves to restrict the gas flow being sent to the
flare to a certain limit.
8.2 Gas blowdown in pressure vessels
Emergency shutdown of some processing facilities may end up in sending

high pressure gas to certain other pressure vessels, leading to overpressure.
To prevent this overpressure scenario, these pressure vessels should be
equipped with blowdown valves in addition to the pressure relief valves.
Blowdown valves are triggered by the same emergency shutdown to open up
and send the excess gas to vent or flare.
10. FIRE AND GAS SYSTEM (FGS)
The Fire & Gas System shall be installed in each Local Control Room of
Station and SKG Area and Fire & Gas Panel at Main Control Building. The Fire
& Gas Panel at the main control building shall monitor all fire and gas alarms
for Station and SKG Area and shall be able to take executive actions to
protect the personnel and plant facilities in case of any fire and gas condition
in the plant.
Date :
23/10/13
Page 29 of 30
The Fire & Gas system shall communicate with the DCS, ESD and PA/GA
System. The F&G signals and alarms shall be viewed from the operator
station DCS display. The Fire & Gas shall also interface with fire fighting
system (e.g. dean agent type extinguishing system for the control room,
communication and switch gear room) to initiate release of extinguishing
agent in these rooms in case of fire detection.
The detection of fire and gas in the plant area shall be by mean of
combustible gas detector, infrared flame detectors and heat sensing cable
loops etc. A number of manual call points shall be provided at strategic
locations in the plant for initiating manual shutdown. In addition, a number
of break glass stations shall be installed in the buildings to initiate fire alarm
without any process shutdown.
The fire detection of the building and accommodation building shall be stand
alone systems. The building fire detection system shall use smoke detector,
heat detectors, manual call points and Alarm as required by the local codes.
The Fire & Gas system shall interface with the building fire alarm system for
monitoring from the main control building.
Main Control Building, Local Control Room and switch gear rooms shall be
provided with early smoke detection system of high sensitive photoelectric
type and manual call points which shall be connected to the plant fire and
gas system. The Main Control Building, Local Control Room and switch gear
room shall be provided with manual fire extinguishing system using clean
agent such as FM 200.
Date :
23/10/13
Page 30 of 30
The condensate storage tank, crude oil storage tank and propane, and
butane sphere shall be provided with automatic water deluge system and
other means of fire fighting system for fighting rim seal fire, which shall be
automatically activated by the fire and gas system or by means via push
button on the ESD or DCS only In the Main Control Building.
The office and administrative building shall be provided with water sprinkler,
which shall be activated by frangible bulbs located in the building.
Flashing strobe lights shall be provided in the plant (typically at high noise
areas) to indicate detection of fire and gas.
The Fire & Gas System shall be configured to take following actions upon
confirmed fire and gas detection at various locations of Plant Area as per Fire
& Gas Cause and Effect Matrix for Station Area and Compressor Station.
 Initiate alarm on the Mimic Panel and DCS Display
 Initiate alarm via the PA/GA system
 Turn on the status lights
 Initiate ESD at OPF via ESD system
 Start fire water pumps (as required)
 Shutdown HVAC (as required)
 Release extinguishing agent (as required)
 Close fire dampers for the affected room (as required)
 Stop ventilation fans for the affected room (as required)

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CONTRACT NUMBER :

PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI

PROCESS CONTROL PHILOSOPHY

0 23/10/13 Approved For Construction ACH AGN/GPS MYD

REVISION CODE Page REVISION CODE Appendix REVISION CODE

Rev. Chapte Implementation

4. CODE, STANDARD &REFERENCE.............................................................7

4.1. Code and Standards..............................................................................7

6. PROCESS CONTROL NARATIVE RANTAU PANJANG..............................10

6.1. Pig Receiver (RPA-K-PT-001)...............................................................10

6.2. Slug Catcher (RPA-M-BA-001)..............................................................11

6.3. Suction Scrubber (RPA-M-BF-001)........................................................12

6.5. Air Cooler...........................................................................................13

6.6. Discharge Scrubber (RPA-M-BF-002 A/B/C)...........................................13

6.7. Pig Launcher (RPA-K-PT-002)..............................................................16

6.8. Condensate Drum (RPA-M-BA-002)......................................................17

7. PROCESS CONTROL NARATIVE PANGKALAN BRANDAN.......................18

7.1. Pig Receiver (PBR-K-PT-001)...............................................................18

7.2. Slug Catcher (PBR-M-BA-001)..............................................................19

7.3. Suction Scrubber (PBR-M-BF-001)........................................................20

7.5. Air Cooler...........................................................................................21

7.6. Discharge Scrubber (PBR-M-BF-002 A/B)..............................................21

7.7. Pig Launcher (PBR-K-PT-002)..............................................................23

7.8. Condensate Drum (PBR-M-BA-002)......................................................24

8. SAFETY OF PROCESS AND UTILITY SYSTEM........................................25

8.1 Process Safety System.........................................................................25

8.2 Safety System Control.........................................................................25

8.1 Gas Blowdown Valve...........................................................................28

8.2 Gas blowdown in pressure vessels........................................................29

10. FIRE AND GAS SYSTEM (FGS)...............................................................29

PT Pertamina Gas (Pertagas) builds gas pipeline from Arun, Lhokseumawe to

Belawan, Medan. Gas transported is coming from LNG regasification plant at

The definitions contained in this document are as follows:

a. PROJECT is Engineering, Procurement, and Construction of SKG Rantau

f. INSPECTOR is Representatives of PT Pertamina Gas and / or entities

4. CODE, STANDARD &REFERENCE

4.1. Code and Standards

2) API 650, “Gas Transmission and Distribution Piping Systems”

3) ASME B31.3, “Process Piping”

4) API RP 14E, “Recommended Practice for Design and Installation of

5) API Standard 520, “Sizing, Selection, and Installation of Pressure-

6) API Standard 521, “Pressure-Relieving and Depressuring Systems”

7) Rule of Thumb Chemical Engineering

5) SLS-30-PRO-PID-001/029, “Piping & Instrument Diagram SKG Rantau

First gas compressor stations (SKG) located at Rantau Panjang, 59 km from

At Pangkalan Brandan, gas will be recompressed again to maintain the

Arun – Belawan pipeline system is also equipped with a pigging system

At Belawan, gas will be received by Receiving Facilities which is equipped

24” 134 km 24” 165 km 24” 71 km

200 MMSCFD 200MMSCFD

Booster Gas Compressor Station

Figure 1 - Arun – Belawan Block Diagram

6. PROCESS CONTROL NARATIVE SKG RANTAU PANJANG

6.1. Pig Receiver (RPA-K-PT-001)

Pig reciever (RPA-K-PT-001) shall be provided for pipeline inspection to

6.2. Slug Catcher (RPA-M-BA-001)

The line of Slug Catcher (RPA-M-BA-001) is provided with shutdown valve

Level Control Valve (LCV-025) is provided at discharge line to control level

Slug Catcher (RPA-M-BA-001) is provided with independent instrumentation