Water & Ice process solution

Office :10, Dwarkapuri SANDER Patan Gujarat

Email: [email protected]
Web ; https://www.indiamart.com/watericeprocesssolution/
Contact :8300874712

Aquaculture Systems
 page 2: Welcome Tailormade Aquaculture Systems
page 3-4: Engineering •Design and construction of fish farms
FISH FARMS MADE IN INDIA
page 5-6: Engineering •Recirculating Aquaculture Systems
page 7-8: Engineering •RAS - Components Welcome at Water & Ice process solution
‘s, your specialist for tailormade aquaculture.
page 9-10: Engineering •Flow Through Systems
We design and build fish farms for a large variety of species: Trout, Salmon, Char, Pike Perch, Sturgeon,
page 11-12: Hydrotech drumfilter •Hydrotech drumfilter Shrimp, Tilapia, Perch, Carp etc. Depending on your site conditions we develop your farm as Flow
page 13-14: Hydrotech drumfilter •Drumfilter models Through or Recirculating Aquaculture System (RAS). We do of course also help you with
page 15-16: Sludge concentration modernization or modification of an existing farm.
•Radial Flow Settler
page 17-18: Sludge concentration •Beltfilter
Besides engineering and construction of farms, we sell lots of components for the
page 19-20: Pumps •Types of pumps
aquaculture business: Drumfilter, biological filter, oxygenation, pumps, UV disinfection,
page 21-22: UltraAqua UV Disinfectionsystems monitoring and control systems, feeding systems, fish pumps and more.
page 23-24: Oxygenation
page 25-26: Monitoring & control systems •Systems for fish farms We know what we are doing - our staff has practical farming background in recirc and flow through
page 27-28: Monitoring & control systems •Oxygen management and feeding
systems.
page 29-30: Monitoring & control systems •Software solutions
page 31-34: Biological filtration Make the most of your farm - Contact us today!
page 35-36: Aquaponic systems

page 37-38: Other products and services Water & Ice process solution
was founded in 2011 by Master of Science in Fishery Science and Aquaculture
Alexander Rose. Before starting his own company Alex worked as farm
Index manager in Salmonids production and for an international turn key supplier.

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 Design and construction of fish farms
Water & Ice process solution
designs and constructs landbased fish farms. No matter if you want to work your farm as a Recirculating Aquaculture
System (RAS) or a Flow Through System, we can do it!

We offer you individually designed RAS or Flow Through systems, providing you highest benefits.

Water & Ice process solution

does not work with standardized farm modules but finds the best solution for your site. The design is done completely
in house by our aquaculture engineers using state of the art 3d design software. This optimizes the cooperation with
our customers and suppliers and gives you the best possible fish farming solution.

We are only sourcing well proven material, all our suppliers have great experience in aquaculture.

We offer 24/7 service for all our equipment and farms.

Engineering
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 Recirculating Aquaculture Systems (RAS)
Recirculating Aquaculture Systems offer optimal growth conditions all year round. Stock is protected from predators
and pathogens. Water quality and temperature is continuously monitored and adjusted.

RAS from Water & Ice process solution

can be used as grow out and hatchery facilities.

Our systems are used for a large variety of species, including Trout, Char, Salmon, Pike Perch, Perch, Tilapia, Shrimp,
Catfish and Carp.

Every system is designed exclusively for your site. That is the only way to achieve best production results with optimal
use of resources. It also makes the use of existing buildings very easy.

FOR RAS WE OFFER:

•Design of turn keysystems
•Set up of turn key systems
•Design and set up of single components:

Engineering - Tanks
- Oxygenation
- Drum filters
- UV Disinfection
- Fixed bed filters
- Ozone Disinfection
- Moving bed filters
- Monitoring systems
- Denitrification
- Feeding

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 WATER proved RAS consist of the following parts

Tanks Impeller pumps

Solids Tank shape and size are adapted to the desired fish High efficient impeller pumps lift the water once.
Fine Solids
species and size. Round tanks, D-ended raceways and
raceways are used.
Disinfection
O2 Standard disinfection system is UV light in low head open
Mechanical filtration channel systems. Ozone treatment can be implemented if
NO3
Hydrotech drumfilter with 30, 40 or 60 µ and concentration required.
of backwash water for further treatment.
Carbon

Moving bed filter

Fine particle removal Nitrification, degassing and basic oxygenation.
Depending on the farm size fixed bed filters or bead filters
NH4 are used.
CO2
Air Oxygenation
Efficient particle removal is the key to a well functioning Centralized or individual oxygenation by LHO - low head
Germs
RAS! oxygenator, cone or u-tube.

Monitoring & feeding system

Run time, levels, oxygen control, feed amount etc. for
optimal production security.

Engineering
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 Flow Through Systems
Flow Through Systems have a significantly higher water demand than RAS. That‘s why they are only used for Salmonid
species here in middleEurope.

According to the site conditions, water can be used several times anyway. Drumfilters are used and sometimes
biological filters are installed to purify the effluent water or recirculate part of the water.

FOR FLOW THROUGH SYSTEMS WE OFFER:

•Design of the farm, including drum filters, oxygenation, fish handling and effluent water treatment

Engineering •Supply and installation of components like filters, oxygenators etc.

•Farm monitoring and SCADA systems

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 Drum filter
For inlet and outlet filtration and the use in RAS

Drumfilters are well proven when it comes to solid removal in aquaculture.

We use the No. 1 drumfilter: Hydrotech

With Hydrotech drum filters nutrient loads can be reduced significantly.

•Up to 80% of BOD
•Up to 84% of total P
•Up to 91% of TSS

Applications
Drumfilters are used in a wide field of applications:
•Faeces removal in the effluent water of fish farms
•Mechanical filtration in Recirculating Aquaculture Systems (RAS).
Microscreening enhances biological nitrification and increases the effectivity of UV and ozone disinfection.
•Sediment removal from the inlet water. Reduces solids sedimentation in the farm and gill problems
•Reduction of Saprolegnia infection with the combination of drumfilter and ozone in hatchery
•Algae removal in intake water from lakes
•Increase of dry matter content in sludge storage tanks
•Prevention of intruding of unwanted species into the farm

Drum filter
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 Drum filter
Drum filter models
Hydrotech drumfilters are available in many varieties: open filters with open inlet, with pipe connection, filters with tank,
for all applications in fresh and sea water.

Depending on the filter size and the mesh on the filter the flow varies from 5 up tp 1.000 l/s.

Spare parts and maintenance

All essential spare parts are always available from our stock.
Consistent supply for old spare parts.
If you want, we do the repair and maintenance work for you.
If you are asking for spare parts, please name the serial number of your filter.

ADVANTAGES OF HYDROTECH DRUMFILTERS:

•Special structure of the filter panels: Even bigger particles are taken out of the water immediately: no grinding and leaching
•Up to even 20% more flow with the new generation of panels
•Different models allow perfect match to your farm
•Quality of material and manufacturing guarantees highest life time and performance
•Long time between backwash intervals due to high head loss in the filter
•Filterpanels from plastic or stainless steel

Drum filter •Optimal choice of filter in cooperation with our and Hydrotech‘s engineers
•Global consulting and support

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 Sludge concentration
Backwashwater from drumfilters, sludge cones or fixed bed filters usually has a relatively poor TSS content. As a result
big volumes and surfaces are needed for the storage of the sludge what results in high leaching rates, especially of
Phosphorus.

Water & Ice process solution

offers two systems to increase the TSS concentration in backwash water quickly and with a small footprint:
• Concentration with a Radial Flow Settler
• Concentration with a beltfilter

Radial flow settler

Radial flow settler are connected directly to the solids-outlet of the drumfilter. Because of their special design, solids
sediment in the conical bottom of the device where they can be taken out automatically. Clear water is constantly going
back to the system. TSS concentrations of up to 2% can be reached like that.

Depending on the water temperature, fish species, type of feed etc., a certain fraction of the sludge in the radial flow
settler may start to float. This can be handled with our automatic skimmer.

All our radial flow settlers are custom made.

Sludge concentration
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 Screen filter
With a beltfilter the TSS concentration can be raised up to 13%. To increase the TSS concentration a flocculant is added
to the incoming backwash water from drumfilters, sludge cones or fixed bed filters. The flocculated particles dry on the
beltfilter‘s belt and are scraped into a hopper at the end of the filter.

Regulation of the process is water level depending and automatic.

The thickened sludge can be used as manure, in biogas plants or be composted.

Accessories
Of course we provide all necessary accessories:
• Flocculant -Polymer
• Dosing and mixing units for flocculants
• Mixer tanks
• Sludge pumps
• Switch cabinet construction
• Phosphorus precipitation

YOUR ADVANTAGES:
•Reduction of the storage footprint
•Prevention of nutrient leaching

Sludge concentration •Improved effluent loads

•Low energy consumption

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 Types of pumps
Propeller pumps
In aquaculture pumps with relatively low head and high volumes are needed. Propeller pumps are suited best for this job.
We offer three types of propeller pumps:

Open propeller pumps were developed for lifting large water volumes at low delivery heads. The missing outlet elbow
reduces the internal head loss in the pump and increases the efficiency. Installation can be done directly into a channel
or with a custom made outlet hopper. The pump can also be put directly into a LHO - low head oxygenator.
Vertical propeller pumps - The clasical propeller pump! - are most commonly used in aquaculture. They are perfectly suited
for lifting large amounts of water at relatively low head. Due to their special construction, maintenance is very easy.
Inline propeller pumps for pipe installation - This relatively new generation of propeller pumps was developed during
the last 15 years. They can be installed in a dry position outside of the pump sump. This results in very compact pump
installations.

Other types of pumps

Besides propeller pumps we offer a wide range of pumps for different applications:
• Pumps for oxygen cones
• Submerged pumps for backwash water and sludge
• Pumps for creation of currents
• Mixers
• Dosing pumps
• Fish pumps

Airlifts
A special type of „pump“ is the airlift. It is used to move large volumes of water with a delivery head of only a few

Pumps centimeters. At the same time they aerate the water flow. We design your airlifts and deliver all necessary equipment.

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 UV Disinfection
UV Disinfection systems are mostly used in Recirculating Aquaculture Systems (RAS). They provide important advantages:
• Higher stocking densities and growth rates
• Reduced mortality
• Stable production preconditions

Depending on the installation situation various models can be used. All models are very robust and easy to maintain.
All important parts can be reached simply and without using tools. The ULTRAAQUA UV lamps have a long lifetime of
16.000 h. With four different sizes of lamps the systems fit every application.

Inline and open channel systems are available. Especially the open channel system make disinfection of large water
flows with little head loss possible. All systems can be delivered as stainless steel or PP version.

Open channel systems made from stainless steel or PP

Open channel systems are perfectly suited for large water flows.
We offer the following versions: 220 W SS/PP series and 350 W SS/PP series

Inline systems made from stainless steel or PP

Inline systems can be integrated into a pipe system. They are very flexible in size and do not need a minimum water level.
We offer the following versions: 75 W SS/PP series, 220 W SS/PP series and 350 W SS/PP series

Control cabinets
All systems are delivered with a stainless steel or GRP control cabinet.The touch display provides important information

ULTRAAQUA UV disinfection systems concerning lamp status and lamp lifetime. Systems with the standard cabinet can be dimmed and have different inter-
faces for input and output signals.

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 Oxygenation
•Sufficient oxygenation is one of the prerequisites for optimal performance of your stock
•Growth, feed conversion and security of your production are directly related to oxygenation
•Depending on the type of the farm different oxygenation systems are the optimal solution
•We calculate and offer you the optimal solution for your farm
•Oxygenation systems from Water & Ice process solution
• can of course be integrated into existing structures
•Additionally to the oxygenation system itself we offer according pumps, monitoring and oxygen dosing systems

LHO (low head oxygenator, aka jetsystem)

In a LHO water flows through a jet system into a reaction chamber. The system works with a low pressure of 50 to
100 mbar. It is widely used for individual tank oxygenation or global oxygenation in the farm. Pressure of the incoming
water or the circulations pumps is used to create the pressure in the LHO. Our LHOs are individually designed. They
can be installed at the side of a tank or directly in a raceway.
Water flow per unit: 4 l/s .... 500 l/s

Oxygen cone
Oxygen cones can be used as centralized or individual oxygenation systems. They are operated under pressure of
1 ... 2 bar. Oxygen and water are mixed inside the cone to create high supersaturation of oxygen in the water.
Flow per unit: 15 m3/h .... 140 m3/h

U-tubes
U-tube systems use the natural pressure of a water column for oxygenation. They are installed into the ground, up to
20 m deep. U-Tubes systems are designed individually.
Oxygen dosing and emergency oxygen supply

Oxygenation
Besides oxygenation itself we of course also provide dosing equipment including flow meters, valves, solenoid valves,
flow controllers etc. All equipment is custom mounted on racks to provide a plug and play solution for the customer.
We also offer emergency oxygen systems including diffusor hose, valves etc.

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 Monitoring & control systems for fish farms
Oxygen
In every farm there are lots of procedures and parameters that need to be controlled and regulated. This includes the
Filters & pumps function of pumps, blowers and filters as well as the measurement of oxygen and the control of oxygenation systems.
Feeders
Monitoring /
Regulation We offer the complete monitoring and control solution for your farm.

BlueBox
Module
Control and switch cabinetconstruction
For the control of the basic parameters we offer the complete switch board construction including an industry
standard CPU. The latter controls and regulates the following functions:
• Monitoring of all devices like pumps, blowers, filters, UV disinfection etc.
• Control of the main circulation pump according to the pressure in the pipe or the water level in a header tank
Modbus • Control of filters, e.g. automated backwash procedures
Profibus
4 - 20 mA
• Monitoring of waterlevels

BlueBox
Oxygen-management and feeding
Visualisation, Our BlueBox system provides information on the oxygen levels in your farm and manages the oxygenation and
Remote control
feeding system.

Handling of the system can be done with the BlueBox display or the individually created PC software.
Remote access
The alarming from both systems is carried centrally over a land line or GSM / UMTS modem.

Sensors available for oxygen (mg/l and %), pH, salinity (PSS), level, redox (mV), turbidity (FNU / NTU) and pressure.

Monitoring & control systems

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 Oxygen management andfeeding
Oxygen management
The BlueBox serves as the main part of our management system. It is an extremely multifunctional free to program CPU.
One single BlueBox can handle up to 60 oxygen probes and lots of valves, relays, level probes etc. Additionally up to
100 parameters concerning your fish stock and feeding are managed per BlueBox.

If the amount of connections is not sufficient, several BlueBoxes can be combined and are still controlled from one
software interface.

Customized software application is programmed completely in-house. That allows us to create the most handy inter-
face to your management system. When equipped with our system our customer of course get a 24/7 hotline to solve
eventual problems. Besides oxygen we can of course measure pH, conductivity, ORP and other parameters.

Oxygen probe
Our oxygen probes work according to the galvanic cell principle. But unless with other sensors there‘s no need
to change electrolyte and membranes. After the end of the life time the sensor cap can simple be removed and
exchanged. All oxygen probes have a temperature probe included.

The oxygen probes can be completely submerged and are delivered in a protective case.

Feeding and stock management

With our feeding system, feeders from a wide range of manufacturers can be controlled.

With entering daily feed rate, start and end time of the feeding and frequency of the feeding the feeders are

Monitoring & control systems

programmed. Daily growth is added each day automatically to the amount of feed given.

Besides management of the feeding in each tank, the system can also supervise the stock in the tanks and your farm.

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 Software solutions

Settings feed All parameters can be entered via the display on the BlueBox. When you decide to purchase the PC software with your
BlueBox we create a software surface for your farm and application.

Besides parameter input and display of data, value history can be shown as graphs.

Besides the individually created software tools, the BlueBox software comes with a lot of useful standard tools for
calibration of sensors, database visualization, export etc.

This allows you to compare different events over several days, for example the development of feeding and oxygen
gradient in one tank.

Overview Settings feed Settings O2 Stock estimation Chart O2

During the first three month after the installation of a BlueBox system we offer a free remote access to your system for

Monitoring & control systems

the easy adaptation of eventual changes. After that three months the remote access is available with a monthly fee.

Prerequisite for remote access is a connection of the BlueBox to the internet via Ethernet or UMTS.

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 Biological filtration
In aquaculture biological filters are used for nitrification and denitrification. We offer filters for nitrification as fixed
and moving bed filters. Those filters can be used inside the loop of the Recirculation Aquaculture System (RAS) or
in the effluent of a RAS or a Flow Through System.

Bacteria in biological filters need to settle on a surface. To provide as much surface per volume unit in a biological
filter special bio elements are used. We use bio elements with a surface of 750 m2/m3. Due to their special shape
their self cleaning is very efficient.

Moving bed filters

In moving bed filters the bio elements are constantly moved with air. This results in a very good self cleaning and
optimal oxygen distribution in thefilter.

Moving bed filters can be used as round or rectangular filters. We usually build filters up to 10 m3 as round filter.
Bigger filters are build with a rectangular footprint.

We deliver round filters completely equipped as plug and play units. When filters are build as rectangular units the
customer takes care of the construction works according to our design. We deliver and install diffusors, grids and
blowers afterwards. Our moving bed filters can of course be used to modernize existing facilities. They are a powerful
tool for farm suffering from water shortage or strict regulations. With a biofilter water intake can be reduced with a
stable or increased production.

ADVANTAGES OF OUR MOVING BED FILTERS:

•Optimal flow
•Energy efficient due to carefully chosen blowers and aerators

Biological filtration •Short start up times

•High degradation rates

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 Biological filtration
Fixed bed filters
Fixed bed filters are used like moving bed filters for nitrification. They are especially used in farms with cold water.
Besides the biological degradation fixed bed filter work as a mechanical filter. Due to the structure of the fixed bed
fine particles are kept inside the filter. Fixed bed filters need to be backwashed regularly.

Small fixed bed filters are build as round plug and play filters. Bigger filters are build in concrete by the customer
according to our design. We deliver and install grids, diffusors and piping afterwards.

Denitrification
Denitrification systems degrade the nitrate in the water to atmospheric nitrogen. This job is carried out by micro-orga-
nisms. In contrast to nitrification processes denitrification is anaerobic, so it requires a nearly oxygen free atmosphere.
The heterotrophic bacteria also need an additional carbon source.

Denitrification reactors produce a lot of bacterial biomass. Conventional denitrification systems need to be back-
washed regularly and with high effort, resulting in additional work for the personal and disturbances in the reactor.

Denitrification systems from Water & Ice process solution

do not require manual backwashing. The bio carriers are mixed in short intervals creating extremely stable and
regular conditions inside the reactor.

Our denitrification systems are delivered in HPDE tanks and are plug and play units.

YOUR ADVANTAGES OF DENITRIFICATION:

•High and stable degradation rate
•Automatic mixing and backwash

Biological filtration •Plug and playreactors

•Special constructions possible

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 Aquaponic systems
Aquaponic is the combination of Aquaculture and Hydroponics. The combination can be implemented in different
ways. The horticulture can either be integrated into the loop of the Recirculating Aquaculture System (RAS) meaning
that the water flow from the plants returns to the fish. Another way is to use a part of the aquaculture water flow for
the plants that does not return.

Aquaponic can be done with a wide variety of fish and plant species.

Water & Ice process solution

Aquaponic systems
is your competent partner for the design and set up of your aquaponic system.
Water & Ice process solution
designs both parts of aquaponic systems: aquaculture and horticulture. We can supply and install the complete
aquaculture system and connect it to the horticultural system, too.
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 Other products and services
We offer several products and services for the aquaculture industry besides
out main portfolio such as:

Services:
• Consulting in all aspects of aquaculture for fish farmers, investors,
companies associations and private persons
• Modernization and optimization of an exiting farm
• Creation and start up of a fish farm
• Improvement of existing components: solids removal, oxygenation,
energy demand etc.
• Feasibility studies for investors
• Comparing different types of production concerning output, investment,
operational costs etc.
• Installation and maintenance service for all our products
• Design of tanks, degassing towers, diffusers etc.

Products:
• Construction of tanks, degassing towers, diffusers etc.
• Fish counters
• Fish pumps
• Phosphorus precipitation

Other products and services • Etc.

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 Fish farm design: RAS and Flow Through

UV disinfection
Denitrification
Farm control systems

Drumfilters Fixed bed filters

Oxygenation

Moved bed filters Feeding systems

Oxygen monitoring Turn key systems