Scribd Logo
Upload

Welcome to Scribd!

  • 216 views

    Chemical Titration

    Uploaded by

    Vikas
    This document provides guidelines for chemical titration parameters for various stages of the surface treatment process in the paintshop department of RG Industries. It lists 6 stages - degreasing, activation, derusting, phosphating total acid, phosphating free acid, and passivation. For each stage, it specifies the required temperature range, pointage level, and pH value. It also describes chemical additions needed to adjust pointage levels or pH values and notes on monitoring processes like water rinsing. The checklist is intended to ensure consistent quality control of the surface treatment chemical processes.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Chemical Titration

    Uploaded by

    Vikas
    216 views5 pages
    This document provides guidelines for chemical titration parameters for various stages of the surface treatment process in the paintshop department of RG Industries. It lists 6 stages - degreasing, activation, derusting, phosphating total acid, phosphating free acid, and passivation. For each stage, it specifies the required temperature range, pointage level, and pH value. It also describes chemical additions needed to adjust pointage levels or pH values and notes on monitoring processes like water rinsing. The checklist is intended to ensure consistent quality control of the surface treatment chemical processes.

    Original Description:

    Chemical titration Sheet

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides guidelines for chemical titration parameters for various stages of the surface treatment process in the paintshop department of RG Industries. It lists 6 stages - degreasing, activation, derusting, phosphating total acid, phosphating free acid, and passivation. For each stage, it specifies the required temperature range, pointage level, and pH value. It also describes chemical additions needed to adjust pointage levels or pH values and notes on monitoring processes like water rinsing. The checklist is intended to ensure consistent quality control of the surface treatment chemical processes.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    216 views5 pages

    Chemical Titration

    Uploaded by

    Vikas
    This document provides guidelines for chemical titration parameters for various stages of the surface treatment process in the paintshop department of RG Industries. It lists 6 stages - degreasing, activation, derusting, phosphating total acid, phosphating free acid, and passivation. For each stage, it specifies the required temperature range, pointage level, and pH value. It also describes chemical additions needed to adjust pointage levels or pH values and notes on monitoring processes like water rinsing. The checklist is intended to ensure consistent quality control of the surface treatment chemical processes.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 5

    RG INDUSTRIES

    CHECK SHEET
    CHEMICAL TITRATION(BODY)
    DEPARTMENT - PAINTSHOP (PRODUCTION)
    DATE :

    S.NO CHEMICAL TEMP. POINTAGE PH VALUE OBS1 OBS2 OBS3

    1 DEGREASING 50 - 60ᵒ 40-50ML 12 To 14

    2 ACTIVATION AMBIENT 12-14ML 8 To 9.5

    3 DERUSTING 40-50ᵒ 18-22ML 3 To 4

    3 PHOSPHATING(TOTAL ACID) 45 - 55ᵒ 18-22ML 3 To 4

    4 PHOSPHATING(FREE ACID) 45 - 55ᵒ ≤0.9ML 3 To 4

    5 PHOSPHATING(ACCELERATOR) 45 - 55ᵒ 3 -5 GP 3 To 4

    6 PASSIVATION 55 - 65ᵒ N/A 5 To 6

    CHEMICAL TITRATION(TANK)
    S.NO CHEMICAL TEMP. POINTAGE PH VALUE OBS1 OBS2 OBS3

    1 DEGREASING 50 - 60ᵒ 40-60ML 12 To 14

    2 WATER RINSE 1 AMBIENT 7 TO 8

    3 ACTIVATION AMBIENT 12-14ML 8 To 9.5


    4 PHOSPHATING(TOTAL ACID) 45 - 55ᵒ 18-22ML 3 To 4

    5 PHOSPHATING(FREE ACID) 45 - 55ᵒ ≤0.9ML 3 To 4

    6 PHOSPHATING(ACCELERATOR) 45 - 55ᵒ 3 -5 GP 3 To 4

    7 WATER RINSE 2 AMBIENT 5 TO 7

    8 PASSIVATION 55 - 65ᵒ N/A 5 To 6

    PREPARED BY : CHECKED BY :
    D.NO. - RG/WH/PTL/CTS
    ES
    T
    N(BODY)
    (PRODUCTION)

    CHEMICAL ADDITION TO INCREASE 1 POINTAGE ACTION ON OBS REMARKS

    N(TANK)
    CHEMICAL ADDITION ACTION ON OBS REMARKS
    Per 1000ltrs(to increase one pointage , 1kg of philube HS-
    70 & Philube- 55A is added.

    Should be overflow one time in every hour.

    per 1000ltrs(to increase one pointage , 150gms of Phifene


    is added
    per 1000ltrs(to increase one pointage , 2kgs of Phinond HC
    - 48 is added.

    per 1000ltrs(to reduce 0.1 pointage , 40gms of caustic


    soda is added, to decrease free acid by 01. , 0.8 ml of
    Phibond HC-48 is added.
    per 1000ltrs(to increase 1GP , 250ml Phiacc-L is added.

    Per 1000ltrs(150ml of Phipass - z is added to maintain the


    Ph value b/w 4-6.

    APPROVED BY :
    RG INDUSTRIES (ANNEXURE 1)
    CHEMICAL TITRATION PARAMETERS
    DEPARTMENT - PAINTSHOP (PRODUCTION)

    S.NO CHEMICAL TEMP. POINTAGE PH VALUE

    1 DEGREASING 50 - 60ᵒ 40-50ML 12 To 14

    2 ACTIVATION AMBIENT 12-14ML 8 To 9.5

    3 DERUSTING 40-50ᵒ 18-22ML 3 To 4

    PHOSPHATING
    3 45 - 55ᵒ 18-22ML 3 To 4
    (TOTAL ACID)
    4 PHOSPHATING (FREE 46 - 55ᵒ ≤0.9ML 3 To 4
    ACID)
    PHOSPHATING
    5 47 - 55ᵒ 3 -5 GP 3 To 4
    (ACCELERATOR)
    6 PASSIVATION 55 - 65ᵒ N/A 5 To 6

    Prepared By : Approved By :

    You might also like