Operator'S Manual: Utility Vehicle
Operator'S Manual: Utility Vehicle
Operator'S Manual: Utility Vehicle
UTILITY VEHICLE
R
T
V
-
X
9
0
0
·
R
T
V
-
X
1 1AYAACQAP0010
1
2
0
AS . E . 4 - 4 . - . AK Code No. K7421-7121-4 D
HST Hydrostatic Transmission To achieve this status, the company has through the years
Km/h Kilometers Per Hour diversified the range of its products and services to a remarkable
extent, until today, 19 plants and 16,000 employees produce over
MPH Miles Per Hour 1,000 different items, large and small.
m/s Meters Per Second
All these products and all the services which accompany them,
PTO Power Take Off however, are unified by one central commitment. KUBOTA makes
RH/LH Right-hand and left-hand sides are determined by facing products which, taken on a national scale, are basic necessities.
in the direction of forward travel Products which are indispensable, products intended to help
individuals and nations fulfill the potential inherent in their
ROPS Roll-Over Protective Structures environment. For KUBOTA is the Basic Necessities Giant.
rpm Revolutions Per Minute
This potential includes water supply, food from the soil and from
r/s Revolutions Per Second the sea, industrial development, architecture and construction,
SAE Society of Automotive Engineers, USA transportation.
VHT Variable Hydro Transmission Thousands of people depend on KUBOTA's know-how, technology,
experience and customer service. You too can depend on
KUBOTA.
California Proposition 65
WARNING
Engine exhaust, some of its constituents,
certain vehicle components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm.
IMPORTANT
The engine in this machine is equipped by the manufacture with a
standard spark arrester.
It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on or near any forest-covered, brush-
covered land, or grass- covered land unless the exhaust system is
equipped with a working spark arrester meeting state laws. Other
states or federal areas may have similar laws.
3 SAFETY FIRST
This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
Easy Checker(TM).......................................................................................................... 22
Fuel Gauge .....................................................................................................................23
Coolant Temperature Gauge .......................................................................................... 23
Hourmeter and Odometer............................................................................................... 24
Speedometer .................................................................................................................. 24
PARKING ............................................................................................................... 25
Parking Brake Lever ....................................................................................................... 25
ACCESSORY......................................................................................................... 25
12V Electric Outlet .......................................................................................................... 25
Utility Box........................................................................................................................ 25
Glove Box (Std.) and Glove Box Cover (if equipped) ..................................................... 26
OPERATING TECHNIQUES ................................................................................. 26
Differential Lock .............................................................................................................. 26
Directions for Use of Power Steering.............................................................................. 27
Unfamiliar Terrain ........................................................................................................... 27
Driving in Reverse .......................................................................................................... 27
Driving in "4WD" ............................................................................................................. 28
Turning the Vehicle......................................................................................................... 28
Hills ................................................................................................................................. 29
Traversing Hillsides ........................................................................................................ 29
Sliding and Skidding ....................................................................................................... 29
Driving through Water..................................................................................................... 30
OPERATING HAND THROTTLE........................................................................... 30
STATIONARY HYDRAULIC OUTLET ................................................................... 30
CARGO BED ............................................................................................................. 31
CARGO BED.......................................................................................................... 31
General Caution.............................................................................................................. 31
Max. Cargo Load ............................................................................................................ 31
Cargo Bed Tailgate......................................................................................................... 33
Raising and Lowering the Cargo Bed ............................................................................. 33
Raising and Lowering the Cargo Bed [without hydraulic dump] ..................................... 35
HYDRAULIC OUTLET............................................................................................... 36
HYDRAULIC OUTLET ........................................................................................... 36
Hydraulic Outlet Lever .................................................................................................... 36
Hydraulic Outlet Valve Coupler Connecting and Disconnecting..................................... 37
TIRES AND WHEELS ............................................................................................... 38
TIRES..................................................................................................................... 38
Inflation Pressure............................................................................................................ 38
Tire Type and Use .......................................................................................................... 38
WHEELS ................................................................................................................ 39
SHOCK ABSORBERS ........................................................................................... 39
Shock Absorber Spring Adjustment................................................................................ 39
TOWING AND TRANSPORTING.............................................................................. 40
TOWING AND TRANSPORTING .......................................................................... 40
Rear Trailer Hitch............................................................................................................ 40
Front Trailer Hitch ........................................................................................................... 40
Winch Mount Bracket...................................................................................................... 41
Transport the Vehicle Safely........................................................................................... 41
MAINTENANCE......................................................................................................... 42
SERVICE INTERVALS .......................................................................................... 42
LUBRICANTS, FUEL AND COOLANT .................................................................. 45
PERIODIC SERVICE................................................................................................. 49
HOW TO OPEN THE HOOD AND TILT THE SEAT.............................................. 49
Hood ............................................................................................................................... 49
Seat ................................................................................................................................ 49
HOW TO RAISE THE CARGO BED...................................................................... 50
Raising and Lowering the Cargo Bed [if equipped with hydraulic dump]........................ 50
Raising and Lowering the Cargo Bed [without hydraulic dump] ..................................... 50
JACK-UP POINT.................................................................................................... 50
Front End ........................................................................................................................ 50
Rear End......................................................................................................................... 51
DAILY CHECK ....................................................................................................... 51
Walk Around Inspection.................................................................................................. 51
Checking around Engine ................................................................................................ 51
Checking and Refueling.................................................................................................. 52
Checking Engine Oil Level.............................................................................................. 52
Checking Transmission Fluid Level ................................................................................ 53
Checking Hydraulic Oil Tank Level................................................................................. 53
Checking Coolant Level.................................................................................................. 54
Cleaning Radiator Screen............................................................................................... 54
Cleaning Oil Cooler Net .................................................................................................. 55
Checking Brake Fluid Level ............................................................................................ 55
Checking Brake Pedal .................................................................................................... 56
Checking Parking Brake ................................................................................................. 56
Checking Easy Checker(TM).......................................................................................... 56
Checking Head Light, Turn Signal Light (if equipped) etc. ............................................. 56
Checking Seat Belt and ROPS ....................................................................................... 56
Checking Joint Boot........................................................................................................ 57
Checking Tire Inflation Pressure..................................................................................... 58
Checking Backup Beeper ............................................................................................... 58
EVERY 50 HOURS ................................................................................................ 59
Greasing ......................................................................................................................... 59
Checking Engine Start System ....................................................................................... 60
EVERY 100 HOURS .............................................................................................. 61
Checking VHT Neutral Spring......................................................................................... 61
Checking VHT Pressure Release ................................................................................... 61
Checking Wheel Fastener Torque .................................................................................. 62
Cleaning Air Cleaner Primary Element ........................................................................... 62
Adjusting Alternator Belt Tension ................................................................................... 63
Checking Fuel Line and Fuel Filter ................................................................................. 63
Checking Battery Condition ............................................................................................ 64
Adjusting Toe-in.............................................................................................................. 66
Cleaning Muffler.............................................................................................................. 67
EVERY 200 HOURS .............................................................................................. 68
Adjusting Parking Brake ................................................................................................. 68
Replacing Engine Oil Filter ............................................................................................. 69
Changing Engine Oil....................................................................................................... 69
Replacing Transmission Oil Filter [VHT]......................................................................... 70
Replacing Transmission Oil Filter [SUCTION]................................................................ 71
SAFE OPERATION
Careful operation is your best insurance against an 6. Carefully check the vicinity before operating the
accident. vehicle or any implement attached to it. Check for
Read and understand this Operator's Manual carefully overhead clearance which may interfere with the CAB
before operating the vehicle. or ROPS. Do not allow any bystanders around or near
All operators, no matter how much experience they may the vehicle during operation.
7. Never allow anyone under age 16 or without a valid
have, should read this and other related manuals before
driver's license to operate this vehicle.
operating the vehicle or any implement attached to it. It is
8. Before allowing other people to use your vehicle,
the owner's obligation to instruct all operators in safe explain how to operate and have them read this
operation. manual before operation.
9. Never wear loose, torn, or bulky clothing around the
vehicle. It may catch on moving parts or controls,
1. BEFORE OPERATING THE VEHICLE leading to the risk of an accident. Use additional safety
items, e.g. helmet, safety boots or shoes, eye and
1. Know your equipment and its limitations. Read this hearing protection, gloves, etc., as appropriate or
entire manual before attempting to start and operate required.
the vehicle. 10. This vehicle is for off road use only.
2. Pay special attention to the Danger, Warning and KUBOTA does not recommend operating on public
Caution labels on the vehicle. roads.
3. Do not remove Roll-Over Protective Structures 11. In addition to the driver, only 1 passenger should ride
(ROPS) for any application and fasten seat belts at all in the vehicle.
times. This combination will reduce the risk of serious Minimum age for passenger is 5 years old.
injury or death, should the vehicle be upset. 12. Keep all shields in place and stay away from all
If the ROPS is loosened or removed for any reason, moving parts.
make sure that all parts are reinstalled correctly before 13. Check brakes, speed control pedal, and other
operating the vehicle. mechanical parts for improper adjustment and wear.
Never modify or repair a ROPS because welding, Replace worn or damaged parts promptly. Check the
bending, drilling, grinding, or cutting may weaken the tightness of all nuts and bolts regularly. (For further
structure. details, see "MAINTENANCE" section.)
If any structural member of the ROPS is damaged, 14. Keep your vehicle clean. Dirt, grease, and trash build
replace the entire structure at your local KUBOTA up may contribute to fires and lead to personal injury.
Dealer. 15. Use only implements meeting the specifications listed
under "VEHICLE LIMITATIONS" in this manual or
implements approved by KUBOTA.
16. The maximum cargo capacity of this vehicle is 500 kg
(1100 lbs.). Reduce cargo capacity to match operating
conditions.
Avoid top-heavy loading and ensure that the center-of-
gravity remains as low as possible.
Do not carry anything which sticks outside the cargo
bed.
17. Do not modify the vehicle. Unauthorized modification
may affect the function of the vehicle, which may result
in personal injury.
18. Do not carry small children on lap.
(1) ROPS
(2) Seat belt
C Operating on slopes
Slopes are a major factor related to loss-of-control and tip-
over accidents, which can result in severe injury or death.
All slopes require extra caution.
1. Travel straight up or down hill.
2. Reduce load when operating on hilly or over rough
terrain.
(1) Trailer hitch (if equipped)
3. Keep front wheels straight at crest of hill or going over
bumps.
4. Keep all shields and guards in place. Replace any that
are missing or damaged.
4. Do not stop or start suddenly when going uphill or 4. Drive at speeds that allow you to maintain control at all
downhill. Be especially cautious when changing times.
direction on slopes. 5. Do not apply the differential lock while traveling at high
5. If vehicle stops or loses power going up a hill, lock speeds. The vehicle may run out of control.
parking brake to hold vehicle on slope. Maintain 6. Avoid sudden motions of the steering wheel as they
direction of travel and release brake slowly. Back can lead to a dangerous loss of stability. The risk is
straight downhill while maintaining control. Do not turn especially great when the vehicle is traveling at high
vehicle sideways. Vehicle is more stable in a straight speeds.
forward or rearward position.
6. When riding on soft terrain, turn front wheels slightly C Other miscellaneous
uphill to keep vehicle on a straight line across the hill. 1. Clean platform if dirty and remove any debris from
7. If the vehicle begins to tip, turn front wheels downhill to around foot controls.
gain control before proceeding. 2. Always keep both hands on the steering wheel.
(1) To avoid upsets, always back up steep slopes. If 3. Always keep arms and legs inside the operating
you cannot back up the slope or if you feel uneasy compartment.
on it, do not operate on it. Stay off slopes too 4. Never operate the vehicle while standing.
steep for safe operation. 5. Do not tow a cart with any riders on it.
(2) Driving forward out of a ditch, mired condition or 6. Never attempt wheelies, jumps or other stunts.
up a steep slope increases the risk of a vehicle to
be upset backward. Always back out of these
situations. Extra caution is required with 4-wheel 3. HAULING LOADS IN THE CARGO BED
drive mode because the increased traction can
give the operator false confidence in the vehicle's 1. No riders in cargo bed or anywhere else.
ability to climb slopes. 2. Do not overload vehicle. Securely anchor all loads.
(3) Keep all movement on slopes slow and gradual. 3. Be sure load is evenly distributed.
Do not make sudden changes in speed, direction 4. Reduce cargo capacity when operating on rough or
or apply brake and make sudden motions of the hilly terrain.
steering wheel. 5. Balance loads evenly and secure them. Braking could
(4) Special attention should be made to the weight shift the load and affect vehicle stability.
and location of implements and loads as such will 6. Never operate vehicle with the cargo bed raised.
affect the stability of the vehicle. 7. Operate cargo bed dump with vehicle stationary and
parking brake locked. Do not dump while moving.
C Operation in inclement conditions 8. Operate hydraulic dump (if equipped) on level ground
1. Only operate during daylight or with good artificial only.
light. 9. Operate dump from operator's seat only.
2. Operate vehicle in an open, unobstructed area. 10. Do not place hands or body under the cargo bed when
3. Use helmet and/or protective gear as appropriate or lowering bed.
required for the operating conditions.
4. Reduce speed according to trail, terrain and visibility
conditions. 4. OPERATING HYDRAULIC OUTLET
5. Never drive exceeding the limit of visibility. Slow down DRIVEN EQUIPMENT (IF EQUIPPED)
near crest of hill until getting a clear view of the other
side. 1. Before installing or using hydraulic outlet driven
6. Stay alert for holes, rocks and other hidden hazards in equipment, read the manufacturer's manual and
the terrain. review the safety labels attached to the equipment.
7. Never cross any body of water where depth may be 2. Wait until all moving components have completely
unknown to the operator (Deep water is considered stopped before getting off the vehicle, connecting,
anything in excess the bottom edge of the axle cap). disconnecting, adjusting, cleaning, or servicing any
Choose a course within the waterway where both hydraulically driven equipment.
banks have a gradual incline. Cross at a point known 3. When operating stationary hydraulically driven
to be safe. equipment, always apply the vehicle parking brake
and place chocks behind and in front of the rear
C Driving the vehicle at high speeds wheels. Stay clear of all rotating parts. Never step over
1. Check the front wheel engagement. The braking rotating parts.
characteristics are different between 2 and 4 wheel
drive. Be aware of the difference and use carefully.
2. Always slow the vehicle down before turning. Turning
at high speed may tip the vehicle over.
3. Turn the headlights on.
10. Do not attempt to mount a tire on a rim. This should be 16. Fluid escaping from pinholes may be invisible. Do not
done by a qualified person with the proper equipment. use hands to search for suspected leaks; use a piece
11. Always maintain the correct tire pressure. Do not of cardboard or wood. Use of safety goggles or other
inflate tires above the recommended pressure shown eye protection is also highly recommended. If injured
in the operator's manual. by escaping fluid, see a medical doctor at once. This
fluid will produce gangrene or severe allergic reaction.
12. Securely support the vehicle when changing wheels. (1) Cardboard
13. Make sure that wheel bolts and nuts have been (2) Hydraulic line
tightened to the specified torque. (3) Magnifying glass
14. Do not work under any hydraulically supported
devices. They can settle, suddenly leak down, or be 17. Waste products such as used oil, fuel, hydraulic fluid,
accidentally lowered. If it is necessary to work under and batteries, can harm the environment, people, pets
the vehicle or any vehicle elements for servicing or and wildlife. Please dispose properly.
adjustment, securely support them with stands or See your local Recycling Center or KUBOTA Dealer to
suitable blocking beforehand. learn how to recycle or get rid of waste products.
15. Escaping hydraulic fluid under pressure has sufficient
force to penetrate skin causing serious personal injury.
Before disconnecting hydraulic lines, be sure to
release all residual pressure. Before applying
pressure to the hydraulic system, make sure that all
connections are tight and that all lines, pipes, and
hoses are free of damage.
"High pressure fluid - Injection into body" hazard
warning.
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s)
is(are) attached in the same location(s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
edge.
SERVICING OF VEHICLE
Your dealer is interested in your new vehicle and has the
desire to help you get the most value from it. After reading
this manual thoroughly, you will find that you can do some
of the regular maintenance by yourself.
However, when in need of parts or major service, be sure
to see your KUBOTA Dealer.
For service, contact the KUBOTA Dealership from which
you purchased your vehicle or your local KUBOTA
Dealer.
When in need of parts, be prepared to give your dealer the
serial number of the vehicle, engine, transmission and
ROPS.
Locate the serial numbers now and record them in the
space provided.
(1) Vehicle identification plate
(2) Product identification number
Type Serial No. (3) ROPS serial number
Vehicle
Engine
Transmission
ROPS
Product Identification
Number
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
C Warranty
This vehicle is warranted under the Kubota Limited
Express warranty a copy of which may be obtained from
your selling dealer. No warranty shall, however, apply if
the vehicle has not been handled according to the
instruction given in the Operator's Manual even it is within
the warranty period.
[RTV-X900]
[RTV-X1120D]
SPECIFICATIONS
SPECIFICATION TABLE
RTV-X900 RTV-X1120D
Model General Worksite Worksite Worksite Worksite
Purpose /Orange /Camo /Orange /Camo
Make D902 D1105
Type 3 cylinders, 4-cycle, diesel, OHV
Displacement L (cu. in.) 0.898 (54.802) 1.123 (68.530)
Engine
Horsepower kW (HP) 16.1 (21.6) 18.5 (24.8)
Rated revolution rpm 3200 3000
Low idling revolution rpm 1300 to 1400 1350 to 1450
Fuel Capacity L (U.S.gals) 30 (7.9)
Transmission Continuously variable hydro transmission (VHT)
Wheels, Drive system 4, Rear 2WD or 4WD
Differential lock Standard; foot operated with mechanical holder
Gear selection Hi-Low range forward, neutral, reverse
Front / Rear Wet disk brake
Brakes
Parking brake Rear wheel, hand lever
Steering Hydrostatic power
Front
Suspension Independent, Dual A-Arm type
Rear
Length mm (in.) 3055 (120.3) 3110 (122.5)
Width mm (in.) 1605 (63.2)
Height, overall mm (in.) 2020 (79.5)
Front tread centers mm (in.) 1240 (48.8) HDWS, ATV
Dimensions Rear tread centers mm (in.) 1290 (50.8) Turf
RTV-X900 RTV-X1120D
Model General Worksite Worksite Worksite Worksite
Purpose /Orange /Camo /Orange /Camo
Width mm (in.) 1465 (57.7)
Length mm (in.) 1030 (40.5)
Depth mm (in.) 285 (11.2)
Cargo bed Volume m (cu.ft.) 0.43 (15.2)
Bed height
mm (in.) 887 (34.9)
(unloaded)
Cargo bed capacity kg (lbs.) 500 (1102)
Sound level, operator ear db (A) 85 84
25x10-12 ATV, 6PLY
25x10-12 ATV, 6PLY
Front 25x10-12 HDWS, 6PLY
25x10-12 HDWS, 6PLY
25x12-12 Turf, 4PLY
Tires
25x10-12 ATV, 6PLY
25x10-12 ATV, 6PLY
Rear 25x10-12 HDWS, 6PLY
25x10-12 HDWS, 6PLY
25x12-12 Turf, 4PLY
Tilt steering wheel - Std.
Seat belt 2 point type 3 point type
Front deluxe guard - Std. Std. - -
Front deluxe guard with light guard - - - Std. Std.
Body color Orange Orange Camo Orange Camo
Bed lift - Std. Std. Std. Std.
Speedometer Std. Std. Std. Std. Std.
Door - - - Std. Std.
Seat slide - Std. Std. Std. Std.
A The company reserves the right to change the specifications without notice.
A The values in "Ground clearance" and "Weight" are those of the machine equipped with the tires in the table above.
TRAVELING SPEEDS
Traveling speeds
Gear position
RTV-X900 RTV-X1120D
Range gear
Low km/h (mph) 24 (15) 25 (16)
shift lever
High km/h (mph) 40 (25) 46 (29)
Reverse km/h (mph) 27 (17) 35 (22)
VEHICLE LIMITATIONS
The KUBOTA Vehicle has been thoroughly tested for proper performance with implements sold or approved by KUBOTA.
Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed
below, or which are otherwise unfit for use with the KUBOTA Vehicle may result in malfunctions or failures of the vehicle,
damage to other property and injury to the operator or others. [Any malfunctions or failures of the vehicle resulting from use
with improper implements are not covered by the warranty]
Max. Cargo loading weight (W1) should not exceed "CBC" and "PCL".
PCL (Permissible Cargo load) is determined by the following calculus equation.
ILLUSTRATED CONTENTS
(1) Front work light (if equipped).......................... 19
(2) ROPS............................................................. --
(3) Hazard / Turn signal light (if equipped)........... 18, 18
(4) Front hood...................................................... 49
(5) Headlights...................................................... 18
(6) Winch mount bracket...................................... 41
(7) Front trailer hitch bracket................................ 40
(8) Battery........................................................... 64
(9) Front guard.................................................... --
(10) Door (RTV-X1120D only)............................. 16
(11) Front trailer hitch (if equipped)...................... 40
[RTV-X900] [RTV-X1120D]
PRE-OPERATION CHECK
DAILY CHECK
To prevent trouble from occurring, it is important to know
the condition of the vehicle well. Check it before starting.
Check item
- Walk around inspection
- Check engine oil level
- Check transmission fluid level
- Check brake fluid level
- Check hydraulic tank oil level
- Clean hydraulic oil cooler net
- Check coolant level
- Clean grill, radiator screen
(When used in a dusty place)
- Check brake pedal
- Check parking brake
- Check indicators, gauges and meters
- Check lights
- Check seat belt and ROPS
- Check joint boots
- Check tire inflation pressure
- Check backup beeper (if equipped)
- Refuel
(See "DAILY CHECK" in "PERIODIC SERVICE" section.)
- Care of danger, warning and caution labels
(See "DANGER, WARNING AND CAUTION LABELS" in
"SAFE OPERATION" section.)
4. Lock the hydraulic lift cylinder lever or 5. Push the speed control pedal down
the hydraulic outlet lever to the about 1/2 way.
"NEUTRAL" position with a restricting
plate (if equipped).
BBlock Heater
A Daily checks with the Easy Checker(TM) only, are not [if equipped]
sufficient. Never fail to conduct daily checks carefully A block heater is available as an option from your dealer.
by referring to "DAILY CHECK" in "PERIODIC
It will assist you in starting your vehicle when the ambient
SERVICE" section.
temperature is below -20 (-4 ).
Adjust the seat belts for proper fit and connect the buckle.
2 point seat belt is an auto-locking retractable type. 3 point
seat belt is an emergency locking retractable type.
[RTV-X900]
(1) Tilt lever (P) "PULL"
[RTV-X1120D]
BHorn Button
The horn switch is operative when the key switch is in
either the "ON" or "OFF" position.
The horn will sound when the horn button is pressed.
Electrical charge
(1) Speed control pedal (A) "INCREASE" If the alternator is not charging the battery, the Easy
Checker(TM) will come on.
If this should happen during operation, check the
STOPPING electrical charging system or consult your local
BStopping KUBOTA Dealer.
1. Release the speed control pedal. Low brake fluid level
2. Step on the brake pedal. If the brake fluid goes below the prescribed level, the
3. After the vehicle has stopped, put the range gear shift warning lamp in the Easy Checker(TM) will come on.
lever in neutral, and set the parking brake. If this should happen during operation, check to see
that there is no oil leak in the brake system, and then
CHECK DURING DRIVING add Dot3 brake fluid.
(See "Checking Brake Fluid Level" in "DAILY CHECK"
BImmediately Stop the Engine if:
in "PERIODIC SERVICE" section.)
A The engine suddenly slows down or accelerates.
A Unusual noises suddenly occur. VHT oil temperature
A Exhaust fumes suddenly become very dark. If the VHT oil is overheated, the warning lamp will
come on and the buzzer will sound.
While driving, check the following items to see that all the
Check the vehicle by referring to
parts are functioning normally. "TROUBLESHOOTING" section.
Parking brake
If the parking brake indicator is on during operation,
release the parking brake lever immediately.
The parking brake indicator in the Easy Checker(TM)
comes on if the parking brake is applied.
(1) Speedometer
(1) Hourmeter
(1) Odometer
PARKING ACCESSORY
BParking Brake Lever B12V Electric Outlet
The 12 volt power point is located on the front-panel. An
auxiliary light or other devices may be connected to this
To avoid serious injury: outlet.
BEFORE DISMOUNTING VEHICLE
C This outlet is powered when the key switch is in
A ALWAYS SET PARKING BRAKE AND LOWER
either the "ON" or "OFF" position.
ALL IMPLEMENTS TO THE GROUND.
Remove accessory when not in use to avoid battery drain
Leaving transmission in gear with the engine
stopped will not prevent vehicle from rolling. down.
A STOP THE ENGINE AND REMOVE THE KEY.
C Do not connect a light or other device that draws
1. Stop the vehicle on a level surface. more than 120 watts to this power point, or the
2. To set the parking brake, depress the brake pedal and battery may discharge very rapidly or the outlet
pull the parking brake lever to the rear engaged may fail.
position.
3. To release the parking brake, depress the brake A Do not use as a cigarette lighter.
pedal, push release button and push up parking brake A Do not use when wet.
lever. Depressing the brake pedal makes release A Make sure that the cap is closed when the outlet is not
force smaller. Make sure that indicator in the Easy used.
Checker(TM) goes off.
(1) Parking brake lever (A) "RELEASE" (1) 12V electric outlet
(2) Release button (B) "PUSH"
OPERATING TECHNIQUES
BGlove Box (Std.) and Glove Box Cover (if BDifferential Lock
equipped)
Insert the key into the knob slot and turn it
counterclockwise to lock. To avoid serious injury due to loss of steering
Insert the key into the knob slot and turn it clockwise to control:
unlock. A Do not operate the vehicle at high speed with
differential lock engaged.
A Do not attempt to turn with the differential lock
engaged.
A Be sure to release the differential lock before
making a turn in field conditions.
BUnfamiliar Terrain
"LOW"
CARGO BED
CARGO BED
BGeneral Caution
*1: The calculation was made provided that the operator and the passenger weigh 95 kg each.
A Cargo load should not exceed Cargo bed capacity and Permissible cargo load.
HYDRAULIC OUTLET
HYDRAULIC OUTLET
[if equipped]
C Disconnecting
BHydraulic Outlet Valve Coupler 1. Lower the implement first to the ground to relieve
hydraulic pressure in the hoses.
Connecting and Disconnecting
2. Clean the couplers.
3. Relieve pressure by moving hydraulic control levers
with engine shut off.
To avoid serious injury: 4. Pull the hose straight from the hydraulic coupler while
A Stop the engine and relieve pressure before pulling the ring to release it.
connecting or disconnecting lines. 5. Clean oil and dust from the coupler, then replace the
A Do not use your hand to check for leaks. dust plugs.
A Make sure couplers are locked securely after
connecting them.
A Always wear protective gloves when handling
hydraulic tools, hoses and couplers.
C Connecting
1. Remove dust plugs.
2. Clean both couplers.
3. Insert the implement coupler to the vehicle hydraulic
coupler.
4. Pull the implement coupler slightly to make sure
couplers are firmly connected.
BInflation Pressure
Though the tire pressure is factory-set to the prescribed
level, it naturally drops slowly in the course of time. Thus, C Turf tire
check it everyday and inflate as necessary.
3 (default)
5 Weaker Light
MAINTENANCE
SERVICE INTERVALS
A The jobs indicated by must be done after the first 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
*2 Every year or every 6 times of cleaning.
*3 Replace only if necessary.
*4 Consult your local KUBOTA Dealer for this service.
*5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.
A The items listed below (@marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA non road
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the
engine according to the below instruction. Please see Warranty Statement in detail.
every
1 Engine start system Check 60
50 hrs
every
2 Greasing Apply 59
50 hrs
every
3 Engine oil Change 69
200 hrs
Muffler every
4 Clean 67
[Spark arrester] 100 hrs
every
6 Battery condition Check 64 *5
100 hrs
every
7 Alternator belt Adjust 63
100 hrs
every
8 VHT neutral spring Check 61
100 hrs
every
10 Toe-in Adjust 66
100 hrs
every
Check 63
100 hrs
11 Fuel filter element @
every
Replace 80 *4
500 hrs
every
Check 63
100 hrs
12 Fuel line @
every
Replace 82 *3
2 years
every
Clean 62 *1
100 hrs
13 Air cleaner element @
every
Replace 80 *2
1 year
every
14 Engine oil filter Replace 69
200 hrs
Transmission oil
every
15 filter (VHT) Replace 70
200 hrs
(Yellow color)
Transmission oil
every
16 filter (Suction) Replace 71
200 hrs
(Black color)
every
17 Brake pedal Check 72 *4
200 hrs
every
18 Parking brake Adjust 68
200 hrs
every
19 Brake light switch Check 74
200 hrs
every
20 Front brake case Check 73
200 hrs
every
21 Hydraulic tank oil Change 71
200 hrs
every
Check 74
Radiator hose, pipe 200 hrs
22
and clamp every
Replace 82
2 years
every
Check 76
200 hrs
23 Hydraulic oil line
every
Replace 82 *4
2 years
every
Check 75
200 hrs
24 Intake air line @
every
Replace 82 *3
2 years
every
Check 73
200 hrs
26 Brake hose & pipe
every
Replace 83 *4
4 years
every
27 Tire wear Check 77
300 hrs
every
28 Transmission fluid Change 78
400 hrs
every
29 Front axle case oil Change 79
400 hrs
every
30 Knuckle case oil Change 78
400 hrs
Fuel injection
every
32 nozzle Injection Check 80 *4 @
1500 hrs
pressure
every
33 Injection pump Check 80 *4 @
3000 hrs
every
35 Brake fluid Change 80 *4
2 years
every
37 Front brake seal Replace 82 *4
2 years
every
38 Cooling system Flush 80
2 years
every
39 Coolant Change 80
2 years
Brake fluid
8 0.4 L (0.4 U.S.qts.) KUBOTA DOT3 GENUINE BRAKE FLUID
(reservoir and lines)
* The product name of KUBOTA genuine UDT fluid may be different from that in the Operator’s Manual depending
on countries or territories. Consult your local KUBOTA Dealer for further detail.
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A Refer to the following table for the suitable API classification engine oil according to the engine type (with internal
EGR, external EGR or non-EGR) and the fuel.
C Fuel:
A Cetane number of 45 is minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 (-4 ) or elevations above 1500 m (5000 ft).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended.
A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
To complete lubrication of the transmission, it is important that a multi-grade transmission fluid is used in this system.
We recommend the use of KUBOTA genuine fluid for optimum protection and performance.
(See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section. Consult your local KUBOTA
Dealer for further detail.)
Do not mix different brands together.
C Hydraulic tank oil:
To insure proper operation of the hydraulic and VHT system, it is important that a multi-grade transmission fluid is used
in this system. We recommend the use of KUBOTA genuine fluid for optimum protection and performance.
(See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section. Consult your local KUBOTA
Dealer for further detail.)
Do not mix different brands together.
C Brake fluid:
Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only
DOT3 fluid as a temporary replacement from a sealed container.
However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.
A Indicated capacities of water and oil are manufacturer's estimate.
C Engine Oil:
A Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE
Engine Oil according to the ambient temperatures as shown above:
A With the emission control now in effect, the CF-4 and CG-4 lubricating oils have been developed for use of a low-
sulfur fuel on on-road vehicle engines. When an off-road vehicle engine runs on a high-sulfur fuel, it is advisable to
employ the "CF or better" lubricating oil with a high Total Base Number (TBN of 10 minimum).
A Refer to the following table for the suitable API classification engine oil according to the engine type (with internal
EGR, external EGR or non-EGR) and the fuel (low-sulfur or high-sulfur fuel).
CF
High Sulfur Fuel (If the "CF-4, CG-4, CH-4 or CI-4" lubricating oil is
---
[ 0.05% (500 ppm)] used with a high-sulfur fuel, change the lubricating
oil at shorter intervals. (approximately half))
C Fuel:
A Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for temperatures below
-20 or elevations above 1500 m.
A If diesel fuel with sulfur content greater than 0.5% (5000 ppm) sulfur content is used, reduce the service interval for
engine oil and filter by 50%.
A NEVER use diesel fuel with sulfur content greater than 0.05% (500 ppm) for EXTERNAL EGR type engine.
A DO NOT use diesel fuel with sulfur content greater than 1.0% (10000 ppm).
A Diesel fuels specified to EN 590 or ASTM D975 are recommended.
A No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
C Transmission Oil:
To complete lubrication of the transmission, it is important that a multi-grade transmission fluid is used in this system.
We recommend the use of KUBOTA genuine fluid for optimum protection and performance.
(See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section. Consult your local KUBOTA
Dealer for further detail.)
Do not mix different brands together.
C Hydraulic tank oil:
To insure proper operation of the hydraulic and VHT system, it is important that a multi-grade transmission fluid is used
in this system. We recommend the use of KUBOTA genuine fluid for optimum protection and performance.
(See the first table of "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section. Consult your local KUBOTA
Dealer for further detail.)
Do not mix different brands together.
C Brake fluid:
Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only
DOT3 fluid as a temporary replacement from a sealed container.
However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.
Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.
A Indicated capacities of water and oil are manufacturer's estimate.
PERIODIC SERVICE
BSeat
To avoid serious injury: To open the seats, raise the seats to the forward position.
A Do not work under any hydraulically supported Then remove the utility box and maintenance cover.
devices. They can settle, suddenly leak down,
or be accidentally lowered. If necessary to work
under vehicle or any vehicle elements for
servicing or adjustment, securely support them
with stands or suitable blocking beforehand.
BHood
To open the hood, pull the latch lever toward left side of
machine to release the latch and open the hood.
DAILY CHECK
BRear End For your own safety and maximum service life of the
Jack up the rear end after placing a wooden block under vehicle, make a thorough daily inspection before
the bottom plate of the transmission frame. operating the vehicle to start the engine.
1. Turn the key switch to "ON", check the amount of fuel 1. Park the vehicle on a level surface.
by fuel gauge. 2. Raise the cargo bed and mount the safety support.
2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in 3. Stop the engine.
tank. 4. Check engine oil before starting the engine or 5
3. Use grade No.2-Diesel fuel at temperatures above minutes or more after the engine has stopped.
-10 (14 ). 5. To check the oil level, draw out the dipstick, wipe it
Use grade No.1-Diesel fuel at temperatures below clean, replace it, and draw it out again. Check to see
-10 (14 ). that the oil level lies between the 2 debossed lines.
If the level is too low, add new prescribed oil to the
prescribed level at the oil inlet.
(See the first table of "LUBRICANTS, FUEL AND
COOLANT" in "MAINTENANCE" section.)
[RTV-X900]
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
A Do not permit dirt or trash to get into the fuel system.
A Be careful not to let the fuel tank become empty, [RTV-X1120D]
otherwise air will enter the fuel system, necessitating
bleeding before next engine start.
A Be careful not to spill during refueling. If should spill,
wipe it off at once, or it may cause a fire.
A To prevent water condensation from accumulating in
the fuel tank, fill the tank before parking overnight.
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
(1) Filling plug with dipstick (A) Oil level is acceptable within
this range
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
[Front]
[Rear]
BChecking Backup Beeper
[if equipped]
1. Sit on the operator's seat.
2. Set the parking brake and stop the engine.
3. Shift the range gear shift lever to the "NEUTRAL"
position.
4. Turn the key to "ON" position.
5. Shift the range gear shift lever to the "REVERSE"
position.
6. If the backup beeper does not beep, consult your local
KUBOTA Dealer.
EVERY 50 HOURS
BGreasing
Apply a small amount of multi-purpose grease to the
following points every 50 hours: If you operated the
vehicle in extremely wet and muddy conditions, lubricate
grease fittings more often.
(1) Range gear shift link (spray type grease) (A) Left rear tire
C Evacuator Valve
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get rid
of large particles of dust and dirt.
BAdjusting Alternator Belt Tension BChecking Fuel Line and Fuel Filter
[RTV-X900]
BChecking Battery Condition
[RTV-X1120D]
To avoid serious injury or death:
A When the battery is being activated, hydrogen
and oxygen gases in the battery are extremely
explosive. Keep open sparks and flames away
from the battery at all times, especially when
charging the battery.
(For non-accessible maintenance-free type batteries.) 1. Park the vehicle on a flat surface.
Maintenance-free, non-accessible batteries are designed 2. Stop the engine.
to eliminate the need to add water. Yet the volume of 3. Remove the battery cover.
electrolyte above plates may eventually become depleted 4. To slow charge the battery, connect the battery
due to abnormal conditions such as high heat or improper positive terminal to the charger positive terminal and
the negative to the negative, then recharge in the
regulator setting. Use a voltmeter to check the state of
standard fashion.
charge. (See reference chart below to determine if
5. A boost charge is only for emergencies. It will partially
charging is necessary.) charge the battery at a high rate and in a short time.
Battery voltage Reference state of charge When using a boost-charged battery, it is necessary to
recharge the battery as early as possible.
12.6 100%(Full charge) Failure to do this will shorten the battery's service life.
12.4 75% 6. When exchanging an old battery for a new one, use
battery of equal specification shown in table 1.
12.2 50%
C Direction for Storage
12.0 25%
1. When storing the vehicle for a long period, remove the
11.8 0% battery from vehicle, adjust the electrolyte to the
proper level (refillable type only) and store in a dry
place out of direct sunlight.
C Battery Charging 2. The battery self-discharges while it is stored.
Recharge it once every 3 months in hot seasons and
once every 6 months in cold seasons.
C Adjusting procedures
BAdjusting Toe-in 1. Loosen the lock nut and turn the tie rod to adjust the
rod length until the proper toe-in measurement is
Proper toe-in 5 to 15 mm (0.2 to 0.59 in.) obtained.
2. Retighten the lock nut.
BCleaning Muffler
[For Swirl Type Spark Arrester]
C Adjusting procedure
1. Park the vehicle on a flat surface.
2. Stop the engine.
3. Jack up the rear wheels.
4. Remove the left rear tire.
5. Remove the mud guard of rubber.
6. Release the parking brake.
7. Loosen the lock nuts. (1) Lock nut
8. Adjust the cable wire length. (2) Cable wire
9. Tighten the lock nuts securely.
10. Install the mud guard.
11. Install the left rear tire.
1. Park the vehicle on a flat surface. 1. Park the vehicle on a level surface.
2. Stop the engine. 2. Raise the cargo bed and mount the safety support.
3. Remove the rear skid plate. 3. Stop the engine.
4. Remove the oil filter. 4. Remove the rear skid plate.
5. Put a film of clean engine oil on the rubber seal of the 5. To drain the used oil, remove the drain plug at the
new filter. bottom of the engine and completely drain the oil into
6. Tighten the filter quickly until it contacts the mounting an oil pan.
surface. All the used oil can be drained out easily when the
Tighten the filter by hand an additional 1/2 turn only. engine is still warm.
7. After the new filter has been replaced, the engine oil 6. After draining, reinstall the drain plug.
normally decreases a little. Make sure that the engine 7. Fill with the new prescribed oil up to the upper line on
oil does not leak through the seal and be sure to check the dipstick.
the oil level on the dipstick. Then, replenish the engine (See the first table of "LUBRICANTS, FUEL AND
oil up to the prescribed level. COOLANT" in "MAINTENANCE" section.)
8. Properly dispose of used filter. 8. Properly dispose of used filter.
[Filter exchanged]
3.1 L (3.3 U.S.qts.)
RTV-X900
[Filter non-exchanged]
2.7 L (2.9 U.S.qts.)
Oil capacity
[Filter exchanged]
4.1 L (4.3 U.S.qts.)
RTV-X1120D
[Filter non-exchanged]
3.8 L (4.0 U.S.qts.)
[RTV-X900]
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
[RTV-X1120D]
BReplacing Transmission Oil Filter [VHT]
[RTV-X1120D]
C Precaution at Overheating
Take the following actions in the event the coolant
temperature is close to or more than the boiling point,
which is called "Overheating".
1. Stop the vehicle operation in a safe place, unload the
engine and remain at idle.
2. Don't stop the engine suddenly, but stop it after about
5 minutes of unloaded idling.
3. Keep yourself well away from the vehicle for at least 10
minutes or while the steam is blowing out.
4. Check to confirm that there is no danger from the
overheat condition, check the
"TROUBLESHOOTING" section to determine the
cause of the overheat and fix the cause. After the
engine has cooled, re-start the engine.
(1) Radiator hose (A) Oil cooler
(2) Clamp band
[RTV-X1120D]
(1) Hose
(2) Hose clamp
(1) Hose
(2) Hose clamp
(1) Oil inlet (A) Oil level is acceptable within this range.
(2) Dipstick
BAnti-Freeze
A higher boiling point is obtained by using a radiator BReplacing Rear Brake Cylinder Seal
pressure cap which permits the development of pressure Consult your local KUBOTA Dealer for this service.
within the cooling system.
EVERY 4 YEARS
BCleaning around Engine
BReplacing Brake Hose (See "Checking around Engine" in "DAILY CHECK" in
Consult your local KUBOTA Dealer for this service. "PERIODIC SERVICE" section.)
SERVICE AS REQUIRED
BReplacing Fuse
BBleeding Fuel System
The vehicle electrical system is protected from potential
Air must be removed:
damage by fuses.
1. When the fuel filter or lines are removed.
A blown fuse indicates that there is an overload or short
2. When tank is completely empty.
3. After the vehicle has not been used for a long period somewhere in the electrical system.
of time. If any of the fuses should blow, replace with a new one of
the same capacity.
C Bleeding procedure is as follows:
1. Fill the fuel tank with fuel.
2. Pump the fuel pump lever. The fuel pump lever will A Before replacing a blown fuse, determine why the fuse
pump easily at first and with added resistance as air is blew and make any necessary repairs. Failure to
purged from the system. follow this procedure may result in serious damage to
the vehicle electrical system. Consult your local
KUBOTA Dealer for specific information dealing with
electrical problems.
C Replacement procedure
1. Disconnect the negative cable of the battery.
2. Open the seats and remove the utility box and
maintenance cover.
3. Remove the fuse box cover.
4. Pull out the blown fuse using FUSE PULLER in the
fuse box.
5. Insert a new fuse into the fuse box.
6. Install the fuse box cover and the maintenance cover.
7. Connect the negative battery cable.
[RTV-X900] [RTV-X1120D]
Protected circuit Protected circuit
Fuse Fuse
Capacity (A) Protected circuit Capacity (A) Protected circuit
No. No.
1 5 Glow lamp 1 5 Glow lamp
2 5 Starter relay 2 5 Starter relay
3 10 Radiator fan relay 3 10 Radiator fan relay
4 10 AUX / B, Buzzer relay (OPT, LAMP) 4 10 AUX / B, Buzzer relay (OPT, LAMP)
5 5 Key stop timer 5 5 Solenoid
6 5 Meter (IGN) 6 5 Meter (IGN)
7 15 Beacon / Fog lamp 7 15 Beacon / Fog lamp
8 15 Head light blinker (F) 8 15 Head light blinker (F)
9 15 Blinker (R) brake lamp 9 15 Blinker (R) brake lamp
10 30 Radiator fan 10 30 Radiator fan
11 10 DC output 11 10 DC output
12 20 --- 12 20 ---
13 10 Horn 13 10 Horn
14 15 Work light 14 15 Work light
15 15 Key stop timer 15 30 Solenoid
16 5 Meter (BAT) 16 5 Meter (BAT)
17 30, 20, 15, 10, 5 Spare 17 30, 20, 15, 10, 5 Spare
Slow-blow fuse Slow-blow fuse
18 Key switch 18 Key switch
(60) (60)
Slow-blow fuse Slow-blow fuse
19 Alternator 19 Alternator
(60) (60)
20 - Fuse puller 20 - Fuse puller
Light Capacity
Head light (Clear type) 37.5 W
Tail light 5W
Brake light 21 W
Turn signal light (front) 21 W (if equipped)
Turn signal light (rear) 21 W (if equipped)
Work light (front) 35 W (if equipped)
Work light (rear) 27 W (if equipped)
STORAGE
REMOVING THE VEHICLE FROM
To avoid serious injury:
STORAGE
1. Check the tire air pressure and inflate the tires if they
A Do not clean the vehicle with engine running.
are low.
A To avoid the danger of exhaust fume
2. Install the battery. Before installing the battery, be sure
poisoning, do not operate the engine in a
it is fully charged.
closed building without proper ventilation.
3. Check the alternator belt tension.
A When storing, remove the key from the ignition
4. Check all fluid levels (engine oil, transmission oil,
switch to avoid unauthorized persons from
hydraulic oil, brake fluid, engine coolant and any
operating the vehicle and getting injured.
attached implements).
5. Start the engine. Observe all gauges. If all gauges are
VEHICLE STORAGE functioning properly and reading normal, move the
If you intend to store your vehicle for an extended period vehicle outside. Once outside, park the vehicle and let
of time, follow the procedures outlined below. the engine idle for at least 5 minutes. Shut the engine
These procedures will insure that the vehicle is ready to off and walk around vehicle and make a visual
operate with minimum preparation when it is removed inspection looking for evidence of oil or water leaks.
from storage. 6. With the engine fully warmed up, release the parking
1. Check the bolts and nuts for looseness, and tighten if brake and test the brakes for proper adjustment as you
necessary. move forward. Adjust the brakes as necessary.
2. Apply grease to vehicle areas where bare metal will
rust also to pivot areas.
3. Unload the cargo bed.
4. Inflate the tires to a pressure a little higher than usual.
5. Change the engine oil and run the engine to circulate
oil throughout the engine block and internal moving
parts for about 5 minutes.
6. With all implements lowered to the ground, coat any
exposed hydraulic cylinder piston rods with grease.
7. Remove the battery from the vehicle. Store the battery
following the battery storage procedures.
(See "Checking Battery Condition" in "EVERY 100
HOURS" in "PERIODIC SERVICE" section.)
8. Keep the vehicle in a dry place where the vehicle is
sheltered from the elements. Cover the vehicle.
9. Store the vehicle indoors in a dry area that is protected
from sunlight and excessive heat. If the vehicle must
be stored outdoors, cover it with a waterproof
tarpaulin.
Put boards under the tires to keep dampness away
from tire.
Keep the tires out of direct sunlight and extreme heat.
TROUBLESHOOTING
ENGINE TROUBLESHOOTING
If something is wrong with the engine, refer to the table below for the cause and its corrective measure.
Trouble Cause Countermeasure
A No fuel flow. A Check the fuel tank and the fuel filter.
Replace filter if necessary.
A Air or water is in the fuel system. A Check to see if the fuel line coupler bolt and
nut are tight.
A Bleed the fuel system.
(See "Bleeding Fuel System" in "SERVICE AS
REQUIRED" in "PERIODIC SERVICE"
Engine is difficult to start or section.)
won't start. A In winter, oil viscosity increases, A Use oils of different viscosities, depending on
and engine revolution is slow. ambient temperatures.
A Battery becomes weak and the A Clean battery cables and terminals.
engine does not turn over quick A Charge the battery.
enough. A In cold weather, always remove the battery
from the engine, charge and store it indoors.
Install it on the vehicle only when the vehicle
is going to be used.
A Insufficient or dirty fuel. A Check the fuel system.
Insufficient engine power.
A The air cleaner is clogged. A Clean or replace the element.
A Insufficient fuel. A Refuel.
Engine stops suddenly.
A Bleed the fuel system if necessary.
A Fuel quality is poor. A Change the fuel and fuel filter.
Black A Too much oil. A Check the proper amount of oil.
A The air cleaner is clogged. A Clean or replace the element.
Exhaust fumes are
colored. A The inside of exhaust muffler is A Heat the muffler by applying load to the
Blue dumped with fuel. engine.
white A Injection nozzle trouble. A Check the injection nozzle.
A Fuel quality is poor. A Change the fuel and fuel filter.
A Engine overloaded. A Shift to lower gear or reduce load.
A Low coolant level. A Fill cooling system to the correct level;
check radiator and hoses for loose
Engine overheats connections or leaks.
A Dirty radiator core or grille screens. A Remove all trash.
A Coolant flow route corroded. A Flush cooling system.
BATTERY TROUBLESHOOTING
Trouble Cause Countermeasure Preventive measure
Starter does not function. A Battery overused until A Charge battery A Charge the battery properly.
lights are dim. sufficiently.
A Battery has not been
recharged.
A Poor terminal A Clean the terminal A Keep the terminal clean and
connection. and tighten securely. tight.
Apply grease and treat with
anti-corrosives.
A Battery life expired. A Renew battery.
From beginning starter A Insufficient charging. A Charge battery A Battery must be serviced
does not function, and sufficiently. properly before initial use.
lights soon become dim.
When viewed from top, A Battery was used with A Add distilled water A Regularly check the
the top of plates look an insufficient amount and charge the electrolyte level.
whitish. of electrolyte. battery.
* Refillable type battery only
A Battery was used too A Charge battery A Charge the battery properly.
much without sufficiently.
recharging.
Recharging is impossible. A Battery life expired. A Replace battery.
Terminals are severely A Poor terminal A Clean the terminal A Keep the terminal clean and
corroded and heat up. connection. and tighten securely. tight.
Apply grease and treat with
anti-corrosives.
Battery electrolyte level A There is a crack or pin A Replace battery.
drops rapidly. holes in the electrolytic
* Refillable type battery only cells.
A Charging system A Consult your local
trouble. KUBOTA Dealer.
MACHINE TROUBLESHOOTING
Trouble Cause Countermeasure
Machine operation is not A Hydrostatic transmission fluid is A Replenish oil.
smooth. insufficient.
A Filter is clogged. A Replace the filter.
Machine does not move while A Parking brake is on. A Release the parking brake.
engine is running.
A Transmission fluid level is A Replenish oil.
insufficient.
Brakes not working correctly A Brake fluid level is low. A Check fluid level.
A Air is in brake system. A Consult your KUBOTA Dealer.
A Brake pads are worn. A Consult your KUBOTA Dealer.
Brake noise --- A Consult your KUBOTA Dealer.
HST oil overheats A HST overloaded. A Reduce load.
A Low oil level. A Fill oil to the correct level.
A Dirty oil cooler core or screens. A Remove all trash.
A Oil flow route corroded. A Check oil cooling system.
A Hydraulic lever is positioned at the A Set the lever to the "NEUTRAL" ("OFF")
end of stroke. position.
OPTIONS
Consult your local KUBOTA Dealer for further details.
A Backup Beeper
A Bed Liner
A Fabric Cover
A Front Mud Guard
A Front Trailer Hitch & Pin
A Front Work Light
A Rear Trailer Hitch & Pin
A Rear Work Light
A Front Blade (72")
A Strobe Light (Beacon)
A Tail Lamp Guards
A Turn Signal / Hazard Light Kit
A Winch Kit
INDEX
12V Electric Outlet..........................................25 Front End ....................................................... 50
4WD Lever .....................................................21 Front Knuckle Case Oil.................................. 78
Air Cleaner Primary Element..........................62 Front Trailer Hitch .......................................... 40
Air Cleaner Primary Element and Secondary Fuel Filter....................................................... 80
Element ..........................................................80 Fuel Gauge .................................................... 23
Air Conditioner Pipe and Hose .......................82 Fuel Hose ...................................................... 82
Alternator Belt Tension...................................63 Fuel Injection Nozzle Injection Pressure ....... 80
Anti-Freeze.....................................................81 Fuel Line and Fuel Filter ................................ 63
Around Engine................................................51 Fuel System................................................... 83
Around Engine................................................83 Fuse............................................................... 83
Backup Beeper...............................................58 General Caution ............................................ 31
Battery Condition............................................64 Glove Box (Std.) and Glove Box Cover
Block Heater...................................................13 (if equipped)................................................... 26
Brake Fluid .....................................................80 Greasing ........................................................ 59
Brake Fluid Level............................................55 Hazard Light Switch....................................... 18
Brake Hose.....................................................83 Head Light Switch.......................................... 18
Brake Hose and Pipe .....................................73 Head Light, Turn Signal Light
Brake Light Switch..........................................74 (if equipped) etc. ............................................ 56
Brake Master Cylinder (Inner Parts)...............82 Hills ................................................................ 29
Brake Pedal....................................................20 Hood .............................................................. 49
Brake Pedal....................................................56 Horn Button ................................................... 19
Brake Pedal....................................................72 Hourmeter and Odometer.............................. 24
Cargo Bed Tailgate ........................................33 Hydraulic Oil Line .......................................... 76
Checking and Refueling .................................52 Hydraulic Oil Line .......................................... 82
Cold Weather Starting ....................................13 Hydraulic Oil Tank Level................................ 53
Coolant Level .................................................54 Hydraulic Outlet Lever ................................... 36
Coolant Temperature Gauge..........................23 Hydraulic Outlet Valve Coupler Connecting
Differential Lock..............................................26 and Disconnecting ......................................... 37
Directions for Use of Power Steering .............27 Hydraulic Tank Oil ......................................... 71
Do not Operate the Vehicle at Full Speed for Hydraulic Tank Suction Strainer .................... 85
the First 50 Hours...........................................16 Immediately Stop the Engine if: ..................... 22
Driving in "4WD".............................................28 Inflation Pressure........................................... 38
Driving in Reverse ..........................................27 Injection Pump ............................................... 80
Driving through Water ....................................30 Intake Air Line................................................ 75
Easy Checker(TM) .........................................22 Intake Air Line................................................ 82
Easy Checker(TM) .........................................56 Joint Boot....................................................... 57
Engine Breather Hose ....................................82 Light Bulb....................................................... 85
Engine Hand Throttle .....................................13 Locking and Unlocking the Door.................... 16
Engine Oil.......................................................69 Lubricating Oil for New Vehicles.................... 16
Engine Oil Filter..............................................69 Max. Cargo Load ........................................... 31
Engine Oil Level .............................................52 Muffler............................................................ 67
Engine Start System.......................................60 Oil Cooler Net ................................................ 55
Engine Valve Clearance.................................80 Parking Brake ................................................ 56
Flushing Cooling System and Changing Parking Brake ................................................ 68
Coolant ...........................................................80 Parking Brake Lever ...................................... 21
Front Axle Case Oil ........................................79 Parking Brake Lever ...................................... 25
Front Brake Case ...........................................73 Radiator Hose (Water pipes) ......................... 82
Front Brake Seal ............................................82 Radiator Hose, Pipe and Clamp .................... 74