Coporate Profile - Powder Metal Division
Coporate Profile - Powder Metal Division
Coporate Profile - Powder Metal Division
❑ Contact Details
ABOUT THE COMPANY
Powder metallurgy is a an efficient, practical and cost effective technology that lends
itself to producing high quality mechanical parts. This process was developed and
has been in use for over 100 years now. With successive advancements, it has kept
on exploring new opportunities. With advantages of minimized machining, powder
metallurgy brings about a more effective utilization of materials, performance and
work when compared to the conventional casting or or forging processes.
ADVANTAGES OF POWDER METALLURGY
Oil
Raw
Secondary Impregnation Heat Inspection &
Material Molding Sintering Sizing
Operations (Product Treatment Packing
Selection
Dependent)
Core Processes
Quality Control & Inspection carried out at each & every step.
QUALITY CONTROL AND ASSURANCE
Quality Control and Assurance has been the hallmark of Adamjee Engineering
(Pvt) Ltd right from the beginning. Our leadership in the local market along with
sound export volumes endorses this aspect of the company.
Quality Control is of key importance in our processes and it is critically monitored
throughout the production process. Some of the key parameters checked during the
production are as follows.
Overall length (OAL), Mass, Density and Split Density at the Molding Stage.
Internal & External Diameter, OAL, Hardness, Strength at the Sintering Stage.
Internal & External Diameter and OAL at the sizing stage.
In secondary processes all the parameters mentioned above (except density and split
density) are tested again.
QUALITY CONTROL AND ASSURANCE
In order to maintain the same quality level while avoiding batch to batch
variations, we follow a Lean Manufacturing System by employing Quality
Control Plans for each and every product bearing the details of the processes to
be followed during the production along-with the dimensional tolerances and
testing specifications. This has helped us reducing waste and eliminated/reduced
costly sizing processes.
In addition to all of the above we provide testing & other facilities to our
customers. Some of the facilities we offer to our customers are as follows.
MOLDING PRESSES
No. of Load Capacity
Machines
Punches (Tons)
PM-57 1x1 20
PM-62 1x1 20
PM-30 1x1 60
PM-50 1x1 30
PRODUCTION FACILITIES
SINTERING FURNACES
PRODUCTION FACILITIES
Following are some of the key design parameters for powdered metallurgy
products produced at our production facility.
Following are some of the industrial sectors Adamjee Engineering (Pvt) Ltd is catering
to locally and internationally with its top of the quality powder metal product lines.
Automotive Sector
Motorcycle Industry
◼ Ge-rotors, Shock Absorber parts, Valve Guides etc.
Car Industry
◼ Shock Absorber parts
Tractor Industry
◼ Ge-rotors, Oil Pump Gears, Idler Gears and different kinds of bushes.
AEL provides a wide variety of Gerotors specifically designed for a large number
of OEM models including,
For complete details of Gerotors please contact us on details mentioned in last slide.
OIL PUMP GEARS - AUTOMOTIVE
Bedford Trucks.
Balancer Units for Massey Ferguson tractors.
Idler Gears for Massey Ferguson tractors.
Fiat Tractors (480 & 640).
John Deere tractors.
Ursus tractors.
Peugeot Commercial Vans (Model No. J-9).
Mercedes Benz trucks.
Lombardini Engines, LDA 450-96.
For complete details of Oil Pump and Idler Gears please contact us on details mentioned in last slide.
SHOCK ABSORBER PARTS - AUTOMOTIVE
Adamjee Engineering (PVT) Ltd also offers a wide range of shock absorber parts
for a large number of OEM models including the following.
For complete details of Shock Absorber Parts please contact us on details mentioned in last slide.
SELF LUBRICATING BUSHES
AEL started the production of its powder metallurgy plant with the production of oil
retaining, self-lubricating bushes for the fan & domestic appliances industry in the
country and with two decades in this business, the company has amassed an
extensive range of sintered bushes in cylindrical, flanged and spherical shapes
using iron, iron/copper, diluted bronze & 100 % bronze powders. We are familiar
and are able to maintain MPIF, ISO, DIN & ASTM standards for both material &
tolerances. Our standard bushes are impregnated with Shell Tellus 68 Hydraulic
Oil.
Further details on our range of sintered bushes are covered in the slides that
follow.
SELF LUBRICATING BUSHES
FLANGE HEIGHT
INNER DIA (ID) - OUTER DIA (OD) - FLANGE DIA (FD) - LENGTH(L) –
(FH) –
Range in mm Range in mm Range in mm Range in mm
Range in mm
Min Max Min Max Min Max Min Max Min Max
6 40 12 50 14 60 2 5 6 50
For complete details of Self-Lubricating Bushes please contact us on details mentioned in last slide.
PRODUCT PICTURES
SINTERED PRODUCTS FOR TRACTORS
SINTERED OIL PUMP GEROTORS
SINTERED OIL PUMP GEARS
SINTERED PRODUCTS FOR MOTORCYCLES
SINTERED PRODUCTS FOR CARS (SHOCK ABSORBERS)
SINTERED PRODUCTS FOR COMMERCIAL VEHICLES
SINTERED, SELF LUBRICATING BUSHES
OUR PROMINENT CLIENTS
WHAT WE OFFER
Commitment to Quality
Timely Deliveries
Exceptional Product Performance
Consistency & Repeatability (no batch to batch variations)
Highly Competitive Pricing
Highly engineered products that satisfy
Strength,
Hardness, and
Performance criteria.
In short, we strive to provide customers with peace of mind through our services.
CONTACT DETAILS
Please feel free to contact us regarding the orders, quotations and list of products.