Applied and Environmental Microbiology 1997 Narendranath 4158.full
Applied and Environmental Microbiology 1997 Narendranath 4158.full
Applied and Environmental Microbiology 1997 Narendranath 4158.full
11
0099-2240/97/$04.0010
Copyright © 1997, American Society for Microbiology
Normal-gravity (22 to 24° Plato) wheat mashes were inoculated with five industrially important strains of
lactobacilli at ;105, ;106, ;107, ;108, and ;109 CFU/ml in order to study the effects of the lactobacilli on
yeast growth and ethanol productivity. Lactobacillus plantarum, Lactobacillus paracasei, Lactobacillus #3, Lac-
Bacterial contamination is a major cause of reduction in tions existing in such fermentations (4). In fact, enumeration of
ethanol yield during fermentation of starch-based feedstocks bacteria in many distilleries is often limited to the detection of
by Saccharomyces cerevisiae. Among the bacterial contami- lactic acid bacteria because aerobes and facultative anaerobes
nants encountered, the lactic acid bacteria are the most trou- with little pH tolerance are not considered serious threats to
blesome because of their tolerance to high temperature and product quality or production efficiency.
low pH and their ability to grow rapidly. The genus Lactoba- Yeasts and lactic acid bacteria are often encountered to-
cillus is of major concern to distilleries and fuel alcohol plants, gether in natural ecosystems and may be in competition for the
whereas in breweries, the genus Pediococcus is a persistent same nutrients (1). When both microbes are grown together in
contaminant which often produces off-flavors. As flavor is very a defined medium where yeast growth is restricted through
important in beer, management practices in breweries have provision of suboptimal concentrations of vitamins, a missing
been established to keep these bacteria to a minimum. In substance (nicotinic acid, adenine, guanine, aspartic acid, tryp-
distilleries, cleaning and sanitizing are much less rigorous, and tophan, glycine, alanine, or lysine) essential for the growth of
mashes are subjected to less heat and are not sterile. Contam- Lactobacillus spp. is synthesized in the medium by the yeast
inants can arise from tankage, transfer lines, heat exchangers, cells (5).
raw materials, active dry yeast, poorly stored backset (recycled Uncertainties exist in the literature describing the effect of
thin stillage), or yeast slurry used as the inoculum (23). Micro- lactic acid bacteria on ethanol yield. Chin and Ingledew (6)
bial numbers can be significantly reduced by cleaning and san- reported that Lactobacillus fermentum inoculated at approxi-
itizing the equipment, by maintaining backset at a temperature mately 108 CFU/ml did not seriously affect ethanol productiv-
over 70°C, by pasteurizing or chemically sterilizing the sub- ity in the fermentation of diluted (14° Plato) wheat mash. Only
strates, and by adding antibiotics, such as penicillin (22) or moderate growth (two- to eightfold increases) of the bacteria
virginiamycin (11), to fermentors. In spite of these precautions, occurred. Other workers, however, have reported that when
bacterial contamination still persists in many ethanol produc- bacterial numbers exceeded 108 CFU/ml at 30 h of fermenta-
tion plants. For example, in scotch malt whisky production tion, the spirit loss was approximately 5% (3, 7). According to
plants where wort is not boiled in order to retain the activity of Makanjuola et al. (19), reduced ethanol yields, lower yeast
soluble enzymes of malt, bacterial contamination may compro- crops, reduced carbohydrate utilization, and an increase in
mise the quality of the distilled spirit and reduce the final yield acidity were all caused by the buildup of lactic acid. They found
of this high-value fermentation product (19). Isolates of lactic that a bacterial count of 4.5 3 108 CFU/ml at 30 h resulted in
acid bacteria from distilleries are well-adapted to the condi- a 17% reduction in ethanol yield as a result of stuck fermen-
tation. The concentrations of acetic acid (a minor end product
* Corresponding author. Mailing address: Department of Applied of heterofermentative lactic acid bacteria and wild yeasts or a
Microbiology and Food Science, University of Saskatchewan, 51 Cam- major end product of aerobic bacteria such as Acetobacter spp.)
pus Drive, Saskatoon, Saskatchewan, Canada S7N 5A8. Phone: (306) and lactic acid inhibitory to the growth of S. cerevisiae were 0.5
966-5028. Fax: (306) 966-8898. E-mail: [email protected]. to 9 and 10 to 40 g/liter, respectively, and an 80% reduction in
4158
VOL. 63, 1997 BACTERIA AND ALCOHOL FERMENTATION 4159
yeast cell mass occurred at concentrations of 7.5 and 38 g/liter, 20 min with periodic shaking. Aliquots (0.25 ml) of this suspension were added
respectively (18). The toxic effect of lactic acid was enhanced to each fermentor to obtain ;106 viable yeast cells/ml.
Mashing of wheat and fermentation. Commercial red spring wheat bought
further by an increase in osmotic pressure (8). A reduction in from a local supplier was ground at setting no. 5 on a model S 500 disk mill (Glen
medium pH due to lactate production may also inhibit the Mills, Inc., Clifton, N.J.). For mashing, 19 liters of distilled water containing 1
saccharification process (12, 19). Despite a significant amount mM CaCl2 z 2H2O was warmed to 60°C in a steam kettle. Seven kilograms of
of research in the area, the effect of lactic acid bacteria on the ground wheat was slowly added, and this was followed by 35 ml of high-temper-
ature a-amylase (Alltech, Inc.). After 5 min, the temperature was raised to 90 to
rate and completion of yeast-catalyzed fermentations remains 95°C by using steam and held at this level for 45 min with stirring to gelatinize
unclear (10). Any correlation between the extent of bacterial starch. The preparation was then cooled to 80°C by passing cold water through
contamination and losses in alcohol yield has yet to be deter- the jacket of the kettle, and a second 35-ml dose of high-temperature a-amylase
mined, although it is obvious that each molecule of sugar was added. The mash was held for 30 min at this temperature to complete
liquefaction of the gelatinized starch. The mash was strained under aseptic
diverted to lactic acid production by the bacteria results in the conditions through a sterile stainless steel food grade sieve (pore diameter, 1.5
loss of two molecules of ethanol that could have been pro- mm), distributed into sterile bottles, and frozen at 240°C. Three days prior to
duced by yeast cells (13). When bacterial contaminants are fermentation, the mash was thawed, and 500-g quantities were aseptically trans-
compared, the problem of the correlation of ethanol yield loss ferred to sterile, jacketed, 1-liter Celstir bioreactors (Wheaton Instruments,
Millville, N.J.). Diethyl pyrocarbonate (Sigma Chemical Co., St. Louis, Mo.) was
with the presence of lactic and/or acetic acid is complicated in then added at a concentration of 0.01% (wt/vol) to sterilize the mash. The
part by the fact that homofermentative lactic acid bacteria
14. Ingledew, W. M., J. D. Burton, D. W. Hysert, and G. Van Gheluwe. 1980. lactic acid bacteria on laboratory scale yeast fermentations. Enzyme Microb.
Membrane filtration: survival of brewing microbes on membranes during Technol. 14:351–357.
storage at reduced humidities. J. Am. Soc. Brew. Chem. 38:125–129. 20. Moon, N. J. 1983. Inhibition of the growth of acid tolerant yeasts by acetate,
15. Kandler, O., and N. Weiss. 1986. Regular, nonsporing gram-positive rods, p. lactate and propionate and their synergistic mixtures. J. Appl. Bacteriol.
1208–1234. In P. H. A. Sneath, N. S. Mair, M. E. Sharpe, and J. G. Holt (ed.), 55:453–460.
Bergey’s manual of systematic bacteriology, vol. 2. The Williams & Wilkins 21. Pampulha, M. E., and M. C. Loureiro-Dias. 1989. Combined effect of acetic
Co., Baltimore, Md. acid, pH and ethanol on intracellular pH of fermenting yeast. Appl. Micro-
16. Koser, S. A. 1968. Lactobacillus, p. 340–366. In Vitamin requirements of
biol. Biotechnol. 31:547–550.
bacteria and yeasts. Charles C Thomas, Publisher, Springfield, Ill.
17. Lemaresquier, H. 1987. Inter-relationships between strains of Saccharomyces 22. Ralph, R. J. 1981. Practical aspects of operating an alcohol plant, p. 255–265.
cerevisiae from the champagne area and lactic acid bacteria. Lett. Appl. In T. P. Lyons (ed.), A step to energy independence—a textbook for fuel
Microbiol. 4:91–94. alcohol production. Alltech Technical Publications, Lexington, Ky.
18. Maiorella, B., H. W. Blanch, and C. R. Wilke. 1983. By-product inhibition 23. Reed, G., and T. W. Nagodawithana. 1991. Yeast derived products, p. 225–
effects on ethanolic fermentation by Saccharomyces cerevisiae. Biotechnol. 256. In Yeast technology, 2nd ed. Van Nostrand Reinhold, New York, N.Y.
Bioeng. 25:103–121. 24. Young, G., R. L. Kramer, and P. L. Yudkofsky. 1956. Interactions of oral
19. Makanjuola, D. B., A. Tymon, and D. G. Springham. 1992. Some effects of strains of Candida albicans and lactobacilli. J. Bacteriol. 72:525–529.