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    Industrialtraningreport at Turbo Generator

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    manojkumar
    BHEL is India's largest engineering company established over 40 years ago. It operates a Heavy Electrical Equipment Plant (HEEP) that manufactures turbo generators. This document describes a 210 MW turbo generator produced at HEEP. It consists of a stator, rotor, bearings, and shaft. The stator contains a frame, core, winding, and end shields. The rotor has a shaft, winding, wedges, retaining rings, and fans. Key specifications of the 210 MW turbo generator are also provided such as a rated output of 588 MVA and 500 MW.

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    Industrialtraningreport at Turbo Generator

    Uploaded by

    manojkumar
    57 views22 pages
    BHEL is India's largest engineering company established over 40 years ago. It operates a Heavy Electrical Equipment Plant (HEEP) that manufactures turbo generators. This document describes a 210 MW turbo generator produced at HEEP. It consists of a stator, rotor, bearings, and shaft. The stator contains a frame, core, winding, and end shields. The rotor has a shaft, winding, wedges, retaining rings, and fans. Key specifications of the 210 MW turbo generator are also provided such as a rated output of 588 MVA and 500 MW.

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    BHEL is India's largest engineering company established over 40 years ago. It operates a Heavy Electrical Equipment Plant (HEEP) that manufactures turbo generators. This document describes a 210 MW turbo generator produced at HEEP. It consists of a stator, rotor, bearings, and shaft. The stator contains a frame, core, winding, and end shields. The rotor has a shaft, winding, wedges, retaining rings, and fans. Key specifications of the 210 MW turbo generator are also provided such as a rated output of 588 MVA and 500 MW.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    57 views22 pages

    Industrialtraningreport at Turbo Generator

    Uploaded by

    manojkumar
    BHEL is India's largest engineering company established over 40 years ago. It operates a Heavy Electrical Equipment Plant (HEEP) that manufactures turbo generators. This document describes a 210 MW turbo generator produced at HEEP. It consists of a stator, rotor, bearings, and shaft. The stator contains a frame, core, winding, and end shields. The rotor has a shaft, winding, wedges, retaining rings, and fans. Key specifications of the 210 MW turbo generator are also provided such as a rated output of 588 MVA and 500 MW.

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    of 22

    Industrialtraningreport

    at
    Turbo Generator
    Overview - B.H.E.L

    BHEL is the largest engineering


    &manufacturing enterprise in India.

    Established 40 years ago.


    Earns profits continuously since 1971-72,&
    paying dividends since 1976-77
    Vision, Mission & Values
    Vision
    HEEP(Heavy Electrical Equipment [Plant)
    Heep(Heavy Electrical Equipment Plant)
    Block 1 : Electrical Machine Shop
    Block 2 : Heavy Fabrication Shop
    Block 3 : Turbine Manufacturing
    Block 4 : CIM( Coils & Insulation Manufacturing )
    Block 5 : Condenser fabrication &Forgr
    Block 6 : FabricationShop,DieShop, Stamping
    Shop
    Block 7 :CarpantryShop
    Block 8 : Heat Exchanger shop
    Block 1
    Machine section
    Assembly section Hydro generator
    Stator winding

    Machine section
    Iron assembly
    Heavy rotor assembly section
    Stator winding section Turbo generator
    Armature/Rotor section
    General assembly section
    Test stands
    TURBO210
    GENRATOR
    MW
    Sailentfeature of TurboGenrator

    Rated output : 588 MVA,500 MW

    Terminal voltage : 21 KV

    Rated stator current : 16 KA

    Rated frequency : 50 Hz

    Rated power factor : 0.85 Lag

    Efficiency : 98.55%
    TurboGenrator
     Turbo generator consists of following parts:

    o STATOR
    o ROTOR
    o BEARINGS
    o SHAFT BEARINGS

     Other additional auxiliaries:


    o Excitation system
    Stator
    Stator frame
    Stator core
    Stator winding
    End shields
    Terminal bushing
    Phase connector
    Hydrozencooler
    Statorframe

     Stator body is a totally enclosed gas tight fabricated


    structure made up of high quality mild steel

     At top of the stator frame U-shape pipe is situated


    which are used to flow of water for cooling .
    Stator Core

     The laminated core made by cold rolled high quality


    silicon steel

     It is stacked with lamination segments & Segments


    are assembled in an interleaved manner from layer

    to layer for uniform permeability.


    Stator Winding

     The stator has a three phase, double layer, short


    pitched and bar type of windings having two parallel
    paths

     Each bar consist of hollow conductor with cooling


    water passing through the latter.

     Bhelused to epoxy mica thermosetting insulation for


    stator bars.
    VaccumPressureImpregration

     In 1956 Dr. MEYER has brought this system.

     In this process preheating,impregration,postcuring&


    electrical testing are done.

     It remove the penetrating air pockets in the winding.


    Rotor

     Rotor shaft
     Rotor winding
     Rotor wedges
     Rotor retaining rings
     Field connections
     Fans
    Rotor shaft

     Rotor shaft is a single piece solid forging


    manufactured from a vacuum casting.

     Thelongnitudnalslots are distributed over


    thecircumfrence
    Rotor winding

     The rotor winding distributed symmetrical in the rotor


    pole

     The winding itself is made up of many turns of


    copper .

     All of the turns associated with a single slot are


    called a coil.
    RetaningRing
    RetaningRing

     The overhang portion of the field winding is held by non-magnetic steel forging of retaining against centrifugal
    forces.

     They are shrink fitted to the ends of the rotor body at one end.
     The other side of retaining ring does not make contact with the shaft .
     To reduce stray losses, the retaining rings are made of non-magnetic, austenitic steel and cold worked,
    resulting in high mechanical strength.
    Fans

     The generator cooling gas is circulated by two single


    stage axial flow propeller type fans.
     The fans are shrink fitted on either side of rotor body.
     Fan hubs are made of alloy steel.
     Fan blades which are precision castings with special
    alloy are machined in the tall portion.
    Thank you!
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