Supplier Quality Issues Report: Coupler Colour Missmatch

SUPPLIER QUALITY ISSUES REPORT
Lumax PANTNA REPORTED DATE OF SQIR RAISED :

Plant GAR BY: Rahul SQIR NO. (SAP in case raising by Lumax)
SUPPLIER NAME SUPPLIER CODE 1700 Code/
J.P INDUSTRIES Singh
Location
PART NO.: PART NAME : Coupler cap MODEL:

PROBLEM PROBLEM FOUND OCCURANCE:
FOUND (In- (Lumax) : PROBLEM TYPE: 1ST TIME
House) RECEIVIMG INSP. DIMEN. REPEAT.
FITMENT PRV. SQIR NO. ( )
Problem found -
LINE REJECTION VISUAL PACKING
Lumax/Supplier
CUSTOMER LINE
PROBLEM DESCRIPECTION & PHOTOGRAPHS / SKETCH :
coupler colour missmatch
DEFECTIVE PARTS / QUANTITY DEPARTMENT NAME

CHECKED REJECT REWORKED Incoming Quality Bhagwat
1. CONTAINMENT ACTION RESP. TGT. DATE REMARKS

1- Hold the all material at J P Enterprises Level
2- 100% Segerigation
Shubham Singh 19.09.2019 ok
2. STOCK SORT DETAILS AS BELOW : TO BE COMPLETED WITH IN 3 HRS OF PROBLEM RECEIVING

REJ.
S.NO. ACTIVITES NC QTY. OK QTY. RESP. REMARKS RESP. TGT. DATE REMARKS
QTY.
2
3
3. ROOT CAUSE FINALIZATION
1 2 3 4 5
5 WHY ANALYSIS Non Avaibility of Frequency not

(OCCURANCE) Fresh Master Available for Colour
Colour Missmatch
Sample for Macthing master
Colour sample sampling
non avaibility of
5 WHY ANALYSIS Lack of awarness
inspection
(OUT FLOW Colour Missmatch about visual
standard for
5WHY) inspection
colour
NOTE: 7 QC TOOLS TO BE USED FOR FINDING ROOT CAUSE.

4. ROOT CAUSE OF PROBLEM
Non Avaibility of Fresh Master Sample for Colour
5. COUNTERMEASURE FOR OCCURANCE RESP. TGT. DATE REMARKS
non avaibility of inspection standard for colour RAHUL SINGH 20.09.2019

Supplier
6. COUNTER MEASURE FOR OUT FLOW ( DETECTION ) RESP. TGT. DATE REMARKS
Provide master sample for Colour and Define 3 month Frequency for Master Sample Colour Matching RAHUL SINGH 20.09.2019
7. STANDARDIZATION CHECK
S.NO. ACTIVITES YES / NO REVISION DETAILS RESP. TGT. DATE REMARKS
1 DRAWING UPDATED
2 LIS UPDATED
3 PRE DISPATCH INSPECTION REPORT UPDATED
4 FINAL INSPECTION STANDARD UPDATED

5 WORK INSTRUCTIONS UPDATED YES JP-WI-5 RAHUL SINGH 20.09.2019
6 PFMEA/DFMEA UPDATED
7 PFD UPDATED
8 POKA-YOKE MASTER LIST UPDATED
9 CONTROL PLAN UPDATED
8. HORIZONTAL DEPLOYMENT :- APPLY FOR ALL PART OF LUMAX
VERIFICATION OF THE PREVENTIVE ACTION : ( FILLED BY LUMAX SQA )
DATE QUANTITY CHECK STATUS SIGNATURE
SUPPLIER PERSON FILLING THE REPORT

NOTE: RESPONSE METHODOLOGY - 3:3:3
3 HRS - COMPLITION OF CONTAINMENT ACTION BY SUPPLIER. DATE NAME & SIGN SQR NAME & SIGN SPOC
3 DAYS - SUBMISSION OF SQIR TO TECHNICO
BY SUPPLIER. 3 WEEK -
COUNTERMEASURE CLOSE WITH IN 3WEEK BY SUPPLIER.
Closure Remarks-
Lumax
Lumax RQC/NPD In-Charge Head-Plant Quality/Design (Lumax)

Note: Closure is not required by Lumax, in case of the SQIR is raised by supplier internally for internal problem and it shall be closed by SQR
F/SQAM/501
REV:00 DATE:01/04/15
-178-
J.P द. क. : JP/OCP/07
INDUSTRIES ससच चलन ननयसत क पनकयच पपष स. : 1/1
शशररक : इससपपकशन
उदपश य : इससपपकशन पनकयच कक ननयसनतत करनच
कपत : नसरर इससपपकशन कप नलए
उपयकग वसतत : हहड गलबस, लचल नबन, नशलश नबन, टटग
उतरदचनयतव : Q.A. सतपवचरइजर
1 सबसप पहलप अपनप कयरसथल नक सरचई करप तथच आवशयक बसततओ कक उनकप उनचत सथचन पर रखख व अनचवशयक
वसततओस कक हटच लख ।
2
इनसपपकटर यह सतनननशचत करप नक चटक हकनप वचलप पशसक पर 'रकर इससपपकशन' कच सरप द टटग हट यच नहह, टटग लगप हह ए
मपटशररअल कक हश चटक करख ।
5
इनसपपकटर OK मपटशररअल कक 'नशलश' व ररजपकट मपटशररअल कक 'लचल' तथच ररवकर वचलप पशसक कक पशलश नबन मख रखख ।
6 धयचन रहप, इनसपपकटर चटक नकयप हह ए पशसक मख अगलश पनकयच कच टटग अवशय लगचयप ।
7
धयचन रहप, आइटम तथच ममडल क़प अनतसचर ररजपकशन कक अलग-अलग रखख और ररजपकशन कक नगनतश करकप 'डपलश
ररजपकशन ररपकटर' मख नलखख और अपनप सतपरवचइजर सप वपररनरकप शन करवचयप ।
8 धयचन रहप, अगर इससपपकशन टपबल पर पयचरप पकचश नहह हट तक इससपपकशन रकक दख ।
REVISION HISTORY
Brief the
S.No Rev./D Issue No. Revision
Reason For Specification Prepared By
ate /Date Change
1 0 0/09.09.2019 …………. …………….. RAHUL SINGH
2
3
JP/OCP/07
1/1
थचन पर रखख व अनचवशयक
टटग हट यच नहह, टटग लगप हह ए
पशसक कक पशलश नबन मख रखख ।
न कक नगनतश करकप 'डपलश
Approved By
JAY PAL

Supplier Quality Issues Report: Coupler Colour Missmatch

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SUPPLIER QUALITY ISSUES REPORT

Lumax PANTNA REPORTED DATE OF SQIR RAISED :

PART NO.: PART NAME : Coupler cap MODEL:

PROBLEM DESCRIPECTION & PHOTOGRAPHS / SKETCH :

coupler colour missmatch

DEFECTIVE PARTS / QUANTITY DEPARTMENT NAME

1. CONTAINMENT ACTION RESP. TGT. DATE REMARKS

2. STOCK SORT DETAILS AS BELOW : TO BE COMPLETED WITH IN 3 HRS OF PROBLEM RECEIVING

5 WHY ANALYSIS Non Avaibility of Frequency not

NOTE: 7 QC TOOLS TO BE USED FOR FINDING ROOT CAUSE.

Non Avaibility of Fresh Master Sample for Colour

5. COUNTERMEASURE FOR OCCURANCE RESP. TGT. DATE REMARKS

non avaibility of inspection standard for colour RAHUL SINGH 20.09.2019

3 PRE DISPATCH INSPECTION REPORT UPDATED

4 FINAL INSPECTION STANDARD UPDATED

VERIFICATION OF THE PREVENTIVE ACTION : ( FILLED BY LUMAX SQA )

DATE QUANTITY CHECK STATUS SIGNATURE

SUPPLIER PERSON FILLING THE REPORT

Lumax RQC/NPD In-Charge Head-Plant Quality/Design (Lumax)

थचन पर रखख व अनचवशयक

टटग हट यच नहह, टटग लगप हह ए

पशसक कक पशलश नबन मख रखख ।

न कक नगनतश करकप 'डपलश

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