.

- "r-,

"\

~
PLUG & SNAP
A AGTl
GAUGE MANUF. SIZES ,.,

-
TOLERANCE GAUGE SIZES .' '~~
~~':
-
.'~ ..
RANGE WEAR ALLOW ON GO MANUFACTURING TOLERANCE

UP TO 0.009 0.00 1 +
'- O. a 01
/I 0.01 0, 002 + O. 001
-
1/ O. 02 5 O.OOL. +
- 0.0 015
/I 0.05 0·007 +
- 0.002
-t
1/ 0.08 O. a 1
- 0.0025

0.1 0.013 +
/I - 0.003
II O. 13 0,0 16 +
- 0,004

1/ 0.2 0,02 +
- 0,005

It 0.3 0.03 + 0,007

-
/I 0.4 0,04 + 0.0 1
-

PLUG GAUGE SNAP GAUGE

FORMULAS. FORMULAS.

GO = ~in.sLze+ Wear allow! Manuf tot. GO = Max. size - Wear allow ~ Manuf tol.
I

NOT GO = Max. size !. Manuf tol . NOT GO = Min size z Manuf tol.

GO SIZE GO SIZE

¢ 10 +O~1 ¢46 - 0,06

10,013t.0.003 t. 0,002
10,0 +0.013!. 0,003 = 46 - 0.007 !. 0,002 = 45,993
NO! GO SIZE - NOT GO SIZE

OJ003
10,0+ 0,1 + 0 003= 10,1-
+
46 - 0,06! 0002 = 45,94:t 0,002
-'

WEAR 10 THE
-
ALLOWANCE = % OF TOLERANCE RANGE.

MANUF. TOLERANCE = 10 0/0 OF THE WEAR ALLOWANCE.

i
I

- :

..1
.~.:.:.- -_.-
 I

TOLERANCE TABLE AEIL

. ' FOR SHEET 1 OF 1
S,NAP &:'PLUG GAUGES MAT
f
'I ','
". "

ork piece 5 6 7 8 9 10 11 12 13 14 15 16
, Qua 1 i tY tl' 0.. t1' 0.. t1' 0.. t1' 0.. t1' 0.. ,'" 0.. t1' 0.. '" 0.. t1' 0.. rfl 0.. t1' 0.. '" 0..
si ze ~ ~ ~ ~ ,3 ~ ,3 ~ ,3 ~ ,3 ~. ,3 ~ ,3 ~ ,3 ~ ,3 ~ ,3 ~ ,3 ~
'_. ,Range 0..+C(l 0.. <.n
0.. <.n 0.. <.n 0.. <.n p., <.n p., u: 0.. u: c, <.n o, <.n p., <.n c, <.n
',- ~ .•. I + I I + I + I + I + I + I + I + I + I + I
1 ITol 5 7 9 14 25 40 60 90 ,140 250 400 60(;
Prom ,~:-r,fg.e_- - 1 1 15 1. 5 2 5 5 10 10 20 20 40 4(-
H_L~~ 1 1 1. 5 1. 5 l5 2 5 2 )..5 2 2 . 5 2. 5 4. 5 4. 5 4 . 5 4.5
ITa 3' Y I, f- 1 1 15 1.5 30 0 0 0 00 .0 0
IFrom 3' ~Age 5 8 12 18 '30 ~4.~- I':J lLO HW JOU 4tjU 750
r
•• Z 1 - 1 15.2 2 3 6 6 12 12 24 ' 24 48 48
H/2+ 111515152521522.5'2.56 6 6 6
--~rr06'~:y 1 ',- - 1 1 15 15 0 0 0 a3'a a a a
, "~--~~T---r-~~~~~+-~4-~4-~4-~~~~~-+~-+~-+~-1 + H
r-'IF'rom 6- '~Age 6 9 15 ( 22 36' 58 90 150 220 3,60 580 900
r. 7, 1 15 2 2
- 1 3: 7 '7 14 14 28 '28 56 56 GO (Max-Zl)
,-' H /2 + - 1
1 l5 1 5 1 5 2 ;:, 2 15 L 3 3 7.S 7 . 5 7 . 5 7. ')
_'-..,... ,.1",ITo 1a Y 1 - f- 1 1 15 15 3 '0 0 0 0 0 0 0 0
From 1 a ~Age e 11 ltj 2.1 43 ': 10 110 ,l~O, ,no 430/00 1100 +11/
Z 1 f- 15 2 25 2. 5 ,4 8 8 16 16 32 :3 2' 64 64 NO C;O ~1i1l
H /2 + r- 1 1 15 1. 5 5 2.5 5 25 • 5 25 4 4 'j 9 9 9
, ','.': To .1B Y 1 - - 15 15 2 2 4 a 0 a 0 0 a 0 0
FromlB ~A':e 9 13 21 33 130 52. 84 210 TiC 520 840 noe, ,
-». ;: • Z 1:J 15 2 3 3 ,," 5
I- 19 9 9 19 36 36 72 72 worr.out
To 1) ~
2
i ~ ~ ~ \ ~ ~" 24 3 70 3 20 3 4 5 0 4 05 \; 5 5 6 1~ . 5 1~ . 5 s i ze I= MdX ,. y
From 3D ~~Age 1,G 11 ,25 39, 62/ ,100 160 250 390 020 . 10001600
, 'Z 1 2 2. 5'35 - 3.5 6 11 11 . 22 22 I{ 2 42 80 80
, . H 12 + •. 15,l.3 2 2 2~J.5~ 15 Q 3.5 5.5 5.5 12.5 12.5 J2.5 12.5
To,.;;o Yl - 2:1 3 3 .,50 0 0 0 a 0 0 0
,1' [.'rorn".5()~AgeU, " 1 ~, ~y, 46 14 UU 1 SlU JUU 4bU ILfU ] 2.l)( ] ':;l()"
) '2 ~ - ~ 2.§ ~ 4 l' ~3 13 ~2~ c2~ 48 46 90 90
._,;):: . " "11/2" 1...);2~ -I - ~.) 2.5'5 4 12-..1 4 ~.5 4 V •. J 15 [l~
Vw_) IS l~~
::2:2~,'Jl'o 8,0 ''1 1. - - 2 2 3 3 ,5, 0 0 0 '0 0 0 0 0
'- .. F'~'o'rn8:()':~Age 15 22 35 54 87 140 220 350 540 870 14002200 +HI
',' ,,',Z '1;', - 2."] 5 S' 8 15 15 28 28 54 54 100 100 co- (Mi n+Z 1)
>-~' .
','j
-- _:,"'.: To
".R 12 + - 2 2 3
1'20 "y . 1 - - 3'3 4
3 ) 5 3 5 3 5
4 Ei a 0
7.5
a
7.5 17.5 17.,5 17.:i17 ..:)
0 a 0 0 0
f:J. L ,'tol.
" 18 -, 25 40 63 lOG 160 250 400 630 1000 160C2500
H/2
Froml 2 ORange +
Z 1 - 3 4 6 6 9 18 18 32 32 60 60 110 110 NO GO=Max
~'() 1 RII ~ {2 ~ ::: 2~ ~5 j j 4, r. 6 4 06 4 r, 6 ~ ~ 2g ~0 ~0 ~0
Frorn180~A' e 20 29 46 72 115 185 290 460 720 115t') 18502900 ';\r1n'lout
Z 1g - 4 S l, 7 12 21 24 40 45 80 100 170 210
~1in- '
'H/2+-3.53.5'o; 55 7'b 75710 10 2323 23 23
To 250 Y 1 - 3 4: '5 6 7 0 0 0 0 a 0 0 0 Sj,:?",
".. ', - F:"-' 2'c,,:-,T91• 23' 32 S2 81 130 210 320 ':J20 tHO 1300 2l0C 3200 _
.rom ~~Range -
;",~".~,:'. ~:-;'1;t;~~"Z"l' - 5 6'8 8 14 24 '1.745 50 90 110 190 24("\ Manufactur iJ1~ I
: " .:.:.
':'.;;
~.~~,~.~\f.:,'l~f~~;2~',.!.
~<,:}U? 'J.9;.f'~~5\ .c'
'; . 43" 6 , 6.
'-''''' , :,l'" 6' 7 . ',9' 0 0
f '6 8 ~ 8 6 8 115
O'
115
0,
26 26
0 0
26 26 v H/2=
0 0
':L'o]erance
.. ' ""Tol.'
" 1,':'<"",- 25,""::36' '57 89 140 230 360 570 890 1400 230(3600 Y I MElrqH1 for
.' F-rom315Range ' , ': L"' I wor nout ,.;ize
".r' ~ , . Z 1 - 6 . 7. ~-l0 1'0
i » 16 28 32 50 65 100 125 21 0 2tl 0
.';. 0'0 ,.H 12 + - 45 ts,:65 6,.5~p.5 9 6.5 9~5 9 12.512.5 28.5 28.5 28 ..:28.5 I f/Jearln,}
,,1'0.4 , ; Y 1 - - 4 6" 6 8 9 0 0 0 0 0 0 0 0 zj c: 1

", 'F.fom·4oQ:~Age !.I '40, 63 91 1552.~U 4UO 63U ':! IU l':J~U 2~()Cl4UUU I J\ 1 1 owa r,Cr
Z'1, - 7 ~ n 11 Hl_ 32 J) 55 70 no 145 2/,0 '3;20
H 12 + - 5 P 7.5 7.5 17. S,;ID 7. 5;1D7. 5JO 1.3. S13. 5 31.. 5 31..~, ~L s1~n,'j
"To 500 Y 1 - - 4 ~ 7 9 11 0 0 0 0 0 0 ~~

;' .