0- <:

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iil.~~ ~:!;."

,

-I .,

C·, c] "~

:.::

IU Utv ID JUN .',

-

DATE

12 MARCH 1959

REVISED

10APRIL 1959

REVISED

15 JULY 1959

REVISED

5 AUGUST 1960

REVISED

25 AUGUST 1960

REVISED

17 MAY 1961

}.MERCURY MANNED ORBITAL/CAPSULE

DETAII,APECIFICATIOtt;

(Title Unclassified)

REPORT

6603

16~

SERIAL NO.

! "",

i .'

This document contains Informallon IIffecllng the nallonal defense of the United States, withIn the meaning of the Espionage La,... Tille 18, U.S.C., Secllons '193 and 794, the transml.Blon or revetallon of which In any manner to an unauthorized per80n 18 prohibited by law.

SUBMITTED UNDER

NATIOHAL AERONAUTICS AND SPACE ADMINISTRATION

CONTRACT HAS 5-59

PREPARED BV

~~

"i/i.FLESH

/#t'~~

APPROVED BV

a

R. D. KORANDO

m"'''''~

L. M. PARKER

ALBERT UTSCH

APPROVED BV

1.1.1.1 ~ - The mission to be described shall be capable of

accomplishment with a human occupant. Missions other than manned orbital missions shall be as specified in configuration specifications

for individual capsules. These configuration documents bear the same report R-l

number as this basic specification with an identi~ing dash number corres-

ponding to the capsule number.

1.1.1.2 PRIMARY MISSION - The primary mission shall be the launching of

a manned capsule into semipermanent orbit and subsequent safe recovery to the surface of the earth at a deSignated time and/or position through use of retrograde thrust and aerodynamic drag. The atmospheric forces used in trajectory and other calculations shall be based on atmospheric denSity

and temperature variations of ARIlC 1959 Model atmosphere as defined in Para- R-l

graph 3.2.7 herein.

DATE 12 March 1959 REVISED 5 August 1960

~.~~

ST. LOUIS, MISSOUlI .IDEN'IIAL.·.

MODEL Mercury Capsule

PAGE ~l

REPORT 6::::60:.:::..!3

REVISED

1.0

SCOPE AND CLASSIFICATION

1.1 ~ - This specification shall define the details of deSign,

construction, equipment, testing and data requirements for a Manned Satellite Capsule as follows:

NASA Designation •••••••••••••• Project Mercury

Designer's Name ••••••••••••••• McDonnell Aircraft Corporation Model Designation ••••••••••••• Model133K

Number and Places for Crew.... One Cabin Enclosure Booster Vehicle ••••••••••••••• Atlas D Missile (HS-36)

1.1.1

MISSIONS

1.1.1.2.1 Launching site of the manned orbital capsules shall be Cape

Canaveral, Florida. Launching will be possible at any azimuth within thirty (30) degrees of due east.

1.1.1.2.2 The design of the capsule shall be based on the use of a single

Atlas D missile as the launching booster. The capsule shall replace the missile nose cone in a manner which requires a minimum of modifications to the booster system.

1.1.1.2.3 The launch booster system w111 be capable of projecting the capsule into an orbit described and limited as follows:

1.1.1.2.3.1 The projection altitude will be one hundred and five (105) nautical miles, plus or minus two (2) nautical miles.

1.1.1.2.3.2 The perigee altitude will not be less than one hundred and three (103) nautical miles.

MAcaSlCM CIOMA" •• '

.. CONFIDENTIAL

DATE J2 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI • fO~i'IDENTfM.

MODEL Mercury Capsule

PAGE ~2

REPORT 6_60_3:0..

:

The apogee altitude will not be greater than one-hundred and fifteen (115) nautical miles.

The eccentricity will not be greater than five-thousandths (0.005).

The number of orbital cycles per mission shall be two (2) or three (3).

The following specifications pertain to the recovery of the capsule from orbit:

1.1.1.2.5.1 The nominal position of the point at which re-entry is

initiated shall be such that impact occurs in a prescribed area in the Atlantic Ocean; however, in the event of an emergency, it shall be possible for the human occupant to initiate the re-entry at any point in the orbit.

1.1.1.2.5.2 The re-entry shall be accomplished by application of retrograde

thrust to produce a perigee altitude within the atmosphere.

The msgn1tude and direction of retrograde thrust will be specified so that. angles of re-entry into the atmosphere at an altitude 400,000 feet (approximately sixty-four (64) nautical miles) will be between .923 and 2.44 degrees.

A droge chute shall be deployed at 21,000 feet pressure altitude to provide improved dynamic stab1l1tyof the capsule.

1.1.1.2.5.4 A landing parachute shall be deployed at an altitude suffi-

ciently great to allow time to deploy a second parachute in event of failure of the first and to reduce sinking speed at impact to less than thirty (30) feet per second. Impact shall be conSidered to take place at an altitude of five thousand (5000) feet. COlIIDensurate with the above reqUirements, deployment altitudes shall be low enough to keep drift from winds aloft from seriously affecting the area of impact.

1.1.1.2.5.5 The capsule in the landing condition shall be designed for

water landing and shall be buoyant and stable upright in the water. Protection from inJury to the human occupant shall be afforded under conditions of land impact.

1.1.1.2.5.6 The capsule and the systems within the capsule necessary for

location, recovery, and survival shall be capable of sustained operation for a period of twelve (12) hours after impact with the surface of the earth. This requirement shall be in addition to the four and one-half (4-1/2) hours requirements associated with the space fl.1ght phase of the operation.

MACUt CM UOM .... ,,'

~ONFIDENTIAL .

R-1

R-2~

DATE REVISED REVISED

J2 March 1959 5 August 1960 25 August 1960

~~~

ST. LOUIS, MISSOURI ~·DENTIA.t!

MODEL Mercury capsule

PAGE -d

REPORT -=660""""3

1.1.1.4.1

The following reQM1rements shall apply to the escape system:

R-1

1.1.1.3 CHECKOUT MISSIONS - In order to expeditiously lead up to

successful achievement of the primary mission, the reQM1rements of the following checkout missions shall be considered in the capsule design.

1.1.1.3.1 BALLISTIC TRAJECrORIES OF LIMITED VELOCITY AND RANGE FOR

RE-Elfl'RY AND RECOVERY SIMULATION - The re-entry and recovery phases of these missions shall be accomplished in the same DI8lU1er as specified for the primary mission. The peak decelerations achieved during re-entry shall equal those applicable to the primary mission. As this type of checkOUt mission may represent the first flight tests of a DI8lU1ed space capsule, a buildup in velocity and range may be reQM1red. Missions other than DI8lU1ed orbital missions shall be as specified in configuration specifications for

indi vidual capsules. These configuration documents bear the same report !1Umber as this basic specification with an identifying dash number corresponding to the capsule number.

1.1.1.4 ABORTED MISSIONS - During various periods of the launch

operation, it may be necessary to abort the mission and escape from the vicinity ot the rocket booster system. An active escape system

shall be an integral part of the capsule until twenty (20) seconds after booster staging. At times greater than booster staging plus twenty (20) seconds escape shall be accomplished by shutting down the Atlas sustainer engine and firing posigrade rockets which shall be a part of the capsule to aid in separation of the booster and capsule.

R-l

1.1.1.4.1.1 The occupant shall remain within the capsule, and escape shall

be accomplished by the firing of an escape rocket using soliq propellants. In event of an abort, provisions shall be made for thrust cutoff of the booster rocket.

In an escape from the ground launching pad, the altitude achieved shall be greater than twenty-two hundred (2200) feet.

1.1.1.4.1.3 During the escape when the dynamic pressure is reduced to a

satisfactory low value, the capsule configuration shall be altered in a DI8lU1er to provide an aerodynamically stable trim condition in the normal re-entry attitude.

1.1.1.4.1.2

1.1.1.4.1.4 When the escape maneuver takes place after tower separation, the capsule shall be aligned in the re-entry attitude by

means of the automatic stabilization and control system specified in Paragraph 3.10 herein.

.--CONFIDENTIAL·

MAC Z'I eM ue MAlt •• J

~

DATE l2_~rch 1959

REVISED ) Augu;,;t 1<);)0

~~~

ST. LOUIS, MISSOUII

,. C"~~I 81m I Ute

____ ______.!t 6603

PAGE REPORT __

REVISED

MODEL l.fercury Capsul~

._---_

2.1.1 The following publications, standards, specifications and

drawings with dates as listed below form a part of this specification to the extent specified herein.

2.0 APPLICABLE SPECIFICATIONS AND OTHER PUBLICATIONS - McDonnell

Aircraft Corporation's prime objective relative to Govermnent specifications shall be compliance with applicable documents to the most practicable extent, With the object of providing an optimum operational vehicle within the specified time schedule. In event of a discrepancy

between this specification and any document referenced herein this specification shall take precedence:

2.1 REFERENCES - This detail specification as approved shall amplify or take precedence as applicable over the following references,

which shall be incorporated herein.

Sections 2.1 through 2.6 inclusively of National Aeronautics and Space Administration Specification s-6, dated 14 November 1958, revised 26 January 1959.

McDonnell Aircraft Corporation Report No. 6483, "NASA Manned Satellite Capsule, Part II Technical Proposal," dated 4 December 1958.

PUBLICATIONS -

McDonnell Aircraft Corporation Report No. 6495, "Project Mercury Specification Applicability Criteria," dated 4 December 1958, revised 1 July 1959.

McDonnell Aircraft Corporation Report No. 6693, "Project Mercury Capsule Structural Design Criteria," dated 6 April 1959, revised 3 August 1960,

STANDARDS -

ANA Bulletin l43d

SpeCifications and Standards, Use of, dated 19 August 1954

Specifications and Standards of Non-GoverruDcnt Organizations dated 1 June 1958

Marking for Shipment and Storage, dated 10 April 1957

Identification of U.S. Military Property, dated 4 March 1953 (Reference Guide Only)

Climatic Extremes for Military EqUipment, dated 2 August 1957

ANA Bulletin l47r

MIL-STD-129B

MIL-STD-130

MIL-STD-2l0A

MAC ,'t CM 110 MAR •• t

-"ONf'1 DENTIAL

DATE 12 March 1959

REVISED 5 August. 1960 REVISED

~~~

ST. LOUIS, MISSOURI piW ,fFUnU fTfJE L

MODEL Mercury Capsule

PAGE ~5

REPORT ~6~60~3

2.1.4 SPECIFICATIONS - Specifications applicable to specific subsystems

shall be delineated in McDonnell prepared specification control drawings. Specifications which shall be used as reference guides only shall

be defined in the applicable paragraph herein. Specifications which shall be generally applicable to the Mercury capsule are listed below for information. Specifications applicable to subsystems or components purchased from vendors

or subsystem manufacturers to documents other than specification control drawings are also listed below, and in MAC Report No. 6495, revised 1 July 1959·

MIL-E-5272A-l

Environmental Testing, Aeronautical and Associated Equipment, General Specification for, dated 15 JUly

1955 '

MIL-E-5400B(ASG)

Electronic Equipment, Arrcraft, General Specification for, dated 24 May 1957

MIL-I-6181B

Interference Control Requirements, Aeronautical Equipment

MIL-S-7742-1

Screw Threads, Standard Aeronautical, dated 28 May 1956

CHANGES - Changes to the detail specification shall be classified iiSfOITows:

TYPE I - Type I changes shall be only those changes which affect the scope of the contract and thereby have a corresponding effect on~ost and/or delivery. These changes will be subject to negotiation through the contract change procedure (CCP). upon approval of the CCP, the detail specification will be changed accordingly and revisions transmitted to NASA.

TYPE II - Type II changes shall be those changes considered necessary to provide an optimum product within the established program but which do not affect the scope of the contract. Those type II changes of a nature requiring concurrence by the NASA shall be submitted to the Contracting Officer's Resident Representative for signature prior to transmittal to NASA. other type II changes, considered by the contractor to be of a minor nature shall be forwarded directly to NASA.

2.2.1 REQUEST FOR AUTERATION - The following requests for alteration,

recommended during the Project Mercury Mock-up Inspection on . 17 and 18 March 1959, have been incorporated:

MAC ", eM CIO MA" •• ,

pm,s

S'.?

~~~

IT. LOUIS, MISSOUlI @ertflB~ffTIA'"

DATE 12 March 1959 REVISED 17 May 1961

PAGE ___;:6

REPORT .::.66~0'i.l3

tW3A s-6

REVISED

Mooa Mercury Capsule

2.2.1

REQUEST FOR AUTERATION - (Continued) SUBJECT

1 Humidity Indicator Addition

5 Improved Pilot Exit Arrangement (Addition of Inflatable Bags to Recovery Compartment)

7 Waste Storage Provisions

11 Control System Protection

12 Abort Handle Unlock Button and Flange Addition

16* Instrument Panel Change

17 Telelight Warning and Sequence Panel Guarded Push Buttons

20 Attitude Indicator Change and ''Mike" Button Addition

22* Left-Hand Console Change

23 Reinforced Areas for Pilot Egress

25 Lateral 9.!1d Normal Accelerometer Removal

26 Right Arm Suprort Improvement

27 Pilot Restraint Improvement

29 Pilot Observer C9mera Installation

* Weight Changes Only

2.2.2 CONTRACT CHANGE PROPOSALS - The deSign changes resultant from

the folloving Contract Change Proposals (CCP's) are reflected in this detail specification:

~
CCP
3
6
41
42
43
44
45
48
51
54
54-1
57
58-1
61-2
66
73
74
76 MAC a, eM «to MAR •••

TITlE P06ig~de Rocket Installation

Manual Emerg~ncy Controls for Escape (Separation) Rocket Jettison, Antenna Assembly, Emergency Parachute

Re~fed Ring-Sail Landing Parachutes, Installation of Orbit Light; Specification Requirement Deletion Instrumentation Changes; Sub carrier Oscillator and Commutator Replacements

Impact Pressure Measurement; Deletion of Requirement Addition of 2 Watt UHF Orbital Transmitter

Law Pmrer Telemetry; Power OUtput Increase

Two Additional Manned Satellite Capsules

Publications OUtside the Scope of Mercury Contract NAB5-59 GSE Publications

Six Additional Manned Satellite Capsules Astronaut Emergency Egress Hatch Installation Redundant Rate Stabilization Control System Communications Systems; Frequency Changes Astronaut Observation Window Installation

Rescue Aids Switch Bypass Relay and Bypass Switch for 30 Second Retro Firing Delay

Main Instrument Panel Redesign

_. QQ~FIBJm t tAL-

~~~

ST. LOUIS,· MISSOUII CQnp.WIiI'IWI ' I,

DATE 12 March 1959 REVISED 17 May 1961 REVISED

PAGE _J

REPORT ..::6~6~03

R-2

R-3

2.2.2

CCP 78 84 85 90~1 91 92-1 93 97 98

101 106 109 113 114 117 118 130 131 156

160 164 165 169 178 184 189 213 217 218 226 228 239 243 246 251 261 263

266 274 283 287 289 290

MODa Mercury Capsule

MACU, eM .. 0 ........ '

CCIlTRACT CHANGE PROPOSAIS - (Continued)

~

Mercury/Atlas Adapter Redesign Telemetering of Posigrade Rocket Firing Radar Chaff Redesign and Reinstallation

Production 'Installation of Inflatable Landing Impact Bags Elimination ot Minitrack/Microlock Beacon

Production Installation; 3 Orbit Battery

SOFAR Bomb Installation

Metallic Coating on Drogue Parachute; Deletion of Smoke Recovery Aid; Removal of

Post Landing Operational Sequence Change for Capsule Instrumentation patch Cable - Command Receiver Code Assembly, Provision ot Astronaut Operated Switch for Time Zero Relay; Addition ot

Escape Tower Ballast Reduction

Spherical Plots of All Capsule Radiated Frequencies, Provision of Retrograde Rocket Firing Information; Provision of

Submittal of 3 Blueprint Copies to NASA in Lieu of VanD,ykes

UHF Rescue Beacon (Super Sarah) and Antenna; Additional Provision of Satellite Clock; Removal of Event No. 1

Retrograde and Posigrade Information Report for World Wide Range Stations

Transducer Replacement

Double Pulse Coding for S-Band Beacons HF Whip Antenna

Contour Plots of HF Radiated patterns Battery Complement Revision

Modification to Mercury Bio-Sensors for Man

Manual Hand Controller System; Improvement Changes Thereto Constant Bleed Flow and O:! partial Pressure Transducer in ECS Capsule Dye Marker Change

patch Cables for All Command Tone Combinations

Incorporation of a 5 psi Differential Cabin Pressure Control Valve Double Pulse Coding for "C" Band Beacons

Tripple Nozzle Installation on Jettison Rockets

Voltage Regulation for Telemetered Events

Astronaut and Primate Recovery Procedure Manuals

Improvement of Battery Installation/Removal Time

Telemetering of Periscope Door Closure

Periodic Updating of Mercury Capsule System Reliability Study and Astronaut Reliability Estimates

Data Reduction for Mercury Capsule Flight Tests Modify EKD Amplifiers

Additional Project Mercury Motion Picture Presentation Disabling the Voice Operated Reiay (vax)

C-Band Beacon Modification; ProviSion of Lockout Feature Faired Adapter Clamp Ring Cover

~~~

ST. LOUIS, MISSOUII

lliP? IIIIE') L

DATE 12 March 1959

I REVISED 5 J.usust 1960 REVISED

10

REPORT ~66=0.L3

PAGE _

MODELMercur;v Capsule

REQUImMENTS - CHARACTERISTICS -

WEIGHT AND BALANCE - Specification MIL-W-25l40 and Technical Order 1-18-40 shall be utilized as reference guides.

GROSS WEIGHT - Current weight breakdown and center of gravity of the capsule as described herein is as shown on the following

pages:

3.1.1.2 EFFECTIVE LAUNCH WEIGHT - The target value of effective launch

weight shall be twenty-seven hundred (2100) pounds. Effective launch weight is defined by the following equation:

Wo • Weight of capsule when projected into orbit.

Wj • Weight of capsule system components jettisoned shortly after release of Atlas booster motors (Atlas staging) and the adapter.

ORBIT WEIGHT - Orbit weight is defined as the weight of the capsule when projected into orbit.

HE-ENTRY WEIGHT - Re-entry weight is defined as the orbit weight, less hydrogen peroxide (H2D2) necessary for normal orbit, and used during re-entry initiation, and less the retrograde rocket assembly.

3.1.1.5 ABORT WEIGHT - Abort weight is defined as the orbit weight

of the capsule less the retrograde rocket assembly plus the escape system.

3.1.1.6 IMPACT WEIGHT - Impact weight is defined as the re-entry

weight, less the main parachute. antenna cone assembly, all B2D2. any ablated materiIU and water used during re-entry.

(a) Vehicle Weight Breakdown
~ ~
Structure 615.15
R-1 Adapter-Capsule to Booster 116.~1
Escape System 1010.15
R-1 Beat Shield-Ablation 315.68
Stabilization Control Systems 211.2~
Retrograde System 288.31
Landing System 316.21
Instruments and Navigation Equipment 101.89
Electrical Group 313.05
Collllll1n1cations 1ll.88
Environmental Control System 129·96
Telemetry and Recording 9~·~9
Recovery Gear 35.29
Crew and Survival 242.~ frIII .. c .'1 eM (10 MA" se,

&

ESEI4i li2

a

R-J

DATE 12 Mlrch 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI

PAGE ll_

REPORT -=..:660~3

MODEl. Mercury Capsule

WEIGHT AND BAlABCE SUMMARY -

R-3

GROSS WEIGHT LAUNCH VEHICLE

gLinLiIi'

7

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~4~

ST. LOUIS. MISSOURI QONFIPIUf.1 ' I;

(b) Maximum Ablation Condition

WEIGHT AND BAIANCE SUMMARY - (Continued)

Gross Weight Launch Vehicle Less: WJ (Escape Tower) Add: 0.2 W.1

Eftective Launcfi Weight Less: 0.2 WJ

Gross weight in Orbit

Less: Adapter - Capsule to !looster Posigrade Fuel

Orbit Weight

Less: Be0:2 - Orien" and Orbit Coolant Water Retrograde Weight

Less: Retrograde Fuel

820:2 • Retrograde Hold Retrograde Fired Weight

Less: Retrograde Assembly Be02 Re-entry Orient Re-Entry Weight

Less: Ablated Material 820:2 - Re-entry Hold Coolant Water

End ot Re-Entry Weight

Less: Nose Cone

Horizon Scanner Main Chute Design Weight

Less: Main Chute

H2~ Jettison

SOFAR !lomb

Impact Weight.

Less: Reserve Chute Pilot Chute Dye Marker

Flotation Weight

~ 4089.43 -1070.75

214.15 3232.83 -214.15 3018.68 -176.41

-6.24

2836.03 -5·17

-9.80

2821.06 -145·50

-7·00

2668.56 -1l1.79

-2.20

2554.57 -15.00

-8.50

-2.20

2528.87 -85.61

2443.26 -65.33

-32.53

-1.98

2343.42 -63·79

-3.57

-2.75

2273·31

PAGE 12~

REPORT -"6~60'!.J3

MODel Mercury Capsule

C.G.* LOCATION

168.85

118.60

120.79

120.88

122.68

124.53

121.98

120.85

* C.G. 10ca~ion is given as Z station. Edge of heat shield is Z • 103.44. (A point on a 37.25 inch circular radius tormed by the intersection of the heat shield 80.00 inch spherical radius and the projection ot the capsule conical surface.)

3·1.1.7

(c) Deleted (d) Deleted

WEIGHT AND BALANCE SUMMARY - (Continued)

DATE 12 March 1959 . REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI "gJJPII5Ei4 I IAIF

PAGE 14

REPORT --><660""""3

MODel Mercury Capsule

WEIGHT AND BALANCE SUMMARY - (Continued)

R-3 (e) Abort Condition
ITEM WEIGHT
Gross Weight Launch Vehicle 4089·43
Less: Adapter - Capsule to Booster -176.41
Retrograde/Posigrade Assembly -263.53
Abort Weight 3649.49
Less: Escape Rocket Propellant -293.20
Abort Weight - No Fuel 3356.29
Less: Escape Tower -777·55
Re-Entry Weight - Abort Condition 2578.74
Less: Be0:2 Orient -2.60
Nose Cone -85.61
Main Chute Design Weight - Abort 2490·53 R-3

C.G.

LOCATION

168.85

178.81

R-3

MACUI eN "ONA"I.'

_ e9~~lInm IIAL

GENERAL ARRANGEMENT (MERCURY CAPSULE-ATLAS ADAPTER)

1....:1

r-------------------336.741 IN.-------------------.-li

Z389.43 Z103.439

Z161.82

Z109.974 Z97.738 Z52.689

A

B

Z358.43

Z303.434

15.00 DIA .

B

. ~~H~-~-~~~~~~

\AERODYNAMIC SPIK' AND 1'0 o~:-""'--''''_

BALLAST ASSEMBLY oiA

ST ABIlITY WEDGE .

I Z184.571

Z208.57 Z174.238 ZI51.239

Z110.500

t--- 74.50 DIA. -- .... ~I ._--~_ 32.00 DIA.

TY

RX

LX

BY

BY

A-A

B-B

FIGURE

--~------------------------------------------------~ ~--------------------------------------------------_.---

~ m ;10

n c ;10

-< n ~ ."

CIt 0- C 0- r- C

m W 00

DATE 12 March 1959 REVISED 11 May 1961 REVISED

~~~

ST. LOUIS, MISSOUlI ~gJJFI In~Tf'fI lkh

~~~

ST. LOUIS, MISSOUlI

MODaMercury Capsule ~REV~IS~ED~===========- ~.~g~'~JF~I~8!~~P!'~T~f~l\~'~~ ~M~O~D~a~Me~rc~ury~~ca~p~s~ul~e~,

PAGE -=16.;:...

REPORT --'660c,tY.J..3

PAGE -=1"'-5 DATE 12 March 1959

REPORT 6603 ,REVISED 11 May 1961

GENERAL DESCRIPrION -

3.2.1 CONFIGURATION - The capsule configuration shall be of the type

shown in Figures 1 and 2 and shall fulfill the requirements specified herein. The complete capsule shall be comprised of the following:

a. Structure (See Paragraph 3.4)

b. Heat and Micrometeorite Protection (See Paragraph 3.6)

c. llooster Adapter and Separation System (See Paragraph 3.1)

d. Pilot Support and Restraint System (See Paragraph 3.8.1 and 3.8.2)

100

e. Consoles and Controls (See Paragraph 3.8.8)

f. Instrumentation and Display (See Paragraph 3.8.9)

g. Environmental Control System (See Paragraph 3.9)

h. Stabilization and Control Subsystem (See Paragraph 3.10)

i. Reaction Control System (See Paragraph 3.10.3)

j. Retrograde Rocket system (See Paragraph s.ar)

k. Pos1grade Rocket System (See Paragraph 3.ll.4) 1. Escape SYlOtem (See Paragraph 3.12)

m. Power Supplies (See Paragraph 3.13)

n, ColllDll1l11o::ation Equipment (See Paragraph 3.14)

o. Recording Equi,pment (See Paragraph 3.15)

p. Navigational Aids (See Paragraph 3.16)

q. Landing, Post-Landing and Survival Systems (See Paragraph 3.11)

r. Handling Provisions (See Paragraph 3.18) s , PyrotechniCS (See Paragraph 3.20)

lIlAC,,' CM "0 ..... " •• ,

-

3.2.2 SELECTION OF MATERIALS - Mission requirements of the capsule

dictate use of high temperature resistant materials. Heat resisting materials such as titan1um, beryllium, steel, nickel base alloy (Rene' 41), and insulation materials such as Thermoflex, Fiberglas and ceramic coatings shall be used. Wbere practicable, materials in accordance with the requirements of ANA Bulletins l43d and l41r shall be utillzed.

R-l

3.2.3 FABRICATION - structural design concepts of the capsule emphasize

employment of proven manufacturing techniques and methods to the greatest possible extent. Maximum use shall be made of developed "off-theshelf" components fabricated by dependable subsystem manufacturers. MCDonnell Aircraft Corporation standards of workmanship, processes and procedures are based on fabrication of production articles according to military standards.

3.2.4 INTERCHANGEABILITY AND REPLACEABILITY - The interchangeability

and replaceability intent of SpeCification MIL-I-8500A(ASG) s~ be met on those items of equipment possessing identical physical characteriS-

tics and functions in relation to capsule ueage as defined in MAC Report No. R-2

6495, revised 1 July 1959. Interchangeability and replaceability requirements

are not considered mandatory on baeic capsule structure. Interchangeability

and replaceability for thoee equipment items as set forth in this paragraph

shall be assured by design reqUirements, nature of manufacture, and monitoring

by contractor personnel, and need not be physically demonstrated by the

exchange or removal of equipment items from the capsule and replacement of

these items in a formal demonstration.

FINISH - DeUni tion of ftnish requirements shall be as specified Iiitlie finish spe~ificat.ion,. MCDonnell Drawing No. 45~90000.

3.2.6 IDENTIFIa~mrON AND MARKING - MIL-STD-130 shall be considered as

a reference guide in identification of the capsule and cap9ule'

components. Marking shall be in accordance with Specification MIlrM-25047 as R-3

applicable. MAC Drawing No. 45-00009 9hall deHne external capsule color requirement I! and shall epecify that the words "UNITED STATES" in six inch (6")

block letters, shall be painted on oppOSite sides of the capeule. Capeule

test cable plug or re~eptacle identification shall be in accordaD~e with

MAC Drawing No. 4;-00010. Capsule instrument range marking she.ll be in

acco~e with MAC Drawing .No. 45-oooll.

3.2.7 EXTREME ENV:::RONMElftAL REQ~ - Trajectory characteristics

shall be based on the atmoepheric density and temperature variations of ARDC 1959 M:>del atmosphere. Earlier data, as presented in Figure 3,

may be used when its use is not critical or when it is compatible with ARDC R-l

1959 M:>del atmosphere. The capsule, all eubsystems, and components shall be designed to withstand the environmental conditione which are ,expected to be encountered during the mission outlined in Paragraph 1:1.1.

MACUI eM "0""""'

DATE 12 March 1959 ~~~ PAGE 18 DATE 12 March 1252 ~,~~ PAGE 19

REVISED 5 August 1960 ST. LOUIS, MISSOUII REPORT 6603 REVISED 5 August 1960 ST. LOUIS, MISSOURI REPORT 6603
REVISED ,g~inUjjalillll L MODEL ~;r!:w.:~ C~l!!!ule REVISED "Ullil" "',IIII,fJL MODEL Mercurl Capsule ItO

,

3.2.8 LUBRICATION - Lubrication of components where required shall be

in accordance with the requirements of Specification MIL-L-6880B.

Lubrication data shall be included in maintenance handbooks. No petroleum base lubricants shall be used. Lubricants shall be of the silicone base, fluorolubetoxylube 702, and dry film type. Lubrication shall not cause any toxic or f~ammable substances to occur in the astronaut's compartment or in the environmental control system.

3.2.9 RELIABILITY - An integrated reliability program shall be con-

ducted throughout the design, development and fabrication of the Mercury capsule. This shall include the salient features outlined in Specification MIL-W-94ll to the most practicable extent within the scope of the program. The design approach shall emphasize the safety of the mission. Although not specified herein in every instance due consideration shall be given to Simplicity, redundancy, and the use of back-up systems in order to improve mission reliability.

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3.3 AERODYNAMIC AND HYDRODYNAMIC CONSIDERNrIONS - The design config-

uration of the capsule described herein relative to aerodynamic and hydrodynamic considerations has been based on the following:

a. The overall capsule configuration at the time of re-entry shall be statically stable in the heat shield forward attitude.

b. Correct attitude during the re-entry phase shall be facilitated by use of a de-stabilizer flap located on the top of the antenna fairing opposite the roll axis horizon' scanner.

c. Supersonic launch und escape drag shall be reduced by use of an aerodynamic spike and ballast assembly located on top of the escape rocket structural assembly.

d. Re-entry forebody shape effect on vater and land impact loads.

e. Design landing condition of the capsule has been based on impacts on both vater and land, within the structural design parameters defined in MAC Report No. 6693, revised 3 August 1960.

f. The capsule shall be bouyant and hydrodynamically stable upright in the vater, impact skirt and heat shield assembly dovo, and shall be capable of righting itself.

3.4 STRUCTURAL DESIGN CRITERIA - Structural design criteria of

Mercury capsule shall be aa defined in McDonnell Aircraft Corporation Report 6693, revised 3 August 1960 and Paragraphs 2.4 through 2.4.2.5 of NASA Specification S-6 revised 26 January 1959. Specifications MIL-A-8629(ASG) and MlL-S-5700 (USAF) series shall be used as ref~rence guides •

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

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ST. LOUIS, MISSOURI ~JtJl Jj IU''fI,W.

MODel Mercury Capsule

PAGE -=2::.0

REPORT .;:.660=3

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10

3.5.1 DESCRIPTION - The Mercury Capsule shall be of a conical configu-

ration having an extremely blunt forebody (in the orbital and re-entry attitudes) With booster adapter attachment fittings and an afterbody which tapers to a Juncture With a cylindrical section which shall support a truncated antenna cone and escape system pylon and rockets. The contours of the forebody shall be such as to provide the maximum practical wave drag and uniform surface heating consistent With other requirements. The afterbody configuration shall augment stability and provide adequate volume, and low heating as well as requirements for parachute stowage and escape system attachment. The over-all capsule configuration at the time of re-entry shall be stable in the normal re-entry angle of attack. Internal volume of the capsule shall be based on a human occupant five feet ten and one-half inches (5' - 10- 1/2") tall and weighing one-hundred and eighty (180) pounds.

3.5.2 CONSTRUCTION - The capsule shall be a semimonocoque structure of

tit8l>ium construction consisting of a conical and a cylindrical section. The conical section shall consiat of an unbeaded inner skin seam welded to a beaded outer skin With 24 equally spaced longitudinal stringers.

Two bulkheads shall form the pressurized cabin area. The cylindrical section R-2

shall have a single skin With 12 equally spaced stringers and internal shear

webs which support the parachutes. The capsule structure shall be protected

from heat, noise and micrometeorites by insulation and an outer covering of

shingles plus a fiberglas heat shield which shall ablate during re-entry.

3.5.3 ENTRANCE AND EMERGENCY IDRESS HAl';H - The entrance and emergency

egress hatr.h, in accordance Wi~~ MAC Drawing No. 45-35003, located in the capsule conical sect:lon, shall be trapezoidal in shape as dictated by the capsule configuration (see F1.gure!'\ 1 and 2). The hatch assembly shall be of conetruction s1m1lar to the baeio:l capsule structure and has been designed for entry into the capsul.e and for emergency egress in eyent of a land impact. An explosive assembly in aceordance With MAC Drawing No.

45-35701 shall be incorporated in the hatch assembly to serve as a means, when R-2 ignit.ed, of breaking the seventy (70) hatch attachment bolts. The explosive assembly shall be mounted about the hat.ch perimet.er and shall consist of a

gasket type sill containing a continuous single st.rand of explosive charge to

effect severance of the attachment bolts. The strand shall be ignited from

both ends simultaneously to provide redundancy. A push button initiator shall

be provided on the hatch interior to the astronaut's upper right, which,

when pushed by the astronaut, shall ignite the explosive charge. A pull

initiator assembly shall be provided on the exterior of the hatch beneath the shingles for ground rescue utilization. Function of this assembly shall be

the same as for the astronaut actuated initiator. A cabin pressurization tiretype valve shall be located in this hatch to permit a ground leakage check of the hatch seal prior to launch. After completion of the leakage c~eck, the valve shall be sealed. A valve shall also be located in t.he entrance hatch to permit cabin oxygen purging.

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

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ST. LOUIS. MISSOURI cONPI B E!~"""'"

MODel Mercury Capsule

PAGE -=2:::.1

REPORT ___;660~:.l.3

3.5.4 EXIT HATCH - The exit hatch in accordance With MAC DraWing No.

45-32023 shall be located in the small afterbody pressure bulkhead. The hatch shall be dish-shaped and shall be an inward opening, plug type hatch of reinforced aluminum construction. The hatch shall be held in place by a reta1n1ng ring which, when latched in place, shall cause the hatch to seal to the small pressure bulkhead. The retaining ring shall consist of a partial ring so that as the latch handle is actuated to the closed pod tion, tension shall be applied to the ring, forcing the ring ends apart to form a tight seal. As the latching handle linkage is actuated to the open pOSition, ring tension shall be released. In order to facilitate egress through the exit hatch, the right section of the instrument panel has been designed for removal. The periscope housing may be used as a step during egress" The

exit hatch shall remain operable after a normal land impact.

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WINDOWS AND COVERS -

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3.5.5.1 WINDOW - An observation window assembly shall be provided for

astronaut visual observation of the space environment. This assembly shall be located in the afterbody conical section forward of and above the astronaut's head from stations Zl24.81 to Zl44.80. The window assembly shall consist of an outer window assembly in accordance With MAC DraWing No. 45-35030 and an inner Window assembly in accordance With MAC DraWing No. 45-35035. Window shape shall be trapezoidal as dictated by the capsule conical configuration With the base of the trapezoid toward the heat shield end as indicated in Figures 1 and 2 herein. The outer Window assembly shall consist of a single pane of 0.350 inch Vycor glass contoured to the

capsule structural shell curvature. The outer pane shall possess grade 2N R-l

optical fidelity in its two critical areas. Grade 2N glass shall permit an

optical deviation of 2 minutes of arc. Location of critical areas shall be.

such as to be compatible with reference sight lines on the inner window

assembly. The outer pane shall be mounted in a structural frame, With suitable sealing gaskets on the inner and outer surfaces and spacers supporting the

edge inSide the frame. The inner Window assembly shall consist of three (3)

flat panes of glass of the trapezoid configuration, each having an optical

fidelity of grade 2N. The two (2) inner panes shall be 0.340 inch tempered

glass and the outermost pane of the inner window assembly shall be 0.170 inch

Vycor glass. The outermost pane shall contain lateral reference sight lines

on the inner and outer surfaces as required by the window mounting angle and

th'e fixed optical reference point. The set of lines near the base of the trapezoidal pane shall provide an eye level sight reference for vieWing the

horizon compatible with the capsule retrograde attitude of thirty-four (34)

degrees, heat shield up. The second set of lines shall provide an eye level reference for vieWing the horizon compatible with the capsule orbital attitude

of fourteen and one-half (14.5) degrees from horizontal, heat shield up. The

inner Window panes shall be mounted in individual supporting rings, independ-

ently sealed by gaskets on upper and lower surfaces and held firm by spacers

around the edge inside the ring. The pane assemblies shall be supported by a

MAC'" eM (10,.,.." •• 1

DATE 12 March 1959 ~ ~~ PAGE ---=2=.2

REVISED 17 May 1961 ST. LOUIS, MISSOUlI REPORT ---'660= ... 3

NASA S-6~REV~IS~E~D~============ ~:C~()~rN~F~I~J)~F~'~IiP~l~l~'~L:_ ~M~O~D~a~Me~r~c~ury~~C~ap~s~ul~e~

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structural frame which shall be attached and sealed to the capsule inner structure. The inner surface of the outer window pane and both surfaces of the inner window assembly panes shall be coated with a single layer of magnesium fluoride (MgF2) film for impeding thermal radiation in the cabin.

The outer pane of the iDiler window assembly shall be capable of withstanding the environmental conditions normally encountered by the outer window assembly. A ligbt-polarized, transparent filter, in accordance with MAC Drawing No. 45-86034, shall be provided and retained on the inner frame of the observation window for multiple image suppression and improvement of observation characteristics.

3.5.5.2 COVER - A cover and filter assembly shall be provided for the

observation window in accordance with ~C Drawing No. 45-86005.

This assembly shall be mounted on the inner window assembly as described in Paragraph 3.5.5.1 and shall offer protection from solar radiation and boundary layer effects during the re-entry mode. The cover assembly shall consist of a rigbt and left door of aluminum alloy honeycomb core construction configured to"the Shape of the trapezoidal window assembly. Each door shall be hinged on its outboard side and shall contain a latching mechanism and handle for actuation. The doors shall be retained in the outboard, open pOSition by latches located on each side of the capsule. The filter assembly shall consist of a rigbt and left plexiglass panel 0.080 inch thick configured to the shape of the window assembly. Each plexiglass panel shall be hinged on its outboard Side and shall contain a rubber sealing strip about the inboard and lower edges. The filters shall be retained in the closed position by a springloaded latch located above and forward of the astronaut's head. The astronaut must pull the latch assembly in order to release the filters to the open position were they may be latched on each side of the capsule with the cover assembly doors. The filter plexiglass panels shall be red in color to afford the astronaut a means of adapting from a night-day environment during the orbital cycles. The filter panels shall be equal to or of optical quality superior to Plex II in accordance With Specification MIL-P-5425B, Finish A, except for the ligbt transmissibility characteristics required for filtering capabilities. An extended view mirror assembly shall be provided with the cover assembly. The mirror assembly shall be located on the lower end of the inner window assembly and shall mate with the filter assembly sealing strips. The mirror shall be of aluminum alloy construction with a reflecting surface which shall permit a maximum image shift approximating .09 inch at twenty-five (25) feet wen viewed at eigbteen (18) inches. The mirror shall contain a ring t;ype handle for the astronaut to grasp wen an extended view of the horizon is desired. The cover and filter assembly shall be accessible to

the astronaut in the tully restrained and pressurized condition. A window pole assembly in accordance With ~C Drawing No. 45-81092 shall be provided

to assist the astronaut in actuation of the cover and filter assembly latches. The window pole assembly shall be retained on the capsule inner structure by

a spring detent wich shall be located to the astronaut's left. The handle of the pole shall be attached to the capsule by a cord.

MAC .. ' CM ... MA .... '

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DATE l2 March 1959 REVISED 17 May 1961 REVISED

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ST. LOUIS, MISSOUlI

.. 9lfFIBJiitI1H +rL

PAGE ~2~3

REPORT ~660~3

MODa Mercury Capsule

3.5.6 ANl'ENNA FAIRINU - An antenna fairing, in accordance With ~C

Drawing No. 45-31003, shall be installed between the cylindrical recovery compartment and the escape tower and shall extend from Sta. zl84.57 to Z208.57. The antenna fairing shall house the pitch and roll horizon scanners. An eigbt-inch window assembly, in accordance with ~C Drawing No. 45-31016, shall be located around the outer base of the antenna fairing and shall act as a dielectric for the main biconical antenna. A de stabilizer flap assembly, in accordance With ~C Drawing No. 45-31026, shall be attached to the upper extremity and outer edge of the antenna structural assembly opposite the roll horizon scanner. The destabilizer flap shall prevent the capsule from becoming stable with the antenna fairing forward. Pri'Or to capsule-tower separation, the de stabilizer flap, which shall be spring

loaded to the outboard pOSition, shall be held flat against the antenna fairing by means of a quick release pin attached to the escape tower. The flap shall be released upon escape tower jettison. The antenna fairing shall be automatically jettisoned from the capsule as the capsule descends to 10,000 feet altitude. (See Paragraph 3.17.1.2).

3.5.7 ANTENNA COVER - An antenna cover assembly in accordance with

~C Drawing No. 45-31036 shall be incorporated in the escape tower structural assembly. The cover assembly shall shield the antenna fairing and horizon scanners during the launch phase. The cover assembly, being an integral part of the tower, shall permit horizon scanning following tower separation.

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

~ ~~ PAGE__;_ 2_4

ST. REPORT 660= .... 3

MODEL Mercury Capsule

BEAT AND MICROMm'EORITE SHIELDIrIl -

3.6.1 FOREBODY BEAT PROTECTION - The capsule shall be protected by a

dish-shaped ablative type heat shield which shall form the forward surface (forebody) of the capsule. The heat shield, in accordance with ~C Drawing No. 45-32052, shall be deSigned to ablate and shall be constructed of fiberglas shingles laminated to form a smooth contour in its final size of 74.44 inch diameter with an 80 inch spherical radius. The heat shield shall also provide protection from loads imposed by launching accelerations, retrograde rocket firing, parachute deployment and dynamic air loads. Design consideration has been given to landing loads on the heat shield to insure that the pressure vessel is not punctured on water landings and that internal equipment is not damaged upon land impact. These design considerations were based on retention of the heat shield to the capsule, whereas the heat

shield shall be released from the capsule as a result of installation of a landing impact skirt assembly as described in Paragraph 3.17. The landing impact skirt assembly shall reduce landing impact loads. The heat shield shall be attached to the capsule conical structural assembly (attertiody) by

a titanium and steel heat shield attach ring. The attach ring, riveted to the capsule structure assembly, shall contain 48 elongated holes (to allow for thermal expansion) to mate with bolt holes spaced about the rim of the heat shield. The heat shield shall be joined to the attach ring by 24 locking studs alternated with 22 guide studs with 2 holes remaining unused beneath

the heat shield release mechanism actuators. Actuation of the heat shield release mechanism shall initiate withdrawal of its 24 "U" shaped Slides, releasing the 24 lock studs and the heat shield from the capsule structural assembly.

3.6.2 AFTERBODY BEAT PROTECTION - Afterbody heat protection shall con-

sist of a radiation shield on the outSide surface with insulation between this shield and the primary structure. The radiation shield shall be composed of numerous individual corrugated shingles attached by bolts through oversize holes to allow thermal expansion while remaining within acceptable flutter limits. Shingle material shall be Rene' 41 on the antenna fairing and conical afterbody section and beryllium on the cylindrical recovery compartment. Thermal leakage to the inner structure shall be minimized by using insulation between the outer and inner skin. This insulation shall also serve to attenuate the external noise level.

3.6.3 MICROMETEORITE PROTECTION - Protection of the underlying

pressure of capsule against impacts from micrometeorites shall R-2

be provided by the use of the outer shielding skin specified above.

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

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ST. LOUIS, MISIOUlI REPORT ___;660=:.L3

MODEL Mercury Capsule

3.7 MISSILE ADAPTER - ~C shall be responsible for matching the

Mercury capsule to an Atlas D missile, the Mercury booster vehicle (HS-36). 1he capsule shall replace the missile nose cone in a manner which requires a minimum of modification to the booster system. The booster adapter, in accordance with ~C Drawing No. 45-33002, for meting the Mercury capsule to the booster vehicle shall be of conventional semimonocoque aluminum, steel, and titanium construction. The adapter shall consist of a machined structural frame utilizing a capsule match ring and a miSSile ada~ter ring, with titanium sheet metal skin reinforced by longitudinal hat sections spaced about the outer surface. 1he adapter shall have ventilation provisions for booster vehicle LOX environmental relief and pressure equalization during launch. An access door shall be provided between the intermediate rings diagonally oppoSite the LOX valve openings for access to the booster nose

and the capsule heat shield area while on the launch pad. The adapter shall be attached to the capsule by a clamp ring installation in accordance with

~C Drawing No. 45-72010. The clamp ring installation shall consist of three (3) segmented sections joined by three (3) explosive tension bolts. Two (2) explosive bolts can be initiated electrically from either end by a dual electrical system. The third explosive bolt may be initiated electrically from one end and by a percussion initiator system which shall be used to supply a gas generator source to the opposite end for initiating the bolt. Automatic capsule adapter separation shall be initiated by placing the SQUIB ARM switch on the main instrument panel in the ARM position prior to launch. upon sustainer engine thrust decay to 0.20g as sensed by the capsule contained cutoff sensor, the 0.20g contacts shall close, energizing the capsule adapter clamp ring bolts relay, which shall initiate detona:t.ion of the explosive bolts. Separation of the clamp ring bolts shall close the capsule adapter ring separation limit switches. This action shall initiate a firing signal to the pos!grade rockets (see Paragraph 3.11.4). In event the automatic system does not function as indicated by the telelight sequence system (see Paragraph 3.8.9.4), an override control shall be provided. This override control shall consist of a pull ring which must be actuated by the astronaut. Pulling the handle shall actuate a limit switch which shall energize a redundant electrical system for detonation of two (2) of the explosive bolts and shall actuate an initiator for firing of the third explosive bolt. Detonation of anyone explosive bolt shall separate the clamp ring. Capsule adapter separation can be initiated

by ground colllDl8Jld (o-r on the sequential Bchematic, Figure 6, Page 67) through abort circuitry.

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DATE, 1_7_M__:ay:,_1_96_1 ~ ~ PAG .... E --=.:26:.:,.:.1

ST. LOU~S MISSOURI REPORT __;;;6..;;...60;..;,.3

MERCURY CAPSULE

REVISED _

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REVISED, _

MODI.L

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THREE AXIS HAND CONTROLLER

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YAW ± 100

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FIGURE 40

DATE 12 fohrch 1959 REVISED 17 May 15161 REVISED

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ST. LOUIS. MISSOUlI @8Pii',p,,~n'fIA:'"

MODa Mercury Capsule

PAGE ~21

REPORT _:::;660=--3

3.8 CREW S~TION - The location and actuation of all astronaut

operated controls, and the arrangement of instruments and warning devices shall be in accordance with good human engineering practice. Restric- R-l tions imposed on the astronaut by the restraint system, pressure suit and acceleration forces have been conSidered in crew station design.

3.8.1 ASTRONAUT SUPPORT COUCH - Each astronaut shall be provided with

an IndlvldUilly molded support couch consisting of a contoured seat assembly in accordance with MAC Drawing No. 45-82000 and leg restraint assembly in accordance with MAC Drawing No. 45-82002. Seat and leg restraint assemblies shall be shipped from the contractor's plant to the launch site

for installation. The seat assembly shall support the astronaut's torso, arms R-3 to a point Just below his elbows, and head. The leg restraint assembly shall support his thighs and calves. Left and right hand arm rests shall be pro-

Vided with the seat installation. Each seat shall be fabricated in accordance

with MAC Process Specification P.S. 14043.

3.8.1.1 CONSTRUCTION - Seat construction primarily shall be of glass-

fiber plastiC laminate in accordance with MAC Material Specification MM3-50l, aluminum alloy honeycomb core in accordance with MAC Material Specification MMS-70l, glass-fabric laminate, aluminum alloy, plastics, fiberglass and lockfoam filler. Each seat assembly shall consist of an inner liner and outer shell assembly with the area between filled with lockfoamplastic. The inner liner shall be of glass-fiber plastiC laminate and glass-fabric laminate molded to the astronaut's body as specified in the preceding paragraph. The outer shell shall be constructed of laminate sldn, honeycomb core sandwiches formed to the curvature of the large pressure bulkhead on the back;

to the contour of the inner liner on the bottom and roughly to the astronaut's R-l helmet and shoulders on the head assembly; and, to the vertical seat support

beam assemblies to the left and right of center. The sandwiches shall be

Joined by formed laminate skin, plastic compound filled angles, and aluminum

alloy rub strips. A glass-fiber plastiC laminate restraint harness support

fitting shall be provided on each side of the seat assembly. The leg

restraint assembly shall be constructed of glass-fiber plastiC laminate, glassfabric laminate, fiberglass, aluminum alloy and lockfoam plastiC filler.

Each leg restraint assembly shall consist of inner liners and outer shell

support assemblies with the area between filled with lockfoam plastic. The

inner liners shall be constructed of glass-fiber plastic laminate and glass-

fabric laminate molded to the astronaut's body as' specified in the preceding paragraph. The outer shell support assemblies shall consist of formed

aluminum alloy thigh supports and formed fiberglass leg supports. The thigh portions of the restraint assembly shall be hinged to the seat and calf

restraint assemblies, and the calf restraints shall be hinged at the ankle

ends. Ringing of these assemblies shall permit installation through the

entrance hatch.

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DATE 12 fohrch 1959

REVISED 17 May 15161 REVISED

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ST. LOUIS, MISSOUlI Iii~ 'filiI BfJffrtJ'ctli

MODa Mercury Capsule

PAGE -=2""8

RUOH 660~43

CONSTRUCTION - (Continued)

IDads from the astronaut shall be transmitted through the inner liners which shall act as distribution panels to the honeycomb structure. Crushable support assemblies constructed of &luminum alloy honeycomb glassfiber laminate shall be installed between the large pressure bul,khead and the seat assembly. The honeycomb core construction employed in the seat support assemblies shall decrease the loading on the astronaut because of excessive positive 'transverse accelerations and provide adequate protection against pathological damage and loss of consciousness when subjected to peak positive accelerations as dictated by the mission as defined in Paragraph 1.1.1 herein. The seat design shall be such as to provide adequate support under conditions of lateral acceleration.

3.8.2 ASTRONAUT RESTRAINT SYSTEM - The astronaut shall be fipnly

restrained in the support couch by a restraint harness assembly in accordance with MAC Drawing No. 45-82702. The restraint harness shall provide satisfactory support for conditions of maximUm acceleration and shall consist of two (2) shoulder harness"assemblies, a chest strap, a lap belt assembly, an inverted ''V .. crotch strap assembly, and a knee belt assembly. Webbing shall be of dacron material in accordance with SpeCification MIL-W-2536l. The Shoulder harnesses shall be of the conventiOnal type and shall be held in tension automatically by spring loaded reels. DUring ascent and descent, the reels shall be locked in the fully restrained position to prevent astronaut movement out of the support couch. When unlocked, for the normal restrained poSition, the reels shall provide a light restraining force to aid pOSitioning and to provide the astronaut with proprioceptive cues during weightless flight. Reel locks shall be disengaged by actuation of a control lever locat~d to the upper left of the seat assembly. The lap belt shall be of conventional type with a center coupling. Eyelets on the shoulder harness straps and inverted ''V .. crotch strap shall loop the lap belt coupling so that disconnecting the lap belt coupling will release lap belt, shoulder harness, and crotch straps. The lap belt shall have quick release fittings on each end for ease of installation in the capsule. Leg restraint shall be provided by a knee belt assembly consisting of dacron straps formed to knee cups with retainer straps on each side attached to fittings on the seat assembly and to a fitting located at a central point (Sta. XO.OO) between the astronaut's legs. Toe restraint shall be provided by the couch and by insertion of the astronaut's flight boots into toe restraint supports in accordance with MAC Drawing No. 45-32207, and constructed of laminated plastiC conforming to MAC Material Specification MMS-50l. Arm and hand restraint shall be provided by the astronaut's gripping the manual control handle to his right and the abort handle to his left.

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DATE 12 March 12:12 ~~~ PAGE 22 DATE 12 March 1222
REVISED 11 ~l 1221 IT. LOUIS, MIlSOUlI REPORT 6603 REVISED 17 May 1961
REVISED ~~IiIIIUil!i!l!11 , MODa MercB!Z Cal!sule REVISED 3.8.3 ASTRONAt1l' APPAREL - The pressure suit and helmet worn by the

astronaut shall be f'urn1shed by NASA. The pressure suit shall

be a Goodrich-Mercury type and shall include connections to mate with capsules R-2 for biomedical measurements, oxygen breathing and face piece seal lines and communications.

3.8.4 FOOD AND WATER - The contractor shall make installation provisions

in accordance with MAC Drawing No. 45-81232 for a food co~tainer to be f'urn1shed by NASA. (See Appendix I-A.) The container shall allow

proper storage and dispenSing during flight and shall be located to the astronaut's right between the hand controller and right-hand console. Food shall be of the low residue type and shall be f'urn1shed by NASA for the mission as defined in Paragraph l.l.l. Two three (3) pound capacity plastic water con-

tainers in accordance with MAC Drawing No. 45-81708 shall be provided. Each R-3

container shall be securely mounted by four bolts and plate-nuts on the

vertical panel to the right of the astronaut's support couch in a manner such

that there shall be no interference from any structure. Each shall be equipped

with a retracting drinking tube, so that the astronaut shall be able to easily transfer water from the container to his mouth. The container shall be

design,?d so that capsule gases cannot mix with the water and such that

drinking can be accomplished under conditions of zero gravity. The survival

kit shall contain a desalting kit for water supply after a water landing

(See Paragraph 3.17.3). Water remaining in the environmental control system

coolant tank shall be available to the astronaut for drinking atter landing

by severance of the closed end of a flexible access line.

3.8.5 WASTE HANnLIm - ProviSions shall be made for urine collection

within the pressure suit. A canvas bag assembly with a water-

proof inner bag assembly, in accordance with MAC Drawing No. 45-81230, shall R-2

be provided and mounted on the hatch for use by the astronaut in event nausea

is experienced during any phase of the mission.

3.8.5.1 KNIFE INSlALLATION - A knife installation shall be provided in

accordance with MAC Drawing No. 45-9llO2. The knife installation shall be mounted on the hatch assembly to the upper right of the astronaut.

The knife shall be restrained in its bracket assembly by a retention strap

and to the hatch by a spring. The knife shall be attached to its bracket assembly by a cord assembly which shall prevent the knife from floating while in a zero g condition if it becomes detached from the retention strap and spring. The knife shall be furnished by NASA (See Appendix I-A).

3.8.5.2 FLASHLIGHT INSTALLATION - A flashlight installation shall be

provided in accordance with MAC Drawing No. 45-81098. The flashlight shall be mounted on the capsule inner structure fol"Wltrd and to the left of the astronaut. The flashlight shall be retained in a bracket assembly and spring Clip type stop. A cord assembly shall be attached to the flashlight and its supporting bracket assembly. This shall prevent the flashlight from floating while in a zero g condition. The flashlight shall be furnished by NASA (See Appendix I-A).

MACU' c::M UONA .....

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ST. LOUIS, MISSOUlI REPORT ..::;660=...3

MODa Mercury Cal!sule

3.8.6 NOISE AND VIBRATION - The antiCipated noise level which shall

reach the astronaut is estimated to be below 135 decibels during maximum "s" conditions. Noise levels shall be attenuated by the cabin insulation and by the astronaut's apparel. The noise attenuation provided shall be great enough to permit two-way communication by proper selection of microphones and earphones. Vibrations imposed shall be lessened by absorption through the support couch.

3.8.7 AEROMEDICAL SENSIm EQUIPMEN'l' - Aeromedical sensing equipment

sh8il consist of the following. Instrumentation shall be as specified in Paragraph 3.8.9 and as depicted in Figure 8, Page 82.

3.8.7.1 ELECTROCARDIOGRAM - Indications of EKG shall be provid~d by

four normal leads. These shall provide two outputs for telemetering on each telemeter system. One output shall be derived from a-left side and a right side lead; and the other output from an upper chest and

a lower chest lead.

RESPIRATORY MEASUREMENT - Respiratory measurement shall be made by means of a thermister sensor mounted on the astronaut's

microphone.

BODY ~TURE - A rectal temperature pick-up shall be provided tor recording the astronaut's body temperature.

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DATE 12 March 1959 REVISED 17 May 1961 REVISED

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ST. LOUIS. MISSOURI

PAGE ....:31=_

REPORT 6""60"""-3'-

MODel Mercury Cspsule

CONSOLES AND CONTROLS - CttlSOLES -

3.8.8.1.1 RIGHT-HAND CONSOLE - The right-hand console in accordance with

MAC Drawing No. 45-81002 shall contain controls for cabin temperature, suit temperature and oxygen supply. 'lllese controls shall be accessible to the astronaut while in the fully pressurized condition. The right-hand console shall be finished in light blue space capsule coating XA-266 compatible with the life support color code as applied to the main instrument panel.

3.8.8.1.2 LEFT-HAND CONSOLE - The left-hand console in accordance with

MAC Drawing No. 45-81110 shall consist of two panels; the inner panel adjoining the instrument panel which shall contain the abort light, launch control switch, and sequence system with manual override controls

(see Paragraph 3.8.9.4); and, the outer panel which shall contain the squib ann switch, auto retro jettison ann Switch, ASCS mode select Switches, ASCS manual controls, retro heat and delay switches, pressurization controls, rescue aids switch, telemetry switch and cabin lights switch. 'Ihe left-hand console inner panel shall be finished in light brown space capsule coating XA-263 and the outer panel shall be finished in dark brown space capsule coating XA-264, except for the pressurization controls area which shall be finished in light brown XA-263 with the "DECOMP" handle finished in red

space capsule coating XA-214 and the "REPRESS" handle finished in white space capsule coating XA-213.

3.8.8.2 CONTROLS - In addition to the console controls specified in the

preceding paragraphs, the astronaut shall be provided with an abort handle t.o his left and with a manual control system hand controller to his right..

3,8.8.2.1 HAND CONTROLLER - The manual syst,em hand controller, in

accordan~e with MAC Drawing No. 45-61010, shall provide the astronaut a means of manually controlling the capsule attitude in three (3) axes. The hand controller shall be operable by the astronaut while in the restrained condition through wril!t articulation and palm pivot motion only,

but shall be structurally designed for full astronaut effort. 'llle hand controller shall be stick grip type control which can be positively latched in the neutral position during prelaunch operation, providing a firm hand hold for the astronaut. Latching of the hand controller shall be provided by a ground safety pin which shall be removed prior to launch. 'Ihe hand controller shall be mass balanced such that accelerations up to three "got which are perpendicular to the capsule axis of symmetry do not effect control system movement.

I;;

R-2

R-l

R-l

R-3

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI ~8fil'llI.FfTI' I.

MODel Mercury Capsule

PAGE ..... 2

REPORT ...::6~6o:c.3

HAND CONTROLLER - (Continued)

1be manual control system hand controller shall be designed to minimize longitudinal acceleration control forces, and shall be spring loaded to provide a "feel" system. By switching the ASCS mode select switch (p-19)

on the sequential schematic, Figure 6 Page 67, to the "fiy-by-wire" position, the astronaut may selectively energize the solenoid valves of the automatic reaction control subsystem through limit switches actuated by the hand controller. 'lllis shall provide the "tly-by-wire" mode through utilization of automatic control system fuel while bypassing the system's inherent electronics (see Paragraph 3.10.1.1). Controller motions of approximately

25 per cent and 75 per cent of travel shall activate the small and large thrust reaction control solenoid valves respectively. The hand controller shall be connected to the modulated manual control valves in the reaction control system by conventional linkage, which shall be covered with fabric boots to provide protection from fouling by noating debris.

Total nominal travel of the hand controller shall be t 13 degrees from neutral in roll and pitch axes and t 10 degrees 1n the yaw axis. Actuation in an up and down direction about a pivot at the wrist, shall provide an UpWard and downward movement about the capsule pitch axis. Rotary displacement in a clockwise or cOUD,ter-clockwise direc~icn in a transverse plane with respect to the pivot point below the astronaut's wrist shall provide a similar movement about. the capsule roll axis. ActuaUon of the stick grip by palm pivot motion in a right or left direction shall provide

a similar movement about the yaw axis, (see Figure 4a., Page 26.1).

3.8.8.2.2 ABORT HANDLE - The abort handle, in accordance with MAC

Drawing No. 45-61002, shall provi1e tbe astronaut with a

means of manually initiaUng the escape sequence, Tbe abort handle shall be located on the astronaut's left and shall be operable to the astronaut while in the restrained cond.1.tion. 'llle handle shall be a stick type, flanged (l,t the upper extrem! ty to prevent the astronaut's hand from inadvertently slipping off. A recessed unlock button, which must. be depressed to release the handle for actuation, shall be located on the top. A "mik'.!" button, accessible for thumb operation: shall be provided on the upper end of the handle adjacent to the handle release but.ton, The handle when rotated twenty-seven (27) degrees in a counterclockwise direction about its pivot point, shall initiate the escape sequence.

INSTRUMENTATION AND DISPLAYS - A main instrument panel assembly in accordance with MAc Drawing No. 45-81100 shall be provided for astronaut ind.ication of emergency, environment, vehicle and operational measurements. The instrument panel shall be supported from capsule structure on the upper left and by the periscope housing (see Paragraph 3.16.1). The instrument panel shall ex+,end around both sides and the top edge of the periscope such that the scope display shall appear in the lower center of the instrument display. 'lllis installation shall provide an optical reference

MAC U, eM (to "' ...... ,

... i9PfPIRHPtllkL

R-2

R-2

R-3

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI @e'iPI81§1'f'fIJIlIP

MODel Mercury Capsule

PAGE ~u

REPORT ~66;:..;0:...:.3

INS'IRUMENTATIOO AND DISPLAYS - (Continued)

point which falls at the intersection of Stations Zl35.59 and TY5.780. All instruments shall have white indices on black background. ~e instrument panel shall be coded to indicate specific f'unctional areas by color. ~ese shall be as follows:

FUNCTIOO

SPACE CAPSULE COATING Light Blue XA-266 Light Green XA-267 Dark Green XA-269 Medium Green XA-268 Light Grey XA-265

Tan XA-262

Dark Brown XA-264

Life Support Electrical Radio Warning Flight

Al ti tude and Descent Fuel Indication

Basic instrumentation, depicting transmitting and/or recording methods for obtaining measurements defined below are as illustrated in

Figure 8, Page 82. Instrumentation specified below shall be provided by the contractor, except for cosmic ray rezorders which shall be furnished by NASA.

Astronaut I s Recording Method

Indication (See Figure 8)

~a) Aero-Medical

Elect.rocardicgram X
Respiratcry Rat~ X
Body Temperature X
Astronaut Motion and Apperance X
\':3 Voir:e Re·~ording X
(b) Ca;£sule Err'lircnment
02 Partial Pressure X X
Main and Dnergency 02 Supply X X
Pressure
Cabin Pressure X X
Cabin Air Temperature X X
Instrument Panel Recording X
Dnergency OXygen Usage X X
Coolant Quantity X X
Pressure Suit Inlet Air
Temperature X MAC U, CM ('0 WAtt •• ,

GTfT?

n ..

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI f1Q~In UJii l'JIf I!J I.

MODel Merclll'Y Capsule

PAGE 3.£:4

REPORT ..:::6;:::60::..3

INS'IRUMENTATIOO AND DISPLAYS - (Continued)

Astronaut' s Indication

Recording Method (See Figure 8)

Humidity

Suit Pressure

X X

R-l

(c) Vehicle Measurements Acceleration (see Paragraph

3.8.9.3) Long. Only

Time Reference (See Para-

graph 3.8.9.1) X

static Pressure

Structural Temperatures

Astronaut Control Motions

(Pitch, Roll and Yaw) Stabilization Control Motions (Pit.o::h, Roll and Yaw) Visua!. Attitude Reference

(see Paragraph 3.16.1) X

Atti tude and Angular Rate

(See Paragraph 3.8.9.2) X

Alt.itude (Altimeter) X

Dead Reckoning Earth Path

(See Paragraph 3.8.9.6) X

Rate of Descent X

Veloc:l.ty In~rease~Posigrade Rockets (See Paragraph 3.11.4)

Veloci ty ~~rement - Retrograde

Rockets (See Paragraph 3.11.3)

(a) 9.£erat1onal Measurements A.C. Voltage

D.C. Voltage

Sequence of Even+s (See Paragraph 3.8.9.4 )

System Malf'unc:'oion (See Para-

graph 3.8.9.4) FUel Quantity D.C. Current H~2 Pressure

R-l

X X

R-2

X

X X X X

(e) Scientific Observations

Cosmic Radiation

..... CHI CN 110"."."

@8PfPI81!lf'f'fIAIl

X R-2

X

X

X X X

X

X

X

X X

X X

X

X

X X

X X X X X

X

R-2

R-l

R-l

DATE 12 March 1959 R~SED 17 May 1961 R~SED

~~~

ST. LOUIS, MISSOUlI ~FIBIiN'H~

MODEl. Mercury Capsule

PAGE ___.3u_5

REPORT ""660:0::...<3

3.8.9 INS'mUMENTATION AND DISPlAYS - (Continued)
Astronaut I s Recording Method
Indication !See Fi~e 8)
(f) Emersencl Alaxms
Cabin Pressure X X
O2 QUalltity X X
O2 Emergency X X -1
Excess Cabin B80 X X
Excess Suit B2 X X
Fuel QUalltity X X
Retro Warning X X
Retro Reset X X SAm.LITE CLOCK - A satellite clock in accordance with MAC Drawing No. 45-81710 shall be provided. This clock, a springdriven chronometer, shall indicate time of day, elapsed time from launch, retrograde event time, and retrograde time-to-go. A time zero reference shall be established in the clock at lift-off (eight (8) inches off the pad). The retrograde timing mechanism shall provide a retrograde fire signal at retrograde time-to-go zero. Signals of elapsed time from start of boost

and retrograde time shall be transmitted to telemetry as indicated in

Figure 8, Page 82. The retrograde set indicator which may be reset manually or by ground signals shall provide ground mon! tored autanatic retrograde firing. The "time-to-go" dial light shall be internally lighted yellow for a period of 5 minutes prior to the event time.

3.8.9.2 ANGULAR RATE AND ATTITUDE INDICATOR - A combined angular rate

and attitude indicating system shall be provided in accordance with MAC Drawing No. 45-81721. This indicator shall indicate pitch, roll and yaw angles and angu.l.ar rates. Pitch angles shall be indicated in the range of -130 degrees to +190 degrees. Yaw angles shall be indicated in the range of

-70 degrees to +250 degrees. Roll angles shall be indicated in the range of

-130 degrees to +190 degrees. The pitch needles shall be color coded pink,

the yaw needles shall be color coded yellow, and the roll needles shall be

color coded flat white. Colors shall be in accordance with FED-STD-595. The ft-: attitude portion of the indicator shall be driven by synchro signals obtained

from the autanatic stabilization and control system (see Paragraph 3.10.1).

Pitch and yaw rate transducers shall have a full scale output of ± 6 degrees

per second. Roll rate transducers shall have a nominal full scale output

of ± 6 degrees per second, switcbable to t 15 degrees per second by an external switch. The retrograde index point on the indicator shall be compatible with the zero pitch rate at 34 degrees (heat shield up) on the pitch indicator dial. This indicator shall provide the astronaut with necessary indications so that he may damp out dynamic oscillations in event of malfunction of the automatic stabilization and control system.

MAC .. , CIt ClO.A .... '

DATE 12 March 1959 REVISED 17 May 1961 R~SED

~~~

ST. LOUIS, MISSOUII.

Qe riff I "~rf!'1A1tw

MODEl. Mercury Capsule

R-2

R-2

PAGE 3""'6

REPORT 6-'-60...:.3

ACCELERATION INDICATION - An accelerometer, in accordance with MAC Drawing No. 45-81102, shall be provided for the longitudinal axis only. The accelerometer shall be a modification of the Specification MIL-A-25119 type and shall include positive and negative "gil memory pointers.

3.8.9.4 SEQUENCE SYSTEM AND OVERRIDE CON'mOLS - The sequence system

shall conSist of engraved nameplates and te1e1ight sequence lights with adjacent manually operated override controls. This system shall indicate functional sequence of events by illumination of a green light for normal sequential operation or, after a time delay, by a red light indicating

a malfunction and need for subsequent override action. After corrective action has been taken, the te1elight shall illuminate green as in normal sequential operation. In order of chronology, the following shall appear on the l~fthand console:

NOMENCLATURE OVERRIDE CONTROL SWITCH NO. PRESENTATION
Launch Control Toggle Switch P-l Engraved Nameplate
~-l Jett Tower Pull Ring P-3 Telellght
Sep. Capsule Pull Ring p-4 Te1el1ght
Retro Seq. Push Butten p-6 Telellght
Retro Att. Toggle Switch p-8 Telelight
Fire Retro Pugh Button P-7 Telel1ght
(with plastiC cover)
Jett Retro Push Butten P-10 Telelight R-2
(with plastic cover)
Retract Scope Toggle Switch P-20 Telel1ght
.05g Push Butt.on P-ll Telel1ght
Drogue Push Button P-12 Engraved Nameplate
Snorkel Pull Ring - - - Engraved Nameplate
Main Pull Ring P-13 Telel1ght
Reserve Pull Ring p-14 Engraved Nameplate
Landing Bag Toggle Swi tch P-25 Telelight
Rescue Toggle Switch P-15 Telel1ght SWitch numbers represent manual override controls and correspond to those indicated in the sequential schematic, Figure 6, Page 67.

The other pull ring override controls shall provide override functions by dual independent electrical systems or by pyrotechnic initiators. The guarded push button controls shall provide override control by a dual electrical system for each function designated. The toggle awi tches shall function in a left-right direction and their nomenclature shall be as follows (in order of seqUence and left-right readings):

Launch Control

"Ready-off"

MACU' CM (10""-''''''

R-l

1:0

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI ~8NPI8t!N"lhl-

MODe. Mercury capsule

PAGE 3 .... 1

REPORT ><:660=..3

SEQUENCE SYST»! AND OVERRIDE CON'mOLS - (continued)

Retro Att. Retract Scope Lending Beg Rescue

"Auto-Bypass" "Auto-Men." "Auto-Men." "Auto-Men."

The telelight assemblies in accordance with MAC Drawing No. 45-19120, shall be rectangular in shape and shell consist of red and green light assemblies, nomenclature caps and retention Clips. Legends shall be direct reading, engraved in black on frost·ed glass plate nomenclature caps and shall be readable when the lights are de-energized. Colors shell be in accordance with FED-STD-3. Brightness of the lights shall be as required by MIL-STD-4ll for 24 volts appl1ca+..1on.

The engraved l18lIIeplates shall be constructed of aluminum material and shall s:!mulate the telelight assemblies in form and size. Nanenclature

on the nameplates shall be white on a black background.

3.8.9.4.1 WARNING LIGHTS - Warning lights shall be provided on a warning

light panel located on the right-hand side of the instrument panel, except for the "Abort" light which shall be located on the left-hand console above the sequence system. The "Abort" light shall be a round presentation: 1.5 inches in diameter .. and shall indicate red when energized by abort command circuitry. The legend on the "Abort" light shall appear dull white

on a dark background when the light is de-energized. Warning telelight assemblies shall be rectangular in shape and shall consist of amber light assemblies, nomenclature caps and retention clips. These shall be identical to the telelight assemblies as specified in Paragraph 3.8.9.4 except for legends and color of lights. The following warning liglits shall appear:

cabin Pressure

O2 QUantity

O2 Dnergency Excess Butt H20 Excess Cabin H~ Fuel Quanti~y Retro Warn

Retro Reset Standby A.C. Auto*

*This has no corresponding audio "TONE" signals.

MAC p, CM 110 MAtt •• ,

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~.~~

ST. LOUIS. MISSOURI ~nFI BBP,!'IAfF-

PAGE 3JJ.!8

REPORT ~660~3

MODe. Mercury capsule

-1

As a warning light circuit becomes energized, a tone generator becomes energized resulting in a steady tone audible to the astronaut through his headset. This tone shall remain audible until the astronaut takes action to mov~ the corresponding toggle Bwi tch in an inboard direction to the "OFF" position. The switches normally shall be set in the "TONE" position in order to permit the tone generator to be automatically audible. After a tone has been discontinued, the astronaut shall be required to place the switch in the "'lWE" position for reset in event another warning occurs in that particular circuit.

MAC UI eM (to ... w •• ,

WARNmG LIGHTS - (Continued)

Deleted

R-l

3.8.9.7 SWI~S AND HANDLES - The following switches and handles with

their respective nomenclatures and fUnctions shall be located

on the instrument panel, left-hand console and right-hand console; as indicated.

This tabulation shall be exclusive of sequence system override controls and R-2

warning light "roNE-OFF" switches as speCified in Paragraphs 3.8.9.4 and

3.8.9.4.1.

DATE 12 March 1959

REVISED 17 May 1961

REVISED

~~~

ST. LOUIS, MISSOURI -€Om 1...,~TI.:'15

MODa Mercury Capsule

PAGE -'3~9

REPORT ~6~60~3

DEAD RECKONING EAR'DI PATH INDICATION - A dead reckoning earth path illdicator in accordance with MAC Drawing No. 45-81722 shall be provided in the instrument panel as indicated in Figure 4, Page 26. This indicator shall be a spring-driven unit requiring no electrical power and shall display the earth path by use of a gimballed globe approximately 3.85 inches in diameter. The globe (earth) shall rotate in a manner such that the location of the capsule relative to ground position appears beneath en index point in the center of the display. ~uchdown point shall be indicated by a parallelogram on the cover glass and a white index point behind it. Control knobs shall be provided for alignment of the earth path to the view indicated on the periscope. Control knobs shall be prOvided for "orbit E.W.", "polar E.W.", "orbit t:!me", "wind", and "inclination degrees". The "inclination degrees" knob shall include radially arranged numbers end shall be located adjacent to the earth position index. Latitude and longitude lines shall be spaced in 15 degree increments as required for map compatibility (see Paragraph 3.16.2.1). Indicator glass shall be a nonreflective type.

NOMENCLATURE

Toggle SWitch Toggle SWitch

ASCS Mode Select

Console

Actuation

Function

Location

~ggle Switch

Ann-Off

Squib

Auto Retro Jett (p-9) ASCS M:>de Select (p-19)

Toggle SWitch

Ann-Off

Toggle SWitch

Norm-Fly-By-Wire Aux.-Damp

Auto-Rate cando

ASCS M:>de Select (p-26) Left-Hend

Gyro Norm. Gyro Cage - Free

"T" Handle**

Pull to Dump - (Push to Close)

Decompress

iHf These shall be posi ti vely retained in the normal po si tion by wire retent·ion clips.

I~

MAC U, eN 110 .. Aft I.'

~8prIk19E~i'l'I!.I ..

DATE 12 March 1959 REVISED 17 May 1961

~~~

ST. LOUIS, MISSOURI

PAGE ~40~

REPORT .;:;660::::..13

MODa Mercury Capsule

REVISED
3.8·9·7 SWITCHES AND HANDLES - (Continued)

NOMENCLATURE
Type Actuation Function Location

"T" HandleiHf Pull to Repress - Repressurize
. " (PUsh to Reset)
"T" Handle PUll Direct - Manual Fuel Control
Push Rate cando
"T" Handle PUll Off - ASCS Roll
PUsh On
liT" Handle PUll Off - ASCS Yaw
Push en Left-Hend
Console
"T" Handle Pull Off - ASCS Pitch
Pitch On
Toggle SWi tch* Nom-Inst. Retro Delay (p-23)
Toggle SWi tch* Both-Off - Cabin Lights
L. H. Only
Toggle SWi tch* en-Off Low Frequency
Telemetry
Toggle SWitch Light Test Light Test
~ggle SWitch Auto-Man On Rate Indicator Main
Instrument
Push Button Press Time Zero (p-24) Panel
(with plastic cover)
Toggle SWitch Standby-Off-Nom Fans AC Bus
* All toggle sw1 tches except these shall be channel guarded.
~ These shall be positively retained in the no:nnal position by wire retention
clips.
, R-3

R-2

MAC U, eM (to MAlt ,.,

€QI't'IRJtNTI U

DATE 12 March 1959 REVISED 17 May 1961

~ ~~ PAGE __ ----"4"'=-1

ST. LOUIS. MISSOUlI REPORT --l=660~31....

REVISED ,"ONF'PFPJ.'III. MODaMercury Capsule
3.8.9.7 SWI'l'CIIES AND HANDLES - (Continued)

NOMENClATURE
~ Actuation FUnction Location

Toggle SWitch Dnerg-Nonn Audio Bus
Toggle SWi tcb Bypass-Nonn - AImIeter
Pwr. Off
Toggle SWitch ASC5-Fans A.C. Volts
Toggle Switch No.2 - Nonn - Suit Fan
No.1
Toggle Switch Off-Nonn Cabin Fan
Toggle Swi tcb On-Off Standby Battery
Toggle Switch Standby-Nonn Isolated Battery
Main
Toggle Swi tcb Standby-Oft-Nonn ABCS A.C. Bus Instrument
Panel
Toggle SWitch Dim-Bright Warning Lights
Toggle SWitch R/T-Nonn UHF DF (p-21)
Toggle Switch Lo Pwr-Bi Pwr UHF Select (P-22)
Toggle SWitch HF-UHF-Off Transmit
Rotary Switch - Voltmeter Selection
Toggle SWi tcb Grnd Ccmd - Beacon
Cont.
Toggle SWitch Off-On vax Pwr
Toggle SWitch Dner-Nonn O2 Flow I~

MAC U, eN! (to MA" "'

.. '" cenra • Itlt

DATE 12 March 1959 REVISED II MaY 1961 REVISED

~~~

ST. LOUIS, MISSOUlI 'WIWIIJIUJIIII'11

MOOR Mercury Capsule

PAGE --""42,,_

REPORT ~660=3J..

SWITCHES AND HANDLES - (Continued)

NOMENClATURE

R-3

Actuation

FUnction

Location

Dnerg.-Nonn

Dnergency O2

Sui t Temperature Cabin Temperature

Handle

Right Hand Console

Knob

Hot-Nol1l-Cold

Hot-Nonn-Cold

Knob

3.8.9.8 SWITCH FUSES - Switch fuses shall be provided for manual reset

of interrupted circuits, but actuation by the astronaut shall be based upon bis knowledge of the capsule systems and their functions. No special visual systems for indication of an interrupted circuit shall be provided. Switch fUSes shall be located on the main instrument panel and on a switch fuse panel in accordance with MAC Drawing No. 45-81014 located to

the astronaut's left, adjacent to the outer panel of the left-band console.

~e following swi tcb fuses shall be located on the extreme right of the main instrument panel:

Suit Fan

Envir. Contl

Retro Jett

Retro Man

Programmer

Spare

~e following switcb fUSes shall be located on the switch fUSe panel as follows:

Spare

Dner Cap Sep Contl

Dner Escape Rckt

Tower Sep Con tl

Dner Tower Sep

Dner Tower Jett

Dner Posgrd

Spare

MACUI CM UOMA" •• ,

'QitlW'PFN'1 iii

R-l

R-l

DATE 12 March 1959 REVISED 11 May 1961 REVISED

~.~~

ST. LOUIS, MISSOURI 8OltiFlinilPf'l" t I

MODe. Mercury capsule

PAGE ~4~3

REPORT ~660~:.L3

SWITCH FUSES - (Continued)

No. 1 Retro Rckt

No.2 Retro Rckt

No. 3 Retro Rckt

Dner Retro Seq

Dner Retro Jett

ASCS .05G

Dner .05G

Dner Drogue Deploy

I ~ Dner Main Deploy Dner Reserve Deploy

Dner Land Baa

Dner Rescue Aids

Periscope

Ant Switch

Cand Rcvr A

TIM-Hi Freq

3.8.10 LIGHTING - Lighting for the cabin instruments and cameras shall

be a dual A.C. system utilizing floodlights located in the pressurized &l:'ea to the right and left of the astronaut. ~e lights; in

accordance with MAC Drawing No. 45-19138, shall consist of two White, six R-2

inch fluorescent tubes, each providing 4 watts illumination. Variation in

light intend ty shall be provided by useo.f dimmer slides mounted on each

light assembly. ~e slides shall be designed to the curvature of the lights

and shall contain tabs to pezmit actuation by the astronaut. ~e slides shall

be maintained in any position by friction and shall be operable through any

selected light intensity from bright to full dark. For night-day adaptability,

each light assembly shall have a red filter slide mounted in th~ inner track

of the slide assemblies. ~e filter Slides shall contain tabs to pezmit

actuation by the astronaut and shall be operable either with or independent

of the dimmer slides. The filter shall be positioned either in the full on

or full off position and shall remain positioned by friction.

MAC H' eN flo MA ••• ,

8~JJPI:8l!lrtTI,Ulr

a. Environmental control, internal circuit
b. Environmental control, cabin and equipnent
c. Deleted R-l
d. cabin pressure relief
e. Valve, post-landing outflow
R-l
f. Delet·ed
g. Cooling, prelaunch DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. lOUIS, MISSOURI. 88PfFIIII!JPf't'U:L

MODe. Mercury capsule

PAGE ~44~

REPORT ~6.::::60~3

CAPSULE ENVIRONMENTAL CON'lROL

3.9.1 ENVIROOMENTAL CON'DlOL SYSTEM - capsule environmental control

shall be provided by the environmental control system in accordance with MAC Drawing No. 45-83100. ~e environmental control system shall provide the following:

3 •. 9.1.1 DESCRIPl'ICfi - The environmental control system shall consist of

a gaseous oxygen supply that shall :f'Urn1sh breathing, ventilation, and pressurization gas for the cabin and internal circuit. The environmental control system shall be designed to autane.tically control the environmental condi tions wi thin the cabin and pressure suit (internal circuit) during all phases of the mission as described in Paragraph 1.1.1 herein. Separate evaporative heat exchangers shall cool th~ suit circuit and cabin. Oxygen flowing from the internal circuit canpressor shall pass through the carbon dioxide (C02) and odor absorber, where the C02 shall be removed from the,

internal circuit gas flow. The absorber shall be divided into individual R-l

sections that shall contain a supply of activated charcoal and lithium hydroxi (LiOR). The activated charcoal shall remove odor and the LiOH shall remove

the C02 from the gas flow. Filters shall be incorporated in the absorber

to fil t'!r any charcoal or LiOH dust from the gas flow. A C02 sensor shall

transmit the amount of C02 in the suit circuit to the COg indicator provided

on the main instr\lllent panel. M:>isture condensed in the suit Circuit heat exchanger shall be absorbed and retained by a vinyl sponge. At timed intervals

the sponge shall be autaDatically compressed to force the condensate fran the sponge to a condensate tank for storage. ~e sponge shall be compressed by a piston actuated by 02 pressure. During the re-entry trajectory, at 11,000

feet, ambient air shall be directed into the cabin for cooling and ventilation.

The equipnent shall be as simple and passive in operation as practicable

and shall provide the following:

..... CUI eN hOM""'.'

L88PJpnn3Pi't'I1U/

DATE 12 March 12:12 ~4~ PAGE 42 DATE 12 March 1222 ~~~ PAGE 46
REVISED 17 May 1261 ST. LOUIS. MISSOURI REPORT 6603 !REVISED 17 May 1961 ST. LOUIS. MISSOURI REPORT 6603
REVISED 4I~lIIllillln~iII •• I!Il1! MODR Me;[cJ!:D: cal!sule iREVlSED WDl;Ii:I~lilll •• '~ts- MODd1erc~ cal!sule DESCRIPl'ION - (Continued)

a. Metabolic oxygen, pressurization and ventilation in the pressure suit and cabin.

b. Pressure suit ventilation ror twelve (12) hours or the post-landing phase.

c. A selectable cabin tEmperature between 50 degrees F. and 80 degrees F. during orbit.

d. eomrortable humidity-temperature cembinations within the pressure suit during all phases or night.

e. carbon dioxide, moisture, odor and ,solid particles removal.

r. Suit and cabin pressure regulation during all phases or night.

g. A decompression reature ror rire extinguishing.

h. Satisr&ctory operation in a weightless or high "s" environment.

i. An emergency oxygen supply.

OPERATIONAL SEQUENCE

3.9·1.2.1 PREIAUNCH - During the capsule prelaunch operation, the suit

circuit (with race piece closed) shall be purged by an exterDal 02 supply. During equipnent checkout, cooling shall be provided rran an exterDal source through the open entrance hatch. Arter hatch closure, Freon ll4 reftigerant shall be introduced into the cabin and iJiterDal circuit heat exchangers through the capsule IDbilical to provide cooling ror the astronaut and cabin. A leakage check of the hatch seal shall be made by pressurizing the 'cabin to 19.7 psia via an exterDal source through the pressurization valve located in the hatch. Breathing gas from the interDal 02 supply shall be

used by the astronaut during the countdown period.

3.9.1.2.2 ~ - During the launching phase, the cabin pressure relief

valve will prevent the cabin-to-ambient differential pressure ~p) from exceeding 5.5 psig and shall maintain a cabin-to-ambient differential pressure (top) of approJdmately 5.5 psig thereafter.

MAC HI eM 'I. MAlt H'

Oxygen shall be aClmi tted ftom the nonual ~ bottle through pressure reducing valves which shall drop the pressure from 7500 psig to 100 psig.

The suit pressure regulator shall supply 02 necessary to maintain approJdmately R-2 a 5 pSia level during the orbital period. During ascent and descent, the

suit pressure regulator shall also equalize suit internal and external pres-

sure. A separate emergency bottle in parallel ~th the nonual bottle shall

admit 02 to the system through an 02 pressure reducer which shall drop the

pressure rran 7500 pSig to 80 psig. The cabin and internal suit circuits

sball constitute redundant breathing and pressure sources, permitting the

race piece to be open or closed as desired by the astronaut.

The in tert,).al suit circuit blower shall force gas through the

pressure Suit, solids trap, C02 and odor absorber, beat exchanger and water R-2

absorber. Pressure within the suit shall be maintained at 5 psia. The

temperature and average humidity in the suit through the orbit phase shall

be selected in the range sbown below:

ORBITAL - The internal cabin temperatures during the orbital phase shall be dependent on the following:

a. Direct solar radiation absorbed at the outer surface of the vehicle.

b. Solar radiation renected rrom the earth to the vehicle.

c. Direct radiation emitted rrom the earth to the vehicle.

d. Radiation emitted rrom the vehicle to the earth and space.

2

e. Internal beat generation rrom astronaut and equipnent ••

f. Mass of the structure, insulation, equipnent and :f'urn1~ings. cabin temperature can be regulated by adJUB1ment of the cabin temperature valve. cabin air shall be circulated by the cabin equipnent blower, which shall force the cabin gas through the equipnent beat exchanger and around the electronic equipnent. The gas shall discharge rran the electronic equipment and circulate within the cabin. Pressurization of the cabin shall be achieved by 02 now through the dual cabin pressure control valve. Pressure relief shall De afforded by the cabin pressure relief and emergency decempression valve.

-1

-2

IlIAC .. ' eM holltA"I.'

@8HPlBIUfll'IAL

R-l

DATE 12 Ml.rch 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI eQtliIR~HT'I\"'"

MODElMercury Capsule

PAGE ~47k

REPORT ___;6:,:6o=._3

~ - (Continued)

Sui t Ex! t Gas Temp.

80,

80

5 oClF 950,
/ V V
I J
II
/ /
V I
V V
L V
V
V 64

~

~ 60

til 40

60

50

70

80

Suit Inlet Gas Temp.

In the event of failure of the main suit compressor, a back-Up compressor shall be actuated automatically by the blower pressure differential sensor. Should both fans fail, the astronaut may breathe cabin a1:mosphllre or utilize the emergency oxygen system. In event of a meteoric collision causing depressurization of the cabin, the astronaut shall be able to continue by using the internal suit circuit for the :full mission time at the nozmal oxygen usage rate or the emergency now rate at approximately 0.05 Ibs.!min. In event of fire or build-up of toxic contaminants, the cabin may be decompressed.

3.9.1.2.4 RE-ENTRY - During re-entry, the environmental control system

shall function as in the orbital sequence. Prior to re-entry initiation, cabin and cabin contents shall be cooled to as low a value as possible. Suit and cabin pressures shall remain at approximately 5 psia until an altitude of 25,000 feet is reached. At 11,000 feet, external air shall be automatically circulated through the internal cfrcuit. In an emergency, a re-entry follOwing a double failure of the recirculation system, with or without cabin depressurization, shall be accomplished using the emergency oxygen

MACH' eN 110_ .... )

t{;QNIiIIIUiJilU t I,

~~~

ST. LOUIS, MISSOUII. &>NFIliUi'!lTl"

DATE 12 March 1959 REVISED 5 August 1960 REVISED

rate to provide breathing, ventilation and pressurization of the internal suit. A reflective coating on the outer surface of the pressure suit vill reduce radiant heat input.

3.9.1.2.5 POST LARDING PHASE - Operational provisions shall be incorporated in the internal circuit for a 12 hour post orbital period. Ambient air shall be drawn into the internal circuit through a snorkel fitting, circulated and exhausted overboard through a snorkel outlet.

-2

-1

PAGE ____!l8

REPORT 6603

MODEL Mercury Capsule

R •

-.

R·

-.

R·

-.

RE-ENTRY - (Continued)

OPERATIONAL MODES - The environmental control system shall operate automatically or manually in the tollowing modes:

a. CABIN MODE - In this mode of operation the astronaut may have his suit tace plate open to the cabin environment. The cabin temperature shall be selected by the astronaut, by actuation of the knob located on the right-hand console (see Paragraph 3.8.9.7).

b.

SUIT MODE - In this mode the astronaut vill have his suit face plate closed and the cabin atmosphere vill be excluded. The CO2 content of the suit gas supply shall be maintained below 8 DIIt Hg. Canfortable combinations of temperature and humidity shall be selectable. Dual blowers shall be provided in the suit circuit, and the standby blower shall be automatically switched in it the primary blower fails. The astronaut also shall be able to switch in the standby blower. (See Paragraph 3.8.9.1.) If the suit circuit fails, the emergency Ir.ode can be used. If the cabin system is operaUng normally When the suit circuit fails, the astronaut may open the face plate instead of actuating the emergency mode.

DlEOOEliCY MODE - In this mode of operation an automatic and/or manual emergency oxygen rate capability shall be provided. The emergency oxygen rate may be used during

loss of cabin pressurization or during failure of the

closed environmental control system. This oxygen shall

be available for use in the suit mode (b) described above. This system shall be used through the suit by a direct

open oxygen system in which expired oxygen is wasted by

being dumped into the cabin and then overboard •. Provision shall be made to permit the use of remaining normal cabin oxygen supply for this modej however, Bpecial proviBion

shall be made to prevent loss of oxygen to the cabin

SYBtem it the cabin ByBtem tailB.

MAC 131 eM (to MA" e.,

c.

1*1'

'DATE 12 March 1222 ~~ PAGE 42 12 lohrch 1959 ~~~ PAGE 50
DATE
REVISED 17 May 1961 ST. LOUIS, MISSOUlI REPORT 6603 REVISED 17 May 1961 ST. LOUIS, MISSOUlI REPORT 6603
REVISED -'iilll IIII.L MODel MercYD: !<§llsy,},e REVISED ~~I MODel Mercurl Cal!sule 3.9.1.4 ENVIROOMmTAL CON'lROL SYST»( WARNING INDICATION - Amber warning

lights (with accompanY1ng aUdIo tones) shall be provided on the warning light portion of the main instrument panel (see Paragraph 3.8.9.4.1) for indication of the following:

Cabin Pressure (Loss of cabin pressure below 4 psi) 02 QUantity (Loss of 02 now)

02 Dnergency (Dnergency 02 now) Excess Suit H20

Excess Cabin H20

I~

MAC Ut ell ho..,." •• ,

,.GOWFT

1111

-2

3.10 STABILIZATION CONTROL SUBSYSTEM - The stabilization control sub-

system shall conSist of the automatic stabilization and control system, the rate stabilization and control system, the horizon scanners and the R-l reaction control system. The launch trajectory control and guidance shall be conSidered an integral part of the launching missile system and shall not be

the responsibility of the capsule contractor.

3.10.1 AUTOMATIC STABILIZATION AND CONTROL SYSTEM - The automatic

stabilization and control system (ASCS) as defined in MCDonnell Drawing No. 45-87700 shall provide automatic stabilization and orientation of the capsule from t1.me of separation from the booster-adapter until landing parachute deployment in accordance with the various phases of the mission. The ASCS shall supply output signals for display, recording and telemetering of three axis attitude information, a discrete signal at 0.05g longitudi~ acceleration during re-entry, and att:.tude signal sectors for use in the

capsule retrograde firing interlock circuit. Associated eqUipment conSisting R-l

of the horizon scanners, reaction controls, communications system telemetry,

devices for display of the capsule attitude, and devices for generating cap-

sule signals for discrete mission events, shall be utilized by the ASCS. The expenditure of propellant shall be minimized by the design of the control

system.

3.10.1.1 MODES OF OPERATION - The ASCS shall have four modes of automatic

operation. These shall be damper mode, orientation mode,

attitude-hold mode and re-entry mode. In addition, the ASCS shall include R-2

SwitChing to allow alternate manual fly-by-wire and auxiliary damping modes.

In the fly-by-wire mode, the automatic reaction control nozzles shall be controllable by the astronaut through limit switches actuated by stick con;

troller motion. The auxiliary damping mode shall provide rate damping only

and shall disengage the automatic and fly-by-wire functions. other than

override controls, no provisions shall be made for manual stepping of the

ASCS automatic sequencing.

3.10.1.2

S UENCE OF OPERATION - The following general eequence of operation compatible with capsule sequence) shall be provided by

the ASCS.

a. Rate damper operation in early abort cases.

b. Rate damping and orientation to desired attitude in later aborts or in normal missions.

c. Orientation during orbital flight through the retrograde R-2

mode as follows:

1. Orientation with respect to the local earth vertical (such that the astronaut's head would be up).

2. Provide any required capsule alignment prior to the retrograde rocket firing.

MAC'" CM HOMA""'

",CONiIPFlFt .. iI

DATE 12 March 1959 REVISED 11 May 1961

~~~

IT. ,UlS, MISSOUlI

. -

MODa Mercury Capsule

PAGE 5~1

REPORT ..lI660~3

REVISED

3·10.1.2

SEQUENCE OF OP~ION - (Continued)

3. Hold retrograde attitude during retrograde rocket firing.

d. Deleted

e. Deleted

f. Capsule reorientation to selected re-entry attitude following retrograde rocket firing.

g. SWitching to rate damper mode at longitudinal acceleration (from drag buildup) of 0.05g and providing a steady roll of apprOximately 10-12 degrees per second thereafter until disengagement.

h. Disengagement when J.a.nd1ng chute deploys.

The ASCS shall include, in addition to amplifier-calibrator (c~uting) equipment, pitch, roll and yaw rate gyros, vertical and directional attitude gyros and a longitudinal accelerometer. The rate gyros shall sense capsule rotational rates, and the longitu~nal accelerometer shall sense 0.05g longitudinal acceleration for initiation of the re-entry mode. The attitude gyros with signal inputs from the horizon scanners and slaving computation performed in the amp-cal, shall sense pitch, roll and yaw attitudes for an attitude reference system. The pitch and roll outputs of the horizon scanners shall

be utilized to precess the gyros such that their spin axes shall be maintained in the properly erected position relative to the moving local vertical axis. Prior to launch, both the vertical and directional gyros shall be torqued so as to erect their spin axes to any desired orientation relative to the launch trajectory. During the climb phase of the mission to tower separation, the vertical gyro spin axis shall be erected to the horizon scanners. While in the final phase of the climb after capsule-adapter separation and until the time of retrograde firing, both the vertical and directional (roll gimbal only) gyros shall be Slaved to the horizon scanners. At the time of retrograde firing, the gyros shall not be slaved to the scanners which shall be in a'period of nonoperation. upon retrograde assembly jettison until capsule deceleration to 0.05g, the gyros shall again be slaved. to the horizon scanners. AtO.05g, the horizon scanners shall be de-energized and the

capsule pitch and yaw angular rates shall be reduced to a value of 0.8 degrees per second or less, while a steady state roll rate of approximately 10 to 12 degrees per second shall be maintained until disengagement of the ASCS at

main landing parachute.deployment altitude of 10,000 feet.

I~

I MAC HI eM 110 MAN •• ,

IJlttI!tJllfH ' T

R-2

DATE 12 March 1959 REVISED 11 May 1961 REVISED

~~~

IT. LOUIS, MISSOUlI

PAGE ~5~2

REPORT ~660~3

MODa Mercury Capsule

3.10.1.3 RATE S~ILIZATION AND CONTROL SYSTEM - A rate stabilization

and control system shall be provided. This system, which shall operate independently of the ASCS except for sensing of 0.05g, shall provide a redundant rate damping feature that shall back up ASCS rate damping 11' necessary, and also provide the astronaut with a control stick steering mode. Movement of the three-axiS hand controller shall provide capsule angular rates approximately proportional and corresponding to stick deflection. The rate stabilization and control system shall include a rate damper, three control stick position potentiometers, fUel subsystem, and six solenoid control valves and a fuel selector valve to the manual reaction control subsystem, attitude indicating system pitch, roll and yaw rate transducers, plus necessary mode select Switch, connectors and wiring. Use of the rate stabilization and control system in event of ASCS malfunction shall provide a constant roil

rate capability after 0.05 "g" sensing. An automatic constant seven (1) R-l

degree per second (+ 2 degrees. per second) roll rate shall be initiated by

closure of the ASCS-0.05g acceleration Switch. Pitch and yaw rates shall be

damped to "0" degrees per second (+ 3 degrees per second) by the RSCS when

in the "Rate Command" mode. This shall provide stabilization during the

re-entry trajectory without requiring hand controller manipulation by the

astronaut.

3.10.1.3.1 OPERATION - The rate stabilization and control system shall be

activated by the astronaut by selection of the "rate command" position of the "Auto-Rate" command mode select switch and by depression of the manual fuel control handle to permit H2~ flow from the fuel selector

valve to the solenoid valves. Upon selection of the "rate command" mode, R-l

power shall be applied to the rate damper electronics. The rate damper shall receive rate feedback information from the rate transducers and rate command signals from the control stick potentiometers located on the hand controller linkage •. These inputs shall be summed by the rate damper summing preamplifierdemodulator, where angular rates must exceed a deadband zone of plus or minus

two (+2) degrees per second before the output signal can be transmitted to

torque switching logic relays. Upon receipt of a signal for corrective

positive and negative commands, the appropriate logic relay shall energize

the pOSitive or negative solenoid valve and initiate corresponding thrust

chamber reaction.

3.10.2 HORIZON SCANNER - A horizon scanner system in accqrdance with

~C Drawing No. 45-87102 shall be provided for sensing roll and pitch attitude reference for the ASCS. The horizon scanner system shall consist of two scanner unitsl one unit aligned to the capsule pitch axiS

and one unit aligned to the capsule roll axis. The scanners shall be bodymounted to structure within the antenna fairing assemblY~1 and shall provide a 118 degree conical scan of the horizon through a rotating prism located

ahead of the scanner lens. The prism shall rotate at a speed of approximately R-2 30 revolutions per second. Each scanner unit shall receive A.C. power inputs through the capsule A.C. power system and shall supply D.C. output signals

of the required polarity to provide roll and/or pitch signals up to a maximum

MAca' eM (to.A •• '

.DATE 12 March 1959

: REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI .e8riFIJiF"~nJ.L

MODa Mercury Capsule

PAGE .... 5;...:.3

REPORT 660><><><..13

HORIZON SCANNER - (Continued)

of 35 degrees for torquing the attitude gyros in the ASCS. Yaw sensing shall be achieved through torquing of vertical and directional gyros of the ASCS by horizon scanner roll signal inputs. Pi tch and roll sensing shall possess sufficient accuracy to enable the astronaut to orient the capsule within ± 5 degrees of the orbital attitude. The scanners shall be energized at time-zero and shall function continuously until 0.05g.

3.10.3 REACTION CONTROL SYSTEM - The reaction control system in accord-

ance with MAC Drawing No. 45-61700, shall consist of an automatic control subsystem and a manual control subsystem, as depicted in Figure 5, Page 55 herein. The reaction control system shall provide control of the capsule in the roll, pitch and yaw axes. This system shall be a pressure-fed, monopropellant/catalyst bed deSign, incorporating right angle firing exhaust nozzles, which shall produce thrust through decomposition of hydrogen peroxide (H2~). Minimal translational motions may result upon application of reaction control thrust.

3.10.3.1 AUTOMATIC CONTROL SUBSYSTEM - The automatic control subsystem

shall consist of a helium (He) sphere, pressure regulator, hydrogen peroxide (11202) propellant tank, and twelve (12) exhaust nozzle assemblies each consisting of a solenoid valve, heat barrier and thrust

chamber, together with associated piping and fittings. This system shall R-3

function automatically in conjunction with signal inputs from the automatic stabilization and control system. The helium pressure transducer shall

provide a means of monitoring (by proper calibration) the percentage of i12~ present in the bladder. Sufficient i12~ and He shall be provided to maintain damper operation until after main parachute deployment at which time the

B202 shall be jettisoned.

3.10.3.2 MANUAL CONTROL SUBSYSTEM - The manual control subsystem shall

conSist of a helium (He) sphere, pressure regulator, hydrogen peroxide (H2~) propellant tank, manual proportional control valves, and six (6) exhaust nozzle assemblies, each conSisting of a check valve, heat barrier and thrust chamber. The manual control subsystem shall include a two-way selector valve to provide selection of proportional torque control through

three proportional valves, or rate command (via RSCS) through six (6) solenoid R-3 valves. The latter solenoids shall receive positive and negative torque com-

mand signals from the RSCS rate damper. The manual SUbsystem shall be con-

trolled by the astronaut by means of the 3 axis hand controller (see Paragraph 3.8.8.2.1), and shall be capable of overcoming the disturbance torque resulting from firing the retrograde rockets. Sufficient Bc!02 and He shall be provided

to maintain damper operation until after main parachute deployment at 10,000

feet geometric altitude at which time the H2~ shall be jettisoned.

/!:f

MAC"1 CM (10 lIlA" .,.

-sgtrFIBlutflll,a ...

R-l

R-l

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI ~QNF'."".I.L

MODa Mercury Capsule

PAGE --'5:...:.4

REPORT ....;660=>"'-3

a. High thrust level of twenty-four (24) pounds for pitch' and yaw axes and six (6) pounds for the roll axis.

b. II:>w thrust level of one (1) ~und for all three axes. These thrust levels shall be available in discrete, short-time periods as controlled by the ASCS.

R-2

3.10.3.3 OPERATION - High pressure helium (He) shall be utilized to

pressure the i12~ torus propellant tanks. The high pressure (2250 psig) helium gas shall pass through a filter and manual shutoff valve

to a pressure regulator which shall reduce the pressure to 480 psig, check valve, and finally, to surround and pressure the flexible bladder of the

torus tank. The helium pressure shall force the B2~ out of the bladder through the perforated tube downstream into the lines and valves. The manual push-~ull shutoff valves, which allow the i12~ to be available at the solenoid valves, shall provide a means of individual system isolation and shutoff.

Upon receiving a 24 volt D.C. signal from the ASCS, the appropriate solenoid valve shall open. Bc!~ shall then pass into the corresponding thrust chamber where it shall be decomposed providing the following thrust levels for opera-

tion with the ASCS: •

The helium pressure transducer shall provide a means of moni-

toring the percentage of H2~ present in the bladder. The internal transfer R-l

tube shall guarantee uninterrupted and total fuel flow. The external transfer

tube shall assure that no heliUm shall be trapped during propellant filling.

The manual control subsystem shall provide proportional control or rate command (via RSCS) thrust levels between four (4) and twenty-four, (24) pounds for pitch and yaw axes and between one (1) and six (6) pounds for roll

axis. These thrust outputs shall be controlled from the hand controller R-l

through direct stick control. Thrust outputs controlled through the rate stabilization and control system electroniCS shall provide a high thrust level

of twenty-four pounds for pitch and yaw axes and six pounds for the roll axis.

3.10.3.4 ~ - The helium tanks for the reaction control system shall

be located in the cabin and shall be of spherical fiberglass

construction. These tanks shall store the He at 2250 psig and shall pressure R-2

feed to the H2~ tanks at 480 psig. The H-.2~ tanks shall be of a half-toroidal configuration contoured to mount on the large pressure bulkhead in the cavity between the bulkhead and the heat shield. The i12~ tanks shall be of alumi-

num construction insulated to provide temperature control. The H202 tanks

shall incorporate a flexible plastiC bladder to provide for positive expulSion

of the Bc!~. Provisions for in-flight jettison of Bc!~ following main

chute deployment shall be provided.

'MACU. CIt IIOMA"'"

"@9UliR I!Il '.1 ...

~ATE 12 March 1959 iREVlSED 11 May 1961

!

IREVISED

~~~

ST. LOUIS, MISSOUlI o@8PfPI"IiJ'f.VifJ

MODa Mercury Capsule

PAGE -<5<.:;6

REPORT ;:::660=.<3

RETROORADE ROCKET SYSTEM -

3.11.1 DESCRIPTION - Re-entry into the earth's atmosphere shall be

initiated by firing of a retrograde rocket system provided in accordance with MAC Drawing No. 45-50001 and conSisting of three (3) Thiokol MOdel TE-316 solid propellant rockets and associated components as specified in Appendix I-C herein. The target value for magnitude of the retro-impulse shall be to provide a velocity decrement of approximately 500 feet per second for the capsule weight as specified in Paragraph 3.1.1.2. The retrograde rockets in accordance With MAC Drawing No. 45-50100 shall have a total vacuum impulse of approximately 13,000 pound-seconds providing an average thrust of 992 pounds each for an action time of 13.2 seconds under the conditions specified in,MAC Drawing No. 45-50700.

3.11.2 INS~TION - The retrograde rocket assembly shall be mounted

in a structural assembly in accordance with MAC Drawing No. 45-50002. , This shall consist of a structural frame assembly encased Within an inSulated aluminum housing which shall be secured external to the ablation shield by reta1n1ng straps. The retaining straps, in accordance with MAC Drawing No. 45-12030, shall be attached to the capsule by retention fittings in accordance with MAC DraWing No. 45-32086, which shall remain engaged only so long as tension exists in the straps and to the rocket structural assembly by a centrally located explosive bolt in accordance with MAC Drawing No. 45-12704. For capsule shipment, an inert explOSive bolt shall be prOVided, but prior to capsule launching, a "live" explosive bolt shall be installed. Jettison of the retrograde rocket assembly shall be effected by release of

the retaining straps by firing the explosive ejector bolt, removing tension from the retaining straps, and permitting a compression spring jettison assembly, in accordance with MAC Drawing No. 45-50013, to thrust the retrograde assembly from the capsule. Initiation of the ejector bolt shall be through a firing comman,d latching signal which shall permit retrograde assembly jettison after run-out of a 60 second time delay relay even though one or none of the rockets has fired. The rockets and rocket nozzles shall

be shielded by cover assemblies in accordance with MAC DraWing No. 45-50012 for protection against meteorite penetration. The covers shall blow off as the rockets fire. The rocket assembly housing shall be finished with a paint possessing sufficient solar absorptivity characteristics to provide a relatively warm enVironment within the enclosure. Provisions shall be made within the housing to insure proper temperature control by inclusion of a heater assembly in accordance With MAC Drawing No. 45-50102 in each rocket installation as well as Thermoflex insulation. Rocket thrust direction shall be aligned on the ground prior to launch so as to m1n1m1ze eccentricity between the thrust vector and the capsule center of gravity.

I~

MACU' CM IIOMA .... '

R-a

R-2

DATE 12 March 1959

REVISED 11 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI QQtlI'IBBPf.'AIs

MODa Mercury Capeu] e

PAGE ~5u_1

REPORT ... 660 ........... 3

3.11.3 IGNITION - Automatic sequencing of the retrograde operation

may be initiated by a signal from anyone of three sources; signal from the satellite clock, a ground cOlllll8Jld signal via the cOlllll8Jld receivers and decoders (see Paragraph 3.14.2); or manually by astronaut override by actuation of the push button (P-6) adjacent to the "Retro Seq." telelight. Normally, the initiating signal from the satellite clock shall transmit a signal to the re-entry mode of telemetry and instrumentation while simultaneously transmitting a signal to the ASCS to assume the retrograde control mode and to energize a 30 second time delay relay. A sisnaJ. shall be transmitted to an "attitude permission" switch in the ASCS, which will complete a. circuit to the' 30 second time delay relay. If the' retrograde attitude of -34 degrees is correct, upon run-out of the 30 second time delay relay, a signal shall be transmitted to the retrograde rocket firing circuits to' sequentially fire the rockets at 5 second intervals. The firing command shall energize an integrating accelerometer which shall in turn energi~e a

4 minute aDd an 8 minute time delay relay. The integrating accelerometer shall initiate telemetry, on-board recording, and telelight indication' o~ retrograde rocket firing and provide measurement of velocity decrement as a result of rocket firing. The velocity decrement sensed after run-out of the

4 minute time delay and the 8 minute time delay shall be transmitted to' the ground via telemetry for indication of time of retrograde rocket firing. Determination of firing time can be made by subtraction of 4 or 8 minutes from tbe time of ground signal receipt. At the same time as the rocket firing signal is initiated, the ASCS "attitude permission" switch shall energize a 30 second time delay relay, which shall apply a "retrograde fire" sfgnal to the ASCS for 30 seconds. Jettison of the retrograde assembly

shall be as described in Paragraph 3.11.2.

3.11.4 POSIGRADE ROCKEr SYSTEM - Separation of the capsule from the

adapter-booster veb1~~e shall be aided by firing of a posigrade rocket system provided in accordance with MAC Drawing No. 45-50001 and c9nsisting of three (3) Atlantic Research Corporation solid propellant rockets as specified in Appendix I-C herein. These rockets shall bave a total vacuum impulse of 415 pound-seconds each providing an average thrust of 310 pounds each for an action time of 1.35 seconds under the conditions specified in MAC Drawing No. 45-50101. Firing of the posigrade rockets shall produce

a separate velocity of 28 feet per second. The posigrade rockets shall be symmetrically mounted in the retrograde rocket assembly housing between the retrograde rockets. Posigrade rocket system initiation sbe.1l be accomplished automatically through a separation signal from the capsule-adapter ring separation sensor after firing of the capsule-adapter clamp ring explosive bolts. Measurement of the velocity increase as a result of posigrade rocket action shall be sensed by the integrating accelerometer, which sbe.1l be energized by the capsule-adapter ring separation sensor. The integrating accelerometer sbe.1l initiate on-board recording and telemetry and shall transmit to the ground the velocity increase and "pop-gun" effect resultant from firing of the posigrade rockets. The integrating accelerometer shall cease integrating upon signal from a 5 second time delay relay after capsuleadapter separation. (See Figure 6, Page 61.)

MACUt eM ClOMA"'"

"ON Ii' Iln~I'T Blla

R-3

R-l

DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

IT. LOUIS. MISSOVII

PAGE ~8

REPORT -=66;,::;0=..-3

.. ... .. ..

-- _ .... _

-

MODa Mercury Capsule

3.12 ESCAPE SYSTEM - An active escape system shall be provided as

an integral part of the capsule. The escape system shall provide positive capsule-sustainer separation characteristics and adequate launch aerodynamic heating protection for the capsule afterbody. This system shall be capable of functioning during various periods up to tower separation should it become necessary to abort a mission and escape from the vicinity of the Atlas missile system. Escape sequence prior to and after release of the active escape system for either normal or aborted mission shall be as specified in Paragraph 3.12.5.

DESCRIPl'ION - The escape system shall include a P110n framework assembly in accordance with MAc Drawing No. 45-31001, which shall support an escape rocket installation in accordance with MAC Drawing No. 45-51001. The escape rocket installation shall consist of a structural assembly in accordance with MAC Drawing No. 45-51oa:!, an escape rocket in accordance with MAC Drawing No. 45-51100, a pylon jettison rocket in accordance with MAC Drawing No. 45-51701, and an aerodynamic spike in accordance with MAC Drawing No. 45-51010, and ballast assembly in accordance with MAC Drawing No. 45-51011. The pylon assembly shall be a tower structure consisting of three (3) longitudinal members of tubular steel construction diagonally braced and shall incorporate an antenna cover assembly for shielding the antenna fairing. (See Paragraph 3.5.1.) The pylon shall be attached to the capsule cylindrical recovery compartment by a clamp ring assembly. A 450 aerodynamic fairing shall be installed over the pylon

clamp ring to facilitate greater aerodynamic stability of the capsule up to tower separation. The clamp ring assembly, in accordance with MAC Drawing No. 45-72040, shall consist of three (3) segmented sections each joined by explosive bolts in accordance with MAC Drawing No. 45-12102. Two of the explosive bolts shall be initiated electrically from either end by a dual electrical system and the third bolt shall be electrically initiated from

one end and by a gas generated source on the other end through a percussion system. Initiation of the clamp ring separation explosive bolts shall be

as described in Paragraph 3.12.5.

3.12.2 ESCAPE ROCKET - The escape rocket, in accordance with MAC

Drawing No. 45-51100, shall be supported by the pylon structure and the ae~c spike and ballast assembly shall be secured to the escape rocket structural assembly. The escape rocket shall .consist of a solid propellant rocket motor with three (3) nozzles canted nineteen (19) degrees from the longitudinal axis of the rocket case and an electrically actuated igniter. The nominal action time for the escape rocket shall be 1.39 seconds with an average resultant thrust of 52,000 pounds at its center line. Nominal thrust impulse rating of this rocket shall be 56,500 pound-seconds, under conditions specified in MAC Drawing No. 45-51700.

_CUI eM ".au .... ,

R-2

DATE 12 March 1959 REVISED 17 May 1961 REVISED

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IT. LOUIS. MISSOUlI e8PlIill9UT'I'IAIs

MODa Mercury capsule

PAGE -Lii.59

REPORT .:66""0"...3

3.12.3 PYLON JETTISON ROCKET - The pylon jettison rocket in accord-

ance with MAC Drawing No. 45-51101, shall be supported by the escape rocket structural assembly. This rocket shall be symmetrically mounted on the escape rocket longitudinal axis among the canted nozzles. The pylon jettison rocket shall consist of a solid propellant rocket motor with three nozzles, each canted so as to prevent impingement of the jet blast on the blast shield, and electrically actuated igniter. The nominal action time for this rocket shall be 1.6 seconds with a maximum resultant vacuum thrust of 165 pounds and total impulse of 1145 pound-seconds, under conditions specified in MAC Drawing No. 45-51101.

3.12.4 ESCAPE SYSTEM PERFORMANCE - The escape system during an. escape

from the ground launching pad shall propel the capsule to an altitude of approximately 2200 feet. Determination of the nominal esc~pe rocket thrust eccentricity shall be the result of rational analysiS which will attain a reasonable compromise between adequate capsule-booster separation distance and tolerable astronaut and structural lateral load factor characteristics. The analysis shall consider effects such as:

a. Capsule abort conditions as a result of booster malfunction.

b. Booster flight characteristics subsequent to capsuleadapter separation.

c. Capsule escape rocket thrust eccentricity tolerance.

The determination of booster flight conditions leading to the initiation of the abort maneuver and following capsule separation shall' not be the responsibility of the capsule contractor.

ESCAPE SySTEM SEQUENCE - Escape system sequence for normal or aborted missions shall be as specified in the following

paragraphs •

MAca' CII C.OMA .... '

I

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DATE 12 March 1959

RMSED 17 May 1961 RMSED

~~~

ST. LOUIS, MISSOUII ilflJJFI"~ff.I:\tJ

MODa Mercurv Capsule

PAGE 6'-0

REPORT ..:6..:;,60;:,:3

3.12.5.1 NO~ MISSION - Normal sequence for the mission defined in

Paragraph 1.1.1 shall be as defined below. (See the Sequential Schematic, Figure 6, Page 67.)

A. At booster lift-off (8 inches off the pad) the follOWing shall occur:

1. The booster failure detection system shall be activated.

2. A time zero reference established in the satellite clock.

3. A time zero reference established in the maximum altitude sensor and recording equipment.

B. At booster engine cut-off, the following shall occur:

1. A booster engine separation signal shall energize a twenty (20) second time delay relay.

2. Upon run-out of the twenty (20) second time delay, the pylon clamp ring explosive bolts shall be initiated by closure of the "normal" contacts in a power and control relay.

3. Initiation of the explosive bolts shall penDit separation of the clamp ring segments.

4. Separation of the clamp ring segments shall actuate a limit switch sensor which shall transmit a

firing signal to the escape rocket and energize a power and control relay, which shall transmit a Signal to the thrust cut-off sensor 0.20g comparator.

5. Firing of the escape rocket shall actuate the tower separation limit switch sensor fran the "not separated" position. Firing of the escape rocket shall carry

the tower fran the path of the capsule and sustainer portion of the missile as they ascend in their trajectories to orbital insertion.

6. The tower separation sensor shall anD the landing sequence system.

MAC_' eN hOMAII •• '

-C;;OJ>JFIBEFf'flhlJ:

~~~

ST. LOUIS, MISSOUIII ~Q~FIB"ff"IA:"

DATE 12 March 1959 RMSED 17 May 1961 RMSED

PAGE -=61

REPORT ~66~0~3

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MODa MercurY Capsule

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NORMAL MISSION - (Continued)

c. At sustainer cut-off the following shall occur:

1. An accelerometer type thrust cut-off sensor shall sense sustainer thrust decay to 0.208 at Which condition the thrust cut-off sensor shall transmit

a firing signal to a one second time delay relay and then to the capsule-adapter clamp ring explosive bolts. Initiation of the explosive bolts shall permit separation of the capsule-adapter clamp ring.

D. At capsule-adapter clamp ring separation, the following shall occur:

1. The adapter ring limit switch sensor shall be .

activated from the "not separated" to the "separated" position and shall transmit a signal to the "separation" contacts of a power and control relay.

2. The power and control relay shall transmit a firing signal to the posigrade rockets and start

the integrating accelerometer for sensing of velOCity increase as a result of posigrade rocket firing.

3. Firing of the posigrade rockets shall actuate the capsule-adapter separation limit switch sensor "separation" contacts.

4. The capsule-adapter separation sensor shall anD the satellite clock, energize the BF communications, and transmit a signal through a tower separation sensor power and control relay which shall energize the following:

a. ·A 5 second time delay relay and a power and control relay which shall command the damping mode of the ASCS until run-out of the 5 second time delay relay at which time the orbit orientation mode shall be canmanded, and integration of the integrating accelerometer shall be stopped.

MACUI eM tlOMAtlH'

~~~

ST. LOUIS, MISSOUlI 881 fFI8JiPT'I'1 :\I!

PAGE -=62

REPORT ....;;6.;;,.60""'3

DATE 12 March 1959 REVISED 17 May 1961 REVISED

MODa Mercury Capsule

NORMAL MISSION - (Continued)

b. A power and control relay which shall be held

in the open position for 20 seconds by a time delay relay energized at tower separation. Upon run-out of the 20 second time delay, the relay shall close, energizing another power and control relay which shall automatically extend

the periscope.

c. A 5 minute time delay relay shall be energized.

Upon run-out of the 5 minute time delay relay the orbit mode shall again be commanded and

the orbit mode of the telemetry and instrumentation shall be activated.

5. Deleted.

E. At retrograde time-to-go, the following shall occur:

1. The satellite clock shall cCllllDBlld the ASCS to assume the retrograde attitude.

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2. The satellite clock shall energize a 30 ~econd time delay relay and a 30-second by-pass switch

in event that it may be necessary for the astronaut to override the 30 second time delay relay.

3. The satellite clock shall initiate the telemetry and instrumentation re-entry modes.

4. Upon run-out of the 30 second time delay relay,

a signal shall be transmitted to the ASCS "attitude permission" switch to command an "attitude correct" signal from the ASCS for firing of the retrograde rockets.

5. At the same time as the retrograde firing signal is applied, the integrating accelerometer for sensing velocity decrement shall be activated and a 23 second time delay relay shall be energized and a retrograde fired signal applied to the ASCS for the 23 second period. Firing and jettison

of the retrograde rocket assembly shall be as specified in Paragraphs 3.ll.2 and 3.ll.3.

MAC ... eM (to MAR'"

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'DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOUlI 89PTPI"~f""IAb

MODa Mercury Capsule

PAGE 6;::3

REPORT .l.!66~0~3

NORMAL MISSION - (Continued)

F. At retrograde assembly jettison, the following shall occur:

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1. The retrograde assembly separation limit switch sensor shall energize a 30 second time delay relay, which upon run-out shall retract the periscope.

2. The retrograde attitude mode of the ASCS' shall . be switched to a re-entry orientation mode for con- • ditions below 0.05g. A 5 second time delay relay shall be energized, which upon run-out, shall arm the ASCS accelerometer for sensing capsule con- . ditions greater than 0.05g for re-entry stabilization, until drogue chute deployment. Landing system sequence shall be as described in Paragraph 3.17·1.

3.12.5.2 ABORTED MISSIONS - Mission aborts may occur either prior to

staging or after staging as defined in the following paragraphs. Abort indication shall be provided by a red "abort" light on the left-hand console (see Paragraph 3.8.9.4.1). Abort indication shall also be telemetered to ground station and tape recorded on board.

3.12.5.2.1 ABORT INITIATION - An abort shall be initiated by application

of a 28 volt signal to the abort junction in the escape system electrical network. Upon receipt of a signal, the 28 volt source shall be instantly "locked in" at this junction and shall provide the necessary power source to initiate the abort sequence, consistent with the mode in which the abort maneuver is necessary. Mission aborts may be initiated under any of the following conditions:

a. Prior to capsule umbilical separation, an off-the-pad abort may be initiated from the blockhouse.

MAC'" eM Uo MAR "'

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DATE 12 March 1952 ~~~ PAGE 64
REVISED 5 August 1260 IT. LOUIS, MISSOUlI REPORT 6603
REVISED 25 August 1960 @8Pft'18BN'fIA:t5 MODEL Mercurv Capsule AOORr INITIATION - (Continued)

b. After capsule umbilical separation and prior to missile lift-off (8 inch altitude), an abort can be in1t1ated by radio command and by hard line which by-passes the missile lock-out relay via the missile umbilical.

c. After missile lift-off, prior to missile umbilical separation, an abort can be in1 tiated by radio command, by hard line via missile umbilical and by the missile abort senSing and implementation system (ASIS).

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d. After missile umbilical separation and prior to booster and/or sustainer cut-off, an abort can be in1tiated by radio command, the missile abort sensing and implementation system (ASIS) or by the astronaut. (Ability of ASIS to shut down engines deactivated until T + 30.)

e. After booster shut-down and tower jettison, but prior to sustainer cut-off, an abort can be in1tiated by radio command, the missile abort sensing and implementation system (ASIS) or by t.l1e a~tronaut.

f. After sust.ainer cut-off, an abort may be initiated by radio command or by t.he astronaut.

AOORI' SEQUENCE OFF THE PAD AND PRIOR TO TOWER SEPARATION -

Upon receipt of an abort command from sources a, b, c, or d as outlined in Paragraph 3.12.5.2.1, t.he following shall occur:

a. The capsule "AOORI''' light shall be illuminated and the abort switches energized.

b. At T + 30, a shut-down command shall be transmitted

to the booster (Stage 1) and sustainer (stage 2) engine systems.

c.

A power and control relay shall t.ransmit a firing

signal to the capsule-adapter clamp ring explosive bolts. Initiation of the explosive bolts shall permit separation of the clamp ring segments. This shall be detected by the adapter ring separation sensor which shall transmit

a firing signal to .the escape rocket. Firing of the escape rocket shall propel the capsule from the path of the booster vehi cle.

...... e ,:1, eM ho ........ ,)

-'iQPU'18BH'f1 U ••

12 March 1959

~~~

ST. LOUIS, MISSOUIII -('Q~WPlitf'i'I "

MODa Mercury Capsule

DATE IMSED 17 May 1961

PAGE 6::..<5

REPORT ...::6::::.60~3

RMSED

AOORT SEQUENCE OFF THE PAD AND PRIOR TO T<m:R SEPARATION - (Continued)

d. Escape rocket firing shall be detected by the capsule adapter separation sensor relays which shall:

1. Energize !IF communications.

2.

Transmit an abort signal to a relay which shall initiate firing of the retrograde assembly explosive ejector bolt for separation of the retrograde rocket assembly. The retrograde assembly separation sensor shall energize a 5 second time delay relay which shall arm the ASCS accelerometer switch for sensing capsule conditions greater than 0.05g.

Provide an interlock for the output of the maximum altitude sensor (ttme versus ttme computer). The maximum altitude sensor in accordance with MAC Drawing No. 45-87708 shall canpute a ttme delay

for abort tower separation versus real time beginning at time zero. This delay shall permit

the capsule to reach a safe dynamic pressure before jettisoning the escape tower. The ttme delay ( D. T) for tower separation with relation to ttme of abort (TA) after time zero, shall be as follOWS:

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D.T, Sec. s 0.1855 TA + 7·0 O$TA S;; 62.0
D>T, Sec. • 1.6139 TA - 81.5630 62STA ~ 81.62
D.T, Sec. • 50.165 TA z; 81.62 The maxU.lIII altitude sensor shall initiate firing of the pylon clamp ring explosive bolts, permitting separation of the clamp ring segmen~s.

Simultaneous with the output to the maximum altitude sensor, the capsule-adapter separation sensor shall energize a power and control relay which shall close upon receipt of a tower separation signal and transmit an abort signal to the tower separation abort interlock relay which shall cOllllJl8nd the rate damping mode of the ASCS.

e.

MAC .. ' CM lIOMA .... '

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OAT! 12 March 1222 ~~~ PAGE 66 12 Mat'ch 1959 ~~~ 68
OAT! PAGE
REVISED 11 Mal 1961 ST. LOUIS, MISSOUII REPORT 6603 17 May 1961 6603
REVISED ST. LOUIS, MISSOUlI REPORT
REVISED 6iQiI1IiUj;nn,,,.,,r.1I MODa Merc!:!!Z cal,!sule 6iQllilili iIiIlilljlll .. ra MODa Mercury Capsule
REVISED ABORT S~1JENCE OFF THE PAD AND PRIOR TO TOWER SEPARATION - ( Continued)

f. The pylon clamp ring shall have separated, the tower ring separation sensor shall have energized a power

and control relay, vhich upon receiving a signal fram the tower abort interlock relay, shall initiate firing of the pylon jettison rocket. Firing of the pylon jettison rocket shall have actuated the tower separation sensor, vhich aImS the landing sequence system (see Paragraph 3.17.1).

3.12.5.4 ABORT S~1JENCE AFTER TOWER SEPARATION - Upon receipt of an

abort command from sources e or f as outlined in Paragraph 3.12.5.2.1, the following shall occur:

a. The capsule "ABORT" light shall be illuminated and the abort svitches energized.

b. The sustainer engine system (Stage 2) shall be shut down.

c. A power and control relay shall transmit a Signal to

a thrust cut-off sensor vhich shall sense sustainer engine thrust decay to 0.20g and initiate firing of

the capsule-adapter clamp ring explosive bolts. Initiation of the explosive bolts shall permit separation of the clamp ring segments. This shall be detected by the adapter ring separation sensor vhich shall energize the integrating accelerometer for sensing velocity increase as a result of posigrade rocket firing and resultant "pop-gun" effect. The adapter ring separation sensor shall energize a power and control relay which,

if tower separation has occurred, shall transmit a firing signal to the posigrade rockets. Firing of the posigrade rockets shall provide a velocity increase of 28 feet per second for separation of the capsule fram the adaptersustainer complex.

d. The capsule-adapter separation sensor shall arm the satellite clock, vhich shall receive a reset command fram the ground or by the astronaut to initiate the normal retrograde sequence as defined in Paragraph 3.,12.5.1, Sub-paragraphs D4, E, and F.

MAC HI CIt CI. MAR .. '

oIiiW"IFIiB JilN'flzw.....

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EIECTRICAL POWER SUPPLY SYSTEM - The electrical power supply system shall consist of 6 batteries which comprise the main, standby and isolated power supplies. Inverters shall be used for conversion of D.C. power to A.C. power. All batteries shall have individual diode reverse current protection for prevention of unnecessary power consumption because of a veak or faulty battery. Each battery shall be sealed' at sea level pressure to withstand a pressure of 14.7 psi both internally and externally, and shall have a pressure relief valve for maintaining internal pressure between 0 psi and 14.7 psi as required. The batteries sball be vented for release of gas only vith vent lines passing through the large pressure bulkhead and terminating in the capsule skin just aft of the bulkhead such that the gas vents overboard. Voltage monitoring shall be provided by the voltmeters located on the main instrument panel. Electrical loads shall be categorized as essential and nonessential and applied through separate busses through separate fuse panels. In event of low battery voltage, the nonessential bus automatiCally shall be svitched "off". The D.C. power control system shall be as depicted in Figures 7a and 7b, Pages 71

and 72.

MAIN POWER SUPPLY - The main power supply shall consist Of three 3000 watt/bour silver zinc batteries in accordance with MAC Drawing No. 45-79707. (See Appendix I-C, Item 4 herein for electrical components.) Terminal voltage of these batteries shall average approximately 23 volts vith a maximum of 29.6 volts and a minimum of 18 volts. The main batteries shall be wired in parallel vith power inserted or withdrawn from the parallel circuit by an adjacent "on-off" switch. The main batteries shall be capable of providing power requirements for the mission as defined

in Paragraph 1.1.1 herein. '

3.13.2 STANDBY POWER - The standby power supply in accordance with

MAC Drawing No. 45-79707, shall consist of tvo 1500 wattjhour silver zinc batteries with voltage taps of 24, 18, 12 and 6 volts. The standby batteries shall have capacity sufficient to provide power to capsule eqUipment for one orbit as yell as the 12 hour requirement for post-landing components. Selection of standby battery operation shall be made by a switch provided on the main instrument panel (see Paragraph 3.8.9.7). Placing the switch in the "on" position shall insert standby power into the main and secondary busses. The standby batteries shall have sufficient capacity to provide a power source for the rescue beacon and rescue voice communications.

MAC .. ' CM (fO lilA" •• ,

.... W.W'PEN,T . T

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3.13.2.1 ISOLATED POWER - The isolated power supply in accordance with

MAC Drawing No. 1j.5-79707, shall consist of one 1500 watt/hour

silver zinc battery with voltage taps of 21j., 18, 12 and 6 volts. The isolated battery system shall have sufficient capacit¥ to provide power to the pyrotechnic actuated devices (see Paragraph 3.20). The isolated battery shall supply power to the audio bus for rescue communications if the audio bus switch is placed in the ''Emerg'' position by the astronaut. Isolated battery

power may be inserted into the standby battery circuit if the isolated battery

switch is placed in the "Standby" position by the ast~ut.

3.13.3 A.C. POWER SYSTEM - The A.C. power system shall consist of

two main and one standby static inverters and filters, for conversion of 24 volt D.C. power to 115 volts, single phase, 400 cycles A.C. power.

3.13.3.1 MAIN A.C. POWER SYSTEM - The main A.C. power system shall con-

sist of one 250 VA static inverter and one 150 VA static inverter, in accordance with MAC Drawing No. 45-79709. The 250 VA inverter

shall supply A.C. power to the ASCS, horizon scanners, rate indicating sys- R-l

tem and humidity indicator and cabin lights. The 150 VA inverter shall supply

A.C. power to the environmental control system orbit fans. The inverters

shall supply A.C. power as specified during the launch, orbit and re-entry

phases of the mission as described in Paragraph 1.1.1 herein.

3.13.3,2 STANDBY A.C. POWER - The standby A.C. power system shall consist

of one 250 VA static inverter in accordance with MAC Drawing

No. 1j.5-79709. The standby inverter shall supply A.C. power to either or both the ASCS bus and fans bus, dependent upon the position of the ASCS A.C. bus switch and the fans A.C. bus switch. If both switches are placed in the "NORM" position and canpound main inverter failure occurs, A.C. power shall be sup-

plied to both the ASCS bus and fans bus by the standby inverter. Upon failure R-l

of either of the main inverters, the appropriate circuit shall be de-energized

and the standby inverter shall supply A.C. power to the equipnent formerly

powered by the main inverter. If both switches are placed in the "STBY"

position, A.C. power shall be supplied to both the ASCS bus and fans bus by

the standby inverter. Either the ASCS A.C. bus or the fans A.C. bus may be

removed from the A.C. circuit by their respective switches being placed in

the "OFF" position.

DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

IT. LOUlI. MIISOUlI

PAGE --"-'69

REPORT ..:::6::::;60::.,;3

MODa Mercury Capsule

3.13.4 EIECTRICAL CONNECTIONS - Design of the electrical system shall

be such that there shall be no exposed electrical connections within the capsule to allow shorting by corrosive atmosphere and floating debris.

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MAca, eM (10 ..... " •• '

a.ENTIrZ

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

IT. LoUII. MIlSOnl

PAGE _.:.,,70

REPORT ..::6:;::6.:::,03

MODa Mercury Capsule

3.l3.Ij..l UMBILICAL CONNECTIONS - In order to maintain a fully charged

condition on the batteries and to provide power for ground testing of various systems within the capsule, external power shall be supplied to the capsule prior to launching through an umbilical plug and disconnect assembly in accordance with MAC Drawing No. 1j.5-79723. This plug shall be attached to the capsule mating receptacle through the open periscope door. The umbilical coupling device shall afford a secure and positive capsule connection which shall be capable of being released both electrically by a solenoid release mechanism and manually by a lanyard release. It shall be the function of the umbilical connection to provide for the transfer of Freon 114 to the capsule during prelaunch operations.

.... e .. 1 CM Cto ......... ,

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DATE 12 March 1959

.REVISED 17 May 1961 :REVISED

~~~

ST. LOUIS. MISSOURI ea'iPIIUUi'flli_

MODel Mercury CapsuJ.e

PAGE -J..l73

REPORT ...;:6:..::60~3

3.14 C<MruNICATIONS SYSTEM - The cOllllllllnication systems provided aboard

the Mercury CapsuJ.e and the world-wide ground station canplex

shall be compatible. Wherever practicable, the Systems of telemetry, track- R-3

ing and voice cOllllllllnications now existing will be used. The following systems

of ~ommunications in accordance with MAC Drawing Ho. 45-85700 shall be provided aboard the capsuJ.e:

a. Two-way BF/UHF orbital voice communications

b. CaJIIISIld receivers - ground to capsuJ.e

c. Telemetry equipnent - capsuJ.e to ground

d. Deleted

e. C-band radar tracking beacon

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f. S-band radar tracking beacon

g. BF/UHF - Rescue beacon

h. BF Rescue voice camnunication

i. Deleted

j. UHF back-up orbital voice communications

k. UHF auxiliary rescue beacon

3.14.1 '!VO-WAY BF/UHF ORBITAL VOICE COOMUNICATION - The two-way orbital

voice communication systems shall consist of an amplitude moduJ.ate4 BF transmitter-receiver and UHF transmitter-receivers. The BF transmitter-receiver shall operate on a 15.016 megacycle frequency and

shall have a 5.0 watt output and 5 microvolt sensitivity for 10 db signal-tonoise ratio and shall contain provisions for 12 db level speech clipping.

The UHF transmitter-receivers shall operate on 296.8 megacycles and shall have a 3.5 microvolt sensitivity for 10 db signal-to-noise ratio and shall contain provisions for 12 db level speech clipping. The basic UHF unit as described herein and back-up UHF unit as described in Paragraph 3.14.4.4.3 shall be identical units having a 0.5 watt power output. The baSic unit shall drive a 2.0 watt amplifier. A switch located on the radio section of the instrument panel (as depicted in Figure 4, Page 26 herein) and labeled "Hi-Power" and "Low-Power" shall permit the astronaut to

MAC H. CM no MAR •• ,

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI

PAGE -'7'-'4

REPORT ..::.660=-3

MODel Mercury CapsuJ.e

TWO-WAY BF/UHF ORBITAL VOICE COMMUNICATION - (Continued)

switch from the basic UHF unit with the 2.0 watt power output to the back-up 0.5 watt UHF unit. Either of the UHF units as selected by the astronaut shall be automatically energized at antenna fairing deployment at 10,000 feet and shall operate continuous transmission for direction finding in -the recovery phase.

3.14.1.1 AUDIO CENTER - The audio center shall contain·a VOice controlled

transmit-receive relay switch and associate'd circuitry to activate the selected transmitter-receiver. The threshold level of the VOX shall

be field adjustable. The unit shall also contain transistorized audio ampli- R-2

fiers for microphone and headphone circuits, a voice filter for the command receivers, and associated relays and switches. This unit shall be automatic-

ally energized when the "VOX PWR" switch is placed in the "on" position.'

Any time the "VOX PWR" switch is placed in the "off" position, the astronaut

must depress the "push-to-talk mike" button to transmit via the voice cOllllllUlli-

cation unit selected.

3.14.2 COMMAND RECEIVERS - Two frequency modulated tranSistorized

command receivers similar to AN/DRW-13 receivers shall be provided. Each command system shall provide a total of twenty (20) decoder outputs, consisting of ten (10) channels in each of the receivers and ten

(10) channels in each of the two (2) decoders provided. Each command receiver

shall operate on a frequency of 414.0 megacycles and shall be compatible with R-3

FRW-2 ground command transmitters. The receivers shall provide illmuJ.taneous operation of five decoder channels with a sensitivity of not more than five microvolts from 20 degrees centigrade through 30 degrees centigrade with a

deviation of ± 60 KC per channel. From zero degrees centigrade thfough 20

degrees centigrade and from 30 degrees centigrade through 71 degrees centigrade,

the sensitivity shall be not more than seven microvolts with a deviation of !

60 KC per channel. The units shall have decoder provisions for the retrograde

rocket and satellite clock commands. The command receivers shall accept and

decode the following commands: 1) abort (o-a), satellite clock reset (G-4); retrograde rocket fire (G-5); and, S and C-Band beacons "on" (o-ar). Verifi-

cation of commands shall be telemetered. Receipt of a retrograde rocket firing

reset command shall be indicated by an amber warning light located on the

warning light panel (see Paragraph 3.8.9.4.1). It shall be possible to use the command receivers for emergency voice communications.

3.14.3 TELEMErRY - Telemetry equipment to be provided shall be a high

frequency telemetry transmitter, a low frequency telemetry transmitter and power supplies. Data shall be telemetered to ground stations

to provide necessary real time information concerning the astronaut, capsuJ.e, R-3

and life support system. Telemetry shall afford back-up in the event that

onboard data are not retrieved. Reliability shall be obtained through the

use of two independent telemetry systems. Both telemetry systems spall remain energized for ten minutes after impact (see Paragraph 3.17,2.5).

MAC U. CIt Ct. MAlt ,.,

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DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI

CWT'FFE I,

MODR Mercury Capsule

PAGE ~75

REPORT -'"6..:..60..,::3

3.14.3.1 UM FREQUENCY TELEMm'RY TRANSMITl'ER - The low frequency telem-

etry transmitter shall operate on 225.7 megacycles with a transmitter power output of 3.3 watts. This unit shall transmit scientific and aeromedical information by means of 4 !RIG standard PM subcarriers, one containing PAM modulation (10.5 kc subcarrier) which shall provide 88 data samples plus two sync pulses for references, each measured 1-1/4 times per second. This unit shall be capable of 4-1/2 hours continuous operation. Continuous or intermittent ground command operation may be selected on the ground prior to flight. Control of this unit from the ground shall be through the command receivers. Upon interrogation, the system shall operate for 6 minutes, at which time it shall automatically turn itself off and be in ready status for the next interrogation.

3.14.3.2 HIGH FREQUENCY TELEMETRY TRANSMITTER - The high frequency telem-

etry transmitter shall operate continuously on 259.7 megacycles with a transmitter power output of 3.3 watts. This unit shall have the capability of a transmitter power output of 0.6 watts by a simple ground modification required for conversion to the lower power.

3.14.3.3 TELEMETRY POWER SUPPLY - TWo (2) identical transistorized power

supplies shall be provided, one for each transmitter. The power supplies shall operate from the capsule D.C. power supply.

3.14.4 3.14.4.1

TRANSPONDERS AND BEACONS

Deleted

3.14.4.2 C-BAND BEACON - The C-Band radar tracking beacon shall be com-

patible with the FPS-16 radar system. The C-Band beacon transponder shall consist of a transistorized receiver operating on a 5480.0 megacycle frequency and a transistorized transmitter (except for its magnetron) operating on a 5555.0 megacycle frequency. The transponder'RF input shall be double pulse coded and ~hall provide sufficient receiver sens~tivity to normally attain a ground range of 805 statute miles (700 nautical miles) at orbital altitude. Power output of this unit shall be 375 watts peak.

3.14.4.3 8-BAND BEACON - The B-Band radar tracking beacon shall be com-

patible witb the SCR-584 Mod. II radar and the VERLORl' long range radar. The S-Band beacon transponder shall consist of a receiver operating on a 2840.0 megacycle frequency and a transmitter operating on a frequency of 2910.0 megacycles. The transponder RF input shall be double pulse coded and shall provide sufficil!nt receiver sensItivity to ,normally: attain a ground range of 805 statute miles (700 nautical miles) at orbi,tal altitude. Power Olltput of this unit shall ~ 1000 watts peak.

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MACH' CM Ct.""''''''

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R-3 ,

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R-3

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DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI,

PAGE _.!.:76

REPORT ...;:6..:,.60;..:3

MODR Mercury Capsule

3.14.4.4

REX:OVERY AIDS

3.14.4.4.1 HFtuHF RESCUE BEACON - The rescue beacop shall facilitate

recovery operations. This unit shall be an HFfmrFfrcw pulse modulated unit containing 243 megacycle SARAH rescue beacon and 8.364 megacycle JoCW portion of the BEASAVE beacon. The HF beacon shall have a transmitted power output of 1.0 wat+, and the UHF beacon shall have a transmitted peak power output of 7.5 watts. The HF transmitting portion of the

rescue beacon shall be primarily for sky wave propagation and shall have sufficient range for sending a high frequency signal into the ionosphere and returning this signal to scattered global localities for purposes of establishing contact with randomly spaced, ground based direction finding stations typical of those under the direction of the monitoring bureau of the rec. The UHF transmitting portion of the rescue beacon shall be primarily for establishing contact with airborne search vehicles and shall h!}ve a line of sight range of at least 100 nautical miles. The HF fmrF rescue beacon shall receive its power from the 1500 watt/hour isolated battery.

3.14.4.4.1.1 UHF AUXILIARY RESCUE BEACON - A second, completely independent

UHF rescue beacon shall be provided to aid in capsule recovery.

This shall be a UHF pulse modulated "Super Sarsh" unit which shall operate on a f'requency of 243 megacycles with a transmitted power output of approximately 90 watts peak. This UHF rescue beacon shall be energized ten minutes after impact.

3.14.4.4.2 HF RESCUE VOICE COMMUNICATIONS - The HF rescue voice communi-

cation system shall consist of' an amplitude modulated HF transmitter-receiver using the same basic modules as the HF orbital voice communication system described in Paragraph 3.14.1 except that the rescue unit shall have a power output of 1.0 watt. This unit shall receive its power from the 1500 watt/bour isolated battery.

3.14.4.4.3 UHF BACK~ ORBITAL VOICE COMMUNICATIONS - The UHF back-up

orbital voice communication system shall consist of an amplitude modulated UHF transmitter-receiver using the same basic modules as the UHF orbital voice communication system described in Paragraph 3.14.1, except that the back-up unit shall have a 0.5 watt power output and will not drive the 2.0 watt amplifier. This unit shall be automatically energized at antenna fairing deployment for continuous transmission for direction f'inding in the recovery phase if selected by the astronaut. This unit shall have a useful range of' at least 200 nautical miles when operated in conjunction with compatible rescue equipnent. Power for this unit shall be received from the 1500 watt/bour isolated battery.

3.14.5 COMMUNICATIONS CONTROL PANEL - A communications control panel

shall be provided in the lower right-hand corner of' the instrument panel. The control panel shall contain audiO mixing circuitry, volume controls for the HF. UHF and emergency command voice channels. a "Morse code"

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MODa Mercury Capsule

COMMUNICATIONS CONTROL PANEL - (Continued)

keying button for high frequency telemetry transmission control, and a direction finding switch which shall enable the astronaut to use the energized UHF transmitter-receiver as selected for normal transmission and reception. The volume controls shall be vertically mounted. It shall be possible for the astronaut to rotate the volume controls with a fully inflated pressure suit by gripping the edge of the instrument panel with his fingers and rotating the control with his thumb. A "push-to-talk mike" button shall be provided on the abort handle (see Ps.rtI8l'8ph 3.8.8.2.2). This must be used by the astronaut for transmission via the selected communications unit any time the "VOX PWR" switch is placed in the "off" position. The communications audiO control shall receive aural alarm signal inputs from the warning system tone generator (see Paragraph 3.8.9.4.1). The aural alaxms shall result in a steady tone audible through the astronaut's headset.

3.14.6 ANTENNAS - Antennas shall be provided for all communication

systems. Antennas for each system shall provide the required coverage for each phase of the mission. Recovery system antennas shall be mounted in such a manner as to prevent loss of signal from water or salt spray. Multiplexers, diplexers, coaxial switches and miscellaneous RF components shall be utilized where necessary to limit the number of antennas. Antenna and cable losses shall be minimized consistent with all other capsule requirements.

3.14.6.1 C AND S-BAND ANTENNA - A C and S-Band antenna system capable

of operation during all phases of the mission shall be provided.

The C and S-Band beacons shall remain energized until 10 minutes after impact through a time delay energized by the landing system dual inertia switch as indicated on the sequential schematiC, Figure 6, Page 67. This antenna system shall consist of three flush helices for each of the two beacons to provide omnidirectional coverage, with a power divider for each of the two beacons and matched cabling from the power dividers to the antennas. Each antenna shall be capable of separate or simultaneous operation. The C and S-Band antennas shall be externally located in a band around the capsule conical section near the 3unction of the cylindrical recovery compartment.

3.14.6.2 BICONICAL ANTENNA - The biconical antenna shall operate during

·prelaunch, launch, orbit and re-entry phases of the mission.

This antenna shall be incorporated into the antenna hOUsing, and shall be 3ettisoned at 10,000 feet altitude with the fairing. Through a multiplexing system, the BF and UHF orbital voice communications, both UHF command receivers, and both telemetry transmitters shall utilize the biconical antenna.

MUIll'IPLEXER - A multiplexer shall be provided to permit simultaneous or individual operation of HF/UHF transmitter-receivers (excluding DF mode of UHF) high and low frequency telemetry transmitters and both command receivers into the biconical antenna. The multiplexer shall be compatible with the UHF descent antenna for use after 3ettison of the biconical antenna. This unit shall be located in the capsule pressurized area •

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MODa Mercury Capsule

3.14.6.3 UHF DESCENT ANTENNA ARRAY - A wire butterfly type descent

antenna shall be provided for supplying omnidirectional coverage. This antenna shall permit simultaneous operation of both telemetry transmitters, UHF back-up VOice transmitter-receiver, UHF rescue beacon, and UHF cOllllll8.lld receivers. The descent antenna shall be located on the capsule parachute housing structure. This antenna shall be tethered until after main chute (or reserve chute) deployment to prevent possible damage from

the chute risers. This antenna shall be spring loaded and shall be extended into the erect operating position after a 16 second time delay from antenna fairing separation by means of a reefing cutter which shall sever the tiedown cord upon actuation.

3.14.6.4 HF RESCUE ANTENNA SYSTEM - A telescopic whip-type antenna'

shall be provided for use with the HF rescue beacon. This antenna shall be stowed in the recovery compartment and shall be automatically extended by the landing system dual inertia switch (see Paragraph 3.17.2.5) after parachute ejection. The antenna shall extend to a nominal length of 16 feet when in operating condition.

3.14.6.5 HF DIPLEXER - A HF diplexer shall be provided for use during

the recovery phase to connect the output of the BF portion of the HF,/UBF rescue beacon and the HF rescue voice transmitter to the HF rescue whip antenna. The diplexer shall be located in the capsule pressurized area.

3.14.6.6

UHF RESCUE BEACON ANTENNA - An independent whip type antenna system shall be provided for operation of the "Super Sarah"

beacon only.

Deleted

3.14.8 COAXIAL SWITCHES - Two single pole, double throw, motor-

operated coaxial switches shall be provided for switching from the biconical antenna to the UHF descent antenna upon main parachute deployment at 10,000 feet altitude and for switching to the UHF back-up VOice transmitter-receiver, as 6elected by the astronaut.

COAXIAL CABlES AND CONNECTORS - Raytherm Type 12-0806, 12-233 or 12-234 coaxial cable shall be used for all interconnections between the electronic equipnent and antennas. Coaxial connectors shall be of the miniature type.

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ST. LOUIS. MISSOUlI REPORT 6,;.;60'-'-"-3

MODa Mercury Capsule

3.15 RECORDING EQUIPMENT - Recording equipment meeting the require-

ments of Specification MIL-E-5212A-l and MIL-E-5400B{ASG) shall be canpriBed of equipment as specified in the following paragraphs. A satisfactory isolation technique shall be employed to avoid crosstalk or interference between systems being fed from common pickups. Methods of data recording vi thin the capsule shall be as noted belov, and as depicted in Figure 8, Page 82 herein. In addition telemetry equipment for transmitting data from the capsule to ground stations shall be provided as specified in Paragraph 3.14.3.

a. Photographic recording of astronaut.

b. PhotographiC recording of instrument panel.

c. Deleted

d. Tape recording of data and voice.

e. Photographic recording of cosmic ray collis ions •

f. Deleted

~ - Cameras shall be provided as follovs:

a. ASTRONAt1l' OBSERVER CAMERA - A lEimn motor operated camera in accordance vith MAC Drawing No. 45-88104 shall be provided for observation and recording of astronaut motion and appearance. FUm capacity of the astronaut

observer camera shall be 250 feet (10,000 frames) using cronar base lEimn fUm, vi th frame rates of 3 frames per second during launch and re-entry trajectories and 110 frames per hour during orbital night. Frame rates shall

be generated by Signals from the data programmer. This

camera shall function until ten (lO)minutes after impact.

b. INSTRUMENT OBSERVER CAMERA - A 16 I11III motor operated camera in accordance with MAC Draving No. 45-88104 shall be provided for observation and recording of instrument displays. Film capacity of the instrument observer camera shall be

500 feet (20,000 frames) using cronar base l6mm film, vith R-2

frame rates of 3 frames per second during launch and re-entry trajectories and 1800 frames per hour during orbital flight.

Frame rates shall be generated by signals from the data

programmer. This camera shall function until ten (10)

minutes after impact.

c. Deleted

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3.15.2 TAPE RECORDER - A tape recorder in accordance with MAC Drawing

No. 45-88101, shall be provided for permanent data storage.

The recorder shall function continuously during all phases of the mission and for 10 minutes after impact for recording of astronaut comments and observations. All voice messages sent to ground stations by the astronaut shall be recorded by this equipment. The tape recorder shall be compatible with the pulse duration modulation system, subcarrier oscillators (veo) and direct recording mediums. This unit shall have seven heads for recording data at a tape speed of 1-1/8 ips. Tape capacity shall be 3600 feet of 1/2 inch 1 MIL mylar base-tape. A limit svitch shall be provided for interrupting power to the recorder in event ot tape breakage. Recording tracks shall he as follows:

Track No. 2 - Direct Recording - veo mixer output

Track No. 3 - Direct Recording of UHF voice below 3125 cps ' Track No. 5 - Pulse Recording - composite PDM signal from

Commutator/Keyer unit "LF" (see Figure 8)

Track No.6 - Pulse Recording - composite PDM signal from Commutator/Keyer unit "HF" (see Figure 8)

3.15.2.1 COMMUTATED DATA'RECORDING - Two PDM/PAM commutator/keyer

systems, in accordance with MAC Drawing No. 45-88109, shall

be provided. These units shall commutate transducer data and shall supply PDM and PAM outputs. The commutator portion of each unit shall signal inputs at a rate of 112-1/2 samples per second providing 90 data samples, each measured 1-1/4 times per second, producing a signal vave train. The PAM vave train output shall be transmitted to the PAM/PDM converter. The PDM, output shall be supplied to a record amplifier which shall produce a signal capable of directly driving a record head in the tape recorder. The PAM output shall be transmitted to ground station automatic decommutation equipment. Each unit shall have its own power to provide required voltages.

3.15.3 COSMIC RAY FILM PACK - Four photographic recorders of cosmic

ray collisions shall be installed in the capsule. These shall be furnished by NASA and shall be installed at the launch site (see Appendix I-A).

3.15.4 DATA PROGRAMMER - A data programmer in accordance with MAC

Drawing No. 45-88710 shall be provided. The programmer shall consist of Sections A and B. Section A shall program operation of the water absorber at a rate of 30 seconds per each 30 minutes; full scale and zero instrumentation calibration at a rate of 5 seconds per each 30 minutes; instrument camera at a rate of 10,800 pulses per hour during launch and re-entry and 1800 pulses per hour during orbital flight; and astronaut observer camera at a rate of 10,800 pulses per hour during launch and re-entry and 110 pulses per hour during orbital flight. Upon receipt of

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DATA PROGRAl+IER - (Continued)

a command signal from auxiliary decoder "A" or "B", Section B shall initiate a 3 second period of f'Ull scale and zero instrulilentation calibration. Section "B" shall be capable of recycle in '5 seconds with a c,9ntinuous input signal or upon receipt of a new command signal.

SOUND AND VIB~ION MEASURING SYSmMS - Deleted

3.15.6 VOLTAGE CONTROLLED SUBCARRIER OSCILLAXORS - Voltage controlled

subcarrier oscillators in accordance with MAC Drawing No. 45-88700 shall be provided. PAM outputs from the cOllllllutators, 3 volt D.C. and pitch, roll and yaw signals from the rate package shall apply instrumentat ion 'data voltages to the subcarrier oscillators.

3.15.6.1 COMPENSATING OSCILLAXORS - A compensating ~ixed frequency

OSCillator in accordance with MAC No. 45-88700 shall be provided for monitoring tape recorder WOll and flutter. This shall be adjusted to operate at 3125 cps with an adjustable voltage output.

3.15.6.2 MIXER AMPLIFIER - Two mixer amplifiers in accordance with MAC

Drawing No. 45-88100 shall be provided for capsule power conversion from 24 volts D.C. to 6 volts D.C. for use by the subcarrier oscillators, one for each cOllllllUtator/keyer. One mixer shall mix and amplify oscillator outputs to the "LF" telemetry transmitter only. The other mixer shall mix and amplify oscillator outputs to the "!IF" telemetry transmitter and shall, by means of a filter, reduce the 10.5 He per second mixer output to a level more compatible with the inputs of the tape recorder. A subcarrier output signal of 3.125 He per second shall be eliminated from the "HF" telemetry transmitter input by bypassing the transmitter output.

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3.16 NAVIGATIONAL AIDS - The astronaut shall be provided with

manual navigational aids which shall allow basic navigation without communication or automatic system references. (See Paragraph 3.8.9.6 for dead reckoning earth path indicator.)

3.16.1 PERISCOPE - An optical periscope, in accordance with MAC

Drawing No. 45-86701, shall be provided. (See Appendix I-C, Item 3.18 herein.) This unit shall be located so as to partially support the instrument panel (see Paragraph 3.8.9) such that its display appears in the lower center of the instrument panel. This installation shall provide an optical reference point at Z 135.59, TY 5.180 and XO.OO station lines, based upon an astronaut's eye reference point at Z ll8.20, TI 22./32 ana.

RX 1.28. The periscope shall provide an 8 inch diameter circular display with the image plane inclination at apprOximately 45 degrees from the Y9.00 axis. The periscope circular display shall provide the following:

a. Outer view of the horizon circle.

b. Center downward view of the spherical earth.

c. High and low magnificatio:l of the center view of the

point where the vertical intersects the earth's surface.

The low magnification of the view shall give a 115 degree minimum field angle when observing from within the eye freedom circle. The high power magnification of the center field view shall provide a maximum of 19 degrees (true field).

The magnification ratio between high and low power shall

be 5.7:1 +~. Magnification view shall be adjustable by actuation-of the magnification control provided on the'leftband side of the periscope body.

d. Target index located in the center for definition of earth pOSition relative to intersection of vertical with the earth's surface.

e. Adjustable altitude indices and visual altitude indication.

f. Attitude indices for indication of pitch and roll attitudes.

g. A 34 degree (heat shield up) retrograde pitch attitude fixed indices.

h. FiXed reticle lines shall be provided for earth and sky camera field of view when capsule is aligned to vertical.

i. FiXed reticle lines for alignment of the capsule normal axis with the earth vertical.

j. A 140 30' (heat shield up) true vertical index on upper portion of display.

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REPORT ""660=-..3

MODEL Mercury Capsule

PERISCOPE - (Continued)

k. Drift indices and drift set scale for capsule orientation with the ground track.

1. Sun-moon index - a graduated settable 360 degree index about the perimeter for measurement of the angle of the rising or setting sun or moon relative to the capsule longitudinal axiS. A high density sun fnter shall be provided for viewing of the sun without eye discomfort or damage.

m. Clear, yellow, red and neutral density optical filters shall be manually selected by the astronaut.

The lower optical portion of the periscope and the periscope access door shall extend or retract automatically with provisions fo:- manual override. Automatic extension and retraction 6hall occur in less than five seconds each. An amber light located on the upper left of the periscope display shall illuminate at e.r.y time when the lower optical portion of the periscope is in any position between locked extended and locked retracted in the retract cycle.

PERISCOPE CONTROLS - The following controls shall be provided on the periscope:

a. Reticle illumination contr~l knob )
b. Altitude knob and indicator ~
) On periscope face
c. Drift knob )
d. Sun-moon index control lever ~ Two-pOSition (high and low) magnification change » lever - 30 degree to"t.al travel.

e.

On LeftHand

) Side of llody

f.

FOur-position filter selector lever - 30 degree travel.

g.

Mmual extension and retraction control lever - 45 degree total travel - On right-hand side of body.

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3.16.2.1

STEREOORAPHIC MAPS - Polar stereographic maps in accordance with MAC Drawing No. 45-81706 shall be provided.

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3.16.2 NAVIGATIONAL AID KIT - A navigational aid kit in accordance

with MAC Drawing No. 45-81089, shall contain maps, cards,

pencn and hand computer. These navigational aids shall be bound together in a booklike fashion in accordance with MAC Drawing No. 45-81087, for Simplicity, convenience and ease of handling. The navigational aid kit sball be mounted to the periscope directly below the circula.r display. All navigational aid kit functions may be performed with inflated pressure suit gloves.

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3.16.2.2 HAl'ID COMPUTER - A circular hand computer in accordance with

MAC Drawing No. 45-81084 shall be provided for use by the astronaut for general and special computatiqnal purposes. The computer shall contain standard one cycle "C" and "D" slide rule scales, with related standard sine and tangent scales; navigation scales relating velocity, distance,. and time to radius and angle; and scales to determine drift corrections as

a functi~n of position latitude between +600 and _600, altitude between 50 and 250 nautical miles, and orbital inclination of +300 to _300• Nomenclature and markings shall be black on dull lIhite or natural anodize of. suitable size and contrast for astroriaut resolutions at a distance of 25 inches.

CARDS - Check, chart, and note cards shall be provided as required by the mission as outlined 'in Paragraph 1.1.1.

3.16.2.4 PENCIL - A mechanical type pencil shall be proVided. This pencil R-l ~be usable for writing.on clear plastic. A pencn holder

in accordance with MAC DrawinS No. 45-81085, and retention cord assembly shall

be provided for pencil storage and retention.,

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!DATE 12 March 1959

iREVISED 17 May 1961 iREVISED

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REPORT ..::66""0~3

3.17 WDING AND POOT-LANDIN,} AND SURVIVAL SYSTE!>5 - A capsule land-

ing system shall be provided and shall consist of cauponents tabulated in Appendix I-C h~rein .• rtell 10. The laml.1ng system, in accordance with MAC Drawing No. 45-41700, !!M.il lI1tlude tvo independent parachute systems, sequencing controls, and post-landing eq,uipment. A:l parachutes, harnesses

and parachute bags as specified herein shall be Shippei directly to the launch site whe~ they will be in6pect~d ani pa~ked.

3.17.1 LANDING SYSTEM - The la~dlng system shall consist of a primary

system cauprised of a JI1Il in paracbut.e, a drogue parachute, and associated sequencing controlg; and a re~erve syst.em co:mprised of a reserve parachute, a pilot parachut.e, and. as,sociatei sequencing controls. The landing system sequencing cont.rols shell be arJl)~.~ by the tower separation sensor.

For missions aborted behleen 10,000 feet and. 21,000 f.eet, a time delay between escape ·tower jettison and drogue chute d.eploy-ment of a mini.mU'n of tvo (2) seconds shall provide a sufficient tb.e lap'.!e required. fo!' various functional sequences dU!'ing th .. abC'rt maneuve r , Fo::' mtssi"~ abort~'1. at an e.ltitui« below 10,000 feet, a se~ond tim.,. dEb:;' of two (2J secollde shall pr~vent simultaneous actuation of the .irogC!" =::tar and the antenna fairing ejector.

3.17.1.1 DROGUE PARACHUTE S';C:~E:,\ ~ A ,six (6) foot diBlJeter conical ribbon

tYJ·e drogue p.ora:h'Jt; ~·"s~bl.Y vith a thirty (30) foot bridle length, shall be providel for a'kq:Jil+~ dynamic stability and deceleration during the re-entr.f phase , The drogue chut-e shall be constructea of cotton, nylon and dacron IIII:1terlals and sbbll be design'.!d for a dynamic pressure of 116 pound.s per squa:::-e foot cOn!31::!~rbg dpplQY'll~llt at a geometric pr.essure . altitude of 40,000 f~e":. The dt'<J(;ue chut.e ehall be stO'wed in a drogue chute bag. This assembly, a ch!lff packet '::C'II;p9t1b1e with C, 5, and L-band radar, and a mortar sabot I.'h'iil be locs;t."l in the drogue mo:::-t.ar tu.be. At 21,000 feet altituae, a baI·06~,'.lt (anerdd P!:'fI;;1l:':''!' s;rit~.r..) shall receive static pressure from '.ch,· l"-:c:r n-;r COOP:i::-·.it".t1~ .,' , <,loso;> a Ewltc.t. ani complete an electric!l.l circuit to a c&ort.ridge squtb J.o<'lI.t~d undE'r thO!! mortar tube, init.iating a pOldEr chd.r·gi' •. T!tf, pr-;,s~·J...""" sb.'it.:l force the mortar s9bot, and drogue chute assembly fro'l1 th'! mo~tar tube c:au9ing the chute to deploy •. The drogue chute shall be sttach~d to the antenna fair1ng by a 3-riser sr::-e.ngement and shall be r'Oleasei by jetttE'on of th.e antenna fairing.

3.17.1.2 MAIN PJl~~ S!STEM - Th~ main pa~8chute aBsemb~v shall be a

sixty-thT~e {53.! foo:;; dill:1~ter :reefed (12 percent for 4 seconds) ring-sail type parachut~ designe-i to provide a stabilizei Sinking speed of thirty (30) f'eet per second at five thousand (5000) feet altitude for a two thousand one hun1red sixty (216c) poun1 capsule. The main parachute of nylon material shall be designed and constructei to withstand shock loads encountered

iMAC'" eN (10 MAR •• t

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REVISED 17 May 1961 REVISED

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at ten th.ous!l.nd )C.,OC0j !e ... t ~eJ'L~"":.>l .. t f!:t,it'""i~ a,t '1<;:c>dtj~a Ui' to ~9~ feet per second true ve:i..oC'!ty. Ir, sM.!1 b~ con~H'er.~:i tbs.t. tt..e:-.;o ~.iI been no 'I'eloci ty decreBlnt occasioned by drogue C~Uf .. E' deployment.. Be' tb.!tt :!rogue chute failure cases shall be coml'l~tely cover=d , The lI18.in p9.T!l('hutEO shall be stowed in the cyl:l,lllh1.ce.l ::-scC',,'~ry co,»?'::t.1I!.;r,t aft e,f th~ ~cni,,:~ !)c:ft·p.!.'b:r~· !I.nd. it!! dep10Yll'.ent bag W.yF. ... ,i ",hs'Lj_ b~ r,oril'·.<.':+e.3. t..:. +l:.e 8rt~Il!'A f,.lIing EO '&.h9.t upon antenna jettison, the lIain ,"hut" 6E it F.;.'!..:'E C'\l.t <:If th~ Chl.'-t9 pa')k, st.!!::! be deployed. A pa:<icr.u.+.e d~:;Jlcyr.'",nt bz 1 i:"" f!l.brieetci f:~':m:'. 750 pcun .. i tubular nylon webbing, shqJj, b." F.tlte.ch~:l t(. ':~7. 9J·~.!C cf t1;;~ I·!t~cb.1 .. ts in sucb a manner that th9 loads encoun+e red upc.!J :p;i::9.:<,;J·. l.epl('j'IIl~t1t Eh~:.l 't& di!!";:'.·ib~ted symmetricaily aboJ.t th~ apex , T.t.i~ stb!":. t.~l!,'<.! pla'_" 9'(· t.~r. th.:':Ifl9I:·.! i.l(l~OOO) feet a1titud.., as 9!!nsei by e b9:rC·6t'lt ~;,.r'~l"C'~i p:':'~~E':!!.~ e ... _kb.;. T'ne ba.;r·oatat shall complete an e::'ectTi~!ll f:or!.tlg ('i!(.uU tC' tboO allv,nt;.I'. f'1iting ejector assembly sube s ;u~L't.~.11 j~t.t ~.~ r:,(.:in~ th~ A..~t~r,.~l.':' f~j :r-i'".l~" Th~ b~~~"'~·:" .. :,:," ~r.f.ill

also !nit-is .. .., ",:xi.~I:",i~·r\ ,:.~ tiE :~::·.t' ... .rJl-·~' F.ro·,~ ';<J-tt·.:-9.ti,r. ~·f tb., 1L':.:':,!!]l!l.!O fairing., + .. b'" Il\!i.i:;. CLut, "'Jh,tC··t @." .. '. !l<'''?::'''.t,:,::, 'l.!;!'O;>il.l<i.y .. bF.i:';.~ b~ ",:",~''''~c:&21y initiatpi Et!ll B~l';:_~ ll!d:j.e,", 1"'-' ~(.:: Jr.j,'~:'·"r.t:. iI..~C' t'::." m'.1:.1 :pa:rs-::t'lt;, <;j~~tor bag, whic.k, ... V~ th til!; ;!It.~.:.r.; ~,t: 1.'C'€, ph'.::: ~j '~.t 'tl~~ m;. .. i~ r.hut,. •. p;',,,k h·m.

thE: reco'''f:xy COl1~.,.::'·~a};t·(I""~e A::- th~7 ': .... -: .. is , tl:.a. ~~;t!'. -:h"r~~; ~t..aJ.l ~'''.i.:..l o"J.~ of

the mair. ",l:"l't,~ 'l,",:;l"~'!Cc.'l+ h"'r.. ::"~".~"'~Ll~ U'> ~tJ.t"r0L9 f:':j,r.1.ng: i::·og'.i", chu~e EIJ!·i bag. At the t:b:~. -:f lb'.1::. r.b.'l7·<' ~ j~.·."'1"r -. , a S'!f'A:? 1;rcr,~·., I'~'~.;t. fro::, !"~a ranging 9,+;· 9. d.e:;·~1-J. c~ ti:.i::i:y .. f1,r~ ~:·l'tI.i"'.-:--j.,:.::({·. f~~~.- ~;~.sl~L b~ ~jer;t~~.o t'~S~e Paragra.:Q!:r. ;.l~.;;\.l.j S~Yi~'S.li. -, I.n ,:,~ '~,tr.:- i,"J."t.~!'.JlFi f.;1~'i.~ aM,'Ll -:.nErg~.'!,~ t.h~ c~b1n air ir..let Etld ~r..t,..,UF!t "1'~.1';~ ",,'0-\']' d':YJ.E t0~' .,,~r.i.·L.~,f·io!l. in lC1O· !W-t.tt!ld. ... abort man~uva::"=; ~~'.:.?'g-!z..; th.c:: !r:~· r , ::-t ~i :r' 1: ~I:~ r:·j:-f ~:;f. I ,:,'J:cn:!.-t,t:V'.;- ~n~!'S!z.:-: th~ ~43 me SA..liAH %4.!-(' . .1:-: b7.~t;':'!.!..7 i~ .. 'Slt~r~.1..?, ~ +.'t.~. }3!-:~} e-:':l.~:'·;j.7.~ t,l:'.~ !;m! ";a..~~(~n fo~

dir!cttoI1 - t:!I).ling It.df.= P1.;'. t-:.':. f':.,:{I!,: t~..; !:-1 :.r..t,, 8.J;.t.!'::l'l8. tr.' ":oj •. ., IJ!l! de03c,ent. ant.~nnl'.~ 8i.r).lL~;:..;·.'1:'Ely er."l·g~ T.". B. 60 f-ecr.·rj Tb,.~ d.~,:5~ 7. ... :.:;,.1;.)1' !I:;,3. pm!'",!' a.r.d. ccnt,r"l !'!'l.!;<r ,.t1·.t. !\r.~·~_'!. ot""n "'1:;" ~'~.; ~'.1.~\~ cot·.tc:'c;' ~.;y·fjt~ ];.1tr<h a.:ld. ya;li· high level thr.AEt,t (;.1-:·.fuL.l·.c.::" t·e ..l!"_l.'~:!'o? R~(\;': aLi. 9f·~·=:·7' Eo. t~~':;;~:;;-e ~~;:(~ s"t;cr .. ! t.:t:m~

delay ah5.:11 e ....... l:. '!:n-:- i:!.f,'i-.!.' "~'l"C ~ ~(':'5: i.F~·.1" ;;,,~ ..... ~1:J.; Mi ib.e impact bs.g extend.'It's.l:n. (",,::e t":!.0!e c~ '·h.'· 11'.'111, p:l~!tc.!.'.l"'.~ .. halJ b" n'il.t·'J."""l8.\:.1 int.ernational O"';"';J·t.e"t &l't,=!:!'n..:':':'!.~Y ;ni.a.I·S~3..

R-3

R-4

3.17.1.3 l:W!: F:A.1lA"m'lE - Th~ 1":.J.( t, P9.:':'",::hu·L,e e':\a::.I.i:H ~. t:i.at circ\ll8.:r

:;::ii~i~7;:.c"'~.-t1ol';' ';"'.=.: i(!.<:h di9.':r.~tel· l",:~,~,h\lte nUl. a 30 fod· bridl.,. ::i.~r.gt:c. C'~Il3t·~d·:!.cr. 6'J.~:':" b- cr lzylon ,,:;_oth. w:I.t.'J rylO"~ 'W~bbing

and C01''\, designed. for d~plC'Y!le'lt in evelJ.'t ot fallU'~ of the mdn p<.rachute. Deployment of the piiot. pr..~'Ct~~!' IilMll b~ '.":o?t::'olle.1 by thO' sat·ronaut through actuation of' the "Re!l",rve DspiC'y" .l!wgch.P.IU.) loc!l.t~d on t.he left hand console. Upon actuatic'n of tc>! ·R>!:3~r·~ DepLoy" s-,dt~b (p-14) tbP- d~plcyment gun main charg>! c8.rtri.i't9 ehal.: b9 iDiti.'l. ... ~i both electri ('E.,Uy, providei antenna fairing E'eparstion b....!1 OC("Ut"I-S i.. e.n:!. I[I~C bB:nically • Ac:t~'Uon of the "Res,""rve Deploy" sw1tC'h (p"':i4) sha:..:! aiso ir,i'!i>3.t!.' "l-sct:rically ,e.fter ant .. IlDI> fairing separation) the lM.1n ('but!! diecor.nec.t E'Iili'b c6.rtridge, actuation of the

R-2

MAC U, eN "0 MAR •• ,

3M' flAb"

R-4

R-4

·i.-(~) <:'.

! . . ' '-',.' " ,,' ,:,'~ " ,.:_" ,',"'-_"', •. _" -:' ',:"_':,;»:::;,_,, ",;":i~"::;;;"~'~';~::'::;':: :',;::.~:~;;,/;',,:~~.'~;~:':":' _;'/: :', ::- __ ,'" _,:,':;' ""':'-},i;;:i~~,:;:S":";;-,':i' :(,::.:-:" " , .

........ (10"OCO)f_',~~,,"'a_ftlOduM'. 'to".'. : ..... ~ ... ftloc1t:7. Itt IIIaaU ,. c_i6tftI ... ~ .. beeR. 110 wloa·l_....., •• ooou1cae4 '" .... -- ~"I_t '_".1J!IaptCIIDnetaU'. ",_ ...... ...u 'be ~ CSOftn4. .. .... .......,.... .. eM3.1 '-.....,..:I.a .

...... ql.1lllri.c&l ftCOft17' ~ Ut 01 __ OC'.rd.oal.'.~ ..... 1u

:,~.lat.bIIe ~ =!'::';~.Jt.~-===:=J:rJ,~:>l

. A.~ ... ~.'br1a::.., ta.ltfto&te4 b'ca T50JOUItAtuln1lar', ..

_Ia wltlI .... , U&U be .~ 'to 't:t.e.,. et 1M ~ a.· .... __ r'

..... ~. acCNllt4ft4 UJCIII ,._~ .• 1aJ10JMDt .lMtJ.l'be ~. .

.,.I,Ut,.il,.labcNt tile !b1a ..• b&ll._.' p1ace ...• 't teD· ~.··.:·(lO,OOO)

'ten·&lt1'* ... MDM4 '" a 1I&t (~pMIUft .LtoIl) •.. __ bazroatat

, ..• 1&13 ~_ .:eotneal t1Z'1al cire,Ii"" to tile ~·~ector

&Ie '.17' n'be.pa~ J.tt1l~ tlIa ~ t&111.Dc. lilt! 'b&:i:orA.t.h&.U

alao :I.D1t1a1i<t ~:S.on of tu :pst:':U~CJpl). tTcm lflI&;. .... t:S..x. CIt tM 1III:tuDr. .....

t&:S.l1.Dc" tbe a1n ol::.u:t& eJecto:r 1M pt.te:!'ftoto::- U8eEb17 ah&U be al&ctr1c&lq D:S.t1&te4pu1 ~ ~. 1'v.!I :02.. :S.D.1ecrt1c».1Ltotb -.:S.D. pa1'SClmta • .,eetQ:t

bee, wld.cUL", 'W!t1L ~ ~f .. 1.riD(.t .-u, •• J!tet~ tJw -.12:.. claut& ~ trca.

tM ftConr,r ~~. ... 'thU. C'3Cl-l:N,ta9 -.m oIM'tena'il :pa:J.cnrt of

tM am cb;t.M a.i·l~ l:Ia8: =-~":S.ilI tI:wI urt ... tlo1r:S.zacp ~. cb.u'teaD4 bile. At 1;be. t:ta of a1:. oII.\1"'.,e .~.e~1on.t a IKWM 'barb, pr •• t t= som:d I'IUII:S.IIc at a 4-:pt!L of t:h1..""t1'-t1ve !r.mI1N4 {.;;;CCI} t_t., ahallbe .3ecte..1..(a. . .... p-. !.17.2.1.) ......... UI:G o!" 1J2e _temaa ttJ.~ Ua.U eDlq:s.s •. the cab:S.D air :S.r.rlet aid .mauet 'ftl..,.. aops" cd .... ~1:S.t t. "I'U.tUat:S.cm :S.D. leN'Llt1tu&t &bon ___ eft; CU"liH tM :1.Ii.lfIt !L1r Uotr··-otf 4'.Y..r c:trc\1~:t17'; 82UZ'I1&e the "3 ., MJAlzucWJ bMo~.~ 4e~a thl!t AIt."1!.~ ca:."l1Htta 'UD' ~CIl to:: tiftct1cm - t1»£1DC ~.J n!tc.~. tl"t2 'tt'.6 b1~tCt &Il'te1mt. to tl~ U!lr •• ceD't ...... ;.1lml:~~ "q1f~· & 60 .. com. tiM 4tl~ Z'6lq' Cad JOIMZ' u4 cc:mtJ'Ol ~11' wh:f .. lt, !Ih&ll opg ~ rflt:at1cm. eOll.t:ro.l .JWt.. 1'1toh &114 JSfI b1P leftl tUw!t c.~:,: ttC ~i1'e Il~~~ c1~ attar & t'ft:."f'e (~) •• cer.d tme

clel&y ea.u &r.1L ~'!t 1:Irp..-::t s •• er \Ol&l ~rt1A n·!:~~) aM. the 13IpI.at ba& a:tu4. 'V'&.1:n. Go::. color. (\1' ~'!t _in pt... .... eLu"'..... 8bi.ll ~ _t'l.'t'Ll.u.-1 :S.nt.er_t:S.cmal. o~. alttU'D&'t·el~ ~.1.

3.17.1.,3 r:r.q: a:RAQIL'l! - ~e Jllc·t .,... ..... :lmt. aba.U ~l ~ tlat c1rcul.&r

~, .~'t1 .. two I.;~: 1nch di .. ter ~""5.~ 1r.I.th a 30 toe:t

'bria. leD&tA.C~tN(it1cm .u:u. br5t ot .101l ~t.h., With ~l.aD wbb1Dl

u4 COld, 4alipe4 tor ~ :S.D eTat of ta:l.l.un of tlIa -.:S.Il puachute. ~ ot tile ,Uot puachute aba.U ~ COIIt::'Ol.le4 'bT' the .. ~ thrcNIh ll ..... : act\at1cm ot tbe ...... ne ~It .n:S.tah ',-lA) locatfecl OIl tbe lett bu4 COIl-

.ole. Upcm actuation of t!:e .... 1""'. ~a n:l.tch (1'-14) tM ~t SUD -.:S.D aJ:Iup .. aazV:I.4p .ball be :lD1t:S.a't'«i both electriot:ll:r" FOric1e4 utezma ta:S.riDc HpUS't:S.OIl baa occu:rnd" &Del _eban:S.c&1l7. ActuatiOil of the "Reaern J)epl.o.ylt ft'1tcb. (.-14) alw.l:!. &.110 :1D:S.t:S.&t •• ~ctr1~ \L.--t.:r: utelma. tt.1J:1.Dl .epan't1c:m) tba -.:1D chute dUcc=ee·t squib e&rt:r:S.4&e" &atuaUcm of the

L{/A

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOUlI

PAGE -'88::>:

REPORT .::;66o::::::..t3

MODa Mercury Capsule

PIID.r PARACHUTE - (Continued)

impact bll8 extend valve, a twelve (12) second time delay which upon runout shall ann the impact sensor (dual inertia switch), and a 1.25 second time delay powder train which shall fire the reserve chute ejector squib. Actuation of the deployment gun main charge cartridge shall actuate the deploy gun projectile assembly to which the pilot chute bridle assembly shall be attached. ![he bridle assembly shall be attached to the projectile assembly on one end and to the pilot chute canopy on the other •. Upon extraction of the pilot chute from the reserve chute bll8, its lanyard

shall pull the bll8 fl-om the recovery compartment. The reserve chute shall then pull out of the bag, which shall be permanently attached to the apex

of the reserve chute to assist development of a more symmetrical chute deployment.

3.17.1.4 RESERVE PARACHUTE - The reserve parachute assembly shall be a

siXty-three (63) foot d1ameter reefed ring-sail type parachute identical in deSign, construction and reefing to the main parachute. The reserve parachute shall be stowed in the cyl1ndr1cal recovery compartment, ~d its deployment bag shall be attached to the pilot chute lanyard, so that upon deployment of the pilot chute, the reserve chute deployment bag shall be extracted. As the pilot chute deploys, the reserve ejector gas generator assembly shall be electrically initiated and shall produce gas for injection

in the reserve chute ejector bll8 which, with the pilot chute, shall extract the reserve chute pack from the recovery compartment. At the time of reserve chute ejection, a fluorescein dye marker packll8e, attached to the capsule by a lanyard, shall be ejected. (See Paragraph 3.17.2.2.) In a normal landing sequence where the reserve chute has not been deployed, the reserve chute

shall be ejected from the capsule through the "rescue aids" toggle switch (p-15) after the impact sensor (dual inertia switch) has become energized.

The reserve chute shall also be ejected after run-out of a ten (10) minute

time delay which shall become energized by closure of the impact sensor

(dual inertia switch) upon impact. This time delay shall bypass the

"rescue aids" toggle Switch, and shall energize the sslne circuitry as the "rescue aids" toggle switch (p-15).

..... c U, eM 110 MAJII ,.t

R-3

DATE 12 March 1959 REVISED 17 May 1961

~~~

ST. LOUIS, MISSOUlI.

CbEl'n4kls

Mooa Mercury Capsule

PAGE 8~9

REPORT ... 660""""'3

REVISED

3.17.1.5 IMPACT SKIRT - The capsule shall be equipped with a fiberglas/

si11con rubber impregnated impact skirt in accordance with MAC Drawing No. 45-32700. The impact skirt shall be attached to the capsule structural assembly by a skirt retainer ring at 120 pOints and to the ablation

shield by a skirt retainer ring at 189 points equally spaced around the inside R-2 of the ablation sh1eld on a radius of approximately 35 inches fl-om Z axis in accordance with MAC Drawing No. 45-32300. ![he impact skirt shall be capable

of withstand1ng land1ng impact loads for water and earth land1ngs. A large

pressure bulkhead shield conforming to MAC Drawing No. 45-32290 shall be

installed, in accordance with MAC Drawing No. 45-32002. This shield shall

be installed between the large pressure bulkhead and the heat shield and shall prevent the heat shield from damaging the large pressure bulkhead upon landing. The impact skirt shall be capable of being extended by both automatic and manual systems. Automatic extension shall take place 12 seconds after antenna fairing separation. At this time, the explosive valves on the he""t shield release system shall be ignited releaSing pressUre fl-om the pneumatic tank which shall actuate the heat shield release mechanism allowing the ablation shield to drop down and extend the impact skirt. 'l!lis shall allow two l1m1t switches (landing bII8 unlock signal limit switches) to return to

a normal position which shall energize the green landing bll8 tele11ght.

Upon impact, air shall be forced out of orifices near the bottom of the impact skirt allowing the capsule to settle to a normal attitude after impact. S1mu1taneously, the inertia switch shall energize a one-second time delay relay and the astronaut's rescue aids. Runout of the one-second time delay relay shall d1sconnect the main chute.

3.17.2 POST-LANDING SYSTEM - The post landing system shall include one

SOFAR bomb, fluorescein dye marker packll8e, shark repellent R-2

packll8e, and inert1a switches for actuation of equipment essential to recovery •

When the control relay for the land1ng bll8 extend valve is energized, a two second timer shall start s1mu1taneously. If after two seconds, the l1m1t switches have not returned to a normal position a landing bll8 tele11ght shall illuminate red. The astronaut can the~ use a' parallel circuit to fire the explosive valves by placing the land1ng bll8 switch in the "MAmJAL" poSition.

Water shall be expelled from the impact Skirt/ablation shield cavity by hoisting the capsule and allowing the water to drain out through settling orifices and drain holes spaced about the bottom of the impact skirt.

MAC .. ' ell uo ..... ,

3.l7.2.l SOFAR BOMBS - Two (2) SOFAR bombs shall be installed. In a

normal landing sequence, one of these shall be ejected at main

chute deployment at lO,OOO feet altitude. Tills bomb shall be armed to transmit signals at 3500 feet depth. '!he second bomb shall be used to transmit sound ranging signals at a depth of 4000 feet. '!his SOFAR bomb Bhall be permanently munted to capsule structure and shall indicate that the capsule

has submerged to an unrecoverable depth.

3.l7.2.2 FLUORESCEIN DYE MARKER - A fluorescein dye marker package shall

be provided to aid in visual location during the search phase.

In a normal landing sequence, the marker package shall be ejected after

reserve chute ejection and impact on the water. In a landing where the R-l

reserve chute has been deployed, the marker package shall be ejected with the reserve chute. '!he dye marker shall be packaged in a water soluble container enclosed by a perforated metal can attached to the capsule by a retainer line.

3.l7.2.3 SHARK REPELLENT - A shark repellent packet assembly shall be

provided to aid in astronaut protection while in the water R-3

after egress. The packet shall be sealed and shall be attached to the large pressure bulkhead shield but shall be properly vented to allOY rapid ascent

of the capsule without damage to the packet. ProviSion shall be made such

that the packet shall be opened at impact skirt extension.

3.l7.2.4 RmOVERY FlASHING LIGHT - A high intensity flashing recovery

light in accordance with MAC Drawing No. 45-86702 shall be provided. Flashing rate of the light shall be at least fifteen (l5) f1ashes per minute at an intensity which shall be visible beloy twelve thousand (12,000) feet at a distance of approximately fifty (50) nautical miles on a

starlit monl.ess night at a relative humidity of at least ninety (90) per-

cent. The 1ight shall have self-contained batteries.

DATE 12 March 1959

REVISED l7 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI

PAGE ~90z:::

REPORT =-660:::::..!3

MODe. Mercury Capsule

IMPACT SENSOR - The impact sensor (dual inertia BYitch) shall initiate the following fUnctions:

a. Initiate ~ parachute disconnect.

b. Initiate the reserve parachute ejector and disconnect and the pilot parachute deployment gun after closing the "rescue aids" toggle BYitch (p-15).

c. Energize a ten (io) minute time delay relay which shall, upon runout, initiate the reserve parachute ejector and disconnect, the pilot parachute deployment gun and energize a thirty second time delay relay for initiation of whip antenna extension in the event that the "rescue aids" toggle switch (P-15) remains open.

MAC'" eM Ct ...........

R-2

R-2

R-3

DATE

12 March 1959

~~~

ST. LOUIS. MISSOUlI

PAGE ...... 9~1

REPORT -""660~3

REVISED 17 May 1961 REVISED

MODe. Mercury Capsule

IMPACT SENSOR - (Continued)

R-3

d. Energize SF rescue antenna for SF SEASAVE direction finding beacon and SF rescue transceiver.

e. Energize SEASAVE beacon.

f. Energize SF rescue transceiver.

g. De1eted

h. Start recovery flashing light.

i. De-energize excess colllDlW1!cations and instrumentation.

J. Energize a ten (lO) minute time delay relay which upon runout shall de-energize the S-Band and C-Bsnd beacons, 10w and high frequency te1emetry units, the tape recorder and camera operation and shall energize the aux1l1ary UHF rescue beacon.

k. Deleted

3.17.2.5.l 3.17.2.6

Deleted

De1eted

3.l7.3 SURVIVAL KIT - Survival Equipment as supplied by the Government

(see Appendix I-A) shall be contained in a contractor tu.rnished container conforming to the requirements of MAC Drawing No. 45-81029. The container shall be partitioned into two compartments; one (snap enclosed)

for housing a mdified PK-2 one-man raft; and one (zipper enc10sed) for housing the balance of the survival gear. A lanyard, 96.0 in!:hes long, with a snap fastener shall. be provided to join the astronaut, surVival kit and/or capsule together. A retention 1ine shall be provided in the container for connecting the Ufe raft and survival kit. Stowage provisions shall be made for the astronaut's suit neck dam and for the knife and flashlight at time of egress. The survival kit container shall be 22.6 inches long, 9.5 inches wide and

shall have maximUm thickness of 3.0 inches. The following items of survival equipment shall be supplied by the Government:

IlIAC'"eN Cto ........

DATE 12 March 1959

REVISED 11 *y 1961 REVISED

~~~

ST. LOUIS. MISSOUlI

PAGE -'920.:::

REPORT ....ll6601o!lo<.;!3

- - ._. - 't;.:;.:

MODa Mercury Capsule

StmVIVAL KIT - (Continued)

(1) M:KUfied PK-2 one-man llf'e raft

(1) Chemical Desalting Kit (for 8 pints) (3) ~ Marker packets

(2) Shark Chaser Packets

(1) Battery-Powered Survival Light for Night-time signaling use (ACR-4-E or equivalent)

(1) Signal. Mirror

(1.) F:l.rst Aid Kit consisting of:

Gauze COlDPress Gauze 1le.ndage

Three Injectors: Two Anti-Seasickness and one

pain relieving (M:I.n1mum of 1/4 grain each) F:l.fteen OXytetracycline Tablets (,. grains each)

Six motion-sickness tablets (Mec1izine-3/8 grain each) Muslin 1le.ndage

Small cake of soap

Tube of Zinc OXide Ointment (Approx. 2-1/2 oz.)

(1) Signal Whistle

(1) Small can Survival. Rations

(1) Approximately 18 full-size waterproof matches in waterproof metal. container (additional match heads shall be contained in the Survival. knife handle)

MAC PI eM C'O MAR H'

DATE 1.2 ~h 1959 REVISED 5 August ·1960

, REVISED

~~~

ST. LOUIS. MISSOUlI

PAGE _.z3

REPORT 6603

, ,.. - , --_ ...........

MODa Mercury Capsule

StmVIVAL KIT - (Continued)

10 feet multi-braided nylon line (fish hooks shall be contained in Survival. knife handle)

(1) Small Pocket Knife

(1) SARAH Radio Beacon with Antenna and Battery (Ultra RB-5 and RB-1)

The Survival Kit shall be packed by the contractor and shipped to the Launch Site for installation in the Capsule.

R-1.

MAC 0' eM (to MAft "'

-

.. """.~ _ -""'..... 1 ....

I~

DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MllIOUlI @8PfIiIBI!lFfTI.~

MODa Mercury Capsule

PAGE 9~4

REPORT ..::660=3

3.18 HANDLING PROVISIONS - A hOisting loop assembly in accordance

with MAC Drawing No. 45-32263 shall be provided for capsule pickup by helicopter. The loop shall be attached to the recovery compartment structural assembly by two hoist loop support fittings. The hoist loop shall be constructed of 9,000 pound capacity dacron webbing with a fiberglass plastic spring strap taped to the dacron to cause the loop to erect upon ejection of the antenna fairing. TWo auxiliary hoisting fittings in accordance with MAC Drawing No. 45-32068, located at capsule station line Zl23.00 shall be provided.

SUPPORT EQUIPMENT - Support equipnent for Mercury capsules shall be as separately negotiated in CCP 52 Series.

3.20 PYROTECHNICS - PyrotechniC devices in accordance with MAC

Drawing No. 45-12001 (as specified in Appendix I-C, Item II herein) shall be provided for the following:

3·19

a. Umbilical disoonnect

b. Capsule-adapter clamp ring separation

c. Tower clamp ring separation

d. Retro package release

e. Parachute deployment and disconnect

f. Antenna fairing ejection

g. Sound ranging and fixing (SOFAR)

h. Rescue antenna extension 1. Snorkel valve actuation

j. Snorkel inlet door

k. Heat shield release

1. Descent antenna release m. Explosive hatch

Pyrotechnics with the exception of snorkel valve and heat shield release squibs shall be installed at the launch site.

4.0

QUALIFICATION

4.1 MAC QUALIFICATION - Qualification of equipnent and subsystems

shall be accomplished by MAC or by subcontractora under MAC direction as defined in MAC Report 6495 and in canponent specification control drawings. Qualification status of parts shall be as tabulated in MAC Drawing No. 45-00003.

MAC .. t eM lIO ItA_ .. ,

R-l

DATE 12 March 12~2 ~~~ PAGE ~5
REVISED ~ August 1260 IT. LOUII, MISSOUII REPORT 6603
REVISED 25 Au~t ;1.960 fiQllIi I lUi: lirll ill! Mooa M~l:curv Cal1sule 4.2 NASA QUALIFICATION - CaJ>sules supplied by the contractor will

be used in a qualification flight test program to be conducted by the NASA. The capsule and its systems shall demonstrate satisfactory perfomance within the framework of this specification. This qualification program will have as its final objective the accomplishment of the missions described in Paragraph 1.1.1 herein.

5.1 MAC TESTING - The contractor shall undertake structural, aero-

d;ynamic, hydrod;ynamic, equipment, compatibility, acceptance, and evaluation tests as required in support of the capsule ~.velopment program.

5.2 NASA TESTING - A program of research and development flight

testing of the capsule will be undertaken by the NASA. This program will include full-scale flight tests of earlier capsules as described in configuration specifications bearing a dash number of this basic specification Which corresponds to a capsule number.

6.0

DEFINITIONS -

NASA National Aeronautics and Space Administration

MAC McDonnell Aircraft Corporation

Normal land impact - Landing in the vicinity of the launchi~g pad at Cape Canaveral. This local terrain shall be studied so that the soil characteristics used in landing calculations will represent conservative values for a large percentage of the possibilities. Wind drift and parachute swing angles used will be based on probability studies.

MAC II' CM (to "'A" •• ,

,DATE 12 March 1959 !REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI 88NFIDVtT'fIAL

PAGE 96a

REPORT ~660=_3

MODe. Mercury Capsule

APPENDIX I-A

GOVERNMENT FURNISHED EQUIPMENT - CONlRAC'roR INSTALLED

~

*1

1.6 1
1·7 1
1.7.1 As Req.
1·7·2 As Req.
1.7.3 3
1.7.4 15
1.7.5 6
1.7.6 As Req.
1.7·7 1
1.7.8 1
1.8 1
1.9 1
1.10 18 1.ll

10 ft.

1.12 1.13

1 1

Nomenclature

Survival Equipnent as Follows: (See Paragraph 3.17.3)

1 1 2 3 1

DATE 12 March 1960 REVISED 5 August 1960 REVISED

~~~

ST. LOUIS, MISSOUIII ~tIFIli'lm.IAIs

PAGE ~7

REPORT 6603

MODEL Mercury Capsule

MAcaal CM , '

I~

2

3 4

5 6

7

8

9

10

APPENDIX I-A

·30

GOVERNMENT FURNISHED EQ1JliMENr - CONl'RACTOR INSTALLED

6.1 6.2 6.3 6.4

Nomenclature

Food, Low Residue

Deleted

4

Film Pack, Cosmic Ray (See Paragraph 3.15.3)

·70 1.10

.08

APPENDIX I -B

GOVERNMENT FURNISHED EQUIHoIENT - GOVERNMENT INSTALLED

Not Used

Deleted

Connectors, Pressure Suit, Consisting of:

1 1

Suit Inlet Hose

Suit Outlet Hose Deleted Instrumentation Patch, 16-Terminal (1 Inside, 1 Outside)

Modified P1C-2 One-Man Life Raft Chemical Desalting Kit (for 8 pints) Shark Chaser Packets

Dye Marker Packets

Battery-Powered Survival Light for Nighttime Signaling Use (ACR-4-E or Equivalent)

Signal Mirror

First Aid Kit consisting of:

Gauze Compress Gauze Bandage

InJectors: Two Anti-seasickness and Ckle Pain Relieving

(Minimum of 1/4 grain each) OXytetracycline Tablets

(4 grains each)

Motion-Sickness Tablets (Meclizine - 3/8 grain each) Muslin Bandage

Small Cake of Soap

Tube of Zinc OXide Ointment (Approx. 2-1/2 oz.)

Signal Whistle

Small Can Survival Rations Full-Size Waterproof Matches in Waterproof Metal Container

(Addi tional match heads shall be contained in the survival knife handle)

MUltibraided Nylon Line

(Fish hooks shall be contained in survival knife handle) Small Pocket Knife

Ultra SARAH Radio Beacon with Antenna and Battery (Ultra RB-5 and RB-7)

* ~e Survival Kit shall be packed by the contractor and shipped to the launch lite for installation in the capsule.

2

1

Face Piece Seal Bottle,

B. F. Goodrich PiN 3P1056, Including:

1 - Bottle 1 - Reducer 1 - Hose

1

Flashlight with Batteries Size C-Ce1l (See Paragraph 3.8.5.2)

1

Knife, Survi val

(See Paragraph 3.8.5·1)

1

Container, Food, 2" X 5" X 6" Max. (Army Quartermaster Corps. per

HAC Drawing No. 45 -019117 )

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI e8PfPlbEN'fIAhz

~.~~

ST. LOUIS, MISSOURI 88.JPIWIiiJJ'I'I ' 10

MODe. MercurY C&psule

PAGE ---=];=00:><

REPORT .::660=.13

DATE 12 March 1959 REVISED 17 May 1961 REVISED

PAGE .... 99<Z

REPORT !:C66o~3

MODe. MercurY C&psuJ.e

IDENTIFICATION

APPENDIX I-C

APPENDIX I-C C<lfmAC'roR-FURNISBED EQUIFMENT - C<lfmAC'roR INSTALLED

~

CONmAC'roR-FURNISBED EQUIPMENT - CClNmAC'roR INSTALLED ~ - (Continued)

IDENTIFICATIClN

~ ~ Nanenclature ~ Mfg. No. ~ ~ Nanenclature ~ Mfi' No.
1 General ABssbly, Mercury 45-00001-37 1.3.4.2 1 Heat Shield 45-32052-11
Including: 1.3.4.3 48
Heli-Co11 Insert Hel1-Col1 Corp.
1.1 1 structural Assembly, Pylon 45-31001-315 3591-4CN-375
1.2 1 Antenna Assembly, Camnuni- 45-31003-305 1.3.4.4 189 Helical Col1 Insert Heli-Col1 Corp.
cat10ns 3591-3CN-665
1.3 1 CapsuJ.e ABsembly 45-32000-313 1.3.4.5 30 Hel1cal Col1 Insert NAS 1222-4E
1.3.1 1 Structural Assembly, 45-32001-303 1.3.4.6 6 SlUm 45-32052-19
C&psuJ.e 45-32091-303
1.3.5 1 Door ABssbly, Per1scope
1.3.1.1 1 Structural ABssbly Conical 45-32002-303
Sect10n 1.3.6 1 Pin, Per1scope Door Hinge 45-32093-3
1·3.1.1.1 1 Window Assembly, C&psuJ.e 45-35035-301 1.3.7 1 Window Assembly, C&psuJ.e 45-35030-1
Inner (Forward V1ewing) outer
1.3.1.1.2 1 Ring, Heat Sh1eld, Zl04.50 45-32268-3 1.3.8 1 Impact Cushion Installat10n 45-32300-317
1.3.1.1.3 1 Shield, Pressure Bulkhead, 45- 32290- 3ll 1.3.9 1 Antenna, HF Rescue, 45-41024-1 Raymond Engr I
1'1berglas 16 Ft. Whip 15291.-17
1.3.1.2 1 Structural ABssbly 45-32003-301 1.3.10 1 Antenna, Aux. UHF Rescue 45-41022-1
Cyl1ndr1cal Sect10n
1.4 1 Adapter Asssbly, Atlas 45- 33002- 307
1.3.2 1 Shingle Installat1on, 45-32245-301
C&psuJ.e 1.5 1 Syst811 Installat1on, Recovery 45-41001-319
(See Item 10)
1.3.3 1 Insulat10n Installat10n 45-32038-307
1.6 1 Rocket Installat1on, 45-50001-309
1.3.4 1 Heat Sh1eld Asssbly 45-32052-313 Retrograde (See Item 2)
Including: -18
1.6.1 Deleted
1.3.4.1 48 Spacer 45-32052-7
1.6.2 3 Retent10n ABssbly, Retro- 45-72030-301
grade Package MAC at eM tlO IotA .. ,.,

MAC .. ' eN ftO 1M. ut

--eWJifIlUUf I IA'"

DAlE 12 March 1959 REVISED 17 Ma;y 1 961 REVISED

~~~

ST. LOUIS. MISSOURI e8l'lFliB JUfTIAha

MODa Mercury Capsule

PAGE ~10~1

REPORT ~660~3

APPENDIX I-C C<lf.mAC'roR-FURNISHED EQUIPMENT - CONmACTOR mSTALLED GENERAL - (Continued)

IDENTIFICATION

!!!! ~ Nanenclature ~ Mfg. No.
1.7 1 Rocket Installation, Escape 45-51001-307
(See Item 2)
1.7.1 1 Escape Rocket structural 45-51002-309
AssEmbly
1·7.1.1 1 Ballast, Nose 45-51010-301
1.7.1.2 2 Fairing, Rocket J\mction 45-51024-1
Box Lug
1.7.1.3 2 Fairing, Escape Rocket, 45-51023-1
TUnnel Wiring
1.8 1 System Installation, Manual 45-61001-311
Controls
I~ 1.8.1 1 H202 System Installation 45-61075-301
1.9 1 System Installation, Reaction 45-62001-49
Controls (See Item 6)
1.9·1 1 Pressurization Installation, 45-62010-323
Reaction Controls, Manual
and Autanatic
1·9·2 Deleted
1.9.3 1 FUel Installation, Reaction 45-62040-45
Control
1.9.4 1 FUel Installation, Reaction 45-62040-47
Control
1.9.5 1 Installation, Min. "K" 45-62049-303
Insulation, Reaction Controls
1.9.6 1 Installation, Min. "~' 45-62049-317
Insulation, Reaction Controls MAC a, eM 110 MAo" I ••

~PJflln!l¥f'N Ali

DAlE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOURI M'Jfllt:8NIfIAIr

MODa Mercury Capsule

PAGE ~10~2

REPORT ~660~3

APPENDIX I-C
CONmACTOR-FURNISHED EQUIFMENT - C(!qmACTOR mSTALLED
~- (Continued)
IDENTIFICATION
~ ~ Nanenclature ~ Mfg. No.

1.10 1 System Installation, Pyro- 45-72001-19
technics (See Item ll)
1.10.1 1 Installation Conical Fairing 45-72045-1
Pylon to Capsule
1.10.1.1 1 Fairing Assembly, Pylon to 45-72043-1
Capsule, Conical
1.10.2 1 Clamp Ring, Capsule-Adapter 45-72010-305
1.10.3 1 Installation, Antenna 45-72020-303
Fairing Ejector
1.10.4 1 Installation, Retaining Ring, 45-72042-1
Pylon to Capsule
1.10.5 1 Installation, Emergency 45-72050-309
Controls (Manual)
l.ll 1 Electrical Installation, 45-77000-1
Escape Rocket
1.12 1 Electrical Installation, 45-77001-301
Pylon
1.13 1 Electrical Installation, 45-77002-303
Antenna Fairing
1.14 1 Electrical Installation, 45-78003-305
Midsection
1.15 1 Electrical Installation, 45-78001-307
Heat Shield
1.16 1 Electrical Installation, 45-78002-315
Retrorocket
1.17 1 Electrical Installation, 45-79001-307
Adapter - Atlas MACU, eM UOMA"'.'

&9,JPIBIUfYIAIJ

DATE 12 March 1959 REVISED 17 MaY 1961 REVISED

I~

1.18.4 1

1.18.5.1 1 1.18.5.2 1 1.18.5.3 1

1.18.6

~~~

IT. LOUIS. MlSSOWI -e8PTFIIJI!lPft'thtJ

PAGE --'1.,,0"""3

R~H ~66o=-3

MOna MercurY Capsule

APPENDIX I-C

CON~CTOR-FlJRNISHED EQUIFMmT - CON'lRACTOR mSTALLED GENERAL - (Continued)

IDENTIFICATION

Nanenclature

Mfg. No.

1

Equipnent Installation 45-80018-1

(See Items 3, 4, 5, 6,

7, 8 and 9)

Equipnent Installation, R.R. 45-81002-325 Console

1

Main Instrument Panel

45-81100-309 45-81110-311

Panel Assembly, L.H. Console

Installation, Window Pole and Flashlight

45-81098-301

Cover and Filter Assembly, Window

Cover Assembly

45-86006-1 45-86006-2 45-86007-1

Cover Assembly

FUt,er Assembly, Forward IDoking Window

Filter Assembly, Forward IDok1ng Window

45-86007-2

Mirror Assembly, Extended Viewing

Filter Assembly, Polaroid, Image Suppression

1

Installation, Face Lens Seal Bottle

MAC'" at «tOMAR."

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOUlI "Qfflll B Elf'fI'"

PAGE --'1:.:0~4

R~RT ""660:::<..13

MODa MercurY Capsule

.!1!!! 1.18.7

1.18.10 1

1.18.11 1

1.18.12 1

1.18.13 1

1.18.14 1

1.18.15 1

1.18.16 1

1.18.17

to 1.18.23

1.18.24 1

1.18.25 1

APPENDIX I-C CON'lRACTOR-FURNISHED EQUIIMENT - CON'lRACTOR mSTALLED GENERAL - (Continued)

IDENTIFICATION

~ 1

Nanenclature

~ 45-81102-1

Mfg. No.

Installation, Astronaut's Knife

1

Kit Assembly, Survival

45-81029-307

45-81708-5 AMF: 9588-A

2

Container, Water

Installation, Harness, 45-82013-301

Reel and Release Linkage

Mirror Assembly, Clock 45-86017-1

Navigational Aid Kit 45-81089-1

Binder Assembly, Navigational 45-81087-303 Aid Kit

Tank Assembly, Condensate 45-83076-1

Crushable Support Assembly, 45-82001-301*

Pilot Seat

Crushable Support Assembly, 45-82057-301*

Pilot Seat

See Page 105

Tank Assembly, Coolant 45-83089-1

Abort Handle 45-61002-301

* These items to be shipped to launch site for installation.

MAC .. ' CM ClOMA .... ,

'8l9lfFIIlJlJff'f' 'I

DATE REVISED REVISED

12 March 1959 5 Ausust 1960

~~~

ST. LOUIS, MISSOUII @f:HfPllnm'fl t IY

Mercury Capsule

PAGE ~1~0~5

REPORT --'6-'-60-'<.3

. - MODEL
APPENDIX I-C
CONTRACTOR-FURNISHED ESUIPMENT - CONTRACTOR INSTALLED
GENERAL (Continued)
'tl
B
+' +' s:I +'
1 ., ., 0 s:I
& & >,0 ....
~tl~ * ~~ -rJ ~ 8 ~8 i§ e ~
~(V") +'
Astronaut ~~8 ..:@ < 0 <0 ~ .8
+,e~ .<1) .~ 1iIe~ ~~ .>4~ """»~
"+'1 t:I:t1 t:I:t1 +'1 U 1 bO" 1
GJ<OI1"\ .11"\ .11"\ GJ" 11"\ GJI1"\ ~~ ~"11"\
tJl<~ ""~ ..:l~ tJl<~ t:I:t~ ..:~
1.18.17 Carpenter -1 -33 -17 -1 -17 -33 -1
1.18.18 Cooper -3 -35 -19 -3 -19 -35 -19
1.18.19 Glen -5 -37 -21 -5 -21 -37 -21
1.18.20 Grissom -7 -39 -23 -7 -23 -39 -23
1.18.21 Shirra -9 -If1 -25 -9 -25 -41 -25
1.18.22 Shepard -11 -43 -27 -11 -27 -43 -27
1.18.23 Slayton -13 -45 -29 -13 -29 -45 -29
* These items to be shipped to launch site for installation.
,
I
Ig .... Ac: 2~' eM 110 MAft ,.,

CONFIIlJilf'P':w..

DATE 12 March 1959 RMSED 11 May 1961 RMSED

~~~

IT. LOUIS, MISSOUII eePJi1IJj~Pf"IAf5

PAGE ...:1=06

R~T ~~~3

MODS. Mercury Capsule

2.1 3

2.1.2 1

2.1.3 1

2.1.4 1

2.2 3

2.4 1

APPENDIX I-C CONTRACroR-FURNISBED EQUID!ENT - CCfi'.mAC'roR INSTALLED ROCKET INSTALtATIOOS

Ncmenclature

Capsule Rocket Installations

Rocket Assembly, Retrograde, consisting of:

Rocket, Retrograde

Pressure SW1 tch

Beater Assembly

Beater

Temperature Control Unit Rocket, Foslgrade

Rocket, Escape System

Rocket, Pylon Jettison

IDENTIFICATIOO

M:f'g. No.

..... c ... ell Uo IlAtt .11

45-50100-31 ruoko1:
~316-31
45-50700-3 ruoko1:
~316-3
45-50702-17 cox: 6005-17
45-50702-19 cox: 6005-19
45-50702-13
45-50701-3 Atlant:j.c
Research:
D20763
45-51700-3 Grand-Central :
477-80100-3
45-51701-15 Atlantic-
Research:
E-22B51 DATE 12 March 1222 ~~~ PAGE 107 DATE 12 HIIz:~ 1252 ~~~ PAGE 108
REVISED U May 1961 IT. LOUIS, M1SSOUII REPORT 6603 REVISED 17 May 1m IT. LOUIS, MISSOURI REPORT 6603
REVISED ~8f1tPI"!!nlflfttl MODB. M!ilrs;l.!I:x ~1111!.1l!!! REVISED e8f11i1il11J "".lillJ MODB. H~;[S;l.!I:X Qil!IH!JS
I~ APPENDIX I-C APPENDIX I-C
CClf.mACT<I!-:ruRNISBED EQUIFMENT - Cctf.lRACTOR INSTALLED OOwmACT<I!-FURNISHED EgUIPMENT - COO'lRAC'roR INSTALLED
AIRBORNE EQl.lIIMENT AIRBORNE Egt.JIFtm!T - (Continued)
IDENTIFICA'IION IDENTIFICATION
!!!! ~ Ncmenclature ~ Mfg. No. !!!! SY:. Ncmenclature ~ Mfg. No.
3 Airborne Equipnent, 3.10 1 Transducer (YAW) 45-81721-9 Minneapolis-
Consisting of: Honeywell
GO 134A-9
3.1 1 Longitudinal Accelercmeter 45-81702-ll Burton:
(See Paragraph 3.8.9.3) 2062C 3.11 1 Indicator, Angular Rate 45-81721-27 Minneapolis-
and Attitude (See Para- Honeywell
3.2 1 Altimeter 45-81704-5 Kollsman graph 3.8.9.2) .m 282A-3
Instruments:
A 33841-10-001 3.12 1 Earth Path Indicator (See 45-81722-3 Minneapolis-
Paragraph 3.8.9.6) Honeywell
3.3 1 Satellite Clock (See 45-81710-9 MAC: 45-8ll20-1 D,m 280A-l
Paragraph 3.8.9.1) Series A5
3.4 1 D. C. Vol imeter 45-81716-3 Weston 3.13 1 Indicator, Partial Pressure 45-83703-7 Weston
Instrument : Instrument:
183537 182495
3.5 1 D.C • .Ammeter 45-81717-3 Weston 3.14 1 Indicator, (Dual) O2 45-83706-7 Weston
Instrument: QUantity Instrument:'
183538 185378
3.6 1 A. C. Vol imeter 45-81718-3 Weston 3.15 1 Indicator, cabin Pressure 45-83707-3 Kollsman
Instrument: Instrument:
183539 A 33681-10-001
3.7 1 Indicator, Auto-Man Fuel 45-81719-9 Weston 3.16 1 Indicator, cabin Air 45-83708-5 Weston
Ins'!;rument: Temperature Instrument:
185377 183513A
3.8 1 Transducer (Pitch) 45-81721-5 Minneapolis- 3·17 1 Indicator, Humidity 45-83712-5 Minneapolis-
Honeywell Honeywell
GO 134A-8 .m 284A-2
(Series 2)
3.9 1 Transducer (Roll) 45-81721-19 Minneapolis-
Honeywell
GO 134A-7 IlIAC at eM (to MA. "'

~"rTPIRJiiaJi'1 ' •

£e'mIBIUT'I'lt'

MAC ... eM flo lIAR".

CATE 12 March 1959 REVISED 17 May 1961 REVISED

~~ota1iim

ST. LOUIS. MISSOUlI ee f' ft'I lJiillflfllttJ

PAGE ---'1~0a.9

R~T ~~~3

MOoa Mercury Capsule

APPENDIX I-C

CONTRAC'l'CIt-:romuSHED EQtJn'MmT - CamlACTOR mSTALLED AlRBCIlNE EQUIFMENT - (Continued) IIlENTIFICATIai

~ ~ Ncmenclature ~
3.18 1 Periscope (See Paragraph 45-86701-21
3.16.1)
3.19 2 Horizon Scanner (see 45-87702-5
Paragraph 3.10.2)
3.20 1 Indicator, Coolant QUantity 45-83701-5 1

Rate of Descent

45-81723-3

3.22 Deleted

1

Indicator, Part Press 02 Indicator, H202 Pressure

45-83703-7 45-81719-ll

1

I~

Mrg. No.

Perkin-Ellner 539-0109 MlABCDEFG

Barnes Dlgineering: 13-130A

Weston Instrument: 185379

Pioneer-central: 1652-15A-B15-1

Weston Instr.

Weston Instr.

MAC .. I eM ne MAR '1)

~8PJt'IBRPf'fIAhz

CATE 12 March 1959 REVISED 17 May 1961 REVISED

~~ota1iim

ST. LOUIS. MlSSOUII @8NFIIH!!Pf'fIltt

MODa Mercury Capsule

PAGE ll~O

REPORT ~~~3

APPENDIX I-C Cai'JRACTOR-FlIRNISHED EQUIFMENT - CON'JRAC'roR mSTALLED ELEC'mICAL

IDENTIFICATION

~ ~ Nomenclature ~ MrS' No.
4 Electrical Equipnent,
Consisting of:
4.1 1 Diode Panel Assembly, 45-78012-317
Power System Control
4.2 1 Relay Panel Assembly, 45-78081-341
Power System Control
4.3 1 Relay Panel Assembly, 45-78081-331
Power System Control
4.4 1 Relay Panel Assembly, Launch, 45-78084-355
Orbit and Escape Sequential
4.5 1 Relay Panel Assembly, Launch, 45-78084-353
Orbi t and Escape Sequen'l;ial
4.6 1 Relay Panel Assembly, Launch, 45-78084-321
Orbit and Escape Sequential
4.7 1 Relay Panel Assembly, 45-78085-351
Retrograde Sequential
4.8 1 Relay Panel Assembly, 45-78086-393
Recovery Sequential
4.9 1 Relay Panel Assembly, 45-78086-381
Recovery Sequential
4.10 1 Relay Panel Assembly, 45-18089-313
Communication and Periscope
4.ll 1 Relay Panel Assembly, 45-78090-349
ASCS System MAC"t CII (10 MAtt .. ,

• QQlIU'18RPJ'I'I t I

DATE 12 March 151:251 ~~ot42Zm PAGE III DATE 12 March 151:251 ~~ot42Zm PAGE 112
REVISED 17 May 1%1 ST. LOUIS, MlSIOUII REPORT 6603 REVISED 17 Mal 1961 ST. LOUIS. MIiSOUil REPORT 6603
REVISED ~!U!niIlIBI!!".'"" MOOa Merc~ CaEsule REVISED ~8'fPIln!PJIfIhtr MODa Merc~ CaEsule

APPENDIX I-C APPENDIX I-C
carrRAC'roR-FURNISBED EQUIPMENT - C<lf'mACitE INSTALLED C<JfmAoC'roR-FURNISBED EQUIPMENT - Car.mAC'roR mSTALLED
Ir:e ELEC'DUCAL - (Continued) ELEC'DUCAL - (Continued)
IDENTIFICATION IDENTIFICATION
~ ~ Nc:menclature ~ Mf'S. No. ~ ~ Nc:menclature ~ Mf'S. No.
4.12 1 Relay Panel Assembly, 45-78090-355 4.24 7 Power and Control Relay 45-79712-16 Leach:
ASCS System 9224-53'7
4.13 1 Relay Panel Assembly, 45-78092-311 4.25 9 Power and Control Relay 45-79712-33 Flltors: ,
Instrumentation Control 26SRl8F
System 45-797l2-34
4.26 12 Power and Control Relay Filtors:
4.14 Deleted IL26El8
4.15 3 Battery (3000 Watt-Hour) 45-79707-21 Eagle Pitcher: 4.27 14 Power and Control Relay 45-79712-19 Leach:
MAR-4027-B 9229-5371
4.16 3 Battery (1500 Watt-Hour) 45-79707-19 Eagle Pitcher: 4.28 17 Power and Control Relay 45-79712-21 Leach:
MAR-4028-B 922:>-5366
4.17 2 Static Inverter (250 VA) 45-79709-9 Interelectronics: 4.29 3 Power and Control Relay 45-79712-22 Leach:
28Tl5A40HA- 3 9228-5370
4.18 1 Static Inverter (150 VA) 45-79709-ll Interelectronics: 4.30 3 Power and Control Relay 45-79712-23 Leach:
28Tl5A4oGB-3 9223-5375
4.19 2 Filter Assembly 45-79709-7 Interelectronics: 4.31 1 Power and Control Relay 45-79712-26 Leach:
28FA3QGHA-2 9274-5300
4.20 79 Power and Control Relay 45-79712-2 Filtors: 4.32 2 Power and Control Relay 45-79712-27 Leach:
p26AJ.B6A9 9274-5377
4.21 39 Power and Control Relay 45-79712-8 Potter-Brumfield: 4.33 2 Power and Control Relay 45-79712-28 Leach:
SL408o-1 9229-5372
4.22 4 Power and Control Relay 45-79712-12 Leach: 4.34 2 Power and Control Relay 45-79712-32 Leach:
9227-5369 922:>-5378
4.23 1 Power and Control Relay 45-79712-15 Leach: 4.35 3 L1m1 t Sv1 tch 45-79713-59 Electro-Snap
9226-5368 zn-iao MACH' CII (tOIlA"."

::4FQJJIII8IUf'MAIs

MAC HI eN (to MAti .. ,

IKOPfPIIUilPJ't'IAhs

DATE 12 Marell 12~2 ~~~ PAGE ll3 DATE 12 HaJ:s:h 1252 ~~~ PAGE ll4
17 May 1961 6603 17 May 1961 6603
IEVISEO IT. LOUIS. MISSOUII REPORT IEVISED IT. LOUIS. MISIOUlI REPORT
REVISED 88 II iii: UUilili1i1l1I IfII!! MODa Mercury capsule REVISED ~QljililllniillllillJll~1I MODa Mercury capsule

APPENDIX I-C APPENDIX I-C
C<limAC'ro1-FURNISHED EQtJlFMENT - eotr.mAClQR mSTALLED C<limAC~-FURNISHED EgUIPMENT - CONTRAC'roR mSTALLED
ELEC'lRICAL - (Continued) ELEC'lRICAL - (Continued)
IDENTIFICATION IDENTIFICATION
~ ,~ Nomenclature ~ M1'~. No. ~ ~ Nomenclature ~ M:f'S' No.
4.36 2 L1m1 t Sid. tch 45-79713-61 Electro-Snap 4.49 7 Relay - Time Delay 45-79715-1 Wheaton:
au-izi 2 Seconds E371-A
4.37 1 Push Button 45-79713-23 Haydon SW1 tell 4.50 3 Relay - Time Delay 45-79715-7 Wheaton: •
61375 5 Seconds E371-D
4.38 Deleted 4.51 1 Relay - Time Delay 45-79715-ll Wheaton:
15 Seconds E371-F
4.39 12 L1m1 t SW1 tell 45-79713-29 Electro-Snap:
KX5-4-1 4.52 3 Relay - Time Delay 45-79715-15 Wheaton:
20 Seconds E371-G
4.40 4 Actuator 45-79713-31 Haydon SW1 tell:
C9618-4 4.53 1 Relay - Time Delay 45-79715-17 Wheaton:
30 Seconds E371-H
4.41 6 Push Button 45-79713-79 Haydon SWi tell:
61615 4.54 1 Relay - Time Delay 45-79715-67 Wheaton:
300 Seconds E376A
4.42 4 L1m1 t SWi tell 45-79713-71 Electro-Snap:
Hll-127 4.55 1 Relay - Time Delay 45-79715-71 Wheaton:
23 Seconds E371-N
4.43 2 L1m1 t SW1 tell 45-79713-73 Electro-Snap:
Hll-J.28 4.56 2 Relay - Time Delay 45-79715-37 Wheaton:
30 Seconds E372-E
4.44 1 L1m1 t SW1 tell 45-79713-63 Electro-Snap:
an-rea 4.57 2 Relay - Time Delay 45-79715-39 Wheaton:
60 Seconds E372-F
4.45 5 L1m1 t SW1 tell 45-79713-65 Electro-Snap:
Hll-123 4.58 1 Relay - Time Delay 45-79715-43 Wheaton:
150 Seconds E375-D
4.46 2 L1m1 t SW1 tell 45-79713-69 Electro-Snap:
Hll-125 4.59 2 Relay - Time Delay 45-79715-45 Wheaton:
600 Seconds E409'
4.47 Deleted
4.60 2 Relay - Time Delay 45-79715-51 Wheaton:
4.48 Deleted 5 Seconds E372-G I~

MACU. ell ... MA .....

O@8J'm'DJi~'I'I t 1

MAC PI CM Ct. INA .....

i@8PfPlltMPUl'IhIJ

CATE 12 March 1959 ~~~ PAGE 115 12 March 1222 ~~~ PAGE 116
DATE
6603 6603
REVISED 17 May 1261 n. LOUIS, MlSSOUlI REPORT REVISED ~ A!!Q!st 1260 ST. LOUIS. MISSOUII REPORT
REVISED ~WJiFIIJliIII'I/t1!J MODEL Mercury Ca:esule REVISED eeNi'pFJUI'I blr MODEL Mercury Capsule

APPmDIX I-C APPENDIX I-C
Cai'mAC'roR FURNISHED EQ,UIFMENT - CON'mACroR INSTALLED COImlACTOR-FURRISHED ~UI9IENT ', CONTRACTOR INSTAIJED
ELEC'llUCAL - (Continued) ELECTRICAL' (Continued)
IDENTIFICATION IDENTIFICATION
~ ~ Nanenc1ature ~ Mfg. No. Item Qty. Nomenclature ~ Mfg. No.

4.61 2 Relay - Time Delay 45-79115-53 Wheaton: 4.68.2 2 Light Assembly (Red) 45-79720-47 Grimes:
10 Seconds E372H 33340-47-327
4.62 3 Relay - Time Delay 45-79115-55 Wheaton: 4.68.3 1 Light Assembly (Green) 45-79120-49 Grimes:
1 Second E372J 33340-49-327
4.63 5 Relay - Time Delay 45-79715-57 Wheaton: 4.68.4 1 Nomenclature Cap (Tower 45-79720-143 Grimes:
12 Seconds E372K Jett. ) 33340-143
4.64 2 Relay - Time Delay 45-79115-61 Wheaton: 4.69 1 Telelight Assembly 45-79120-145 Grimes:
El74 Consisting of: 33311:0-145-327
4.65 2 Relay - Time Delay 45-79115-63 Wheaton: 4.69·1 1 Clip 45-79120-45 Grimes:
2 Seconds E372R 33340-45
4.66 1 Rela~ Time Delay 45-79115-65 Wheaton: 4.69.2 2 Light Assembly (Red) 45-79720-47 Grimes:
240- Seconds E494c 33340-47-327
4.67 Deleted 4.69·3 1 Light Assembly (Green) 45-79120-49 Grimes:
'33340-49- 327
4.68 1 Telelight Assembly 45-79720-141 Grimes:
Consisting of: 3334o-14];D327 4.69.4 1 Nomenclature Cap 45-79120-147 Grimes:
(Capsule Sep.) 33340-147
4.68.1 1 Clip 45-79120-45 Grimes:
3331fU-'t5 4.70 1 Telelight Assembly 45-79120-149 Grimes:
ConSisting of: 33340-149-327
4.70.1 1 Clip 45-79120-45 Grimes:
33340-45
4.70.2 2 Light Assembly (Red) 45-79120-47 Grimes:
33340-47 - 327
I~ 4.70.3 1 Light Assembly (Green) 45-79120-49 Grimes:
33340-49-327 MAC P' CIt (10 MAti HI

.9ffPIIJliPf'i'I t.

MAC aSI eM (10 MAtt •• J

_C'TP''''Uf'fll t I..

~~~ PAGE U7 ~~~ u8
12 March 1959 12 March 1959 PAGE
DATE 6603 DATE
REVISED 5 AuS!!st 1960 ST. LOUIS, MISSOUlI REPORT REVISED 5 Au~st. 1960 ST. LOUIS, MISSOUlI REPORT 6603
'f!e HP 18131tJ'J? I,U. MODEL Mereu;!:! CaJ2sule iJfIl8f1iPI "~nlfl!lltl MODEL Mereu;!:! CaJ2sule
REVISED REVISED

APPENDlX I-C APPENDlX I-C
\~ Com'RACTOR-FURNISHED ~UImENT - CONTRACTOR INSTAUED Com'RACTOR-FURNISHED EQUImENT - CONTRACTOR mSTAU.ED
ELECTRICAL (Continued) ELECTRICAL (Continued)
IDENTIFICATION IDENTIFICATION
Qty. Nomenclature MAC No. Mfg. No. Qty. Nomenclature MAC. No. Mfg. No.
Item Item
Grimes: •
4.70.4 Nomenclature Cap 45-79720-151 4.73.1 Clip 45-79720-45 Grimes:
1 33340-151 1 33340-45
Retro Seq.
4.71 1 Telelight Assembly, 45-79720-153 Grimes: 4.73.2 Light Assembly (Red) 45-79720-47 Grimes:
33340-153- 327 2 33340-47-327
Consisting of:
4.71.1 Clip 45-79720-45 Grimes: Light Assembly (Green) 45-79720-49 Grimes:
1 33340-45 4.73.3 1 33340-49-327
4.71.2 2 Light Assembly (Red) 45-79720-47 Grimes: Nomenclature Cap 45-79720-163 Grimes:
33340-47-327 4.7304 1 33340-163
(Jett Retro)
4.71.3 Light Assembly (Green) 45-79720-49 Grimes: 4.74 Telelight Assembly 45-79720-165 Grimes:
1 33340-49-327 1 33340-165- 327
ConSisting of:
4.71.4 1 Nomenclature Cap 45-79720-155 Grimes: 4.74.1 Clip 45-79720-45 Grimes:
(Retro Att.) 33340-155 1 33340-45
4.72 1 Telelight Assembly 45-79720-157 Grimes 4.74.2 Light Assembly (Red) 45-79720-47 Grimes:
3~340-157-327 2 33340-47-327
Consisting Of:
4.72.1 1 Clip 45-79720-45 Grimes: 4.74.3 Nomenclature Cap 45-79720-167 Grimes:
33340-45 1 33340-167
Retract Scope
4.72.2 2 Light Assembly (Red) 45-79720-47 Grimes: 4.75 1 Telelight Assembly 45-79720-169 Grimes:
33340-47-327 ConSisting of: 33340-169-327
4.72.3 Light Assembly (Green) 45-79720-49 Grimes: 4.75.1 1 Clip 45-79720-45 Grimes:
1 33340-49- 327 33340-45
4.72.4 Nomenclature Cap 45-79720-159 Grimes: 4.75.2 2 Light Assembly (Red) 45-79720-47 Grimes:
1 (Fire Retro) 33340-159 33340-47-327
4.73 Telelight Assembly 45-79720-161 Grimes: 4.75.3 1 Light Assembly (Green) 45-79720-49 Grimes:
1 33340-161-327 33340-49- 327
Consisting of: MAC .,. eM Cl0 "Att •• ,

88NPIPFNTUI,

MAe "' eM Cto ......... J

OATE 12 March 12:22 ~~~ PAGE 112 OATE 12 March 1222 ~~~ PAGE 120
IIMSEO 17 May 1261 ST. LOUIS. MIlIOUI. REPOIIT 6603 IIMSEO 17 May 1961 ST. LOUIS, M.SSOUI. REPORT 6603
RMSED MiUIilIRII,..I.rJII MOOa Mercury Capsule RMSEO @8PtIlIBfJPflf'!Il" Mooa Mercury Capsule

I~ APPENDIX I-C APPENDIX I-C
CQ'{nu\croR-FURNISHED EQUnMENT - CONTRACroR INSTALLED CarmACroR-FURNISBED EQUIFMENT - CClfnu\CTOO INSTALLED
ELEC'mICAL - (Continued) ELECTRICAL - (Continued)
IDENTIFICATION IDENTIFICATICIf
~ ~ Nomenclature ~ Mf'fj. No. ~ ~ Nomenclature ~ Mf'fj. No.
4.75.4 1 Nomenclature Cap 45-79720-171 Grimes: 4.78.1 Deleted
(0.05g Switch) 33340-171 4.78.2
Deleted
4.76 1 Te1elight Assembly 45-7972)-173 Grimes:
Consisting of: 33340-173-327 4.78.3 Deleted
4.76.1 1 Clip 45-7972)-45 Grimes: 4.79 1 Te1elight Assembly 45-79720-185 Grimes:
333!JQ-45 Consisting of: 33340-185-327
4.76.2 2 Light Assembly (Red) 45-7972)-47 Grimes: 4.79.1 1 Clip 45-7972)-101 Grimes:
333!JQ-47-327 33340-101
4.76.3 1 Light Assembly (Green) 45-7972)-49 Grimes: 4.79.2 2 Light Assembly (Amber) 45-7972)-103 Grimes:
33340-49-327 33340-103-327
4.76.4 1 Nomenclature Cap 45-79720-175 Grimes: 4.79.3 1 Nanenclature Cap 45-79720-187 Grimes:
(Main) 33340-175 (Standby - A.C. AUto) 333!JQ-187
4.77 2 Te1e1ight Assembly 45-79720-177 Grimes: 4.80 1 Te1elight Assembly 45-79720-189 Grimes:
Consisting of: 333!JQ-177-327 Consisting of: 33340-189-327
4.77.1 1 Clip 45-79720-45 Grimes: 4.80.1 1 Clip 45-79720-101 Grimee:
33340-45 33340-101
4.77.2 2 Light Assembly (Red) 45-79720-47 Grimes: 4.80.2 2 Light Assembly (Amber) 45-79720-103 Grimes:
33340-47-327 33340-103-327 ·1
4.77.3 1 Light Assembly (Green) 45-79720-49 Grimes: 4.80.3 1 Nomenclature Cap 45-79720-191 Grimes:
33340-49-327 (Cabin Press) 33340-191
4.1704 1 Nomenclature Cap (Rescue) 45-79720-179 Grimes: 4.81 1 Te1el1ght Assembly 45-79720-193 Grimes:
33340-179 ConSisting of: 33340-193-327
4.78 Deleted MAC at eM Ito alA" .1'

_""FIB I!! PT':E , 6'

MAC at eN flO MAN .1'

DATE 12 March 1959 aEVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MUSOUlI 88FfPII5JgFfY'Jte--

PAGE =12=1

REPORT ..:::660=w3

MODa Mercury Capsule

APPENDIX I-C

cmmAC~-FlJRNISHED EQUIPMENT - COO'IRACTm mSTALLED ELECTRICAL - (Continued)

mENTIFICATION

!!!!! ~ Nanenclature !!&!!2:. Mfl!l' No.
4.81.1 1 Clip 45-79720-101 Grimes:
33340-101
4.81.2 2 Light Assembly (Amber) 45-79720-103 Gt-imes:
33340-103-327
4.81.3 1 Nanenclature Cap 45-79720-195 Grimes:
(°2 QU8n.) 33340-195
4.82 1 Telelight Assembly 45-79720-197 Grimes:
Consisting of: 33340-197-327
4.82.1 1 Clip 45-79720-101 Grimes:
33340-101
4.82.2 2 Light Assembly (Amber) 45-79720-103 Grimes:
33340-103-327
4.82.3 1 Nomenclature Cap 45-79720-199 Grimes:
(02 !mer) 33340-199
4.83 Deleted
4.83.1 Deleted
4.83.2 Deleted
4.83.3 Deleted
4.84 Deleted \~

MAC'" CM (fa MAR •• ,

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOUIII i@8FfPIIJIUfTI1!r1Y

PAGE =12=2

REPORT ..:::660~3

MODa Mercury Capsule

APPENDIX I-C CONmACTOR-FlJRNISHED EQUIPMENT - COO'IRACTOR mSTALLED ELEC~ICAL - (Continued)

!!!!! ~. Nanenclature
4.84.1 Deleted
4.84.2 Deleted
4.84.3 Deleted
4.85 4 Telelight Assembly
4.85·1 1 Clip
4.85.2 2 Light Assembly (Amber)
4.85.3 1 Nomenclature Cap
(Excess Suit H2O)
4.86 1 Telelight Assembly
4.86.1 1 Clip
4.86.2 2 Light Assembly (Amber)
4.86.3 1 Nomenclature Cap
(Excess Cabin Ht»
4.87 1 Telelight Assembly MAC H1 eM ne lIAR .. '

IDENTIFICATION

Mfg. No.

45-79720-209 Grimes:
33340-209-327
45-79720-101 Grimes:
33340-101
45-79720-103 Grimes:
33340-103-327
45-79720-211 Grimes:
33340-211
45-79720-213 Grimes:
33340-213-327
45-79720-101 Grimes:
33340-101
45-79720-103 Grimes:
33340-103-327
45-79720-215 Grimes:
3334o~2.t5
45-79720-217 Grimes:
33340-217-327 ~~~

ST. LOUIS, MISSOUII "@8PfFI8PJPfTIA"

~~~

IT. LOUIS, MISSOUlI otIQ.iPIBIUfTIlIt.

PAGE ;:12~4.

REPORT -=6;:::.60;:...-3

DATE 12 March 1959 REVISED 5 August 1960 REVISED 25 August 1960

PAGE ""12~3

REPORT _.::;6~60"_'3

DATE 12 March 1959 REVISED 11 May 1961 REVISED

MODEL Mercury Capsule

MODa Mercury Capsule

APPENDIX I-C CONTRACFOR-FURNISHED EQUIPMENT - CONTRACl'OR INSTALLED ELECl'RICAL (Continued)

APPENDlX I-C

CONTRACFOR-FURNISHEO EQUIJ?t.!ENT - CONTRACTOR mSTAU.ED ELECTRICAL - (Continued)

I~

IDENTIFICATION

IDENTIFICATION

Qty. Nomenclature

1 Clip

Qty. Nomenclature

1 Light Assembly (Abort)

~ 45-79120-237

Mfg. No.

~ 45-19720-101

Mfg. No.

Grmes: 34160-237-313

Grimes: 33340-101

4.81.2

2 Light Assembly (Amber)

4.92

45-79720-241

45-19720-103

Grmes: 33340-241- 327

Grimes: 33340-103-327

1 Te1e1ight Assembly

4.87.3

45-79720-219

45-79120-45

1 Nomenclature Cap (Fuel Quan.)

Grimes: 33340-219

Grmes: 33340-45

1 Clip

4.88

45-79720-221

2 Light Assembly (Red)

45-19120-47

4·92·2

1 Te1e1ight Assembly

Grimes: 33340-221-327

Grmes: 33340-47-327

4.88.1

45-79120-101

1 Light Assembly (Green)

45-79120-49

1 Clip

Grimes: 33340-101

Grmes: 33340-49-321

4.88.2

2 Light Assembly (Amber)

45-79120-103

Grimes: 33340-103-321

45-79120-243

1 Nomenclature Cap (lilnding Bag)

Grmes: 33340-243

45-19120-223

1 Nomenclature Cap (Retro Warn)

1 Te1e1ight Assembly

Grimes:

33340-223

45-79722-1

Cannon:

3g884-1

2 Plug, Tower·Elec. Disconnect

4.89

45-79720-225

Grimes: 33340-225-321

4.g4

45-79122-3

Cannon: 39885-1

2 Receptacle, Tower Elec.

Disconnect

4.89.1

45-79120-101

1 Clip

Grimes: 33340-101

45-79122-5

Cannon: 39886-1

2 Cover, Tower Elec.

Disconnect

4.89·2

2 Light Assembly (Amber)

45-79720-103

45-79723-1

4.96

Grimes: 33340-103-321

1 Receptacle, Umbilical Disconnect Assembly

Cannon:

QMA017072-799

Harris: 34000-5 Harris: 33000-39

45-79720-227

Grimes:

33340-227

45-79727-3 45-19127-39

Nomenclature Cap (Retro Reset)

1

Fuse (5 Amp)

50 8

Fuse Block Assembly ConSisting of:

Deleted

R-1

Harris: 34000-5

Fuse (5 Amp)

45-79127-3

12

iQ'iRIWliitiT' t l

MAC: 231 eM (10 ",,,l1li tie'

"@9iNi'IUFAl'J:! • I

MAca, eM 110 •• ,.,

DATE 12 March 1222 ~~~ PAGE 125 DATE 12 March 12!i2 ~~~ PAGE 126

REVISED 17 May 1261 ST. LOUIS. MISSOURI REPORT 6603 REVISED 17 May 1961 ST. LOUIS. MISSOURI REPORT 6603
REVISED 1iIa'fPllaWiDUfiAh MODa Mercury capsule REVISED @"HPIPH~JIC I htL MODa Mercury capsule

APPENDIX I-C APPENDIX I-C
COOiRACroR-FURNISHED E9,UIPMENT - CON'lRAC'roR INSTALLED coomACTOR-FURNISHED E9,UIPMENT - CONiRACTOR INSTALLED
ELECmlCAL - (Continued) ELECTRICAL - (Continued)
IDENTIFICATIOn IDENTIFICATION
~ ~ Nanenclature ~ Mfg. No. ~ ~ Nanenclature ~ Mf&. No.
4.98·2 1 Fuse Block Assembly Shell 45-79727-61 Harris: 33000-61 4.107 2 Fuse Holder Cover, 45-79727-33 Harris: 33000-33
1 Each with Angle 45-79727-67
4.99 8 Fuse Holder Cover, Each 45-79727-7 Harris: 33000-7 4.108
1 With Angle 45-79727-67 31 SWitch 45-79729-87 Harris:
4.100 8 Fuse Holder Cover, 45-79727-9 Harris: 33000-9 4.109 1 SWitch - 8 Position Rotary 45-79731-1 Harris: 32qOO-1
1 Each with Angle 45-79727-67 4.110
10 Toggle SWitch 45-79732-1 Cutler-Hammer:
4.101 6 Fuse (10 AJnp) 45-79727-11 Barris: 34020-10 8906K983
4.102 1 Fuse Block Assembly, 45-79727-47 Harris: 33000-47 4.111 23 Toggle SWitch 45-79732-13 cutler-Hammer:
ConSisting of: 8906K984
4.102.1 8 FUse (10 AJnp) 45-79727-11 Harris: 34020-10 4.112 1 Toggle SWitch 45-79732-15 CUtler-Hammer:
4.102.2 4 8906K985
Fuse (25 AJnp) 45-79727-13 Harris: 34020-25 4.113
2 Toggle Slq.tch 45-79732-25 CUtler-HBlIIlIer:
4.102.3 1 FUse Block Assembly Shell 45-79727-63 Harris: 33000-63 8906J{986
4.103 1 FUse Holder Cover 1t5-79727~17 Harris: 33000-17 4.114 1 Plug Assembly-Antenna 45-79736-1 Cannon:
1 With Angle 45-79727-67 22037-92
4.104 1 Fuse Holder Cover, 45-79727-19 Harris: 33000-19 4.115 1 Receptacle Assembly - 45-79736-3 Cannon:
1 With Angle 45-79727-67 Antenna 22037-93
4.105 3 Fuse Block Assembly 45-79727-55 Harris: 33000-55 4.116 5 Plug Assembly - Retrograde 45-79736-9 Cannon:
Consisting of: and Adapter 22037-90
4.105.1 4 Fuse (5 AJnp) 45-79727-3 Harris: 34020-5 4.117 5 Receptacle Assembly - 45-79736-11 cannon:
Retrograde and Adapter 22037-91
4.105.2 8 FUse (10 AJnp) 45-79727-11 Harris: 34020-10 4.118
1 Floodlight 45-79738-3 Grimes:
4.105.3 1 Fuse Block Assembly Shell 45-79727-65 Harris: 33000-65 43315-Al-5oo4ww
4.106 2 Fuse Holder Cover, 45-79727-31 Harris: 33000-31 4.119 1 Floodlight 45-79738-4 Grimes:
1 Each with Angle 45-79727-67 43315-A2-5oo4ww \~

MACd. eM ItO_" •• '

_QPfPllunW,tAL P

MACH'CM "ONA""'

1iiQJTPIliU,ff'I" , I.

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

IT. LOUIS. MISSOUII HHH' IDJlJiC' iAL

MODaMercury capsule

PAGE ... 12~7

REPORT 660=:..-3

APPENDIX I-C
CamlACTCIt-FllRNISHED EgUIFMENT - c:::ow.mACTOR INSTALLED
ELECTRICAL - (Continued)
IDENTIFICATIOO
.!1!! ~ Ncmenclature ~ Mfg. No.
4.120 1 Panel Assembly, L.H. 45-81014-319
SWitch
4.121 1 Flashing Recovery Light 45-86702-3 ACR Electronics:
ACR-1l3-I4
4.122 1 Maximum Altitude Sensor 45-87708-9 Donner-Scientific
7005C
I~ 4.123 1 ThrUst CUtoff Sensor 45-87709-5 Donner-Scientific
4403-2-300-020
4.124 2 Toggle SWitch 45-79732-43 Cutler-Hammer:
89Q6IQ.024
4.125 4 !lbggle SWitch 45-79732-45 CUtler-Hammer:
89Q6Kl023
4.126 3 !lbggle SWitch 45-79732-47 Micro-SWi tch:
4TL 46-12
4.127 1 Relay Panel Assembly 45-78018-1
Tone Generator Control
4.128 1 Panel Assembly, Power 45-78021-303
System Filter
4.129 1 Diode Panel Assembly, 45-78034-301
Abort Control Circlli t
4.130 1 Zener Diode Panel Assem~lY 45-78037-303
4.131 1 Relay Panel Assembly, 45-78041-303
Clamp Ring Separation MAC ... eM .. 0 ........

QQ'f&lR'8Pf'fI:'"

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~-~~

ST. LOUIS. MISSOUlI MNF'piifn lAb

MODEl. Mercury capsule

PAGE -=12=8

REPORT ..::66..:;_0~3

APPENDIX I-C
COOmACTOR-FURNISHED EgUII'ME%rr - COOTRACTOR INSTALLED
Atr.roMA.TlC STABILIZATION AND CONmOL SYSTEM
IDEN1'lFICATIOO

Minnea~lis
~ ~ Ncmenclature ~ Honel!ell No.
5 1 Automatic Stabilization 45-87700-311 YG35lA-l
and Control System,
Consisting of:
5.1 1 Attitude Gyro (Vertical) 45-87700-3 GG53E" 3
5.2 1 Attitude Gyro (Directional) 45-87700-5 GG53E-4
5·3 1 Rate Gyro (Pitch) 45-87700-7 GG79A-l0
5.4 1 Rate Gyro (Roll) 45-87700-9 GG79A-ll
5.5 1 Rate Gyro (Yaw) 45-87700-11 GG79A-12
5.6 1 Acceleration SWitch 45-87700-15 GG1l8A-l
5.7 1 Rate Damper 45-87700-27 BG17lA-3
5.8 1 Calibrator 45-87700-29 BG16lAoo8 MAC ... eM 110 ....... '

12 March 12:22 ~~~ 129 DATE 12 March 1959 ~~~ PAGE 130
DATE PAGE
aEVlSED 17 May 15)61
ItMSED 17 May 1961 IT. LOUIS. MlSSOWI REPORT 6603 IT. LOUIS. MISSOUlI REPORT 6603

RMSED t!!8FfI'I"~'f"IAL MODa Mercury Capsule RMSED @enPI"'''.''I!Ilfl MODa Mercury Capsule

APPENDIX I-C APPENDIX I-C
CONTRACTOR-FURNISHED EQUIFMENT - CONTRACTOR INSTALLED CONTRACTOR-FURNISHED EQUIFMENT - CONTRACTOR INSTALlED
REACTION CONTROL SYSTEM REACTION CONTROL SYSTEM - (Continued)
IDENTIFICATION IDENTIFICATION
~ Qty. Nomenclature MAC No. Mfg. No. ~ Qty. Nomenclature ~ Mfg. No.
6 1 Reaction Control System, 45-61700-50 Bell Aircraft 6.16 2 Valve, Manual, Shutoff Low 45-61700-495 8060-472-009-3
Consisting of:
6.17 1 TEE Similar to (AN 834-6D) 45-61700-1021 8060-475-019-6
6.1 5 Valve, Check (5/16) 45-61700-51 8060-472-035-1
6.18 1 450 Elbow Similar to 45-61700-1(22 8060-475-(24-6
6.2 1 Union Similar to 45-61700-53 8060-475-(20-6 (AN 837-6D)
(AN 832-6D)
6.19 1 900 Elbow Similar to 45-61700-1(23 8060-475-(25-6
6.3 3 TEE Similar to (AN 824-4D) 45-61700-54 8060-475-(21-4 (AN 821-6D)
6.4 Deleted 6.20 3 Valve, Manual Shutoff 45-61700-1045 8060-472-(24-3
6.5 4 Union Similar to (AN 815-4D) 45-61700-56 8060-475-(22-4 6.21 1 Valve, Selector (RSCS) 45-61700-1047 8060-472-036-3
I~ 6.6 7 Union Similar to (AN 815-5D) 45-61700-57 8060-475-(22-5 6.22 1 Tank Asey. Auto 45-61700-1055 8060-471-001-11
6·7 1 Union Similar to (AN 815-6D) 45-61700-58 8060-475-(22-6 6.23 1 Tank ABsy. Manual 45-61700-1057 8060-471-010-11
6.8 2 Valve, Check 45-61700-417 8060-472-010-1 6.24 2 Valve, Relief (3/8") 45-61700-1079 8060-472-122-;:9
6.9 2 TEE Similar to 45-61700-421 8060-475-(26-4 6.25 1 Valve, Throttle, 1-6 Ibe. 45-61700-1127 8060-472-038-13
(MS24402D4 ) (1/4")
6.10 2 Elbow Similar to 45-61700-423 8060-475-(28-4 6.26 2 Valve, Throttle, 4-24 IbB. 45-61700-1128 8060-472-039-9
(MS24394D4 ) 6.27
2 Valve, Solenoid, 6 IbB. 45-61700-1129 Eckel Valve Co.:
6.11 1 TEE Similar to 45-61700-425 AF56c-67F
(MS24395D4 )
6.28 2 Valve, Solenoid, 1 lb. 45-61700-1130 Eckel Valve Co.:
6.12 1 TEE Similar to 45-61700-427 AF56c-67E
(MS24390D4 )
6.13 Valve Jettison (0.55 to 45-61700-482 8060-472-091-3 6.29 5 Valve ABBY" Solenoid, 45-61700-1133 8060-472-133-3
1 24 IbB.
0.80 OHMS)
6.14 Bottle (He) 45-61700-483 8060-471-0(2-3 6.30 3 Valve ABSy., Solenoid, 45-61700-1134 8060-472-133-5
2 24 1be. (Mod. Bkt.)
6.15 1 Valve, Manual, Shutoff 45-61700-485 8060-472-094-B
(Regulator)
MAC .. I eM ttONA .... ' 6)8111'111111111111 II MAC Of CM Cto MAfi , •• ~Q~IiIII)Ii.ii~I'1 DATE 12 March 1222 ~~~ PAGE 131 DATE 12 March 1222 ~~~ PAGE 1~
REVISED 17 May 1261 ST. LOUIS, MISSOUlI REPORT 6603 REVISED 11 May 1261 ST. LOUIS, MISSOURI REPORT 6603

REVISED Ji9Nt'I8 PHC BA'" MODa Mercury Capsule REVISED 18U,"n!!".llftl MODa Mercu:!J: CBl!sule

APPENDIX I-C APPENDIX I-C
CONTRACTOR-FURNISHED EQUIPMENT - CONTRACTOR INSTALLED CONTRACTOR-FURNISHED EQUIIMENT - CONTRACTOR INSTALLED
REACTION CONTROL SYSTEM - (Continued) REACTION CONTROL SYSTEM - (Continued)
IDENTIFICATION IDENTIFICATION
lli!!! ~ Nomenclature ~ Mfg. No. Item Qty. Nomenclature ~ Mfg. No.
6.31 4 Valve Assy., Solenoid, 1 lb. 45-61100-1131 8060-472-132-3 6.44 2 Valve, Man., Shutoff (He 45-61100-1415 8060-472-001-11
Pitch and Yaw Fill)
6.32 1 Valve Assy., Solenoid, 1 lb. 45-61100-1138 8060-475-034-1 6.45 1 Transducer (PF) 45-61100-1417 8060-472-0~4-9
RSCS
6.46 1 Transducer (PF) 45-61700-1418 8060-472-014-11
I~ 6.33 4 T,C ASBY., Pitch and Yaw, 45-61700-1139 8060-470-112-53
2 1bs. Auto 6.41 2 Valve Relief 45-61700-1425 8060-412-107-9
6.34 1 TiC ASBY., Roll, Lower, 45-61700-1141 8060-475-114-29 6.48 2 Filter 45-61700-1427 8060-472-004-3
1-6 1bs., Auto 6.49 45-61700-1431 8060-472-120.;3
2 Regulator Assembly
6.35 1 Tic Assy., Roll, Upper, 45-61700-1142 8060-475",114-30
1-6 1bs., Auto 6.50 1 Tube ABBY., ~02 45-62022-2
6.36 4 TiC ASBY., Pitch and Yaw, 45-61700-1143 8060-470-113-37 6.51 1 Tube ABBY·, ~02 45-62022-3
1 lb. Auto
6.52 1 Tube Assy., H2~ 45 -62022-4
6.37 2 Valve, Check (6-1 1bs.) 45-61700-1151 Spartan Aircraft:
C107-4-8c25 6.53 1 Tube Assy., ~~ 45-62022-5
6.38 4 Valve, Check (24-4 1bs.) 45-61700-1153 Spartan Aircraft: 6.54 1 Tube ASBY., ~~ 45-62022-6
C107-5-6c25
6·55 1 Tube Assy., H2~ 45-62022-7
6.39 4 Tic ABBY., Pitch and Yaw, 45-61700-1155 8060-470-133-5
4-24 1bs., Man. 6.56 1 Tube Assy., ~02 45-62022-10
6.40 1 Tic ABsy., Roll, Lower, 45-61700-1157 8060-470-134-5 6.57 1 Tube ASBY·, ~<'2 45-62022-11
1-6 1bs., Man.
8060-470-134-6 6.58 1 Tube Assy., ~~ 45-62022-12
6.41 1 T/CABsy., Roll, Upper, 45-61700-1158
1-6 1bs., Man. 6.59 1 Tube Assy., ~~ 45-62022-13
6.42 2 Shutoff Valve, Manual 45-61700-1167 G. W. Dahl Co. 6.60 1 Tube Assy., ~02 45-62022-15
Fill Vent 1228B
45-61700-1409 8060-472-094-1 6.61 1 Tube Assy., ~~ 45-62022-16
6.43 1 Valve, Man. Shutoff (Reg.)
6.62 4 Tube Assy., H202 45-62022-18 ~QJnjZJB)nrllI .Ioe

MAC .. ' eM ftOMA"'"

MAC'" eM tlOMAIl."

.cQNEIPIil~TI t"'_

DAlE 12 March 12:22 ~~~ PAGE 133 DAlE 12 March 1222 ~~~ PAGE 1~
IEVlSED 17 May 1961 IT. LOUIS. MISSOUII REPORT 6603 REVISED 17 May 1<;61 ST.~S.NUSSOUl' REPORT 6603

IEVISED .""11' QEtHI'I • .., MODa Mercurv Capsule REVISED .en, I "f!U.llfJI! MODa MercJS:Y Capsule

APPENDIX I-C APPENDIX I-C
CCImIAC'l'OR-FURNISREO EQUm!EM - COl'ITRACTOR mBTALLED CONTRACTOR-FURNISHED EXl,UIlMENT - CONTRACTOR INSTALLED
REACTION CCIITROL SYSTEM - (Continued) REACTION CONTROL SYSTEM - (Continued)
IDmTlFICATION II>EN':CIFICATION
~ ~ Jlc:aenclature ~ MfS' Bo. ~ Qty. Nomenclature ~ MfS' No.
6.63 1 Tube Asay., ~C2 45-62002-19 6.83 1 Tube ABBY., He 45-62~2-35
6.64 1 Tube AsBY., ~02 45-62022-20 6.84 1 Tube ABBY" He 45-62~2-36
6.65 1 Tube ABBY., ~02 45-62~2-21 6.85 1 Tube ASBY., He 45-62002-37
6.66 1 Tube AsBY., ~02 45-62022-22 6.86 1 Tube Assy., He 45-62022-38
6.67 1 Tube Assy., ~C2 45-62~2-23 6.87 1 Tube ABBY., He 45-62022-39
6.68 1 Tube AsBY., H20:2 45-62022-24 6.88 1 Tube ABBY., He 45-62022-40
6.69 1 Tube ABBY·, ~C2 45-62002-27 6.89 1 Tube AsBY., He 45-62~2-41
6.70 1 Tube ABBY·, ~C2 45-62022-28 6·90 1 Tube ABBY., He 45-62022-43
6.71 1 Tube AsBY·, ~0:2 45-62~2-29 6.91 1 Tube ASBY., He 45-62022-45
6.72 1 Tube Assy., H20:2 45-62022-31 6.92 1 Tube Asey., He 45-62022-46
6.73 4 Tube Asey., ~C2 45-62~2-52 6.93 1 Tube Aesy., He 45-62~2-47
6.74 1 Tube Asey., H20:2 45-62~2-63 6.94 1 Tube AeBY., He 45-62~2-48
6.75 1 Tube Asey., ~02 45-62~2-65 6.95 1 Tube Assy., He 45-62~2-49
6.76 1 Tube Assy., ~~ 45-62~2-66 6.96 1 Tube ABBY., He 45~62~2-50
6·77 1 Tube Assy., H20:2 45-62022-67 6.97 1 Tube ASBY., He 45-62~2-51
6.78 1 Tube Assy., ~02 45-62022-68 6.98 1 Tube Assy., He 45-62~2-55
6.79 1 Tube ABBY" H20:2 45-62~2-69 6·99 1 Tube Aesy., He 45-62~2-56
6.80 1 Tube Asey., ~02 45-62002-70 6.100 1 Tube Aeey., He 45-62~2-59
6.81 1 Tube Asey., ~C2 45-62002-71 6.101 1 Tube ABey., He 45-62~2-60
6.82 2 Tube Assy., He 45-62~2-34 6.102 1 Tube ABSY., He 45-62022-61
6.103 1 Tube AeBY., He 45-62022-62
MAC ... CII "III.UI .. ' ~9PfPIBIUf'fI t Ir MAC PI CIII eto NAill H' CONi'IPEalill:U.

I~ DATE 12 March 1959 REVISED 17 MaY 1961 REVISED

~~~

ST. LOUIS, MISSOURI o@8PfP'BI!U1";tL

PAGE __.lo!:.,3u.5

REPORT ~660~3

MODel Mercury Capsu1e

7

7·5

7.9

7.10

APPENDIX I-C CCti'mAC'roR-FURNISHED EQUIRoIENT - CON'ffiAC'roR INSTALLED CCHruNICATION SYST»fS

Nanenclature

IDENTIFICATION

Mfg. No.

45-85700-355 Collins:

Camnunications System Consisting of:

1

Transmitter-Receiver, HF Voice

45-85700-3

Collins:

522 1793 035

Collins:

522 1794 035

~torola: 201 31298C

Avion: 152A400-2

Avion: 152A900-2

Collins:

522 1812 034

Me1pa.r:

R436158~lA

Melpa.r:

R530310-lB

Collins:

522 1963 012

Collins:

522 1817 015

Transco: 1460 2335

MAC .. teN IIOMA"."

1

Transmitter-Receiver, HF Rescue-Voice

45-85700-5

2

Decoder, Command

45-85700-13

1

Beacon, C-Band Ra~

45-85700-109

1

Beacon, S-Band Radar

45-85700-107

1

Panel, Control

45-85700-31

3

Antenna, S end C-Baod

45-85700-33

1

Power Divider, C-Bend

45-85700-35

1

Isolator, Bicone

1

Antenna, UHF Descent

2

SWitch, coaxial

45-85700-51

DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI ~()HPI" MN •• /ili

Item

7·13

PAGE -=1:.,l!36

R~OH ~6~6~03

MODel Mercury Capsule

APPENDIX I-C

CONTRACTOR-FURNISHED EQUmIENT - CONTRACTOR INSTALLED COMMUNICATION SYSTEMS - (Continued)

Qty. 1

Nomenclature

Diplexer, !IF

IDENTIFICATION

~ 45-85700-57

45-85700-61

45-85700-63

Mfg. No.

Collins,:

522 1813 014

Collins:

522 1989 015

Collins:

522 1851 ~5

45-85700-65 Andrea:

AC 75E

45-85700-71

45-85700-73

45-85700-75

4.5-85700-77

45-85700-103

45-85700-99

45-85016-1 45-85700-85

Melpar:

R5303ll-lB

Silllllonds Aero.: 311006B

Tems Instr.:

1!33992-1-A6

Texas Inetr.: 433992-2-B5

Texas Instr.: 421924-1-3 Mod.

Simmonds Aero.: 311016

..... e at eM Cto MAtt •• )

1

Amplifier, UHF Voice Power

2

Transmitter-Receiver, UHF

Voice .

Audio Center

1

1

Multiplexer

1

Power Divider, S-Band

1

Beacon, IIF/UHF Rescue

1

Transmitter, Telemetry - Low Freq.

1

Transmitter, Telemetry - High Freq.

2

Power Supply, Telt'JI!·etry

1

Line Filter, Telemetry

1

Aux. UHF Rescue Beacon

~OI" IbEiC I IMP

DATE 17 May 1961

REVISED _

REVISED

~~~

ST. LOUIS, MISSOUlI Gflet4BBEN Iii?

MODa Mercury Capsule

PAGE --'1;::,3<.;;6~.1

REPORT ..;:66=03

APPENDIX I-C

CONTRACTOR-FURNISHED EgUIPMENT - CONTRACTOR INSTALLED COMMUNICATION SYSm5 - (Continued)

IDENTIFICATION

Item Qty. Nomenclature ~ M1'S' No.
7.24 2 Receiver, Command 45-85700-95 Motorola:
201313 OOF
7·25 1 Matching Network, Ht 45-85700-89 Collins:
Whip 522 2362 004 MAC HI eM ue IlAIl .. ,

L

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOUlI

PAGE ~1"'"3.u.7

REPORT .::.660~3

MODa Mercury Capsule

APPmIDIX I-C
CCf{mAC'l'C:R-FURNISHED EQUIHIENT - COOTRACTOR INSTALLED
ENVIRONMENTAL CONmOL SYSTEM
IDENTIFICATIClf
~ ~ Nanenclature ~ AiResearch No.
8 1 Environmental COntrol 45-83700
System, COnsisting of:
8.1 1 Valve, Emergency OXygen 45-83700-483 132186-2'
Rate, Suit
8.2 1 Valve, Dual Cabin Pressure 45-83700-485 102344-3
COn~ro1 and Repressurization
8.3 Deleted
8.4 1 Regulator, Suit Pressure 45-83700-715 132190-4
8.5 1 Trap, Solids 45-83700-43 174310
8.6 2 Blower, Internal Circuit 45-83700-49 207970
8.7 4 Valve, OXygen Check 45-83700-53 123104-1
8.8 1 Sensor, Blower Pressure 45-83700-421 PS 207272
Differential
8.9 1 Absorber, Internal Circuit 45-83700-729 175830-3
Water
8.10 1 Tank, COoling Water 45-83700-61 175320-1
8.11 2 Valve, Canfort COntrol 45-83700-711 121078-2
8.12 1 Controls, Box 45-83700-65 510352
8.13 2 Cap ABsy" Water Line 45-83700-69 PS 173162-1
8.14 1 Valve, Cabin Pressure 45-83700-725 102416-1
Relief MAC ... CM UOIlAIII.'

DATE 12 HIu.:!:h 1959 ~~~ PAGE 138 DATE 12 March 12~2 ~~~ PAGE 132
REVISED J.1 Ma;Y: 1961 ST. LOUIS, MISSOUlI REPORT 660:3 REVISED 11 Ma;y: 1961 ST. LOUIS, MlSSOUlI REPORT 6603
REVISED • • - ... MODa Mercury Capsule REVISED SeVFF p. MODa Mercury Capsule

APPENDIX r-c APPENDIX l-C
CCI{'mACTOO-FURNISlIED ~UIl'MENT - COO'mAC'roR mSTALLED CCl{'mAC~-FURNISlIED EQ.UIl'MENT - CON'mACTOR mSTALLED
ENVIRONMENTAL CCfiTROL SYST»I - (Continued) ENVIRONMENTAL CCfiTROL SYSTEM - (Continued)
IDENTIFICATIOO IDENTIFICATION
~ ~ Nanenclature ~ AiResearch No. !!:!!! ~ Nanenclature ~ AiResearch No.
8.15 1 Valve, Post-Landing 45-83700-735 122216-100 8.31 1 Assembly, Emergency O2 45-83700-435 134300-1
outflow Bottle
8.16 1 Valve, Ground OXygen Inlet 45-83700-81 PS 137205 (Rev.B) 8.32 1 Valve, Ground Vent Negative 45-83700-703 130110-2 '
Pressure Relief"
8.17 1 Blower, Equipnent 45-83700-425 207990
8.33 1 Manifold, Sui t Inlet 45-83700-175 174253
8.18 Deleted
I~ 8.34 1 Duct, Cabin Evaporator 45-83700-177 174363
8.19 1 Valve, Suit Pressure Rellef 45-83700-87 130100 Steam
8.20 1 Orifice, Flow Limiting 45s83700-89 PS 174411 8·35 1 Manifold, Canpressor OUtlet 45-83700-179 174479
8.21 2 Valve, Freon 114 Check 45-83700-91 PS 132200 8.36 1 Fi tUng, Suit Pressure 45-83700-181 174295
Regulator Outlet
8.22 1 Valve, Ground Ventilation 45-83700-737 122366-200
Inlet 8.37 1 Duct, Water Separator Exit 45-83700-183 174364
8.23 1 Valve, Snorkel Inflow 45-83700-211 121074-1 8.38 1 Manifold, Compressor Inlet 45-83700-187 175767
8.24 1 Valve, Snorkel OUtflow 45-83121-1 8.39 1 Bracket, Cabin Pressure 45-83700-193 174693
Control Valve
8.25 Deleted
8.40 2 Transducer, O2 Pressure 45s83700-713 538913
8.26 1 Valve, Solenoid-SWitch 45-83700-105 319190-2
8.41 1 Assembly, Emergency O2 45-83700-499 132256-1
8.27 1 Valve, Pressure Test 45-83700-419 PS 130098-1 Pressure Regulator
8.28 1 Assembly, Normal Oxygen 45-83700-431 134292-1 8.42 1 CO2 Absorber and Odor 45-83700-417 176080-1
Bottle Control Suit
8.29 Deleted 8.43 1 Manifold, Solids Trap Exit 45-83700-437 173905
8.30 1 Assembly, Normal OXygen 45-83700-497 132254-1 8.44 1 Exchanger, Internal Circuit 45-83700-479 174250-3
Pressure Regulator Heat MAC "I CM (to MAR .. '

13£J!2£

uS?

MAC at eM Ct. MAlt .. ,

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~ ~~ PAGE ....e:14:ti/.0

IT. LOUIS. MISSOUlI REPORT ~660~3

8.46 8.47 8.48 8.49

. - --

-

MODa Mercury capsule

APPENDIX I-C

CONmAC'.l'<E-FURNISIIED EQUI1MENT - CONmAC'roR mSTALLED ENVIRCIlMENTAL OONmOL BYSi'm - (Continued) IDENTIFICATION

~ Nanenclature ~ AiResearch No.
1 Exchanger, cabin Equipnent 45-83700-481 174260-3
Heat
1 Duct, Ground vent. Inflow 45-83700-443 175212
1 Valve, System Shutoff 45-83700-741 122260-2
1 Valve, Vacuum Rellef 45-83700-703 13Oll0-2
1 Orit1ce, Constant Bleed 45-83700-731 131040 MAC .. ' eN IIONA ••• '

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~ ~~ PAGE .....:!1~41

IT. LOUIS. MISSOUII REPORT ~6~60~3

MODa Mercury capsule

APPENDIX I-C car.mACTOR-FURNISIIED EQtJJl'MmT - CCfimACTOR mSTALLED mS!lRUMENTATION

* These 1 tems to be shipped to launch site for installation.

Nanenclature

Instrumentation System, Consisting of:

1

Camera, Astronaut Observer, 16 mm

9.3.1 1 Speed Change Kit (1-7/8
ips)
I~ 9.3.2 1 Transport Assembly
9·3.3 2 Reel
9.3.4 3600 Ft. lape, 1/2 inch 1

AS/R

Film, 16 l1li1, on Alun1num Reels

1

Camera, Instrumentation Observation, 16 mm

Lens, 10 mm, fl.8

1

AS/R

Film, 16 mm, on Aluminum Reels

1

lape Recorder, Including

IDENTIFICATION

Mfg. No.

MAC"t eN (to ..... R .. '

---55

Milliken :

DBM-SB

Bell and

Howell: "Ingenue"

-*

DuPont: P93lA

Milliken: DBM-7B

Bell and Howell:

"Ingenue"

-* DuPont: P93lA

45-88707-303 Consolidated ElectrodynamiCS (CEC): 176030BC

45-88707-13 CEC

45-88707-15 CEC 45-88707-17* CEC

45-88707-19* Minn. Mining and Mfg.: 197

. . - ..... :..,..,-.:; .

DATE 12 March 12~2 ~~~ PAGE 142 DATE 12 March 1~2 ~~~ PAGE 143
R~SED 17 May 1961 ST. LOUIS, MlSSOUII REPORT 6603 R~SED 17 May 196J. ST. LOUIS, MlSSOUlI REPORT 6603

R~SED 4iiQ~EI~Ii:~:&:1 A I MODa Merc!!,D; Q§l!syJ,e R~SED @QPJPIB'S'.YIldl MODa Merc!!,D; Q§l!sule

APPENDIX I-C APPENDIX I-C
OONmAC'roR-FUBNISBED BQUIHIENT - CONmAC'roR mSTALLED caimAC'roR-FlJRNISBED BgUll'MENT - CON'lRAC'IDR mSTALLED
mS'lRUMmTATION - ( Continued) mSTRUMENTATION - (Continued)
IDENTIFICATION IDENTIFICATION
~ ~ Nomenclature ~ MfS' No. ~ ~ Nomenclature ~ MfS' No.
9.4 1 Instrumentation Package 45-88100-75 9.4.12 1 Transfonner, Filament Comm. Accessories:
"A" Including: 76-0056':35
9.4.1 1 D.C. Power Supply, 'JV 45-88:m-7 9.4.13 2 Q§pac1tor OE: 29F577 (l9P-f)
Monitor
9.4.14 1 Resistor Int. Resistor Co.:
9.4.2 1 Resistance Element, 45-88206-3 GBT-l/2 20K5~
A.C. Power
9.5 1 Instrumentation Package 45-88101-61
9.4.3 2 Resistance Element 45-88207-13 ''B", Including:
Amplifier
9.5.1 2 Accelerometer, tty" and 45-88712-5 D:>nner: 4310-2
9.4.4 1 Resistance Element, 45-88207-9 "x" Axis, t 4g
Amplifier
9.5.2 1 Accelerometer, "Z" Axis, 45-88712-3 D:>nner: 4310-1
9.4.5 1 Resistance Element 45-88207-7 ± 30g
Amplifier
9·5.3 2 Voltage Controlled 45-88700-13 D:>rsett:
9.4.6 1 Resistance Element 45-88207-11 Oscillator - 1.3 KC 0-8Ml..3KC
Amplifier
9.5.4 2 Voltage Controlled 45-88700-15 D:>rsett:
9.4.7 1 Alnplifier, Body 45-88215-21 Oscillator - 1.7 KC 0-OO.7KC
Temperature 45-88700-17
9·5·5 2 Voltage Controlled D:>rsett:
9.4.8 1 Amplifier, Body 45-88215-23 Oscillator - 2.3 KC 0-8M2.3KC
Temperature 45-88220-1
9.5.6 2 Voltage Controlled
9.4.9 2 PIM/PAM Commutator/ 45-88709-3 Gen. Devices: Oscillator - 10.5 KC
Keyer J.208D-2B
9.5.7 1 Compensating Oscillator 45-88700-53 D:>rsett: 20-8M
9.4.10 1 Amplifier, 02 Part. Press. 45-88221-7
9.5·8 1 Power Supply and Mixer 45-88700-55 D:>rsett: ASM-8M
9.4.11 1 Alnplifier, 02 Part. Press. 45-88221-9
9.5.9 1 Power Supply and Mixer 45-88217-5B
9·5·10 1 Amplifier, Rate Signal 45-88214-21 I~

2 i£ 2

MAC la' ell Clo MAlt A'

GO I'

MACU' eM CtOMAItN)

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOUII ~Q'J"IBI!lPf't'IlrL

PAGE :.14.:..:4

REPORT -"'660"""-'3

MODa Mercury Capsule

APPENDIX I-C CONmACTOR-FURNISHED EQUIFMENT - CCliTRACroR INSTALLED INSlRUMENTATION - (Continued)

~ ~ Nomenclature
9.5·11 Deleted
9.5·11.1 Deleted
9·5·11.2 Deleted
9·5·11.3 Deleted
9.5·12 4 EKG Amplifier
9.6 1 Instrumentation Package
"C", Including:
9.6.1 1 Solenoid Voltage
Attenuator
9.6.2 1 Solenoid Voltage
Attenuator
9.6.3 1 Amplifier, Horizon
Scanner
9.6.4 2 Amplifier, D.C.
9.6.5 2 Amplifier, 02 Partial
Pressure
9.6.6 Deleted
9.6.7 1 3 V D.C. M:>nitor Card
9.6.8 1 Transducer, Cabin
Pressure IIlENTIFICATICIi

Mfg. No.

45-88219-1 45-88102-49

45-88205-11

45-88205-3

45-88212-11

45-88703-3 45-88708-13

45-88218-1 45-88705-9

Tapco: 04-600380 M:>d.

GEC: 4- 380MU- 25A

MACUI CM hOlM"'"

I~

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI >@8Nt'IBI!I"YI:ltfl

PAGE .=:14:!;l5

REPORT .::660::.::.t3

MODa Mercury Capsu,]e

APPENDIX I-C

Mfg. No.

CClimACTOR-FURNISHED EQUIPMENT - CClimACTOR INSTALLED INSmUMENTATICIi - (Continued) IDENTIFICATION

~ ~. Nomenclature
9.6.9 Deleted
9.6.10 1 Instrumentation Assembly
Rate Signal Filter and
Calibrate Card
9.7 1 Transducer, Suit
Pressure
9.8 2 Transducer, Suit Inlet
Air Temperature
9·9 2 Transducer, Heat Shield
Temperature
9.10 2 Transducer, Inner Skin
TEmperature
9.11 2 Transducer, Outer Skin
TEmperature
9.12 Deleted
9.13 1 Transducer, Static Pres-
sure
9.14 Deleted
9.15 Deleted
9.15.1 Deleted
9.15.2 Deleted MACU. CIII ne ..... " •••

t 88ffPIBIU'YIAhs

45-88721-1

GEC: 4-380MU-25A

Ruse: BN-274

Ruse: 6608

Ruse:. 3172

Transonic8: 2277

GEC: 4- 380MU-15A

DATE 12 March 1959 REVISED 17 May 1961 REVISED

~~~

ST. LOUIS. MISSOUlI n@9Pft'IBIUfTIJIL

~.~~

ST. LOUIS. MIISOUlI 89PTt'IBIUh ikE

MODa Mercury Capsule

12 March 1959 11 May 1961

PAGE ___,1!,!!4t.L7

REPORT -'660"""'u3

PAGE --'1~4~6

REPORT ..::660:::::..!3

DATE REVISED REVISED

MODa MercurY Capsule

APPENDIX I-C

COm'RACTOR-FURNISHED EQUIPMENT - COm'RACTOR INSTALLED lANDING AND POST- lANDING SYSTEM IDENTIFICATION

I~

APPENDIX I-C

cow.mACTOR-FURNISHED EQUIPMENT - CONmACroR INSTALLED INS'lRUMENTATION - (Continued) IDENTIFICATION

!!!! ~. Nomenclature ~ Mf~. No. ~ ~ Nomenclature ~ Radi0l!lane No.
9.16 1 Instrumentation Assy. - 45-88822-11 10 Landing and Post-Landing 45-41100-1 R-51OO-~
Astronaut Transducer, System, consisting of:
Consisting of: 10.1 1
Drogue Chute Assembly,
9.16.1 1 Body Temperature Probe 45-88814-11 conSisting of:
9.16.2 1 Conne~t.or Patch Goodrich: 10.1.1 1 Drogue Chute 45-41100-29* R-5103-309
2P1051 10.1.2 1 Drogue Bag 45-411oo-11*
R-5104
9.16.3 1 ConnMtor Patch 45-88814-3
Cover 10.1·3 1 Chaff Packet 45-41100-133* 101000-3
9.16.4 4 EKG Pick-Up 45-88821-11 10.2 1 M:>rtar Tube 45-41100-145 R-5109-305
9.16.5 1 Instrumentation Assy. - 45~88801-99 10·3 1 Mortar Sabot 45-41100-19* R-5126
Respiration Rate Trans- 10.4
ducer 1 Main Chute System,
consisting of:
9·11 1 Accel erometer, Integrating 45-88125-3 Donner: 4140
10.4.1 1 Landing Parachute 45-41100-243* R-5157-321 or
9.18 1 Instrumentation Kit 45-88999-17 329
9·19 2 Flow seneor 45-88101-1 10.4.2 1 Bag, Main Chute Deployment 45-41700-221* R-5116-309
9·20 1 Programmer 45-88110-7 Wheaton: M-1l2-7 10.4.3 1 Lanyard, Antenna 45-41100-181* R-5135-311
9·21 1 Pressure Transducer, 45-8810;-1l Fairchild 10.4.4 2 cutter Reef - 4 Second 45-41700-195* 101092··9
Coolant QUant1t.y Controls Corp: Reefing
941-6018 10.4·5
1 Reefing Line 45-41100-199* R-5151-95
10.4.6 1 Bridle Parachute 45-41100 .. 201* R-5205-301
10.5 1 Reserve Chute System,
consisting of:
10·5·1 1 Landing Parachute 45-41100-243* R-5157-327 or
329
* These items to be shipped to launch site for installation.
MACUI eN (lOMA .... ' ten PI B 'fIUYI /iii MAC PI eM flO MAR •• 1 @8'tt'IR~'t.IlrJl" DATE 12 Jom"Ch 1959 REVISED 11 May 1961 REVISED

~~~

ST. LOUIS, MISSOURI ~9'JPI9I!llti'f1I t .. r

PAGE 1::4:.:;:8

REPORT 6~60~3

MODa Mercury Capsule

10.5.4 10.5·5 10.5.6

1...:1

10.6

APPENDIX I-C

CONrRACTOR-FURNISHED EQUIPMElfl' - CONTRACTOR INSTALLED LANDING AND POST-LANDING SYSTEM - (Continued) IDENTIFICATION

Qty. Nomenclature

1 Pilot Parachute

1

Bag, Reserve Chute Deployment

Radioplane No.

10.8

10.10

10.11

10.12

10.13 10.14

10.15

* These items to be shipped to launch site for installation.

MAcal eM ClOMA .... ,

1

lanyard, Pilot Chute

1

Reefing Line

2

Cutter Reef - 4 Second Reefing

Bag, Landing parachute Ejector

2

2

Disconnect, Landing Parachute

1

Projectile Assembly, Pilot Chute Deploy Gun

1

Shear Pin, Pilot Chute Deploy Gun

Baroswitch, 10,600 Ft.

2

1

Switch, Inertia

Deleted

2

Baroswitch, 21,000 Ft.

2

strap Assembly, Adjustable Retaining

1

strap Nonadjustable, Insulated

;t9l'ft'18'RtT'I'I t.

45-41100-193* R-5204-305 45-41100-223* R-5ll1-309

45-41100-149* R-5136-301 45-41100-199* R-5151-95 45-41100-195* 101092-9

45-41100-31* R-5ll8-301

45-41100-191 R-5121-301

45-41100-127* 101070-23

45-41100-63* 101C10-11

45-41100-163 101080-15 45-41700-251 5821;-301

45-41100-245 101080-21 45-41700-101 R-5195

45-41100-117 R-51g6

~~~

ST. LOUIS, MISSOURI @8PfPI"flffYIAL

DATE 12 March 1959 REVISED 11 May 1961 REVISED

PAGE -=14~9

REPORT ...::66=-./03

Item

10.16

10.11

10.17·1

10.11·2

10.11·3

10.11.4

10.17·5

10.11.6

10.18

10.19 10.20 10.21

10.22

10.23 10.24 10.25

MODa Mercury Capsule

APPENDIX I-C

CONTRACTOR-FURNISHED EQUIPMElfl' - CONTRACTOR INSTALLED LANDING AND POST-LANDING SYSTEM - (Continued) IDENTIFICATION

Qty. Nomenclature

1 Body Assembly, Gun, Pilot Chute Deploy

MAC No. Radioplane No.

45-41100-171 101070-33

1

Package Assembly, ExplOSives, 45-41700 consisting of:

Electric Squib, Deployment 45-41700-213* 58082

Gun

1

1

45-41700-211* 58081

Squib Cartridge .. Electric (Drogue M:>rtar)

Cartridge, Squib ElectriC, (Parachute Disconnect)

45-41700-209* 58080

2

1

45-41700-167* 101010-31

Cartridge, Main Charge, Deployment. Gun

1

45-41100-241* R"'52ll-1

Gas Generator Af'semb1y, .Main Chute

1

45-41700-249* R-5211-1

Gas Generator ASf'embly, Reserve Chute

2

cutter Reetle!!" • 16 Second

45-41700-191* 101092-13

Deleted

1 1

Bag, SOFAR Bomb 45-41700-221* R-5207

Packet Assembly, Shark 45-41700-203* R-5206

Repellent.

Packet Assembly, Fluorescein 45-41700-231* R-5208 Dye Marker

SOFAR Bomb, 4000 Ft. 45-41100.83* 101010-5

SOFAR Bomb, 3500 Ft. 45-41100-81* 101010-3

Bridle, Pilot Parachute 45-41700-231* R-5153-301

1

1 1 1

* These items to be shipped to launch site for installation.

MAC .. , eM ClOIMA .... '

881'TF181ilJYI;Ws

DATE 12 March 1222 ~~~ PAGE ;),50 DATE 12 March 12:22 ~~~ PAGE 1:21
REVISED 11 May 1261 ST. LOUIS, MISSOURI REPORT 6603 REVISED 17 May 1961 ST. LOUIS, MISSOURI REPORT 6603
REVISED eeUli1 iJllilliiill hIP MODa MercYr;I Cal!§~ REVISED ee, fllllJ I!iIfI~IfII!!I!'" MODe. Mercm Cal!sule ~ 11

11.1 11.2

11·3 11.4

11.8

11.9

11.10

11.11

11.12

11.13

APPENDIX I-C

CONTRACTOR-FURNISHED EQUIFMENT - CONTRACTOR INSTALLED

PYROTECHNICS*

IDENTIFICATION

Romenclature

MAC Ro. 45-12001-18

Mfg. No.

Olin Matheson: 116c-3

Olin Matheson: 112C-1

Olin Matheson: 113C-3

Beckman-Whitley: 10084

* P,yrotechnic devices to be shipped to launch site for installation. ** Quantities defined under applicable systems.

P,yrotechnic Devices, Consisting of:

** SOFAR Bomb, 4000 Ft. ** SOFAR Bomb, 3500 Ft.

45-41100-81 45-41100-83 45-41100-213 45-41100-211

MAcut eM «IONA"'"

** Squib, Deployment GtUl

** Squib Cartridge, Drogue Morter

** Gas Generator, Main Cbute

45-41100-241 45-41100-249

** Gas Generator, Reserve Cbute

** Squib Cartridge, Parachute Disconnect

45-41100-209

** Cart.ridge, Deployment Gun

45-41100-161

** Valve (Heat Shield Releas~) 45-6:100-482 2 Explosive Bolt, Clamp Ring 45~12102-23

4 Explosive Bolt, Clamp Ring 45-72100-'19

1 Explosive Bolt, Retrograde 45-12104-9 Rocket Ejector

11 Explosive Cell 45-72105-5

oCiiQ"t'lltIilJTill t II.

11.21

APPENDIX I-C

CONTRACTOR-FURNISHED EQUIPMENT - COlf'mACTOR INSTALLED

PYROTECHNICS* (Continued)

IDENTIFICATION

Romenclature

Mfg. No. Beckman-Whitley:

Olin Matheson:

ARDd6;3-l

McComdck Selph: 2561

Frankford Arsenal:

M~7El

F:rankford Arsenal:

XM-41

Raymond Eng. Lab: 1529 B-21

MinneapolisHoneywell:

E1C511838

Pro.~l1ex: 128-100, 000- 3

Propellex: 128-100, 000-5

McCormick Selph: 3625

* P,yrotechnic devices to be shipped to launch site for installation. ** Quantities defined under applicable systems.

~ 11.14

11.15 11.15.1

11.15·2

11.15·3

11.16

11.11

11.18

11.19

11.20

..... c .. , eM tlOMA"'"

5 Ring Assembly

Antenna Fairing Ejector

45-12103-11

2 CartrHge

1 Cartridg~

1 Cartrid.ge

4 Initiator (Cbute Disconnect, Capsule and Tow~r Separation)

1 S'luib (Whip Antenna)

1 Explosive Assembly, Emergency ESress Hatch

45-35101-301

1 Bellows Motor-Explosive Actuator

45-83119-3

1 Bellows Motor-Explosive Actuator

45-83119-5

1 Explosive Cell (Snorkel Inlet Door Actuation)

45-72101-5

. ~QaII?IIJI!iIPfIflIAIi

DATE 12 tBrch 1959 REVISED 5 August 1960 REVISED

~~~

ST. LOUIS, MISSOUII e8ffPIBIUi'fl1ft!

MODa Mercury Capsule

PAGE _:15~2

R~T ~~~3

APPENDIX II

DRAWING AND DATA REQUIREMENrS

II. 1. 0 DRAWING REQUIREMENrS - The contractor shall prepare all working

draWings, shop draWings, and detail draWings necessary for the contractor to fabricate and erect all parts of the work and to enable the Contracting Officer to check its conformity with the cont~~t draWings and specifications, or to satisfy the Contracting Officer that, all parts can be fabricated or erected as required. The contractor's draWing system for this con-

tract shall be as defined herein. '

11.1.1 ENGINEERING DRAWINGS - Engineering draWings shall meet the intent

of Specification MIL-D-5028B and shall be the production type.

The size and format of the drawings shall meet the intent of Standard MIL-5TD- 2 and MIL-sTD-3. The draWings shall be prepared, submitted and approved in accordance with the, Contractor's Engineering Manual as modified by EN-220.

~ - Deleted.

(See EN-220)

II.l.l.2

COMPOSITION - Deleted. (See EN-220) ~ - Deleted. (See EN-220) APmOVALS - Deleted. (See EN-220) SUBMITTALS - Deleted. (See EN-220)

11.1.1.3 11.1.1.4 11.1.1.5

11.1.1.6 VENDOR DRAWINGS - Vendor drawings prepared to contractor

specification control drawings shall comply with the requirements set forth herein.

11.1.1.6.1 COMPOSITION - Vendors shall prepare drawings on their format

USing their drawing numbers and part numbers when drawings are req~red to be furnished by such vendors to meet requirements of the Contrac.; tor prepared Specification Control Drawing.

II.l.l.6.2 APPROVALS - The contractor shall submit ten (10) copies of

vendor outline installation drawings to the Contracting Officer's Resident Representative for approval after contractor's approval of such drawings. Approval of vendor drawings by the Government shall be as prescribed in MA.C Report EN-220.

SUBMITTALS - Deleted.

(See EN-220)

DATA REQUIREMENrS - Deleted. (See EN-220)

I~

MACU' CM (tOMAR •• )

~8Pft'lllliitT'I?IAIf

R-J

DATE 12 tBrch 1959

~~~

ST. LOUIS, MlSSOUlI ,@8.JPIIn~ff.I{:1!r'

MODa Mercury Capsule

REVISED REVISED

5 ~st 1960

PAGE ::.15""3

REPORT _;~=£3

APPENDIX II

DRAWING AND DATA REQUIREMENrS

11.2.1 GENERAL - The contractor shall furnish, in connection With the

iiOrit"UDder the contract, copies of plAnning schedules; significant design studies; draWings, including contractor's identification of symbols and markings (see Paragraph 11.1.0); specifications; significant test results and characterlstics data, and such other pertinent technical information used in the research, development, design and engineering for the equipment, material or processes specified in the performance of this contract including test equipment and related items.

11.2.2

REFERENCE DATA - The contractor shall furnish ten (10), copies each of the folloWing:

a. Contractor' s Engineering Mariual (Volumes 1 and 2).

b. Contractor's EN -e20

c. Contrac:tor' s Proc.ess Specification

d. Contractor's Standard Book

e. Contractor's Design Handbook

11.2·3 CONTRAcrOR-PREPARED SPECIFICATION - The first issue of specifi-

cation witi be submitted on or .before sixty (60) days after receipt by the Contractor of ap executed copy of'the contract. Revised i,ssues of the speCification wiU be ,\ubmitted on the tenth (10th) day of each

sixth (6th) month thereafter and at the time of completion of work under this contrac~. The final issue of the specification will define for procurement purposes the complete operational capsule system and will describe the quality standards which must be, used in' the manufacture of the system.

II.2.4 MUIUAIS AND HANDBOOKS - ~nuals and handbooks for the capsule

shall be provided by the contractor in accordance With MA.C Service Engineering Department Report (SEDR) No. 37 as approved through negotiation With NASA. SEDR No. 37 briefly describes the contents of each manual or handbook, quantity to be furnished, and the delivery schedule.

II.2.5 BI-MJI'fl'HLY STATUS REPORTS - Contractor Will submit six (6)

copies of bi-monthly letter status reports covering project

acti vi ty for each calendar bi-monthly period during the project. The first status letter Will cover the period from contract date to the end of the second calendar month. Each bi-monthly status letter will present at least the follOWing dat~:

MAcUt eM (to ........

a-i

~~~

ST. LOUIS, MISSOUlI Q9PIFIIJ~" •• IA"

DATE 1.2 Mu'ch 1959 REVISED 5 Aupt 1960 REVISED

PAGE ----'1;:::5;...;..4

REPORT -'660"""'-'-3

MODa Mlrcury Capsule

11.2·5

APPENDIX II

DRAWING AND DATA REQUIREMENrS

Bl-IOll'HLY STATUS REPORrS - (Continued) a. ~ntract number' and reporting period.

b. Percentage of completion of total contract effort and of important elements of the project.

c. A concise narrative statement of work accomplished during the period covered by the report. All results either positive or negative will be reported.

d. A statement of critical problems or delays encountered together with causes, corrective action taken or planned and the effect upon project schedules.

e. A brief statement of work scheduled for the following reporting period.

f. Current schedule for remaining project activity.

II.2.6 K>NTHLY FINANCIAL STATUS REPORrS - Contractor will submit six

(6) cdpies of lobnthly Financial Status Reports which will include the following:

a. Estimated percentage of contract completion.

b. Mlnholll'S expended during report period.

c. Cumulative manhours expended to end of report period.

(Estimated in lieu

d. Funds expended during report ~eriod. of audited acc~UDting records).

e. Total funds expended to accounting audit date nearest to end of report period.

f. Estimated financial commitments (e.g., outstanding purchase orders, etc.)

DATE 12 March 1959

REVISED 17 May 1961 REVISED

~~~

ST. LOUIS, MISSOUlI 88,w'PFlfIfIAL

MODa Mercury Capsule

PAGE 1~55

REPORT -'6:..;:6=03

APPENDIX II

DRAWING AND DATA REQUIREMENTS

II. 2.7 !«)NTHLY FIlM REPORTS - The contractor shall fUrnish one thou-

sand (l,ooo) feet of unedited 16 II1II Ektachrane film on a monthly basis together with a camera data sheet and a short written explanation of each scene. All footage will be taken at 24 frames per second except for high speed shots.

11.2.8 ADDITIONAL DATA - At any time prior to the expiration of the

guarantee period, the Contracting Officer may request, and the contractor shall promptly fUrnish any additional information, instructions, technical or engineering data, or expert advice necessary for the proper , installation, operation and maintenance of the equipment supplied under this specification.

II.2.9 QUALIFICATION STAlUS - The contractor shall fUrnish three (3) copies of all qualification test procedures and results to NASA.

11.2.10 CONTOOR PWl'S OF HF RADIATED PATTERNS - The contractor shall

provide nine (9) copies of contour plots of all HF patterns being radiated.

11.2.ll

Deleted

II.2.12 mmtOGRADE AND POSIGRADE INFORMATION REPORT - The contractor

shall fUrnish 50 copies of a report containing definitions, graphs and tables depicting predictions for all possible conditions of posigrade and retrograde operation, including failure of rockets to fire. The predictions of rocket performance will be based on rocket thrust (velocity measurement) at different capsule weights integrated with respect to sequence of operation (time measurements). This data shall provide information at the world wide range tracking st~tions so that operators can interpret transmitted capsule data.

11.2.13 DATA PROCESSING - The contractor shall process and make avail-

able data received. from the Mercury capsule flight test program as soon after launch as is possible with modern electronic devices. This data will make possible the evaluation of capsule and booster performance and to pin-point deficiencies or modifications that may be required.

11.2.14 MOTION PICTURE PRESENTATION - The contractor shall fUrnish a

master and one copy of 16 DIll color film for each of the highlights of the Mercury capsule test and development program. Each reel will be devoted to a specific major subcontractor, vendor, or prime contractor effort.

MAC .. , CM 110 ..... '

.8PfFI~Jitl'l'lt' Is

R-l

R-l

R-l

MmONNELL d h /) _~ _ _,_._

DATE 17 May 1961 ~ t..o¥~ PAGE 1:;....56

REVISED ST. LOUIS, MISSOURI REPORT ..l=66~O~3

~ 8-6 ~REV~IS~ED~======- ~M~~t~I~il~I~P~Ii~l~J~.~I~"'~I~Is~ .!.M~O~D~a~Me~r~cury~::§ca;~p~s~ul~e~

APPENDIX II

DRAWma AND DATA REQUlRFlmTS - (Continued)

II.2.15 RECOVERY PROCEDURES HAm>BOOKS - The contractor shall furnish

bSndbooks for astronaut and primate recovery pro~edures. These R-l

procedures shall begin after the capsule bas been secured on the deck of the

recovery ship.

II.2.16 UPDA.TmG RELIABILITY DATA - The contractor shall provide cur-

rent reliability data through periodic updating of the Mercury R-l

capsule system reliability study and astronaut reliability estimates.

MAC'" eN (to lIAR .. ,

Ii "Plli'lilfWlib.

76:

5 August 1960

DATE _

REVISED 1_7_M_o;..y_1_9_61

PAGE 8~2

6603

REPORT _

ST. L.OUIS

MISSOURI

MODEL __ ~M~E~R_C~U~R_Y __ C_A_P_S_U_L_E

REVISED __

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N(:TE THI':. BLOC" DIACRAIoI INCLUCE.S ::QUIP/llo(~T \uPPUEO FOR ""ANNEf'l ORBIT AL (AP(,IILFS BLeCK DIA(,RAJ.lS FOR EACH CAP5U\' F '>HALL BE \1'l(LUOfD IN CONFIG~RATION Wf:IFI CATIOtIS r)E!.(RIB,t-IC SPECIAL INSTRUMfN TATION AND EOUIPMEt.lT PECuLIAR TO IN'>I'JIOUAl (APSUlF\

I TRAMSM!fTER "LF" iIlEF'

L...-..---.Jl-

v.c.o. ~

v.c..o.~

r COMP.OSC.~L._

. ..!

R-l

CATE 5_A __ u9~U_s_t_l_9_6_0_

PAGE ~9

REPORT ~66=O=3

MOCEL __ ~M~E~R~C~U~R~Y~C~A~P=SU=L~E

REVlsEC ..:..:17~M:..:a;L.y_l;_;9..:6~1

ST. LOUIS

MISSOURI

REVISEC _

.. 531"

'71 e ,

INTERIOR ARRANGEMENT

MANUAL CONTROL VALVE (YAW CONTROL) '\

MANUALCONT VALVE

(PITCH CONTROL)

PUSH ROD PITCH CONTROL

MANUAL CONTROL VALVE (ROLL CONTROL)

IflLCRANK 'ITCH CONnOL

HEAT SHIELD

ISOOWATlIl 3000 WA~ Hli

_- .HROG.AOE ROeten_,

II:ETROC',RAOI PACKAGE-

POSIGRAOE IOCKEUJ RAI

SNORKEl VALVE

ATT11~

., 184 57

Nln~

+16~57

1148.06 i I +103 .• 34

FUSEP.NEl +123.00

ROll THRUST CHAM!E. J fllJ,SO

CAlIIRArOR

PYlON JETTISON ROCKET NO-i--f.lES

ESCAPE ROCKET PKG

8-8

DROGUE~

A-A

-A

ANT!NNA HOUII

\

\"""'0""""'., / pnON JETTISON ROCKET J /

ESCAPE ROCKET

\ \

\A!RODYNAMIC SPIKE \\\_

BAllAST

PYlON

FIGURE 2

9

----

6603

,PSULE

COMMAND-DECODER:

A STRONAUT OBSERVATION WINDOW

OL

rATTACHFl1TlNG

! (MAIN CHUTE)

...:.__:-----,:::::::::.:r-J~

~ POSIGRADE IO(KET~

\_ ATTACH FllTlNG

\ IRESERVE CHUTE)

I STABILITY WEDGE

l18457

CAlIUATOR NITROGEN BOTTLE (HEAT SHIELD RELEASE)..J IMPACT CURTAIN~' ENVIRONMINTAlC(5NTROL SYSTEM _j

O.BIN PRESSURE IHUH ANDEMER

DEPRESS VALVE

! I

/

I

L PILOT CHUTE OEMPLOYMENT GUN

i

I ,

.fl094'6 !

I 1113.50

fI64.57'

f148.480

fl23,OO

SUIT OUTLET

HARNESS UH, RElEASE LINKAGE

1500 WATT /HQUR BATTERY

-- RETR:OGRADE ROCKET

RETROGRADE flKG

NITROGEN BOTTlE (HEAT SHIELD RElEASE)

I :

CONTROL VIAlVE (MANUAL PITCH\J!

PERISCOPE J

\ TORUS TANK (MANUAL CONTROL)

\ \ \_PUSH ROO !pITCH CONTROL!

\, \_SELLCIi!ANK fROll CONTROL)

\_LEG SUPPORT

t 184.57

i

'( AW CONTROL ROD

I

I

e 164.57

i: 113.50 f 103.4134

i

-l-124 DO

RE 2

~~

ST. LOUIS 3, MISSOURI

CPt'S'? •• 2 , IN! •

5 AU9ult 1960

DATE __

PAG~ 1_7

REPORT 6~6~0_3

ME RCU RY CAPSU LE

REVISED _

REVISED _

MODEL

•

~
....
.... 600
II.
..;
Q
~
~
~
.... 500
C
~
•
~
....
:I
0 400
....
C) ATMOSPHERIC PROPERTIES

900

300

Xl03 , ,
,
.
\
• ---
,
\
, ;
l
\ \
\ _",- M.A.C. STANDARD ATMOSPHERE.
\ r DECEMBER. 1958
---
, \
\
\' ~-
ARDC~ \
- ..
~ \
~
"II1II -,
-_
" -,
-,
~
" '"
-"_
"" r\.
'" \.. 900X14

800

700

200

100

o

10"

DENSITY, SLUGS/FEET3

(A' ATMOSPHERIC DENSITY VERSUS GEOMETRIC ALTITUDE

FIGURE 3

.roNPIRS"X' a 's

900Xl03~--~--~~~--~---r---r--~--~--~--~--~--~--_'--~--~--~

\ I I I I I /

_ vV- MOLECULAR WEIGHT RATIO

800~-+--+-~--\~--~-+--4-~~~--~-+--+-~J~/--~--+--+~

V. ARDC ARDC -....V

\ j_i"--MOLECULAR

700~--~--~--+---+-~~--~--~--~--~r-~---+I'~-+---TEMPERATURE

~ j

\ 1/

~ 600
Ilol
Ilol
~
W
Q
:;)
~
t:
... 500
00(
v
riC
tu
~
0
Ilol 400
C) ~~ "~,, \._ M.A.C. STANDARD ATMOSPHERE, _

/ _" ~,,- ~ DECEMBER, 1958

" -,
"-~
/
v
~
400 600 100~--+---~--+---+---+---~--~--~---~--~

NOTE: TEMPERATURE=(:O)TM --

MOLECULAR SCALE TEMPERATURE, T M,oR

0.7 0.8 0.9 1.0 1.1 1.2

MOLECULAR WEIGHT RATIO, :0, M/ (28.966)

IB} MOLECULAR TEMPERATURE AND MOLECULAR WEIGHT RATIO VERSUS GEOMETRIC ALTITUDE

5 August 1960

DATE ~ __

17 May 1961

~~

ST. LOUIS MISSOURI

REVISED

REVISED

8111115."115:& *

PAG£__ ~5~5~

6603

REPORT _

MODEL MERCURY CAPSULE

PRESSURE TRANSDUCER

REACTION CONTRi

• HIGH PRESSURE RELIEF VALVE

MANUAL VALVE - FILL AND VENT

PRESSURE REGULATOR

MANUAL HELIUM SHUT.OFF VALVE

CHECK VALVE

FLEXIBLE BLADDER

MANUAL VENT VALVE

LOW PRESSURE RELIEF VALVE

I

:: J * PRESSURE TRANSDUCER '-yo.

MANUAL VALVE

THRUST CHAMBER

ROLL

PITCH

FLEXI

MANUAL FILL VENT SHUTOFF VALVE

CHECK VALVES

AUTOMATIC SUBSYSTEM

PRESSURE RELIEF VALVE

SOLENOI~ VALVES

HEA BARRIE

YAW

FIGURE 5

en CQR'E'S 11.171

~TROL SYSTEM

• HIGH PRESSURE RELIEF VALVE

MANUAL VALVE - FILL AND VENT

PRESSURE TRANSDUCER

MANUAL HELIUM SHUT-OFF VAL VE

PRESSURE REGULATOR

CAP

l.OW PRESSURE RELIEF VALVE

FLEXIBLE BLADDER

MANUAL VENT VALVE r-

elJ

a=.,- * PRESSURE TRANSDUCER

TWO WAY SELECTOR VALVE

MANUAL FILL VEHT SHUTOFF VALVE

PRESSURE RELIEF VALVE

MAHUAL FLOW CONTROL VALVES

CHECK VALVE

HEAT ~.A.RRIERS

THRUST CHAMBER

NOTE: • INDICATES COMPONENT WILL BE FURNISHED ON GROUND SUPPORT EQUIPMENT

ROLL

PITCH

YAW

MANUAL SUBSYSTEM

R-l

5 August 1960

.DATE. ~~ __

REVISED' 17 __ M_a~y_1_9_6_1

~~~

ST. L.OUIS MISSOURI

REVISED

PAGE ~2~6

REPORT 6~6~0~3

MODEL.._...:.M_:.:E;:._R_C;:._U:_R_Y_C_A_P_S_U_L_E

INSTRUMENT PANEL AND CONSOLES

LIGHT G,~EY XA,

ATTITUDE - RA.Tt: IMOI

e 11

~~TI :SCE~

\ :

;0; Ie

eARTH PATH IND.

DARK BROWN XA-264

i

. i

0~

~---------------------

------"0

I PULL
DIRECT
-
PUSH
RATE
COMD
e
# e e
PULL DROGUE
OFF e
-
PUSH SNORKEL
ON
e
& PUl.L MAIN
OFF
-
PUSH RESERYE
ON
e
IJ PULL
OFF
-




L.H. CONSOLE
FIGURE 4 eiGHT (

DAR

G,EY XA-265

• UTE IND.

SATELLITe CLOCK

~ 0

o

,I

MEDIUM GREEN XA-268

'------./0

LIGHT BLUE XA-266

_IGHT GREEN XA-267

o

EWER 02

_EMU_NORM

o

o

SUIT TEMP

@~HOT

NORM· ~

@ @ COLD

o

CASH" TEM.P

NORM ~C§? HOT

@ @

o COLD

o

DARK GREEN XA-269 ~

COMM. CONTROL BOX

R.H. CONSOLE

R-l

5 August 1960

DATE ~ __ ~

.. EVI.EDI --'-----1....;_7....;_M..;_G,L.Y-1-96;_1

PAG,~E ~7~2

IU:PO'"' _.::,:66::::;03

ST L.OUI. MIS80U .. 1

NnfI.ED'________________ &Qt'F1pSt'J' al MODIELMERCURY CAPSULE

==========--~~~--~~~~-D.C. POWER CONTROL SYSTEM SCHEMATIC

(REF) PT06P-14- 1SS

SPAREi B~

~ I A

I

,.--------

(REF. 45-1)0791

(REF. 45-C0783

ATLAS BOOSTER (REF) 45-00784

(REF. 45-00786) <)-~ ......

K81-23

I'.....c......, IMPACT 10 MIN.

T.D. RELAY

~B } SPARE HOLD A

(REF.) i~

FIG. 70 l<J : A

BLKHSE. PWR. B ~R~EL:-.----<)o...&....

I I AATT.

(REF.) ~

45-00784 II~ K81-16

A

I'.....a._.., NO.1 EMER. HOLD RELAY

s::o:::

6 I A I

GND. TEST

UMB.RELAY

<!::::o:!

6: B

<:=:0::

~ 6, C

~ (REF. 45-00790) 'C">

AlB :--o--.t>

'Ih 1 IMPACT + 10 MIN. A: D

~~-------------------------------------v I

A I D ~.__ _

~; A: E

~ } SPARE ~ t>

A 1 C A~F-I>

1:3. II r·

K81-10 R II I 0-1,1

(REF. 45-00790) (REF. 45-00784) R I I L K81-21

-.05G

~

A I A

(REF. 45-00783)

+ .05G

SEP

} (REF. 45-00799)

NO.1 .05G RELAY

IMPACT SENSOR RELAY

FIGURE 7b

COIIPI

-.----------- .... -"""4> (REF. 45-00789)

EF. 45-00797) f~4_' ----~C;D""";"p B

(REF. ,5-(0783)

~C

(REF. <3 I A

45-00791) ~ I V

~~B

4 I A HOLD I

-~A

SPAR!:

~F

I

~E

6.

C

SPARE

I

{~

II~NO.3 EMER.

HOLD RELAY

A L----4---~--~-----.-~HOLD

~) 0 ~
~ I
I
C ~
"I t>
SEP, <t::o::
B
til I> } (REF. 45-007831

(REF. 45-00791)

A A I

I) ~I t:1

I

R I L

- (REF. 45-00786)

K81-20

ANTENNA FAIR.

SEP.RELAY

II~D-'" NO.2 EMER, HOLD R LAY

MAIN 24V DC BUS

LATCH MONITOR

R-l

EMER. HOLD CONT.

UMB. DISC. (REF. 45-00796)

MAC 1180 (Rn 18 Oct 56)

5 August 1960

OATE __

REVISED l.;_7..;.M ... a~y_l_9_6_1

REVISED

PAGE ~7~1

REPORT 6_60 __ 3

ST.LOUIS

MISSOURI

MERCURY CAPSULE

MODEL.

D.C. POWER CONTROL SYSTEM SCHEMATIC

..

::

UIIIOV!O

uro. I, TURY NOT CONN!CT!D 10 MAIN 5YSTflil CCtiNlen ISOL_IATTI!RY TO STOIY, inn,..

~"'ITC," ~CSfTlC',," OPERATION
• 0", ..... 11'11 ]000 WH, 8 ... TTERY 1 OFF
0' .... IN lOOOWH BATTERY ION, SW • PfRM/TTING
• 0," .. loiN 1000 w~ SA TTERY 2 OfF
0' .~I~ ]000 11'11 &ATTERY 2 ON, S'II • PfIlMITTJ ... C
• '" ..... 11<1 )000 w~ aATTERY lOFF
c UIN 1000 WH BATTERY 3 ON. 5 •• PERIUTT, .. c
• OfF noBr, 2''1' U. TTERY I OfF
0' HOISY l4V BATTERY I AVAILABLf, JW. I"fIiMITTING
• 0," STOISY, 24V BATTERY; OFF
o- Hoar uv 8.l TTfRY I AVAILABLE, ~w • pfltiUTTIJI'
• 0," ISOL 24'1' OFI'"
o- ISOl. 14'1' AVlILABLE. SW • PERMITTING
0," ALL u,ec P.R, OFF
• ,..OR" .4IIIMEHR REAOS TOTAL CAPSULE Pwlt. PWIt ON ,F
SWS • THRU • ARE ON
B'1·~"';' u.ETER BYP"SS - pWA ON IF SWS .• UiJlU • .lIRt: I)Irj • NOlii'll
nPBY
• "
0'"
• 0"
'R.
•
•
• STPBI', BATTERIES CQoIN(CT!D TO ,II ... IN SYSTEM HPII'.a ... rremes NOT CONNI!CTI!O TO •• 11'1 SYSTE •

ALL SCUllS 0'"

,"Will'. AVAIL TO "IIII! ~ClUIB5. 5.:;,. TH"U. f"I!IIMITTINCi

ItI!MOVEO

"DOVEO

Z5DV", ,II"',N INV. FILTER

RECi, co

v •• I o· STDBI'
.... 1101 DC OFF
• us l f ...... NOR •. --
s~ .. AICSII

STOBI' BAT r--N--J --
s.
0'"
• ..... 11
ON .u, 1'10
(.3_00713) ,UCS ... C BUS, ~ •. i
• ~_7Vn2_.5
·1 -, -, •
L L 150 v .... IN
INV, FILTER
I
,
T f ~ 1 I
----I
IUf '5_007!l1 • J.o .. !SOL U.B.DISC ~o:
.UOIO IREF.43-001961
"" BAT,5. ~~ --
- ~:F "'fb-- 17-oc
WOIO EilER peORM I
. BUS, ~w • : ~"INWUIB (REF VOLTS 0:0
• .5-0071131 ~"k STBI'
r;;;;~I' STOBY , BU' n OfF -
"" FII-' "J'" ~Il MOR •.
~ ISOl, ~UIB BUS. "A"'S I.e aus. sw
,.., IRH.45-0071111 • 5_797lZ_':; •
SCUIB loR.
l<V 106 ~~ ,.
v ~ I
103 ..... ETER
I,., .. STOIY.llY I s.lUNT
" nOBl.IIV (REF ~I'
IIV 45_007&3) -~~~~
6V .. STOBY. IV f-
lOCI ISOL. lIV J ••• ETER : .
flfF. &5-001&3) ,. IYP,U: 'I
IV .. l~lllV •• IDI, lTS
~ 0.. SW
, lOS .n ~DC
'''HI' • 1412 V .... RN ..... nER
0 •• lTS_IUS
'-' {REF _ .5-00783 ~
ulle OISC
(REF 4S_007'H)
V'Sl r ~ !
_, .:I JO-- ft ; 1,IYl t " "
-LL I. I t
, " F •• C , " H , F • • • H ,.c.."--J °rf ~
{ f Uf !( ;1- ~ tJ: ~ ~ fj tJ flf It~£ tdSt IC [ ( U P r t
-: . ~. \. ~. : \.
~ ~.
I 11 " 11 . - I r .. te " . - I I 6 1211 ,. I 6 " " u . 12 li_ It 6 J G~ ~
ISOUTED BATTERY noel. S ... TTER, 2 STOBY. aATTERY , MAIM IA TTERV J .... IN 8A TTERY 2 .uINllAm~
,)OO.-H lSOO.·H 1500W_H lIXIOW_H. )0001." lllOl.tt EXT, pW

STOBY

.... IN 2'

H08Y

non

nosy 'SOL 6Y ISDL. 1

ISOL 2 __

OND

'1

FIGURE 70

•

OFf Hey

no AC sus I=OIolEReD 8'1' 25C VA illAl'" INVERTER ShNDa~ I"'''ERTER ~WtTCHEO ON lND CONNECTED TO ... ~CS AC BU$_ If nc " .. MAIN INVERTER HilS

'K~ OFF nc VI. ",.+.1'" INV!ERTER OI'F

cscs AC sus POWERED I!Y SHoNDBY ' .... yEATER

•

OFF Hay

FANSAC BUS FO"'EREO 8'1' 150 VA MAIN fI'4VEATEA_ srwceINVERTER ~.LTCHED 01'01 AND (OIoINECTEO TO FANS.C sus IF ISC '0. "'..loIN INVERTER nilS

~AN5 bUS OFF 150 Vi. IllAIN INVERTER OFF FAN5 AC BUS PowERED 8Y STANDBY 1"''.'eRTER

___. .. 'SCS U'C!>C BUS

6' ,

R

I

6 I 0 ,

~c

6,

U,.SILlCi.LDISC fREF_! 45· 00796

STANDSY '''''. RELAY

I' UI-11

1{81_9 'I

: AHT 8J" VOLTS

c:'

KIII-16

IREF.45-00784l

FA" BUS RELAY

cc VDLTMTR

'. <>---

cr--',

" V,

v~6 y 1 0------ "ser 2 o 0---- Vl5L

I'

1 HOST. Ae LT. (AUTO.)

DC VOLTS s

•

CAP S U LE FUN ell ° N ALe ° N;,.;-F....:....;I G;;_U;:;.....R:..:..,:A:....:_T:...:_I-=-O__:_N:,_ _

~

_---0

«or ·,---4~';_---- .. -------\

I I 0"'- I

I r-~--. nME:

: I TO~~~~;:". I

l 1.. ...1

[

ItI!TRACT

\ I 0 NOT

'...._,j_!! .. .:..._----r TO;;'" I UP. I LS~s.!J1_1

(XrENO

s .... ,..., II£ACON C .101010 If"'CO~ HI,.UQ.1"L"'LO "RtO. fL.M.

T ... ,.E AECORDER ALL. C ... MfIIAS

I·LOCICNOUU I

"RING S'GNAL

0"

INTE(;"A110H

BOOSTER

AT '0 _ TURN ON SCAHNER

AT TOWER Sf:". - Sl ve GYROS TO

.. C EI:

AT OR81T. ; MIN. _ TRANSFER \L ... VING COI<HIlOL

TO PROGRAMMER.

AT '. MINUS 10 M'N. _TURN SLAVING ON AT " _ TURN SLAVING OFF

AT RETAO. JEfl. _ TURN SLAVING OH. At .OSC _ TURN SLAVII<G OFF

I I I I I

I

~,-

I ...... _--'

I

i

I

~-_"-"'-?--"'---

I ,

FIGURE 6

--tr-- LINE "ODED TO ~o. FU"'CTION. (ELECTRICAL C()tfHHTlOH HOIol·EXISTEHTI.

~ NOR:Io4AL SEQUENCE.

~ ~~~ ~~~~:}----_''''''''.-'--f'

CO"",ANO IU'CEIVER .. COMMAND IIII'CUVER e. HI FREO. TELEMETlty LOW fREO. TELEMETRY TAPE RECORDER

e-e-e PARACHUTE IU~£R!o

- .... - ASORT !oIEQUENCE.

0'" SOAROINOICATED.

==>- IdCHAN'CAL CONNECTION. o CIlEEN SEQUENCE LICHT. ($) RfD WARN.HC LIGIH. 6) REO A.OAT LICHT.

ENVIROfoI .. [NTA'" CONTROL ~T~T~ ..

o O o

~

!;ROUHO COMMAND.

Qil" ibEN¥lltl!

AUTOMATIC Ai'lD "'Ai'lUAl HACTION COi'lTROL nHf",f'ITCI-I& YUIHIGf; TH~Un

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LOW FREO. TELEMETRY HI FAEQ. TELEMETRY TAPE RfCOROER ALLC""EJUS

A.UTOPILOT

----- ... -ll WHIP

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