Central Battery Systems
Central Battery Systems
Central Battery Systems
by Honeywell
Section 11.3:
Central Battery Systems
Contents
System Design
AC Battery Systems
DC Battery Systems
Wattage Rating
Sub-circuit Monitoring
1 1 . 3 : C E N T RA L B A T T E RY S Y S T E M S
by Honeywell
Central Battery Systems
Central battery systems provide
a solution to power and test an
array of emergency luminaires
all from one central point. The
luminaires are all wired back
to a main cabinet housing
the batteries and charger.
This cabinet can be housed
in a secure location that only
authorised personnel can access.
Due to the life safety importance
of emergency lighting, central
battery systems should always
be wired in fire protected cables.
This reassures the end-user that
in a fire situation the power
to the luminaires would not be
lost.
Further information
Please contact Gent for further product
information
SECTION 11: page 28
by Honeywell
System Design
Selecting a central system battery
The main points to consider when selecting a battery type are the required life of the installation and the pattern of investment required i.e. is a
lower initial cost more important than the total cost over the life of the system, inclusive of maintenance. These considerations determine which
battery may be most suitable. Example shown below:
Battery types
Gas Recombination Lead Acid
Maintenance limited to periodic voltage checks. No special battery room needed.
Compact design – Takes up less space than other battery types.
Up to 10 year design life at 20°C
Low initial cost
Disadvantages – Low voltage cut-off required, cannot be left discharged.
by Honeywell
System Design
Central battery systems are rated to ensure that at the end of the discharge the battery voltage is not less than 90% of nominal voltage, as
required by BS EN 50171. But, in order to maintain the light output expected of slave luminaires, it is essential to limit cable voltage drop. BS
5266-1: 2005 limits cable voltage drop to 4% of nominal voltage so that lighting schemes can be designed with confidence using published
spacing tables. The following table is provided as a guide to current rating and volt drop per metre length for typical mineral insulated cable,
which is the most commonly used cable for emergency lighting installations.
NORMAL CROSS SECTIONAL AREA (mm2) CURRENT RATING (AMPS) VOLT DROP PER AMP PER METRE (mV)
1.0 14 42
1.5 16 28
2.5 23 17
4.0 31 10
6.0 40 6.9
10.0 57 4.2
16.0 80 2.6
25.0 109 1.7
35.0 138 1.2
This table is based on two single core mineral insulated cables with copper connection to BS 6207 Part 1 and is intended as a guide only. Cables
of less than 1.00mm2 should not be used. By applying the values for a particular system the correct cable size can be chosen:
Select a cable from the above table such that the mV value is equal to or less than the calculated value and the selected cable’s current rating
exceeds the load current. If a suitable cable size is not identified, alternative ways of overcoming excessive voltage drop should be considered:
i Increase the system voltage to 50V or 110V. If 110V DC system is impractical, a 240V AC sinewave inverter system may be
considered.
ii Increase the number of distribution circuits.
iii Reduce cable runs, e.g. consider separate central systems to cover different parts of a building.
iv Use cable grading from the central system to luminaires.
v Use ‘ring’ type wiring circuits.
by Honeywell
AC Battery Systems
l High efficiency and reliability
l Low operating cost
l Wide range of standard
ratings available, with
batteries to suit all
applications
l For use with a wide range of
normal mains voltage fittings
l High light levels achievable
ACE AC Emergency Lighting Systems are designed to provide up to 3hrs of reliable, continuous power
to selected luminaires, exit signage and other life safety devices in the event of a power failure. ACE
products are available from 600VA to 100kVA.
ACE AC Emergency Lighting Systems will effectively supply emergency power to all electronic
fluorescent ballasted luminaires, as well as any combination of HID, compact fluorescent, LED exit
signage, building management systems, or other critical life safety loads.
All ACE products are CE marked and utilise the latest technology to enhance the reliability of all critical
system functions.
System Operation
During mains healthy conditions the maintained load is supplied via a bypass circuit within the
inverter systems from normal mains. When the mains fails the DC voltage from the standby battery is
converted to AC by the inverter and a good quality sine wave at 230 volt AC is supplied to the load.
The static inverters are supplied in the passive standby mode of operation; this means that the inverter
only operates when the mains supply fails.
The principle advantages of the AC systems is that the wide range of light fittings available for use
with normal mains can be used with the inverter. This results in higher light levels being achieved when
using AC systems than achieved using the traditional low voltage emergency luminaires.
When sizing an inverter it is essential that one ensure that the running wattages of the light fittings
are taken into account.
When sizing a sine wave emergency lighting inverter the following should be considered:
1 The fittings circuit wattage should be used when calculating the inverter rating. Not the lamp
wattage, they can be substantially different.
2 HF fitting will normally have a lower circuit wattage than its equivanlent switch start fitting. If HF
fittings are used it will result in a much smaller inverter.
3 Low power factor fittings have a much higher VA than fittings with a high power factor. If high
power factor fittings are used a smaller inverter will be required.
4 Note standard glow starters or lamps with built in starters must be not be used. Use electronic
starters.
5 Both the total VA and total wattage must be calculated.
6 When the total load is calculated a spare capacitty should be added on for future expansion.
SECTION 11: page 31
by Honeywell
Sine Wave Inverter
The ACE range of Sine Wave Inverters comply with the requirements of BS EN 50171: 2001 – the standard for the design and construction for
central power supply systems.
They are designed to operate in a passive standby mode which means they are able to provide full power to the emergency lighting load from
cold (previously un-powered load) within the time limits of EN 1838.
by Honeywell
AC Battery Systems
Single Phase In / Single Phase Out
Inverter range which requires a 230 volt +10% to 15% 50/60 Hz single phase input. Output 230volt +/- 5% 50/60Hz +/- 0.1%. 1 hour, 2 hour
and 3 hour options available. Can be supplied with all battery types.
A very flexible range of inverters from 500VA to 22KVA. Single phase input with single phase outputs as standard. A full range of battery
system control and monitoring is available. This includes phase failure monitors, sub-circuit monitors, fire alarm monitors, output distribution,
nightwatchman switching and earth fault alarms.
Unit kVA Unit kW Unit cabs HxWxD Battery cabs HxWxD* Unit cabs HxWxD Battery cabs HxWxD*
0.6 0.5 1 x 1425x600x400 NR 1 x 1425x600x400 NR
1 0.9 1 x 1425x600x400 NR 1 x 1425x600x400 NR
1.5 1.3 1 x 1425x600x400 NR 1 x 1425x600x400 NR
2 1.7 1 x 1625x600x400 NR 1 x 800x600x400 1 x 1350x600x400
2.5 2.1 1 x 1625x600x400 NR 1 x 800x600x400 1 x 1550x600x400
3 2.6 1 x 1350x600x400 1 x 1350x600x400 1 x 1350x600x400 1 x 1750x700x700
4 3.4 1 x 1350x600x400 1 x 1350x600x400 1 x 1350x600x400 1 x 1750x700x700
5 4.3 1 x 1350x600x400 1 x 1350x600x400 1 x 1350x600x400 1 x 1750x700x700
6 5.1 1 x 1350x800x400 1 x 1350x600x400 1 x 1350x800x400 1 x 1750x700x700
7 6.0 1 x 1350x800x400 1 x 1750x700x700 1 x 1350x800x400 1 x 1750x700x700
8 6.8 1 x 1350x800x400 1 x 1750x700x700 1 x 1350x800x400 1 x 1750x700x700
10 8.5 1 x 1550x800x500 1 x 1750x700x700 1 x 1550x800x500 2 x 1750x700x700
12 10.2 1 x 1750x800x500 1 x 1750x700x700 1 x 1750x800x500 2 x 1750x700x700
15 12.8 1 x 1750x800x500 1 x 1750x700x700 1 x 1750x800x500 3 x 1750x700x700
20 17.0 1 x 1950x800x500 2 x 1750x700x700 1 x 1950x800x500 3 x 1750x700x700
22 18.7 1 x 1950x800x500 2 x 1750x700x700 1 x 1950x800x500 4 x 1750x700x700
Unit kVA Unit kW Unit cabs HxWxD Battery cabs HxWxD* Unit cabs HxWxD Battery cabs HxWxD*
10 8.5 1 x 1750x800x500 1 x 1750x700x700 1 x 1750x800x500 2 x 1750x700x700
15 12.8 1 x 1750x800x500 1 x 1750x700x700 1 x 1750x800x500 3 x 1750x700x700
20 17.0 2 x 1550x800x500 1 x 1750x700x700 2 x 1550x800x500 3 x 1750x700x700
25 21.3 2 x 1750x800x500 2 x 1750x700x700 2 x 1750x800x500 4 x 1750x700x700
30 25.5 2 x 1750x800x500 2 x 1750x700x700 2 x 1750x800x500 5 x 1750x700x700
35 29.8 2 x 1750x800x500 3 x 1750x700x700 2 x 1750x800x500 6 x 1750x700x700
40 34.0 2 x 1950x800x500 3 x 1750x700x700 2 x 1950x800x500 6 x 1750x700x700
45 38.3 2 x 1950x800x500 3 x 1750x700x700 2 x 1950x800x500 7 x 1750x700x700
50 42.5 3 x 1750x800x500 3 x 1750x700x700 3 x 1750x800x500 8 x 1750x700x700
60 51.0 3 x 1750x800x500 5 x 1750x700x700 3 x 1750x800x500 10 x 1750x700x700
70 59.5 3 x 1750x800x500 5 x 1750x700x700 3 x 1750x800x500 Battery stand
80 68.0 3 x 1950x800x500 6 x 1750x700x700 3 x 1950x800x500 Battery stand
90 76.5 3 x 1950x800x500 6 x 1750x700x700 3 x 1950x800x500 Battery stand
100 85.0 3 x 1950x800x500 7 x 1750x700x700 3 x 1950x800x500 Battery stand
* Battery Cabinets can be replaced with Battery Stands, please consult Technical Sales for dimensions.
SECTION 11: page 33
by Honeywell
DC Battery Systems
l Wide range of
standard ratings
l Extensive choice of
battery types
l Comprehensive
instrumentation
and monitoring
l DC central emergency power
systems automatically provide
an alternative lighting supply
in the event of AC supply
failure
l Long battery design life of
between 5 and 25 years
depending upon the
type chosen
l Comprehensive ranges of
options are available to
DC central emergency power systems are designed to comply with BS EN 50171: 2001. customise equipment to each
The quality system operated within our production facility is designed to meet the requirements of individual application
ISO 9002.
Honeywell Services offer a full commissioning, maintenance and break-down package, covering all the
DC range of products. Please contact Honeywell Services for more information.
Modes of Operation
Q Circuit
This is a system that is used in applications where remote hold-off or changeover devices will be used.
Common applications include hospital theatre lighting and fire alarm power units.
AC Supply CBI
L
Constant
Voltage Battery
LED Charger A
N
FS5 FS4
E
Q Circuit
Non-Maintained
A non-maintained central emergency power system will supply a DC source to the luminaires only in
the event of an AC supply failure. Factory-fitted or remotely-mounted sub-circuit fire alarm or phase
monitoring relays can also achieve control of the emergency lighting.
AC Supply CBI
L
Constant
Voltage Battery
LED Charger A
N
FS5 FS4
E Non
C1/1 Maintained
Output
C1/2
SECTION 11: page 34
by Honeywell
DC Battery Systems
Modes of Operation continued
Maintained
In maintained systems a supply is provided at the output at all times. The output is AC via an isolating
transformer whilst the mains input AC supply is present, and automatically changes over to DC during
mains input AC supply failure.
AC Supply CBI
L
Constant
Voltage Battery
LED Charger A
N
FS5 FS4
E
C1/1 Maintained
Output
C1/2
Isolating C1/3
T1 Transformer
C1/4
AC Supply CBI
L
Constant
Voltage Battery
LED Charger A
N
FS5 FS4
E
C1/1 Maintained
Output
C1/2
Isolating C1/3
T1 Transformer
C1/4
C2/1
Non
Maintained
C2/2
Output
SECTION 11: page 35
by Honeywell
DC Battery Systems
Cubicles
The cubicles are fabricated from 1.6mm minimum folded sheet steel to provide a degree of protection
of IP22 classification and are finished in acid and alkaline resistant light grey powder coating to BS
381C shade 631. A gland plate is provided for top cable entry for floor-maintained units, and bottom
cable entry for wall-mounted units.
Ventilation is provided by louvres. A removable cover gives access to the control equipment.
Instruments, indicators and controls are mounted on a fascia panel. The S2 cubicle is designed for
wall mounting.
CUBICLE DIMENSIONS
Monitors
The control panel shall include battery voltmeter and charge/discharge ammeter to BS 89, lockable
mains MCB, float/boost panel mounted keyswitch and LED indicators to show float charge (green),
boost charge (amber) and mains present (red), mains fail (amber), charge fail (amber), high volts
(amber), low volts (amber).
Charger
The charger is a constant voltage type with self protecting current limit to provide protection against
low battery volts, reversed battery connection and short circuit conditions. The output voltage is
controlled to within +/- 1% irrespective of input supply variations of +/- 6% and output current
variation from 0 to 100% of rated value. Ripple voltage will not exceed 2% RMS of DC nominal
voltage. The charger is capable of recharging the battery in accordance to EN BS 50171.
Change-Over Contactor
The contactor is constructed to EN 60947-4-1 and EN 50272-2 as standard, but a contactor meeting
the requirements of BS 764 is also available.
Maintained Transformer
The transformer is designed and constructed to BS 171 and the output is regulated to
ensure a voltage variation of not more than 5% from zero to full load current.
It is provided with primary tappings of 10-0-220-240V and secondary output of
22-24-26-28 for 24 volt systems.
SECTION 11: page 36
by Honeywell
DC Battery Systems
Operational Features
To further tailor a central emergency power system for a specific application, the following optional
features can be included.
Rapid recharge
All DC central emergency power systems have chargers sized to be capable of automatically charging
the discharged battery so that they can perform at least 80% of their specified duration within 12
hours of commencement of charge.
Output distribution
Distribution fuses or MCBs are mounted in a separate compartment behind a removable cover and
are accessible from the front of the cubicle. Double Pole HRC shrouded fuses or DP MCBs are used for
distribution. Each should be sized to protect the given lighting sub-circuit. Where MCBs are used they
can be supplied with locking slides to provide a lockable output facility.
Automatic boost
A solid state timer automatically selects the boost mode for a specific period during the recharge cycle.
This ensures full battery capacity is returned without any manual intervention, within the specified
time. Manual override is possible by use of the panel-mounted keyswitch provided with this option.
This option is not available for Sealed Lead Acid Battery.
Nightwatchman switching
For loads less than 2KW, a remote nightwatchman switch may be connected directly into the link,
controlling the primary side of the maintained transformer, enabling switching of the maintained
lighting from a remote location. As direct switching is not failsafe in operation, armoured or mineral
insulated cable would be required. This switching facility does not effect the ‘Emergency’ operation.
SECTION 11: page 37
by Honeywell
DC Battery Systems
Maintained Control Relay (MCR)
By including an additional relay to control the primary circuit, it is possible to provide a system with
a failsafe method of nightwatchman switching and local monitoring. The switch, plus any normally
closed monitor contacts (such as phase failure, subcircuit or remote fire alarm monitors), are wired
in series and connected to the maintained control relay. Any contact opening will illuminate the
maintained lighting. As this circuit is both failsafe and low current, 1.0mm PVC cable is sufficient for
wiring a remote switch. This switching facility does not effect the ‘Emergency’ operation.
Timer control
Connected into the control circuitry, a solar dial or 24 hour timers can be used to switch the maintained
lights. These timers are used to ensure the maintained lighting is illuminated only during hours of
occupation. The solar dial timer also allows for seasonal variations. The 3 position keyswitch provided
with this option can be either panel-mounted or remote and provides the choice of maintained, non-
maintained or timer-controlled operation.
Optional monitors
In addition to those monitors supplied as standard, the following monitors may be included to further
enhance the complete system.
Model designations
1 Battery Type
V Sealed Lead Acid
P Lead Acid
A Nickel Cadmium Vented
2 Mode of Operation
M Maintained
NM Non-Maintained
Q Q Circuit
For Example
V/NM/110/3/120
This designates a system to provide a non-maintained output, 3 hour duration at 110 volts, with a
battery capacity of 120 AH, using sealed lead acid batteries.
SECTION 11: page 38
by Honeywell
Battery Systems
Wattage Ratings
24 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
15 215 130 95 S4
30 430 260 190 S4
45 650 390 290 S5
60 860 520 385 S5
75 1080 650 480 S5
100 1440 867 640 S6
125 1800 1084 795 S6
150 2160 1301 954 S6
200 2400 1726 1272 S6
250 - 2168 1590 S6
300 - 2400 1908 S4 + Rack
50 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
15 450 271 200 S5
30 900 542 400 S5
45 1350 813 600 S6
60 1800 1084 800 S6
75 2250 1355 1000 S6
100 3000 1807 1330 S6 + S6
125 3750 2259 1656 S4 + Rack
150 4500 2711 1987 S4 + Rack
200 5000 3597 2650 S4 + Rack
250 - 4518 3312 S4 + Rack
300 - 5000 3974 S4 + Rack
110 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
15 990 596 440 S6
30 1980 1193 875 S5 + S5
45 2970 1789 1315 S6 + S6
60 3960 2385 1750 S6 + S6
75 4950 2982 2190 S6 + S6
100 6600 3976 2930 S4 + Rack
125 8250 4946 3630 S4 + Rack
150 9900 5935 4363 S4 + Rack
200 11000 7913 5830 S4 + Rack
250 - 9892 7260 S4 + Rack
300 - 11000 8726 S4 + Rack
SECTION 11: page 39
by Honeywell
Battery Systems
Wattage Ratings
24 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
24 312 189 137 S4
38 495 288 218 S4
48 626 379 275 S4
65 847 513 372 S4
78 1016 615 447 S4
100 1440 888 636 S4
160 2300 1420 1017 S4
200 2400 1775 1272 S4/1
320 – 2400 2035 S4
480 – – 2400 S5
50 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
24 626 379 274 S4
38 990 600 435 S4
48 1251 758 548 S4
65 1694 1026 745 S4
78 2033 1232 895 S4
100 2880 1776 1272 S4/1
160 4608 2842 2035 S4/1
200 5000 3552 2544 S5/2
320 – 5000 4070 S6/2
480 – – 5000 2S5/2
110 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
24 1320 806 595 S4
38 2099 1276 942 S4
48 2652 1612 1190 S4/1
65 3591 2183 1611 S4/1
78 4309 2620 1933 S5/2
100 6480 3888 2808 S5/2
160 10368 6221 4493 S6/2
200 11000 7776 5616 2S5/2
320 – 11000 8986 2S6
480 – – 11000 3S6
SECTION 11: page 40
by Honeywell
Battery Systems
Wattage Ratings
24 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
9 116 80 63 S4
14 181 125 97 S4
22 286 197 153 S4
31 401 276 216 S4
39 504 348 271 S4
47 607 420 326 S4
55 710 492 384 S4
70 943 631 490 S4
90 1214 811 629 S4
110 1483 991 768 S4
130 1754 1171 907 S5/1
165 2225 1488 1152 S5/1
185 2400 1668 1294 S5/1
215 – 1937 1502 S5/1
240 – 2162 1678 S5/1
285 – 2400 1992 S5/1
310 – – 2165 S5/1
335 – – 2340 S5/1
370 – – 2400 S6/1
50 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
9 243 168 131 S4
14 378 261 203 S4
22 595 410 319 S4
31 835 575 450 S4
39 1050 725 565 S5/1
47 1265 875 680 S5/1
55 1480 1025 800 S5/1
70 1965 1315 1020 S5/1
90 2530 1690 1310 S5/1
110 3090 2065 1600 S5/1
130 3655 2440 1890 S6/1
165 4635 3100 2400 S6/1
185 5000 3475 2695 S6/1
215 – 4035 3130 S6/1
240 – 4505 3495 S6/1
285 – 5000 4150 2 x S5/1
310 – – 4510 2 x S5/1
335 – – 4875 2 x S5/1
370 – – 5000 2 x S6/1
SECTION 11: page 41
by Honeywell
Battery Systems
110 VOLT
CELL MODEL 1 HOUR 2 HOUR 3 HOUR CUBICLE
9 534 369 287 S6
14 831 573 447 S6
22 1309 901 702 S6
31 1837 1265 990 S6
39 2310 1595 1243 S6/1
47 2783 1925 1496 S6/1
55 3256 2255 1760 S6/1
70 4323 2893 2244 2 x S6/1
90 5566 3718 2882 2 x S6/1
110 6798 4543 3520 2 x S6/1
130 8041 5368 4158 2 x S6/1
165 10197 6820 5280 2 x S6/1
185 11000 7645 5929 2 x S6/1
215 – 8877 6886 2 x S6/1
240 – 9911 7689 2 x S6/1
285 – 1100 9130 3 x S6/1
310 – – 9922 3 x S6/1
335 – – 10725 3 x S6/1
370 – – 11000 4 x S6/1
SECTION 11: page 42
by Honeywell
Sub-circuit Monitoring
Maintained Battery System
It is a requirement of an emergency lighting scheme that the emergency lighting is present in a total mains failure or a local lighting circuit failure.
If a maintained central battery system is used the emergency lighting will be on all the time ,whatever the status of the mains both generally or
locally, which means no local sub-circuit monitoring is required. However, when non-maintained emergency lighting is required, it is possible to
use a maintained central battery system and hold off relays to achieve local lighting circuit failure monitoring.
The local sub-circuit energises the relays and when the mains is healthy the output from the central battery system is prevented from powering
the emergency lighting. When the local sub-circuit fails the relay becomes de-energised and allows the output from the central battery system to
power the emergency lights. In this situation the load will be supplied AC via a transformer built into the system, so the battery is not discharged.
This has the advantage that when there is a total mains failure the battery will be in a fully charged condition.
Maintained Central Battery System Maintained Central Battery System using hold-off relays
to provide Non-maintained Lighting
L N
Hold-off relay energised
by local sub-circuit
Lights on
Mains supply
Lights off Lights off
healthy
Local sub-circuit 1
Lights on
by Honeywell
Advantages / Disadvantages
Advantages / disadvantages
The testing of a central battery system is much easier than with a self-contained system because it can
be done from one central point.
Systems are usually located in areas where only authorised personnel are allowed to enter, e.g. plant
room, substation, switch room.
The slave fittings can be housed in a hotter environment that self-contained fittings because the
battery can be housed in a cooler area.
The battery in a central battery system can have a design life of up to 25 years. In self-contained units
the batteries must be changed every 4 years, which is a time consuming and disruptive process.
When Central Battery Systems Batteries are required to be changed it is much easier and quicker.
Much higher lighting levels can be achieved using central battery systems.
SECTION 11: page 44
by Honeywell
Switch Tripping Systems
A flexible and comprehensive range of integrated charger and battery systems for use with all types of rechargeable standby power batteries.
Switch Tripping Systems have been specifically designed to provide a cost effective and secure DC power supply in a broad range of applications.
The range is designed with versatility as a key priority ensuring that every system installed offers the performance to meet the application
requirements. Indeed, Switch Tripping Systems incorporate technology of proven performance and reliability, already tested in such disparate
applications as offshore oil platforms and petrochemical sites, and in a diversity of climatic conditions. However diverse the application there is
a Switch Tripping System which, with the many functions and flexible options, represents the ideal solution. Typical system applications installed
around the world include switch tripping, engine starting, continuous DC loads and telecommunications support.
Features
l Low cost
l Comprehensive monitoring
l Wide range
Voltage
monitors
l Flexible options
l Proven performance and reliability
Output
Technical Input to battery
and load
Systems can be engineered to accurately maintain the state of
charge of the battery whilst providing the load supply, be that
Basic system
intermittent, continuous, or mixed.
For low power systems at 12 and 24 volts a transistor series regulator
On floating systems for intermediate loads – i.e. switch tripping,
charger is used with its inherent smooth output.
closing and engine starting, the battery supplies the load and its
capacity is maintained by the charger. On floating systems for For all other systems phase controlled thyristor chargers are used for
continuous loads – i.e. telecommunications, telemetry and process their improved efficiency and power handling capability.
control, the charger must be rated to supply simultaneously both
the maximum continuous load and the recharge requirements of
the battery. Thus the load is supplied by the charger and the battery maintains continuity to the load on failure of the normal supply.
Switch Tripping Systems are suitable for use with all types of rechargeable battery, including both vented and sealed recombination electrolyte
types. In addition to maintaining battery charge and operating load, Switch Tripping Systems provide comprehensive condition control,
monitoring, protection and alarm functions, creating the complete operation and security system. Input, output, float, boost and charge
voltages are monitored and controlled with local LED indicators and remote alarm functions providing warnings, and security features preventing
unauthorised operation of the system.
To meet the specific requirements of individual applications, various options can be added to the charger. These include:
Systems may be rack or cubicle mounted as preferred, and wall mounted cubicles are available for smaller units. The compact wall mounted
cubicles available are suited for low voltage systems, particularly those with sealed batteries.
Type S2 will accommodate sealed cell lead acid and vented cell lead acid and nickel cadmium batteries. The cubicle can accommodate 3A chargers
at 24, 30 or 50V and 7.5A chargers at 24 or 30V.
Type S7 is a low cost unit for small 24 and 30V battery systems with 3A or 7.5A chargers.
Three floor-standing cubicles are available – Types S4, 5 and 6. Between them they accommodate the full range of Switch Tripping Systems.
For higher capacity systems additional matching battery cubicles may be added.
SECTION 11: page 45
by Honeywell
Charger Specifications
Thyristor charger
A constant voltage charger with current limit.
50 22-26 36-42
110 50-57 84-92
240 105-125 157-200 Tolerance on Tolerance on
set value +/- 1% set value +/- 2%
Current
0
IL
by Honeywell
Charger Specifications
Transistor charger
A constant voltage charger with current limit and fold back short circuit protection.
RATINGS
Charger output voltage
AC input 220-240V +/-10% Single Phase 47-63Hz
Charger output 3A at 12V, 24V or 30V
Boost
DC output Switchable to ‘float’ or ‘boost’ voltage
settings
Float
Current
0
Short circuit current limit
CONTROLS
AC input switch Single pole MCB with padlocking facility
Float / boost Tamper resistant key switch Key retained in “boost” (Boost not required for sealed lead acid systems)
LED INDICATION OF
Red Supply on
Green Float charge
Amber Boost charge
Amber Charge fail
Amber Low voltage
Amber High voltage
And optional additional Amber indication of Earth fault Supply fail
up to five items including:
ALARMS
A single volt free changeover contact is Low voltage
provided to give a remote summary alarm High voltage
indication of: Charge fail
And optionally up to five items including: Earth fault Supply fail
Contact rating 3A @ 240V AC or 24V DC, 0.4A @ 240V DC
Individual remote indication may be provided by adding the optional slave relays as required
METERING
DIN 72 metres with 90° scale Battery voltage Charger output current
Option One additional similar meter
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Cubicle Specifications
CUBICLE SPECIFICATIONS
Construction Folded sheet steel construction generally 1.6mm thick mild steel
Access to charger Via a screw fixed removable cover
Access to battery Wall mounted cubicles – via screw fixed removable covers Floor standing cubicles – via hinged lockable doors fitted with
two carriage locks Two keys are supplied The S4 and S5 cubicles have one door and S6 cubicles have two doors On
larger systems, using two or more cubicles, the top compartment may be used for accommodating cells Access to these
is via screw fixed covers
Access to distribution and Wall mounted cubicles – via screw retained panels Floor standing cubicles – via panels retained by quick release clips
battery fuses / circuit breakers
Cable entry S2 wall mounted cubicles – via undrilled bottom gland plate in charger mounting plate S7 wall mounted cubicles – via
two 20mm conduit entries in right hand side panel Floor standing cubicles – via undrilled full width gland plate at top
of cubicle
Natural ventilation Wall mounted cubicles – via louvres in base and back or sides Floor standing cubicles – battery compartment via louvres
in back panel Floor standing cubicles – charger compartment via top and louvres in back panel
Finish Acid and alkaline attack resistant acrylic textured semi-gloss stove enamel to BS 381C shade 631 light grey
DIMENSIONS (mm)
WALL MOUNTED S2 S7
Height 610 570
Width 750 510
Depth 400 370
Fixing centres 300 x 670 100 x 470
Fixings 4 holes 12mm dia 4 holes 12mm dia
FLOOR STANDING S4 S5 S6
Height 1330 1730 1730
Width 750 750 1050
Depth 560 560 560
Cubicle type S2
Cubicle type S4
Gland plate
Gland plate
Cubicle type S7
Cable entries Removable
20mm 2 off top cover
Removable Removable
top cover top cover
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Switch Tripping Systems
Switch Tripping Systems Options
OPTION CODE DESCRIPTION
Auto boost A This facility automatically selects a timed boost charge following discharge of the battery Not suitable for sealed lead
acid batteries
CCiTT smoothing C For communications applications, additional filtering components can be added to the charger output to limit the
output voltage ripple (with the battery disconnected) to within CITT limits
Distributions D Output distribution double pole circuit beakers or fuses can be added to all switch tripping systems The number is
limited only by the space available
Vermin proofing
Where vermin are likely to prove a problem, 3.5mm maximum aperture mesh can be fitted over all ventilation louvres
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Switch Tripping Systems
BATTERY TYPE AND Nickel Cadmium LEAD ACID (VENTED) LEAD ACID (SEALED)
CAPACITY (AH)
L LCE Range P Planté S SLA
M MC Range
H HC Range
11
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Notes