n REPLACEMENT PARTS/OPTION

®
Part No. Part Name Specifications
B1215 Cleaning pin For heating element
B1086 Cleaning pin For ø0.8 mm (0.03 in.) nozzle
Item No. Part No. Part Name Specifications B1087 Cleaning pin For ø1.0 mm (0.04 in.) nozzle
1 A1236 Heating element 230V/50W * B1088 Cleaning pin For ø1.3 mm (0.05 in.) nozzle
A1002 Nozzle S ø0.8 mm (0.03 in.) B1089 Cleaning pin For ø1.6 mm (0.06 in.) nozzle
A1003 Nozzle S ø1.0 mm (0.04 in.) B1302 Cleaning drill For ø0.8 mm (0.03 in.) nozzle
A1004 Nozzle ø0.8 mm (0.03 in.) B1303 Cleaning drill For ø1.0 mm (0.04 in.) nozzle
2
A1005 Nozzle ø1.0 mm (0.04 in.) B1304 Cleaning drill For ø1.3 mm (0.05 in.) nozzle
A1006 Nozzle ø1.3 mm ( 0.05 in.) B1305 Cleaning drill For ø1.6 mm (0.06 in.) nozzle
A1007 Nozzle ø1.6 mm (0.06 in.)
3 B1723 Element cover
B1306
B1307
Drill holder
Drill holder
For ø0.8 mm (0.03 in.)/1.0 mm (0.04 in.) nozzle
For ø1.3 mm (0.05 in.)/1.6 mm (0.06 in.) nozzle
Desoldering tool
4 B1724 Nut B1308 Drill bit For ø0.8 mm (0.03 in.) nozzle (set of 10)
*Power consumption of heating elements is 75W for Europe (CE) becausse of
measuring point difference.
1 2 3 4
B1309
B1310
B1311
Drill bit
Drill bit
Drill bit
For ø1.0 mm (0.04 in.) nozzle (set of 10)
For ø1.3 mm (0.05 in.) nozzle (set of 10)
For ø1.6 mm (0.06 in.) nozzle (set of 10)
Instruction Manual
B1356 Adapter Thank you for purchasing the HAKKO 808 desoldering tool.
B3048 Wrench Please read this manual before operating the HAKKO 808.
C1099 Carrying case Keep this manual readily accessible for reference.
C1100 Iron holder
A1042 Cleaning sponge
Item No. Part No. Part Name Specifications
1 A1033 Ceramic paper filter (L) 10pcs. n PACKING LIST n PART NAMES

øA
øA
2 B1747 Filter holder Part No. øA øB

øB
3 A1267 Pre-filter (ALUM) 5pcs. øB A1004 0.8 mm (0.03 in.) 2.3 mm (0.09 in.) HAKKO 808 × 1 Pump cover Filter pipe Nut
Pre-filter × 3
4 B1725 Filter pipe Part No. øA øB A1005 1.0 mm (0.04 in.) 2.5 mm (0.1 in.) Heating element
5 A1217 Front holder A1002 0.8 mm (0.03 in.) 1.8 mm (0.07 in.) A1006 1.3 mm (0.05 in.) 3.0 mm (0.12 in.) (Heating core)
A1003 1.0 mm (0.04 in.) 2.0 mm (0.08 in.) A1007 1.6 mm (0.06 in.) 3.0 mm (0.12 in.)
1 2 3 4 5
Filter pipe + Pre-filter Nozzle
+ Filter holder × 1 Element cover

Item No. Part No. Part Name/Specifications Trigger

1 B1732 Fixing plate
2 A1231 Valve plate (2 pcs.)
3 B1731 Pump head Ceramic paper filter (L) × 4
4 B1832 Motor (230V / 50Hz) Plug
Item No. Part No. Part Name/Specifications
5 B1736 Motor fixing support
1 B1739 Pump cover CAL
6 B1734 Frame
2 B1728 Inner hose (2 pcs.)
7 B1735 Crank shaft Cleaning pin
3 B1727 Back holder spring
8 B1746 Ring for bearing for ø1 nozzle × 1 Temp. control knob
4 B1726 Back holder
9 B1913 Crank
5 B1836 Pump assembry(230V / 50Hz)
10 B1745 Spacer/4 × 4
6 B1743 Housing Wrench × 1
11 A1230 Diaphragm (2 pcs.) Wrench × 1
7 B1341 Cord bushing Cleaning pin for
12 B1730 Diaphragm setting plate
8 B3090 P.W.B. / Temp.Control (CE) heating element × 1
9 B3091 Micro switch
10 B1742 Trigger
11 B1811 P.W.B. / Motor(230V) Instruction manual × 1
12 B1879 Rubber cap for CAL
13 B3093 CAP for CAL potentiometer
14 B3094 CAP for Temp. Control potentiometer n WARNINGS AND CAUTIONS •If the pump does not operate, immediately clean the nozzle and heater.
Replace the filter if necessary. If the pump still does not operate, the motor’s thermal
B3092 Power Cord , 3 wired cord & European plug l The HAKKO 808 is an electrical tool used to melt and absorb solder in order to protector may have tripped. For safety reasons, the HAKKO 808 motor’s thermal
15
B3096 Power Cord , 3 wired cord & BS plug free components from the printed circuit boards, etc. protector will trip when the motor exceeds a certain temperature. Once the thermal
protector has tripped, it will take about 20 minutes for the motor’s temperature to
The desoldering tool should not be used for any other purpose as this may
return to a safe level and for the pump to begin operating again. DO NOT cause the
1 2 3 4 damage the product or cause an accident or injury. thermal protector to trip repeatedly as this may cause damage to the HAKKO 808.
l Be careful when handling the desoldering tool. Do not drop it or otherwise subject
it to excessive shocks as this may impair its performance or cause breakage or n SPECIFICATIONS
failure. Model Name HAKKO 808
l Because the desoldering tool is extremely hot during normal use, proper
Power Consumption 230V-95W
maintenance is essential. Read the “MAINTENANCE” section of these instructions
11 and clean the designated areas and replace parts when necessary. Heating Element 230V-75W
l Safety considerations. Motor Output 6.5W
Be very careful when handling the desoldering tool. Temperature Range 380 – 480°C/715 – 895°F
10 During operation, the tip of the nozzle will rise to a temperature of 380 – Nozzle to Ground Potential <2mV
480°C/715 – 895°F,and the surrounding areas will become extremely hot.
5 Nozzle to Ground Resistance <2Ω
9 • After use, remove the cord from the power outlet.
• Never leave a plugged-in desoldering tool next to flammable materials. Vacuum Pump 2-cylinder diaphragm pump
12 6 • Wait until the desoldering tool has cooled completely before putting it away. Vacuum Pressure 80kPa (600mmHg)
8 • Never wave or swing the desoldering tool around, as hot solder from the tip may Suction Flow 10 l/minute
fly off and cause injury.
13 Dimensions 170 (H) × 235 (W) mm /6.7 (H) × 9.3 (W) in.
• Be especially careful when other people are in the area. Warm them of the
danger of being burned by the hot desoldering tool.
Weight (w/o cord) 420g/0.9lb.
14 l Use only genuine HAKKO 808 replacement parts. The use of other replacment Standard Nozzle ø1.0 mm/0.04 in. (Part No. A1005)
7
parts may impair performance of cause damage or injury. *Specifications and design are subject to change without notice.
15
–4– –1–
 l Around the filter pipe
OPEARATION D. Temperature setting
Be careful since the area around the filter pipe is extremely hot.
n TROUBLESHOOTING
The temperature of the HAKKO 808 can be adjusted between 380 –
A. Preparation 480°C/715 - 895°F. Set the temperature in accordance with the requirements
1. Pull the rear holder back and remove the filter pipe.
1. Insert the plug of the power cord into an outlet. of the job being done. Although the temperature needed for desoldering Problem cause Procedure
2. Wait about 5 minutes for the nozzle and heating core to heat up. cannot be determined merely by the type of board to be desoldered, the Back holder Filter pipe Tool is not connected properly
values in the table below may be used as a general guide: Tool does not Connect properly
to power outlet
heat up
Even if the tip of the nozzle can melt the solder, the heating core through CAUTION Heating element burnout Replace heating element
which the solder passes may not be sufficiently not. Be sure to wait at least • Change the temperature only with the “TEMP” trim pot. CAL Temperature is set too low Reset
5 minutes to ensure that the core is hot enough. Do not use the “CAL” pot. 3
2 4 Temperature Temperature has not been
Calibrate properly
B. Desoldering Type of board Approximate setting (on scale) Back holder Filter holder Filter pipe Front holder is low calibrated properly
Single-sided P.W.B. 1~2 Nozzle is worn out Replace nozzle
1 5
CAUTION Nozzle Through-hole P.W.B. 3~4 Nozzle or heating core (in
Multilayer P.W.B 5 TEMP. Clean
•If the pump does not operate, immediately Pump does heating element) is clogged
clean the nozzle & heating element and •In general, the greater the temperature, the more not operate Too much solder or flux has
replace the filter if necessary. quickly the nozzle will wear out. Replace filter
•Do not remove the pump cover during Board
•As nozzle wear increases, the nozzle temperature will
Adjust using a flathead collected in the filter
Solder screwdriver Ceramic paper
use. The pump rotates at a high speed decrease. In such cases, increasing the set filter (L) Pre-filter Too much solder or flux has
and can be dangerous.
Lead Replace filter
temperature will only hasten wear. Replace worn
2. Inspect the filter and holder. collected in the filter
nozzles as soon as possible.
1. Place the nozzle over the lead 3. During assembly, be sure to insert the filter. Failure to do so may damage Inspect nozzle, area
LOWER HIGHER Suction force
wire of the part to be desoldered the unit. Air leakage around filter and pump
is weak
and begin heating. n MAINTENANCE hose
Be careful to heat the lead wire NOTE: Pump valve or diaphragm is Replace valve or
and the solder, not the land. The frequency of cleaning and part replacement greatly depends on a variety When suction force is still weak even after cleaning and replacing parts of "Nozzle broken diaphragm
and heating element (heater core)" and "Filter pipe", the pump maintenance or
Placing the nozzle directly in of factors, including the temperature at which the desoldering tool is pump repair is needed. NOTE:
contact with the land may cause operated, and the types of solder and flux used. Using the table below as a Contact HAKKO sales outlet or HAKKO dealer. Use of the tool when the nozzle, heating core, or filter is clogged may cause the
the land to peel off. general guide, clean and replace parts in accordance with use conditions. pump to lock up and render operation impossible. Clean or otherwise eliminate the
blockage before attempting to use the tool.
2. Check to make sure all of the Maintenance
Repairs
solder on the joint has melted. Clean nozzle l Replacing the heating element (heating core) When repair becomes necessary, check the following and then bring the desoldering
With the nozzle still in place over During use Discard solder that has collected By grasping the plug, remove the power plug from the outlet and wait until tool to a HAKKO sales outlet or HAKKO dealer.
the lead wire, slowly move the Clean nozzle and heating core the unit has cooled completely. 1. Is the nozzle or heating core clogged?
When necessary Replace parts 1. Remove the cap nut with the attached spanner and remove the filter 2. Is the valve plate cracked or missing?
lead wire, being careful not to
3. Is the front holder or filter holder warped or cracked?
apply too much force. If the lead pipe and front holder.
4. Is the pre-filter or ceramic paper filter dirty or warped?
wire moves easily, all of the CAUTION 2. Remove the 3 screws at the base of the heating element (heating core).
solder has melted. • If the power cord is damaged , it must be replaced by the manufacturer, its 3. Loosen the screws and remove the pump cover.
service agent or similarly qualified person in order to avoid personal injury 4. Remove the 3 screws holding on the housing and remove the housing.
3. Pull the trigger to remove the or damage to the unit.
melted solder.
Make sure that a filter has been A. A general guide to replacement part
inserted in the desoldering tool. Use the table below as a general guide to replacement part. Use only
Desoldering without a filter may genuine HAKKO 808 replacement parts as the use of other parts may
damage the pump. impair performance, or cause damage or injury.

4. If you make a mistake, re-solder Part Name Signs that replacement is needed When connecting wires,
the part using new solder and Cannot hold solder insert them into different
Pre-filter grooves to prevent short
then repeat the desoldering Warping
circuits.
process. Ceramic paper filter (L) Hardened by flux staining
5. Disconnect the terminals and replace the heating element.
Hole has become enlarged
C. Cleaning Front holder
Hardening has reduced air tightness
6. Assemble using the same procedure in reverse.
Cleaning is extremely important and should be done frequently during the 7. Calibrate the temperature.
desoldering process. Parts should be checked periodically for wear and should Filter holder Hardening had reduced air tightness Be sure to calibrate the temperature after replacing the heating element.
be replaced if necessary. See the MAINTANCE section of these instructions. Repels solder Failure to do this may result in a heater temperature value that is higher or
Solder plating on tip is gone lower than that of the old one.
• Clean the nozzle as you would clean a soldering tip: wipe away any solder scraps Nozzle Clogging
with a sponge moistened with water. Before putting the desoldering tool away, apply Hole has corroded and is larger
a new coat of solder on the tip. Temperature is low C. Calibrating the temperature
• Using a cleaning pin that matches the diameter of the nozzle, clean the inside of the 1. Replace with a new nozzle. The
nozzle aperture. This must be done while the nozzle and heating core are still hot, Clogged
so be careful. Heating core (in heater) At 23°C/73°F, Normal heater resistance value is nozzle being used may have
• Discard any solder that has collected in the filter pipe. Do this carefully, as the 40Ω – 50Ω (100 – 120V models) already started to wear, so use a
Lower Higher
solder will still be extremely hot. 210Ω – 270Ω (220 – 240V models) new nozzle.
2. Insert the power plug into the Use a flathead screwdriver
• Replace the filter. See the MAINTANCE section of these instructions.
to adjust
outlet.
The ceramic paper filter (L) should be replaced immediately when it becomes worn. 3. Set the temperature to the
Failure to do this will reduce the performance of the pump and may damage it. maximum value possible. CAL
4. Wait 5 minutes. 3
B. Cleaning and replacing parts 5. Use a soldering iron tip 2 4
l Nozzle and heating element (heater core) thermometer to measure the
temperature at the tip of the
NOTE: Be careful since the areas around the nozzle and heating element are very hot. 1 5
nozzle. Do not apply suction, as
this will cause the temperature to
TEMP.
1. Loosen the cap nut with the attached spanner and remove the protective pipe and
the nozzle. drop.
The cleaning pin passes completely 6. Adjust CAL until the temperature is
Scrape away all oxidation from the hole in the heating element
through the hole. 480°C/895°F. Turn CAL clockwise
<Cleaning with Cleaning drill> until the cleaning pin passes cleanly through the hole.
to increase the temperature.
Rotate the cleaning drill clockwise
･ It may take several minutes for
• Inserting the cleaning drill HEAD OFFICE
while inserting, then pull straight out. the nozzle temperature to
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA,
stabilize after CAL is adjusted. 556-0024 JAPAN
･ During CAL adjustment, make TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 2005.9
sure the set temperature does http://www.hakko.com MA00055XZ050902
The cleaning pin passes cleanly and completely through the hole. not go above 480°C/895°F, as Copyright © 2004 HAKKO Corporation. All Rights Reserved.
Cleaning drill (optional) this may damage the desoldering
tool.
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