Compressor Rotary

80446339
Revision C
June 2013
Contact-Cooled Rotary Screw Air Compressor

R37-160
Product Information
EN Product Information
ES Información del producto
FR Informations sur le produit
PT Informações do produto
Save These Instructions

EN
Contents
ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 OPERATING INSTRUCTIONS (XE SERIES CONTROLLER) .9
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 User Interface ....................................................................................... 9
LED status icons ............................................................................... 9
RECEIPT / HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Command keys ................................................................................ 9
Receipt .................................................................................................... 3 Navigation keys .............................................................................10
Unpacking and Handling ................................................................. 3
Display layout .................................................................................10
Long Term Storage ............................................................................. 3
Folder navigation and icons ......................................................10
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Page navigation .............................................................................10
Location in Plant.................................................................................. 4 Accessing parameters .................................................................10
Discharge and Condensate Piping ............................................... 4
Dashboard icons............................................................................10
General Electrical ................................................................................ 5
Folder Options (Fixed Speed) .......................................................11
Watercooled .......................................................................................... 5
Home folder ....................................................................................11
Cooling Water Piping ..................................................................... 5
Operator settings folder .............................................................12
Venting the water system ............................................................ 5
Events folder ...................................................................................13
Draining the water system........................................................... 6
Trip history .......................................................................................15
Adjusting the aftercooler trim valve ........................................ 6
Maintenance folder ......................................................................15
Water quality recommendations............................................... 6
Integrated Dryer .................................................................................. 6 General settings folder ................................................................16
Environmental Limits......................................................................... 6 Status folder ....................................................................................18
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Factory settings folder.................................................................19
Folder Options (Variable Speed) .................................................20
Integrated Dryer Operation ............................................................ 7
Home folder ....................................................................................20
OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE Operator settings folder .............................................................21
(VSD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Events folder ...................................................................................23
Basic Operation.................................................................................... 8 Trip history .......................................................................................25
Prior to starting ................................................................................ 8 Maintenance folder ......................................................................26
Initial check sequence ................................................................... 8 General settings folder ................................................................26
Start sequence ................................................................................. 8 Status folder ....................................................................................28
Stop sequence.................................................................................. 8 Factory settings folder.................................................................30
Warm up mode ................................................................................ 8
NOTICES AND DISCLAIMERS . . . . . . . . . . . . . . . . . . . . . . . . 35
Blower control .................................................................................. 8
Emergency stopping ..................................................................... 8 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Restarting after emergency stopping ..................................... 8
EN
ABOUT THIS MANUAL

The purpose of this manual is to provide site planning, installation and operation guidelines for the compressor.
For supporting documentation refer to Table 1.
Table 1: Product Manuals
Part/Document Number by Region

PublicaPublication Product
Americas EMEA * Asia Pacific
Product Safety Information Manual All 80446313 80446156 80446321
Product Maintenance Manual All 80446354 80446248 80446362

R37-45 kW 80448095
R55-75 kW 80446271
Product Parts Information Manual
R132-160 kW Single-Stage 80446057
R90-160 kW Two-Stage 80446065
* Europe, Middle East and Africa

Product specification sheets and reference drawings are also available.
SAFETY
• Locate, read, understand and follow all Danger, Warning, Caution, and this manual, ask your supervisor or contact any Ingersoll Rand office or
Operating Instructions on the product and in all Manuals. Failure to qualified Ingersoll Rand distributor.
comply with safety precautions described in the manuals supplied with
the product, this manual or any of the labels and tags attached to the
product may result in death, serious injury or property damage.
• Check that all labels, tags and data (name) plates are in place and legible.
• It is your responsibility to make this information available to others.
• If you have any questions about safety or procedures not included in
RECEIPT / HANDLING
Receipt Unpacking and Handling

Before signing the delivery receipt, inspect for damage and missing parts. If The compressor will normally be delivered with a polyethylene or other
damage or missing parts are apparent, make the appropriate notation on the cover. If a knife has to be used to remove this cover, ensure that the exterior
delivery receipt, then sign the receipt. Immediately contact the carrier for an paintwork of the compressor is not damaged.
inspection.
Incorporated within the base of the compressor are slots to enable a fork lift
All material shall be held in the receiving location for the carrier’s inspection. truck to move the compressor. Ensure truck forks are fully engaged on both
sides. Alternatively a special lifting frame can be used to enable a crane or
Delivery receipts that have been signed without a notation of damage or hoist to move the compressor. Use only marked lifting points.
missing parts are considered to be delivered “clear.” Subsequent claims are
then considered to be concealed damage claims. Settle damage claims Once the packaging and pallet are discarded and the compressor is in its
directly with the transportation company. final position, remove the yellow painted transit brackets from the resilient
mounts and store for future use or discard.
If you discover damage after receiving the compressor (concealed damage),
the carrier shall be notified within 15 days of receipt and an inspection shall For Variable Speed Drive (VSD)
be requested by telephone with confirmation in writing. On concealed • (3) brackets at the separator tank
damage claims, the burden of establishing that the compressor was
damaged in transit reverts back to the claimant. • (1) bracket from the air end discharge elbow.
Read the compressor nameplate to verify it is the model ordered, and read • (1) bracket from the air end support.
the motor nameplate to verify it is compatible with your electrical conditions. For Fixed Speed (FS)
Make sure electrical enclosures and components are appropriate for the • (3) brackets at the separator tank
installation environment.
• (1) bracket from the air end support.
• (1) bracket from the motor mounting bracket.
Long Term Storage

If the product will not be commissioned within six months of receipt, it
should be prepared for long term storage. Please contact Ingersoll Rand for
details.
EN
INSTALLATION
Location in Plant
Figure 1: Typical Air System
Key Discharge piping should be at least as large as the discharge connection

of the compressor. All piping and fittings should be suitably rated for the
1. Compressor discharge pressure. Discharge piping should not exert any unresolved
2. Air Receiver Dry Tank moments or force on the compressor.
3. Air Dryer It is good practice to install line filters (4).
4. Compressed Air Filters Include a vent or drain trap (6) to vent the discharge pipework downstream
from the minimum pressure check valve located on the separator tank and
5. System Demand Points upstream of the first system isolation valve (7).
6. Vent/Drain Trap This compressor has an internal discharge check valve. An external check
7. Isolation Valve valve is not required. An isolation valve (7) is required within 1 m (36 in) of the
compressor discharge.
8. Air Receiver (“Wet Tank”)
NOTICE
• The compressor can be installed on any level floor capable of supporting
it. A dry, well ventilated area where the atmosphere is as clean as possible There should be no plastic or PVC piping attached to this compressor
is recommended. or used for any lines down stream with exception of condensate
removal lines.
• The area selected for the location of the compressor should be free of
dust, chemicals, metal filings, paint fumes and overspray. NOTICE
• Hard surfaces may reflect noise with an apparent increase in the decibel level.
When sound transmission is important, a sheet of rubber or cork can be installed The discharged air contains a very small percentage of compressor
beneath the compressor to reduce noise. Flexible piping may be required. coolant and care should be taken to ensure that downstream
equipment is compatible.
• See the general arrangement drawing for minimum space requirements
for normal operation and maintenance.
When two rotary compressors are operated in parallel, provide an isolation
• Minimum space in front of the control panel door as required by national vaIve (7) and drain trap (6) for each compressor before the common receiver.
or local codes shall be maintained. Ensure the discharge piping is arranged to prevent water from being forced
• Ambient temperatures higher than 46° C (115° F) shall be avoided, as well into the non-operating compressor.
as areas of high humidity. A wet tank (8) is recommended in cases where the air dryer is a regenerative
desiccant type to prevent short cycling the compressor during the purging
cycle when plant air demand is slow.
NOTICE
The built-in aftercooler reduces the discharge air temperature below the dew
A minimum of 1 m (3.3 ft) all around the compressor is recommended. point (for most ambient conditions). Therefore, considerable water vapor is
If headroom is restricted, then the exhaust should be ducted or condensed. To remove this condensation, each compressor with a built-in
deflected away from the compressor. aftercooler is furnished with a combination condensate separator/trap.
Screw type compressors should not be installed in air systems with A dripleg assembly and isolation valve should be mounted near the
reciprocating compressors without means of isolation such as a common compressor discharge. A drain line should be connected to the condensate
receiver tank. It is recommended that both types of compressor be drain in the base.
piped to a common receiver tank using individual air lines.
The compressor is shipped with the shipping restraints in place. NOTICE
Ensure that these are removed to allow free movement of the drive
The drain line shall slope downward from the base to work properly.
assembly during operation. Each restraint is painted yellow.
For ease of inspection of the automatic drain trap operation, the drain
piping should include an open funnel. The drain line must have a
minimum inside diameter of 8 mm (5/16 in).
Discharge and Condensate Piping
See Figure 1. NOTICE
It is essential when installing a new compressor (1) to review the total air For low volume systems that may not include an air receiver tank (2),
system. This is to ensure a safe and effective total system. compressor response time may need adjusting. Contact your local
One item which should be considered is liquid carryover. Installation of air Ingersoll Rand service provider.
dryers (3) is always good practice since, when properly selected and installed,
they can reduce any liquid carryover to zero.
NOTICE
An air receiver tank (2) is recommended to ensure that the total system
volume is sufficient. Do not use the compressor to support the discharge pipe.
EN
Electrical Watercooled
A qualified electrician shall perform all electrical installations and service. Cooling Water Piping
The compressor shall be properly grounded / earthed in compliance with all
applicable standards and regulations (local, state, country, federal, etc.). NOTICE
Installation of this compressor shall be in compliance with all applicable
Water piping to and from the compressor package shall be at least
standards and regulations (local, state, country, federal, etc.).
as large as the package connection size. Do not undersize the water
The compressor shall have its own isolator situated adjacent to it. The fuse piping.
protecting the circuit and the compressor shall be selected in accordance
with recognized code requirements on the basis of the data provided in the Isolation valves with side drains should be installed on both the inlet and
specification sheet. outlet lines. To maintain cooler cleanliness and reliability, it is important to
Feeder cables shall be sized to ensure that the circuit is balanced and not install a strainer of 2 mm mesh size on the inlet line. Strainers are available
overloaded by other electrical equipment. The length of wiring from a from Ingersoll Rand.
suitable electrical feed point is critical as voltage drops may impair the For sea water applications (sea water option only) a zinc anode is not
performance of the compressor. recommended as it will deteriorate the copper oxide film on the 70/30
copper-nickel alloy tubes in contact with sea water. To minimize galvanic
NOTICE corrosion and provide the greatest corrosion protection to the coolers, it
is strongly recommended that a section of iron pipe (>300 mm length) be
For VSD, cable sizes may vary considerably so the line reactor is connected as close as possible to the air compressor package water inlet
equipped with copper bus connections. These connections can accept connection. The iron pipe will act as the sacrificial anode for the copper-
bolts between 6 mm and 12 mm. nickel tubes and therefore shall be considered a regular maintenance and
replacement item. For this reason, the section of iron pipe should be installed
so that it can be easily replaced (e.g. with a union joint.).
Feeder cable connections to incoming terminals L1-L2-L3 shall be tight and
clean. The air compressor has a normally closed solenoid valve that is fitted to
the water outlet side within the package. The valve is wired into the air
The applied voltage shall be compatible with the compressor data plate compressor control circuit and closes when the compressor stops.
ratings.
Carefully inspect the water system before installing the air compressor
The control circuit transformer has different voltage tappings. Ensure that package. Ensure that the piping is free of scale and deposits that may
these are set for the specific applied voltage prior to starting. restrict water flow to the air compressor package. If water cleanliness is poor,
Remove the blind plate to cut a hole for incoming power connection. If it filtration installed on the water inlet pipe line is recommended.
is necessary to make a hole in the control box in a different location, care Proper operation of the compressor requires that the cooling water flow
should be taken to not allow metal shavings to enter the starter and other be provided at a maximum supply temperature of 46° C (115° F). See the
electrical components within the box. If another hole is used, the original compressor engineering data sheets for cooling water flow rates.
hole shall be blocked off.
Water temperature and pressure gauges should be installed in the water
The feeder cable shall be suitably glanded in to the starter box to maintain piping for use in any fault finding of the water system. Water pressure should
proper ingress protection. Fixed speed starter boxes are rated for NEMA 4 ideally be between 3 and 5 bar (43.5 and 72.5 psi) but shall not be above 10
/IP65, and variable speed drive starter boxes are rated for NEMA12/IP54. bar (145 psi).
For variable speed drive starter boxes, the feeder cable shall be glanded to
ensure that dirty air does not by-pass the filters. Water cleanliness is also extremely important. Cleaning of coolers as a result
of fouling is a customer responsibility. Therefore, it is highly recommended
On completion of electrical installation, check that the blower or fan motor that proper water quality shall meet the requirements listed in WATER
rotation is correct. QUALITY RECOMMENDATIONS later in this section.
Variable speed drive compressors are designed for use, where the electricity
Venting the water system
supply is separated from nearby residential and commercial areas. If the
compressor is to be used in a light industrial, residential or commercial Air should be vented from the water side of the system to avoid poor
environment where the local supply network is shared, further radio performance and water hammer. Since the air compressor uses different
frequency (RF) screening measures may be required. Consult your local type heat exchangers depending on your selection of “fresh water cooled”
distributor/supplier for details of the optional RF filter. or “harsh water cooled” system, the venting procedure is different. Be sure to
use the correct procedure below.
Variable speed drive compressors have an anti-condensation heater
and thermostat in the electrical box. This circuit can be connected to Fresh water coolers (brazed plate heat exchangers):
an independent electrical supply of either 110 V or 230 V single phase,
dependent on the country of installation. The supply shall be suitably fused 1. Disconnect the water stop valve in the water outlet line of the
and an independent isolator installed adjacent to the compressor. Verify that compressor.
the thermostat is adjusted to 29˚ C (85˚ F). This shall be done in accordance
2. Open the inlet water valve(s) to allow the water to flow to the
with recognized codes. It is good practice, and sometimes mandatory,
compressor.
to display suitable signs warning that the compressor has two separate
electrical supplies which both shall be isolated before any work is attempted. 3. Allow all the air to escape from the system and observe water at the
water outlet port.
For Variable speed drive compressors, the heater circuit can also be supplied
from the 110 V tapping of the control transformer and connected as shown 4. Connect the water stop valve.
on the schematic wiring diagram furnished separately from this manual.
Harsh water coolers (shell and tube heat exchangers):
NOTICE 1. Locate the water system vent cocks on top of the aftercooler and oil
cooler.
Main and fan motor insulation shall be tested by a qualified electrician
prior to initial start-up or following an extended shutdown period in 2. Open the water valve(s) allowing water to flow to the package.
cold and damp conditions. 3. Open the vent cocks and allow all air to escape from the system.
When water is observed at the vent cocks, close them.
EN
Draining the water system 3. If the temperature is too high, open the valve ¼ turn and wait one
minute. If the temperature is too low, close the valve ¼ turn and
Should it become necessary to completely drain the water system, use the wait one minute. Repeat the incremental movements until the
following procedures specific to the water cooled option you have. desired temperature is reached.
Fresh water coolers (brazed plate heat exchangers): 4. Put a “Warning − Do Not Adjust” label on the valve or fit a lock.
1. Disconnect the inlet water line from the connection located at the Water quality recommendations
rear of the compressor.
Water quality is often overlooked when the cooling system of a watercooled
2. Disconnect the water stop valve in the water outlet line of the air compressor is examined. Water quality determines how effective the
compressor. heat transfer rate, as well as the flow rate, will remain during the life of the
compressor. It should be noted that the quality of water used in any cooling
3. Allow the system to completely drain.
system does not remain constant during the operation of the system.
Harsh water coolers (shell & tube heat exchangers): Evaporation, corrosion, chemical and temperature changes, aeration, scale and
biological formations affect the water makeup. Most problems in a cooling
1. Disconnect the inlet and discharge water lines from the system first appear as a reduction in the heat transfer rate, then in a reduced
connections located at the rear of the compressor. flow rate or increased pressure drop, and finally with damage to the system.
2. Locate the aftercooler and oil cooler. Remove the drain plugs Scale: Scale formation inhibits effective heat transfer, yet it does help
located at the bottom of the coolers. prevent corrosion. Therefore, a thin uniform coating of calcium carbonate
is acceptable on the inner surface. Perhaps the largest contributor to scale
3. Open the vent ports in the top of the aftercooler and oil cooler.
formation is the precipitation of calcium carbonate out of the water. This is
4. Allow the system to completely drain. dependent on temperature and pH level. The higher the pH value, the greater
the chance of scale formation. Scale can be controlled with water treatment.
Adjusting the aftercooler trim valve
Corrosion: In contrast to scale formation is the problem of corrosion.
See the piping and instrumentation diagram provided separately from Chlorides cause problems because of their size and conductivity. Low pH
this manual. The coolers are piped in a “parallel” water flow arrangement levels promote corrosion, as well as high levels of dissolved oxygen.
with a manual trim valve controlling the flow through the aftercooler. The
aftercooler trim valve is factory set and should not need adjusting but if Fouling: Biological and organic substances (slime) can also cause problems,
disturbed use following procedure. but in elevated temperature environments such as cooling processes they
are not a major concern. If they create problems with clogging, commercial
1. Close valve fully clockwise and then open two full turns. shock treatments are available.
2. With the compressor running loaded observe the package To ensure good operation life and performance of the compressor cooling
discharge temperature on the controller display. It should be system, the recommended acceptable ranges for different water constituents
approximately 8° C (15° F) above the water inlet temperature. are included below:
Table 2: Acceptable Limits for Cooling Water Constituents
ACCEPTABLE MAXIMUM LIMITS

Substance Test Interval Fresh Water (Brazed Plate Heat Dirty Water / Sea Water (Shell & Tube Heat
Exchanger Exchanger)
Langelier Index (LI) Monthly 0 to 1 -0.5 to 2.5
Ammonia [NH3], ppm Monthly <1 <2
Ammonium [NH4-1], ppm Monthly <2 <5
Chlorides [Cl-], ppm Monthly <80 <1000
Copper [Cu], ppm Monthly <0.01 <0.5
Dissolved Oxygen (DO) [O2], ppm Weekly <0.1 <3
Iron + Manganese [Fe + Mn], ppm Monthly <0.3 <2
Nitrate [NO3-], ppm Monthly <100 <125
Oil & Grease, ppm Monthly <5 <5
Silicon Dioxide (silica) [SiO2], ppm Monthly <30 <100
Sulfates [SO4-2], ppm Monthly <70 <250
Integrated Dryer Environmental Limits

Do not connect condensate drains common to other pressurized drain The standard compressor package is designed for the following conditions:
lines in a closed circuit. Make sure the outflow from the condensate drains • Indoors only
is unimpeded. Connect the condensate piping in such a way to ensure that
sound levels are kept to a minimum during drainage. • Area not considered to be a high dust area.
Ensure that all condensate is disposed of in a responsible manner, in • Ambient temperature range 2 to 46o C (35-115o F)
compliance with all applicable standards and regulations (local, state, Ingersoll Rand offers the following options for fixed speed compressors that
country, federal, etc.). extend the environmental limits:
The ambient air around the dryer and compressor shall not contain solid • Outdoor modification
or gaseous contaminants. All compressed and condensed gases can
• Low ambient option (-23 to 46o C / -15 to 115o F) at sea level
generate acids or chemical products which may damage the compressor or
components inside the dryer. Take particular care with sulphur, ammonia, • High ambient option (2 to 55o C / 35 to 131o F) at sea level)
chlorine and installations in marine environments.
• High dust air filter
• High dust package filter
EN
GENERAL INFORMATION
The compressor is an electric motor driven, contact cooled screw compressor,
complete with all necessary components piped, wired and baseplate NOTICE
mounted. It is a totally self contained air compressor package.
Standard air compressors are factory filled with compressor coolant.
The standard compressor is designed to operate in an ambient range of 2° C It is recommended to perform a coolant analysis every 2000 hours or
to 46° C (35° F to 115° F). The standard maximum temperature of 46° C (115° 3 months to monitor condition and determine when to change the
F) is applicable up to an elevation of 1000 m (3280 ft) above sea level. Above coolant. If an analysis is not performed, the recommended coolant
this altitude, significant reductions in ambient temperature are required if a change interval is 8000 hours or two years, whichever comes first.
standard motor is to be used.
For compressors supplied with optional food grade coolant, it is
The compressor is managed by the onboard electronic controller. The recommended to perform a coolant analysis every 500 hours or every
controller and drive system operate together to vary the speed of the month to monitor condition and determine when to change the
compressor to deliver compressed air at the target pressure. coolant. If an analysis is not performed, the recommended coolant
For fixed speed (FS) models, the capacity is automatically controlled via change intervals is 2000 hours or six months, when utilizing the food
‘ON-OFF LINE’. The compressor will operate to maintain a set discharge line grade filter supplied with the compressor. For compressors running
pressure and is provided with an auto restart system for use in plants where food grade coolant without the food grade filter, the change interval
air demand varies widely. should be 1000 hours or three months, whichever comes first.
Panel instrumentation is provided to indicate the compressor operating NOTICE

conditions and general status.
Fixed speed compressors should not be connected to variable speed
The air/coolant mixture discharges from the compressor into the separation
drives. Please contact your local Ingersoll Rand representative before
system. This system removes all but a few ppm of the coolant from the
inverter duty conversion.
discharge air. The coolant is returned to the cooling system and the air passes
to the aftercooler and out of the compressor through the moisture separator.
Air is pulled into the compressor by the cooling blower and through the CAUTION
coolant cooler and aftercooler.
For fixed speed models, the compressor may not reach its normal
By cooling the discharge air, much of the water vapor naturally contained in operating temperature during periods of low demand. Sustained
the air is condensed and is drained from the built-in moisture separator and operation at low demand can result in the buildup of condensate in
drain. the coolant. If this situation occurs, the lubricating characteristics
of the coolant can be impaired, which may lead to damage of the
The coolant system consists of a sump, cooler, thermostatic valve and a
compressor.
filter. When the compressor is operating, coolant is forced by air pressure
from the separator tank to the thermostatic element. The position of the The compressor should be allowed ample loading time.
element (a direct result of coolant temperature) will determine whether the
coolant circulates through the cooler, bypasses the cooler, or mixes the two
paths together to maintain an optimum compressor discharge temperature. Integrated Dryer Operation
This temperature is controlled to preclude the possibility of water vapor
In the default mode, the dryer is non-cycling. The stop button must be
condensing. By injecting coolant at a sufficiently high temperature, the
pressed to shut off the dryer.
discharge air coolant mixture temperature will be kept above the dew point.
In the energy efficient mode, the dryer may run up to 6 minutes before
For variable speed drive models, the system is enhanced by a control logic
it shuts off automatically during the Start/Stop mode of the compressor
that varies the cooling blower speed dependent on the intake and discharge
package. Note the dryer could be off for an extended period if the
temperatures and hence controls the injection temperature even closer while
compressor needs to come back on right away.
saving blower motor energy.
The compressor is provided with a temperature sensor which will shut the NOTICE
compressor down in case of excessive temperature. This setting is typically
109° C (228° F). If ISO Class 4 dew point standards are critical to your application,
run the compressor in unload mode (fixed speed) or idle mode
Effective coolant filtration is provided by the use of a screw on, heavy duty (variable speed) for one minute at startup to allow the dryer to reach
coolant filter. the required dew point before the compressor begins providing
compressed air.
EN
OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE (VSD)

Basic Operation Stop sequence
The compressor can be stopped by a local or remote stop, a shutdown due
NOTICE
to a trip, or an emergency stop. All of the above conditions will cause the
The language and compressors of measure displayed on the controller compressor to stop immediately, except the local or remote stop. A local or
will be preset before leaving the factory. If these are required to be remote stop will open the blowdown valve and the compressor will run for
changed, contact your local Ingersoll Rand service provider. up to 10 seconds or until the pressure in the separator tank falls to 2.4 bar
(35 psi) before stopping. The compressor will stop if the system pressure
reaches the automatic stop or immediate stop pressure setpoints. However,
Prior to starting if the compressor stops for this reason, it will automatically restart when the
system pressure falls below the target pressure.
Check that the coolant level is at least visible in the center of the sight glass
and add coolant if necessary. Refer to the maintenance procedures for setting
the correct level.
NOTICE
Ensure that the discharge air isolation valve is open. Switch on the main If the compressor has to be stopped in an emergency depress the
electrical isolation switch. The control panel will illuminate, indicating that emergency stop button located underneath the instrument panel.
the line and control voltages are available.
The contrast of the SG controller display may be adjusted by turning the Warm up mode
small screw which is on the right hand side of the controller when accessed A warm up cycle occurs when the compressor’s airend discharge temperature
through the starter cabinet door. doesn’t reach the required warm up temperature (82°C/180°F) for two
Initial check sequence consecutive operational cycles. On a warm up cycle, instead of stopping,
the compressor will continue to run with the blowdown valve open.
The controller will perform an initial check sequence if the compressor
receives initial power to the controller or has experienced an trip reset. While blower will operate at minimum speed. The compressor will run like this
the initial check sequence occurs, the controller will display a “Checking
Machine” message. display the message “Warm Up Mode”. If the pressure falls during this time
period, the compressor will return to normal operation.
During the initial check sequence, the controller will check the control system
for proper operation. During this time, if any items are found inoperative, a Blower control
trip will occur and the compressor will not start.
The blower speed varies in some conditions to assist in controlling the
After completion of the initial check sequence, the controller will then display aftercooler approach temperature and the coolant injection temperature. The
“READY TO START’. This process should be completed within 10 seconds. blower motor has its own variable speed drive and will ramp up and down as
the compressor starts and stops.
Start sequence
The compressor will initially start by the operator pressing the local start
Emergency stopping
button or receiving a remote start command. The compressor will start If the compressor has to be stopped in an emergency press the emergency
loaded and will ramp up the motor speed to its minimum speed. Once the stop button located underneath the instrument panel.
minimum speed has been achieved, the compressor will begin to control
pressure by using its speed regulation. When the system pressure reaches This will over-ride the normal unload/stop button and will immediately stop
the target pressure, the compressor will start to slow. If the system pressure the compressor.
rises to the immediate stop pressure setpoint the compressor will stop. If
Restarting after emergency stopping
the system pressure rises to the auto stop setpoint and the compressor is at
minimum speed, the compressor will stop.
malfunction, identify and correct the fault before attempting to restart.
NOTICE
compressor can be operated safely before restarting.
Refer to the PRIOR TO STARTING and START SEQUENCE instructions earlier in
of rotation of the dryer condenser fan. If the fan is not rotating in the
this section before restarting the compressor.
direction indicated by the rotation arrow decal, reverse two of the
wires at the main power supply or at the contactor in the package
starter box. Perform the proper stop sequence and lockout/tagout
the main electrical supply before making changes to the wiring.
EN
OPERATING INSTRUCTIONS (XE SERIES CONTROLLER)

User Interface Icon Name Function
The standard user interface configuration of the controller consists of the Reset Clears Warnings and Trips once the condition is
membrane and the LCD display. The membrane consists of five command corrected.
keys (START, STOP, LOAD, UNLOAD, and RESET), four navigation keys (UP,
RIGHT, LEFT and DOWN), and an Edit mode selection key (ENTER). These keys,
the color graphics display and the LED icons make up the user interface to
the compressor. Start Starts the compressor.
Figure 28: Controller Interface
Stop Stops the compressor. This button should be

pressed instead of the E-Stop for normal stopping
operation.
Enter Toggles the display between the Navigation mode

and the Edit mode.
NOTICE
The LOAD and UNLOAD keys are not used on variable speed
compressors.
LED status icons

Navigation keys
Three LED icons are used to indicate the current status of the control system
from a distance and are located on the upper left side of the user interface. There are four navigation keys (UP, RIGHT, DOWN and LEFT). While the ENTER
key is not considered a navigation key, it is used in conjunction with the
Table 8: LED Status Icons navigation keys to make or confirm a selection.
Figure 29: Navigation Keys
Icon Name Function
OK Illuminates when no Warnings or Trips are sensed.
Can be in a Ready or Not Ready state.
Alert Illuminates when an Warning (flashes) or Trip

(constant on) is sensed. Can be in a Ready
(Warning) or Not Ready (Trip) state.
Auto Illuminates when the compressor stops in auto

Pressing one of the navigation keys will lead the user down a navigation path.
restart.
Each time the key is pressed, another step in the path is taken. Once the end
of a navigation path is reached, pressing the key one more time will bring the
user back to the beginning of the path. Pressing the opposite key, will move
Command keys the user through the navigation path in the opposite direction. Once the
beginning is reached, pressing the opposite key will take the user to the end
These keys command the controller to perform actions as specified in the
of the path.
following table. When any of these keys are pressed the action below will be
initiated and logged in the event log.
Table 9: Command Keys
Icon Name Function

--- None
Load Puts the compressor into the selected mode of

operation. Unit will load if the pressure conditions
are right.
Unload Puts the compressor into an unloaded state. Unit

will run unloaded.
EN
Display layout Page navigation

Figure 30: Display Layout Once the desired folder is selected, press the DOWN key to move to the page
selection area and then use the RIGHT and LEFT keys to select the desired
page. Use the UP key to get back to the folder tabs.
Table 12: Title Bar Page Icons
Icon Description
Start of the page selection area.
Indicates that there are more pages available by navigating

right.
Indicates that there are more pages available by navigating

left.
Accessing parameters
Table 10: Display Layout
After the desired page is selected, the page’s parameters can be selected by
Key Name Description using the DOWN key. The cursor will move to the next parameter each time
A Folder Bar Uses tabs to graphically identify each folder. the DOWN key is pressed. Use the UP key to go back to the previous one.
B Title Bar Identifies current folder and page (underlined). The cursor rolls over, so once the last parameter is selected, pressing the
DOWN key will navigate the cursor to the folder bar. If the first parameter is
C Page Content Content of the current page. selected, pressing the UP key will move the cursor to the page selection area.
D Dashboard Displays system status.
Once selected, access parameters by pressing the ENTER key. Make changes
using the navigation keys and then enter the setting by pressing the ENTER
Folder navigation and icons
key again. After a parameter is accessed, pressing the ENTER key will enter
To move among the tabbed folders shown on the LCD display, press the the current setting into the control program and navigate the cursor back to
RIGHT and LEFT keys. The navigation rolls over from the last to the first folder the selected parameter on the page.
and vice-versa.
When the cursor is on a parameter that has an enabled/disabled box,
Table 11: Folder Bar Icons pressing the ENTER key will cause the setting to toggle.
This “X” icon appears on numeric entry windows as shown below. Placing the
Folder Icon Description cursor on it and then pressing the ENTER key will cancel the entry and any
Name changes that were made.
Home System performance and status main
Figure 31: Numeric Entry Window
information. The first page of this folder is the
default page when the controller first powers up.
Operator System options and configuration settings.
Settings
Events System events log.
Trip History Details on the most recent trips.
Graphing On-board graphing of system data. (Optional for NOTICE

some controllers)
Not all pages have adjustable parameters. Some just have read-only
Maintenance Status and notification setup for compressor information.
maintenance items.
General General settings such as Language, Time, and Dashboard icons

Settings Units of Measure.
The dashboard is intended to be a quick at-a-glance view of system status.
Integral Inter Module communication status and The following table lists standard dashboard icons and their definition.
Sequencing configuration. Note that the color of these icons changes based on the state set by the
application while running.
Status Measurements or status from/of all analog and
Table 13: Dashboard Icons
digital I/O.
Factory Compressor tuning parameters. Also displays Name Icon Description

Settings hardware and software versions. Network Network control is enabled.
Control
Service A service reminder is nearing or has expired

Required (i.e.: an air or oil filter needs to be changed).
Unloaded Compressor is in the unloaded state.
or
Loaded Compressor is in the loaded state.
EN
Folder Options (Fixed Speed) Pages 3-4: Analog Inputs

Figure 34: Analog Inputs
Home folder
Page 1: System Overview
Figure 32: Home Folder
Icon Meaning
Pressure
This is the factory default display after powering up the system. Temperature
• Online Pressure Setpoint is indicated in the white box and by the white
arrow, which is always left of center on the gauge.
• Offline Pressure Setpoint is indicated in the white box and by the white NOTICE
arrow, which is always right of center on the gauge.
All information on these pages is read only.
• Package Discharge Pressure is indicated by the large numbers centered
below the gauge and by the red arrow.
The following inputs are displayed in this section:
• Pressure Unit of Measure is indicated below the Package Discharge
Pressure. This is selectable from the General Settings folder. • Package Discharge Pressure
• Airend Discharge Temperature is indicated by the numbers in the lower • Sump Pressure
left of the display. • Airend Discharge Temperature
• Temperature Unit of Measure is indicated to the right of the Airend • Injected Coolant Temperature
Discharge Temperature. This is selectable from the General Settings folder.
• Aftercooler Discharge Temperature
• Run Hours indicate the number of hours the compressor has been
• Separator Pressure Drop
running.
• Coolant Filter Pressure Drop
NOTICE • Inlet Vacuum
The online and offline set points can be selected and modified on this • Aftercooler Discharge Pressure (integrated dryer compressors only)
page. All other information on this page is read only. • Remote Pressure (optional)
Page 2 : Counters
Figure 33: Counters
• Hour Meters indicate the hours that: the controller has been powered
up, the compressor has been running, and the compressor has running
loaded.
• Starts indicate the number of times a start is attempted on the
compressor.
• Date & Time is adjustable and configurable in the General Settings folder.
EN
Table 14: Operator Settings

Operator settings folder
Operator Selection Min. Max. Default Step Unit
Pages 1-2: Operator Settings Settings
Figure 35: Operator Settings Offline --- 75 Rated+10 Rated+10 1 psi
Pressure
Online --- 65 Offline-10 Offline-10 1 psi
Pressure
Lead/Lag Lead/Lag --- --- Lead --- ---
Lag Offset --- 0 45 0 1 psi
Mode of Mode --- --- On/off line --- ---
Operation
Condensate --- 2 20 5 1 sec
Release
Condensate --- 90 270 180 1 sec
Interval
Stop Delay --- 10 30 10 1 sec
Time
Star-Delta --- 5 30 10 1 sec
Time / Start
Time
Pages 3-5: Operator Options

Figure 36: Operator Options
Table 15: Operator Options
Operator Options Selection Min. Max. Def. Step Unit Installed option
required?
Enable Auto Restart ON/OFF --- --- Off --- --- No
Auto Restart Time --- 2 60 10 1 min No
Auto Restart Delay --- 0 60 0 1 sec No
Comm Control ON/OFF --- --- Off --- --- No
Remote Start/Stop ON/OFF --- --- Off --- --- No
Power Out Restart ON/OFF --- --- Off --- --- Yes
Power Out Restart Time --- 10 600 10 1 sec Yes
Low Ambient Temp* --- 30 60 35 1 degF No
Lead/Lag Cycle Time** --- 0 750 0 1 hours No
Scheduled Start - Day --- Day Day Sun 1 day Yes
Scheduled Start --- 00:00 23:59 00:00 1 time Yes
Scheduled Stop - Day --- Day Day Sun 1 day Yes
Scheduled Stop --- 00:00 23:59 00:00 1 time Yes
High Dust Filter ON/OFF --- --- Off --- --- Yes
Remote Sensor ON/OFF --- --- Off --- --- Yes
* The low ambient temperature is only adjustable if the low ambient factory set point is on.
** A value of 0 will disable the lead/lag cycle time feature.
EN
Pages 6-7: Sensor Calibration • Power On

Figure 37: Sensor Calibration • Power Off
• Press the Start Key
• Press the Stop Key
• Press the Load Key
• Press the Unload Key
• Warning
• Trip
• Start Inhibit
Active Warnings will be highlighted in amber while cleared Warnings will

have amber text.
Active Trips will be highlighted in red while cleared Trips will have red text.
Active Start Inhibits will be listed in the Event log, but not highlighted. The
display will indicate the compressor is not ready to start if a start inhibit is
Sensor calibration can only take place when the compressor is stopped.
active.
There should be no pressure on a sensor when it is calibrated. Calibration
only needs to take place after a sensor is replaced, the controller is replaced, See the following lists for details about messages in each type of event.
or the operator suspects the sensor reading is in error. Calibrate a sensor by
selecting the checkbox beside the sensor name. Warning Events List
Each of the sensors listed below can be calibrated: Change Inlet Filter
• Inlet Vacuum (1AVPT) Will occur if 1AVPT is greater than 0.7 psi vacuum (or 1.3 psi vacuum if the
high dust filter option is enabled) and the compressor has been loaded for at
• Sump Pressure (3APT)
least 8 seconds. This condition must exist for 3 seconds before the warning
• Package Discharge Pressure (4APT) is issued.
• Coolant Filter Inlet Pressure (5CPT) Change Coolant Filter
• Coolant Filter Outlet Pressure (6CPT) This will occur if the compressor has been running loaded for at least 8
• Remote Pressure (10APT) – Only on compressors with the remote sensor seconds, is warmed up, and the coolant filter pressure drop (5CPT - 6CPT)
option is greater than 25 psi. This condition must exist for 3 seconds before the
warning is issued.
• Interstage Pressure (2APT) – Only on 2-stage compressors
Sensor Failure
• Aftercooler Discharge Pressure (7APT) – Only on compressors with
integrated dryer This will occur whenever sensors 4ATT, 5DTT, 6DTT, and 7APT are recognized
as missing or broken. The sensor failure message shall follow the following
Please note that if a sensor is currently reading a value that is +/- 10% of format: SENSOR FAILURE 4ATT. The 5DTT, 6DTT, and 7APT sensor failures will
its range from zero, the sensor will not be able to be calibrated. Please be shown only when the integrated dryer is installed (accessed in the factory
make sure the sensor is being exposed to atmosphere before attempting settings menu). This condition must exist for 3 seconds before the warning
calibration. is issued.
Change Separator Element
Events folder
Will occur if the compressor is loaded, the compressor is warmed up (the
Pages 1-42 (max.) injected coolant temperature is at least 120 °F), the package discharge
Figure 38: Events Folder pressure is at least 90 psi, and the separator pressure drop is greater than 12
psi. This condition must exist for 3 seconds before the warning is issued.
High Airend Discharge Temperature
Will occur if the compressor is running and 2ATT is greater than 221 °F
(97% of 228) and the compressor is running. This condition must exist for 3
seconds before the warning is issued.
High Sump Pressure
If the compressor is running loaded, has been loaded for at least 8 seconds
and the sump pressure is more than 25 psi above the rated pressure for the
compressor. If this warning occurs, the online and offline pressures will be
reduced. For example, a rated pressure of 100 psi would have a maximum
offline pressure of 110 psi. This warning would occur if the sump pressure
goes above 125 psi in this example. This condition must exist for 3 seconds
before the warning is issued.
Auxiliary 1
The pages in the Events folder document up to the last 250 events that the
This will occur if auxiliary input 1 closes. The contact must be closed for at
controller has experienced, and time stamps each. The events are recorded
least 3 seconds before the warning will occur.
in sequence, with number one being the newest and 250 being the oldest.
When a new event occurs, it becomes number one and all others are shifted Auxiliary 2
up in number.
This will occur if auxiliary input 2 closes. The contact must be closed for at
The page numbers in the Title Bar are used to scroll through the events, with least 3 seconds before the warning will occur.
each page displaying up to seven. Page one displays events one through six,
page two displays seven through twelve, and so on.
The following items will generate an event:
EN
Service Condenser Temperature High

Service warnings occur when the compressor has operated a certain number This will occur if the condenser sensor has a value above high temperature
of hours, based on the total hours. Service warnings can have multiple threshold while the dryer is running, on compressors with the integrated
levels, depending on the service level selection. A service level selection of 0 dryer. This is not a dryer fault. If this happens, the compressor and dryer will
disables service warnings. continue to run. The condition must exist for at least 180 seconds before the
warning will occur.
Service Level 1
Condenser Temperature Low
If service level 1 has been selected for the compressor, a “SERVICE REQUIRED”
warning will be issued on hour intervals equal to the service time period set This will occur if the condenser sensor has a value below the low temperature
point. This warning can be reset the same as any other warning. threshold while the dryer is running, on compressors with the integrated
dryer. This is not a dryer fault. If this happens, the compressor and dryer will
Service Level 2 continue to run. The condition must exist for at least 180 seconds before the
If service level 2 has been selected for the compressor, the service complete warning will occur.
factory set point will be used to clear a level 2 service warning and reset Change HE Filter
the service time or date. The service complete can be reset before a service
warning occurs. The HE filter is located between the aftercooler discharge and the inlet to the
dryer and is only on compressors with an integrated dryer. The drop across
The initial “SERVICE REQUIRED” warning will occur at total hour intervals the HE filter is measured by subtracting the package discharge pressure
equal to the service time period set point. However, 100 hours before this from the aftercooler discharge pressure. If the compressor is running,
a “100 HOURS TO SERVICE” warning will occur. This warning can be reset the measured drop across the HE filter is at or above 10 psi (0.7 bar), the
the same as any other warning. One hundred hours later the “SERVICE compressor is hot (injected coolant temp above 120 °F), and the package
REQUIRED” warning will occur. This warning can be reset the same as any discharge pressure (4APT) is above 90 psi, this warning can occur. The
other warning, however this warning will return in 24 hours if the service condition must exist for at least 3 seconds before the warning will occur. This
complete factory set point has not be set. If the service complete has not is not a dryer fault. If this happens, the warning will be displayed, but the
been set, 100 hours later, the “ALARM – SERVICE REQUIRED” warning will be dryer will continue to run.
issued. This warning can only be cleared by the service complete factory
set point. Once the service complete factory set point is set, indicating the Trip Events List
service is completed, the time for the next “SERVICE REQUIRED” warning will
be calculated by adding the service time period to the total hours value, with Low Sump Pressure
the “100 HOURS TO SERVICE” warning occurring 100 hours before and the Will occur if the compressor is running unloaded or loaded and 3APT is less
“ALARM – SERVICE REQUIRED” warning occurring 100 hours after that time. than 13 psi for 15 seconds.
Communication Failure High Airend Discharge Temperature
This will occur if the compressor is the lead compressor in integral This will occur if 2ATT is greater than 228 °F and the compressor is running.
sequencing and is unable to communicate with another compressor.
Check Motor Rotation
Sensor Failure 10APT – Remote Sensor
This will occur if 3APT is less than 1 psi on a compressor, 3 seconds after
This will occur if the remote sensor option is on and the remote sensor starting (6 seconds if the compressor is equipped with a soft starter or airend
is recognized as missing or broken. If this occurs, the compressor will discharge temperature is less than 50 °F). This condition can be caused by
automatically start using 4APT for loading and unloading the compressor. the motor running in reverse. Once correct motor rotation is established, this
Units equipped with an integrated dryer cannot have a remote pressure trip will not be checked again unless power is removed from the controller.
sensor. This condition must exist for 3 seconds before the warning is issued.
Main Motor Overload
High Discharge Pressure
This will occur if the motor overload relay contact opens. The contact must
Will occur if the compressor is using a remote sensor or is under the control be open for at least 3 seconds before the trip will occur.
of an external device, such as an 8XI, is loaded, and the discharge pressure
(4APT) is greater than the maximum offline pressure. This condition must Fan Motor Overload
exist for 3 seconds before the warning is issued. If this condition occurs, the Will occur if a fan motor overload relay contact opens. The contact must be
compressor will automatically unload. The compressor will be available to open for at least 3 seconds before the trip will occur.
reload once the discharge pressure falls to the rated pressure value.
Remote Stop Failure
Condensate Drain Error
Will occur if the remote start/stop option is enabled, the remote stop button
This will occur if the compressor is running, the package discharge pressure remains open and either start button is pressed.
is over 50 psi, and the condensate drain error contact closes for at least 240
seconds. This warning will be ignored for 4.5 minutes after starting. Remote Start Failure
Freeze Warning Will occur if the remote start/stop option is enabled, the compressor is
started by the remote start button, and the button stays closed for 7 seconds
This will occur if the evaporator sensor has a value of 687 (about 0.5 C) after the compressor starts.
or below (low temp) while the dryer is running, on compressors with the
integrated dryer. This is a dryer fault. If this happens, the compressor will Sensor Failure
continue to run, but the dryer will stop. The condition must exist for at least
This will occur when a sensor is recognized as missing or broken. The sensors
180 seconds before the warning will occur. NOTE: If this warning is reset
affected by this trip are 1AVPT, 3APT, 4APT, 5CPT, 6CPT, 2APT (if 2 stage
while the conditions for running the dryer exist, the dryer can restart. Also the
compressor), 2CTT, and 2ATT. The sensor should be displayed along with the
dryer can restart if the evaporator value rises to 709 (about 5 C). However the
sensor failure message. The sensor failure message shall follow the following
warning will still be displayed.
format: SENSOR FAILURE 1AVPT.
Dryer High Pressure
Emergency Stop
On compressors with the integrated dryer, this will occur if the dryer high
This will occur when the emergency stop button is engaged.
pressure switch opens while the dryer is running. This is a dryer fault. If this
happens, the compressor will continue to run, but the dryer will stop. The
contact must be open for at least 3 seconds before the warning will occur.
If this warning is reset while the conditions for running the dryer exist, the
dryer can restart. However, this switch is a locking switch. The switch must be
reset before the dryer can run. Resetting the warning on the display does not
reset the switch.
EN
High Sump Pressure The following items will generate an event.

This will occur if the compressor is running loaded for at least 8 seconds, and • Power On
any one of the 3 following conditions exist. (1) The sump pressure is above • Power Off
the rated pressure by 35 psi. (2) The separator pressure drop is measured to
be more than 25 psi and the package discharge pressure at least equal to the • Press the Start Key
minimum online set point value. (3) The sump pressure is above 165 psi if the • Press the Stop Key
rated pressure is less than 190 psi or the sump pressure is above 220 if the
rated pressure is 190 psi.
• Press the Unload Key
High Coolant Filter Pressure Drop
• Warning
This will occur if the compressor has been running loaded for at least 8
seconds, is warmed up, already has a change coolant filter warning, and the • Trip
coolant filter pressure drop (5CPT - 6CPT) is greater than 35 psi. • Start Inhibit
High Inlet Vacuum
Active Trips will be highlighted in red while cleared Trips will have red text.
This will occur if the compressor is running loaded and the inlet vacuum is
The trip history also records compressor data at the time of the trip to assist
greater than 1.8 psi. If the compressor has a high dust filter, the trip threshold
in diagnostics and troubleshooting. Navigating to the trip entry and hitting
for inlet vacuum is 2.4 psi.
the enter button will bring up the trip history dialog box.
Unit Too Cold To Start
Figure 40: Trip History Dialog
This will occur if the compressor does not have the low ambient option,
the airend discharge temperature (2ATT) is less than 35°F, and the operator
attempts to start the compressor. This fault can only occur once a day. Once
this fault occurs, the operator can reset it and start the compressor. This fault
will be logged in the trip history to indicate that the compressor is being
started in low ambient conditions.
High Interstage Pressure
This will occur if the compressor is running and the interstage pressure
(2APT) is greater than 75 psi. This trip will only occur in 2 stage compressors.
Invalid Calibration
Will occur if the sensor zero value is +/- 10% of its scale. This will only occur
when a sensor is calibrated.
Start Inhibit List
High Airend Discharge Temperature While the dialog box is active, press the left and right keys in order to scroll
through the displayed data. The name of the trip will always be shown in
This will occur if 2ATT is greater than 95% of 228 °F. the title bar of the dialog box. Press enter when finished viewing the data to
High Sump Pressure return to the trip history screen.
This will occur if the sump pressure (3APT) is 25 psi or higher than the rated
pressure of the compressor. Maintenance folder
Page 1: Filter Status
Trip history Figure 41: Filter Status
Pages 1-4 (max.)
Figure 39: Trip History
This page displays the following:

• Coolant Filter Status
The pages in the Trip History folder document up to the last 15 trips that the • Separator Element Status
controller has experienced, and time stamps each. The trips are recorded in • Inlet Filter Status
sequence, with number one being the newest and 15 being the oldest. When
a new trip occurs, it becomes number one and all others are shifted up in
number.
The page numbers in the Title Bar are used to scroll through the events, with
each page displaying up to seven. Page one displays events one through five,
page two displays six through ten, and so on.
EN
Page 2: Maintenance Status Language is selectable from the following 30 choices:

Figure 42: Maintenance Status • English (default)
• Bulgarian
• Chinese, simplified
• Croatian
• Czech
• Danish
• Dutch
• Estonian
• Finish
• French
• German
• Greek
This page displays the time until the compressor should be serviced. • Hungarian
Page 3: Maintenance Configuration • Italian

• Indonesian
Figure 43: Maintenance Configuration
• Korean
• Latvian
• Lithuanian
• Maltese
• Norwegian
• Polish
• Portuguese
• Romanian
• Russian
• Slovak
• Slovenian
This page allows the user to set the service interval and to reset the counter • Spanish
after the service has been performed. • Swedish
• Thai
General settings folder • Turkish
The controller will display all screens in the selected language and only one
NOTICE language can be selected at a time.
All parameters in this folder are adjustable. Each language appears in its native translation.
Page 1: Units of Measure Settings
Page 1: Language Selection Figure 45: Units of Measure Settings
Figure 44: Language Selection
The following compressors of measure settings are displayed in this section.

Table 16: Units of Measure Settings
Display Text Description

Temperature Selectable between °F and °C.
Pressure Selectable among psi, kpa, bar, kg/cm2.
Power Selectable between kW and HP.
EN
Page 3: Home Page Selection The controller will continue to display any changes, even when the selections
have not been confirmed and the user exits the page, then returns. Cycling of
Figure 46: Home Page Selection the power returns all selections to their current settings.
NOTICE
The controller does not support Daylight Savings Time.
Page 6: Backlight Settings

Figure 48: Backlight Settings
Table 17: Home Page Selection

Auto Return to Enables the controller to return the display back to the
Home selected Home Page if there is no user activity for the
Delay Time shown. This is only enabled when an “x”
appears in the checkbox.
Delay Time Determines how many seconds of inactivity it will take
The following settings are displayed in this section:
before the controller will return to the Home Page.
Table 19: Backlight Settings
Select Home Used to select the Home folder.
Folder
Select Home Used to select the Home Page within the selected Home
Backlight Adjusts the brightness of the display.
Page folder.
Brightness
Pages 4-5: Time & Date Settings Enable Backlight Enables the controller to shut-off the backlight if
Figure 47: Time & Date Settings Auto-Off there is no user activity for the delay time shown.
Backlight Auto-Off Determines how many seconds of inactivity it will
Delay Time take before the controller will shut-off the backlight.
NOTICE
The backlight will be switched on whenever any of the controller’s

keys are pressed.
The START, STOP, LOAD, UNLOAD, RESET, and ACKNOWLEDGE keys on
the controller remain functional while the backlight is switched off. It
is recommended to press the ENTER key or one of the navigation keys
in order to switch the backlight on.
Pages 7-8: Ethernet Settings

Figure 49: Ethernet Settings
All items are adjustable.
Table 18: Time & Date Settings

Hours Allows the current hour to be set. The hours format is
fixed on 24-hour.
Minutes Allows current minutes to be set.
Seconds Allows current seconds to be set.
Year Allows current year to be set.
Month Allows current month to be set.
Day Allows current day to be set.
Date Format Selectable between dd/mm/yyyy (default) and mm/dd/
yyyy.
Confirm New Used to verify that changes to selections are desired. An
Time and Date “x” must appear in the checkbox before any changes will
take affect.
EN
Table 20: Ethernet Settings • Evaporator

Display Text Description • Condenser
Enable Ethernet Allow connection by users to utilize the Page 4: Compressor Data
network enabled functionality of the controller
Figure 51: Compressor Data
Enable DHCP Allow the controller to automatically receive an
IP address from the Local Area Network (LAN)
IP Address Setting When DHCP is not enabled, this setpoint sets
the IP address of the controller.
IP Address Actual This will match the IP address setting when
DHCP is not enabled. If DHCP is enabled
this will display the address assigned to the
controller by the DHCP server.
MAC Address This is the unique hardware MAC address for
the controller. This can not be changed.
Subnet Mask Setting Setpoint for the subnet mask
Subnet Mask Actual Current reading/setting for the subnet mask
Default Gateway Setting Setpoint for the default gateway.
Default Gateway Actual Current reading/setting for the default gateway.
Accept After editing the desired setpoint navigate The following data are displayed in this section:
to the accept setting and press enter in order
• Power On Hours
for the values in the setting variables to be
confirmed by the controller. • Running Hours
Cancel Discard any changes made to the Ethernet • Loaded Hours
settings. • Real Time Clock
Pages 5-6: Digital Inputs

Status folder
Figure 52: Digital Inputs
NOTICE
Pages 1-3: Analog Inputs

Figure 50: Analog Inputs
A marked checkbox beside a digital input indicates that the input is in its
TRUE state. For example, Starter Feedback is TRUE when its input is in the
high state, where as, E-Stop is TRUE when its input is at 0Vdc.
• Emergency Stop
• Main Motor Overload
The following inputs are displayed in this section: • Fan Motor Overload
• Package Discharge Pressure • Condensate Drain Error
• Sump Pressure • Remote Stop
• Airend Discharge Temperature • Remote Start
• Injected Coolant Temperature • Remote Lead/Lag
• Aftercooler Discharge Temperature • Remote Load Enable
• Separator Pressure Drop • Remote Load/Unload
• Coolant Filter Pressure Drop • Auxiliary Input 1
• Inlet Vacuum • Auxiliary Input 2
• Aftercooler Discharge Pressure (integrated dryer compressors only) • Dryer High Pressure
• Remote Pressure (optional)
• Coolant Filter Inlet Pressure
• Coolant Filter Outlet Pressure
• Interstage Pressure (2-stage compressors only)
EN
Pages 7-8: Digital Outputs

Figure 53: Digital Outputs Factory settings folder
This folder is for factory and service personnel. A password must be entered
on page one in order to adjust values in this folder. This folder is used for
setting parameters that are specific to that compressor and displaying
software information for the controller.
Page 1: Password
Figure 55: Password
A marked checkbox beside a digital output indicates that it is energized.

• Starter Contact 1
• Starter Contact 2
• Fan Starter Contact
• Blowdown Solenoid
• Modulation Solenoid Table 21: Password
• Condensate Drain
• Dryer Run / Fan Run Display Text Description
• PORO Horn Password Provides access to enter a valid password to gain access
to password protected parameters. The password is
• Trip Relay entered by scrolling down to the password value and
• Warning Relay pressing the RETURN key.
• Low Voltage Output 1 Password This checkbox will indicate a valid password has been
entered entered. If this checkbox is blank, a valid password has
• Low Voltage Output 2 not been entered or it has timed out. This is read only.
• Low Voltage Output 3 Password Checking this box will enable the password time feature.
• Low Voltage Output 4 timeout
enable
NOTICE Password This timeout along with the password timeout enable
timeout allows the user to set an adjustable amount of time
(RO) indicates read-only values. to require a valid password to be re-entered. Once
this timeout is reached re-entry of a valid password is
required.
Page 9: Analog Outputs
Figure 54: Analog Outputs
The value for the analog outputs will be in mA.

• VSD Blower Output
• Analog Output 2
NOTICE
(RO) indicates read-only values.

EN
Pages 2-3: Factory Settings Folder Options (Variable Speed)

Figure 56: Factory Settings
Home folder
Page 1: System Overview
Figure 58: Systems Overview
These pages are used for setting parameters that are specific to the
compressor. All of the factory settings that are adjustable are listed below.
All settings on these pages are password protected.
• Rated Pressure (psi – 100, 115, 135, 190)
• Enable Two Stage (On/Off ) This is the factory default display after powering up the system.
• Target Pressure Setpoint is indicated in the white box and by the white
• Starter Type (Star-delta, Remote Starter, Soft Starter)
arrow, which is always centered on the gauge. This is the pressure that
• Service Level (0, 1, or 2) the compressor is trying to maintain.
• Service Time Period (1000 – 8000, in increments of 1000 hours) • Automatic Stop Setpoint is indicated in the white box and by the
• Enable Modulation (On/Off ) white arrow, which is always right of center on the gauge. When the
compressor reaches this setpoint the compressor will unload and stop.
• Enable PAC (On/Off )
• Package Discharge Pressure is indicated by the large numbers centered
• Enable Dryer (On/Off ) below the gauge and by the red arrow. This is the output pressure of the
• Running Hours (adjustable) compressor.
• Loaded Hours (adjustable) • Pressure Unit of Measure is indicated below the Package Discharge
Pressure. This is selectable from the GENERAL SETTINGS folder.
• VSD Blower (On/Off )
• Percent Capacity is indicated on the lower left side of the screen in
• Enable Low Ambient (On/Off ) numeric and bar graph form. This is how much air the compressor is
producing as a percentage of its maximum capacity.
Pages 4-5: Factory Settings
• Airend Discharge Temperature is indicated by the numbers in the lower
Figure 57: Factory Settings right of the display.
• Temperature Unit of Measure is indicated to the right of the Airend
Discharge Temperature. This is selectable from the GENERAL SETTINGS
folder.
• Run Hours indicate the number of hours the compressor has been
running.
NOTICE
The target pressure and automatic stop set points can be selected and
modified on this page. All other information on this page is read only.
These pages are used for displaying software information for the controller.
All items are read only.
EN
Page 2: Counters Additionally, the following compressor status readings are included in this
section:
Figure 59: Counters
• Motor Speed
• Package kW
• Average Package kW/hour
• Average % Capacity
• Average Capacity
• Energy Cost
• Energy Savings
• Lifetime Energy Savings
Operator settings folder

Pages 1-2: Operator Settings
• Hour Meters indicate the hours that: the controller has been powered up, Figure 61: Operator Settings
and the compressor has been running.
• Starts indicate the number of times a start is attempted on the
compressor.
• Date & Time is adjustable and configurable in the GENERAL SETTINGS
folder.
NOTICE
All information on this page is read only.
Pages 3-5: Analog Inputs & Compressor Information

Figure 60: Analog Inputs & Compressor Information
The parameters below are adjustable at any time:

Table 22: Operator Settings
Operator Default Min. Max. Step Unit

Settings
Target Pressure 100 65 145 1 psi
Automatic Stop 110 Target+1 Target+10 1 psi
Pressure
Immediate Stop 120 Auto Auto+10 1 psi
Pressure
% Savings Modulation --- --- --- ---
Compared To
Icon Meaning
Energy Rate 0.000 0.000 9999.999 --- ---
Pressure
Reset Averaging --/--/-- - - - date
Temperature
NOTICE
The following analog inputs are displayed in this section:

• Package Discharge Pressure
• Sump Pressure
• Airend Discharge Temperature
• Injected Coolant Temperature
• Inlet Vacuum
• Aftercooler Discharge Pressure (integrated dryer compressors only)
EN
Pages 3-5: Operator Options Pages 6-7: Sensor Calibration

Figure 62: Operator Options Figure 63: Sensor Calibration
The parameters immediately below are only adjustable when the compressor Sensor calibration can only take place when the compressor is stopped.
is stopped. There should be no pressure on a sensor when it is calibrated. Calibration
only needs to take place after a sensor is replaced, the controller is replaced,
The options set points are similar to the operator set points except these set or the operator suspects the sensor reading is in error. Calibrate a sensor by
points cannot be changed while the compressor is running. selecting the checkbox beside the sensor name.
Table 23: Operator Options Each of the sensors listed below can be calibrated.
Option Selection Min. Max. Step Unit Installed • Inlet Vacuum (1AVPT)
Items option • Sump Pressure (3APT)
required?
• Package Discharge Pressure (4APT)
Remote ON/OFF --- --- --- --- No
• Coolant Filter Inlet Pressure (5CPT)
Sensor
• Coolant Filter Outlet Pressure (6CPT)
Comm ON/OFF --- --- --- --- No
Control • Remote Pressure (10APT) – Only on compressors with the remote sensor
option
Remote Start- ON/OFF --- --- --- --- No
Stop • Interstage Pressure (2APT) – Only on 2-stage compressors
Enable PORO ON/OFF --- --- --- --- Yes • Aftercooler Discharge Pressure (7APT) – Only on compressors with
integrated dryer
PORO Time --- 10 600 1 sec Yes
Scheduled --- Day Day 1 day Yes Please note that if a sensor is currently reading a value that is +/- 10% of
Start Day its range from zero, the sensor will not be able to be calibrated. Please
make sure the sensor is being exposed to atmosphere before attempting
Scheduled --- 00:00 23:59 1 time Yes calibration.
Start Hour
Scheduled --- Day Day 1 day Yes
Stop Day
Scheduled --- 00:00 23:59 1 time Yes
Stop Hour
Modbus ON/OFF/ --- --- --- --- No
Protocol ICU
Modbus --- 1 247 1 --- No
Address
If an option has not been purchased and installed in the compressor, the
message “Not Installed” will be shown on the selection display screen.
Installation of options will be done using the Ingersoll Rand service tool.
* The low ambient temperature is only adjustable if the low ambient factory
set point is on.
** A value of 0 will disable the lead/lag cycle time feature.
EN
Sensor Failure (Units with Integrated Dryer)

Events folder Will occur whenever a sensor is recognized as missing or broken and the
Pages 1-42 (max.) compressor has an integrated dryer (3.3.1.6). The sensors affected by this
warning are 7APT, 5DTT, and 6DTT. The sensor failure message shall follow
Figure 64: Events Folder the following format: SENSOR FAILURE 7APT.
Change Separator Element
This will occur if the compressor has been running for at least 7 seconds,
the injected coolant temperature is at least 120 °F, the package discharge
pressure is at least 65 psi, and the separator pressure drop is at least 12 psi.
If the target pressure is less than 90 psi, the warning value will increase 1 psi
per 5 psi in reduced target pressure. For example, if the target pressure is
between 89 and 85 psi, the warning value will be 13 psi.
High Airend Disch Temp
Will occur if the compressor is running and 2ATT is greater than 221 °F (97%
of 228) or the compressor is in idle mode (3.3.7.1) and 2ATT is greater than
184 °F. This warning will normally have a 5 second delay, however, if the hot
side thermal valve (3.3.1.5) is set to ON, this warning will have a 90 second
delay.
High Discharge Press
The pages in the Events folder document up to the last 250 events that the
controller has experienced, and time stamps each. The events are recorded Will occur if the compressor is under the control of an external device, such
in sequence, with number one being the newest and 250 being the oldest. as an X-series, and the discharge pressure is greater than the immediate stop
When a new event occurs, it becomes number one and all others are shifted pressure.
up in number.
Auxiliary Warning 1 (2)
each page displaying up to seven. Page one displays events one through six, This will occur if the auxiliary warning input closes.
page two displays seven through twelve, and so on. Service
The following actions will generate an event: Service warnings could change significantly once the predictive maintenance
• Power On warnings have been determined.
• Power Off Service warnings occur when the compressor has operated a certain number
of hours, based on the total hours. Service warnings can have multiple levels,
depending on the service level selection. Selecting service level 0 disables
• Press the Stop Key service warnings.
• Press the Load Key Service Level 1
• Press the Unload Key If service level 1 (3.3.1.9) has been selected for the compressor, a “SERVICE
• Warning REQUIRED” warning will be issued the amount of operating hours in the
Service Time Period set point (3.3.1.10). This warning can be reset the same as
• Trip
any other warning.
• Start Inhibit
Service Level 2
Active Warnings will be highlighted in amber while cleared Warnings will If service level 2 has been selected for the compressor, the service complete
have amber text. factory set point (3.3.1.11) will be used to clear a level 2 service warning and
Active Trips will be highlighted in red while cleared Trips will have red text. reset the service time or date. The service complete can be reset before a
service warning occurs.
Active Start Inhibits will be listed in the Event log, but not highlighted. The
display will indicate the compressor is not ready to start if a start inhibit is The first “SERVICE REQUIRED” warning will occur at the total hours value of
active. the service time period set point (3.3.1.10). However, 100 hours before this a
“100 HOURS TO SERVICE” warning will occur. This warning can be reset the
See the following lists for details about messages in each type of event. same as any other warning. One hundred hours later, at the total hours value
Warning Events List of the service time period, the “SERVICE REQUIRED” warning will occur. This
warning can be reset the same as any other warning, however this warning
Change Inlet Filter will return in 24 hours if the service complete factory set point has not be set.
If the service complete has not been set, 100 hours later (service time period
This will occur if the compressor has been running for at least 7 seconds, the + 100) the “ALARM – SERVICE REQUIRED” warning will be issued. This warning
motor speed is equal to or greater than the minimum speed, and the inlet can only be cleared by the service complete factory set point. Once the
vacuum is greater than 0.7 psi. service complete factory set point is set, indicating the service is completed,
Change Coolant Filter the time for the next “SERVICE REQUIRED” warning will be calculated by
adding the service time period to the total hours value, with the “100 HOURS
This will occur if the compressor has been running for at least 7 seconds, TO SERVICE” warning occurring 100 hours before and the “ALARM – SERVICE
the injected coolant temperature is at least 140 deg F, the motor speed is at REQUIRED” warning occurring 100 hours after that time.
least equal to the minimum speed, and the coolant filter pressure drop (5CPT
- 6CPT) is greater than 25 psi. Condensate Drain Error
Sensor Failure (Units without Integrated Dryer) This will occur if the compressor is running, the package discharge pressure
is over 50 psi, and the condensate drain error contact closes for at least 240
Will occur whenever a sensor is recognized as missing or broken. The sensors seconds. This warning will be ignored for 4.5 minutes after starting.
affected by this warning are 1ATT, 2ATT, 4ATT, and 3CTT. The sensor failure
message shall follow the following format: SENSOR FAILURE 4ATT. High VSD Ambient Temperature
This warning will occur if the VSD ambient temperature gets within 5% of the
shutdown value (133 °F).
EN
Freeze Warning Sensor Failure

This will occur if the evaporator sensor has a value of 687 (about 0.5 C) This will occur when a sensor is recognized as missing or broken. The sensors
or below (low temp) while the dryer is running, on compressors with the affected by this trip are 4APT, 3APT, 2APT, 1AVPT, 5CPT, 6CPT, and 2ATT. The
integrated dryer. This is a dryer fault. If this happens, the compressor will sensor should be displayed along with the sensor failure message. The
continue to run, but the dryer will stop. The condition must exist for at least sensor failure message shall follow the following format: SENSOR FAILURE
180 seconds before the warning will occur. NOTE: If this warning is reset 4APT. Sensor 4APT has the following additional logic. A sensor failure 4APT
while the conditions for running the dryer exist, the dryer can restart. Also will be issued if the sump pressure is over 100 psi and the package discharge
the dryer can restart if the evaporator value rises to 709 (about 5 C). However pressure (4APT) is 50 psi less than the sump pressure.
the warning will still be displayed.
Emergency Stop
Dryer High Pressure
This will occur when the EMERGENCY STOP button is engaged.
On compressors with an integrated dryer, this will occur if the dryer high
pressure switch opens while the dryer is running. This is a dryer fault. If this VSD Fault
happens, the compressor will continue to run, but the dryer will stop. The The VSD fault is read from the drive. The controller will read the status
contact must be open for at least three seconds before the warning will menu of the variable speed drive. If a fault condition is returned in the
occur. If this warning is reset while the conditions for running the dryer exist, status information, the controller will issue a VSD FAULT trip and display the
the dryer can restart. However, this switch is a locking switch. The switch number of the fault condition. VSD faults 39 – 42 and 44 cannot be cleared
must be reset before the dryer can run. Resetting the warning on the display by pressing the reset button. All other VSD faults can be cleared by pressing
does not reset the switch. the reset button. The only way to clear a VSD fault 39 – 42 or 44 is by cycling
Sensor Failure Remote the power on the compressor. Cycling the power causes the VSD to execute
a power module test. The power module test must be passed before the
This will occur whenever the remote sensor is recognized as missing or compressor can be restarted after a VSD fault 39 – 42 or 44. VSD faults 39,
broken. The sensor failure message shall follow the following format: 40, and 41 (IGBT failures) have additional logic associated with them. Due
SENSOR FAILURE REMOTE. If this warning occurs, the compressor will to false trips the logic was modified to allow an automatic restart. If the
automatically switch to the package discharge pressure sensor for control. VSD fault 39, 40, or 41 occurs, the controller will trip and display the fault
message. After two minutes, the controller will issue a command to the VSD
High Sump Pressure to run the power module test. While the VSD is running the power module
This will occur if the compressor is running, the package discharge pressure test, the controller will force itself into a reset. Upon completing the reset,
is at least 65 psi, and the sump pressure is more than 15 psi above the target the controller will monitor the VSD for completion of the power module test.
pressure. The occurrence of this warning will cause the controller to evaluate If the power module test is completed and all conditions have passed, the
the need to lower the maximum speed (see 4.11). controller will automatically restart the compressor. If the power module
test is failed, the controller will show the power module test failure message
Condenser Temperature High and the failure code. The controller will not allow more than five automatic
This will occur if the condenser sensor has a value of 1019 (about 65 C) or restarts of VSD Fault 39 – 41 within a 24 hour period. The controller will also
above (high temp) while the dryer is running, on compressors with the not allow two automatic restarts of VSD Fault 39 – 41 within a 10 minute
integrated dryer. This is not a dryer fault. If this happens, the compressor and period. If a VSD Fault 39 – 41 occurs and violates the time periods, the
dryer will continue to run. The condition must exist for at least 180 seconds controller will not issue a power module test and restart. It will display the
before the warning will occur. fault and not allow a reset from the controller. The operator must cycle
power. Another exception on all drives are VSD faults 10, 12 – 14, and 16. If
Condenser Temperature Low the compressor trips due to one of these faults, instead of shutting down
on the VSD fault, the controller will reset and then restart the compressor.
This will occur if the condenser sensor has a value of 887 (about 40 C) or
If the compressor is equipped with a power outage restart option (PORO),
below (low temp) while the dryer is running, on compressors with the
the controller will execute a PORO restart. If the compressor does not
integrated dryer. This is not a dryer fault. If this happens, the compressor and
have PORO, the controller will restart the compressor 10 seconds after the
dryer will continue to run. The condition must exist for at least 180 seconds
controller has reset. A compressor will be allowed to do this up to five times
before the warning will occur.
in a one hour period. If the compressor exceeds five occurrences within a one
Change HE Filter hour period, the sixth occurrence will be treated like a regular VSD fault.
The HE filter is located between the aftercooler discharge and the inlet to the Low Sump Pressure
dryer and is only on compressors with an integrated dryer. The drop across
This will occur if the compressor is operating and the sump pressure drops
the HE filter is measured by subtracting the package discharge pressure
below 13 psi for 15 seconds.
from the aftercooler discharge pressure. If the compressor is running at a
minimum of 75% capacity, the measured drop across the HE filter is at or Check Motor Rotation
above 10 psi (0.7 bar), the compressor is hot (injected coolant temp above
120 °F), and the package discharge pressure (4APT) is above 90 psi, this This will occur if the controller reads a negative speed from the VSD when
warning can occur. The condition must exist for at least 3 seconds before the starting.
warning will occur. This is not a dryer fault. If this happens, the warning will VSD Communication Failure
be displayed, but the dryer will continue to run.
This will occur if the controller does not receive a response from the VSD
Trip Events List when requesting information. This trip will take about 8 seconds to occur.
High Airend Disch Temp VSD Initialization Fault
This will occur if 2ATT is greater than 228 °F during normal operation. This This will occur if the controller is unable to establish communications with
trip will occur at 200 °F if the compressor is in idle mode. the VSD after a power up.
Blower Fault Replace Coolant Filter
Will occur if the fault contact opens for 3 seconds on the blower VSD. This will occur if the idle mode is set to on. This trip is used as a reminder
Remote Stop Failure to Ingersoll Rand service to only use idle mode if a new coolant filter is
installed.
Will occur if the REMOTE START/STOP option is enabled, the remote stop
button remains open and either start button is pressed. Incorrect VSD Type
Remote Start Failure This will occur at power up if the VSD type does not match the size of
compressor. The controller will determine this by comparing the compressor
Will occur if the compressor is started by the remote start button and the type with the drive ID board.
button stays closed for 7 seconds after the compressor starts.
EN
Control Power Loss The pages in the Trip History folder document up to the last 15 trips that the
controller has experienced, and time stamps each. The trips are recorded in
This will occur if the compressor should be running and the AC input voltage, sequence, with number one being the newest and 15 being the oldest. When
as read from the VSD, falls below 100 VAC. There is a delay of 2 seconds on a new trip occurs, it becomes number one and all others are shifted up in
this trip in case the power quickly returns. A phase monitor is something that number.
can cause this trip.
Stop Failure each page displaying up to seven. Page one displays events one through five,
This will occur if the compressor should be stopped, but the motor speed has page two displays six through ten, and so on.
not dropped below the minimum motor speed set point. The controller will The following actions will generate an event:
wait 4 seconds for the compressor to stop before issuing this trip.
• Power On
High Interstage Pressure
• Power Off
This will occur if the compressor is running, is a two stage compressor, and
the interstage pressure is above 75 psi.
• Press the Stop Key
High Coolant Filter Pressure Drop
This will occur if the compressor has been running for at least seven seconds,
the injected coolant temperature is at least 140°F, already has a change • Press the Unload Key
coolant filter warning, the motor speed is at least equal to the minimum • Warning
speed, and the coolant filter pressure drop (5CPT - 6CPT) is greater than 35
psi. • Trip
• Start Inhibit
High Inlet Vacuum
This will occur if the compressor is running loaded, the motor speed is at least Active Trips will be highlighted in red while cleared Trips will have red text.
minimum speed, and the inlet vacuum is greater than 1.8 psi (vacuum). The trip history also records compressor data at the time of the trip to assist
High Sump Pressure in diagnostics and troubleshooting. Navigating to the trip entry and pressing
the enter button will activate the trip history dialog box.
This will occur if the compressor is running and any one of the three
following conditions exist: (1) The sump pressure is above the target pressure Figure 66: Trip History Dialog
by 25 psi. (2) The separator pressure drop is measured to be more than 25 psi
and the package discharge pressure is at least 65 psi. (3) The sump pressure
is above 168 psi.
Start Inhibit List
High Airend Discharge Temperature
This will occur if 2ATT is greater than 95% of 228 °F.
High Sump Pressure
This will occur if the sump pressure (3APT) is 25 psi or higher than the rated
pressure of the compressor.
Waiting for VSD Comms
This will occur if the compressor VSD has not responded to the initial
communications from the controller.
While the dialog box is active, press the left and right keys to scroll through
the displayed data. The name of the trip will always be shown in the title bar
Trip history of the dialog box. Press enter when finished viewing the data to return to the
Pages 1-4 (max.) trip history screen.
Figure 65: Trip History

EN
Maintenance folder
General settings folder
Page 1: Filter Status
Figure 67: Filter Status NOTICE
All parameters in this folder are adjustable.
Page 1: Language Selection

Figure 70: Language Selection
This page displays the following:

• Coolant Filter Status
• Separator Element Status
• Inlet Filter Status
Page 2: Maintenance Status Language is selectable from the following 30 choices:

• English (default)
Figure 68: Maintenance Status
• Bulgarian
• Chinese, simplified
• Croatian
• Czech
• Danish
• Dutch
• Estonian
• Finish
• French
• German
• Greek
• Hungarian
This page displays the time until the compressor should be serviced.
• Italian
Page 3: Maintenance Configuration
• Indonesian
Figure 69: Maintenance Configuration
• Korean
• Latvian
• Lithuanian
• Maltese
• Norwegian
• Polish
• Portuguese
• Romanian
• Russian
• Slovak
• Slovenian
• Spanish
This page allows the user to set the service interval and to reset the counter
after the service has been performed. • Swedish
• Thai
• Turkish
The controller will display all screens in the selected language and only one
language can be selected at a time.
Each language appears in its native translation.
EN
Page 1: Units of Measure Settings Page 4-5: Time & Date Settings
Figure 71: Units of Measure Settings Figure 73: Time & Date Settings
The following compressors of measure settings are displayed in this section: All items are adjustable.
Table 24: Units of Measure Settings The following settings are displayed in this section:
Table 26: Time & Date Settings
Temperature Selectable between ºF and ºC. Display Text Description
Pressure Selectable among psi, kpa, bar, kg/cm2. Hours Allows the current hour to be set. The hours format is
Power Selectable between kW and HP. fixed on 24-hour.
Minutes Allows current minutes to be set.
Page 3: Home Page Selection
Seconds Allows current seconds to be set.
Figure 72: Home Page Selection
Year Allows current year to be set.
Month Allows current month to be set.
Day Allows current day to be set.
Date Format Selectable between dd/mm/yyyy (default) and mm/
dd/yyyy.
Confirm New Used to verify that changes to selections are desired.
Time and Date An “x” must appear in the checkbox before any changes
will take effect.
The controller will continue to display any changes, even when the selections
have not been confirmed and the user exits the page, then returns. Cycling of
the power returns all selections to their current settings.
NOTICE
The following settings are displayed in this section: The controller does not support Daylight Savings Time.
Table 25: Home Page Selection
Page 6 : Backlight Settings
Figure 74: Backlight Settings
Auto Return to Home Enables the controller to return the display back to
the selected Home Page if there is no user activity
for the Delay Time shown. This is only enabled
when an “x” appears in the checkbox.
Delay Time Determines how many seconds of inactivity it will
take before the controller will return to the Home
Page.
Select Home Folder Used to select the Home folder.
Select Home Page Used to select the Home Page within the selected
Home folder.
EN

Table 27: Backlight Settings Status folder
Display Text Description NOTICE

Backlight Adjusts the brightness of the display.
Brightness All information on these pages is read only.
Enable Backlight Enables the controller to shut-off the backlight if

Pages 1 -2: Analog Inputs
Auto-Off there is no user activity for the delay time shown.
Backlight Auto-Off Determines how many seconds of inactivity it will Figure 76: Analog Inputs
Delay Time take before the controller will shut-off the backlight.
NOTICE
The backlight will be switched on whenever any of the controller’s

keys are pressed.
The START, STOP, LOAD, UNLOAD, RESET, and ACKNOWLEDGE keys on
the controller remain functional while the backlight is switched off. It
is recommended to press the ENTER key or one of the navigation keys
in order to switch the backlight on.
Pages 7-8: Ethernet Settings

Figure 75: Ethernet Settings
The following inputs are displayed in this section:

• Package Discharge Pressure
• Sump Pressure
• Airend Discharge Temperature
• Injected Coolant Temperature
• Inlet Vacuum
• Aftercooler Discharge Pressure (integrated dryer compressors only)
• Coolant Filter Inlet Pressure
Table 28: Ethernet Settings • Coolant Filter Outlet Pressure
Display Text Description • Interstage Pressure (2-stage compressors only)
Enable Ethernet Allow connection by users to utilize the network • Evaporator
enabled functionality of the controller.
• Condenser
Enable DHCP Allow the controller to automatically receive an IP
address from the Local Area Network (LAN).
IP Address Setting When DHCP is not enabled, this setpoint sets the
IP address of the controller.
IP Address Actual This will match the IP address setting when DHCP
is not enabled. If DHCP is enabled this will display
the address assigned to the controller by the
DHCP server.
MAC Address This is the unique hardware MAC address for the
controller. This can not be changed.
Subnet Mask Setting Setpoint for the subnet mask.
Subnet Mask Actual Current reading/setting for the subnet mask.
Default Gateway Setpoint for the default gateway.
Setting
Default Gateway Current reading/setting for the default gateway.
Actual
Accept After editing the desired setpoint navigate to the
accept setting and press enter in order for the
values in the setting variables to be confirmed by
the controller.
Cancel Discard any changes made to the Ethernet
settings.
EN
Page 4: Compressor Data The following are displayed in this section:

Figure 77: Compressor Data • Emergency Stop
• Main Motor Overload
• Fan Motor Overload
• Condensate Drain Error
• Remote Stop
• Remote Start
• Remote Lead/Lag
• Remote Load Enable
• Remote Load/Unload
• Auxiliary Input 1
• Auxiliary Input 2
• Dryer High Pressure
The following are displayed in this section: Pages 9-10: Digital Outputs
• % Energy Savings Figure 79: Digital Outputs
• % Capacity
• Package Power
• Power On Hours
• Running Hours
• Motor Speed
• Time
• Motor Current
• Motor Voltage
• AC Input Voltage
• DC Bus Voltage
• IGBT U Temperature
• IGBT V Temperature A marked checkbox beside a digital output indicates that it is energized.
• IGBT W Temperature • Starter Contact 1
• Input Rectifier Temperature • Starter Contact 2
• VSD Ambient Temperature • Fan Starter Contact
• Remote Maximum Speed • Blowdown Solenoid
• Remote Maximum Pressure • Modulation Solenoid
• Target Pressure • Condensate Drain
Pages 7-8: Digital Inputs • Dryer Run / Fan Run
Figure 78: Digital Inputs • PORO Horn

• Trip Relay
• Warning Relay
• Low Voltage Output 1
NOTICE
(RO) indicates read-only values.
A marked checkbox beside a digital input indicates that the input is in its
TRUE state. For example, Starter Feedback is TRUE when its input is in the
high state, where as, E-Stop is TRUE when its input is at 0Vdc.
EN
Page 11: Analog Outputs Pages 2-3: Factory Settings

Figure 80: Analog Outputs Figure 82: Factory Settings
The value for the analog outputs will be in mA.

These pages are used for setting parameters that are specific to the
• VSD Blower Output compressor. All of the factory settings that are adjustable are listed below.
• Analog Output 2 All settings on these pages are password protected.
Compressor Type will be selected here. The choices are listed below:
Factory settings folder • 37 kW/50 HP 1-S (46, 47) (38, 39)
• 45 kW/60 HP 1-S (47) (39)
This folder is for Ingersoll Rand factory and service personnel. A password
must be entered on page one in order to adjust values in this folder. This • 55 kW/75 HP 1-S (48, 49) (40, 41)
folder is used for setting parameters that are specific to that compressor and
• 75kW/100HP 1-S (49) (41)
displaying software information for the controller.
• 90 kW 1-S (50, 51) (42, 43)
Page 1: Password
• 125 HP 1-S (50, 51) (42, 43)
Figure 81: Password
• 110 kW 1-S (51) (43)
• 150 HP 1-S (51) (43)
• 132 kW 1-S (52, 53) (44, 45)
• 200 HP 1-S (53) (45)
• 160kW 1-S (53) (45)
• 90 kW 2-S (50, 51) (42, 43)
• 125 HP 2-S (50, 51) (42, 43)
• 110 kW 2-S (51) (43)
• 150 HP 2-S (51) (43)
• 132 kW 2-S (52, 53) (44, 45)
• 200 HP 2-S (53) (45)
• 160 kW 2-S (53) (45)
Table 29: Password
Water Cooled (On/Off )
Password: Provides access to enter a valid password to gain access to
password protected parameters. The password is entered Hot Side Thermal Valve (On/Off )
by scrolling down to the password value and pressing the Enable PAC (On/Off )
return key.
Enable Dryer (On/Off )
Password This checkbox will indicate a valid password has been
Entered: entered. If this checkbox is blank, a valid password has not Constant Running Dryer (On/Off )
been entered or it has timed out. This is read only.
Running Hours (adjustable)
Password Checking this box will enable the password time feature.
Loaded Hours (adjustable)
Timeout
Enable:
Timeout This timeout along with the password timeout enable allows
Delay: the user to set an adjustable amount of time to require
a valid password to be re-entered. Once this timeout is
reached re-entry of a valid password is required.
EN
Pages 4-5: Software Information Pages 11-12: VSD Diagnostics

Figure 83: Software Information Figure 85: VSD Diagnostics
These pages are used for displaying software information for the controller. The VSD Diagnostics screens are used to troubleshoot any drive problems.
All items are read only.
NOTICE
Pages 6-10: Maximum Values
Figure 84: Maximum Values These screens must only be used by authorized service technicians.
The password must be entered in order to activate these diagnostic
tests.
Pages 13 -16: VSD Service Menus

Figure 86: VSD Service Menus
The maximum values pages are used to record the highest value the
controller has seen since the last time the maximum values have been reset.
Each maximum value entry displays the highest value recorded as well as the
time and date stamp of when these maximum values have occurred.
The final maximum value page has a reset setting at the bottom of the page,
highlighting this button and hitting enter will cause the controller to clear all The VSD service menus contain parameters used to set up the compressor for
history of maximum values and begin recording them again. The password optimal operation.
must be entered in order to use this reset functionality.
NOTICE
These screens must only be used by authorized service technicians.

The password must be entered in order to modify these parameters.
Notes
Notes
Notes
NOTICES AND DISCLAIMERS
Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European community countries
shall display the EC Mark and conform to various directives. In such cases, the design specification of this compressor has been certified as complying with EC
directives. Any modification to any part is absolutely prohibited and would result in the CE certification and marking being rendered invalid.
The contents of this manual are considered to be proprietary and confidential to Ingersoll Rand and should not be reproduced without the prior written
permission of Ingersoll Rand.
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll Rand
products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and
conditions of sale for such products, which are available upon request.
Ingersoll Rand reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes
or add such improvements to products sold previously.
Details of approved equipment are available from Ingersoll Rand Service departments.
The company accepts no responsibility for errors in translation of this manual from the original English version.
The design of this Compressor package and certain features within it are covered by patents held by Ingersoll Rand and patents pending.
WARRANTY
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of
twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first
occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon
the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment,
provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied
with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever
warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs,
replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within
the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Company‘s obligation shall be to
correct in the manner and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute
fulfilment of all liabilities of the Company for such non conformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise
with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any
such use of Equipment will be at Purchaser‘s sole risk and liability.
Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase
order may take precedence over this warranty.
ingersollrandproducts.com
© 2013 Ingersoll-Rand, plc

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What are the main components and sections covered in the manual?

What are the main components and sections covered in the manual?

What safety precautions are mentioned in the manual?

What safety precautions are mentioned in the manual?

80446339

Contact-Cooled Rotary Screw Air Compressor

Save These Instructions

ABOUT THIS MANUAL

Part/Document Number by Region

Product Safety Information Manual All 80446313 80446156 80446321

Product Maintenance Manual All 80446354 80446248 80446362

* Europe, Middle East and Africa

 Receipt  Unpacking and Handling

 Long Term Storage

Key Discharge piping should be at least as large as the discharge connection

3. Air Dryer It is good practice to install line filters (4).

Table 2: Acceptable Limits for Cooling Water Constituents

ACCEPTABLE MAXIMUM LIMITS

 Integrated Dryer  Environmental Limits

Panel instrumentation is provided to indicate the compressor operating NOTICE

OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE (VSD)

OPERATING INSTRUCTIONS (XE SERIES CONTROLLER)

Figure 28: Controller Interface

Stop Stops the compressor. This button should be

Enter Toggles the display between the Navigation mode

 LED status icons

Alert Illuminates when an Warning (flashes) or Trip

Auto Illuminates when the compressor stops in auto

Icon Name Function

Load Puts the compressor into the selected mode of

Unload Puts the compressor into an unloaded state. Unit

 Display layout  Page navigation

Indicates that there are more pages available by navigating

Indicates that there are more pages available by navigating

Events System events log.

Trip History Details on the most recent trips.

Graphing On-board graphing of system data. (Optional for NOTICE

General General settings such as Language, Time, and  Dashboard icons

Factory Compressor tuning parameters. Also displays Name Icon Description

Service A service reminder is nearing or has expired

 Folder Options (Fixed Speed) Pages 3-4: Analog Inputs

Table 14: Operator Settings

Pages 3-5: Operator Options

Table 15: Operator Options

Pages 6-7: Sensor Calibration • Power On

Active Warnings will be highlighted in amber while cleared Warnings will

Service Condenser Temperature High

High Sump Pressure The following items will generate an event.

This page displays the following:

Page 2: Maintenance Status Language is selectable from the following 30 choices:

Page 3: Maintenance Configuration • Italian

 General settings folder • Turkish

The following compressors of measure settings are displayed in this section.

Display Text Description

The controller does not support Daylight Savings Time.

Page 6: Backlight Settings

Table 17: Home Page Selection

Display Text Description

The backlight will be switched on whenever any of the controller’s

Receipt Unpacking and Handling

Long Term Storage

Integrated Dryer Environmental Limits

LED status icons

Display layout Page navigation

General General settings such as Language, Time, and Dashboard icons

Folder Options (Fixed Speed) Pages 3-4: Analog Inputs

General settings folder • Turkish

Pages 2-3: Factory Settings Folder Options (Variable Speed)

Operator settings folder