Hitachi SJ P1 Brochure PDF

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Frequency Inverters

SJ Series Type P1

Automation Solutions by Hitachi


SJ Series, Type P1 –
High Performance Inverter
Hitachi maintains research and development Hitachi offers a broad range of high performance
inverters for many industrial applications. The
departments throughout the business.
inverters’ modular design and high versatility ensure
These are continually working on the further optimal, cost-efficient technical solutions which can
be individually adapted to the respective application.
improvement of products and technologies
The industrial inverters can be configured easily,
and synergy effects are specifically used and are designed to deliver unprecedented perfor-
mance, reliability and flexibility.
in product policy. As a result, many compo-
nents for Hitachi products are manufactured The new SJ Series, Type P1 is at the cutting edge of
technology for premium inverters. Highly flexible, it is
within the company itself.
suitable for a wide variety of demanding applications.
SJ-P1 has premium drive characteristics to achieve
instantaneous force and efficient operation.

2
Ease of Use  Page 04

Flexible & User-friendly  Page 06

Safety & Safe Operation  Page 08

SJ-P1 Smooth Operation and Precision  Page 10

Various Functions  Page 12

Eco-friendly  Page 13

Specifications  Page 14

3
Ease of Use
ProDriveNext Software
Easy to use programming software JJ Online monitoring of all parameters
allows user-friendly and intuitive and I / O terminal status
operation. JJ Parameter conversion between
different series
JJ Faster parameter download / 
upload with USB communication
JJ Windows XP,  7, 8, 10 compatible

Easy operation VOP colour LCD operator Password function


JJ LED control JJ 12 languages available Helps to ensure that parameters
JJ RS422 port JJ Colour TFT display remain secured and safeguarded.
JJ Micro USB port JJ Real time clock built-in

JJ Parameter and EzSQ pro-

gramming data copy function

User-friendly display

USB port

4
Network compatibility & external ports

The SJ-P1 Series is particularly suitable for easy


integration into various networks using optional
fieldbus modules.

JJ RS485-Modbus (Built-in)
JJ RS422 port (Built-in)
JJ Ethernet
JJ EtherCAT
JJ ProfiNET
JJ Profibus-DP

Option slots Option modules


Hitachi original cassette option JJ Ethernet

for flexible use. JJ EtherCAT

JJ Up to 3 options can be used JJ Profibus-DP

simultaneously JJ ProfiNET

JJ Easy access from the inverter front JJ Feedback

JJ Various fieldbus and I / O options JJ Safety

available JJ Analog input and output

JJ Relay output

3 Option slots

EzCOM Inverter-to-Inverter communication


SJ-P1 also gives the option to communicate by using
Inverter-to-Inverter connections without a PLC or PC.

For example
Hitachi’s PLC

Communication Communication

EzCOM EzCOM Field network communication,


for example EtherCAT

5
Flexible & User-friendly
Easy wiring

Screwless terminal block Modbus communication as 0 – 10 V in / out and 4 ~ 20 mA in / out
(control terminal block). standard – two communication are easily switched by DIP switch.
terminals are provided. Therefore JJ 2 analog inputs (3 inputs in total)

daisy chain wiring is easy to realize. JJ 2 analog outputs

Heat sink extraction Fulfilling lifetime prediction functions


It is easy to place the cooling fans to the outside JJ Electrolytic capacitor of power circuit
of the cabinet since the L-shaped brackets are JJ Cooling fan

separate parts.

L-shaped
bracket Wall

Wall
Wall

Inverter

6
PC setting software
Improved efficiency with 24 VDC supply
Off (ProDriveNext)
In addition to normal power supply (R0, T0),
external 24 VDC control power can also be applied 24 VDC

as standard. Parameter setting is also available if


the main power is turned off meaning operational
efficiency is increased and standby power is reduced.
It will also contribute to energy savings. Connecting
to the PLC and settings via PC configuration software
are also available.

Quick diagnose of failure occurrence Easy to customize with configuration software


P1 can also store internal data to the internal memory JJ PC software
on a continuous basis. It can also upload data to The configuration software ‘ProDriveNext’ easily
the PC when an error occurs – making rapid diagnosis enables the user to set up, monitor and diagnose
possible. the device.
JJ Customization of functions can be easily

achieved
Error occurance The existing functions can be modified by
using a ‘BASIC’-like programming language.

Micro-B connector

USB cable

7
Safety & Safe Operation
Certified “functional safety” Standard (without option card)
international standard STO (Safe
STO (Safe torque
torque off)
off)
JJ Certified functional safety
STO (Safe torque off)
JJ Third party certified electrical safety
(v) (v) (v)

STO (Safe torque off)


Velocity

STO
STO
JJ Also in compliance EN61508,
Velocity

STO
IEC / EN / UL61800-5-2 SIL3
Velocity

STO
JJ STO as functional safety standard

JJ IEC / EN60204-1 Stop Cat. 0


Time (t)
Time (t)
JJ EN / ISO13849-1 Cat. 3, PLe
Time (t)
SBC (Safe
SBC (Safe brake
brake control)
control) SS1 (Safe
SS1 (Safe stop
stop 1)
1) SBC (Safe
SBC (Safe brake
brake control)
control)
JJ IEC61508, IEC / EN / UL61800-5-2, Optional (needs slot-in
Time (t) card)
SBC (Safe brake control) SS1 (Safe stop 1) SBC (Safe brake control)
IEC / EN62061 SIL3 STO SBC (Safe brake control)
(v) (v) (v)

(v) (v) (v)

SS1 (Safe stop 1) SBC (Safe brake control)


Velocity

Velocity

JJ SS1, SLS and others are available STO


STO STO
STO

with slot-in option card


Velocity

Velocity

STO STO
Velocity

Velocity

STO STO
SBC
SBC
SBC
Time (t)
Time (t) SBC Time (t)
Time (t)

Time (t) Time (t)


Time (t) Time (t)
SLS (Safely-limited
SLS (Safely-limited speed)
speed) Safe direction
Safe direction
PL PLe /Cat. 3, SIL
a SIL3 STO as non SLS (Safely-limited speed) Safe direction
standard
(v) (v) (v)

(v) (v) (v)

SLS (Safely-limited speed) Safe direction


b
Velocity

Velocity

1 SLS
SLS
c MTTFd
Velocity

Velocity

Low SLS Time (t)


Time (t)
Velocity

Velocity

Medium SLS SDI


SDI
d 2 Time (t)
High
Time (t)
e 3 SDI
Time (t)
Time (t) SDI
Cat. B 1 2 2 3 3 4
DC non non low medium low medium high Time (t)
Time (t)
Safe speed
Safe speed monitor
monitor

Safe speed monitor


(v) (v) (v)

Safe speed monitor


Velocity
Velocity
Velocity

11

1
01
0
Time (t)
Time (t)
0
0 Time (t)
Time (t)

8
Trip avoidance functions Minimum time Deceleration Function
Minimum time deceleration function,
OFF ON
over-current suppression and DC bus
AVR functions are included as standard.
Motor Current Motor Current

These functions increase the robustness


of the product and help to avoid unneces-
sary tripping. Improved torque limiting / 
current limiting functionality enables load
DC Voltage DC Voltage
restrictions to be applied in order to
protect machinery and equipment.
Output Output
Frequency Frequency

Deceleration Time: 4.2 sec Deceleration Time: 1.9 sec

Over-current Suppression Function*

OFF ON

Motor Current

Motor Current

Output Frequency Output Frequency

* Turn off this function for lifting equipment.

9
SJ-P1 Smooth Operation
and Precision
“Smooth operation” can be easily achieved
High starting torque from the low speed area Decreasing overshoot and undershoot contributes
supports the smooth drive of heavy load. to smooth and stabilized operation with less shock.

Reduction of
0.4~55 kW the load swing
200

Disable function Enable function


Side to side
Output torque (%)

Starting torque*
0.3Hz 200%
Motor rotation rate

Motor rotation rate

Back and forth

0.3 46 100
Output frequency (Hz)
(*Sensorless vector control with ND rating) Time (s) Time (s)

Steady operation for crane, lift, transport etc.


Trip can be prevented by smooth driving to support
steady operation of crane and conveyer for better
productivity.

“High speed rotation” for precision Sensorless vector control 120 Hz


590 Hz operation is available for precise Vector control 400 Hz

metal processing. PM motor is also available 400 Hz


V / f control
up to 400 Hz. 590 Hz

PM motor control 400 Hz

SJ700 P1 Output frequency

10
Induction motor & permanent
magnet motor can be controlled
with one inverter series
The SJ-P1 inverter can be used
to drive both induction motors (IM)
and permanent magnetic motors
EN
(PM). PM motors are energy efficient ERG NG
Y S A VI

and make effective use of available


space. Thanks to the over-current
trip level setting, demagnetization of
PM motors can be suppressed.

Multi-rating to support space and cost savings


Triple-rating for IM motor for various applications is available.
Also dual-rate for PM motor control can be selected.
Multi-rating helps to save space and costs.

Rating VLD (Very Light Load) LD (Light Load) ND (Normal Load)


Induction motor
PM motor
Fan-pump

Applications Metal tooling-conveyer

Crane-mixer

110 % 60 sec, 120 % 60 sec, 150 % 60 sec,


Overload current rating 120 % 3 sec 150 % 3 sec 200 % 3 sec
47.0 A 43.0 A 39.0 A
Example 400 V / 18.5 kW
Max rated output current

11
Various Functions
Intuitive and easy-to-use TFT LCD operator

Quick View: Verify View: Clear View: Error View:


Get an overview Monitor all settings Easy to see Quick trouble shoot

Multi-monitor (3 lines) Reference screen Large monitor screen Trip history screen

Built-in BRD circuit EzCOM (peer-to-peer communication)


Built-in braking resistor control circuit is available as SJ-P1 supports peer-to-peer communication between
standard in all models up to 37 KW (resistor optional). multiple inverters using the built-in RS485 port. In this
configuration one administrator inverter is required in
the network whilst the other inverters act as master or
slave.

12
Eco-friendly
RoHS compliant
The SJ Series, Type P1 meets
EU RoHS requirements.
EN
ERG NG
Y S A VI

Endurance in severe conditions


Vanish coating of the internal PC board ensures an
improved endurance to certain severe conditions
(logic PCB and I / F PCB are excluded).

Long life components


The cooling fans and built-in capacitors have an
estimated design lifetime of 10 years*. By using the
ON / OFF control function the lifetime can be extended.
* 10 years is a design lifetime based on calculation, not guaranteed

13
General specifications

Item General specifications


PWM system Sine-wave PWM system
Output frequency range 0.00 to 590.00 Hz
Frequency accuracy For the highest frequency, Digital: ±0.01 %, Analogue: ±0.2 % (25 ±10 °C)
Frequency resolution Digital: 0.01 Hz, Analogue: Max. frequency / 4000
(Ai1 terminal / Ai2 terminal: 12bit / 0 to +10 V or 0 to +20 mA, Ai3 terminal 12bit / –10 to +10 V)
Volt. / Freq. IM V / F control (constant torque / reduced torque / free), Automatic boost control,
characteristic V / F control with encoder (constant torque / reduced torque / free),
Automatic boost control with encoder, Cascade type sensorless vector control, 0 Hz sensorless vector control
SM / PMM Method of synchronous startup for smart sensorless vector control
Acceleration / Deceleration time 0.00 to 3600.00 seconds (Linear, S-curve, U-curve, Inverted-U-curve, EL-S-curve)
DC braking Variable operating frequency, delay time, braking force, time
Input signal Digital 11 terminals, NO / NC switchable, Sink / Source changeable by switch (A or B terminal accept a pulse train)
Analog 4 terminals
Ai1 / Ai2 terminal (0 to 10 VDC or 0 to 20 mA, Input impedance: 10 kΩ),
Ai3 terminal (–10 to +10 VDC, Input impedance: 10 kΩ)
Thermistor input terminal (PTC / NTC resistor allowed)
Pulse train 2 terminals (Maximum 27 VDC, 5.6 mA, 32 kHz)
(These can be used as
digital input terminal too)
Output signal Digital 5 transistor output terminals
Analog 2 terminals (0 to 10 VDC or 0 to 20 mA)
Pulse train 1 terminal (0 to 10 VDC, Maximum 1.2 mA, 3.60 kHz)
Relay 1 1a contact relay, 1 1c contact relay
Network Standard RS485 (Modbus RTU), USB micro B port, RJ45 port
Option Ethernet, EtherCAT, Profibus-DP, ProfiNET
Other functions V / F free setting (7 points), Upper and lower frequency limit, Frequency jump, Curve acceleration and deceleration, Manual torque boost,
Energy-saving operation, Analogue output adjustment, Mimimum speed, Carrier frequency adjustment, Motor electronic thermal function
(free is possible), Inverter thermal function, External start-end (speed and rate), Frequency input selection, Trip retry, Restart stop, Various
signal output, Initialization setting, PID control, Auto-decel at shut-off, Brake control function, Commercial switching function, Auto-tuning
(on / offline), etc.
Functional safety STO: SIL3, Cat. 3 / PLe
Protection functions Overcurrent error, Overload error, Brake resistor overload, Over voltage error, Memory error, Undervoltage error, Current detector error,
CPU error, External trip error, USP error, Ground error, Supply overvoltage error, Phase output error, Thermistor error, Brake error,
Low-speed range overload error, Inverter overload, RS485 communication error, RTC error, etc.
Operating Ambient VLD –10 to 50 °C
environment temperature
LD –10 to 45 °C
ND –10 to 40 °C
Storage temperature –20 to 65 °C
Humidity 20 to 90 % RH (No condensation allowed)
Vibration P1-00041-H (P1-004H) to 5.9 m/s2 (0.6 G), 10 to 55 Hz
P1-00620-H (P1-220H)
P1-00770-H (P1-300H) to 2.94 m/s2 (0.3 G), 10 to 55 Hz
P1-03160-H (P1-1320H)
Installation place A maximum altitude of 1000 m, without gases or dust
Certification UL, c-UL, CE marking, RCM (planned: KC, EAC, NK)
Options Option cassette: Input / Output option (Analog input / output option, Relay output option), Communication (Ethernet, EtherCAT, Profibus-DP,
ProfiNET), Feedback (Line drive output 00041, Push-pull output, Resolver output), Temperature detector (Optional temperature measuring
sensor)

Others: Braking resistor, AC / DC reactor, Noise filter, Operator cable, Harmonics suppresion unit, Noise filter,
LCR filter, Analog panel, Regenerative braking unit, PC software “ProDriveNext”, Relay expansion terminal board

Conformity to global standards


CE, UL, c-UL, c-Tick approvals.

Sink / source logic is standard


Logic input and output terminals can be configured
for sink or source logic.

Wide input power voltage range


Input voltage range from 380 V to 500 V as standard.

14
Standard specifications

Model name P1-*****-H 00041 00054 00083 00126 00175 00250 00310 00400 00470
Enclosure IP20
Applicable motor capacity VLD 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
(4 poles) (kW)
LD 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
ND 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
Rated capacity (kVA) 400 V VLD 2.8 3.7 5.8 8.7 12.1 17.3 21.5 27.7 32.6
LD 2.1 3.3 4.6 7.7 11.1 15.2 20.1 25.6 29.8
ND 1.7 2.8 3.8 6.4 10.3 13.2 17.3 22.2 27.0
500 V VLD 3.6 4.7 7.2 10.9 15.2 21.7 26.8 34.6 40.7
LD 2.7 4.2 5.8 9.6 13.9 19.1 25.1 32.0 37.2
ND 2.2 3.5 4.8 8.0 12.8 16.5 21.7 27.7 33.8
Rated input AC voltage Control power: Single-phase supply 380 to 500 V (+10 %, –15 %), 50 Hz / 60 Hz (±5 %)
Main power: 3-phase (3 wire) 380 to 500 V (+10 %, –15 %), 50 Hz / 60 Hz (±5 %)
Rated output current (A) VLD 4.1 5.4 8.3 12.6 17.5 25.0 31.0 40.0 47.0
LD 3.1 4.8 6.7 11.1 16.0 22.0 29.0 37.0 43.0
ND 2.5 4.0 5.5 9.2 14.8 19.0 25.0 32.0 39.0
Overload current rating VLD 110 % 60 sec / 120 % 3 sec
        

LD 120 % 60 sec / 150 % 3 sec


ND 150 % 60 sec / 200 % 3 sec
Rated output voltage 3-phase (3 wire): 380 to 500 V (proportional to input voltage)
Starting torque (ND) 200 % / 0.3 Hz
Regenerative braking Internal BRD circuit (external discarge resistor)
Minimum resistance value (Ω) 100 100 100 70 70 35 35 24 24
H (height) (mm) 255 255 255 255 260 260 260 390 390
W (width) (mm) 150 150 150 150 210 210 210 245 245
D (depth) (mm) 140 140 140 140 170 170 170 190 190
Weight (kg) 4 4 4 4 7 7 7 16 16

Model name P1-*****-H 00620 00770 00930 01160 01470 01760 02130 02520 03160
Enclosure IP20 IP00
Applicable motor capacity VLD 30 37 45 55 75 90 110 132 160
(4 poles) (kW)
LD 30 37 45 55 75 90 110 132 160
ND 22 30 37 45 55 75 90 110 132
Rated capacity (kVA) 400 V VLD 43.0 53.3 64.4 80.4 101.8 121.9 147.6 174.6 218.9
LD 39.5 48.5 58.9 72.7 93.5 110.9 135.1 159.3 200.9
ND 33.3 42.3 52.0 63.0 77.6 103.9 124.7 150.3 180.1
500 V VLD 53.7 66.7 80.5 100.5 127.3 152.4 184.5 218.2 273.7
LD 49.4 60.6 73.6 90.9 116.9 138.6 168.9 199.2 251.1
ND 41.6 52.8 65.0 78.8 97.0 129.9 155.9 187.9 225.2
Rated input AC voltage Control power: Single-phase supply 380 to 500 V (+10 %, –15 %), 50 Hz / 60 Hz (±5 %)
Main power: 3-phase (3 wire) 380 to 500 V (+10 %, –15 %), 50 Hz / 60 Hz (±5 %)
Rated output current (A) VLD 62.0 77.0 93.0 116 147 176 213 252 316
LD 57.0 70.0 85.0 105 135 160 195 230 290
ND 48.0 61.0 75.0 91.0 112 150 180 217 260
Overload current rating VLD 110 % 60 sec / 120 % 3 sec
LD 120 % 60 sec / 150 % 3 sec
ND 150 % 60 sec / 200 % 3 sec
Rated output voltage 3-phase (3 wire): 380 to 500 V (proportional to input voltage)
Starting torque 200 % / 0.3 Hz 180 % / 0.3 Hz
Regenerative braking Internal BRD circuit opt. internal Ext. regen. braking unit
Minimum resistance value (Ω) 20 15 15 10 10 – – – –
H (height) (mm) 390 540 550 550 550 700 700 740 740
W (width) (mm) 245 300 390 390 390 390 390 480 480
D (depth) (mm) 190 195 250 250 250 270 270 270 270
Weight (kg) 16 22 30 30 30 55 55 70 70

15
DB-SJP1-11 / 16EN
www.moon-agentur.de

Hitachi Europe GmbH, Am Seestern 18, D-40547 Düsseldorf


Phone: +49 (0) 211-5283-0, Fax: +49 (0) 211-5283-649
www.hitachi-industrial.eu, [email protected]
Hitachi Industrial Equipment Systems Co., Ltd., Japan

All company and product names in this brochure are


the property of the respective companies.

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