Induction and Airflow PDF

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Assignment 1

1.
a. List down 4 major components of normally aspirated engine.

1. Air Intake
2. Air filter
3. Fuel delivery system
4. Intake manifold

b. Explain the function and purpose of each component.

1. Air intake is to direct ram air as much as possible into the carburetor or other fuel
metering devices. The pressure within the air intake is higher than any other point in
a normally aspirated engine.
2. Purpose of an air filter is to prevent any dust, sand, abrasive materials or other
contaminants from entering the cylinder.
3. Purpose of fuel delivery system is to meter the correct amount of fuel/ air mixture
enters the cylinder under all operating conditions.
4. Intake manifold purpose are to direct fuel and air mixture from fuel delivery system
to each cylinder.

2.
a. What is the purpose of Supercharger?
Supercharger has 4 purposes according to the slides. One of it is to increase the
Manifold Absolute Pressure (MAP) above atmospheric pressure 30 in Hg to provide high
power output during takeoff. Second is to increase the weight of fuel/air mixture
delivered to engine cylinders. Third is to increase the compression pressure and lastly is
to sustain maximum power at high altitude.

c. Explain supercharger disadvantages.


Supercharger consume large amount of engine power output for the amount of power
increase they produce. To put it simply, supercharger suck the engine power to produce
the engine power needed. For the single stage, single speed supercharger. The
disadvantage is that the engine power output decrease when the altitude increase.

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3.
a. List down 5 major components of turbocharger.
1. compressor impeller.
2. compressor housing.
3. turbine assembly.
4. turbine housing.
5. bearing housing.

b. Explain the operation of Absolute Pressure Controller (APC).

To control the speed and output of the turbocharger, but controls the system only at maximum
output, is the absolute pressure controller. The absolute pressure controller contains an
aneroid bellows that is referenced to upper deck pressure. It operates the wastegate, which
diverts, more or less, exhaust gas over the turbine. As an absolute pressure setting is reached, it
bypasses oil, and relieves the pressure on the waste gate actuator. This allows the absolute
pressure controller to control the maximum turbocharger compressor discharge pressure. The
turbocharger is completely automatic, requiring no pilot action up to the critical altitude.

When the upper deck pressure increases, the bellow expands and the variable restrictor valve
open. The oil will then flow out from the waste gate actuator and the spring pressure open the
waste gates.

When the upper deck pressure decreases, the bellow will contract and the variable restrictor
valve will close. The oil pressure will then be restricted inside the actuator and the waste gate
close.

When the engine is not running, there will be no oil pressure in the actuator and the spring will
held the waste gate to open. The capillary tube restrictor will cause the oil to flow out of the
actuator faster than the oil flow in. The bellow will expand whenever the upper deck pressure is
1 inch above the desired manifold pressure.

As the aircraft climbs, the air will be less dense hence the upper deck pressure drops. This will
cause the bellow to contract and the restrictor valve will close. This restricts the oil to flow out

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of the actuator and the oil pressure closes the waste gate. The turbocharger speed will increase
and the waste gate will fully close at the critical altitude. Once the critical altitude has reached
and it is above the critical altitude, the manifold pressure will decrease.

c. Explain the operation of Pressure Ratio Controller (PRC).

Pressure ratio controller monitor both ambient and upper deck and also prevent the
turbocharger from boosting the upper deck pressure higher than 2.2 times the atmospheric
pressure. Whenever the upper deck pressure is 2.2 times higher than the atmospheric pressure,
the restrictor valve will open, bleeds the oil from the actuator back to engine, then the spring
pressure will open the waste gate. As back up to pressure controller, pressure relief valve is
fitted to the relief upper deck pressure when it exceeds maximum rated pressure by 1 to 1.5
inches. The pressure ratio controller is fitted parallel to the absolute pressure controller (APC).

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