MIL 41000 New - Heavy Duty Cage Guided Control Valves
MIL 41000 New - Heavy Duty Cage Guided Control Valves
MIL 41000 New - Heavy Duty Cage Guided Control Valves
INDRODUCTION
Hallmarks of exceptional service requirements of to provide trouble free operation in services with
control valves are four fold: high pressure drop high pressures and extreme temperatures. The
capability, high capacity, tight shut-off and high superior trim material employed ensures durability
temperature capability. 41000 series exhibits of the valve for any severe application.
these characteristics in all valve sizes. Key design
features are: SIMPLE, HIGH PERFORMANCE TRIM DESIGN
Every valve is available with standard and reduced Cv
HIGHER ALLOWABLE PRESSURE DROPS cages. For balanced design, common plug and seat
41000 series control valves provide exceptional and result in reduced spare parts inventory. For
dependable performance over a wide range of pressure applications where cavitation or high noise is
drops typical of severe services. Just as important, it anticipated, standard cage is replaced with
handles a vast majority of all shut-off pressures with multi-hole cage. Clamped seat and cage facilitate
standard pneumatic spring-diaphragm actuators. easy trim removal and valve maintenance.
1
MIL 41000 - General Information
NUMBERING SYSTEM
- - - - -
Trim
Body Series Plug Type Cage Type
Characteristic
0. Undefined
1. Low Capacity Unbalanced 0. Undefined 0. Undefined
2. With Pressure-energised
41. Cage Guided Polymeric Seal Ring (Static) 1. Standard
1. Linear
Globe 3. With Pressure-energised 2. Single Stage
Polymeric Seal Ring (Dynamic) 2. Equal % Lo-dB / Anti-Cav
71. Cage Guided 4. With Auxiliary Shut-off Pilot Plug
Angle 3. Multi-Stage with
5. With Metallic Seal Ring 3. Customised Diffuser Seat Ring
6. With Polymeric Seal Ring
7. High Capacity Unbalanced X. On-Off 4. Multi-Stage Lo-dB
9. With Graphite Seal Ring
(ANSI)(2)
0.75, 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 24
900#-1500# U US USB US SB SB SB B B B B - - - -
2500# U US USB US SB SB B B B B B - - - -
(2)
STANDARD END CONNECTIONS
ANSI CLASS(2)
VALVE SIZE(1)
(Inch) 150# to 600# 900# to 1500# 2500#
2
MIL 41000 - General Information
GENERAL DATA
BODY TRIMS
Type: High Capacity Globe or Angle CAGE:: Single stage(Cylindrical Ported or Lo-dB/Anti-Cav)
Standard Flow Directions: or Multi-Stage (Lo-dB/Anti-Cav)
Unbalanced Valves (411/700): FTO (3) / FTC (4) Characteristic :
Pressure-energised Seal Rings (412/300): FTO Standard – Linear,Equal% or On-off
Auxiliary Shut-off Pilot Plug (41400) : FTC Lo-dB/Anti-Cav – Linear, Mod. Equal% (on request)
Balanced Valves (415/6/900)(Liquid): FTC
Special Application – Customised
Balanced Valves (415/6/900)(Gas/Steam): FTO
PLUG: Balanced or Unbalanced
Single Stage Low Noise Valves (41002): FTO
Single Stage Anti-Cavitation Valves (41002): FTC Pressure Balanced with Spring-energised, Metallic,
Anti-Cav / Lo-dB Valves with Diffuser(41003): FTC Polymeric or Graphite Seal Rings.
Multi-Stage LodB Valves (41004): FTO Unbalanced without Seal Rings.
BONNET ACTUATOR
o o
-30 C to 566 C : Stud bolted with moderately finned Type: MIL 37/38 Pneumatic Spring Diaphragm Actuators
extension
o o with optional Hand Wheels. (Ref. Page 14 to 28 for
-30 C to -100 C : Extended Bonnet (AB)
o o
-100 C to -196 C : Cryogenic Bonnet (CB) Actuator Selection)
1.5 to 4 II
41500 -196 566
6 to 20 III -
(8)
41600 -30 150 1.5 to 20 IV
1.5 to 4 III
41900 -196 566 -
6 to 20 IV
3
MIL 41000 - Construction
1
2
3
4 6
5 7
Cage 10
8 Backup Ring
Plug
Seal Ring
9
12 11
19
13
14
15
16
18
17
(a) Equal %
(b) Linear
4
MIL 41000 - Construction
MATERIAL OF CONSTRUCTION(10)
REF. NO. PART NAME MAX. TEMP STANDARD MATERIAL
5
MIL 41100 - Cv Charts
MIL 41100 SINGLE STAGE LOW CAPACITY UNBALANCED VALVES (LINEAR,=%, ON-OFF )
Critical Flow Factor (Cf or FL) at full open position: 0.90
1.5 0.75 (13) 150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20 (13) -
2 0.75 (13) 150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20 (13) 25 (13), 30 (13)
(13)
: Cv 20, 25, 30 with 1.5” stroke Other Cv’s on request
6
MIL 41700 - Cv Charts
MIL 41700 SINGLE STAGE HIGH CAPACITY UNBALANCED VALVES (LINEAR, =%,ON - OFF)
Critical Flow Factor (Cf or FL) at full open position: 0.90
VALVE ORIFICE DIAMETER ((Inch
Inch
Inch)) Vs RATED C
Cvv
STROKE ANSI
SIZE
(Inch
Inch)) RATING
(Inch
Inch)) 0.25 0.375 0.5 0.812 1.25 1.625 2 2.625 3.5 5 6.25
7
MIL 41200 - Cv Charts
Clamping Cage
Cage
Plug
8
MIL 41300, 41400 - Construction
Cage
Seal Ring
(Dynamic)
Plug
Pilot Plug(20)
Circlip(21)
Pilot Spring(22)
Main Plug(14)
Auxiliary Shut-off Pilot Plug: Used for applications, where tight shut-off is required in high temperature service,
beyond capabilities of seal rings. The pilot plug closes the balancing holes in shut-off condition. No ‘Soft’ Parts are
used for sealing and FCI 70.2, Class V tight shut-off can be ensured even beyond 566 deg C.
9
MIL 41000 - Cv Charts
10
MIL 41000 - Cv Charts
MIL 41003 - MULTI STAGE Lo-dB / ANTI-CAVITATION VALVES WITH DIFFUSER SEAT
Critical Flow Factor (Cf or FL) at full open position: 0.95
VALVE
ANSI STROKE
SIZE STANDARD RATED Cv’s
RATING (Inch)
(Inch)
150#-600# 2 35,45,65, 75
3
900#-1500# 2 35, 45, 65,75,100
150#-600# 2 30, 42,55, 70, 85, 100,120
4 900#-1500# 2 30, 42, 45, 55, 65, 70, 100, 120
2500# 2 45,60,75,90
150#-600# 2 45
4x3
900#-1500# 2 42,95
150#-1500# 2 55, 95, 145, 195
6 2 95
2500#
2.5 120
150#-1500# 2 45, 75
6x4 2 45,65
2500#
2.5 120
150#-600# 3 155, 195, 290
900#-1500# 2.5 155, 195,300
8
2.5 155
2500#
3 215, 300
150#-600# 3.5 250, 430, 500
10
900#-1500# 3 250, 430, 500
10x8 900#-1500# 3 400 Integral Diffuser
Type Seat Ring
12 150#-600# 4 650, 725
Lo-dB / Anti-Cavitation Multi-Stage Trim with
20 150#-600# 4 2000
Diffuser: Designed to provide additional
Other Cv’s on request
noise and cavitation attenuation
properties in Flow-to-Close Applications.
11
MIL 41000 - Cv Charts
12
MIL 71000 - Special Engineered Control Valves with Angle Body
Seat Ring
Bonnet
Cage
Seat Ring
Note: MIL 71000 being a custom engineered control valve, the data furnished here is representative rather than inclusive of complete
product offering. MIL can specifically design 71000 series to meet any specific application requirements with all possible combinations
of Inlet and Outlet sizes. For compressible fluids, generally angle valves have expanding outlets. The trim variants available in 41000
series described hitherto can be provided for 71000 series also.
13
MIL 41100 - Actuator Selection
14
MIL 41100 - Actuator Selection
15
MIL 41100 - Actuator Selection
16
MIL 41100, 41700 - Actuator Selection
17
MIL 41700 - Actuator Selection
18
MIL 41700 - Actuator Selection
19
MIL 41700 - Actuator Selection
To get the required supply pressure, add 5 psig to the final spring tension
20
MIL 41700 - Actuator Selection
11 6-30 45 35 85 55
11 6-30 45 35 50 25
0.75 13 6-30 45 35 75 48
15 6-30 45 35 115 85
1.625
13 6-30 45 35 75 48
13 6-30 45 35 45 25
1.5 15 6-30 45 35 70 50
15 6-30 45 35 70 50
2
18 6-30 45 35 120 100
13 6-30 45 35 25 12
1.5 15 6-30 45 35 42 27
2.625 18 6-30 45 35 70 55
15 6-30 45 35 40 26
2
18 6-30 45 35 70 55
13 6-30 45 35 15 4
1.5 15 6-30 45 35 24 13
3.5 18 6-30 45 35 40 28
15 6-30 45 35 23 12
2
18 6-30 45 35 38 27
15 6-30 45 35 11 3
4&5 2
18 6-30 45 35 18 11
15 6-30 45 35 6 -
6.25 2
18 6-30 45 35 11 5
21
MIL 41200 - Actuator Selection
11 3-15 35 55
11 6-30 55 125
1.5 900#-2500# 0.75
13 3-15 35 145
13 6-30 55 240
11 3-15 35 55
11 6-30 55 130
900#-1500# 0.75
13 3-15 35 160
2
13 6-30 55 240
13 3-15 35 160
2500# 1.5
13 6-30 55 280
13 3-15 35 115
13 6-30 55 205
2.5 900#-2500# 1.5
15 3-15 35 235
15 6-30 55 280
13 6-30 55 65
15 3-15 35 92
1.5
15 6-30 55 205
150#-600# 18 3-15 35 280
15 3-15 35 85
2 15 3-15 35 195
18 3-15 35 280
13 6-30 55 65
15 3-15 35 92
1.5
15 6-30 55 205
900#-1500# 18 3-15 35 280
3 15 3-15 35 85
2 15 3-15 35 195
18 3-15 35 280
11 6-30 55 15
13 3-15 35 30
0.75 13 6-30 55 95
15 3-15 35 112
15 6-30 55 205
2500#
13 3-15 35 18
13 6-30 55 80
1.5 15 3-15 35 100
15 6-30 55 180
18 3-15 35 260
15 6-30 55 105
150#-600# 2 18 3-15 35 200
18 6-30 55 280
4 15 6-30 55 105
900#-1500# 2 18 3-15 35 200
18 6-30 55 280
2500# 2 15 3-15 35 60
22
MIL 41200 - Actuator Selection
23
MIL 41300 - Actuator Selection
24
MIL 41300, 41400 - Actuator Selection
20 4.0 18 3-15 60 6 - - -
24 3-15 55 7 - - -
25
MIL 41400, 41500, 41600, 41900 - Actuator Selection
26
MIL 41500, 41600, 41900 - Actuator Selection
27
MIL 41500, 41600, 41900 - Actuator Selection
28
MIL 41000 - Weights & Dimensions
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY (24)
(24)
: Dimensions furnished are for reference only. Dimensional Drawings shall be furnished along with quotation/ after order (as
applicable). Tabulated 41000 series data does not include 41100, 41200 & 41700 series (unless specified). For 41100, 41200 & 41700
dimensions, please contact MIL.
(25)
: Corresponds to MIL 41100
29
MIL 41000 - Weights & Dimensions
APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY (24)
3x2 440 105 287 80 440 105 287 80 406 120 251 105
3 440 105 300 85 440 105 300 85 460 120 300 114
4x3 444 110 321 115 444 110 321 115 530 115 322 175
4 444 114 331 128 444 114 331 128 530 118 331 185
6x4 560 160 330 215 560 160 330 215 680 165 330 380
6 560 152 394 235 560 152 394 235 680 155 394 395
8 656 186 498 355 656 186 498 355 860 206 501 703
10 802 225 567 550 802 232 567 550 892 249 582 595
12 822 323 618 950 822 332 618 956 1040 340 608 -
D
(min)
300
Positioner
A
500
30
MIL 41000 - Installation & Recommendation
Upstream Downstream
10 to 20 times pipe diameters 3 to 5 p.ds
VALVE ORIENTATION
The best practice is to
have the actuator
vertical up.
31
MIL 41000 - Installation & Recommendation
VALVE ORIENTATION.............Continued
N When large valves are mounted horizontally, proper N Piping should be flushed before installing the valve.
support has to be provided. If additional flushing is done after installation, it may
be necessary to remove the internals, particularly if
N Large size valves in horizontal position makes removal anti-cavitation or low noise trim is in place.
of actuator and internals difficult. The overhanging
weight of the plug can cause non-uniform wear of N If presence of debris is suspected, even after flushing,
the trim parts and gland packing a strainer should be installed upstream of the valve
(far enough to allow non-swirl flow at the valve inlet).
N Valves on smaller piping and tubing may need to be
mounted in Brackets.
DUMMY OR HYDRO TEST KIT STEAM BLOW OUT TOOL BLIND FLANGE
FLOW DIRECTION
N Most control valves have a preferred or mandatory flow through direction. It is indicated by an arrow cast, or
stamped on the body. Installing the valve in a different direction can have a major impact on performance.
INSTRUMENT AIR QUALITY N It may also be noted that accessories like Smart Valve
Positioners are highly sensitive to the quality of
N Instrument air piping connected to the control valves Instrument Air. Generally manufacturers recommend
should be blown clean before they are attached. The Instrument Air to be free of oil, water and dust to DIN/
air used should be free of oil and moisture. ISO 8573-1, pollution and oil contents according to Class
3 and Dew point 10 K below operating temperature.
32