Tank Design Class Notes 009
Tank Design Class Notes 009
Tank Design Class Notes 009
1-888-366-8265 (TANK)
www.designtanks.com
[email protected]
■ Centrifugal Casting Process ■ Dished Bottom, Open Top Tanks ■ Mix Tanks
■ Horizontal Fiberglass Tanks ■ Flat Bottom, Annular Domed Top Tanks ■ Mix Tank Accessories
■ Horizontal FRP Tank Accessories ■ Dished Bottom, Annular Domed Top Tanks ■ Sectionalized Tanks
■ Saddles ■ 30° Cone Bottom Tanks with Skirt ■ Capacity and Dimension Chart
■ Flat Bottom, Open Top Tanks ■ 30° Cone Bottom Tanks with Leg Ring
Accessories
■ Flanged Connections ■ Fillwells and Covers ■ Heating and Insulation
■ Couplings ■ Fillwells and Manways ■ Gallonage Tapes and Sight Tube Assemblies
■ Bulkhead Fittings ■ Hold Down Lugs
■ Vents and Venting Specifications ■ Lift Lugs, Mounting Lugs
■ Down Pipes, Baffles, Gussets ■ Ladders and Cages
INTRODUCTION
Design Tanks has been manufacturing fiberglass tanks for over fifty years in
the Midwest, we are located in Sioux Falls, South Dakota.
Although the name has changed, the faces have not. Through streamlining
the manufacturing and administrative process, we are able to deliver our
product to the customer quicker than ever;
whether you need it in CA, TX, MN,
NY,the Philippines or any point
in between.
Large Horizontal Tank Centrifugally cast fiberglass tank Chop-hoop filament wound
fiberglass tanks
CENTRIFUGAL CASTING – THE PROCESS
Originally pioneered by Raven more than five decades ago as a method to construct high perfor
mance gondolas for atmospheric test balloons, the centrifugally cast process developed into and
remains one of the most versatile and economical methods of producing high-quality fiberglass
tanks. It provides all of the mechanical strength necessary for liquid storage plus the superior
chemical resistance capability of a high resin-to-glass ratio wall construction.
By utilizing centrifugal force to combine resin and glass, the process provides tanks with a
dense uniform wall laminate capable of a 70% resin content. For all practical purposes, the entire
wall becomes a resin-rich, chemical-resistant barrier that can be custom designed for specific
requirements ranging from the storage of corrosive chemicals such as hydrochloric acid and sodi
um hydroxide to food grade applications.
The spin cast tank is produced inside a smooth metal cylinder. First the end section, which
End section is inserted into is sprayed up in a separate mold, is inserted into the cylinder at a point determined by tank capaci
position determined by desired ty. This flexibility allows us to manufacture a variety of sizes without changing tooling. For
capacity. example a 32” diameter tank can be made to hold any capacity between 100 and 300 gallons by
adjusting the distance that the head is placed into the mold.
After the end section has been located, sidewall construction begins by applying a 10 to 15 mil
layer of resin coat or gel coat to the spinning mold. This provides the tank with its desired color and
the distinctive exterior finish.
The backbone of the tank, the structural wall and corrosion barrier, is constructed next by combin
ing chemical resistant resin with chopped strand “E” glass for strength. Chopped glass has been
selected to minimize potential wicking problems sometimes associated with
other reinforcements.
The resin saturated chopped strand reinforcement is sprayed into the mold in layers and
then rolled to remove trapped air bubbles to insure a dense uniform laminate. This
process is then repeated with each additional resin/glass layer to meet the design wall
Color is applied by spraying
thickness.
gel coat into the mold
A A10-15 mil layer of pure or pigmented resin is applied to the mold surface.
B Chopped "E" glass is added to meet design thickness.
C 7-10 mils of pure resin is applied to the inside surface.
CENTRIFUGAL CASTING – THE PROCESS
SPECIFICATIONS:
Centrifugally cast tanks manufactured by Design Tanks are designed to meet or exceed the strength
requirements of ASTM D4097-01.
Standard catalog tanks are built to hold liquid with a specific gravity of 1.3 at a safety factor of not less
than 10:1. Tanks designed to hold heavier materials are available upon request. Contact the factory
for specific requirements.
Centrifugally cast tanks can be manufactured for food grade applications depending upon resin
selection.
In tanks 24” through 48” diameter, the entire wall is constructed from a single resin system through
out. Larger diameter tanks (60” through 90” diameter) feature the additional flexibility of manufactur
ing with a dual resin system to achieve a high quality tank at an economical price.
Upon completion of the wall, the inside surface is coated with 7 to 10 mils of pure resin to give the
interior of the tank a smooth corrosion-resistant barrier. In highly corrosive applications, such as the Resin andchopped glass is
storage of caustic materials, a layer of synthetic veil is added before the final resin coat to provide sprayed into the revolving
further resistance to chemical attack. mold
After curing in the mold, the tank is removed by air pressure, checked for quality and sent to the final
assembly area for the installation of accessories. Centrifugally cast tanks are available in several
sizes and styles. Each can be constructed from a number of
resin systems to meet specific chemical and temperature
requirements. Refer to resin selection guide to determine
material compatibility.
PROPERTIES (MINIMUM)
Tensile strength (PSI)........14,000 ASTM D638-96
Tensile modulus (PSI) ....800,000 ASTM D638-96
Compressive strength (PSI)18,000 ASTM D695-96
Coefficient of thermal expansion Once cured, the finished product
(in./in./°F x 10–6) ................12 ASTM D-696-91 is removed from mold.
Flexural modulus (PSI) 600,000 ASTM D790-96a
Flexural strength (PSI)....19,000 ASTM D790-96a
HORIZONTAL FIBERGLASS TANKS
NOTES: 1) Tanks are designed for atmospheric pressure only and must be vented!
Follow vent specifications.
2) Centrifugal cast tanks provide the superior chemical resistance
capability of a high resin-to-glass ratio wall construction, and the most
aesthetically pleasing exterior appearance in the industry.
NOMINAL DIAMETER APPROX. APPROX. APPROX. NO. OF NOMINAL DIAMETER APPROX. APPROX. APPROX. NO. OF
CAP
APACITY
ACITY X LENGTH WALL WALL WEIGHT SADDLES CAP
APACITY
ACITY X LENGTH WALL WALL WEIGHT SADDLES
PART NO. (GALS.) (IN.) LENGTH (IN.) THK. (IN.) (LBS.) REQUIRED PART NO. (GALS.) (IN.) LENGTH (IN.) THK. (IN.) (LBS.) REQUIRED
A2223 55 24 x 32 20 1/8 28 2 A7674 600 48 x 86 63 3/16 206 2
A2273 65 24 x 37 25 1/8 30 2 A7855 700 48 x 100 77 7/32 266 3
A2383 85 24 x 47 36 1/8 34 2 A7955 800 48 x 112 90 7/32 291 3
A2513 110 24 x 60 49 1/8 40 2 A7B25 900 48 x 126 104 7/32 317 4
A2623 130 24 x 71 59 5/32 56 3 A7C56 1000 48 x 139 117 9/32 391 4
A3333 110 30 x 43 30 1/8 46 2 A8654 1000 60 x 97 60 3/16 393 2
A3473 150 30 x 57 44 1/8 51 2 A8765 1100 60 x 105 68 7/32 452 3
A3653 200 30 x 75 63 5/32 74 3 A8865 1200 60 x 113 77 7/32 476 3
A4362 150 32 x 49 32 1/8 53 2 A8955 1300 60 x 122 86 7/32 498 3
A4513 200 32 x 65 48 5/32 74 2 A8A35 1400 60 x 130 94 7/32 517 3
A4663 250 32 x 79 64 5/32 86 3 A8B26 1500 60 x 138 102 9/32 590 3
A4853 300 32 x 93 78 5/32 109 3 A8F66 2000 60 x 180 145 9/32 718 4
A5203 150 38 x 38 17 1/8 68 2 AF655 1500 72 x 102 61 7/32 661 2
A5313 200 38 x 48 27 5/32 73 2 AF985 2000 72 x 131 90 7/32 756 3
A5423 250 38 x 58 38 5/32 82 2 AFC87 2500 72 x 160 120 5/16 990 3
A5533 300 38 x 69 50 5/32 105 2 AFG18 3000 72 x 189 149 3/8 1211 4
A5633 350 38 x 79 60 5/32 115 2 A9215 1000 90 x 54 16 7/32 603 2
A5784 400 38 x 89 70 3/16 147 3 A9585 2000 90 x 91 53 7/32 735 2
A5834 425 38 x 94 75 3/16 156 3 A9956 3000 90 x 128 90 1/4 945 2
A6483 350 42 x 66 46 5/32 117 2 A9D28 4000 90 x 165 127 11/32 1418 2
A6563 400 42 x 75 55 5/32 127 2 A9G9A 5000 90 x 202 164 13/32 1995 2
A9K6C 6000 90 x 239 200 1/2 2649 2
A6744 500 42 x 91 70 3/16 170 3
A6834 530 42 x 97 76 3/16 181 3
A7544 500 48 x 73 50 3/16 186 2
HORIZONTAL FRP TANK ACCESSORIES
SADDLE ASSEMBLY REQUIREMENTS BAFFLES AND BULKHEADS FOR HORIZONTAL FIBERGLASS TANKS
TANK SADDLE SPACING
“X” IN INCHES TANK SADDLE SPACING
“X” IN INCHES
TANK SADDLE SPACING
“X” IN INCHES
BAFFLES
PART NO. PART NO. PART NO.
MIN. MAX MIN. MAX MIN. MAX Partial flow-through baf
A2223 18 21 A5633 57 61 A8955 81 87 fles eliminate excessive
A2273 23 26 A5784 67 71 A8A35 89 95 shifting of liquid in
A2383 34 37 A5834 71 76 A8B26 96 103 Baffles and bulkheads are con-structed
A2513 46 50 A6483 41 45 A8F66 139 146 mobile applications.
of chemical-resistant FRP resin and
A2623 56 60 A6563 50 54 AF655 58 62
A3333 29 31 A6744 67 71 AF985 87 91 bonded permanently to the interior of
the tank wall. Baffles and bulkhead are BULKHEADS
A3473 42 45 A6834 71 76 AFC87 116 121
A3653 60 64 A7544 47 51 AFG18 144 150 available in tank diameters 24" through 90". Bulkheads divide hori
A4363 31 33 A7674 60 64 A9215 16 17 zontal tanks into com
A4513 46 49 A7855 73 78 A9585 51 54 partments allowing the
A4663 61 65 A7955 86 91 A9956 85 91
A4853 74 79 A7B25 99 105 A9D28 122 128 storage of more than one
A5202 17 19 A7C56 111 118 A9G9A 158 165 chemical.
A5313 26 28 A8654 58 61 A9K6C 195 202
A5423 37 39 A8765 65 69
A5533 48 51 A8865 72 78
3/8”-16 T BOLT
FLAT BOTTOM OPEN TOP
*90” diameter tanks include an external flanged lip measuring 2 3/4” wide and 1/2” thick. Actual outside diameter of open top 90” tanks is 95 1/2”.
*90” diameter tanks 2000 gallon and below, have two lifting lugs. All other 90" tanks have three lugs included.
DISHED BOTTOM OPEN TOP
Brinemakers allow Companies to leverage the Southern Rock (44% void volume) Vacuum Granulated (40% void volume)
benefits of saturated brine. In addition to - Maximum brine making rate - Maximum brine making rate
obvious bulk salt advantage, consistency of -10’-0” diameter tank-20GPM -10’-0” diameter tank-40 GPM
product, and meeting “peak-demand” -12’-0” diameter tank-25 GPM -12’-0” diameter tank-50 GPM
requirements, companies quickly recognize - Weight per foot of tank height - Weight per foot of tank height
increased warehouse space and decreased work -10’-0” diameter tank-2.7 ton -10’-0” diameter tank-3.0 ton
related injuries due to personnel handling -12’-0” diameter tank-3.8 ton -12’-0” diameter tank-4.2 ton
individual salt bags.
Facts/Sizes
At 77 °F degrees Fahrenheit one gallon of saturated brine
weighs 9.98 pounds and contains 2.642 pounds of salt.
90” DIAMETER DISHED BOTTOM, ANNULAR DOMED TOP WITH LEG RING
APPROX. 90” diameter tanks are supported by (4) 4” steel pipe legs
NOMINAL DIAMETER WALL APPROX.
CAPACITY X HEIGHT THICKNESS WEIGHT threaded into a fiberglass encapsulated steel leg ring. Legs
PART NO. (GAL.) (IN.) (IN.) (LBS.) are not included with the tank and must be ordered sepa
rately.
EC184 1000 90 x 58 3/16 1145
EC364 1500 90 x 71 3/16 1205
EC554 2000 90 x 90 3/16-1/4 1290
EC675 2500 90 x 109 3/16-1/4 1370
Height shown is for
EC885 3000 90 x 127 3/16-5/16 1530 tank only.
EC996 3500 90 x 146 3/16-5/16 1635
ECC36 4000 90 x 164 3/16-3/8 1765 Leg length required for
ECD37 4500 90 x 183 3/16-3/8 1890 0" clearance is 18 5/8”.
ECG07 5000 90 x 202 3/16-3/8 2100
ECI67 5500 90 x 220 3/16-3/8 2230
ECL37 6000 90 x 239 3/16-3/8 2340
NOTE: 90” diameter tanks 2000 gallon and below, have two lifting lugs. All other 90
"
tanks have three lugs included.
• Seismic Zone design requires special consideration.
ContactEngineering for full assistance.
30° CONE BOTTOM WITH SKIRT
CONSTRUCTION NOTES:
30° Cone bottom skirted tanks are supported by an extension of the sidewall and feature one 5” radius scallop for
plumbing access. Larger scallops are available upon request.
Standard clearance from the bottom of the cone to the floor is 12”. Clearances to meet specific customer requirements
are available at no additional cost but must be specified at the time of the order.
Tanks are supplied in natural resin color. Specific color options are available at additional cost.
30° CONE BOTTOM WITH SKIRT
NOMINAL DIAMETER APPROX. APPROX. PIPE LEG LENGTH Open top leg ring tanks include a flanged lip
OPEN TOP CAPACITY X HEIGHT WALL THICK. WEIGHT SIZE FOR 0" and FRP encapsulated steel leg ring. Legs are
PART NO. (GALS.) (IN.) (IN.) (LBS.) (IN.) CLEARANCE
not included and must be ordered separately.
C34-250L 250 48 x 44 5/32 182 2 19
C34-450L 450 48 x 70 5/32 215 2 19
C34-650L 650 48 x 96 7/32 281 2 19
C35-450L 450 60 x 51 7/32 366 3 26
C35-650L 650 60 x 68 7/32 401 3 26
C35-850L 850 60 x 85 7/32 435 3 26
C35-1050L 1050 60 x 102 7/32 477 3 26
C35-1250L 1250 60 x 119 7/32 503 3 26
C35-1450L 1450 60 x 136 7/32 538 3 26
C36-650L 650 72 x 55 7/32 450 3 29 1/2
C36-850L 850 72 x 67 7/32 479 3 29 1/2
C36-1050L 1050 72 x 79 7/32 508 3 29 1/2
C36-1250L 1250 72 x 91 7/32 537 3 29 1/2
C36-1450L 1450 72 x 103 7/32 566 3 29 1/2
C36-1650L 1650 72 x 115 7/32 595 3 29 1/2
C36-1850L 1850 72 x 127 7/32 624 3 29 1/2
C36-2050L 2050 72 x 139 7/32 653 3 29 1/2
C36-2250L 2250 72 x 151 7/32 682 3 29 1/2
C37-1500L 1500 90 x 74 3/16 865 4 32 Tanks are supplied in natural resin color. Specific
C37-2000L 2000 90 x 92 3/16 925 4 32 color options are available at additional cost.
C37-2500L 2500 90 x 111 3/16-1/4 1017 4 32
C37-3000L 3000 90 x 129 3/16-1/4 1079 4 32 • Seismic Zone design requires special consideration.
C37-3500L 3500 90 x 148 3/16-1/4 1213 4 32 Contact Engineering for full assistance.
C37-4000L 4000 90 x 166 3/16-5/16 1338 4 32
30° CONE BOTTOM WITH LEG RING
NOTE: 90” diameter tanks have two or three lifting lugs included.
MIX TANKS
MIX TANKS
The Mix Tank line was developed to meet the more stringent performance requirements of industrial mixing applications.
Offered in three styles, this series of tanks is a heavy-walled version of the standard line and features an external flanged lip which
can accommodate mixers weighing up to 250 pounds.
NOMINAL DIAMETER
APPROX.
WALL APPROX.
FLAT BOTTOM
CAPACITY X HEIGHT THICKNESS WEIGHT flanged lip included
PART NO. (GAL.) (IN.) (IN.) (LBS.)
J2273 50 24 x 29 5/32 45
J2403 75 24 x 42 5/32 53
J3364 100 30 x 38 7/32 65
J3454 125 30 x 47 7/32 78
J4394 125 32 x 39 7/32 73
J4454 150 32 x 47 7/32 84
J4524 175 32 x 54 7/32 105
J5404 200 38 x 44 7/32 104
J5454 225 38 x 49 7/32 110
J5514 250 38 x 54 7/32 117
J6425 250 42 x 45 1/4 127
J6475 275 42 x 50 1/4 143
J6515 300 42 x 54 1/4 148
J7456 350 48 x 49 9/32 183
J7516 400 48 x 55 9/32 199
J7586 450 48 x 62 9/32 216 Heavy duty flat bottom mix tanks are ideal for
J7656 500 48 x 69 9/32 230 applications where complete drainage is not critical.
J8366 500 60 x 45 9/32 257 • Hold down lugs are recommended for mixing
J8456 600 60 x 54 9/32 283 applications.
J8536 700 60 x 62 9/32 306 • Vinylester resin tanks are natural in color.
J8636 800 60 x 70 9/32 335
JF385 750 72 x 46 1/4 345
JF526 1000 72 x 60 9/32 406
JF678 1250 72 x 75 3/8 526
JF818 1500 72 x 89 3/8 589
MIX TANKS
NOMINAL DIAMETER
APPROX.
WALL APPROX.
DISH BOTTOM W/SKIRT
CAPACITY X HEIGHT THICKNESS WEIGHT flanged lip included
PART NO. (GAL.) (IN.) (IN.) (LBS.)
K2433 50 24 x 43 5/32 55
K2563 75 24 x 56 5/32 63
K3524 100 30 x 52 7/32 85
K3614 125 30 x 61 7/32 94
K4534 125 32 x 53 7/32 95
K4614 150 32 x 61 7/32 104
K4684 175 32 x 68 7/32 112
K5594 200 38 x 59 7/32 130
K5644 225 38 x 64 7/32 136
K5704 250 38 x 70 7/32 144
K6595 250 42 x 59 1/4 167
K6645 275 42 x 64 1/4 176
K6685 300 42 x 68 1/4 183
K7646 350 48 x 64 9/32 237
K7706 400 48 x 70 9/32 250
K7816 450 48 x 77 9/32 276
K7886 500 48 x 84 9/32 292 Skirted mix tanks feature a 12” clearance to
K8636 500 60 x 63 9/32 365 the floor and are designed to provide complete
K8716 600 60 x 71 9/32 391 drainage.
K8806 700 60 x 80 9/32 414
K8886 800 60 x 88 9/32 437 • Hold down lugs are recommended for
KF656 750 72 x 65 9/32 494 mixing applications.
KF807 1000 72 x 80 5/16 590 • Vinylester resin tanks are natural in color.
KF949 1250 72 x 94 13/32 749
KFA9A 1500 72 x 109 15/32 882
MIX TANKS
Pipe leg threads into steel flange pad. • Seismic Zone design requires
Pads can be bolted to the floor for special consideration.
stability.
MIX TANK ACCESSORIES
24 2 3/8
30 2 3/8
32 2 3/8
A
38 2 3/8
B
42 2 3/8
48 2 3/8
60 2 3/8
72 2 1/4 1/2
90 2 3/4 1/2
96 2 1/2 1/2
MIX TANK ACCESSORIES
for use with mix tanks or standard open Solid Shaft Cutout
top tanks that have flanged lips. When Stainless steel bolts, nuts and
ordered in conjunction with a tank, washers are included with
cover and flanged lip will be match- installed bolt-down covers.
drilled. If ordered as a replacement item,
cover will be supplied without holes in
order that customer can field drill. Hinged w/ Hinged w/ 1” Thick
Solid Covers available either plain or Hinged Shaft Cutout Mounting Pad
with an 8” x 8” mixer shaft cutout.
Hinged Covers split with 304 stainless
steel hinge to provide easy access to the
tank interior. 24” - 72” diameter tanks
feature a center split with 1 1/2” wide
hinge. 90” & 8’ diameter tanks are split
at 1/4 of tank diameter and have a 3”
wide stainless hinge. 8’ hinge and solid
covers are reinforced to take 350 lb. load.
Hinged covers are available plain, with
an 8” x 8” shaft cutout, or with a 1” thick
FRP encapsulated pad for mixer mount.
MIX TANK ACCESSORIES
Agitator Supports
90” diameter tanks utilize a primed carbon
steel agitator support constructed from two
6” x 8.2 lb./ft. channels and feature a 15”
square mounting plate. Agitator supports
designed to be used on an annular domed 72” and 90” Diameter
top tank require four (4) steel legs for Annular Domed Top
Support w/Legs
clearance. When ordering include part
numbers for support and legs.
Supports for 72” diameter tanks are *legs required only
constructed from two 4” x 7.25 lb./ft. on domed top tanks.
channels and feature a 12” square mounting
plate.
Engineering assistance is available from the
factory to meet custom applications and for
larger tanks or special installations.
MIX TANK ACCESSORIES
Anti-Vortex Baffles
Fiberglass anti-vortex baffles minimize
problems associated with vortexing
during agitation. Baffle Plate
• Flat plate baffles are positioned to
oppose agitation direction specified
Agitation Direction
by customer. Gusset A
• For best results four baffles are
recommended per tank.
• Baffles are attached to tank by B 1”
fiberglass gussets permanently
bonded to sidewall.
Ordering Guidelines
• When ordering specify number of *Tank Baffle Baffle Baffle
baffles per tank, length of each Dia. Part # Width Thick.
baffle, and number of gussets per A B
baffle.
32 5159E 3 1/4
• Typical baffle length will equal 38 5159F 3 1/4
sidewall length minus 3” for 42 5159G 4 1/4 60”
32”- 72”, sidewall length minus 6” 48 5159H 4 1/4 Max
for 90” diameter. 60 5159J 6 3/8
• Top and bottom gussets should be 72 5159K 6 3/8
located within 3”- 6” of end of 90 5159L 8 3/8
baffles. Distance between gussets
should not exceed 60”. *Tank diameters of 24" and 30" available
SECTIONALIZED TANKS
• Modular design allows for storage up to 800 gallons with a tank capable of passing through a 30” door.
• Factory pre-sanded sections can be assembled on site with no special equipment or training.
• Tanks include adhesive kit and installation instructions.
• Sectionalized tanks are not recommended for the storage of highly aggressive chemicals or for use in
food grade applications.
• Available in either isophthalic polyester or vinylester resins.
SECTIONALIZED TANKS
INSTALLATION INSTRUCTIONS
Clean both factory pre-sanded bond- Mix vinylester adhesive per instructions enclosed with kit. Butter bonding sur
ing surfaces with MEK or acetone to faces on spigot joint (base) and bell portion (top) with material, making sure
insure positive seal. all pre-sanded surfaces are evenly covered.
Slip top half of tank smoothly over Strip off excessive adhesive on both outside and inside seams with wooden
the base until seams meet. paddle and wipe off seams with a solvent soaked cloth to pro-duce smooth
appearing seams. Tank should be allowed to cure overnight and be water tested
before being put into service.
CAUTION! The following chart is intended to be used as a guide only. Variations in mold taper and head preparation will affect
actual dimensions. For applications requiring strict tolerances contact the factory for details. .
*NOTE: The 8' is also available in an external flange lip. Height of the external
lip is 6". Capacity of the external 8' lip is 235 gallons.
CAUTION! The following chart is intended to be used as a guide only. Variations in mold taper and head preparation will affect actual
dimensions. For applications requiring strict tolerances contact the factory for details.
TYPICAL PROPERTIES
Hoop Direction
Tensile Strength PSI 42,000
Tensile Modulus PSI 2,400,000
Flexural Strength PSI 58,000
Flexural Modulus PSI 1,800,000
AXIAL DIRECTION
Tensile Strength PSI 13,500
Tensile Modulus PSI 1,450,000
Flexural Strength PSI 33,600
Flexural Modulus PSI 1,330,000
Series of storage tanks for treatment of waste water
11'9", 12' and 14' dimensions
9' 6"
10' 7"
11'-9" 9"
12' 9"
14' 10"
F082OT 2000 8' x 5' 10" 1/4 720 F117514OT 14000 11' 9" x 17' 5" 1/4 - 7/16 2290
F092OT 2000 9' x 4' 9" 1/4 778 F1214OT 14000 12' x 17' 2" 1/4 - 7/16 2290
F083OT 3000 8' x 8' 6" 1/4 860 F1414OT 14000 14' x 12' 7" 1/4 - 5/16 2357
F093OT 3000 9' x 6' 11" 1/4 908 F1015OT 15000 10' x 26' 1" 1/4 - 1/2 2900
F084OT 4000 8' x 11' 2" 1/4 1000 F117515OT 15000 11' 9" x 18' 7" 1/4 - 7/16 2475
F094OT 4000 9' x 9' 0" 1/4 1033 F1215OT 15000 12' x 18' 4" 1/4 - 7/16 2475
F104OT 4000 10' x 7' 5" 1/4 - 9/32 875 F1415OT 15000 14' x 13' 5" 1/4 - 3/8 2490
F085OT 5000 8' x 13' 9" 1/4 - 9/32 1220 F117516OT 16000 11' 9" x 19' 10" 1/4 - 7/16 2660
F095OT 5000 9' x 11' 1" 1/4 1157 F1216OT 16000 12' x 19' 6" 1/4 - 7/16 2660
F105OT 5000 10' x 9' 1" 1/4 - 9/32 1006 F1416OT 16000 14' x 14' 3" 1/4 - 3/8 2618
F086OT 6000 8' x 16' 5" 1/4 - 9/32 1410 F117518OT 18000 11' 9" x 22' 4" 1/4 - 1/2 3075
F096OT 6000 9' x 13' 2" 1/4 - 5/16 1327 F1218OT 18000 12' x 21' 10" 1/4 - 1/2 3075
F106OT 6000 10' x 10' 9" 1/4 - 11/32 1136 F1418OT 18000 14' x 16' 0" 1/4 - 3/8 2775
F11756OT 6000 11' 9" x 7' 6" 1/4 - 5/16 1110 F117520OT 20000 11' 9" x 24' 10" 1/4 - 1/2 3305
F126OT 6000 12' x 7' 8" 1/4 - 5/16 1110 F1220OT 20000 12' x 24' 3" 1/4 - 1/2 3305
F087OT 7000 8' x 19' 1" 1/4 - 9/32 1610 F1420OT 20000 14' x 17' 9" 1/4 - 1/2 3054
F097OT 7000 9' x 15' 4" 1/4 - 5/16 1498 F117521OT 21000 11' 9" x 26' 1" 1/4 - 1/2 3525
F107OT 7000 10' x 12' 6" 1/4 - 11/32 1280 F1221OT 21000 12' x 25' 5" 1/4 - 1/2 3525
F11757OT 7000 11' 9" x 8' 9" 1/4 - 5/16 1230 F1421OT 21000 14' x 18' 7" 1/4 - 1/2 3232
F127OT 7000 12' x 8' 10" 1/4 - 5/16 1230 F117522OT 22000 11' 9" x 27' 4" 1/4 - 19/32 4210
F147OT 7000 14' x 6' 5" 1/4 1476 F1222OT 22000 12' x 26' 7" 1/4 - 9/32 4210
F088OT 8000 8' x 21' 9" 1/4 - 11/32 1662 F1422OT 22000 14' x 19' 6" 1/4 - 1/2 3430
F098OT 8000 9' x 17' 5" 1/4 - 3/8 1830 F117525OT 25000 11' 9" x 31' 1/4 - 5/8 5275
F108OT 8000 10' x 14' 2" 1/4 - 11/32 1447 F1225OT 25000 12' x 30' 2" 1/4 - 5/8 5275
F11758OT 8000 11' 9" x 10' 1/4 - 5/16 1350 F1425OT 25000 14' x 22' 1" 1/4 - 9/16 4103
F128OT 8000 12' x 10' 0" 1/4 - 5/16 1350 F117530OT 30000 11' 9" x 37' 2" 1/4 - 23/32 6675
F148OT 8000 14' x 7' 4" 1/4 1550 F1230OT 30000 12' x 36' 0" 1/4 - 23/32 6675
F109OT 9000 10' x 15' 11" 1/4 - 11/32 1613 F1430OT 30000 14' x 26' 5" 1/4 - 5/8 5127
F11759OT 9000 11' 9" x 11' 3" 1/4 - 5/16 1493
F129OT 9000 12' x 11' 3" 1/4 - 5/16 1493
F149OT 9000 14' x 8' 2" 1/4 - 5/16 1655
F1010OT 10000 10' x 17' 7" 1/4 - 7/16 1788
F117510OT 10000 11' 9" x 12' 6" 1/4 - 3/8 1635
F1210OT 10000 12' x 12' 5" 1/4 - 3/8 1635
F1410OT 10000 14' x 9' 1" 1/4 - 5/16 1770
F1012OT 12000 10' X 21' 0" 1/4 - 7/16 2190
F117512OT 12000 11' 9" x 14' 11" 1/4 - 3/8 1940
F1212OT 12000 12' x 14' 9" 1/4 - 3/8 1940
F1412OT 12000 14' x 10' 10" 1/4 - 5/16 2003
F1014OT 14000 10' x 24' 5" 1/4 - 1/2 2620
• Domed top tanks are designed for atmospheric pressure only and
must be vented.
• Standard tank designed for 1.3 specific gravity material. 1.8 and 2.1
versions are available upon request.
• All filament wound tanks include lift lugs.
• Seismic Zone design requires special consideration. Contact Plastics
Engineering for full assistance.
CONE BOTTOM
30° CLEARANCE Fiberglass encapsulated
TANK SIDEWALL CONE LEG LENGTH steel leg ring
DIAMETER GAL./INCH CAP. (GALS.) (IN.)
Fiberglass
8’0” 31.3 470 34” Welded steel coupling laminate
9’0” 39.6 670 35”
10’0” 48.9 910 42"
(NOTE: Design Tanks recommends that clearance not exceed 24” unless specific
application has been reviewed by the factory.) Welded steel
coupling
EXAMPLE: Legs for an 8’ diameter 6000 gallon tank (part #C38-6MC) with a
24” clearance from bottom of cone to the floor would be ordered as follows:
Number of legs required = 4 4" steel pipe,
threaded both ends
Leg length = 0” clearance
+ required clearance
34”+24” Threaded steel flange
Correct order would be (4) 58” tall legs. pad 150# ASA bolting
geometry
45° CONE BOTTOM
CHOP-HOOP FILAMENT WOUND 45° CONE BOTTOM FIBERGLASS TANKS 45° CONE - OPEN TOP
NOMINAL DIMENSIONS WALL* APPROX.
OPEN TOP CAPACITY DIA. X HEIGHT THICK. WEIGHT NO. OF
PART NO. (GAL.) (IN.) (IN.) (LBS.) LEGS
C47-1.5MO 1500 +90” x 87” 3/16 1050 4
C47-2MO 2000 +90” x 106” 3/16 1130 4
C48-2MO 2000 8’ x 8’4” 1/4 1190 4
C49-2MO 2000 9’ x 7’10” 1/4 645 4
C47-2.5MO 2500 +90” x 124” 3/16-1/4 1230 4
C47-3MO 3000 +90” x 143” 3/16-1/4 1320 4
C48-3MO 3000 8’ x 11’ 1/4 1330 4
C49-3MO 3000 9’ x 9’11” 1/4 770 4
C47-3.5MO 3500 +90” x 161” 3/16-5/16 1410 4
C47-4MO 4000 +90” x 180” 3/16-5/16 1580 4
C48-4MO 4000 8’ x 13’8” 1/4 1478 4
C49-4MO 4000 9’ x 12’0” 1/4 896 4
C410-4MO 4000 10’ x 10'8” 1/4 2060 6
C48-5MO 5000 8’ x 16’4” 1/4-5/16 1620 4
C49-5MO 5000 9’ x 14’1” 1/4 1019 6
C410-5MO 5000 10’ x 12'4” 1/4 2170 6
C48-6MO 6000 8’ x 19’0” 1/4-5/16 1840 4
C49-6MO 6000 9’ x 16’3” 1/4-5/16 1149 6
C410-6MO 6000 10’ x 14’1” 1/4 2280 6
C412-6MO 6000 12' x 11’8” 1/4-5/16 2970 8
C49-7MO 7000 9’ x 18’4” 1/4-5/16 1331 6
C410-7MO 7000 10’ x 15'9” 1/4 2390 6
C412-7MO 7000 12' x 12'10” 1/4-5/16 3070 8
C49-8MO 8000 9’ x 20’5” 1/4-3/8 1496 8
C410-8MO 8000 10’ x 17'6” 1/4-5/16 2540 8
C412-8MO 8000 12' x 14'0” 1/4-5/16 3170 8
C410-9MO 9000 10’ x 19'2” 1/4-5/16 2680 8
C412-9MO 9000 12' x 15’2” 1/4-5/16 3370 8
C410-10MO 10000 10’ x 20'10” 1/4-5/16 2820 8
C412-10MO 10000 12' x 16’4” 1/4-3/8 3550 #4
C412-11MO 11000 12' x 17’7” 1/4-3/8 3680 #4
C412-12MO 12000 12' x 18’9” 1/4-3/8 3810 #4
C412-13MO 13000 12' x 19'11” 1/4-3/8 4050 #4
C412-14MO 14000 12' x 21’1” 1/4-3/8 4210 #4
+ 90” diameter tanks are constructed by centrifugally cast method
. *Wall thickness is stepped.
# Requires steel I-beam legs.
45° CONE BOTTOM
CHOP-HOOP FILAMENT WOUND 45° CONE BOTTOM FIBERGLASS TANKS - CONTINUED 45° CONE - CLOSED TOP
•45° cone bottom tanks are NOMINAL DIMENSIONS WALL* APPROX.
supported by a fiberglass OPEN TOP CAPACITY DIA. X HEIGHT THICK. WEIGHT NO. OF
PART NO. (GAL.) (IN.) (IN.) (LBS.) LEGS
encapsulated steel leg ring
which will accept threaded C47-1.5MC 1500 +90” x 93” 3/16 1230 4
C47-2MC 2000 +90” x 112” 3/16 1300 4
steel pipe legs or steel I-beams C48-2MC 2000 8’ x 8’9” 1/4 1250 4
depending on capacity. C49-2MC 2000 9’ x 8’4” 1/4 711 4
C47-2.5MC 2500 +90” x 130” 3/16-1/4 1400 4
•8’ diameter open top tanks C47-3MC 3000 +90” x 149” 3/16-1/4 1490 4
include external flanged lips. C48-3MC 3000 8’ x 11’5” 1/4 1380 4
9', 10’ , 11'9", and 12' C49-3MC 3000 9’ x 10’5” 1/4 836 4
diameter tanks include internal C47-3.5MC 3500 +90” x 167” 3/16-5/16 1580 4
lips. C47-4MC 4000 +90” x 186” 3/16-5/16 1750 4
C48-4MC 4000 8’ x 14’1” 1/4 1530 4
•Closed top tanks are designed C49-4MC 4000 9’ x 12’6” 1/4 946 4
for atmospheric pressure only C410-4MC 4000 10’ x 11’3” 1/4 2180 6
C48-5MC 5000 8’ x 16’9” 1/4-5/16 1670 4
and must be vented. C49-5MC 5000 9’ x 14’8” 1/4 1090 6
•Standard tank designed for 1.3 C410-5MC 5000 10’ x 13’0” 1/4 2290 6
C48-6MC 6000 8’ x 19’5” 1/4-5/16 1830 4
specific gravity material. 1.8 C49-6MC 6000 9’ x 16’9” 1/4-5/16 1215 6
and 2.1 versions are available C410-6MC 6000 10’ x 14’8” 1/4 2400 6
upon request. C412-6MC 6000 12’ x 12’5” 1/4-5/16 3064 8
C49-7MC 7000 9’ x 18’10” 1/4-5/16 1384 6
•Seismic Zone design requires C410-7MC 7000 10’ x 16’4” 1/4 2510 6
special consideration. Contact C412-7MC 7000 12’ x 13’7” 1/4-5/16 3170 8
Engineering for full assistance. C49-8MC 8000 9’ x 20’11” 1/4-3/8 1547 8
C410-8MC 8000 10’ x 18’1” 1/4-5/16 2620 8
C412-8MC 8000 12’ x 14’9” 1/4-5/16 3270 8
C410-9MC 9000 10’ x 19’9” 1/4-5/16 2780 8
C412-9MC 9000 12’ x 15’11” 1/4-5/16 3360 8
C410-10MC 10000 10’ x 21’6” 1/4-5/16 2920 8
C412-10MC 10000 12’ x 17’1” 1/4-3/8 3630 #4
C412-11MC 11000 12’ x 18’4” 1/4-3/8 3760 #4
C412-12MC 12000 12’ x 19’6” 1/4-3/8 3890 #4
C412-13MC 13000 12’ x 20’8” 1/4-3/8 4020 #4
C412-14MC 14000 12’ x 21’10” 1/4-3/8 4270 #4
+ 90” diameter tanks are constructed by centrifugally cast method *Wall thickness is stepped.
# Requires steel I-beam legs.
45° CONE BOTTOM
CONE BOTTOM
TANK SIDEWALL 45° 0" CLEARANCE 0" CLEARANCE
DIAMETER GAL./INCH CONE LEG LENGTH LEG LENGTH
CAP. (GALS.) PIPE(IN.) "I" BEAM(IN.)
DISH BOTTOM
0" CLEARANCE
TANK SIDEWALL DISH LEG LENGTH
DIAMETER GAL./INCH CAP. (GALS.) (IN.)
8’0” 31.3 425 20
9’0" 39.6 630 23
10’0” 48.9 875 25
12'0" 70.5 1340 28 5/8"
Non-gusseted flanges through 8" pipe Blade gusseted flanges are reinforced by Conically gusseted flanges are reinforced
size are designed for light duty, non- flat fiberglass plates bonded the full by a fiberglass bonded cone and are rec
weight bearing applications on tanks length of the flange assembly. They are ommended for applications where maxi
72" diameter or smaller. We recom recommended for heavy-duty applica mum strength is required.
mend the use of gusseted flanges on all tions where ease of access to the back of
tanks 90" diameter and larger. the flange face is important.
FLANGED CONNECTIONS–FRP
* NOTE: Bolts are not included with flanges unless a blind flange is also ordered.
Column listing number of bolt holes and size refers to maximum size that flange will
accommodate and does not necessarily reflect standard installation.
B
A
CLEARANCE
C
Available either non-gusseted (shown above)
or gusseted, siphon drain clearance may vary
depending on size and customer needs.
FLANGED CONNECTIONS–FRP
NOTE: All blind flanges are installed with full face gaskets,
Blind flanges provide a
and stainless steel bolts, nuts, and washers. Bolting hardware sealed cap for flanges
supplied for all sizes. Chemical compatability determines that are not currently
gasket material, 1/8" thickness is standard. plumbed to.
COUPLINGS–FRP
Fiberglass female pipe threaded couplings are bonded permanently into the tank
to eliminate potential leak problems. Full and half couplings are available in
sizes from 1/2” to 6” and can be located anywhere on the tank except the saddle A A
assembly contact area on horizontal fiberglass tanks.
• Manufactured from corrosion-resistant vinyl ester resin.
• Outside bonding area at the coupling is equal to or greater than tank wall
thickness.
• Inside surface is sealed with 2 layers of 2 oz. glass mat and the same resin as
the tank wall on all tanks 60” diameter and larger. On smaller diameters
inside sealing may not be possible unless tank is equipped with a manway.
• All side wall penetrations protrude as shown unless otherwise specified.
• Bottom fittings are flush mounted for complete drainage.
• Full couplings provide for internal piping. Please specify either full or half
when ordering.
• 1 1/2” minimum edge to edge of couplings.
• 2” minimum edge to bottom of tank.
BULKHEAD FITTINGS–FRP
2” Typ.
DOWN PIPES, BAFFLES, GUSSETS–FRP
FIBERGLASS DOWNPIPES
Wall Clearance
2” Min.-4” Max. Standard Projection
60”
Max. Brace Support
Distance
Pipe Diameter
Brace
Support
To be determined
by customer
• Fiberglass downpipes are designed for either exterior or
interior installation and are used for foam reduction,
control of flow, and as a siphon drain.
• Standard installation features pipe permanently bonded
to tank wall utilizing fiberglass brace supports. Maxi
mum distance between supports is 60”.
• External pipe support is provided using mounting lugs.
DOWN PIPES, BAFFLES, GUSSETS–FRP
AGITATION BAFFLES
Gusset
Baffle Plate
Typical Orientation
60”
Max.
Baffle Length =
Wall Length
minus 6” • Fiberglass baffles are designed to reduce
W vortexing in mixing applications.
• Flat plate baffles are bonded to tank wall
utilizing fiberglass gussets. See drawing at
3/8” left for baffle dimensions.
1”
• Top and bottom gussets should be located
within 3-6” of end of baffles. Distance
between gussets should not exceed 60”.
8",12",
Polypropylene threaded fillwells feature
large precision threads and are ideal for
when inside access is required .
FILLWELLS AND MANWAYS–FRP
6”
MOUNTING LUGS
Mounting lugs are available in 304 or 316 SS or fiberglass and
are designed to bolt accessories (gauges, level indicators, etc.) to
the tank wall.
•Attached to wall with hand-layed laminate equal to or greater
than wall thickness.
•May be located on any style tank per customer specifications.
EXAMPLE Ladder
Standoff
Calculate ladder length, cage length, and required number of supports for a tank
that is 20’ tall.
Ladder length = Tank height + 3’6”
20’ + 3’6” = 23’6”
Cage length = Ladder length - 7’0”
23’6” - 7’0” = 16’6”
Lugs Required = Tank height/6’ (rounded up to next whole no.)
20’/6’ = 3.33 (round to 4) ladder requires 4 pair of lugs.
HEATING AND INSULATION–FRP
Polyurethane
Insulation
40 Mil Polyurea.
Available in
multiple colors
upon request.
• Spray-on two part polyurethane foam, 2 to 2.5 pounds per
cubic foot density. R value is 7.8 per inch of thickness.
• Overcoat consists of a two-part Polyurea material. Total
thickness is approximately 40 mils.
•Heating systems for fiberglass tanks are designed for temperature • Standard top coat color is gray, other colors available upon
maintenance only. Sketch above reflects one style of heating request.
system. • Materials exhibit excellent weathering characteristics and
•Operate from 120 VAC power source with a low watt/in2 good corrosion resistance.
output. • Any damage resulting from handling or shipping should be
•Enclosed, weatherproof NEMA 4X thermostat operates up to immediately repaired to avoid moisture entry.
three panels in a parallel circuit. • Deep insulation gouges may be repaired with aerosol
•To adequately design a system we require tank dimensions, polyurethane foam.
anticipated minimum ambient temperature, wind velocity, and • Overcoat abrasion may be re-coated with the Polyurea elas
the desired minimum temperature of the contents. tomer overcoat.
•Alternate heating systems can be designed. In all cases, consult • If temperature is below 50°F, an industrial grade RTV silicone
with factory for pricing. caulking may be used.
GALLONAGE TAPES & SIGHT TUBE ASSEMBLIES
18’-23’11”
2
NOTE: When storing hazardous materials or located (tank) in a high traffic area,
an ultrasonic level transmitter is strongly recommended.