Energy Saving Coating
Energy Saving Coating
Energy Saving Coating
PUMP HEAD m
70
SCOPE OF WORK 60
The scope of this project was to avoid motor overload and recovet the 50
30
POWER to MOTOR kW
PRODUCTS
350
325
Corroglass 200 series 300
Fluiglide 275
250
SUBSTRATE 225
70
PUMP EFFICIENCY %
COATING PROCESS 60
Salt decontamination 40
Refit the coated surface 00 400 800 1200 1600 2000 2400 2800 3200
PUMP FLOW RATE cub.m/h
Fluiglide coating
Balancing adjustment
HISTORY
In 1992 CCJ introduced the Fluiglide system in Japan and soon this
system was adopted as mean for energy saving in the industry. In 2004 a
Chemical plant requested a pump performance test to know the pumping
operating conditions of a "CWP" that was in continuos operation for 14
years. The graph plots the results of the pump performance test carried
out by Corrocoat Japan before and after Fluiglide coating using the
thermodynamic method for pump testing versus the pump manufacturer
test.
The pump performance test before coating shows the following results in
comparison with the pumps manufacturer test at design duty point:
After the fluiglide coating, the pump performance test (green curves) at
same duty point shows the following results:
The total energy savings in one year presented an annual savings of 2.7
million JPY and the payback period in one year and four months.
PHOTOS: Upper: Casing before blasting
Middle: Casing after blasting
Bottom: Casing after Fluiglide