Main Engine Manual 12038-41 - Culatas

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Part 3

Spare parts catalogue

Engine type: Bergen C25:33-L9A


Engine no.: 12038-41

Rolls-Royce Marine AS Book type CRG


P.O Box 924 Sentrum, N-5808 Bergen, Norway January 2006
Tel: + 47 5553 6000 Fax: + 47 5519 0405 English
-
TABLE OF CONTENTS Instr. no.: 9010
Type code: CR
Rev. date: 0805
Drw. no.:

90 GENERAL INFORMATION ABOUT cylinder engine - propulsion engine only


ORDERING SPARE PARTS 9151 Arrangement, flexible connections 9-cylinder
engine - propulsion engine only
9010 TABLE OF CONTENTS
9020 INTRODUCTION TO THE SPARE PARTS
916 CRANKSHAFT
CATALOGUE
9160 Crankshaft, mounting of gear wheel and
plugs
9161 Arrangement counterweights, crankshaft,
91 ENGINE BLOCK AND CRANKSHAFT 8-cyl. engine
911 ENGINE BLOCK AND ENGINE FOUNDATION 9161 Arrangement counterweights, crankshaft,
9110 Engine block, complete 9-cyl. engine
9111 Strainer plates and blank flanges mounting 9162 Crankshaft sealing arrangement, flywheel
9112 Arrangement suction pipe with strainer, end
lubricating oil 9165 Flywheel mounting arrangement
9115 Dip rod arrangement, engine oil sump 9166 Turning device arrangement
9167 Arrangement vibration damper, tuning mass
912 ENGINE FRONT MODULE and flexible gear wheel
9120 Engine front module sub-assemby 9169 Power take-off shaft arrangement -
9121 Engine front module (I-II) propulsion engine only
9121 Upper engine front module (I-III)
9122 Lower engine front module (I-II)
9123 Arrangement mounting of pumps in engine 92 CYLINDER LINER, PISTON AND CON-
front module
NECTING ROD
9124 Arr. mounting of connection plate for lubr. oil
cooler in engine front module 920 CYLINDER LINER
9125 Mounting of transition block 9200 Cylinder liner, water jacket and air bend
9126 Mounting of sump & front module (I-II) extension

913 MAIN BEARINGS, THRUST WASHERS AND 922 PISTON AND CONNECTING ROD
FLYWHEEL BEARING 9220 Connecting rod big end complete
9130 Main bearings, thrust washers and flywheel 9221 Piston and connecting rod shank
bearings 6-cyl. engine 9222 Connecting rod shank
9130 Main bearings, thrust washers and flywheel
bearings 8-cyl. engine
9130 Main bearings, thrust washers and flywheel 93 CYLINDER HEAD
bearings 9-cyl. engine 930 CYLINDER HEAD
9310 Cylinder head with ducting unit
914 CAPS AND COVERS 9311 Cylinder head assembly (I-IV)
9140 Caps and covers pump end (I-II) 9312 Cylinder head sub-assembly
9141 Caps and covers middle section 9313 Cylinder head mounting
9315 Indicator valve
915 FLEXIBLE SUSPENSION 9315 Safety- and indicator valve
9150 Flexible mounting - auxiliary engine 9320 Valve gear assembly
9150 Flexible mounting with buffers 6-cylinder 9321 Rocker arm inlet complete
engine - propulsion engine only 9322 Rocker arm exhaust complete
9150 Flexible mounting with buffers 8-cylinder 9350 Cylinder unit
engine - propulsion engine only
9150 Flexible mounting with buffers 9-cylinder
engine - propulsion engine only
9151 Arrangement, flexible connections - auxiliary 94 CAMSHAFT, VALVE AND GOVERNOR
engine DRIVE
9151 Arrangement, flexible connections 6- and 8- 940 CAMSHAFT

Page 1 : 3
CYLINDER HEAD ASSEMBLY (I) Instr. no.: 9311
Type code: CR
Rev. date: 0602
Drw. no.: 929/51

Page 1 : 2
CR
929/51

Item No. Part Name Pcs. (per cyl.)

1 Cyl. head, Assy. for pressure test 1

2 Top cover, cyl. head 1

3 Clamp, fuel injection valve 1


4 Bolt, fuel injection valve clamp 1

5 Washer 5

6 Hex. nut 5

Comment:

Page 2 : 2 9311 - CYLINDER HEAD ASSEMBLY (I)


CYLINDER HEAD ASSEMBLY (II) Instr. no.: 9311
Type code: CR
Rev. date: 0602
Drw. no.: 929/51

Item No. Part Name Pcs. (per cyl.)

7 Valve rotator 4
8 Inlet valve 2

9 Exhaust valve 2

10 O-ring Angus 4
11 Lock ring valve spindle 4

12 Valve spring inner inlet&exh. 4

13 Valve spring outer inlet&exh. 4


14 Retainer for valve spring 4

15 Valve cotter 8

Page 1 : 2
CR
929/51

Comment:

Page 2 : 2 9311 - CYLINDER HEAD ASSEMBLY (II)


CYLINDER HEAD ASSEMBLY (III) Instr. no.: 9311
Type code: CR
Rev. date: 0105
Drw. no.: 929/51

Item No. Part Name Pcs. (per cyl.)

16 Guide pin, valve yoke 2

17 Valve yoke 2
18 Impact tap, valve yoke 2

19 Adjusting screw, valve yoke 2

20 Hex. nut 2
21 Guide pin 2

Page 1 : 2
CR
929/51

Item No. Part Name Pcs. (per cyl.)

22 Rocker assembly 1

23 Stud 4

24 Indicator valve complete 1


24 Indicator valve w/safety valve complete

25 Stud bolt 2

26 Hex. nut 2

Comment:

Page 2 : 2 9311 - CYLINDER HEAD ASSEMBLY (III)


CYLINDER HEAD ASSEMBLY (IV) Instr. no.: 9311
Type code: CR
Rev. date: 0602
Drw. no.: 929/51

Item No. Part Name Pcs. (per cyl.)

27 Stud 1

28 Stud 1
29 O-ring 1

30 Impact plate, valve yoke 2

31 Hex. lock nut 4

Page 1 : 2
CR
929/51

Comment:

Page 2 : 2 9311 - CYLINDER HEAD ASSEMBLY (IV)


CYLINDER HEAD SUB-ASSEMBLY Instr. no.: 9312
Type code: CR
Rev. date: 1205
Drw. no.: 929/50

Item No. Part Name Pcs. (per cyl.)

1 Cylinder head machined 1

2 Helicoil 10

4 Plug 3
5 Gasket, copper 3

Page 1 : 2
CR
929/50

Item No. Part Name Pcs. (per cyl.)

6 Plug 4

7 Gasket, copper 4

8 Plug 1
9 Gasket, copper 1

10 Allen plug 3

11 Valve guide with circlip 4

12 Valve seat, inlet 2

13 Valve seat, cooled, exhaust 2

15 O-ring 2
16 Seal ring 1

17 Sleeve, injector 1

18 O-ring 2

1-18 Cylinder head assy. for pressure test 1

Comment:

The cylinder head is sold only after pressure test, with part no. 420750, which includes all item nos. 1 - 18.

Page 2 : 2 9312 - CYLINDER HEAD SUB-ASSEMBLY


CYLINDER HEAD MOUNTING Instr. no.: 9313
Type code: CR
Rev. date: 1003
Drw. no.: 929/55

Item No. Part Name Pcs. (per cyl.)

1 Cylinder Head Bolt 4

2 Nut, cyl. head/Main bearing bolt 4

3 O-ring 1
4 O-ring 4

5 O-ring 1

6 Pipe coupling 1
6 Pipe coupling 1

7 Protection cap cyl. head bolt 4

8 O-ring 4

Page 1 : 2
CR
929/55

Comment:

Page 2 : 2 9313 - CYLINDER HEAD MOUNTING


INDICATOR VALVE Instr. no.: 9315
CLASSIFICATION OTHER THAN ABS Type code: CR
Rev. date: 0105
Drw. no.: 303552

Item No. Part Name Pcs. (per cyl.)

1 Connection pipe indicator valve 1

2 Gasket, copper 1
3 Indicator valve upper part 1

4 Gasket, copper 1

5 Valve seat, indicator valve 1


6 Base block, indicator valve 1

7 T-handle 1

101 Indicator valve complete

Page 1 : 2
CR
303552

Comment:

Page 2 : 2 9315 - INDICATOR VALVE


VALVE GEAR ASSEMBLY Instr. no.: 9320
Type code: CR
Rev. date: 1102
Drw. no.: 905/41

Page 1 : 2
CR
905/41

Item No. Part Name Pcs. (per cyl.)

1 Bracket for rocker arms 1

2 Rocker arm inlet, complete 1

3 Rocker arm exh. complete 1


4 Rocker arm shaft 1

5 Circlip 3

6 Washer, rocker arm shaft (C) 2

7 Impact cup 2

8 Circlip 2

Comment:

Page 2 : 2 9320 - VALVE GEAR ASSEMBLY


ROCKER ARM INLET COMPLETE Instr. no.: 9321
Type code: CR
Rev. date: 1102
Drw. no.: 915/56

Item No. Part Name Pcs. (per cyl.)

1 Rocker arm, inlet valves 1

2 Bushing, rocker arm 1

3 Impact ball (C) 1


4 Allen set screw 2

5 Adjusting screw rocker arm 1

6 Nut, adj. screw rocker arm 1

Comment:

Page 1 : 2
CR
915/56

Page 2 : 2 9321 - ROCKER ARM INLET COMPLETE


ROCKER ARM EXHAUST COMPLETE Instr. no.: 9322
Type code: CR
Rev. date: 1102
Drw. no.: 915/57

Item No. Part Name Pcs. (per cyl.)

1 Rocker arm, exh. valves (C) 1

2 Bushing, rocker arm 1

3 Impact ball (C) 1


4 Allen set screw 2

5 Adjusting screw rocker arm 1

6 Nut, adj. screw rocker arm 1

Comment:

Page 1 : 2
CYLINDER UNIT Instr. no.: 9350
Type code: CR
Rev. date: 0505
Drw. no.: 974/60

Item No. Part Name Pcs.

1 Cylinder Head w/ ducting unit 1

2 Lifting Tool Power Pack 1


3 Cooling Water Jacket 1

4 Cylinder Liner 1

5 Carbon Cutting Ring 1


6 Piston and Con-rod Shank 1

7 Piston Ring, Top 1

8 Piston Ring 1
9 Oil Scraper Ring 1

10 Shim for Connecting Rod 1

Page 1 : 2
CR
974/60

Item No. Part Name Pcs.

11 Shim 1

12 O-Ring * *) 2

13 O-Ring *) 1
14 O-Ring * *) 1

15 O-Ring *) 1

16 O-Ring *) 1

17 O-Ring * *) 2

18 O-Ring *) 3

19 Bolt for Cylinder Unit 4


20 O-Ring *) 3

21 O-Ring *) 4

22 Gasket, Injection Valve *) 1

23 Tool, Fastening Cylinder Liner/Conn. 2

24 Hex. Screw 2

25 Washer 2

26 Hex. Lock Nut 4

27 C-seal, mounting kit for cylinder head *) 1

28 Novalube paste for high temp. *) -

29 Through tube 1

30 O-Ring * *) 4

31 O-Ring, fuel oil high pressure pipe *) 1


32 Pipe coupling, cylinder head mounting 1

33 Molycote paste *) -

34 Protection cap for cyl. head bolt 4


35 O-Ring *) 4

36 Nut, cylinder head bolt 4

37 Cylinder head bolt 4


38 Fuel oil high pressure pipe 1

39 O-ring 1

*) Mounting Kit for cylinder head 1


* *) Mounting Kit for cylinder liner 1

Page 2 : 2 9350 - CYLINDER UNIT

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