High Voltage Direct Current

Transmission –
Proven Technology for Power Exchange

Answers for energy.

1
2
Contents

Chapter Theme Page

1 Why High Voltage Direct Current? 4

2 Main Types of HVDC Schemes 6

3 Converter Theory 8

4 Principle Arrangement of an 11
HVDC Transmission Project

5 Main Components 14

5.1 Thyristor Valves 15

5.2 Converter Transformer 18
5.3 Smoothing Reactor 21

5.4 Harmonic Filters 22

5.4.1 AC Harmonic Filter 23
5.4.2 DC Harmonic Filter 25
5.4.3 Active Harmonic Filter 26

5.5 Surge Arrester 28

5.6 DC Transmission Circuit 31

5.6.1 DC Transmission Line 31
5.6.2 DC Cable 33
5.6.3 High Speed DC Switches 34
5.6.4 Earth Electrode 36

5.7 Control & Protection 38

6 System Studies, Digital Models, 45

Design Specifications

7 Project Management 46

3
1 Why High Voltage Direct Current ?

1.1 Highlights from the High Line-Commutated Current Sourced Self-Commutated Voltage Sourced
Voltage Direct Current (HVDC) History Converters Converters
The transmission and distribution of The invention of mercury arc rectifiers in Voltage sourced converters require
electrical energy started with direct the nineteen-thirties made the design of semiconductor devices with turn-off
current. In 1882, a 50-km-long 2-kV DC line-commutated current sourced capability. The development of Insulated
transmission line was built between converters possible. Gate Bipolar Transistors (IGBT) with high
Miesbach and Munich in Germany. voltage ratings have accelerated the
At that time, conversion between In 1941, the first contract for a commer- development of voltage sourced
reasonable consumer voltages and cial HVDC system was signed in converters for HVDC applications in the
higher DC transmission voltages could Germany: 60 MW were to be supplied lower power range.
only be realized by means of rotating to the city of Berlin via an underground
DC machines. cable of 115 km length.The system The main characteristics of the voltage
with ± 200 kV and 150 A was ready for sourced converters are a compact design,
In an AC system, voltage conversion is energizing in 1945. It was never put four-quadrant operation capability and
simple. An AC transformer allows high into operation. high losses.
power levels and high insulation levels
within one unit, and has low losses. It is Since then, several large HVDC systems Siemens is offering voltage sourced
a relatively simple device, which requires have been realized with mercury arc converters for HVDC applications with
little maintenance. Further, a three-phase valves. ratings up to 250 MW under the trade
synchronous generator is superior to a name HVDC plus Power Link Universal
The replacement of mercury arc valves Systems.
DC generator in every respect. For these by thyristor valves was the next major
reasons, AC technology was introduced development. The first thyristor valves This paper focuses upon HVDC trans-
at a very early stage in the development were put into operation in the late mission systems with high ratings, i.e.
of electrical power systems. It was soon nineteen-seventies. with line-commutated current sourced
accepted as the only feasible technology converters.
for generation, transmission and distri- The outdoor valves for Cahora Bassa
bution of electrical energy. were designed with oil-immersed
thyristors with parallel/series connection
However, high-voltage AC transmission of thyristors and an electromagnetic firing
links have disadvantages, which may system.
compel a change to DC technology:
Further development went via air-
• Inductive and capacitive elements of insulated air-cooled valves to the air-
overhead lines and cables put limits insulated water-cooled design, which is
to the transmission capacity and the still state of the art in HVDC valve design.
transmission distance of AC trans-
mission links. The development of thyristors with higher
• This limitation is of particular signi- current and voltage ratings has eliminated
ficance for cables. Depending on the the need for parallel connection and
required transmission capacity, the reduced the number of series-connected
system frequency and the loss eva- thyristors per valve. The development of
luation, the achievable transmission light-triggered thyristors has further
distance for an AC cable will be in the reduced the overall number of
range of 40 to 100 km. It will mainly components and thus contributed to
be limited by the charging current. increased reliability.
• Direct connection between two AC Innovations in almost every other area
systems with different frequencies is of HVDC have been constantly adding
not possible. to the reliability of this technology with
• Direct connection between two AC economic benefits for users throughout
systems with the same frequency or the world.
a new connection within a meshed
grid may be impossible because of
system instability, too high short-circuit
levels or undesirable power flow
scenarios. HVDC = high voltage direct current
DC = direct current
Engineers were therefore engaged over AC = alternating current
generations in the development of a IGBT = insulated gate bipolar
technology for DC transmissions as a transistor
supplement to the AC transmissions.

4
1.2 Technical Merits of HVDC 1.3 Economic Considerations 1.4 Environmental Issues
The advantages of a DC link over an AC For a given transmission task, feasibility An HVDC transmission system is basi-
link are: studies are carried out before the final cally environment-friendly because
decision on implementation of an HVAC improved energy transmission possi-
• A DC link allows power transmission or HVDC system can be taken. Fig.1-1 bilities contribute to a more efficient
between AC networks with different shows a typical cost comparison curve utilization of existing power plants.
frequencies or networks, which can between AC and DC transmission
not be synchronized, for other reasons. considering: The land coverage and the associated
• Inductive and capacitive parameters right-of-way cost for an HVDC overhead
do not limit the transmission capacity • AC vs. DC station terminal costs transmission line is not as high as that
or the maximum length of a DC • AC vs. DC line costs of an AC line. This reduces the visual
overhead line or cable. The conductor • AC vs. DC capitalised value of losses impact and saves land compensation for
cross section is fully utilized because new projects. It is also possible to in-
there is no skin effect. The DC curve is not as steep as the AC crease the power transmission capacity
curve because of considerably lower line for existing rights of way. A comparison
For a long cable connection, e.g. beyond costs per kilometre. For long AC lines between a DC and an AC overhead line
40 km, HVDC will in most cases offer the cost of intermediate reactive power is shown in Fig.1-2.
the only technical solution because of compensation has to be taken into
the high charging current of an AC cable. account.
This is of particular interest for trans-
mission across open sea or into large The break-even distance is in the range
cities where a DC cable may provide the of 500 to 800 km depending on a number
only possible solution. of other factors, like country-specific cost
elements, interest rates for project
• A digital control system provides financing, loss evaluation, cost of right
accurate and fast control of the active of way etc.
power flow.
• Fast modulation of DC transmission
AC- DC-
power can be used to damp power tower tower
oscillations in an AC grid and thus
improve the system stability.
Fig. 1-2: Typical transmission line structures
for approx. 1000 MW

There are, however, some environmental

issues which must be considered for the
Costs Total AC Cost converter stations. The most important
ones are:
• Audible noise
Total • Visual impact
DC Cost • Electromagnetic compatibility
• Use of ground or sea return path
in monopolar operation
AC Losses DC Losses
In general, it can be said that an HVDC
system is highly compatible with any
environment and can be integrated into
it without the need to compromise on
DC Line
any environmentally important issues of
today.
AC Line
DC
Terminals

AC
Terminals

Break-Even Transmission
Fig. 1-1: Distance Distance
Total cost/distance

5
2 Main Types of HVDC Schemes

2.1 DC Circuit 2.2 Back-to-Back Converters 2.3 Monopolar Long-Distance

Transmissions
The main types of HVDC converters are The expression Back-to-back indicates
distinguished by their DC circuit arrange- that the rectifier and inverter are located For very long distances and in particular
ments. The following equivalent circuit in the same station. for very long sea cable transmissions, a
is a simplified representation of the return path with ground/sea electrodes
DC circuit of an HVDC pole. Back-to-back converters are mainly used will be the most feasible solution.
for power transmission between adjacent
AC grids which can not be synchronized.
They can also be used within a meshed
grid in order to achieve a defined power

AC System 1

AC System 2
HVDC
± Id ± flow. Cable/OHL
Ud1 Ud2
Electrodes

HVDC

AC System 2
AC System 1

Fig. 2-1: Equivalent DC circuit

Fig. 2-4: Monopole with ground return path
The current, and thus the power flow, is
controlled by means of the difference In many cases, existing infrastructure or
between the controlled voltages. The environmental constraints prevent the
current direction is fixed and the power use of electrodes. In such cases, a
direction is controlled by means of the metallic return path is used in spite of
voltage polarity. The converter is de- Fig. 2-2: Back-to-back converter increased cost and losses.
scribed in the next section.
AC System 1

AC System 2
HVDC
Cable/OHL

LVDC

Fig. 2-5: Monopole with metallic return path

HVDC = high voltage direct current

DC = direct current
AC = alternating current
Ud = DC voltage 12-pulse
Fig. 2-3: Back-to-back converter Id = DC current
Station Vienna Southeast OHL = overhead line
LVDC = low voltage direct current

6
 2.4 Bipolar Long-Distance 2.4.1 Bipole with Ground Return 2.4.2 Bipole with Dedicated Metallic
Transmissions Path Return Path for Monopolar Operation
A bipole is a combination of two poles This is a commonly used configuration If there are restrictions even to temporary
in such a way that a common low voltage for a bipolar transmission system. The use of electrodes, or if the transmission
return path, if available, will only carry a solution provides a high degree of distance is relatively short, a dedicated
small unbalance current during normal flexibility with respect to operation with LVDC metallic return conductor can be
operation. reduced capacity during contingencies considered as an alternative to a ground
or maintenance. return path with electrodes.
This configuration is used if the required
transmission capacity exceeds that of a
single pole. It is also used if requirement
to higher energy availability or lower load HVDC HVDC
Cable/OHL Cable/OHL
rejection power makes it necessary to

AC System 2
AC System 1

AC System 2
AC System 1
split the capacity on two poles. Electrodes
LVDC
During maintenance or outages of one Cable/OHL
pole, it is still possible to transmit part
of the power. More than 50% of the HVDC HVDC
transmission capacity can be utilized, Cable/OHL Cable/OHL
limited by the actual overload capacity
of the remaining pole.
Fig. 2-6: in bipolar balanced operation (normal) Fig. 2-9: in bipolar balanced operation (normal)
The advantages of a bipolar solution over
a solution with two monopoles are Upon a single-pole fault, the current of
reduced cost due to one common or no the sound pole will be taken over by the 2.4.3 Bipole without Dedicated
return path and lower losses. The main ground return path and the faulty pole Return Path for Monopolar Operation
disadvantage is that unavailability of the will be isolated.
return path with adjacent components A scheme without electrodes or a
will affect both poles. dedicated metallic return path for
monopolar operation will give the lowest
HVDC initial cost.
Cable/OHL
AC System 2
AC System 1

Electrodes
HVDC
Cable/OHL

AC System 2
AC System 1

HVDC
Cable/OHL

Fig. 2-7: in monopolar ground return

operation (converter pole or OHL outage) HVDC
Cable/OHL
Following a pole outage caused by the
converter, the current can be commutated Fig. 2-10: in bipolar balanced operation (normal)
from the ground return path into a
metallic return path provided by the Monopolar operation is possible by
HVDC conductor of the faulty pole. means of bypass switches during a
converter pole outage, but not during an
HVDC conductor outage.
HVDC
Cable/OHL A short bipolar outage will follow a
converter pole outage before the bypass
AC System 1

AC System 2

Electrodes
operation can be established.

HVDC
Cable/OHL

Fig. 2-8: in monopolar metallic return

operation (converter pole outage)

7
3 Converter Theory

3.1 Bridge Circuit Function The angle between the time at which 3.2 12-Pulse Group and Converter
the valve voltage becomes positive and Transformer
Current flows through the valves when the firing time (start of commutation) is
the voltage between the anode and referred to as the firing delay. Fig. 3-2 HVDC converters are usually built as 12-
cathode is positive. For the valve to shows that for a firing delay of 90°, the pulse circuits. This is a serial connection
commutate the current, there must be average voltage equals zero. i.e. the of two fully controlled 6-pulse converter
a positive potential (voltage), and the positive and negative areas of the curve bridges and requires two 3-phase sys-
thyristor must have firing pulses. In the – voltage against time – cancel each tems which are spaced apart from each
reverse direction, i.e. when the potential other out. No active power flows through other by 30 electrical degrees. The phase
between anode and cathode is negative, the converter. difference effected to cancel out the
a firing pulse has no effect. The flow of 6-pulse harmonics on the AC and DC
current in a valve ends when the voltage When the firing delay is greater than side.
between anode and cathode becomes 90°, the negative voltage/time areas
negative. The instant when current begins dominate, and the polarity of the average
to flow through a valve, or to commutate direct voltage changes. Due to physical
from one valve to another, can be delayed reasons, the direction of the current does
by postponing the firing. This method not change. (The thyristor valves conduct 3 1
2
permits the average value of the outgoing current only in one direction.) When the
voltage of the rectifier to be changed. direction of energy flow is reversed, the
The firing pulses are generated by syn- delivery changes to the supply side. The
chronizing the network using an elec- rectifier becomes an inverter which
tronic control device. These pulses can be delivers energy to the AC network.
displaced from their ”natural firing“ point, 4
which is the point where the two phase The average value of the direct voltage
voltages intersect. The method of firing- as a function of the firing delay is given
by: 1 Valve Branch
pulse displacement is called phase 2 Double Valve
control. Udiα = 1.35 * UL * cos α
UL = secondary side line voltage 3 Valve Tower
4 6-pulse Bridge
α = firing angle
γ = extinction angle
Fig. 3-3: Arrangement of the valve branches
in a 12-pulse bridge
DC current in each valve and phase
1 3 5 1
0°
L1 L2 L3 Udi
60°
0° 120° Ud ωt α = 0°
6 2 4 6 2
0°
Id
i1
i2
ωt α = 60°
i3
60°
i4
i5
i6 ωt α = 90°
90 ° γ = 90°
i
L1
i
L2
iL 150° ωt
3 α = 150°
Id γ = 30°
1 3 5

L1
180° ωt
L2 Ud α = 180°
γ = 0°
L3

4 6 2
Fig. 3-1: Six-pulse converter bridge Fig. 3-2: DC voltage of bridge converter
as a function of α
8
 3.3 Reactive Power as a Function
α = 60° of Load
The curve of reactive power demand of
an HVDC station with changing active
power P can be calculated from equation:
Udi α
Q = P * tan [ arc cos ( cos α - dx)]
In Fig. 3-5, the reactive power demand
ωt of a converter is presented under three
different control methods.
If the terminal DC voltage Ud and the
firing angle α (or the extinction angle γ
of an inverter) are held constant, curve
(1) will be obtained. If, however, Uv is
Secondary Voltage held constant (Udi = const regulation), a
of the Transformer linear curve such as (2) is obtained. The
Basic AC Current power of a converter can also be changed
α
when the (nominal) current is held con-
stant by varying the DC voltage. Curve (3)
shows the reactive power demand for
this control method. It is important to
ϕ note that the entire area between curves
(1) and (3) is available for reactive power
control. Each point within this area can
be set by the selection of firing angles
α and ß (or γ).

Fig. 3-4:
Current displacement with angle control
Q/PN
HVDC DC Circuit 1.2
UdN = PdN Rec /IdN 3
1.0
UdN => nominal DC voltage 12-pulse
IdN => nominal DC current 0.8

PdNRec => nominal DC active power

0.6
at the rectifier
0.4 2

0.2 1
P/PN

0.5 1.0

1 Ud = const; α = const ( = const)

2 Ud = const; Uv = const
3 Id = const

Fig. 3-5:
Reactive power demand of an HVDC converter

dx = relative inductive voltage

drop
Uv = valve voltage
Ud = DC voltage 12-pulse
α = firing angle
ß = 180°- α
γ = extinction angle

9
3 Converter Theory

3.4 Reactive Power Control

420 kV 50 Hz 420 kV 50 Hz
The possibility of electronic reactive
power control as demonstrated in the
preceding section is used only to a very
limited degree in HVDC technology. This
is due to economic reasons. Both control
reactive power and commutation reactive
power are increased by the reduction of
the DC voltage and the corresponding
increase of current. However, load losses
increase with the square of the current.
Q = 103 Mvar Q = 103 Mvar
For this reason, application is limited to
the light loads where the necessary filter
circuits produce a considerable overcom- Q = 103 Mvar Q = 103 Mvar
pensation for the reactive power required
by the converter.
Q = 103 Mvar Q = 103 Mvar
Fig. 3-6 depicts the reactive power control
of the Dürnrohr HVDC link. In this system, Fig. 3-6: Reactive-power compensation and
a compensation to ± 60 Mvar was spe- control of an HVDC back-to-back link
cified. Compliance with the Q limit is
achieved by load-dependent switching Q (Mvar)
of a capacitor bank and one of the two 100

high-pass filters. Electronic reactive

power is used only in the light load range. 80
Normally, there is a difference between
the connect and disconnect points of
Normal load
Normal minimum load
Reduced minimum load

Over load

the reactive power elements. This pro- 60

vides a ”switching hysteresis” which
prevents too many switching operations
40
or even a ”pumping”.

20

100 200 300 400 500 600 700 P (MW)

P
____
0.2 0.4 0.6 0.8 1.0 1.2 P
N

- 20

- 40

- 60
Electronic Capacitor bank
reactive-power
regulation
High-pass f ilter 2
- 80

High-pass f ilter 1
- 100

Reactive-Power Balance
UAC in p.u. (AC bus voltage)
– cap. reactive-power reactive-power reactive-power reactive-power
+ ind converter AC filters reactors capacitors

QNetwork = + QConv – QFK*UAC 2 + QL*UAC 2 – QC*UAC 2

10
 Principle Arrangement of an HVDC Transmission Project 4

The Principle Arrangement of an HVDC

Transmission Project is reflected on the
Moyle Interconnector project. The HVDC
stations between Northern Ireland and
Scotland are operating with the following
highlights:
• Direct light triggered thyristor valves
for the complete HVDC system, with
1872 thyristors in total, with 20% better
reliability and all valve components free
from oil.
• Triple tuned AC filter in both stations.
• Unmanned stations, fully automatic
remote operation and automatic load
schedule operation.
• Hybrid optical ohmic shunt for DC
current measuring unit.
• Low noise station design for:
– AC filter capacitor and reactors
– converter transformer
– converter valve water cooling system
– DC hall with smoothing reactor
• Station design for DC see/land cable
with integrated return conductor and
fibre optic cable for control and
communication.

Date of contract 09/99

Delivery period 27 months

System Data
Transmission capacity 2 x 250 MW
System voltages 250 kV DC
275 kV AC
Rated current 1000 A
Transmission distance 63.5 km

M oy l e I n t e rco n n e c t o r

Ballycronan Auchencrosh Coylton

More

Overhead Line

Converter Station Converter Station AC Substation

Existing 275-kV Undersea Cables Existing 275-kV

Transmission Transmission
System System
Alternating Direct Alternating
Current Current Current

Northern Ireland Scotland

11
4
4. Principle Arrangement of an HVDC Transmission Project

LL
14

HA

LL
HA
DC

E
LV
VA
NG
DI
IL
BU
L
RO
4
DC

NT
kV

CO
0
25

EA
AR
ER
RM
O
SF
1

AN
TR
R
TE
ER
3 2 16
NV

14
CO

NK
BA
OR
CIT
PA
CA
T
UN

6 14 15
SH

10
8
9
250 DC Power Cable. HVDC Station Auchencrosh
63,5 km to HVDC Station
Ballycronan More
Northern Ireland Smoothing Reactor
AC-Filter

Pole 1, 250 MW
AC-Filter
Thyristor
Valves
C-Shunt

Thyristor
Valves AC-Filter

Pole 2, 250 MW
AC-Filter
Smoothing Reactor
AC-Filter

AC Bus

12
 11
TER
FIL
AC
ST
TER
FIL

9
8
10
AC
TT

15

275
kV A
C SW
ITCH 5
YAR 6 7
D 5 6 5
6

9
10 275 kV O
HL
8
10 13
9
12

14

1 Quadruple Thyristor Valve

2 Converter Transformer
3 Air Core Smoothing Reactor 10 Current Transformer
4 Control Room and Control Cubicle 11 Voltage Transformer
5 AC Filter Capacitor 12 Combined Current-Voltage Transformer
6 AC Filter Reactor 13 Capacitive Voltage Transformer
7 AC Filter Resistor 14 Surge Arrester
8 Circuit Breaker 15 Earthing Switch
9 Disconnector 16 AC PLC Filter

13
5 Main Components

Components 5.1.1 Introduction

Siemens is a leading supplier of HVDC The thyristor valves make the conversion
systems all over the world. Our compo- from AC into DC and thus are the central
nents are exceeding the usual quality component of any HVDC converter
standards and are system-tailored to the station. The thyristor valves are of the
needs of the grid. indoor type and air-insulated. Siemens
has more than 30 years experience in
the development and manufacturing of
thyristor valves and has maintained the
technical leadership by introducing new
innovative concepts such as the corrosion-
free water cooling and the self-protecting
direct-light-triggered thyristor. This directly
reflects in the high reliability of these
valves.

valve valve valve

valve valve valve

valve valve valve

valve valve valve

12-pulse group

Multiple
valve unit –
quadruple Valve
valve branch

Fig. 5.1-1: Principle circuit diagram

of a 12-pulse group consisting of three
quadruple valves

Fig. 5.1-2: General arrangement of

a 500 kV MVU (valve tower)

14
 Thyristor Valves 5.1

5.1.2 Valve Design

The modular concept of the Siemens
thyristor valves permits different
mechanical setups to best suit each
application: single, double, quadruple
valves or complete six-pulse bridges –
either free – standing or suspended from
the building structure.
For seismic requirement reasons which
exist in some regions of the world,
the standard Siemens valves for long
distance transmission are suspended
from the ceiling of the valve hall. The
suspension insulators are designed to
carry the weight and additional loads
originating for example from an unbal-
anced weight distribution due to insulator
failure, an earthquake or during main-
tenance. Connections between modules
(piping of cooling circuit, fibre optic ducts,
buswork, and suspension insulator
fixtures) are flexible in order to allow
stress-free deflections of the modules
inside an MVU (multiple valve unit)
structure. Figure 5.1-2 shows a typical
quadruple valve tower for a 500 kV DC
system. Each valve is made up of three
modules. Four arresters, each related to
one valve, are located on one side of the
valve tower. Ease of access for main-
tenance purposes, if required, is another
benefit of the Siemens valve design.
By varying the number of thyristors per
module and the number of modules per
valve, the same design can be used for
all transmission voltages that may be
required.

15
5.1 Thyristor Valves

5.1.3 Thyristor Development 5.1.4 LTT (Light-Triggered Thyristor)

Thyristors are used as switches and thus It has long been known that thyristors
the valve becomes controllable. The can be turned on by injecting photons
thyristors are made of highly pure mono- into the gate instead of electrons. The
crystalline silicon. The high speed of use of this new technology reduces the
innovation in power electronics technol- number of components in the thyristor
ogy is directly reflected in the develop- valve by up to 80%. This simplification
ment of the thyristor. The high perform- results in increased reliability and
ance thyristors installed in HVDC plants availability of the transmission system.
today are characterized by silicon wafer With LTT technology, the gating light
diameters of up to 5’’ (125 mm), blocking pulse is transmitted via a fibre optic cable
through the thyristor housing directly to Fig. 5.1-4: Valve module with direct-light-triggered thyristor
the thyristor wafer and thus no elaborate
Thyristor Current
(IdN)
Thyristor Blocking
Voltage (UDRM)
electronic circuits and auxiliary power
LTT 8 supplies are needed at high potential.
kA kV The required gate power is just 40 mW.
The forward overvoltage protection is
integrated in the wafer. Further benefits
6 Thyristor Blocking 6 of the direct light triggering are the
Voltage
unlimited black start capability and the
operation during system undervoltage
or system faults without any limitations.
4 4 In case of electrically triggered thyristors
(ETT), this is only possible if enough firing
Thyristor Current for
energy is stored long enough on the
Long-Distance Transmission thyristor electronics.
2 2
Direct light-triggered thyristors with Fig. 5.1-5: Silicon wafer and housing of a direct-
integrated overvoltage protection (LTT) light-triggered thyristor
is now a proven technology and the
Siemens standard. It was implemented
1970 1980 1990 2000 2003 successfully for the first time in 1997 Light Pipe
(Celilo Converter Station of the Pacific
Fig. 5.1-3: Thyristor development Intertie). It shows excellent performance
voltages up to 8 kV and current carrying and no thyristor failures or malfunction
capacities up to 4 kA DC. Thus no parallel of the gating system have been recorded. Cu Si
thyristors need to be installed in today’s BPA has emphasized its confidence in
HVDC systems for handling the DC this technology in 2001 by awarding
Siemens the contract to replace all Cu Mo
current. The required DC system voltages
are achieved by a series connection of mercury arc valves with direct-light-
a sufficient number of thyristors. triggered thyristor valves. Furthermore,
this valve technology is used for the Fig. 5.1-6: The optical gate pulse is transmitted
Moyle Interconnector (2 x 250 MW), directly to the thyristor wafer
which went into service in 2001 and is
on contract for the 3000-MW, ± 500-kV
Guizhou-Guangdong system.
Monitoring of the thyristor performance
is achieved by a simple voltage divider
circuit made from standard off-the-shelf
resistors and capacitors; monitoring
signals are transmitted to ground poten-
tial through a dedicated set of fibre optic
cables as for the ETT. However, all elec-
tronic circuits needed for the evaluation
of performance are now located at
Cu = Copper ground potential in a protected environ-
Si = Silicon ment, further simplifying the system.
Mo = Molybdenum The extent of monitoring is the same as
LTT = Light-triggered thyristors for the ETT.
ETT = electrically triggered It can be expected that this technology
thyristors will become the industry standard in
HVDC thyristor valves of the 21st century,
paving the way towards maintenance-
free thyristor valves.
16
5.1.5 Valve Cooling 5.1.6 Flame Resistance
Siemens has used the parallel water A lot of effort has been invested by
cooling principle for more than 25 years. Siemens to minimize the fire risk:
No corrosion problems have ever been
encountered. • All oil has been eliminated from the
valve and its components. Snubber
The thyristors are stacked in the module capacitors and grading capacitors use
with a heat sink on either side. The water SF6 as a replacement for impregnating
connection to the heat sinks can be oil.
designed in parallel or series as shown • Only flame-retardant and self-extin-
in figure 5.1-7. The parallel cooling circuit guishing plastic materials are used.
provides all thyristors with the same • A wide separation between the
cooling water temperature. This allows a modular units ensures that any local
better utilization of the thyristor capability. overheating will not affect neighbouring
Siemens makes use of this principle, components.
which offers the additional advantage • Careful design of the electrical
that electrolytic currents through the heat connections avoids loose contacts.
sinks – the cause for electrolytic corrosion
– can be avoided by placing grading The past has shown that Siemens HVDC
electrodes at strategic locations in the installations have never been exposed
water circuit. Siemens water cooling also to a hazardous valve fire. The tests
does not require any de-oxygenizing performed on actual components and
equipment. samples in the actual configuration as
used in the valve indicate that the im-
proved design is indeed flame-retardant
and the risk of a major fire following
a fault is extremely low or even non-
existent.

Fig. 5.1-8: Converter valves

d Sylmar HVDC station, Los Angeles, USA
b a c

a c
b

Fig. 5.1-7: Piping of module cooling circuit –

parallel flow (top); series flow (bottom)
a) thyristor; b) heat sink; c) connection piping;
d) manifold

17
5.2 Converter Transformer

Siemens supplies transformers which Project: Tian Guang

meet all requirements concerning power, HVDC bipolar long-
voltage, mode of operation, low noise distance transmission
level, connection techniques, type of PN = 2 x 900 MW
cooling, transport and installation. They Ud = ± 500 kV
also comply with special national design Transformers:
requirements. SN = 354/177/177 MVA
1-ph/3-w unit
All over the world, power transformers UAC = 220 kV
from Nuremberg enjoy a great reputation.
What the Nuremberg plant manufactures
reflects today’s state of the art and
testifies to the highest levels of quality
and reliability. Our quality management
system is certified to DIN 9001, the
world’s most stringent standard. Our
accredited test laboratories likewise meet
the latest specifications.

Fig. 5.2-1: Converter transformer for the Tian Guang

HVDC project during type test

Converter transformer for the Three Gorges

HVDC project 284 MVA, 1-ph/2-w unit

18
5.2.1 Functions of the HVDC 5.2.2 Transformer Design Variations
Converter Transformer
There are several aspects which play a
The converter transformers transform role in selecting the transformer design:
the voltage of the AC busbar to the
required entry voltage of the converter. Transportation Weight and Dimensions
The 12-pulse converter requires two In systems of high power, weight can
3-phase systems which are spaced apart be an important consideration, in
from each other by 30 or 150 electrical particular where transportation is difficult.
degrees. This is achieved by installing a The relative transportation weights of
transformer on each network side in the the 4 major design types are
vector groups Yy0 and Yd5. approximately as follows:
At the same time, they ensure the
voltage insulation necessary in order to Single-phase – two-winding transformer 1
make it possible to connect converter Single-phase – three-winding transformer 1.6
bridges in series on the DC side, as is
necessary for HVDC technology. The Three-phase – two-winding transformer 2.2
transformer main insulation, therefore, Three-phase – three-winding transformer 3.6
is stressed by both the AC voltage and
the direct voltage potential between The transport dimension and the weight
valve-side winding and ground. The of the converter transformer depends
converter transformers are equipped with on the limitations for street, railway and
on-load tap-changers in order to provide shipping, especially in the case of
the correct valve voltage. bridges, subways and tunnels.

Transformer Rating 5.2.3 HVDC Makes Special Demands

on Transformers
STrafo Rec (6-pulse) = √2 * IdN * Usec Rec
HVDC transformers are subject to
IdN nominal DC current
operating conditions that set them apart
Usec Rec Transformer-voltage
from conventional system or power
valve side (Rectifier)
transformers. These conditions include:
STrafo Inv (6-pulse) = √2 * IdN * Usec Inv
• Combined voltage stresses
Usec Inv Transformer voltage • High harmonics content of the
valve side (inverter) operating current
• DC premagnetization of the core
The valve windings which are connected
to the rectifier and the converter circuit
are subject to the combined load stress
of DC and AC voltage. Added to this
stress are transient voltages from outside
caused by lightning strikes or switching
operations.
The high harmonics content of the
operating current results from the virtually
quadratic current blocks of the power
converter. The odd-numbered harmonics
with the ordinal numbers of 5, 7, 11, 13,
17 … cause additional losses in the
windings and other structural parts.

19
5.2 Converter Transformer

5.2.4 Main Components of the Windings Bushings

Converter Transformer
The large number of parameters con- Compared to porcelain, composite
Core cerning transport limitations, rated power, bushings provide better protection
transformer ratio, short-circuit voltage, against dust and debris. A 15% higher
HVDC transformers are normally single- and guaranteed losses require significant DC voltage testing level compared to the
phase transformers, whereby the valve flexibility in the design of windings. windings underscores the particular
windings for the star and delta connection safety aspect of these components.
are configured either for one core with In concentric winding arrangements, star
at least two main limbs or separately for or delta valve windings lying directly on Special Tests for HVDC Transformers
two cores with at least one main limb, the core have proven optimal in many
depending on the rated power and the cases. The line winding, normally with a Special tests for verifying operating
system voltage. Appropriately sized return tapped winding, is then mounted radial functionality are required for HVDC
limbs ensure good decoupling for a outside this core configuration. transformers. The applicable international
combined arrangement of windings. standards are subject to constant further
The valve windings with high insulation development. Separate tests with DC
The quality of the core sheets, the levels and a large portion of current voltage, switching and lightning impulse
lamination of the sheets, and the nominal harmonics make particular demands on voltages cover the range of different
induction must all conform to special the design and the quality of the winding voltage loads. The 2-MV DC voltage
requirements covering losses, noise level, manufacturing. Together with its generator in the Nuremberg Transformer
over-excitation, etc. Special attention pressboard barriers, each limb set, in- Plant is well-suited for all required DC
must be paid to the DC premagnetization cluding a valve, an overvoltage and a voltage and reverse poling tests. The
of the core due to small asymmetries tapped winding, forms a compact unit, most important criterion is partial
during operation and stray DC currents which is able to cope with the demand discharge. A maximum of 10 discharges
from the AC voltage network. The effects made by voltage stress, loss dissipation, over 2000 pC during the last 10 minutes
of DC premagnetization must be and short-circuit withstand capability. of the test is permitted.
compensated by appropriate design and
manufacturing efforts (e.g. additional core Tank
cooling ducts, avoidance of flux pinching
in the core sheet). The unconventional tank design in HVDC
transformers result from the following
requirements:
• The valve-side bushing should extend
into the valve hall
• The cooling system is mounted on the
opposite side to facilitate rapid trans-
former exchange
For HVDC transformers with delta and
star valve winding in one tank, the valve
bushing must be arranged so that their
ends conform to the geometry of the
thyristor valve towers. This frequently
leads to very high connection heights
and the need to mount the oil expansion
tank at a significant height.
In close cooperation with the equipment
design department, the engineering
specialists at the Nuremberg Transformer
Plant have always been able to find a
design suited to every customer
requirement.

20
 Smoothing Reactor 5.3

5.3.1 Functions of the Smoothing smoothing reactors is often selected The wall bushing in composite design
Reactor in the range of 100 to 300 mH for long- is the state-of-the-art technology which
distance DC links and 30 to 80 mH for provides superior insulation perform-
• Prevention of intermittent current back-to-back stations. ance.
• Limitation of the DC fault currents
• Prevention of resonance in the 5.3.3 Arrangement of the
DC circuit Smoothing Reactor
• Reducing harmonic currents including
limitation of telephone interference In an HVDC long-distance transmission
system, it seems quite logical that the
Prevention of intermittent current smoothing reactor will be connected in
series with the DC line of the station pole.
The intermittent current due to the This is the normal arrangement.
current ripple can cause high over-volt- However in back-to-back schemes, the
ages in the transformer and the smoothing smoothing reactor can also be connected
reactor. The smoothing reactor is used to the low-voltage terminal.
to prevent the current interruption at
minimum load. 5.3.4 Reactor Design Alternatives
Limitation of the DC fault current There are basically two types of reactor
design:
The smoothing reactor can reduce the • Air-insulated dry-type reactors
fault current and its rate of rise for • Oil-insulated reactors in a tank
commutation failures and DC line faults.
The reactor type should be selected taking
This is of primary importance if a long the following aspects into consideration:
DC cable is used for the transmission. • Inductance
For an overhead line transmission, the • Costs
current stress in valves is lower than the • Maintenance and location of spare
stress which will occur during valve short units
circuit. • Seismic requirements
Fig. 5.3-1: Oil-insulated smoothing reactor –
Prevention of resonance in the An advantage of the dry-type reactor is Three Gorges project
DC circuit that maintaining spare units (to the extent • Inductance: 270 mH
necessary) is not very expensive because • Rated voltage: 500 kV DC
The smoothing reactor is selected to avoid they usually consist of several partial • Rated current: 3000 A DC
resonance in the DC circuit at low order coils. However for very large inductances
harmonic frequencies like 100 or 150 Hz. it is possible to have more than one unit
This is important to avoid the ampli- and it could be a problem if much space
fication effect for harmonics originally is not available.
from the AC system, like negative se-
quence and transformer saturation. In high seismic regions, setting them on
post-insulators or on an insulating plat-
Reducing harmonic currents form is a possible problem. Oil-insulated
including limitation of telephone smoothing reactors are then the preferred
interference solution.
Limitation of interference coming from The oil-insulated reactor is economical
the DC overhead line is an essential for very high power (Id2 * Ldr).
function of the DC filter circuits. However, It is the best option for regions with high
the smoothing reactor also plays an seismic requirements.
important role to reduce harmonic
currents acting as a series impedance. One bushing of the oil-insulated
smoothing reactor penetrates usually
5.3.2 Sizing of the smoothing Reactor into the valve hall, while the other
bushing is normally in a vertical position.
While the current and voltage rating of For the air-insulated dry-type smoothing
the smoothing reactor can be specified reactor, a wall bushing is needed to
based on the data of the DC circuit, the connect with the valves.
inductance is the determining factor
in sizing the reactor.Taking all design
Fig. 5.3-2: Air-insulated smoothing
aspects above into account, the size of reactor – Tian Guang project
• Inductance: 150 mH
• Rated voltage: 500 kV DC
• Rated current: 1800 A DC

21
5.4 Harmonic Filters

The filter arrangements on the AC side Fig. 5.4.1-1:

of an HVDC converter station have two Harmonic Order Different harmonic

Filter Impedance
main duties: filter types
• to absorb harmonic currents generated 1000
by the HVDC converter and thus to 800
reduce the impact of the harmonics 600
on the connected AC systems, like AC 400
voltage distortion and telephone 200
interference 0
• to supply reactive power for compen- Single - 0 10 20 30 40 50
sating the demand of the converter tuned
station
Each filter branch can have one to three Harmonic Order
tuning frequencies. Figure 5.4.1-1 shows
different harmonic filter types with their Filter Impedance
impedance frequency characteristics. 1000
800
600
400
200
0
Double- 0 10 20 30 40 50
tuned

Harmonic Order
Filter Impedance

800
600
400
200
0
Triple- 0 10 20 30 40 50
tuned

Fig. 5.4.1-2:
AC filters and capacitor banks
of Gezhouba/Shanghai

22
 AC Harmonic Filter 5.4.1

5.4.1.1 Design Criteria for AC Filters related to the harmonic voltage on the There are basically two methods to
converter station busbar. The purpose of include the network impedance in the
Reactive Power Requirements the filter circuit is to provide sufficiently filter calculations:
The reactive power consumption of an low impedances for the relevant harmo-
nic components in order to reduce the • to calculate impedance vectors for all
HVDC converter depends on the active relevant harmonics and grid conditions
power, the transformer reactance and harmonic voltages to an acceptable level.
• to assume locus area for the imped-
the control angle. It increases with in- The acceptance criteria for the harmonic ance vectors
creasing active power. A common re- distortion depend on local conditions and
quirement to a converter station is full regulations. A commonly used criterion The modelling of a complete AC network
compensation or overcompensation at for all harmonic components up to the with all its components is very complex
rated load. In addition, a reactive band for 49th order is as follows: and time-consuming. For this reason, the
the load and voltage range and the locus method is very often used. It is
permitted voltage step during bank Dn individual harmonic voltage based on a limited number of measure-
switching must be determined. These distortion of order n in percent of ments or calculations. Different locus
factors will determine the size and the fundamental AC busbar voltage areas for different harmonics or bands
number of filter and shunt capacitor (typical limit 1%) are often determined to give a more
banks. precise base for the harmonic perform-
Drms total geometric sum of individual ance calculation.
Harmonic Performance Requirements voltage distortion Dn (typical limit
2%) A typical locus area is shown in
HVDC converter stations generate fig. 5.4.1-4. It is assumed that the im-
characteristic and non-characteristic The BTS Telephone Interference Factor pedance vector will be somewhere inside
harmonic currents. For a twelve-pulse (TIF) and the CCITT Telephone Harmonic the perimeter of the coloured area.
converter, the characteristic harmonics Form Factor (THFF) are determined with
are of the order n = (12 * k) ± 1 (k = 1,2,3 weighted factors in order to evaluate the The impedance vector of the filter is
...). These are the harmonic components voltage distortion level on the AC busbar transformed into the Y plane for each
that are generated even during ideal with respect to the expected interference harmonic frequency.
conditions, i.e. ideal smoothing of the level in nearby analogue telephone
systems. The IT product is a criterion for With both the network and the filter
direct current, symmetrical AC voltages, impedances plotted in the admittance
transformer impedance and firing angles. harmonic current injected into AC over-
head lines. The criteria based on tele- plane, the shortest vector between the
The characteristic harmonic components filter admittance point and the network
are the ones with the highest current phone interference are in many cases
irrelevant, because modern digital tele- admittance boundary gives the lowest
level, but other components may also possible admittance value for the parallel
be of importance. The third harmonic, phone systems are insensitive to har-
monic interference. combination of the network and the filter.
which is mainly caused by the negative This value is used to determine the
sequence component of the AC system, highest possible harmonic voltage.
will in many cases require filtering. Network Impedance

An equivalent circuit for determination The distortion level on the AC busbar

of harmonic performance is given in depends on the grid impedance as well
figure 5.4.1-3. The most commonly used as the filter impedance. An open circuit
criteria for harmonic performance are model of the grid for all harmonics is not
on the safe side. Parallel resonance
between the filter impedance and the
grid impedance may create unacceptable
amplification of harmonic components
for which the filters are not tuned. For Ymin = 1/Rmax Ymax = 1/Rmin
Ih ZF Uh ZN this reason, an adequate impedance
model of the grid for all relevant har-
monics is required in order to optimize
the filter design. Yf
Harmonic Filter Network
Current Impedance Impedance
Source Yres

Fig. 5.4.1-4 Circle of network admittance and

Fig. 5.4.1-3: Equivalent circuit for calculation
the resonance conditions
of harmonic voltages and currents in the
AC system
Ih = harmonic source current
Zf = filter impedance
ZN = network impedance
Uh = harmonic voltage

23
5.4.1 AC Harmonic Filter

The selective resonance method repre- Requirements to Ratings • Filter Energization

sents a reasonable compromise. It takes The AC filter is assumed to be
into consideration the fact that the Steady-State Calculation energized at the moment for the
highest voltage distortion (highest har- The voltage and current stresses of AC maximum AC bus peak voltage. This
monic voltage) occurs with a parallel filters consist of the fundamental case is decisive for the inrush currents
resonance between filter and AC network. frequency and harmonic components. of AC filters.
It is unrealistic however, to assume that Their magnitudes depend on the AC
such a parallel resonance takes place at • Fault Recovery after Three-Phase
system voltage, harmonic currents, Ground Fault
all frequencies. Normally it is sufficient operating conditions and AC system
to consider in the calculation of total Various fault-clearing parameters
impedances. The rating calculations are should be investigated to determine
distortion and TIF value only two maxi- carried out in the whole range of
mum individual distortions from the the maximum energy stresses for AC
operation to determine the highest filter arresters and resistors. The worst-
resonance calculation. The AC network is steady-state current and voltage stresses
assumed to be open for the remaining case stresses are achieved if the
for each individual filter component. HVDC converters are blocked after
harmonic currents.
fault initiation, while the AC filters
The filter calculations must reflect de- Transient Calculation remain connected to the AC bus after
tuning caused by AC network frequency The objective of the transient rating fault clearing and recovery of the AC
deviations and component parameter calculation is to determine the highest system voltage. In this case, a tempo-
deviations. Production tolerances, tempe- transient stresses for each component rary overvoltage with high contents of
rature drift and failure of capacitor ele- of the designed filter arrangement. The non-characteristic harmonics will occur
ments are the main contributors to results of the transient calculation should at the AC bus due to the effects of
parameter deviations. contain the voltage and current stresses load rejection, transformer saturation
for each component, energy duty for filter and resonance between filter and
resistors and arresters, and the insulation AC network at low frequency.
levels for each filter component.
To calculate the highest stresses of both
lightning and switching surge type,
different circuit configurations and fault
cases should be studied:
• Single-Phase Ground Fault
The fault is applied on the converter
AC bus next to the AC filter. It is
assumed that the filter capacitor is
charged to a voltage level corres-
ponding to the switching impulse
protective level of the AC bus arrester.
• Switching Surge
For the calculation of switching
surge stresses, a standard wave of
250/2500 μs with a crest value equal
to the switching impulse protective
level of the AC bus arrester is applied
at the AC converter bus.

Fig. 5.4.2-1 DC filter of Guangzhou/China

24
 DC Harmonic Filter 5.4.2

5.4.2.1 DC Filter Circuits 5.4.2.2 Design Criteria for DC Filter The equivalent disturbing current com-
Circuits bines all harmonic currents with the aid
Harmonic voltages which occur on the of weighting factors to a single inter-
DC side of a converter station cause AC The interference voltage induced on the ference current. With respect to tele-
currents which are superimposed on the telephone line can be characterized by phone interference, it is the equivalent
direct current in the transmission line. the following equation: to the sum of all harmonic currents. It
These alternating currents of higher also encompasses the factors which
frequencies can create interference in m
determine the coupling between the
neighbouring telephone systems despite
limitation by smoothing reactors.
Ieq =
√ ∑ (H
1
μ * Cμ * Iμ(x) )
2
HVDC and telephone lines:
DC filter circuits, which are connected Vin(x) = Z * Ieq • Operating mode of the HVDC system
in parallel to the station poles, are an (bipolar or monopolar with metallic or
effective tool for combating these pro- where ground return)
blems. The configuration of the DC filters • Specific ground resistance at point x
very strongly resembles the filters on the
AC side of the HVDC station. There are Vin(x) = Interference voltage on the The intensity of interference currents is
several types of filter design. Single and telephone line at point x strongly dependent on the operating
multiple-tuned filters with or without the (in mV/km) condition of the HVDC. In monopolar
high-pass feature are common. One or Hμ = Weighting factors which reflect operation, telephone interference is
several types of DC filter can be utilized the frequency dependence of significantly stronger than in bipolar
in a converter station. the coupling between tele- operation.
phone and HVDC lines
Cμ = “C message“ – weighting
factors
Iμ(x) = Resulting harmonic current
of the ordinal number μ in the
HVDC line at point x as the
vector sum of the currents
caused by the two HVDC
stations
Ieq = Psophometric weighted
equivalent disturbing current
Z = Mutual coupling impedance
between the telephone and
HVDC lines

25
5.4.3 Active Harmonic Filter

Active filters can be a supplement to A transformer matches the voltage and

passive filters due to their superior per- current levels at the converter output
formance. They can be installed on the and provides the required insulation level.
DC side or on the AC side of the convert- The goal of the scheme is to inject har-
er. The connection to the high-voltage monics in the network with the same
system is achieved by means of a passive amplitude and the opposite phase of the
filter, forming a so-called hybrid filter. This harmonics at the measurement point in
arrangement limits the voltage level and order to cancel them.
the transient stresses on the active part,
so that comparatively low equipment The filter for AC application comprises
ratings can be used. Appropriate design three single-phase systems controlled
allows the exploitation of the positive by a common digital control system. A
characteristics of both passive and active major difference is the measurement:
filters. Additionally, the passive part instead of measuring the line current,
can be used as a conventional passive the active filter at Tjele measures and
filter if the active part is by-passed for eliminates harmonics at the 400 kV AC
Fig. 5.4.3-1: Active DC filter on site
(Tian Guang HVDC project) maintenance purposes. busbars of the station. This has the ad-
vantage that the harmonic control requi-
res just one measurement point, compa-
red to a current measuring scheme,
Main Components which would require to measure the
400 kV Bus No.Component current at several points and combining
the measured signals. The other advan-
Capacitive Existing 1 IGBT converter tage is that the active filter works just
Potential Optical Passive like a passive filter ideally should do, i.e.
Transformer
Interface Filter 2 Reactor for inductivity
From the ZF2 adapting eliminating the voltage in the bus, thus
Other Phases
Underground
representing no change in philosophy.
Active AC Filter Cable
3 Thyristor switch for con-
To/From Main verter overvoltage and The active filter is fully assembled in a
Common Simadyn D
cubicle
Components overcurrent protection transportable container and is tested at
of the Other
Control and Auxiliary (control and
protection) Phases (in 4 Transformer the factory as a complete system before
Equipment the Container) shipping. Fig. 5.4.3-5 shows the installed
2 5 Low-pass filter active AC filter (in the container) at the
IGBT
1 3 4 5 6 7 6 Vacuum switch Tjele substation.
conv. LP 8 9
7 ZnO arrester
8 Isolators and grounding
switches
9 LC branch for deviating
Main Components
(one Set for Each Phase) the 50-Hz current
component
Fig. 5.4.3-2: Single-line diagram
of the active AC filter.
All phases have the same topology.
The Siemens active filters use voltage-
sourced IGBT converters with a high
switching frequency to produce an output
voltage up to approximately 700 Vpeak,
containing harmonics up to the 50th as
required. A powerful high-speed con-
trol and protection system processes
the currents and/or voltages measured
at the network by appropriate sensors
and produces the control pulses for the
IGBT’s.

26
One harmonic controller is dedicated to
each harmonic selected for elimination
by the action of the active filter. In these
harmonic controllers, the particular Voltage on the To the IGBT
400-kV Busbar Converter
harmonic is isolated and expressed by
a complex signal in the frequency domain.
This is done through multiplication by
sin (hωt) and cos (hωt), where h is the Optical Self-Tuning IGBT
order of the harmonic, ω the network Input system control
angular frequency and t the time. These
two orthogonal signals are produced by
a module synchronized by the funda- LP PI
Filter Controller Σ
mental component of the filter current.
The signal pair obtained after the
mentioned multiplication and filtering To Other From Other
feeds a complex controller with PI Harmonic Harmonic
cos (hωt)
characteristic. The output of the controller Controllers Synchronization sin (hωt)
Controllers
is then shifted back to the time domain
by multiplication by cos (hωt) and sin (hωt).
Harmonic Controller
The process is essentially linear, so that
all harmonic controllers can operate
Fig. 5.4.3-3: Principle block diagram of the harmonic control
simultaneously and the sum of all har-
monic controller outputs gives the wave-
form required by the active filter. This
signal is then given to the IGBT control
module, which includes a pulse width
modulator besides functions for pro-
tection and supervision of the converter.

Harmonic voltages at the 400-kV bus …with active filter control (23th, 25th,
(L1) without and… 35th, 47th and 49th harmonics)
Fig. 5.4.3-4: Plots from measurement:
left without, right with active filter control

Fig. 5.4.3-5: Installation of the active AC filter, 400-kV

substation Tjele (Denmark)

27
5.5 Surge Arrester

Siemens surge arresters are designed

optimally to the following requirements:
Excellent pollution performance for Arrester Voltage Referred Rated Voltage ÛR
to Continuous Operating Continuous Operating
coastal and desert regions or in areas Voltage Û/ÛC
with extreme industrial air pollution. Voltage ÛC

High mechanical stability, e.g. for use

in seismic zones. 2
Extremely reliable pressure relief
behaviour for use in areas requiring
special protection.

What is more, all Siemens surge arresters

are sized for decades and the material 1
used provides a contribution towards the 20 °C
protection of the environment. 115 °C
The main task of an arrester is to protect 150 °C
the equipment from the effects of over-
voltages. During normal operation, it should 0
have no negative effect on the power 10-4 10-3 10-2 10-1 1 10 102 103 104
system. Moreover, the arrester must be
Current through Arrester Ia [A]
able to withstand typical surges without
incurring any damage. Non-linear resistors
with the following properties fulfil these Fig. 5.5-1: Current/voltage characteristics of a non-linear MO arrester
requirements:
• Low resistance during surges so that
overvoltages are limited
• High resistance during normal operation
in order to avoid negative effects on the
power system and
• Sufficient energy absorption capability
for stable operation
MO (Metal Oxide) arresters are used in
medium-, high-and extra-high-voltage
power systems.
Here, the very low protection level and
the high energy absorption capability
provided during switching surges are
especially important. For high voltage
levels, the simple construction of MO
arresters is always an advantage.

Arresters with Polymer Housings

Fig. 5.5-2 shows two Siemens MO
arresters with different types of housing.
In addition to what has been usual up to
now – the porcelain housing – Siemens
offers also the latest generation of high-
voltage surge arresters with polymer
housing.

Fig. 5.5-2: Measurement of residual voltage

on porcelain-housed (foreground) and
polymer-housed (background) arresters

28
Fig. 5.5-3 shows the sectional view of For terminal voltage lower than the
such an arrester. The housing consists of permissible maximum operating voltage
a fibre-glass-reinforced plastic tube with (MCOV), the arrester is capacitive and
insulating sheds made of silicon rubber. carries only few milli-amps. Due to its
The advantages of this design which has extreme non-linear characteristics, the
the same pressure relief device as an arrester behaves at higher voltages as
arrester with porcelain housing are low-ohmic resistor and is able to dis-
absolutely safe and reliable pressure charge high current surges. Through
relief characteristic, high mechanical parallel combination of two or more
strength even after pressure relief and matched arrester columns, higher energy
excellent pollution-resistant properties. absorption capability of the ZnO arrester
The very good mechanical features mean can be achieved.
that Siemens arresters with polymer
housing (type 3EQ/R) can serve as post Routine and type tests have been
insulators as well. The pollution-resistant determined in accordance with the
properties are the result of the water- international standards:
repellent effect (hydrophobicity of the IEC 60060 High-voltage test techniques
silicon rubber). IEC 60071 Insulation coordination
The polymer-housed high-voltage arrester IEC 60099 Surge arresters
design chosen by Siemens and the high-
quality materials used by Siemens
provide a whole series of advantages
including long life and suitability for
outdoor use, high mechanical stability Fig. 5.5-3: Cross-section of a polymer-housed
and ease of disposal. arrester

Flange with Gas Diverter Nozzle

Seal

Pressure Relief Diaphragm

Compressing Spring

Metal Oxide Resistors

Composite Polymer Housing

FRP Tube/Silicon Sheds

29
5.5 Surge Arrester

AC Filter Bank 9 10 DC to DC line 10

1 DC

Aa
AC V D D
2 Filter 4 AC Bus 5 11

A V
DC 12
3 7 C Filter
V
Fdc2
Fac1 Fac2 6 Fdc1
A V
8 Neutral

Valve Hall Boundary E Cn E

Neutral 8

Arrester Type Location Main Task

AC bus arrester ’A’ The ZnO arrester will be installed close to Limit the overvoltages on the primary and secondary
the converter transformer line side bushing side of the converter transformer

AC filter bus The ZnO arrester will be installed at the Protect the AC filters busbar against
arrester ‘Aa’ busbar of the AC filter banks lightning surges

Valve-arrester ‘V’ 3-pulse commutation group The main events to be considered with respect to
arrester discharge currents and energies are:
a) Switching surges from the AC system through
converter transformer
b) Ground fault between valve and HV bushing of
converter transformer during rectifier operation

Converter group 12-pulse converter group Protection against overvoltages from the
arrester ‘C’ AC and DC side

DC bus arrester ‘D’ At the HV smoothing They will protect the smoothing reactor and the
reactor and at the DC lines converter station (e.g. DC switchyard) against
overvoltages coming from the DC side

Neutral DC bus Neutral DC bus The neutral bus arresters protect the LV terminal of
arrester ‘E’ the12-pulse group and the neutral bus equipment

AC filter arrester AC filter The operating voltage for the AC filter arresters consists
‘Fac‘ of low fundamental frequency and harmonic voltages.
Overvoltages can occur transiently during faults

DC filter arrester DC filter The operating voltage for the DC filter arresters consists
‘Fdc‘ of low DC component and harmonic voltages.
Overstresses may occur transiently during DC bus
fault to ground

30
 DC Transmission Circuit 5.6

5.6.1 DC Transmission Line 5.6.1.1 Towers

DC transmission lines could be part of Such DC transmission lines are mechani-
overall HVDC transmission contract either cally designed as it is practice for normal
within a turnkey package or as separately AC transmission lines; the main
contracted stand-alone item, later inte- differences are:
grated into an HVDC link. • The conductor configuration
• The electric field requirements
As an example of such a transmission • The insulation design
line design, an existing bipolar tower for
the 300-kV link between Thailand and 5.6.1.2 Insulation
Malaysia is shown in Fig.5.6.1-1.
The most critical aspect is the insulation
design and therefore this topic is
described more detailed below:
For DC transmission lines, the correct
insulation design is the most essential
subject for an undisturbed operation
during the lifetime of the DC plant.

Design Basics
• The general layout of insulation is
based on the recommendations of
IEC 60815 which provides 4 pollution
classes.
• This IEC is a standard for AC lines. It
has to be observed that the creepage
distances recommended are based on
the phase-to-phase voltage (UL-L). When
transferring these creepage distances
recommended by IEC 60815 to a DC
line, it has to be observed that the DC
voltage is a peak voltage pole to
ground value (UL-G). Therefore, these
creepage distances have to be multi-
plied by the factor √3.
• Insulators under DC voltage operation
Fig. 5.6.1-1: are subjected to more unfavourable
DC transmission line conditions than under AC due to higher
(bipolar tower 300-kV link) collection of surface contamination
caused by constant unidirectional
electric field. Therefore, a DC pollution
factor as per recommendation of
CIGRE (CIGRE-Report WG04 of
Cigre SC33, Mexico City 1989) has
to be applied.
The correction factors are valid for por-
celain insulators only. When taking com-
posite insulators into consideration,
additional reduction factors based on the
FGH report 291 “Oberflächenverhalten
von Freiluftgeräten mit Kunststoffge-
häusen“ must be applied.

31
5.6.1 DC Transmission Line

Types of Insulators Long-Rod Porcelain Type Composite Long-Rod Type

There are 3 different types of insulators Positive Aspects: Positive Aspects:
applicable for DC transmission lines: • Long-term experience/track record • Small number of insulators in one string
• Cap and pin type • Good mechanical strength • Up to 400 kV per unit possible
• Long-rod porcelain type • Puncture-proof • Good mechanical strength, no chipping
• Composite long-rod type • Good self-cleaning ability of sheds possible
• Less intermediate metal parts • Very light – easy handling during
In detail: • Due to caps on both insulator ends not construction and maintenance, logistical
Cap and Pin Type subjected to pin corrosion because of advantages in areas with poor access
low track current density • Puncture-proof
Positive Aspects: • Moderate price • Good self-cleaning behaviour –
• Long-term experience/track record hydrophobicity of surface which offers
• Good mechanical strength Negative Aspects: advantages of less creepage distance
• Vandalism-proof • Heavy strings up to pollution class II
• Flexibility within the insulator string • String not very flexible • Very good RIV and corona behaviour
Negative Aspects: • Under extreme vandalism failure of • Good resistance against vandalism
• Very heavy strings string possible • Shorter insulator string length
• Insulator not puncture-proof • Very competitive price
• Poor self-cleaning ability
• Loss of strength/reliability due to Negative Aspects:
corrosion of pin in polluted areas caused • Relatively short track record in DC appli-
by high track current density (this is cation (since 1985 first major application
extremely important for DC lines) in the USA)
• Many intermediate metal parts • Less tracking resistance against flash-
• High RIV and corona level over (can be improved by means of
• For DC applications, special shed design corona rings)
and porcelain material necessary
• Very expensive

Example/Comparison of Insulator Application for a 400 kV Transmission Line

Cap and Pin Porcelain Long-Rod Composite Long-Rod

Insulator string length 5270 mm 5418 mm 4450 mm

31 insulators 4 insulators 1 insulator

Creepage per unit 570 mm 4402 mm 17640 mm

Weight of string 332 kg 200 kg 28 kg

Breaking load 160 kN 160 kN 160 kN

32
 DC Cable 5.6.2

5.6.2.1 General Application for 2) Oil-Filled Cable 2) Lapped Thin Film Insulation
DC Cables In comparison to mass-impregnated
cables, the conductor is insulated by As insulating material a lapped non-
An important application for HVDC are paper impregnated with a low-viscosity impregnated thin PP film is used instead
transmission systems crossing the sea. oil and incorporates a longitudinal duct of the impregnated materials. The tests
Here, HVDC is the preferred technology to permit oil flow along the cable. Oil- for the cable itself are completed. Now
to overcome distances > 70 km and trans- filled cables are suitable for both AC and the tests for the accessories such as
mission capacities from several hundred DC voltages with DC voltages up to joints are under process.
to more than a thousand MW (for bipolar 600 kV DC and great sea depths. Due This type of cable can sustain up to 60%
systems). For the submarine transmission to the required oil flow along the cable, higher electrical stresses in operation,
part, a special cable suitable for DC the transmission line lengths are however making it suitable for very long and deep
current and voltage is required. limited to <100 km and the risk of oil submarine cables.
leakage into the environment is always Another area of development are the
5.6.2.2 Different Cable Types subject to discussions. cable arrangements. For monopolar
For HVDC submarine cables there are transmission systems, either the return
different types available. 5.6.2.3 Future Developments for path was the ground (’ground return‘) or
HVDC Cables a second cable. The first solution always
1) Mass-Impregnated Cable provokes environmental concerns where-
This cable type is used in most of Most of the research and development
activities for new cable types are done as the second one has excessive impact
the HVDC applications. It consists on the costs for the overall transmission
of different layers as shown in with the insulation material. These
include: scheme.
Fig. 5.6.2.2-1. Therefore, a new cable was developed
The conductor is built of stranding copper 1) XLPE with an integrated return conductor. The
layers of segments around a central cable core is the traditional design for a
To overcome the disadvantages of the mass-impregnated cable and the return
circular rod. The conductor is covered by above mentioned cable types, extensive
oil and resin-impregnated papers. The conductor is wound outside the lead
R&D was conducted by the cable sheath. The conductor forms also part of
inner layers are of carbon-loaded papers suppliers. The result is the XLPE cable.
whereas the outer layer consists of the balanced armour, together with the
XLPE means ‘cross-linked polyethylene‘ flat steel wire layer on the outside of the
copper-woven fabrics. and forms the insulation material. The
The fully impregnated cable is then lead- return conductor insulation.
conductor is the segmented copper This cable type was installed between
sheathed to keep the outside environ- conductor insulated by extruded XLPE
ment away from the insulation. The Scotland and Northern Ireland for
layers. The insulation material is suitable 250 kV and 250 MW. R&D is ongoing to
next layer is the anti-corrosion protection for a conductor temperature of 90°C and
which consists of extruded polyethylene. increase the voltage as well as the capa-
a short-circuit temperature of 250°C. city of the cable with integrated return
Around the polyethylene layer galvanized Although the main application for XLPE
steel tapes are applied to prevent the conductor.
cables is the land installation and the off-
cable from permanent deformation shore industry, XLPE with extruded
during cable loading. Over the steel tapes insulation material for HVDC systems of
a polypropylene string is applied followed lower transmission capacities are under
by galvanized steel wire armour. development.
The technology is available for voltages
up to 500 kV and a transmission capacity
of up to 800 MW in one cable with instal-
lation depths of up to 1000 m under sea
level and nearly unlimited transmission
lengths. The capacity of mass-impreg-
nated cables is limited by the conductor
temperature which results in low overload
capabilities.

1 Conductor of copper-shaped wires

2 Insulation material
3 Core screen
4 Lead alloy sheath
5 Polyethylene jacket
6 Reinforcement of steel tapes
7 Bedding
8 Armour of steel flat wires

Fig. 5.6.2.2-1: Mass-impregnated cable

33
5.6.3 High Speed DC Switches

5.6.3.1 General 5.6.3.2 Types and Duties of the High-Speed DC Switches

Like in AC substations, switching devices Type Duties
are also needed in the DC yard of HVDC
stations. One group of such devices can HSNBS The HSNBS must commutate some
be characterized as switches with direct (High-Speed Neutral Bus Switch) direct current into the ground electrode
current commutation capabilities, path in case of faults to ground at the
commonly called ”high-speed DC station neutral.
switches”. HSGS The HSGS is needed to connect the
Siemens standard SF6 AC circuit-breakers (High-Speed Ground Switch) station neutral to the station ground grid
of proven design are able to meet the if the ground electrode path becomes
requirements of high-speed DC switches. isolated.
MRTB If one pole of a bipolar system has to be
(Metallic Return Transfer Breaker) blocked, monopolar operation of the
HVDC
second pole is achieved automatically,
Overhead Line but with return current through ground
(refer to Fig. 5.6.3-1). If the duration of
AC System 1

AC System 2

Electrodes ground return operation is restricted, an

alternate mode of monopolar operation
is possible if the line of the blocked pole
HVDC can be used for current return. This mode
Overhead Line is called metallic return (refer to Fig.
5.6.3-1). The MRTB is required for the
transfer from ground to metallic return
Bipolar without interruption of power flow.
GRTS The GRTS is needed for the retransfer
(Ground Return Transfer Switch) from metallic return to bipolar operation
HVDC via ground return, also without
Overhead Line interruption of power flow.
AC System 2
AC System 1

Electrodes

HVDC
Overhead Line

Monopolar ground return

HVDC
Overhead
overhead Line
line
AC System 1

AC System 2

Electrodes

HVDC
Overhead
overhead Line
line

monopolar metallic return

Monopolar

Fig. 5.6.3-1: HVDC system configurations

MRTB at Tian Guang/China DC switchyard

34
5.6.3.3 Design Considerations The ground resistance Re is normally much With reference to Fig 5.6.3-4, the principle
lower than the metallic resistance Rm. of commutation is as follows: At t0,the
Details regarding the duties of ”HSNBS” Therefore, during the transitional steady- contacts of the breaker separate, thereby
and ”HSGS” are not discussed here but state condition with both MRTB and GRTS introducing an arc into the circuit. The
the more severe requirements for “MRTB“ closed, most of the current is flowing characteristic of this arc sets up an oscilla-
and ”GRTS“ are explained. through ground which determines the tory current (frequency determined by
commutation requirements for MRTB and Lp Cp) which is superimposed on the
Fig. 5.6.3-2 shows the disposition of MRTB GRTS. I3 may reach values of up to 90% current I1. As Rp is very small, the oscillation
and GRTS. Rm and Lm represent resistance of the total current I0 and I4 values of up is not damped but increases. As soon as
and inductance of the transmission line. to 25% of I0. the current I1 passes through zero (refer
Re and Le comprise resistances and The following considerations refer to MRTB to t1 in Fig. 5.6.3-4), the breaker current is
inductances of the ground return path. only. From the above it can be concluded interrupted. I3 ,however, remains unchanged
that the commutation duties for transfer now charging the capacitor Cp until it
from ground to metallic return (MRTB) are reaches a voltage limited by the energy
much heavier than from metallic to ground absorber. This voltage acts as a counter
I4 Rm Lm
return (GRTS). voltage to reduce the current I3 and to in-
Fig. 5.6.3-3 shows the basic MRTB circuit. crease the current I4 (refer to Fig. 5.6.3-4
GRTS An energy absorber and the LpCp resonant and Fig. 5.6.3-3). When the absorber
I3 Re Le circuit (Rp represents the ohmic resistance limiting voltage has been reached, the
I0
of that branch only) are connected in current I3 flows into the absorber which
MRTB parallel to the main switch (MRTB) which dissipates an amount of energy deter-
is a conventional SF6 -type AC breaker. mined by the counter voltage to bring I3
to zero. When I3 has dropped to zero, I4
equals I0 and the current commutation
from ground to metallic return has been
Fig. 5.6.3-2: Equivalent circuit relevant to completed. It should be noted that the
MRTB and GRTS operation current I0 of the system (refer to Fig. 5.6.3-2)
did not change, i.e. the power transmission
was never interrupted.
I4 Rm Lm
There are also MRTB principles other than
Lp Cp the explained one which are based on
GRTS Rp Lp Cp complex resonant circuits, externally exci-
I3 Re Le ted with additional auxiliary power sources.
I0
With respect to reliability and availability,
MRTB the advantage of the above principle with
I3 I1 Uarc
Energy Absorber passive resonant circuit which is used by
Siemens is quite evident. The nozzle
system and specifically the flow of SF6
I1 gas in the Siemens standard SF6 AC
Fig. 5.6.3-3: Details of the MRTB circuit
breakers result in an arc characteristic
t0 t1 t which ensures reliable operation of the
tc passive resonant circuit. One unit of a
Uabsorber standard three-phase AC breaker is used.
Uarc Extensive series of laboratory tests have
I3 shown the capabilities of Siemens SF6
breakers for this application. Furthermore,
such switches are successfully in operation
in various HVDC schemes.

Fig. 5.6.3-4: Principles of MRTB operation

35
5.6.4 Earth Electrode

5.6.4.1 Function of the Earth 5.6.4.2.2 Vertical Land Electrode

Electrode in the HVDC System
If the ground strata near the surface have
Earth electrodes are an essential Fill a high specific resistance, but
component of the monopolar HVDC underneath, there is a conductive and
transmission system, since they carry 1.5 – 2.5 m
sufficiently thick stratum at a depth of
Crushed several tens of meters, the vertical deep
the operating current on a continuous
Stone electrode is one possible solution.
basis. They contribute decisively to the
Conductor Figure 5.6.4-3 shows, as an example,
profitability of low-power HVDC systems, (Iron)
since the costs for a second conductor one of the four deep electrodes at Apollo,
Coke Bed
(with half the nominal voltage) are (0.5 x 0.5m2) the southern station of the Cahora Bassa
significantly higher, even for transmission HVDC system.
over short distances, than the costs for
Fig. 5.6.4-1: Cross section through a horizontal Manhole
the earth electrodes. land electrode Flexible
Earth electrodes are also found in all Connection
bipolar HVDC systems and in HVDC As shown in figure 5.6.4-1, the electrode Feed Cable
multi-point systems. As in any high- conductor itself, which is generally made Concrete
voltage system, the power circuit of the of iron, is laid horizontally at a depth of Cover
approximately 2 m. It is embedded in
HVDC system requires a reference point
coke which fills a trench having a cross
for the definition of the system voltage section of approximately 0.5 x 0.5 m2.
80 m
as the basis for the insulation coordination Graphite Rod
and overvoltage protection. In a bipolar The advantage of this design becomes
apparent in anodic operation. The passage Crushed
HVDC system, it would conceivably be Stone
possible to connect the station neutral of the current from the electrode
conductor into the coke bed is carried Borehole ø:
point to the ground mat of the HVDC
10
m

primarily by electrons, and is thus not 0.57 m

station to which the line-side star points associated with loss of the material. Coarse Grain
of the converter transformers are also Graphite
40 m

connected. But since the direct currents Conductive

Several typical patterns of horizontal
Layer
in the two poles of the HVDC are never land electrodes are illustrated in
absolutely equal, in spite of current figure 5.6.4-2
balancing control, a differential current
flows continuously from the station Fig. 5.6.4-3: Vertical electrode at Apollo, the
neutral point to ground. It is common a) b) Southern Cahora Bassa HVDC station
practice to locate the grounding of the
station neutral point at some distance
(10 to 50 kilometres) from the HVDC c) d) e) f)
station by means of special earth a) Line Electrode
electrodes. b) Multi-Line Electrode
c) Ring-Shaped Electrode
5.6.4.2 Design of Earth Electrodes d) Ring-Shaped Electrode
with second ring
Earth electrodes for HVDC systems may e) Star-Shaped Electrode
be land, coastal or submarine electrodes. f) Forked Star Electrode
In monopolar HVDC systems, which exist Fig. 5.6.4-2: Plan view of a typical design of
almost exclusively in the form of sub- horizontal land electrodes
marine cable transmission systems, there
are fundamental differences between
the design of anode and cathode
electrodes.

5.6.4.2.1 The Horizontal Land Electrode

If a sufficiently large area of flat land with
relatively homogeneous ground charac-
teristics is available, the horizontal ground
electrode is the most economical form
of a land electrode.

36
5.6.4.2.3 Cathodic Submarine Electrodes
The design and construction of the Electrode
cathodic submarine electrodes of a Module
monopolar HVDC system with sub-
marine power transmission cable do not
present any particular problems. Since Feed
there is no material corrosion, a copper Cable
cable laid on the bottom should theo-
retically suffice. The length of the cable
must be designed so that the current Coke Bed Graphite Rod
Concrete Cover
density on its surface causes an electrical
field of < 3 V/m in the surrounding water,
which is also safe for swimmers and
Cable
divers. 0.5 – 1 m

5.6.4.2.4 Anodic Submarine Electrodes

2–5m
Figure 5.6.4-4 shows an example of a
0.5 – 1 m
linear submarine electrode for anodic
operation. The prefabricated electrode
modules are lowered to the ocean floor Fig. 5.6.4.-4: Linear submarine electrode
and then connected to the feed cable. (anodic operation)
When the submarine electrodes are
divided into sections which are con- 5.6.4.2.5 Anodic Coastal Electrode
nected to the HVDC station by means
of separate feed cables, the electrode The conventional design of a coastal
can be monitored from the land. electrode is similar to that of a vertical
land electrode. Graphite rods surrounded
by a coke bed are installed in boreholes
which are sunk along the coastline.
The advantage of the coastal electrodes
is easy accessibility for inspection,
maintenance and regeneration, if
necessary.
A coastal electrode can also be con-
figured in the form of a horizontal land
electrode if the ground has the necessary
conductivity or if the necessary con-
ductivity can be achieved by irrigating
the trench with salt water. In either case,
it is assumed that even with a coastal
electrode, the current flow to the
opposite electrode takes place almost
exclusively through the water.

37
5.7 Control & Protection

5.7.1 General
The WIN-TDC Control and Protection demand thus contributing to network
System plays an important role in the stability.
successful implementation of HVDC All WIN-TDC components from the
transmission systems. High reliability is Human Machine Interface (HMI)
guaranteed with a redundant and fault workstations, the control and protection
tolerant design. Flexibility (through choice systems down to the state of the art
of optional control centres) and high measuring equipment for DC current
dynamic performance were the and voltage quantities have been up-
prerequisites for the development of our graded to take advantage of the latest
control and protection system. Know- software and hardware developments.
ledge gained from over 30 years of These control and protection systems
operational experience and parallel use are based on standard products with a
of similar technology in related fields has product life cycle for the next 25 years.
been built into the sophisticated tech-
nology we can offer today. The control is divided into the following
hierarchical levels:
Main objectives for the implementation • Operator control level (WIN CC)
of the HVDC control system are reliable • Control and protection level (SimaticTDC)
energy transmission which operates • Field level (I/Os, time tagging,
highly efficient and flexible energy flow interlocking)
that responds to sudden changes in

Dispatch
Centres

Operator Control Level

Telecommunication

Opposite Converter
WinCC WinCC GPS
System 1 System 2 Printer Printer
Telecommunication Equipment Equipment

Station
Remote Control Remote Control
Router Router Interface Interface Router Router
System 1 System 2

LAN 1
LAN 2

Control and Common Pole 1 Pole 2

Protection Level
Pole Control and Pole Control and Pole Control and Pole Control and
Station Control Station Control DC Protection DC Protection DC Protection DC Protection
System 1 System 2 System 1 System 2 System 1 System 2
Simatic TDC Simatic TDC Simatic TDC Simatic TDC Simatic TDC Simatic TDC
TDM Bus TDM Bus

Measuring Measuring Measuring Measuring

System 1 System 2 System 1 System 2
FB1 FB2 FB1 FB2 FB1 FB2

Field Level

I I I I I I
O O O O O O

TDM-Bus: Time Division Multiplexing Bus

(Optical Measuring Bus)

Fig. 5.7.1-1: HVDC control hierarchy, one station (bipolar HVDC transmission scheme)

38
In the following section, functions, tasks
and components are described to provide
an overview.

5.7.1.1 High Availability

The main design criteria for Siemens
HVDC systems is to achieve maximum
energy availability. This applies to the Internet
design of the control and protection Internet
systems as well. A single fault of any
piece of equipment in the control and
protection systems may not lead to a
loss of power. Therefore, the primary
control and protection components are
configured as redundant systems.

5.7.1.2 Self-Testing Features

All control and protection systems are
equipped with self-diagnostic features
that allow the operator to quickly identify
and replace the defective part to recover 5.7.1.5 Modular Design Fig. 5.7.1-2: Remote access connection
redundancy as soon as possible.
The control and protection systems use
multiprocessor hardware. This means
5.7.1.3 Low Maintenance that the computing capacity can be
With today’s digital systems there is no scaled according to the requirements.
requirement for routine maintenance.
However, should it be necessary to Therefore, the most economic solution
replace single modules, the design is can be found at the start. Additional
such that there is no operational impact computing capacity can be added at any
on the HVDC system. This is achieved time later, if required.
by designing all primary components as
redundant systems, where one system 5.7.1.6 Communication Interfaces
can be switched off without impact on The control and protection systems as
the other system. well as the operator control system
communicate via Ethernet or Profibus.
5.7.1.4 Best Support – Remote Access For remote control interfacing, a number
As an optional feature, the control system of standard protocols are available.
can be accessed remotely via point-to- Custom protocols can be implemented
point telephone connection or via Inter- as an option.
net. This allows remote plant monitoring
and fault detection including diagnostics.
To ensure the data security, a VPN
(Virtual Private Network) encrypted con-
nection is used. Furthermore, a password
protected access ensures that only
authorized personnel have access.
With the use of a standard web browser,
main diagnosis data can be monitored.
Expert access to the control components
is also possible. This remote access
feature provides flexible support for
the commissioning and maintenance
personnel by our design engineers.

39
5.7 Control & Protection

5.7. 2 Control Components

5.7.2.1 Operator Control System
The tasks of a modern operation and
monitoring system within the HVDC
control system include the following:
• Status information of the system
• Operator guidance to prevent
maloperation and explain conditions
• Monitoring of the entire installation
and auxiliary equipment
• Graphic display providing structural
overview of the entire system

Fig. 5.7.1-3: Operator workstation, typical

screen layout for a monopolar HVDC system
overview

• Troubleshooting support with clear

messages to quickly resume operation
• Display and sorting of time tagged
events (time is synchronised via
GPS clock)
• Display and archiving of messages
• Automatic generation of process
reports

Fig. 5.7.1-4: Sequence of events recording

(SER), report layout for SER information

40
• Analysis of operating mode based
on user-defined and archived data
(trend system)
• Generation of process data reports

Fig. 5.7.1-5: Trend system,

example for trend display

5.7.2.2 Control and Protection

System Level
duplicated sensor head redundant channel
The primary tasks in this level are: Shunt
• Measuring
• Control of Power Transmission
Analog / Digital Optical
• Protection Digital Control/
Protection
Digital / Optical Signal fibre Digital System
Measuring
DC values are measured by means of
the hybrid optical DC measuring system. Id Electrical Energy Optical
Power fibre Energy Power
This system measures the voltage drop Electrical supply
over a shunt or a voltage divider, converts Optical Energy Energy
this voltage into a telegram and transfers Sensor Head
it to the measurement cubicle via fibre
optics. Sensor Head Box at high voltage level Measuring Cubicle

The scheme is designed to be com- Fibre optic cable

pletely redundant, therefore loss of a
signal does not lead to an impact on
power transmission. This measuring The advantages of such a scheme are: Fig. 5.7.1-6: Principle of the hybrid optical
principle contributes to an increased • Reduced weight (100 kg) measuring scheme
availability of the control and protection • Linear response (passive system)
scheme. • Improved EMC (due to fibre optics)
• Integrated harmonic measurement
(Rogowsky coil) for use in active filters
or harmonic monitoring schemes.

41
5.7 Control & Protection

Control of Power Transmission Protection Comprehensive system monitoring and

The pole control system is responsible The DC protection system has the task measurement plausibility functions are
for firing the thyristor valves so that the of protecting equipment and personnel. implemented in the protection systems.
requested power is transmitted. The The protection systems can be divided This serves to prevent false trips due to
pole controls on each side of the trans- into two areas, which are subsequently singular equipment failure.
mission link therefore have to fulfill dif- divided into different protection zones. The protection functions of the various
ferent tasks. The pole control system on The HVDC-related protection functions protective relays are executed reliably
the rectifier side controls the current so are referred to as DC protection. These for all operating conditions. The selected
that the requested power is achieved. include converter protection, DC busbar protective systems ensure that all
The pole control system on the inverter protection, DC filter protection, electrode possible faults are detected, annunciated
side controls the DC voltage so that rated line protection and DC line protection. and cleared selectively.
DC voltage is achieved.
The AC protection scheme consists
The pole control is implemented redun- mainly of the AC busbar, the AC line and
dantly. A failure in one system thus has the AC grid transformer protection as
no impact on power transmission. well as the AC filter protection and
This system can be repaired while the converter transformer protection.
other system remains in operation. In The task of the protective equipment
bipolar schemes a redundant pole control is to prevent damage of individual
system is assigned to each pole. Failures components caused by faults or
in one pole will not have any impact on overstresses.
the remaining pole.
Each protection zone is covered by at
least two independent protective units
– the primary protective unit and the
secondary (or back-up) protective unit.

Redundant Local Area Network

1 AC-Busbar Protection
2 AC-Line Protection
Red. Field Bus 3 AC-Filter Protection
4 Converter Transformer Protection
5 Converter Protection
Pole Red. Pole 6 DC-Busbar Protection
System 1

System 2

Control System Control 7 DC-Filter Protection

Selection 3
8 Electrode Line Protection
Control 9 DC-Line Protection
Converter Converter
Control Control

9
System 1

System 2

Valve Valve
Base Base 7 6
Electronic Electronic

4
Fibre Optic
5
1

12-Pulse Group

Fig. 5.7.1-7: Redundant pole control system Fig. 5.7.1-8: Protection zones, one pole/one
structure (for one 12-pulse group) station

42
All protective equipment in the HVDC
converter station is implemented either
with digital multi-microprocessor
systems or with digital Siemens standard
protective relays. ”The DC protection
is designed to be fully redundant.
Additionally both protection systems
incorporate main and back-up protection
functions using different principles. The
AC protection consists of a main and
back-up system using different principles.
Each protective system is assigned its
own measuring devices as well as power
supplies.”
5.7.3 Control Aspects
5.7.3.1 Redundancy
All control and protection systems that
contribute to the energy availability are
configured redundantly. This covers any
single faults in the control and protection
equipment without loss of power.

5.7.3.2 Operator Training

For Siemens HVDC application, an oper-
ator training simulator is optionally available.
The simulator allows the operator to train Fig. 5.7.1-9: Real-time simulator
with the same hardware and software
as in the real process. This simulator 5.7.4.2 Dynamic Performance Test
consists of the original operator work-
station and a simulation PC. The simu- The offline simulation with EMTDC is
lation PC runs the HVDC process and already an extremely accurate forecast
feeds the relevant data to the work- of the real system behaviour. To verify
station. the findings and optimize the controller
settings, the control and protection
5.7. 4 Testing and Quality Assurance systems are additionally tested during
the dynamic performance test with a
The design process has a number of real-time simulator. During that phase,
defined review steps. These allow the customer may witness these
verification of the control and protection performance tests of the final control
system functionality and performance and protection software.
before delivery to site (see figure 5.7.1-10).
Already along with the tender, the use
of accurate simulation tools allows to
answer specific performance issues that
are vital to the customer’s grid.

5.7.4.1 Offline Simulation EMTDC

Siemens uses a simulation model that
includes all details of control and pro-
tection functionality in detail. Thus fore-
cast of real system behaviour is reliable.
Therefore it is possible to optimize the
application to find the best economic
solution while providing the optimum
performance.

43
 5.7.4.3 Functional Performance Test This is required to assure the systems
are free of transportation damage.
In the functional performance test, the The next station-related tests are the
dedicated control and protection hard- subsystem tests. Subsystems consist
ware is installed and tested with a real- of equipment items which are grouped
time simulator. The purpose of the FPT according to common functions like AC
is to test the proper signal exchange filter banks or thyristor valve systems.
between the various control components The main task is testing the proper
as well as the verification of the specified function of interconnected systems
control sequences. This allows optimized before switching on high voltage.
Following this, station tests with high
commissioning time. Furthermore, voltage but no energy transfer will take
customer personnel can participate in place. Finally, system and acceptance
this test for operator training and become tests with several operating points of
familiar with the control system. energy transfer will be used for fine
Fig. 5.7.1-11: Example of a functional
tuning and verification of system
performance test setup
5.7.4.4 On-Site Tests performance.
On-site tests are basically divided into At the precommissioning stage, the base
test steps regarding the related station work for commissioning the control Fig. 5.7.1-10: The main steps for the HVDC
(station A, station B) and into the test system and protection system is re- control and protection versus the time starting
steps related to the whole HVDC system. quired. The main task is preparation and from the contract award up to commercial
individual testing of any single system. operation

Hardware Cubicle Real time

design manufact. off-site tests:
Functional and
Design Software design and Dynamic On-site Operation
Contract
specification pre-testing Performance tests

EMTDC* Control and

Protection study

*) EMTDC: Electro Magnetic Transient Program for DC Application

44
 System Studies, Digital Models, Design Specifications 6

6.1 System Studies 6.2 Digital Models

During the planning stage of a HVDC project, preliminary Digital models of HVDC system can be developed
studies are carried out in order to establish the basic according to the specified requirements. Typically a
design of the whole HVDC transmission project. This digital model of dc system is needed for a specific load
includes the co-ordination of all relevant technical parts flow and stability simulation program, while another
of the transmission system like HVDC converters, AC digital model is required for simulation in a typical
and DC overhead lines as well as the submarine cable, electromagnetic transients program such as EMTDC.
if applicable. The functionality and settings of HVDC control and
All specified requirements will be taken into account protection system will be represented in a proper manner
and are the basis for the preliminary design of the HVDC in such models, which allow suitable simulation of steady
transmission link. In addition, special attention is paid state and transient behavior of HVDC system in the
to improving the stability of both connected AC systems. corresponding digital programs. Digital models consistent
Several additional control functions like power modulation, with the actual dc control and protection system are
frequency control and AC voltage limiter can be included beneficial both for the operation of the HVDC scheme
in order to provide excellent dynamic behaviour and to and for the network studies including DC link. Typically
assist the AC systems if the studies show it necessary. such models can be developed on request in the detailed
Sub-synchronous oscillation will be avoided by special project design stage when all major design works of
control functions, if required. All the AC system conditions control and protection functions are completed.
and the environmental conditions as given in the relevant
documents will be considered in the design calculations. 6.3 Control and Protection Design Specifications
The final design of the HVDC transmission system,
including the operation characteristics, will be defined Design Specifications are written for the control,
during the detailed system studies. All necessary studies protection and communication hardware and software.
are carried out to confirm the appropriate performance The control panels are then designed, manufactured
requirements and ratings of all the equipment. inspected and tested in accordance to the design
Due consideration is given to the interaction with the specification. The software for the control and protection
AC systems on both sides, the generation of reactive is also written in accordance to the design specification.
power, system frequency variations, overvoltages, short It is tested using real time simulators in the dynamic
circuit levels and system inertia during all system performance test and functional performance test.
configurations.
Specifications for the topics below are typically written:
Typically the following studies are carried out: a) General Control and Protection
a) Main Circuit Parameters b) Interface Systems
c) Station Control
b) Power Circuit Arrangements
d) Diagnosis Systems
c) Thermal Rating of Key Equipment
e) Pole Control
d) Reactive Power Management
f) HVDC Protection
e) Temporary Overvoltages and Ferro-Resonance
g) AC Protection
Overvoltages
h) Metering and Measuring
f) Overvoltage Protection and Insulation Coordination
i) Operator Control
g) Transient Current Requirements
j) Communication
h) AC Filter Performance and Rating
i) DC Filter Performance and Rating
j) AC Breaker and DC High-Speed Switch Requirements
k) Electromagnetic Interference
l) Reliability and Availability calculations
m) Loss Calculation
n) Subsynchronous Resonance
o) Load Flow, Stability and Interaction between different
HVDC Systems
p) Audible Noise

45
7 Project Management

7.1 Project Management

in HVDC Projects
Project Management
The success and functional completion Quality
Assurance Technical Commercial
Procurement
of large projects depends on the struc- Project Manager Project Manager
turing of the project team in accordance
with the related work and manpower
Control &
coordination. Periodical updates and Basic Design Station Design Protection Logistic
adaptation of design guarantee the Engineering Documentation
Training
execution of the project with constant
high quality within the target time frame. Transient
Civil Network
Throughout all production, working Engineering Analyser
process and on-site activities, health, Functional Commercial
safety and environmental protection Main
Components Civil Performance
Test
(HSE) measures as well as application Construction
Commissioning
of commonly agreed quality standards Installation
such as DIN EN ISO 9001 are of prime Communication Financing
Systems
importance to Siemens.

7.1.1 Division Responsibilities Fig.7-1: Project organisation plan

The overall project is divided and
organised according to design activities 7.1.3 Risk reduction 7.1.5 Scheduling
and technical component groups. These
features make it possible to define clear Any risks that could arise due to incorrect The hierarchically structured bar-chart
function packages which are to a great deadlines, unclear technical concepts or schedule is a high-level control tool in
extent homogeneous within themselves excessive costs will be recognised early project management. The clear structure
and can be processed with minimised enough by a monitoring system so that of sequential processes and parallel
interfaces. counter measures can be taken. This activities is crucial for execution of a
increases contract quality and creates 24 to 36 month duration, according to
7.1.2 Transparency the basis for clear design criteria. the project requirements.
A clear process structure plan (PSP) 7.1.4 Progress Report Deadlines for project decisions –
standardised for HVDC projects makes especially those of the critical path – can
the project contents and sequences Periodical meetings with subcontractors, easily be identified enabling the project
transparent in their commercial and in-house control working teams and manager to make up-to date pre-esti-
technical aspects. Associations and customer are recorded in progress mates and initiate suitable measures
interactions are clarified according to reports which form an integral part of in due time.
procedure of work. the quality insurance system.

Activity Time

Award of Contract
Engineering/System Studies
Manufacturing
Transportation
Civil Works & Buildings
Erection & Precommissioning
Station Tests
System Tests
Commercial Operation
Fig.7-2: Structured bar-chart timeschedule

46
47

47
 Siemens AG For more information, contact our Order No. E50001-U131-A92-V3-7600
Energy Sector Customer Support Center. Printed in Germany
Dispo 30000
High Voltage Phone: +49 180/524 70 00
TH 263-070877 103017 WS 02081.0
P.O. Box 3220 Fax: +49 180/524 24 71
91050 Erlangen (Charges depending on provider)
Germany E-mail: [email protected]
www.siemens.com/energy-support
www.siemens.com/hvdc

The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases.
The required features should therefore be specified in each individual case at the time of closing the contract.

48
HVDC – High Voltage Direct
Current Power Transmission
from Siemens
Unrivaled practical experience

Answers for energy.

 HVDC – High Voltage Direct
Current Power Transmission
is often the best Strategy

13 16
05
28 04
25 22 21
26
14 01
24 09 23
2 11
19 03
20 18
06 08
12
07
15 17

29

27
10

2
In-service date Page

01 2011 COMETA Spain 5

02 2010 Trans Bay Cable Project USA 6

03 2010 Yunnan–Guangdong China 7

04 2010 BritNed UK–Netherlands 8

05 2010 Storebælt Denmark 9

06 2009 Ballia-Bhiwadi India 10

East-South
07 2007 India 11
Interconnector II Upgrade

08 2007 Guizhou-Guangdong II China 12

09 2007 Neptune USA 13

10 2006 Basslink Australia 14

11 2005 Lamar USA 15

12 2004 Guizhou-Guangdong China 16

13 2004 Nelson River Bipole 1 Canada 17

14 2004 Celilo USA 18

East-South
15 2003 India 19
Interconnector II

Northern Ireland/
16 2001 Moyle 20
Scotland

17 2001 Thailand/Malaysia Thailand-Malaysia 21

Tianshengqiao-
18 2000 China 22
Guangzhou

19 1995 Sylmar East USA 23

20 1995 Welsh USA 24

21 1993 Wien-Südost Austria 25

22 1993 Etzenricht Germany 26

23 1989 Gezhouba-Nan Qiao China 27

24 1987 Virginia Smith USA 28

25 1984 Poste Châteauguay Canada 29

26 1983 Dürnrohr Austria 30

27 1981 Acaray Paraguay 31

28 1977 Nelson River, Bipole 2 Canada 32

1975 South Africa/

29 Cahora Bassa 33
1998 Mozambique

3
 Direct current – direct success!

AC technology has proved very effective in the field of

generation, transmission and distribution of electrical energy.
Nevertheless, there are tasks which cannot be performed
economically or with technical perfection by this method.
For instance:
■ Economical power transmission over very
long distances, power transmission via cables
■ Power transmission between networks operating
asynchronously or at different frequencies
■ Input of additional power without increasing the short
circuit ratio of the network concerned.

For all these tasks High Voltage Direct Current Power

Transmission is not only a realistic technical and economical
alternative to AC technology, but also the only possible trans-
mission method.
The plants listed in the following pages show the power
ratings and technical standards of our HVDC equipment
installed throughout the world.

4
 France

Barcelona
Madrid

Palma de
Valencia Mallorca

Spain Mallorca
Ibiza

Mediterranean Sea

COMETA, Spain
Red Eléctrica de España signed the contract with
Siemens in October 2007 for design, delivery, and Customer Red Eléctrica de España
construction of 2 x 200 MW HVDC bipole converter Project name COMETA
stations. Commercial operation is scheduled for
July 2011. The COMETA HVDC project, under the Location Spain – Mallorca
responsibility of Red Eléctrica de España, connects
the Spanish peninsula with the Ballearic island of Power rating 2 x 200 MW, bipolar
Mallorca in order to meet the increasing demand
Type of plant Submarine cable transmission,
of electric power on the island.
250 km
The transmission system is designed as a bipolar
interconnector with metallic return conductor. One Voltage levels 250 kV DC, 50 Hz,
converter station is located near the city of Valencia 400 kV/230 kV AC
on the Spanish peninsula, where an existing power
plant will be connected to the HVDC via a HIS Switch- Type of Direct light-triggered (LTT),
gear and HVAC cables (also supplied by Siemens). thyristor 8 kV
The other converter station on Mallorca is located at
Santa Ponsa near the capital city, Palma de Mallorca.
The COMETA submarine link crosses the Mediterranean
Sea in a maximum depth of 1,500 meters, has a length
of approximately 250 km and will consist of three
sea cables, one HV cable per pole and one cable as
metallic return conductor.

5
 Trans Bay Cable Project, USA
Trans Bay Cable, LLC, awarded Siemens a contract to con-
struct a submarine High Voltage Direct Current (HVDC) Customer Trans Bay Cable, LLC
transmission link between San Francisco’s city center Project name Trans Bay Cable Project
and a Pacific Gas & Electric substation near Pittsburg,
California. Location Pittsburg, California, and
The Trans Bay Cable Project will transmit 400 MW active San Francisco, California
power and ± 170 Mvar reactive power (statcom function)
and is the first order for the innovative HVDC PLUS Power rating 400 MW
technology by Siemens. This project is a milestone of
Type of plant 85 km HVDC PLUS
the HVDC PLUS technology in terms of providing densely
submarine cable
populated areas with new transmission capacity.
Siemens HVDC PLUS System is based on a multilevel Voltage levels ± 200 kV DC,
Voltage Sourced Converter Technology. 230 kV /138 kV, 60 Hz
Its innovative design offers technical and economical
advantages. HVDC PLUS enhances the performance of Type of semi- IGBT
the transmission grid, improves reliability, and reduces conductors
maintenance costs. HVDC PLUS is the preferred solution
in space-constrained environments, as you will find
them in San Francisco.

The heart of the HVDC PLUS converter stations is the

multilevel converter where the conversion from AC to
DC transmission, and vice versa, takes place. In comparison
with line-commutated converters based on thyristor
technology, the HVDC PLUS system operates with
powered semiconductors with turn-on and turn-off
capability (IGBT). After commissioning in 2010, the
Trans Bay Cable Project is anticipated to meet the California
Independent System Operator’s (ISO) planning and
reliability standards.

United States
Santa Rosa of America

Pittsburg

Oakland
San Francisco
Potrero

Pacific
Ocean
San Jose

6
 Hubei Anhui
Sichuan Wuhan Shanghai

g
on
g Gezhouba
an

gd

ng
Ji

on

ia
g

Ch

ej
an East

Zh
Ch China Jiangxi China Sea
Guizhou Hunan

Yunnan Fujian
Guangxi Taipei
Guangdong
Kunming Zhuang A. R.
Shenzen
Taiwan
Hong Kong
Laos
Hanoi
South
China Sea

Vietnam

Yunnan–Guangdong, China
The long-distance transmission system of the Yunnan–
Guangdong DC Transmission Project transmits 5,000 MW Customer China Southern Power Grid
from the Chuxiong substation in Yunnan to the load center Project name Yunnan – Guangdong
of the Pearl River delta in Guangdong. The contract was
awarded in June 2007. Commercial operation of the first Location Chuxiong City / Yunnan –
800 kV pole will start in June 2009, the complete bipole Zengcheng City / Guangdong
will be in operation in June 2010. The system, with
a transmission voltage of ±800 kV DC, sets a new dimen- Power rating 5,000 MW,
sion in the development of HVDC systems. bipolar with series valve groups
The bipolar system uses two series valve groups per
Type of plant Long-distance bipole,
pole: one 12 pulse valve group is rated 400 kV; the other
1418 km
is rated 800 kV. Apart from the converter valves, the other
major components with insulation levels of 800 kV are the Voltage levels ±800 kV DC
single-phase two-winding converter transformers and 525 kV, 50 Hz
air-insulated smoothing reactors. The modular converter
groups are equipped with direct light-triggered thyristors Type of Direct light-triggered (LTT),
with water cooling. The 800 kV equipment in the DC Yard, thyristor 8 kV
e.g. bushings, support insulators, switches, and arrester
are of composite type with silicone rubber external insu-
lation to offer improved operation under severe environ-
mental conditions. DC harmonic filtering is achieved
through triple-tuned filters, whereas for AC harmonic
filtering double-tuned filters together with a special
low-order filter are used.

7
 BritNed, Great Britain,
Netherlands
In May 2007 BritNed Development Limited (owned by
the TSOs National Grid International and TenneT) Customer BritNed Development Limited
awarded the contract for the BritNed HVDC converter Project name BritNed
stations to a consortium of Siemens and BAM Civiel BV.
The BritNed HVDC transmission system will connect the Location Isle of Grain on the southern bank
grid in the UK with the Dutch part of the UCTE grid. It is of the Thames Estuary in the UK,
a 1,000 MW HVDC interconnection across the southern and Maasvlakte west of Rotterdam
part of the North Sea, linking the 400 kV substations in The Netherlands
on the Isle of Grain, on the southern bank of the
Thames Estuary, and Maasvlakte near Rotterdam. Power rating 1,000 MW, bipolar

Type of plant Submarine cable transmission,

The HVDC system is designed as a bipole with fast bypass
approximately 200 km
switches without metallic or ground return.
The converter uses quadruple thyristor valves in a double Voltage levels ± 450 kV DC,
tower configuration, single-phase three-winding converter 400 kV, 50 Hz
transformers, air core smoothing reactors, indoor DC
switchgear, and double branch AC filters with triple- Type of Direct-light-triggered,
tuned branches. Commercial operation of the inter- thyristor 8 kV
connection is about to start in 2010.

Glasgow

United
Kingdom Nether-
lands
Maasvlakte
London
Isle of Grain
Rotterdam
Germany
Belgium

France

8
 Norway

Sweden

Herslev
Denmark
Fraugde Copenhagen

Poland

Netherlands Germany

Storebælt, Denmark
In May 2007 the Danish TSO, Energinet.dk, awarded
the contract for the Storebælt HVDC converters to Customer Energinet.dk
Siemens. Project name Storebælt
The Storebælt HVDC transmission system will connect
the grid in Jutland/Funen (a part of the UCTE system) Location The islands Funen (Fyn) and
with the Zealand Grid, which is a part of the NORDEL Zealand (Sjælland) in Denmark
system.
It is a 600 MW HVDC interconnection across the Power rating 600 MW, monopolar
Storebælt Strait, linking the 400 kV substations
Type of plant Submarine cable transmission,
Fraugde near Odense on the island of Funen and
56 km
Herslev near Kalundborg on the island of Zealand.
The HVDC system is designed as a monopole with Voltage levels 400 kV DC,
metallic return. Approximately half of the 56 km 400 kV, 50 Hz
DC cable route is a land cable. The converter uses
quadruple thyristor valves in a single tower configu- Type of Direct-light-triggered,
ration, single-phase three-winding converter trans- thyristor 8 kV
formers, air core smoothing reactors and triple-tuned
AC filters. Commercial operation of the inter-
connection is about to start in 2010.

9
 Ballia-Bhiwadi, India
In March 2007 Powergrid of India awarded the
contract for the largest HVDC system in India to Customer Powergrid Corporation
a consortium formed by Siemens and Bharat Heavy of India Ltd.
Electricals Ltd. (BHEL). The project will transmit power
Project name Ballia-Bhiwadi
from the Ballia Power Pool in Uttar Pradesh to the
Bhiwadi Substation in Rajasthan, only 80 km from Location Uttar Pradesh province to
Delhi. Rajasthan province
The HVDC system will improve the power supply of
the fast-growing Delhi metropolitan region without Power rating 2,500 MW, bipolar
the need for installation additional power plants in
this highly urbanized area. The contract includes the Type of plant Long-distance transmission,
engineering, supply, installation, and commissioning, 800 km
as well as all civil works on a turnkey basis.
Siemens is responsible for the design, offshore supply Voltage levels ± 500 kV DC,
(including the converter transformer for Ballia station), 400 kV, 50 Hz
civil works, and logistic, whereas BHEL takes care of
Type of Direct-light-triggered, 8 kV
the onshore portion as well as the converter trans-
thyristor
formers for the Bhiwadi station.
To meet the increasing power demand, the project
has to be completed in 33 months, the shortest
delivery time for a long-distance transmission
system in India.

Lahore China

Pakistan Delhi
Nepal
s

Bhiwadi
du
In

Karachi Ballia
Ganges
Bangladesh
India
Calcutta

Bombay

10
 Karachi
Ganges
Bangladesh

India Calcutta

Talcher
Bombay

Hyderabad
Bay of
Bengal
Kolar
Madras
Bangalore

East-South Interconnector II
Upgrade, India
In April 2006 Power Grid Corporation of India Ltd.
awarded the contract to Siemens to upgrade the Customer Powergrid Corporation
power transmission capacity from 2,000 MW to of India Ltd.
2,500 MW on the existing Talcher Kolar HVDC Long Project name Upgrade of Talcher Kolar
Distance Transmission system. Since 2003, the HVDC Project from 2,000 MV
2,000 MW High Voltage Direct Current (HVDC) Sys- to 2,500 MV
tem “East-South Interconnector II” links the power
generation centre of Talcher in the eastern part of Location Orissa province to
India with the rapidly developing industrial and Karnataka province
high-tech area of Bangalore in the south over a line
length of nearly 1,400 km. The conventional method Power rating 2,500 MW, bipolar
to increase the power of a transmission system is to Type of plant Long-distance transmission,
increase the transmission voltage or to increase the 1,450 km
current flow through the DC-line. Both measures re-
quire extensive and cost-intensive modifications of Voltage levels ± 500 kV DC,
the system. 400 kV, 50 Hz
Siemens experts have developed an innovative
solution not usually used for HVDC systems. With Type of Electrically-triggered-thyristor,
the aid of software systems known as Relative Aging thyristor 8 kV (100 mm)
Indication (RAI) and Load Factor Limitation (LFL),
a first-time-introduced forced air cooling system for
the DC smoothing reactors and other additional mea-
sures, it is possible to utilize the overload capacity
of the system more effectively without installing
additional thyristors connected in series or in parallel
to increase the DC transmission voltage or the DC
current respectively.
11
 Guizhou-Guangdong II, China
The DC Transmission Project (the long-distance trans-
mission system of the Guizhou-Guangdong II line Customer China Southern Power Grid
± 500 kV) transmits 3,000 MW power from the Project name Guizhou-Guangdong II Line
Xingren substation in the Guizhou Province of South- ± 500 kV DC Transmission Project
west China to the load center of Shenzhen in the
Guangdong Province. The system has a long-term Location Xingren / Guizhou –
overload capability of up to 115 %. Power transmis- Shenzhen / Guangdong
sion in the reverse direction is also possible.
The project is carried out in cooperation with Chinese Power rating 3,000 MW, bipolar
partners supported by Siemens. The bipolar system
Type of plant Long-distance bipole, 1,225 km
is designed for a ceiling suspended 12-pulse converter
bridge arrangement with single-phase two-winding Voltage levels ± 500 kV DC,
converter transformers and oil-insulated smoothing 525 kV, 50 Hz
reactors. The 500 kV DC converter groups of modular
design are equipped with direct light-triggered thyristors Type of Direct-light-triggered, 8 kV
with water cooling. Most of the DC equipment is thyristor
provided with composite housings improving the
performance of operation under severe environmental
conditions.
For harmonic filtering triple tuned AC and DC filters
are used. The design considers the installation at
1450 m above sea level (Xingren converter station).
The interconnection of the neutrals of both stations
is implemented by means of ground electrodes.
The contract was awarded in May 2005. Execution
time of the first pole is 25 months and that of the
bipole is 31 months.

Hubei
Sichuan Wuhan Anhui Shanghai
g
on

ng
gd

ng
Jia
on

g ia
Ch

ej
an East
Zh

China
Ch Jiangxi China Sea
Guizhou Hunan
Fujian
Yunnan
Taipei
Guangxi Guangdong
Zhuang A. R. Guangzhou Taiwan
Hong Kong
Laos
Hanoi
South
China Sea

Vietnam

12
 Duffy Avenue,
Long Island, New York

Atlantic
Sayreville,
Ocean
New Jersey

Neptune RTS, USA

The Neptune HVDC project connects the TSO Long
Island Power Authority to the competitive PJM market Customer Neptune RTS
and provides power to a fast-growing load center on Project name Neptune RTS
Long Island. The system is a monopolar cable trans-
mission link with a DC voltage of 500 kV and a con- Location USA / New Jersey – New York
tinuous power transmission rating of 660 MW. The
cable stretches from First Energy Inc.’s substation in Power rating 660 MW, monopolar
Sayreville, N.J., to Uniondale, N.Y.-based LIPA’s New-
bridge Road substation in Levittown. Siemens, as the Type of plant Submarine cable transmission,
leader of the consortium for this turnkey project, was 105 km
responsible for the installation of two converter Voltage levels 500 kV,
stations. Furthermore, Siemens is to operate the 230 /345 kV, 60 Hz
link for a five-year period. The consortium partner
Prysmian (formerly Pirelli) delivered and installed the Type of Direct-light-triggered, 8 kV
cable package including a 82 km DC submarine cable thyristor
section from New Jersey to the landfall at Jones Beach
followed by a 23 km DC land cable section to the
Converter Station as well as the AC cable connec-
tions from the two converter stations to the grid.
The project was developed by Neptune RTS over a
period of several years. The EPC contract was awarded
on July 15th, 2005. Execution time of the project
was 24 months.

13
 Basslink, Australia
The Basslink cable link, which went into operation in
2006, represents the first interconnection between Customer National Grid Australia
the states of Tasmania and Victoria. Both states ben- Project name Basslink Interconnector
efit from this link, which operates in both directions.
Tasmania relies entirely on hydroelectric plants to Location Loy Yang / Victoria to
generate electricity; Basslink allows the import of George Town / Tasmania
base load from Victorian coal-fired power plants,
thus improving supply reliability in periods of drought. Power rating 500 MW continuous,
On the other side, Victoria is able to improve its peak up to 626 MW overload for
load supply with green energy from Tasmania. 8 hours / day
Tasmania’s first-ever access to the National Energy
Type of plant Submarine cable transmission,
Market (NEM) has also increased competition within
295 km
Australia. The transmission system is designed as
a monopolar interconnector with metallic return. As Voltage levels 400 kV DC,
consortium leader, Siemens augmented two existing 500 kV 50 Hz (Victoria)
AC substations and provided 5 km of AC overhead 220 kV 50 Hz (Tasmania)
line, the HVDC converter stations, and 66 km of DC
overhead line. Basslink now represents one of the Type of Direct-light-triggered, 8 kV
longest submarine power links in the world, with thyristor
a submarine cable length of approximately 295 km
that crosses the Bass Strait. The EPC contract was
awarded in the year 2000, and authorities approved
the project in the second half of 2002 after exten-
sive environmental impact studies.

Brisbane
Australia

Sydney
Adelaide Canberra
Melbourne
Loy Yang
Tasman
Sea
George Town

Hobart

14
 Chicago

Denver

o
St. Louis

ad
lor
United States of America

Co
Santa Fe Ar
ka
ns
Phoenix as

Dallas
New Orleans
Mexico R Houston
io
G ran
de Gulf of
Mexico
Monterrey

Lamar, USA
In February 2003 Xcel Energy awarded the contract to
Siemens for the design, procurement, construction, Customer Xcel Energy
and commissioning of the Back-to-Back DC Converter
Project name Lamar
station located in Lamar, Colorado. The tie connects
Xcel Energy’s Southwestern Public Service Company Location Lamar / Colorado / USA
system in the East (345 kV AC) with its Public Service
Company of Colorado system in the West (230 kV AC), Power rating 210 MW, continuous
and has a bidirectional power transfer capability of
210 MW (nominal). Type of plant Back-to-back tie
As one of its main features, the converter station
provides continuously adjustable voltage control Voltage levels 63.6 kV DC
on the weak AC System. 230 kV AC, 60 Hz
The Eastern part and the Western part of the United (West Lamar/Colorado)
States is not electrically synchronized. The dividing 345 kV AC, 60 Hz
line is roughly down the eastern borders of Montana, (Easy Finney/Kansas)
Wyoming Colorado, and New Mexico. The Lamar
project has been commercial operation since January Type of Direct-light-triggered, 8 kV
2005. The Back-to-Back DC converter station is highly thyristor
cost-efficient due to a new grounding concept of the
DC circuit. This concept allows the use of standard
distribution transformers instead of special HVDC
converter transformers. Standardized components
result in shorter delivery time, and allow for high
local manufacturing content.

15
 Guizhou-Guangdong, China
The HVDC long-distance transmission system of
Gui-Guang transmits 3,000 MW of power from the Customer State Power South
Anshun substation in Guizhou Province in southwest Company (SPSC)
China to the Zhaoqing converter station in Guang- Project name Gui-Guang
dong Province near the load center of Guangzhou.
It is a bipolar system, each pole comprising a 12-pulse Location Guizhou-Guangdong
converter bridge suspended from the ceiling. The
thyristors are water-cooled and direct-light-triggered. Power rating 3,000 MW, bipolar
The converter transformers are of the single-phase
Type of plant Long-distance transmission,
two-winding type. Triple-tuned filters are used for
980 km
filtering harmonics on the DC- and AC-side of the
converters. The smoothing reactors are of the oil- Voltage levels ± 500 kV DC
immersed type. The contract was awarded in 525 kV, 50 Hz
October 2001. Commercial operation started in
October 2004 (six months ahead of scheduled time). Type of Direct-light-triggered, 8 kV
thyristor

Hubei Anhui
Sichuan Wuhan Shanghai
g
on

ng
gd

ng
Jia
on

g ia
Ch

ej
an East
Zh

Ch China Jiangxi China Sea

Guizhou Hunan
Fujian
Yunnan
Taipei
Guangxi Guangdong
Zhuang A. R. Guangzhou Taiwan
Hong Kong
Laos
Hanoi
South
China Sea

Vietnam

16
 Hudson Bay

son
Gillam Nel
Canada

Calgary

Winnipeg

United States of America

Minneapolis

Nelson River Bipole 1, Canada

In 2002 Siemens received the contract to replace
36 mercury arc valves (MRVs) with thyristor valves. Customer Manitoba Hydro (Winnipeg)
Bipole 1 of the Nelson river scheme had been in opera- Project name Bipole 1, Pole 2
tion since 1970. Both poles were equipped with mercury Valve Replacement
arc valves designed for service life of 20 years. The old
valves of Bipole 1, Pole 1 were replaced by thyristor Location Radisson Converter Station on
valves 10 years ago. By using the best valves as spare Nelson River Dorsey Converter
parts for Pole 2, operation for 10 more years was pos- Station near Winnipeg,
sible. In 2001 Manitoba Hydro decided to also replace both in Manitoba, Canada
the MRVs of Pole 2 with thyristor valves to increase the
reliability of the whole scheme. To minimize the outage Power rating 900 MW (1,000 MW future)
time of this highly utilized scheme, replacement was
Type of plant Long-distance transmission,
performed in 3 lots.
900 km
For each lot 12 thyristor valves and 2 cooling units as
well as new surge arresters are supplied. Voltage levels 450 kV DC (500 kV future)
The overall completion time for the replacement was 230 /138 kV, 60 Hz
27 months with a delivery time for the first lot of
13 months. Siemens delivered light-triggered thyristors, Type of Direct-light-triggered, 8 kV
the same type as supplied for the Moyle Interconnector thyristor
and the Celilo project. For future upgrading of the system
the thyristor valves are rated for 500 kV with 2,000 A
nominal current.
To meet the customer‘s demand for a short outage time
the thyristor valves are designed to fit on to the existing
support structure and therefore no time-consuming
changes involving civil works are necessary.

17
 Celilo, Mercury Arc
Valve Replacement, USA
In December 2000, Bonneville Power Administration
(BPA) in Portland, Oregon, USA had to decide how to Customer Bonneville Power
proceed with the Celilo Converter Station which was Administration (BPA)
30 years old meanwhile, and considering that the
Project name Celilo Mercury Arc
Pacific Intertie is a major contributor to satisfying
Replacement Project
California’s electrical energy needs. The critical com-
ponents were the mercury arc valves: they had been Location The Dalles, Oregon, USA
designed for a service life of 20 years; they require
high maintenance efforts, are very unreliable, and Power rating 3,100 MW, bipolar
the manufacturer had stopped supplying spare
parts long ago. Based on the decision, BPA awarded Type of plant Long-distance transmission
Siemens a contract for the supply of 36 HVDC thyristor
valves with direct-light-triggered thyristors for the Voltage levels ± 400 kV DC
Celilo Converter Station of the Pacific Intertie, to 230 kV, 60 Hz
replace the mercury arc valves – representing a
Type of Direct-light-triggered, 8 kV
converter rating of 1,600 MW. The delivery in three
thyristor
phases was completed within 20 months.
In addition, all cooling towers in the 3,100 MW
converter station were replaced by dry-type cooling
towers. In 1997 Siemens provided BPA with a thyristor
valve including the newly developed technology of
direct-light-triggered thyristors for commercial
demonstration during a period of two years. It was
replacing a mercury arc valve. Due to the excellent
performance, BPA purchased the valve already after
11 months of operation. It has been in service ever
since without any fault or failure.

Canada
Calgary

Vancouver

mbia
Colu
Portland
The Dalles

United States
of America
ado
lor

San Francisco
Co

18
 Karachi
Ganges
Bangladesh
India Calcutta

Talcher
Bombay

Hyderabad
Bay of
Bengal
Kolar
Madras
Bangalore

East-South Interconnector II,

India
In March 2000 Siemens received an order for a long-
distance HVDC transmission project from the Power Customer Power Grid Corporation
Grid Corporation of India Limited. From now on power of India Ltd.
is transmitted from the eastern region (Orissa prov- Project name East-South Interconnector II
ince) to the southern part (Karnataka province) of
the subcontinent by means of a bipolar HVDC system, Location Orissa province to
thus integrating these two regional asynchronous Karnataka province
networks into the national grid, ensuring a reliable
and flexible power transfer nationwide. This is the Power rating 2,000 MW, bipolar
sixth HVDC project in India, the largest so far regarding
Type of plant Long-distance transmission,
rated transmission power and transmission distance.
1,450 km
Commercial operation started in 2003.
Voltage levels ± 500 kV DC
400 kV, 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 8 kV (100 mm ∅)

19
 Moyle, Northern Ireland/Scotland
The Moyle Interconnector Project provides a vital link
in electricity supply, enhancing both security and Customer Moyle Interconnector Ltd. (MIL)
competition in the emerging market of Northern Northern Ireland
Ireland. The configuration of the transmission system Project name Moyle Interconnector
is two monopolar submarine HVDC links operating in
parallel on the AC systems. Each pole is rated 250 MW Location Northern Ireland, Scotland
in both directions at 250 kV DC. For the first time in
a commercial HVDC system, the converter stations Power rating 2 x 250 MW
are equipped with the latest achievement in high-
Type of plant Submarine cable transmission,
voltage semiconductor technology: direct-light-
64 km
triggered thyristors with integrated overvoltage
protection. By introducing this new technology, Voltage levels 2 x 250 kV, DC
the number of electrical parts in the HVDC thyristor 275 kV, 50 Hz
valve is considerably reduced, resulting in better
reliability and longer maintenance intervals. The Type of Direct-light-triggered, 8 kV
contract for the Moyle Interconnector turnkey supply thyristor
of the converter stations was awarded in September
1999. Taking-over certificate by the customer was
issued in November 2001.

Glasgow

Belfast

United
Dublin Kingdom

London
Ireland

20
 Thailand
Thailand

m
Khlong Ngae
Bangkok

et n a
Cambodia
odia
od
da

Viie
Gurun
Ho Chi Malaysia
Minh

Brunei
Kuala Lumpur Malaysia

Singapore

Indonesia

Thailand/Malaysia
This HVDC long-distance transmission system inter-
connecting the 230 kV AC network of Thailand with Customer Electricity Generating Authority
the 275 kV AC network of Malaysia is implemented of Thailand (EGAT)
in the first stage as a 300 MW monopolar metallic Tenaga Nasional Berhad (TNB)
return scheme. As a turnkey project, complete HVDC Project name Thailand-Malaysia
system design and network integration, delivery of
the converter stations, AC switchgear, and the inter- Location Khlong Ngae /Gurun
connecting 300 kV DC overhead line was included in
Siemens’ scope of supply. Commercial operation Power rating 300 MW, monopolar
started in 2001.
Type of plant Long-distance transmission,
110 km

Voltage levels 300 kV DC

EGAT: 230 kV,50 Hz
TNB: 275 kV, 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 8 kV (100 mm ∅)

21
 Tianshengqiao–Guangzhou,
China
The HVDC long-distance transmission system Tian-
Guang carries 1,800 MW of electrical power from the Customer State Power South
hydropower plant Tianshengqiao in southwest China Company (SPSC)
to the load center of Guangzhou in the south. It is a
Project name Tian-Guang
bipolar system, each pole comprising a 12-pulse
converter valve group, with the valve towers hanging Location Tianshengqiao-Guangzhou
from a special ceiling construction. The thyristors are
water-cooled. The transformers are of the single Power rating 1,800 MW, bipolar
phase three-winding type with bushings protruding
into the valve hall. Active DC filters are implemented Type of plant Long-distance transmission,
in this system for absorption of DC harmonics to 960 km
avoid interference on neighboring communication
lines. The contract was awarded in 1997; commercial Voltage levels ± 500 kV DC
operation started in 2000. 230 kV, 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 8 kV

Hubei Anhui
Sichuan Wuhan Shanghai
g
on

ng
gd

ng
Jia
on

g ia
Ch

ej
an East
Zh

Ch China Jiangxi China Sea

Guizhou Hunan
Fujian
Yunnan Tianshengqiao Taipei
Guangdong
Guangxi Guangzhou Taiwan
Zhuang A. R.
Hong Kong
Laos
Hanoi
South
China Sea

Vietnam

22
 United States
of America

ado
lor
San Francisco

Co
Phoenix
Los Angeles
San Diego

Mexico

Sylmar East
Valve Reconstruction, USA
The Pacific HVDC Intertie started its operation in
1970 at 1,440 MW. By addition of series and parallel Customer Los Angeles Department
connected converters it was later expanded to a rating of Water and Power, California,
of 3,100 MW. When a disastrous fire had destroyed USA (LADWP)
the thyristor valves of converter 1 at Sylmar East Project name Sylmar East Valve Reconstruction
Converter Station in 1993, the Los Angeles Depart-
ment of Water and Power was under pressure to Location Sylmar Converter Station East,
restore reliable power supply to the energy-hungry Los Angeles
region. Siemens was awarded the reconstruction in
August 1994, due to the short delivery time, use of Power rating 550 (825) MW, bipolar
fire-retardant valve material (UL94 VO), the anticor-
Type of plant Long-distance transmission,
rosion cooling system concept, and the excellent
approx. 1,200 km
seismic performance of the valves (0.5 g horizontal).
The installation was finished in September 1995. Voltage levels 500 kV DC
The scope of supply comprises one complete 230 kV, 60 Hz
12-pulse converter, including DC hall equipment,
and an advanced monitoring and alarm system. Type of Electrically-triggered-thyristor,
thyristor 8 kV

23
 Welsh, USA
The back-to-back tie links the two different networks
of the Energy Reliability Council of Texas (ERCOT grid) Customer American Electric Power,
with the Southwest Power Pool (SPP grid) of the Ohio, USA (AEP)
eastern US system. The Welsh Converter Station
Project name Welsh HVDC
allows an additional power transfer to the existing
Converter Station
connection (at Oklaunion) between the two networks.
The arrangement and the design of the station are Location Texas, Titus County
comparable to Etzenricht. The reliable and proven near Mount Pleasant
converter technology of Etzenricht, along with the
same control and protection systems, is therefore Power rating 600 MW
used.
Type of plant Back-to-back tie

Voltage levels 170 kV DC

345 / 345 kV, 60 / 60 Hz

Type of Electrically-triggered-thyristor,
thyristor 5.5 kV

Chicago

Denver
o

St. Louis
ad
lor

United States of America

Co

Santa Fe Ar
ka
ns
as
Phoenix
Dallas
New Orleans
Mexico
Rio Houston
Gr
an
de Gulf of
Mexico
Monterrey

24
 Poland
Germany Czech

Slovak
France
Rep.
Vienna

Austria
Hungary
Switzerland Slovenia

Croatia
Italy

Wien-Suedost, Austria
The back-to-back tie links the Austrian UCPTE
network with the Hungarian and, hence, the RGW Customer Österreichische
network. The modular water-cooled air-insulated Elektrizitätswirtschafts
valves are of a new, compact, and universal design. Aktiengesellschaft
The rectifier and inverter are in 12-pulse connection (Verbundgesellschaft, VG)
and are accommodated in a building along with Project name GK-Wien-Südost (GK-SO)
the bushings of the converter-transformers and
the smoothing reactors. This HVDC plant southeast Location Southeast of Vienna, Austria
of Vienna was put in operation in July 1993.
Power rating 600 MW

Type of plant Back-to-back tie

Voltage levels 145 kV DC

380 / 380 kV, 50 / 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 5.5 kV

25
 Etzenricht, Germany
The back-to-back tie links the two different networks
of the Czech Republic and the Federal Republic of Customer E.ON AG
Germany, that is, the Western European network Munich, Germany
UCPTE with the Eastern European network RGW. Project name Etzenricht
The HVDC plant considerably improved the avail-
ability of electrical energy in both countries and, at Location Etzenricht, near
the same time, reduced the need for investment in Weiden / Oberpfalz
reserve generating capacity. Standardized modular
converters allow for much smaller valve halls than Power rating 600 MW
previously permitted and therefore offer major
Type of plant Back-to-back tie
advantages in terms of economy. The converter
transformers are arranged outside the valve hall. Voltage levels 160 kV DC
Their insulating bushings for connection to the 380 / 380 kV, 50 / 50 Hz
thyristors are led directly into the converter hall.
The HVDC plant in Etzenricht near Weiden/Oberpfalz Type of Electrically-triggered-thyristor,
was commissioned in June 1993. thyristor 5.5 kV

Poland
Nether- Berlin
lands

Germany
Belgium
Etzenricht Czech
Rep.
Luxembourg

France Vienna
Austria

26
 Shanxi Shandong

Jiangsu
Shaanxi Henan
Nan Qiao
Anhui
China Hubei
Sichuan Wuhan Shanghai

g
on
n g

gd

ng
Jia Gezhouba

on

ia
ng

Ch

ej
a East

Zh
Ch Jiangxi China Sea
Guizhou Hunan
Fujian
Yunnan
Taipei
Guangdong
Guangxi Guangzhou Taiwan
Zhuang A. R.
Hong Kong
Laos
Hanoi
South
China Sea

Gezhouba-Nan Qiao, China

The Gezhouba-Nan Qiao HVDC plant transmits electric
power from the hydroelectric plant in Gezhouba in Customer China National Technical
the Hubei province, central China, to the Shanghai Import & Export Corporation
conurbation. The power transmission system is bipolar, (CNTIC)
each pole consisting of a 12-pulse converter valve Project name Ge-Nan
group. The valve towers are suspended from a special
structure on the ceiling of the valve hall. The single- Location Rectifier station in Gezhouba
phase three-winding converter-transformers and (Central China), Inverter station
their bushings project into the hall, where the star in Nan Qiao (about 40 km from
delta connections are made. The thyristors are Shanghai)
water-cooled. Commercial operation started in
1989 (Pole 1), and in 1990 (Pole 2). Power rating 1,200 MW, bipolar

Type of plant Long-distance transmission,

about 1,000 km

Voltage levels ± 500 kV DC

525 / 230 kV, 50 / 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 5.5 kV

27
 Virginia Smith, USA
The HVDC back-to-back tie at Virginia Smith Converter
Station in Nebraska, USA, links the asynchronous Customer Western Area Power
networks in the East of the United States with those Administration (WAPA)
in the West. The station is controlled via the WAPA Project name Virginia Smith Converter Station
communications system from the load control center
in Loveland, Colorado, 150 miles away. 200 MW can Location Sidney, Nebraska, USA
be transmitted in either direction. Despite power
input in networks with low power ratings, voltage Power rating 200 MW
stability is assured within narrow limits. Temporary
Type of plant Back-to-back tie
overvoltage limiters can be switched in to keep tran-
sient overvoltages within 1.25 p.u. The HVDC plant Voltage levels 50 kV DC
has been in operation since December 1987. 230 / 230 kV, 60 / 60 Hz

Type of Electrically-triggered-thyristor,
thyristor 4.52 kV

Chicago

Denver
o

St. Louis
ad
lor

United States of America

Co

Santa Fe Ar
ka
ns
as
Phoenix
Dallas
New Orleans
Mexico R Houston
io
Gr
an
de Gulf of
Mexico
Monterrey

28
 Canada

Quebec

Beauharnois
Ottawa
Montreal

Detroit Toronto Boston

Chicago
New York
United States of America
Philadelphia
Washington DC

Poste Châteauguay, Canada

The Poste Châteauguay back-to-back tie effects the
exchange of power between Canada (Hydro Quebec) Customer Hydro Quebec,
and the USA (NYPA). The plant comprises two poles Montreal, Canada
and has a power rating of 500 MW per pole. Over- Project name Poste Châteauguay
load operation up to 1,200 MW is possible. Each of
the two poles is accommodated in a valve hall with Location Beauharnois, Quebec, Canada
two 12-pulse groups. One group is connected with
the 120 kV system in the USA, and the other with Power rating 2 x 500 MW
the 315 kV system in Canada. The project, which
Type of plant Back-to-back tie
was jointly awarded to BBC and Siemens, was com-
pleted on July 1, 1984, after a construction time of Voltage levels 145 kV DC
about one year. 120/315 kV, 60/60 Hz

Type of Electrically-triggered-thyristor,
thyristor 4.5 kV

29
 Dürnrohr, Austria
The HVDC back-to-back tie between Austria and the
Czech Republic linked the then-asynchronous net- Customer Österreichische
works of Western and Eastern Europe. The contract Elektrizitätswirtschafts
was placed in 1980. The thyristor valves are water- Aktiengesellschaft
cooled and air-insulated; for the first time, high- (Verbundgesellschaft, VG)
voltage thyristors with a wafer diameter of 100 mm Project name Dürnrohr
were used. The system consists of two 12-pulse
groups in a common building and the transformers Location Dürnrohr, near
and smoothing reactors which are installed outdoors, Zwentendorf, Austria
with DC-side bushings protruding through the walls.
Siemens, partnering with the German HVDC Group, Power rating 550 MW
supplied all thyristor modules and the station control
Type of plant Back-to-back tie
system. Commercial operation started in 1983.
Voltage levels 145 kV DC
380 / 380 kV, 50 / 50 Hz

Type of Electrically-triggered-thyristor,
thyristor 4.2 kV

Poland

Czech Rep.
Germany
Slovak
Dürnrohr
Rep.
Vienna

Austria
Hungary
Switzerland
Slovenia

Croatia
Italy

30
 La Paz

Brazil
Bolivia

ná
Para
Rio de Janeiro
Chile Paraguay
São Paulo
Argentina

Cordoba Pôrto Alegre

Santiago Uruguay
Buenos Aires Montevideo

Acaray, Paraguay
The HVDC back-to-back tie in Paraguay links the
Brazilian 60 Hz network with the Paraguayan 50 Hz Customer A.N.D.E.
network. In times of drought and low output from Project name Acaray
the hydropower plants, Paraguay imports power
from Brazil, while power can be exported to Brazil Location Paraguay
in times of water surplus. The frequency regulation
of the HVDC back-to-back tie also helps stabilize the Power rating 55 MW
Paraguayan network frequency to 50 Hz. Commercial
operation started in 1981. Type of plant Back-to-back tie

Voltage levels 25 kV DC
220 / 138 kV, 50 / 60 Hz

Type of Electrically-triggered-thyristor,
thyristor 4.2 kV

31
 Nelson River, Bipole 2, Canada
The power plants on the Nelson and Churchill Rivers
in the north of Manitoba, Canada, generate more Customer Manitoba Hydro
than 50 % of the demand of this province: the (Winnipeg)
double-bipolar HVDC link supplies the power to the
Project name Nelson River, Bipole 2
load centers in the south of the province. Bipole 2
is the first HVDC system using highly efficient water Location Henday Converter Station near
cooling for the thyristor valves – a technology that Nelson River Dorsey Converter
has since become the industry standard. Siemens, Station near Winnipeg both in
partnering in the German HVDC Group, supplied Manitoba, Canada
all thyristor modules and the 500 kV smoothing
reactors. Commercial operation started in 1977 Power rating 1,800 MW (summer)
with stage 1; the project was completed in 1985 2,000 MW (winter), bipolar
with stage 3.
Type of plant Long-distance transmission,
about 1,000 km

Voltage levels ± 500 kV DC

230 / 230 kV, 60 / 60 Hz

Type of Electrically-triggered-thyristor,
thyristor 3.2 kV

Hudson Bay

son
Gillam Nel
Canada

Calgary

Winnipeg

United States of America

Minneapolis

32
 Zambia Malawi

nel
Songo

Chan
Harare Mozambique Madagascar

i qu e
Zimbabwe

amb
Moz
Botswana

Apollo
Swaziland
Johannesburg
South Africa
Lesotho

Cahora Bassa,
South Africa /Mozambique
The Cahora Bassa HVDC system is used to transmit
the power generated in a hydroelectric plant on the Customer 1. HCB, Lisbon, Portugal
Sambesi river in Mozambique to South Africa. The 2. ESCOM, Johannesburg,
contract for the HVDC system, the dam, and the South Africa
powerhouse was awarded to the ZAMCO consortium, Project name Cahora Bassa
including the German HVDC Group (AEG, BBC,
Siemens). Cahora Bassa is the first HVDC contract Location Songo, Mozambique
placed that used thyristor valves. An outdoor, oil-cooled, Apollo, South Africa
and oil-insulated design was used. Commercial
operation started in 1975 with phase 1; the system Power rating 1,920 MW, bipolar
was completed in 1979 with phase 3. During the
Type of plant Long-distance transmission,
1980s the transmission line was heavily damaged by
1,456 km
terrorist attack and the system was down until the
nineties, when Siemens undertook the refurbishment Voltage levels ± 533 kV DC
of the converter stations. Besides the careful restora- 220 / 275 kV, 50 / 50 Hz
tion of the main equipment, the complete DC control
was exchanged by a fully digital, computerized system Type of Electrically-triggered-thyristor,
including a modern Human-Machine Interface (HMI). thyristor 1.65 kV/ 2.5 kV
The new system increases the availability and
reliability of the complex HVDC system considerably
in terms of operator guidance. The most powerful
HVDC transmission link in Africa has been back in
operation since 1998.

33
Siemens AG For more information contact our Order No. E50001-U131-A7-V5-7600
Energy Sector Customer Support Center. Printed in Germany
Dispo 30000
High Voltage Phone: +49 180/524 70 00
TH 263-070236 102393 WS 02082.0
P.O. Box 3220 Fax: +49 180/524 24 71
91050 Erlangen (Charges depending on provider)
Germany E-mail: [email protected]
www.siemens.com/hvdc www.siemens.com/energy-support

The information in this document contains general descriptions of the technical options available, which do not always have to be present in individual cases.
The required features should therefore be specified in each individual case at the time of closing the contract.
Technical article ■ Authors: M. Davies, M. Dommaschk, J. Dorn, J. Lang, D. Retzmann, D. Soerangr

HVDC PLUS –
Basics and Principle of Operation

Answers for energy.

1
Content
0. Preface 3
1. Introduction 4
2. HVDC and FACTS Technologies 4
2.1 Voltage-Sourced Converters 5
2.2 The Modular Multilevel Converter (MMC) Approach 7
2.3 The Trans Bay Cable HVDC Project 16

3. Design Verification 17
3.1 Equipment Tests 17
3.2 System Performance Verification 17
3.3 Results of Computer Simulations 18
4. Example of Station Layouts 20
5. References 21

2
HVDC PLUS – Basics and Principle
of Operation
M. Davies, M. Dommaschk, J. Dorn, J. Lang, D. Retzmann, D. Soerangr

0. Preface
This special edition summarizes prospects and technology issues of the latest developments in
voltage-sourced converters for Advanced High Voltage DC transmission systems in the range
of medium power applications [4–10, 16-19, 21, 22, 24-27].

Siemens Energy Sector, E T PS SL/DSoe/Re – 2008-08-10 – HVDC PLUS V 2

3
1. Introduction
Environmental constraints will play an important role in the power system developments [1–2, 18]. However, regarding the system
security, specific problems are expected when renewable energies, such as large wind farms, have to be integrated into the system,
particularly when the connecting AC links are weak and when sufficient reserve capacity in the neighboring systems is not available [3].
In the future, an increasing part of the installed capacity will be connected to the distribution levels (dispersed generation), which
poses additional challenges to the planning and safe operation of the systems. Power electronics will be required to control load
flow, to reduce transmission losses and to avoid congestion, loop flows and voltage problems [4–6, 12].
HVDC (High Voltage Direct Current) systems and FACTS (Flexible AC Transmission Systems) provide essential features to avoid
technical problems in the power systems; they increase the transmission capacity and system stability in a very efficient way,
and assist in prevention of cascading disturbances [11–27].
HVDC systems and FACTS controllers based on line-commutated converter technology have a long and successful history. Thyristors
are the key components of this converter topology and they have achieved a high degree of maturity due to their robust design
and high reliability. It is, however, worth mentioning that line-commutated converters have some technical restrictions. Particularly
the fact that the commutation within the converter is driven by the AC voltages requires proper conditions of the connected
AC system, such as a minimum short-circuit power.
Power electronics with self-commutated converters, such as Voltage-Sourced Converters (VSC), can overcome these limitations
and they provide additional technical features. In many applications, VSC have become a standard of self-commutated converters
and will be used increasingly more often in transmission and distribution systems in the future. VSCs do not require any “driving”
system voltage – they can build up a three-phase AC voltage via the DC voltage (Black-Start capability). So, in the case of
DC transmission, HVDC PLUS with VSCs is the preferred technology for interconnection of islanded grids, such as offshore wind
farms, with the power system.
So far, VSCs for HVDC and FACTS applications are mostly based on two or three-level converters. It is, however, a fact that multilevel
VSCs provide advantages with respect to the dynamic performance and harmonic impact. For these reasons, a new Modular Multi-
level Converter technology (MMC), referred to as HVDC PLUS and SVC PLUS, has been developed, which provides significant benefits
for high voltage applications.

2. HVDC and FACTS Technologies

HVDC systems and FACTS controllers based on line-commutated converter technology (LCC) have a long and successful history.
Thyristors have been the key components of this converter topology and have reached a high degree of maturity due to their robust
technology and their high reliability. HVDC and FACTS with LCC use power electronic components and conventional equipment which
can be combined in different configurations to switch or control reactive power, and to convert the active power. Conventional
equipment (e.g. breakers, tap-changing transformers) has very low losses, but the switching speed is relatively low. Power electronics
can provide high switching frequencies up to several kHz which, however, leads to an increase in losses.
Fig. 1 indicates the typical losses depending on the switching frequency [16]. It can be seen that due to the low losses, line-commuted
Thyristor technology is the preferred solution for bulk power transmission, today and in the future.
It is, however, worth mentioning that line-commutated converters have some technical restrictions. Particularly the fact that the
commutation within the converter is driven by the AC voltages requires proper conditions of the connected AC system, such as a
minimum short-circuit power.
A comparison of the different HVDC technologies is depicted in Fig. 2.

More Dynamics for better Power Quality: Depending

on Solution
z Use of Power Electronic Circuits for Controlling P, V & Q
z Parallel and/or Series Connection of Converters
z Fast AC/DC and DC/AC Conversion 2-4 %

Transition from “slow” to “fast” Thyristor GTO / IGCT IGBT

1-2 % > 1000 Hz
Switching
Frequency < 500 Hz Losses
50/60 Hz

On-Off Transition 20 - 80 ms

The Solution for Bulk Power Transmission

Fig. 1: Power Electronics for HVDC and FACTS – Transient Performance and Losses

4
 AC Grid 1 AC Grid 2
DC
G~
~ ~ G~
= =

HVDC “Classic” HVDC PLUS

Line-Commutated Current-Sourced Self-Commutated Voltage-Sourced

Converter (LCC / CSC) Converter (SCC / VSC)

Thyristors with Turn-on Capability Semiconducting Switches with Turn-

only On and Turn-Off Capability, e.g. IGBTs

Fig. 2: HVDC “Classic” and HVDC PLUS – Technologies

2.1 Voltage-Sourced Converters

Power electronics with self-commutated converters can cope with the limitations mentioned above and provide additional technical
features. In DC transmission, an independent control of active and reactive power, the capability to supply weak or even passive
networks and lower space requirements are some of the advantages. In many applications, the VSC has become a standard of
self-commutated converters and will be used more often in transmission and distribution systems in the future. Voltage-Sourced
Converters do not require any “driving” system voltage; they can build up a 3-phase AC voltage using the DC voltage. This kind of
converter uses power semiconductors with turn-off capability such as IGBTs (Insulated Gate Bipolar Transistors).
The benefits of VSC technology are depicted in Fig. 3. Figs. 4 and 5 show the P and Q outputs of HVDC “Classic” and HVDC PLUS.

Grid Access for weak AC Networks

Independent Control of Active and Reactive Power

Supply of passive Networks and Black-Start Capability

High dynamic Performance

Low Space Requirements

Fig. 3: General Features of VSC Technology

5
 0.15

0.10

“Over-excited”
0.05
Q [p.u.]
(capacitive)

0.00

“Under-excited”
-0.05
(inductive)

-0.10

-0.15
-1.25 -1.00 -0.75 -0.50 -0.25 0.00 0.25 0.50 0.75 1.00 1.25
P [p.u]
Rectifier Inverter

The Reactive Power is defined by both red and blue Curves. It is a

Function of Active Power and AC-Voltage

Typically, Reactive Power Consumption of HVDC Classic is Q = 0.5 Pd

Fig. 4: HVDC “Classic” – Generic P/Q Diagram

Fig. 5: HVDC PLUS – Typical P/Q Diagram

6
Fig. 6: VSC Technology – a look back

Up to now, the implemented VSC converters for HVDC applications have been based on two or three-level technology which enables
switching two or three different voltage levels to the AC terminal of the converter. For such converter topologies a high number of
semiconductor devices with blocking capability of a few kilovolts are connected in series – up to several hundreds per converter arm,
depending on the DC voltage. To ensure uniform voltage distribution not only statically but also dynamically, all devices connected
in series in one converter arm have to switch simultaneously. High and steep voltage steps are applied at the AC converter terminals
which causes high component stresses and require extensive filtering measures.
In Fig. 6, the principle of the two-level converter technology is depicted. From the figure, it can be seen that the converter voltage,
created by the PWM (Pulse-Width Modulation), is far from the desired “green” voltage. It needs AC filters to achieve an acceptable
waveform.

2.2 The Modular Multilevel Converter (MMC) Approach

Both the size of voltage steps and the related voltage gradients can be reduced or minimized if the AC voltage generated by the
converter can be selected in smaller increments than at two or three levels only.
The more steps that are used, the smaller is the proportion of harmonics and the lower is the high-frequency noise. Converters
with high number of steps are termed multilevel converters.
With a high number of levels the switching frequency of individual semiconductors can be reduced. Since each switching event
creates losses in the semiconductors, converter losses can be effectively reduced.
Different multilevel topologies [7–10], such as diode clamped converter or converters with what is termed “flying capacitors” were
proposed in the past and have been discussed in many publications.
In Fig. 7, a comparison of two, three and multilevel technology is depicted. A new and different approach is the Modular Multilevel
Converter (MMC) technology [9].

Topologies: Two-Level Three-Level Multilevel

GTO / IGCT IGBT in PP IGBT Module

Power
Electronic
Devices:

Fig. 7: The Evolution of VSC and HVDC PLUS

7
 a) Vd / 2 b)

Vd

VConv. VConv.
Vd / 2

c) Small Converter AC Voltage Steps

Low Rate of Voltage Rise
Low Generation of Harmonics
Low HF Noise
Low Switching Losses
No Snubbers required

Fig. 8: The Multilevel Approach

a) “Basic Idea”
b) The MMC Solution
c) Sinus Approximation – and Benefits

The basic idea of a multilevel converter and the principle design of an MMC are shown in Fig. 8. Fig. 9 depicts the HVDC PLUS MMC
solution in detail.
An MMC consists of six converter arms. Each of them comprises a high number of power modules (PM) and one converter reactor
connected in series. The power modules contain [9, 16, 17]:
■ an IGBT half bridge as a switching element
■ a DC capacitor unit for energy storage

For the sake of simplicity, the electronics for the control of the power semiconductors, the monitoring of the capacitor voltage,
and the communication with the higher-level controllers are not shown in Fig. 9.
Three different states are relevant for the proper operation of a power module, as illustrated in Table I:
1) “Energization” – Both IGBTs are switched off:
This can be compared with the blocked condition of a two-level converter. Upon charging, i.e. after closing the AC power
switch, all power modules of the converter are in this condition. Moreover, in the event of a serious failure all power modules of
the converter are put in this state. During normal operation, this condition does not occur. If the current flows from the positive
DC pole in the direction of the AC terminal during this state, it charges the capacitor. When it flows in the opposite direction, the
freewheeling diode D2 bypasses the capacitor.
2) “Capacitor-On” – IGBT1 is switched on, IGBT2 is switched off:
Irrespective of the current flow direction, the voltage of the storage capacitor is applied to the terminals of the power module.
Depending on the direction of flow, the current either flows through D1 and charges the capacitor, or through IGBT1 and there-
by discharges the capacitor.
3) “Capacitor-Off” – IGBT1 is switched off, IGBT2 is switched on:
In this case, the current either flows through IGBT2 or D2 depending on its direction which ensures that zero voltage is applied
to the terminals of the power module (except for the conducting- state voltage of the semiconductors). The capacitor voltage
remains unchanged.

8
Fig. 9: HVDC PLUS – Basic Scheme

Table I: States and Current Paths of a Power Module in the MMC Technology

It is possible to separately and selectively control each of the individual power modules in all phase units. The two converter arms
of each phase unit represent a controllable voltage source. The total voltage of the two converter arms in each phase unit equals
the DC voltage, and by adjusting the ratio of the converter arm voltages in one phase unit, the desired sinusoidal voltage at the
AC terminal is achieved.

9
Fig. 10: The Result – MMC, a perfect Voltage Generation

Fig. 11: AC & DC Converter Currents – controlled by MMC Voltage Sources

Figs. 9–11 depict this advanced principle of AC voltage generation with MMC. It can be seen that there is no or – in the worst case –
negligible need for AC voltage filtering to achieve a clean voltage.
As is true in all technical systems, the possibility of sporadic failure of individual components cannot be excluded, even with the
most meticulous engineering and 100-percent testing. However, if a single component failure occurs, the operation of the system
must not be impeded as a result. In the case of an HVDC transmission system this means that there must be no interruption of the
energy transfer and that the system will actually continue to operate until the next scheduled shut-down for maintenance.

10
Redundant power modules are therefore integrated into the converter, and, unlike in previous redundancy concepts, the unit can
now be designed so that, upon failure of a power module in a converter arm, the remaining power modules are not subjected to a
higher voltage. The inclusion of the redundant power modules thus merely results in an increase in the number of power modules
in a converter arm that deliver zero voltage at their output during operation. In the event of a power module failure during operation
this fault is detected and the defective power module is shorted out by a highly reliable high-speed bypass switch, ref. to Fig. 12.
This provides full functionality, as the current of the failed module can continue to flow, and the converter operates without any
interruption.

Fig. 12: MMC – Redundant Submodule Design

As in all multilevel topologies it is necessary to ensure, within certain limits, a uniform voltage distribution across the individual
capacitors of the multilevel converter. When using the MMC topology for HVDC this is achieved by periodic feedback of the current
capacitor voltage to a central control unit. The time intervals between these feedback events are less than 100 microseconds.
Due to the fact that in the converter arms current flows in both directions in each line cycle, and therefore charging and discharging
of the individual capacitors is possible. Evaluation of the feedback and selective switching of the individual power modules can be
used to balance the power module voltages. With this approach, the capacitor voltages of all power modules of a converter arm in
HVDC PLUS are maintained within a defined voltage band.
From the perspective of the DC circuit, the described topology looks like a parallel connection of three voltage sources – the three
phase units that generate all desired DC voltages. During steady-state operation, the voltage sources (ref. to Fig. 11) are controlled
in order to achieve one third of the total DC current in each phase unit and to achieve an equal sharing of the AC current in the upper
and lower part of each phase unit. Each of the 6 variable voltage sources are designed with a number of identical but individually
controllable power modules, as shown in Fig. 6. In practice, however, there will be little difference between the momentary values
of the three DC voltages, owing to the finite number of available voltage steps.
To reduce the resulting balancing currents between the individual phase units to a very low value by means of appropriate control
methods, a converter reactor is required in the individual converter arms. These reactors are also used to substantially reduce the
effects of faults arising within or outside the converter station. As a result, unlike in previous VSC topologies, current rise rates
of only a few tens of amperes per microsecond are encountered for critical faults.
These faults are swiftly detected, and, due to the relatively low current rise rates, the IGBTs can be turned off at uncritical current
levels. This provides effective and reliable protection of the system.
The following describes a very interesting fault occurrence:
In the event of a short-circuit between the DC terminals of the converter or along the transmission route, the current rises in excess
of a certain threshold value in the converter arms, and, due to the aforementioned limitation of the speed in the current rise, the
IGBTs can be switched off within a few microseconds before the current can reach a critical level, which provides an effective pro-
tective function. Thereafter – as with any VSC topology – current flows from the three-phase AC system through the free-wheeling
diodes to the short-circuit, so that the only way this fault can be corrected is by opening the AC circuit breaker.

11
Fig. 13: Fully suitable for DC OHL Application – Example Line-to-Line Fault

The fast recovery free-wheeling diodes used with IGBT modules have a relatively low surge current withstand capability. In an actual
event, the diodes have to withstand a fault current without damage until the circuit breaker opens, i.e. in most cases for at least
three line cycles. In HVDC PLUS, a protective function at the power module level effectively reduces the load of the diodes until the
circuit breaker opens. This protective measure consists of a press-pack thyristor, which is connected in parallel to the endangered
diode and is fired in the event of a DC line-to-line fault, ref. to Fig. 13.
As a result, most of the fault current flows through the thyristor and not through the diode it protects. Press-pack thyristors have
an inherent capability to withstand high surge currents. This characteristic is also useful in conventional, line-commutated HVDC
transmission technology. This fact makes HVDC PLUS suitable even for overhead transmission lines, an application previously reserved
entirely for line-commutated converters with thyristors.
Thanks to its modular construction, the HVDC PLUS converter is extremely well scalable, i.e. conveniently adaptable to any required
power and voltage ratings. The required number of power modules per converter arm can be realized by a horizontal array of such
units and – if required – by assembling them in a vertical arrangement to meet the specific project requirements. Other arrangements
are also possible.
Fig. 14 depicts a view of an MMC design. In principle, both a standing and a suspended construction can be readily achieved. However,
a standing construction was chosen, since in that case the converter design imposes less special requirements to the converter
building.
If required in specific projects, highly effective protective measures against severe seismic loads can also be implemented (ref. to
Fig. 14). For such a situation, provisions have been made for diagonal braces at the individual units that ensure adequate stability
of the construction.

12
 Typical Converter Arrangement for 400 MW –
each of the six Converter Arms has 216 Power Modules

Fig. 14: HVDC PLUS – The Advanced MMC Technology

Each power module is connected via two optical fibers to the PLUSCONTROL (Fig. 15), the central control unit.
The PLUSCONTROL was developed specifically for HVDC PLUS and has the following functions:
■ Calculation of appropriate converter arm voltages at time intervals of several microseconds
■ Selective control of the power modules depending on the direction of power flow and on the relevant
capacitor voltages in the power modules so as to assure reliable balancing of capacitor voltages
In addition to the current status of each power module, the momentary voltage of the capacitor is communicated via the fiber optics
to the PLUSCONTROL. Control signals to the power module, such as the signals for the switching of the IGBTs, are communicated
in the opposite direction from the PLUSCONTROL to the power modules.
Key features of the PLUSCONTROL are:
■ Mechanical construction in standard 19-inch racks,
■ High modularity and scalability through plug-in modules, and the capability of integrating different numbers
of racks into the system,
■ Uniform redundancy concept with an active and passive system and the ability to change over on the fly,
■ Modules and fans can be replaced during operation,
■ Sufficient interfaces for communication and control of well over 100 power modules per rack, and
■ High performance with respect to computational power and logic functions.

The PLUSCONTROL is fully integrated into the industry-proven SIMATIC TDC environment, which provides the platform
for the measuring system and the higher-level control and protection.

Fig. 15: Main Tasks of PLUSCONTROL

13
The MMC topology used in HVDC PLUS differs from other, already familiar VSC topologies in design, mode of operation,
and protection capabilities. The following summarizes the essential differences and related advantages:
■ A highly modular construction both in the power section and in control and protection has been chosen. As a result, the system
has excellent scalability and the overall design can be engineered in a flexible way. Thus, the converter station can be perfectly
adapted to the local requirements, and depending on those requirements, the design can favor either a converter hall with a
small footprint or a building with a low profile.
■ In normal operation, no more than one level per converter arm switches at any given time. As a result, the AC voltages can be
adjusted in very fine increments and a DC voltage with very little ripple can be achieved, which minimizes the level of generated
harmonics and in most cases completely eliminates the need for AC filters. What’s more, the small voltage steps that do occur
cause very little radiant or conducted high-frequency interference.
■ The low switching frequency of the individual semiconductors results in very low switching losses. Total system losses are
therefore relatively low for VSC PLUS technology, and the efficiency is consequently higher in comparison with existing two
and three-level solutions.
■ HVDC PLUS utilizes industrially proven standard components, such as IGBT modules, which are robust and highly reliable. These
components have proven their reliability and performance under severe environmental and operating conditions in other appli-
cations, such as traction drives. This wide range of applications results in long-term availability and continuing development of
these standard components.
■ The encountered voltage and current loads support the use of standard AC transformers.
■ The achievable power range as well as the achievable DC voltage of the converter is determined essentially only by the perfor-
mance of the controls, i.e. the number of power modules that can be operated. With the current design, transmission rates of
1000 MW and above can be achieved.
■ Due to the elimination of additional components such as AC filters and their switchgear, high reliability and availability
can be achieved. What’s more, the elimination of components and the modular design can shorten project execution times,
all the way from project development to commissioning.
■ With respect to later provision of spare-parts, it is easy to replace existing components by state-of-the-art ones, since the
switching characteristics of each power module are determined independently of the behavior of the other power modules.
This is an important difference to the direct series-connection of semiconductors as in the two-level technology where
nearly identical switching characteristics of the individual semiconductors are mandatory.
■ Internal and external faults, such as short-circuit between the two DC poles of the transmission line, are reliably managed
by the system, due to the robust design and the fast response of the protection functions.

Figs. 16–18 summarize the advantages in a comprehensive way. Added to these are the aforementioned advantages
that ensue from the use of VSC technology in general (see Fig. 3).
With these features, HVDC PLUS is ideally suitable for the following DC systems (Fig. 18):
■ Cable transmission systems. Here, the use of modern extruded cables, i.e. XLPE, is possible, since the voltage polarity
in the cable remains the same irrespective of the direction of current flow.
■ Overhead transmission lines, due to the capability to withstand DC side short-circuits
■ Back-to-Back arrangement, i.e. rectifier and inverter in one station
■ The implementation of multiterminal systems is relatively simple with HVDC PLUS.
In these systems, more than two converter stations are linked to a DC connection.
■ The converters can to some extent be used as STATCOMs, e.g. when the transmission line or cable is out of service during
maintenance or faults. STATCOM with PLUS technology is also useful in unbalanced AC networks, for instance in the presence
of large single-phase loads. Symmetry of the three-phase system can be improved by using load unbalance control.

Low Switching Frequency of

Low Converter Losses *
Semiconductors
Low Generation of Harmonics No Filters required
High Modularity in Hardware High Flexibility, economical
and Software from low to high Power Ratings
Use of well-proven Standard High Availability of State-of-
Components the-Art Components
Sinus shaped AC Voltages Use of standard AC
and Currents Transformers
Low Engineering Efforts,
Easy Scalability
Power Range up to 1,000 MW
Reduced Number of Primary High Reliability, low
Components Maintenance Requirements
Low Rate of Voltage and
Robust System
Current Rise

* 2.8 % – both Stations

Fig. 16: Features and Benefits of MMC Topology

14
This multitude of possibilities in combination with the performance of HVDC PLUS opens up a wide range of applications
for this technology:
■ DC connections for a power range of up to 1,000 megawatt, in which presently only line-commutated converters are used,
■ Grid access to very weak grids or islanded networks, and
■ Grid access of renewable energy sources, such as offshore wind farms, via HVDC PLUS. This can substantially help reduce
CO2 emissions. And vice versa, oil platforms can be supplied from the coast via HVDC PLUS, so that gas turbines or other
local power generation on the platform can be avoided.
Furthermore, with its technical performance (Figs. 16, 17) and its space-saving design (Fig. 18) HVDC PLUS is tomorrow’s
solution for the supply of megacities.

The Advanced MMC Technology

DC
DC Cable
Cable Transmission
Transmission

DC
DC Overhead
Overhead Line
Line Transmission
Transmission

Back-to-Back
Back-to-Back Systems
Systems

Multiterminal
Multiterminal Systems
Systems

STATCOM
STATCOM Features
Features included
included

Fig. 17: Applications and Features of HVDC PLUS

Space
Saving

HVDC PLUS

Example 400 MW

HVDC
“Classic”

Fig. 18: Space Saving in Comparison with HVDC “Classic”

15
2.3 The Trans Bay Cable HVDC Project
Due to the aforementioned technical and economical benefits, in September 2007, Siemens secured an order to supply two con-
verter stations for a new submarine HVDC transmission link in the Bay of San Francisco. The HVDC PLUS system will transmit up to
400 megawatts at a DC voltage of ± 200 kV. This is the first order for the innovative HVDC PLUS technology. A project overview is
given in Fig. 19.
From March, 2010, the 55 mile (88 kilometers) long HVDC PLUS system will transmit electric power from the converter station
in Pittsburg to the converter station in San Francisco, providing a dedicated connection between the East Bay and San Francisco.
Main advantages of the new HVDC PLUS link are improved network security and reliability due to grid enhancement, voltage
support and reduction in system losses.
Today, the major electric supply for the City of San Francisco is coming from the south side of the San Francisco peninsula. The city
relies mainly on AC grids which run along the lower part of the bay. With the new HVDC PLUS interconnection link, power flows
directly into the center of San Francisco and closes the loop of the already existing “Greater Bay Area” transmission. This will increase
the system security. The DC cables will be buried in a safe corridor separate from any existing AC cables.
Due to the DC transmission link, the building of additional new power plants in the City of San Francisco may be postponed or even
avoided.
The link will reduce grid congestion in the East Bay and it will also boost the overall security and reliability of the power system.
The order was placed by Trans Bay Cable LLC, based in San Francisco, and a wholly-owned subsidiary of the project developer
Babcock & Brown.
As the consortium leader, Siemens was awarded a turnkey contract which comprises the converter stations for the HVDC PLUS system,
including engineering, design, manufacturing, installation and commissioning of the HVDC transmission system. The design fulfills
all requirements which have to be considered for the electrical components as well as for all buildings in a highly seismic active
zone such as San Francisco.
The consortium partner Prysmian will supply and install the submarine cables.

a) Energy Exchange 2010

by Sea Cable
No Increase in
~ ~ ~
= = =

= = =

Short-Circuit Power =
~
=
= = =

= = =
~ ~ ~

Elimination of Transmission Bottlenecks

= =
~
P = 400 MW,
± 200 kV DC
Cable Q = +/- 170-300 MVAr Dynamic Voltage Support

b) •• Converter:
Converter: Modular
Modular Multilevel
Multilevel HVDC
HVDC PLUS
PLUS Converter
Converter
•• Rated
Rated Power:
Power: 400
400 MW
MW @@ AC
AC Terminal
Terminal receiving
receiving End
End
•• DC
DC Voltage:
Voltage: ±± 200
200 kV
kV
•• Submarine
Submarine Cable:
Cable: Extruded
Extruded Insulation
Insulation DC
DC Cable
Cable

PG&E PG&E
Potrero San Pittsburg
Substation Francisco Pittsburg Substation

< 1 mile 1 mile 53 miles 1 mile < 3 miles

San Francisco – San

Pablo – Suisun Bays

AC AC
Cables Cables
115 kV AC/DC AC/DC 230 kV
Substation Converter Submarine Converter Substation
Station DC Cables Station

Fig. 19: Trans Bay Cable, USA – World’s 1st VSC HVDC Project with Advanced MMC-Technology and ± 200 kV XLPE DC Cable
a) Geographic Map and System Requirements
b) Siemens Converter Stations and Prysmian Cable Technologies

16
The new link provides tremendous benefits for power transmission. It will help increase sustainability and security of transmission
systems significantly.
As an example, a significant reduction in transmission constraints by using HVDC PLUS for the Trans Bay Cable Project is depicted in
Fig. 20.

Transmission Constraints after TBC

Trans Bay Cable

Transmission Constraints before TBC

Significant
Improvements with
HVDC PLUS

Fig. 20: Benefits of HVDC PLUS for Trans Bay Cable Project

3. Design Verification
Numerous activities are carried out to ensure that the Transbay Cable transmission
system will perform as required.

3.1 Equipment Tests

The test schedule includes routine tests and type tests for all major equipment.
Fig. 21 shows the dielectric type test of a section of a converter arm.

3.2 System Performance Verification

The verification process for the system performance of the converter and its
controls includes extensive computer simulations as well as a wide range of tests
with the real control and protection equipment connected to digital and analog
simulator hardware.
For further verification of the performance of the controls and also the simulator
models a full scale converter hardware in the form of a 30 MW Back-to-Back
converter was installed.
Fig. 22 shows details of this test facility.

Fig. 21: Dielectric Type Test of HVDC PLUS

17
Fig. 22: 30 MW Hardware Functional Tests

3.3 Results of Computer Simulations

Fig. 23 depicts the results of a computer simulation for the 400 MW MMC system which will be applied in the case of the
Trans Bay Cable project. The figure clearly shows that with 200 power modules per converter arm no additional AC filtering
will be required.

PLOTS : Graphs
+Ud -Ud US1 US2 US3
250
200 VDC + 200 kV
150
100
50
AC Converter Voltages
U [kV]

0
-50
-100
-150
-200 VDC - 200 kV
-250
is1 is2 is3
2.00
1.50
1.00

Currents in the AC Terminals

0.50
0.00
I [kA]

-0.50
-1.00
-1.50
-2.00
i1p i2p i3p i1n i2n i3n
0.75
0.50
0.25
0.00
-0.25
Six Converter Module Currents
I [kA]

-0.50
-0.75
-1.00
-1.25
-1.50
Obviously, no AC Filters required
1.000 1.010 1.020

Fig. 23: 400 MW with 200 Power Modules per Converter Arm

18
Figs. 24–25 show the transient performance of HVDC PLUS during AC faults, incl. “fault ride-through capability”.

PLOTS : Graphs
UL1 UL2 UL3

100

75

50

25

AC Busbar Voltages

v_prim (kV)
0

-25

-50

-75

-100

US1 US2 US3 UdHP_B UdHN_B

250

VDC + 200 kV 200

150

100

v_conv, v_dc (kV)

50

AC Converter Voltages -50

0

-100
-150

VDC - 200 kV -200

-250
IdHP_B IdHN_B
1.20

DC Converter Current 1.00

Fault Ride-Through Capability 0.80

i_dc (kA)

0.60

0.40

0.20

0.00
1.950 2.000 2.050 2.100 2.150 2.200

Fig. 24: Dynamic Response to an AC Line-to-Ground Remote Fault on the Inverter Side

CONVERTER B
UL1 UL2 UL3

100

75

50

25

AC Busbar Voltages
v_prim (kV)

-25

-50

-75

-100

US1 US2 US3 UdHP_B UdHN_B

250

VDC + 200 kV 200

150
100
v_conv, v_dc (kV)

50

AC Converter Voltages 0
-50
-100
-150

VDC - 200 kV -200

-250
IdHP_B IdHN_B
1.20

DC Converter Current 1.00

i_dc (kA)

0.80

Fault Ride-Through Capability 0.60

0.40
1.950 2.000 2.050 2.100 2.150 2.200

Fig. 25: Dynamic Response to an AC Line-to-Ground Busbar Fault on the Inverter Side

19
4. Example of Station Layouts
In Fig. 18 the space saving of HVDC PLUS in comparison with HVDC “Classic” is illustrated.

s
b le
Options: Ca
D C
a) B
B2
C
b )D

85 m 96 m

Fig. 26: Example of HVDC PLUS Station – 2 x 100 MW

In principle, there are two configuration possibilities. Fig. 26 depicts a fully horizontal arrangement which can be used either as
a 200 MW converter station for long-distance transmission cable/overhead line, or as a 100 MW B2B. In Fig. 27, the 100 MW B2B
option has a vertical arrangement of reactors and converters, thus saving approx. 50 per cent of space.

Half the Width by vertical Arrangement: 2 Reactors and 2 Converter Modules on Top of each other

Fig. 27: HVDC PLUS Station – Option for 100 MW B2B

20
5. References
[1] “European Technology Platform SmartGrids – Vision and Strategy for Europe’s Electricity Networks of the Future”, 2006, Luxembourg, Belgium

[2] DENA Study Part 1: “Energiewirtschaftliche Planung für die Netzintegration von Windenergie in Deutschland an Land und
Offshore bis zum Jahr 2020” February 24, 2005, Cologne, Germany

[3] M. Luther, U. Radtke, “Betrieb und Planung von Netzen mit hoher Windenergieeinspeisung ”ETG Kongress, October 23–24, 2001, Nuremberg, Germany

[4] “Economic Assessment of HVDC Links”, CIGRE Brochure No.186 (Final Report of WG 14–20)

[5] N.G. Hingorani, “Flexible AC Transmission”, IEEE Spectrum, pp. 40–45, April 1993

[6] “FACTS Overview”, IEEE and CIGRE, Catalog No. 95 TP 108

[7] Working Group B4-WG 37 CIGRE, “VSC Transmission”, May 2004

[8] F. Schettler, H. Huang, N. Christl: HVDC Transmission Systems using Voltage-Sourced Converters – Design and Applications
IEEE Power Engineering Society Summer Meeting, July 2000

[9] R. Marquardt, A. Lesnicar: New Concept for High Voltage-Modular Multilevel Converter
PESC 2004 Conference, Aachen, Germany

[10] S. Bernet, T. Meynard, R. Jakob, T. Brückner, B. McGrath: Tutorial Multi-Level Converters

Proc. IEEE-PESC Tutorials, 2004, Aachen, Germany

[11] L. Kirschner, D. Retzmann, G. Thumm: Benefits of FACTS for Power System Enhancement
IEEE/PES T & D Conference,
August 14–18, 2005, Dalian, China

[12] G. Beck, D. Povh, D. Retzmann, E. Teltsch: Global Blackouts – Lessons Learned

Power-Gen Europe, June 28–30, 2005, Milan, Italy

[13] G. Beck, D. Povh, D. Retzmann, E. Teltsch: Use of HVDC and FACTS for Power System Interconnection and Grid Enhancement
Power-Gen Middle East, January 30–February 1, 2006, Abu Dhabi, United Arab Emirates

[14] W. Breuer, D. Povh, D. Retzmann, E. Teltsch: Trends for future HVDC Applications
16th CEPSI, November 6–10, 2006, Mumbai, India

[15] G. Beck, W. Breuer, D. Povh, D. Retzmann: Use of FACTS for System Performance Improvement
16th CEPSI, November 6–10, 2006, Mumbai, India

[16] J. M. Pérez de Andrés, J. Dorn, D. Retzmann, D. Soerangr, A. Zenkner: Prospects of VSC Converters for
Transmission System Enhancement PowerGrid Europe, June 26–28, 2007, Madrid, Spain

[17] J. Dorn, H. Huang, D. Retzmann: Novel Voltage-Sourced Converters for HVDC and FACTS Applications Cigré Symposium,
November 1–4, 2007, Osaka, Japan

[18] W. Breuer, D. Povh, D. Retzmann, Ch. Urbanke, M. Weinhold: Prospects of Smart Grid Technologies for a Sustainable and Secure Power Supply
The 20th World Energy Congress, November 11–15, 2007, Rome, Italy

[19] J. Dorn, D. Ettrich, J. Lang, D. Retzmann: Benefits of Multilevel VSC Technologies for Power Transmission and System Enhancement
Electrical Networks of Russia – International Exhibition and Seminar, December 4–7, 2007, Moscow, Russia

[20] D. Ettrich, A. Krummholz, D. Retzmann, K. Uecker: Prospects of HVDC & FACTS for Bulk Power Transmission and System Security
Electrical Networks of Russia – International Exhibition and Seminar, December 4–7, 2007, Moscow, Russia

[21] E. Lerch, D. Retzmann: Vorteile der Leistungselektronik zur Vermeidung von Netzstörungen
9. Fachtagung ETG-GMA, March 5–6, 2008, Munich, Germany

[22] B. Gemmel, J. Dorn, D. Retzmann, D. Soerangr: Prospects of Multilevel VSC Technologies for Power Transmission
IEEE PES Transmission and Distribution Conference & Exposition, April 21–24, 2008, Chicago, USA,

[23] D. Retzmann: Global Prospects of Bulk Power Transmission

Utility Automation & Engineering T&D, June 2008, USA

[24] D. Retzmann: Benefits of HVDC and FACTS for Security of Power Supply
ETP, July 30–31, 2008, Düsseldorf, Germany

[25] M. Claus, D. Retzmann, D. Soerangr: Security and Sustainability of Power Supply – Benefits of HVDC & FACTS for System Interconnection
and Power Transmission Enhancement
PowerGrid Europe, Conference and Exhibition, June 3–5, 2008, Milan, Italy

[26] D. Povh, D. Retzmann - Part 1 HVDC ‘Classic & Bulk’; J. Kreusel – Part 2 VSC HVDC: Integrated AC/DC Transmission Systems –
Benefits of Power Electronics for Security and Sustainability of Power Supply
PSCC, Survey Session 2, July 14–18, 2008, Glasgow, UK

[27] J. Dorn, H. Huang, D. Retzmann: A new Multilevel Voltage-Sourced Converter Topology for HVDC Applications
Cigré, August 24–29, 2008, Paris

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