Technical Insulation - Cryolene PDF

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© Kogas (Korea Gas Corporation)

Technical Insulation

ISOVER CRYOLENE
for LNG and LPG applications
Engineered thermal insulation solutions for cryogenic applications
© Kogas (Korea Gas Corporation)

Introduction
Saint-Gobain Group Isover Technical Insulation
For more than three centuries, Saint- The ongoing rise in energy prices has high-
Gobain has applied its technological exper- lighted the urgent need to reduce energy
tise and knowledge of markets to supply loss. This has led the insulation industry
products that reflect its customers’ and to focus on developing new and improved
partners’ needs. The Saint-Gobain Group structural insulation products. The poten-
has acquired a reputation for innovation, tial of energy savings in technical areas is
responsiveness and productivity through still often underestimated or ignored.
its ability to anticipate and provide a solu-
tion for its customers’ increasingly complex As the world’s leading insulation company
needs. ISOVER has highlighted the importance of
effective insulation in the so-called tech-
By investing almost 300 million euros a nical areas, such as Marine and Offshore,
year in research and development, the Industry, HVAC and Original Equipment
Saint-Gobain Group is able to provide all of Manufacturer (OEM), where effective insu-
its partners with a technological edge and lation is not only important to save energy,
the assurance of an ongoing focus on inno- but is often essential to personal protection.
vation. Saint-Gobain’s presence in more
than 64 countries is a source of synergies We have used our recognised innovation
and a constant exchange of ideas that help skills to bring innovative and efficient tech-
deliver the most innovative and the most nical solutions for these critically impor-
appropriate solutions. tant markets.
GENERA
CENTRA

GENERAL DELEGATION
FOR NORTH AMERICA
LES MIROIRS
Headquarters – Paris (France)

GENERAL
DELEGATION FOR THE
UNITED KINGDOM,
REPUBLIC OF
IRELAND AND
SOUTH AFRICA

GENERAL
FOR ITALIA
GENERAL DELEGATION GREECE A
FOR MEXICO, COLOMBIA,
ECUADOR, PERU, GENERAL DELEGATION
VENEZUELA AND FOR SPAIN, MOROCCO
CENTRAL AMERICAN AND PORTUGAL
COUNTRIES

GENERAL DELEGATION
FOR BRAZIL, ARGENTINA
AND CHILE
2
© Kogas (Korea Gas Corporation)

CRYOLENE – Solutions
Design specifications for storage tanks CRYOLENE products are highly resilient
holding cryogenic fluid such as liquefied mineral wool rolls designed to retain their
natural gas (LNG), liquid oxygen or nitro- fibre elasticity over time at temperatures
gen for chemical or combustion processes, ranging from -170°C to +120°C. Different
are not only highly demanding in terms of solutions have been developed for tank
construction, but also in terms of the insu- shells and suspended deck insulation. The
lation systems used. With the tank volume product‘s extended length means that
expanding and contracting depending on CRYOLENE solutions are easy and fast to in-
the level of liquid inside, the insulation stall, with reduced thermal bridging.
must offer high levels of both compressibi-
lity and resilience. Different facings, such as reinforced glass
tissue or reinforced aluminium foil, give © Saint-Gobain Wanner
To meet this requirement, ISOVER has de- CRYOLENE products high tensile strength.
veloped the unique CRYOLENE solution for
the insulation of cryogenic tank walls and The properties and performance of CRYOLENE
roofs. have been extensively tested by external la-
boratories, and the products are well-proven
through decades of successful use world-
wide in chemical and LNG applications.

© Saint-Gobain Wanner

GENERAL DELEGATION FOR EASTERN EUROPE


AL DELEGATION FOR
AL AND NORTHERN EUROPE
OPE

GENERAL DELEGATION
FOR RUSSIA, UKRAINE
AND THE COMMONWEALTH
OF INDEPENDENT STATES
(CIS)
© Terminale GNL Adriatico S.r.l © Saint-Gobain Wanner

GENERAL DELEGATION
DELEGATION FOR ASIA-PACIFIC
A, EGYPT,
AND TURKEY GENERAL
GE DELEGATION
FOR INDIA
FO

© Kogas (Korea Gas Corporation)

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© Kogas (Korea Gas Corporation)

CRYOLENE – Specification
Product description: Tensile strength:
• CRYOLENE is a highly resilient mine- • Reinforced glass tissue 35g/m² (V.V.):
ral wool blanket. It is faced on one side nominal = 80 N/50mm MD.
either with a reinforced glass tissue (V.V.) • Reinforced aluminium foil 18 µm with
or a reinforced aluminium foil (A.A.). glass scrim 2x2 (A.A.): 250 N/50mm MD
• CRYOLENE is supplied in rolls for use as (MD = Machine Direction) – (Data sheets
a resilient thermal insulation for all types of facings available upon request).
of storage tanks and vessels operated at • The facing gives the CRYOLENE blanket
cryogenic temperatures. its tensile strength.
• CRYOLENE is suitable for use in combina-
tion with Perlite and other cryogenic in- Fire rating: Euroclass Classification
sulation materials. (testing in hand):
• With glass tissue (V.V.): A1
CRYOLENE standard product range: • With aluminium foil (A.A.): A2-s1, d0.
• CRYOLENE 681 for suspended decks
• CRYOLENE 682 for tankshells Temperature range: - 170 °C to + 120 °C.
• CRYOLENE 684 for pipe connections

CRYOLENE tolerance standard CRYOLENE 681 CRYOLENE 682 CRYOLENE 684


binder (%) ± 0.8 % – 4,5 % 7% 4,5 %
density (kg/m )
3
±5% EN 1602 12 17.5 24
thickness – EN 823 50 to 175 ( - 0 + 15 mm) 50 to 150 ( - 0 + 15 mm) 50 to 120 (- 0 + 5 mm)
width (mm) ± 5 mm EN 822 1200 1200 1200
length (mm) - 0 + 200 mm EN 822 depending on thickness and type of facing

Resilience: CRYOLENE 682 (Test according to SNCMP) Thermal conductivity W/(m·K)*


Load KN/m2 average (%) min (%) max (%) EN 12667 ISO 8302
0.5 65 59 71 10 °C - 50 °C - 100 °C - 170 °C
1.0 50 44 56 CRYOLENE 681 0.038 0.026 0.019 0.022
2.5 35 29 40 CRYOLENE 682 0.035 0.024 0.018 0.02
4.0 29 25 33 * FIW test reports N° F.2-1002a/04 and F.2-954a/04

Limit values of thickness under load as percentage of the nominal thickness


Thermal stabilitiy: consistent longterm
thermal performance even after tempe-
rature „shocks“.
Corrosiveness: meets requirements for
use with aluminium, steel or copper.
Water resistance: non-hygroscopic.
Fungus resistance: does not breed or
promote fungal growth.
Material Safety Data Sheet: available
on request.

4 © Kogas (Korea Gas Corporation)


CRYOLENE – Installation

Deck section:
The top layers of CRYOLENE must be covered by FSK facing
(Alu glass scrim laminate: a facing for mineral wool that is
used as vapour barrier and reflection layer) to avoid dust
drop into the insulation. Studs must be taped when pene-
trating insulation.

Joint section between


deck and wall:
The last 2 m section of the deck
should be installed after the
wall perlite works have been
completed.

Vertical section:
All CRYOLENE layers have to be tightly butted, normally
staged with alternate layers overlapped.

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© Kogas (Korea Gas Corporation)

CRYOLENE – References
ISOVER has more than 30 years practical experience in LNG insulation gained through participation in major pro-
jects worldwide. Sharing knowledge with our clients, we have developed optimised solutions that combine per-
formance with practicality and reliability. ISOVER takes its responsibilities to customers seriously, ensuring quality
products through internal and external quality control and certification – coupled with just in time delivery so our
products are there when you need them.

Project Country Customer Schedule Products Remarks


Montoir France 1983 CRYOLENE LNG
Zeebrugge Belgium 1985 CRYOLENE 682 LNG
Enagas Huelva Spain CBI 1986 CRYOLENE LNG
Dhabol India Raven / Insultec / Punj 2001 CRYOLENE 681 & 682 LNG
Hazira India Wanner 2002 CRYOLENE 684 LNG
Damietta Egypt Wanner 2002 CRYOLENE 684 LNG
Sines Portugal Entrepose Contracting 2003 CRYOLENE 681 LNG
Ratnagiri India Raven /Insultec / Punj 2006 CRYOLENE 682 LNG
Kharg Island Iran Tissot / Technip 2006 CRYOLENE 681 & 682 Ethylene
Reganosa Spain Entrepose Contracting 2006 CRYOLENE 681 LNG
Houston Freeport USA SPI / Technip 2007 CRYOLENE 681 LNG
Zeebrugge (Fluxys) Belgium Technigaz / Saipem 2007 CRYOLENE 681 LNG
Fos Cavaou France Sofregaz 2007 CRYOLENE 681 LNG
South Pars Iran Raven / Weir 2007 CRYOLENE 681 & 682 LPG
Adriatic LNG Italy Raven / Whessoe 2007-2008 CRYOLENE 681 & 682 LNG (GBS)
Canaport Canada SNC / CENMC 2008 CRYOLENE 681 LNG
Pearl GTL Qatar Qatar Shell GTL 2008 CRYOLENE 684 LNG
Ratnagiri India Raven / Insultec / Punj 2008 CRYOLENE 682 LNG
Xinjiang Guanghui China Bis-Oki 2009 CRYOLENE 682 LNG
Arzew Algeria Entrepose Contracting 2009 CRYOLENE 681 LNG
Gate Rotterdam Holland Entrepose Contracting 2009 CRYOLENE 681 LNG
Algeria Algeria Prezioso 2009 CRYOLENE 684 LNG
Ratnagiri India Raven / Insultec 2009 CRYOLENE 682 LNG
Iran Iran Kaefer Wanner 2009 CRYOLENE 684 LNG
Tongyoung Korea Haniso / Jeong Yeon 2009 CRYOLENE 682 LNG
Canaport Canada CNC / SNAM 2009 CRYOLENE 681 LNG
Tananger Norway Glava / Bis Industrier 2009 CRYOLENE 682 LNG
Gate Rotterdam Holland Entrepose Contracting 2010 CRYOLENE 681 LNG
Dabhol India Raven / Insultec 2010 CRYOLENE 682 LNG
Ningbo China Kaefer GmbH 2010 CRYOLENE 682 LNG
Huelva Spain UTE ACEC 2010 CRYOLENE 681 LNG
Nynäshamn Sweden Glava / Bis Industrier 2010 CRYOLENE 682 LNG
Guang’an China Chemtex USA 2010 CRYOLENE 681 LNG
Ningxia Hanas China Technip Malaysia 2010 CRYOLENE 681 LNG
UAE UAE Kaefer UAE 2010 CRYOLENE 684 LNG

6
© Saint-Gobain Wanner

© Terminale GNL Adriatico S.r.l © Saint-Gobain Wanner

© Kogas (Korea Gas Corporation) © Saint-Gobain Wanner

Photos taken from:

• Adriatic LNG Terminal Project


© Kogas (Korea Gas Corporation)
• Kogas LNG Pipeline Project

• Gaz Plant Project, Spain

© Saint-Gobain Wanner © Kogas (Korea Gas Corporation)

7
www.dbdg.de
The information given in this brochure is correct to the best of our knowledge at the time of its publication. ISOVER reserves
the right to revise any specification of CRYOLENE products without notice. Whilst all reasonable care is taken in compiling the
technical data on the CRYOLENE products listed in this brochure all information or suggestions regarding the performance
or the use of CRYOLENE products are made without granting any guarantee, express or implied of product quality, since the
conditions of use are beyond our knowledge and control.
It is the customer’s responsibility to ensure that each CRYOLENE product is appropriate for the purpose for which he intends
to use it and that the actual conditions of use are suitable. For further details or in case of questions please contact the
competent ISOVER-representative in your area..

Contact details: For further information and contact details, please visit our website at:
www.isover-technical-insulation.com
TEC-CRY/BRO-001/02.5-ABT/1111

Saint-Gobain Insulation
“Les Miroirs”
92096 La Défense Cedex
France
www.ISOVER.com

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