Almine - Aluminium Japan

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Osaka Head Office

2-3-24, Awaza, Nishi-ku, Osaka 550-0011


TEL.06-6543-1700 FAX.06-6543-1771
E-mail : [email protected] Wire rod Wire
Tokyo Office
2-4-13, Yaesu, Chuo-ku, Tokyo 104-0028
TEL.03-3245-1700 FAX.03-3245-1730
E-mail : [email protected]

Bar

Sheet coil Sheet


All of ALMINE All of    …
In the field of producing aluminium materials, with unique and consistent
technology, we are producing successfully high-quality wires, bars, sheets and
Profile
coils from aluminium ingots, also providing the only user direct sales system.
Established January 1921 Moreover takes future global environment into account seriously.
Incorporated November 1960

Head Office
President Masaaki Takeuchi
Capital ¥490 million Osaka Head Office
Employees 200 as of March 2014 2-3-24, Awaza, Nishi-ku, Osaka 550-0011
Product line Aluminium wire rod,Alloy wire rod,Alloy for casting,High purity aluminum wire,Aluminum wire for thermal TEL.06-6543-1700
spray,Aluminum wire for vapor deposition,Variant wire,High intensity wear resistance,Electrode wire FAX.06-6543-1771
Land : 392 ㎡  Building : 1,902 ㎡
(MIG),Thermal spray bar(TIG),Alloy bar for casting and cutting,Aluminum plate,coil,Aluminum coil for
http://www.almine.co.jp
transformer,Alumite plate
E-mail : [email protected]
Main clients Automobile makers, Consumer appliance makers, Steel makers, Food product makers, Fastener
makers, Electric cable makers, etc.
Banks Mistubishi-Tokyo-UFJ Bank, Limited Imazato Branch,Minato Bank Osaka Buranch, The Risona
Bank, Ltd Osaka-Nishiku Branch, Development Bank of Japan Kansai Branch
Main shareholders 21, including Osaka Small/Medium Business Investment & Consultation Co.,Ltd , Toyota Tsusho
Corporation.

History
Jan. 1921 Founded as Takeuchi Manufacturing at Honden-dori, Dec. 1985 Kawakami East Plant (aluminium sheet 6 Hi cold rolling mill)
Nishi-ku, Osaka (as a supplier mainly to Matsushita completed at Kamese,Kawakami-son,Abu-gun,Yamaguchi
Electric Industrial and other consumer appliance makers). Ken.
Nov. 1960 Recapitalized at ¥2 million as Fukae Metal K.K. at Fukae, May 1986 Operation began at Kawakami East Plant.
Higashinari-ku, Osaka. Oct. 1989 Capital increased to ¥2.04 billion.
Feb. 1961 Designated a U.S. Army Procurement Agency (APA) Apr. 1990 Company name changed to ALMINE CO.,LTD.
supplier. Oct. 1991 New head office building completed at Awaza, Nishi-ku,
Sep. 1961 Moved to Takaida, Higashi-Osaka, and began producing Osaka.
aluminium wires, deformed wires, etc. May 1993 Kawakami West Plant (aluminium bars) completed at

Tokyo Office
July 1963 Capital increased to ¥6 million. Kawakami-son, Abu-gun, Yamaguchi ken., and operation
July 1966 Capital increased to ¥15 million. began.
Apr. 1967 Factory moved to Hishie, Higashi-Osaka. July 1999 Kawakami East Plant, Kawakami West Plant, and Misumi
Jun 1968 Capital increased to ¥35 million. Plant approved for ISO-9001(1994) Certification.
Jan 1968 Approved as bonded factory. Aug. 1999 Capital decreased to ¥502.5 million.
Sep. 1968 Capital increased to ¥50 million. July. 2002 Kawakami East Plant, Kawakami West Plant, and Misumi
Tokyo Office West Japan Distribution
Urban squareYaesu5F,
center
Feb. 1970 Tokyo Sales Office set up to handle increasing orders in Plant approved for ISO-9001(2000) Certification.
2-4-13, Yaesu, Chuo-ku, Tokyo 1-11-4,
the Kanto area. Apr.2005 Kawakami East Plant, Kawakami West Plant, and Misumi
104-0028 Shinmei-Minami, Adachi-ku, Tokyo
Mar. 1972 Business dealings started with Comalco, Australia. Plant approved for ISO-14001(1996) Certification. 121-0057
TEL.03-3245-1700
Nov. 1973 Tokyo Sales Office upgraded to Tokyo Branch Office in a Apr.2006 Kawakami East Plant, Kawakami West Plant, and Misumi FAX.03-3245-1730
new building. Plant approved for ISO-14001(2004) Certification. E-mail : [email protected]
Aug. 1974 Capital increased to ¥100 million. Jun 2007 Capital decreased to ¥490 million.
Dec. 1974 Investment received from Osaka Small/Medium Business Dec.2008 New Tokyo office building completed at Yaesu,
Investment & Consultation co.,ltd. Chuou-ku, Tokyo
Dec. 1974 Capital increased to \150 million. Apr.2010 Kawakami East Plant, Kawakami West Plant, and Misumi
Dec. 1975 Misumi Plant (aluminium wires) completed at Misumi-cho, Plant approved for ISO-9001(2008) Certification.
Otsu-gun, Yamaguchi ken., on-line operation began. May 2012 Completed Almine・Vietnam Factory in Luong Son
Feb. 1981 Capital increased to ¥300 million. Industrial Park, Hoa Binh Province, Vietnam.
Oct. 1982 Capital increased to ¥400 million.
Nov. 1983 Misumi No. 4 Plant completed (world's largest-scale
continuous casting and rolling mill also completed).
is the object of world's attention. With the latest manufacturing methods, we are producing successfully high-quality
aluminium components consistently.

Domestic plants.

Wire rod Wire Bar Sheet


Aluminium wires and bars. Aluminium sheets and coils.

Misumi Plant Kawakami Plant


Misumi-shimo, Nagato-Shi, 1515 Kawakami, Hagi-Shi,
Yamaguchi 759-3803 Yamaguchi 758-0141
TEL.0837-43-1700 TEL.0838-26-0001
FAX.0837-43-1711 FAX.0838-26-0010
L a n d : 33,059 ㎡ In Misumi plant, with the unique continuous casting rolling method, L a n d : 36,000 ㎡ In Kawakami Plant, With unique continuous casting rolling
Building : 12,528 ㎡ we can produce aluminium alloy wires and bars until 35φ. Building : 12,713 ㎡ method, we can produce all aluminium sheets and coils with
E-mail : [email protected] E-mail : [email protected] max width until 1040mm.
●Production capacity ● Production capacity
Production capacity Product size Production capacity Product size

4,000t/month Diameter 35φ ∼0.1φ Coil weight : 2,000 kg/coil max / MAX bar Length : 4,000㎜ Sheet thickness 4.0∼0.1㎜
3,000t/month MAX Sheet Length:4,000mm / Coil weight:5,000 kg/coil max
width max1,040㎜
●Production facility
Aluminium melting furnace 2 Midium-size wet continuous drawing wire machine 2 Production facility

Aluminium holding furnace 2 Horizontal dry continuous drawing wire machine 3 Aluminium melting furnace 1 Edge processing line 2
Aluminum refining furnace 2 Continuous bar drawing machine 8 Aluminum maintenance furnace 2 Washing line 1
Nline molten gas filter 1 Annealing furnace 3 Aluminium sheet continuous casting line 2 Annealing furnace 3
Aluminium bar/wire continuous casting and roling mill 1 Quenching/annealing furnace 2 6 Hi cold rolling mill 1 Grinding machine for mill rolls 1
Aluminium bar continuous traveling cutte 1 Eddy current flaw detector 10 Tension leveler 1 Overhead crane 12
Large wet continuous drawing wire machine 1 Overhead crane 14 Die-set shear line 1 X-ray thickness meters, screw compressors,
Large dry continuous drawing wire machine 3 Lathes, milling machines, radial boring machines, screw compressors, etc. Slitter line 2 truck scale (50t), scrap disposal system, etc.

Foreign plant

Wire Wire rod Wire Bar


Aluminium wires and bars. (small diameter) Aluminium wires and bars.
Osaka Plant
1-17-23, Hishie, Higashi-Osaka
578-0984 Luong Son Industrial Park
TEL.072-964-1700 Hoa Son Commune, Luong Son District,
FAX.072-965-5581 Hoa Binh Province, Vietnam.
L a n d : 4,017 ㎡ In Osaka plant, we produce drawing wire until 0.1φ from TEL.+84-218-387-1700
Building : 3,050 ㎡ original materials produced in Misumi Plant. Osaka Plant is FAX.+84-218-387-1711
E-mail : [email protected] also a relay physical distribution spot. L a n d : 33,000 ㎡
Factory building : 15,000 ㎡
●Production capacity
Administration building : 1,000 ㎡
Production capacity Product size E-mail : [email protected] ●Production capacity
2,000t/month Diameter 25φ ∼0.1φ Coil weight : 300 kg/coil max / Max single weight of wire carrier: 500kg Production capacity Product size
Capital 18 millions dollars
Stockholders ALMINE 100% Diameter Coil weight : 2,000 kg/coil max
●Production facility 4,000t/month
President Masaaki Takeuchi 35φ∼0.1φ MAX bar Length : 4,000㎜
Horizontal deformed drawing wire machine 1 Quenching furnace 1
Large single-head drawing wire machine 3 Annealing furnace 2
Employees 100 as

Large wet continuous drawing wire machine 2 Drying furnace 1 Clients Automobile parts maker ● Production facility
Large dry continuous drawing wire machine_ 1 Degreasing system 1 Electronic components maker Melting furnace 2 Quenching furnace 1
Medium-size wet continuous drawing wire machine 1 Fully automatic packing machine 1 Precision instruments maker Wire continuous casting and rolling mill 1 Refining furnace 1
Wire peeling machine 2 Packing machine 3 Sales areas Japan, US, Europe, China, Drawing wire machine 7 Annealing furnace 1
Swift drawing wire machine 2 Overhead crane 10 Southeast Asia Continuous bar drawing machine 6 Drying furnace 2
Line up coiler 4 Screw compressors, lathes, boring machines, etc.
Products Products
Wire rod (alignment rolling) Bobbin style
Internal diameter/
Size External diameter/ Single weight Quality of the material Size Single weight
Width(mm)
For thermal spray・aluminum
Internal diameter : 750
External diameter : 1,450 2,000 kg wire for vapor deposition
      Width : 950 99.99%AL
9.5 ∼ 35φ
Internal diameter : 750
99.90%AL 0.1∼4.0φ 1∼30kg
External diameter : 1,100 1,000 kg 99.70%AL
      Width : 950 AL-MG 5%
Others

Coil style Fiber drum making wire


Internal diameter/ Internal diameter/
Size Single weight Size External diameter(mm) Single weight
External diameter(mm)
Internal diameter : 280 Internal diameter : 220
0.1∼1.8φ MAX 20 kg 0.1∼1.8φ External diameter : 430
MAX 60 kg
External diameter : 450
Internal diameter : 320
Internal diameter : 320 1.3∼3.0φ MAX 100 kg
1.3∼3.0φ External diameter : 600
MAX 40 kg External diameter : 600
Internal diameter : 400
Internal diameter : 450 1.9∼6.5φ External diameter : 620
MAX 150 kg
1.9∼6.5φ MAX 50 kg
External diameter : 700
Internal diameter :
① 600 ② 850 ① 50∼200 kg
6.4∼25φ External diameter :
① 1,100 ② 1,300
② MAX 300 kg

22∼30φ
Internal diameter : 800∼1,000
MAX 500 kg
Bars
External diameter : 1,100∼1,400
Size
Internal diameter : 750
7.0∼30φ External diameter : 1,450 1,000∼2,000 kg 1.0 ∼ 35φ × MAX 4,000L
      Width : 920

Carrier style Sheet


Size Internal diameter/ Single weight Size
External diameter(mm)
Internal diameter : 260
0.5∼1.8φ MAX 80 kg 0.1 ∼ 4.0T × MAX 1,040W × MAX 4,000L
External diameter : 450
Internal diameter : 320
1.3∼3.0φ MAX 200 kg
External diameter : 600
Internal diameter : 400
1.9∼6.5φ MAX 200 kg
External diameter : 700
Internal diameter :
① 600 ② 850
6.4∼25φ External diameter :
① ② MAX 500 kg
① 1,100 ② 1,300

Internal diameter : 1,100


22∼30φ
External diameter : 1,200
MAX 500 kg
Coil
Size Internal diameter/ Single weight
External diameter(mm)

Internal diameter : 300∼508φ


0.1∼4.0T×MAX1,040W×Coil External diameter : MAX 1,585 MAX 5,000kg
      Width : MAX 1,040
Wire Bar
Production process
● ● Production process

Wire rod process Drawing rod process Wire rod process Drawing rod process

Ingot Wi re ro d I n got Wire r od

Melting Drawing Melting Drawing


Melting Continuous Melting Continuous
furnace drawing wire furnace drawing wire
machine machine
Chemical analysis Chemical analysis
of components of components

Winding coiling
Casting Winding coiling Casting
Winding machine,
Continuous casting and rolling mill

Continuous casting and rolling mill


Continuous Winding machine, Continuous coiling machine
casting coiling machine casting
machine machine
X-ray flaw detector X-ray flaw detector
Measurements,
tests
Rolling Weight measurement Rolling Combined
Continuous Dimensions measurement Continuous Combined
rolling Tensile test rolling machine,
machine Conductivity test machine
Hardaness test Eddy-current flaw detector
Eddy-current flaw detector Eddy-current flaw detector
Compression test Measurements, Ultrasonic wave flaw detector
tests
Metallurgical inspection
Weight measurement
Winding Winding Dimensions measurement
Tensile test
Continuous Continuous Conductivity test
winding winding Hardaness test
machine machine Compression test
Metallurgical inspection

Wire rod Bobbin style

Wi re W i re
ro d rod

To shipment or drawing wire stage Carrier style Coil style To shipment or drawing wire stage Wire rod Bars
Sheet Quality control
● Production process

Casting process Purifying process

Ingot

Melting
Melting
furnace Cutting Tension Leveler

Chemical analysis
of components
ISO 9001 (2008) ISO 14001 (2004)
Testing laboratory view Certification Certification
Casting
● Inspection machine equipment
Continuous
casting
machine
Cutting Slitter Cutting Die set shear

Hot coil

EDX Electron microanalyzer (EPMA) Digital microscope

Heat treatment Heat treatment furnace

Rolling process
Weight measurement
Dimensions measurement
Tensile test
Conductivity test
Rolling Hardaness test
6 Hi cold Compression test
rolling mill Metallurgical inspection
Measurements, tests
X-ray thickness meters
Automatic quantometer Fully automatic tensile tester Automatic Micro-Vickers hardness tester
AFC(automatic flatness control)system
AGC(automatic gauge control)system
Metallurgical optical-microscope Conductivity meter
Metallurgical stereo-microscope Coarseness gauge
Washing Erichsen deep-draw universal sheet tester Automatic Ultrasonic flaw detector
Washing High-frequency plasma quantometer Fully automatic eddy current flaw detector
equipment
Automatic Rockwell hardness tester Automatic metal surface grinder
Coil products Sheet products Laser micrometer High-speed ascending electric furnace (Test furnace)
All of Aluminium All of Aluminium
Appellation of aluminium drawing wire Aluminium alloys(drawing material) chemical elements standard.

A 5052 P H36
Elements Heat Chemical elements standard(%)
(1)

system Kinds treatable


alloys Si Fe Cu Mn Mg Cr Zn Ti Al
1N99 0.006 0.004 0.008 - - - - - Above 99.99

Pure aluminium system


1N90 0.050 0.030 0.050 - - - - - Above 99.90
1080 0.15 0.15 0.03 0.02 0.02 - 0.03 0.03 Ga0.03 V0.05 Above 99.80
1 2 3 4 1070 0.20 0.25 0.04 0.03 0.03 - 0.04 0.03 V0.05 Above 99.70

Material Alloy symbol Shape and Temper symbol 1060 0.25 0.35 0.05 0.03 0.03 - 0.05 0.03 V0.05 Above 99.60

symbol classification 1050 0.25 0.40 0.05 0.05 0.05 - 0.05 0.03 V0.05 Above 99.50
(Aluminium) symbol 1100 Si+Fe 0.95 0.05 ∼ 0.20 0.05 - - 0.10 - Above 99.00
1200 Si+Fe 1.00 0.05 0.05 - - 0.10 0.05 Above 99.00
1 Material symbol 3 Shape and classification symbol FK35 (2) Si+Fe 1.00 0.05 0.05 - - 0.10 0.05 Above 99.00
Aluminium and aluminium alloys are indicated by A ■Shape symbol 1230 Si+Fe 0.70 0.10 0.05 0.05 - 0.10 0.03 V0.05 Above 99.30
2014 ● 0.50 ∼ 1.2 0.7 3.9 ∼ 5.0 0.40 ∼ 1.2 0.20 ∼ 0.8 0.10 0.25 0.15 Remnant
Sheet, Shape, Tube Symbol.

AL-Cu system
2 Alloy symbol ■Classification symbol
2017 ● 0.20 ∼ 0.8 0.7 3.5 ∼ 4.5 0.40 ∼ 1.0 0.40 ∼ 0.8 0.10 0.25 0.15 〃
2024 ● 0.50 0.50 3.8 ∼ 4.9 0.30 ∼ 0.9 1.2 ∼ 1.8 0.10 0.25 0.15 〃
The sign shows the kind of aluminium ■Second figure (100 series) According to the size of permissible range,
2117 ● 0.8 0.7 2.2 ∼ 3.0 0.20 0.20 ∼ 0.50 0.10 0.25 - 〃
alloy for drawing wire of JIS and given a Indicated by number of 0~9, it also the same kinds of tube, wire rod, wire,
3003 0.6 0.7 0.05 ∼ 0.20 1.0 ∼ 1.5 - - 0.10 - 〃

Al-Mn system
four- digit number on the basis of AA indicates 0 and 1~9 which is basic , conductor are divided into 2 general special 3004 0.30 0.7 0.25 1.0 ∼ 1.5 0.8 ∼ 1.3 - 0.25 - 〃
(U.S America Association)'s signs, improved and derived alloy. levels. Special level is indicated by S only. 3005 0.6 0.7 0.30 1.0 ∼ 1.5 0.20 ∼ 0.6 0.10 0.25 0.10 〃
each digit indicates one defined mean- In limit of pure aluminium, 0 indicates 3103 0.50 0.7 0.10 0.9 ∼ 1.5 0.30 0.10 0.20 - Zr+Ti 0.10 〃
ing by the following. the none-special particularities of Shape symbol Form 3105 0.6 0.7 0.30 0.30 ∼ 0.8 0.20 ∼ 0.8 0.20 0.40 0.10 〃
■Fisrt figure (1000 series) impurities, but number of 1~9 indi- P Plate 4032 11.0 ∼ 13.5 1.0 0.50 ∼ 1.3 - 0.8 ∼ 1.3 0.10 0.25 - Ni 0.50 ∼ 1.3 〃

Al-Si system
Classified 1~9 according to the major cates each kind of other limit particu- PC Plate(Clad) 4043 4.5 ∼ 6.0 0.8 0.30 0.05 0.05 - 0.10 0.20 Be 0.0008 〃
H Haku 4045 9.0 ∼ 11.0 0.8 0.30 0.05 0.05 - 0.10 0.20 〃
additive of element. larities of impurities.
BE Bar
(Extruded) 4047 11.0 ∼ 13.0 0.8 0.30 0.15 0.10 - 0.20 - Be 0.0008 〃
1×××:Pure aluminium Indicated by N instead of number for
BD Bar
(Drawn) 5005 0.30 0.7 0.20 0.20 0.50 ∼ 1.1 0.10 0.25 - 〃
Japanese's unique alloys or alloys not

Al-Mg system
2×××:AL-Cu alloy W Wire 5052 0.25 0.40 0.10 0.10 2.2 ∼ 2.8 0.15 ∼ 0.35 0.10 - 〃
belonged to standard of AA. TE Tube(Extruded)
3×××:AL-Mn alloy FK50 (2) 0.1 ∼ 0.2 0.4 ∼ 0.5 0.10 0.05 3.05 ∼ 3.40 0.10 0.10 0.01 ∼ 0.05 〃
■Third 3・4 figure (number of 1~99) TD Tube(Drawn) 5056 0.30 0.40 0.10 0.05 ∼ 0.20 4.5 ∼ 5.6 0.05 ∼ 0.20 0.10 - 〃
4×××:AL-Si alloy Purity of pure aluminium is indicated by TW Tube(Welded) 5082 0.20 0.35 0.15 0.15 4.0 ∼ 5.0 0.15 0.25 0.10 〃
5×××:AL-Mg alloy 2 figures after the decimal fractions. S Shape 5083 0.40 0.40 0.10 0.40 ∼ 1.0 4.0 ∼ 4.9 0.05 ∼ 0.25 0.25 0.15 〃
6×××:AL-Mg-Si alloy Indicated by the figures of old ALCOA FD Forging(Die) 5086 0.40 0.50 0.10 0.20 ∼ 0.7 3.5 ∼ 4.5 0.05 ∼ 0.25 0.25 0.15 〃
alloy standard . FH Forging(Hand) 5154 0.25 0.40 0.10 0.10 3.1 ∼ 3.9 0.15 ∼ 0.35 0.20 0.20 〃
7×××:AL-Zn-Mg alloy
Unique alloy of Japan is indicated with PB (Plate) BusConductor 5182 0.20 0.35 0.15 0.20 ∼ 0.50 4.0 ∼ 5.0 0.10 0.25 0.10 〃
8×××:Other alloy systems SB (Shape) BusConductor
the number of 1~9 in order of alloy 5183 0.40 0.40 0.10 0.50 ∼ 1.0 4.3 ∼ 5.2 0.05 ∼ 0.25 0.25 0.15 Be 0.0008 〃
9×××:Preparatory systems establishment. TB (Tube)BusConductor 5351 0.08 0.10 0.10 0.10 1.6 ∼ 2.2 - 0.05 - V 0.05 〃
5356 0.25 0.40 0.10 0.05 ∼ 0.20 4.5-5.5 0.05 ∼ 0.20 0.10 0.06 ∼ 0.20 Be 0.0008 〃
4 Temper symbol 5454 0.25 0.40 0.10 0.50 ∼ 1.0 2.4 ∼ 3.0 0.05 ∼ 0.20 0.25 0.20 〃
Classify kinds of temper (according to high cold processing and heat treatment, strength and formation of drawing wire can 5554 0.25 0.40 0.10 0.50 ∼ 1.0 2.4-3.0 0.05 ∼ 0.20 0.25 0.05 ∼ 0.20 Be 0.0008 〃
get the prescribed performance) by the following of JIS. 5N01 0.15 0.25 0.20 0.20 0.20 ∼ 0.6 - 0.03 - 〃
5N02 0.40 0.40 0.10 0.30 ∼ 1.0 3.0 ∼ 4.0 0.50 0.10 0.20 〃
Shape symbol Definition Explanation
6003 ● 0.35 ∼ 1.0 0.6 0.10 0.8 0.8 ∼ 1.5 0.35 0.20 0.10 〃

Al-Mg-Si system
F Non-processed product Indicates non-setted temper of manufactured condition.(do not indicate the mechanical performance)
6056 ● 0.7 ∼ 1.3 0.50 0.50 ∼ 1.1 0.40 ∼ 1.0 0.6 ∼ 1.2 0.25 0.10 ∼ 0.7 - Ti+Zr 0.20 〃
H112(R) Heat treatment worked product Guaranteed by mechanical performance without hardening processing.
6061 ● 0.40 ∼ 0.8 0.7 0.15 ∼ 0.40 0.15 0.8 ∼ 1.2 0.04 ∼ 0.35 0.25 0.15 〃
O Annealing Annealed to get the softest condition.
6063 ● 0.20 ∼ 0.6 0.35 0.10 0.10 0.45 ∼ 0.9 0.10 0.10 0.10 〃
H Hard worked product Hard worked in high cold processing.
6082 ● 0.7 ∼ 1.3 0.50 0.10 0.40 ∼ 1.0 0.6 ∼ 1.2 0.25 0.20 0.10 〃
H1× Only hard worked product Temper is controlled in high cold processing.
6101 ● 0.30 ∼ 0.7 0.50 0.10 0.03 0.35 ∼ 0.8 0.03 0.10 - B 0.06 〃
H2× Worked softening heat treatment after hardening processing. Temper is controlled due to annealing until H level after high cold processing.
6110 ● 0.7 ∼ 1.5 0.8 0.20 ∼ 0.7 0.20 ∼ 0.7 0.50 ∼ 1.1 0.04 ∼ 0.25 0.30 0.15 〃
H3× Processed by stabilization treatment after hardening processing. Worked by stabilization treatment from low temperature addition.
6151 ● 0.6 ∼ 1.2 1.0 0.35 0.20 0.45 ∼ 0.8 0.15 ∼ 0.35 0.25 0.15 〃
Cooled from the high temperature manufacturing process like extruded material
T2 Cooled from hot working, cold-worked and naturally aged. 6351 ● 0.7 ∼ 1.3 0.50 0.10 0.40 ∼ 0.8 0.40 ∼ 0.8 - 0.20 0.20 〃
and naturally aged unitil stable condition.
6N01 ● 0.40 ∼ 0.9 0.35 0.35 0.50 0.40 ∼ 0.8 0.30 0.25 0.10 Mn+Cr 0.50 〃
Cooled, naturally aged until stable condition (to get strength, flat level, size accuracy)
T3 Cooled after solution treatment (quenching), and naturally aged. 7003 ● 0.30 0.35 0.20 0.30 0.50 ∼ 1.0 0.20 5.0 ∼ 6.5 0.20 Zr 0.05∼0.25 〃
after solution treatment.
Al-Zn-Mg system

T4 Naturally aged after solution treatment. Without high cold processing and naturally aged until stable condition after solution treatment. 7005 ● 0.35 0.40 0.10 0.20 ∼ 0.7 1.0 ∼ 1.8 0.06 ∼ 0.20 4.0 ∼ 5.0 0.01 ∼ 0.06 Zr 0.08 ∼0.20 〃
Artificially aged (tempering) after cold worked Without high cold processing from the high temperature manufacturing process 7050 ● 0.12 0.15 2.0 ∼ 2.6 0.10 1.9 ∼ 2.6 0.04 5.7 ∼ 6.7 0.06 Zr 0.08 ∼0.15 〃
T5
from high heat processing. like extruded material and be artificially aged. 7072 ● Si+Fe 0.7 0.10 0.10 0.10 - 0.8 ∼ 1.3 - 〃
T6 Artificially aged after solution treatment. Without high cold processing, artificially aged after solution treatment. 7075 ● 0.40 0.50 1.2 ∼ 2.0 0.30 2.1 ∼ 2.9 0.18 ∼ 0.28 5.1 ∼ 6.1 0.20 〃
T7 Stabilized after solution treatment. Carried out overaging processing in order to adjust special character like strain corrosion cracking improvement after solution treatment. 7178 ● 0.40 0.50 1.6 ∼ 2.4 0.30 2.4 ∼ 3.1 0.18 ∼ 0.28 6.3 ∼ 7.3 0.20 〃
T8 Cold worked and artificially aged after solution treatment. Cooled to make strength increase and artificially aged after solution treatment. 7N01 ● 0.30 0.35 0.20 0.20 ∼ 0.7 1.0 ∼ 2.0 0.30 4.0 ∼ 5.0 0.20 V 0.10、Zr 0.25 〃
T9 Artificially aged and cold worked after solution treatment. Cooled to be artificially aged and strength increased after solution treatment.
Notice (1)The number not shown in the range indicates the maximum
Notice: X in the table is indicated by numbers, such as 2,4,6 and 8, also the level of hardening processing. In other words, 8 is hard material and (2)The FK material serises is an alloy improved by Almine
    4 indicates 0 and hard material in the middle (1/2 hardening) of hardening processing condition. 2, 6 indicate 0 and 1/2 hardness also
1/2 hardness in the middle of hardening processing condition respectively.
All of Aluminium All of Aluminium
Aluminium alloys(drawing material) chemical properties standard.
Tension quality Vertical Tension quality Vertical Tension quality Vertical Tension quality Vertical
Fatigue elasticity Fatigue elasticity Fatigue elasticity Fatigue elasticity
Tensile Proof Elongation Brinell Shearing strength
(%)hardness Tensile Proof Elongation Brinell Shearing strength
(%)hardness Tensile Proof Elongation Brinell Shearing strength
(%)hardness Tensile Proof Elongation Brinell Shearing strength
(%)hardness
coefficient coefficient coefficient coefficient
Material Temper strength stress Sheet Bar
strength
① ②×1000 Material Temper strength stress Sheet Bar
strength
① ②×1000 Material Temper strength stress Sheet Bar
strength
① ②×1000 Material Temper strength stress Sheet Bar
strength
① ②×1000
(N/mm2) (10/500)
(N/mm2) 1.6mm (12.7mmφ) (N/mm2) (N/mm2) (kg/mm2) (N/mm2) (10/500)
(N/mm2) 1.6mm (12.7mmφ) (N/mm2) (N/mm2) (kg/mm2) (N/mm2) (10/500)
(N/mm2) 1.6mm (12.7mmφ) (N/mm2) (N/mm2) (kg/mm2) (N/mm2) (10/500)
(N/mm2) 1.6mm (12.7mmφ) (N/mm2) (N/mm2) (kg/mm2)
thickness thickness thickness thickness
1N99 O 45 25 - 52 - - - 7.0 2024 T3 485 345 18 - 120 285 140 7.5 5005 H38 200 185 5 - 51 110 - 7.0 6061 O 125 55 25 27 30 85 60 7.0
H18 120 115 - 5 31 70 40 7.0 T4.T351 470 325 20 17 120 285 140 7.5 5052 O 195 90 25 27 47 125 110 7.2 T4.T451 240 145 22 22 65 165 95 7.0
1N90 O 65 28 - 51 17 - - 7.0 T361④ 495 395 13 - 130 290 125 7.5 H18 285 270 4 - 75 160 135 7.2 T6.T651 310 275 12 15 95 205 95 7.0
H14 85 70 - 25 23 55 30 7.0 2117 T4 295 165 - 24 70 195 95 7.2 H32 230 195 12 16 60 140 115 7.2 T8 360 320 - 24 105 - - 7.0
H18 120 115 - 5 31 70 40 7.0 3003 O 110 40 30 37 28 75 50 7.0 H34 260 215 10 12 68 145 125 7.2 6063 O 90 50 - - 25 70 55 7.0
1080 O 68 29 50 - 18 - - 7.0 H12 130 125 10 18 35 85 55 7.0 H36 275 240 8 9 73 160 130 7.2 T4 170 90 22 - - - - 7.0
H12 70 55 18 - 19 50 20 7.0 H14 150 145 8 14 40 95 60 7.0 H38 290 255 7 7 77 165 140 7.2 T5 185 145 12 - 60 115 70 7.0
H14 85 65 14 - 23 55 30 7.0 H16 175 170 5 12 47 105 70 7.0 FK50③ O 240 130 22 - 63 140 120 7.2 T6 240 215 12 - 73 150 70 7.0
H16 100 75 8 - 26 60 35 7.0 H18 200 185 4 9 55 110 70 7.0 5056 O 290 150 - 32 65 180 140 7.2 T83 255 240 9 - 82 150 - 7.0
H18 120 115 6 8 31 70 40 7.0 H24 150 120 24 - 40 95 60 7.0 H18 435 405 - 9 105 235 150 7.2 T831 205 185 10 - 70 125 - 7.0
1070 O 68 30 45 50 18 - - 7.0 H26 180 150 18 - 45 105 70 7.0 H34 304 240 - 25 68 185 146 7.2 T832 290 270 12 - 95 185 - 7.0
H14 100 90 12 15 26 65 35 7.0 3004 O 180 70 20 22 45 110 95 7.0 H38 415 345 - 13 100 220 150 7.2 6082 O 150 135 - 20 42 95 60 7.0
H18 130 125 6 8 35 75 45 7.0 H32 215 170 10 15 52 115 105 7.0 5082 O 275 135 22 - - - - - T4 250 230 - 13 65 140 95 7.0
1060 O 70 30 43 - 19 50 20 7.0 H34 240 200 9 10 63 125 105 7.0 H34 330 215 16 - - - - - T6 310 280 - 15 95 205 95 7.0
H12 85 75 16 - 23 55 30 7.0 H36 260 230 5 8 70 140 110 7.0 H38 365 300 8 - - - - - 6101 H111 95 75 - - - - - 7.0
H14 100 90 12 - 26 60 35 7.0 H38 285 250 5 5 77 145 110 7.0 5083 O 290 145 - 20 - 170 - 7.2 T6 220 195 15 - 71 140 - 7.0
H16 115 105 8 - 30 70 45 7.0 3005 O 125 40 25 - 32 70 45 7.0 H321,H116 315 230 - 14 - - 160 7.2 6110 O 150 120 - 19 40 95 60 7.0
H18 130 125 6 - 35 75 45 7.0 H14 155 145 18 - 43 90 60 7.0 5086 O 260 115 22 - - 165 - 7.2 H14 160 150 - 15 41 100 65 7.0
1050 O 70 30 43 - 19 50 20 7.0 H18 205 190 6 - 52 115 70 7.0 H32,H116 290 205 12 - - - - 7.2 6151 O 120 100 - 24 31 75 40 7.0
H12 85 75 16 - 23 55 30 7.0 3103 O 110 65 40 - 30 70 45 7.0 H34 325 255 10 - - 185 - 7.2 H13 155 145 - 14 43 95 60 7.0
H14 100 90 12 - 26 65 35 7.0 H12 130 125 17 14 35 75 50 7.0 H112 270 130 14 - - - - 7.2 H14 165 155 - 12 44 100 65 7.0
H16 110 105 8 - 30 70 45 7.0 H14 155 140 11 - 43 90 60 7.0 5154 O 240 115 27 - 58 150 115 7.2 H18 180 170 - 10 47 105 90 7.0
H18 135 125 6 - 35 75 45 7.0 H16 180 160 8 7 47 105 70 7.0 H32 270 205 15 - 67 150 125 7.2 7005 0 193 83 - - - 117 -
H22 110 80 22 - 30 70 35 7.0 H18 200 185 7 - 51 110 70 7.0 H34 290 230 13 - 73 165 130 7.2 T53 393 345 - - - 221 -
H24 120 115 18 - 31 70 40 7.0 3105 O 115 55 24 - - 85 - 7.0 H36 310 250 12 - 78 180 140 7.2 T6.T63.T6351 372 317 - - - 214 -
1100 O 90 35 35 42 23 60 35 7.0 H12 150 130 7 - - 95 - 7.0 H38 330 270 10 - 80 195 145 7.2 7075 O 230 105 17 14 60 150 - 7.3
H12 110 105 12 22 28 70 40 7.0 H14 170 150 5 - - 105 - 7.0 H112 240 115 25 - 63 - 115 7.2 T6.T651 570 505 11 9 150 330 160 7.3
H14 125 115 9 18 32 75 50 7.0 H16 195 170 4 - - 110 - 7.0 5183 O 330 280 - 18 80 - - - T73 550 485 14 12 147 325 155 7.0
H16 145 140 6 15 38 85 60 7.0 H18 215 195 3 - - 115 - 7.0 H14 360 315 - 15 105 - - - 7N01 T4 355 220 16 - 95 - - 7.3
H18 165 150 5 13 44 90 60 7.0 H25 180 160 8 - - 105 - 7.0 5254 O 240 115 27 - 58 150 115 7.2 T5 345 290 15 - 100 - 305 7.3
H22 115 85 22 - 30 70 40 7.0 3203 O 95 35 23 - 24 60 35 7.0 H32 270 205 15 - 67 150 125 7.2 T6 360 295 15 - 100 - 305 7.3
H24 140 120 15 - 35 85 55 7.0 H12 120 85 9 - 31 70 40 7.0 H34 290 230 13 - 73 165 130 7.2
1200 O 95 40 28 35 24 60 35 7.0 H14 135 120 8 - 35 75 45 7.0 H36 310 250 12 - 78 180 140 7.2 Notice ① Rotation bend, 5x10 8 times
H12 115 110 9 18 30 70 40 7.0 H16 165 145 4 - 44 90 60 7.0 H38 330 270 10 - 80 195 145 7.2 ② Tension, compressive average value, compression is higher than

H14 130 120 6 10 35 75 50 7.0 H18 185 165 4 - 48 110 70 7.0 H112 240 115 25 - 63 - 115 7.2   tension about 2%.
④ Conventional temper is T36 or T38
H16 150 145 4 8 40 85 60 7.0 4032 O 180 140 - 12 45 - - 8.0 5351 O 165 120 - 23 44 - - -
※The figure table above is diffferent due to manufacture methods and
H18 170 155 4 6 46 90 60 7.0 T6 380 315 - 9 120 260 110 8.0 H14 205 200 - 5 52 - - - others, therefore it is necessary to consider to the difference
FK35③ O 85 35 - 35 23 60 35 7.0 4043 O 115 60 - 27 30 - - - 5356 O 290 240 - 21 73 - - - of temper ranges and standard value.
H14 120 110 - 6 31 70 40 7.0 H14 190 180 - 5 48 - - - H14 345 310 - 8 95 - - -
H18 160 145 - 3 43 90 60 7.0 4047 O 140 80 - 23 37 - - - H18 360 310 - 6 105 - - -
2014 O 185 95 - 16 45 125 90 7.5 H14 190 180 - 5 48 - - - 5454 O 250 115 22 - 62 160 - 7.2
T4.T451 425 290 - 18 105 260 140 7.5 5005 O 125 40 25 - 28 75 - 7.0 H32 275 205 10 - 73 165 - 7.2
T6.T651 485 415 - 11 135 290 125 7.5 H12 140 130 10 - - 95 - 7.0 H34 305 240 10 - 81 180 - 7.2
2017 O 180 70 - 20 45 125 90 7.4 H14 160 150 6 - - 95 - 7.0 H111 260 180 14 - 70 160 - 7.2
H14 220 120 - 3 55 153 100 7.4 H16 180 170 5 - - 105 - 7.0 H112 250 125 18 - 62 160 - 7.2
T4.T451 425 275 - 20 105 260 125 7.4 H18 200 195 4 - - 110 - 7.0 6056 O 185 150 - 20 48 110 70 7.0
T6.T8 440 380 - 15 107 270 128 7.4 H32 140 115 11 - 36 95 - 7.0 H12 215 200 - 12 52 115 95 7.0
2024 O 185 75 20 20 47 125 90 7.5 H34 160 140 8 - 41 95 - 7.0 H18 260 250 - 4 70 145 - 7.0
H14 210 95 - 3 52 150 - 7.5 H36 180 165 6 - 46 105 - 7.0 T6 420 375 - 12 - - - 7.0
All of Aluminium All of Aluminium
Aluminium characteristic comparision and other materials Basic unit conversion table
Tensile Proof Young's Shearing Melting Electical Heat Thermal
Brinell
Length Weight
Material and temper strength stress Elongation force Gravity point conductivity conduction expansion
Source
index coefficient hardness pound gram kilogram ounce
feet
yard
Aluminium

carat ton (America) ton (England)


海里(nautical mile:kairi) (kan)
(ken) 尺 (Japanese foot:shaku) (sun) (sun)
Force,Stress
Square Newton
Copper pipe
square inch square cm Megapascal
Brass pipe square mile square km
hectar are square meter
Copper

8%Phosphorus bronze wire rod


square arce
Gunmetal (cho) (tan) (tsubo) (tsubo) Calorific value,Heat conduction
A1 Bronze hard
Volume Japanese Horse Power
Monel metal hardness
liter cube centimeter cube meter
kilo liter
Zinc Magnesium Lead Tin

Diecast metal
gallon
barrel (America)
(to) (sho) (go) (sho)

Sheet

Vickers/Brinell/Rockwell conversion table


White metal 70/30 for brass using purpose

Steel for structure purpose Brinell Rockwell B Brinell Rockwell B


Vickers Vickers
Same 500・10" steel ball steel ball 500・10" steel ball steel ball

Same

Low-manganese copper
Stainless
13Cr-low C
Stainless
18Cr-8Ni
Stainless
18Cr-12Ni-Mo
Steel

Gray cast iron

Ductile Cast Iron


Ferrum Casting
Malleable Black (FCMB)

Carbon Steel Castings


Stainless cast steel

Mild steel

Semi-hard steel
Hard steel

Asetan resin Delrin

Polyethylene High density


Plastics

Polyvinyl chloride PVC Solid

Melamine resin Cellulose filling

Phenol resin Bakelite

Japanese red pine


Wood

Japanese cedar

Beech

Glass

Concrete

Softening heat Ignition point


Source Showa aluminium Metal manual Basic engineering handbook Steel handbook Plastics handbook
Present building materials Nitrogen engineering handbook Inorganic and organic industry materials manual
It succeeds in making of the Is it thought about
crystal grain of the metallographic
structure super-minute. the global environment?
succeeds in making the crystal grain of the metallographic structure
super-minute in the continuous casting rolling method of the research and the Let’
s think about the global environment with us.
company's in-house development.
The inside of a metallic organization is the segregation, and is also steady by a
material that is more uniform than any process of manufacture of the other companies. With the proccess of our manufacture(continuous casting rolling method)
There is neither stress crack nor a stress distortion, too. It cuts, forges, the amount of the exhaust of CO2 ends by 1/3 or less because the
and is preeminent. processes are less than past process of manufactures, and the amount
of the heat use becomes 1/3 too.
Our company The other companies
continuous casting rolling method continuous casting method pushed out method Exhaust amount comparisons of CO2
Exhaust
Heat necessary part part of CO2

Heat Re-
Melting Custing treatment Cutting heating pushed out
Past
process
of 3places
Ingot Billet
manufa or more
cuture

Melting Custing Hot rolling


Our
section process
of One places
manufa Ingot
cuture

If your company seriously thinks about the global environment,


As for the performance of the aluminum product, the uniformity of the metallographic
structure is the most important.
even the same aluminium, using our products from quality and
The crack and bending occur if the remaining stress remains in a metallic organization global environment side is a proper choice.
where do the segregation of the alloy element,and it processes it, and it is likely to
make trouble due to the secular distortion at times.
The material it is continuous with a uniform organization and no segregation is made
by the research and development in     .

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