52087-2 Manual Primario
52087-2 Manual Primario
52087-2 Manual Primario
CEDARAPIDS
CEDARAPIDS
Table of Contents
The following publications compose the Operation and Maintenance Manuals for this serial number.
Verify that the unit ships with all of the following components. Eliminate the appropriate component
manual and tab of any of these components not sold with the unit.
Appropriate vender information is supplied by publications with the equipment for the
Jaques Jaw Crusher, diesel power unit, track vehicle assembly and suspended magnet
assembly.
Crushing & Screening Safety Manuals should be included with all Manual Shipments.
If sales order calls for foreign language, send (3) extra safety manuals with Parts Manuals.
English Safety Manual -------------------------- 20776
French Safety Manual--------------------------- 21021
✘ Spanish Safety Manual ------------------------- 21022
German Safety Manual ------------------------- 21023
6/9/2004 1
2
CEDARAPIDS
Parts Manual Revision History
The following revisions have taken place in this serial-specific parts manual. Cedarapids
attempts to provide the most accurate information in the original issue parts manual,
however due to things such as field campaigns and service bulletins, manuals are
occasionally revised after the original printed and/or electronic versions are supplied.
was Added:
Removed:
Revised:
Revision Date:
Parts List/BOM:
Page Number:
was Added:
Removed:
Revised:
Revision Date:
Parts List/BOM:
Page Number:
was Added:
Removed:
Revised:
3
Reference Information (3/07)
4
Parts Manual
A Terex Company
ByPass Conveyor
Lift Cylinder
Mount Valve on
Bottom of Cylinder
ByPass Conveyor
Lift Cylinder
Mount Valve on
Top of Cylinder
Valve Sections
As Viewed Thru Top
of Power Unit Box
5
23456 (7/04) 0601226021.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
6
23457 (7/04) 0601226021.p65 To order parts give part name, number & machine serial number.
Parts Manual
7
Table of Contents 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
Mount using
same Hardware
as Jaw Hopper
Mount using
same Hardware
as Jaw Hopper
8
23459-1 (7/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
Connection
Type "B"
Connection
A Type "B"
Connection
Type "A"
Connection
Type "B"
Connection Connection
Type "A" Type "B"
Section B-B
Crusher & ByPass
C B
C B Engine Clamp
Installation
Right Side
Track Removed
9
23459-2 (7/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
23460-1 (7/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
23460-2 (7/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
5 7
1 2
7 7
4 4
1 4
6
Section
Cutaway
View
12
23438 (6/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
To Engine
Fuel Supply 15 13
17
13 15 8
1
7
13
12
15 12 5
To Engine
Fuel Return 6
2
15 12
16
3
16
10
NOTE: Typical illustration
is shown. Appearance and
quantity of some items vary
1 depending on configuration.
5
6
7
8 4
12
13
14
15
Note: Please consult Cedarapids Product Support for more detailed parts replacement information.
14
23458 (7/04) 0601220001.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Basic Jaw Crusher Package
Parts List No. 03042-001-81
4 3 2
15
23761-1 (10/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
28 38 51 67 66 54
22 27 43 49 31
25 26 50 41
55 24
50
24
40 63 37 21 25
69 26
15
54 66 67
32
5 7 50
29
44
30
6
61
54 59 71
47
60
57
1 3
12 68
13
64 2 42 42
62 47 4 60
65 34 35 36 14
9 16 8 11 70 46
39 56 23
10 17
48 53
52
19
45
20
10
18 33
16
23761-2 (10/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
18
23761-4 (10/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Shaft Assembly
Parts List No. JW42A1583
4
16
1
12 12 15 9 16
15 11
2 8 10
14
3 6
17
17
22
22
23
23
22 25
21
25
24
24 13
20
20
18
CEDARAPIDS
Fixed Bearing Assembly
Parts List No. JW42AY1366
1
5
6
3
2
4
20
23761-6 (10/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Floating Bearing Assembly
Parts List No. JW42AY1362
1
5
6
3
2
4
21
23761-7 Rev (8/06) To order parts give part name, number & machine serial number.
22
Parts Manual
A Terex Company
28 27 26 25
1
10
11 12 13
24
14 2
2 6
15 18
3 19 7
16 4 20
18 20 8
17 18 21
5 19 21 9
23 22
23 23 22
A Terex Company
56
28 27 55
54 53 16
51 47 48 49 50 28 27 55
17
18
19
20
21
47 48 49 50 54 52
51 15
30 29 28 26 25 23 45 44 43 42
30 29 28 26 25 22
30 29 28 26 25 23 9 8 7 6 A
B
3 4 5
B
28 27 26 25 24 41 40 39 38
A
35 34 33 32
37
14 17 31
11 12
17
13 10 14 36
17 17
32
14 14
Section B-B 42 Section A-A 38
42
25
23255 (9/03) 0601223002.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
A Terex Company
27
23256-2 Rev (3/04) 0601223002.p65 To order parts give part name, number & machine serial number.
28
Parts Manual
CEDARAPIDS
Discharge Conveyor Assembly
44 45
1 47 50 51 52 53 103
Section A-A 103 53 52 51 50 47 64
65
66 70
47 48 50 51 52 53 103 42 43 46 67
47 49 50 51 52 53 103
68
46
Section G-G
78
38
Section B-B 38 76 78
77 79 80 81
71
16 17 18 19 20 21 22
83 83
103 15 14 13 12 12 13 14 15 103
85 85
49
Head
72 75 74 73
Pully Detail
41 40 39 37
Section D-D 11
107 106 105 104 B
30 29 28 27 26 23
30 29 28 27 26 24
B
58 107 106 105 104
108 38
57 101 1
104
61 105
62 16
106
36 35 34 33 32 31
107
30 29 28 27 26 23
Use Far Side Holes
Section H-H 91 93 94 95 For Items 63, 58 & 91
This Hoop Only
30 29 28 27 26 23
G
57 56 55 54
92 93 94 95
90 89 88 86 83
62 61 60 58 G
90 89 88 87 83
90 89 88 86 82 110 90 89 88 87 82 23
30 29 28 27 26 23 26
82 87 88 63 65 67 68 69
27
89 90 110
D H 31 32 33 34 35 36 28
7
A H 29
8 9 10 5 6 3 4 2 30
102 101 100
A 96 97 98 99 108 25 26 27 28
D
29
23257 (9/03) 0601323063.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Discharge Conveyor Assembly
Parts List No 06013-230-63
CEDARAPIDS
Discharge Conveyor Assembly
Parts List No 06013-230-63
Ref No Part Number Name Description Quantity
57 07386005 HEX NUT 1/2" LOCK 24
58 0601323016 PLATE SKIRT BOARD 12
59 07072055 CARR BOLT 3/8"NC X 2" 4
60 07383040 CAPSCREW 3/8"NC X 1-1/2" 44
61 07465014 WASHER 3/8"FLAT (HARD) 92
62 07386003 HEX NUT 3/8"NC 56
63 0601323037 GUARD SKIRT BOARD 4
64 0601323036 BRACKET GUIDE ROLLER 2
65 07383038 CAPSCREW 3/8" NC X 1" 8
66 07383041 CAPSCREW 3/8"NC X 1-3/4" 2
67 07465014 WASHER 3/8"FLAT (HARD) 12
68 07014003 WASHER 3/8" LOCK 2
69 07386003 HEX NUT 3/8"NC 2
70 4547130027 ROLL REPLACEMENT GUIDE 2
71 454711001742 WIPER MARTIN QC#1 X 42 1
72 0601323058 TORQUESTOP PRODUCT CONV 1
73 07383070 CAPSCREW 1/2"NC X 1-1/2 10
74 07465001 WASHER 1/2" HRD FLT 20
75 07386005 HEX NUT 1/2" LOCK 10
76 4547900434 COUPLING BROWNING CSQ 1
77 0601323057 TORQUE ARM CONV DRIVE 1
79 07383072 CAPSCREW 1/2"NC X 2" 4
80 07465001 WASHER 1/2" HRD FLT 8
81 07386005 HEX NUT 1/2" LOCK 4
82 0601323014 PLATE CONVEYOR 15
83 0601323018 CLAMP FLASHING 4
84 0601323040 LINER CONVEYOR HOPPER RH 1
85 0601323041 LINER CONVEYOR HOPPER LH 1
86 07383044 CAPSCREW 3/8"NC 2-1/2" 12
87 07383043 CAPSCREW 3/8"NC X 2-1/4" 56
88 07465014 WASHER 3/8"FLAT (HARD) 136
89 07014003 WASHER 3/8" LOCK 1
90 07012025 HEX NUT 3/8" NC 68
91 0601323017 COVER DUST 1
92 0601323043 COVER CONV W/DUST SUPPRES 4
93 07383036 CAPSCREW 3/8" NC X 3/4" 20
94 07014018 WASHER 3/8" 20
95 07465014 WASHER 3/8"FLAT (HARD) 20
96 4508052923 CLAMP HALF FOR 1/2" TUBE 12
97 4508052926 PLATE COVER FOR CLAMP 6
98 07383024 CAPSCREW 5/16"NC X 1-1/2 6
99 07014002 WASHER 5/16" LOCK 6
100 07061001 ELBOW 1/8" 90D STREET 12
101 07053001 NIPPLE GREASE EXTENSION 12
102 07051001 FITTING GREASE 1/8" STRGT 12
103 4508052965 CLAMP HALF 1/4" HOSE 12
104 4508052966 COVERPLATE HOSE CLAMP 6
105 07383008 CAPSCREW 1/4"NC X 1-1/2" 12
106 07014001 WASHER 1/4" LOCK 12
107 0601323055 HOSE KIT COBRA TRACK 1
108 522420770001 CONV BELT 77'-0" 3 PLY 1
109 5003025208 RUBBER 3/4" X 4.00" 50
110 07430016 CONNECTOR 1/8"NPT-1/4"JIC 14
NOTE: HYDRAULIC MOTOR P/N 45080-006-39 IS PART OF MAIN HYD SYSTEM KIT P/N 06013-260-26.
31
23258-2 Rev (3/07) 0601323063.p65 To order parts give part name, number & machine serial number.
32
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Table of Contents
33
Table of Contents 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Electrical Components Kit
Feeder
Pump
Hydraulic System
Temp Sending Unit
24 Volt Solenoid
Fluid Coupling 46205-001-15
Temp Sending Unit
Engine
Ground
Fluid Coupling Control Harness
Battery
Disconnect
DVC41
DVC22
Receiver
Remtron
Terminal Block
Engine
Control
Cable
Capped
To Wired
Remote
Right Side E-Stop
34
23489 (8/04) 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Electrical Components Kit
Parts List No 06012-260-33
35
23490 (8/04) 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Control Panel and Wiring Package
Harness Locations
Engine
Supplier
Wiring
Harnesses
Terminal Block
E-Stop
To Terminal Block 1
Harness H-8
To Alarm Horn
36
23491 (8/04) 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Control Panel and Wiring Package
Parts List No 06013-260-29-01
37
23492 Rev A (6/06) 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Emergency Stop Kit - Plant Mounted
Parts List No 01503-052-78
1 2
1 3
2 2 3 4 5 6 2 2
ENCY
RG
ST
EME
OP
Exploded View
Assembled View
38
23486 (8/04) 0601226033.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
CEDARAPIDS
of Contents Page
Emergency Stop Kit - Enclosure Mounted
Parts List No 01503-052-79
1 1 2 3 4 5 1 1
39
23487 (8/04) 0601226033.p65 To order parts give part name, number & machine serial number.
40
Parts Manual
A Terex Company
26 33 32 28 34 26 29
25
06
30
05
02
07
01 14
34 31 05
09 12
10 10
11 32 37 35 11
03
29
38 32 26 34 11 32 29 26 33 04
34
06 19 B A
07
D
E F F
G 27
E B A G
C
02
05 C
03 01
24 34
04 08
34 10
03 D
35 11
04 10 11 14 09 37 36
41
23393-1 (4/04) 0449401903.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
21 21
14 14 18
13
20
EMERGENCY
STOP
02
09
05
22
VIEW C-C
VIEW D-D
17
VIEW E-E
05
13 14
VIEW F-F
23
VIEW G-G
42
23393-2 (4/04) 0449401903.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
43
23394 (4/04) 0449401903.p65 To order parts give part name, number & machine serial number.
44
Parts Manual
A Terex Company
93
Oil Temp
Switch Gauge
Oil Pressure
Switch Gauge
94
95
115 Gallon
Hydraulic Tank
Breather
To Heat
Exchanger
Solenoid
Valve
Oil Filter
26 Temp and
Spin-On Level Gauge Fluid Coupling
Hyd Filter
Element
45
23464-1 (8/04) 4593000160.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
Sight Glass
Right Track
Pump Filter
Right Track (Middle)
Hyd Pump
Flow
Feeder
Hyd Pump
Sight Glass
Feeder Pump
Filter (Bottom)
By-Pass Direction
Hydraulic
Reservoir
By-Pass Direction
Fluid Coupling
Oil Cooler
(Outer Cooler)
Open Circuit
Hyd Pump
Three Filter Assemblies
are Mounted on Left Side
of the Engine Enclosure
Flow
Pressure
Port Left Track
Hyd Pump
Sight Glass
Left Track
Suction Pump Filter
Port (Top)
Filter Sump
Port Port
Fluid Coupling
46
23464-2 (8/04) 4593000160.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
Ref. The following items are installed as part of Engine Package - Not Shown -
22 46200-011-62 Lockout Lever, Battery Disconnect 1
23 46200-011-61 Battery Disconnect Switch 1
24 45865-003-18 Temperature Sender 2
25 45175-001-41 Filter Assembly, Spin-On - Track & Feeder Pumps 3
45175-001-41-01 Element, Filter (For above Filter) 3
26 45175-001-58 Filter Assembly, Spin-On - Fluid Coupling Pump 1
27 46026-004-03 Pipe Nipple, 1" Chase 2
28 46026-016-03 Locknut, 1" 2
29 46295-001-18 Seal, Conduit Hole 1" 2
Ref. Items 30-64 (Hydraulic Fittings) are installed as part of Engine Package -
A Terex Company
10
26 5
6
7
16 20 17 18 19 3
A Terex Company
51
23262 (9/03) 0804701413.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
52
23263 (9/03) 0804701413.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
3 4 5 6 6 4 2
11 10 9
9 10 11
13 12
SECTION A-A
8
8
17 16
28 31 32
7
15 14
24 25 26
8 20 21
15 14 7
19 18
17 16
22 23 27
8 28
33
13 12 29
9 10 11 30
11 10 9
3 33 1 33 2
34
B
18
37 24
33
36
A A
35
B
34 9 6
34 14
5
1
6
C
3
SECTION C-C
SECTION B-B C 6
53
23440 (6/04) To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
NOTE: HYDRAULIC MOTOR, ITEM #27, IS PART OF THE MAIN HYDRAULIC SYSTEM KIT.
54
23441 (6/04) To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
55
22218-A (12/99) To order parts give part name, number & machine serial number.
56
Parts Manual
A Terex Company
10
11
12
13
3
5
7
8
19 20 1
14 21
15 22
2 16 23
6
7 3 17
8 4 18
A Terex Company
L
o
c
u
k
o 5
t
FED
-
T
a
ER
g
o
u
AL
t
K
RE
it
Add GIS
ition
of te al instr
xt. ucti
TER
P
kit in lease ons ar
ste refe e
Add a d o r to availa
ble
ition f tryin the in ,
a l g to form but no
of te instr r a t
xt. ucti ead th tion p in this
it
Ple o is rov
K
kit in ase n s ti n id blo
c
refe are av y text. ed wit k
t
ste
u
ad r a h th
o
of tr to il a ble is
ying the in
g
, bu
a
form t no
T
to r ati t in
ead
-
this on pro this b
t
u
tiny v ide lo
d w ck
o
tex
k
ER
t. ith
c
this
o
L
G R
ANGEE R ROut
DANGER
N InG RckkPeeuddO O ajo
DANGEER R L I G t LoR
o dO
O uot B
esOt _t B_a_j_o
DANGPEEEqRuLipmm/IeEnG
e
tquLipoR
c
poPocoreu_dO
e u e_ sO_t_uo B_a_j_o ___
DANGPEEEqRuLbipym/ILeElanG
qvtueLi oR cokPr O
_
kP sO_t_uo_t jo __
e_ _t B_ha_a__ ___
DANGPEEEqRuLbipym/ILeElanG
qvtue oR
Li p Po
kaPretu_edO
uo c _
e_/sO_Ft_et B_ha_aj_o__ ___
DANGPEEEqRuLbipym/ILeElanG
tqueLipPR oD eu_de_/sO_Ft_uoe_tcB_ha_aj_o______
co
poPoDcoaretu_edO
DANGPEEEquLbipym/ILeElanG v
qvtueLi oR
kP e sO_t_uoe_c jo __
F __
kP e_/sO_t_uoe_tcB_ha_ajo ____
pPoDcoaretu_edO
_
DANGPEEquLbipym/ILeElanG qvtueLi oR kaPr t O e_/ F _t B_ha_a__ ___
DA PEEquLbipym/ILeElanG qvtueLi oR
o co sO tu
_o
e c
pPD eu_ede_/_F t B_ha_aj__ ___ o _ _
DA
D PEEquLbipym/ILeElanG kP
pPoDcoar t sO_Ft_uoe_c j_o___ _
qvtueLi oocokaPretu_ede_/s_t_oe_cB_ha_a_ ____ DANG
L
PEEqubipym/LeElanqvueipPoDoaPrtu__ee__//_FF_e_c_h_aa __________
p
y Li p P D
i tue
P Equby /LElaqve PDoarte / Fecha ___ DANGER
TH BETH BYBETH ISBTYBETH ISBTYBETH ISBTYBE ISBTY IST
DANGER
IS RIES THRIS ETDHRIS ETDHRIS ETDHR ETDH ED
TO LYTO NLLYTO NLLYTO NLLYTO NLLY N L
Dat
e LO LO LO LO LO
DA
R
CK CK CK CK CK
ON ON ON ON ON
NG ER
3 ER
A Terex Company
2
15
16 1
17
18
10
D
6
5
4
3 7
2
6 1
8
SECTION D-D
14
13
12
10
14 13 11 9
61
23382 (3/04) 0601229003.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
62
23383 (3/04) 0601229003.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Hose Routing
Feeder Motor
VIEW B-B
B
B
B
Hose Routing Thru Main Frame
SECTION A-A
C
C
SECTION
C-C
A
63
23454 (7/04) 0601226018.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
CEDARAPIDS
65
23455-2 (7/04) 0601226018.p65 To order parts give part name, number & machine serial number.
66
Parts Manual
A Terex Company
29 30 31
23
35 33 32
29
30 26
31
22
32 34 35
32 34 35
19 23 27 36
21 36
25 19 21
27
20
Typical Typical
Both Sides 19 21
Both Sides
34 35
44 20 25 32
36
46
27
48
49
36 23 Typical
35 34 32 Both Sides
36 28
20 22
27
39
20
44 45 47 49
20
19 21 27
44
19
18 17
16 18 18
17 21 37 38
19
15 19
9 13
7
7 16
32 34 35
14 32 34 35 27
8 36
12
22
41 42 43
Remove plug from 19 21 19 21
strainer & replace
with these items
20
10 11 2 3 4
27 36
24
7 1
6 5
67
23390 (4/04) 0601229001.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company