Project Profile
Project Profile
Project Profile
3 QUALITY AND
STANDARDS
a) IS: 2062, Steel for Gen. Structure Purpose
b) BSEN 10113-2 (1993) - Weldable fine grain structural steel
c) B.S. 4360 (1990) - Weldable structural steel
d) B.S. 4848 Parts IV & V - Hot rolled structural steel sections
4 PRODUCTION CAPACITY ;
(Per annum)
QUANTITY ; 912 MT
Rs. 53808000
b The manufacturer shall have all the equipment such as Punching, Cutting, Welding,
Bending, Forging etc necessary for the fabrication of the cross arm assemblies at the
place of manufacture. The mfg. of Cross Arm involve Cutting of angle, Punching on
Power Press , Bending, welding and Finishing on Grinding machine. Drilling holes etc
on Drill M/c. If required by the customer, the part has to get Galvansied up to 90 Micron
onn Job work basis
the Products will be made as per Customer Requirement. All burrs shall be removed after punching,
shearing, forging, welding and bending operations. All components shall be free from sharp edges and
rust, .All items shall be clean, smooth and uniform throughout and shall be free from, oil, paint, and be
suitable for hot dip galvanizing by the purchaser.
6. basis Of Project Selection :- The state electricity dipartments are inviting tenders to suppy
the cross arms as envisage in the proposed project profile. The profile has been prepared under
action plan of Mechanical division to guide prospective entrepreneurs
7. Presumption:-
(1) The scheme is based on single shift of 75% efficiency considering 8 working hours/day,
25 days/month and 300 days per annum.
(ii) Labour wages has been taken as per market rate. It is likely to vary depending upon the
location of the project.
(iii) Rate of interest has been taken 12% on an average on fixed and working capital. It is
likely to vary due to financial outlay and the location of the unit.
(iv) The operative period of the project is estimated to be about 10 years considering
technology obsolescence.
(v) Value of machinery & equipment is estimated on the basis of prevailing cost of the local mkt.
9. IMPLEMENTATION SCHEDULE ;
S.No. Activities Period (in
weeks)
1 Preparation of project report and selection of site 2
2 Registration 2
3 Application for Electricity Connection 1
4 Availability of finance 6
5 Procurement of machinery 1
6 Electrification & installation 2
7 Recruitment of staff 1
8 Trial run 1
Total 16
10 FINANCIAL ASPECTS :
d WORKING CAPITAL
i Personnel
S.NO. DESIGNATION No. Salary Total
(Rs.)
1 Workshop in charge 1 12000 12000
2 Supervisor cum clerk 1 6000 6000
3 Skilled Worker 2 6000 12000
4 Semi skilled worker/ Helper 3 4500 13500
5 Peon / Watchman 1 3000 3000
Total 8 46500
Additional Perquisites @ 15% 6975
Total Expenditure in Salary & Wages 53475
ii Raw Material
11 FINANCIAL ANALYSIS
5 Rate of return :
Net profit × 100 = 2733124 x100 = 19%
Total Investment 14213203
6 BREAK-EVEN POINT;
FIXED COST ;
3 M/s. Yogesh Tolaram Incorporation Plot No - 24, 22, Godam Industrial Area, Road, No -
4, Kartarpura Industrial Area, Jaipur-302006
VALUE - Rs.4,37,70,000/-
PREPARED BY -
1. INTRODUCTION :
It is universal truth that water is very essential for sustaining life and survival of mankind including
animal and plants. Nature has gifted water to all living things. The water used for potable purpose by
mankind should be free from undesirable impurities and contamination. Though the water available on the
earth is abundant but fresh water fit for human consumption is hardly 3% of total available water,
source of which are river springs, pond, rain water and ground water.
The untreated water available from sources like well, bore well and springs is generally not
hygienic and unsafe for human consumption. Thus needs treatment and purification to supply hygienic
packed water for drinking purpose. As the name implies, the packaged drinking water is the purified water
free from contamination, suspended impurities, unwanted colour, diseases causing micro organism
and hygienically packed with convenience of use.
Water born diseases are cause of concern world over and lot of money spent on the treatment of
diseases caused by contaminated water and problem has assumed alarming proportions due to increasing
contamination of ground water. This has given boost to demand for hygienically packed purified water
and this is growing rapidly.
Fresh water available on the earth is in different sources. Most of river, pond and ground water
available for drinking purpose is unfortunately contaminated and unhygienic for human consumption.
Level of harmful and toxic chemical is on rise and concentration of pathogenic micro organism has risen
beyond safe limit resulting in alarming increase in water born diseases. So it has become imperative
to treat the water and pack for safe human consumption.
The demand for purified water becomes more during summer season. However, packaged drinking
water remain in demand through out the year due to increasing traveling habits of people. The product
has wide demand at public places, places of tourist interests. Demand of packaged drinking water is
increasing day by day.
(i) The Project is based on Ozone Sterilization Technology. Provision of ultraviolet disinfectant for
removal of microbial impurities and raw ground water having TDS upto 250 gram.
(ii) The production capacity is calculated on 3 shifts basis at 70% efficiency and 300 working days a
year.
(iii) The cost of Machinery & Equipment and Raw material as indicated refers to a particular make and
prices are approximate and are those prevailing at the time of preparation of this Profile.
(iv) The rate of interest on investment is taken at 15% on an average and BEP in the Profile has been
calculated on the full capacity utilization.
Raw water is treated with measured quantity of alum for removal of heavy metal and insoluble
matters and allowed to settle for about an hour. This water is passed through reverse osmosis plant to
remove remaining impurities and excess hardness. This water is then treated with chlorine for disinfection
followed by passing through carbon filters to remove undesirable odour, colour and excessive chlorine.
This water is then passed through series of micro filters comprising 5 micron, 1 micron and 0.4
micron filter followed by ultraviolet disinfection system for terminal disinfection. This purified water
is tested for quality standard and then packed in suitable PET bottles of various capacities after treating
with ozone. These bottles are packed in corrugated boxes. Capacity of bottle may also be shrink
wrapped with printed sealing optionally.
4.2 QUALITY CONTROL AND STANDARDS :
The packaged drinking water is essentially has to be BIS Certified. So before marketing the
product the enterprise should obtain BIS Certification Licence. Bureau of Indian Standards has laid down
following Indian Standard for the product.
The unit would need approx.25,000 kwh electric motive power per month.
Suitable measures should be adopted to optimize the use of energy and provision of energy saving
devices are advised to conserve energy and to have check on this regular energy auditing must be carried
out. Proper ventilation and arrangement of natural light in working shed are advisable.
29,89,500 X 3 = Rs.89,68,500
8.3 PROFITABILITY :
B.E.P = FC x 100
FC + P
Prepared by
MARKET POTENTIAL :
There are number of footwear manufacturing unit in tiny, SSI, Medium and Large Scale
Sector throughout the country which consume shoe upper leather foe manufacturing quality footwear .
The footwear manufactured by eco-friendly shoe leather are popular among the people of countries, all
ages and income group. There is a good demand for the footwear and other leathers products from the
foreign countries. Leather footwear, leathers sports goods, leather goods and other leather manufacturing
industries are the major share of foreign exchange for our country. The eco-friendly shoe upper leather is
in great demand both within the country and from aborad.
IMPLEMENTATION SCHEDULE :
S No. Activity period
1. Registration and other formalities 0-3 Months
2. Land acquisition and ceiling of quotations 1-3 Months
3. Construction process 6-12 Months
4. Machinery for purchasing and Installation 6-12 Months
and power connection
5. Trial production 3 Months
TECHNICAL ASPECTS :
Process of Manufacture :
Raw-Materials:
Wet salted cow hides lower quality ave.
Wt. = 15 kg. each
De-salting:
Remove the salt by mechanical method to reduce the pollution the pollution.
Soaking :
The hides are soaked in pits containing 1 to 2% lime 100% water.
Soaked well washed and soaked wt.is noted.
Liming:
Paddle liming
Water: 200%
Clarizyme: 0.5%
Sodium sulphide: 2%
On soaked wt.
Lime:
10%
Time 18 to 20 hours
Unhairing, fleshing and fleshed wt.is to be noted
Deliming:
(Drum process)- 1st wash with water.
Water:
100% Run 30 to 45 minutes.
Ammonium sulphate:
1 to 1.5% and check pH.
Drain and wash well
Picking:
Water 50 to 100%
Salt 5% Run for 20 minutes
Add:
Sulphuric acid = 1% (Dilute with 10% water)
Formic Acid = 25% (on Acid wt.)
Run for 1 hour and get the cross section pH equal to solution of drum.
Left over night .Run for 30 minutes and check pH = 2.8 to3.0
Drain 50% of pickle bath and add.
Chrome powder = 4%
Run for = 1 hr. and add.
Chrome powder = 4%
Run for 1 hr. check penetration, add water 100% and basified with.
Sodium formate
Or
Ammonium bicrab= 0.5%
Sodium bi-carbonate= 1%
Feed in 4 to 6 feed after de-solving in water.
Run for 1 hr. check pH = 3.8 to4
Drain the chrome bath and collect it for chrome recovery.
Preserve the pelt in separate bath with suitable eco-friendly preservative, pile the stock for 1 to
2 days. Then samming and conditioning, splitting shaving operation is done and shaved wet is
noted.
Wet back with working the hides with 200% water and pile for over night.
Rechroming:
Water = 50%
Basic chrome powder = 40%
Run for 1 hr. add water = 50%
Run for 30 minutes.
Add:
Sodi-bi-carb. = 1%
Sodi-formate = .5%
Run for 1hr.,check pH 3-8 ti4 pile O/N
Neutralisation:
Sodi-formate = 1% Run for 30 minutes to Vernaten EKM 2% 45 minutes check pH-4.8
to5.8 Drain, Wash well
Pollution Control :
As the project is envisaged to be set up in Industrial Estate for tanneries plant, separate
pollution control plant is not considered in the project. However, a cost of about Rs.10,000 will be
incurred per month for manufacturing of CETP.
Energy Conservation :
There exists a lot of scope of energy conservation in the tannery, since a lot of energy is spent in
the tannery in the form of electricity and fuel. As a measure of energy conservation, the workers should be
properly trained to operate the machinery as and when required and maintain them in good in condition and
check wastage of energy. The electrical lines should be properly installed and check at regular intervals.
Financial Aspects :
A. Fixed Capital :
(i) Land and Building Amount (Rs.)
Total = 23,40,000
Total 40,00,000
Total 63,00,000
B. Working Capital (per month)
Total 1,74,000
(iii) Utilities
Total 65,000
1. Stationery 1,000
2. Transportation charges 1,000
3. Packaging charges 1,000
4. Consumable stores 5,000
5. Repair and maintenance 3,000
6. Legal expenses and other Misc. itmes 3,000
7. Sales expenses 2,000
8. Advertisement 2,000
9. Insurance 2,000
Total 20,000
FINANCIAL ANALYSIS
Total 6,52,50,000
5. Rate of Return
6. Break-even Point
Total 42,61,700
B.E.P = F.C x 100_____
F.C + Net Profit
= 42,61,700 x 100______
(42,61,700+51,37,900)
= 45.34%
Additional Information
For Pollution treatment Plant, designing and construction on turn key Basis CLRI, Adyar,
Chennai my be contact.
1. Wet Salted raw-hides are available in the local raw-hides market of Kolkata and
Panjipara, Dist: North Dinajpur, W.B.
Chemical Suppliers
QUALITY & STANDARD : The following Indian Standard Specifications are available to guide the
manufacturer of industrial hand gloves and to maintain quality control.
Leather gauntlets for workers IS 2573:1963.
Leather gauntlets for workers in iron and steel industry IS
2574:1963.
Leather Mitten for workers in iron and steel industry . IS
3575:1963.
The split chorme leather used must have been processed properly to
given the required pliability and stich tear strength for assuming quality
of gloves produced. The thread used for stiching must also conform to
the prescribed standard.
Value : Rs 26,25,000
Prepared by
Introduction :
Industrial hand gloves serve as an item protective apparel for workers in factories. Hand
gloves are various types and size. Fast moving size are 14”, 16”, 18” etc. The materials that go in the
production of hands gloves vary from cotton fabrics and asbestos to varity of leathers. Leathers, however,
since supreme the production f industrial hand gloves. Amongst leather chrome tanned split leather is
predominantly in use possibly because of its cheap price and peculiar qualities needed for hand gloves as
compared to other kind of leather. Chorme tanned split leather imparts special qualities to withstand
roughness of the handling material and given enough flexibility and softness for the hand to move in the
gloves easily and swiftly while working in the workshop. Such industrial gloves are widely used in
industry, Railway and Defence. Due to rapid industrialization and expansion of railway the use of
industrial hand gloves is expected to grow considerably.
Market Potential :
Looking to the internal and external demand it appears that we are not in a position to cope
with the demand and such there is a good scope for starting new units for manufacture of industrial hand
gloves. Fortunately the raw material is available in the country especially split leather due to increase in
production of finished leathers based on hides.
1. The production is based on a single shift basis of 8 hours per day and 25 working in a
month.
2. Time period for achieving full capacity utilization is 3 yeas.
3. Labour will be engaged on monthly basis keeping in view the present rate prevailing in
the market.
4. Rate of interest for fixed and working capital @ 14% per annum.
5. Margin money, 25%.
6. Land and Building, rented. Built- up area, 100sq. meters.
Implementation Schedule :
It will take one year to complete all the formalities before starting the commercial
productions.
Technical Aspects :
Process of Manufacture :
The leather is checked for uniform thickness, holes and flying cuts, if any. It is then marked
with the pattern and then cut with the help of scissors or clicking knife into different components. After
stiching all the components suitably, the gloves are tuned insde out. The gloves are then ready for packing
and dispatch.
Production Capacity :
Pollution Control :
This industry does not create any kind of pollution and as such there is need to take any
preventive measure for pollution control.
Financial Aspects :
D. Fixed Capital :
Say 1,25,600
Total 78,000
Total 89,700
s
1. Power 3,000
2. Water 500
Total 3,500
1. Rent 5,000
5. Telephone 1,000
7. Insurance 500
Total 11,000
3. Utilities 3,500
Total 6,99,200
D. Financial Analysis
Total 24,08,188
Say 24,08,200
1. Turnover 26,25,000
2,16,800 x 100
2,62,5000
= 8.25%
= 2,16,900 x 100
6,99,200
= 31%
6. Insurance 6,000
Total 6,71,108
Say 6,71,100
B.E.P
The molecular formula of BHT is C15H24O, its molecular weight is 220.34. It is white in colour and
exists in powder form with melting point of 70°C and boiling point 265°C. Its density is 1.048 gm/cm³ It is
insoluble in water, freely soluble in toluene, soluble in lmethanol, ethanol,iopropanol, methyl-ethyl ketone,
acetone, petroleum ether benzene etc.
A large portion of the demand is met by import. Therefore it is a good import substitute item. Very
few units are manufacturing this item in India. With the same set of plant & machinery another analogous
chemical Butylated Hydroxy anisol (BHA) can also be manufactured. BHA is also having similar
applications particularly as anti-oxidant in food products. In certain cases, BHT and BHA are used in
combination when they reinforce one another in their anti-oxidant properties. As such this chemical as having
good scope.
2. MARKET :
With rising trend of the growth of various industries using anti-oxidants the demand of anti-oxidants
is increased day by day. Presently, a large portion of demand is met by import and thus has a good potential
for the manufacture of such import substitutes. Anti-oxidants are mainly used in food, plastics, animal &
vegetable oils, soaps, cosmetic products etc. Butylated Hydroxy Toluene Industry has good potential to grow
in India.
5. TECHNICAL ASPECTS:
5.1 Process of Manufacture:
In the manufacture of Butylated Hydroxy Toluene involves alkylation of p-Cresol with iso-butylene.
The reaction is carried out in presence of sulphuric acid as a catalyst. The source of iso-butylene is C4 -
refinary system . The iso-butylene is reacted with p-cresol in presence of sulphuric acid as catalyst. The BHT
formed is separated , neutralized, crystallized in crystallizer and then subjected to centrifuge , dried in drying
oven and packed.
Bureau of Indian Standards has formulated a Standard Specification for Butylated Hydroxy
Toluene which prescribes the requirement and method of sampling and test, vide No. IS: 5334-1969.
However, technical grade product is manufactured as per customers requirement.
Quantity 75 MT
Value Rs 1,83,75,000/-
Since, the Industry comes under the category of polluting Industries, water released should be properly
neutralized and made free from hazardous chemicals before disposal. A small effluent treatment devise has to
be installed under the able guidance of State Pollution Control Board.
5.5. Energy Conservation.
Proper maintenance of power operated machines and judicious use of them will conserve energy.
However, pipelines of boiler shall be properly insulated and priority should be given to install energy efficient
machinery and equipment.
6. FINANCIAL ASPECTS
6.1 Fixed Capital
1255000 X 3 = Rs.37,65,000/-
Bottleneck in the process is S S Kettle having minimum capacity of production which will determine
the production capacity of the unit.
8. FINANCIAL ANALYSIS:
i) Insurance 48,000/-
ii) Depreciation on Building @ 5 % 51,250/-
iii) Depreciation on Plant and Machinery 2,30,000/-
@ 10% of cost of Machinery & equipment
iv) Depreciation on Pipe lines and fixtures, 67,500/-
storage tank & misc. equipments @ 25%
vii) Depreciation on Office equipment 20,000/-
@ 20%
v) Interest on total capital investment @ 15%. 11,57,250/-
vii) 40% of salary and wages 2,42,880/-
viii) 40% other contingent expenses, excluding insurance 59520/-
Total Rs. 18,76,400/-
= 18,76,400 x 100
18,76,400 + 17,89,000
Contents
[hide]
• 1 Production
• 2 Reactions
• 3 Controversy
• 4 References
• 5 See also
• 6 External links
[edit] Production
BHT is prepared by the reaction of p-cresol (4-methylphenol) with isobutylene (2-methylpropene) catalysed
by sulfuric acid: [3]
[edit] Reactions
The species behaves as a synthetic analogue of vitamin E, primarily acting as a terminating agent that
suppresses autoxidation, a process whereby unsaturated (usually) organic compounds are attacked by
atmospheric oxygen. BHT stops this autocatalytic reaction by converting peroxy radicals to hydroperoxides. It
effects this function by donating a hydrogen atom:
where R is alkyl or aryl, and where ArOH is BHT or related phenolic antioxidants. One can see that each
BHT consumes two peroxy radicals.[4]
[edit] Controversy
In the 1970s, Benjamin Feingold, a San Francisco MD who established the Feingold Diet, claimed that BHT
could produce hyperactivity in some children. In addition, some controversy surrounds the link of BHT to
cancer risk,[5] some studies showing the potential to increase and some showing a decrease in risk.[6][7][8] Some
food industries have voluntarily eliminated this additive from their products, and since the 1970s it has been
steadily replaced with the less studied BHA.
BHT is marketed as a health food supplement in capsule form. It has been reported to have anti-viral effects,
particularly in use against herpes family viruses and in combination with L-lysine and Vitamin
C.[9][10][11][12][13][14][15] This latter use has made it into some of the more popular literature.[16][17]
Closely related phenol antioxidants exhibit low toxicity. For 2,6-di-tert-butylphenol, the LD50 is greater than
9 g/kg.[3]
[
PROJECT PROFILE
HDPE pipes are important plastic products which have wide range of applications. These have more tensile
strength in comparison to other plastic pipes. These are being used for Sprinkler Irrigation System, potable
water supply and sewerage purpose. Their low cost, easily installation and better durability make them ideal
for the purpose. They also offer very good resistance to most of the chemicals and have excellent electrical
insulation properties. These pipes are also used for circulation of acids in various chemical industries due to
their acid resistant quality.
2. MARKET :
The demand of HDPE Pipes are likely to increase due to their wide use in various sectors in India. Apart from
its regular uses, such as for irrigation system, water supply, sewerage, it is being used by Department of
Telecommunication for conduit for optical fiber cables. Looking to its increased demand, it appears to be
good scope for setting up new small scale industries. Hence the product has good market potential.
4. IMPLEMENTATION SCHEDULE
Following steps are involved in the implementation of this project-
Quantity 216 MT
Value Rs 2,05,20,000/-
Proper maintenance of power operated machines and judicious use of them will conserve energy.
However, pipelines of boiler shall be properly insulated and priority should be given to install energy efficient
machinery and equipment.
6. FINANCIAL ASPECTS
8. FINANCIAL ANALYSIS:
= Rs. 13,83,550/-
= 16,29,170 x 100
16,29,170 + 13,83,550
Product : BILLETS
- : Prepared By : -
e mail- [email protected]
web- dcmsme.gov.in
INTRODUCTION
The Project profile envisages to set up Con-cast plant for manufacturing of M.S Billet which
is the main raw material of Iron & Steel finished products, e.g. T.M.T Bars, angles, channels and
sections etc. used in construction activities.
Con-cast plant can be simply defined as a mill that carries con-cast process in which the molten
steel is poured into laddle mould to perform the gradual solidification of metal into desired forms and
shapes. Swiftly, the molten metal is solidified and is drawn down the caster. This gradually gets
transformed into a solid steel billet, bloom or slab.
Continuous casting gives out tremendous savings in terms of time, energy, labor and capital. The
process involves casting steel straight away into the semi-finished shapes. Then there are some
steps set eliminated which are involved there in the traditional way of casting. The steps like ingot
teeming transfer; stripping, soaking pits and primary rolling are complete taken off. The process of
continuous casting also peps up the yield as well as the product quality. Also the products obtained
by following this manufacturing process are more homogeneous. Units from rolling mill & Induction
Furnace Cluster Jaipur are transferring to this concast process technology and one new unit M/s.
Maruti Products Pvt. Ltd., setup Concast plant at Bagru, Jaipur.
There are approximately 2600 Re-Rolling Miills throughout India, producing TOR steel/ TMT Bar , the
flats, special squares window section, thinner size HR strips, thinner gaze HR strips, hexagons, wire rods,
angles, channels, H-Beams, I-Beams, tele-channels etc. are the products of this sector.
Further in Jaipur Re-rolling Mill and induction cluster, there are around 10 TMT Bar
manufacturing units whose annual demand for Billet / ingot is around 1500 MT. per day i.e.
4,50,000 MT per annum. As the project envisage to produce 22,275 MT per annum. Hence there is
a scope of setting up 5 such plants to cater the demand of Jaipur Re-rolling Mill and induction
cluster
IMPLEMENTATION SCHEDULE
The major activities and the time required for competition of each activity and their implementation are illustrated
below:
Carbon steel cast billet ingots,billets,blooms and slabs for re-rolling into steel for
IS 2830 1992
general structural purposes VII. Pollution
Control
Carbon Steel Cast Billet Ignots, Billets, Blooms and Slabs For Re-rolling into Low
IS 2831 2001
Tensile Structural Steel - Specification Setting
up of concast
unit require
Clearance from State pollution control department.
The Technology envisage in the project profile is recommended by UNDP (GEF) steel project and it is
most energy efficient proven technology for manufacturing Billets.
Raw Material
Pencil ingots/Billets are being manufactured by Induction Melting Furnace route locally, are generally
using scrap / DRI (Direct Reduce Iron - Coal based) on a nearly 50:50 basis, As far as Chemical composition
is concerned, even if Mild Steels scrap is of assorted type and the opening carbon content varies from low to
high, it can be easily controlled/adjusted within the limits by using Sponge iron. As there is no tramp
element in Sponge Iron. It manufactures good quality structural steel. Ship-breaking steel scrap is the first
choice of the units, which is not available in sufficient quantity at present and Metallic Scrap in unshredded,
compressed and loose form would be imported through Chennai, Cochin, Ennore, JNPT, Kandla Port,
Mormugao, Mumbai, New Mangalore, Paradip, Tuticorin, Vishakhapatnam, ICD Tughlakabad, Pipava, Mundra
and Kolkata ports only. These imports must be accompanied by pre-shipment inspection certificate issued by
one of the 23 agencies including DNV, Bureau Veritas, BSI Inspectorate and SGS. Shredded Steel Melting
Scrap.
I) Scrap Yard
Incoming scrap is analyzed for chemical composition during unloading of truck. The
unloaded scrap is then segregated for unwanted material like Cast Iron, non-metallic,
non-ferrous, etc.
The selected scrap is then weighed and then transferred to Induction Furnace for
melting.
II) Induction Furnace
Selected scrap and Sponge Iron (In-house production) is melted in Induction
Furnace. Slag is removed at regular intervals and a sample is taken 2-3 times during
melting for Spectrometer Analysis.
Once we achieve the required Carbon level then de-oxidation is carried out and alloy
additions done as required.
The liquid metal is then tapped into Ladle with purging arrangement.
After inspection and surface grinding, wherever required the billets are sent to either
market or to Rolling mills in the required lengths.
Presumption:-
(1) as per the nature of process , the plant has to run 12 Hr. per day The
scheme is based on it with 75% efficiency and 330 days per annum
(ii) Labour wages has been taken as per market rate. It is likely to vary
depending upon the location of the project.
(iii) Rate of interest has been taken 12% on an average on fixed and
working capital. It is likely to vary due to financial outlay and the location
of the unit.
(iv) The operative period of the project is estimated to be about 8 years
considering technology obsolescence
.
(v) Value of machinery & equipment is estimated on the basis of quotation
Received & prevailing cost of the local mkt.
(vi) As the masure part of the working capital is Raw material – steel Scrap
and as per the prevailing practices the plant run on the basis of orders received,
the working capital requirement has been calculated for 1.5 months only.
Financial Aspects:-
2 CASTING SETUP
a. Continuous Casting Machine 1 23000000 23000000
6/11 mtr radius
Erection, Freight and Cartage,
Insurance, and 2.50% 575000
Other Handling Charges
Central Excise Duty 10.30% 23575000 2428225
VAT 2% 520065 26523290
MATERIAL HANDLING
3 EQUIPMENTS
A. OVERHEAD E.O.T. CRANES 1 8150000 8150000
40/15 Ton capacity class IV Heavy
Duty, cabin operated
Lift height 15 Mtrs. Suitable
for steel plant operation
882645
Excise Duty 10.30%
180652.9 9213298
CST 2%
Office Equipment
a. Furniture LS 500000
b. Computer & IT Equipments LS 100000 6.00
Weighing Bridge
Weighing Capacity 100MT 860000
VAT 4% 34400 8.94
Cost Rs in
Production Percentage lacs
III 75% 4839.47
Cost Per
Consumable stores MT
330912.5
UILITIES REQUIREMENT
Proposed Load Load K.W
Total Load 7000
Cost of Power
No. of hours Day 12
Load Factor 0.7
No. of working day 330
Total Unit 19404000
cost per unit 5.25
165000
1 Repair & maint. @ 2%
15000
2 Office Consumable stores
15000
3 Transport charges
2000
4 Telephone charges
15000
5 Traveling expenses
20000
6 Miscellaneous expenses
41250
7 Insurance
273250
TOTAL
FINANCIAL ANALYSIS
1 Cost of Production (Per year) :
Total recurring cost : 569381950
i
Depreciation of machinery and equipment @ 10% 9614000
ii
Interest on total Capital investment @ 12% 27406530
iii
Depreciation of tools and office equipment @ 15% 429000
iv
Total : 606831480
5 Rate of return :
Net profit × 100 = 44712270 x100 = 20%
Total Investment 228387744
6 BREAK-EVEN POINT;
FIXED COST ;
BEP :
Fixed Cost × 100 = 48%
Fixed Cost + Profit
Con-cast
Sponge Iron
11 Monnet Ispat & Energy Ltd. Monnet Marg,
Mandir Hasaud, Raipur – 492 101,
Chatisgarh,India
Tel: +91 – 771 – 2471 334 – 339
Fax : +91 – 771-2471 250
e-mail : [email protected],
12 Welspun Steel Ltd. Welspun House, 7th floor
Kamala Mills Compound
" Senapati Bapat Marg
Lower Parel
Mumbai - 400013, INDIA 91-66136000, 91-
24908020
Scrap
13 EAGLE INTERNATIONAL Shop No: 210 Shobhraj Complex,
Bhavnagar .(Gujrat)-
364002
+91 9328585960
E-mail: [email protected]
[email protected]
14 Local Market
SACCHARINE (SODIUM SACCHARINE)
Capacity : Quantity : 30 MT
Value : Rs10500000
Introduction:-
Saccharine is a concentrate sweetening agent. It is five time sweeter than sucrose and 550
times than sugar in dilute solution. It is almost insoluble in water and hence it is sold as its
sodium salt i. e. sodium salt of saccharine which is highly soluble. It is very sweet in diluted
form but bitter in concentrated solutions. It is used in place of sugar, for many purposes e.g.
sweetening preserves, soft drink etc. It is also used in tea, milk coffee and other edibles. As
it cannot enter body metabolism, it is used by diaberics and obese persons.
Market Potential :-
Saccharine is used mainly in food and soft drink industries. It is used as sodium salt in
pharmaceutical industry . The demand of saccharine is increasing every year as a substitute
of sugar/sucrose with the growth of pharmaceutical and soft drink industry.
Basis And Presumptions-:
1. Production capacity in the project profile is calculated on single shift basis and
utilizing 75% of the total capacity of machinery and 300 working days in year.
2. The rate of interest in the project profile has been calculated @ 15% per annum on
total capital investment, however this figure is likely to vary depending on the financial
outlay of the project as well as location of unit.
3. The cost of machinery, equipments and raw material as indicated are approximate to
those prevailing at the time of the preparation of profile Simiarly the rent etc. indicated
in the profile relates to a particular place and should be updated depending upon the
place of implementation.
4. The provisions made in other respects viz. personnel, utilities, overheads, etc are
drawn on the basis of standard operation, average outputs and the costare indicated
against each are approximate and may vary according to the services, production
programmer, etc.
5. The cost of installation and electrification is taken at the rate of 10% of the cost of
machinery.
6. Average margin money taken @ 30% of the total capital investment.
7. Pay back period-7 years from the second year of operation.
8. Saccharine can be manufactured either from the basic stage i.e. from toluene with
chloro sulphonic acid or from intermediate stage i.e. by using orthotolune
sulphonamide ( O.T.S.) The project profile is worked out from Intermediate stage i.e.
with O.T.S. as starting material.
Implementation Schedule-:
Preparation of Project profile 2 months
Provisional registration with District Industries Centre 2 months
Calling of quotations 1 months
Approach to commercial banks for term loan and working
capital
Installation and commissioning 3 months
Keeping in view the overlapping of some of the activities, the total time of around 8 to 10
months may be needed to commence the production.
Technical Aspects -:
1. Manufacturing Process:-
Saccharine can be manufactured either by taking toluene as starting raw-mateial or
taking intermediate product orthotolune sulphonimide.
2. Quality Specification-:
Bureau of Indian Standard has fixed standards for the product.
IS: 6385:1978 Saccharine (Food grade) Reaffirmed 1986 FAD-8 Size A 5
P9 Gr.3
IS: 5709:1978 Calcium Saccharine (Food grade) Reaffirmed 1986 FAD.8
Size P8 grade 2.
IS:5345 :1978 Sodium Saccharine (Food grade) Reaffirmed 1976 FAD.8
Size A5 grade 4.
5. Pollution Control
There is small quantity of effluent which is acidic in nature and has to be neutralized
with the alkaline solution obtained during the process. Thus neutralizing tanks are required
for this purpose before the effluent is discharged to the drain. Exhaust fan is needed to keep
the factory shed neat and clean. The prevision of Rs. 18,750/ has been considered as cost
of these equipments.
6. Energy Conservation-:
Though there is not much requirement of power however, precaution must be taken
while selection electric, motors which should be as per relevant standards.
Financial Aspects
(1) Fixed Capital Land And Building
Land 500u sq. fr.
Built – up area 1800 sq. feet on rental basis Rs. 10000 (P.M)
2. (Machinery and Equipment)
S. Description Imported/i Qty Price (Rs.)
No. ndigenous .
1. M.S Reaction vessel with 2 H.P. Motor Indigenous 1 45000.00
and stirrer Cap. 500 Its.
2. Wodden reaction vessel Indigenous Indigenous 1 50000.00
with 3 H.P motor, stirrer and cooling
coil capacity – 1000 Ltr.
3. C.I. Filter press 24”x24” do 1 40000.00
4. Wooden Vait 4x3 do 1 20000.00
5. Centrifugal Pumps do 2 28000.00
6. Centrifugal with 24 “ S.S. Basket do 1 38000.00
7. Dryer with 48 trays. do 1 65000.00
8. Plastic storage Drum and other do - 13000.00
equipments.
9. Laboratory testing equipments do - 20000.00
10. Office furniture do - 12500.00
11. Installation charges of the Machinery - - 28000.00
and equipments.
12. Pollution control equipments. - - 18750.00
Total fixed capital 37,82,50.00
3. Utility (PM)
FINANCIAL ANALYSIS :-
Cost of Production- (P. A)
Total recurring expenditure 8929200.00
Depreciation on machinery & equipment@ 10% 28600.00
Depreciation in Lab. Equipments @ 25% 5000.00
Depreciation o n office furniture @ 20% 2500.00
Interest on total capital investment @ 15%` 391590.00
Total 9356890.00
Say 9356900.00
2. Turnover (P.A.)
Item Quantity Rate(Rs.) Value (Rs.)
Saccharine 30 M.T 3,50,000 10500000.00
PREPARED BY
CHEMICAL DIVISION
MSME Development Institute,
Govt. of India, Ministry of MSME
Bais Godam Industrial Estate,
Jaipur-302006
Phone: 0141 – 2212098,213099,2215847
Fax : 0141 – 2210553
E-mail : [email protected]
Website : www.msmedijaipur.gov.in
1. INTRODUCTION:
Sodium sulphate is the sodium salt of sulphuric acid. When anhydrous, it is a white crystalline solid,
the decahydrate Na2SO4·10H2O has been known as Glauber's salt. Sodium sulphate is mainly used for
the manufacture of detergents and in the Kraft process of paper pulping. About two-thirds of the
world's production is from mirabilite, the natural mineral form of the decahydrate, and the remainder
from by-products of chemical processes such as hydrochloric acid production. Sodium sulfate is
chemically very stable, being unreactive toward most oxidising or reducing agents at normal
temperatures. Sodium sulfate is a neutral salt, which forms aqueous solutions with pH of 7. The
neutrality of such solutions reflects the fact that Na2SO4 is derived, formally speaking, from the strong
acid sulfuric acid and a strong base sodium hydroxide.
Its specific gravity is 1.464 and melting point is 888ºC. It loses the water of hydration at 100ºC. It is
neutral, non-toxic and highly soluble in water, insoluble in alcohol and non combustible. Anhydrous
sodium sulphate is odourless, bitter saline taste, soluble in water and glycerol.
2. MARKET POTENTIAL:
Sodium Sulphate is used as raw material in the manufacture of Kraft paper, paper board and glass. It is
also used as filler in synthetic detergents, Sodium salts, Ceramic glazes, Processing textile fibres, dyes,
tanning, pharmaceuticals, freezing mixtures laboratory reagent and food additive, sodium sulphate
decahydrate is used in solar heat storage and air conditioning. With growing demand of above items
the product has good market.
4. IMPLEMENTATION SCHEDULE:
Following steps are involved in the implementation of this project-
Sodium Chloride (Common Salt) and concentrated Sulphuric Acid are heated in a furnace at high
temperature and thereby Sodium Sulphate in the form of niter cake is formed. Hydrochloric Acid gas
formed during the process is absorbed in water in fibre glass re-inforced plastics absorption tank. The
nitre cake formed is dissolved in water as saturated solution. Decahydrate sodium sulphate is
crystallised by evaporating the water.
6. FINANCIAL ASPECTS:
3
6.1.3 PRE-OPERATIVE EXPENSES : 50,000/-
1. Rent 10,000/-
2. Insurance 1,000/-
2. Telephone, Postage and stationery 5,675/-
3. Transport Charges 5,500/-
4. Advertisement & Publicity 3,000/-
5. Miscellaneous Expenses 1,000/-
_______
Total 26,175/-
4
6.2.5
RECURRING EXPENDITURE (PER MONTH):
Personnel 43,125/-
Raw material 2,56,200/-
Utilities 54,500/-
Other contingent expenses 26,175/-
__________
Total: 3,80,000/-
7. MACHINERY UTILISATION:
Furnace is the bottleneck equipment in the process which will determine capacity of the unit.
8. FINANCIAL ANALYSIS :
9. BREAK ANALYSES:
9.1 FIXED COST:
Rent 1,20,000/-
Depreciation on machinery & equipment @ 10% of cost 70,000/-
Depreciation on fixtures, tools & misc. equipment @ 25% 7,500/-
Depreciation on office furniture & equipment @ 20% 10,000/-
Interest on capital investment @ 15 % 3,06,000/-
40% salary & wages 2,07,000/-
40% of other contingent expenses 72,840/-
(excluding rent & insurance)
-------------------------------------------------------------------------------------
Total Rs.7,93340/-
9.2 PROFIT RS. 8,11,000/-
= 793340 x 100
793340 + 811000
4 PRODUCTION CAPACITY ;
(Per annum)
QUANTITY ; 1800 Sets
Rs. 2790000
6 Prepared By MSME-Development
Institute,
22 Godam, Jaipur
Ph. - 0141-2212098
Fax-0141-2210553
E Mail- [email protected]
web- msmedijaipur.gov.in
Soft Jaws for CNC Lathe
1. Introduction: - Soft Jaws are used to clamp pre-machined component for further
machining to desired accuracy especially on CNC Lathe. These are made of mild steel or
En24, En36, & En8 to ensure its long work performance. Soft jaws simplifying the task of
jaw placement on three jaw chuck. Most of three jaw chuck used on turning centers have a
series of fine serrations on master jaws and top tooling that must be properly aligned when
top tooling is mounted to the chuck. These soft jaws are clamped on master jaws through
serrations and clamping bolts to turn the desired dia of jobs without damaging the outer dia
of the jobs being made of soft material. These jaws are intermittently turned to the desired
dia of the job to be clamped and to maintained the accuracy (runout etc.) At present the
above items are widely used in Bearing turning Industries, etc., the demand is increasing.
Supply :- At present the industries in Rajasthan are purchasing soft jaws from the supplier
of CNC turning center. The manufacturers of these machines are importing/ purchasing
from their manufacturers situated at Maharastra, Gujrat, Punjab, Haryana States. Though
the demand supply gap is around 5000 sets of soft jaws per annum which will go up to
10000 in the next three years. Hence from the demand supply gap a unit can capture 15%
of the market supply which will increase with growing demand.
(1) The scheme is based on single shift of 75% efficiency considering 8 working
hours/day, 25 days/month and 300 days per annum.
(ii) Labour wages has been taken as per market rate. It is likely to vary depending upon
the location of the project.
(iii) Rate of interest has been taken 12% on an average on fixed and working capital. It
is likely to vary due to financial outlay and the location of the unit.
(iv) The operative period of the project is estimated to be about 10 years considering
technology obsolescence.
(v) Value of machinery & equipment is estimated on the basis of prevailing cost of the
local mkt.
4. IMPLEMENTATION SCHEDULE ;
Period (in
S.No. Activities weeks)
1 Preparation of project report and selection of site 2
2 Registration 2
3 Application for Electricity Connection 1
4 Availability of finance 6
5 Procurement of machinery 1
6 Electrification & installation 2
7 Recruitment of staff 1
8 Trial run 1
Total 16
5. TECHNICAL ASPECTS:
i) MANUFACTURING PROCESS :
The steel blocks are cut to the required size (including machining margin) of soft
jaws by gas cutter. Then machined on Vertical Milling Machines and serrations are
cut on Horizontal milling machine using gang milling cutters. Holes are drilled and
counter bored on drilling machine to the desired size and specifications of the
customer's master jaws. The Jaws are then fine ground, blackened, oiled and
packed for marketing.
vi)ENERGY CONSERVATION :
The following steps may be taken for the conservation of energy :
1 Machinery and equipments, parts are revolving and reciprocating should be properly
lubricated from time to time with suitable lubricant.
2 Lay out of unit should be in such a way that there is no back tracking of material.
All the electrical switches may be kept off when not in
3 use.
Proper ventilation system should be kept during construction of building for
4 maximum
utilization of solar energy and day light may be used by keeping all other lights off.
5 Fluorescent tube with electronic chokes should be used for energy saving. Further,
recently development compact fluorescent tubes called (CFT) of 10W, 15W
Philips/Glaux
make may be used for energy saving and decoration. These self ballast fluorescent
lamps
are high efficiency replacements of ordinary bulbs.
6 FINANCIAL ASPECTS :
d WORKING CAPITAL
i Personnel
S.NO. DESIGNATION No. Salary Total (Rs.)
1 Manager Self 15000 15000
2 Sales Superviser 1 5000 5000
3 Supervisor cum clerk 1 6000 6000
4 Skilled Worker 1 8000 8000
5 Semi skilled worker 2 4500 9000
6 Helper 1 4000 4000
Total 47000
Additional Perquisites @ 15% 7050
Total Expenditure in Salary & Wages 54050
ii Raw Material
5 Rate of return :
Net profit × 100 = 654913 x100 = 48%
Total Investment 1364440
6 BREAK-EVEN POINT;
FIXED COST ;
BEP :
Fixed Cost × 100 = 50%
2 M/s. Vineet engineering works, Capital Building, Krushna Nagar Main Road, Near
Gokuldham Main Gate, Rajkot, Gujarat
3 M/s. Yogesh Tolaram Incorporation Plot No - 24, 22, Godam Industrial
Area, Road, No - 4, Kartarpura Industrial Area, Jaipur-302006
4 M/s. Laxmi Machinery, 47, Mandir madho bihari, Sansar Chandra Road, Jaipur
6 M/s. Quality Machine Tools, No.25 J.C. Road, Near VSL Bldg., Bangalore-2
7 M/s. K.G. Khosla & Co., Mathuri Road, Badarpur, Delhi.
B Raw Material
1 Local Market.
2 Aditya Steel Corporation 18,19,20 Arihant Tower, Malhotra Nagar Road
No 1, Vishwakarma Ia., Jaipur - 302013
iv