Dezurik PDF
Dezurik PDF
Dezurik PDF
00-1D
MAY 2013
DeZURIK KGC-ES
EXTENDED SERVICE LIFE
CAST STAINLESS STEEL
KNIFE GATE VALVES
TECHNICAL SPECIFICATIONS
Materials of Construction
Item Description Material
304 Stainless Steel, ASTM A351 CF8
316 Stainless Steel, ASTM A351 CF8M
317 Stainless Steel, ASTM A351 CG8M
A1 Body
254-SMO Stainless Steel, ASTM A351 CK3MCuN
2205 Duplex Stainless Steel, ASTM A890 CD3MN
Hastelloy C 276, ASTM A494 CW12MW
ASP - Self-Adjusting PTFE Braided Packing with AFLAS
Fluoroelastomer Cord to 400ºF (205ºC) (pH Range 0-14)
SMP - PTFE Braided Packing to 500°F (260°C)
(pH Range 0-14)
TDP - Dry Service, Dry PTFE Braided Packing with Solid
PTFE Cord to 500°F (260°C) (pH Range: 0-14)
A2 Packing HTP - High Temperature Braided Packing to 650°F (343°C)
(pH Range: 1-12)
HMP - High Temperature Braided Packing with Metal
Scraper Ring to 1000°F (540°C)
(pH Range: 3-10)
FGP - Food Grade Service to 450°F (232°C)
(pH Range: 3-11)
304 Stainless Steel, ASTM A240
316 Stainless Steel, ASTM A240
317 Stainless Steel, ASTM A240
17-4 Stainless Steel H900 Heat Treated, ASTM A564
A3 Gate
254 - SMO Stainless Steel, ASTM A240
2205 Duplex Stainless Steel, ASTM A276
Hastelloy C 276, ASTM B574
410 Stainless Steel, ASTM A240
A4 Gland Matches Body Material
A5 Screw 304 Stainless Steel
A6 Washer 304 Stainless Steel
A7 Nut 304 Stainless Steel
PTFE, Glass Filled to 500ºF (260ºC) (pH Range 0-14). Used
with SMP, TDP, ASP and FGP packing.
Square Braid with weave of fully-annealed copper wire
A9 Anti-Extrusion Ring scrapers to 1000ºF (540ºC) (pH Range 3-10). Used with
HMP packing.
Carbon Fabric Reinforced Graphite to 800ºF (427ºC)
(pH Range 1-12). Used with HTP packing.
CR - Chloroprene to 180°F (83°C)
NBR - Acrylonitrile-Butadiene to 180°F (83°C)
EPDM - Terpolymer of Ethylene, Propylene and a Diene
to 250°F (122°C)
FKM - Fluoro Rubber to 400°F (204°C)
A10 Seat Ring*
17-4 PH Stainless Steel H900 Heat Treated
CRW - Chloroprene, Off White to 140°F (60°C)
PTFE - Polytetrafluoroethylene, white to 450°F (230°C)
Reinforced PTFE - Polytetrafluoroethylene,
to 500°F (260°C)
B1 Handwheel Painted, Cast Iron
B2 Roll Pin Carbon Steel or 420 Stainless Steel
B4 Thrust Bearing Oil Impregnated Bronze
B5 Yoke Sleeve Aluminum Bronze
B6 Stem 304 Stainless Steel
B7 Yoke Cast Steel or 304 Stainless Steel
B8 Screw Zinc Plated Steel or 18-8 Stainless Steel
B9 Nut Zinc Plated Steel or 18-8 Stainless Steel
B10 Clip 304 Stainless Steel
B23 Data Plate 316 Stainless Steel
B28 Grease Fitting Zinc Plated Steel
B29 Screw Zinc Plated Steel or 18-8 Stainless Steel
B30 Nut Zinc Plated Steel or 18-8 Stainless Steel
B42 Wave Washer 304 Stainless Steel
B43 Lockout Pin 304 Stainless Steel
*The replaceable Seat Ring is standard on resilient-seated valves and optional on metal-
seated valves.The standard integral metal seat matches the body material.
Flow Parameters
Round Port Flow Parameters
V-port 60 Degrees
Valve Cv* Port
K**
Size Kv* (resistance) Area Cv*
100% Open (in2/cm2) Valve K** Port Area
2" 300 3.1 Kv*
Size 100% (resistance) (in2/cm2)
0.16 Open
50mm 260 20
3" 675 7.1 2" 89 1.9
0.16 1.80
80mm 584 46 50mm 77 12
4" 1200 12.6 3" 210 4.3
0.16 1.63
100mm 1040 81 80mm 584 28
5" 1900 19.6 4" 386 7.7
0.16 1.53
125mm 1640 126 100mm 330 50
6" 2700 28.3 5" 665 11.5
0.16 1.27
150mm 2340 183 125mm 580 74
8" 4800 50.3 6" 900 17.2
0.16 1.42
200mm 4200 325 150mm 780 111
10" 7500 78.5 8" 1660 30.6
0.16 1.32
250mm 6500 506 200mm 1400 197
12" 10800 113 10" 2320 42.0
0.16 1.65
300mm 9300 729 250mm 2000 271
14" 13200 138 12" 3490 61.9
0.16 1.52
350mm 11400 890 300mm 3000 399
16" 17400 183 14" 4650 80.8
0.16 1.27
400mm 15100 1180 350mm 4000 521
18" 22300 234 16" 6110 106
0.16 1.29
450mm 19300 1510 400mm 5300 680
20" 27800 291 18" 8000 138
0.16 1.23
500mm 24000 1880 450mm 6900 890
22" 34000 355 20" 10100 170
0.16 1.20
550mm 29400 2290 500mm 8700 1100
24" 40500 425 22" 11900 213
0.16 1.28
600mm 35000 2740 550mm 10300 1370
26" 47800 501 24" 15100 250
0.16 1.14
650mm 41300 3230 600mm 13100 1610
28" 55600 583 26" 16800 300
0.16 1.28
700mm 48100 3760 650mm 14500 1940
30" 64000 672 28" 19500 350
0.16 1.29
750mm 55400 4340 700mm 16900 2260
32" 73000 767 30" 23900 389
0.16 1.14
800mm 63100 4950 750mm 20700 2510
36" 93000 976 32" 25600 460
0.16 1.30
900mm 80400 6300 800mm 22100 2970
42" 126000 1336 36" 35200 568
0.16 1.11
1050mm 109000 8620 900mm 30400 3660
48" 165000 1750 42" 44100 800
0.16 1.32
1200mm 142700 11290 1050mm 38100 5160
48" 57800 1050
1.33
1200mm 50000 6770
*Cv = Flow in GPM of water at 1 psi pressure drop.
Kv = Flow in m3/hr. of water at 100 kPa pressure drop.
** K = The resistance coefficient of the valve. The constant (K)
can be used to determine the equivalent length of pipe.
3
Valve Selection
Valve and Actuator Weights
Pounds
With Bevel With Cylinder Kilograms
Valve Basic With With With
Gear
Size Valve Lever Handwheel Chainwheel
Handwheel* Size lbs. Kg.
2" 10 20 20 32
— 4" (100mm) 29 13
50mm 4.5 9 9 14.5
3" 16 37 27 39 88
4" (100mm) 37 17
80mm 7 17 12 18 40
4" 24 48 36 48 96 4" (100mm) 45 20
100mm 11 22 16 22 43.5 6" (150mm) 63 29
4" (100mm) 58 26
5" 32 60 51 66 108
6" (150mm) 76 35
125mm 14.5 27 23 30 49
8" (200mm) 88 40
4" (100mm) 63 29
6" 38 66 57 75 113
6" (150mm) 81 37
150mm 17 30 26 34 51
8" (200mm) 93 42
8" 65 98 86 101 144 6" (150mm) 112 51
200mm 30 44.5 39 46 65 8" (200mm) 124 56
8" (200mm) 174 79
10" 103 157 141 179 191
10" (250mm) 220 100
250mm 47 71 85 81 87
12" (300mm) 257 117
8" (200mm) 225 102
12" 148 213 187 227 241
10" (250mm) 270 122
300mm 67 97 85 103 109
12" (300mm) 309 140
14" 199 265 284 303 10" (250mm) 332 151
N/A
350mm 90 120 129 137 12" (300mm) 372 169
10" (250mm) 409 186
16" 272 341 358 380
N/A 12" (300mm) 449 204
400mm 123 155 162 172
14" (350mm) 495 225
12" (300mm) 551 250
18" 361 433 449 473
N/A 14" (350mm) 602 273
450mm 164 197 204 215
16" (400mm) 813 369
12" (300mm) 712 323
20" 518 593 653 637
N/A 14" (350mm) 760 345
500mm 235 269 296 289
16" (400mm) 982 445
12" (300mm) 830 377
22" 622 698 760 14" (350mm) 881 400
N/A N/A
550mm 282 317 345 16" (400mm) 1101 500
18" (450mm) 1144 519
12" (300mm) 947 430
24" 725 803 882 14" (350mm) 1001 454
N/A N/A
600mm 329 364 400 16" (400mm) 1219 553
18" (450mm) 1262 572
12" (300mm) 1200 544
14" (350mm) 1251 568
26" 918 1104
N/A N/A N/A 16" (400mm) 1524 692
650mm 417 501
18" (450mm) 1578 716
20" (500mm) 1711 777
12" (300mm) 1417 643
14" (350mm) 1467 666
28" 1111 1325
N/A N/A N/A 16" (400mm) 1648 748
700mm 503 601
18" (450mm) 1830 830
20" (500mm) 1963 891
12" (300mm) 1718 780
14" (350mm) 1768 802
30" 1446 1594
N/A N/A N/A 16" (400mm) 1985 900
750mm 656 723
18" (450mm) 2205 1000
20" (500mm) 2365 1073
12" (300mm) 1901 862
14" (350mm) 1951 886
32" 1700 1825
N/A N/A N/A 16" (400mm) 2121 963
800mm 772 828
18" (450mm) 2300 1044
20" (500mm) 2426 1101
14" (350mm) 2541 1153
36" 2204 2366 16" (400mm) 2755 1250
N/A N/A N/A
900mm 1000 1073 18" (450mm) 2987 1355
20" (500mm) 3150 1428
42" 3600 3908
N/A N/A N/A On Application
1050mm 1634 1774
48" 4997 5450
N/A N/A N/A On Application
1200mm 2266 2474
* For Bevel Gear with Chainwheel, add the following weight to the bevel gear with handwheel weight:
2-18" add 7 lbs. (3kg)
20-24" add 26 lbs. (12kg)
30" add 74 lbs. (34kg)
36" add 68 lbs. (31kg)
4
Ordering
To order, simply complete the valve order code from information shown. An ordering example is shown for
your reference.
Notes:
(1) Applies to valves 18" (450mm) and larger. Flange bolt hole threads
are 8 threads per inch in accordance with ANSI, API and MSS
Body Material standards.
Give body material code as follows: (2) The limiting factor in valve selection is the lowest temperature
Standard of the packing or seat.
S1 = 304 Stainless Steel (3) Gate material limitations by body style in parentheses.
S2 = 316 Stainless Steel
S3 = 317 Stainless Steel Ordering Example:
On Application KGC,6,ES,F1,S2,ASP,S2-CR*Actuator
HC = Hastelloy C
S6 = 254 Stainless Steel
S10 = 2205 Duplex Stainless Steel
Packing Material
Give packing material code as follows:
Standard Packing
SMP = PTFE Braided Packing to 500°F (260°C) (pH Range 0-14)
Optional Packing
ASP = Self-Adjusting PTFE Braided Packing with AFLAS
Fluoroelastomer Cord to 400ºF (205ºC) (pH Range 0-14)
TDP = Dry Service, Dry PTFE Braided Packing with Solid PTFE Cord
to 500°F (260°C) (pH Range: 0-14)
HTP = High Temperature Braided Packing to 650°F (343°C)
(pH Range: 1-12)
HMP = High Temperature Braided Packing with Metal Scraper Ring
to 1000°F (540°C) (pH Range: 3-10)
FGP = Food Grade Service to 450°F (232°C) (pH Range: 3-11)
5
Manual Actuators
Lever Actuators Handwheel and Chainwheel Actuators
Lever actuators can be furnished on 2-12" All 2-24" (50-600mm) valves can be furnished with
(50-300mm) valves for applications where rapid valve handwheel actuators, and 2-20" (50-500mm) with
operation is required or where space prevents use chainwheel actuators. To order handwheel or
of a standard handwheel or bevel gear actuator. chainwheel actuators, add the appropriate order code
Maximum pressure differential required for valves to the basic valve order code. Refer to information
with lever actuators should not exceed the limits on bevel gear actuators for use on dry solids, paper
listed. Maximums are based on the operating force stock, slurries or when pressure exceeds limits
for each valve size. Lever actuators are carbon shown. Order chain for chainwheel actuators as
steel only. SMP packing recommended with MN-LV. a separate item.
To order, add the lever actuator code to the basic Handwheel Actuator
valve order code.
Order Order
Maximum
Ordering Example: Code Code
Valve Pressure
Carbon
KGC,6,ES,F1,S2,SMP,S2-M*MN-LV-CS Size 304 SST Differential
Steel (CS)
(S1) Yoke psi/kPa
Yoke
Lever Actuator 2-4"
MN-HD8-CS MN-HD8-S1
150
50-100mm 1030
Order 5-8"
MN-HD12-CS MN-HD12-S1
150
Maximum 125-200mm 1030
Code
Valve Pressure 10-12" 150
Carbon MN-HD16-CS MN-HD16-S1
Size Differential 250-300mm 1030
Steel (CS)
psi/kPa 14"
MN-HD20-CS* MN-HD20-S1*
125
Yoke 350mm 860
2-4" 75 16" 100
MN-LV-CS MN-HD20-CS* MN-HD20-S1*
50-100mm 520 400mm 680
5-6" 45 18" 75
MN-LV-CS MN-HD20-CS* MN-HD20-S1*
125-150mm 310 450mm 515
8" 25 20" 50
MN-LV-CS MN-HD20-CS* MN-HD20-S1*
200mm 170 500mm 340
10" 20 22" 25
MN-LV-CS MN-HD20-CS* MN-HD20-S1*
250mm 140 550mm 170
12" 14 24" 25
MN-LV-CS MN-HD20-CS* MN-HD20-S1*
300mm 100 600mm 170
Ordering Example:
KGC,6,ES,F1,S2,SMP,S2-M*MN-HD12-CS
Chainwheel Actuator
Order Order
Maximum
Code Code
Valve Pressure
Carbon
Size 304 SST Differential
Steel (CS)
(S1) Yoke psi/kPa
Yoke
2-4" 150
MN-CW8-CS MN-CW8-S1
50-100mm 1030
5-8" 150
MN-CW12-CS MN-CW12-S1
125-200mm 1030
10-12" 150
MN-CW20-CS MN-CW20-S1
250-300mm 1030
14" 125
MN-CW20-CS* MN-CW20-S1*
350mm 860
16" 100
MN-CW20-CS* MN-CW20-S1*
400mm 680
18" 75
MN-CW20-CS* MN-CW20-S1*
450mm 515
20" 50
MN-CW20-CS* MN-CW20-S1*
500mm 340
Ordering Example:
KGC,4,ES,F1,S2,SMP,S2-CR*MN-CW8-S1
6
Manual Actuators
Bevel Gear Actuators
Bevel gear actuators are available on 3-48" (80-1200mm) valves with handwheel or chainwheel actuators.
Bevel gear actuators provide vertical mounting of the handwheel or chainwheel, or can be used where space
limitations prohibit the use of a standard handwheel or chainwheel. A mechanical advantage makes large valve
operation easier and faster.
Bevel Gear Handwheel Actuators Bevel Gear Chainwheel Acutators
Order Order Order Order
Maximum Maximum
Code Code Code Code
Valve Pressure Valve Pressure
Carbon Carbon
Size 304 SST Differential Size 304 SST Differential
Steel (CS) Steel (CS)
(S1) Yoke psi/kPa (S1) Yoke psi/kPa
Yoke Yoke
3-18" 150 3-18" 150
MNB-HD12-CS MNB-HD12-S1 MNB-CW12-CS MNB-CW12-S1
80-450mm 1030 80-450mm 1030
20-24" 150 20-24" 150
MNB-HD16-CS MNB-HD16-S1 MNB-CW20-CS MNB-CW20-S1
500-600mm 1030 500-600mm 1030
26-42" 150* 30-42" 150*
MNB-HD30-CS MNB-HD30-S1 MNB-CW30-CS MNB-CW30-S1
750-1050mm 1030* 750-1050mm 1030*
48" 150 48" 150
MNB-HD36-CS MNB-HD36-S1 MNB-CW36-CS MNB-CW36-S1
1200mm 1030 1200mm 1030
Ordering Example:
ACC*DCS23-12 316SST Cone for 12" valve 7
Cylinder Actuators
On-Off Cylinder Actuators Positioning Cylinder Actuators
DeZURIK cylinder actuators are available with DeZURIK cylinder actuators are available with
double-acting pneumatic or hydraulic cylinders for pneumatic or electronic positioners for throttling
on/off or positioning services. Supply pressure is 60 control. Positioners are enclosed and mounted on
or 80 psi (410 or 550 kPa). To order, add the proper the superstructure.
code from the on/off column of the table to the
valve order code. Specify hydraulic media if other
than oil.
Actuator Sizing
60 psi (410 kPa) Air Supply
8
Cylinder Actuators
Actuator Sizing
60 psi (410 kPa) Air Supply
9
Cylinder Actuators
Actuator Sizing
80 psi (550 kPa) Air Supply
10
Cylinder Actuators
Actuator Sizing
80 psi (550 kPa) Air Supply
12
Dimensions
Basic Valve with Lever Actuator
Inches N P
Valve Dimensions
Millimeters
Size F H J L M N P
2" 3.0 1.88 5.75 15.96 14.78 4.38 8.00
50mm 76 48 146 405 375 111 203
POSITION OF LEVER WHEN
3" 3.75 2.00 7.75 21.78 17.75 5.38 17.88
80mm 95 51 197 553 451 137 454
VALVE IS FULL OPEN
4" 4.50 2.00 7.88 29.40 19.87 6.12 24.12
100mm 114 51 200 747 505 155 613
5" 5.00 2.25 8.62 37.50 22.76 7.38 19.81
125mm 127 57 219 953 578 187 503
6" 5.50 2.25 8.62 42.00 23.32 7.38 16.81
150mm 140 57 219 1067 592 187 427
8" 6.75 2.75 9.38 58.12 27.68 7.88 21.12 L
200mm 171 70 238 1476 703 200 536
10" 8.00 2.75 11.25 68.19 35.13 10.62 21.53 M
250mm 203 70 286 1732 892 270 699
12" 9.50 3.00 11.25 76.03 39.47 12.69 33.44
300mm 241 76 286 1931 1003 322 849
60°
SEAT SIDE
OF VALVE
F
OPTIONAL V-ORIFICE
H
H OPTIONAL V-ORIFICE
13
Dimensions
Bevel Gear Handwheel Actuator
Inches
Valve Dimensions Millimeters
Size F H J L M N
3" 3.75 2.00 4.75 22.00 16.09 12.00 10.06
80mm 95 51 121 559 409 305 255 26.35
669.3
4" 4.50 2.00 5.00 24.30 18.37 12.00
100mm 114 51 127 617 467 305
5" 5.00 2.25 5.75 28.70 20.76 12.00
125mm 127 57 146 729 527 305
6" 5.50 2.25 5.75 30.30 22.29 12.00
150mm 140 57 146 769 566 305 CL STEM
8" 6.75 2.75 6.38 35.80 25.84 12.00
200mm 171 70 162 910 656 305
10" 8.00 2.75 8.25 46.50 31.54 12.00 "N" DIA N
250mm 203 70 210 1181 801 305
12" 9.50 3.00 8.25 50.20 35.16 12.00
300mm 241 76 210 1275 893 305
14" 10.50 3.00 8.25 56.70 37.78 12.00
350mm 267 76 210 1440 960 305
L
16" 11.75 3.50 8.69 60.40 41.47 12.00 36" HANDWHEEL
FOR 42" & 48" VALVES
400mm 298 89 221 1534 1053 305
18" 12.50 3.50 9.06 69.90 47.08 12.00
450mm 318 89 230 1775 1195 305
M
20" 13.75 4.50 9.19 73.50 50.59 16.00
500mm 349 114 233 1867 1285 406
24" 16.00 4.50 9.19 81.50 58.57 16.00
600mm 406 114 233 2070 1488 406
26" 17.13 4.63 9.50 100.95 64.49 30.00 J
650mm 435 117 241 2564 1638 762
28" 18.25 5.00 10.69 104.83 68.37 30.00
700mm 464 127 271 2663 1737 762 60°
30"* 19.38 5.50 11.25 105.03 73.09 30.00
750mm 492 140 286 2668 1856 762 SEAT SIDE
32" 20.88 6.00 11.25 113.20 76.74 30.00 OF VALVE
800mm 530 152 286 2875 1949 762 F
36"* 23.00 6.00 11.25 122.53 84.59 30.00
900mm 584 152 286 3112 2149 762
42" 26.50 6.50 13.50 146.28 96.91 36.00
H OPTIONAL V-ORIFICE
1050mm 673 165 343 3716 2462 914
48" 29.75 7.00 18.50 194.87 116.85 36.00
1200mm 756 178 470 4950 2968 914
14
Dimensions
Basic Valve with Cylinder Actuator
"N" NPT
Inches
Valve Dimensions Millimeters
2 PLACES
Size F H J
2" 3.00 1.88 4.00
50mm 76 48 102
3" 3.75 2.00 4.75
80mm 95 51 121
4" 4.50 2.00 5.00
100mm 114 51 127
5" 5.00 2.25 5.75
125mm 127 57 146
6" 5.50 2.25 5.75
150mm 140 57 146
8" 6.75 2.75 6.38 "M" MAX
200mm 171 70 162
10" 8.00 2.75 8.25 L
250mm 203 70 210
12" 9.50 3.00 8.25
300mm 241 76 210
14" 10.50 3.00 8.25
350mm 267 76 210
16" 11.75 3.50 8.69
P
400mm 298 89 221
18" 12.50 3.50 9.31
450mm 318 89 236
20" 13.75 4.50 9.42 J
500mm 349 114 239
22" 15.00 4.50 9.19
550mm 381 114 233
60°
24" 16.00 4.50 9.42
600mm 406 114 239
26" 17.13 4.63 9.50
650mm 435 117 241
28" 18.25 5.00 10.69 SEAT SIDE
F
700mm 464 127 271 OF VALVE
Inches
Millimeters
15
Sales and Service
For information about our worldwide locations, approvals, certifications and local representative:
Web Site: www.dezurik.com E-Mail: [email protected]
250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227
DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.