Design of Welded Neck Flange

FLANGE GEOMETRY
Inside Dia. Of flange B 1000 mm
Outside Dia. Of Flange A 1150 mm

Inside Dia. Of gasket seating face 1000 mm

Outside Dia. Of gasket seating face 1085 mm

Gasket Inside diameter GID 1030 mm

Gasket width w 13 mm (Refer TEMA RCB-6.3.1)
Gasket Outside Diameter GOD 1056 mm

P.C.D C 1095 mm
No. of Bolts n 24 Nos.
Size of Bolts M 42
Bolt Diameter 42 mm (Refer TEMA TABLE D.5 M)
Bolt root Area mm2 (Refer TEMA TABLE D.5 M)
Required circumferential spacing mm (Refer TEMA TABLE D.5 M)
Thickness of Hub at small end g0 10 mm
Thickness of Hub at back of the flange g1 20 mm
length of Hub h 40 mm

SPACING REQUIREMENTS Actual Required

Slope 0.25 less than 0.33
Circumferential spacing between bolts 143.34 0 mm
Radial Distance between bolt and Hub edge 7 7 mm
Radial distance between Bolt to Flange edge 31.5 20 mm

DESIGN DATA
Design Pressure 35 kg/cm2
Design Temperature 350 deg C
Design for Full bolt load YES (YES/NO)

MATERIAL PROPERTIES (ASME SECTION 2, PART D)

Allowable stress at Allowable stress at Modulus of

Material specification ASME Design temp., Elasticity at Design
Ambient temp., Sa
Sfe temp. E
Flange SA 266 Gr.4 1386 1386 N/mm2
Bolts SA 193 Gr.B7 1720 1720 N/mm2

GASKET PROPERTIES
Gasket MOC SPWD-SS 316 (Grafoil)
Gasket thickness 4.5 mm
m factor m 3 (APPENDIX.2, TABLE 2-5.1)
Y value Y 69 N/mm2 (APPENDIX.2, TABLE 2-5.1)

Calculations
Effective gasket seating width, b 10.90 mm Formula b = Cb (bo)0.5
Conversion factor Cb 2.5
Basic gasket seating width, bo = N/2 bo 19 mm 1.09 cm
Contact width of gasket N 38 mm

Dia. At which gasket load reaction occurs

Gasket OD - 2b = G 1128.2 mm 112.82 cm

Total Hydrostatic force H 349715 kg 0.785 G2P

Hydrostatic end force on area inside of flange HD 274750 kg 0.785 B2P

Total joint-contact surface compression load Hp 81069 kg 2b x 3.14 GmP

a) The required bolt load for the operating conditions Wm1

 Wm1 = H + Hp
Wm1 = 430784 kg

b) The minimum initial bolt load required for this purpose Wm2
Wm2 = 3.14bGy
Wm2 = 26637 kg

Total Required and Actual Bolt Areas, Am and Ab

Am1 = Wm1 / Sb Am 1 = #REF! cm2

Am2 = Wm2 / Sa Am 2 = #REF! cm2

Am = #REF! cm2

Hence, No. of Bolts required N= #REF!

For operating conditions, W = Wm1

Actual bolt area Ab = 0 cm2

For gasket seating, W = (Am + Ab )Sa #REF! kg

2

Flange Moment calculations

For operating condition

hd = R + 0.5g1 3.75 cm R=
hT =(R + g1 + hG)/2 1.5448623679426 cm =
hg = (C-G)/2 -1.6602752641148 cm

Moment Load Arm

115810.45 Ht 74964.895175515 ht 1.544862
#REF! Hg #REF! hg -1.660275
1030312.5 Hd 274750 hd 3.75

Mo= #REF!

Stress calculations

SH = Longitudinal Hub Stress

SH = fMo = #REF! kg/cm2
f = hub stress correction factor for integ
Lg12B flanges
f=
 L = factor
SR = Radial Flange Stress
SR = (1.33te + 1)Mo = #REF! kg/cm2 e=
Lt2B d=
d=

ho =

K = A/B =
U= 16 U = factor involving K (from Fig. 2-7.1)
V= 0.08 V = factor for integral type flanges (from Fig. 2-7.3)
T= 1.9 T = factor involving K (from Fig. 2-7.1)
F= 0.69 F =factor for integral type flanges (from Fig. 2-7.2
ST = Tangential flange stress g1 /go
ST = Y Mo - ZSR = #REF! kg/cm2
t2 B h = hub length

K= A/B h/ho
1.15 Hence F =

Hence, Y = 14 t=
And Z = 6.8

ho =
 U-Tube Tubesheet calculations as per UHX

HEAT EXCHANGER DIMENSIONS Symbols

Inside Diameter of Shell Ds mm
Inside Diameter of Tube side Dc mm
Length of Shell Ls mm
Length of Channel Lc mm
Corrsoion Allowance on Shell side cs mm
Corrsoion Allowance on Tube side ct mm

DESIGN DATA
Pressure Internal External
Shell side design pressure Ps N/mm2
Tube side design pressure Pt N/mm2
Temperature
Shell side design temperature deg C
Tube side design temperature deg C

MATERIAL PROPERTIES
Allowable stress at Modulus of
Allowable stress at
Material specification ASME Design temp., Elasticity at Design
Ambient temp., Sa
Sfe temp. E
Shell SA 516 Gr.70 N/mm2
Tube side SA 516 Gr.70 N/mm2
Tubes SA 179 N/mm2
Tubesheet SA 266 Gr.4 N/mm2

Poisson's ratio of shell material vs

Poisson's ratio of channel material vc

GASKET PROPERTIES
Gasket width w mm
Gasket thickness mm
m factor m
Y value Y N/mm2

TUBESHEET DETAILS
Tubesheet thickness h mm
Tubeside pass partition groove depth hg mm
Outside diameter of Tubesheet Do mm
Bolt circle diameter C mm
Provided Tubesheet extension thickness hr mm

TUBE AND LAYOUT DEATILS

Tube OD d mm
Tube thickness tt mm
Tube pitch p mm
Orientation
Radius to outermost tube hole centre ro mm
Width of untubed lanes UL mm
Length of untubed lanes LL mm

TUBE TO TUBESHEET JOINT DETAILS

Expanded length of tube in Tubesheet ltx mm

LOADING CASES
Sr. No. Size Bolt Dia Bolt root area Circumferential spacing
1 M20
2 M22
3 M24
4 M27
5 M30
6 M36
7 M39
8 M42
9 M44
10 M46