ME8351-Manufacturing Technology-I
ME8351-Manufacturing Technology-I
ME8351-Manufacturing Technology-I
com
VALLIAMMAI ENGINEERING COLLEGE
SRM Nagar, Kattankulathur – 603 203
QUESTION BANK
III SEMESTER
Regulation – 2017
Prepared by
QUESTION BANK
2 Give the names of the alloys which are generally die cast. Why are BT2 Understanding
aluminum alloys preferably cast in cold chamber die casting machines?
Point out the types of furnace used for melting ferrous material and
3 BT4 Analyzing
Why?
4 Define core print. BT1 Remembering
Point out the factors to be considered in calculating the shrinkage
5 BT4 Analyzing
allowance.
6 Write the application of core prints BT6 Creating
7 Differentiate sand blasting and shot blasting. BT4 Analyzing
8 List out the casting defects occur due to improper ramming. BT1 Remembering
9 Examine the causes for the formation of blow holes in the sand casting. BT1 Remembering
PART-A (2 marks)
Q.No BT Competence
Questions Level
1 Explain why shielding of weld area during welding is required BT-4 Analyzing
2 Point out the different types of Oxyacetylene flame by sketches BT-4 Analyzing
3 List out the various types of welding. BT-1 Remembering
4 List out the flame characteristics. BT-1 Remembering
11 List out some common applications where extrusion is used. BT-1 Remembering
12 Point out the advantage of cold extrusion BT-4 Analyzing
20 List out any four parts that can be manufactured by shape rolling BT-1 Remembering
operations
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Q.No PART-B (13 marks) BT Competence
Level
1 (i)Explain hot working and cold working processes. BT-4 Analyzing
(ii)Explain various forging operation BT-4 Analyzing
2 (i)Explain the steps involved in drop forging with neat sketches BT-4 Analyzing
(ii)With suitable sketches describe open die forging. Creating
BT-1
3 (i)Formulate the advantages and limitations of closed die forging. BT-4 Analyzing
(ii)Explain the Precision forging Process with neat sketch and Remembering
BT-1
also compare with Closed Die Forging process
4 (i)Explain flashless forging operation. BT-6 Creating
(ii)Explain about Impression die forging BT-4 Analyzing
5 (i)Explain in detail about the defects occurred in forging operations. BT-4 Analyzing
(ii)Draw a simple sketch showing rolling process and make a short BT-4 Analyzing
note on deformation of grains in rolling
6 (i)Describe the ring rolling and thread rolling process BT-1 Remembering
(ii) Classify and write notes on various Rolling Stand Arrangement in
detail. BT-3 Applying
7 (i) Discuss the types of Rolling mills. BT-2 Understanding
(ii)Discuss the types defects in rolled parts. BT-2 Understanding
8 A 300 mm wide strip 25 mm thick is fed through a rolling mill with BT-3 Applying
two powered rolls each of radius = 250 mm. the work thickness
is to be reduced to 22 mm in one pas at a roll speed of 50 rev/min. the
work material has a flow curve defined by K = 275 MPa and n = 0.15
and the coefficient of friction between the rolls and the work is
assumed to be 0.12. Determine if the friction is sufficient to permit the
rolling operation to be accomplished. if so, calculate the roll force,
torque and horsepower.
PART-A (2 marks)
BT
Q.No Questions Level Competence
1 Define shear angle. Why is it given in punches and dies? BT-1 Remembering
2 Define flanging. BT-1 Remembering
3 List out test methods for testing formability of material BT-1 Remembering
4 Distinguish between piercing and blanking BT-2 Understanding
5 Examine how sheet metal operations classified and what are they. BT-3 Applying
6 Formulate the categories of sheet metal working processes. BT-6 Creating
7 Explain spring back effect and how it is overcome in sheet metal work. BT-4 Analyzing
8 Point out the various types of sheet metal dies. BT-4 Analyzing
12 Point out the basic requirement of super plastic forming. BT-4 Analyzing
13 Differentiate between a cut -off operation and a parting operation BT-4 Analyzing