Panasonic Microwave Manual NNSE792-ST762
Panasonic Microwave Manual NNSE792-ST762
Panasonic Microwave Manual NNSE792-ST762
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CONTENTS
Page Page
1 SCHEMATIC DIAGRAM 5 5.5. Inverter power supply (U) 15
2 DESCRIPTION OF OPERATING SEQUENCE 6 5.6. Temperature thermistor 15
2.1. Variable power cooking control 6 6 MEASUREMENTS AND ADJUSTMENTS 16
2.2. Inverter power supply circuit 6 6.1. Adjustment of primary interlock switch, secondary interlock
2.3. Inverter defrost 6 switch and monitor switch. 16
2.4. Sensor cooking 6 6.2. Measurement of microwave output 16
2.5. Sensor reheat 7 7 PROCEDURE FOR MEASURING MICROWAVE ENERGY
2.6. Steam sensor and digital programmer circuit 7 LEAKAGE 17
3 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 8 7.1. Equipment 17
3.1. Check the grounding 8 7.2. Procedure for measuring radiation leakage 17
3.2. Inverter warnings 8 7.3. Record keeping and notification after measurement 17
3.3. Part replacement. 9 7.4. At least once a year, have the radiation monitor checked
3.4. When the 20A fuse is blown due to the malfunction of the for calibration by its manufacturer. 18
monitor switch: 9 8 TROUBLESHOOTING GUIDE 19
3.5. Avoid inserting nails, wire etc. through any holes in the 8.1. (Troubleshooting) Oven stops operation during cooking 20
unit during operation. 9 8.2. (Troubleshooting) Other problems 21
3.6. Verification after repair 9 8.3. Troubleshooting of inverter circuit (U) and magnetron 22
3.7. Sharp edges 9 8.4. Trouble related to Digital Programmer Circuit 23
4 DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 10 8.5. SIMPLE WAY OF H.V. INVERTER/MAGNETRON
4.1. Magnetron 10 TROUBLESHOOTING 25
4.2. Digital programmer circuit (D.P.C), membrane key board10 8.6. H.V.INVERTER BOARD MAIN PARTS LIST
4.3. Low voltage transformer and/or power relays (RY1, RY2) (F606Y8X00AP) 25
11 8.7. How to check the semiconductors using an OHM meter 26
4.4. Fan motor 11 9 EXPLODED VIEW AND PARTS LIST 27
4.5. Door assembly 11 9.1. EXPLODED VIEW 27
4.6. Turntable motor 12 9.2. PARTS LIST 28
4.7. Steam sensor 12 9.3. ESCUTCHEON BASE ASSEMBLY 29
4.8. Inverter power supply 13 9.4. DOOR ASSEMBLY 31
5 COMPONENT TEST PROCEDURE 14 9.5. WIRING MATERIALS 32
5.1. Primary, Secondary Interlock Switch & Power Relay RY1 9.6. PACKING AND ACCESSORIES 33
14 10 DIGITAL PROGRAMMER CIRCUIT 34
5.2. Monitor Switch 14 10.1. SCHEMATIC DIAGRAM (NN-SE792S) 34
5.3. Magnetron 14 10.2. SCHEMATIC DIAGRAM (NN-ST762S) 36
5.4. key board membrane (Membrane switch assembly) 14 10.3. PARTS LIST 38
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1 SCHEMATIC DIAGRAM
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cooking time. This T2 time is then shown in the display Category P1 P2 K Factor
and begins counting down. Power Power Standard
Balance of cooking time (T2 time) Sensor Reheat HIGH MEDIUM 0.4
Category P1 P2 K Factor
Power Power Standard
Omelet MEDIUM MEDIUM 0.2
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PROCEDURE
4.1. Magnetron 4.2. Digital programmer circuit
1. Discharge high voltage charge. (D.P.C), membrane key board
2. Remove 1 screw holding air guide A on the oven cavity. CAUTION:
3. Remove 1 screw holding air guide B. Be sure to ground any static electric charge built up in
4. Remove 1 screw holding themistor. your body before handling the DPC.
1. Disconnect all connectors from D.P.C.
2. Remove 1 grounding screw.
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NOTE:
After removing the motor cover, be sure that cut
portions are properly trimmed or bent to the inside
so that no sharp edges will be exposed to outside.
2. Disconnect 2 lead wires connected to the turntable motor. 3. Remove steam sensor from orifice.
3. Remove the turntable motor by removing screw. NOTE:
When installing the steam sensor, make sure that
the direction of steam sensor is as shown in figure.
NOTE:
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4.8. Inverter power supply 6. Press 1 encircled locking tab and then slide 4 locking tabs
of Inverter bracket at the bottom of the base in direction of
CAUTIONS arrows.
1. Always leave the grounding plate in place.
2. Always securely tighten the ground screw through the bottom of the
chassis (base).
3. Securely connect 3 lead wire connectors.
4. Make sure the heat sink has enough space (gap) from the oven.
Take special care not to dress any lead wire over the aluminum heat
sink because it is hot.
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5.5. Inverter power supply (U) 5. Program oven at High power for 1 minute and press [Start]
button.
DO NOT try to REPAIR H.V. Inverter power supply (U). a. After approximately 3 seconds, oven stops operating.
Replace complete H.V. Inverter(U) Unit.
b. During oven operation, the input current is
approximately 0.4A.
INPUT CURRENT FAILURE CODE
Unplug CN701 0.4A Oven stops in 3
seconds after started.
If both a and b check OK, the Inverter Power Supply (U) can be
determined to be OK.
of 10-30 degree C.
following steps.
WARNING: HIGH VOLTAGE 1. Program the DPC into TEST MODE (Plug-in oven → press
Test if failure codes H95, H97 or H98 appear when performing Timer/Clock button twice → press Start button once →
the following procedure. It is recommended to use an AC line press Power Level button once).
input current ammeter for testing. 2. Program oven at Standing Time for 1 minute and press
Test 1 [Start] button.
1. With the oven unit’s AC power supply cord is unplugged 3. Press Power Level once, the thermistor level reading will
from the wall outlet, unplug the 2 pin H.V. connector CN703 shown on the display.
from the magnetron tube. The normal reading should be in the range of 20-200.
2. Place 1 liter of water load into oven cavity.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Timer/Clock button twice.
b. Press Start button once.
c. Press Power Level button once.
5. Program oven at High power for 1 minute and press [Start]
button.
proceed to test 2.
Test 2
Continued from Test 1
1. Unplug the oven’s AC power supply cord from outlet.
2. Unplug 3 pin connector CN701. CN703 remains unplugged.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Timer/Clock button twice.
b. Press Start button once.
c. Press Power Level button once.
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LEAKAGE
NOTE:
7.2.2. Measurements with a fully
The U.S. Government standard is 5 mW/cm2 while in the
customer’s home. 2mW/cm2 stated here is our own
assembled oven.
voluntary standard. (1mW/cm2 for Canada) After all components, including outer panel are fully assembled,
measure for radiation leakage around the door periphery, the
7.1. Equipment door viewing window, the exhaust opening, control panel and
• Electromagnatic radiation monitor air inlet openings.
• Glass thermometer 212°F or 100°C 7.3. Record keeping and
• 600cc glass beaker
notification after measurement
7.2. Procedure for measuring • After any adjustment or repair to a microwave oven, a
radiation leakage leakage reading must be taken. Record this leakage
reading on the repair ticket even if it is zero.
Note before measuring:
A copy of this repair ticket and the microwave leakage
• Do not exceed meter full scale deflection. Leakage monitor reading should be kept by repair facility.
should initially be set to the highest scale.
• Should the radiation leakage be more than 2 mW/cm 2
• To prevent false readings, the test probe should be held by (1mW/cm 2 for Canada) after determining that all parts are in
the grip portion of the handle only and moved along the good condition, functioning properly, and genuine
shaded area in Figure no faster than 1 inch/sec replacement parts as listed in this manual have been used,
(2.5cm/sec). immediately notify PSTC, PPR or PCI.
• Leakage with the outer panel removed: less than 5mW/cm 2.
• Leakage for a fully assembled oven with door normally
closed: less than 2mW/cm 2 (1mW/cm 2 for Canada).
• Leakage for a fully assembled oven [Before the latch switch
(primary) is interrupted] while pulling the door: less than
2mW/cm 2.
1. Pour 275 ± 15cc (9ozss± 1/2oz) of 20°C ± 5°C (68° ± 9°F)
water in a beaker which is graduated to 600cc, and place in
the center of the oven.
2. Set the radiation monitor to 2450MHz and use it following
the manufacturer´s recommended test procedure to assure
correct results.
3. When measuring the leakage, always use the 2 inch (5cm)
spacer supplied with the probe.
4. Tap the start button or set the timer and with the magnetron
oscillating, measure the leakage by holding the probe
perpendicular to the surface being measured.
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8 TROUBLESHOOTING GUIDE
Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order
to find the exact cause of any trouble, since operator error may be mistaken for the oven’s malfunction.
7. Keep pressing Start button for more than 2 seconds (until buzzer beeps) to reset.
8. While finish resetting, one beeps, and show “end”.
9. Press Stop/Reset to return to initial stage.
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H95, H97, H98, H99 appears in display window a short time after [Start] pad is pressed and no microwave oscillation with AC
Ampere meter used for troubleshooting.
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8.4.2. NN-ST762S
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Procedure:
Follow the matrix table below to identify the problem source.
Note:
Do not replace both Inverter board and Magnetron simultaneously and automatically without going through this
procedure.
Power will: Ammeter reading is: To do: Remedy:
Shut off in 23 seconds 1. Between 0.5A and 1.0A. Check and repair open magnetron circuit Open magnetron wiring between Inverter
after “Start”. and magnetron terminal.
2. Between 1.0A and 2.0A. Check continuity of D702 in Inverter PCB.
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
DB701 B0FBBQ000007 BRIDGE DIODE 1 20A,600V
L701 F5020W100AP CHOKE COIL 1
Q701 B1JAGV000015 TRANSISTOR SI 1 1000V
T701 A609A8X00AP H.V. TRANSFORMER 1
C701 F0C2H284A012 CAPACITOR 1 0.28µF/500VDC
C702 F0C2E455A246 CAPACITOR 1 4.5µF/250VDC
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1 F00067600CP CAUTION LABEL 1
3 F00338F00AP FUSE LABEL 1
4 F10016H60APG BASE 1
5 F10084T00APS RUBBER FOOT 4
21 F41445W00AP ORIFICE 1
22 F64508660AP SENSOR COVER B 1
24 F65434W00AP SENSOR COVER C 1
25 J607S4M00AP STEAM SENSOR 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603LBE20CP D.P.CIRCUIT (AU) 1 SE792S
E2 F603YBD60CP D.P.CIRCUIT (DU) 1 SE792S
E3 F800LBE20SCP ESCUTCHEON BASE (U) 1 SE792S
E4 F6616BD60AP FLAT CABLE 1 SE792S (NARROW)
E5 F8298BE20SAP BUTTON 1 SE792S
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9.3.2. NN-ST762S
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E41 F603LBE60CP D.P.CIRCUIT (AU) 1 ST762S
E43 F800LBE60SCP ESCUTCHEON BASE (U) 1 ST762S
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30186P40AG DOOR KEY A 1
D2 F302A8N90SAP DOOR A (U) 1 SE792S
D2 F301A8N90SCP DOOR A (U) 1 ST762S
D3 F302KBE20AP DOOR E (U) 1 SE792S
D3 F302K4W00AP DOOR E (U) 1 ST762S
D4 F30215G10XN DOOR KEY SPRING 1
D5 F30854W00AP DOOR C 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030ABE20CP LEAD WIRE HARNESS 1
W2 F030E6G30CP H.V.LEAD WIRE 1
W3 F03537B70AP LEAD WIRE HARNESS (U) 1 (INCLUDING THERMISTOR)
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F0003BD60CP INSTRUCTION MANUAL 1 SE792S
P1 F0003BE60CP INSTRUCTION MANUAL 1 ST762S
P2 F0102BE20SCP PACKING CASE,PAPER 1 SE792S
P2 F0102BE60SCP PACKING CASE,PAPER 1 ST762S
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10.3.2. NN-ST762S
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
BZ210 L0DDEA000014 BUZZER 1 2.0KHz
C10 F2A1H471B575 AL CHEM CAPACITOR 1 470µF/50V
C11 F2A1C220B624 AL CHEM CAPACITOR 2 22µF/16V
C482 F2A1H1R0B574 AL CHEM CAPACITOR 1 1µF/50V
C483 F2A1HR47B574 AL CHEM CAPACITOR 1 0.47µF/50V
C485 F2A1H2R2B574 AL CHEM CAPACITOR 1 2.2µF/50V
DISP110 L5AYAYY00168 LCD 1
DISP HOLDER F66174U20AP LCD HOLDER 1
D10-D13 B0EAKT000025 DIODE 4
D41,D221,D223,D227,D228,D230. B0AACK000004 DIODE 6
IC1 MN69F009CA1 L.S.I. 1
IC480 C0ABBA000230 IC 1
Q10,Q180 B1AAKL000010 TRANSISTOR 2
D25 D4EAY2710001 ZENER RESISTOR 1 270V
D26,D27 D4EAY112A036 ZENER RESISTOR 2 1100V
RY1 AEBGJQC25F18 POWER RELAY 1
RY2 K6B1AZA00010 POWER RELAY 1
T10 G4C2AAD00006 LOW VOLTAGE TRANSFORMER 1 120V
ZD10 B0BA5R600016 ZENER DIODE 1
01/12
S-BE3
S-BE6
38 Printed in China