Low pressure oil-free

rotary screw
compressors

ZE 3S 37-90 kW / 50-120 hp
 Providing rugged
performance at the
lowest operational
cost
As in many production processes, low pressure compressed air is

essential to keep the production going. Atlas Copco's NEW dedicated

range of low pressure compressors offers rugged performance and

provides 100% certified oil-free air for a broad spectrum of pneumatic

conveying industrial applications.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Protecting your reputation and
production
In virtually any application, oil contamination of the air supply

causes serious productivity issues and increased costs. Being the

first manufacturer to receive ISO 8573-1 CLASS 0 (2010)

certification for its oil-free air compressors, Atlas Copco has set a

standard in air purity. Focusing on the protection of critical

applications as well as today's increasing quality demands, Atlas

Copco offers TUV-certified 100% oil-free air.

Keeping your process up and running

Especially in a harsh and dusty environment, a reliable supply of

compressed air is critical to ensure process continuity. Every

compressor is desgined, manufactured and tested to comply with

ISO9001 certification. The latest innovation of screw element

design, the robust gearbox and totally enclosed IP55 motor is

built to ensure continuous operation and outstanding reliability

even in the dustiest, hottest and most humid environment.

Easy installation and versatility

We can deliver the compressor according to your need. Do you

want to have your own starter? No problem. Do you need a

ready-to-use-machine? Sure. All as standard. Designed and built

for easy integration in your existing compressed air network or as

new installations.

Assuring your peace of mind

Through continuous investment in our competent, committed and

efficient service organization, Atlas Copco ensures superior

customer value by maximizing productivity. With a presence in

over 170 countries, we offer professional and timely service

through interaction and involvement. Uptime is guaranteed by

dedicated technicians and 24/7 availability.

3
Markets
Built to ensure complete product safety, the ZE 3S compressors guarantee a continuous, highly reliable, energy-efficient

and 100% oil-free air supply for decades in all your applications at the lowest possible life cycle cost.

Pneumatic conveying
• Lowest energy cost, representing up to 80% of the
compressor life cycle cost.
• Minimized downtime and maintenance cost thanks to
innovative single stage screw compressor technology.

Bulk transportation
• On site compressor with higher unloading capacity
than a truck mounted blower
• Low noise emission
• No risk for product contamination
• Easy connection and faster unloading compared to
truck unloaded installations

ZE 3S 37-90 kW / 50-120 hp – insert tables

 Glass
• Higher pressure ratio for mold cooling
• 100% Class 0 certified oil-free air resulting in the
highest air quality
• Low energy consumption required for continuous
operation

Flue gas desulphurization

• Lowest energy cost, representing up to 80% of the
compressor life cycle cost
• 24/7 uniterrupted pollution control thanks to proven
reliable design

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Class 0: the industry standard

Class 0: Oil-free air

Oil-free air is used in all kinds of industries where air quality is

paramount for the end product and production process. These

applications include food and beverage processing, pharmaceutical

manufacturing and packaging, chemical and petrochemical

processing, semiconductor and electronics manufacturing, the

medical sector, automotive paint spraying, textile manufacturing

and many more. In these critical environments, contamination by

even the smallest quantities of oil can result in costly production

downtime and product spoilage.

First in oil-free air technology

Over the past sixty years Atlas Copco has pioneered the

development of oil free air technology, resulting in a range of air

compressors and blowers that provide 100% pure, clean air. With

our CLASS 0 products, no oil is added during the compression

process, and thus provides you with 100% pure, clean air when the

atmosphere doesn't contain any oil particles. Through continuous

research and development, Atlas Copco achieved a new milestone,

setting the standard for air purity as the first manufacturer to be

awarded ISO 8573-1 CLASS 0 certification.

Eliminating any risk

As the industry leader committed to meeting the needs of the most

demanding customers, Atlas Copco requested the renowned TÜV

institute to type-test its range of oil-free compressors and blowers.

Using the most rigorous testing methodologies available, all

possible oil forms were measured across a range of temperatures

and pressures. The TÜV found no traces of oil at all in the output air

stream. Thus Atlas Copco is not only the first compressor and

blower manufacturer to receive CLASS 0 certification, but also

exceeds ISO 8573-1 CLASS 0 specifications.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Reliability and robustness

1. Process air filter 3. High precision gearbox drive

• Inlet filter is combined with a silencer to reduce noise level and
system
protect the compression stage.
• Minimized transmission losses, noise and vibration levels
• Handy pressure drop indication on the control panel.
• Prolonged element lifetime thanks to AGMA Q13/DIN Class 5
• Long lifetime extends the service interval. gears in the main drive

2. Equiped with the best Atlas Copco 4. Integrated oil pump

oil-free screw element • Directly driven by the gearbox
• Cooling jackets improve reliability and efficiency by ensuring • Oil injection nozzles spray the optimal amount anf temperature
rotor clearances always to the absolute minimum of filtered oil to each bearing/gear
• Efficient shaft sealing eliminates the risk of oil leakage, reduces
wear and guarantees 100% oil-free air
• High performance coated screw rotors for increased efficiency,
longer lifetime and protection against corrosion 5. Silencer
• Discharge pulsation damper attenuates dynamic pulsation
levels in the air flow to the minimum

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 6. High efficient totally enclosed 9. Advanced Elektronikon® unit
motor controller
• IP55 TEFC protection against dust and humidity
• One integrated control system for compressor
• Highly efficient motors according to IE3/NEMA Premium
• Overall system performance status with pro-active service
• Dry motor coupling requires no lubrication and eliminates indications, alarms and safety shutdowns
service requirements
• Remote control and monitoring is possible with Profibus,
Modbus and TCP/IP
• Several built-in energy saving algorithms
• Multi-language
7. Oil cooler
• Optimal cooling in wide temperature operation range
• Easy and quick cleaning possibility in harsh environment
10. Silent canopy
• Inlet baffle silencing with minimum pressure drop and high
sound absorption characteristics
8. Electrical cubicle • Sealed canopy panels and doors
• Available for built in YD starter and several options

ZE 3S 37-90 kW / 50-120 hp – insert tables

Installation flexibility

Installation flexibility The smallest footprint Outdoor operation

in the flow and pressure
You will really like to install and work with No need for a dedicated compressor
range
our ZE 3S compressor, designed to fit into room, no need for excessively long
Forget the difficulites of the old machines
your process wherever you want. piping… You can install the ZE 3S
replacement. We make your life easier, compressor wherever you want to use the
replacing the outdated technology with bolt-on outdoor-kit.
our latest technology machines and with

the smallest footprint. Building new

installations with very small footprint

makes you save space and thus

investment cost.

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VSD: driving down energy costs
Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of

compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs, Atlas Copco

pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings,

while protecting the environment for future generations. Thanks to continual investments in this technology, Atlas Copco

offers the widest range of integrated VSD compressors on the market.

Energy savings up to 35%

Atlas Copco's VSD technology closely follows the air demand by

automatically adjusting the motor speed. This results in large

energy savings of up to 35%. The Life Cycle Cost of a compressor

can be cut by an average of 22%. In addition, lowered system

pressure with VSD minimizes energy use across your production

dramatically.

What is unique about the integrated Atlas Copco VSD?

• The Elektronikon® controls both the compressor and the

integrated converter, ensuring maximum machine safety within
parameters.
• Flexible pressure selection with VSD reduces electricity costs.
• Specific converter and motor design (with protected bearings) for
the highest efficiency across the speed range.
• Electric motor specifically designed for low operating speeds
with clear attention to motor cooling and compressor cooling
requirements.
• All Atlas Copco VSD compressors are EMC tested and certified.
Compressor operation does not influence external sources and
vice versa.
• Mechanical enhancements ensure that all components operate
below critical vibration levels throughout the entire compressor
speed range.
• A highly efficient frequency converter in a cubicle ensures stable
operation in high ambient temperatures up to 50°C/122°F
• No ‘speed windows’ that can jeopardize the energy savings and
the stable net pressure. Turndown capability of the compressor
is maximized to 70-75%.
• Net pressure band is maintained within 0.10 bar, 1.5 psi.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Flow charts ZE 3S
Process flow, oil flow and cooling flow - step by step.

Process flow
• Air intake with noise attenuating baffle system.
• Air is filtered prior to entering the oil-free screw compressor
element.
• Internal compression in the oil-free screw element.
• Discharge silencer reduces the pressure pulsation levels to the
minimum.
• Safety valve to protect the unit from over pressure.
• Check valve is protecting backflow from the pressure network.
• Air delivery to the system.

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 Oil flow
• Integrated oil pump, mounted on the gearbox hence directly
driven.
• Oil suction from carter, integrated in the gearbox.
• Bypass valve decides the exact amount of oil flow that is
required for bearing- and gear cooling and lubrication.
• Than oil is first pumped through the oil cooler.
• Filtered cool oil is distributed to individually tuned oil nozzles per
bearing and/or gear in oil-free screw compressor element and
gearbox and in the cooling jacket of the element.
• Internal drains recover all oil in the carter (in the gearbox).

Cooling flow
• One cooling fan pulls fresh air from the back side of the unit.
• That fresh air is pushed through the oil cooler, taking away the
heat of the oil.
• In parallel, the motor cooling fan also pulls fresh air from the
backside of the unit. The motor fan-cowl ensures that air flows
over the motor cooling fins.
• The cubicle is cooled with fresh air taken-in from the atmosphere
through filters in the front door.
• Cubicle fans push the hot air out of the cubicle, in the canopy.
• The hot canopy air (oil cooling heat, motor cooling heat and
cubicle heat) can leave the canopy through a roof-top grating. A
noise attenuating baffle is installed.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Monitoring and control
How to get the most from the least

Elektronikon® MK5 Touch

The Elektronikon® unit controller is specially designed to maximize the performance of your compressors

and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits

such as increased energy efficiency, lower energy consumption, reduced maintenance times and less

stress… less stress for both you and your entire air system.

Intelligence is part of the package

The full color touch display gives you an easy-to-understand readout

of the equipment’s running conditions.

• Clear icons and intuitive navigation provides you fast access to all
of the important settings and data.
• Monitoring of the equipment running conditions and
maintenance status; bringing this information to your attention
when needed.
• Operation of the equipment to deliver reliable compressed air
specified to your compressed air needs.
• Built- in remote control and notification functions provided as
standard, including simple- to-use integrated webpage.
• Integrated SMARTLINK
• Built- in remote control and notifications functions provided as
standard, including simple-to-use integrated webpage.
• Support for 31 different languages, including character based
languages.

Online & mobile monitoring

Monitor your machines over the ethernet with the Elektronikon®

unit controller and the SMARTLINK service. Monitoring features

include warning indications, compressor shut-down, sensor

trending and maintenance scheduling.

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 Dual set-point and automatic stop
Most production processes create fluctuating levels of demand which, in turn, can create energy waste in

low use periods. By using the Elektronikon® controller, you can manually or automatically switch between

two different setpoints to optimize energy use and reduce costs at low usetimes. In addition, the

sophisticated algorithm runs the drive motor only when needed. As the desired setpoint is maintained

while the drive motor’s running time is minimized, energy consumption is kept to a minimum.

SMARTLINK
Monitor your compressed air installation with SMARTLINK

Knowing the status of your compressed air equipment at all times is the surest way to achieve optimal

efficiency and maximum availability.

Go for energy efficiency

Customized reports on the energy efficiency of your compressor room.

Increase uptime

All components are replaced on time, ensuring maximum uptime.

Save money

Early warnings avoid breakdowns and production loss.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Evolving towards compressed air management
SMARTLINK Service

A mouse-click reveals the online service log. Get quotes for parts and additional service quickly and easily.

SMARTLINK Uptime

SMARTLINK Uptime additionally sends you an e-mail or text message whenever a warning requires your

attention.

SMARTLINK Energy

SMARTLINK Energy gives you customized reports on the energy efficiency of your compressor room, in

compliance with ISO 50001.

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Maximize your resources with a
Service Plan
Properly caring for your air compressor helps you lower your operating costs and minimises the risk for unplanned

breakdowns or production stops. Atlas Copco offers energy efficiency checks, service, repairs, spare parts and

maintenance plans for all air compressors.

Entrust your servicing to our expert professionals and ensure your business continues to run efficiently. Our plans cover

repairs, preventative maintenance, spare parts, and more.

Reduce your total cost of ownership and benefit from

optimal performance
• Save costs - Optimal maintenance will reduce the operational cost of your compressor system.
• Increase operational efficiency - Our maintenance expertise makes your life easier when it comes to
resource management.
• High uptime and performance - Specialist service keeps your equipment running and protect your
investment.

Compressor parts at your doorstep:

our Parts Plan
Genuine Parts, designed and produced to the exact specifications
of your compressors, delivered right where and when you need

them.

• All parts, one package - Always have the needed part for your
service intervention at hand.
• Save money - A Service Kit costs less than the sum of its
components if ordered separately
• Less administration - Every Service Kit has a single part number,
allowing you to create a simple purchase order which can be
easily followed-up.

ZE 3S 37-90 kW / 50-120 hp – insert tables

Fixed Price Services: best compressor
parts & maintenance
Avoid financial surprises. Our Fixed Price Services combine the

expertise of factory-trained technicians with the quality of our

genuine compressor parts.

• The best compressor parts - The unrivalled quality of our genuine

parts results in optimal uptime, energy consumption and
reliability.
• An expert maintenance plan - Rely on the expertise of factory-
trained Atlas Copco technicians.
• Clear and easy - Tailored to your installation, site conditions, and
production planning, every Fixed Price Service has a clear scope
and price.

Preventive Maintenance Plan for

optimal compressor uptime
Rely on trained Atlas Copco technicians and the unrivalled quality of

our genuine parts.

• Service reports - We help you achieving maximum energy

efficiency by keeping you up to date of the status of your system.
• Prevent breakdown - If our technicians spot an additional
developing problem, they will propose a solution.
• Top-priority emergency call out system - If an urgent repair is
needed, you get priority assistance.

Complete compressor care with our

Total Responsibility Plan
We take care of all your compressor maintenance, upgrades,

repairs and even breakdowns at an all-inclusive price.

• Complete compressor care - On-time maintenance by expert

service engineers, genuine parts, proactive upgrades and
compressor overhauls.
• Total risk coverage - This means we take care of all your
compressor repairs and even breakdowns, without extra charges.
• Ultimate efficiency - Fitting the latest drive line components gives
you high standards of compressor efficiency and reliability.

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Technical Specifications ZE 3S

ZE 3S VSD (No-Starter)

Working Max Capacity Min Capacity Noise Installed motor

Weight Dimensions L/L'(3) x W x H
TYPE pressure FAD(1) FAD(1) level(2) power

bar(g) psig m3/hr cfm m3/hr cfm dB(A) kW hp kg lb mm in

1.5 21.8 995 585 470 275 77
1.75 25.4 915 540 470 275 77
ZE 3S VSD 37 kW No-
2 29 845 495 470 275 77 37 50
Starter
2.25 32.6 780 460 470 275 77
2.5 36.3 720 425 465 275 77
1350 3000
1.5 21.8 1180 695 470 275 77
1.75 25.4 1090 645 470 275 77
ZE 3S VSD 45 kW No-
2 29 1010 595 470 275 77 45 60
Starter
2.25 32.6 940 555 470 275 77
2.5 36.3 875 515 465 275 77
1.5 21.8 1385 815 470 275 78
1.75 25.4 1295 765 470 275 78 1500/1850 x 1250 x 59/73 x 49
ZE 3S VSD 55 kW No-
2 29 1205 710 470 275 78 55 75 1720 x 68
Starter
2.25 32.6 1130 665 470 275 78
2.5 36.3 1055 620 465 275 78
1.75 25.4 1650 970 470 275 78
ZE 3S VSD 75 kW No- 2 29 1560 920 470 275 78
1600 3525
Starter 2.25 32.6 1475 865 470 275 78 75 100
2.5 36.3 1370 805 465 275 78
1.5 21.8 1640 965 465 275 78
1.75 25.4 1640 965 465 275 78
ZE 3S VSD 90 kW No-
2 29 1640 965 465 275 78
Starter 90 120
2.25 32.6 1640 965 465 275 78
2.5 36.3 1640 965 465 275 78

ZE 3S 37-90 kW / 50-120 hp – insert tables

Technical Specifications ZE 3S

ZE 3S - 50 Hz (Plug & Play and No-starter)

Working pressure Capacity FAD(1) Noise level(2) Installed motor power Weight Dimensions L/L'(3) x W x H
TYPE
bar(g) psig m3/hr cfm dB(A) kW hp kg lb mm in
1.5 21.8 955 560 77
1.75 25.4 860 505 77
2 29.0 630 370 77
2 29.0 700 410 77
2 29.0 775 455 77
ZE 3S 37 kW 37 50
2.25 32.6 625 370 77
2.25 32.6 700 410 77
2.25 32.6 770 455 77 1350 3000
2.5 36.3 625 370 77
2.5 36.3 695 410 77
1.5 21.8 1065 625 77
1.75 25.4 1060 625 77
ZE 3S 45 kW 2 29.0 950 560 77 45 60
2.25 32.6 855 505 77
2.5 36.3 855 500 77
1500/1850 x 1250 x 1720 59/73 x 49 x 68
1.5 21.8 1175 695 78
1.75 25.4 1175 690 78
ZE 3S 55 kW 2 29.0 1170 690 78 55 75
2.25 32.6 1055 620 78
2.5 36.3 1050 620 78
1.5 21.8 1450 850 78
1.75 25.4 1445 850 78
ZE 3S 75 kW 2 29.0 1440 845 78 75 100 1600 3525
2.25 32.6 1435 845 78
2.5 36.3 1280 755 78
1.5 21.8 1595 940 78
1.75 25.4 1590 935 78
ZE 3S 90 kW 2 29.0 1585 930 78 90 120
2.25 32.6 1580 930 78
2.5 36.3 1575 930 78

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Technical Specifications ZE 3S

ZE 3S - 60 Hz (Plug & Play and No-starter)

Working pressure Capacity FAD(1) Noise level(2) Installed motor power Weight Dimensions L/L'(3) x W x H
TYPE
bar(g) psig m3/hr cfm dB(A) kW hp kg lb mm in
1.5 21.8 950 560 77
1.75 25.4 860 505 77
ZE 3S 37 kW 37 50
2 29.0 770 455 77
2.25 32.6 770 455 77
1.5 21.8 1160 680 77 1350 3000
1.75 25.4 1045 615 77
ZE 3S 45 kW 2 29.0 945 555 77 45 60
2.25 32.6 855 500 77
2.5 36.3 850 500 77
1.5 21.8 1285 755 78
1.75 25.4 1280 755 78
1500/1850 x 1250 x 1720 59/73 x 49 x 68
ZE 3S 55 kW 2 29.0 1150 680 78 55 75
2.25 32.6 1040 610 78
2.5 36.3 1035 610 78
1.5 21.8 1560 920 78
1.75 25.4 1555 915 78 1600 3525
ZE 3S 75 kW 2 29.0 1410 830 78
2.25 32.6 1410 830 78
90 120
2.5 36.3 1270 750 78
2 29.0 1550 915 78
ZE 3S 90 kW 2.25 32.6 1545 910 78
2.5 36.3 1545 910 78

(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009)
Reference conditions:
- Absolute inlet pressure 1 bar (14.5 psi).
- Intake air temperature 20°C (68°F).

(2)A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).
Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.

(3) L' = length of the unit including motor-backpack

ZE 3S 37-90 kW / 50-120 hp – insert tables

Technical Specifications ZE 3S

ZE 3S - 50Hz (without motor)

Working pressure Capacity FAD(4) Noise level Installed motor power Weight Dimensions L/L'(5) x W x H
TYPE
bar(g) psig m3/hr cfm dB(A) kW hp kg lb mm in
1.5 21.8 1450 850 - 75 100
1.5 21.8 1595 940 -
1.75 25.4 1590 935 -
ZE 3S 37 kW 1100 2425 1500/1850 x 1250 x 1720 59/73 x 49 x 68
2 29 1585 930 - 90 120
2.25 32.6 1580 930 -
2.5 36.3 1575 930 -

ZE 3S - 60Hz (without motor)

Working pressure Capacity FAD(4) Noise level Installed motor power Weight Dimensions L/L'(5) x W x H
TYPE
bar(g) psig m3/hr cfm dB(A) kW hp kg lb mm in
1.5 21.8 1560 920 -
75 100
1.75 25.4 1555 915 -
ZE 3S 37 kW 2 29.0 1550 915 - 1100 2425 1500/1850 x 1250 x 1720 59/73 x 49 x 68
2.25 32.6 1545 910 - 90 120
2.5 36.3 1545 910 -

(4) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009)
Reference conditions:
- Absolute inlet pressure 1 bar (14.5 psi).
- Intake air temperature 20°C (68°F).

(5) L' = length of the unit including motor-backpack

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Scope of supply

ZE 3S
Air inlet filter ✓
Coated screw element with cooling jacket ✓
Air circuit Check valve ✓
Discharge pulsation damper ✓
Outlet air flange DN125 DIN&ANSI ✓
Supplied oil-filled ✓
Completely pre-piped oil circuit ✓
Integrated oil pump ✓
Oil circuit
Oil cooler ✓
Oil filter ✓
Built-in oil breather system ✓
Motor IE3/NEMA3 induction motor, TEFC IP55 ✓
No starter included ✓
Elektronikon® Touch controller with SMARTLINK ✓
Cubicle
Sensors air & oil pressure & temperature ✓
LAN or Internet control/monitoring ✓
Sound attenuating canopy ✓
Bodywork
Frame with forklift/pallet-jack slots ✓
Mechanical approval ASME or CE approval ✓

ZE 3S 37-90 kW / 50-120 hp – insert tables

Customized to your need
A range of optional features are available to ensure the ZE compressor is customized to your applications' requirements.

Selectable options ZE 3S
Blow-down valve ✓
VSD enabled motor ✓
YD starter ✓
Test certificate ✓
Witness test ✓
Wooden case packing ✓
Full option motor (anti-condensation heaters & PT1000's) ✓
Oversized motor ✓
No motor ✓
Outdoor canopy ✓
Separate air intake ✓
Heavy duty inlet filter ✓
SPM monitoring ✓
Winterization ✓

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 COMMITTED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilities towards our customers, towards the
environment and the people around us. We make performance stand
the test of time. This is what we call – Sustainable Productivity.

www.atlascopco.com

2935 0706 01 © 2018, Atlas Copco Airpower NV, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety
instructions in the manual before usage.

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